R45C-K-UUQ

R45C IO-Link Device to Analog In-Out Converter Instruction Manual 

## Features 

- Compact analog to IO-Link device converter that outputs an analog value, voltage or current, as presented by the IO-Link Master 

- The converter also connects to an analog source, voltage or current, and outputs the value to the IO-Link master 

- Rugged overmolded design meets IP65, IP67, and IP68 

- • Connects directly to a sensor or anywhere in-line for ease of use 

## Models 

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Housing Function Male Female Connector<br>R45 C - K - II Q<br>C = Converter K = IO-Link II = Analog Current In/Current Out Q = Integral M12 quick disconnect<br>UU = Analog Voltage In/Voltage Out<br>**----- End of picture text -----**<br>


## Overview 

## Analog In 

When an analog input value is received by this converter, the numerical representational value is sent to an IO-Link Master via Process Data In (PDI). 

PDI Analog Ranges: 

- Voltage = 0 mV to 10,000 mV 

- Current = 4,000 µA to 20,000 µA 

## Analog Out 

This converter also allows for the user to output an analog value by sending the numerical analog value from the IO-Link Master via Process Data Out (PDO). 

PDO Analog Ranges: 

- Voltage = 0 mV to 11,000 mV 

- Current = 0 µA to 24,000 µA 

## PDO Outside Valid Range (POVR) 

If the PDO value sent to this converter is outside of the PDO Analog Range value, then the actual analog output value will be set to the one of the three selectable POVR levels after a 2 second delay: 

- Low (default): 0 V or 3.5 mA 

- High: 10.5 V or 20.5 mA 

- Hold: Level retains previous value indefinitely 

NOTE: If a connected IO-Link sensor is changed back to SIO mode, then the previous value will be held. 

## Status Indicators 

The R45C IO-Link Device to Analog In-Out Converter has three amber LED indicators on both sides for IO-Link and analog communications to allow for installation needs and still provide adequate indication visibility. There is also a green LED indicator on both sides of the converter, which signals the device's power status. 

Original Instructions September 11, 2023 

© Banner Engineering Corp. 

p/n: 223053 Rev. B 223053 

R45C IO-Link Device to Analog In-Out Converter Instruction Manual 

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R45C status indicators – front and back<br>**----- End of picture text -----**<br>


**IO-Link LED** (on either side)* **Power LED** (on either side)* **Analog 1 In/Out LEDs** (on either side)* 

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Rotate 180˚<br>**----- End of picture text -----**<br>


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**Analog 2 In/Out LEDs** (on either side)* 

* Indicator LEDs are visible through translucent housing 

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IO-Link Amber LED<br>Indication  Status<br>Off  IO-Link communications are not present<br>Flashing Amber (900 ms On, 100 ms Off)  IO-Link communications are active<br>Analog In Amber LED<br>Indication  Status<br>Off  Analog current value is less than setpoint SP1 OR analog value is greater than setpoint SP2<br>Solid Amber  Analog current value is between setpoint SP1 AND setpoint SP2<br>Default Current Values: Default Voltage Values:<br>• SP1 = 0.004 A  • SP1 = 0 V<br>• SP2 = 0.02 A  • SP2 = 10 V<br>Analog Out Amber LED<br>Indication  Status<br>Off  Turns off if written PDO analog value is outside the allowable output range<br>Solid Amber  Turns on if written PDO analog value is inside the allowable output range<br>Allowable Current Range: 0 mA to 24 mA<br>Allowable Voltage Range: 0 V to 11 V<br>**----- End of picture text -----**<br>


## Installation Instructions 

## Mechanical Installation 

Install the R45C to allow access for functional checks, maintenance, and service or replacement. Do not install the R45C in such a way to allow for intentional defeat. 

Fasteners must be of sufficient strength to guard against breakage. The use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the R45C accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length. 

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R45C IO-Link Device to Analog In-Out Converter Instruction Manual 

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3.9 mm<br>12.9 mm<br>X<br>3 mm *  * for minimum<br>engagement of<br>three threads<br>**----- End of picture text -----**<br>


Screw Length (with screw head fitting in counterbore) = 12.9 mm + “X” mm + 3 mm 

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CAUTION: Do not overtighten the R45C's mounting screw during installation. Overtightening can affect the performance of the R45C. 

## Wiring Diagrams 

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Male  Female  Pin  Wire Color<br>1 1  Brown<br>2 2  White<br>2<br>1 3  Blue<br>4<br>3<br>3 4 4  Black<br>Female (Analog In-Out)  Signal Description<br>Pin 1  18 V DC to 30 V DC<br>Pin 2   Analog In<br>Pin 3  Ground<br>Pin 4  Analog Out<br>Male (IO-Link Master)  Signal Description<br>Pin 1  18 V DC to 30 V DC<br>Pin 2  Banner-specific<br>Pin 3  Ground<br>Pin 4  IO-Link<br>**----- End of picture text -----**<br>


## Configuration 

The measured current value is available via Process Data as the measure value μA, and the voltage is available in mV. 

For more information, see Banner P/N 223174 R45C Analog Converter (Voltage and Current) IO-Link Data Reference Guide and Banner P/N 223171 R45C-K-Analog IO-LINK IODD Files. 

## IO-Link® 

IO-Link® is a point-to-point communication link between a master device and a sensor and/or light. It can be used to automatically parameterize sensors or lights and to transmit process data. For the latest IO-Link protocol and specifications, please visit www.io-link.com. 

For the latest IODD files, please refer to the Banner Engineering Corp website at: www.bannerengineering.com. 

## Specifications 

Supply Voltage Supply Protection Circuitry 18 V DC to 30 V DC at 50 mA maximum Protected against reverse polarity and transient voltages Power Pass-Through Current Leakage Current Immunity 4 A maximum 400 µA 

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R45C IO-Link Device to Analog In-Out Converter Instruction Manual 

## Resolution 

14 bits Accuracy 0.5% 

## Indicators 

Green: Power Amber: IO-Link communications Amber: Analog input value present Amber: Analog output value in range 

Connections Integral male/female 4-pin M12 quick disconnect 

Construction Coupling Material: Nickel-plated brass Connector Body: PVC translucent black 

## Vibration and Mechanical Shock 

Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5 minutes sweep, 30 minutes dwell) Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave) 

Certifications 

Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM 

Environmental Rating IP65, IP67, IP68 NEMA/UL Type 1 

## Operating Conditions 

Temperature: –40 °C to +70 °C (–40 °F to +158 °F) 90% at +70 °C maximum relative humidity (non-condensing) Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F) Required Overcurrent Protection 

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WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. 

Overcurrent protection is required to be provided by end product application per the supplied table. 

Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. 

For additional product support, go to www.bannerengineering.com. 

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Supply  Supply<br>Required Overcurrent  Required Overcurrent<br>Wiring  Wiring<br>Protection (A) Protection (A)<br>(AWG) (AWG)<br>20 5.0 26 1.0<br>22 3.0 28 0.8<br>24 1.0 30 0.5<br>**----- End of picture text -----**<br>


## FCC Part 15 Class B 

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 

- Reorient or relocate the receiving antenna. 

- • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. 

## Industry Canada ICES-003(B) 

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation. 

Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non souhaité du dispositif. 

## Dimensions 

All measurements are listed in millimeters [inches], unless noted otherwise. 

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R45C IO-Link Device to Analog In-Out Converter Instruction Manual 

## Accessories 

## Cordsets 

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4-Pin Threaded M12 Cordsets—Double Ended<br>Model  Length  Style  Dimensions  Pinout<br>MQDEC-401SS  0.31 m (1 ft)   Female<br>MQDEC-403SS 0.91 m (2.99 ft)<br>2<br>40 Typ.<br>MQDEC-406SS 1.83 m (6 ft)  [1.58"] 1<br>MQDEC-412SS  3.66 m (12 ft)  4 3<br>MQDEC-420SS  6.10 m (20 ft)  M12 x 1<br>MQDEC-430SS  9.14 m (30.2 ft)  Male Straight/Female  ø 14.5 [0.57"] Male<br>Straight  44 Typ.<br>[1.73"] 1<br>2<br>4<br>MQDEC-450SS  15.2 m (49.9 ft)  M12 x 1 3<br>ø 14.5 [0.57"] 1 = Brown<br>2 = White<br>3 = Blue<br>4 = Black<br>**----- End of picture text -----**<br>


## Banner Engineering Corp Limited Warranty 

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. 

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. 

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. 

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. 

For patent information, see www.bannerengineering.com/patents. 

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