DR22C60D32VJ

## **| DR22C SERIES** DIN RAIL MOUNT SSR ASSEMBLIES 

Nova22 DR22C Series are last generation DIN Rail mount Solid State Relays in a 22.5mm wide industrial package. These SSRs come with an integral low depth heat sink and a robust back-to-back SCR output rated for up to 32 Amps at 600 VAC. This provides users with a compact solution to switch small and medium AC loads, allowing to reduce cabinet space without sacrificing performance. 

These powerful and ready to use SSRs are perfect for applications where the depth of the control panel is limited, and they are UL and TUV approved and CE compliant. 

## Features 

- Output ratings up to 32 Amps at 600 VAC 

- Built-in overvoltage protection 

- Contactor configuration 

- Integral heat sink eliminates the need for complex thermal calculations 

- DBC substrate for superior thermal performance 

- IP20 touch-safe housing 

- AC or DC control 

- Relays are C-UL-US and TUV approved (see TABLE 3) 

## Applications 

- Industrial ovens 

- Plastic injection molding equipment 

- Packaging equipment 

- Professional cooking equipment 

- Lighting control 

- HVAC&R 

## **PRODUCT SELECTION** 

|**Control Voltage**|**27 A**|**32 A**|
|---|---|---|
|**90-280 VAC/VDC**|DR22C60A27VJ|DR22C60A32VJ|
|**4-32 VDC**|DR22C60D27VJ|DR22C60D32VJ|



## **SPECIFICATIONS** 

## Output[ (1)] 

|**Description**|**27 A**|**32 A**|
|---|---|---|
|**Operating Voltage (47-440 Hz) [Vrms]**|48-600|48-600|
|**Transient Overvoltage [Vpk] (2)**|1200|1200|
|**Maximum Off-State Leakage Current @ Rated Voltage [mArms]**|1|1|
|**Minimum Off-State dv/dt @ Maximum Rated Voltage [V/sec]**|500|500|
|**Load Current, General Use UL508/LC A IEC 62314 @ 40°C [Arms]**|30|35|
|**Minimum Load Current [mArms]**|100|150|
|**Maximum 1 Cycle Surge Current (50/60 Hz) [Apk]**|716/750|1290/1350|
|**Maximum On-State Voltage Drop @ Rated Current [Vpk]**|1.35|1.30|
|**Maximum 1/2 Cycle I²t for Fusing (50/60 Hz) [A²sec]**|2563/2343|8320/7593|
|**Minimum Power Factor (at Maximum Load)(4)**|0.5|0.5|



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Copyright © 2024 Sensata Technologies, Inc. 

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## Input[ (1)] 

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Description DR22C60DxxJ DR22C60AxxJ<br>Control Voltage Range [VDC] 4-32 VDC  [(4)] 90-280 VAC/VDC  [(4)]<br>Maximum Reverse Voltage -32 VDC -<br>Minimum Turn-On Voltage 4 VDC 90 VAC/VDC<br>Must Turn-Off Voltage 1 VDC 5 VAC/VDC<br>Minimum Input Current (for on-state) 7 mA 6 mA<br>Maximum Input Current 15 mA 10 mA<br>Nominal Input Impedance Current Regulated Current Limited<br>Maximum Turn-On Time [msec] 1/2 Cycle  [(6)] 20<br>Maximum Turn-Off Time [msec] 1/2 Cycle 30<br>**----- End of picture text -----**<br>


## General[ (2)] 

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Description Parameters<br>Dielectric Strength, Input to Output (50/60 Hz) 4000 Vrms<br>Dielectric Strength, Input/Output to Case (50/60 Hz) 4000 Vrms<br>Minimum Insulation Resistance (@ 500 VDC) 10 [9]  Ohms<br>Maximum Capacitance, Input/Output  8 pF<br>Ambient Operating Temperature Range  [(7)] -40 to 80 °C<br>Ambient Storage Temperature Range -40 to 100 °C<br>Weight (typical) 9.17 oz (260 g)<br>Housing Material UL94 V-0<br>Heat Sink Material Aluminum<br>DIN Rail Clip Material Zink Plated Steel<br>Hardware Finish Nickel Plating<br>Load Terminal Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2<br>Humidity 95% non-condensing<br>LED Input Status Indicator Green<br>**----- End of picture text -----**<br>


## **INPUT CURRENT INFORMATION** 

## **4-32 VDC Input** 

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## **90-280 VAC/VDC Input** 

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Copyright © 2024 Sensata Technologies, Inc. 

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## **SURGE CURRENT INFORMATION** 

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DR22C60x27J<br>**----- End of picture text -----**<br>


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DR22C60x32J<br>(8)<br>**----- End of picture text -----**<br>


## **THERMAL DERATE INFORMATION[(7)]** 

## **DR22C60x27J** 

## **DR22C60x32J** 

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Single unit Multiple units Single unit Multiple units<br>30 35<br>30<br>25<br>25<br>20<br>20<br>15<br>15<br>10<br>10<br>5 5<br>0 0<br>20 25 30 40 50 60 70 80 20 25 30 40 50 60 70 80<br>Ambient Temperature (°C) Ambient Temperature (°C)<br>Load Current (Amps) Load Current (Amps)<br>**----- End of picture text -----**<br>


## **EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAM** 

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DC Control<br>AD/DC Control<br>**----- End of picture text -----**<br>


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Copyright © 2024 Sensata Technologies, Inc. 

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## **INSTALLATION INSTRUCTIONS** 

Please read all installation instructions before using your DR22C Series Solid State Relay (SSR). 

- Install the relay on the DIN Rail (as shown in fig. 1) 

- Maximum recommended terminal screw torque load terminal: 18-20 lb-in (2.0-2.2 Nm) 

- If multiple units are installed be sure to follow derating curves 

- To achieve maximum ratings, there must be a minimum spacing of 0.89 in (22.5 mm) between the devices in free air (as shown in fig. 2) 

- Recommended wire sizes as shown in TABLE 1 

**WARNING!** Removing product from 35 mm rail incorrectly by not using the appropriate tool would damage the latching system. 

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TABLE 1. Recommended Wire Sizes<br>Terminal Configuration Wire Size  (Solid / Stranded) Wire Pull-Out Strength (lb)[N]<br>2 x 20 AWG (0.75 mm [2] ) [minimum] 25 [111]<br>Output 2 x 10 AWG (6 mm [2] ) 80 [355]<br>2 x 8 AWG (10 mm [2] ) [maximum] 90 [400]<br>26 AWG (0.13 mm [2] ) [minimum] 5 [22]<br>Input (Spring)<br>12 AWG (3.3 mm [2] ) [maximum]  5 [22]<br>**----- End of picture text -----**<br>


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To install<br>on DIN rail<br>To remove<br>on DIN rail<br>fig.1 SSR mounted on DIN rail<br>0.89in [22.5 mm] Minimum<br>50<br>SUD<br>**----- End of picture text -----**<br>


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fig.2 Multiple units mounting for<br>maximum ratings<br>**----- End of picture text -----**<br>


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Protective Earth Connection<br>Protective Earth (PE) screw type<br>recommended is 10-32 UNC<br>standard not provided with SSR.<br>Through the use of a DIN rail<br>ground (protective conductor)<br>terminal block, the DIN rail itself<br>can be used as the grounding bus<br>bar.In this case, the zinc plated steel<br>material used for the DIN rail clip<br>10-32  of DR22C models, permits a secure<br>Thread<br>path to ground and avoid the need<br>of a further PE connection.<br>**----- End of picture text -----**<br>


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TABLE 2. Compatible Terminals<br>W D<br>Terminal<br>Fork Lug<br>Width [W] in (mm) 0.45 (11.4)<br>Stud Size Dia [D] (in) #8 (0.168)<br>**----- End of picture text -----**<br>


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Copyright © 2024 Sensata Technologies, Inc. 

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## **MECHANICAL SPECIFICATIONS** 

Tolerances: +/- 0.02 in / 0.5mm 

All dimensions are in inches [millimeters] 

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Input Connector<br>Spring Terminal<br>**----- End of picture text -----**<br>


## **AVAILABLE OPTIONS** 

## Example : DR22C60D27VRJ 

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DR22C 60 D 27 V R J<br>Series<br>DR22C<br>Operating Voltage<br>60:  48-600 VAC<br>Control Voltage<br>A:  90-280 VAC/VDC<br>D:  4-32 VDC<br>Rated Load Current<br>27:  27 Amps<br>32:  32 Amps [High I [2] t]<br>Terminal Layout<br>V:  Contactor Configuration<br>   Switching Type<br>Blank:  Zero Voltage Turn-On<br>R:  Instantaneous Turn-On<br>Input Connector<br>J:  Spring Terminal Required for valid part number<br>For options only and not required for valid part number<br>**----- End of picture text -----**<br>


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TABLE 3. Assemblies Detail<br>Assembly Part Number SSR Included<br>**----- End of picture text -----**<br>


|**TABLE 3. Assemblies Detail**|**TABLE 3. Assemblies Detail**|
|---|---|
|**Assembly Part Number**|**SSR Included**|
|||
|DR22C60D27VJ|PM2260D50VJ|
|DR22C60D27VRJ|PM2260D50VRJ|
|DR22C60D32VJ|PM2260D95VJ|
|DR22C60D32VRJ|PM2260D95VRJ|
|DR22C60A27VJ|PM2260A50VJ|
|DR22C60A27VRJ|PM2260A50VRJ|



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Copyright © 2024 Sensata Technologies, Inc. 

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ACCESSORIES<br>@<br>Recommended Accessories<br>PO<br><S><br>Connectors ID Marker<br>CP201 CNLB<br>CP202 CNLN<br>CNL2<br>**----- End of picture text -----**<br>


## **AGENCY APPROVALS & CERTIFICATIONS** 

Certification in accordance with: 

United States Standard for Industrial Control Equipment - UL 508 and Canadian Standard Association for Industrial Control Equipment – C22.2 No. 14. TUV Certified in accordance to EN62314 

Agency certifications are for relay only (not for complete assembly) 

Vibration Resistance:[(10)] 

IEC 60068-2-6: Amplitude Range 10-500 Hz, Displacement 0.75 mm 

Shock Resistance:[(10)] 

IEC 60068-2-27: Peak Acceleration 50g, Duration 11 ms. 

|**Electromagnetic Compatibility**|**Electromagnetic Compatibility**|**Electromagnetic Compatibility**|**Electromagnetic Compatibility**|**Electromagnetic Compatibility**|
|---|---|---|---|---|
|**Generic Standard**|**Inmunity Tests**|**Test Specification Level**||**Performance**|
|IEC 61000-6-2<br>Immunity for Industrial Environments|Electrostatic<br>Discharge IEC 61000-4-2|8 kV air discharge||Criterion B|
|||6 kV contact discharge||Criterion A|
||Fast transients (burst)<br>IEC 61000-4-4|Output|2 kV, 5 kHz, 100 kHz|Criterion B|
|||Input|1 kV, 5 kHz, 100 kHz|Criterion B|
||Surge<br>IEC 61000-4-5|Output|1 kV Line to Earth|Criterion B|
||||2 kV Line to Earth|Criterion B|
|||AC Input<br>Option|1 kV Line to Earth|Criterion B|
||||2 kV Line to Earth|Criterion B|



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## **GENERAL NOTES** 

- (1) All parameters at 25°C unless otherwise specified. 

- (2) Output will self trigger between 900-1200 Vpk, not suitable for capacitive loads. 

(3) High inductive loads requires nominal control voltage; AC input models only. 

(4) Increase minimum voltage by 1 V for operations from -20 to -40°C. 

(5) For ambient temperatures above 40°C the maximum control voltage must not exceed 220 VAC/VDC. 

(6) Turn-on time for Instantaneous turn-on versions is 0.1 msec. 

(7) AC input models operating range is -20 to 60 °C. 

(8) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by √2 (1.414). 

(9) Minimum spacing to obtain max. current is 22.5 mm between adjacent units. 

(10) Test made with a unit fixed between DIN RAIL Stoppers. Multiple devices mounted close each other, results may vary. 

## **WARNINGS** 

## RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE 

- The product’s side panels may be hot, allow the product to cool before touching 

- Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

## HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power 

**Failure to follow these instructions will result in death or serious injury.** 

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Rev. 11/19/2024 ECN 21163 FDE-07-01 Rev. B