DPID2420

## **DPI SERIES | PUSH-IN DUAL CHANNEL** PANEL MOUNT SOLID STATE RELAYS 

Sensata | Crydom DPI Series is a family of hockey puck style, dual channel AC output Solid State Relays with easy to wire push-in connections, offering improved mechanical and thermal design compared to similar solutions in the market. These dual output SSRs are available with ratings of 20 and 40 Amps at 24 to 600 VAC. 

DPI Series Dual SSRs have two outputs controlled by two independent DC control inputs, and the input connector is compatible with different types of header connectors (not included). This connector has a pitch of 5.08 mm, allowing for greater flexibility when wiring the input connections. 

## Features 

- Rating up to 40 Amps per channel[(3)] 

- SCR Output for heavy industrial loads 

- Output Push-in Connectors 

- DBC substrate for superior thermal performance 

- 4000 VAC Optical isolation[(4)] 

- IP20 touch-safe housing 

- Fast Push-in Wiring Connection without tools[(5)] 

- cURus and TUV approved, CE and RoHS compliant 

## Applications 

- Industrial ovens 

- Professional cooking equipment 

- Heat trace controls 

- Packaging equipment 

- Plastic injection molding equipment 

- Lighting control 

- HVAC&R 

## **PRODUCT SELECTION** 

|**Control Voltage**|**20A**|**40A**|
|---|---|---|
|**4-32VDC**|DPID2420|DPID2440|
||DPID6020|DPID6040|



## **SPECIFICATIONS** 

## Output[(1)] 

|**Description**|**DPID24XX**|**DPID60XX**|
|---|---|---|
|**Operating Voltage (47-63Hz) [Vrms] per UL508**|24-280|48-600|
|**Operating Voltage (47-63Hz) [Vrms] per EN 62314**|280|480|
|**Transient Overvoltage [Vpk]**|600|1200|
|**Minimum Off-State dV/dt @ Maximum Rated Voltage [V/μsec]**|500|500|
|**Maximum Off-State Leakage Current @ Rated Voltage [mArms]**|1|1|



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## Output[ (1)] 

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Description 20A 40A<br>Maximum Load Current per Channel LC A per EN 62314 @40°C  20 40 [(3)]<br>[Arms]  [(2)]<br>Overload Current Profile per EN 62314 [Ic/Ie] 1.5 1.5<br>Minimum Load Current [mArms] 150 150<br>Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 286/300 716/750<br>Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.25 1.3<br>Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 409/375 2563/2343<br>Thermal Resistance Junction to Case (Rjc) [°C/W] 0.73 0.42<br>Wiring size for  maximum ratings. [AWG](mm2) /wires per  12(4) /1 12(4)/2<br>terminal<br>**----- End of picture text -----**<br>


## Input[(1)] 

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Description DPIDXXXX<br>Control Voltage Range [VDC] 4-32<br>Maximum Reverse Voltage [VDC] -32<br>Minimum Turn-On Voltage [VDC]  4<br>Must Turn-Off Voltage [VDC]  1<br>Minimum Input Current per channel (for on-state) [mA]   7<br>Maximum Input Current per channel [mA]   15<br>Nominal Input Impedance [Ω] Regulated Current<br>Maximum Turn-On Time 1/2 Cycle  [(6)]<br>Maximum Turn-Off Time 1/2 Cycle<br>**----- End of picture text -----**<br>


## General 

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Description Parameters<br>Dielectric Strength, Input to Output (50/60Hz) 4000 Vrms<br>Dielectric Strength, Input/Output to Baseplate (50/60Hz) 2500 Vrms<br>Minimum Insulation Resistance (@ 500 VDC) 10 [9]  Ohms<br>Maximum Capacitance, Input/Output 8 pF<br>Ambient Operating Temperature Range  (7) -40 to 80°C<br>Ambient Storage Temperature Range -40 to 125 °C<br>Pollution Degree 2<br>Weight (typical) 2.84 oz / 80.51 g<br>Housing Material UL94 V-0<br>Baseplate Material Aluminum<br>5.08 mm Locking Header<br>Input Connector Type Pluggable Terminal block: 1836901 (Screw Connection Method),<br>1902136 (Spring Connection Method)<br>SSR Mounting Screw Torque Range 18-20 lb-in (2.0-2.2 Nm)<br>**----- End of picture text -----**<br>


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## **INPUT CURRENT INFORMATION[(1)]** 

## **4-32 VDC Input** 

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14<br>1210 °eoor” oor eore eocoee ecccooeorer”eccesee? eccccece<br>e<br>8 e.<br>e<br>.<br>6 e<br>e<br>e<br>4 ve<br>.<br>.<br>2 Do<br>o<br>e<br>0<br>0 5 10 15 20 25 30 35<br>Input Voltage (VDC)<br>Input Current (mA)<br>**----- End of picture text -----**<br>


## **SURGE CURRENT INFORMATION** 

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DPIDXX20X<br>250<br>. .oe<br>200150 ws.a . Sey . . S8 bre a See,<br>Men<br>100 See See tmesene., em mel Teeeeee..<br>50 memes e..<br>0<br>0.01 0.1 1 10<br>Surge Duration (Secs)<br>Surge Current (Amp)<br>**----- End of picture text -----**<br>


DPIDXX40X 

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700 s<br>.<br>600 =<br>Ss.<br>500400 . ss og .. . Le ..Ss. *.!<br>300200 Ss. “se. cs. tee oo Sos sece<br>100 oeTete eee.tt mewee le<br>0<br>0.01 0.1 1 10<br>Surge Duration (sec)<br>Surge Current (Amp) AC Peak<br>**----- End of picture text -----**<br>


## **THERMAL DERATE INFORMATION[(1)]** 

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DPIDXX20X<br>DPIXXD20X<br>1.5°C/W<br>25.0<br>20.0<br>15.0<br>10.0<br>5.0<br>0.0<br>0 10 20 30 40 50 60 70 80<br>Ambient Temperature (°C)<br>Load Current per Channel (Amps)<br>**----- End of picture text -----**<br>


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DPIDXX40X<br>DPIXXD40X<br>0.7°C/W<br>50.0<br>45.0<br>40.0<br>35.0<br>30.0<br>25.0<br>20.0<br>15.0<br>10.0<br>5.0<br>0.0<br>0 10 20 30 40 50 60 70 80<br>Ambient Temperature (°C)<br>Load Current per Channel (Amps)<br>**----- End of picture text -----**<br>


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**EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAMS[(1)]** 

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+DC +A T1<br>+ AC<br>TRIGGER<br>VDC INPUT CIRCUIT<br>SECTION A<br>- OUTPUT A<br>-DC<br>-A<br>L1 VAC<br>AC<br>L2 VAC<br>+DC +B AC<br>+<br>TRIGGER<br>VDC INPUT CIRCUIT OUTPUT B<br>SECTION B<br>-<br>-DC -B   T2<br>AC<br>LOAD 1<br>LOAD 2<br>**----- End of picture text -----**<br>


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## **INSTALLATION INSTRUCTIONS** 

## **Mounting on Heat Sinks** 

Select adequate heat sink (see thermal derating curves in product series’ datasheet). 

Be sure to use a thermal pad or thermal compound (0.006 - 0.008 in layer thickness recommended) between the SSR and the selected heatisnk (see Accessories section for options). 

Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 15 to 20 lb-in / 1.7 to 2.2 Nm 

For optimal thermal performance heat sink fins should be oriented vertically to promote natural convection airflow. 

## **Mounting on Panels** 

Locate the panel section on which the SSR will be mounted. Panel mount surface must provide adequate heat sinking capability, uncoated, clean, flat (0.004 in/in recommended) and preferably aluminum. 

Be sure to use a thermal pad or thermal compound (0.006 - 0.008 in layer thickness recommended) between the SSR and the panel. 

SSR mounting slots have a diameter of 0.2 in (5.0 mm). Two screws are needed (not included) to mount the SSR onto panel. Choose screw length considering the mounting surface hole depth and that the SSR baseplate thickness is 0.125 in (3.2 mm). 

Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 lb-in (2.2 Nm). 

## **Intallation of the insulated Ferrule** 

*Use a recommended tool for crimping the furrules before be installed into each connector, per Figure A. 

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Ferrule terminal before crimping process Two insulated ferrule installed<br>**----- End of picture text -----**<br>


## Recommended Cross Section for Output connection wire 

|**Conductor cross section solid min.**<br>~~pO~~|0.2 mm²|
|---|---|
|**Conductor cross section solid max.**<br>~~pO~~|4 mm²|
|**Conductor cross section flexible min.**<br>~~pO~~<br>~~pT~~|0.2 mm²|
|**Conductor cross section flexible max.**<br>~~po~~|2.5 mm²|
|**Conductor cross section flexible, with ferrule without plastic**<br>**sleeve min.**<br>~~po~~|0.25 mm² stripping lenght 8 mm|
|**Conductor cross section flexible, with ferrule without plastic**<br>**sleeve max.**|0.25 mm² stripping lenght 8 mm|
|**Conductor cross section flexible, with ferrule with plastic**<br>**sleeve min.**|0.25 mm² stripping lenght 8 mm|
|**Conductor cross section flexible, with ferrule with plastic**<br>**sleeve max.**|0.25 mm² stripping lenght 8 mm|
|**Conductor cross section AWG min.**<br>~~pO~~<br>~~SS~~|24<br>~~eee~~|
|**Conductor cross section AWG min.**<br>~~pO~~<br>~~SS~~|12<br>~~eee~~|



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Recommended Wire  sizes 

||**Wire size (Solid/stranded**|**)**|**Wire pull-Out  Strength (lb)[N]**|
|---|---|---|---|
||Solid wire 14 AWG||25 [5.6]|
||Solid wire 12 AWG|||



## **MECHANICAL SPECIFICATIONS** 

Tolerances: +/- 0.02 in / 0.5mm All dimensions are in: inches [millimeters] 

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.19 CL .90<br>4X  .20<br>4.9 22.8<br>5.0<br>1.88<br>2.30<br>47.6<br>58.3<br>4X  1.45 3X  .20<br>36.7 5.0<br>.19<br>4.8<br>Slote  0.19<br>**----- End of picture text -----**<br>


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CL<br>.95<br>24.1<br>.13<br>3.2<br>1.75<br>44.5<br>**----- End of picture text -----**<br>


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## **ORDERING OPTIONS** 

## Example : DPID6040RH 

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DPI D 60 40 R H<br>Series<br>DPI =  Push-in Dual<br>Control Voltage<br>D =  4-32 VDC<br>Operating Voltage<br>24 =  24-280 VAC<br>60 =  48-600 VAC<br>Rated Load Current<br>20 =  20Amps<br>40 =  40Amps<br>Switching Type<br>Blank =  Zero Voltage Turn-On<br>R =  Instantaneous Turn-On<br>Thermal Pad<br>Blank =  Not included<br>H =  Included<br>**----- End of picture text -----**<br>


## **ACCESSORIES** 

||**Recommended Accessories**|**Recommended Accessories**|**Recommended Accessories**|**Recommended Accessories**|
|---|---|---|---|---|
|||||**Thermal Pad**|
|**Hardware Kit**|**Heat Sink Part No.**||**Thermal Resistance**<br>**[ºC/W]**||
|HK1|HS501DR<br>HS301 / HS301DR<br>HS251<br>HS201 / HS201DR<br>HS202 / HS202DR<br>HS172<br>HS151 / HS151DR<br>HS122 / HS122DR<br>HS103 / HS103DR<br>HS101<br>HS073<br>HS072||5<br>3<br>2.5<br>2<br>2<br>1.7<br>1.5<br>1.2<br>1<br>1<br>0.7<br>0.7|HSP-1<br>HSP-2|



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Example Compatible Mating Connectors<br>Part Number Manufacturer Description AWG<br>**----- End of picture text -----**<br>


|**Example Compatible Mating Connectors**|**Example Compatible Mating Connectors**|**Example Compatible Mating Connectors**|**Example Compatible Mating Connectors**|
|---|---|---|---|
|**Part Number**|**Manufacturer**|**Description**|**AWG**|
|||||
|11121025|American<br>Electrical|Crimp Wire<br>Ferrule, Blue|Up to 12<br>AWG|
|1836901|Phoenix<br>Contact|Terminal<br>Block, Screw|30-12<br>AWG|
|1902136|Phoenix<br>Contact|Terminal<br>Block, Spring|24-12<br>AWG|



## **GENERAL NOTES** 

- (1) All parameters at 25°C, per channel, unless otherwise specified. 

- (2) Heat sinking required, see derating curve. 

- (3) For 40 Amps rating use two conductors per connector push-in, each pole manages up to 20 Amps. 

- (4) 4000 VAC between input vs output & 2500 VAC between terminals vs baseplate. 

- (5) Stripping length of 8 mm nominal. 

- (6) Turn-on time for Instantaneous turn-on versions is 0.1 msec. 

- (7) Per EN 62314 @ 40°C. 

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AGENCY APPROVALS & CERTIFICATIONS<br>@<br>PE Approvals (Tested and Certified According To)<br>E116950<br>a UL 508 and C22.2 No.14 EN 62314<br>CONFORMANCE ENVIRONMENTAL<br>a<br>eG Resistances to heat and fire<br>IEC 60335-1, Section 30<br>Directive 2011/65/EU GBT 26572-2011<br>Directive 2006/95/EC<br>ee eee<br>Electromagnetic Compatibility<br>GG Generic Standard Immunity Tests Test Specification Level Performance<br>Electrostatic Discharge 8kV air discharge No degradation after<br>po IEC 61000-4-2 6kV contact discharge tests<br>ee Output                               ee ae<br>Fast transients (burst) 2kV, 5kHz, 100kHz<br>2kV, 5kHz, 100kHz Criterion A<br>IEC 61000-4-4 Input 1kV, 5kHz, 100kHz<br>IEC 61000-6-2<br>1kV Line to Line<br>Immunity for Industrial Environments Output<br>Surge  po 2kV Line to Earth<br>Criterion B<br>IEC 61000-4-5 1kV Line to Line<br>AC Input Option<br>2kV Line to Earth<br>———-a<br>|<br>WARNINGS<br>@<br>RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE<br>• The product’s side panels may be hot, allow the product to cool before touching<br>**----- End of picture text -----**<br>


- Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

## HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power **Failure to follow these instructions will result in death or serious injury.** 

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