TTR653APSB7T-2.0FL-063

Through the Roller Sensor Family 

## TTR Features 

- Reliable leading-edge detection of letters, thin packages, poly bags, totes, boxes or other products on roller conveyors 

- Mounts between conveyor roller gap to standard hex or round side rail holes with no extra hardware required or on the T-Slot with customer-supplied bracket and hardware 

- Spring-loaded end caps reduce installation and alignment time for reduced labor costs 

- Built to order with specified length and beam spacing: 200 mm to up to 1500 mm (8 in to up to 59 in) depending on mounting configuration, with 2 to 10 sensors for maximum flexibility 

- Robust aluminum housing, ambient light and ESD resistance for enhanced durability 

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## WARNING: 

- Do not use this device for personnel protection 

- Using this device for personnel protection could result in serious injury or death. 

- This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. 

## Models 

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First Beam Distance<br>Between Frame from Cable End Cap<br>Model Name Distance (mm)  Output Type Special Feature Beam Spacing No. of Beams End Cap Style Cable Length (m) Connector Style (mm)<br>TTR 384 AP S A 6 T 2.0 FL CTR<br>End Cap Style T:  BM = Bimodal S = Standard Range (120mm White Card  A = 54 mm 2,3,4,5,6,7,8,9,10 A,B,C,D,E,F,G,T 0.5 m, 1.0 m, 2.0 m FL = Flying Leads CTR =  Beams centered<br>200-1500mm AP = Light Operate PNP       Range) B = 93.1 mm RJ = RJ11 between frames<br>End Cap Styles A, B, D  and E: 200-915mmEnd Cap Styles C, F, and G:  200-750mm AN = Light Operate NPNRP = Dark Operate PNPRN = Dark Operate NPN G = Standard Gain (120mm White Card      Range) with Ground StrapW = Low Gain (85mm White Card Range)      with Ground Strap C = 108 mmD = 162 mmE = 186.2 mmF = 75 mm Q5 = M12Q3 = M8 Snap 059-200 =  First beam distance from cable end cap<br>X = Low Gain (85mm White Card Range) G = 150 mm<br>Y = Low Gain (100mm White Card Range)<br>      with Ground Strap<br>Z = Low Gain (100mm White Card Range)<br>Model Name  =  TTR    384    AP    S     A     6    T   -    2.0  FL      CTR<br>**----- End of picture text -----**<br>


NOTE: For definition of the End Cap Styles, see " Configurations" on page 1. 

NOTE: Sensors with more than 7 beams have higher minimum supply voltage requirements, see "TTR Specifications" on page 5. 

## Configurations 

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Spring End Cap Configuration<br>Between Frame Distance<br>Frame Frame<br>**----- End of picture text -----**<br>


Original Instructions November 30, 2023 

© Banner Engineering Corp. 

p/n: 216696 Rev. E 

Through the Roller Sensor Family 

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T-Slot Configuration<br>Between Frame Distance<br>Frame Frame<br>Adhesive End Cap Configuration<br>Conveyor Width<br>Sensor Between Frame Distance<br>6 mm First Beam  Beam  6 mm<br>Frame Distance Spacing Indicator  Frame<br>LED<br>Cable  Spring<br>End Cap End Cap<br>**----- End of picture text -----**<br>


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End Cap Styles<br>End Cap Style  End 1  End 2<br>A  11 mm Hex, flat  Spring 11 mm hex / 8 mm<br>side up  round<br>B  11 mm Hex, point  Spring 11 mm hex / 8 mm<br>up  round<br>Adjustable 11 mm<br>C  Hex, can be  Spring 11 mm hex / 8 mm<br>positioned in 10  round<br>degree increments<br>D  11 mm Hex, flat  Spring 8 mm round<br>side up<br>E  11 mm Hex, point  Spring 8 mm round<br>up<br>Adjustable 11 mm<br>F  Hex, can be  Spring 8 mm round<br>positioned in 10<br>degree increments<br>Adjustable 11 mm<br>Hex, can be<br>positioned in 10  Spring 11 mm hex / 8 mm<br>G  degree  round / adhesive backed<br>increments /  bracket<br>adhesive backed<br>bracket<br>Continued on page 3<br>**----- End of picture text -----**<br>


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Through the Roller Sensor Family 

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Continued from page 2<br>End Cap Style  End 1  End 2<br>T  11 mm Hex, flat  Plug<br>side up<br>**----- End of picture text -----**<br>


NOTE: T-Slot mounted sensors with the T End Cap Style are 6 mm shorter than the specified Between Frame Distance. 

## TTR Wiring 

_Bimodal output wiring diagrams_ 

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BN Supply Voltage<br>PNP<br>PNP NO, LO<br>BK<br>BU 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


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BU Supply Voltage<br>PNP<br>PNP NC, DO<br>BK<br>BN 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


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BN Supply Voltage<br>NPN<br>NPN NO, LO<br>BK<br>BU 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


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BU Supply Voltage<br>NPN<br>NPN NC, DO<br>BK<br>BN 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


_Fixed NPN and PNP output wiring diagrams: light and dark operate by model number_ 

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BN Supply Voltage<br>NPN<br>NPN<br>BK<br>BU 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


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BN Supply Voltage<br>PNP<br>PNP<br>BK<br>BU 0 V<br>WH No Connection<br>**----- End of picture text -----**<br>


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RJ-11 Pinout  RJ-11 Key<br>**----- End of picture text -----**<br>


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RJ-11 Pinout  RJ-11 Key<br>**----- End of picture text -----**<br>


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RJ-11 Pinout<br>4<br>3 1. Brown<br>2. Black<br>2 3. White<br>1 4. Blue<br>**----- End of picture text -----**<br>


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Through the Roller Sensor Family 

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M12 Pinout (Male) M12 Key<br>1<br>2 1. Brown<br>2. White<br>4 3. Blue<br>3 4. Black<br>M8 Snap Connector Pinout (Male) M8 Key<br>2 4 1. Brown<br>2. White<br>1 3 3. Blue<br>4. Black<br>**----- End of picture text -----**<br>


## Installation 

## TTR Mounting Considerations 

## **Conveyor Side View** 

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Yes x<br>Conveyor Rollers<br>Sensor<br>No<br>12 mm<br>12 mm Minimum<br>Clearance to any<br>Fixed Barrier Fixed Barrier<br>**----- End of picture text -----**<br>


## TTR T-Slot Installation 

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Through the Roller Sensor Family 

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1<br>3<br>Ø 4<br>[0.16]<br>2<br>**----- End of picture text -----**<br>


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## TTR Specifications 

Supply Current 45 mA 

Supply Protection Circuitry Protected against reverse polarity and transient voltages 

Wavelength Infrared LED, 940 nm 

Output Response 1 ms on/off 

Indicators 

Amber on: Light sensed 

Sensing Mode Diffuse, Infrared, 940 nm 

Operating Conditions –10 °C to +55 °C (+14 °F to +131 °F) 

Environmental Rating IP50 

Output Configuration 

Rating: 100 mA max output at 25 °C Output Voltage High: Greater than Vsupply – 2.5 V Output Voltage Low: Less than 2.5 V For loads less than 1 Meg Ohm 

Protected against false pulse on power-up and continuous overload or short-circuit of output 

## Cable 

Minimum static bend radius: 20 mm 

Flex life > 10,000 cycles at flexing bend radius > 40 mm 

## Supply Voltage 

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Number of Sensing Beams  Supply Voltage with 10% Maximum Ripple<br>2, 3, 4, 5, 6, 7  18 V DC to 30 V DC<br>8  22 V DC to 30 V DC<br>9  24 V DC to 30 V DC<br>10  26 V DC to 30 V DC<br>**----- End of picture text -----**<br>


Use only with a suitable Class 2 power supply (UL) or SELV power supply (CE) 

Range 

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Special  Range<br>Feature<br>Type  90% White Card  18% Gray Card  6% Black Card<br>S and G  0 to ≥ 120 mm  0 to ≥ 50 mm  ≤ 3 to ≥ 30 mm<br>Y and Z  0 to ≥ 100 mm  0 to ≥ 40 mm  ≤ 4 to ≥ 25 mm<br>W and X  0 to ≥ 85 mm  0 to ≥ 35 mm  ≤ 6 to ≥ 20 mm<br>**----- End of picture text -----**<br>


## Vibration and Mechanical Shock 

All models meet IEC 60068-2-6, IEC 60947-5-2, UL491 Section 40, MIL-STD-202F, Method 201A (Vibration: 10 Hz to 60 Hz, 0.5 mm peak-to-peak) 

Shock: 30G 11 ms duration, half sine wave per IEC 60068-2-27 

## Certifications 

Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM 

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E224071<br>**----- End of picture text -----**<br>


## TTR Performance Curves 

NOTE: The Beam Pattern and Excess Gain performance curve diagrams represent the Standard Gain (Special Feature S and G) models. 

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Through the Roller Sensor Family 

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8<br>8<br>Parallel to Conveyor Axis 6 ee<br>6<br>4 FES EEE 4 TAN<br>2 Iie) NOT 2 anieee<br>0 0<br>-2 SS Bee<br>-4 BES1 see<br>-6 ee 1A yo<br>-8 0 | 20 | 40 | 60 [| 80 | 100 | 120 [| 140 | | 160 | 180 ANYzz 0 tl2 40 60mrt80 100 120tt140 lt160 180<br>Distance to Target (mm)<br>Distance to Target (mm)<br>90% White 6% Black<br>90% White 6% Black<br>90% Reflectivity White Card<br>Conveyor<br>100 | Rollers TTR Sensor<br>es<br>a  ata el MovementConveyor<br>10<br>| TIM NUE | UI<br>ee, Parallel to<br>ee el Conveyor Axis<br>1<br>LUNI LEIA 1 LUI<br>1 10 100 1000<br>Beam Width (mm) Beam Width (mm)<br>Perpendicular to Conveyor Axis<br>**----- End of picture text -----**<br>


## TTR Dimensions 

All measurements are listed in millimeters, unless noted otherwise. 

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End view<br>12.0<br>18.6<br>3.0<br>REA<br>4.2<br>7.2<br>**----- End of picture text -----**<br>


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Adhesive end cap<br>6.0<br>_<br>\if 18.1<br>hh<br>18.1<br>**----- End of picture text -----**<br>


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© Banner Engineering Corp. All rights reserved. 

Through the Roller Sensor Family 

## Accessories for the TTR Family 

## TTR-HK1 

## TTR-HK2 

- Hardware packet for T-style End-Cap TTRs 

- • (2) M4 screws • Hardware packet for G-style End-Cap TTRs • (2) Hex nuts • (2) Adhesive-backed mounting brackets • (2) Lock washers Two adhesive-backed mounting brackets are included with each G- 

- • Hardware packet for G-style End-Cap TTRs style sensor. Adhesive-backed mounting brackets are also • (20) Adhesive-backed mounting brackets compatible with A-, B-, or C-style sensors. 

## TTR-HK20 

## Banner Engineering Corp Limited Warranty 

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. 

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. 

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. 

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. 

For patent information, see www.bannerengineering.com/patents. 

Document title: Through the Roller (TTR) Sensor Family Datasheet Part number: 216696 Revision: E Original Instructions © Banner Engineering Corp. All rights reserved. 

November 30, 2023 

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© Banner Engineering Corp. All rights reserved.