D1D07

## **1-DC SERIES | 60 TO 100 AMPS** 

## PANEL MOUNT SOLID STATE RELAYS 

## Features 

- Ratings from 60 A to 100 A @ 100 VDC 

- Mosfet Output 

- UL Approved, CE Compliant to EN60950-1 

- Improved SEMS screw and washer 

- Redesigned housing with anti-rotation barriers 

- DC control 

- EMC Compliant to Level 3 

- Epoxy Free Design 

## **PRODUCT SELECTION** 

|**Control Voltage**|**60 A**|**80 A**|**100 A**|
|---|---|---|---|
|**3.5-32 VDC**|D1D60|D1D80|D1D100|



## **SPECIFICATIONS** 

## Output[(2)] 

|**Description**<br>~~PC~~|**60 A**|**80 A**|**100 A**|
|---|---|---|---|
|**Recommended Operating Voltage [Vdc]**<br>~~PC~~<br>~~rt—“‘“SOCOCCCCCSCY~~|1-72<br>~~[_~~|1-72<br>~~[_~~|1-72|
|**Absolute Maximum Rating [Vdc]**<br>~~PC~~<br>~~rt—“‘“SOCOCCCCCSCY~~|100<br>~~[_~~|100<br>~~[_~~|100|
|**Maximum Off-State Leakage Current @ Rated**<br>**Voltage [mA]**<br>~~rt—“‘“SOCOCCCCCSCY~~<br>~~Se~~|0.1<br>~~[_~~|0.2<br>~~[_~~|0.3|
|**Maximum Load Current [Adc](1), (3)**<br>~~Se—_——~~|60|80<br>~~ee~~|100<br>~~ee~~|
|**Minimum Load Current [mA](4)**<br>~~Se—_——~~<br>~~rrt—‘“OCOCCidC~~|5<br>~~«_~~|5<br>~~ee~~<br>~~«_~~|5<br>~~ee~~|
|**Maximum Surge Current (10msec) [Adc]**<br>~~—_——~~<br>~~rrt—‘“OCOCCidC~~|180<br>~~«_~~|220<br>~~ee~~<br>~~«_~~|330<br>~~ee~~|
|**Maximum On-State Voltage Drop @ Rated Current**<br>**[Vdc]**<br>~~rrt—‘“OCOCCidC~~|0.6<br>~~«_~~|0.7<br>~~«_~~|0.5|
|**Maximum On-State Resistance [RDS-ON] [Ohms]**<br>~~BP~~|0.01|0.008|0.005|
|**Thermal Resistance Junction to Case (Rjc) [°C/W]**|0.34<br>~~ee~~|0.34<br>~~ee~~|0.27<br>~~ee~~|
|**Minimum Heat Sink for Rated Current @ 40°C**<br>**[°C/W]**|1|0.5|0.5|
|**Maximum Pulse Width Modulation Frequency [Hz]**<br>**(5)**|1000|900|800|



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Copyright © 2024 Sensata Technologies, Inc. 

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## Input[(2)] 

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Description DC Control<br>Control Voltage Range 3.5-32 VDC<br>Maximum Reverse Voltage -32 VDC<br>Minimum Turn-On Voltage  [(6)] 3.5 VDC<br>Must Turn-Off Voltage 1 VDC<br>Minimum Input Current (for on-state)  10 mA<br>Maximum Input Current 15 mA<br>Nominal Input Impedance Current Regulated<br>Maximum Turn-On Time [µsec]  100<br>Maximum Turn-Off Time [µsec]  100<br>**----- End of picture text -----**<br>


## General[(2)] 

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Description Parameters<br>Dielectric Strength, Input/Output/Base (50/60Hz)  3750 Vrms<br>Minimum Insulation Resistance (@ 500 VDC) 10 [9]  Ohms<br>Maximum Capacitance, Input/Output 8 pF<br>Ambient Operating Temperature Range  [(7)] -40 to 100 °C<br>Ambient Storage Temperature Range -40 to 125 °C<br>Weight (typical) 2.66 oz (75.5 g)<br>Housing Material UL94 V-0<br>Baseplate Material Aluminum<br>Input Terminal Screw Torque Range (lb-in/Nm) 13-15 /1.5-1.7<br>Load Terminal Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2<br>SSR Mounting Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2<br>Input/Load Terminal Screw Torque Range (lb-in/<br>w/”K” option 8-10 / 0.9-1.13<br>Nm) [1]<br>Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC<br>Humidity per IEC60068-2-78 93% non-condensing<br>MTBF (Mean Time Between Failures) at 40°C<br>21,395,130 hours (2,441 years)<br>ambient temperature  [(8)]<br>MTBF (Mean Time Between Failures) at 60°C<br>11,545,504 hours (1,317 years)<br>ambient temperature  [(8)]<br>**----- End of picture text -----**<br>


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Copyright © 2024 Sensata Technologies, Inc. 

www.sensata.com 

## **WIRING DIAGRAM** 

* Inductive loads must be diode suppressed. 

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+ + -<br>V Load * * Load V<br>- + +<br>1 OUTPUT +2 1 OUTPUT +2<br>SO LI D STAT E RE LA Y SO LI D STAT E RE LA Y<br>4 INPUT +3 4 INPUT +3<br>+ +<br>V V<br>- -<br>**----- End of picture text -----**<br>


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Recommended Wire Sizes<br>Wire Size   Wire Pull-Out<br>Terminals<br>(Solid / Stranded) Strength (lb)[N]<br>24 AWG (0.2 mm [2] ) / 0.2<br>10 [44.5]<br>[minimum]<br>Input<br>2 x 12 AWG (3.3 mm [2] ) /<br>90 [400]<br>3.3 [maximum]<br>20 AWG (0.5 mm [2] ) /<br>30 [133]<br>0.518 [minimum]<br>2 x 10 AWG (5.3 mm [2] )<br>Output 110 [490]<br>/ 5.3<br>2 x 8 AWG (8.4 mm [2] ) /<br>90 [400]<br>8.4 [maximum]<br>**----- End of picture text -----**<br>


## **EQUIVALENT CIRCUIT BLOCK DIAGRAMS** 

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+DC 3 2 +DC<br>Control Trigger<br>Circuit Circuit<br>-DC 4 1 -DC<br>**----- End of picture text -----**<br>


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Input Current vs Input Voltage<br>Standard Regulated “DC” Inputs<br>14<br>12<br>10<br>8<br>6<br>4<br>2<br>0<br>05 10 15 20 25 30 35<br>DC Input Voltage<br>Input Current (mA)<br>**----- End of picture text -----**<br>


## **MECHANICAL SPECIFICATIONS[(2)]** 

*Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] 

## Screw Termination 

## [1] 

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1.1<br>0.89<br>[27.9]<br>Mounting  [22.6]<br>0.49 Hole/Slot<br>[12.4] 0.19 [4.9]<br>DIA.<br>1 OUTPUT +2<br>1.88 SO LI D STAT E RE LA Y 1.7 2.25<br>[47.6] [43.2] [57.3]<br>4 INPUT +3<br>1.0<br>[25.4]<br>1.75<br>[44.5]<br>**----- End of picture text -----**<br>


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1.1 1.04<br>[27.9] Mounting  [26.4]<br>0.49 Hole/Slot  (2 places)<br>[12.4] 0.19 [4.9]<br>DIA.<br>1 OUTPUT +2<br>1.88 SO LI D STAT E RE LA Y 1.7 2.25<br>[47.6] [43.2] [57.3]<br>4 INPUT +3<br>1.0<br>0.93<br>[25.4]<br>[23.6]<br>1.75 (4 places)<br>[44.5]<br>1.0<br>[25.4]<br>(2 places)<br>**----- End of picture text -----**<br>


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Copyright © 2024 Sensata Technologies, Inc. 

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## **SURGE CURRENT INFORMATION** 

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D1D60 D1D80<br>350 600<br>550<br>300 500<br>450<br>250<br>400<br>200 350<br>300<br>150 250<br>200<br>100<br>150<br>50 100<br>50<br>0 0<br>0.1 1 10 100 1000 0.1 1 10 100 1000<br>D1D100<br>800<br>600<br>400<br>200<br>0<br>0.1 1 10 100 1000<br>Period For Pulse Width Modulation applications select<br>the curve according duty factor and pulse duration as following.<br>Duty Factor  10%<br>Pulse Width<br>Duty Factor  20%  =Duty Factor x100 (%)<br>Period<br>Duty Factor  50%<br>Pulse<br>Wide (i) for Single Surge  Pulse  Tc=40°C ;Tj 175°C<br>(ii) for Repetitive  Surge Pulse  Tc=40°C ;Tj 130°C<br>THERMAL DERATE INFORMATION<br>D1D60 D1D80<br>1°C/W 2°C/W 5°C/W 0.5°C/W 1.5°C/W 3°C/W 5°C/W<br>60 80<br>60<br>40<br>40<br>20<br>20<br>0 0<br>20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100<br>Ambient Temperature (ºC) Ambient Temperature (ºC)<br>D1D100<br>0.5°C/W 1.5°C/W 3°C/W 5°C/W<br>100<br>80<br>60<br>40<br>20<br>0<br>20 30 40 50 60 70 80 90 100<br>Ambient Temperature (ºC)<br>Surge Duration (msec )  Surge Duration (msec )<br>Surge Duration (msec )<br> (Amp)  (Amp)<br>Surge Current Surge Current<br> (Amp)<br>Surge Current<br>Load Current (Amps) Load Current (Amps)<br>Load Current (Amps)<br>**----- End of picture text -----**<br>


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Copyright © 2024 Sensata Technologies, Inc. 

www.sensata.com 

## **ACCESSORIES** 

## Recommended Accessories 

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|||||||
|---|---|---|---|---|---|
|||||||
|**Cover**|**Hardware Kit**|**Heat Sink Part No.**|**Thermal**<br>**Resistance [ºC/W]**|**Lug Terminal**|**Thermal Pad**|
|KS101|HK1<br>HK4|HS501DR<br>HS301 / HS301DR<br>HS251<br>HS201 / HS201DR<br>HS202 / HS202DR<br>HS172<br>HS151 / HS151DR<br>HS122 / HS122DR<br>HS103 / HS103DR<br>HS101<br>HS073<br>HS072<br>HS053<br>HS033<br>HS023|5.0<br>3.0<br>2.5<br>2.0<br>2.0<br>1.7<br>1.5<br>1.2<br>1.0<br>1.0<br>0.7<br>0.7<br>0.5<br>0.36<br>0.25|TRM1<br>TRM6|HSP-1<br>HSP-2|



## **ORDERING OPTIONS** 

## Example : D1D60K 

Not all part number combinations are available. Contact Sensata Technical Support for information on the availability of a specific part number. 

||**D**||**1D**|**1D**|**60**|**60**|**K**|**K**||
|---|---|---|---|---|---|---|---|---|---|
|||||||||||
|**D:**1-DC Serie|s|||||||||
|**Operating**|**Voltage**|||||||||
|||||||||||
|**1D:**1-100 VD|C|||||||||
|**Rated Load Current**||||||||||
|||||||||||
|**60:**60 Amps<br>**80:**80 Amps<br>**100:**100 Amps||||||||||
|**Termination Blank**||||||||||
|||||||||||
|**Blank:**Screws & clamps<br>**K:**Installed standoffs with1sc|||rews for PC Board mounting||||Required for valid part number<br>For options only and not required for valid part number|||
|||||||||||



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Copyright © 2024 Sensata Technologies, Inc. 

www.sensata.com 

## **GENERAL NOTES** 

- **(1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.** 

**For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Sensata Technical Support.** 

- **(2) All parameters at Tc=25°C unless otherwise specified. (3) Heat sinking required, see derating curves. (4) Low current loads and high ambient temperature can affect turn-on time. (5) 8 VDC Minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.** 

- **(6) Increase minimum voltage by 1V for operations from -20 to -40°C.** 

- **(7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature. (8) All parameters at 50% power rating and 100% duty cycle.** 

## **AGENCY APPROVALS & CERTIFICATIONS** 

EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 Vibration Resistance: IEC 60068-2-6 : Amplitude Range 10-55 Hz, Displacement 0.75mm Shock Resistance: IEC 60068-2-27 : Peak Acceleration 15g, Duration11msec 

## E116950 

## **WARNINGS** 

## **RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE** 

- The product’s side panels may be hot, allow the product to cool before touching 

- Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

## **HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH** 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power **Failure to follow these instructions will result in death or serious injury.** 

Page 7 

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Copyright © 2024 Sensata Technologies, Inc. 

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Rev. 03/12/2024 ECN 20981 FDE-07-01 Rev. B