HPA1K5PS60

## HPA1K5 Series 

## 1.5kW **FAN COOLED** 

## AC-DC POWER SUPPLIES 

The HPA1K5 series offers users both output voltage and output current programming, via voltage, I2C PMBus, RS485 and CANopen in a very high efficiency, high power density 1.5kW chassis mount package. Options are available for RS232 or UART. 

Measuring just 279.4 x 106.6 x 41.6mm, the HPA1K5 also features active current sharing, remote on/off, remote sense and a power OK signal. The 5V/2A standby output is available whenever the mains supply is present. 

## **Features** 

## **Applications** 

- Programmable output voltage (0-105%) 

- Programmable output current (0-110%) 

- High efficiency - up to 93% 

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Healthcare Industrial  Semiconductor  Technology<br>Electronics Manufacturing<br>**----- End of picture text -----**<br>


- ITE and medical approvals 

- Parallel operation 

## **Dimensions** 

- Analog and digital interfaces 

- Multiple digital protocols - PMBus, CANopen, MODBUS and SCPI 

279.4 x 106.6 x 41.6mm (11.0” x 4.20” x 1.64”) 

- Fully featured signals and controls 

- Graphical user interface (GUI) 

- 5V/2A standby supply 

- 3 year warranty 

## **Models & Ratings** 

|Model Number(1)<br>HPA1K5PS24|Max<br>Output Power<br>1500W|Output Voltage V1|Output Voltage V1|Output Voltage V1|Output Current|Output Current|Efficiency(2)<br>91%|
|---|---|---|---|---|---|---|---|
|||Minimum<br>0VDC|Nominal<br>24VDC|Maximum<br>25.2VDC|Minimum<br>0.0A|Maximum<br>62.50A||
|HPA1K5PS36|1500W|0VDC|36VDC|37.8VDC|0.0A|41.70A|92%|
|HPA1K5PS48|1500W|0VDC|48VDC|50.4VDC|0.0A|31.25A|93%|
|HPA1K5PS60|1500W|0VDC|60VDC|63.0VDC|0.0A|25.00A|92%|



## **Notes:** 

1.  Standard models include PMBus, CANopen and RS485 interfaces. RS485 default is full duplex. RS485 half duplex can be configured via I[2] C or factory configured on request. To replace RS485 with RS232 or UART, contact sales. 

2. Measured with 230VAC input and full load. 

3. USB interface available to enable RS485 and RS232 communication with GUI. Part number XP PS MANAGER INT. 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Input** 

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Characteristic Minimum Typical Maximum Units Notes & Conditions<br>**----- End of picture text -----**<br>


|Characteristc|Minimum<br>|Typical|Maximum<br>|Units|Notes & Conditons<br>|
|---|---|---|---|---|---|
|Input Voltage<br>(see application notes)|180||264|VAC|1500W|
||100||180||1400W max|
||90||100||1200W max|
|Input Frequency|47||63|Hz||
|Power Factor||0.96|||Complies with EN61000-3-2 for Class A|
|Input Current|||16|A|100VAC, 1400W|
|Inrush Current|||40|A|264VAC, 25°C cold start|
|Earth Leakage Current|||450|µA|264VAC, 60Hz|
|Input Protection|F20A / 250V fuse ftted in line and neutral|||||



## **Output** 

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Characteristic Minimum Typical Maximum Units Notes & Conditions<br>**----- End of picture text -----**<br>


|Characteristc|Minimum|Typical|Maximum|Units|Notes & Conditons|
|---|---|---|---|---|---|
|Output Voltage|0||63|VDC|See Models and Ratings table|
|Output Set Tolerance||±0.5||%|Nominal voltage irrespective of set voltage|
|+5V Standby Tolerance||±3||%|5V/2A Standby|
|Output Voltage Program|0||105|%|Of nominal, slew rate <40ms 10-105% & 105-10%.<br>Max frequency of voltage program is 0.5 Hz 0-5% load,<br>0.67Hz 5-10% load, 1Hz 10-20% load, 3 Hz 20-100% load|
|Output Voltage Adjust|± 10|||%|Of set output via potentiometer 105% of nominal max.|
|Output Current Program|0||110|%|Of nominal|
|Minimum Load|0|||A|No minimum load required|
|Start Up Delay||1.3|2|s|Under all load and line conditions|
|Start Up Rise Time|||40|ms||
|Hold Up Time|10|14||ms|230VAC at 1500W and 25°C|
||10|17|||100VAC at 1400W and 25°C|
|Line Regulation|||±0.5|%|Of nominal voltage|
||||±0.5||5V Standby|
|Load Regulation|||1|%|0-100% or 100-0% load|
||||2||5V Standby|
|Transient Response|||3|%|Deviation with a 50-75-50% load change. Output returns to within<br>1% in less than 500µs|
|Ripple & Noise|||1/2.5|%|Of nominal voltage/5V Standby. Measured with 20MHz bandwidth<br>limited oscilloscope 0-50°C|
|Overshoot|||5|%|Turn on & turn off|
|Overvoltage Protection|110||120|%|Of nominal voltage, latching. Cycle AC to reset. No protection for 5V<br>Standby|
|Overtemperature Protection|Auto resetting thermal protection|||||
|Overload Protection|||±3|% of<br>max load|Set current limit point. Constant current characteristics. Max current<br>limit is 108/112% ±3% (24V/48V models) of maximum rated current.<br>For low line (80-115VAC), constant power characteristic set at 1.4kW<br>until current limit point is reached. 5V Standby: <5A max|
|Temperature Coeffcient|||0.03|%/˚C|Of max load|
|Short Circuit Protection|Constant current characteristics. 5V Standby: Foldback characteristic < 5A max|||||
|Remote Sense|Compensates for 1% max of nominal voltage per lead, 2% of total nominal voltage drop.|||||



Specifications subject to change without notice. 

2 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **General** 

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Characteristic Minimum Typical Maximum Units Notes & Conditions<br>Efficiency 92 % 230VAC, 1500W, 5V Standby at full load<br>**----- End of picture text -----**<br>


|Characteristc<br>Effciency|Minimum|Typical<br>92|Maximum|Units<br>%|Notes & Conditons<br>230VAC, 1500W, 5V Standby at full load|
|---|---|---|---|---|---|
|Isolation:  Input to Output<br>Input to Ground<br>Output to Ground|4000|||VAC|2 x MOPP|
||1500|||VAC|1 x MOPP|
||500|||VDC||
|Switching Frequency|60|65|70|kHz|Fixed frequency PFC|
||40||250|kHz|Variable frequency main converter|
|Power Density|||19.8|W/in3||
|Signals and Controls|V Program, I Program, AC OK, DC OK, Fan Fail/Temperature Warning, Sync, PMBus, Inhibit, Current Share|||||
|MTBF||580||khrs|Telecordia 332, +25°C|
|Weight||1.9 (4.2)||kg (lb)||



## **Environmental** 

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Characteristic Minimum Typical Maximum Units Notes & Conditions<br>**----- End of picture text -----**<br>


|Characteristc|Minimum|Typical|Maximum|Units|Notes & Conditons|
|---|---|---|---|---|---|
|Operating Temperature|-20||+70|°C|Derate linearly from 50°C to 50% rated power at +70°C|
|Storage Temperature|-40||+85|°C||
|Cooling|Force-cooled with intelligent fan speed control|||||
|Humidity|5||95|%RH|Non-condensing|
|Operating Altitude|||4000|m|Medical|
||||5000||IT|
|Shock|±3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (±0.5ms) half sine. Conforms to EN60068-2-27 & EN60068-2-47|||||
|Vibration|Single axis 10-500Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6|||||
|Acoustic Noise|<70dB LPAmeasured at 1m on axis of the fans|||||



## **Signals & Controls** 

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Function<br>**----- End of picture text -----**<br>


||Functon<br>|
|---|---|
|V Program(1)(2)|0V to 5V signal will program Vout from 0-105%. VProg accuracy ±3% of nominal output voltage. When left open, supply will go<br>into its default operating mode|
|I Program(1)(2)|0V to 5V signal will program the current limit from 0-110%.  When this signal is left open, supply will go into its default operating<br>mode. IProg accuracy ±3% of maximum rating|
|AC OK|LOW = Input Voltage is within operating range,<br>HIGH = Input Voltage is outside of operating range or there is a loss of phase. Uncommitted opto-transistor, 2ms warning time|
|DC OK|When the supply is used as a variable output supply, this signal is disabled. When the supply is programmed as a fxed output<br>supply, LOW = Vout > 95% of Vnominal. This level is programmable by the user through the PMBus. Uncommitted opto-transistor|
|Fan Fail/Temp Warning|High = Fan FAIL and/or overtemperature, Low = Fan OK and temperature OK (3.3V Logic), unit switches off 10 s after Fan Fail/Temp<br>Warning alarm, auto recovery. XP Power GUI available for download, contact sales|
|Sync.|Connect parallel units to synchronise output turn on|
|PMBus, CANopen and RS485<br>Optional: RS485 can be replaced<br>with RS232 or UART|The interface specifcation is detailed in a separate document “HPA1K5 Communication, Control and Status Specifcation”.<br>XP GUI available for download, contact sales. Vout monitor accuracy is ±1% of nominal voltage, Vout setting accuracy is ±1% of<br>nominal voltage, Iout monitor accuracy is ±3% of full load, Iout setting accuracy is ±3% of full load|
|Current Share|Connecting pin 23 on one unit to pin 23 on a like voltage unit will force the current to be shared. Up to 5 units can be paralleled.<br>Current share accuracy ±3% of full system load|
|Inhibit|Uncommitted opto diode. See Signals & Controls|



(1) In analog mode, the default Vout and Iout settings are 0% when open circuit. 

(2)  To activate analog mode, PMBus_EN (pin 24) must be pulled down to SGND. Default when open is digital programming. 

3 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **EMC: Emissions** 

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Phenomenon Standard Test Level Notes & Conditions<br>**----- End of picture text -----**<br>


|Phenomenon<br>|Standard<br>|Test Level<br>|Notes & Conditons<br>|
|---|---|---|---|
|Conducted|EN55011/EN55032|Class B|Class A <80% nominal output voltage|
|Radiated|EN55011/EN55032|Class A||
|Harmonic Currents|EN61000-3-2|Class A||
|Voltage Flicker|EN61000-3-3|||



## **EMC: Immunity** 

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Phenomenon Standard Test Level Criteria Notes & Conditions<br>**----- End of picture text -----**<br>


|Phenomenon<br>|Standard|Test Level|Criteria|Notes & Conditons<br>|
|---|---|---|---|---|
|ESD Immunity|EN61000-4-2|4|A|±8kV contact / ±15kV air discharge|
|Radiated Immunity|EN61000-4-3|3|A||
|EFT/Burst|EN61000-4-4|3|A||
|Surge|EN61000-4-5|Installation class 3|A||
|Conducted|EN61000-4-6|3|A||
|Magnetic Field|EN61000-4-8|4|A||
|Dips and Interruptions|EN61000-4-11<br>(100VAC)|Dip 100%, 8.4ms|A||
|||Dip 100%, 16.7ms|B|Criteria A derate to 1100W|
|||Dip 60%, 200ms|B|Criteria A derate to 315W|
|||Dip 30%, 500ms|A||
|||Dip 20%, 5000ms|B||
|||Int 100%, 5000ms|B||
||EN61000-4-11<br>(240VAC)|Dip 100%, 10ms|A|Criteria B >1440W|
|||Dip 100%, 20ms|B|Criteria A derate to 1000W|
|||Dip 60%, 200ms|B|Criteria A derate to 1300W|
|||Dip 30%, 500ms|A||
|||Dip 20%, 5000ms|A||
|||Int 100%, 5000ms|B||
||EN60601-1-2<br>(100VAC)|Dip 100%, 10ms|A|Criteria B derate to >1200W|
|||Dip 100%, 20ms|B|Criteria A derate to 1000W|
|||Dip 60%, 100ms|B|Criteria A derate to 325W|
|||Dip 30% , 500ms|A||
|||Int 100%, 5000ms|B||
||EN60601-1-2<br>(240VAC)|Dip 100%, 10ms|A||
|||Dip 100%, 20ms|B|Criteria A derate to 1000W|
|||Dip 60% ), 100ms|A||
|||Dip 30%, 500ms|A||
|||Int 100%, 5000ms|B||
||SEMI F47<br>(100/200VAC)|Dip 22%<br>(88/176VAC),<br>1000ms|A/A||
|||Dip 33%<br>(67/134VAC),<br>500ms|B/A|Criteria A derate to 960W|
|||Dip 55%<br>(48/90VAC), 200ms|B/A|Criteria A derate to 325W|



Specifications subject to change without notice. 

4 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Safety Approvals** 

|Certification<br>CB Report|Safety Standard<br>IEC62368-1 Ed 2|Notes & Conditions<br>Information Technology|
|---|---|---|
||IEC60601-1 Ed 3 Including Risk Management|Medical|
|UL|UL62368-1, CSA 22.2 No.62368-1, UL60950-1|Information Technology|
||ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-<br>1:08|Medical|
|EN|EN62368-1|Information Technology|
||EN60601-1/2006|Medical|
|CE|Meets all applicable directives||
|UKCA|Meets all applicable legislation||
|Equipment Protection Class|Class I|See safety agency conditions of acceptability for details|
|Isolation<br>Primary to Secondary|Means of Protection<br>2 x MOPP (Means of Patient Protection)|Notes & Conditions<br>IEC60601-1 Ed 3|
|Primary to Earth|1 x MOPP (Means of Patient Protection)||
|Secondary to Earth|N/A||



## **Applications Notes** 

## **Input Derating** 

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1500<br>1400<br>1300<br>1200<br>90 100 180 264<br>Input Voltage (VAC)<br>Output Power (W)<br>**----- End of picture text -----**<br>


## **Output Voltage Programming** 

## **Output Current Programming** 

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105<br>100<br>80<br>60<br>40<br>20<br>0<br>0 1 2 3 4 5<br>Vprog (V)<br>Output Voltage (% of nominal)<br>**----- End of picture text -----**<br>


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110<br>100<br>80<br>60<br>40<br>20<br>0<br>0 1 2 3 4 5<br>Iprog (V)<br>Output Current (% of nominal)<br>**----- End of picture text -----**<br>


5 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Signals & Controls** 

## **Signal Connections** 

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29 30<br>J1<br>1 2<br>| OK<br>**----- End of picture text -----**<br>


|J1 Signal Connector Connections|J1 Signal Connector Connections|J1 Signal Connector Connections|J1 Signal Connector Connections|
|---|---|---|---|
|Pin|Function|Opto-isolator|Description|
|1|DCOK|Collector|See circuit diagram on page 7.<br>Uncommited opto-isolator. Circuit conducting means Vout is within range.|
|2|DCOK Return|Emitter||
|3|Remote Inhibit|Anode|See circuit diagram on page 7.<br>Uncommited opto-diode. Diode conducting means output OFF.|
|4|Remote Inhibit Return|Cathode||
|5|A0||I2C Device Address Bit (Internal 10kΩpull-up to 3.3V)|
|6|A1||I2C Device Address Bit (Internal 10kΩpull-up to 3.3V)|
|7|A2||I2C Device Address Bit (Internal 10kΩpull-up to 3.3V)|
|8|CANH||CAN Bus Communication using CANopen protocol|
|9|RS485_Y||RS485 Differential Serial Bus Communication|
|10|CANL||CAN Bus Communication using CANopen protocol|
|11|RS485_Z||RS485 Differential Serial Bus Communication|
|12|SGND||Signal Return|
|13|UART_RX / RS232_RX/RS485_A||RS485 Differential Serial Bus Communication or RS232 Serial Bus Communication or UART|
|14|I2C SDA||I2C (Internal 10kΩpull-up to 3.3V)|
|15|UART_TX / RS232_TX/RS485_B||RS485 Differential Serial Bus Communication or RS232 Serial Bus Communication or UART|
|16|I2C SCL||I2C Bus Clock (Internal 10kΩpull-up to 3.3V)|
|17|FAN_FAIL/TEMP WARNING||Fan Failure/Temp Warning Reporting (High means fan fails and/or overtemperature rating;<br>10kΩpull up to 3.3V) See circuit diagram on page 7.|
|18|SYNC||Connect parallel units to synchronise output turn on|
|19|VPROG||0 to 5V to set Vout from 0 to 105%(1)(50.8kΩinternal resistance between Vprog and SGND(2))|
|20|RS+||Postive Remote Sense|
|21|RS-||Negative Remote Sense|
|22|IPROG||0 to 5V to set Current Limit from 0 to110% of rated current(1)(50.8kΩinternal resistance between<br>Iprog and SGND)|
|23|ISHARE||0 to 2.6V for current sharing of units in parallel|
|24|PMBUS_EN||Selecting Digital (open) or Analog (low) mode for VPROG & IPROG (Internal 10kΩpull up to 3.3V)|
|25|ACOK|Collector|See circuit diagram on page 7.<br>Uncommitted opto-isolator. Circuit conducting means AC is within range.|
|26|ACOK Return|Emitter||
|27|5VSBY||5V/2A Standby|
|28|5VSBY||5V/2A Standby|
|29|5VSBY_RTN||5V/2A Standby Return|
|30|5VSBY_RTN||5V/2A Standby Return|



## **Notes:** 

1. In analog mode, the default Vout & Iout settings are 0% when Vprog & Iprog are open circuit. 

2. To activate analog mode, PMBus_EN must be pulled down to SGND. Default if left open is digital programming. 

Specifications subject to change without notice. 

6 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Signals & Controls** 

## **DC OK** 

## **AC OK** 

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5V Standby  5V Standby<br>Pin 27/28 I Pin 27/28<br>1 3K3 I 3K3<br>1 I<br>100R ] Pin 1 15V 100R I Pin 25 15V<br>1 4mA max I 4mA max<br>1<br>1<br>High: DC NOT OK  High: AC N OT OK<br>'' Pin 2 Low: DC OK “AA“AA |I7 Pin 26 Low: AC OK<br>] I<br>1l , I;I<br>5V Standby  1 5V Standby  I<br>Return Return<br>LL LEE! Pin 29/30 | Pin 29/30<br>**----- End of picture text -----**<br>


## **Fan Fail/Temperature Warning** 

## **Inhibit** 

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ot as 5V Standby  |<br>3V3 I P in 27/28<br>; i]<br>10K 511R |<br>; I |<br>| Pin 17 I Pin 3<br>High: Power Supply OFF<br>0.5mA min to inhibit<br>High: FAN NOT OK/Over Temperature  RA I 8mA max<br>;; Low: FAN OK/Temperature OK > RA Open/Floating: Power Supply ON<br>; 3.3V TTL compatible Pin 4<br>! Pin 12<br>i]<br>SIGNAL GND ; 5V Standby  |<br>; Return<br>LL LLL LLL! | Pin 29/30<br>**----- End of picture text -----**<br>


7 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Signals & Controls** 

## **Current Share** 

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HPA1K5 HPA1K5 HPA1K5<br>V1 Output V1 Output V1 Output<br>Current Current<br>- + Share - + Share - +<br>[| | [| L |_| [ [ Up to 5 x HPA1K5 units<br>Pin 23 Pin 23<br>E TIITIIt TIrrt L To synchronise output turn on from application of AC input,<br>SGND  SGND  connect SYNC (pin 18) of parallel units together.<br>Pin 12 Pin 12<br>N7<br>Na<br>N4<br>»/<br>N4<br>N4<br>s ma<br>N 4<br>XN ¢<br>N7<br>N‘7<br>N ‘c<br>N La<br>N (/<br>N NENW<br>- +<br>Load<br>es<br>+ Sense - Sense<br>- Sense + Sense<br>- Sense + Sense<br>**----- End of picture text -----**<br>


## **LED Signals** 

|Conditions|LED State|LED State|Signals|Signals|Signals|Signals|
|---|---|---|---|---|---|---|
||AC OK|DC OK|AC OK|DC OK|FAN _FAIL/<br>TEMP|Remote<br>Inhibit|
||AC OK|DC OK|AC OK|DC OK|TEMP|Inhibit|
|AC input OK|ON|ON(3)|LOW|LOW|LOW|LOW|
|AC not present or too low|OFF|OFF|HIGH|HIGH|LOW|X(2)|
|AC Present but out of range or PFC<br>failure or no Primary to secondary<br>communication|Blink<br>(0.2s ON,<br>0.2s OFF)|OFF|HIGH|HIGH|LOW|X(2)|
|Output Over Voltage|ON|OFF|LOW|HIGH|LOW|LOW|
|Current Limit<br>(Constant current response)|ON|Blink<br>(0.2s ON, 0.2s OFF)|LOW|LOW or<br>HIGH(3)|LOW|LOW|
|(Constant current response)<br>Fan Failure/Thermal Shutdown|ON|(0.2s ON, 0.2s OFF)<br>OFF|LOW|HIGH<br>HIGH|HIGH(1)|LOW|
|Remote OFF|ON|Blink<br>(1.0s ON, 1.0s OFF)|LOW|HIGH|LOW|HIGH|
|PMBus Operation OFF|ON|Blink<br>(1.0s ON, 1.0s OFF)|LOW|HIGH|LOW|LOW|



## **Notes:** 

1. In case of fan failure, and/or overtemperature, FAN_FAIL/Temp Warning signal will be set 10s before output shutdown. 

2. Don’t care / not applicable. 

3. DC_OK LED is ON if Output Voltage >= VOUT_UV_FAULT_LIMIT, if Output Voltage < VOUT_UV_FAULT_LIMIT, the DC_OK LED will be OFF 

8 

Specifications subject to change without notice. 

AC-DC POWER SUPPLIES 

## HPA1K5 Series 

## **Mechanical Details** 

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4 x M3 moun�ng holes, 2.5 (0.1) max screw penetra�on<br>71.12<br>(2.8)<br>17.8<br>(0.7) JST 30P Connector<br>P/N S30B-PHDSS-(LF)(SN) or equivalent<br>Ma�ng part<br>158.75 (6.2) 58.4 (2.3) P/N JST PHDR-30VS or equivalent<br>Contact: SPHD-002T-P0.5<br>See Signals & Controls<br>228.6 (9.0) 25.4 (1.0)<br>17.8<br>20.3 (0.7)<br>(0.8)<br>106.7 (4.2)<br>2 x M3 moun�ng holes, 2.5 (0.1) max screw penetra�on<br>61.6 (2.42)<br>279.4 (11.0)<br>14.2 (0.56)<br>41.7 (1.64)<br>2 x M4 DC output<br>TB1<br>19.0 (0.75)<br>9.5 (0.38)<br>9.8 (0.39)  18.4 (0.72)<br>2 x M3 moun�ng holes, 2.5 (0.1) max screw penetra�on<br>3 x M3.5 AC Input<br>20.3<br>(0.8)<br>228.6 (9.0) 25.4 (1.0)<br>**----- End of picture text -----**<br>


## **Notes:** 

1. All dimensions are in mm (inches). 

2. Weight 1.9kg (4.2lb). 

3.  Signal Connector: P/N JST S30B-PHDSS (LF) (SN) or equivalent Mates with P/N JST PHDR-30VS or equivalent Contact: SPHD-002T-P0.5 

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12 Jul 2023