LR8101

## PRECISION BATTERY TESTER BT6065, BT6075 

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H i g h  c a p a c i t y  &  l ow  i n t e r n a l - re s i s t a n c e<br>**----- End of picture text -----**<br>


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Super fast charging<br>for EV<br>Super large cells<br>F for ESS<br>—<br>**----- End of picture text -----**<br>


## **Introducing the industry’s most precise battery tester Ideal for cell grading** 

## _**0.01 μΩ  5-1/2 digit**_ 

## _**1 μV  7-1/2 digit**_ 

## _**12 ms**_ 

The precision battery tester BT6075 and BT6065 are designed for OCV/AC-IR testing **W** of high-capacity EV battery cells with low internal resistance. The extremely high resolution enables these models to perform advance cell-grading. These testers **World** powerfully facilitate the creation of reliable and efficient OCV/IR testing systems with **Class** their innovative features and capability of high-speed testing. 

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## **High-precision grading of high-capacity batteries** 

’ **Measurement targets High-capacity battery cells with extremely low internal resistance are important for electric vehicles (EVs) compatible with rapid charging and stationary energy storage systems (ESSs) that are low in loss.** 4 ' ea **High-precision battery testers play an essential role in precise cell testing to maximize battery pack performance and battery cell production.** 100 **High-capacity batteries: Moving towards sub-1 mΩ internal resistance** 

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100<br>High-capacity batteries:<br>Moving towards sub-1 mΩ internal resistance<br>10<br>1<br>0.1<br>0.01<br>50 5,000 500,000<br>Cell capacity [mAh]<br>Internal resistance [mΩ]<br>**----- End of picture text -----**<br>


## **Features** 

**Industry’s most accurate & high-speed OCV/IR test performance Shorter testing times while maintaining exceptional reproducibility** ~~“a HE)hOGOUED~~ **Two testers work in tandem without interference** o ~~nL~~ **Channel-specific correction and optional multiplexer** -aaA\ ~~£=esg S\X0UlClUZS~~ = **Supports seamless setup of inspection systems** Lf) **High durability and long-term stable system operation** ~~S' NSxawv27~~ 

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## **Top-tier battery measurement performance** 

## **Choose from 2 models depending on your testing process** 

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World<br>Class<br>**----- End of picture text -----**<br>


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For high-precision cell grading<br>**----- End of picture text -----**<br>


## **BT6075** 

OCV/AC-IR test for cell screening 

## **BT6065** 

## ~~ii~~ **Excellent resistance measurement resolution Voltage measurement accuracy comparable to and accuracy a high-precision voltmeter** 

## **Voltage measurement accuracy comparable to a high-precision voltmeter** 

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1.00480 mΩ<br>1.00460 mΩ<br>1.00440 mΩ<br>1.00420 mΩ<br>1.00400 mΩ<br>BT6065  & BT6075（300 m A） BT3562A<br>BT6065  & BT6075（100 mA）<br>**----- End of picture text -----**<br>


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3.700006 V<br>3.700004 V<br>3.700002 V<br>3.700000 V<br>3.699998 V<br>3.699996 V<br>3.699994 V<br>BT6075 （7-1/2 Digit DCV）<br>DM72 75（7-1/2 Digit DCV）<br>**----- End of picture text -----**<br>


**±0.08% rdg. ±0.08 μΩ** 

AC-IR offers a 10 nΩ resolution. 

At a measurement current of 300 mA, stable measurement data is obtained with an excellent SN ratio suitable for inspecting low-resistance batteries. 

No additional voltmeter is needed for OCV/IR testing. 

Both models, one with 7-1/2 digits (resolution of 1 μV) and the other with 6-1/2 digits (resolution of 10 μV), feature unparalleled measurement accuracy. 

## ~~i~~ **Fast testing without sacrificing precision** 

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Previous  Response   Ω measurement V measurement<br>model time<br> Parallel signal<br>processing<br>**----- End of picture text -----**<br>


The BT6065 and BT6075 deliver high-speed measurement that goes beyond conventional battery testers. With two A/D converters, the instruments can perform simultaneous resistance and voltage measurement in as little as 12 ms. As a result, they can be used to build systems that deliver both testing efficiency and precision. 

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## **Optimizing plant productivity** 

## **“We want to perform testing efficiently with two instruments.” Stable measurement with the MIR mode (mutual interference reduction)** “ 

Ordinarily, mutual interference causes measured values to fluctuate when making simultaneous measurements with two battery testers placed in close proximity. The MIR mode reduces mutual interference to ensure stable measurement. The feature makes possible accurate, high-speed parallel-testing with two testers. 

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Normal  Pronounced interference effects<br>setup 3.05000 mΩ<br>3.00000 mΩ<br>2.95000 mΩ<br>SEnzaS<br>MIR Reduced<br>3.05000 mΩ fluctuations 99.9%<br>3.00000 mΩ<br>2.95000 mΩ<br>- - 0 s 200 s 400 s 600 s 800 s 1000 s<br>BT6065, BT6075 [Elapsed time]<br>[Resistance]<br>[Resistance]<br>**----- End of picture text -----**<br>


- No need for additional accessories like sync cables 

- Unlike an older technology known as pulse output functionality, the MIR mode facilitates reliable parallel testing. 

## **Delivers easy, reliable parallel-testing** 

## **numerous channels accurately.”** 

## **Compensation of individual channels with referential adjustment** 

When measuring rows of batteries in a tray, eddy currents occurring in the metal enclosures of adjacent batteries cause measurement error. The referential adjustment function, which accurately compensates for the effects of eddy currents by using actual batteries as a reference, allows more accurate measurement. 

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Stored correct data of<br>reference batteries<br>. = ly "mg CH1CH2 0.16811 mΩ0.31763 mΩ = —<br>CH528 0.65763 mΩ<br>Individual<br>correction<br>1 2 528<br>7) nae<br>**----- End of picture text -----**<br>


- Referential adjustment: up to 528 channels 

- Adjustment data for up to six batteries (6 × 528 channels) can be 

saved on the instrument using its “panel save” feature. 

**Accurately compensating for the effects of eddy currents caused by adjacent batteries** 

## **“We’re concerned about abrupt system stoppages.”** Sr 

## **Significantly improving route resistance tolerance** 

Route resistance refers to the total value of wiring resistance and probe contact resistance in a given testing system. Since the BT6065/BT6075 has high route resistance tolerance, it provides high durability in the face of probe deterioration and increased relay contact resistance. This prevents abrupt testing system stoppages while improving up-time. 

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Route resistance tolerance max. 50 Ω<br>Contact and<br>Probes<br>wear<br>About<br>10 ×<br>1 a Pir<br>Rye Relays a Wiring mess instrument tolerancePrevious<br>aD Gradually increasing route resistance ><br>**----- End of picture text -----**<br>


- 10 Ω: with measurement current of 300 mA (3 mΩ range only) 

- 50 Ω: with measurement current of 100 mA or less (all ranges) 

**Improving the long-term reliability of testing systems** 

## Y **Continuously monitoring for errors with the route resistance monitor** 

The route resistance monitor displays individual wiring route resistance values for 4-terminal measurement. This feature lets you continuously watch for wiring errors like probe wear and wire breaks. The feature can predict maintenance needs and lower operating costs by helping you make numerically-based decisions as to which probe needs to be replaced. 

- Dual threshold settings (WARNING, FAIL) 

- Improved testing reliability by simultaneously measuring route resistance for Ω and V 

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Safe Safe<br>Warning Safe<br>**----- End of picture text -----**<br>


**Monitoring route resistance and displaying a warning before a measurement error occurs** 

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Standard functions<br>**----- End of picture text -----**<br>


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A resistive touch panel lets you operate the instrument precisely,<br>even if you’re wearing gloves.<br>**----- End of picture text -----**<br>


Resistance measurement, which is performed using the AC 4-terminal method at 1 kHz, is not affected by factors such as wiring resistance. 

The instrument’s comparator judges resistance and DC voltage values, generating three possible results (Hi, IN, Lo). 

Save and load up to six sets of measurement conditions, including referential adjustment values. 

Minimal variability by averaging from 1 to 256 measured values makes measurement stable. 

The optional Temperature Sensor Z2005 can be used to measure ambient temperature. 

Maintain high precision by correcting for gain fluctuations and minuscule drift in internal measurement circuitry. 

**Boosting testing systems’ durability** 

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x ton Large loop = large X value<br>HIGH<br>ef SENSE LOW 1 PREC BATE TESTER<br>Improper  HIGH<br>twisted pair 2 eames LOW ! a re<br>a Magnetic flux Ig y<br>Loops increase the effects of induction noise caused by eddy<br>——E currents, mutual interference, and peripheral equipment. e<br>Small loop = small X value<br>HIGH ‘Gee<br>LOW<br>SHIELD<br>Proper HIGH<br>twisted pair LOW<br>**----- End of picture text -----**<br>


The instruments provide an advanced mode that can display reactance X and impedance Z. This capability is useful when troubleshooting issues at system startup and when optimizing wiring layouts. 

Scots atone **Compatibility** Scots atone |atel sssaoe eo ae 2S eeas *: AL 3 = _- - - **Command compatibility mode** Communication commands from the previous BT3562A model can be used without modification. As a result, you can replace just the battery testers and verify proper operation of newly installed equipment right away. 

In addition to checking EXT. I/O input signals on the screen, you can turn output signals on and off as desired. This capability also simplifies verification of PLC programming. 

Display communications data (received commands and sent data) on the screen. This capability is useful when checking PLC programming. 

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_ **Options** 

**Hioki’s multiplexer can also be zero-adjusted, resulting in a more accurate system that corrects the effects of eddy currents.** 

## **Switch Mainframe SW1002** 

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SS Example setup using the SW1002 AC-IR measurement (1 kHz), OCV measurement, up to 132 channels<br>= =—Sh<br>LAN<br>LAN<br>BT6065, BT6075 L2108  SW1002 SW9001<br>4-terminal  For 4-terminal  With up to 12 modules 1 module can switch 11 channels<br>measurement measurement for 4-terminal measurement.<br>Measurement time<br>SS8~—h<br>3. Communication time (acquisition of measurement data)<br>1. Communication time<br>2. Communication time<br>Start channel switching End channel switching Contact status Start measurement End measurement<br>[ Channel switching time (11 ms) ee Measurement response time Sampling time<br>EE Cycle time = ( Communication time  Ee + Channel switching time + response timeMeasurement  + eee Sampling time ) × Number of channels<br>Measurement  Switched<br>Measurement  Number of<br>Instrument Function speed channels response time  measurement time  Conditions<br>a (delay time)  (all channels)<br>FAST1  11 8 ms 0.26 s  ∙ Communication with BT6065 via LAN<br>(4 ms) (approx. 23 ms/channel) ∙ After normal reset<br>BT6065 MEDIUM2  0.58 s  ∙ Fixed range<br>BT6075 ΩV (33 ms, 60 Hz) 11 8 ms (approx. 52 ms/channel) ∙ Manual DCV calibration performed before measurement<br>SLOW2  2.5 s  ∙ External trigger<br>(200 ms) 11 8 ms (approx. 227 ms/channel) ∙ Trigger reception relay mode off<br>The measurement times presented above are examples for reference. The times can change based on many factors such as communication methods. For more information about how the measurement<br>accuracy for each measurement range is affected when the Precision Battery Testers are used in combination with the multiplexer, see “Effects of using the instrument with the SW9001.”<br>**----- End of picture text -----**<br>


## SS **Multiplexer specifications** ==—Sh 

## **Switch Mainframe SW1001, SW1002** 

|Number of slots|3 slots (SW1001)<br>12 slots (SW1002)|
|---|---|
|Supported BT6065/<br>BT6075 module|Multiplexer Module SW9001 (2-wire, 4-wire)|
|Max. input voltage|DC 60 V, AC 30 V rms, 42.4 V peak|
|Interfaces|LAB, USB, RS-232C (host),<br>RS-232C (command transfer function)|
|EXT. I/O|SCAN input, SCAN_RESET input,<br>CLOSE output (scan control)|



## **Multiplexer Module SW9001** 

**Effects of using the instrument with the SW9001[*1]** 

|Range|Effect|
|---|---|
|R 3 mΩ (300 mA)|0.1% f.s.|
|R 3 mΩ (100 mA)|0.1% f.s.|
|R 30 mΩ|0.03% f.s.|
|R 300 mΩ|0.03% f.s.|
|R 3 Ω|0.03% f.s.|
|R 30 Ω|0.03% f.s.|
|All V ranges|5 µV|



30 Ω range: source contact check operation not available *1. Effect before zero adjustment 

|Wiring method|2-wire or 4-wire||||
|---|---|---|---|---|
|Number of channels|22 channels (2-wire method) or<br>11 channels (4-wire method)|**Appearance**|||
|Contact method|Mechanical relay||||
|Channel switching time|11 ms (not including measurement time)||||
|Max. allowable voltage|DC 60 V, AC 30 V rms, 42.4 V peak||||
|Max. allowable current<br>Connectors used|DC 1 A, AC 1 A rms<br>D-sub 50-pin pin header|**SW1001**|**SW1002**|**SW9001**|



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## **Interfaces** 

## **EXT. I/O RS-232C LAN USB** SS **1** Power inlet ee 

> **1** Power inlet 

> **2** Ext. I/O connector 

> **3** Ext. I/O mode switch = **45** Power switchRS-232C connector 

> **6** LAN connector a a **7** Type-C USB connector 

> **8** Temp. sensor terminal 

sal **1** ~~ee~~ **2 3** a (ae ee ae a eat am: ll 2% @ensar Yq **4 5 6 7 8** 

## **Specifications** 

**General specifications** Accuracy guaranteed: 1 year **Resistance measurement accuracy** Operating temperature 0°C to 40°C (32°F to 104°F), 80% RH or less (non-condensing) Range (measurement current)*1 and humidity range 3 mΩ 3 mΩ 30 mΩ 300 mΩ 3 Ω 30 Ω Standard compliance Safety: EN 61010EMC: EN 61326 Class A SLOW2  (sampling speed) (300 mA) (100 mA) (100 mA) (10 mA) (1 mA) (100 μA) ±0.08% rdg. ±0.10% rdg. ±0.15% rdg. Rated supply voltage: 100 V to 240 V AC Power supply (assuming voltage fluctuations of ±10% of the rated supply voltage) HIGH RESOLUTION OFF ±0.1 µΩ ±0.5 µΩ ±1 µΩ ±10 µΩ ±100 µΩ ±1 mΩ Rated power supply frequency: 50 Hz, 60 Hz ON ±0.08 µΩ±0.50 µΩ ±0.5 µΩ ±5 µΩ ±50 µΩ ±0.5 mΩ | Maximum rated power: 40 VA ~~Ao~~ Max. display value LAN (10BASE-T/100BASE-T, TCP/IP) Interfaces USB (COM mode, C-type receptacle) USB (MEM mode*1, A-type receptacle, for Z4006 USB Drive) HIGH RESOLUTION OFFON 5.10000 mΩ5.10000 mΩ51.0000 mΩ510.000 mΩ5.1000 mΩ 5.1000 mΩ 51.000 mΩ 510.00 mΩ 5.10000 Ω51.0000 Ω5.1000 Ω 51.000 Ω RS-232C (9600 bps, 19200 bps, 38400 bps) EXT. I/O Resolution OFF 0.1 µΩ 0.1 µΩ 1 µΩ 10 µΩ 100 µΩ 1 mΩ Dimensions and (excluding protruding parts)Approx. 215W × 88H × 313D mm (8.5W × 3.5H × 12.3D in.) HIGH RESOLUTION ON 0.01 µΩ 0.01 µΩ 0.1 µΩ 1 µΩ 10 µΩ 100 µΩ weight Approx. 3.1 kg (6.8 lb.) Measurement 1 kHz ±0.2 Hz Included accessories Power cord × 1, Startup Guide × 1, Operating Precautions × 1 current frequency 

*1. Only screenshots can be saved. 

## | **Basic specifications** 

|**Basic specifications**<br>||**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|**Basic specifications**|
|---|---|---|---|---|---|---|---|---|---|
|Measurement range|• Resistance ranges: 3 mΩ, 30 mΩ, 300 mΩ, 3 Ω, 30 Ω<br>• Voltage ranges: 10 V, 100 V|||||||||
|Measurement functions|ΩV, Ω, V|||||||||
|DC input resistance<br>(10 V range)|Measurement functions|||10 MΩ|||HIGH Z|||
||ΩV/Ω|||10 MΩ ±10%|||1 GΩ orgreater|||
||V|||10 MΩ ±10%|||10 GΩ orgreater|||
||(Fixed at 10 MΩ setting when using the 100 V range)|||||||||
|Max. input voltage|(Fixed at 10 MΩ setting when using the 100 V range)<br>DC ±120 V|||||||||
|Max. rated<br>line-to-ground voltage|DC ±120 V|||||||||
|Sampling time|Measurement<br>function||FAST1|FAST2|MEDIUM1<br> (MED1)|MEDIUM2<br> (MED2)||SLOW1|SLOW2|
||ΩV|50 Hz|4 ms|10 ms|20 ms|40 ms||100 ms|200 ms|
|||<br>60 Hz|||17 ms|33 ms||||
||Ω|50 Hz|4 ms|10 ms|20 ms|40 ms||100 ms|200 ms|
|||60 Hz|||17 ms|33 ms||||
||V|50 Hz|4 ms|10 ms|20 ms|40 ms||100 ms|200 ms|
|||60 Hz|||17 ms|33 ms||||
||Temperature measurement: approx. 2 s|||||||||
|Time added for MIR<br>resistance measurement|With resistance measurement MIR mode enabled:<br>6 ms to 12 ms|||||||||
|Response time|Approx. 8 ms<br>(when measuring only resistance and voltage of a 4 V battery)|||||||||
|Accuracy guarantee<br>conditions|Accuracy guaranteed temperature and humidity range:<br>23°C ±5°C (73°F ±9°F), 80% RH or less<br>Warm-up time: 60 min. or more<br>Resistance self-calibration: performed after warm-up time<br>DC voltage self-calibration: performed after warm-up time<br>Adjustment processing<br>•  Resistance measurement: after zero adjustment or after<br>referential adjustment is enabled<br>•  DC voltage measurement: after zero adjustment|||||||||
|Functions|Averaging(up to 256 times), contact check, resistance self-<br>calibration, DC voltage self-calibration, zero adjustment<br>(528 channels), referential adjustment(528 channels), route<br>resistance monitor, resistance measurement MIR mode,<br>comparator, command compatibility(BT3562A Battery<br>HiTester compatible), panel save(number of savable sets: 6),<br>command monitor, EXT. I/O test|||||||||



*1. Rms value, measurement current error within ±10% Additional accuracy deterioration 

Temperature coefficient: add the following value to the measurement accuracy if the temperature is 0°C to 18°C or 28°C to 40°C: (measurement accuracy × 0.1) / °C Addition when resistance measurement MIR mode is enabled: add ±0.01% rdg. to the resistance measurement accuracy. 

## | **DC voltage measurement accuracy BT6065** 

||Range|Range|
|---|---|---|
|SLOW2<br>(sampling speed)|10 V<br>±0.002% rdg. ±20 µV|100 V<br>±0.004% rdg. ±0.6 mV|
|Max. display value|±12.00000 V|±120.0000 V|
|Resolution<br>**BT6075**|10 µV|100 µV|
||Range||
|SLOW2<br>(sampling speed)<br>Max. display value|10 V<br>±0.0012% rdg. ±11 µV<br>±12.000000 V|100 V<br>±0.003% rdg. ±0.60 mV<br>±120.00000 V|
|Resolution|1 µV|10 µV|



Additional accuracy deterioration 

Temperature coefficient: add the following value to the measurement accuracy if the temperature is 0°C to 18°C or 28°C to 40°C: (measurement accuracy × 0.1) / °C 

**Temperature measurement accuracy** Range -10.0°C to 60.0°C (14°F to 140°F) Accuracy ±0.5°C (measurement temperature of 10.0°C to 40.0°C) (instrument + Z2005) ±1.0°C (measurement temperature of -10.0°C to 9.9°C, 40.1°C to 60.0°C) ~~—=Eamm~~ 

|Resistance range<br>~~i~~|3 mΩ<br>~~i~~|3 mΩ<br>~~i~~|30 mΩ|300 mΩ|3 Ω|30 Ω|
|---|---|---|---|---|---|---|
|Measurement<br>current<br>~~i~~|300 mA<br>~~i~~|100 mA|100 mA|10 mA|1 mA|100 µA|
|Accuracy<br>~~i~~|3.0% rdg. ±0.5 Ω(3 mΩ, 30 mΩ, 300 mΩ, or 3 Ω resistance range)<br>3.0% rdg. ±3 Ω(30 Ω resistance range)<br>~~i~~||||||
|Max. display value|10.0 Ω|50.0 Ω|50.0 Ω|50.0 Ω|50.0 Ω|500 Ω|
|Route resistance<br>resolution|0.1 Ω|0.1 Ω|0.1 Ω|0.1 Ω|0.1 Ω|1 Ω|



## **Options** Oe **Test leads** 

| **NEW  PIN TYPE LEAD L2120** Rated voltage: 1000 V DC Rated current: 2 A DC ( Approx. length: L: 1.4 m (4.6 ft.) A: 300 mm (11.8 in.) B: 172 mm (6.8 in.) 

## **NEW  CLIP TYPE LEAD L2121** 

Rated voltage: 60 V DC Rated current: 2 A DC Approx. length: L: 1.2 m (3.9 ft.) A: 130 mm (5.1 in.) B: 83 mm (3.3 in.) 

## **Test leads featuring a new design that minimizes the effects of eddy currents** 

Internal twisted-pair wiring right up to the tip of the test lead minimizes magnetic noise and reduces measurement variability. 

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NEW Hi Previous model SENSE<br>SENSE Hi<br>_ — Lo —_ _ SOURCE<br>= No loop Lo = O Loop SOURCE<br>—_<br>SOURCE Lo<br>Test leads Hi Test leads SENSE<br>L2120, L2121 L2100<br>**----- End of picture text -----**<br>


## **Conventional test leads may also be used** 

Conventional test leads may also be used by changing the orientation in which the test leads are connected. Making measurements with the test leads connected improperly will not damage the instrument. 

**PIN TYPE LEAD L2100** Rated voltage: 1000 V DC Rated current: 2 A DC Approx. length: L: 1.4 m (4.6 ft.) A: 300 mm (11.8 in.) B: 172 mm (6.8 in.) 

**When using L2120, L2121** 

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When using L2100<br>**----- End of picture text -----**<br>


## **PC connectivity** ee 

**Lead length** L: overall length A: from junction to probe B: probe length 

**RS-232C CABLE USB CABLE USB DRIVE LAN CABLE L9637 L9510 Z4006 9642** 9-pin/9-pin, 3 m (9.8 ft.) USB A-C type 16 GB 

Straight Ethernet cable, supplied with straightto-cross conversion adapter, 5 m (16.4 ft.) 

## **Other** 

**TEMPERATURE 0 ADJ BOARD TIP PIN 9772-90 SENSOR Z2005 Z5038** To replace the tip on 1 m (3.3 ft.) For L2120, L2100 

To replace the tip on the pin-type lead L2120/ L2100 (one pin) 

## Oe **Using multiplexers** 

**SWITCH MAINFRAME SWITCH MAINFRAME MULTIPLEXER CONNECTION SW1002 SW1001 MODULE SW9001 CABLE L2108** 12 slots, max. 132 3 slots, max. 33 chanMax. 11 channels (44-terminal banana, channels (4-wire) nels (4-wire) wire), 2-wire/4-wire 0.84 m (2.8 ft.) 

_Note: Company names and product names appearing in this brochure are trademarks or registered trademarks of various companies._ 

DISTRIBUTED BY 

## **HEADQUARTERS** 

81 Koizumi, Ueda, Nagano 386-1192 Japan https://www.hioki.com/ 

All information correct as of July 1, 2024. Contents are subject to change without notice. 

BT6065_BT6075E2-47B