R99-15

**Slim Relay G2RV** 

## **The World's First Industrial Slim Relay** 

- Large plug-in terminals for reliable connection. 

- LED indicator and mechanical flag to check operation. 

- Transparent housing enables checking relay condition. 

- Slim outline to save space. 

- Push-in terminals and accessories for easy wiring. 

## **Model Number Structure** 

## ■ **Model Number Legend** 

**G2RV-SL** @ @ @ **-** @ **1 2 3 4 5** 

## **1. Auxiliary Type Designation** 

SL: Slim relay and socket combination 

## **2. Wire Connection** 

## **4. Relay Pushbutton** 

         - 0: Without pushbutton 

      **5. Input Voltage** 

   - 7: Screw terminals 

   - 5: Push-in terminals 

**3. Relay LED** 

   - 0: Without LED 

**Note:** LED indicator available on socket. 

## **Orderin Information g** 

## ■ **List of Models** 

|**Classification**|**Classification**|**Enclosure rating**|**Input voltage**|**Type of connection**|**Contact form**|
|---|---|---|---|---|---|
||||||**SPDT**|
|Plug-in terminals|General-purpose|Unsealed|AC/DC|Screw terminals|G2RV-SL700|
|||||Push-in terminals|G2RV-SL500|



## **Relay and Socket Combinations** 

|**Input voltage**|**Screw terminals**|**Push-in terminals**|
|---|---|---|
|12 VDC|G2RV-SL700-12 VDC|G2RV-SL500-12 VDC|
|24 VDC|G2RV-SL700-24 VDC|G2RV-SL500-24 VDC|
|24 VAC/DC|G2RV-SL700-24 VAC/DC|G2RV-SL500-24 VAC/DC|
|48 VAC/DC|G2RV-SL700-48 VAC/DC|G2RV-SL500-48 VAC/DC|
|110 VAC|G2RV-SL700-110 VAC|G2RV-SL500-110 VAC|
|230 VAC|G2RV-SL700-230 VAC|G2RV-SL500-230 VAC|



Slim Relay **G2RV** 

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## **S ecifications p** 

## ■ **Input Ratings** 

|**Rated voltage**|**Rated current*1**|**Rated current*1**|**Rated current*1**|**Must operate**<br>**voltage**|**Must release**<br>**voltage**|**Power consumption**|**Power consumption**|**Input voltage**|
|---|---|---|---|---|---|---|---|---|
||**AC**||**DC**|**% of rated voltage**||**AC (VA)**<br>**Approx.**|**DC (mW)**<br>**Approx.**|**% of rated voltage**|
||**50 Hz**|**60 Hz**|||||||
|12 VDC|---|---|27.2 mA|80%|10%|---|300 mW|±10%|
|24 VDC|---|---|13.3 mA|||---|300 mW||
|24 VAC/DC|21.1 mA|22.5 mA|13.0 mA|||0.5 VA|300 mW||
|48 VAC/DC|8.5 mA|9.0 mA|5.2 mA|||0.4 VA|250 mW||
|110 VAC|7.1 mA|7.5 mA|---|||0.8 VA|---||
|230 VAC|7.3 mA|7.9 mA|---|||1.7 VA|---||



*1)Rated currents are measured at 23 degrees Celsius (ambient) 

## ■ **Contact Ratings** 

|**Number of poles**|1 pole|1 pole|
|---|---|---|
|**Load**|Resistive load<br>(cosφ= 1)|Inductive load<br>(cosφ= 0.4, L/R = 7 ms)|
|**Rated load**|6 A at 250 VAC;<br>6 A at 30 VDC|2.5 A at 250 VAC;<br>2 A at 30 VDC|
|**Rated carry current**|6 A||
|**Max. switching voltage**|400 VAC, 125 VDC||
|**Max. switching current**|6 A||
|**Max. switching power**|1,500 VA<br>180 W|500 VA<br>60 W|
|**Failure rate (reference value)**|10mA at 5VDC (P level)||



**Note:** P level: λ 60 = 0.1 x 10[-6] /operation 

## ■ **Characteristics** 

|■**Characteristics**||
|---|---|
|**Item**|**1 pole**|
|**Contact resistance**|100 mΩmax.|
|**Operate(set) time**|20 ms max.|
|**Release time**|40 ms max.|
|**Max. operating frequency**|Mechanical: 18,000 operations/hr<br>Electrical: 1,800 operations/hr(under rated load)|
|**Insulation resistance**|1,000 MΩmin.(at 500 VDC)|
|**Dielectric strength**|4,000 VAC, 50/60 Hz for 1 min between coil and contacts*;<br>1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity|
|**Vibration resistance**|Destruction: 10 to 55 to 10 Hz, 0.50 mm single amplitude (1.0 mm double amplitude)<br>Malfunction: 10 to 55 to 10 Hz, 0.50 mm single amplitude(1.0 mm double amplitude)|
|**Shock resistance**|Destruction: 1,000 m/s2<br>Malfunction: 200 m/s2when energized; 100 m/s2when not energized|
|**Endurance**|Mechanical: 5,000,000 operations min.<br>Electrical     : 100,000 Typical; NO 70,000 operations min. ; NC 50,000 operations min.|
|**Ambient temperature**|Operating: –40°C to 55°C (with no icing or condensation)|
|**Ambient humidity**|Operating: 5% to 85%|
|**Weight**|Approx. 35 g|
|**Overvoltage category**|III|
|**Pollution degree**|2|
|**Contact material**|AgSnIn|
|**Creepage distance**|7.0 mm|
|**Clearance distance**|5.5 mm|



**Note:** Values in the above table are the initial values. 

Slim Relay **G2RV** 

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## ■ **Approved Standards** 

## **UL 508 (File No. E41643)** 

|**Model**|**Contact form**|**Coil ratings**|**Contact ratings**|**Operations**|
|---|---|---|---|---|
|G2RV-SL Series|SPDT|12 to 48 VDC<br>24 to 230 VAC|250 VAC 6 A (Resistive Load)<br>30 VDC 6 A (Resistive Load)<br>400 VAC 2 A (Resistive Load)|6,000|



## **IEC/VDE (EN 61810)** 

|**Contact form**|**Coil ratings**|**Contact ratings**|**Operations**|
|---|---|---|---|
|1 pole|12, 24 VDC<br>24, 48 VAC/DC<br>110, 230 VAC|250 VAC 6 A (Resistive Load)<br>30 VDC 6 A (Resistive Load)<br>400 VAC 2 A (Resistive Load)|50,000<br>50,000<br>6,000|



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**En ineerin Data g g** 

## ■ **Endurance** 

## **Switching capacity of DC resistive load** 

**==> picture [504 x 145] intentionally omitted <==**

**----- Start of picture text -----**<br>
1000 10,0<br>a ————<br>30VDC resistive load<br>SS 250VAC resistive load<br>= — SS<br>1,0<br>100<br>Se EN<br>Sy ee — SSS<br>30VDC inductive load<br>(L/R=7ms) 250VAC inductive load<br>a (cos ϕ = 0.4) — es )<br>0,1<br>10 | ft | | | | ft 20 60 100 140 180 220<br>0 2 4 6 Switching voltage (VDC)<br>Switching current (A)<br>3 operations)<br>DC Breaking Current (A)<br>Endurance (x 10<br>**----- End of picture text -----**<br>


## **Typical Operating and Release Time** 

|**Model number**|**Operating time (typical)**|**Release time (typical)**|
|---|---|---|
|G2RV-SL7@@/5@@DC12|5 ~ 7 ms|5 ~ 8 ms|
|G2RV-SL7@@/5@@DC24|5 ~ 7 ms|6 ~ 9 ms|
|G2RV-SL7@@/5@@AC/DC24|5 ~ 7 ms|17 ~ 22 ms|
|G2RV-SL7@@/5@@AC/DC48|5 ~ 7 ms|22 ~ 30 ms|
|G2RV-SL7@@/5@@AC110|12 ~ 15 ms|22 ~ 30 ms|
|G2RV-SL7@@/5@@AC230|12 ~ 15 ms|22 ~ 30 ms|



## **Accessories** 

## ■ **PLC Interface (for G2RV-SL700 series only)** 

## **List of Models** 

|**Model number**|**Description**|**Connection**|
|---|---|---|
|P2RVC-8-O-F|PLC Output Interface for 8x<br>G2RV-SL700-series<br>PNP - type|Ribbon cable connector<br>10 Pole, IEC603/1|



## **Specifications** 

## **Electrical schematic P2RVC-O-8-F** 

|**Input**|**Rated voltage**|30 VAC/VDC max.|
|---|---|---|
||**Current capacity**|0.5 A per channel|
|||2.0 A total current, power supply<br>terminal|
|**Characteristics**|**Ambient**<br>**temperature**|Operating: 0 to 55°C<br>Storage:<br>−20 to 85°C|
||**Overvoltage**<br>**category**|III|
||**Pollution degree**|2|



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## ■ **Cables for PLC Interface P2RVC-8-O-F** 

## **P2RV-4@@@ C** 

Cable to connect CJ1 to 4 x P2RVC-8-O-F 

## **List of Models** 

|**List of Models**||
|---|---|
|**Model number**|**Cable length**|
|P2RV-4-100C|1.0 m|
|P2RV-4-200C|2.0 m|
|P2RV-4-300C|3.0 m|
|P2RV-4-500C|5.0 m|



## **4x10 pole IDC mounting to 4 x P2RVC-8-O-F** 

A B C D A1 A2 A3 A4 A5 A6 A7 A8 A9 A1 **0** B1 B2 B3 B4 B5 B6 B7 B8 B9 B1 **0** C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 A Cable length as indictad by model number.@@@ = length in centimeters B C ~~A~~ 40 38 36 34 32 30 28 26 22 24 39 37 35 33 31 29 27 25 21 23 20 18 16 14 12 10 8 6 2 4 19 17 15 13 11 9 7 5 1 3 Split into 4 sections 40 pole IDC mounting to Omron PLC CJ1-OD232 Length = 30 cm D **Technical data Control line** AWG26/0.14 mm[2] , tin-plated copper **Diameter cable** 10.6 mm (one end splits into 4 sections: A, B, C, D **Operating voltage** 60 VDC **Continuous current per signal wire** 0.5 A **Max. total current, 4 bytes, each** 1.0 A **Test voltage** 0.5 KV, 50 Hz, 1 min **Operating temperature range** -20°C to +50°C ~~=~~ **P2RV-A @@@ C** Cable, single sided 10 pole IDC connector, to connect to P2RVC-8-O-F 

## **List of Models** 

|**List of Models**||
|---|---|
|**Model number**|**Cable length**|
|P2RV-A100C|1.0 m|
|P2RV-A200C|2.0 m|
|P2RV-A300C|3.0 m|
|P2RV-A500C|5.0 m|



## **40 pole IDC mounting to P2RVC-8-O-F** 

10 WHITE 9 GREY 8 PURPLE Cable length as indictad by model number. 7 BLUE @@@ = length in centimeters 6 GREEN 5 YELLOW 4 ORANGE 3 RED Outer isolation removed 2 BROWN Length = 30 cm 1 ~~i~~ BLACK **Technical data Control line** AWG26/0.14 mm[2] , tin-plated copper **Diameter cable** 6.8 mm **Operating voltage** 60 VDC **Continuous current per signal wire** 0.5 A **Max. total current** 1.0 A **Test voltage** 0.5 KV, 50 Hz, 1 min **Operating temperature range** -20°C to +50°C ~~=—>—~~ Slim Relay **G2RV** 5 

## **P2RV@@@ C-SIM S7/ @ 00** 

Cables to connect Siemens S7/300 or S7/400 to 4 x P2RVC-8-O-F 

## **List of Models** 

|**List of Models**||||
|---|---|---|---|
|**Model number**<br>~~ee~~|**Cable length**<br>~~ee~~|**PLC type**<br>~~ee~~|**Configuration**<br>~~ee~~|
|P2RV-200C-SIM S7/300<br>~~ee~~|2.0 m<br>~~ee~~|Siemens S7/300<br>4x1 Byte||<br>_#<br>~~™*~~|
|P2RV-250C-SIM S7/300<br>~~ee~~<br>~~a~~<br>~~ee~~|2.5 m<br>~~ee~~|||
|P2RV-300C-SIM S7/300<br>~~ee~~<br>~~ee~~|3.0 m|||
|P2RV-500C-SIM S7/300<br>~~ee~~<br>~~ee~~|5.0 m|||
|P2RV-200C-SIM S7/400<br>~~ee~~<br>~~ee~~<br>~~ee~~|2.0 m<br>~~ee~~<br>~~eee~~|Siemens S7/400<br>4x1 Byte|~~™*~~<br>:|
|P2RV-250C-SIM S7/400<br>~~ee~~<br>~~ee~~|2.5 m<br>~~eee~~|||
|P2RV-300C-SIM S7/400<br>~~ee ~~<br>~~ee~~|3.0 m<br> ~~eee~~|||
|P2RV-500C-SIM S7/400<br>~~ee~~|5.0 m|||



## ■ **Single Relays for Maintenance** 

## **Model Number Legend** 

## **G2RV-** @ **-** @ @ @ **-** @ **-** @ 

**1 2 3 4 5 6** 

## **1. Number of Poles** 

   - 1: 1 pole 

**2. Terminals** 

   - S: Push-In 

## **3. Relay LED** 

Blank: Without LED 

## **4. Relay Pushbutton** 

Blank: Without pushbutton 

**5. Contact Material** 

Blank: AgSnIn 

**6. Rated Coil Voltage** 

11 VDC, 21 VDC, and 48 VDC 

## **List of Models** 

|**Model number**|**Replacement for**|
|---|---|
|G2RV-1-S DC11|G2RV-SL7@@/5@@DC12|
|G2RV-1-S DC21|G2RV-SL7@@/5@@DC24|
||G2RV-SL7@@/5@@AC/DC24|
|G2RV-1-S DC48|G2RV-SL7@@/5@@AC/DC48|
||G2RV-SL7@@/5@@AC110|
||G2RV-SL7@@/5@@AC230|



Slim Relay **G2RV** 

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## ■ **Cross bars** 

## **Model Number Legend** 

## **P2RVM -** @ @ 

**1 2 1. Number of Poles 2. Color** 020: 2 poles R: Red 030: 3 poles S: Blue 040: 4 poles B: Black 100: 10 poles 200: 20 poles 

B: Black 

|**Model number**<br>~~|~~|**Poles**<br>~~|~~|**Quantity**<br>~~|~~|**Color**<br>~~|~~|
|---|---|---|---|
|P2RVM-020@<br>~~|~~|2<br>~~|~~|60 pcs / box (minimum order)<br>~~|~~|Red (R)<br>Blue (S)<br>Black (B)<br>~~|~~|
|P2RVM-030@<br>~~|~~|3<br>~~|~~|60 pcs / box (minimum order)<br>~~|~~||
|P2RVM-040@<br>~~|~~|4<br>~~|~~|60 pcs / box (minimum order)<br>~~|~~||
|P2RVM-100@<br>~~|~~|10<br>~~|~~|20 pcs / box (minimum order)<br>~~|~~||
|P2RVM-200@<br>~~|~~|20<br>~~|~~|20 pcs / box (minimum order)<br>~~|~~||



@ select color: R = Red, S=Blue, B=Black **Specification** 

|**Specification**||
|---|---|
|Max current<br>(EN60947-7-1 section 8.3.3 / 1991)|32A|
|Max. Voltage|400 VAC|
|Max. Voltage<br>when cutting Cross-bar without using separation<br>plate or end-bracket|250 VAC|



## ■ **Plastic Labels for G2RV Sockets** 

**Model number Box quantity Color** R99-15 for G2RV 5 sheets × 120 labels = White ~~—a~~ 600 labels (minimum order) 

## ■ **Labels (Stickers) for G2RV Sockets** 

|**Model number**|**Box quantity**|**Color**|
|---|---|---|
|R99-16 for G2RV|10 sheets×484 labels =<br>4,840 labels (minimum order)|White|



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## ■ **Separating Plates** 

|**Model number**|**Quantity**|**Description**|
|---|---|---|
|P2RV-S<br>50 plates<br>(minimum order)|50 plates<br>(minimum order)|Provides isolation between<br>adjacent relays to achieve<br>400 V isolation.|



## **Dimensions** 

**Note:** All units are in millimeters unless otherwise indicated. 

## **Complete Unit** 

## **G2RV-SL700** 

**==> picture [376 x 331] intentionally omitted <==**

**----- Start of picture text -----**<br>
Input circuit<br>12<br>OO<br>11<br>14<br>o<br>106.7 max.<br>| _<br>12<br>83<br>70.9 A2 11<br>47.2 A1 14<br>6.2 max. 26.1 | re<br>24 V DC<br>Terminal Arrangement/<br>Internal Connections<br>(Top View)<br>12<br>A2<br>11 L<br>35 A1<br>14<br>92.7 max.<br>Other Coil Voltage<br>Terminal Arrangement/<br>Ld o Internal Connections<br>(Top View)<br>A2<br>Five,  88.9 7.1<br>M2.5 × 6 99.2 | | A1<br>12 V DC<br>Terminal Arrangement/<br>Internal Connections<br>(Top View)<br>**----- End of picture text -----**<br>


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## **G2RV-SL500** 

## **Input circuit** 

**==> picture [106 x 151] intentionally omitted <==**

**==> picture [398 x 324] intentionally omitted <==**

**----- Start of picture text -----**<br>
12<br>11<br>14<br>106.7 max.<br>12<br>82.9<br>A2 11<br>69.8<br>46 A1 14<br>6.2 max. 24.6<br>24 V DC<br>Terminal Arrangement/<br>Internal Connections<br>(Top View)<br>12<br>A2<br>11<br>35 A1<br>97.4 max. 14<br>Other Coil Voltage<br>Terminal Arrangement/<br>Internal Connections<br>(Top View)<br>A2<br>88.9 7.1<br>A1<br>99.2<br>12 V DC<br>Terminal Arrangement/<br>Internal Connections<br>**----- End of picture text -----**<br>


## **Single Relay** 

## **G2RV-1-S** 

**==> picture [47 x 86] intentionally omitted <==**

**==> picture [408 x 239] intentionally omitted <==**

**----- Start of picture text -----**<br>
5.2 max. 30.5 max.<br>Input circuit<br>33 max.<br>16.2 14 11 12 A1 A2<br>Terminal Arrangement/<br>Internal Connections<br>(Bottom View)<br>1.8 0.5 2.4<br>3.5<br>5.04 5.04<br>22 3<br>**----- End of picture text -----**<br>


Slim Relay **G2RV** 

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**Installation** 

## ■ **Tools** 

G2RV-SL700 series: Flat-Blade screwdriver should be used for mounting and / or releasing cables. 

G2RV-SL500 series: Flat-Blade screwdriver should be used for mounting stranded wires without ferrules and / or releasing cables. 

## **Applicable Screwdriver** 

## ● Flat-blade, Parallel-tip, 2.5 mm diameter (3.0 mm max.) 

**==> picture [144 x 80] intentionally omitted <==**

**----- Start of picture text -----**<br>
● Flat-blade, Parallel-tip<br>o<br>2.5 dia. (3.0 mm max.)<br>● Flat-blade, Flared-tip<br>Cannot be used.<br>**----- End of picture text -----**<br>


Examples: FACOM AEF.2.5 × 75E (AEF. 3 × 75E) VESSEL No. 9900-(-)2.5 × 75 (No. 9900-(-)3 × 100) WAGO 210-119 WIHA 260/2.5 × 40 (260/3 × 50) 

- *Chamfering the tip of the driver improves insertion when used as an exclusive tool. 

## ■ **Applicable Wires** 

## **Applicable Wire Sizes** 

## **G2RV-SL700 Series** 

## **Box clamp technology** 

|**Box clamp technology**|||
|---|---|---|
|**Wire type**|**Applicable wire size**|**Stripping length**|
|Stranded without ferrules|0.5 - 2.5 mm2|7 mm|
|Stranded with ferrules and plastic collar|0.5 - 2.5 mm2|7 mm|
|Stranded with ferrules without plastic collar|0.5 - 2.5 mm2|7 mm|
|Solid|0.5 - 2.5 mm2|7 mm|



## **G2RV-SL500 Series** 

## **Push-in technology** 

|**Push-in technology**|||
|---|---|---|
|**Wire type**|**Applicable wire size**|**Stripping length**|
|Stranded without ferrules|0.5 - 2.5 mm2|12 mm|
|Stranded with ferrules and plastic collar|0.5 - 2.5 mm2|12 mm|
|Stranded with ferrules without plastic collar|0.5 - 2.5 mm2|12 mm|
|Solid|0.5 - 2.5 mm2|12 mm|



Slim Relay **G2RV** 

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## ■ **Wiring** 

Use wires of the applicable sizes specified above. The length of the exposed conductor should be 7 mm for a G2RV-SL700 series, 12 mm for a G2RV-SL500 series. 

**==> picture [172 x 97] intentionally omitted <==**

**----- Start of picture text -----**<br>
G2RV-SL700<br>7 mm<br>G2RV-SL500<br>12 mm<br>Fig. 1 Exposed Conductor Length<br>**----- End of picture text -----**<br>


**Wiring Procedure for G2RV-SL500 series** 

Screwdriver hole Wire connection hole 

● **Wiring** 

**==> picture [69 x 12] intentionally omitted <==**

**----- Start of picture text -----**<br>
●  Removing<br>**----- End of picture text -----**<br>


Wire (2 ~~. Le~~ Insert the specified screwdriver into the release hole. 

Insert the exposed conductor into the connection hole. 

No other tools are required. 

Removing wire. 

**Note:** In case of wiring stranded wires without ferrules screwdriver should be inserted before inserting the wire. Screwdriver should be removed after fully insertion of the wire. 

Removing screwdriver. 

Slim Relay **G2RV** 

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## **Precautions** 

## **Precautions for Connection** 

- Do not move the screwdriver up, down, or from side to side while it is inserted in the hole. Doing so may cause damage to internal components (e.g., deformation of the clamp spring or cracks in the housing) or cause deterioration of insulation. 

- Do not insert the screwdriver at an angle. Doing so may break the side of socket and result in a short-circuit. 

- If lubricating liquid, such as oil, is present on the tip of screwdriver, the screwdriver may fall out resulting in injury to the operator. 

- Insert the screwdriver into the bottom of the hole. It may not be possible to connect cables properly if the screwdriver is inserted incorrectly. 

## **General Precautions** 

   - Do not use the product if it has been dropped on the ground. Dropping the product may adversely affect performance. 

   - Confirm that the socket is securely attached to the mounting track before wiring. If the socket is mounted insecurely it may fall and injure the operator. 

   - Ensure that the socket is not charged during wiring and maintenance. Not doing so may result in electric shock. 

   - Do not pour water or cleansing agents on the product. Doing so may result in electric shock. 

   - Do not use the socket in locations subject to solvents or alkaline chemicals. 

- Do not insert two or more wires in the hole. Wires may come in contact with the spring causing a temperature rise or be subject to sparks. 

- Do not use the socket in locations subject to ultraviolet light (e.g., direct sunlight). Doing so may result in markings fading, rust, corrosion, or resin deterioration. 

- Do not dispose the product in fire. 

## **Removing from Mounting Rail** 

To remove the socket from the mounting rail, insert the tip of screwdriver in the fixture rail, and move it in the direction shown below. Se = nen UBBEN So eeee = **•** Insert the screwdriver along the hole wall as shown below. Screwdriver (Ze * 

**ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.** To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. ~~PO~~ 

Cat. No. J11E-EN-01A **In the interest of product improvement, specifications are subject to change without notice.** 

Slim Relay **G2RV** 

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