HL-G112-A-C5

NEW ~~=~~ Compact 

## Laser Displacement Sensor 

HL-G1 SERIES 

FDA Conforming to x EMC Directive 

2010.10[panasonic-electric-works.net/sunx] | 

High resolution of 0.5 μm 0.02 mil この性能で Fast response Sampling rate 98,000 円～ 200 μs 

**Each model’s interface supports not only Japanese and English, but also Chinese and Korean, providing a new level of support for devices and equipment in use worldwide.** 

; ow a —_ >), — =~ | **HL-G1 SERIES** Panasonic brand starts from 2010/10/1 

**Thanks to high-precision measurement at a resolution of 0.5 μm 0.02 mil and an LED digital display that provides exceptional ease of use, the HL-G1 series will see use in a variety of applications on production lines worldwide.** 

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## 6 (a= 9 4 p High performance CMOS Jj) veriosmance. . OMJODns Laser Displacement Sensors Msof Disulacssuent Sensouss 

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HL-G112<br>**----- End of picture text -----**<br>


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● Measurement center distance: 120 mm 4.724 in<br>**----- End of picture text -----**<br>


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● Measurement range:±60 mm ±2.362 in<br>● Resolution: 8 μm 0.315 mil HL-G108<br>● Measurement center distance: 85 mm 3.346 in<br>**----- End of picture text -----**<br>


- **Measurement range: ±20 mm ±0.787 in** 

- **Resolution: 2.5 μm 0.098 mil** 

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HL-G105<br>**----- End of picture text -----**<br>


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● Measurement center distance: 50 mm 1.969 in<br>● Measurement range: ±10 mm ±0.394 in<br>● Resolution: 1.5 μm 0.059 mil<br>**----- End of picture text -----**<br>


## **HL-G103** 

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● Measurement center distance: 30 mm 1.181 in<br>**----- End of picture text -----**<br>


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● Measurement range: ±4 mm ±0.157 in<br>**----- End of picture text -----**<br>


- **Resolution: 0.5 μm 0.02 mil** 

## **F[ast]** 

**Setup is fast and effi cient by using the built-in digital display to set measurement parameters such as sampling cycle and output options.** 

## **C[ompact]** 

**The HL-G1 series features a compact design despite its built-in controller and digital readout. Thanks to our miniaturization technology, it can easily be installed on robot arms and in confi ned spaces.** 

## **U[ser-friendly]** 

**The HL-G1 series now features a user-friendly interface that offers improved ease of use when operating via computer software or HMI unit for more sophisticated operation and analysis.** 

2 

## **F[ast]** 

## **A variety of high-end functions are included in a** 

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Easy confi guration using the digital  Easy configuration using Teagignefl<br>display ' J}<br>**----- End of picture text -----**<br>


The built-in digital display makes it easy to confi gure 

sensor operation while checking displacement values. 

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5-digit, 7-segment LED display UP key<br>ENTER key<br>DOWN key<br>**----- End of picture text -----**<br>


## Easy to embed in machines and production lines thanks to a built-in controller lines thanks to a built-in COntrOns —_—— 

As a self contained sensor, the **HL-G1** series offers a space saving confi guration by removing the need for an external controller. 

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Sensor with standalone amp<br>HL-G1<br>**----- End of picture text -----**<br>


## **I/O to accommodate multiple needs** 

## **Timing input and multi input** 

Inaddition to timing input select the desired input according to your application: 

- Zero set on/off • Laser control 

• Reset 

- Teaching 

## **Featuring 3 outputs and an analog 2 outputs** 

With three outputs, the **HL-G1** can be used to generate HI/GO/LOW judgment output or alarm output. The analog output can be used in both current and voltage modes. 

3 

## **C[ompact]** 

## **compact, self-contained body for exceptional ease of use.** 

## Lightweight body that can be used on moving machinery 

The sensor’s lightweight plastic body, which weighs 70 g approx., can be installed on moving parts such as sliders and robot arms. The sensor ships standard with fl exible cables. 

## IP67 dust- and water-proof protective enclosure 

Thanks to its IP67-rated protective enclosure, the **HL-G1** can be used in the presence of water and dust. Mounting holes are lined with metal sleeves, allowing the instrument to = be tightened securely in place with up to 0.8 N•m of torque. 

## Compact size despite the built-in controller and digital readout 

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Width: 20.4 mm 0.803 in<br>-<br>ig*~_,<br>Flexible cable<br>| iin<br>2.244 in<br>Depth: 57 mm<br>2.362 in<br>ht: 60 mm<br>g<br>Hei<br>**----- End of picture text -----**<br>


## **Fewer model numbers to register** 

## **Support for both NPN and PNP polarity** 

A single model number accommodates both NPN and PNP wiring polarity, reducing the number of model numbers that must be registered for maintenance purposes. 

## **Smooth setup changes** 

## **Memory switching function** 

Up to four groups of sensor settings can be stored for fast recall. Easy switching among setting groups allows smooth setup changes. 

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## * **U[ser-friendly]** ser-friendly 

Delivering a new level of ease 

of use thanks to a dedicated 

## application and display unit 

(High functionality type only) 

## Software tool for sensor Software tool for sensor confi guration and evaluation configuration and evaluation 

In addition to confi guring up to 16 sensors at once, this free tool makes it easy to gather data needed for analysis, including received light waveform monitoring and data buffering. The interface language can be selected at the time of installation. 

- **Data buffering** 

Stores and displays measurement data. Data can be superimposed on past measurement data and displayed for easy comparison and analysis. 

- **Received light waveform display** Displays the amount of light received across all cells of the detector element. 

- **Measured value display** Displays measured values as well as the output state for all terminals. 

## HMI screen HMI screen for the for the **HL-G1** HL-G1 series series 

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for the  for the HL-G1 HL-G1  series series — Meas Ci} mm Top<br>– 7 . 8 2 5 7<br>The  GT02  /  GT12  HMI operator pannel  LSR OUT1 Hold Timing<br>Select from the following  OUT2<br>can be used in combination with the  AL OUT3 Zero set Reset<br>HMI operator panels: o o<br>= oO || [|_|]<br>HL-G1  to allow easy confi rmation<br>Power supply: 24 V<br>of sensor status and confi guration<br>Communications port:  RS422<br>of sensor settings from a remote  (RS485)<br>location. Japanese, English, Chinese,  ● AIG02GQ 14D<br>and Korean are supported. For more  ● AIG02MQ 15D<br>information about the  GT  series, see  ● AIG12GQ 14D/15D<br>● AIG12MQ 14D/15D<br>the Panasonic Electric Works SUNX<br>website or a product catalog.<br>–7. 8257<br>LSR<br>AL<br>mm Top<br>Hold Timing<br>Zero set Reset<br>Meas<br>OUT1<br>OUT2<br>OUT3<br>**----- End of picture text -----**<br>


## **Software is available for download.** 

## **URL: anasonic-electric-works.net/sunx p** 

Sensor confi guration and evaluation software tool, HMI screen data, function blocks, sample ladders, etc. 

## **Terms of use** 

Panasonic Electric Works SUNX offers no warranty for this software and is not liable for any loss or damage suffered as a result of its use or operation, whether direct, indirect, incidental, consequential, or unforeseen. 

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## **Full Line-UP** 

## **Choose from four models according** to your application. 

## HL-G103□ 

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Measurement range Resolution Linearity Beam diameter<br>30 mm ±4 mm 0.5 μm 0.1 × 0.1 mm<br>±0.1 % F.S.<br>1.181 in ±0.157 in 0.02 mil 0.004 × 0.004 in<br>Dispenser HL-G1<br>HL-G1<br>Part (1)<br>Part (2)<br>Control of dispenser height Measurement of actuator part insertion depth<br>**----- End of picture text -----**<br>


## HL-G105□ 

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Measurement range Resolution Linearity Beam diameter<br>50 mm ±10 mm 1.5 μm 0.5 × 0.1 mm<br>±0.1 % F.S.<br>1.969 in ±0.394 in 0.059 mil 0.020 × 0.039 in<br>HL-G1<br>c <i<br>Circuit board<br>Detection of aluminum wheel grooves Detection of circuit board warpage<br>**----- End of picture text -----**<br>


## HL-G108□ 

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Measurement range Resolution Linearity Beam diameter<br>85 mm ±20 mm 2.5 μm 0.75 × 1.25 mm<br>±0.1 % F.S.<br>3.346 in ±0.787 in 0.098 mil 0.030 × 0.059 in<br>HL-G1<br>x S f<br>Hollow pipe<br>Measurement of sheet thickness Control of hollow pipe positioning<br>**----- End of picture text -----**<br>


## HL-G112□ 

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Measurement range Resolution Linearity Beam diameter<br>120 mm ±60 mm 8 μm 1.0 × 1.5 mm<br>±0.1 % F.S.<br>4.724 in ±2.362 in 0.315 mil 0.039 × 0.059 in<br>HL-G1<br>Defective<br>product<br>Non-defective<br>product<br>Packing tape<br>“ie<br>Detection of amount of sheet slack Measurement of packing tape thickness<br>oN [oa] se "lp, f<br>**----- End of picture text -----**<br>


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## ~~nn~~ **ORDER GUIDE** 

|Type|Appearance|Measurement<br>center distance and<br>measuringrange|Resolution|Beam<br>diameter|Model No.|Laser class|
|---|---|---|---|---|---|---|
|Standard<br>type|Standard type<br>High functionality type|30 ±4 mm<br>1.181 ±0.157 in|0.5 μm<br>0.020 mil|0.1 × 0.1 mm<br>0.004 × 0.004 in|**HL-G103-A-C5**|FDA: ClassⅡ<br>IEC: Class 2|
|High<br>functionality type|||||**HL-G103-S-J**||
|Standard<br>type||50 ±10 mm<br>1.969 ±0.394 in|1.5 μm<br>0.059 mil|0.5 × 1 mm<br>0.020 × 0.039 in|**HL-G105-A-C5**||
|High<br>functionality type|||||**HL-G105-S-J**||
|Standard<br>type||85 ±20 mm<br>3.346 ±0.787 in|2.5 μm<br>0.098 mil|0.75 × 1.25 mm<br>0.030 × 0.059 in|**HL-G108-A-C5**||
|High<br>functionality type|||||**HL-G108-S-J**||
|Standard<br>type||120 ±60 mm<br>4.724 ±2.362 in|8 μm<br>0.315 mil|1.0 × 1.5 mm<br>0.039 × 0.059 in|**HL-G112-A-C5**||
|High<br>functionality type|||||**HL-G112-S-J**||



|Type<br>~~e~~|Appearance<br>~~e~~|Model No.<br>~~e~~|Description<br>|Description<br>|
|---|---|---|---|---|
|Extension<br>cable<br>(for High<br>functionality<br>type)<br>~~e~~|~~e~~|**HL-G1CCJ2**<br>~~e~~o|Length: 2 m6.562 ft, Weight: 130 g approx.<br>o|14-core cabtyre<br>cable with<br>connector on both<br>ends|
|||**HL-G1CCJ5**<br>~~e~~o|Length: 5 m16.404 ft, Weight: 320 g approx.<br>o||
|||**HL-G1CCJ10**<br>~~e~~o|Length: 10 m32.808 ft, Weight: 630 g approx.<br>o||
|||**HL-G1CCJ20**<br>~~e~~o|Length: 20 m65.617 ft, Weight: 1300 g approx.<br>o||



## ~~nn~~ **OPERATING ENVIRONMENT OF SOFTWARE TOOL** 

|PC environment<br>es|PC/AT compatible<br>es|PC/AT compatible<br>es|PC/AT compatible<br>es|PC/AT compatible<br>es|PC/AT compatible<br>es|PC/AT compatible<br>es|
|---|---|---|---|---|---|---|
|OS<br>es<br>~~Pp~~<br>~~Pppe~~|OS<br>es<br>~~Pp~~|32/64|Edition<br>~~ee~~|Service Pack<br>~~ee~~|NET<br>~~ee~~|VisualStudio RunTime|
||WindowsXP<br>es<br>~~Pp~~<br>~~Pp~~|32bit|Professional<br>~~ee~~|SP2 or later<br>~~ee~~|Unnecessary<br>~~ee~~|VS2008 (necessary)|
||WindowsVista<br>~~Pp~~<br>~~Pp~~||Enterprise<br>~~ee~~|—<br>~~ee~~|||
||Windows7<br>~~Pppe~~||||||
|CPU|Intel Pentium4 2 GHz or more, either equaling or surpassing||||||
|Graphics|XGA (1024 × 768 256 colors) or more||||||
|Memory|1 GB or more||||||
|Hard disk|Free space 100 MB or more||||||
|USB interface|USB 2.0 full speed (USB 1.1 compatible)||||||



## ~~—_~~ **INFORMATION OF INTERFACE CONVERTER** 

The communications interface converter of **HL-G1** series is RS-422 or RS-485. We will recommend the following interface converter when connecting to PC by USB. 

LINEEYE CO., LTD. Interface converter (USB to RS-422/485) SI-35USB Website: http://www.lineeye.com 

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## **SPECIFICATIONS** 

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Type Standard type<br>Item Model No. HL-G103-A-C5 HL-G105-A-C5 HL-G108-A-C5 HL-G112-A-C5<br>Measurement center distance 30 mm 1.181 in 50 mm 1.969 in 85 mm 3.346 in 120 mm 4.724 in<br>Measuring range ±4 mm ±0.157 in ±10 mm ±0.394 in ±20 mm ±0.787 in ±60 mm ±2.362 in<br>Resolution 0.5 μm 0.020 mil 1.5 μm 0.059 mil 2.5 μm 0.098 mil 8 μm 0.315 mil<br>Linearity ±0.1 % F.S.<br>Temprerature characteristics ±0.08 % F.S. / °C<br>Red semiconductor laser, Class 2 (IEC / JIS), Class  Ⅱ  (FDA, Laser Notice No. 50)<br>Light source Max. output: 1 mW (Peak emission wavelength: 655 nm 0.026 mil)<br>Beam diameter (Note 2) 0.1 × 0.1 mm 0.004 × 0.004 in 0.5 ×1 mm 0.020 × 0.039 in 0.75 × 1.25 mm 0.030 × 0.049 in 1.0 × 1.5 mm 0.039 × 0.059 in<br>Receiving element CMOS image sensor<br>Supply voltage 24 V DC ±10 % including ripple 0.5 V (P-P)<br>Current consumption 100 mA or less<br>Sampling rate 200 μs, 500 μs, 1 ms, 2 ms<br>Voltage Output range: 0 to +10.5 V (normal), 11 V (alarm)  Output impedance: 100 Ω<br>Current Output range: 3.2 to 20.8 mA (normal), 21.6 mA (alarm)  Load impedance: 300 Ω or less<br>Judgment output or alarm output (Setting can be selected.)<br>Selectable NPN transistor open-collector or PNP transistor open-collector<br><In case of using NPN output> <In case of using PNP output><br>Output •  Maximum sink current : 50 mA •  Maximum source current : 50 mA<br>(OUT 1, OUT 2, OUT 3) •  Applied voltage : 3 to 24 V DC •  Residual voltage : 2.8 V or less<br>(between output and 0 V) (at 50 mA of source current)<br>•  Residual voltage : 2 V or less<br>(at 50 mA of sink current)<br>Output operation Opened when the amount of light is insuffi cient.<br>Short circuit protection Incorporated (automatic restoration)<br>NPN open-collector output operates when 0 V is connected.<br>Output polarity setting input<br>PNP open-collector output operates when 24 V DC is connected.<br>NPN output operates when 0V is connected and NPN is set. (It depends on the setting.)<br>Timing input<br>PNP output operates when external power + is connected and PNP is set. (It depends on the setting.)<br>Zero set , zero set off, reset, teaching, and laser control according to the input time.<br>Multi input In case NPN output is selected, Function varies according to the time 0 V is connected NPN.<br>In case PNP output is selected, Function varies according to the time external power + is connected.<br>Laser emission Green LED (lights up during laser emission).<br>Alarm Orange LED lights up when this product cannot measure because of insuffi enct light intensity.<br>Measurement range Three yellow LED<br>Digital display Red LED  5 digit display<br>Protection IP67<br>Ambient temperature –10 to +45 °C +14 to +113 °F (No dew condensation), Storage: –20 to +60 °C –4 to +140 °F<br>Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH<br>Ambient illuminance Incandescent light: 3,000 ℓx or less at the light-receiving face (Note 3)<br>Ambient altitube 2,000 m 6561 ft or less<br>Pollution degree 2<br>Insulation resistance 20 MΩ, or more, with 250 V DC between all supply teminals connected together and enclosure<br>Votage withstandability 1,000 V AC one min. between all supply terminals connected together and enclosure<br>Vibration resistance 10 to 55 Hz (period: 1 min.) frequency, 1.5 mm 0.059 in amplitude in X,Y and Z directions for two hours each<br>Shock resistance 500 m/s2 acceleration (50 G approx.) in X,Y and Z directions for three times each<br>Material Enclosure: PBT, Front cover: Acrylic, Cable: PVC<br>Cable 0.1 mm2 10-core cabtyre cable, 5 m 16.404 ft long<br>Weight Net weight: 70 g approx. (not including cable), 320 g approx. (including cable), Gross weight: 380 g approx.<br>Accessory Warning label: 1 set<br>ut<br>p<br>Analog out<br>Indicator<br>Environmental resistance<br>**----- End of picture text -----**<br>


- Notes: 1)  Where measurement conditions have not been specifi ed precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +20 °C +68 °F, sampling rate 500 μs, average number of samples: 1024, measurement center distance, object measured is made of white ceramic and digital measurement values. 

   - 2)  This beam diameter is the size at the measurement center distance. These values were defi ned by using 1/e2 (13.5 %) of the center light intensity. If there is a slight leakage of light outside the normal spot diameter and if the periphery surrounding the sensing point has a higher refl ectivity than the sensing point itself, then the results may be affected. 

   - 3)  The fl uctuation by ambient illuminance is ±0.1 % F.S. or less. 

8 

## **SPECIFICATIONS** 

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Type High functionality type<br>Item Model No. HL-G103-S-J HL-G105-S-J HL-G108-S-J HL-G112-S-J<br>Measurement center distance 30 mm 1.181 in 50 mm 1.969 in 85 mm 3.346 in 120 mm 4.724 in<br>Measuring range ±4 mm ±0.157 in ±10 mm ±0.394 in ±20 mm ±0.787 in ±60 mm ±2.362 in<br>Resolution 0.5 μm 0.020 mil 1.5 μm 0.059 mil 2.5 μm 0.098 mil 8 μm 0.315 mil<br>Linearity ±0.1 % F.S.<br>Temprerature characteristics ±0.08 % F.S. / °C<br>Red semiconductor laser, Class 2 (IEC / JIS), Class  Ⅱ  (FDA, Laser Notice No. 50)<br>Light source Max. output: 1 mW (Peak emission wavelength: 655 nm 0.026 mil)<br>Beam diameter (Note 2) 0.1 × 0.1 mm 0.004 × 0.004 in 0.5 ×1 mm 0.020 × 0.039 in 0.75 × 1.25 mm 0.030 × 0.049 in 1.0 × 1.5 mm 0.039 × 0.059 in<br>Receiving element CMOS image sensor<br>Supply voltage 24 V DC ±10 % including ripple 0.5 V (P-P)<br>Current consumption 100 mA or less<br>Sampling rate 200 μs, 500 μs, 1 ms, 2 ms<br>Voltage Output range: 0 to +10.5 V (normal), 11 V (alarm)  Output impedance: 100 Ω<br>Current Output range: 3.2 to 20.8 mA (normal), 21.6 mA (alarm)  Load impedance: 300 Ω or less<br>Judgment output or alarm output (Setting can be selected.)<br>Selectable NPN transistor open-collector or PNP transistor open-collector<br>Output <In case of using NPN output> <In case of using PNP output><br>(OUT 1, OUT 2, OUT 3) •  Maximum sink current : 50 mA •  Maximum source current : 50 mA<br>• Applied voltage : 3 to 24 V DC (between output and 0 V) • Residual voltage : 2.8 V or less (at 50 mA of source current)<br>• Residual voltage : 2 V or less (at 50 mA of sink current)<br>Output operation Opened when the amount of light is insuffi cient.<br>Short circuit protection Incorporated (automatic restoration)<br>Output polarity setting input NPN open collector output operates when 0 V is connected. PNP open collector output operates when 24 V DC is connected.<br>NPN output operates when 0V is connected and NPN is set. (It depends on the setting.)<br>Timing input<br>PNP output operates when external power + is connected and PNP is set. (It depends on the setting.)<br>Zero set , zero set off, reset, teaching, and laser control according to the input time.<br>Multi input In case NPN output is selected, Function varies according to the time 0 V is connected NPN.<br>In case PNP output is selected, Function varies according to the time external power + is connected.<br>RS-422 or RS-485<br>Communications interface Baud rate: 9,600/19,200/38,400/115,200/230,400/460,800/921,600 bps<br>Data length 8 bit, Stop bit length 1 bit, Without parity check, BCC check, Termination code: CR<br>Laser emission Green LED (lights up during laser emission)<br>Alarm Orange LED lights up when this product cannot measure because of insuffi enct light intensity.<br>Measurement range Three yellow LED<br>Digital display Red LED  5 digit display<br>Protection IP67<br>Ambient temperature –10 to +45 °C +14 to +113 °F (No dew condensation), Storage: –20 to +60 °C –4 to +140 °F<br>Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH<br>Ambient illuminance Incandescent light: 3,000 ℓx or less at the light-receiving face (Note 3)<br>Ambient altitube 2,000 m 6561 ft or less<br>Pollution degree 2<br>Insulation resistance 20 MΩ, or more, with 250 V DC between all supply teminals connected together and enclosure<br>Votage withstandability 1,000 V AC one min. between all supply terminals connected together and enclosure<br>Vibration resistance 10 to 55 Hz (period: 1 min.) frequency, 1.5 mm 0.059 in amplitude in X,Y and Z directions for two hours each<br>Shock resistance 500 m/s2 acceleration (50 G approx.) in X,Y and Z directions for three times each<br>Material Enclosure: PBT, Front cover: Acrylic, Cable: PVC<br>Cable 14-core cabtyre cable with connector, 0.5 m 1.640 ft long<br>Cable extension Extension up to total 20 m 65.617 ft is possible with optional cable.<br>Weight Net weight: 70 g approx. (not including cable), 110 g approx. (including cable), Gross weight: 160 g approx.<br>Accessory Warning label: 1 set<br>ut<br>p<br>Analog out<br>Indicator<br>Environmental resistance<br>**----- End of picture text -----**<br>


- Notes: 1)  Where measurement conditions have not been specifi ed precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +20 °C +68 °F, sampling rate 500 μs, average number of samples: 1024, measurement center distance, object measured is made of white ceramic and digital measurement values. 

   - 2)  This beam diameter is the size at the measurement center distance. These values were defi ned by using 1/e2 (13.5 %) of the center light intensity. If there is a slight leakage of light outside the normal spot diameter and if the periphery surrounding the sensing point has a higher refl ectivity than the sensing point itself, then the results may be affected. 

   - 3)  The fl uctuation by ambient illuminance is ±0.1 % F.S. or less. 

9 

## **I/O CIRCUIT AND WIRING DIAGRAMS** 

## **I/O circuit diagrams** 

## **When selecting NPN output (positively grounded)** 

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Color code<br>(Brown) + V<br>(Black)<br>Output 1: OUT 1 Load<br>50 mA max.<br>(White)<br>Output 2: OUT 2 Load<br>50 mA max. External<br>(Gray)  power<br>Output 3: OUT 3 3 to 24 V DC<br>Load<br>50 mA max.<br>(Pink/Purple) Output polarity setting input: NP Main unit power24 V DC ±10 %<br>Including ripple<br>0.5 V (P-P)<br>3.3 V<br>(Pink) Timing input: TM<br>3.3 V<br>(Purple) Multi input: MI<br>*1<br>(Blue) 0 V<br>Sensor head internal circuit External connection example<br>Main circuit<br>**----- End of picture text -----**<br>


## **When selecting PNP output (negatively grounded)** 

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Color code<br>(Brown) + V<br>(Black)<br>Output 1: OUT 1 Load<br>50 mA max.<br>(White)<br>Output 2: OUT 2 Load<br>50 mA max.<br>(Gray)<br>Output 3: OUT 3 Load<br>50 mA max.<br>(Pink/Purple) Output polarity setting input: NP Main unit power24 V DC ±10 %<br>Including ripple<br>0.5 V (P-P)<br>*1<br>(Pink) Timing input: TM External power3 to 30 V DC<br>(Purple) Multi input: MI<br>(Blue) 0 V<br>Sensor head internal circuit External connection example<br>Main circuit<br>**----- End of picture text -----**<br>


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*1<br>**----- End of picture text -----**<br>


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*1<br>**----- End of picture text -----**<br>


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Non-voltage contact Non-voltage contact or PNP open-collector transistor output<br>IN<br>IN IN<br>or<br>0 V 0 V 0 V<br>High (+3 V to +24 V DC or open) : Ineffective High [+5 V to +30 V DC (source current 0.04 mA or less)] : Effective<br>Low (0 to 0.6 V) : Effective Low (0 to 0.6 V DC or open) : Ineffective<br>**----- End of picture text -----**<br>


## **Analog output (common in NPN output type and PNP output type)** 

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Color code<br>Analog<br>(Black)  input<br>0 to 11 V Analog voltage output device<br>100 Ω : A (V)<br>AGND (Shield)<br>Analog ground<br>+ V : AGND<br>(Gray)<br>3.2 to 22 mA Analog current output<br>22 Ω : A (I)<br>AGND (Shield)<br>Analog ground<br>: AGND<br>Sensor head internal circuit External connection example<br>Main circuit<br>**----- End of picture text -----**<br>


Notes: 1)  Analog output is not equipped with the short-circuit protection. Do not short-circuit or apply voltage to them. 2)  Use shielded wires for analog outputs. 

10 

## **I/O CIRCUIT AND WIRING DIAGRAMS** 

## **Communication specifi cations (High functionality type)** 

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RS-422 RS-485<br>Communication method<br>Full duplex Half duplex<br>Synchronization method Asynchronous communication method<br>Transmission code ASC Ⅱ<br>Baud rate 9,600/19,200/38,400/115,200/230,400/460,800/921,600 bps<br>Data length 8 bit<br>Stop bit length 1 bit<br>Parity check None<br>BCC Yes<br>Termination code CR<br>**----- End of picture text -----**<br>


The **HL-G1** can be connected to upper devices of RS-422/485. When upper device sends the request command, the **HL-G1** series send the response command. 

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Upper device HL-G1  series<br>PLC etc.<br>Request<br>command<br>Response<br>command<br>**----- End of picture text -----**<br>


## **RS-422 connection (1:1)** 

## **RS-485 connection (1:N)** 

- Connectable up to 16 units. 

- Please set the code of senser with no overlaps. 

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RS-422  Upper device RS-485  Upper device<br>+SD –SD +RD –RD Shield +SD –SD +RD –RD Shield<br>(Black) Transmitted data: +SD<br>(Black)<br>Terminating  (White) Transmitted data: –SD HL-G1 Transmitted data: +SD<br>command Channel: 01 (White)  (Note 4)<br>ON (Orange) Received data: +RD Terminating  Transmitted data: –SD<br>command (Orange)<br>(White) Received data: –RD OFF Received data: +RD<br>(White)<br>(Shield) Received data: –RD<br>(Shield)<br>Note:  Transmitted data cable or received data is twisted pair cable.<br>(Black)<br>HL-G1 Transmitted data: +SD<br>Channel: 02 (White)<br>Terminating  Transmitted data: –SD<br>command (Orange)<br>OFF Received data: +RD<br>(White)<br>Received data: –RD<br>(Shield)<br>(Black)<br>HL-G1 Transmitted data: +SD<br>Channel: 16 (White)<br>Terminating  Transmitted data: –SD<br>command (Orange)<br>ON Received data: +RD<br>(White)<br>Received data: –RD<br>(Shield)<br>**----- End of picture text -----**<br>


Notes: 1)  Transmitted data cable or received data is twisted pair cable. 2)  The terminating resistance is built in the sensor. 

- Make sure to set the terminating command of fi nal senser unit ON. 

- 3) The transmission line should be connected in series. 

- 4) Connect to the device in accordance with its specifi cations. 

11 

## **SENSING CHARACTERISTICS (TYPICAL)** 

## **Correlation between measuring distance and error characteristics** 

White ceramic (0°, ±10°) Vertical orientation 

White ceramic (0°, ±10°) Horizontal orientation 

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− + + −<br>Sensor head Sensor head<br>L L<br>Measuring Measuring<br>object object<br>**----- End of picture text -----**<br>


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HL-G103□<br>Vertical positioning Horizontal positioning<br>0.4 0.4<br>10° Sampling rate: 500 μs 10° Sampling rate: 500 μs<br>0° Average number of 0° Average number of<br>–10° samples: 1024 –10° samples: 1024<br>0.2 0.2<br>0 0<br>–0.2 –0.2<br>–0.4 –0.4<br>–4.0 –2.0 0 2.0 4.0 –4.0 –2.0 0 2.0 4.0<br>–0.157 –0.079 (Center) 0.079 0.157 –0.157 –0.079 (Center) 0.079 0.157<br>Meas uring distance L (mm in) Meas uring distance L (mm in)<br>HL-G105□<br>Vertical positioning Horizontal positioning<br>0.4 0.4<br>10° Sampling rate: 500 μs 10° Sampling rate: 500 μs<br>0° Average number of 0° Average number of<br>–10° samples: 1024 –10° samples: 1024<br>0.2 0.2<br>0 0<br>–0.2 –0.2<br>–0.4 –0.4<br>–10.0 –5.0 0 5.0 10.0 –10.0 –5.0 0 5.0 10.0<br>–0.394 –0.197 (Center) 0.197 0.394 –0.394 –0.197 (Center) 0.197 0.394<br>Meas uring distance L (mm in) Meas uring distance L (mm in)<br>HL-G108□<br>Vertical positioning Horizontal positioning<br>0.4 0.4<br>10° Sampling rate: 500 μs 10° Sampling rate: 500 μs<br>0° Average number of 0° Average number of<br>–10° samples: 1024 –10° samples: 1024<br>0.2 0.2<br>0 0<br>–0.2 –0.2<br>–0.4 –0.4<br>–20.0 –10.0 0 10.0 20.0 –20.0 –10.0 0 10.0 20.0<br>–0.787 –0.394 (Center) 0.394 0.787 –0.787 –0.394 (Center) 0.394 0.787<br>Meas uring distance L (mm in) Meas uring distance L (mm in)<br>HL-G112□<br>Vertical positioning Horizontal positioning<br>0.4 0.4<br>10° Sampling rate: 500 μs 10° Sampling rate: 500 μs<br>0° Average number of 0° Average number of<br>–10° samples: 1024 –10° samples: 1024<br>0.2 0.2<br>0 0<br>–0.2 –0.2<br>–0.4 –0.4<br>–60.0 –30.0 0 30.0 60.0 –60.0 –30.0 0 30.0 60.0<br>–2.362 –1.181 (Center) 1.181 2.362 –2.362 –1.181 (Center) 1.181 2.362<br>Meas uring distance L (mm in) Meas uring distance L (mm in)<br>S.) S.)<br>r (% F. r (% F.<br>Erro Erro<br>S.) S.)<br>r (% F. r (% F.<br>Erro Erro<br>S.) S.)<br>r (% F. r (% F.<br>Erro Erro<br>S.) S.)<br>r (% F. r (% F.<br>Erro Erro<br>**----- End of picture text -----**<br>


12 

## **PRECAUTIONS FOR PROPER USE** 

- Never use this product as a sensing device for personnel protection. 

- In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. 

- • This product has been developed / produced for industrial use. 

- Do not operate products using methods other than the ones described in the instruction manual included with each product. Control or adjustment through procedures other than the ones specifi ed may cause hazardous laser radiation exposure. 

- • The following label is attached to the product. Handle the product according to the instruction given on the warning label. The Japanes, English, Chinese, Korean warning label is 

- ( packed with the sensor. ) 

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•  This product is classifi ed as a Class 2 Laser Product<br>in IEC / JIS standards and a Class  Ⅱ  Laser Product<br>in FDA regulations. Do not look at the laser beam<br>directly or through optical system such as a lens.<br>**----- End of picture text -----**<br>


## **Beam diameter** (Unit: mm in) 

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HL-G103-S-J HL-G105-S-J HL-G108-S-J HL-G112-S-J<br>HL-G103-A-C5 HL-G105-A-C5 HL-G108-A-C5 HL-G112-A-C5<br>0.0060.15 0.0060.15 0.0471.2 0.0240.6 0.0591.5 0.0350.9 0.0711.8 0.0471.2<br>0.0040.1 0.0040.1 0.0391.0 0.0200.5 0.0491.25 0.0300.75 0.0591.5 0.0391.0<br>0.0060.15 0.0060.15 0.0350.9 0.0160.4 0.0391.0 0.0240.6 0.0310.8 0.0200.5<br>Measurement center distance Measurement center distance Measurement center distance Measurement center distance<br>Measuring range Measuring range Measuring range Measuring range<br>**----- End of picture text -----**<br>


## **Sensor head mounting direction** 

• To obtain the greatest precision, the sensor head should be oriented facing the direction of movement of the object’s surface, as shown in the fi gure below. **Object with variations in material or color Rotating object** 

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## **Object that has large differences in gaps, grooves and colors** 

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13 

## **DIMENSIONS (Unit: min in)** 

The CAD data in the dimensions can be downloaded from the website: panasonic-electric-works.net/sunx 

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HL-G1□-A-C5 Sensor<br>Standard type 5 digit LED display (Red) OUT 1 indicator (Yellow)<br>Alarm indicator (Orange) OUT 2 indicator (Yellow)<br>Measurement  Laser emission indicator (Green) OUT 3 indicator (Yellow)<br>Model No. θ<br>center distance (ℓ)<br>HL-G103-A-C5  30 mm 1.181 in 30°<br>HL-G105-A-C5  50 mm 1.969 in 21° ENTER key UP key<br>DOWN key<br>HL-G108-A-C5  85 mm 3.346 in 15°<br>HL-G112-A-C5 120 mm 4.724 in 11° 20.4 Measurement center distance (ℓ) 2.24457<br>0.803 0.1503.8 1.94549.4 2-ø 4.5 ø 0.177<br>Beam-emitting axis<br>θ<br>Beam-receiving axis<br>47.5<br>1.870 60 51.4<br>2.362 2.024<br>ø 6.85 ø 0.270 cable<br>5 m 16.404 ft long<br>10-core × 0.1 mm [2]<br>insulator diameter:<br>4.3 ø 0.7 mm ø 0.028 in<br>0.169<br>HL-G1□-S-J Sensor<br>High functionality type 5 digit LED display (Red) OUT 1 indicator (Yellow)<br>Alarm indicator (Orange) OUT 2 indicator (Yellow)<br>Measurement  Laser emission indicator (Green) OUT 3 indicator (Yellow)<br>Model No. θ<br>center distance (ℓ)<br>HL-G103-S-J  30 mm 1.181 in 30°<br>HL-G105-S-J  50 mm 1.969 in 21° ENTER key UP key<br>DOWN key<br>HL-G108-S-J  85 mm 3.346 in 15°<br>HL-G112-S-J 120 mm 4.724 in 11° 20.4 Measurement center distance (ℓ) 2.244 57<br>0.803 Beam-emitting axis 0.1503.8 1.94549.4 2-ø 4.5 ø 0.177<br>θ<br>Beam-receiving axis<br>1.87047.5 2.36260 2.02451.4<br>ø 6.85 ø 0.270<br>4.3<br>0.169<br>ø 12.5<br>(            )ø 0.492<br>(        )<br>1.69343<br>0.5 m<br>1.640 ft<br>**----- End of picture text -----**<br>


## **HL-G1CCJ** □ 

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Extension cable (Optional)<br>**----- End of picture text -----**<br>


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 L<br>ø 6.85 ø 0.270 cable<br>Model No. L 50<br>14-core × 0.1 mm [2] (        )1.969<br>HL-G1CCJ2  2000 ＋  2000 (        ) 1.69343 insulator diameter: ø 0.7 mm (RS-422/485 communication cable: ø 0.028 in<br>HL-G1CCJ5  5000 ＋  5000 ø 12.5  ø 1.0 mm ø 0.039 in)<br>HL-G1CCJ10 10000 ＋ 10000 (            )ø 0.492<br>HL-G1CCJ20 20000 ＋ 20000<br>**----- End of picture text -----**<br>


14 

Please contact .......... 

Panasonic Electric Works SUNX Co., Ltd. 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan ■Telephone: +81-568-33-7211  ■Facsimile: +81-568-33-2631 Overseas Marketing Department ■Telephone: +81-568-33-7861  ■Facsimile: +81-568-33-8591 panasonic-electric-works.net/sunx 

All Rights Reserved ©Panasonic Electric Works SUNX Co., Ltd. 2010 Spedfications are subject to change without notice. Printed in Japan 

No. CE-HLG1-7 October, 2010 

Printed in Japan