AES1135 (24VDC)

20.04.2011 - 17:44:58h 

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## **Datasheet - AES 1135** 

Guard door monitors and Safety control modules for Emergency Stop applications / Monitoring of electromechanical and non-contact switchgear / AES 113x 

- Monitoring of BNS range magnetic safety sensors 

- 1 safety contact, STOP 0 

- 2 Signalling outputs 

(Minor differences between the printed image and the original product may exist!) 

## **Ordering details** 

Product type description AES 1135 Article number 1170036 EAN code 4030661296920 **Approval** Approval BG USA/CAN **Classification** Standards EN ISO 13849-1, IEC 61508 PL up d Control category up 3 PFH value 1.0 x 10-7/h SIL up 2 Mission time 20 Years 

## **Approval** 

## **Classification** 

## **Global Properties** 

AES 113x 

Product name 

## Standards 

IEC/EN 60204-1, IEC 60947-5-3, EN 954-1, BG-GS-ET-14, BG-GS-ET-20 

Compliance with the Directives (Y/N) Yes Climatic stress EN 60068-2-3, BG-GS-ET-14 Mounting snaps onto standard DIN rail to EN 60715 Terminal designations IEC/EN 60947-1 Materials - Material of the housings Plastic, glass-fibre reinforced thermoplastic, ventilated - Material of the contacts Ag-Ni, 0,2 µm gold flashed Weight 155 g Start conditions Automatic Start input (Y/N) No Feedback circuit (Y/N) No Start-up test (Y/N) No Reset after disconnection of supply voltage (Y/N) Yes Automatic reset function (Y/N) Yes Reset with edge detection (Y/N) No Pull-in delay - ON delay with automatic start adjustable 0,1 / 1.0 s Drop-out delay - Drop-out delay in case of emergency stop < 50 ms 

## **Mechanical data** 

Connection type Screw connection Cable section - Min. Cable section 0,25 mm² - Max. Cable section 2.5 mm² Pre-wired cable rigid or flexible Tightening torque for the terminals 0,6 Nm Detachable terminals (Y/N) No Mechanical life 20.000.000 operations Electrical lifetime 150.000 operations for 230 VAC, 5 A (cos φ = 1) restistance to shock 30 g / 11 ms Resistance to vibration To EN 60068-2-6 10...55 Hz, Amplitude 0,35 mm, ± 15 % 

## **Ambient conditions** 

Ambient temperature - Min. environmental temperature 0°C - Max. environmental temperature + 55°C Storage and transport temperature - Min. Storage and transport temperature - 25°C - Max. Storage and transport temperature + 70°C Protection class - Protection class-Enclosure IP40 - Protection class-Terminals IP20 - Protection class-Clearance IP54 Air clearances and creepage distances To IEC/EN 60664-1 - Rated impulse withstand voltage Uimp 4.8 kV - Overvoltage category III To VDE 0110 - Degree of pollution 2 To VDE 0110 

## **Electromagnetic compatibility (EMC)** 

EMC rating 

10 V/m 

## **Electrical data** 

|Rated DC voltage for controls||
|---|---|
|- Min. rated DC voltage for controls|20.4 V|
|- Max. rated DC voltage for controls|27.6 V|
|Rated AC voltage for controls, 50 Hz||
|- Min. rated AC voltage for controls, 50 Hz|-|
|- Max. rated AC voltage for controls, 50 Hz|-|
|Rated AC voltage for controls, 60 Hz||
|- Min. rated AC voltage for controls, 60 Hz|-|
|- Max. rated AC voltage for controls, 60 Hz|-|
|Contact resistance|max. 100 mΩ|
|Power consumption|< 5 W|
|Type of actuation|DC|
|Switch frequency|1 Hz|
|Rated insulation voltage Ui|250 V|
|Rated operating voltage Ue|24 VDC ±15%|
|Thermal test current Ithe|6 A|
|Operating current Ie|0,2 A|
|Electronic protection (Y/N)|No|



## **Inputs** 

## **Monitored inputs** 

|**Monitored inputs**||
|---|---|
|- Short-circuit recognition (Y/N)|optional|
|- Wire breakage detection (Y/N)|Yes|
|- Earth connection detection (Y/N)|Yes|
|Number of shutters|adjustable 1 piece -> 0 piece|
|Number of openers|adjustable 1 piece -> 2 piece|
|Input resistance|approx. 4000 Ω at GND|
|Input signal "1"|10 ... 30 VDC|
|Input signal "0"|0 ... 2 VDC|
|Cable length|1000 m with 0,75 mm² (for Rated voltage)|



## **Outputs** 

|Stop category|0|
|---|---|
|Number of safety contacts|1 piece|
|Number of auxiliary contacts|0 piece|
|Number of signalling outputs|2 piece|
|Switching capacity||
|- Switching capacity of the safety contacts|min. 10 mA, max. 6 A|
|- Switching capacity of the signaling/diagnostic outputs|Y1-Y2 = 100 mA|
|Fuse rating||
|- Protection of the safety contacts|6 A gG D-fuse|
|- Fuse rating for the signaling/diagnostic outputs|short-circuit proof|
|Signalling output|Y1: Authorized operation, safety contacts on;|
||Y2: No authorised operation, safety contacts off|
|Utilisation category To EN 60947-5-1|AC-15: 230 V / 3 A|
||DC-13: 24 V / 2 A|
|Number of undelayed semi-conductor outputs with signaling||
|function|2 piece|
|Number of undelayed outputs with signaling function (with||



|contact)|0 piece|
|---|---|
|Number of delayed semi-conductor outputs with signaling||
|function.|0 piece|
|Number of delayed outputs with signalling function (with||
|contact).|0 piece|
|Number of secure undelayed semi-conductor outputs with||
|signaling function|0 piece|
|Number of secure, undelayed outputs with signaling function,||
|with contact.|0 piece|
|Number of secure, delayed semi-conductor outputs with||
|signaling function|0 piece|
|Number of secure, delayed outputs with signaling function||
|(with contact).|0 piece|
|**LED switching conditions display**||
|LED switching conditions display (Y/N)|Yes|
|Number of LED´s|1 piece|



## **Integral system diagnosis ISD** 

## Integral system diagnosis ISD 

- The following faults are registered by the safety monitoring modules and indicated by ISD 

- Failure of door contacts to open or close 

- Cross-wire or short-circuit monitoring of the switch connections 

- Interruption of the switch connections 

- Failure of the safety relay to pull-in or drop-out 

- Fault on the input circuits or the relay control circuits of the safety monitoring module 

## **Miscellaneous data** 

Applications 

**==> picture [53 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Safety sensor<br>Guard system<br>**----- End of picture text -----**<br>


## **Dimensions** 

Dimensions - Width 22.5 mm - Height 100 mm - Depth 121 mm 

## **notice** 

Inductive loads (e.g. contactors, relays, etc.) are to be suppressed by means of a suitable circuit. 

## **notice - Wiring example** 

To secure a guard door up to PL 3 and Category #03# 

Monitoring 1 guard door(s), each with a magnetic safety sensor of the BNS range 

If one or two external relays or contactors are used to switch the load, the system can then only be classified in Category 3 to EN 954-1, if exclusion of the fault “Failure of the external contactors” can be substantiated and is documented, e.g. by using reliable down-rated contactors. A second contactor leads to an increase in the level of security by redundant switching to switch the load off. 

Modification for 2 NC contacts: 

The safety monitoring module can be modified to monitor two NC contacts by bridging the terminals A1 and X1. The short-circuit recognition 

between connections then becomes inoperative. 

Expansion of enable delay time: 

The enable delay time can be increased from 0,1 s to 1,0 s by changing the position of a jumper link connection under the cover of the unit. The wiring diagram is shown with guard doors closed and in de-energised condition. 

The ISD tables (Intergral System Diagnostics) for analysis of the fault indications and their causes are shown in the appendix. 

## **Documents** 

**Operating instructions and Declaration of conformity** (de) 824 kB, 30.11.2010 

http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/DE/mrl_aes1135_1136_de.pdf 

## **Operating instructions and Declaration of conformity** (fr) 673 kB, 02.12.2009 

http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/FR/mrl_aes1135_1136_fr.pdf 

**Operating instructions and Declaration of conformity** (it) 660 kB, 02.12.2009 

http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/IT/mrl_aes1135_1136_it.pdf 

**Operating instructions and Declaration of conformity** (es) 659 kB, 02.12.2009 

http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/ES/mrl_aes1135_1136_es.pdf 

**Operating instructions and Declaration of conformity** (de) 666 kB, 02.12.2009 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/DE/mrl_aes1135_1136_de.pdf 

**Operating instructions and Declaration of conformity** (nl) 658 kB, 02.12.2009 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/NL/mrl_aes1135_1136_nl.pdf 

**Operating instructions and Declaration of conformity** (jp) 1 MB, 30.11.2010 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/JP/mrl_aes1135_1136_jp.pdf 

**Operating instructions and Declaration of conformity** (en) 747 kB, 02.12.2009 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/bedien/EN/mrl_aes1135_1136_en.pdf 

## **Wiring example** (99) 17 kB, 22.08.2008 

http://127.0.0.1/Bilddata/Si_baust/Aes1135/Schaltun/Maes1l01.pdf 

## **Wiring example** (99) 18 kB, 22.08.2008 

http://127.0.0.1/Bilddata/Si_baust/Aes1135/Schaltun/Maes1l02.pdf 

**ISD tables (Intergral System Diagnostics)** (en) 35 kB, 29.07.2008 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/ISD/i_ae2p02.pdf 

**ISD tables (Intergral System Diagnostics)** (de) 51 kB, 29.07.2008 http://127.0.0.1/Bilddata/Si_baust/Pdf/Aes1135/ISD/i_ae2p01.pdf 

**Images** 

Dimensional drawing (basic component) 

Wiring example 

Wiring example 

K.A. Schmersal GmbH, Möddinghofe 30, D-42279 Wuppertal The data and values have been checked throroughly. Technical modifications and errors excepted. 

Generiert am 20.04.2011 - 17:44:59h Kasbase 1.4.7 DBI