DC100D20C

## **POWERPLUS DC SERIES | 100 VDC** PANEL MOUNT SOLID STATE RELAYS 

## Features 

- Ratings from 10 A to 100 A @ 100 VDC 

- LED Status Indicator 

- Relays are easily paralleled for higher-current applications 

- UL Approved, CE Compliant to EN60950-1 

- Improved SEMS screw and washer 

- Redesigned housing with anti-rotation barriers 

- MOSFET Output 

- DC control 

- EMC Compliant to Level 3 

- Epoxy Free Design 

- Optional IP20 Cover 

• PWM up to 1 kHz 

## @ **PRODUCT SELECTION** 

|**Description**<br>~~=~~|**10 A**<br>~~=~~|**20 A**<br>~~=~~|**40 A**<br>~~=~~|**60 A**<br>~~=~~|**80 A**<br>~~=~~|**100 A**<br>~~=~~|
|---|---|---|---|---|---|---|
|**Recommended Operating Voltage [Vdc]**<br>~~=~~<br>~~——~~|1-72<br>~~=~~|1-72<br>~~=~~<br>~~|||~~|1-72<br>~~=~~<br>~~|||~~|1-72<br>~~=~~<br>~~|||~~|1-72<br>~~=~~<br>~~|||~~|1-72<br>~~=~~<br>~~|||~~|
|**Absolute Maximum Rating [Vdc]**<br>~~=~~<br>~~——~~|100<br>~~=~~|100<br>~~=~~<br>~~|||~~|100<br>~~=~~<br>~~|||~~|100<br>~~=~~<br>~~|||~~|100<br>~~=~~<br>~~|||~~|100<br>~~=~~<br>~~|||~~|
|**Maximum Off-State Leakage Current @ Rated**<br>**Voltage [mA]**<br>~~—~~<br>~~——~~|0.1<br>~~—~~|0.1<br>~~—~~<br>~~|||~~|0.1<br>~~—~~<br>~~|||~~|0.1<br>~~—~~<br>~~|||~~|0.1<br>~~—~~<br>~~|||~~|0.1<br>~~—~~<br>~~|||~~|
|**Maximum Load Current [Adc](2)(3)**<br>~~—~~<br>~~——~~|10<br>~~—~~|20<br>~~—~~<br>~~|||~~|40<br>~~—~~<br>~~|||~~|60<br>~~—~~<br>~~|||~~|80<br>~~—~~<br>~~|||~~<br>~~PT~~|100<br>~~—~~<br>~~|||~~<br>~~PT~~|
|**Minimum Load Current [mA](4)**<br>~~——~~<br>~~=~~<br><br>~~——~~|2.5<br>~~=~~<br><br>|2.5<br>~~|||~~<br>~~=~~<br>~~||~~<br>|2.5<br>~~|||~~<br>~~=~~<br>~~||~~<br>|2.5<br>~~|||~~<br>~~||~~<br>|2.5<br>~~|||~~<br>~~PT~~<br>~~||~~<br>|2.5<br>~~|||~~<br>~~PT~~<br>~~||~~<br>|
|**Maximum Surge Current (10msec) [Adc]**<br>~~——~~<br>~~=~~<br><br>~~——~~|66<br>~~=~~<br><br>|91<br>~~|||~~<br>~~=~~<br>~~||~~<br>|136<br>~~|||~~<br>~~=~~<br>~~||~~<br>|180<br>~~|||~~<br>~~||~~<br>|220<br>~~|||~~<br>~~||~~<br>|330<br>~~|||~~<br>~~||~~<br>|
|**Maximum On-State Voltage Drop @ Rated**<br>**Current [Vdc]**<br>~~—~~<br>~~——~~|0.13<br><br>|0.24<br>~~||~~<br>|0.28<br>~~||~~<br>|0.36<br>~~||~~<br>|0.40<br>~~||~~<br>|0.4<br>~~||~~<br>|
|**Maximum On-State Resistance [RDS-ON] [mΩ]**<br>~~— ~~<br>~~——pot~~|13<br> <br>~~pot~~|12<br> ~~||~~<br>~~pot~~|7<br>~~||~~<br>|6<br>~~||~~<br>|5<br>~~||~~<br>|4<br>~~||~~<br>|
|**Thermal Resistance Junction to Case (Rjc)**<br>**[°C/W]**<br> <br>~~——pot~~|1.27<br> <br>~~pot~~|0.73<br> ~~||~~<br>~~potfT~~|0.58<br>~~||~~<br>~~fT~~|0.45<br>~~||~~<br>~~fT~~|0.34<br>~~||~~<br>~~fT~~|0.27<br>~~||~~<br>~~fT~~|
|**Minimum Heat Sink for Rated Current @ 40°C**<br>**[°C/W]**<br> <br>~~—— pot~~|N/R<br> <br>~~pot~~|5<br> ~~||~~<br>~~potfT~~|2<br>~~||~~<br>~~fT~~|1<br>~~||~~<br>~~fT~~|0.5<br>~~||~~<br>~~fT~~|0.5<br>~~||~~<br>~~fT~~|
|**Maximum Pulse Width Modulation Frequency**<br>**[Hz]5**|1000|1000|900|900|700|700|



Output Voltage[(1)] 

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Input[(1)] 

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Description DC Control<br>Control Voltage Range 4-32 VDC<br>Maximum Reverse Voltage -32 VDC<br>Minimum Turn-On Voltage  [(6)] 4 VDC<br>Must Turn-Off Voltage 1 VDC<br>Minimum Input Current (for on-state)  11 mA<br>Maximum Input Current 14 mA<br>Nominal Input Impedance Current Regulated<br>Maximum Turn-On Time [μsec]  75<br>Maximum Turn-Off Time [μsec]  150<br>**----- End of picture text -----**<br>


## General[(1)] 

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Description Parameters<br>Dielectric Strength, Input/Output/Base (50/60 Hz)  3750 Vrms<br>Minimum Insulation Resistance (@ 500 VDC) 10 [9]  Ohms<br>Maximum Capacitance, Input/Output 8 pF<br>Ambient Operating Temperature Range  [(7)] -40 to 100 °C<br>Ambient Storage Temperature Range -40 to 125 °C<br>Weight (typical) 2.53 oz (72 g)<br>Housing Material UL94 V-0<br>Hardware Finish Nickel Plating<br>Baseplate Material Aluminum<br>Input Terminal Screw Torque Range (lb-in/Nm) 13-15 /1.5-1.7<br>Load Terminal Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2<br>SSR Mounting Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2<br>Input/Load Terminal Screw Torque Range (lb-in/Nm)  [(2)] w/”K” option 8-10 / 0.9-1.13<br>Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC<br>Humidity per IEC60068-2-78 85% non-condensing<br>LED Input Status Indicator Green<br>MTBF (Mean Time Between Failures) at 40°C ambient<br>21,395,130 hours (2,441 years)<br>temperature  [(8)]<br>MTBF (Mean Time Between Failures) at 60°C ambient<br>11,545,504 hours (1,317 years)<br>temperature  [(8)]<br>**----- End of picture text -----**<br>


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## **WIRING DIAGRAM** 

* Inductive loads must be diode suppressed. 

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+ + -<br>V Load * * Load V<br>- + +<br>1 OUTPUT +2 1 OUTPUT +2<br>4 INPUT +3 4 INPUT +3<br>+ +<br>V V<br>- -<br>**----- End of picture text -----**<br>


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Recommended Wire Sizes<br>Wire Size   Wire Pull-Out<br>Terminals<br>(Solid / Stranded) Strength (lb)[N]<br>24 AWG (0.2 mm [2] ) /<br>10 [44.5]<br>0.2 [minimum]<br>Input<br>2 x 12 AWG (3.3 mm [2] ) /<br>90 [400]<br>3.3 [maximum]<br>20 AWG (0.5 mm [2] ) /<br>30 [133]<br>0.518 [minimum]<br>Output 2 x 10 AWG (5.3 mm [2] ) / 5.3 110 [490]<br>2 x 8 AWG (8.4 mm [2] ) /<br>90 [400]<br>8.4 [maximum]<br>**----- End of picture text -----**<br>


## **EQUIVALENT CIRCUIT BLOCK DIAGRAMS** 

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+DC 3 2 +DC<br>Control Trigger<br>Circuit Circuit<br>-DC 4 1 -DC<br>**----- End of picture text -----**<br>


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Input Current vs Input Voltage<br>Standard Regulated “DC” Inputs<br>14<br>12<br>10<br>8<br>6<br>4<br>2<br>0<br>05 10 15 20 25 30 35<br>DC Input Voltage<br>Input Current (mA)<br>**----- End of picture text -----**<br>


## **MECHANICAL SPECIFICATIONS[(1)]** 

*Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] 

## Screw Termination 

## Hex Standoff Termination (“K” Option)[(2)] 

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1.1 0.89 1.1 1.04<br>[27.9] Mounting  [22.6] [27.9] Mounting  [26.4]<br>0.49 Hole/Slot  0.49 Hole/Slot  (2 places)<br>[12.4] 0.19 [4.9] [12.4] 0.19 [4.9]<br>DIA. DIA.<br>1 OUTPUT +2 1 OUTPUT +2<br>1.88 1.7 2.25 1.88 1.7 2.25<br>[47.6] [43.2] [57.3] [47.6] [43.2] [57.3]<br>4 INPUT +3 4 INPUT +3<br>1.0  1.0  0.93<br>[25.4] [25.4] [23.6]<br>1.75 1.75 (4 places)<br>[44.5] [44.5] 1.0<br>[25.4]<br>(2 places)<br>**----- End of picture text -----**<br>


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Screw Termination, IP20 

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## **SURGE CURRENT INFORMATION** 

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## **THERMAL DERATE INFORMATION** 

(iii) SSR metal base plate acting as heat sink, it must be exposed to free ambient air. 

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## **ACCESSORIES** 

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Recommended Accessories<br>Thermal<br>Cover Hardware Kit Heat Sink Part No. Resistance [ºC/W] Lug Terminal Thermal Pad<br>KS101 HK1 HS501DR 5.0 TRM1 HSP-1<br>HK4 HS301 / HS301DR 3.0 TRM6 HSP-2<br>HS251 2.5<br>HS201 / HS201DR 2.0<br>HS202 / HS202DR 2.0<br>HS172 1.7<br>HS151 / HS151DR 1.5<br>HS122 / HS122DR 1.2<br>HS103 / HS103DR 1.0<br>HS101 1.0<br>HS073 0.7<br>HS072 0.7<br>HS053 0.5<br>HS033 0.36<br>HS023 0.25<br>**----- End of picture text -----**<br>


## **ORDERING OPTIONS** 

## Example : DC100D40CH 

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Not all part number combinations are available.<br>Contact Technical Support for information on the availability of a specific part number.<br>DC 100 D 40 K C H<br>Series<br>DC<br>Operating Voltage<br>100:  1-100 VDC<br>Control Voltage<br>D:  4-32 VDC<br>Rated Load Current<br>10:  10 Amps<br>20:  20 Amps<br>40:  40 Amps<br>60:  60 Amps<br>80:  80 Amps<br>100:  100 Amps<br>Termination<br>Blank:  Screws & clamps<br>K:  Installed standoffs with  [(2)]  screws<br>for PC Board mounting (IP00 only)<br>Cover<br>Blank:  Not Included (IP00)<br>C:  Included (IP20)<br>Thermal Pad<br>Blank:  Not Included Required for valid part number<br>H:  Included For options only and not required for valid part number<br>**----- End of picture text -----**<br>


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## **GENERAL NOTES** 

- **(1) All parameters at Tc=25°C unless otherwise specified.** 

- **(2)  Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.** 

- **For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Technical Support.** 

- **(3) Heat sinking required, see derating curves.** 

- **(4) Low current loads and high ambient temperature can affect turn-on time.** 

- **(5) 8 VDC Minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.** 

- **(6) Increase minimum voltage by 1V for operations from -20 to -40°C.** 

- **(7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature.** 

- **(8) All parameters at 50% power rating and 100% duty cycle.** 

For additional information or specific questions, contact Technical Support 

## **AGENCY APPROVALS & CERTIFICATIONS** 

EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: IEC 61000-4-2 Electrostatic Discharge Level 3 

IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 

E116950 

## **WARNINGS** 

## RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE 

- The product’s side panels may be hot, allow the product to cool before touching • Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power **Failure to follow these instructions will result in death or serious injury.** 

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Rev. 07/09/2024 ECN 20395 FDE-07-01 Rev. B