XW5G-P4.0-1.1-1

**New Product** ~~[~~ 

## **DIN Track Push-in Terminal Blocks XW5T** 

## **Push-in Plus Terminal Blocks to Downsize Control Panels and Save** 

## **Work** 

- Push-in Plus terminal blocks are more compact than traditional screw terminal blocks. 

- No loosening means maintenance-free application. 

- Slim models available down to a width of 3.5 mm to help downsize control panels. 

- Light insertion force and strong holding strength to achieve both less wiring work and high reliability. 

- ‘Hand-free’ structure that holds an inserted screwdriver to achieve easier wiring work in comparison with attaching crimp terminals. 

For the most recent information on models that have been certified for safety standards, refer to your OMRON website. 

Refer to _Safety Precautions_ on page 8. 

## **Model Number Legend** 

**Feed Through Terminal Blocks** 

## **XW5T - P** @ **-** @ **-** @@ 

(1) (2) (3)(4) 

**(2) Wiring** 

**(1) Maximum Applicable Stranded Wire** 

1.1: 1:1 

1.5: 1.5mm[2] 

1.2: 1:2 

## **Grounding Terminal Blocks** 

## **XW5G - P** @ **-** @ **-** @ 

(1) (2) (3) 

**(3) Number of Tiers** 

**(4) Color** Blank: Dark gray BL: Blue 

1: 1 tier 

2: 2 tiers 

2.5: 2.5mm[2] 

4.0: 4.0mm[2] 

2.2: 2:2 

**1** 

**XW5T** 

## **Ordering Information** 

|**Product**<br>**type**|**Applicable wire sizes**|**Applicable wire sizes**<br>**with ferrules attached**|**Color**|**Wiring**|**Tiers**|**Model**|
|---|---|---|---|---|---|---|
|Feed Through<br>Terminal<br>Blocks|0.08 mm2to 1.5 mm2<br>AWG 28 to AWG 14|0.14 mm2to 1.0 mm2<br>AWG 26 to AWG 18|Dark gray|1:1|1 tier|**XW5T-P1.5-1.1-1**|
|||||1:2||**XW5T-P1.5-1.2-1**|
|||||2:2||**XW5T-P1.5-2.2-1**|
|||||1:1|2 tiers|**XW5T-P1.5-1.1-2**|
||||Blue|1:1|1 tier|**XW5T-P1.5-1.1-1BL**|
|||||1:2||**XW5T-P1.5-1.2-1BL**|
|||||2:2||**XW5T-P1.5-2.2-1BL**|
|||||1:1|2 tiers|**XW5T-P1.5-1.1-2BL**|
||0.14 mm2to 4.0 mm2<br>AWG 26 to AWG 12|0.14 mm2to 2.5 mm2<br>AWG 26 to AWG 14|Dark gray|1:1|1 tier|**XW5T-P2.5-1.1-1**|
||||Blue|1:1|1 tier|**XW5T-P2.5-1.1-1BL**|
||0.2 mm2to 6.0 mm2<br>AWG 24 to AWG 10|0.2 mm2to 4.0 mm2<br>AWG 24 to AWG 12|Dark gray|1:1|1 tier|**XW5T-P4.0-1.1-1**|
||||Blue|1:1|1 tier|**XW5T-P4.0-1.1-1BL**|
|Grounding<br>Terminal<br>Blocks|0.08 mm2to 1.5 mm2<br>AWG 28 to AWG 14|0.14 mm2to 1.0 mm2<br>AWG 26 to AWG 18|Green/yellow|1:1|1 tier|**XW5G-P1.5-1.1-1**|
|||||1:2||**XW5G-P1.5-1.2-1**|
|||||2:2||**XW5G-P1.5-2.2-1**|
|||||1:1|2 tiers|**XW5G-P1.5-1.1-2**|
||0.14 mm2to 4.0 mm2<br>AWG26 to AWG 12|0.14 mm2to 2.5 mm2<br>AWG 26 to AWG 14||1:1|1 tier|**XW5G-P2.5-1.1-1**|
||0.2 mm2to 6.0 mm2<br>AWG 24 to AWG 10|0.12 mm2to 4.0 mm2<br>AWG 24 to AWG 12||1:1|1 tier|**XW5G-P4.0-1.1-1**|



## **Accessories** 

## **Short Bars** 

**For XW5T-P1.5-** @ **or XW5G-P1.5-** @ 

|**No. of poles**|**Colors**|**Model**|
|---|---|---|
|2|Red (RD)<br>Blue(BL)<br>Yellow (YL)|**XW5S-P1.5-2**@@|
|3||**XW5S-P1.5-3**@@|
|4||**XW5S-P1.5-4**@@|
|5||**XW5S-P1.5-5**@@|
|10||**XW5S-P1.5-10**@@|
|**For XW5T-P2.5-**@**or XW5G-P2.5-**@|||
|**No. of poles**|**Colors**|**Model**|
|2|Red (RD)<br>Blue(BL)<br>Yellow (YL)|**XW5S-P2.5-2**@@|
|3||**XW5S-P2.5-3**@@|
|4||**XW5S-P2.5-4**@@|
|5||**XW5S-P2.5-5**@@|
|10||**XW5S-P2.5-10**@@|



## **For XW5T-P4.0-** @ **or XW5G-P4.0-** @ 

|**No. of poles**|**Colors**|**Model**|
|---|---|---|
|2|Red (RD)<br>Blue(BL)<br>Yellow (YL)|**XW5S-P4.0-2**@@|
|3||**XW5S-P4.0-3**@@|
|4||**XW5S-P4.0-4**@@|
|5||**XW5S-P4.0-5**@@|
|10||**XW5S-P4.0-10**@@|



## **Labels** 

|**Applicable Terminal**<br>**Blocks**|**Model**|**Description**|
|---|---|---|
|XW5T-P1.5-@|**XW5Z-P1.5LB1**|For Top<br>1 sheet<br>(102pieces)|
||**XW5Z-P1.5LB2**|For Side<br>1 sheet<br>(108pieces)|
|XW5T-P2.5-@|**XW5Z-P2.5LB1**|For Top<br>1 sheet<br>(72pieces)|
||**XW5Z-P2.5LB2**|For Side<br>1 sheet<br>(72pieces)|
|XW5T-P4.0-@|**XW5Z-P4.0LB1**|For Top<br>1 sheet<br>(60pieces)|
||**XW5Z-P4.0LB2**|For Side<br>1 sheet<br>(60pieces)|



## **End Cover** 

|**Applicable Terminal Blocks**|**Model**|
|---|---|
|XW5@-P1.5-1.1-1|**XW5E-P1.5-1.1-1**|
|XW5@-P1.5-1.1-2|**XW5E-P1.5-1.1-2**|
|XW5@-P1.5-1.2-1|**XW5E-P1.5-1.2-1**|
|XW5@-P1.5-2.2-1|**XW5E-P1.5-2.2-1**|
|XW5@-P2.5-1.1-1|**XW5E-P2.5-1.1-1**|
|XW5@-P4.0-1.1-1|**XW5E-P4.0-1.1-1**|



## **End Brackets/Separator Plates** 

|**Name**|**Width (mm)**|**Model**|
|---|---|---|
|End Brackets|6|**XW5Z-EP6**|
|Separator Plates|12|**XW5Z-EP12**|



**2** 

**XW5T** 

**Ratings and Performance** 

## **Feed Through Terminal Blocks** 

|**Appearance and internal**<br>**wiring**|1 tie|r, 1:1|1 tie|r, 1:1|1 tier, 1:1|
|---|---|---|---|---|---|
|**Applicable wire sizes**|0.08 to 1.5 mm2<br>(Stranded wires: 0.08 to 1.5 mm2,<br>Solid wire: 0.14 to 1.5 mm2)<br>AWG28 to AWG14||0.14 to 4.0 mm2<br>(Stranded wires: 0.14 to 2.5 mm2,<br>Solid wire: 0.14 to 4.0 mm2)<br>AWG26 to AWG12||0.2 to 6.0 mm2<br>(Stranded wires: 0.2 to 4.0 mm2,<br>Solid wire: 0.2 to 6.0 mm2)<br>AWG24 to AWG10|
|**Model**|XW5T-P1.5-1.1-1(BL)||XW5T-P2.5-1.1-1(BL)||XW5T-P4.0-1.1-1(BL)|
|**Dimensions**|3.5×45×30.5||5.2×48.8×35.25||6.2×56.1×35.25|
|**IEC rated voltage**|500 V||800 V|||
|**IEC rated current**|17.5 A/1.5 mm2(SOL), 13.5 A/1.0 mm2(STR)||24 A/2.5mm2(SOL),17.5 A/1.5mm2(STR)||32 A/4.0mm2(SOL),24 A/2.5mm2(STR)|
|**Usage Group (UG)**|B, C<br>D||B, C|||
|**UL rated voltage**|300 V<br>51-150 V|151-300 V<br>301-600 V|600 V|||
|**UL rated current**|15 A (SOL)<br>10 A (STR)<br>15 A (SOL)<br>10 A (STR)|10 A<br>5 A|20 A/AWG12(SOL), 15 A/AWG14 (STR)||30 A/AWG10(SOL),20 A/AWG12 (STR)|
|**Dielectric strength**|1,890 VAC for 1 min<br>(leakage current: 1 mA max.)||2,000 VAC for 1 min (leakage current: 1 mA max.)|||
|**Operating temperature range**|−40 to 55°C (with no condensation or icing)|||||
|**Operating humidity range**|5% to 95%|||||
|**Compliant standards**|cULus (UL 1059) and IEC 60947-7-1|||||
|**Insertion durability**|50 times|||||
|**Vibration resistance**|10 to 150 Hz Acceleration 50m/s2for 80 min each in X, Y, and Z directions|||||
|**Shock resistance**|500 m/s211 ms, each in 6 directions 5 times|||||
|**End Cover**|XW5E-P1.5-1.1-1||XW5E-P2.5-1.1-1||XW5E-P4.0-1.1-1|
|**Special tool**|XW4Z-00B|||||
|**Applicable nameplates**|XW5Z-P1.5LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness||XW5Z-P2.5LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness||XW5Z-P4.0LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness|
|**Applicable Short Bars**|XW5S-P1.5-@(@: Poles = 2, 3, 4, 5 or 10)||XW5S-P2.5-@(@: Poles = 2, 3, 4, 5 or 10)||XW5S-P4.0-@(@: Poles = 2, 3, 4, 5 or 10)|
|**Weight**|Approx. 3.3 g||Approx. 6.3 g||Approx. 8.2 g|



|**Weight**|Approx. 3.3 g||Approx. 6.3 g||Approx. 8.2 g||
|---|---|---|---|---|---|---|
|**Appearance and internal**<br>**wiring**|2 tie|rs, 1:1|1 tie|r, 1:2|1 tie|r, 2:2|
|**Applicable wire sizes**|0.08 to 1.5 mm2<br>(Stranded wires: 0.0<br>Solid wire: 0.14 to 1<br>AWG28 to AWG14|8 to 1.5 mm2,<br>.5 mm2)|||||
|**Model**|XW5T-P1.5-1.1-2(B|L)|XW5T-P1.5-1.2-1(BL)||XW5T-P1.5-2.2-1(BL)||
|**Dimensions**|3.5×65.7×41.1||3.5×54.1×30.5||3.5×63.2×30.5||
|**IEC rated voltage**|500 V||||||
|**IEC rated current**|17.5 A/1.5 mm2(SO|L), 13.5 A/1.0 mm2(STR)|||||
|**Usage Group (UG)**|B, C|D|||||
|**UL rated voltage**|300 V|51-150 V||151-300 V<br>301-600||V|
|**UL rated current**|15 A (SOL), 10 A (S|TR)<br>15 A (SOL), 10 A (STR)||10 A<br>5 A|||
|**Dielectric strength**|1,890 VAC for 1 min (leakage current: 1 mA max.)||||||
|**Operating temperature range**|−40 to 55°C (with no condensation or icing)||||||
|**Operating humidity range**|5% to 95%||||||
|**Compliant standards**|cULus (UL 1059) and IEC 60947-7-1||||||
|**Insertion durability**|50 times||||||
|**Vibration resistance**|10 to 150 Hz Acceleration 50m/s2for 80 min each in X, Y, and Z directions||||||
|**Shock resistance**|500 m/s211 ms, each in 6 directions 5 times||||||
|**End Cover**|XW5E-P1.5-1.1-2||XW5E-P1.5-1.2-1||XW5E-P1.5-2.2-1||
|**Special tool**|XW4Z-00B||||||
|**Applicable nameplates**|XW5Z-P1.5LB2||XW5Z-P1.5LB@or commercially available nameplate with 9.5 mm width and 0.5 mm thickness||||
|**Applicable Short Bars**|XW5S-P1.5-@(@: Poles = 2, 3, 4, 5 or 10)||||||
|**Weight**|Approx. 6.6 g||Approx. 4.1 g||Approx. 4.8 g||



**3** 

**XW5T** 

## **Grounding Terminal Blocks** 

|**Grounding Terminal**|**Blocks**||||
|---|---|---|---|---|
|**Appearance and internal**<br>**wiring**|1 tie|r, 1:1|1 tier, 1:1|1 tier, 1:1|
|**Applicable wire sizes**|0.08 to 1.5 mm2<br>(Stranded wires: 0.08 to 1.5 mm2,<br>Solid wire: 0.14 to 1.5 mm2)<br>AWG28 to AWG14||0.14 to 4.0 mm2<br>(Stranded wires: 0.14 to 2.5 mm2,<br>Solid wire: 0.14 to 4.0 mm2)<br>AWG26 to AWG12|0.2 to 6.0 mm2<br>(Stranded wires: 0.2 to 4.0 mm2,<br>Solid wire: 0.2 to 6.0 mm2)<br>AWG24 to AWG10|
|**Model**|XW5G-P1.5-1.1-1||XW5G-P2.5-1.1-1|XW5G-P4.0-1.1-1|
|**Dimensions**|3.5×45×30.5||5.2×48.8×35.25|6.2×56.1×35.25|
|**IEC rated voltage**|500 V||800 V||
|**Operating temperature range**|−40 to 55°C (with no condensation or icing)||||
|**Operating humidity range**|5% to 95%||||
|**Compliant standards**|cULus (UL 1059) and IEC 60947-7-2||||
|**Insertion durability**|50 times||||
|**Vibration resistance**|10 to 150 Hz Acceleration 50m/s2for 80 min each in X, Y, and Z directions||||
|**Shock resistance**|500 m/s211 ms, each in 6 directions 5 times||||
|**End Cover**|XW5E-P1.5-1.1-1||XW5E-P2.5-1.1-1|XW5E-P4.0-1.1-1|
|**Special tool**|XW4Z-00B||||
|**Applicable nameplates**|XW5Z-P1.5LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness||XW5Z-P2.5LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness|XW5Z-P4.0LB@or commercially available<br>nameplate with 9.5 mm width and 0.5 mm<br>thickness|
|**Applicable Short Bars**|XW5S-P1.5-@(@: P|oles = 2, 3, 4, 5 or 10)|XW5S-P2.5-@(@: Poles = 2, 3, 4, 5 or 10)|XW5S-P4.0-@(@: Poles = 2, 3, 4, 5 or 10)|
|**Weight**|Approx. 4.7 g||Approx. 9.9 g|Approx. 11.7 g|
||||||
|**Appearance and internal**<br>**wiring**|2 tie|rs, 1:1|1 tier, 1:2|1 tier, 2:2|
|**Applicable wire sizes**|0.08 to 1.5 mm2<br>(Stranded wires: 0.08 to 1.5 mm2,<br>Solid wire: 0.14 to 1.5 mm2)<br>AWG28 to AWG14||||
|**Model**|XW5G-P1.5-1.1-2||XW5G-P1.5-1.2-1|XW5G-P1.5-2.2-1|
|**Dimensions**|3.5×65.7×41.1||3.5×54.1×30.5|3.5×63.2×30.5|
|**IEC rated voltage**|500 V||||
|**Operating temperature range**|−40 to 55°C (with no condensation or icing)||||
|**Operating humidity range**|5% to 95%||||
|**Compliant standards**|cULus (UL 1059) and IEC 60947-7-2||||
|**Insertion durability**|50 times||||
|**Vibration resistance**|10 to 150 Hz Acceleration 50m/s2for 80 min each in X, Y, and Z directions||||
|**Shock resistance**|500 m/s211 ms, each in 6 directions 5 times||||
|**End Cover**|XW5E-P1.5-1.1-2||XW5E-P1.5-1.2-1|XW5E-P1.5-2.2-1|
|**Special tool**|XW4Z-00B||||
|**Applicable nameplates**|XW5Z-P1.5LB2||XW5Z-P1.5LB@or commercially available nameplate with 9.5 mm width and 0.5 mm<br>thickness||
|**Applicable Short Bars**|XW5S-P1.5-@(@: Poles = 2, 3, 4, 5 or 10)||||
|**Weight**|Approx. 8.2 g||Approx. 5.5 g|Approx. 6.3 g|



## **Short Bars** 

|**Model**|**XW5S-P1.5-**@|**XW5S-P2.5-**|@<br>**XW5S-P4.0-**@|
|---|---|---|---|
|**Rated voltage**|500 V|800 V||
|**Rated current**|17.5 A|24 A|32 A|



**4** 

**XW5T** 

**Dimensions** 

**(Unit: mm)** 

## **DIN Track Terminal Blocks** 

**==> picture [511 x 305] intentionally omitted <==**

**----- Start of picture text -----**<br>
XW5T-P1.5-1.1-1(BL)/XW5G-P1.5-1.1-1 XW5T-P2.5-1.1-1(BL)/XW5G-P2.5-1.1-1<br>3.5 48.8 5.2<br>45<br>24.5<br>29.25<br>30.5<br>35.25<br>XW5T-P1.5-1.2-1(BL)/XW5G-P1.5-1.2-1 XW5T-P4.0-1.1-1(BL)/XW5G-P4.0-1.1-1<br>3.5 56.1 6.2<br>54.1<br>24.5 29.25<br>30.5 35.25<br>**----- End of picture text -----**<br>


**XW5T-P1.5-2.2-1(BL)/XW5G-P1.5-2.2-1** 

**==> picture [9 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
3.5<br>**----- End of picture text -----**<br>


**==> picture [219 x 109] intentionally omitted <==**

**----- Start of picture text -----**<br>
63.2<br>24.5<br>30.5<br>**----- End of picture text -----**<br>


## **XW5T-P1.5-1.1-2(BL)/XW5G-P1.5-1.1-2** 

**==> picture [293 x 148] intentionally omitted <==**

**----- Start of picture text -----**<br>
65.7<br>3.5<br>33.7<br>35.1<br>41.1<br>24.5<br>30.5<br>**----- End of picture text -----**<br>


**5** 

**XW5T** 

## **Short Bars** 

## **XW5S-P1.5-** @ 

**==> picture [169 x 102] intentionally omitted <==**

**----- Start of picture text -----**<br>
3.5×(No. of poles-1)+2.3<br>3<br>18.2<br>1.6<br>3.5<br>**----- End of picture text -----**<br>


|**Model**|**P (mm)**|
|---|---|
|XW5S-P1.5-2@|3.5|
|XW5S-P1.5-3@|7|
|XW5S-P1.5-4@|10.5|
|XW5S-P1.5-5@|14|
|XW5S-P1.5-10@|31.5|



## **XW5S-P2.5-** @ 

**==> picture [170 x 114] intentionally omitted <==**

**----- Start of picture text -----**<br>
5.2×(No. of poles-1)+3.7 3<br>23<br>1.6<br>5.2<br>**----- End of picture text -----**<br>


|**Model**|**P (mm)**|
|---|---|
|XW5S-P2.5-2@|5.2|
|XW5S-P2.5-3@|10.4|
|XW5S-P2.5-4@|15.6|
|XW5S-P2.5-5@<br>|20.8<br>|
|XW5S-P2.5-10@|46.8|



## **XW5S-P4.0-** @ 

**==> picture [170 x 117] intentionally omitted <==**

**----- Start of picture text -----**<br>
6.2×(No. of poles-1)+4.4 3<br>23<br>1.6<br>6.2<br>**----- End of picture text -----**<br>


|**Model**|**P (mm)**|
|---|---|
|XW5S-P4.0-2@|6.2|
|XW5S-P4.0-3@<br>|12.4|
|XW5S-P4.0-4@|18.6|
|XW5S-P4.0-5@|24.8|
|XW5S-P4.0-10@|55.8|



**6** 

**XW5T** 

## **End Cover** 

## **XW5E-P1.5-1.1-1** 

**==> picture [209 x 203] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.2<br>45<br>24.5<br>XW5E-P1.5-1.2-1<br>2.2<br>54.1<br>24.5<br>**----- End of picture text -----**<br>


## **XW5E-P1.5-1.2-1** 

## **XW5E-P2.5-1.1-1** 

**==> picture [214 x 215] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.2<br>48.8<br>29.4<br>XW5E-P4.0-1.1-1<br>2.2<br>56.1<br>29.4<br>**----- End of picture text -----**<br>


**==> picture [72 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
XW5E-P4.0-1.1-1<br>**----- End of picture text -----**<br>


**XW5E-P1.5-2.2-1** 

**==> picture [209 x 77] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.2<br>63.2<br>24.5<br>**----- End of picture text -----**<br>


## **XW5E-P1.5-1.1-2** 

**==> picture [208 x 107] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.2<br>65.4<br>35.1<br>**----- End of picture text -----**<br>


## **End Brackets/Separator Plates** 

**==> picture [511 x 185] intentionally omitted <==**

**----- Start of picture text -----**<br>
XW5Z-EP6 (End Brackets) XW5Z-EP12 (Separator Plates)<br>56 12<br>55 6<br>33.5<br>40.2<br>63<br>**----- End of picture text -----**<br>


**7** 

**XW5T** 

## **Safety Precautions** 

## **Warning Indications** 

**Precautions Supplementary comments on what to do or for Safe Use avoid doing, to use the product safely.** 

**Precautions Supplementary comments on what to do or for Correct avoid doing, to prevent failure to operate, malfunction, or undesirable effects on Use product performance.** 

## **Precautions for Safe Use** 

- Do not wire anything to the release holes. 

- Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged. 

- Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in. 

- Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole. 

- Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection. 

## **Precautions for Correct Use** 

## **1. Precautions for Correct Use** 

- Do not drop the Terminal Block. 

- Terminal Block functionality may be inhibited. 

- Always attach End Cover. Not doing so may cause electrical shock. 

- When you wire the Terminal Block, do not subject it or the wires to stress. Secure the wires so that they do not resonate with vibrations from the facilities in installation conditions. 

- Always turn OFF the power supply before wiring. Electrical shock may occur. 

## **2. Connecting Wires to the Push-In Plus Terminal Block** 

## **Part Names of the Terminal Block** 

**==> picture [77 x 20] intentionally omitted <==**

**----- Start of picture text -----**<br>
Release hole<br>Terminal (Insertion) hole<br>**----- End of picture text -----**<br>


- Do not insert more than one wire into each terminal insertion hole. 

- Do not install the Terminal Block upside down when mounting multiple Terminal Blocks. 

- Doing so may cause short circuits with the adjacent Terminal Block. 

- To prevent wiring materials from smoking or ignition, use the wiring materials given in the following table. 

|||**Stripping length**|**Stripping length**|
|---|---|---|---|
||**Recommended**<br>**Wire**|**With Ferrules**|**Without Ferrules**|
|XW5T-P1.5-@-@@|0.08 to 1.5 mm2/<br>AWG 28 to 14|8 mm|8 mm|
|XW5T-P2.5-@-@@<br>|0.25 to 4 mm2/<br>AWG 24 to 12<br>0.25 to 6 mm2/|10 mm<br>|10 mm<br>|



## **Connecting Wires with Ferrules and Solid Wires** 

Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. 

If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. 

**==> picture [166 x 23] intentionally omitted <==**

**----- Start of picture text -----**<br>
Ferrule or solid wire<br>Terminal (Insertion) hole<br>**----- End of picture text -----**<br>


**Note:** Please use Ferrules with UL certification (R/C). 

## **Connecting Stranded Wires** 

Use the following procedure to connect the wires to the terminal block. 

**1.** Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10° and 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole respond. 

**2.** With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until it strikes the terminal block. 

**3.** Remove the flat-blade screwdriver from the release hole. 

**==> picture [137 x 59] intentionally omitted <==**

**----- Start of picture text -----**<br>
10 to 15°<br>Flat-blade screwdriver Wire<br>2<br>3<br>1<br>**----- End of picture text -----**<br>


**8** 

**XW5T** 

## **Checking Connections** 

- After the insertion, pull gently on the wire to make sure that it will not come off and the wire is securely fastened to the terminal block. 

- To prevent short circuits, insert the stripped part of a stranded or solid wire or the conductor part of a ferrule until it is hidden inside the terminal insertion hole. (See the following diagram.) 

## **3. Removing Wires from the Push-In Plus Terminal Block** 

Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. 

**1.** Hold a flat-blade screwdriver at an angle and insert it into the release hole. 

**2.** With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 

**3.** Remove the flat-blade screwdriver from the release hole. 

**==> picture [138 x 59] intentionally omitted <==**

**----- Start of picture text -----**<br>
10 to 15°<br>Flat-blade screwdriver Wire<br>2<br>3<br>1<br>**----- End of picture text -----**<br>


## **4. Recommended Ferrules and Crimp Tools Recommended ferrules XW5T-P1.5-** @ **-** @@ 

|**Applicable**<br>**wire**|**Applicable**<br>**wire**|**Ferrule**<br>**Conductor**<br>**length**<br>**(mm)**|**Recommended ferrules**|**Recommended ferrules**|**Recommended ferrules**|
|---|---|---|---|---|---|
|**(mm2)**|**(AWG)**||**Manufactured**<br>**by Phoenix**<br>**Contact**|**Manufactured**<br>**by Weidmuller**|**Manufactured**<br>**by Wago**|
|0.14<br>0.25|26<br>24|8<br>8|AI 0.14-8<br>AI 0.25-8|H0.14/12<br>H0.25/12|---<br>FE-0.25-8N-YE|
|0.34|22|8|<br>AI 0.34-8|H0.34/12|FE-0.34-8N-TQ|
|0.50|20|8|AI 0.5-8|H0.5/14|FE-0.5-8N-WH|
|0.75|18|8|AI 0.75-8|H0.75/14|FE-0.75-8N-GY|
|1.00|18|8|AI 1-8|H1.0/14|FE-1.0-8N-RD|
|Recommended crimp tool|||CRIMPFOX6<br>CRIMPFOX6-F<br>CRIMPFOX10S|PZ6 roto|Variocrimp4|



## **XW5T-P2.5-** @ **-** @@ 

|**Applicable**<br>**wire**|**Applicable**<br>**wire**|**Ferrule**<br>**Conductor**<br>**length**<br>**(mm)**|**Recommended ferrules**|**Recommended ferrules**|**Recommended ferrules**|
|---|---|---|---|---|---|
|**(mm2)**|**(AWG)**||**Manufactured**<br>**by Phoenix**<br>**Contact**|**Manufactured**<br>**by Weidmuller**|**Manufactured**<br>**by Wago**|
|0.25|24|10|AI 0.25-10 YE|---|---|
|0.34|22|10|AI 0.34-10 TQ|---|---|
|0.50|20|10|AI 0.5-10 WH|H0.5/16|FE-0.5-10N-WH|
|0.75|18|10|AI 0.75-10 GY|H0.75/16|FE-0.75-10N-GY|
|1.00|18|10|AI 1-10 RD|H1.0/16|FE-1.0-10N-RD|
|1.50|16|10|AI 1.5-10 BK|H1.5/16|FE-1.5-10N-BK|
|2.50<br>14<br>10|||AI 2.5-10 BU<br>|H2.5/16DS|FE-2.5-10N-BU|
|Recommended crimp tool|||CRIMPFOX6<br>CRIMPFOX6-F<br>CRIMPFOX10S|PZ6 roto|Variocrimp4|



## **XW5T-P4.0-** @ **-** @@ 

|**Applicable**<br>**wire**|**Applicable**<br>**wire**|**Ferrule**<br>**Conductor**<br>**length**<br>**(mm)**|**Recommended ferrules**|**Recommended ferrules**|**Recommended ferrules**|
|---|---|---|---|---|---|
|**(mm2)**|**(AWG)**||**Manufactured**<br>**by Phoenix**<br>**Contact**|**Manufactured**<br>**by Weidmuller**|**Manufactured**<br>**by Wago**|
|0.25|24|12|AI 0.25-12 BU|---|---|
|0.34|22|12|AI 0.34-12 TQ|---|---|
|0.50|20|12|AI 0.5-12 WH|---|FE-0.5-12N-WH|
|0.75|18|12|AI 0.75-12 GY|H0.75/18|FE-0.75-12N-GY|
|1.00|18|12|AI 1-12 RD|H1.0/18|FE-1.0-12N-RD|
|1.50|16|12|AI 1.5-12 BK|H1.5/18D|FE-1.5-12N-BK|
|2.50|14|12|AI 2.5-12 BU|H2.5/19D|FE-2.5-12N-BU|
|4.00|12|12|AI 4-12 GY|H4.0/20D|FE-4.0-12N-GY|
|Recommended crimp tool|||CRIMPFOX6<br>CRIMPFOX6-F<br>CRIMPFOX10S|PZ6 roto|Variocrimp4|



- **Note: 1.** Make sure that the outer diameter of the wire is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 

   **2.** Make sure that the ferrule processing dimensions conform to the following figure. 

8 mm 

2.1 mm max. 

2.7 mm max. 

**9** 

**XW5T** 

## **Recommended Flat-blade Screwdriver** 

Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdriver. 

The following table shows manufacturers and models as of 2015/Dec. 

## **5. Mounting to DIN Track/Removing from DIN Track Mounting Method** 

To mount a Terminal Block to a DIN Track, press it against the DIN Track as shown in the following figure. 

**==> picture [127 x 73] intentionally omitted <==**

**----- Start of picture text -----**<br>
Side Front<br>2.5 mm dia.<br>0.4 mm 2.5 mm<br>**----- End of picture text -----**<br>


|**Model**|**Manufacturer**|
|---|---|
|XW4Z-00B|Omron|
|ESD0.40✕2.5|Wera|
|SZF 0.4✕2.5|Phoenix Contact|
|0.4✕2.5✕75 302|Wiha|
|AEF.2.5✕75|Facom|
|210-719|Wago|
|SDI 0.4✕2.5✕75|Weidmuller|



## **Removal Method** 

To remove a Terminal Block from the DIN Track, catch the tip of a screwdriver in the hook, operate the screwdriver so that the tip moves in direction (1), and then remove the Terminal Block in direction (2). However, so not apply excessive force to the Terminal Block. Doing so may damage it. 

**==> picture [47 x 90] intentionally omitted <==**

**----- Start of picture text -----**<br>
(2)<br>(1)<br>**----- End of picture text -----**<br>


## **6. Storage** 

Store the Terminal Block within the following temperature range. -40 to 85°C (with no condensation or icing) 

**10** 

## **Terms and Conditions Agreement** 

## **Read and understand this catalog.** 

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. 

## **Warranties.** 

(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. 

(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. 

Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. 

See http://www.omron.com/global/ or contact your Omron representative for published information. 

## **Limitation on Liability; Etc.** 

OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. 

Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. 

## **Suitability of Use.** 

Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. 

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 

## **Programmable Products.** 

Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. 

## **Performance Data.** 

Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. 

## **Change in Specifications.** 

Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. 

## **Errors and Omissions.** 

Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 

## **OMRON Corporation      Industrial Automation Company** 

## **Kyoto, JAPAN** 

**Contact:  www.ia.omron.com** 

_**Regional Headquarters**_ **OMRON EUROPE B.V.** Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 

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**OMRON ASIA PACIFIC PTE. LTD.** 

No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 

**==> picture [185 x 86] intentionally omitted <==**

**----- Start of picture text -----**<br>
Authorized Distributor:<br>**----- End of picture text -----**<br>


© OMRON Corporation 2016  All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. **CSM_1_1_0316 Cat. No. G124-E1-01** 0316(0316)