BD 5935.48 AC 50/60HZ 230V

**Safety technique** 

## **Emergency Stop module BD 5935 safemaster** 

- According to EU Directive for machines 98/37/EG 

- According to IEC/EN 60204-1 

- Safety category 4 according to EN 954-1 

- Output: optionally 1 NO / 1 NC or 3 NO / 1 NC contacts 

- Gold plated contacts to switch low loads (signal to PLC) 

- 1- or 2-channel connection 

- Line fault detection on ON pushbutton 

- Operating state display 

- LED display for channels 1 and 2 

- Removable terminal strips 

- Overvoltage and short circuit protection 

- Wire connection: also 2 x 1,5 mm[2] stranded ferruled (isolated), DIN 46 228-1/-2/-3/-4 or 2 x 2,5 mm[2] stranded ferruled DIN 46 228-1/-2/-3 

- Optionally automatic ON function when the operating voltage is applied or activation via the ON pushbutton 

**==> picture [415 x 491] intentionally omitted <==**

**----- Start of picture text -----**<br>
Function diagram •<br>• With fast auto start as option<br>Pushbutton • Width 45 mm<br>On<br>Approvals and marking<br>Emergency-<br>stop (Off)<br>*<br>*<br>K2<br>Deutschland Canada / USA<br>K3 * Short-circuit detection Applications<br>=e at the On pushbutton<br>M 6742 Protection of persons and machines<br>- Emergency-stop circuits on machines<br>- Monitoring of safety gates<br>Block diagram<br>Indication<br>A1(+)A2(-) S11 S12 S22 S33 S34 13 23 33 41<br>upper LED:<br>lower LEDs:<br>Notes<br>overvoltage<br>and short circuit monitoring<br>protection logic K2 Line fault detection at the ON pushbutton:<br>output contacts cannot be switched on.<br>24V K2 K3<br>K3<br>power K2 K3<br>a<br>M7023_a S21/PE(-) 14 24 34 42<br>detection.<br>Circuit diagrams<br>A1 A1 A1<br>(+) S11 S12 S22 13 21 (+) S11 S12 S22 13 23 33 41 (+) T11 T12 T22 13 23 33 41<br>A1 S22 13 21 A1 S22 13 23 33 41 A1 T22 13 23 33 41<br>S11 S11 T11<br>S12 K2 S12 K2 T12 K2<br>S33 S33 T33<br>S34 K3 S34 K3 T34 K3<br>A2 S21/PE 14 22 A2 S21/PE 14 24 34 42 A2 T21/PE 14 24 34 42<br>S21 A2 S21 A2 T21 A2<br>/PE S33 S34 14 22 (-) /PE S33 S34 14 24 34 42 (-) /PE T33 T34 14 24 34 42 (-)<br>M7792_b M7372_b M7373_c<br>BD 5935.16 BD 5935.48 BD 5935.48/200<br>**----- End of picture text -----**<br>


- Optionally cross fault detection in emergency-stop 

**==> picture [188 x 36] intentionally omitted <==**

**----- Start of picture text -----**<br>
*<br>Deutschland Canada / USA * see variants<br>**----- End of picture text -----**<br>


- Emergency-stop circuits on machines 

upper LED: on when supply voltage connected lower LEDs: on when relay K2 and K3 active 

Line fault detection at the ON pushbutton: 

If the ON pushbutton was already closed before the voltage was applied at S12, S22 (also in the case of line fault via the ON pushbutton), the output contacts cannot be switched on. 

A line fault at the ON pushbutton which occured after activation of the unit is recognized when switching on takes place again and switching-on of the output contacts is prevented. If a line fault occurs at the ON pushbutton after the voltage has already been applied at S12 and S22, unwanted activation occures because this line fault can not be distinguished from the regular switching-on function. The PE testing terminal allows the units to be also operated in IT networks with insulation monitoring. It also serves as a reference point for checking the control voltage and as a connection contact in the event of an emergency-stop with cross fault detection. 

All technical data in this list relate to the state at the moment of edition. We reserve the right for technical improvements and changes at any time. 

BD 5935 / 08.05.06  e 

1 

**Unit programming** 

**==> picture [145 x 169] intentionally omitted <==**

**==> picture [5 x 14] intentionally omitted <==**

**----- Start of picture text -----**<br>
M5960<br>**----- End of picture text -----**<br>


**==> picture [12 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
plate<br>**----- End of picture text -----**<br>


## **Notes** 

Because of the gold-plated contacts the BD 5935 can be used to switch small loads 1 mVA ... 7 VA, 1 mW ... 7 W in the range of 0,1 ... 60 V, 1 ... 300 mA. The gold-plated contacts allow also to switch the maximum current but the gold plating will be burnt off. After that the contacts cannot be used any more to switch the small loads. 

One or more extension modules BN 3081 or external contactors with positively driven contacts can be used to multiply the number of contacts of the emergency-stop module BD 5935. 

The switches S1 and S2 are provided for the following selection possibilities: Automatic-start, manual-start and emergency-stop with or without cross fault detection. These switches are located behind the front cover panel (see unit programming diagrams). 

Switch S2 is for selecting automatic or manual Start. In addition, terminals S33 and S34 must be jumpered for "automatic start function". Selection of the operating mode with or without cross fault detection at the emergency-stop pushbutton is performed via the switch S1. The unit must be connected as shown in the application example. 

## **ATTENTION - AUTOMATIC START!** 

According to IEC/EN 60 204-1 part 9.2.5.4.2 it is not allowed to restart automatically after emergency stop. Therefore the machine control has to disable the automatic start after emergency stop. 

**==> picture [173 x 166] intentionally omitted <==**

**==> picture [15 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
M7483<br>**----- End of picture text -----**<br>


## **Technical data** 

## **Operate time** 

activation via ON pushbutton:50 ms - 25 % + 50 % automatic ON function: 

1 s - 25 % + 50 %, as option also with shorter on-delay (see variants) 

## **Release time** 

opening in secondary circuit (S12-S22): 

25 ms - 25 % + 50 % 50 ms - 25 % + 50 % relay, positively-driven AC 250 V 

opening in supply circuit: **Contact type: Rated output voltage:** 

DC: see arc limit curve see quadratic total current limit curve (max. 10 A in one contact path) 

**Thermal current Ith:** 

**Switching capacity** to AC 15 for NO contact: for NC contact: 

AC 5 A / 250 V IEC/EN 60 947-5-1 AC 2 A / 250 V IEC/EN 60 947-5-1 

**Electrical life** to AC 15 at 2 A, AC 230 V: 10[5] switching cycles IEC/EN 60 947-5-1 **Permissible operating frequency:** 600 switching cycles / h **Short circuit strength** max. fuse rating: 6 A gL IEC/EN 60 947-5-1 max. line circuit breaker: C 10 A **Mechanical life:** 10 x 10[6] switching cycles 

## **Technical data** 

## **General data** 

## **Input** 

AC 24, 48, 110, 127, 230, 240 V DC 24 V AC 0,85 ... 1,1 UNN 

## **Nominal voltage UN:** 

**Voltage range:** AC 0,85 ... 1,1 UNN at 10% residual ripple: DC 0,9 ... 1,2 UN at 48% residual ripple: DC 0,8 ... 1,1 UN **Nominal consumption:** AC approx. 4 VA, DC approx. 2 W **Nominal frequency:** 50 / 60 Hz **Recovery time:** 0,5 s after activating the emergencystop button. 

If the line fault detection of the ONbutton is be active, the device must stay off for approx. 5 sec. **Control voltage at S11:** DC 24 V **Control current via S12, S22:** approx. 35 mA ± 25 % at UN **Minimum voltage at terminal S12, S22:** DC 21 V when unit is activated 

## **Output** 

**Contacts** 

BD 5935.16: 1 NO / 1 NC contacts BD 5935.48: 3 NO / 1 NC contacts The NO contacts are safety contacts. **ATTENTION! The NC contacts 21-22 or 41-42 can only be used for monitoring.** 

**Operating mode:** Continuous operation **Temperature range:** - 15 ... + 55 ° C at max. 90% humidity 

## **Clearance and creepage distances** 

overvoltage category / contamination level: 4 kV / 2 IEC 60 664-1 **EMC** 

Electrostatic discharge: 8 kV (air) IEC/EN 61 000-4-2 Fast transients: 2 kV IEC/EN 61 000-4-4 Surge voltages between 

wires for power supply: 1 kV IEC/EN 61 000-4-5 between wire and ground: 2 kV IEC/EN 61 000-4-5 **Degree of protection:** Housing: IP 40* IEC/EN 60 529 Terminals: IP 20 IEC/EN 60 529 * when front plate is removed to set switches, protection class IP 40 is not valid **Housing:** Thermoplastic with V0 behaviour according to UL subject 94 **Vibration resistance:** Amplitude 0,35 mm IEC/EN 60 068-2-6 frequency 10 ... 55 Hz **Climate resistance:** 15 / 055 / 04 IEC/EN 60 068-1 EN 50 005 

**Housing:** 

**Vibration resistance:** 

**Climate resistance: Terminal designation:** 

2 

## **Technical data** 

**Wire connection:** 1 x 4 mm[2] solid or 1 x 2,5 mm[2] stranded ferruled (isolated) or 2 x 1,5 mm[2] stranded ferruled (isolated) DIN 46 228-1/-2/-3/-4 or 2 x 2,5 mm[2] stranded ferruled DIN 46 228-1/-2/-3 **Wire fixing:** Plus-minus terminal screws M3.5, box terminal with wire protection **Mounting:** DIN rail IEC/EN 60 715 **Weight:** 450 g 

## **Dimensions** 

**Width x height x depth:** 45 x 74 x 121 mm 

## **Standard type** 

|BD 5935.48   DC 24 V|||
|---|---|---|
|Article number:|0045456|stock item|
|• Output:|3 NO / 1 NC contacts||
|• Nominal voltage UN:|DC 24 V||
|• Width:|45 mm||
|**Variants**|||
|BD 5935._ _/61:|with UL-approval||
|BD 5935.48/200:|special terminal arrangement||
||see diagram||
|BD 5935.48/324:|with fast auto start:||
||typ. 500 ms, without line|fault|
||detection on ON-button||
|BD 5935.48/824:|with fast auto start:||
||typ. 110 ms, without line|fault|
||detection on ON-button||



## **Ordering example of Variants** 

BD 5935 .48 /_ _ _ AC 230 V 50/60 Hz Nominal frequency Nominal voltage Variant, if required Contacts Type 

## **Characteristics** 

**==> picture [118 x 143] intentionally omitted <==**

**----- Start of picture text -----**<br>
250<br>200<br>150<br>100<br>50<br>0<br>1 2 3 4 5 6 7 8 9 10<br>Switching current I [A]<br>M 6732<br>[V]<br>U<br>Switching voltage<br>**----- End of picture text -----**<br>


Arc limit curve under resistive load 

## **Application examples** 

**==> picture [260 x 158] intentionally omitted <==**

Single-channel emergency-stop circuit. This circuit has no redundancy in the emergency-stop control circuit. 

## **Please note "Unit programming" !** 

Switches in pos.: S1 no cross fault detection S2 manual start 

**==> picture [260 x 158] intentionally omitted <==**

Two-channel emergency-stop circuit without cross fault detection. **Please note "Unit programming" !** Switches in pos.: S1 no cross fault detection S2 manual start 

**==> picture [260 x 158] intentionally omitted <==**

Contact reinforcement with external contactors, controlled with one contact path. 

**Please note "Unit programming" !** Switches in pos.: S1 no cross fault detection S2 manual start 

**==> picture [135 x 95] intentionally omitted <==**

3 

**Application examples** 

## **Application example** 

Contact reinforcement by external contators, controlled with 2 contact paths. With switching current > 10 A, the output contacts can be reinforced by external contactors with positively-driven contacts. The function of the external contactors is monitored by looping the NC contacts into the making circuit (terminals S33-S34). 

## **Please note "Unit programming" !** 

Switches in pos.: S1 no cross fault detection S2 manual start 

Two-channel monitoring of a safety gate. The switch of S12 must close simultaneously with S22 or later. **Please note "Unit programming" !** Switches in pos.: S1 no cross fault detection S2 manual start 

**==> picture [260 x 157] intentionally omitted <==**

## Two-channel emergency-stop circuit with cross fault detection. **Please note "Unit programming" !** 

Switches in pos.: S1 cross fault detection S2 manual start 

**==> picture [260 x 156] intentionally omitted <==**

Two-pole emergency-stop with emergency-stop control device in the supply circuit. 

Application for long emergency-stop loops in which the control voltage dropped below the minimum voltage of 21 V. **Important:** 

Single faults (line shorts over the emergency-stop control device) are not identified with this external circuit. 

## **Please note "Unit programming" !** 

Switches in pos.: S1 no cross fault detection S2 manual start 

**E. DOLD & SÖHNE KG • D-78114 Furtwangen** 

���������������������������������������������������������������� 

e-mail dold-relays@dold.com • internet http://www.dold.com 

4