USBTV268ZNP40

## **38999 OVERMOLDED CORDSETS Ethernet & USB links per NGVA - STANAG  AEP- 4754** 

_**Cat6 USB 2.0**_ **Description Designed to perform in the harshest environments, the rugged MIL-DTL-38999 Series III plugs are overmolded on tactical Ethernet or USB cables per NGVA STANAG 4754 standard (NATO Generic Vehicle Architecture). This turn-key solution allows you to connect any NGVA compliant equipments onto any NGVA military vehicle networks.** 

## **Main Features** 

- **Amphenol MIL-DTL-38999 Series III plugs, Aluminum** 

- **3 platings** 

   - Black Zinc Nickel (500h salt spray resistant a ) - STANAG 4754 choice 

   - • Olive Drab Cadmium (500h salt spray resistant) 

   - Nickel (48h salt spray resistant ~ ) 

- **3 signal possibilities** 

   - Two **USB 2.0** ports with standard 9-35 layout 

   - One 1Gb **Cat6** Ethernet port with standard 11-35 layout 

   - • Two 1Gb **Cat6** Ethernet ports with standard 13-35 layout 

- **3 cordsets terminations** 

   - Straight plug (more standard) 

   - • Right angle plug • Free end 

- **7 lengths:** 0.75 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m, 4.0 m and 5.0 m 

- **Environment resistance** 

   - Per MIL-DTL-38999 Series III except operating temperature range: -40°C / +85°C (cables limits) 

   - • IP68 sealed when mated onto receptacle or cap 

- **Cables** 

   - Cat7 Ethernet and USB 3.0 tactical cables, LS0H (Low Smoke zero Halogen) polyurethane jacket 

- **100% tested** 

   - Continuity, insulation resistance, Fluke test report provided with Ethernet cordsets 

- **Packaging** 

   - Packed in sealed transparent plastic bag 

**Markets & Applications** : RoHS compliant C4ISR Armored Vehicle Navy Missile ~~@~~ © > @ _Applications :_ Vetronics, Military Ethernet & USB networks, Ethernet Switches, Communications, Sensors, Optronics ~~Oo~~ 

## **Markets & Applications** 

**www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex** 

**1** 

## **OVERALL DIMENSIONS** 

(Meters or millimeters when not specified) 

## **Straight outputs for 9-35 & 11-35 Layouts** 

## **Straight outputs for 13-35 layout** 

- **L:** 0.75 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m, 4.0 m or 5.0 m 

- **P1 & P2:** Amphenol MIL-DTL-38999 Series III plugs with pin contacts 

- **C1:** Amphenol Military Rugged Cat7 Ethernet or USB 3.0 cables, key data in next pages Note: USB3.0 cable, but USB2.0 link. For full USB3.0 link please use our USBF TV 3.0 Cat7 cable, but cat6(1Gb) link. For full Cat6A (10Gb) link, please use our RJFTV Cat6A or µCom/TVµCom 

- **Nota A & B:** Marking labels Brady THT & BPT 

- Transparent RNF100 sleeves every 200mm for 13-35 layout 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**2** 

## **OVERALL DIMENSIONS** 

(Meters or millimeters when not specified) 

## **Right angle outputs for 9-35 & 11-35 Layouts** 

## **Right angle outputs for 13-35 layout** 

- **L:** 0.75 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m, 4.0 m or 5.0 m 

- **P1 & P2:** Amphenol MIL-DTL-38999 Series III plugs with pin contacts 

- **C1:** Amphenol Military Rugged Cat7 Ethernet or USB3.0 cables, key data in next pages Note: USB3.0 cable, but USB2.0 link. For full USB3.0 link please use our USBF TV 3.0 

   - Cat7 cable, but cat6(1Gb) link. For full Cat6A (10Gb) link, please use our RJFTV Cat6A or µCom/TVµCom 

- **Nota A & B:** Marking labels Brady THT & BPT 

- Transparent RNF100 sleeves every 200mm for 13-35 layout 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**3** 

## **OVERALL DIMENSIONS** 

(Meters or millimeters when not specified) 

## **Straight and Free outputs for 9-35 & 11-35 Layouts** 

## **Straight and Free outputs for 13-35 Layout** 

- **L:** 0.75 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m, 4.0 m or 5.0 m 

- **P1:** Amphenol MIL-DTL-38999 Series III plugs with pin contacts 

- **C1:** Amphenol Military Rugged Cat7 Ethernet or USB3.0 cables, key data in next pages Note: USB3.0 cable, but USB2.0 link. For full USB3.0 link please use our USBF TV 3.0 

   - Cat7 cable, but cat6(1Gb) link. For full Cat6A (10Gb) link, please use our RJFTV Cat6A or µCom/TVµCom 

- **Nota A & B:** Marking labels Brady THT & BPT 

- Transparent RNF100 sleeves every 200mm for 13-35 layout 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**4** 

## **OVERALL DIMENSIONS** 

(Meters or millimeters when not specified) 

## **Right angle and Free outputs for 9-35 & 11-35 Layouts** 

## **Right angle and Free outputs for 13-35 Layout** 

- **L:** 0.75 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m, 4.0 m or 5.0 m 

- **P1:** Amphenol MIL-DTL-38999 Series III plugs with pin contacts 

- **C1:** Amphenol Military Rugged Cat7 Ethernet or USB3.0 cables, key data in next pages Note: USB3.0 cable, but USB2.0 link. For full USB3.0 link please use our USBF TV 3.0 Cat7 cable, but cat6(1Gb) link. For full Cat6A (10Gb) link, please use our RJFTV Cat6A or µCom/TVµCom 

- **Nota A & B:** Marking labels Brady THT & BPT 

- Transparent RNF100 sleeves every 200mm for 13-35 layout 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**5** 

## **WIRING DIAGRAMS** 

Wiring chart according to NATO GENERIC VEHICLE ARCHITECTURE (NGVA) Data infrastructure, Edition A Version 1.2, January 2020 

## **USB Cordsets** 

## **Two USB 2.0 ports with 9-35 layout:** 

## **Ethernet Cordsets** 

## **One 1Gb Cat7 Ethernet port with 11-35 layout:** 

Wiring chart B:- 

**==> picture [414 x 92] intentionally omitted <==**

**----- Start of picture text -----**<br>
P1 P2<br>Dee Observations Raccord arrière , BT1 - - - = 5ee BT2 Raccord arrière Observations<br>fe _]esee BI_DC+BI_DD+BI_DB+BI_DA+BI_DD-BI_DC-BI_DA-BI_DB-  PE #26  eg ee eya 13101179542 MYSYMN Be AOA WhiteWhiteWhiteWhiteOrangeGreenBrownBlue ----n AAO(2OO es| 13101179542 | #26 eeCdCd BI_DC+BI_DD+BI_DB+BI_DA+BI_DD-BI_DC-BI_DA-BI_DB-<br>Isolated Screen 12 12 Isolated Screen<br>a ee 1 ----------------- - - -- t - 1<br>NC 36 36 NC<br>8 8<br>**----- End of picture text -----**<br>


**==> picture [80 x 21] intentionally omitted <==**

**----- Start of picture text -----**<br>
#  -Section Fil gauge /  Wire gauge<br>- CAT7 Patch Cable<br>**----- End of picture text -----**<br>


## **Two 1Gb Cat7 Ethernet ports with 13-35 layout:** 

**==> picture [508 x 186] intentionally omitted <==**

**----- Start of picture text -----**<br>
art C:-<br>P1 P2<br>Observations Raccord arrière BT1 BT2 Raccord arrière Observations<br>A_Isolated Screen 22 22 A_Isolated Screen<br>Fh A_BI_DA+ 17 ornnnn White FOF 17 A_BI_DA+<br>fo A_BI_DA- ; 5 Ly Orange aX fo 5 Po A_BI_DA-<br>[| A_BI_DB+ Ry 20 Oe OD) A White AO 20 P| A_BI_DB+<br>A_BI_DB- 12 Green 12 A_BI_DB-<br>: Le A_BI_DC+ Ry 8 Oe Ok) White DO 8 P| A_BI_DC+<br>[Sd A_BI_DD+A_BI_DC- Oe) 159 A WhiteBlue A OQ 159 Po A_BI_DD+A_BI_DC-<br>B_BI_DA+A_BI_DD- #26 161 WhiteBrown 161 #26 B_BI_DA+A_BI_DD-<br>es B_BI_DB+B_BI_DA- nD 193 WhiteOrange AO rs 193 Oe B_BI_DB+B_BI_DA-<br>Po B_BI_DC+B_BI_DB- TT TX 107 d WhiteGreen T 107 PY B_BI_DC+B_BI_DB-<br>B_BI_DC- 6 Blue 6 B_BI_DC-<br>B_BI_DD+ 21 White 21 B_BI_DD+<br>POLd B_Isolated ScreenB_BI_DD- LTPo 1814 ] v yp TY Brown TF cv, ; 1814 LsPo B_Isolated ScreenB_BI_DD-<br>: [ P 2 H Hr rr rr rrr rrr - fL 2 Po<br>4 4<br>NC 11 11 NC<br>13 13<br>**----- End of picture text -----**<br>


www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**6** 

**CABLES CONSTRUCTION AND DATA** 

## **USB Cable** 

## **General construction:** 

This is a USB-3.0 cable containing two 28 AWG 90Ω USB3.0 parallel shielded pair, one 28 AWG USB2.0 pair, and two 24 AWG power conductors, overall SFTP shields (SFTP = double shielding, braid and foild),  jacketed in black ***** UV resistant Polyurethane HFFR . Designed for fixed or portable applications in harsh environments. 

## **Jacket compound specification:** 

Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. 

- HFFR: Halogen Free Flame Retardant 

## **Electrical characteristics** 

|**USB3.0 Parallel pair**<br>**Conductor resistance**|**USB3.0 Parallel pair**<br>**Conductor resistance**|≤ 210 Ohm/km||
|---|---|---|---|
|**Insulation resistance**||≥ 200 MOhm/km||
|**Capacitance**(1 kHz)||nom. 43 nF/km||
|**Time delay**||nom. 5.0 ns/m||
|**Time delay skew**||≤ 150 ps/10m||
|**Operating voltage**(peak)||≤ 100 V||
|**Impedance**||90 ±7 Ohm||
|**Test voltage**||500 V||
|**USB2.0 Pair**||||
|**Electrical requirements acc. to USB2.0**||||
|**Impedance**||90 ±15 Ohm||
|**Test voltage**||500 V||
|**Attenuation**<br>**USB3.0 pair-db/10m**||**USB2.0 pair-db/100m**||
|**625 MHZ**|10|**1 MHZ**|4|
|**1250 MHZ**|15|**4 MHZ**|7.8|
|**2500 MHZ**|25|**8 MHZ**|11.4|
|**5000 MHZ**|36|**12 MHZ**|13.4|
|**7000 MHZ**|47|**24 MHZ**|19|
|||**48 MHZ**|27|
|||**96 MHZ**|38|
|||**200 MHZ**|64|
|||**400 MHZ**|116|



## **Physical characteristics** 

**Data conductors** Tinned stranded copper, 7/0.13 mm nom (28 AWG) **Data insulation** 1 mm nom Green & white (USB2.0) **Color data pair** Yellow & blue, orange & violet (USB3.0) **Power conductors** Tinned copper, 7/0.2 mm (24 AWG) **Power insulation** 1.1 mm nom **Color power wire** Red & Black USB 3.0 pair: foil + stranded tinned **Shields** copper drain wire. Overall: foil + shield braiding of tinner copper wires (coverage 85%). **Jacket** PU compound **Color jacket** Black **Weight** 31 lbs/1000ft (46 kg/km) **Outside diam.** 0.20 inch (5.7 mm nom. +/- 0.2) **Min bend radius** (during operation) 57 mm (10 x O. D.) **Min bend radius** (during installation) 28.5mm (5 x O.D.) **Temperature installation & opera-** Plus 85°C, minus 40°C **tional** 

## **Data for cable alone only (without connectors at the ends)** 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**7** 

**CABLES CONSTRUCTION AND DATA** 

## **Ethernet Cable** 

## **General construction:** 

A 4 pair, 26 AWG, 100 Ohm SFTP round patch cable, designed to the ISO / IEC 11801 Category 7 requirements. The cable contains 4 twisted pairs individually shielded, cabled, double shielded with kevlar reinforcement strands, ***** jacketed in black UV resistant Polyurethane HFFR . Designed for fixed or portable applications in harsh environments. a RoHS compliant 

## Jacket compound specification: 

Halogen free flame retardant polyether-based polyurethane Glossy finish Excellent hydrolysis resistance UV resistant acc.UL444 Sec7.12 Resistance to microbial/fungus growth acc. IEC60068-2-10 Environmental Testing – High flexibility Test J degree of mould growth 1 

***** HFFR: Halogen Free Flame Retardant 

## **Electrical characteristics** (at 20°C - 68°F) 

## **Physical characteristics** 

|**Loop Resistance**|< 290 Ohms/Km|< 290 Ohms/Km|
|---|---|---|
|**Impedance**(100 MHz)|100 +/- 5 Ohms||
|**Frequency**|**Attenuation**<br>(dB/100m)|**N.E.X.T.**<br>(Near-End Crosstalk Loss)|
|1 MHz|2.9 dB|80 dB min.|
|4 MHz|5.5 dB|80 dB min.|
|10 MHz|8.5 dB|80 dB min.|
|16 MHz|10.8 dB|80 dB min.|
|20 MHz|12.1 dB|80 dB min.|
|31.25 MHz|15.2 dB|80 dB min.|
|62.5 MHz|21.7 dB|75.1 dB min.|
|100 MHz|27.8 dB|72.4 dB min.|
|155 MHz|35.0 dB|69.6 dB min.|
|200 MHz|40.1 dB|67.9 dB min.|
|300 MHz|50.0 dB|65.3 dB min.|
|600 MHz|73.3 dB|60.8 dB min.|
|**Insulation resistance**|5 GOhm/km||
|**Voltage operating**(peak)|100 V||
|**Dielectric strength**|VAC/1 min - 700 V||
|**Signal run time**|5.13 ns/m||
|**Return loss**(600 MHz)|17.3 dB||
|**Test voltage**(wire/screen rms 50Hz 1min)|700 V||
|**Screening attenuation**(30-600 MHz)|> 90 dB||



**Conductors Insulation Assembly Shields Jacket Weight Outside diam.** 

**Min bend radius** (repeated) 

**Min bend radius** (single) 

**Temperature** 

26 AWG (0,14 mm²) tinned copper Polyethylene with skin foumed Pairs cabled with Kevlar strength members and separation tape wrapped 

Inner:  aluminium mylar 100% coverage Outer:  tinned copper braid 80% overage Black, special PUR compound 36 lbs / mft (54 kg/km) Ø7.0 ± 0.3mm 56mm (8x O. D.) 

28mm (4x O.D.) 

Transport and fixed installation : -50°C (-58°F) up to + 85°C (185°F) Installation and flexible use : -40°C (-40°F) up to + 85°C (185°F) 

## **Data for cable alone without connectors at the ends** 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**8** 

**EXAMPLES: 2 USB 2.0 ports in 9-35 layout** 

**USB-TV-2 6 6 ZN P 10** 

**USB-TV-2 8 8 ZN P 10** 

**USB-TV-2 8 0 ZN P 10** 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**9** 

## **EXAMPLES: One 1Gb CAT6 ethernet port in 11-35 layout** 

## **ETH-TV-1 6 6 ZN P 10** 

**ETH-TV-1 8 8 ZN P 10** 

**==> picture [101 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
ETH-TV-1 6 0 ZN P 10<br>**----- End of picture text -----**<br>


**10** 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

## **EXAMPLES: Two 2Gb ethernet ports in 13-35 layout** 

## **ETH-TV-2 6 6 ZN P 10** 

**ETH-TV-2 8 8 ZN P 10** 

**ETH-TV-2 8 0 ZN P 10** 

www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex 

**11** 

## **How to order NGVA Ethernet & USB Cables** 

|**1.**|**2.**|**3.**||**4.**|**5.**|**6.**|
|---|---|---|---|---|---|---|
|**Signal**|**1st End**|**2nd End**||**Plating**|**Contact Gender**|**Length**|
|**ETH-TV-1**|**6**|**6**||**ZN**|**P**|**10**|
|**Signal**||||**5.Contact gender**|||
|**ETH-TV-1**<br>1 port 1Gb Cat6 Ethernet||||**P**<br>Pin contacts only per NGVA  AEP-4754|Pin contacts only per NGVA  AEP-4754||



## **1. Signal** 

|**ETH-TV-1**|1 port 1Gb Cat6 Ethernet|
|---|---|
|**ETH-TV-2**|2 ports 1Gb Cat6 Ethernet|
|**USB-TV-2**|2 ports USB 2.0|



## **2. First end** 

|**6**|Straight plug|
|---|---|
|**8**|Right angle plug|



## **3. Second end** 

|**6**|Straight plug|
|---|---|
|**8**|Right angle plug|
|**0**|Free|



## **6. Length** 

|**07**|0,75 m|
|---|---|
|**10**|1,0 m|
|**15**|1,5 m|
|**20**|2,0 m|
|**30**|3,0 m|
|**40**|4,0 m|
|**50**|5,0 m|



## **4. Plating** 

|**ZN**|Black Zinc Nickel (500h salt Spray)<br>NGVA Choice|
|---|---|
|**W**|Olive Drab Cadmium  (500h salt Spray)|
|**F**|Nickel (48h Salt Spray)|



: RoHS compliant 

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Amphenol Socapex 948, promenade de l’Arve BP29 74311 Thyez Cedex - France Phone: +33 (0)4 50 89 28 00 contact@amphenol-socapex.fr We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. 

Designed by Amphenol Socapex DOC-001019-ANG - October 2021