ESX10-TC-124-DC12V-6A-E

**ESX10-TC-DC 12 V electronic circuit protector** 

## **Description** 

E-T-A’s ESX10-TC extends our product group of electronic overcurrent protection devices for DC 12 V applications. 

ESX10-T helps to save time and costs. The track-mountable circuit protector’s standard version provides one channel in the current ratings 1 A through 10 A. By means of busbars, the modular device allows construction of multi-channelled solutions and configuration of single or group signalling. E-T-A’s ESX10-T electronic circuit protector is only 12.5 mm wide and selectively protects all DC 12 V load circuits, thereby increasing the uptime of machines and systems. This is achieved by a combination of active electronic current limitation in the event of a short circuit and overload disconnection typically from 1.1 times rated current. The ESX10-T responds faster than frequently used DC 12 V switch mode power supplies without tripping fast and thus prevents disastrous voltage dips of the supply. It works with a single trip curve for all loads. Even capacitive loads up to 75,000 μF can be handled very easily. The integral fail-safe element (fuse) is adjusted to the circuit breaker’s rated current and can thus very easily be synchronised with the wired cable cross section. This makes planning much easier. 

**==> picture [49 x 8] intentionally omitted <==**

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ESX10-TC<br>**----- End of picture text -----**<br>


## **Features Your benefits** ee, Eee 

> l track-mountable 

> l active linear current limitation 

> l capacitive loads up to 75,000 μF 

> l fixed current ratings 1 A ... 10 A 

> l approvals: UL, DNV GL 

> l OPTION: Control inputs, signalling 

> l OPTION: ATEX and IECEx approval 

> l Increases machine uptime through clear failure detection and stable power supply 

- l Reduces downtimes through quick fault resolution 

- l Simplifies planning through clear sizes and ratings 

- l Saves costs and time through fast and flexible mounting including integral power distribution solution 

## **Approvals** EE, 

## **Instructions** 

Please observe separate user manual: http://www.e-t-a.de/qr1007/ 

**Compliance** 

**www.e-t-a.de** 

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**ESX10-TC-DC 12 V electronic circuit protector** 

||**Technical data  (Tamb = 25 °C, UB = DC 12 V)**|**Technical data  (Tamb = 25 °C, UB = DC 12 V)**|
|---|---|---|
|**Operating data**|||
|Operatingvoltage UB||DC 12 V(9...18 V)|
|Current ratings IN<br>Standbycurrent I0||1 A,1 A,2 A,3 A,4 A,6 A,10 A<br>in ON condition: typically15 ... 20 mA|
||Visual status|lmulticoloured LED:|
||indication via|**green:**<br>- device is ON (S1 = ON)<br>- load circuit/Power-MOSFET connected|
|||**orange:**<br>- overload or short circuit until|
|||electronic disconnection|
|||**red:**|
|||- device switched OFF electronically|
|||- load circuit/power MOSFET|
|||disconnected|
|||- undervoltage (< 3.25 V)<br>- after switch-on until the end of the|
|||switch-on delay period|
|||**OFF**|
|||- manually switched off (S1 = OFF) or|
|||device is dead-voltage|
|||lstatus output SF (optional)<br>lon/offposition of the switch S1|
||**Load circuit**||
||Load output|power MOSFET switching output<br> (plus switching)|
||Overload disconnection(OL)typically1.1 x IN (1.05...1.35 x IN)||
|Short circuit current ISC||active current limitation(see table 1)|
|Trip times||see time/current characteristic|
|||for electronic disconnection|
|typically 3 s at Iload> 1.1 x IN<br>typically 50 ms ... 3 s at<br>Iload> 1.8x IN (or 1.5x IN)<br>Temperature disconnection internal temperature monitoring with<br>electronic disconnection<br>Low voltage monitoring<br>with hysteresis, at voltage dips < 500 ms|||
|of load output||no reset required: load »OFF«<br>at UB< 3.2 V|
|Switch-on delay tStart||typically 10 ms|
|||after each ON operation, after reset|
|||and after applyingof UB|
|Disconnection of load||electronic disconnection upon overload|
|circuit||/ short circuit|
|Free-wheeling diode||external free-wheeling diode|
|||recommended for inductive load|
|Parallel connection of<br>several load outputs<br>**Status output SF**||not permitted<br>**ESX10-T.-114/-124**|
|Electrical data||plus-switching signal output, switches|
|||UBto terminal 23|
|||Current ratings: DC 12 V/max. 0.2 A|
|||(short circuit proof)<br>The status output is connected internally<br>with a 10 kOhm resistor against 0 V.|
|Status OUT||ESX10-TC-114/-124 (Signal Status OUT),|
|||+ 12 V = switch S1 is ON, load output ON<br>0 V = S1 is ON, load output locked<br>and/ or switch S1 is OFF|
|OFF condition||red LED lighted<br>0 V level at status output whenever:<br>lswitch S1 is in ON position, but device|
|||is still in ON delay|
|||l Switch S1 in OFF position, or control|
|||signal OFF, device is switched off|
|||lNo operatingvoltage UB|



## **Technical data  (Tamb = 25 °C, UB = DC 12 V)** 

|**Reset input RE**|**ESX10-T.-124**|
|---|---|
|Electrical data|voltage max. DC 18 V|
||high > DC 4.5 V ≤ DC 18 V|
||low ≤ DC 2.5 V > 0 V|
||current consumption typically 1.4 mA|
||(DC 12 V)|
||min.pulse duration 10 ms|
|Reset signal RE|with the falling edge of a + DC 12 V|
|terminal 22|pulse the electronically blocked|
||ESX10-TC-124 can be remotely|
||controlled via an external switch. A joint|
||reset signal can also be applied to more|
||than one device at a time. Devices in ON|
||condition will remain unaffected.|
|**Control input IN+**|**ESX10-TC-114**|
|Electrical data|as reset input RE|
|Control signal IN+|12 V level (HIGH): device is switched on|
|Terminal 21|by a remote ON/OFF signal.|
||0 V level (LOW) device is switched off by|
||a remote ON/OFF signal.|
|Switch S1 ON/OFF|device can only be switched on with S1|
||when a HIGH level is applied to IN+|
|**General data**||
|Fail-safe element|back-up fuse for ESX10-T not required,|
||since there is an integral redundant fail-safe|
||element (protective element)|
|**Screw terminals**|**LINE+/LOAD+/0V**|
|Screw terminals|M4|
|max. cable cross section||
|rigid and flexible|0.5 - 16 mm²|
|flexible with wire end ferrule w/wo||
|plastic sleeve|0.5 mm – 10 mm2|
|multi-lead connection||
|(2 identical cables)<br>rigid / flexible|0.5- 4 mm2|
|flexible with wire end ferrule||
|without plastic sleeve|0.5 – 2.5 mm2|
|flexible with TWIN wire end ferrule||
|with plastic sleeve|0.5- 6 mm2|
|stripping length|10 mm|
|Tighteningtorque(EN60934)<br>1.5- 1.8 Nm||
|**Terminals**|**signal terminals**|
|Screw terminals|M3|
|max. cable cross section||
|flexible with wire end ferrule||
|w/wo plastic sleeve|0.25 – 2.5 mm2|
|Stripping length|8 mm|
|Tighteningtorque(EN60934)<br>0.5- 0.6 Nm||
|Housingmaterial|moulded|
|Mounting|symmetrical rail to|
||EN 60715-35x7.5|
|Ambient temperature|-25...60 °C1)|
||(without condensation, cf. EN 60204-1)|
||1)ambient temperature range can|
||differ dependingon approvals.|
|Storage temperature|-40...70 °C|
|Humidity|96 hrs / 95% RH 40°C to|
||IEC 60068-2-78, test Cab|
||climate class 3K3 to EN60721|
|Vibration|3gtest to IEC 60068-2-6,test Fc|
|Protection class|housing IP20 EN60529|
||terminals IP20 DIN 60529|



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**ESX10-TC-DC 12 V electronic circuit protector** 

## **Technical data  (Tamb = 25 °C, UB = DC 12 V)** 

## **Notes** 

|EMC requirements|noise emission EN 61000-6-3|
|---|---|
|(EMC directive,|noise immunity: EN 61000-6-2|
|CE marking)||
|Insulation co-ordination<br>(IEC 60934)<br>Dielectric strength|0.5 kV / pollution degree 2<br>reinforced insulation at operatingarea<br>max. DC 18 V(load circuit)|
|Insulation resistance|n/a, only electronic disconnection|
|(OFF condition:)||
|Conformity|CE marking|
|Dimensions(w x h x d)|to 2014/30/EU<br>12.5 x 80 x 83 mm|
|Mass|approx. 65g|



- l The user has to ensure that the cable cross section of the load circuit in question complies with the current rating of the ESX10-T used. 

- l In addition special precautions must be taken in the system or machine (e.g. use of a safety PLC) which reliably prevent an automatic re-start of parts of the system (cf. Machinery Directive 2006/42/EG and EN 60204-1, Safety of Machinery). In the event of a failure (short circuit/overload) the load circuit will be disconnected electronically by the ESX10-T. 

## **Information on UL approvals** 

- ESX10-TC-… UL2367 

- Solid State Overcurrent Protectors UL File  # E306740 

## **Ordering information** 

|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|**Ordering information**<br>UL File  # E30674|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Type no.**<br>**ESX10**Electronic Circuit Protector, with current limitation<br>**Mounting**<br>**TC**rail mounting, with signal contact and hole<br>for signal busbars<br>**Version**<br>**1**without physical isolation<br>**Signal input**<br>**1**with control input IN+ (only ESX10-T.-114)<br>**2**with control reset input RE(onlyESX10--124)<br>**Signal output**<br>**4**status output SF (only-114,-124)<br>**Operating voltage**<br>**DC 12 V**voltage rating DC 12 V<br>**Current ratings**<br>**1 A**<br>**2 A**<br>**3 A**<br>**4 A**<br>**6 A**<br>**10 A**<br>**Approvals**<br>**E**ATEX/IECEx<br>UL 121201<br>UL File  E320024<br>UL 508, CSA C22<br>Auxiliary Devices<br>UL File  E322549<br>E322549<br>INDUSTRIAL CO<br>Operating Temperature Cod<br>- This equipment is suitabl<br>Groups A, B, C and D or<br>WARNING – EXPLOSION H<br>-  Do not disconnect equip<br>the area is known to be n<br>This device is OPEN type e<br>suitable end-use system en<br>accessible only through the<br>enclosure is subject to inve||||||||||||||||
|||**Mounting**||||||||||||||
|||**TC**||rail mounting, with signal contact and hole<br>for signal busbars||||||||||||
|||||**Version**||||||||||||
|||||**1**||without physical isolation||||||||||
|||||||**Signal input**||||||||||
|||||||**1**||with control input IN+ (only ESX10-T.-114)||||||||
|||||||**2**||with control reset input RE(onlyESX10--124)||||||||
|||||||||**Signal output**||||||||
|||||||||**4**||status output SF (only-114,-124)||||||
|||||||||||**Operating voltage**||||||
|||||||||||**DC 12 V**||voltage rating DC 12 V||||
|||||||||||||**Current ratings**||||
|||||||||||||**1 A**||||
|||||||||||||**2 A**||||
|||||||||||||**3 A**||||
|||||||||||||**4 A**||||
|||||||||||||**6 A**||||
|||||||||||||**10 A**||||
|||||||||||||||**Approvals**||
|||||||||||||||**E**ATEX/IECEx||
|||||||||||||||||



- UL 508, CSA C22.2 No: 14 Auxiliary Devices - Industrial Control Equipment UL File  E322549 

- INDUSTRIAL CONTROL EQUIPMENT 

Operating Temperature Code T5: 

- This equipment is suitable for use in Class Ι, Division 2, Groups A, B, C and D or non-hazardous locations only 

## WARNING – EXPLOSION HAZARD: 

- Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous. 

This device is OPEN type equipment that must be used within a suitable end-use system enclosure, the interior of which is accessible only through the use of a tool. The suitability of the enclosure is subject to investigation by the local Authority Having Jurisdiction at the time of installation. 

**ESX10 - TC - 1 2 4 - DC 12 V - 6 A - E** ordering example 

Wiring to or from this device, which enters or leaves the system enclosure, must utilize wiring methods suitable for Class Ι, Division 2 Hazardous Locations, as appropriate for the installation. 

## **Approvals ESX10-TC-DC12 V-xxx** 

|**Approval**<br>**authority**|**Standard**|**File certificate no.**|**Voltage ratings**|**Current rating**<br>**range**|
|---|---|---|---|---|
|UL|UL 2367|E306740|DC 12 V|1 A … 10 A|
|UL|UL 121201<br>(ClassI, Division 2, Groups A, B, C, D)|E320024|DC 12 V|1 A … 10 A|
|UL|UL 508<br>CSA C22.2 No.14|E322549|DC 12 V|1 A … 10 A|
|DNV GL|CG-0339 (classes: temperature, vibration: B*); humidity,<br>EMC: A)*) with busbars and jumpers|TAE000025Y|DC 12 V|1 A … 10 A|
|Bureau<br>Veritas|ATEX<br>(EU Directive 2014/34/EU)<br>EN 60079-0<br>EN 60079-7<br>EN 60079-15|EPS 18<br>ATEX 1 127 X|DC 12 V|1 A … 10 A|
|IECEx|IEC 60079-0<br>IEC 60079-7<br>IEC 60079-15|IECEx EPS<br>18.0059X|DC 12 V|1 A … 10 A|



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## **ESX10-TC-DC 12 V electronic circuit protector** 

## **Declaration of Conformity for ATEX version ESX10-TC-...-E** 

## **Table 1: Voltage drop, current limitation, max. load current** 

## **Dimensions** 

**==> picture [499 x 191] intentionally omitted <==**

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|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|current|typical voltage|active current|max. load current:|
|rating IN|drop UONat IN|limitation typically|at 100% ON duty|83|12.5|
|Tamb = 40 °C|Tamb = 60 °C|3.27|.492|
|1 A|80 mV|1.8 x IN|1 A|1 A|
|2 A|130 mV|1.8 x IN|2 A|2 A|—|BNA|
|3 A|80 mV|1.8 x IN|3 A|3 A|7|||_—————SSS——SSSSS|DN—Ar(A)|||
|4 A|100 mV|1.8 x IN|4 A|4 A|a|
|DC12V|
|6 A|130 mV|1.8 x IN|6 A|6 A|h||5Ge|——|xxA|
|10 A|150 mV|1.5 x IN|10 A|9 A|
|AS|=|=|ok|
|‘0|——""|
|Note:|
|When mounted side-by-side without convection the devices can only carry max. 80 % of|on|
|their rated current continuously (100 % ON duty) due to thermal effect.|SI|@&|—|—}!|ime|off|reset|
|=—-*|RY|
|—=—'-|||
|2 LOAD+|
|Table 2: ESX10-T - product versions|——————|35|BS|
|Lo|||__|—|=—I:|IES|
|_———/_—=—g|1|—=|
|Version|Signal input|Signal output|80|
|3.15|snap-on socket for|
|ESX10-..|control input|reset input|status output|Phoenix label ZBF 12|symmetrical rail EN 50022-35x7.5|

**----- End of picture text -----**<br>


**Note:** When mounted side-by-side without convection the devices can only carry max. 80 % of their rated current continuously (100 % ON duty) due to thermal effect. 

## **Table 2: ESX10-T - product versions** ~~Lo~~ 

**==> picture [241 x 85] intentionally omitted <==**

**----- Start of picture text -----**<br>
Version Signal input Signal output<br>ESX10-.. control input reset input status output<br>DC 12 V ON/OFF + 12 V + 12 V   SGF<br>Control IN+ RE OUT<br>+ 12 V = OK<br>-TC -114 x x<br>-TC -124 x x<br>**----- End of picture text -----**<br>


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**ESX10-TC-DC 12 V electronic circuit protector** 

## **Connection diagram ESX10-TC-124 -DC 12 V (example)** 

**==> picture [249 x 417] intentionally omitted <==**

**----- Start of picture text -----**<br>
LINE+ 1<br>SF 23 DC12VxxA<br>RE 22<br>ok<br>2 LOAD+<br>onoff<br>reset<br>0V 3<br>2 LOAD+<br>Schematic diagram ESX10-TC-124 voltage<br>DC 12 V (example)<br>ESX10-TC-124-…<br>LINE (+)<br>DC 12 V<br>S1<br>ON/OFF<br>status indication<br>green/orange/red<br>RE  reset input<br>SF  status output<br>LOAD (+) 0 V<br>load output<br>Germany xxxx<br>www.e-t-a.com<br>Electronic Circuit Protector ESX10-TC-124-DC12V-xxA<br>Elektronischer Sicherungsautomat<br>Failsafe<br>sense<br>R electronic control unit<br>**----- End of picture text -----**<br>


## **Connection and operation elements ESX10-TC** 

1 LINE + 1 DC 12 V 

**==> picture [96 x 145] intentionally omitted <==**

**----- Start of picture text -----**<br>
4<br>1.1<br>5<br>1<br>6<br>7<br>2<br>3.1<br>**----- End of picture text -----**<br>


1.1 LINE + 1 (busbar) 2 LOAD + 

3 0 V 

- 3.1 0 V (busbar) 

4 21 depending on the version, see data sheet 

- 5 23 depending on the version, 

   - see data sheet 

- 6 status LED 7 ON/OFF button (reset) 

## **Time/current characteristic (Tamb = 25 °C)** 

**==> picture [234 x 154] intentionally omitted <==**

**----- Start of picture text -----**<br>
disconnection<br>typically 1.1 x IN 1.8 x IN   *1<br>10000<br>1000<br>100<br>current limitation [*1]<br>10 typ. 1,8 x IN<br>5<br>1<br>0.1<br>0.01<br>0 1 2 3 4 5<br>...times rated current<br>trip time in seconds<br>**----- End of picture text -----**<br>


- *1 current limitation typically 1.8 x IN at IN = 0.5 A...6 A current limitation typically 1.5 x IN at IN = 8 A...10 A 

- l In a range of 1.1...1.8 x IN[*1)] the trip time is typically 3 s. 

- l The electronic current limitation typically begiins in at 1.8 x IN. This means: under all overload conditions (independent of 

- power supply and load circuit resistance) typically 1.8 times rated current is applied until disconnection[*1)] . The trip time 

- varies between 50 ms and 3 s depending on the multiple of the current rating or at short circuit (IK). 

> l Without the current limitation getting into effect at typically 1.8 x IN there would be a much higher overcurrent in the event of an overload or short circuit. 

## **ESX10-T signal inputs / outputs / (wiring diagrams)** 

**ESX10-TC-114-DC12V** with control input IN+ 

**ESX10-TC-124-DC12V** with reset input RE (+DC 12 V ↓) with status output SF (+12 V = load output ON) 

(+DC 12 V ) with status output SF (+12 V = load output ON) 

**==> picture [191 x 174] intentionally omitted <==**

**----- Start of picture text -----**<br>
LINE+ 1 LINE+ 1<br>SF 23 SF 23<br>IN 21 RE 22<br>2 LOAD+ 2 LOAD+<br>0V 3 0V 3<br>**----- End of picture text -----**<br>


operating condition: SF +12 V = OK 

operating condition: SF +12 V = OK 

fault condition: SF 0 V 

fault condition: SF 0 V 

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**ESX10-TC-DC 12 V electronic circuit protector  Installation guidelines and safety instructions** 

## **Mounting examples for ESX10-T** 

**==> picture [417 x 388] intentionally omitted <==**

**----- Start of picture text -----**<br>
(12.5 x n)-3 = length of busbars ± 0.5<br>LINE+ busbarX22261102 grey endless busbar e. g.  (12.5 x 5)-3 = 59.5 ± 0.5<br>500 mm length, cut<br>remove protection against 0 V busbar insert protection against<br>brush contact from bottom side X22261102 grey brush contact<br>12.5 x n = width of<br>insert busbars protector block<br>and protection slides e. g.  12.5 x 5 = 62.5<br>to be flush with housing sides<br>5 ESX10-TC<br>with busbars<br>**----- End of picture text -----**<br>


**==> picture [147 x 145] intentionally omitted <==**

## **Description of installation:** 

With a block of devices the busbars have to be inserted before wiring. Max. 10 plug-in cycles for busbars allowed. 

## **Recommendation:** 

The line entry busbars and signal busbars should be interrupted after 10 devices and line entry should start a new. 

## **Table of possible busbar lengths** 

(part no. X 222 611 02 possibly cut to length, see accessories). 

**==> picture [510 x 34] intentionally omitted <==**

**----- Start of picture text -----**<br>
Number of devices 2 3 4 5 6 7 8 9 10<br>Length of rail<br>22 34.5 47 59.5 72 84.5 97 109.5 122<br>[mm] ± 0,5 mm<br>**----- End of picture text -----**<br>


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**ESX10-T DC48V - Accessories / Installation guidelines and safety instructions** 

## **Description** 

The ESX10-T has an integral power distribution system. The following wirings can be carried out with different plug-in type busbars: 

- l LINE +DC 12 V 

- l 0 V 

   - **Important:** The electronic devices ESX10-T require A 0V connection 

## **Accessories** 

**==> picture [239 x 484] intentionally omitted <==**

**----- Start of picture text -----**<br>
 Busbars for LINE+ and 0 V<br> ampacity with one input  Imax 50 A<br> (recommendation: central supply)<br> ampacity with two inputs  Imax 63 A<br> grey insulated, length: 500 mm<br> part no. X 222 611 02<br> Busbars for LINE+ and 0 V<br> grey insulated<br> max. 10 plug-in cycles allowed<br>part no. X 222 611 22  (block of 2 ESX10-Ts),<br> length:  22 mm<br> packaging unit: 10 pcs<br> part no. X 222 611 34  (block of 3 ESX10-Ts),<br> length:  34.5 mm<br> packaging unit: 10 pcs<br> part no. X 222 611 47  (block of 4 ESX10-Ts),<br>length: 47 mm<br> packaging unit: 10 pcs<br> part no. X 222 611 59  (block of 5 ESX10-Ts),<br>length: 59.5 mm<br> packaging unit: 10 pcs<br> part no. X 222 611 72  (block of 6 ESX10-Ts),<br> length: 72 mm<br> packaging unit: 4 pcs<br> part no. X 222 611 97  (block of 8 ESX10-Ts),<br> length: 97 mm<br> packaging unit: 4 pcs<br> part no. X 222 611 12  (block of 10 ESX10-Ts),<br> length: 122 mm<br> packaging unit: 4 pcs<br>**----- End of picture text -----**<br>


**==> picture [249 x 435] intentionally omitted <==**

**----- Start of picture text -----**<br>
Connector bus link –K10<br>suitable for auxiliary contacts (series connection)<br>X 210 589 02   (1.5 mm [2] , brown),<br>ø2.5<br>50 pin lugs to .099<br>DIN 46230<br>tinned copper<br> Supply module for LINE+ and 0 V<br>suitable for ESX10-T... product versions<br> ampacity  Imax 50 A<br> part no. AD-TX-EM01<br>LINE+  1<br>AD-TX-<br>EM01<br>0V  3<br>~70 ~2.76<br>Y<br>N<br>A<br>M<br>R<br>GE Supply Module AD-TX-EM01 DC 24 V max. 50 A<br>Made in Germany<br>**----- End of picture text -----**<br>


## **Insulated wire bridge** 

optional as jumper for ESX10-TC-114.../ESX10-TC-124... for group signalling 

## **X 223 108 01** 

Packaging unit: 10 pcs 

All information and data given on our products are accurate and reliable to the best of our knowledge, but E-T-A does not accept any responsibility for the use in applications which are not in accordance with the present specification. E-T-A reserves the right to change specifications at any time in the interest of improved design, performance and cost effectiveness, Dimensions are subject to change  without notice. Please enquire for the latest dimensional drawing with tolerances if required. All dimensions, data, pictures and descriptions are for information only and are not binding. Amendments, errors and omissions excepted. Ordering codes of the products may differ from their marking. 

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