DR4560D60

## **| DR45 SERIES** 

AC SINGLE PHASE OUTPUT DIN RAIL MOUNT SSRS 

## Introduction 

The DR45 is a powerful and compact solid state relay in a DIN rail 45mm wide package with an output rating up to 60 Amps @ 40°C offering mounting flexibility (on panel or DIN rail) and convenient input connection options. Its high I²t capability and optional built-in overvoltage protection make it suitable for demanding heating, motion and lighting applications. 

Its contactor configuration and large cage clamp terminals allow connecting wires up to 3 AWG size on the output without the use of any additional accessories making them truly ready-to-use devices, therefore reducing installation cost and time. 

UL Listed and VDE certified, the DR45 is a safe and versatile solid state relay with superior performance when compared to previous generation and competitor products in similar sized packages. 

## Features 

- Output ratings up to 60 Amps at 600 VAC 

- Built-in overvoltage protection 

- Integral heat sink eliminates the need for complex thermal calculations 

- Cage clamp terminal type accept up to 3 AWG wire size 

- IP20 touch-safe housing 

- AC or DC control 

- C-UL-US Listed and VDE approved 

## Applications 

- Plastic injection molding equipment 

- Packaging equipment 

- Industrial ovens 

- Lighting control 

- Pump control 

- Conveyor drives 

- HVAC&R 

- Railway vehicles 

## **PRODUCT SELECTION** 

|**Control Voltage**|**45A**|**60A**|
|---|---|---|
|90-280 VAC/VDC|DR4560A45x|DR4560A60x|
|4-32 VDC|DR4560D45x|DR4560D60x|



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## **ORDERING OPTIONS** 

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DR45 60 A 45 R P J<br>Series<br>DR45<br>Operating Voltage<br>60:  48-600 VAC<br>Control Voltage (1)<br>A:  90-280 VAC/VDC<br>D:  4-32 VDC<br>Rated Load Current<br>45:  45 Amps<br>60:  60 Amps<br>Switching Type<br>Blank:  Zero Voltage Turn-On<br>R:  Instantaneous Turn-On (Motor Rating Certified)<br>Overvoltage Protection<br>Blank:  Not Included<br>P:  Included<br>Input Connector<br>Blank:  Screw Terminal Required for valid part number<br>J:  Spring Terminal For options only and not<br>required for valid part number<br>**----- End of picture text -----**<br>


## **OUTPUT SPECIFICATIONS[(2)]** 

|**Description**|**45A**|**60A**|
|---|---|---|
|Operating Voltage (47-440Hz) [VRMS]|48-600|48-600|
|Transient Overvoltage [Vpk]**(3)**|1200|1200|
|Maximum Off-State Leakage Current @ Rated Voltage [mARMS]|1|1|
|Minimum Off-State dV/dt @ Maximum Rated Voltage [V/μsec]|500|500|
|Load Current, General Use  UL508/LC A  IEC62314 @ 40°C [ARMS]|45|60|
|Load Current, Motor Starting  UL508 FLA/LC B IEC62314 @ 40°C [ARMS]|14/7.6|26/14|
|Minimum Load Current [mARMS]|100|150|
|Maximum 1 Cycle Surge Current (50/60Hz) [Apk]|716/750|1290/1350|
|Maximum On-State Voltage Drop @ Rated Current [VRMS]|1.25|1.15|
|Maximum 1/2 Cycle I²t for Fusing (50/60Hz) [A²sec]|2563/2343|8320/7593|
|Maximum Power Dissipation @ Rated Current  [W]|52|69|
|Minimum Power Factor (at Maximum Load)**(4)**|0.5|0.5|
|Motor Rating UL 508/IEC62314 [HP (kW)]: 120 VAC|1 (0.74)|2 (1.5)|
|Motor Rating UL 508/IEC62314 [HP (kW)]: 240 VAC|3 (2.2)|5 (3.73)|
|Motor Rating UL 508/IEC62314 [HP (kW)]: 480 VAC|5 (3.7)|10 (7.4)|



## **INPUT SPECIFICATIONS[(2)]** 

|**Description**|**DR4560Dxxx**|**DR4560Axxx**|
|---|---|---|
||||
|Control Voltage Range|4-32 VDC<br>**(5)**|90-280 VAC/VDC|
|Maximum Reverse Voltage|-32 VDC|-|
|Minimum Turn-On Voltage|4 VDC|90 VAC/VDC|
|Must Turn-Off Voltage|1 VDC|5 VAC/VDC|
|Minimum Input Current (for on-state)|7 mA|3 mA|
|Maximum Input Current|15 mA|4 mA|
|Nominal Input Impedance|Current Limited|Switch Mode|
|Maximum Turn-On Time  [msec]|1/2 Cycle<br> **(6)**|20|
|Maximum Turn-Off Time  [msec]|1/2 Cycle|30|



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## **GENERAL SPECIFICATIONS[(2)]** 

|**Description**|**Parameters**|
|---|---|
|Dielectric Strength, Input to Output (50/60Hz)|4000 VRMS|
|Dielectric Strength,Input/Output to Case(50/60Hz)|4000 VRMS|
|Minimum Insulation Resistance(@ 500 VDC)|109Ohms|
|Maximum Capacitance,Input/Output|8pF|
|Ambient Operating Temperature Range|-40 to 80°C|
|Ambient Storage Temperature Range**(7)**|-40 to 100°C|
|Short Circuit Current Rating**(8)**|100kA|
|Weight (typical)|17.63 oz (500 g)|
|Housing Material|UL94 V-0|
|Heat Sink Material|Aluminum|
|DIN Rail Clip Material|Zinc Plated Steel|
|Hardware Finish|Nickel Plating|
|Input Terminal Screw Torque Range (lb-in/Nm)|5/0.5|
|Load Terminal Screw Torque Range (lb-in/Nm)|18-20/2-2.2|
|Humidity per IEC 60068-2-78|93% non-condensing|
|LED Input Status Indicator|Green|
|Overvoltage Category|III|
|Impulse Withstand Voltage According to IEC 60664-1|6kV|



## **INPUT CURRENT INFORMATION** 

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4-32 VDC Input<br>14<br>12<br>10<br>8<br>6<br>4<br>2<br>0<br>0 5 10 15 20 25 30 35<br>Input Voltage (VDC)<br>SURGE CURRENT INFORMATION<br>DR4560x45x Single Pulse  (9) DR4560x60x<br>700 1400<br>600 1200<br>500 1000<br>400 800<br>300 600<br>200 400<br>100 200<br>0 0<br>0.01 0.1 1 10 0.01 0.1 1 10<br>THERMAL DERATE INFORMATION  [(10)]<br>DR4560x45x DR4560x60x<br>Single unit Multiple units, no spacing Single unit Multiple units, no spacing<br>60 80<br>70<br>50<br>60<br>40 50<br>30 40<br>30<br>20<br>20<br>10 10<br>0 0<br>20 30 40 50 60 70 80 20 30 40 50 60 70 80<br>Ambient Temperature (ºC) Ambient Temperature (ºC)<br>Surge Duration (sec)  Surge Duration (sec)<br>Input Current (mA)<br>Surge Current (Amp) AC Peak Surge Current (Amp) AC Peak<br>Load Current (Amps) Load Current (Amps)<br>**----- End of picture text -----**<br>


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## **EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAMS** 

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DC Control * TVS option available in “P” version<br>+3/A1 1/L1 Load<br>A<br>DC +-V TriggerCircuit * V AC<br>B<br>-4/A2 2/T1 Load<br>Current<br>Limiter Load can be wired in position A or B<br>AC/DC Control * TVS option available in “P” version<br>Current<br>Limiter<br>+3/A1 1/L1 Load<br>A<br>AC/DC+/ V ConverterAC/DC TriggerCircuit * V AC<br>-/<br>B<br>-4/A2 2/T1 Load<br>Load can be wired in position A or B<br>INPUT OUTPUT<br>INPUT OUTPUT<br>**----- End of picture text -----**<br>


## **INSTALLATION INSTRUCTIONS** 

## **Mounting on DIN Rail** 

- Locate rail and align with non moveable end of DR45 DIN clip. 

- Using reasonable force, push DR45 in the direction of the arrow (as shown in **fig.1** ). 

- For removal pull release tag in direction of arrow using blade of screwdriver and pull it away from DIN rail. 

## **Mounting on Panel** 

- Locate the panel section on which the DR45 SSR will be mounted on (as shown in **fig.2** ) 

- DIN clip includes tabs for this type of mounting. Tab holes have a diameter of 4.5 mm. You will need three screws (not included) no larger than that to mount the SSR onto panel. 

- Align SSR tabs with panel surface and screw both top and bottom sides. Recommended torque is 12 in-lbs (1.36 Nm). 

## **Wiring Instructions** 

|**TABLE 1. Wire Size & Pull Out Strenght**|**TABLE 1. Wire Size & Pull Out Strenght**|**TABLE 1. Wire Size & Pull Out Strenght**|**TABLE 1. Wire Size & Pull Out Strenght**|
|---|---|---|---|
|**Terminal**<br>**Configuration**||**Recommended Wire Size**<br>**(Solid/ Stranded)**|**Wire Pull-Out**<br>**Strength(lb)[N]***|
|**Output**<br>1<br>1<br>2<br>1||x 18 AWG (1 mm2) [minimum]|20 [88]|
|||x 8 AWG (10 mm2) [maximum]|90 [400]|
|||x 8 AWG (10 mm2) [maximum]|80 [355]|
|||x 3 AWG (26.67 mm2) [maximum]|90 [400]|
|**Input**|3<br>1<br>**Screw**|0 AWG (0.05 mm2) [minimum]|4.5 [20]|
|||2 AWG (3.3 mm2) [maximum]|30 [133]|
||2<br>1<br>**Spring**|6 AWG (0.13 mm2) [minimum]|5 [22]|
|||2 AWG (3.3 mm2) [maximum]|5 [22]|



   - Tests performed on Stranded wire 

- Recommended wire sizes as shown in TABLE 1 

- Maximum terminal screw torque input terminal 5 lb-in (0.5 Nm) (screw terminal only) 

- Maximum terminal screw torque load terminal 18-20 lb-in (2.0-2.2 Nm) 

**WARNING!** Removing product from 35 mm rail incorrectly by not using the appropriate tool would damage the latching system. 

- If multiple units are installed be sure to follow derating curves 

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To install<br>on DIN rail<br>To remove<br>from DIN rail<br>DIN rail<br>(35mm)<br>fig. 1  SSR mounted on DIN rail<br>**----- End of picture text -----**<br>


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fig. 2  SSR mounted on Panel Mount<br>**----- End of picture text -----**<br>


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## **MECHANICAL SPECIFICATIONS** 

Tolerances: ±0.02 in / 0.5 mm 

All dimensions are in: inches [millimeters] 

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1.43<br>[36.4]<br>3.62<br>2.94 1.88 [92] 4.39<br>[74.8] [47.8] [111.5]<br>0.91 5.36<br>[23.1] [136]<br>1.77 6.08<br>[45]<br>[154.4]<br>**----- End of picture text -----**<br>


## **ACCESSORIES** 

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Recommended  Accessories<br>Connectors ID Marker<br>CP201 CNLB<br>Screw Terminal Blank Strips<br>CP202 CNLN<br>Spring Terminal Numbered 1 to 10 Strips<br>CNL2<br>Numbered 11 to 20 Strips<br>**----- End of picture text -----**<br>


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Protective Earth Connection<br>Protective earth (PE) screw type recommended<br>is 10-32 UNC standard not provided with SSR.<br>Through the use of a DIN rail ground (protective<br>conductor) terminal block, the DIN rail itself<br>can be used as the grounding bus bar. In this<br>case, the zinc plated steel material used for the<br>DIN rail clip of DR45 models, permits a secure<br>path to ground and avoid the need of a further<br>10-32  PE connection.<br>Thread<br>**----- End of picture text -----**<br>


## **GENERAL NOTES** 

**(1)** Control voltage 18-52 VAC/VDC is available upon request. 

**(2)** 

**(3)** “P” option output will self trigger between 900-1200 Vpk,  not suitable for capacitive loads. 

**(4)** High inductive loads requires nominal control voltage; AC input models only. 

**(5)** Increase minimum voltage by 1 V for operations from -20 to -40°C. 

**(6)** Turn-on time for Instantaneous turn-on versions is 0.1 msec. 

**(7)** No freezing or condensation allowed. 

**(8)** When protected with the appropriate class and rated fuse. For detailed info please contact Crydom Technical Support. 

**(9)** For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by √2 (1.414). 

**(10)** UL approved rating is the one that intersects at 40°C. 

**(11)** 

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**AGENCY APPROVALS, CONFORMANCES, ENVIRONMENTAL AND EMC** 

**Approvals (Tested and Certified according To)** PO E116949 REG-Nr. 40047491 UL 508 and C22.2 No. 14 EN 62314 ~~ee ee~~ 

**Conformances Environmental** ~~ee~~ **Vibration and Shock Designed in Resistances to heat** 50 **Resistance (11) accordance with and fire** ~~ee ee ee 4 oe~~ IEC 61373: Category 1, IEC 60950-1 IEC 60335-1, Section 30 Directive 2006/95/EC Directive 2011/65/EU GBT 26572-2011 Class B ~~ee~~ ee ee ee **Electromagnetic Compatibility** ~~PO~~ **Generic Immunity Tests Test Specification Level Performance Standard** ~~a ee ee~~ Electrostatic Discharge 8kV air discharge Criterion B ~~_~~ IEC 61000-4-2 ~~—~~ 6kV contact discharge Criterion A Fast transients (burst) Output                              2kV, 5kHz, 100kHz Criterion B IEC 61000-6-2 IEC 61000-4-4 Input                                 1kV, 5kHz, 100kHz Criterion B Immunity for ~~eeee——— ee~~ Industrial 1kV Line to Line Criterion B Output Environments Surge 2kV Line to Earth Criterion B IEC 61000-4-5 AC Input Option 1kV Line to Line Criterion B 2kV Line to Earth Criterion B ~~wo~~ **WARNINGS** @ RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE 

- The product’s side panels may be hot, allow the product to cool before touching 

- Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

## HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power **Failure to follow these instructions will result in death or serious injury.** 

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## 

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Copyright © 2019 Sensata Technologies, Inc. 

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Rev. 10/15/19  ECN 20785  FDE-07-01 Rev. B