JLE-3-1REG4-63-5-B3M-125-A

## JAE Series Magnetic Circuit Protectors 

|Introduction|•205|
|---|---|
|Poles|•207|
|Configurations|•211|
|Operating Characteristics|•213|
|Delay Curves|•216|
|Decision Tables|•217|



## AIRPAX: JAE/JRE/JLE Series | Hydraulic Magnetic Circuit Protectors 

## INTRODUCTION 

In today’s applications, ambient operating temperatures present circuit protection challenges for many design engineers. High current thermal protective devices may not provide the desired degree of protection. The JAE/JRE/JLE series magnetichydraulic circuit protector addresses this issue by providing circuit protection for high current applications with a consistent trip point over temperatures ranging from –40°C to +85°C. 

this family is the JLE, an F-frame “listed circuit breaker” which complies with conditions of UL-489. Other members of the family include the JTE, for telecommunication applications and complies to UL-489A, and the JAE, a special construction version.  In addition, the JAE is now in compliance with the standards used in Australia and New Zealand,  AS 60947.2-2005 (equivalent to IEC 60947-2:2006+A1). 

The JAE/JRE/JLE series is actually a family of circuit protectors available in one to six pole assemblies with a variety of configurations and terminal styles. The principle member of 

The JAE/JRE/JLE series magnetic-hydraulic circuit protector provides circuit protection for high current applications. It provides a consistent trip point over temperatures ranging from –40°C to +85°C. 

205 JAE Series - Introduction 

http://airpax.sensata.com 

**==> picture [135 x 200] intentionally omitted <==**

**----- Start of picture text -----**<br>
1.500<br>2.969 (38.10)<br>(75.41)<br>7.125<br>(180.97)<br>‘<br>**----- End of picture text -----**<br>


General Description 

- mid-trip handle available for visual identification of fault-tripped circuit breakers 

- optional internal low voltage shunt to meter current (single and multi-pole units are dimensionally equivalent in depth) 

- terminal options for design flexibility in various applications 

- multiple trip time delays for application flexibility 

- electrical and mechanical actuated auxiliary switch options for external monitoring of circuits 

- reduced voltage drop through the circuit breaker vs. other circuit protective devices 

Interrupting Capacity 

- 10,000 amps, 160Vdc 

- 10,000 amps, 125/250Vdc 

- 100,000 amps, 65Vdc (1 amps to 800 amps) 

- 10,000 amps, 160Vdc (ratings ≤1000 amps) 

- 65,000 amps, 65Vdc (801 amps to 1200 amps) 

## Approvals 

- UL 489 Listed 

- UL 489A Listed 

- CSA Certified 

- CUL/CUR Certified 

- TUV Certified 

## Number of Poles 

- 1, 2, 3, 4, 5, 6 

- CCC Certified 

- AS 60947.2-2005 (equivalent to IEC 60947-2:2006+A1) 

Current and Voltage Ratings 

- 100 to 250 amps, 160Vdc 

- 100 to 250 amps, 125/250Vdc 

- 100 to 250 amps, 65Vdc 

- 275 to 800 amps, 160Vdc (paralleled poles) 

Single-pole ratings: UL489, 250 amps max at 160 Vdc, 10,000 amp interrupting capacity and 250 amps max at 65 Vdc, 65,000 amp interrupting capacity. Multi-pole ratings: UL 489A, 800 amps max at 160 Vdc, 10,000 amp interrupting capacity and 1,200 amps max at 65 Vdc, 65,000 amp interrupting capacity. 

## ISO-9001 Certified 

- 275 to 1200 amps, 65Vdc (paralleled poles) 

JAE Series - Introduction 

206 

**==> picture [612 x 61] intentionally omitted <==**

**==> picture [396 x 229] intentionally omitted <==**

**----- Start of picture text -----**<br>
Optional  .470 3.188 1.264<br>Metering Shunt (11.94) (80.98) (32.11)<br>1.266<br>2.406 Optional<br>(61.11) Metering<br>Shunt<br>.329 ON<br>(8.36)<br>OPTIONAL<br>2.741 7.125 TRIPPED<br>(69.62) (180.97) POSITION<br>.470<br>(11.94) 1.937 OFF<br>(49.21) 3.093<br>(78.56)<br>.470 .300<br>(11.94) (7.62)<br>**----- End of picture text -----**<br>


**==> picture [341 x 240] intentionally omitted <==**

**----- Start of picture text -----**<br>
Dimension<br>“A”<br>.437 HOLE SHOWN<br>1.420<br>(36.07) .283<br>(7.18)<br>.250<br>(6.36)<br>1.215<br>(30.86) R.105 TYP.<br>6.559<br>(166.61)<br>2X 10-32<br>MOUNTING SCREW<br>ON DEPTH: .230 MIN.<br>.315 MAX.<br>OPTIONAL M5<br>2.313<br>(58.75)<br>OFF<br>.250<br>.300 (6.36)<br>(7.63)<br>1.000<br>(25.40)<br>**----- End of picture text -----**<br>


JAE Series - Poles 

http://airpax.sensata.com 

207 

## Terminal Configuration 

## Captive Nut  (-F1) 

**==> picture [131 x 222] intentionally omitted <==**

**----- Start of picture text -----**<br>
.426<br>1.170<br>(29.72)<br>Stud  (-B3)<br>SCREW<br>3/8 - 16<br>UNC 2A<br>.111<br>(2.82)<br>**----- End of picture text -----**<br>


**==> picture [215 x 250] intentionally omitted <==**

**----- Start of picture text -----**<br>
DIM.“A”<br>BOX TERMINAL SHOWN<br>1.420 SEE SINGLE POLE<br>[36.07] CONFIGURATIONS<br>FOR ADDITIONAL<br>REMOVABLE TERMINAL STYLES<br>LUG COVER<br>518-031-6030 .283<br>(LINE SIDE [7.18]<br> ONLY)<br>.250<br>[6.36]<br>1.215<br>[30.86]<br>R.105  TYP.<br>6.559<br>[166.61]<br>2X 10-32<br>MOUNTING SCREW.<br>ON 1 ON 1 DEPTH:.230 MIN.<br>.315 MAX.<br>OPTIONAL M5<br>2.313<br>[58.75]<br>OFF<br>.250<br>[6.36]<br>.300<br>[7.63]<br>**----- End of picture text -----**<br>


## Long Stud  (-B4) 

**==> picture [161 x 116] intentionally omitted <==**

**----- Start of picture text -----**<br>
1.014<br>COPPER ALLOY<br>(25.76)<br>STANDOFF<br>1.500<br>(38.10)<br>2.500<br>(63.50)<br>SCREW 3/8 - 16<br>UNC 2A<br>**----- End of picture text -----**<br>


## Solderless Connector  (-F0) 

**==> picture [146 x 145] intentionally omitted <==**

**----- Start of picture text -----**<br>
.734<br>(18.64)<br>.219<br>(5.56)<br>#6-300 MCM AL/CU<br>Solderless Connector<br>1.670<br>(42.43) 1.170<br>(29.72)<br>**----- End of picture text -----**<br>


**==> picture [224 x 127] intentionally omitted <==**

**----- Start of picture text -----**<br>
MULTI-POLE DIMENSIONS<br>Number of Poles Dimension “A”<br>1 1.500 [38.10] Max<br>2 3.000 [76.20] Max<br>3 4.500 [114.30] Max<br>4 6.000 [152.40] Max<br>5 7.500 [190.50] Max<br>6 9.000 [228.60] Max<br>**----- End of picture text -----**<br>


JAE Series - Poles 

208 

**==> picture [612 x 61] intentionally omitted <==**

**==> picture [491 x 127] intentionally omitted <==**

**----- Start of picture text -----**<br>
PARALLEL MULTI-POLE ASSEMBLIES<br>Amp Range Number of Poles Dimension “A” Dimension “B”<br>275 to 400 2 2.375 [60.33] Max 3.000 [76.20] Max<br>450 to 600 3 3.875 [98.43] Max 4.500 [114.30] Max<br>650 to 800 4 5.375 [136.53] Max 6.000 [152.40] Max<br>850 to 1000 5 6.875 [174.63] Max 7.500 [190.50] Max<br>1050 to 1200 6 8.375 [212.73] Max 9.000 [228.60] Max<br>Note:  Tolerance of ± 0.030 [0.762]<br>**----- End of picture text -----**<br>


**==> picture [434 x 311] intentionally omitted <==**

**----- Start of picture text -----**<br>
“B”<br> DIM.“A”<br>1.170 (SEE TABLE)<br>[29.72] 1.500<br>[38.10]<br>TERMINAL TYPE<br>-B1, F1 OR -B2<br>.875<br>[22.22]<br>10.370<br>[263.40]<br>8.870<br>[225.30]<br>**----- End of picture text -----**<br>


JAE Series - Poles 

http://airpax.sensata.com 

209 

**==> picture [523 x 451] intentionally omitted <==**

**----- Start of picture text -----**<br>
DIM. “C”<br>.757<br>[19.23]<br>PANEL MOUNTING DETAILS<br>Number of Poles Dimension “C”<br>1 1.515 [38.48] Max<br>2.328 2.814 2 3.015 [76.58] Max<br>[59.13] [71.48]<br>3 4.515 [114.68] Max<br>4 6.015 [152.78] Max<br>5 7.515 [190.88] Max<br>.250 6 9.015 [228.98] Max<br>n [6.36] 1.500 10-32 ==<br>[38.10] MOUNTING<br>SCREW<br>Notes:<br>1. All mounting inserts shall be utilized when panel mounting circuit breakers.<br> Panel mounting screws shall have recommended torque applied.<br>2. Panel mounting screws shall not extend beyond back of mounting panel<br>more than specified mounting insert depth.<br>1.607<br>[40.82]<br>|<br>“B”<br> DIM “A”<br>1.500<br>[38.10]<br>_ mols<br>.854<br>_ - Lo| [21.69]<br>.875<br>[22.22]<br>10.370<br>[263.40]<br>**----- End of picture text -----**<br>


**==> picture [160 x 328] intentionally omitted <==**

**----- Start of picture text -----**<br>
“B”<br> DIM “A”<br>1.500<br>[38.10]<br>_<br>_ -<br>SCORCH:<br>rare<br>ON ALE I ON I<br>OFF TE<br>BOX TERMINAL SHOWN<br>**----- End of picture text -----**<br>


JAE Series - Poles 

210 

**==> picture [612 x 61] intentionally omitted <==**

## CONFIGURATIONS 

## Series Trip 

1.437 The most popular configuration (36.50) for magnetic protectors is the series trip, where the sensing coil and contacts are in series 1.305 (33.15) with the load being protected. The handle position conveniently indicates circuit status. In addition to providing SWITCH ONLY conventional overcurrent protection, it’s simultaneously used as an on-off switch. SERIES 

Series with Auxiliary Switch Configurations 

**==> picture [254 x 387] intentionally omitted <==**

**----- Start of picture text -----**<br>
SEE SWITCH<br>OPTIONS<br>.416<br>[10.57]<br>.235<br>[5.97]<br>2.772<br>[70.41]<br>.752 C<br>[19.11] NO<br>NC<br> BREAKER IN<br>.250 OFF POSITION<br>[6.35]<br>.110 2.438 MAX.<br>[2.79] [64.52]<br>.252 .252<br>[6.40] [6.40]<br>-IREC4<br>**----- End of picture text -----**<br>


## Auxiliary Switch 

This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically from the protector’s circuit, the switch works in unison with the power contacts and provides indication at a remote location of the protector’s on-off status. 

## Alarm Switch 

**==> picture [116 x 287] intentionally omitted <==**

**----- Start of picture text -----**<br>
ALARM SWITCH<br>RLS4<br>PLUG<br>Auxiliary Switch<br>PLUG AUXILIARY<br>SWITCH REC4<br>**----- End of picture text -----**<br>


**==> picture [85 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
Alarm & Auxiliary<br>Switch Combination<br>**----- End of picture text -----**<br>


**==> picture [114 x 88] intentionally omitted <==**

**==> picture [81 x 26] intentionally omitted <==**

**----- Start of picture text -----**<br>
ALARM AUXILIARY<br>SWITCH SWITCH REC4<br>RLS4<br>**----- End of picture text -----**<br>


JAE Series - Configurations 

http://airpax.sensata.com 

211 

Shunt Trip 

## Relay Trip 

This permits the overload sensing coil to be placed in a circuit which is electrically isolated from the trip contacts. The coil may be actuated by sensors monitoring pressure, flow, temperature, speed, etc. Other typical applications include crowbar, interlock and emergency rapid shut down circuitry. Trip may be accomplished by voltage or current, which must be removed after trip. 

## Shunt Trip 

The shunt trip is designed for controlling two separate loads with one assembly. The control is established by providing overload protection for the critical load. When the current through this load becomes excessive and reaches the trip point, the protector will open and remove power from both loads simultaneously. The total current rating of both loads must not exceed the maximum contact rating. 

Relay Trip 

**==> picture [128 x 241] intentionally omitted <==**

**----- Start of picture text -----**<br>
3.310<br>[84.06]<br>1.187<br>[30.15]<br>1.445<br>[36.70]<br>1/4-28<br>2X<br>**----- End of picture text -----**<br>


**==> picture [155 x 242] intentionally omitted <==**

**----- Start of picture text -----**<br>
1.187<br>[30.15]<br>4.754<br>[120.76]<br>FLATWASHER<br>LOCKWASHER<br>1/4-28<br>2 NUTS<br>**----- End of picture text -----**<br>


## Metering Shunt 

**==> picture [139 x 244] intentionally omitted <==**

**----- Start of picture text -----**<br>
1.266<br>2.406<br>[61.11]<br>2.741<br>[69.62]<br>ELECTRICAL<br>CONNECTORS TO<br>METERING SHUNT<br>AND / OR AUXI-<br>LIARY SWITCH(ES)<br>WHEN USED. CON-<br>SULT FACTORY FOR<br>CONFIGURATIONS.<br>**----- End of picture text -----**<br>


**==> picture [53 x 231] intentionally omitted <==**

|METERING SHUNT/AUXILIARY SWITCH CONNECTORS|METERING SHUNT/AUXILIARY SWITCH CONNECTORS|METERING SHUNT/AUXILIARY SWITCH CONNECTORS|
|---|---|---|
|Description|MOLEX|AMP|
|Pin (Male)|02-09-2103|770147-1|
|Socket (Female)|02-09-1104|770146-1|



JAE Series - Configurations 

212 

**==> picture [612 x 61] intentionally omitted <==**

## OPERATING CHARACTERISTICS 

## Trip Free 

Will trip open on overload, even when forcibly held on. This prevents the operator from damaging the circuit by holding the handle in the ON position. 

## Insulation Resistance 

Will not be less than 100 megohms at 500 volts D.C. 

## Endurance 

Test to be performed at rated current and rated voltage at 3mSec time constant DC. Rate of operation to be 5 operations per minute for breakers rated at 250 amps and less and 4 per minute for breakers rated above 250 amps. Breakers rated above 250 amps but 600 amps or less shall be rated for 1000 loaded operations and 5000 mechanical operations. 

## Overload 

DC rated circuit breakers will withstand 50 operations at 600% of rated current. The current shall have no less than a 3mSec time constant at rated voltage. Units to be operated in groups of five at the rate of operations per minute with fifteen minutes between groups to allow for cool down. 

## Dielectric Strength 

Circuit Breaker will withstand 1000 volts plus twice rated voltage 60 Hz AC for 60 seconds from terminal to terminal. 

## Voltage Ratings 

On all types, voltages up to and including 160 volts DC. Multi-pole units can be supplied for 125/250 volts Vdc. All units will be marked with the standard maximum voltage. UL listed breakers will be labeled with the UL listed voltage. 

## Auxiliary Switch 

When supplied will be S.P.D.T. configuration with a maximum rating of 10 amperes 250 VAC 1 amp 80 Vdc. When optional metering shunt or parallel pole configuration is specified, maximum rating is 1 amp 80 Vdc. 

## High-Low Temperature 

Circuit breakers will operate in the range from -40°C to +85°C. All agency testing is conducted with wire sized per 75°C chart of the National Electrical Code. In all cases the breaker connections should be sized to limit the maximum terminal temperature to 100°C absolute when the breaker is operating in the maximum ambient temperature at the maximum load current. 

## DC Applications (typ) 

A choice of delays is offered for DC applications. Delay 51 is a short delay for general purpose applications. Delay 52 is long enough to start certain types of motors and most transformer and capacitor loads. Delay 53 is a long delay for special motor applications. 

All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperature of +25°C. For test and measurement purposes, the breakers should not carry current prior to application of overload for calibration test. For other than vertical mount position, consult factory. 

General notes for Agency Approvals 

All supplementary protectors are of the overcurrent (OC) type 

The family of protectors has been evaluated for end use application for use group (UG) A 

The terminals (FW) – Terminals are coded as follows: 

- 0 – Suitable for factory wiring only 

- 1 – Line terminals evaluated for field wiring 

- 2 – Load terminals evaluated for field wiring 

- 3 – Line and load terminals evaluated for field wiring 

The maximum voltage ratings for which the protectors have been tested are shown in the chart 

The current is the amperage range that the protectors have been tested 

The tripping current (TC) – Tripping current is coded as a percentage of the ampere rating 

- 0 – Tripping current is less than 125% of ampere rating 

- 1 – Tripping current is in the range of 125% to 135% of ampere rating 

- 2 – Tripping current is more than 135% of ampere rating 

- 3 – Tripping current is 135% and meets MCCB trip time requirements 

The overload rating (OL) - designates whether the protector has been tested for general use or motor starting applications. 

- 0 – tested at 1.5 times amp rating for general use 

- 1 – tested at 6 times AC rating or 10 times DC rating for motor starting 

The short circuit current rating (SC) – The short circuit rating in amperes following a letter and number designating the test conditions and any calibration following the short circuit test is defined below: 

- C – Indicates short circuit test was conducted with series overcurrent protection 

- U – Indicates short circuit test was conducted without series overcurrent protection 

- 1 – Indicates a recalibration was not conducted as part of the short circuit testing 

- 2 – Indicates a recalibration was performed as part of the short circuit testing 

- 3 – Indicates recalibration was performed along with the dielectric and voltage withstand for “Suitable for Further Use” rating 

JAE Series - Operating Characteristics 

http://airpax.sensata.com 

213 

**==> picture [534 x 35] intentionally omitted <==**

**----- Start of picture text -----**<br>
JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS<br>Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)<br>**----- End of picture text -----**<br>


|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS|
|---|---|---|---|---|---|---|---|---|---|---|---|
|Volts (Volts)||||||||Rated Current (Amps)||InterruptingCapacity(Amps)||
|||||||||||||
|Voltage (V)|Frequency(Hz)|UG|FW|Phase|Min. Poles|TC|OL|UL/CSA|TUV|UL 508 & CSA|TUV|
|65|DC|A|0, 3|—|1|1|1|100-250|—|U2, 100000|—|
|65|DC|A|0, 3|—|2|1|1|275-400|—|U2, 100000|—|
|65|DC|A|0, 3|—|2|1|1|450|—|U2, 100000|—|
|65|DC|A|0, 3|—|3|1|1|450-600|—|U2, 100000|—|
|65|DC|A|0, 3|—|3|1|1|700|—|U2, 65000|—|
|65|DC|A|0, 3|—|3|1|1|700|—|U2, 100000|—|
|80|DC|—|—|—|1|—|—|—|15-250|—|10000/25000|
|160|DC|A|0, 3|—|1|1|1|100-250|15-250|U2, 10000|5000/10000|
|160|DC|A|0, 3|—|2|1|1|251-400|—|U2, 10000|—|
|160|DC|A|0, 3|—|3|1|1|401-600|—|U2, 10000|—|
|160|DC|A|0, 3|—|3|1|1|700|—|U2, 10000|—|
|277/480|50/60|A|0, 3|3|3|1|1|150|—|U2, 5000|—|



**==> picture [534 x 34] intentionally omitted <==**

**----- Start of picture text -----**<br>
JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS<br>Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)<br>**----- End of picture text -----**<br>


|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|JTE/JTM/JTEP/JTMP COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS - AGENCY APPROVALS|
|---|---|---|---|---|---|---|---|
|Volts (Volts)||||Rated Current (Amps)||InterruptingCapacity(Amps)||
|||||||||
|Voltage (V)|Frequency(Hz)|Phase|Min. Poles|UL/CSA|TUV|UL 489A|TUV|
|65|DC|—|1|100 to 250|—|100000|—|
|65|DC|—|2|275 to 400|—|100000|—|
|65|DC|—|2|401 to 450|—|100000|—|
|65|DC|—|3|450 to 600|—|100000|—|
|65|DC|—|4|700 to 800|—|100000|—|
|65|DC|—|5|900 to 1000|—|65000|—|
|65|DC|—|6|1100 to 1200|—|65000|—|
|80|DC|—|1|—|15 to 250|—|25000|
|160|DC|—|1|100 to 250|15 to 250|10000|10000|
|160|DC|—|2|251 to 400|—|10000|—|
|160|DC|—|3|401 to 600|—|10000|—|
|160|DC|—|4|700 to 800|—|10000|—|



**==> picture [534 x 35] intentionally omitted <==**

**----- Start of picture text -----**<br>
JLE/JLM - AGENCY APPROVALS<br>Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)<br>**----- End of picture text -----**<br>


|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|JLE/JLM - AGENCY APPROVALS|
|---|---|---|---|---|---|---|---|
|Volts (Volts)||||Rated Current (Amps)||InterruptingCapacity(Amps)||
|||||||||
|Voltage (V)|Frequency(Hz)|Phase|Min. Poles|UL/CSA|TUV|UL489 & CSA|TUV|
|65|DC|—|1|.10 - 250|—|100000|—|
|80|DC|—|1|—|15 - 250|—|25000|
|160|DC|—|1|.10 - 250|15 - 250|10000|10000|
|125/250|DC|—|2|100 - 250|—|10000|—|
|240|50/60|1|1|.10 - 250|—|10000|—|
|240|50/60|1 & 3|2|.10 - 250|—|18000|—|



JAE Series - Operating Characteristics 

214 

**==> picture [612 x 61] intentionally omitted <==**

## OPERATING CHARACTERISTICS 

## PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C 

|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C|
|---|---|---|---|---|---|---|---|---|
|Delay|100%|125% (Note A)|150%|200%|400%|600%|800%|1000%|
|51 & 51F|No Trip|.5 to 10|.25 to 3|.15 to 9|.05 to .3|.015 to .15|.01 to .09|.01 to .04|
|52 & 52F|No Trip|9 to 90|5 to 40|2 to 15|.5 to 3|.03 to 1|.01 to .28|.01 to .08|
|53 & 53F|No Trip|100 to 1000|50 to 400|22 to 150|4 to 25|.5 to 5|.010 to 2|.01 to .1|
|61 & 61F|No Trip|.4 to 10|.25 to 3|.13 to .9|.03 to .2|.015 to .15|.01 to .09|.008 to .045|
|62 & 62F|No Trip|9 to 95|5 to 40|2 to 15|.05 to 3|.03 to 1|.01 to .28|.008 to .08|
|63 & 63F|No Trip|100 to 1100|48 to 400|20 to 150|4 to 25|.5 to 6|.01 to 2|.008 to .1|



**==> picture [264 x 381] intentionally omitted <==**

**----- Start of picture text -----**<br>
NOMINAL DCR / IMPEDANCE<br>Resistance (ohms)<br>Current Ratings  DC Delays<br>(Amps)<br>51, 52, 53<br>100 .000375<br>110 .000375<br>125 .000340<br>150 .000325<br>175 .000315<br>200 .000225<br>225 .000225<br>250 .000225<br>400 .000125<br>600 .000083<br>800 .000063<br>1,000 .000050<br>1,200 .000042<br>Notes:<br>Resistance is plus or minus 50%.<br>If a metering shunt option is provided it will add the shunts resistance to  these<br>values (i.e. A 400 Amp metering shunt would add (R=V/I). 0000625  Ohms of<br>resistance to the non-metering shunt value of .000125 Ohms or .0001875 Ohms<br>for a 400 Amp unit with a metering shunt).<br>DC resistance values are based on measurements by the voltmeter  ammeter<br>method. Rated current applied for one hour and at a voltage  not less than 20<br>volts.<br>**----- End of picture text -----**<br>


## RECOMMENDED TORQUE SPECIFICATIONS 

|RECOMMENDED TORQUE SPECIFICATIONS|RECOMMENDED TORQUE SPECIFICATIONS|
|---|---|
|Component|Torque (in-lbs)|
|10-32 Mounting Inserts|10 to 12|
|M5 Mounting Inserts|8 to 10|
|3/8-16 and M10 x 1.5 Captive Nuts|220 to 230|
|3/8-16 and M10 x 1.5 Studs|220 to 230|
|Solderless Connectors|180|



## APPROXIMATE WEIGHT PER POLE 

|Pounds|Grams|
|---|---|
|2.25|1020|



## INRUSH PULSE TOLERANCE 

|INRUSH PULSE TOLERANCE|INRUSH PULSE TOLERANCE|
|---|---|
|Delay|Pulse Tolerance|
|61, 62, 63|8 times rated current (approx)|
|61F, 62F, 63F|12 times rated current (approx)|



## Inrush Pulse Tolerance 

The table shown provides a comparison of inrush pulse tolerance with and without the inertial delay feature for each of the 50/60Hz delays. Pulse tolerance is defined as a single pulse of half sine wave peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker. 

JAE Series - Operating Characteristics 

http://airpax.sensata.com 

215 

## DELAY CURVES 

**==> picture [526 x 180] intentionally omitted <==**

**----- Start of picture text -----**<br>
10000 1 0000<br>1000 1 000<br>DELAY 61 & 61F DELAY 51 & 51F<br>100 100<br>10 10<br>1 1<br>.1 .1<br>.01 .01<br>.001 .001<br>0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000<br>125 125<br>PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT<br>MAY TRIP MAY TRIP<br>TIME IN SECONDS TIME IN SECONDS<br>**----- End of picture text -----**<br>


**==> picture [241 x 181] intentionally omitted <==**

**----- Start of picture text -----**<br>
10000<br>1000<br>D ELAY 62 & 62F<br>100<br>10<br>1<br>.1<br>.01<br>.001<br>0 100 150 200 300 400 500 600 700 800 900 1000<br>125<br>PERCENT OF RATED CURRENT<br>MAY TRIP<br>TIME IN SECONDS<br>**----- End of picture text -----**<br>


**==> picture [240 x 182] intentionally omitted <==**

**----- Start of picture text -----**<br>
10 000<br>1 000<br>DELAY 52 & 52F<br>100<br>10<br>1<br>.1<br>.01<br>.001<br>0 100 150 200 300 400 500 600 700 800 900 1000<br>125<br>PERCENT OF RATED CURRENT<br>MAY TRIP<br>TIME IN SECONDS<br>**----- End of picture text -----**<br>


**==> picture [243 x 181] intentionally omitted <==**

**----- Start of picture text -----**<br>
10000<br>1000<br>DELAY 63 & 63F<br>100<br>10<br>1<br>.1<br>.01<br>.001<br>0 100 150 200 300 400 500 600 700 800 900 1000<br>125<br>PERCENT OF RATED CURRENT<br>MAY TRIP<br>TIME IN SECONDS<br>**----- End of picture text -----**<br>


**==> picture [240 x 180] intentionally omitted <==**

**----- Start of picture text -----**<br>
10 000<br>1 000<br>DELAY 53 & 53F<br>100<br>10<br>1<br>.1<br>.01<br>.001<br>0 100 150 200 300 400 500 600 700 800 900 1000<br>125<br>PERCENT OF RATED CURRENT<br>MAY TRIP<br>TIME IN SECONDS<br>**----- End of picture text -----**<br>


JAE Series - Delay Curves 

216 

**==> picture [612 x 62] intentionally omitted <==**

## How to Order 

The ordering code for JAE/JRE/JLE F-Frame Circuit Protectors may be determined by following the steps in the decision tables shown here. 

The coding given permits a self-assigning part number for standard configurations. Factory part numbers are assigned to units with mixed ratings, combinations of styles or construction not listed in the Third Decision Table, etc. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. 

Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to ensure cross reference, traceability and manufacturing control. 

For example, the following is the code for a single pole breaker series trip, with mid-trip handle indication, auxiliary switch, short delay, 65 volts DC maximum voltage rating with 3/8-16 captive nuts in a current rating of 250 amperes and metric inserts. 

To determine the ordering number of your particular JAE/JRE/ JLE unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. 

**==> picture [152 x 38] intentionally omitted <==**

**----- Start of picture text -----**<br>
1 First Decision<br>Type<br>**----- End of picture text -----**<br>


|**JLE**|UL Listed|
|---|---|
|**JLM**|UL Listed Mid Trip Construction|
|**JRE**|UL Recognized|
|**JREP**|UL Recognized above 250 amps|
|**JRM**|UL Recognized Mid Trip<br>Construction|
|**JRMP**|UL Recognized Mid Trip<br>Construction above 250 amps|
|**JTE**|UL Listed Telecom Specifcation|
|**JTEP**|UL Listed Telecom Specifcation<br>above 250 amps|
|**JTM**|UL Listed Telecom Specifcation<br>Mid Trip Construction|
|**JTMP**|UL Listed Telecom Specifcation<br>Mid Trip Construction above<br>250 amps|
|**JAE**|Non Agency|
|**JAEP**|Non Agency above 250 amps|
|**JAM**|Non Agency Mid Trip<br>Construction|
|**JAMP**|Non Agency Mid Trip<br>Construction above 250 amps|



Notes: 

- A  10-32 inserts are provided for front mounting on all units. M5 ISO metric mounting inserts are available and are specified by the eight decision in the part number. 

- B  The auxiliary switch is located on the left hand pole (viewed from terminal end) unless specified otherwise. Note this is the only location available for breakers rated over 250 amps. The switch is available as an alarm switch (changes state when breaker electrically trips) or as an auxiliary switch (changes state when the breaker contacts change state either from tripping or operation of the breaker handle). See outline drawing for location of alarm and auxiliary switches. Note alarm switches are available only with mid trip option. When both an alarm and auxiliary switch are specified with a metering shunt, only the C and NO or C and NC terminals from each switch are available for field termination. 

- C  3/8-16 captive nuts are available for bus bar terminations or crimp lugs (specify front or back termination). 3/8-16 long and short studs are also available (specify front or back mount). A number 6 through 300 MCM AL/CU solderless connector is available (specify front or back mount). 

- D  Only series construction and DC ratings are available in current carrying poles above 250 amps. Consult factory for special requirements. 

- E  The coding given permits a self-assigning part number but with certain limitations, (due to the adaptability of magnetic protectors to complex circuits) which require a need for a factory assigned part number. Typical examples are units with mixed ratings, combinations of styles, or construction not listed in the third decision table, etc. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. Additionally, it is standard policy to establish a factory assigned part number wherever a descriptive drawing exists to provide cross-reference, traceability, and manufacturing control. 

- F  When specifying a protector for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. 

- G  Since magnetic protectors with time delay are somewhat attitude and temperature sensitive, all trip curves and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of 25°C. Protectors do not carry current prior to application of overload for calibration test. For other than vertical mount position, consult factory. 

- H  A 25mV at rated current non-isolated metering shunt is available as an option (see outline drawing). The shunt accuracy is 1% full scale 25°C ambient. 

- I Dual coil construction is available. Consult the factory. 

- J  Decisions referencing this note may be replaced by a factory assigned nondescript number. 

JAE Series - Decision Tables 

http://airpax.sensata.com 

217 

**==> picture [501 x 235] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||
|---|---|---|---|---|---|---|---|
|2|Second Decision|4|Fourth Decision|
|Poles|Frequency and Delay|
|-1|*|Single pole|Standard|Option|6|Sixth Decision|
|-2|Two poles|50|DC instant trip|Terminal Selection|
|-3|Three poles|51|DC short delay|51F|
|Terminal|
|-4|Four poles|52|DC med. delay|52F|Terminal|Connect|
|-5|Five poles|53|DC long delay|53F|-B0|Solderless connector*|Back|
|-6|Six poles|60|50/60Hz instant trip|-F0|Solderless connector|Front|
|*Single pole unit above 250 Amps are supplied as|61|50/60Hz short delay|61F|-B1|3/8 - 16 captive nuts|Back|
|parallel milti-pole assemblies. The second decision must|
|indicate the physical number of poles.|62|50/60Hz med. delay|62F|-F1|3/8 - 16 captive nuts|Front|
|63|50/60Hz long delay|63F|-B2|.437 hole|–|
|SW|Switch only|-B3|3/8 - 16 stud terminals**|Back|
|An|F|after any delay denotes high pulse|-F3|3/8 - 16 stud terminals|Front|
|tolerance construction.|
|-B4|3/8 - 16 stud terminals|Back|
|long with spacers*|

**----- End of picture text -----**<br>


- Automatically get anti-flashover for multi-pole construction. Refer to outline drawings. 

- ** Automatically get anti-flashover barrier for multi-pole construction with voltage ratings above 250 volts. 

**==> picture [501 x 413] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||
|---|---|---|---|---|---|---|---|
|Example:|JLM -1 - IREC4 - 51- 1 - F1 - 250 - A - V|** Automatically get anti-flashover barrier for|
|multi-pole construction with voltage ratings|
|above 250 volts.|
|1|2|3|4|5|6|7|8|
|3|Third Decision|7|Seventh Decision|
|Internal Configuration|Current Ratings (see note J)|
|-0|Switch only|5|Fifth Decision|Amperes|Amperes|
|-1|Series|Voltage and Current|100|450|
|-3|Shunt construction***|Maximum|Maximum|125|500|
|Voltage|Current (Amps)|
|-4|Relay construction***|150|550|
|-1|65Vdc|1200A|
|-REC4|Auxiliary switch* (STD)|-2|125Vdc|800A|175|600|
|.110 quick connect|
|-3|160Vdc|800A|200|700|
|-REG4|Auxiliary switch*|-4|125/250Vdc*|250A|
|.110 quick connect**|225|800|
|-5|240Vac|250A|
|-REC5|Auxiliary switch*|250|900|
|(STD) .187 quick connect|-6|277Vac|250A|
|-RLS4|Alarm switch*|-7|277/480Vac|150A Only|275|1000|
|(STD) .110 quick connect|*Two poles breaking|300|1100|
|-RLS5|Alarm switch*|350|1200|
|.187 quick connect|V|= TUV and CCC Approved|
|400|
|-DAA4|Dual auxiliary & alarm switch*|
|Approval requires the addition of a V at|
|(STD) .110 quick connect|the end of the part number, which denotes|
|TUV and CCC approval. Consult the factory|
|-DAA5|Dual auxiliary & alarm switch*|
|for availability.|
|.187 quick connect|
|*|Auxiliary switch located in the left hand pole when|
|viewed from the terminal end. All meter shunt and|C|= CCC Approved|8|Eighth Decision|
|parallel pole builds that require an auxiliary switch will|
|automatically get a XXX4 type switch. To connect tothe switch terminals which are brought through the|This approval requires the addition of a C|Optional|
|cover use a Molex 02-09-1104 or an Amp 770146-1|at the end of the part number.  The unit|
|crimp terminal.|will not be TUV Approved.|A|Optional metric inserts M5|
|** Gold Contacts|S|Optional metering shunt|

**----- End of picture text -----**<br>


- *** Shunt and Relay construction not available above 250 Amps and not available in UL Listed Breakers 

**==> picture [612 x 36] intentionally omitted <==**