95001PA001.

The CAL 9500P Programmable Temperature / Proces: CAL innovators in control Tne CAL 9500P programmable process Established. .in 1963, CAL .is a dynamic. and The CAL 9500P is a versatile programmable controller —__ strong company leading the industry in for temperature and process control applications. It is single-loop controllers. CAL’s pioneering designed to offer the highest functionality in a 48mm spirit established many of today’s world x 48mm (1/16™ DIN) package. standards for controllers such as the first The 9500P can be factory configured in a range of 48mm x 48mm (1/16™DIN) analogue controller, Process control or temperature control options followed by the first digital controller of the aking the controller dedicated to the application, same size and then the first 24mm x 48mm ideal for both OEM and manufacturing process (1/32"°DIN) controller. applications. — CAL’s range of easy-to-use controllers are This combination of programmable ramp/soak profiles, complemented” bya suite. of software process control inputs and 3 outputs, together with products for communications,oo. data-logging. RS232. or RS485 comms makes the CAL 9500P a and supervisory. control. unique and affordable package. CAL has developed a reputation based on Controllerller unctionalityfuncti } product . . d ivel ® Full P.1.D. operation _ styled support, innovation and attractively¢ Autotune at 75% of set-point or at set-point €. 3 controllers that enhance our @ Heat-cool operation coal customers’ equipment, panels and machines. _—_@ RS232 or RS485 communications options @ CE, UL & CSA compliant 

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Note: —, or een vem<br>Standard colour is Jade ri L , ] ') ]<br>Green, other colours (4 ot ®<br>are subject to minimum ey opments<br>order quantities. tm 'e, a - C US<br>* v A Inputs<br>_<br>t Fa ; L ®@ Thermocouples Analogue — 0-20mA, & RTD 4-20mA, (PT100, 0-50mv, 2 or 3 wire) 0-5, 0-10V<br>~ yap Easy to scale input signals<br>ie Oe ee| CAL has made the task of scaling scaling inputs very simple: very simple: simple:<br>example: 4-20mA = 60-260 units, where 4mA =<br>note: 4-20mA corresponds to an input range of 4-20mA corresponds to an input range of corresponds to an input range of to an input range of an input range of input range of range of of 10-50mV<br>Step 1, enter scale max’ = 260,<br>a a ~ Step 2, enter scale min’ = 60,<br>af Ls Step 3, enter input max’ = 50 (i.e. 50mV = = 20mA)<br>or Step 4, enter input min’ = 10 (i.e. 10mV = 4mA).<br>i<br>rie Outputs (total of three outputs)<br>. ; DP Le7a 4 @@ AnalogueSolid state—relay4-20mA,drive0-5V,(SSD)0-10Vand Relays (2 amp)<br>4 ‘<br>. TARRANTY |<br>_ hoe 3-YEAR WARRAN<br>retook a .<br>-_ (th<br>Pepe<br>(oe the<br>[ vw v A "|<br>= Visit our website website for - pdf technical manuals,<br>**----- End of picture text -----**<br>


CAL has made the task of scaling scaling inputs very simple: very simple: simple: example: 4-20mA = 60-260 units, where 4mA = 60 units “. note: 4-20mA corresponds to an input range of 4-20mA corresponds to an input range of corresponds to an input range of to an input range of an input range of input range of range of of 10-50mV € £ Step 1, enter scale max’ = 260, Step 2, enter scale min’ = 60, Step 3, enter input max’ = 50 (i.e. 50mV = = 20mA) Step 4, enter input min’ = 10 (i.e. 10mV = 4mA). 

Visit our website website for - pdf technical manuals, applicatio 

## www.Ccal-controls.com 

# Controller witho Communications4 4 & Software Support 

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Programmer functionality Memory Allocation Tadle<br>@ Up to 31 programs (profiles)<br>Cc.... @ Up@ Unlimited to 126 segmentsuse of event outputs via the 2nd and 3rd aFunction Memory Usage<br>outputs _RampBytes<br>@ Copy/Paste/Edit/Delete functions to simplify program Ramp with Holdback 5 Bytes<br>®@ Callbuildinganother program as a sub-program segment FSFSoak 2 Bytes<br>@ Up to 999 program loop cycles, or continuous loop Step 3 Bytes<br>®@ cyclingHold back function, to ensure the next segment is not enrolLoops (1-3) 1 Byte .<br>started until the last segment reaches the set-point Loop (4+) 2 Bytes<br>®@ 3 power fail recovery options, (Hold, Continue or Call 1 Byte<br>Reset) ee<br>® Front panel interrogation of the program position _ Event Output tte<br>® Memory usage indication during programming. Program Header 1 Byte<br>(note: program capacity is a memory function and<br>different types of segment use more/less memory). Examples:<br>Profile ofa single program Maximum capacity; 351 Bytes, 126 segments per<br>program, 31 programs<br>Set-point<br>Example 1 (349 Bytes) cere<br>semen ! Segment | Segment 4 Segment | Segmen : One program of 116 segments = mu<br>} (58 ramps, 58 soaks) wo<br>. | ane Example 2 (340 Bytes) Se<br>; edie. 4 programs of 28 segments<br>segment 3! 4 (14 ramps, 14 soaks)<br>i STEP i Example 3 (341 Bytes) rr=  ci Li-<br>Time 31 programs of (ramp-soak-ramp) =| H<br>Subset of the functions list: ~ oe<br>@hold Suspends program until run ae ee<br>@on Run program The above ramps are without hold-back option<br>@ Edit Insert, delete or copy programs 1 I ot Set-point<br>Power failure modes toy .<br>@rSEt Reset to program start Seg. 1 Seg. 2 Seg.3 : Seg.5 Seg. 7 Seg.8 : Seg. 10 :<br>"<br>@Cont Continue from interruption ee eee ee CONT<br>@ hold Hold at interruption | VOUS ;<br>Segment types ; ; |<br>@SPr Ramp to next set-point : :<br>@ SoAK Hold set-point for set time . i *<br>@StEP Step to new set-point ~ 4<br>@LooP Repeat the program ys “4 { Time X<br>@ CALL Call up another program pov ni poem ny prot<br>@E.oP Generate an event output at end of segment i programLooP  : | ~—ProgramCALl,  } E.PEventOutput |<br>@ Edit Delete or insert a segment eo 7e etes ie callanosner program | ©: Tager alarm on sre<br>Hold back function bveessstnstnseesseneseesense EeceseeEMGM SO LOT Faaseeseeneencetneeneed<br>@hb.u Hold back, this function ‘holds back’ the<br>ramping set-point until the measured value The CAL 9500P is potentially the most versatile and<br>catches up with the ramping set-point. This flexible controller in its size and price range. The<br>Cy. functiondoes notensures reduce the nextthat the  segment.time taken to ramp aboveuniqueprogramcontroller.shows what is possible from this<br>**----- End of picture text -----**<br>


## notes, CALCOMMS demo program and much, much more 

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Software and Connectivity Using CAL controllers there’s a wide range of software support products designed to suit different applications. 

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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|Product|CALCOMMS|CALopc|CALpoll|
|Description|Easy to|use|and|install|Software|driver for OPC|Example demo program|plus|
|software|application|client/server|applications|source|code|to|help you|
|requiring|no|design|work.|such|as|SCADA.|build|a|custom|application.|
|Ideal|for:|Chart-recorders,|Large|SCADA applications|Custom|software|
|Data-logger,|requiring|many|inputs|other|applications|dedicated|to|
|Alarms|than|CAL|one|application.|
|For|use|by:|Plant/Process|engineers,|Process|engineers,|Software|engineers with|
|Supervisors,|Quality|control,|Plant|managers,|Visual|C|experience|
|System/Machine|designers|SCADA|system|builders.|
|Typical|applications|Quality|control,|Process|Process|control,|OEM|machines,|
|optimisation,|Lab|equipment|Manufacturing|development|projects|
|License cost|$|$$$|Gratis/web|€|
|Development|cost|$|$$$|$$$$$$|
|Flexibility/versatility|VVWV|VAAN|YY|
|Only|connect|to|CAL|Connect|to|other|h/w|As|flexible|as the|s/w|
|Other comments|Designed|for|simplicity|with|||User|must|also|purchase|the|For|use|with|Visual|C|++|
|many features|SCADA|software|Compiler|
|Terminology:|
|SCADA|Supervisory|Control|And|Data|Acquisition|
|OPC|Object|Linking|and|Embedding|for|Process|Control|
|OEM|Original|Equipment|Manufacturer|
|CALopc|—|OPC|server|CALpoll|-|tools|for|custom|software|
|The CALopc server|is|a MODBUS RTU software|product|engineers|€|
|designed|for|integration|into OPC|client/server|CALpoll|is|a|free|of charge|software|product|
|applications such as SCADA.|ne from www.cal-controls.com|It includes an|
|CALopc includes|pre-configured|templates for all CAL|examp Seca|| and source code|in Visual C++.|
|controllers,|together with|controller|bitmaps and the|It|is|ideal|for use by software engineers who wish|to|
|7-segment|LED true|type|font.|create custom applications|that need|to|
|Using|this OPC|server allows|‘tags’ to be|added|to|all|communicate with CAL controllers via the MODBUS|
|controller functions and|built into the SCADA|i Protocol.|;|;|
|application|enabling the|display and|changing|of any|the source|code|includes|routines for|
|parameters|in a custom|configured|application|for|communicating|Via MODBUS|saving the software|
|complete process|monitoring and|control.|engineer significant development|time.|The|example|
|program|also|doubles|as|an|ideal|diagnostic|tool|for|
|O06a|~~|™|proving|that the|communications|hardware|is|set|up|
|3304 2 _|‘|.|correctly.|
|>4|
|OLE|for|Process|Control|For further|details|please|contact|CAL.|f|

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Visit our website for - pdf technical manuals, applicati www.cal-controls.com | 

CALCOMMS© Chart-recorder, Data-logging & Configuration software for Windows CALCOMMS™ charting and logging software is incredibly easy to use. It is designed to connect up to 128 controllers ) by RS485 into a standard or industrial PC. This allows the user to program all functions of the controller and to data-log the recorded process signals. 

## Functions 

- @ Data-logger for archiving process data 

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@ Chart-recorder for on-screen viewing of trends _<br>® Virtual instrument display<br>®@® On-screen alarm displays FREE dem<br> Configuration/programming tool for controllers » CD demo O-disk<br>@ ‘Cloning’ of instrument settings Chart; of CALCOMMse<br>@ Saving of applications of multiple controller set-ups rting & logging<br>® Remote set-point adjustment SOftware<br>Example of networked - gE earenrnanenaaee<br>, controller configurationi fea eg e aooe miceSoom Det deme Weten<br>4 ee me oaA ee<br>COM. ; eg ff ssoc ma Brees i Se EC— ,<br>; ES = pdnsoces! 4<br>vo eee RS 485 ~ MODBUS RTU<br>WORASA Wg th Sheer" ~ up to 128 controllers<br>SEES tie ES ee SLC ee<br>RS 485 multidrop {| 7 <a = <= a _— = E —_—— =<br>connection from PC oe |. Peart Lt Be myc vt ut eee Pear! H it BE: ce {<br>to controllers ul : aad r a i aad ri ae - at ri = at Ie! Ie<br>| - Cs Sees See ae CE<br>ae - a Bes . ry “a . ry be, ’ .<br>a*<br>e<br>$.Sq°Rhe Repel Sp SeyR 0. Fey,R ay<br>se 2n,, $7520 9 ay Printing * oY Fo) oy‘Y<br>Flow Control Level Control Temperature Control Pressure Control<br>**----- End of picture text -----**<br>


## | 

## Ideal for: 

Recording process data for manufacturing reporting, quality control, health & safety purposes, or OEM system development. 

## Applications: 

Food industry, Dairy industry, Rubber & Plastics manufacturing, Ovens, Furnaces, Kilns, Plastics machines, Laboratory and Scientific equipment, Bottling and beverage production and many other process industries. 

## 1otes, CALCOMMS demo program and much, much more 

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## CAL 9500P Specifications 

Thermocouple 9 types: B, E, J, K, L, N, R, S, T Standards: IEC 584~-1-1 : EN60584—1 CJC rejection: 20:1 (0.05°/°C) typical External resistance: 1002 maximum Resistance thermometer RTD/Pt100 2 or 3 wire Standards: IEC751: EN60751 (100Q 0°C/138.52 100°C Pt) Bulo current: 0.2mA maximum Analogue process inputs 0 to 50mV, +/- 0.1%. O-20mA, 4-20mA, +/- 0.1%. O-5V, +/- 0.1%. 0-10V, +/- 0.1% Applicable to all Thermocouple and RTD inputs (SM =sensor maximum) Calibration accuracy: +/- 0.25%SM +/- 1°C Sampling frequency: input 10Hz, CJC 2 sec. Common mode rejection: Negligible effect up to 140dB, Q40V, 50-60Hz Series mode rejection: 60dB, 50-60Hz Temperature coefficient: 50ppm/°C SM typical Reference conditions: 99°C +/- 2°C, rated voltage after 15 minutes settling time. Output devices (check configuration) SSd1 and SSd2: Solid state relay driver: To switch a remote SSR 6Vdc (nominal) 20mA non-isolated Relay 1,2,3 Miniature power relay: Form A/SPST contacts (AgCdO): 2A/250Vac resistive load Analogue output: 4-20mA 500Q max +/- 0.1% full scale typical 0-5Vdc 10mA (500Q min) +/- 0.1% full scale typical 0-10Vdc 10mA (1KQ min) +/- 0.1% full scale typical General Displays: Upper, 4 Digits, high brightness green LED. 10mm (0.4”) high. Lower, 4 Digits, high brightness orange LED 9mm (0.35”) high. Digital range -199 to 9999. Hi-res mode -199.9 to 999.9. LED output indicators - SP1 square, green; SP2/SP3 round, red Keypad: 3 elastomeric buttons Programmer functions: Segments: Maximum of 126 segments Programs: Maximum of 31 programs Program memory: 351 Bytes (see memory allocation table) Environmental Humidity:Altitude: Maxup to 95% 2000Mnon-condensing Installation: Categories II and Ill Pollution: Degree Il Protection: NEMA 4X, IP66 (Front panel only) EMC emission: EN50081-1 FCC Rules 15 subpart[J][Class] A EMC immunity: EN50082-2 Ambient: 0-50°C (32-130°F) Mouldings: flame retardant polycarbonate Weight: 180g (6.4 oz) Safety: EN61010-/CSA22.2 No 1010.1 92 (see users manual) Dimensions Front facia: 51.0 x 51.0mm (2.0” x 2.0”) (includes gasket) Sleeve length: 106.7mm (4.2”) (with gasket fitted) Instrument body: 44,8 x 44.8mm (1.76” x 1.76") Overall length: 116.2mm (4.57”) Supply Voltage: 100-240Vac, 50-60Hz +/- 10% maximum permitted fluctuation Power Requirements: 6.0VA (nominal) 

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## Technical Specifications 

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In this example the load temperature is monitored by a temperature transducer/transmitter which provides a 4-20mA input signal to the controller. The 4-20mA output has been allocated to SP1 to drive an SCR power controller providing a phase angle controlled output to the heater. 

- F1 Fuse: 1A time lag type to IEC127. CSA/UL rating 250Vac 

- FO Fuse: High! Ruptureupture CapacityCapacl (HRC) Suitableultadle ffor maximum rated load current 

- S1 Switch: IEC/CSA/UL Approved disconnecting device. 

eater] User configurable controller alarms Jo [17 18] 19 20] 21 22 |93 94 | 4-20mA Model 95B11PB._~ INPUT oi” _ [11s2 33 4)Ea 778 | ema Mains Ne—. $1 |[Fe] 

Model 9500P 

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(48x48mm) 1/16 DIN 44.8<br>ws<br>_—_— —s T=SSS- —<=— =<br>i—_ =)—<—S- —<br>ay ——= | | 44.8<br>SS== _ (1.76)<br>51.0 y A ( p<br>includes(2.0) | || se A { _)<br>Ty gasket VW | A A “<br>o XQ || Taa 106.7 (4.2) | : -<br>ro) _ with gasket fitted | -<br>@ |<br>51.0 (2.0) _ AN SS . ><br>includes gasket ~) . . e . . SS_~<br>Dimensions in mm (inches) — eon .<br>a<br>= > 9500P with COMMS board fitted<br>x.<br>**----- End of picture text -----**<br>


notes, CALCOMMS demo program and much, much more 

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Ordering4 4information4 codes<br>Code o~<br>Model .48 x7 48 mm sees.Te BRR Ordering example 1 Ordering example 2 .<br>Outputs ——— _ -=~ _ — Model 9500P ssd/relay/relay outputs Model 9500 with 4-20mA/ssd/relay<br>Ssd. ela \ eee 00 4-20mA input, RS485 fitted outputs, sensor input, no comms<br>atetperee: signer a ag 95 00 1 P B 4 00 95 B2 1 P A O 00<br>A-20mA Trelay eefot: MCD<br>Bu420mA0-5Vnh /relayRietiaie in4sscterecee eeea as, ned RDB2<br>0-10V/ssd feet oe By gs<br>———— —————————— Codes for additional software and hardware<br>Programmer Py =, [CALCOMMS][charting] [&][logging][software] [seca] pens<br>Inputs 4-20mASensor. “E3807one eee 078°MMAME _CALCOMMSCommunicationsCD Romboard Gemo-cisk RS932. 022,eS DE[naan<br>Communications None‘RS039 f itteded esaaa a: i RS232to RS485 Converter am [cr<br>‘RS485 ee a<br>Unused fitted eee eee MM | CLO OF SONG ee<br>caeeee 00 *CAlpoll oe | Available on the web<br>Ask for these brochures for our other product ranges<br>The CAL The CAL The CAL<br>Temperaturerange of Temperaturerange of Sobdrange Stateof<br>»+ ¢ Sensors Relays<br>a J<br>2,y o js"| =SSS EE<br>y Lf<br>“wt‘sg [A] Ds<br>ae e604 RAS Ss CA<br>r CAs Conan “y CAL Connors ~ CAL Conmrete, —<br>Temperature Controllers Temperature Sensors Solid State Relays ‘=<br>This low-cost range is dedicated for This comprehensive catalogue is full of This range of solid-state relays completes<br>temperature control and also has the useful information as well as a wide range the solution from sensors to control<br>added options for RS232 & RS485 of thermocouples and RTDs for all output. This catalogue shows a range of<br>communications boards. All controllers applications. Also included is a range of hockey-puck style SSRs and the Solitron<br>have P.I.D. control, autotune, heat-cool accessories from cables, connectors, glands range with built-in heat sinks that are easy<br>strategy and a single ramp-soak profile. to thermowells. to specify and install.<br>**----- End of picture text -----**<br>


Your nearest CAL contact; BN cs CAL Controls Ltd (Headquarters) 2 Bury Mead Road, Hitchin, Herts, SG5 1RT. UK o Tel: + 44 (0)1462-436161 Fax: + 44 (0)1462-451801 g email: sales@cal-controls.co.uk g http://www.cal-controls.com Se]2 : 9 a 1117 S. MilwaukeeCALAvenue, ControlsLibertyville, Inc IL 60048. USA KY y- g Tel: (847) 680-7080 Fax: (847) 816-6852 8 email: sales@cal-controls.com n http://www.cal-controls.com 

a VIDA GROUP company