IBS04SF15A2IO

## **IBS04, ICS05 IO-Link 3-wire DC** 

## **Miniaturized proximity inductive sensors with IO-Link communication** 

## **Benefits** 

- **A complete family.** Available in Ø4 and M5 male thread robust stainless steel housings with an operating distance of 0.8 to 1.3 mm. 

- **High speed detection.** IBS04 and ICS05 inductive proximity sensors can reach an operating frequency of up to 6 kHz. 

- **Easy to install.** The active face can be installed flush with the surrounding area. The user can choose between 2 m PVC cable and M8-disconnect plug versions. 

- **High precision** . The onboard advanced microcontroller ensures better stability with respect to environmental influences, with highly reliable repeatable measurements between -25 and +70°C. 

- **Easy customization to specific OEM requests:** different cable lengths and materials, special labelling, customized pig-tail solutions with special cables and connectors are possible on request. 

> **Description** i—> **Only for IO-Link sensors** • **The output** can be operated either as a switching output The IBS04 and ICS05 series represent the optimal or in IO-Link mode. solution for industrial automation equipment in • **Fully configurable via IO-Link v1.1.** Electrical outputs applications where space is limited, including toolcan be configured as PNP/NPN/Push-pull, normally selection, robotic position-sensing and control of open or normally closed. • **Timer functions** can be set, such as switch-on and micro-mechanisms. The advanced electronics switch-off delay is enclosed in a robust stainless steel housing. • **Adjustable sensing distance and hysteresis:** sensing The availability of the M8-plug and 2m-PVC cable distance can be set to 62% or 100% of the maximum connection allow flexible mounting. sensing distance On-board IO-Link communication opens up many • **Temperature monitoring:** over or under-run temperature possibilities, such as easy configuration and setalarms can be set up of the devices and advanced parameter setting. 

- 

## **Applications** 

- Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications 

- Particularly suitable for rotational speed monitoring thanks to the high operating frequency 

## **Main functions** 

- Integrated diagnostic function with flashing LED in the event of a short circuit or overload 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **IO-Link sensors** 

- The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode. 

- In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface. 

- Several sensor functions can be set via the IO-Link interface: 

   - Adjustable switching distance: 62% or 100% of the maximum switching distance. 

   - Adjustable hysteresis: standard or increased value. 

   - Divider function: the sensor gives a signal after a specified number of actuation pulses has been reached. 

   - Switch-on delay: the switching pulse is generated after the sensor actuation. 

   - Switch-off delay: the generation of the switch signal is delayed by the set time after sensor actuation. 

   - Temperature error: temperature is out of specifications. 

   - Temperature over-run and under-run: temperature is out of the limits defined by the user. 

## **References** 

## **Order code** 

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**I S F** 

Enter the code option instead of 

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**----- Start of picture text -----**<br>
Code Option Description<br>I - Inductive sensor<br>B Cylindrical housing with smooth barrel<br>C Cylindrical housing with threaded barrel<br>S - Stainless steel housing<br>04 Ø4 housing<br>05 M5 housing<br>S Short housing with smooth barrel<br>S23 Short housing with thread length of 23 mm<br>F - Flush<br>08 Sensing distance 0.8mm<br>15 Sensing distance 1.3mm<br>M5 M8 plug<br>A2 2 m PVC cable<br>NO NPN – normally open output<br>NC NPN – normally closed output<br>PO PNP – normally open output<br>PC PNP – normally closed output<br>IO IO-Link programmable version<br>**----- End of picture text -----**<br>


Additional characters can be used for customized versions. 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Selection guide** 

## **Ø4 Standard and extended range, short housing** 

|**Con-**<br>**nec-**<br>**tion**|**Rated**<br>**operating**<br>**distance**<br>**Sn**|**Ordering no.**<br>**NPN,**<br>**Normally open**|**Ordering no.**<br>**PNP,**<br>**Normally open**|**Ordering no.**<br>**NPN,**<br>**Normally closed**|**Ordering no.**<br>**PNP,**<br>**Normally closed**|
|---|---|---|---|---|---|
|Cable|0.8 mm|**IBS04SF08A2NO**|**IBS04SF08A2PO**|**IBS04SF08A2NC**|**IBS04SF08A2PC**|
|Plug|0.8 mm|**IBS04SF08M5NO**|**IBS04SF08M5PO**|**IBS04SF08M5NC**|**IBS04SF08M5PC**|
|Cable|1.3 mm|**IBS04SF15A2NO**|**IBS04SF15A2PO**|**IBS04SF15A2NC**|**IBS04SF15A2PC**|
|Plug|1.3 mm|**IBS04SF15M5NO**|**IBS04SF15M5PO**|**IBS04SF15M5NC**|**IBS04SF15M5PC**|



## **M5 Standard and extended range, short housing** 

|**Con-**<br>**nec-**<br>**tion**|**Rated**<br>**operating**<br>**distance**<br>**Sn**|**Ordering no.**<br>**NPN,**<br>**Normally open**|**Ordering no.**<br>**PNP,**<br>**Normally open**|**Ordering no.**<br>**NPN,**<br>**Normally closed**|**Ordering no.**<br>**PNP,**<br>**Normally closed**|
|---|---|---|---|---|---|
|Cable|0.8 mm|**ICS05S23F08A2NO**|**ICS05S23F08A2PO**|**ICS05S23F08A2NC**|**ICS05S23F08A2PC**|
|Plug|0.8 mm|**ICS05S23F08M5NO**|**ICS05S23F08M5PO**|**ICS05S23F08M5NC**|**ICS05S23F08M5PC**|
|Cable|1.3 mm|**ICS05S23F15A2NO**|**ICS05S23F15A2PO**|**ICS05S23F15A2NC**|**ICS05S23F15A2PC**|
|Plug|1.3 mm|**ICS05S23F15M5NO**|**ICS05S23F15M5PO**|**ICS05S23F15M5NC**|**ICS05S23F15M5PC**|



## **IO-Link types** 

|**Con-**<br>**nec-**<br>**tion**|**Body**<br>**style**|**Rated operating distance**<br>**Sn**|**Output type**|**Ordering no.**|
|---|---|---|---|---|
|Cable|Ø4|Confgurable: 0.8 or 1.3mm<br>**Factory setting: 1.3mm**|Confgurable: NPN/PNP/push-pull<br>NO/NC<br>**Factory setting: PNP, NO**|**IBS04SF15A2IO**|
|Plug|Ø4|||**IBS04SF15M5IO**|
|Cable|M5|||**ICS05S23F15A2IO**|
|Plug|M5|||**ICS05S23F15M5IO**|



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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

## **Structure** 

## **IBS04** 

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A B A<br>**----- End of picture text -----**<br>


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[_}+— A<br>B C<br>> = B<br>: C<br>**----- End of picture text -----**<br>


|**Element**|**Component**|**Function**|
|---|---|---|
|**A**|Sensingface|Flush|
|**B**|LED|Yellow LED: Output flashing: short circuit or<br>overload indication|
|**C**|M8,3pin,male connector|Forplugversions only|



## **ICS05** 

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A<br>B<br>A B C A B C D C<br>— = = - Se e<br>D<br>**----- End of picture text -----**<br>


|**Element**|**Component**|**Function**|
|---|---|---|
|**A**|Sensingface|Flush|
|**B**|2 nuts|For sensor mounting|
|**C**|LED|Yellow LED: Output flashing: short circuit or<br>overload indication|
|**D**|M8,3pin,male connector|Forplugversions only|



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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Sensing** 

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Detection<br>Rated operating distance Sn 0.8 mm standard range or 1.3 mm extended range<br>The operating distance is measured according to IEC 60947-5-2, using a<br>standard target moving axially.<br>This target is square shape 1 mm thickness, made of steel e.g. type Fe 360<br>as defined in ISO 630 and it shall be of the rolled finish.<br>Reference target<br>The length of the side of the square is equal to<br>– the diameter of the circle inscribed on the active surface of the sensing face,<br>or<br>– three times the rated operating distance Sn whichever is greater<br>Assured operating sensing distance<br>(Sa) 0 ≤ Sa ≤ 0.81 x Sn (e.g. with Sn of 1.3 mm, Sa is 0 ... 1.053 mm)<br>Effective operating distance (Sr) 0.9 x Sn ≤ Sr ≤ 1.1 x Sn<br>Usable operating distance (Su) 0.9 x Sr ≤ Su ≤ 1.1 x Sr<br>Temperature drift ≤ +/-10%<br>Hysteresis (H) 1...20%<br>**----- End of picture text -----**<br>


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S<br>Y<br>X<br>T<br>**----- End of picture text -----**<br>


**S:** sensor **T:** target 

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Distance [Thou]<br>-3,9 0 3,9 7,8 11,7 15,6 19,5 23,4 27,3 31,2 35,1<br>2,5 98,4<br>2 73,8<br>1,5<br>49,2<br>1 T<br>0,5 24,6<br>0 S 0<br>-0,5 -24,6<br>-1<br>-49,2<br>-1,5<br>-2 -73,8<br>-2,5 -98,4<br>-0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9<br>Distance [mm]<br>[mm] [Thou]<br>**----- End of picture text -----**<br>


**Fig. 1** _Ø4 standard range_ 

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Distance [Thou]<br>-4 4 12 20 28 36 44 52 60<br>3 118<br>2,5 94,4<br>2<br>70,8<br>1,5<br>1 T 47,2<br>0,5 23,6<br>0 S 0<br>-0,5 -23,6<br>-1<br>-47,2<br>-1,5<br>-2 -70,8<br>-2,5 -94,4<br>-3 -118<br>-0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6<br>Distance [mm]<br>Fig. 2  Ø4 extended range<br>[mm] [Thou]<br>**----- End of picture text -----**<br>


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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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Distance [Thou]<br>Distance [Thou] -4 4 12 20 28 36 44 52 60<br>-3,9 0 3,9 7,8 11,7 15,6 19,5 23,4 27,3 31,2 35,1 3,5 138<br>3 118 3 115<br>2,5 a 94,4 2,5 L | Tt tt tT tt tt tt tT 92<br>2 a De ee ee ee ee 2 L | | | | tt tt tt tt tt<br>70,8 69<br>1,5 pf ee ee ee ee 1,5 PL} | jf tt tt fe e s Tt tT<br>1 Pot {|ft |fyjr; T ft ft ft ff 47,2 1 BERRP e T Seet 46<br>0,5 ee 23,6 0,5 tt | 23<br>0 | S | | ae. ee ee ee eee | 0 0 LL} LP} S [| f ft |P tT tT |etle es Nee 0<br>-0,5 a ee ee -23,6 -0,5 Serer -23<br>-1 a ee -47,2 -1 EL} [ff pes -46<br>-1,5-2 Poofaf | | of ft) ft UNF -70,8 -1,5-2 Lerryt]| ttt | tTTT TT -69<br>-2,5 ee -94,4 -2,5 SSS Se -92<br>-3 L [| [ [ J| [fT J eefT eeTfee -118 -3 Pt te tt |eete |eeP e eeet ttee ee -115<br>-0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 -3,5 LT TTT? tt ttt te tT eT eT -138<br>Distance [mm] -0,1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6<br>Distance [mm]<br>Fig. 3  M5 standard range Fig. 4  M5 extended range<br>[mm] [Thou] [mm] [Thou]<br>**----- End of picture text -----**<br>


## **Sensors with IO-Link communication** 

**Rated operating distance Sn** Programmable via IO-Link: 62% or 100% of the maximum Sn=1.3mm **Hysteresis (H)** Programmable via IO-Link: standard or increased 

## **Correction factors** 

The specific operating distance Sn refers to defined measuring conditions. The following data have to be considered as general guidelines. 

Fe360 : Steel CrNi : Chrome-nickel CuZn : Brass Al : Aluminium Cu : Copper Sr : Effective operating distance 

**Fig. 5** _The rated operating distance is reduced by the use of metals and alloys other than Fe360. The most important reduction factors for inductive proximity sensors are shown in the figure._ 

**Accuracy** 

~~Da~~ **Repeat accuracy (R)** ≤ 5% 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Features** 

## **Power Supply** 

|**Rated operational voltage (Ub)**|10 to 30 VDC(ripple included)|
|---|---|
|**Ripple(Urpp)**|≤ 10%|
|**No load supply current(Io)**|≤ 15 mA|
|**Power ON delay (tv)**|≤ 50 ms|



## **Outputs** 

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Standard sensors IO-Link sensors<br>Configurable via IO-Link: PNP, NPN<br>Output functions NPN or PNP by sensor type or push-pull<br>Factory setting: PNP<br>Configurable via IO-Link: N.O. or N.C.<br>Output configuration N.O. and N.C. by sensor type Factory setting: N.O.<br>Output current (Ie) ≤ 100 mA<br>OFF-state current (Ir) ≤ 100 μA<br>(only for PNP or NPN output)<br>Voltage drop (Ud) Max. 1.2 VDC @ 100 mA<br>Protection Short-circuit, reverse polarity and transients<br>Voltage transient 1 kV/0.5 J<br>**----- End of picture text -----**<br>


## **Response times** 

|**Operating frequency (f)**|≤ 6 KHz|Ø4,M5 standard range(Sn: 0.8mm)|
|---|---|---|
||≤ 4.5 KHz|Ø4,M5 extended range(Sn: 1.3mm)|



## **Indication** 

## **Standard IO mode:** 

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Yellow LED Output Description<br>N.O. output, target not present<br>**----- End of picture text -----**<br>


|**Yellow LED**|**Output**|**Description**|
|---|---|---|
|OFF|OFF|N.O. output, target not present|
|||N.C. output,targetpresent|
|ON|ON|N.O. output, target present<br>N.C. output,target  notpresent|
|Blinking|f: 2Hz|Short-circuit or overload|
||f: 1Hz|Temperature alarm(if enabled)|



## **IO-Link mode:** 

- LED is ON for 0.75 s and OFF for 0.075 s 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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- Possibility to disable the LED 

## **Environmental** 

|**Ambient temperature**|Operating: -25° to +70°C(-13° to +158°F)|Operating: -25° to +70°C(-13° to +158°F)|
|---|---|---|
||Storage: -30° to +80°C(-22° to +176°F)||
|**Ambient humidity**|Operating: 35% to 95%||
||Storage: 35% to 95%||
|**Vibration**|10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5<br>min;in X,Y and Z direction|IEC 60068-2-6|
|**Shock**|30 G /11 ms. 10 shocks in X,Y and Z direction|IEC 60068-2-27|
|**Degree ofprotection**|IP67|IEC 60529;EN 60947-1|



## **Compatibility and conformity** 

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IEC 61000-4-2 Electrostatic discharge [8 kV air discharge]<br>4 kV contact discharge<br>IEC 61000-4-3 Radiated radiofre-<br>3 V/m<br>quency<br>EMC protection IEC 61000-4-4 Burst immunity 2 kV<br>IEC 61000-4-6 Conducted radio fre-<br>3 V<br>quency<br>IEC 61000-4-8 Power frequency mag-<br>netic fields 30 A/m<br>MTTFd 4467 years @ 50°C (122°F)<br>Approvals ®<br>CCC is not required for products rated ≤ 36 V<br>**----- End of picture text -----**<br>


## **Mechanical data** 

|**Weight (including 2 nuts and the**<br>**packaging) max.**|Cable version: Ø4: 33.1g; M5: 35.4g<br>Plugversion: Ø4: 5.6g;M5: 7.6g|
|---|---|
|**Mounting**|Flush mountable|
|**Material**|Housing: stainless steel AISI304<br>Front cap: nylonpolymite 66(PA66)|
|**Max tightening torque**<br>**(for ICS05 only)**|1.5 Nm|



## **Electrical connection** 

|**Cable**|Ø4 and M5: 2m,3 x 0.13 mm2,Ø3.2 mm,PVC, grey,oilproof|
|---|---|
|**Plug**|M8 x 1quick disconnect,3pin,male connector|



## **IO-Link version only** 

**Communication** Via IO-Link V1.1 or via standard I/O 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Connection Diagrams** 

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1 BN + 1 BN +<br>4 BK<br>4 BK<br>3 BU 3 BU<br>- -<br>Fig. 6  NPN - Normally open Fig. 7  NPN - Normally closed<br>+ +<br>1 BN 1 BN<br>4 BK<br>4 BK<br>3 BU 3 BU<br>- -<br>Fig. 8  PNP - Normally open Fig. 9  PNP - Normally closed<br>+<br>1 BN<br>4 BK Out/IO-Link<br>3 BU<br>-<br>Fig. 10  IO-Link<br>Colour code<br>BN:  brown BK:  black BU:  blue<br>**----- End of picture text -----**<br>


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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Dimensions [mm]** 

## **IBS04 [mm]** 

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17.7<br>28.2<br>Ø1.5 LED<br>4<br>Ø<br>3.2<br>Ø<br>**----- End of picture text -----**<br>


**Fig. 11** _Short body, flush version, cable_ 

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23.2 3.9<br>17.7<br>6.9<br>38.2<br>4 3<br>1<br>Ø1.5 LED<br>4 x1<br>Ø 8<br>M<br>**----- End of picture text -----**<br>


**Fig. 12** _Short body, flush version, plug_ 

## **ICS05 [mm]** 

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17.7<br>2.5 SW 7<br>2 x Lock washer<br>23<br>28.2<br>Ø1.5 LED<br>05.<br>x<br>5<br>M<br>Ø3.2<br>**----- End of picture text -----**<br>


**Fig. 13** _Short body, flush version, cable_ 

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17.7<br>2.5 SW 7 3.9<br>2 x Lock washer 23 6.9<br>38.2<br>Fig. 14  Short body, flush version, plug<br>4 3<br>1<br>Ø1.5 LED<br>05. x1<br>x 8<br>5 M<br>M<br>**----- End of picture text -----**<br>


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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

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## **Installation** 

## **Ø4, M5 flush** 

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≥ 3 x Sn **<br>d<br>**----- End of picture text -----**<br>


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d d d<br>**----- End of picture text -----**<br>


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**Fig. 15** _Flush sensor, when installed in damping material_ 

**Fig. 16** _Flush sensors, when installed together in damping material_ 

## **Sensors installed opposite each other** 

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**----- Start of picture text -----**<br>
≥ 6 x Sn<br>**----- End of picture text -----**<br>


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**Fig. 17** _For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing distance) must be observed_ 

** Free zone or non-damping material 

## Sn: nominal sensing distance 

d: sensor diameter: 4 mm for IBS04, 5 mm for ICS05 

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10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN 

Carlo Gavazzi Automation S.p.A. 

**IBS04, ICS05 IO-Link 3-wire DC** 

## **Delivery contents and compatible components** 

## **Delivery contents** 

- Inductive proximity switch 

- 2 fixing nuts (only for ICS05) 

- 2 lock washers (only for ICS05) 

- Packaging: plastic bag 

## **CARLO GAVAZZI compatible components** 

- Connector type: CONB53... series to be purchased separately 

**Further reading** > ~~as~~ **Information** ~~Re~~ **Where to find it QR** IO-Link manual http://www.productselection.net/MANUALS/UK/IOL_IM.pdf ~~ee|~~ Connectors http://www.productselection.net/Pdf/UK/CONB5.pdf ~~es ORO |~~ COPYRIGHT ©2018 Content subject to change. Download the PDF: www.productselection.net 

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Carlo Gavazzi Automation S.p.A.