63465-1

TERMINALS MAG-MATE 250 F TAB

⚠️ Reference pricing provided. In case of supply shortages, we will connect you with our trusted procurement partners to ensure your project's continuity.
Manufacturer: TE CONNECTIVITY / PARTNER STOCK
Product type: Terminal Block Accessories
SVHC: To Be Advised
Delivery and price
Units per pack	12000
Price	0.187 €
Current stock	1000+
Lead time	30 days
Datasheet
**MAGNET WIRE TERMINALS AND TERMINATION SYSTEMS** MAG-MATE terminals, SIAMEZE terminals, AMPLIVAR terminals and splices, and cluster blocks 

APPLIANCES /// MAGNET WIRE TERMINATION 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**Table of Contents Standard MAG-MATE Terminals** Introduction..................................................................................................................................... 1 Interconnection System.................................................................................................................. 2 Termination Sequence  ................................................................................................................... 2 Test Results ....................................................................................................................................3 300 Box Poke-In Terminals  ............................................................................................................ 4 500 Box Poke-In Terminals  ............................................................................................................ 6 Poke-In Tab Terminals  ................................................................................................................... 7 MAG-MATE Terminals with extended leaf-spring  .......................................................................... 8 300 Box Poke-In Terminals  ............................................................................................................ 9 Tab Receptacle Terminals ..............................................................................................................9 187 Box F-Crimp Terminals ..........................................................................................................10 300 Box F-Crimp Terminals ..........................................................................................................10 Posted PCB Terminals  ................................................................................................................. 11 300 Box Posted PCB Terminals ................................................................................................... 11 MAG-MATE Edge Leaf Terminals ................................................................................................ 12 187 Box Posted PCB Terminals ................................................................................................... 13 187 Box Tab Terminals  ................................................................................................................ 13 300 Box Tab Terminals  ................................................................................................................ 14 Pin Receptacle Terminals .............................................................................................................15 Pin I/O Terminals ..........................................................................................................................16 110 Series FASTON Tab Terminals .............................................................................................. 17 187 Series FASTON Tab Terminals .............................................................................................. 18 187 Series Combination Poke-In FASTON Terminals  ................................................................. 18 250 Series FASTON Tab Terminals .............................................................................................. 21 Typical Plastic Cavity ....................................................................................................................23 **Slim Line MAG-MATE Terminals** Introduction................................................................................................................................... 25 187 Series FASTON Tab Terminals .............................................................................................. 26 250 Series FASTON Tab Terminals .............................................................................................. 26 Posted PCB SOLDER Terminal  ................................................................................................... 26 Offset Tab Terminals..................................................................................................................... 27 **Mini MAG-MATE Terminals** Introduction................................................................................................................................... 29 Poke-In Terminal  .......................................................................................................................... 30 Posted Terminal  ........................................................................................................................... 31 FASTON Tab Terminals ................................................................................................................ 31 Crimp Wire Barrel Terminal ..........................................................................................................31 **SIAMEZE Terminals** Introduction................................................................................................................................... 32 Lead Lok Terminals Introduction  .................................................................................................. 33 SIAMEZE Interconnection System ............................................................................................... 34 Lead Lok Interconnection System ................................................................................................ 35 Wire-to-Wire Terminals .................................................................................................................36 Receptacle Terminals (Wire to Blade)  ......................................................................................... 37 Pin Terminals ................................................................................................................................37 Post Terminals ..............................................................................................................................38 110 Series (2.8 mm wide) FASTON Tab Terminals ...................................................................... 39 187 Series (4.75 mm wide) FASTON Tab Terminals .................................................................... 40 250 Series (6.3 mm wide) FASTON Tab Terminals ...................................................................... 41 Typical Plastic Cavity Pockets ...................................................................................................... 42 

Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**Table of Contents AMPLIVAR Splices** Introduction................................................................................................................................... 44 General Application Guidelines  .................................................................................................... 46 Suggested Splice Selection Procedure  ....................................................................................... 46 Technical Documents ................................................................................................................... 46 9 Serrations —Pigtail Type ...........................................................................................................47 7 Serrations —Pigtail Type ...........................................................................................................47 5 Serrations —Thru Type  ............................................................................................................. 48 5 Serrations —Pigtail Type ...........................................................................................................49 Miniature Splice —Pigtail Type  .................................................................................................... 49 **AMPLIVAR Terminals** Introduction................................................................................................................................... 50 Ring Tongue Terminals  ................................................................................................................ 51 Stud Retaining Terminals  ............................................................................................................. 52 Alternator Eyelet Terminal ............................................................................................................ 52 125 Series Blade .......................................................................................................................... 53 187 Series FASTON Tabs  ..........................................................................................................53 250 Series FASTON Tabs  ..........................................................................................................53 250 Series FASTON Receptacles  .............................................................................................. 64 187 Series FASTON Flag Receptacles  ....................................................................................... 55 250 Series FASTON Flag Receptacles ........................................................................................ 55 Pin Receptacles............................................................................................................................55 250 Series Stator Receptacles —7 Serrations ............................................................................ 56 Stator Terminal —Receptacle .250 x .032 [6.35 x 0.81]  .............................................................. 56 **Cluster Blocks** Introduction................................................................................................................................... 57 Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)........................................... 58 Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)........................................... 60 **MTM Crimpband Splices - NOT RECOMMENDED FOR NEW DESIGNS** Introduction................................................................................................................................... 62 MTM Crimpband Interconnection System .................................................................................... 63 11 Serrations  ................................................................................................................................ 64 9 Serrations .................................................................................................................................. 64 7 Serrations .................................................................................................................................. 65 **RTM Crimpband Splices - NOT RECOMMENDED FOR NEW DESIGNS** Introduction................................................................................................................................... 66 RTM Crimpband Interconnection System ..................................................................................... 67 20 Ridges ..................................................................................................................................... 68 14 Ridges ..................................................................................................................................... 68 10 Ridges ..................................................................................................................................... 68 9 Ridges ....................................................................................................................................... 69 8 Ridges ....................................................................................................................................... 69 7 Ridges ....................................................................................................................................... 69 6 Ridges ....................................................................................................................................... 72 3 Ridges ....................................................................................................................................... 73 **Power Splice** Introduction................................................................................................................................... 74 

Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**Table of Contents Application Tooling** Introduction...................................................................................................................................76 AMPLIVAR Product Terminator (APT) Machine ............................................................................ 77 Power Splice Machine ..................................................................................................................77 AMPLIVAR Terminator for Parallel and End Connections ............................................................ 78 AMP-O-LECTRIC Model G Terminator with Thru-Splice Applicator ............................................. 78 Crimpband Application Tooling - NO LONGER AVAILABLE.......................................................... 79 MPT-5 MAG-MATE Product Terminator ....................................................................................... 80 MAG-MATE Terminal Cavity and Fixture Design .......................................................................... 80 MPT-5 S/L Machine for SIAMEZE and Lead Lok Terminals ......................................................... 81 EMT -- Entry Level Magnet Wire Terminator ................................................................................ 81 Manual Hand Tool .........................................................................................................................82 Manual Arbor Press ......................................................................................................................82 Hand Insertion Tools .....................................................................................................................82 Full Line of Crimp Tooling .............................................................................................................82 MAG-MATE Inserter MK I with Pneumatic Control ....................................................................... 83 MAG-MATE Inserter MK I with Electro Pneumatic Control ........................................................... 83 MAG-MATE and SIAMEZE Inserter MARK II with PLC ................................................................ 83 MAG-MATE and SIAMEZE Inserter MARK II with PLC and Insertion Force Control ................... 84 Pneumatic  Insertion Tool for MAG-MATE Terminals.................................................................... 84 Customer Specific Machines ........................................................................................................85 Custom Built IDC Terminal Insertion Head ................................................................................... 85 **Additional Data** Technical Information  ................................................................................................................... 86 Terminal Stud Hole Size ...............................................................................................................90 Part Number Index .......................................................................................................................91 

Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals** 

## **Product Facts** 

- ~~|~~ **Terminates film-insulated copper and aluminum magnet wire** 

- **E liminates need for pre-stripping conductors E liminates need to post insulate termination** 

- **E xcess magnet wire is automatically trimmed during the termination process Simultaneously terminates two magnet wires of the same size in one terminal (for splicing or bi-filing)** 

- **Various lead wire attachment options available Available in strip form for semi-automatic or fully automatic insertions** 

- **Available in loose piece form for hand tool insertions Varnish resist tab terminals are available for special applications** 

TE offers a full selection of Two magnet wires with the Standard MAG-MATE same diameter can be Insulation Displacement terminated in one terminal Crimp (IDC) terminals for except as noted. magnet wire terminations. 

Wiping action between the wire and terminal removes oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. 

- **High speed, fully automated integrated systems provide uniform terminations reliably at the lowest possible applied cost** 

According to TE specifications MAG-MATE cavities are either integrated into coil bodies or specially designed cavity housings. The magnet wires are precisely positioned in the plastic cavity slots. 

MAG-MATE terminals are available in poke-in, poke-in tab, splice, crimp wire barrel, solder post, quick connect tab, pin and receptacle styles. 

- **C lean metal-to-metal interface produces stable, gas-tight electrical terminations free of oxides and other contaminants** 

Residual spring energy in the terminal causes the side walls of each IDC slot to function as opposing cantilever beams. 

- **Recognized under the C omponent Recognition Program of U nderwriters Laboratories Inc., File No. E 13288,Vol. 1, Sec 29** 

Standard MAG-MATE terminates magnet wire ranging from 34-12 AWG [0.16 -2.05 mm]. 

The MAG-MATE Inserter cuts the terminals from the This constant pressure strip and places the results in an intimate terminals over the magnet metal-to-metal interface, wire into the plastic providing a reliable, cavities. long-term connection. 

Each IDC slot size terminates a range of up to four consecutive magnet wire sizes. 

A **R** terminates a range of up to terminals over the magnet metal-to-metal interface, four consecutive magnet wire into the plastic providing a reliable, cavities. long-term connection. **Applications** wire sizes. | During this operation, small The MAG-MATE 

**Applications Motor windings and connections Coil connections** 

During this operation, small The MAG-MATE stripping shoulders in the Inserter may be used as a IDC slot remove the film semi-automatic bench insulation from the magnet machine or integrated into wire. production lines for fully-automatic applications. 

**Transformer windings and connections Bobbin connections Lighting ballasts Power supplies** 

*Contact TE Engineering for guidance regarding aluminum 

1 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**Standard MAG-MATE Terminals (Continued)** 

## **Standard MAG-MATE Interconnection System** 

> **How the System Operates** ® **Trim Blade Locking Barbs** This part cuts off the excess Terminal retention is secured magnet wire and the wire in the cavity by four locking support at the front of the barbs. cavity. **Plastic Cavity** @ **Insertion Finger** Integration of plastic cavities into final unit must be in The insertion finger is part of accordance with TE the MAG-MATE Inserter. It Application Specifications. pushes the terminal that was sheared from the carrier **Consulting TE is required for design in.** 

The insertion finger is part of the MAG-MATE Inserter. It pushes the terminal that was sheared from the carrier strip through the inserter “tube” into the positioned cavity. 

## **Cavity Slot for Wire** 

The width has to be in accordance with the wire size (see Application Specification). 

## **Contact** 

Various wire attachments in three different sizes,.187, .300,.500 cavity height (see tables). 

## **Magnet Wire** 

The magnet wire is positioned down into the plastic cavity slots. 

## **IDC Slot** 

In different sizes for magnet wire diameters from 34-12 AWG [0.16-2.05 mm]. Strain relief slots available for high vibration applications. 

## **Wire Support Block** 

The block supports the magnet wire during the cutting process. The magnet wire is cut flush to the cavity front side. 

## **Stripping Shoulders** 

During the insertion process, these shoulders strip the film **11 Support Anvil** insulation from the magnet wire in four areas. 

The anvil supports the wire during the insertion process. 

## **Termination Sequence** 

**==> picture [8 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
11<br>**----- End of picture text -----**<br>


**A** =  Prepare 

**B** =  Insert 

- **C** =  Finish 

## Trim Blade 

**==> picture [198 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
A B C<br>**----- End of picture text -----**<br>


Insertion Finger Poke-In Contact Plastic Cavity Magnet Wire 

Support Anvil 

2 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **Current Cycling—** 

## **Mini MAG-MATE** 

## **Humidity—** 

## **Test Results** 

480 cycles with each cycle consisting of 15 minutes “ON” followed by 15 minutes “OFF” 

products have been submitted to the following tests in addition to those listed without significant millivolt increase: 

**Temperature Cycling** 10 cycles between 25°C and 65°C at 95% RH 

**Standard and Slim Line** 

**MAG-MATE** products have been submitted to the following tests without significant millivolt increase: 

**Thermal Shock—** 

**Heat Age—** 33 days at 118°C 

## **Vibration—** 

25 cycles with each cycle consisting of 30 minutes at 125°C followed by 30 minutes at -65°C 

10-55-01- Hz traversed in 1 minute at .06 inches total excursion; 2 hours in each of 3 mutually perpendicular directions. 

**Industrial Gas with Chlorine—** 

**==> picture [455 x 277] intentionally omitted <==**

**----- Start of picture text -----**<br>
3”<br>I1 [ 7.62 mm ] I2 Current Leads<br>of sulphur dioxide, nitrogen<br>E1 ;| — = E2 Voltage 50 ppb chlorine.<br>4 i ae<br>WAL NINA<br>wy AD NHN<br>Resistance vs Therma lShock( Coppe rWrie) Resistance vs Curren tCycles( Coppe rWrie)<br>3530 a «el a[| 30 AWG 2024<br>25 ee ee “TT16 tttt<br>20 |}es ee ee J 29 AWG aSER> —-<br>Pt 28 AW 2 =<br>15 a ee aee eee ee 27 AWG 10 et | | yet<br>26 AWG 6<br>10 En oa AWG 4<br>aDS 2<br>5 eT 22 AWG 0<br>| 21 AWG<br>1-Yr.<br>0<br>0 5 10 15 20 25 Current Cycles x 1000<br>Milliohms<br>Milliohms<br>**----- End of picture text -----**<br>


1000 exposure to 200 ppb each of sulphur dioxide, nitrogen dioxide, hydrogen sulphide and 50 ppb chlorine. 

**Test Current produces 100°C Magnet Wire Operating Temperature** 

**==> picture [236 x 63] intentionally omitted <==**

**----- Start of picture text -----**<br>
D T(C)<br>U 60 IIET ZZ<br>nimneweaae<br>33 AWG 30 AWG 27 AWG 26 AWG 24 AWG 22 AWG 19 AWG 16 AWG 15 AWG<br>**----- End of picture text -----**<br>


**==> picture [12 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
I (A)<br>**----- End of picture text -----**<br>


**Current Rating Curves** The diagram shows the temperature rise of the contact, depending on the magnet wire size being applied. 

## **Product Specifications** 

describe technical performance characteristics and verification tests. They are intended for the Design, Test and Quality Engineer. 

108-2012 Standard .187 and .300 MAG-MATE Terminals 108-2053 Standard .500 Box MAG-MATE Terminals 

108-1484 Slim Line MAG-MATE Terminals 108-2016 Mini MAG-MATE Terminals 

**Note:** For all applications, TE recommends that samples of the magnet wire to be used be submitted for engineering evaluation. 

3 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **300 Box Poke-In Terminals** 

## **Material** Tin plated brass 

|**rial l**<br>**al**<br>**ial**<br>**erial**<br>**terial**<br>**aterial**<br>**Material**|||||||
|---|---|---|---|---|---|---|
|Tin plated brass|**Type**|**Copper Magnet Wire Ran**<br>**AWG**|**net Wire Range**<br>**mm**<br>**1**<br>**Lead Wire Range3**<br>**AWG                   mm2**|**5**<br>**Mating**<br>**Tab**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number***|
|**Typical Cavity Size 2**<br>(See page 23)||34-33<br>33-31|0.16-0.18<br>20-18<br>0.5-0.9<br>0.18-0.23<br>20-18<br>0.5-0.9|.135 x .020<br>3.40 x 0.50<br>.135 x .020<br>3.40 x 0.50|.010<br>0.25<br>.010<br>0.25|63662-1<br>62431-1|
|||31-28|0.23-0.32<br>20-18<br>0.5-0.9|.135 x .020<br>3.40 x 0.50|.012<br>0.30|1217234-1|
|**.300**<br>[ 7.62 ]<br>**.118**<br>[ 3.00 ]<br>**.135**<br>[ 3.43 ]<br>aie|A<br>300 Box<br>Standard IDC<br>Locking<br>Poke-in<br>|.135 x .020<br>3.40 x 0.50<br>30-27<br>0.25-0.36<br>20-18<br>0.5-0.9<br>.012<br>0.30<br>62429-1<br>.135 x .020<br>3.40 x 0.50<br>27-23<br>0.36-0.57<br>20-18<br>0.5-0.9<br>.016<br>0.41<br>62935-1<br>.135 x .020<br>3.40 x 0.50<br>2<br>25-22<br>0.45-0.64<br>20-18<br>0.5-0.9<br>.016<br>0.41<br>63658-1<br>.135 x .020<br>3.40 x 0.50<br>2<br>22-20<br>0.64-0.81<br>20-18<br>0.5-0.9<br>.016<br>0.41<br>62420-1<br> ~~ee~~|||||
|**A**||202|0.81<br>20-18<br>0.5-0.9|.135 x .020<br>3.40 x 0.50|.016<br>0.41|63591-1|
|||19-172|0.91-1.15<br>20-18<br>0.5-0.9|.135 x .020<br>3.40 x 0.50|.016<br>0.41|62833-1|
|**.300**<br>[ 7.62 ]<br>**.118**<br>[ 3.00 ]<br>**.135**<br>[ 3.43 ]<br>|hi<br>NSS|.135 x .020<br>3.40 x 0.50<br>30<br>0.25<br>20-18<br>0.5-0.9<br>.012<br>0.30<br>63786-1<br>.135 x .020<br>3.40 x 0.50<br>29-28<br>0.29-0.32<br>20-18<br>0.5-0.9<br>.012<br>0.30<br>1217011-1<br>.135 x .020<br>3.40 x 0.50<br>28-26<br>0.32-0.40<br>20-18<br>0.5-0.9<br>.012<br>0.30<br>1217368-1<br>.135 x .020<br>3.40 x 0.50<br>27-23<br>0.36-0.57<br>20-18<br>0.5-0.9<br>.016<br>0.41<br>63789-1<br>B<br>300 Box<br>Standard IDC w/<br>Strain Relief Slot<br>Locking<br>Poke-In<br>4<br> ~~a~~||||||
||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|||



2 Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted. 

**==> picture [8 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
B<br>**----- End of picture text -----**<br>


- 3 Solid or overcoated stranded lead wire only. Product will also accept Poke-In Tab Terminal shown on page 7. 4 Strain relief slot for high vibration applications. 

- 5 See page 7 for mating tab options. 

- Recognized under the Component Program of Underwriters Laboratories, Inc. 

**==> picture [420 x 228] intentionally omitted <==**

**----- Start of picture text -----**<br>
Solid Lead Wire<br>Solid SOLID WIRE<br>Lead Wire<br>MAGMATE<br>POKE-IN MAGMATE Terminal SOLID WIRE LOCKS<br>Terminal SESeeyi IN “V” NOTCH<br>Cavity<br>PIN {7 a at<br>Magnet Wire<br>Cavity<br>POKE-IN SYSTEM: SOLID WIRE CONNECTION<br>Stranded<br>Lead Wire Stranded<br>Lead Wire<br>POKE-IN TAB POKE-IN TAB<br>Terminal MAGMATE POKE-IN TAB<br>Terminal Terminal Locking<br>Grooves<br>Tab locks into<br>POKE-IN MAGMATE PAT N W edges of leaf<br>Terminal<br>Magnet Wire<br>a \V Sy<br>Cavity<br>GV J<br>AV @<br>YL<br>Cavity Git,<br>**----- End of picture text -----**<br>


## **POKE-IN SYSTEM: STRANDED LEAD WIRE AND POKE-IN TAB CONNECTION** 

4 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

**==> picture [502 x 466] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|.300|
|[ 7.62 ]|Type|Copper Magnet Wire Range1|Mating Tab3|Stock|Strip|
|.135|AWG|mm|Thickness|Part Number*|
|[ 3.43 ]|
|We|.118|AT|35-32|0.14-0.20|.135 x .0203.40 x 0.50|.0100.25|TT|TUN.|969082-1|
|SSCe|[ 3.00 ]|
|33-30|0.18-0.265|.135 x .0203.40 x 0.50|.0100.25|926850-2|
|A|Standard IDC300 BoxA|30-26|0.265-0.40|.135 x .0203.40 x 0.50|.0130.32|926851-2|
|Non-LockingPoke-In MKI|26-21.5|[2]|0.40-0.67|.135 x .0203.40 x 0.50|.0160.41|926852-2|
|21.5-18.5|[2]|0.67-0.95|.135 x .0203.40 x 0.50|.0160.41|928770-2|
|.300|
|[ 7.62 ]|19.5-17|[2]|0.91-1.13|.135 x .0203.40 x 0.50|.0160.41|1-928771-4|
|.135 x .020|.013|
|33-30|0.18-0.265|964337-2|
|3.40 x 0.50|0.32|
|.135|
|[ 3.43 ]|.118|B|30-26|0.265-0.40|.135 x .020|.013|964338-2|
|[ 3.00 ]|300 Box|3.40 x 0.50|0.32|
|Standard IDC|26-22|2|0.40-0.63|.135 x .020|.013|964339-2|
|Non-Locking|3.40 x 0.50|0.32|
|B|Poke-In MKII|22-19.5|2|0.63-0.85|.135 x .020|.013|964340-2|
|3.40 x 0.50|0.32|
|19.5-17|2|0.85-1.12|.135 x .020|.013|964341-2|
|3.40 x 0.50|0.32|
|Type|Copper Magnet Wire Range|[1]|Feature|Stock|Strip|
|AWG|mm|Thickness|Part Number|
|.433|C|33-30|0.18-0.265|w/o Dimple|.013|1-964114-1|
|[ 11.00 ]|433 Box|Dimple|0.32|964114-1|
|Standard IDC|30-26|0.265-0.40|w/o Dimple|.013|1-964108-1|
|with Receptacle|Dimple|0.32|964108-1|
|for Tabs|
|.110 x .020|26-22|0.40-0.63|w/o Dimple|.013|1-928854-1|
|.135|.125|[2.8 mm x 0.5 mm]|Dimple|0.32|928854-1|
|[ 3.43 ]|[ 3.20 ]|or .110 x .032|22-19.5|[2]|0.63-0.85|w/o Dimple|.013|1-964106-1|
|[2.8 mm x 0.8 mm]|Dimple|0.32|964106-1|
|C|D|33-31|0.18-0.265|Dimelp|.0130.32|1740574-1|
|Standard IDC433 Box|26-23|0.40-0.57|w/o|Dimelp|.0130.32|964252-1|
|with Receptaclefor Tabs|22.5 - 202|0.60-0.80|w/o|Dimelp|.0130.32|964110-1|
|a|ca!|4|.187 x .020|
|Lii=.|tg H|[4.8 mm x 0.5 mm]or .187 x .032|19-172|0.90-1.13|w/o|Dimelp|.0130.32|964111-1|
|2|[ 11.00 ]|.433|[4.8 mm x 0.8 mm]|19-171|0.90-1.12|w/o|Dimelp|.0130.32|1534234-1|
|pot|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|
|2 Single magnet wire only; 22 AWG|[[]|0.64 mm|[] ]|or larger unless otherwise noted.|
|[ 3.43 ]|.135|[ 3.20 ]|.125|*3 See page 7 for mating tab options.Recognized under the Component Program of Underwriters Laboratories, Inc.|
|D|

**----- End of picture text -----**<br>


5 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Standard MAG-MATE Terminals (Continued)** 

## **300 Box Poke-In Terminals** 

(Continued) 

## **Material** 

Tin plated brass 

## **Typical Cavity Size 2** 

(See page 23) 

**Note:** Special cavity required for Tri-slot splice terminal. See Application Spec. 114-2046. 

|**G-MATE Ter**|**minals(Continued)**|||
|---|---|---|---|
|**.300**<br>[7.62]<br>**.135**<br>[3.43]|**.455**<br>[ 11.56 ]<br>**.118**<br>[3.00]|**.455**<br>[ 11.56 ]|**.3**<br>[ 7.<br>|
||**A**<br>**B**|||
|**Type**|**Copper Magnet Wire Range**<br>**AWG                mm**<br>**1**<br>**Stock**<br>**Thickness**<br>**Strip**<br>**Part Number**<br>**4**<br>**Mating Tab**|||
|A<br>300 Box<br>Standard IDC<br>w/Strain Relief Sl<br>Non-Locking<br>Poke-In<br>3|ot<br>1217691-1<br>.016<br>0.41<br>0.36-0.40<br>27-26<br>25.5-24<br>0.43-0.51<br>.135 x .020<br>3.40 x 0.50<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1217690-1<br>23.5-222<br>0.54-0.64<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1217689-1<br>2<br>21.5-20<br>0.68-0.81<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1217688-1|||
|B<br>300 Box<br>Standard IDC<br>Non-Locking<br>Poke-In|30-27<br>0.25-0.36<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1217221-1<br>27-23<br>0.36 -0.57<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>63632-1<br>2<br>23-20<br>0.57-0.81<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1217533-1<br>19-17<br>0.91-1.15<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>1742347-1<br>2<br>2<br>2<br>27-23<br>19-17<br>18<br>0.36-0.57<br>0.91-1.15<br>0.8-0.9<br>.135 x .020<br>3.40 x 0.50<br>.016<br>0.41<br>63975-1|||



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only; 22 AWG[[] 0.64 mm[] ] or larger. 3 Strain relief slot for high vibration applications. 4 See page 7 for mating small tab options. 

* Recognized under the Component Program of Underwriters Laboratories, Inc. 

## **500 Box Poke-In Terminals** 

## **Material** 

Tin plated brass 

## **Typical Cavity Size 4** 

(See page 23) 

**Note:** Mating poke-in tab 1217324-1 (See Type H, Page 7) 

|**.281**<br>[ 7.14 ]|**D**<br>**C**<br>**.281**<br>[ 7.14 ]<br>**.118**<br>[ 3.00 ]<br>**.505**<br>[ 12.83 ]<br>**.505**<br>[ 12.83 ]<br>**.118**<br>[ 3.00 ]|
|---|---|
|**Type**|**Strip**<br>**Part Number**<br>**Copper Magnet Wire Range**<br>**AWG                mm**<br>**1**<br>**Stock**<br>**Thickness**|
|C<br>500 Box<br>Standard IDC<br>Non-Locking<br>Poke-In|19-17<br>0.91-1.15<br>.016<br>0.41<br>1217068-1<br>16-15<br>1.29-1.45<br>.016<br>0.41<br>1217067-1<br>23-19.5<br>0.57-0.86<br>1217069-1<br>.016<br>0.41|
|D<br>500 Box<br>Standard IDC w/<br>Strain Relief Slo<br>Non-Locking<br>Poke-In<br>3|<br>t<br>23-21.5<br>0.57-0.68<br>.016<br>0.41<br>1217358-1<br>21-19.5<br>0.72-0.86<br>.016<br>0.41<br>1217357-1<br>19-17<br>0.91-1.15<br>.016<br>0.41<br>1217356-1<br>17-16<br>1.15-1.29<br>.016<br>0.41<br>1742203-1<br>16-15<br>1.29-1.45<br>.016<br>0.41<br>1217355-1<br>1.61-1.83<br>.016<br>0.41<br>1217579-1<br>14-132|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. 

3 Strain relief slot for high vibration applications. 

6 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **Poke-In Tab Terminals** 

**==> picture [35 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Material<br>**----- End of picture text -----**<br>


**==> picture [426 x 131] intentionally omitted <==**

**----- Start of picture text -----**<br>
.135<br>[ 3.43 ]<br>Tin plated brass<br>.135 .135<br>[ 3.43 ] [ 3.43 ]<br>.312<br>[ 7.92 ] .275<br>[ 6.98 ]<br>.312<br>[ 7.92 ] .275 .255<br>[ 6.98 ] [ 6.48 ]<br>.405<br>[ 10.29 ]<br>.323<br>.203 [ 8.20 ]<br>[ 5.28 ]<br>**----- End of picture text -----**<br>


## **B** 

**==> picture [7 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
A<br>**----- End of picture text -----**<br>


## **C** 

|||||Optional Slot for<br>#20 AWG [0.8 mm] Dia.|Optional Slot for<br>#20 AWG [0.8 mm] Dia.|**Type**|**Lead Wire Size1**<br>**2**<br>**AWG**<br>**mm**|**Lead Wire Size1**<br>**2**<br>**AWG**<br>**mm**|**Ins. O.D.**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|---|---|---|---|
||<a|**.135**<br>[ 3.43 ]||Solid Copper Diode Slot||A<br>90° Up|22-18|0.3-0.9|_|62895-1*<br>63410-1<br>.018<br>0.46<br>.020<br>0.51<br> ~~a~~||
|[ 13.21 ]|**.520**<br>[ 13.21 ]<br>**.255**<br>[ 6.48 ]|||||B<br>90° Up<br>w/Ins. Sup.|24<br>22-18<br>18-14|0.2<br>0.3-0.9<br>0.8-2.0|.040-.060<br>1.02-1.52<br>.060-.100<br>1.52-2.54<br>.090-.140<br>2.29-3.56|.018<br>0.46<br>.018<br>0.46<br>.018<br>0.46|1742828-1<br>62896-1*<br>63218-1|
|||||||C|22-18|0.3-0.9||.020<br>0.51|62897-1*|
||||||**D**|Straight|18-14<br>22-18|0.8-2.0<br>0.3-0.9|.060-.100<br>1.52-2.54|.020<br>0.51<br>.020<br>0.51|63775-1<br>62898-1*|
||||||||18-14|0.8-2.0|.090-.140<br>2.29-3.56|.020<br>0.51|63397-1|
||**.312**<br>[ 7.92 ]<br>**.208**<br>[ 5.28 ]<br>**.135**<br>[ 3.43 ]<br>—_<br>eis|||||D<br>Straight<br>w/Ins. Sup.|.118 MAX.<br>3.00 MAX.<br>.118 MAX.<br>3.00 MAX.<br>.063-.090<br>1.60-2.30<br>.063-.090<br>1.60-2.30<br>.018<br>0.45<br>.018<br>0.45<br>.018<br>0.45<br>.018<br>0.45<br>22-17<br>22-17<br>20-17<br>20-17<br>0.3-1.0<br>0.3-1.0<br>0.5-1.0<br>0.5-1.0<br>281622-2<br>2<br>281623-2<br>2<br>964101-2<br>3<br>964290-1<br>4<br>~~TS~~|||||
|||||||||||||
|||||**E**||E|22-18|0.3-0.9||.018<br>0.46|63364-1|
|||||||90° Down|18-14|0.8-2.0||.018<br>0.46|1742125-1|



- 1 Stranded, fused stranded or solid lead wire. **Note:** All tab terminals accept stranded, fused stranded 2 Can be selectively bent inside applicator. With support flanges, or solid lead wire. can only be used in combination with modified cavity IA-84-5157 

- 3 Can be selectively bent inside applicator, Non-locking 

- 4 Can be selectively bent inside applicator. Non-locking;use with housing 

- Recognized under the Component Program of Underwriters Laboratories, Inc. 

7 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **Poke-In Tab Terminals** 

**==> picture [522 x 332] intentionally omitted <==**

**----- Start of picture text -----**<br>
Material aN .340 x<br>Tin plated brass [ 8.64 ] .245<br>[ 6.22 ]<br>Pre-Tin plated brass<br>.312<br>[ 7.92 ]<br>.110<br>.370 [ 2.79 ] .285 .540<br>.135 [ 9.40 ] .347 [ 7.24 ] [ 13.72 ]<br>[ 3.43 ] [ 8.81 ]<br>.106<br>[ 2.70 ]<br>|7 F NN I oN J<br>N [ad] .315 YU a ><br>iY Ui [ 8.00 ]<br>.135 |My WY| Y .197 HY| ee Type SS AWGLead Wire Sizemm [1] 2 Ins. O.D. ThicknessStock Part NumberStrip<br>[ 3.43 ] [ 5.00 ] .048-.078 .020<br>24-20 0.2-0.5 1742410-1<br>1.22-1.98 0.51<br>F<br>K 90° Down 22-18 0.3-0.9 .060-.100 .020 1742211-1<br>w/Ins. Sup. 1.52-2.54 0.51<br>th, .135 18-14 0.8-2.0 .090-.1402.29-3.56 .0200.51 63458-1<br>[ 3.43 ] I .020<br>AY ch ee Flag - 300 Box only 20-16 0.5-1.4 0.51 1217406-1<br>J .080-.120 .020<br>Flag - 500 Box only 18-14 0.8-2.0 2.03-3.05 0.51 1217324-1<br>.250 K .020 1987199-1<br>J [ 6.35 ] | a Bridge Contact 0.51<br>.150 L .020<br>[ 3.81 ] PCB Contact 0.51 1217041-1<br>.490<br>[ 12.45 ]<br>Note:  All tab terminals accept stranded, fused stranded<br>roy S or solid lead wire.<br>~_|<br>.200<br>[ 30.48 ]<br>L<br>**----- End of picture text -----**<br>


## **MAG-MATE  Terminals with extended leaf-spring** 

## **Material** 

Pre-tinned copper alloy 

|[ 13.9 ]|**.55**<br>[ 13.9 ]|**.55**<br>[ 13.9 ]|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|**Type**<br>Mag-Mate Terminal with<br>M<br>extended Leaf-Spring<br>**Stock**<br>**Thickness**<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>33-30<br>0.18-0.265<br>30-26<br>0.265-0.40<br>26.5-22.5<br>0.375-0.60<br>22.5-20<br>0.60-0.80<br>**Strip**<br>**Part Number**<br>1740603-1<br>1740698-2<br>1534110-1<br>969125-1*<br>**.41**<br>[ 10.3 ]<br>[ 13.9 ]<br>YQ ~~Ao~~<br>SOW<br>~~©~~ VZa<br>~~ee~~<br>Zz|
|---|---|---|---|---|---|---|---|---|---|---|
||||||||||19.5-17|.013<br>0.32<br>0.85-1.12<br>1418686-1|
||||**.120**|**.136**<br>le||||*Single magnet wire||**Note:**Special cavity is required,contact TE connectivity<br>for information.|
|||[ 3.05 ]|[ 3.05 ]|[ 3.45 ]|||||||



**==> picture [9 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
M<br>**----- End of picture text -----**<br>


8 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **300 Box Poke-In Terminals** 

## **Material** 

Tin plated brass **.300 [7.62] Series Box** 

**==> picture [471 x 75] intentionally omitted <==**

**----- Start of picture text -----**<br>
.300<br>Typical Cavity Size 2 [ 7.62 ]<br>(See page 23) .300<br>| | | [ 7.62 ]<br>Note: Special cavity required for<br>Tri-slot splice terminal. SS .120 <<Ka) .455 | lafWe | .120<br>See application Ce, [ 3.43 ] .135 [ 3.05 ] [ 11.56 ] up{4 [ 3.05 ]<br>SPEC 114-2046<br>**----- End of picture text -----**<br>


## **A** 

## **B** 

||**A**|**A**||**B**||
|---|---|---|---|---|---|
|**Type**|**Copper Magnet Wire Ran**<br>**AWG**||**net Wire Range**<br>**mm**<br>**1**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number**|
|A<br>300 Box|0<br>2<br>-<br>2<br>2||0.64-0.81|.016<br>0.41|1<br>-<br>3<br>7<br>9<br>7<br>1<br>2<br>1|
|Standard IDC<br>Splice|19-17||0.91-1.15|.020<br>0.51|1742159-14|
||28-24||0.32-0.51|.016<br>0.41|1217858-1|
|B|23-202||0.57-0.81|.016<br>0.41|1217853-1|
|300 Box|27-23||0.36-0.57|||
|Standard IDC<br>Tri-Slot<br>Splice|4<br>18<br>2<br>19-17||0.8-0.9<br>0.91-1.15|.016<br>0.41|1217613-1|
||3<br>25-22||0.45-0.64|||
||4<br>18<br>23.5-20|2|0.8-0.9<br>0.54-0.81|.016<br>0.41|1217209-1|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only; 22 AWG[[] 0.64 mm[] ] or larger. 

3 Single solid or fused stranded lead wire only. 

4 Special cavity required for 1742159-1. 

## **Tab Receptacle Terminals** 

## **Material** 

Tin plated phos. bronze 

**Note:** Special cavity required. Contact TE Engineering for details. 

**==> picture [77 x 87] intentionally omitted <==**

**----- Start of picture text -----**<br>
.345<br>.185 oo~ [8.76]<br>[4.70]<br>.110<br>[2.79]<br>SIE<br>.070<br>[1.78]<br>C<br>**----- End of picture text -----**<br>


|**Type**|**Copper Magnet Wire Ran**<br>**AWG**<br>**mm**|**net Wire Range**<br>**mm**<br>**1**|**Mating Tab**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|
||32-31|0.20-0.23|.070 x .020<br>1.78 x 0.51|.010<br>0.25|1217538-1|
|C<br>185 Box|30-28|0.25-0.32|.070 x .020<br>1.78 x 0.51|.010<br>0.25|1217457-1|
|Standard IDC<br>Tab Receptacle|29-28|0.29-0.32|.070 x .020<br>1.78 x 0.51|.010<br>0.25|1217458-1|
||28-27|0.32-0.36|.070 x .020<br>1.78 x 0.51|.010<br>0.25|1742781-1|



1 Two magnet wires may be terminated in the same slot if diameters are equal. 

9 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **187 Box F-Crimp Terminals** 

## **Material** 

**==> picture [416 x 112] intentionally omitted <==**

**----- Start of picture text -----**<br>
Material<br>Tin plated brass<br>.187 [4.75] Series Box Typical Cavity Size 1  [ 9.14 ] .360 [ 4.75 ] .187 [ 4.75 ] .187 [ 11.86 ] .467<br>(See page 23)<br>.090 .070 .090 .070<br>[ 2.29 ] hm¢ [ 1.78 ] [ 2.29 ] q, [ 1.78 ]<br>A B<br>**----- End of picture text -----**<br>


## **A** 

||||**A**|**A**||**B**||
|---|---|---|---|---|---|---|---|
|**Type**|**Copper Magnet Wire Ran**<br>**AWG                   mm**|**net Wire Range**<br>**AWG                   mm**<br>**1**|**Lead Wire Range3**<br>**2**<br>**AWG**<br>**mm**||**Ins. O.D.**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number**|
||33-31|0.18-0.23|26-22|0.12-0.3||.010<br>0.25|63039-1|
|A|30-28|0.25-0.32|26-22|0.12-0.3||.012<br>0.30|63036-1|
|187 Box<br>Standard IDC|27-25|0.36-0.46|26-22|0.12-0.3||.012<br>0.30|62609-14|
|F-Crimp|26-24|0.40-0.51|22-18|0.3-1.0||.012<br>0.30|1217146-1|
||24-222|0.51-0.64|26-22|0.12-0.3||.012<br>0.30|62610-14|
|B<br>187 Box F-Crimp<br>w/Ins Sup.|27-25|0.36-0.46|22-18|0.3-1.0|.071-.088<br>1.80 -2.23|.012<br>0.30|63856-1|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. 

3 Stranded, fused stranded or solid lead wire. 

4 Strip rereeled to feed through mini-applicator to crimp lead wire first, magnet wire termination is secondary operation. 

## **300 Box F-Crimp Terminals** 

|**Material**<br>Tin plated brass|||**Type**<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>**1**|**Dim.**<br>**C**|**Lead Wire Range3**<br>**AWG**<br>**2**<br>**mm**|**Stock**<br>**Thickness**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|
|**.300 [7.62] Series Box**||||.070<br>1.78|22-18<br>0.3-1.0|.012<br>0.30|63235-1|
|Typical Cavity Size 2, when<br>“C” dimension is .120[3.05]|||33-31<br>0.18-0.23|.120<br>3.05|24-20<br>0.2-0.6|.012<br>0.30|63420-1|
|(See page 23)||||.070<br>1.78|22-18<br>0.3-1.0|.012<br>0.30|63236-1|
|Typical Cavity Size 6, when “C”<br>dimension is .070[1.78]|||31-28<br>0.23-0.32|.070<br>1.78|24-20<br>0.2-0.6|.012<br>0.30|1742614-1|
|(See page 23)|||C<br>30-27<br>0.25-0.36|.120<br>3.05|24-20<br>0.2-0.6|.012<br>0.30|62992-1|
|**.300**<br>[ 7.62 ]<br>**.480**<br>[ 12.19 ]<br>a<br>|<br>it<br>NAL<br>S or<br>|<br>2|||300 Box<br>Standard IDC<br>F-Crimp<br>28-24<br>0.32-0.51<br>27-24<br>0.36-0.51<br>27-23<br>0.36-0.57<br>25-22<br>0.45-0.64<br>22-202<br>0.64-0.81<br>.120<br>3.05<br>.070<br>1.78<br>.120<br>3.05<br>.070<br>1.78<br>.120<br>3.05<br>24-20<br>22-18<br>24-20<br>22-18<br>24-20<br>0.2-0.6<br>0.3-1.0<br>0.2-0.6<br>0.3-1.0<br>0.2-0.6<br>.012<br>0.30<br>.012<br>0.30<br>.016<br>0.41<br>.012<br>0.30<br>.016<br>0.41<br>63641-1<br>63237-1<br>62459-1<br>63690-1<br>62458-1<br>~~a~~|||||
|**.135**<br>[ 3.43 ]<br>wean<br>S.wwc<br>Se|c||19-172<br>0.91-1.15<br>.120<br>3.05<br>22-18<br>0.3-1.0<br>.016<br>0.41<br>63504-1<br>1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.<br>2 Single magnet wire only; 22 AWG[0.64 mm]or larger.<br> ~~o_O~~<br>~~ooo~~|||||
|**C**|||3 Stranded, fused stranded or solid lead wire.|||||



(See page 23) 

10 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **300 Box Posted PCB Terminals** 

## **Multi-Spring Solderless Terminal** 

## **Material** 

Tin over Copper Alloy 

## **Cavity Size** 

Application Spec. 114-74109 with 114-74109-5 

3s **L .300** [ 7.62 ] ¢ 4 |Ss 4| Lin]0 **.132 .120** [ 3.35 ] [ 3.05 ] N 

## **A** 

|**Type**|**Copper Magnet Wire Ran**<br>**AWG                   mm**|**Copper Magnet Wire Ran**<br>**AWG                   mm**|**net Wire Range**<br>**AWG                   mm**<br>**1**|**Dim**<br>**L**|**Stock Thickness**<br>**Tab Section**|**Stock Thickness**<br>**Mag Wire Section**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|
||33-29.5||0.18-0.265|.583<br>14.80|.031<br>0.80|.013<br>0.32|1247000-2|
|A|29.5-26||0.265-0.40|.583<br>14.80|.031<br>0.80|.013<br>0.32|1247001-2|
|Multi-Spring<br>Solderless PCB|26-22.5||0.40-0.63|.583<br>14.80|.031<br>0.80|.013<br>0.32|1247002-2|
|Tab Terminal|22.5-19.5|2|0.63-0.85|.583<br>14.80|.031<br>0.80|.013<br>0.32|1247003-2|
||19.5-172||0.85-1.12|.583<br>14.80|.031<br>0.80|.013<br>0.32|1247004-2|



- 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. 22 awg [0.63 mm] and larger. 

**Note:** PC Board hole size .057 [1.45]. 

## **300 Box Posted PCB Terminals Solder Terminal** 

|**300 Box Posted PCB**||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**300 Box Posted PCB**||||||**.042**||||||||||||||
|**Terminals**||||||[ 1.07 ]||||||||||||||
|**Solder Terminal**||||||||||||||||||||
|||||**L**||||||||||||||||
||||||||||||||||||**L**|||
|**Material**||**.300**||||**.300**||||||||||||||
|Tin over copper plated brass<br>**Typical Cavity Size**<br>(See page 23)<br>Type C—Cavity Size 2||[ 7.62 ]<br>**.135**<br>[ 3.43 ]<br>**.120**<br>[ 3.05 ]<br>N<br>|<br>]<br>[<br>p<br>an Z<br><a||||[ 7.62 ]<br>**.070**<br>[ 1.78 ]<br>**.135**<br>[ 3.43 ]<br>~<br>Ke<br>~*||||||||||||||
|Type D—Cavity Size 6||||**B**|||||**C**|||||||||||
||**Type**|**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>**1**|||**Dim.**<br>**L**|**Stock Thickness**<br>**Tab Section**<br>**Mag Wire**|||||||||||||**Strip**<br>**Part Number**|
|||33-31||0.18-0.23|.540<br>13.72|.010<br>0.25|||||||||||.010<br>0.25||63253-1|
|||31-28||0.23-0.32|.540<br>13.72|.010<br>0.25|||||||||||.010<br>0.25||62928-1*|
||B<br>300 Box|29-26||0.29-0.40|.540<br>13.72|.012<br>0.30|||||||||||.012<br>0.30||62958-1*|
||Standard IDC<br>PCB Post|27-23||0.36-0.57|.460<br>11.68|.016<br>0.41|||||||||||.016<br>0.41||63659-1|
|||22-20 2||0.64-0.81|.460<br>11.68|.016<br>0.41|||||||||||.016<br>0.41||63660-1|
|||2<br>19-17||0.91-1.15|.460<br>11.68|.016<br>0.41|||||||||||.016<br>0.41||63661-1|
|||2<br>19-17||0.91-1.15|.570<br>14.48|.016<br>0.41|||||||||||.016<br>0.41||1742708-1|
||C<br>PCB Post<br>Shallow Box|33-31||0.18-0.23|.475<br>12.07|.020<br>0.51|||||||||||.012<br>0.30||1217302-1|



- 1 Two magnet wires may be terminated in the same terminal slot **Note:** PC Board hole size .050[[] 1.27[]] . if diameters are equal. 

- 2 Single magnet wire only. 

* Recognized under the Component Program of Underwriters Laboratories, Inc. 

11 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Standard MAG-MATE Terminals[(] Continued[)]** 

## **MAG-MATE Edge Leaf Terminal** 

## **Material** 

Pre-tinned brass Brass 

## **Cavity** 

411-18517 

|||
|---|---|
||**Stock**<br>**Thickness**<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>**Cavity Size**<br>**Strip**<br>**Part Number**|
|A<br>MAG-MATE<br>Contact RAST 5D|.013<br>0.32<br>33-30<br>0.18-0.265<br>2<br>1394429-2|
||.013<br>0.32<br>30-26<br>0.265-0.40<br>2<br>1394430-2|
||.013<br>0.32<br>26-22<br>0.40-0.63<br>2<br>1394431-2|
||.013<br>0.32<br>22-20<br>0.63-0.80<br>2<br>1394432-2|
||.013<br>0.32<br>20-17<br>0.85-1.12<br>2<br>1394433-2|
||**Note:**Special cavity required. Contact<br>TE Connectivity for information|



**Note:** Special cavity required. Contact TE Connectivity for information 

## **Material** 

Unplated brass 

## **Cavity** 

411-18517 

**==> picture [81 x 101] intentionally omitted <==**

**----- Start of picture text -----**<br>
.64<br> [ 16.2 ]<br>.31<br> [ 7.8 ]<br>.12<br> [ 3.0 ]<br>B<br>**----- End of picture text -----**<br>


|**Type**|**Stock**<br>**Thickness**<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>**Cavity Size**<br>**Strip**<br>**Part Number**|
|---|---|
|B<br>MAG-MATE<br>Edge Leaf Contact|.013<br>0.32<br>33-30<br>0.18-0.265<br>2<br>1-1987143-1|
||**:**Special cavity required. Contact<br>TE Connectivity for information<br>**Note**|



12 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Standard MAG-MATE Terminals (Continued)** 

## **187 Box Posted PCB Terminals** 

|**L**<br><br>**terial**<br>plated brass<br>**pical Cavity Size 1**<br>e page 23)<br>**.050**<br>[ 1.27 ]<br>**.187**<br>[ 4.75 ]<br>**.090**<br>[ 2.29 ]<br>**.070**<br>[ 1.78 ]|**Type**|**Copper Magnet Wire Range**<br>**1**|**Stock Thickness**<br>**Strip**<br>**Part Number**<br>**Dim.**<br>**L**|
|---|---|---|---|
|||**AWG**<br>**mm**||
||A<br>185 Box<br>Standard IDC<br>PCB Post|33-31<br>0.18-0.23|63565-1<br>.010<br>0.25<br>.267<br>6.78<br>.010<br>0.25<br>.330<br>8.38<br>62938-1|
|||30-28<br>0.25-0.32|.267<br>6.78<br>.012<br>0.30<br>63160-1<br>.287<br>7.29<br>.012<br>0.30<br>63818-1<br>.330<br>8.38<br>.012<br>0.30<br>62430-1|
|||27-25<br>0.36-0.46|.330<br>8.38<br>.012<br>0.30<br>62438-1|
|||2<br>24-22<br>0.51-0.64|.287<br>7.29<br>.012<br>0.30<br>63819-1<br>.330<br>8.38<br>.012<br>0.30<br>62439-1|
||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.<br>2 Single magnet wire only.|||



## **Material** 

Tin plated brass 

## **Typical Cavity Size 1** 

(See page 23) 

**A** 

## **187 Box Tab Terminals** 

## **Material** 

Tin plated brass 

|**B**<br>**Typical Cavity Size 1**<br>(See page 23)<br>**L**<br>**.090**<br>[ 2.29 ]<br>**.070**<br>[ 1.78 ]<br>**.187**<br>[ 4.75 ]|**C**<br> <br>**Type**|**opper Magnet Wire Range**<br>**AWG**<br>**mm**<br>**1**<br>**Dim.**<br>**L**<br>**Tab Size**|**Strip**<br>**Part Number**<br>**Stock Thickness**<br>**Tab Section Mag Wire**|
|---|---|---|---|
||B<br>187 Box<br>Standard IDC<br>F-Crimp|30-28<br>.110 x .020<br>2.79 x 0.51<br>0.25-0.32<br>.432<br>10.97|63702-1<br>.012<br>0.30<br>.020<br>0.51|
|||.110 x .020<br>2.79 x 0.51<br>29-27<br>0.29-0.36<br>.432<br>10.97|.012<br>0.30<br>.020<br>0.51<br>1217196-1|
|||.110 x .020<br>2.79 x 0.51<br>30-28<br>0.25-0.32<br>.512<br>13.00|.012<br>0.30<br>.020<br>0.51<br>160810-2|
|||.110 x .020<br>2.79 x 0.51<br>27-25<br>0.25-0.32<br>.512<br>13.00|.012<br>0.30<br>.020<br>0.51<br>160809-2|
|||.110 x .020<br>2.79 x 0.51<br>24-22<br>0.25-0.32<br>.512<br>13.00|.012<br>0.30<br>.020<br>0.51<br>160897-2|
|||30<br>0.25<br>.550<br>14.00<br>.071 x .025<br>1.80 x 0.63|.012<br>0.30<br>.025<br>0.63<br>1217405-1|
|||29-27<br>0.29-0.36<br>.700<br>17.78<br>.059 x .032<br>1.50 x 0.81|.012<br>0.30<br>.032<br>0.81<br>1742605-1|
|||25-222<br>0.46-0.64<br>.700<br>17.78<br>.059 x .032<br>1.50 x 0.81|.012<br>0.30<br>.032<br>0.81<br>1217013-1|
||1 Two magnet wires may be terminated in the same terminal if diameters are equal.<br>2 Single magnet wire only.|||



13 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **300 Box Tab Terminals** 

|**300 Box Tab Terminals**<br>**Material**<br>Tin plated brass<br>**Typical Cavity Size 2**<br>(See page 23)|||**.300**<br>i|**.300**<br>i|WN,<br>| <br>U|WN,<br>| <br>U|**L**<br>WN,<br> ||**L**<br>WN,<br> |||**.300**<br>~|**.870**<br>[ 22.1 ]||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
||||[ 7.62 ]|||||||[ 7.62 ]|||
||||**.135**<br>[ 3.43 ]<br>**.120**<br>[ 3.05 ]<br>Ba |<br>_||||||**C**<br>**.135**<br>[ 1.78 ]<br>nS||||
||||||**A**||||||**B**||
||**Type**|**Copper Magnet Wire Range**<br>**AWG                     mm**<br>**1**<br>**Dim.**<br>**L**|||||||**Tab Size**|**Stock Thickness**<br>**Tab Section**<br>**Mag Wire**||**Strip**<br>**Part Number**|
||A|20|0.79||.750<br>19.05||||.063 x .025<br>1.60 x 0.63|.025<br>0.63|.016<br>0.41|63965-12|
||300 Box<br>Standard IDC||||.895<br>22.73||||.063 x .025<br>1.60 x 0.63|.025<br>0.63|.016<br>0.41|2<br>1217595-1|
||Straight Tab|31|0.23||.870<br>22.10||||.062 x .032<br>1.57 x 0.81|.032<br>0.81|.010<br>0.25|63810-1|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Tinsel wire only. 

## Typical Cavity Size 2 

when “C” dimension is.120[[] 3.05[]] (See page 23) Typical Cavity Size 6 when “C” dimension is.070[[] 1.78[]] (See page 23) 

|**Type**|**Copper Magnet Wire Ran**<br>**AWG               mm**|**net Wire Range**<br>**AWG               mm**<br>**1**|**Dim.**<br>**C**|**Tab Size**|**Stock Thickness**<br>**Tab Section**<br>**Mag Wire**|**Stock Thickness**<br>**Tab Section**<br>**Mag Wire**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|
||33-31|0.18-0.23|.070<br>1.78|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.012<br>0.30|63806-1|
|B|31-28|0.23-0.32|.070<br>1.78|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.012<br>0.30|63807-1|
|300 Box<br>Standard IDC|27-24|0.36-0.50|.070<br>1.78|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.012<br>0.30|63808-1|
|Twisted Tab|212|0.72|.120<br>3.05|.118 x .030<br>3.00 x 0.76|.030<br>0.76|.016<br>0.41|63463-1|
||19.52|0.86|.120<br>3.05|.118 x .030<br>3.00x0.76|.030<br>0.76|.016<br>0.41|63216-1|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. 

## **Material** 

|**Material**|**Material**|||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|Tin plated brass||||**Type**|**Copper Magnet Wire Ran**<br>**AWG                mm**|**1**<br>**net Wire Range**<br>**AWG                mm**|**Dim.**<br>**L**|**Tab Size**|**Stock Thickness**<br>**Tab Section**<br>**Mag Wire**||**Strip**<br>**Part Number**|
|**Typical Cavity Size 2**|||||33-31|0.18-0.23|.585<br>14.86|.118 x .020<br>3.00 x 0.51|.020<br>0.51|.010<br>0.25|1217746-1|
|(See page 23)|||||30 -28|0.25-0.32|.585<br>14.86|.118 x .020<br>3.00 x 0.51|.020<br>0.51|.010<br>0.25|1217745-1|
||||||||.585<br>14.86|.118 x .020<br>3.00 x 0.51|.020<br>0.51|.016<br>0.41|63973-1|
|||||C|27-23|0.36-0.57|.585<br>14.86|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.016<br>0.41|63489-1|
|||||300 Box<br>Standard IDC|25-222|0.45-0.64|.585<br>14.86|.118 x .020<br>3.00 x 0.51|.020<br>0.51|.016<br>0.41|1217596-1|
|||**L**||Timer Tab|2<br>23.5-21.5|0.54-0.68|.585<br>14.86|.118 x .020<br>3.00 x 0.51|.020<br>0.51|.016<br>0.41|1217593-1|
|**.300**|||||27-23|0.36-0.57|.775<br>19.68|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.016<br>0.41|1742167-1|
|[ 7.62 ]|||||2<br>23-20|0.57-0.81|.775<br>19.68|.125 x .020<br>3.17 x 0.51|.020<br>0.51|.016<br>0.41|63899-1|
|**.132**<br>[ 3.35 ]<br>ws|<|**.120**<br>[ 3.05 ]|||18 Lead<br>2<br>19-17|1.02<br>0.91-1.15|.585<br>14.86<br>.585<br>14.86|.118 x .020<br>3.00 x 0.51<br>.118 x .020<br>3.00 x 0.51|.020<br>0.51<br>.020<br>0.51|.016<br>0.41<br>.016<br>0.41|63974-1<br>63972-1|



Tin plated brass 

## **Typical Cavity Size 2** 

(See page 23) 

1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only; 22 AWG[[] 0.64 mm[] ] or larger. 

**==> picture [8 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
C<br>**----- End of picture text -----**<br>


14 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Standard MAG-MATE Terminals (Continued)** 

## **Pin Receptacle Terminals** 

**==> picture [408 x 131] intentionally omitted <==**

**----- Start of picture text -----**<br>
Pin Receptacle Terminals<br>Material .75<br>A: Tin plated brass  [ 19 ]<br>.748<br>B: Unplated brass [ 19 ]<br>.30<br>Typical Cavity Size 2 .300  [ 7.6 ]<br>[ 7.62 ]<br>(See page 23)<br>.132<br>.120<br>[ 3.35 ]<br>[ 3.05 ] .12 .138<br> [ 3.0 ]  [ 3.5 ]<br>A B<br>**----- End of picture text -----**<br>


|**Type**<br>**Copp**<br>**A**|**er Magnet Wire Range**<br>**WG**<br>**mm**<br>**1**<br>**Mating Pin Dia.**<br>**Strip**<br>**Part Number**<br>**Stock Thickness**|
|---|---|
|A<br>Pin<br>Receptacle<br>3<br>2<br>2<br><br>2<br>2|0-27<br>1394403-1<br>0.25-0.36<br>.079<br>2.00<br>.013<br>0.32|
||.079<br>2.00<br>1<br>-<br>5<br>7<br>4<br>4<br>9<br>3<br>1<br>7<br>5<br>.<br>0<br>-<br>0<br>4<br>.<br>0<br>3<br>2<br>-<br>6<br><br>.013<br>0.32|
||.079<br>2.00<br>2<br>1<br>-<br>6<br>7<br>4<br>4<br>9<br>3<br>1<br>0<br>0<br>.<br>1<br>-<br>2<br>7<br>.<br>0<br>8<br>1<br>-<br>1<br>.013<br>0.32|
||6-23<br>0.40-0.57<br>.150<br>3.80<br>1394638-1<br>.013<br>0.32|
||2<br>1-18<br>0.72-1.00<br>.150<br>3.80<br>1394639-1<br>.013<br>0.32|
|B<br>Pin<br>Receptacle<br>3<br>2<br>2|.150<br>3.80<br>.150<br>3.80<br>.150<br>3.80<br>.013<br>0.32<br>.013<br>0.32<br>.013<br>0.32<br>1740417-1<br>1740419-1<br>1740418-1<br>0-27<br>3<br>1-18<br>6-23<br>0.25-0.36<br>0.72-1.00<br>0.40-0.57|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only; 20.5 AWG[[] 0.76 mm[] ] or larger. 

3 Single magnet wire only 

15 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **Pin I/O Terminals** 

## **Material** 

Tin plated brass 

**.300 [7.62] Series Box** Styles A, B and C Typical Cavity Size 2 (See page 23) **.500 [12.7] Series Box** Style D Typical Cavity Size 4 (See page 23) 

**==> picture [282 x 304] intentionally omitted <==**

**----- Start of picture text -----**<br>
.048<br>.060 [ 1.22 ]<br>[ 1.52 ]<br>.668<br>.789<br>.300 [ 16.76 ]<br>[ 20.29 ]<br>NA [ 7.62 ] a<br>.300 (S CZ L<br>[ 7.62 ] J Sa<br>.120<br>Ria [ 3.05 ]<br>.135<br>[ 3.43 ]<br>—_ .120 .120<br>[ 3.05 ] [ 3.05 ]<br>A B<br>.048 .090<br>[ 1.22 ] [ 2.29 ]<br>[ 7.62 ] .300 [ 16.76 ] .660 [ 17.7 ] .500 [ 21.84 ] .860<br>.120 .280<br>[ 3.05 ] [ 7.11 ]<br>.120 .120<br>[ 3.05 ] [ 3.05 ]<br>C D<br>**----- End of picture text -----**<br>


|**Type**|**Copper Magnet Wire Ran**<br>**AWG**|**net Wire Range**<br>**mm**<br>**1**|**Pin**<br>**Dia.**|**Stock Thickness**<br>**I/O**|**Stock Thickness**<br>**Mag Wire**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|
|A<br>300 Box<br>Straight Pin|27-23|0.36-0.57|.060<br>1.52|.010<br>0.25|.010<br>0.25|63722-1|
|B<br>300 Box<br>Offset Pin-R.H.|33-31|0.18-0.23|.048<br>1.22|.010<br>0.25|.010<br>0.25|63443-1|
||33-31|0.18-0.23|.048<br>1.22|.010<br>0.25|.010<br>0.25|63444-1|
|C|31-28|0.23-0.32|.048<br>1.22|.010<br>0.25|.010<br>0.25|63569-1|
|300 Box<br>Offset Pin-L.H.|27-23|0.36-0.57|.048<br>1.22|.010<br>0.25|.016<br>0.25|63570-1|
||25-222|0.45-0.64|.048<br>1.22|.010<br>0.25|.016<br>0.41|63788-1|
|D<br>500 Box|27-23|0.86-1.15|.090<br>2.29|.016<br>0.41|.016<br>0.41|63278-1|
|Straight Pin|22-20|0.64-0.81|.090<br>2.29|.016<br>0.41|.016<br>0.41|63277-1|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

2 Single magnet wire only; 22 AWG[[] 0.64 mm[] ] or larger. 

16 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **110 Series FASTON Tab Terminals** 

## **Material** 

Tin plated brass 

**Typical Cavity Size 2** (See page 23) 

**Note:** .110[[] 2.79[]] Tab Terminals mate with compatible FASTON receptacles. Request Catalog 82004. 

||~<br>Ny|~<br>Ny|~<br>Ny||||NG|NG||||||\\<br>||\\<br>||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||**.625**<br>[ 15.88 ]<br>Ny||||||**.625**<br>[ 15.88 ]<br>NG||||||Q|**.660**<br>[ 16.76 ]<br>|<br>D||
|||||||||||||||||
|**.300**<br>[ 7.62 ]<br>**.135**<br>[ 3.43 ]<br>[ 3.05 ]<br>Q Or,<br>.<br>S<br>ali<br>ah||**.120**<br>[ 3.05 ]||**.135**<br>[ 3.43 ]|[ 3.43 ]|]|**.120**<br>[ 3.05 ]<br>al<br>| (<br>ry<br>Ip|**.300**<br>[ 7.62 ]||[ 7.62 ]|**.310**<br>[ 7.87 ]<br>**.135**<br>[ 3.43 ]|é|[ 3.05 ]<br>9 ey, YY<br>Ny,<br>Al<br>LA)||**.120**<br>[ 3.05 ]|
||**A**||||||**B**|||||||**C**||
|**Type**|**Copper Magnet Wire Ran**<br>**AWG**|||**net Wire Range**<br>**mm**<br>**1**|||**Tab**<br>**Size**|||**Stock Thickness**<br>**Tab**|**Stock Thickness**<br>**Mag Wire**|||**Strip**<br>**Part Number**||
||30-27|||0.25-0.36|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.012<br>0.30|||63777-1||
|A<br>300 Box<br>4|27-23|||0.36-0.57|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.016<br>0.41|||63746-1||
|Standard IDC<br>.110[2.79]<br>FASTON Tab|23-202|||0.45-0.64|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.016<br>0.41|||63486-1||
||19-17|||0.91-1.15|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.020<br>0.51|||63145-1||
|4.5<br>B<br>300 Box|27-23|||0.36-0.57|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.016<br>0.41|||63827-1||
|Single IDC w/<br>Strain Relief Slot|2<br>3.5-20|||0.54-0.81|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.016<br>0.41|||1217783-1||
|3.4<br>C|28-24|||0.32-0.51|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.012<br>0.30|||63062-1||
|Poke-In<br>Combination Tab|2<br>25-22|||0.45-0.64|||.110 x .020<br>2.79 x 0.51|||.020<br>0.51|.012<br>0.30|||63063-2||



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

- 2 Single magnet wire only; 22 AWG [0.64 mm] or larger. 

- 3 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90° Poke-In tab. 

- 4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

- 5 Strain relief slot for high vibration applications. 

17 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

|**187 Series**|||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**FASTON Tab Terminals**|**FASTON Tab Terminals**|||||**Type**|**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**||**Dim.**<br>**L**|**Tab**<br>**Feature**|**Tab Size**|**Stock Thickness**<br>**Tab**<br>**Section**|**Stock Thickness**<br>**Mag. Wire**<br>**Section**|**Strip**<br>**Part Number**|
|**Material**|||||||||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.010<br>0.25|62513-1*|
|Tin plated brass|||||||33-31|0.18-0.23|.660<br>16.76|Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.012<br>0.30|63584-1|
|**Typical Cavity Size**<br>(See page 23)|**Typical Cavity Size**||||||30-27|0.25-0.36|.630<br>16.00|Dimple<br>Dimple|.187 x .020<br>4.75 x 0.51<br>.187 x .032<br>4.75 x 0.81|.020<br>0.51<br>.032<br>0.81|.012<br>0.30<br>.012<br>0.30|62512-1*<br>62678-1†*|
|Type A—Cavity Size 2||||||||||Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.016<br>0.41|62514-1*|
|Hole or<br>Dimple<br>L<br>**.300**<br>na<br>xS<br>|<br>S<br>~~ .||||||A<br>300 Box<br>Standard IDC<br>.187 [4.75]<br>FASTON<br>Tab<br>3|27-23<br>23|0.36-0.57<br>0.57|.630<br>16.00<br>.630<br>16.00<br>.660<br>16.76|Dimple<br>Hole<br>Hole<br>~~—~~<br>~~—~~|.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51|.016<br>0.41<br>.016<br>0.41<br>.016<br>0.41<br>.016<br>0.41<br>.016<br>0.41|62511-1*<br>63776-1<br>63585-1<br>63461-1<br>63664-1|
|[ 7.62 ]<br>**.135**<br>[ 3.43 ]<br>Lip<br>al<br>ea<>|||[ 3.05 ]||**.120**<br>[ 3.05 ]||22-202|0.64-0.81|.630<br>16.00|Hole<br>.187 x .032<br>4.75 x 0.81<br>.032<br>0.81<br>.016<br>0.41<br>1217128-1<br>Dimple<br>.187 x .032<br>4.75 x 0.81<br>.032<br>0.81<br>.016<br>0.41<br>1217065-1<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>.016<br>0.41<br>63663-1<br>~~a~~<br>~~ee~~|||||
|**A**|||||||2<br>20-18|0.81-1.02|.630<br>16.00|Hole<br>Dimple|.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.020<br>0.51|.020<br>0.51<br>.020<br>0.51|63670-1<br>4<br>62904-1|
|**187 Series**<br>**Combination Poke-In**|**Combination Poke-In**||||||19-17|0.91-1.15|.630<br>16.00|Hole<br>Dimple|.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.020<br>0.51|.020<br>0.51<br>.020<br>0.51|63665-1<br>2<br>63273-1<br>1<br>1742160-1|



## **187 Series Combination Poke-In FASTON Terminals** 

- 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 2 Single magnet wire only. 

- 3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

## **Material** 

- 4 Single bare copper wire only. 

Tin plated brass 

- Recognized under the Component Program of Underwriters Laboratories, Inc. 

- These part numbers are available upon special request; contact TE Engineering for details. 

**Typical Cavity Size** (See page 23) Type B—Cavity Size 2 

|(See page 23)<br>Type B—Cavity Size 2|||**Type**<br>**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**<br>**Dim.**<br>**L**<br>**Tab**<br>**Feature**<br>**Tab Size**<br>**Stock Thickness**<br>**Strip**<br>**Part Number**<br>**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**|
|---|---|---|---|
|**.135**<br>[ 3.43 ]<br>**.310**<br>[ 7.87 ]<br>SQ<br>\<br>mS |<br>a.<br>eas<br>S<br>J<br>esaS<br>tip <br>waAL||**.120**<br>[ 3.05 ]<br>|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.<br>2 Single magnet wire only; 22 AWG[0.64 mm]or larger.<br>3 Poke-In feature accepts 20-18 AWG[0.5-0.8 mm2]solid, fused stranded lead wire or 90° poke-in tab terminal.<br>4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating<br>B<br>Poke-In<br>Combination<br>Tab<br>3.4<br>33-31<br>0.81-0.23<br>.630<br>16.00<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>63018-1<br>.010<br>0.25<br>2<br>27-22<br>0.35-0.63<br>.630<br>16.00<br>Hole<br>w/o Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>316300-4<br>2-316300-7<br>.016<br>0.41<br>2<br>22-19<br>0.64-0.89<br>.630<br>16.00<br>Hole<br>w/o Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>316300-5<br>2-316300-8<br>.016<br>0.41<br>2<br>19-17<br>0.90-1.15<br>.630<br>16.00<br>Hole<br>w/o Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>316300-6<br>2-316300-9<br>.016<br>0.41<br>2<br>17-16<br>1.20-1.30<br>.630<br>16.00<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>6-316300-7<br>.016<br>0.41<br>~~a~~<br>~~OO~~<br>~~ee~~<br> ~~ee~~|



- 4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

## **B** 

**Note:** .187[[] 4.75[]] Tab Terminals mate with compatible FASTON receptacles. Request Catalog 82004. 

_Chart continued on next page_ 

18 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **187 Series FASTON Tab Terminals** 

(Continued) 

## **Material** 

Tin plated brass 

**Typical Cavity Size** (See page 23) Type A—Cavity Size 5 Type B—Cavity Size 5 

**==> picture [234 x 138] intentionally omitted <==**

**----- Start of picture text -----**<br>
.187<br>[ 4.75 ]<br>SX<br>Hole or<br>Dimple Dimple<br>L<br>~ | L<br>.300<br>Be —‘,mat [ 7.62 ] .300 [ 7.62 ] i<br>| a<|<br>.120<br>[ 3.05 ] .135 .120<br>NN [ 3.43 ] [ 3.05 ]<br>.135<br>[ 3.43 ]<br>**----- End of picture text -----**<br>


## **A** 

## **B** 

|**Type**|**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**|**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**|**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**||**Dim.**<br>**L**|**Tab**<br>**Feature**|**Tab Size**|**Stock Thickness**<br>**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**|**Stock Thickness**<br>**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|---|---|---|
||33-31||0.18-0.23||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.010<br>0.25|63108-1†|
||31-28||0.23-0.32||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.010<br>0.25|62743-1†|
||30-27||0.25-0.36||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.012<br>0.30|63109-1†|
|A<br>300 Box<br>Standard IDC<br>Narrow Body<br>Latch Type|27-23<br>23-202||0.36-0.57<br>0.57-0.81||.630<br>16.00<br>.630<br>16.00|Dimple<br>Dimple<br>Dimple|.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51|.016<br>0.41<br>.016<br>0.41<br>.016<br>0.41|63107-1<br>63340-1<br>1217493-1|
||2<br>22-20||0.64-0.81||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.016<br>0.41|63429-1|
||2<br>19-17||0.91-1.15||.630<br>16.00|Hole<br>Dimple|.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75x0.51|.020<br>0.51<br>.020<br>0.51|.016<br>0.41<br>.016<br>0.41|63782-1<br>62888-1|
||2<br>18 lead||0.80-0.92 mm|2|.630<br>16.00||.187 x .020<br>4.75x0.51|.020<br>0.51|.016<br>0.41|1217592-1†|
|3<br>B|||||||||||
|Narrow Body<br>Latch Type w/|23.5-20|2|0.54-0.81||.630<br>16.00|Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.016<br>0.41|1217004-1|
|Strain Relief Slot|||||||||||



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

2 Single magnet wire only; 22 AWG[[] 0.64 mm[] ] or larger. 

3 Strain relief slot for high vibration applications. 

† These part numbers are available upon special request; contact TE Engineering for details. 

_Chart continued on next page_ 

19 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **187 Series FASTON Tab Terminals** 

(Continued) 

## **Material** 

Tin plated brass 

## **Typical Cavity Size** 

(See page 23) Type A—Cavity Size 4 Type B—Cavity Size 4 

||Hole or<br>Dimple|Hole or<br>Dimple||SS<br>||SS<br>||SS<br>||SS<br>||||||**Type**|**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**<br>22-20<br>0.64-0.81<br>19-17<br>0.91-1.15|**Dim.**<br>**L**<br>.830<br>21.08<br>.830<br>21.08|**Tab**<br>**Feature**<br>Hole<br>Hole|**Tab Size**<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|**Stock Thickness**<br>**Tab**<br>**Section**<br>.020<br>0.51<br>.020<br>0.51|**Stock Thickness**<br>**Mag. Wire**<br>**Section**<br>.020<br>0.51<br>.020<br>0.51|**Strip**<br>**Part Number**<br>1742819-1<br>1742820-1|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||**.505**<br>I|ROSY|||||||||||||Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|63667-1|
||[ 12.83 ]<br>AUG|||||||||[ 3.05 ]|**.120**<br>[ 3.05 ]|3<br>A<br>500 Box<br>Standard IDC|17.5-16<br>1.09-1.29|.830<br>21.08|Hole<br>Hole|.187 x .032<br>4.75 x 0.81<br>.187 x .020<br>4.75 x 0.51|.032<br>0.81<br>.020<br>0.51|.020<br>0.51<br>.020<br>0.51|1217075-1<br>63427-1|
||**.280**<br>[ 7.11 ]||||||||||||||Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|63666-1|
||||||||||||||16-15<br>1.29-1.45|.830<br>21.08|Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|63762-1|
|||||||**A**|||||||||Dimple|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|63353-1|
||||||||||||||14.5-132<br>1.54-1.83|.830<br>21.08|Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|1217902-1|
||||||||||||||27-23<br>0.36-0.57|.830<br>21.08|Hole|.187 x .020<br>4.75 x 0.51|.020<br>0.51|.020<br>0.51|1217042-1|
|[ 7.14 ]|**.187**<br>[ 4.75 ]<br>Hole<br>**L**<br>**.505**<br>[ 12.83 ]<br>**.281**<br>[ 7.14 ]<br>[<br>;<br>~<aAL||||||||[ 12.83 ]<br>[ 3.05 ]<br>|**.120**<br>[ 3.05 ]<br>|[ 3.05 ]<br>|3.4<br>B<br>500 Box<br>Single IDC w/<br>Strain Relief Slot<br>22-20<br>19-17<br>0.64-0.81<br>0.91-1.15<br>.830<br>21.08<br>.830<br>21.08<br>16-15<br>1.29-1.45<br>.830<br>21.08<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>.020<br>0.51<br>63996-1<br>Hole<br>.187 x .032<br>4.75 x 0.81<br>.020<br>0.51<br>.032<br>0.81<br>1217090-1<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>.020<br>0.51<br>63995-1<br>Hole<br>.187 x .032<br>4.75 x 0.81<br>.020<br>0.51<br>.032<br>0.81<br>1217339-1<br>Hole<br>.187 x .020<br>4.75 x 0.51<br>.020<br>0.51<br>.020<br>0.51<br>63983-1<br> ~~a~~||||||||
|||||||**B**||||||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.<br>2 Single magnet wire only.||||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|||



- 3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

4 Strain relief slot for high vibration applications. 

20 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **250 Series FASTON Tab Terminals** 

## **Material** 

Tin plated brass 

## **Typical Cavity Size** 

(See page 23) Type A—Cavity Size 2 Type B—Cavity Size 5 Type C—Cavity Size 3 

**Note:** .250[[] 6.35[]] tab terminals mate with compatible FASTON receptacles. Request Catalog 82004. 

|||xt|xt<br>\\|xt|xt|||SX|SX<br>\,|||||||SX<br>N\<br>Y|SX<br>N\|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||||\\|||||SX|SX<br>\,||||Hole or|||Hole or<br>N\<br>Y|N\|
|Hole or<br>Dimple<br>**.300**<br>[ 7.62 ]<br>Ss<br>n>|||Y]<br>we|**L**|||Dimple<br>**.300**<br>[ 7.62 ]<br>ASet|||**L**<br>[ 7.62 ]|||**.300**<br>[ 7.62 ]<br>Dimple<br>SS<br>S<br>Y||||**L**<br>Locking<br>Latch<br>(2)<br>le|
|**.135**<br>[ 3.43 ]|[ 3.43 ]|||[ 3.05 ]|**.120**<br>[ 3.05 ]||[ 3.43 ]|**.135**<br>[ 3.43 ]|[ 3.05 ]|**.120**<br>[ 3.05 ]||**.135**<br>[ 3.43 ]|||[ 3.43 ]||**.120**<br>[ 3.05 ]|
|**Type**||**A**<br>**1**<br>**Copper Magnet**<br>**Wire Range**<br>**AWG**<br>**mm**|||||**Dim.**<br>**L**|**Tab**<br>**Feature**|**B**<br>**Tab Size**|||**C**<br>**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Stock Thickness**|||||**Strip**<br>**Part Number**|
||||33-31|||0.18-0.23|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>5 x 0.81||.032<br>0.81||||.010<br>0.25|62600-1*|
|A<br>300 Box<br>Standard IDC<br>.250 [6.35]<br>FASTON<br>Tab<br>3|||27-23<br>28-24<br>30-27|||0.36-0.57<br>0.32-0.51<br>0.25-0.36|.750<br>19.05<br>.750<br>19.05<br>.750<br>19.05|Dimple<br>Hole<br>Dimple|.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81||.032<br>0.81<br>.032<br>0.81<br>.032<br>0.81||||.016<br>0.41<br>.016<br>0.41<br>.012<br>0.30|62652-1*<br>63607-1<br>62651-1*|
||||22-20|||0.64-0.81|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|1217924-1|
||||19-17|||0.91-1.15|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.020<br>0.51|1742398-1|
||||33-31|||1<br>0.18-0.23|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.010<br>0.25|63026-1|
|B<br>Narrow|||30-27|||1<br>0.25-0.36|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.012<br>0.30|63027-1.|
|Body<br>Latch Type|||27-23|||0.36-0.57|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|1217860-1|
||||2<br>23-20|||0.57-0.81|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|1217870-1|
||||33-31|||0.18-0.23|.750<br>19.05|Hole|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.010<br>0.25|63309-1|
||||31-28|||0.23-0.32|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.012<br>0.30|63403-2|
|C|||30-28|||0.25-0.32|.750<br>19.05|Hole|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.012<br>0.30|1217152-1|
|Wide Body<br>Latch Type|||30-27|||0.25-0.36|.750<br>19.05|Dimple<br>Hole|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.012<br>0.30|63132-1<br>63499-1|
||||27-23|||0.36-0.57|.750<br>19.05|Hole<br>Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|63571-1<br>63128-1|
||||2<br>22-20|||0.64-0.81|.750<br>19.05|Dimple|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|63601-2|
||||2<br>19-17|||0.91-1.15|.750<br>19.05|Hole|.250 x .032<br>6.35 x 0.81|.250 x .032<br>6.35 x 0.81||.032<br>0.81||||.016<br>0.41|63614-1|



- 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

   - Recognized under the Component Program of Underwriters Laboratories, Inc. 

- 2 Single magnet wire only; 22 AWG [0.64 mm] or larger. 

- 3 After insertion into plastic holder, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

_Chart continued on next page_ 

21 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **250 Series FASTON Tab Terminals** 

(Continued) 

## **Material** 

Tin plated brass 

**Typical Cavity Size** (See page 23) Type A—Cavity Size 4 Type B—Cavity Size 4 

**==> picture [263 x 136] intentionally omitted <==**

**----- Start of picture text -----**<br>
Hole or<br>Hole or<br>Dimple<br>N Dimple NY<br>L L<br>.500 .500<br>ES NN<br>[ 12.7 ] | l 3 [ 12.7 ] nS<br>.120<br>Ca [ 3.05 ] FX DY [ 3.05 ] .120<br>SOK .280 SOS<br>[ 7.11 ] .280<br>[ 7.11 ]<br>A B<br>**----- End of picture text -----**<br>


|**Type**|**AWG**<br>**mm**<br>**1**<br>**Copper Magnet**<br>**Wire Range**|**AWG**<br>**mm**<br>**1**<br>**Copper Magnet**<br>**Wire Range**|**Dim.**<br>**L**|**Tab**<br>**Feature**|**Tab Size**|**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Stock Thickness**|**Mag. Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Stock Thickness**|**Strip**<br>**Part Number**|
|---|---|---|---|---|---|---|---|---|
||22-20|0.64-0.81|.952<br>24.18|Hole|.250 x .032<br>6.35 x 0.81|.032<br>0.81|.020<br>0.51|63495-1|
|3<br>A|19-17|0.91-1.15|.952<br>24.18|Hole|.250 x .032<br>6.35 x 0.81|.032<br>0.81|.020<br>0.51|63464-3|
|500 Box<br>Standard IDC|16-15|1.29-1.45|.952<br>24.18|Hole|.250 x .032<br>6.35 x 0.81|.032<br>0.81|.020<br>0.51|63459-2|
|Wide Neck|2<br>14-13|1.61-1.83|.952<br>24.18|Dimple<br>Hole|.250 x .032<br>6.35x0.81<br>.250 x .032<br>6.35 x 0.81|.032<br>0.81<br>.032<br>0.81|.020<br>0.51<br>.020<br>0.51|63460-1<br>63816-1|
||22-20|0.64-0.81|.952<br>24.18|Dimple|.250 x .032<br>6.35 x 0.81|.032<br>0.81|.020<br>0.51|63155-1|
|3<br>B|19-17|0.91-1.15|.952<br>24.18|Dimple|.250 x .032<br>6.35x0.81|.032<br>0.81|.020<br>0.51|62923-1|
|500 Box<br>Standard IDC<br>Narrow Neck|16-15|1.29-1.45|.952<br>24.18|Dimple|.250 x .032<br>6.35x0.81|.032<br>0.81|.020<br>0.51|63064-1|
||2<br>14-13|1.61-1.83|.952<br>24.18|Dimple|.250 x .032<br>6.35 x 0.81|.032<br>0.81|.020<br>0.51|63465-1|
||2<br>12|2.05|.952<br>24.18|Dimple|.250 x .032<br>6.35x0.81|.032<br>0.81|.020<br>0.51|63425-1|



- 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

- 2 Single magnet wire only. 

- 3 After insertion into plastic holder, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 

22 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

## **Typical Plastic Cavity** 

Illustrations shown are for reference only. They are not a purchased item. Manufacture only according to TE Specification. 

**.355 .355** to TE Specification. **.235** [ 9.08 ] [ 9.08 ] [ 5.97 ] Min. Min. Min. ws ; | **Technical Documents Application Specifications** describe requirements for using [ 4.45 ] **.175** Min. [ 3.81 ] **.150** Min. [ 5.46 ] **.215** Min. [ 5.21 ] **.205** Min. [ 9.08 ] **.355** Min. [ 5.97 ] **.235** Min. the product in its intended Cavity Size 1 Cavity Size 2 Cavity Size 3 187[[] 4.75[] ] Box .300[[] 7.62[] ] Box .300[[] 7.62[] ] Box application and or crimping MAG-MATE MAG-MATE Latch-In MAG-MATE Wide Body information. They are intended (Application Spec. 114-2069) (Application Spec. 114-2046) (Application Spec. 114-2094) for the Packaging and Design Engineer and the Machine Setup Person. 114-2050 —Poke-In Tab MAG-MATE 4 =[KS] Terminals **.550** 114-2069 —Standard [ 13.97 ]Min. [ 9.08 ] **.355 .355** [4.75] Box HeightMAG-MATE.187 sey Min. 4 [ 9.08 ]Min. Terminals 114-2046 —Standard MAG-MATE.300 114-2066 —Standard[7.62] Box HeightTerminals Ko [ 9.53 ] **.375** Min. [ 7.62 ] **.300** Min. “| |7 [ 5.46 ] **.215** Min. [ 5.97 ] **.235** Min. mm: . [ 5.46 ] **.215** Min. Ye [ 3.81 ] > **.150** Min. MAG-MATE.500 [12.7] Box Height .500 Cavity Size 4[[] 12.70[] ] Box .300 Cavity Size 5[[] 7.62[] ] Box .300 Cavity Size 6[[] 7.62[] ] Box Terminals MAG-MATE Latch-In MAG-MATE, MAG-MATE 114-2067 —Standard (Application Spec. 114-2066) Narrow Body (Application Spec. 114-2046) MAG-MATE .300 (Application Spec. 114-2067) [7.62] Box Height Latch-In Terminals **Note:** The MAG-MATE Unraveling is prevented by a Excess magnet wire is Narrow Body typical plastic cavities shown slight friction fit, suitable trimmed flush with the 114-2094 —Standard above are for reference only. MAG-MATE .300 They are not a purchased bend or by wrapping the outside of the plastic cavity magnet wire around a tie-off by a shear blade traveling [7.62] Box Height item. Refer to appropriate TE Latch-In Terminals application specification for post. with the terminal insertion Wide Body details. During insertion, two ram. 

## **Technical Documents** 

During insertion, two insulation displacing terminal slots strip the film insulation from the magnet wire producing a stable electrical termination. 

The sheared wire end can be tucked inside the plastic cavity, if necessary, by cutting the wire off before the terminal is fully seated allowing the terminal to drag the severed end of the wire into the pocket inside the cavity. 

Plastic cavities, designed to TE specifications, may be molded as part of the coil bobbin or attached to a lamination stack in the area of the magnet wire coil. 

The plastic anvil supports the magnet wire, helping to prevent it from being dragged down when the terminal is inserted. 

Each cavity is a rectangular box with two narrow slots on opposing walls and a plastic post or anvil extending upward from the bottom surface. During or after the winding process, the magnet wire is placed across the plastic cavities and into the slots, either manually or by coil winding equipment. 

**TE will provide design and mold engineering resources to manufacture any specifically designed MAG-MATE cavity housing.** 

Terminal retention is secured in the plastic cavities by either locking barbs or locking latches in addition to locking barbs for quick disconnect FASTON tab terminals. 

23 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Standard MAG-MATE Terminals (Continued)** 

**==> picture [410 x 299] intentionally omitted <==**

**----- Start of picture text -----**<br>
Typical Plastic Cavities<br>Illustrations shown are for<br>reference only. They are not<br>a purchased item.<br>Manufacture only according  .375<br>to TE Specification. [ 9.53 ]Min.<br>.375<br>[ 9.53 ]<br>Min.<br>.225<br>[ 6.86 ] .270 [ 2.92 ] .115 [ 5.71 ]Min.<br>Min. Min. .250<br>[ 6.35 ]<br>Min.<br>Silm niLe MAG - MATE Mini MAG - MATE<br>Reference Application Reference Application<br>Spec. 114-2147 Spec. 114-2047<br>Technical Documents Technical Documents<br>Application Specifications Application Specifications<br>describe requirements for using  describe requirements for using<br>the product in its intended  the product in its intended<br>application and or crimping  application and or crimping<br>information. They are intended  information. They are intended<br>for the Packaging and Design  for the Packaging and Design<br>Engineer and the Machine  Engineer and the Machine<br>Setup Person. Setup Person.<br>114-2140—Slim Line 114-2047—Mini MAG-MATE<br>MAG-MATE                    Terminals<br>**----- End of picture text -----**<br>


describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2140—Slim Line MAG-MATE Terminals 

24 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Slim Line MAG-MATE Terminals** 

- **Product Facts Terminates all magnet wire film insulations** 

- **Eliminates need for pre-stripping conductors Eliminates need to post-insulate terminations Excess magnet wire is automatically trimmed during the termination process** 

- **187 and 250 Series Faston Tab and posted PCB Tab terminals available** 

- **Terminates 33-17 AWG [0.18-1.15 mm ] magnet wire** 

- **Simultaneously terminates two magnet wires of the same size in one terminal from 33-23 AWG [0.18-0.57 mm ]** 

**Available in strip form for semi-automatic or fully automatic insertions** 

This constant pressure results in an intimate metal-to-metal interface, providing a reliable, longterm connection. 

The MAG-MATE Inserter cuts the terminals from the strip and places the terminals over the magnet wire into the plastic cavities. 

TE offers a full selection of **High speed, fully automated** 187 and 250 Series Faston **integrated systems provide** and posted PCB Slim Line **uniform terminations** MAG-MATE Tab insulation **reliably at the lowest** displacement (IDC) termi- **possible applied cost** nals for magnet wire terminations. 

## The MAG-MATE 

During this operation, small stripping shoulders in the IDC slot remove the film insulation from the magnet wire. 

- **Clean metal-to-metal interface produces stable,** Slim Line MAG-MATE **gas-tight electrical termina-** terminals with a single IDC **tions free of oxides and** slot terminate 33-17 AWG **other contaminants** [0.18 to 1.15 mm]. 

Inserter may be used as a semi-automatic bench machine or integrated in production lines for fully-automatic applications. 

Wiping action between the wire and terminals removes oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. 

- **Recognized under the** Each IDC slot terminates **Component Recognition** a range of up to four **Program of Underwriters** consecutive magnet wire **Laboratories Inc.,** sizes. **File No. E13288** ANY **R** 

Two magnet wires with the producing a clean, stable, **Applications** same diameter can be terminated in one terminal. gas-tight electrical terminaa **Motor windings and** tion. Except as noted. **connections** 

- **Applications** 

~~a~~ **Coil Connections** MAG-MATE cavities are Residual spring energy in either integrated into coil the terminal causes the side ~~a~~ **Transformer windings and** bodies or especially walls of each IDC slot to **connections** designed cavity housings. function as opposing 

cantilever beams. 

a **Bobbin connections** The magnet wires are precisely positioned in the ~~a~~ **Lighting Ballasts** plastic cavity slots. 

- ~~a~~ **Power Supplies** 

25 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Slim Line MAG-MATE Terminals** (Continued[)] 

## **187 Series FASTON Tab Terminals** 

## **Material** 

|**Material**<br>**187 Series**<br>**FASTON Tab Terminals**||||||
|---|---|---|---|---|---|
|**L**<br>Hole or<br>Dimple<br>**A**<br>Tin plated brass<br>**.135**<br>[ 3.43 ]<br>**.016**<br>[ 0.41 ]<br>**.020**<br>[ 0.51 ]<br>**.187**<br>[ 4.75 ]|**Type**|**AWG**<br>**Copper Magnet**<br>**Wire Range1**<br>**mm**|**Dim.**<br>**L**|**Tab Size**<br>**Tab**<br>**Feature**|**Stock Thickness**<br>**Section**<br>**Mag.Wire**<br>**Tab**<br>**Section**<br>**Strip**<br>**Part Number**|
||A<br>.187[4.75]<br>FASTON Tab|33-31<br>30-28<br>27-24<br>23-202<br>19-172<br>0.57-0.81<br>0.91-1.15<br>0.18-0.23<br>0.25-0.32<br>0.36-0.51|.630<br>16.00|Hole<br>Dimple<br>.187 x .020<br>4.75 x 0.51<br>elo<br>H<br>.187 x .032<br>4.75 x 0.81|.020<br>0.51<br>.012<br>0.30<br>63710-2<br>63738-2|
||||||1<br>-<br>6<br>6<br>6<br>7<br>1<br>2<br>1<br>.032<br>0.81<br>.012<br>0.30|
||||.630<br>16.00|Hole<br>Dimple<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.012<br>0.30<br>63711-2<br>63737-2|
||||.630<br>16.00|Hole<br>Dimple<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.016<br>0.41<br>63712-2<br>63736-2|
||||.760<br>19.31|Plain<br>.187 x .020<br>4.75 x 0.51|1217497-1<br>.020<br>0.51<br>.016<br>0.41|
||||.630<br>16.00|Hole<br>Dimple<br>.187 x .020<br>4.75 x 0.51<br>Hole<br>.187 x .032<br>4.75 x 0.81|63713-2<br>63735-2<br>.020<br>0.51<br>.016<br>0.41|
||||||1217516-1<br>.032<br>0.81<br>.016<br>0.41|
||||.630<br>16.00|Hole<br>Dimple<br>.187 x .020<br>4.75 x 0.51|.020<br>0.51<br>.016<br>0.41<br>63714-2<br>63734-2|



1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

2 Single magnet wire only; 22 AWG[[] 0.64[]] or larger. 

## **250 Series FASTON Tab Terminals** 

|**250 Series**<br>**FASTON Tab Terminals**||||
|---|---|---|---|
|**L**<br>Hole or<br>Dimple<br>**B**<br>**Material**<br>Tin plated brass<br>**.032**<br>[ 0.81 ]<br>**.250**<br>[ 6.35 ]<br>**.135**<br>[ 3.43 ]<br>**.016**<br>[ 0.41 ]||||
||**Type**|**AWG**<br>**mm**<br>**Copper Magnet**<br>**Wire Range1**<br>**Dim.**<br>**L**<br>**Tab Size**<br>**Tab**<br>**Feature**|**Stock Thickness**<br>**Mag.Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Strip**<br>**Part Number**|
||B<br>.250[6.35]<br>FASTON Tab|23-20<br>19-17<br>33-31<br>30-28<br>27-24<br>2<br>2<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81<br>Hole<br>Dimple<br>Hole<br>Dimple<br>Hole<br>Dimple<br>Hole<br>Dimple<br>Hole<br>Dimple<br>.752<br>19.10<br>.752<br>19.10<br>.752<br>19.10<br>.752<br>19.10<br>.752<br>19.10<br>0.57-0.81<br>0.91-1.15<br>0.18-0.23<br>0.25-0.32<br>0.36-0.51|63716-2<br>63744-2<br>.032<br>0.81<br>.012<br>0.30|
||||63717-2<br>63743-2<br>.012<br>0.30<br>.032<br>0.81|
||||63718-2<br>63742-2<br>.016<br>0.41<br>.032<br>0.81|
||||63719-2<br>63741-2<br>.016<br>0.41<br>.032<br>0.81|
||||.016<br>0.41<br>.032<br>0.81<br>63720-2<br>63740-2|
||1 Two magnet wires may be terminated in the same terminal slot if diameter<br>2 Single magnet wire only; 22 AWG[0.64]or larger.||s are equal.|



## **Posted PCB SOLDER Terminal** 

|**Posted PCB**<br>**SOLDER Terminal**<br>||||
|---|---|---|---|
|**Material**<br>Tin plated brass<br>**C**<br>**.132**<br>[ 3.45 ]<br>**.0125**<br>[ 0.32 ]<br>**.0322**<br>[ 8.20 ]|**Type**|**AWG**<br>**mm**<br>**Copper Magnet**<br>**Wire Range1**<br>**Dim.**<br>**L**<br>**Tab Size**<br>**Tab**<br>**Feature**|**Stock Thickness**<br>**Mag.Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Strip**<br>**Part Number**|
||C<br>.040[1.00]<br>PCB Tab|33.5-30<br>0.17-0.25<br>.040 x .024<br>1.00 x  0.60<br>Embossment<br>.323<br>8.20|1534684-1<br>.024<br>0.60<br>.013<br>0.32|
|||29.5-26<br>0.27-0.40<br>Embossment<br>.323<br>8.20<br>.040 x .024<br>1.00 x  0.60|1534685-1<br>.024<br>0.60<br>.013<br>0.32|
|||26-22<br>0.40-0.63<br>Embossment<br>.323<br>8.20<br>1.00 x  0.60<br>.040 x .024|1534686-1<br>.024<br>0.60<br>.013<br>0.32|
|||22-20<br>0.63-0.81<br>.040 x .024<br>.323<br>8.20<br>Embossment<br>1.00 x  0.60|.024<br>0.60<br>1740829-1<br>.013<br>0.32|
|||21.5-19.5<br>0.67-0.85<br>.040 x .024<br>.323<br>8.20<br>Embossment<br>1.00 x  0.60|1534687-1<br>.024<br>0.60<br>.013<br>0.32|
||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.<br>2 Single magnet wire only; 22 AWG[0.64]or larger.|||



2 Single magnet wire only; 22 AWG[[] 0.64[]] or larger. 

26 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Slim Line MAG-MATE Terminals**[(] Continued[)] 

## **Offset Tab Terminals** 

## **lMaterial** 

Tin Plated Brass 

Applications where I/O Tab spacing must be less than IDC connection spacing Example: automotive accessory coils 

|**A**<br>**L**<br>**.032**<br>[ 0.81 ]<br>**.139**<br>[ 3.53 ]<br>**.059**<br>[ 1.50 ]<br>**.135**<br>[ 3.43 ]<br>**.220**<br>[ 5.59 ]<br>**.013**<br>[ 0.33 ]||||
|---|---|---|---|
||**Type**|**Diode**<br>**Size**<br>**AWG**<br>**Copper Magnet**<br>**Wire Range1**<br>**mm**<br>**Dim.**<br>**L**<br>**Tab Size**|**Stock Thickness**<br>**Mag.Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Strip**<br>**Part Number**|
||A<br>Combination<br>Diode Slot/Tab|33-31<br>33-31<br>.059 x .032<br>1.50 x 0.81<br>.059 x .032<br>1.50 x 0.81<br>#20<br>0.8<br>#22.5<br>0.6<br>.725<br>18.42<br>.725<br>18.42<br>0.18-0.23<br>0.18-0.23<br>|63888-1<br>0.032<br>0.81<br>0.012<br>0.30|
||||63903-1<br>0.032<br>0.81<br>0.012<br>0.30|
||1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.|||



## **Posted PCB Terminals** 

## **Multi-Spring Solderless Terminal** 

## **Material** 

Tin Plated Copper Alloy 

**Cavity Size** Application Spec. Contact TE Engineering 

**==> picture [101 x 127] intentionally omitted <==**

**----- Start of picture text -----**<br>
L<br>.289<br>[ 9.33 ]<br>.132<br>[ 3.35 ] .013<br>[ 0.32 ]<br>**----- End of picture text -----**<br>


|**Type**||**Copper Magnet**<br>**Wire Range1**<br>**AWG**<br>**Dim.**<br>**L**<br>**mm**|**Stock Thickness**<br>**Mag.Wire**<br>**Section**<br>**Tab**<br>**Section**<br>**Strip**<br>**Part Number**|
|---|---|---|---|
|B<br>Multi-Spring<br>Solderless PCB<br>Tab Terminal|22<br>1<br>|33-29.5<br>.583<br>14.80<br>0.18-0.265|.013<br>0.32<br>.031<br>0.81<br>2120743-2|
|||29.5-26<br>.583<br>14.80<br>0.265-0.40|.013<br>0.32<br>.031<br>0.81<br>2120744-2|
|||26-22.5<br>.583<br>14.80<br>0.40-0.63|.013<br>0.32<br>.031<br>0.81<br>2120745-2|
|||.5-19.5 2<br>.583<br>14.80<br>0.63-0.85|.013<br>0.32<br>.031<br>0.81<br>2120746-2|
|||9.5-17 2<br>.583<br>14.80<br>0.85-1.12|.013<br>0.32<br>.031<br>0.81<br>2120747-2|



**Note:** PC Board hole size .057[[] 1.45[]] 

- 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 

- 2 Single magnet wire only. 22 awg[[] 0.63 mm[]] and larger. 

**B** 

27 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Slim Line MAG-MATE Terminals**[(] Continued[)] 

## **Posted PCB Solder Terminals** 

## **Material** 

Unplated brass 

**==> picture [7 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
A<br>**----- End of picture text -----**<br>


|**Type**|**Copper Magnet Wire Range**<br>**AWG**<br>**mm**<br>~~a~~|**Strip**<br>**Part Number**<br>**Stock**<br>**Thickness**|
|---|---|---|
||33-30<br>331<br>0.256-0.40<br>0.40-0.561|1-1987222-1<br>Varied<br>thickness|
|A<br>MAG-MATE|30-26<br>30-261<br>0.256-0.40<br>0.40-0.561<br>26-22<br>26-231<br>0.40-0.63<br>0.40-0.561|1-1987223-1<br>1-1987224-1<br>Varied<br>thickness<br>Varied<br>thickness<br>~~oo~~|
|Terminal<br>with MQS Pins|22-20<br>0.63-0.80<br>~~TT~~|1-1987225-1<br>Varied<br>thickness|
||20-17<br>0.85-1.12<br>1-1987226-1<br>Varied<br>thickness<br>~~ee~~||



1 For double magnet wires 

28 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Mini MAG-MATE Terminals** 

## **Product Facts** 

~~|~~ **Terminates all fine gauge** = i “| “-@= = = = = " a **magnet wire filminsulations** 1in LousG eta "a 4 =7 r rH 7; ei?t :=a.| .iY fe i be=~ **Eliminates need to pre-strip conductors Eliminates need to post insulate terminations Terminates 52-30 AWG [0.02-0.25 mm] diameter copper magnet wire** 

**Poke-In leaf style accepts 22 -18 AWG [0.3-0.9 mm] overcoated stranded or solid lead wire Available in strip form for semi-automatic or fully automatic insertions** 

**High speed, fully automated integrated systems provide uniform terminations and reliability at the lowest possible applied cost** 

> a **Recognized under the Component Recognition** TE offers Mini MAG-MATE receiving slot and wire tie-off the termination process. **Program of Underwriters** poke-in, crimp wire post that is either integrated **Laboratories Inc, File No.** barrel, post and quick into coil bodies or specially The fully seated terminal fits **E13288** disconnect tab insulation designed cavity housings. squarely into the cavity,while ANY **R** displacement (IDC) termithe serrated leg of the nals for fine gauge magnet The magnet wire is wrapped terminal cams against the 

> **Applications** wire terminations. around the tie-off post and pre-positioned magnet wire | **Ignition coils** placed across the cavity slot. to penetrate the film insula| **Small motors** Mini MAG-MATE terminals After the coil is wound, the tion and provide a stable are designed to terminate finish end of the magnet wire electrical termination. | **Synchronist timers** 52-30 AWG [0.02-0.25 mm] is dressed through the | **Electric meter coils** diameter copper magnet second cavity slot and tied to wire. its tie-off post. | **Solenoids** | **Relays** Poke-in leaf terminals accept The Mini MAG-MATE 22-18 AWG [0.3-0.9 mm2] Inserter shears the terminal overcoated stranded or solid from the carrier strip and lead wire. inserts the terminal into the cavity by a dual ram The terminal design uses the insertion mechanism. AMPLIVAR serrated burr technology to penetrate the As the unexpanded terminal film insulation of copper approaches the bottom of magnet wire. the cavity, the upper ram stops.  The lower ram Mini MAG-MATE cavity continues to push to a pockets, designed to TE prescribed depth to expand specifications, include a wire the terminal and complete 

29 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Mini MAG-MATE Terminals**[(] Continued[)] 

**==> picture [188 x 282] intentionally omitted <==**

**----- Start of picture text -----**<br>
Wire<br>Split ram<br>Wire tie-off post<br>Wire<br>Upper ram stops<br>Lower ram continues<br>aje [FS]<br>St}<br>Sheared post and excess<br>wire to scrap chute<br>Lower ram stops<br>Termination Complete<br>**----- End of picture text -----**<br>


## **Poke-In Terminal** 

## **Material** 

.010[[] 0.25[]] tin plated brass 

**==> picture [539 x 185] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|[ 3.51 ]|.138|i|[yop]|——s|[ 1.52 ]|.060|Type|CoppAer MaWG|gnet Wire Ranmm|ge|Lead Wire RangeAWG|mm2|1|MatingTab|Poke-In BeamStock ThicknessMag Wire|Part NumberStrip|
|a|[ 8.76 ]|.345|A|52-42|0.02-0.06|22-18|0.3-0.9|—|0.0100.25|0.0100.25|62781-1|
|A|Lead|44-36|0.05-0.13|22-18|0.3-0.9|—|0.010|0.010|62780-1|
|Wire|0.25|0.25|
|——|Poke-In|38-30|0.10-0.25|22-18|0.3-0.9|—|0.010|0.010|62606-1|
|.138|0.25|0.25|
|[ 3.51 ]|PAR?|[ 1.52 ]|.060|ee|52-42|0.02-0.06|—|—|.060 x .0201.52 x 0.51|0.0100.25|0.0100.25|63613-1|
|my:a|QZa|.345|B|eee|
|[ 8.76 ]|Tab|44-36|0.05-0.13|—|—|.060 x .020|0.010|0.010|63795-1|[2]|
|1.52 x 0.51|0.25|0.25|
|B|Poke-In|
|38-30|0.10-0.25|—|—|.060 x .020|0.010|0.010|63844-22|
|1.52 x 0.51|0.25|0.25|
|.047|
|L|[ 1.20 ]|C|40-34.5|0.08-0.15|—|—|.040 x .020|0.010|0.010|1718165-1|
|WY|Skinny Mini|1.00 x 0.51|0.25|0.25|
|1 Solid or overcoated stranded lead wire only.|
|NEP|.345|2 Radius on beam leaf tip.|
|NN|a|[ 8.76 ]|
|C|

**----- End of picture text -----**<br>


30 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Mini MAG-MATE Terminals**[(] Continued[)] 

## **Posted Terminal** 

## **Material** 

Tin over premilled brass 

**==> picture [488 x 75] intentionally omitted <==**

**----- Start of picture text -----**<br>
.138<br>[ 3.51 ] .060<br>[ 1.52 ]<br>RX<br>.169<br>[ 4.29 ] .540 Type CoppAWer MaG gnet Wire Ranmm ge Post Size PoStock Thicknessst Mag Wrie Part NumberStrip<br>o- [ 13.72 ] ——e>>—RDiaiC<«CTCiG PCB PostA 38-30 0.10-0.25  II .024 x .0200.62 x 0.51 0.0200.51 oI 0.0100.25 63675-4<br>A<br>**----- End of picture text -----**<br>


## **FASTON Tab Terminals** 

## **Material** 

Tin over premilled brass 

|**Type**<br>**B**<br>B<br>.187[4.75]<br>FASTON Tab<br>**.060**<br>[ 1.52 ]<br>**.138**<br>[ 3.51 ]<br>**.690**<br>[ 17.53 ]<br>———<br>28—<br>a<br>TF<br>ew<br>~~<br><a|**Copper Magnet Wire Range**<br>**m**<br>**m**<br>**G**<br>**W**<br>**A**<br>38-30<br>0.10-0.25<br>44-36<br>0.05-0.13<br>~~a~~|**Tab Size**<br>.187 x .020<br>4.75 x 0.51<br>.187 x .020<br>4.75 x 0.51|**Stock Thickness**<br>**Post**<br>**Mag Wire**<br>.020<br>0.51<br>.010<br>0.25<br>.020<br>0.51<br>.010<br>0.25<br>~~a~~|**Strip**<br>**Part Number**<br>63778-1<br>1217529-1|
|---|---|---|---|---|



## **Crimp Wire Barrel Terminal** 

## **Material** 

Tin plated brass 

|**.138**<br>[ 3.51 ]<br>Ne <br>ee<br>SS<br>@<br>N\A<br>st<br>.<br>Sw|>~~TO~~<br> J|**.060**<br>[ 1.52 ]<br>~~TO~~|[ 1.52 ]<br>~~TO~~|**Type**<br>**Copper Magnet Wire Range**<br>**Lead Wire Range**<br>**Stock Thickness**<br>**Strip**<br>**AWG**<br>**mm**<br>**AWG**<br>**mm2**<br>**Crimp Barrel**<br>**Mag Wire**<br>**Part Number**<br>C<br>Crimp Wire<br>Barrel<br>63199-11<br>0.010<br>0.25<br>0.010<br>0.25<br>38-30<br>0.10-0.25<br>22-18<br>0.3-0.9<br>~~TO~~<br>~~Te~~|
|---|---|---|---|---|
|**.620**<br>[ 15.75 ]<br>KO||||1 Wire and insulation barrel reversed so lead wire exits over magnet wire termination area.|



**==> picture [8 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
C<br>**----- End of picture text -----**<br>


31 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **SIAMEZE Terminals** 

## **Product Facts** 

**Terminates all copper magnet wire film insulations** 

- **Eliminates need for pre-stripping conductors** 

- **Moving Beam contact design connects a wide range of magnet wire sizes with a single terminal** 

- **Standard range terminals connect 34-18 AWG [0.16-1.0 mm] magnet wire** 

- **Fine range terminals connect 36-27 AWG [0.13-0.38 mm] magnet wire** 

- **Medium range terminals connect 23-12 AWG [0.56-2.03 mm] magnet wire** 

- **Excess magnet wire is automatically trimmed during the termination process** 

- **Available in strip form for semi-automatic or fully automatic insertions** 

TE offers a full selection of SIAMEZE insulation displacement (IDC) terminals for interconnecting copper magnet wires, lead wires, and other components. 

Residual spring energy in the terminal causes the side walls of the IDC slot to function as opposing cantilever beams. 

Available with either Moving Beam contacts whereby a single terminal connects toa very wide range of magnet wire sizes, or a Compliant Beam for contacting two magnet wires of the same diameter in one terminal for splicing or bi-filar applications. 

- **Loose piece terminals available for manual tool insertions** 

This constant pressure results in an intimate metal-to-metal interface, providing a reliable, long-term connection. 

- **High-speed automatic coil winding machine terminations provide uniform reliability at the lowest possible applied cost** 

The SIAMEZE insulation displacement (IDC) terminal technology eliminates the need to strip the film insulation from copper magnet wires and lead wires. 

Tab terminals are available with single barbs or multiple retention barbs for higher retention. 

The wiping action between the wire and terminals remove all oxides or other contaminants present on both the conductor and the terminal slot side walls, producing a clean, stable, gas-tight electrical termination. 

- **Clean metal-to-metal interface produces stable, gas-tight electrical terminations free of oxides and other contaminants** 

According to TE specifications SIAMEZE cavities are either integrated into coil bodies or specially designed cavity housings. 

Terminals are available in wire-to-wire, Lead Lok, quick disconnect tabs, posts, pin and receptacle terminals. 

- **Recognized under the Component Program of Underwriters Laboratories Inc.,File No. E13288** 

The SIAMEZE terminal Inserter may be used as a semi-automatic bench machine or integrated in production lines for fully-automatic applica- 

The magnet wires are positioned in the “U”shaped slots. 

**==> picture [21 x 13] intentionally omitted <==**

**----- Start of picture text -----**<br>
AW R<br>**----- End of picture text -----**<br>


## **Applications** 

The SIAMEZE terminal Inserter cuts the terminals from the strip and places the terminals over the magnet wire into the plastic cavities. 

**Motor windings and connections Coil connections** 

tions. 

| **Transformer windings and** into the plastic cavities. **connections** 

**connections** During this operation the | **Ballasts** small stripping devices | **Power supplies** penetrate the film insulation from the magnet wire. | **Solenoids** | **Actuators** 

32 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **SIAMEZE Terminals**[(] Continued[)] 

**Lead Lok Terminals** . **Product Facts** 

**Provides perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs (90 N).** 

**Inserter automatically positions and secures lead wire during insertion** 

- **Manual, semi-automated, fully automated systems allow for lead wire termination** 

**Accepts  #18-#22 [0.3mm 2-0.8 mm[2] ] AWG solid or stranded lead wire with .115 [2.92 ] max.insulation diameter** 

- **No lead wire stripping required** 

cuts the Lead Lok terminals metal-to-metal interface, - from the strip and places providing a reliable, long the terminal over the lead termconnection. wire in the plastic cavities. Perpendicular and parallel During this operation, the lead wire strain relief retention lead wire is automatically forces in excess of 20 lbs are seated, the insulation achieved. pierced and the exposed The Lead Lok Inserter solid or stranded conductor may be a secondary station in is terminated in the IDC slot the SIAMEZE  Wire-toof the SIAMEZE wire-to-wire Wire semi-automatic bench terminal. 

TE features the Lead Lok strain relief terminal system that provides optimum lead wire retention when used in conjunction with SIAMEZE insulation displacement terminals. After the one-step insertion of SIAMEZE wire-towire terminals into TE specified plastic cavities, the application is ready for the secondary lead wire attachment. 

Perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs are achieved. 

The Lead Lok Inserter may be a secondary station in the SIAMEZE  Wire-toWire semi-automatic bench machine. 

ment. Residual spring energy in the terminal causes the side Information regarding terminal insertion equipment may be The lead wire is manually walls of the IDC slot to found in Magnet Wire Termipositioned over the magnet function as opposing nation Overview #138516. wire terminated SIAMEZE cantilever beams. wire-to-wire terminal. This constant pressure The Lead Lok Inserter results in an intimate 

## **TECHNICAL DOCUMENTS** 

Cavity Specifications - Provide dimensional design guidelines & criteria for a cavity to be used with a SIAMEZE IDC terminal. The appropriate Cavity Specification number is shown on the following pages adjacent to the terminal number. As a general reference, overall dimensions are shown at the end of this section. 

- **Product Specifications** ( These describe the performance characteristics and verification tests ) 108-2085           Standard Range SIAMEZE Insulation Displacement 

- 108-2293           High Temperature Standard Range SIAMEZE Insulation Displacement 

- 108-2244           Fine Range SIAMEZE Insulation Displacement 

- 108-2239           Medium Range SIAMEZE Insulation Displacement 

- 108-2316           Heavy Range SIAMEZE Insulation Displacement 

- **Application Specifications** ( These describe the requirements for using the product in its intended application ) 

- 114-13166         Standard and Fine Range SIAMEZE Insulation Displacement 

114-13210         Medium and Heavy Range SIAMEZE Insulation Displacement 

33 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **SIAMEZE Interconnection System** 

|**SIAMEZE**<br>**Interconnection System**|||||
|---|---|---|---|---|
|**How the System Operates**|**Magnet Wire**||**Plastic Cavity**||
||The magnet wire is||Design must comply with||
||positioned in “U” slot||TE connectivity||
||manually or automatically||specifications(for cavity||
||by coil winding equipment.||drawing numbers see||
||**Terminal Insertion Finger**<br>The terminal insertion||tables).**ConsultingTE is**<br>**required for design in.**||
||finger is part of the||**Cavity Slot for Wire**||
||SIAMEZE Inserter. It||The width has to be in||
||pushes the terminal that||accord ance with the wire||
||was sheared from the||size (see cavity drawings).||
||carrier strip through||**Wire Cutoff Block**||
||the“tube” into the cavity.||The wire cutoff block||
||**Contact**||supports the magnet wire||
||Various wire attachments in||during the trimming||
||standard, fine, mediumand||process. The magnet wire||
||heavy duty terminals are||is cut plain to the cavity||
||available (See tables).||front side.||
||**IDC Slot**||**Trim Blade**||
||The IDC slot in the terminal||The trim blade cuts the||
||will terminate a wide range||excess magnet wire and||
||of magnet wire sizes.||the wire cutoff block at the||
||**Stripping Burrs**||front of the cavity.||
||During the insertion|1<br>1|**Terminal Insertion**||
||process, these burrsstrip||**Complete**||
||the film insulation from the||The magnet wire termina-||
||magnet wire.||tion is complete when the||
||**Retention Barbs**||terminal is fully seated in||
||Terminal retention is||the cavity.||
||provided in the cavity by||||
||single or multiple locking||||
||barbs.||||
||**Test Results**||||
||SIAMEZE products have||**Current Cycling**—||
||been submitted to the||250 cycles with each cycle||
||following tests without||consisting of 15 minutes|**11**|
||significant millivolt increase:||“ON” followed by 15 minutes||
||||“OFF”||
||||**Thermal Shock**—||
||||25 Cycles -40°C to +125°C,||
||||25 Cycles -40°C to +175°C||
||||for High Temperature||
||||terminals||
||||**Humidity**—||
||||**Temperature Cycling**||
||||10 cycles between 25°C and||
||||65°C at 80 to 100% RH||



**==> picture [95 x 494] intentionally omitted <==**

34 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **SIAMEZE Terminals**[(] Continued[)] 

**Lead Lok Interconnection System** 

**How the System Operates Lead Lok Insertion Finger** The Lead Lok insertion finger pushes the Lead Lok that was sheared from the carrier strip and positions the Lead Lok and lead wire into the IDC slot. 

@ **Lead Lok Terminal** The Lead Lok terminal provides maximum lead wire retention in the cavity. 

@ **Retention Barbs** The Lead Lok multiple barbs provide retention in the cavity. 

**Lead Wire** 

Stranded, solid and bonded lead wire with 105°C PVC insulation can be used. Contact TE Engineering for other lead wires and insulation under consideration. 

**IDC Slot** The IDC slot will pierce the lead wire during insertion. 

**Lead Wire Insertion Complete** The lead wire termination is complete when the Lead Lok is fully seated in the cavity. 

**HOW TO CONNECT MULTIPLE MAGNET WIRES OR OTHER COMPONENTS** 

~~®~~ **Bussed High Carrier Bussed High Carry Terminals SIAMEZE Plastic Cavity** Bridging of two SIAMEZE Bussed cavity pocket terminals that is accomdesigns are available for plished by leaving the double or triple bussed carrier strip between two terminals. adjacent terminals intact. q 

**Magnet Wire** 

Magnet wire may be equal or differ in size for bi-filar applications. 

35 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **Wire-to-Wire Terminals** 

## **Material** 

Brass 

**==> picture [333 x 254] intentionally omitted <==**

**----- Start of picture text -----**<br>
.300 .300 .300<br>[ 7.62 ] [ 7.62 ] [ 7.62 ]<br>[ 3.71 ] .146 [ 3.71 ] .146 [ 3.71 ] .146<br>.020 .020 .020<br>[ 0.51 ] [ 0.51 ] [ 0.51 ]<br>A B C<br>.250<br>[ 6.35 ]<br>.550<br>.300 [ 13.97 ]<br>[ 7.62 ]<br>[ 3.71 ] .146 .280 [ 3.81 ] .150 [ 0.46 ] .025<br>.020 [ 7.11 ]<br>[ 0.51 ] .032<br>[ 0.81 ]<br>D E F<br>**----- End of picture text -----**<br>


|**Type**<br>**Recom**<br>**Po**|**mended**<br>**cket7**<br>**Copper Magnet**<br>**Wire Range**<br>**mm**<br>**AWG**|**2**<br>**AWG**<br>**mm**<br>**Lead Wire**<br>**Range**|**Part Number**<br>**Reeled**<br>**Loose**|
|---|---|---|---|
|A<br>Moving<br>Beam<br>160|1421<br>18-34<br>27–36<br>1.02-0.16<br>0.36–0.13|6<br>18-22<br>0.8-0.3|1601000-1<br>1601000-25<br>4-1601000-12<br>4-1601000-22,5|
|||6<br>18-22<br>0.8-0.3|1601117-1<br>4-1601117-12<br>2-1601117-11|
|B<br>Wire<br>Specific8<br>160|18-34<br>18-34<br>1.02-0.16<br>1.02–0.16<br>1421|20<br>0.5|1601056-1<br>4-1601056-12<br>2-1601056-11|
|||18<br>0.8|1601074-11<br>2-1601074-1<br>4-1601074-12|
|C<br>High Carrier<br>160<br>160|18-34<br>1.02-0.16<br>1433<br>1440|6<br>18-22<br>0.8-0.3|1601046-11<br>2-1601046-1<br>2<br>4-1601046-1<br>3<br>6-1601046-1<br>4<br>8-1601046-1|
|8<br>D<br>High Carrier<br>Specific<br>160|27–36<br>0.36-0.13<br>1433|20<br>0.5|1601237-11<br>2-1601237-1<br>2<br>4-1601237-1<br>3<br>6-1601237-1|
|E<br>Medium<br>Range<br>160|12-23<br>2.06-0.56<br>1436|16-20<br>1.3-0.5|1601136-11<br>2-1601136-1<br>2<br>4-1601136-1<br>3<br>6-1601136-1|
|F<br>Lead Lok<br>160<br>160<br>160|1421<br>1433<br>1440|18-22<br>0.8-0.3|1601140-11<br>2-1601140-1<br>4-1601140-1|



1 Reversed Reeled—Consult TE drawing for orientation. 

- 2 Loose Single. 

- 3 Loose Bussed[(] Bridged[)] Double. 

- 4 Loose Bussed[(] Bridged[)] Triple. 

- 5 Finish is Post Plated Tin over Copper[(] Consult TE drawing for specifics[)] . 

- 6 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact TE Engineering when using other types of insulation. 

- 7 Magnet wire 30 AWG[[] 0.25 mm[]] and smaller also requires a wrap post per drawing 1601447. 

- 8 Wire Specific terminals have a top contact designed to penetrate difficult Lead Wire Insulation[(] e.g Irradiated types[)] . 

36 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **Receptacle Terminals (Wire to Blade)** 

|**A**<br>**B**<br>**Material**<br>Brass<br>**.300**<br>[ 7.62 ]<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]<br>**.146**<br>[ 3.71 ]|**C**<br>**.020**<br>[ 0.51 ]<br>**.280**<br>[ 7.11 ]<br>**.032**<br>[ 0.81 ]<br>**.550**<br>[ 13.97 ]<br>**.300**<br>[ 7.62 ]|**.032**<br>[ 0.81 ]<br>**.480**<br>[ 12.19 ]<br>**.310**<br>[ 7.87 ]|
|---|---|---|
|||**D**|
||||
|**Type**<br>**Recommended**<br>**Pocket5**<br>**Copper**<br>**AWG**|**8**<br>**mm**<br>**Magnet Wire Range**<br>**L**<br>**Dim.**<br>**Mating**<br>**Tab Size**|**Part Number**<br>**Reeled**<br>**Loose**|
|A<br>Wire2Blade In Line<br>1601425<br>18-34|1.02-0.16<br>.300<br>7.62<br>.020<br>0.51|2,1<br>–<br>1601075-1<br>1<br>2-1601075-1<br>1601075-26<br>2-1601075-21,6<br>2-1601075-31,7<br>2<br>4-1601075-1<br>4-1601075-22,6|
|B<br>Wire2Blade<br>High Carrier In Line<br>1601426<br>18-34|1.02-0.16<br>.300<br>7.62<br>.020<br>0.51|1601196-1<br>1<br>2-1601196-1<br>4-1601196-12<br>6-1601196-13<br>8-1601196-14|
|C<br>Wire2Blade<br>In Line Medium Range<br>1601436<br>15-23|1.47-0.56<br>.550<br>13.97<br>.032<br>0.81|1601232-27<br>2-1601232-21,7<br>4-1601232-22,7|
|D<br>Wire2Blade<br>Off Line Medium Range<br>1601437<br>15-23|1.47-0.56<br>.310<br>7.87<br>.032<br>0.81<br>1601137-2<br>2-1601137-2<br>6<br>1,6<br>4-1601137-22,6||



- 1 Reverse Reeled –Consult TE drawing for orientation. 

- 3 Loose Bussed[(] Bridged[)] Double. 

- 5 Magnet wire 30 AWG[[] 0.25[]] and smaller also requires a wrap post per Specification 1601447. 

- 7 Finish is Post Plated Tin over Nickel[(] Consult TE drawing for specifics[)] . 

- 2 Loose Single. 

- 4 Loose Bussed[(] Bridged[)] Triple. 

- 6 Finish is Pre Plated Tin[(] Consult TE drawing for specifics[)] . 

- 8 Overall Height of terminal does not include inserted Blade[(] Tab[)] . 

## **Pin Terminals** 

**Material** Brass 

**==> picture [85 x 174] intentionally omitted <==**

**----- Start of picture text -----**<br>
Dia.<br>[ 2.13 ]<br>L<br>.<br>[ 3.71 ] [ 0.51 ]<br>**----- End of picture text -----**<br>


## **E** 

||**E**||
|---|---|---|
|**Type**<br>**Recommended**<br>**Pocket2**<br>**Copper Ma**<br>**AWG**|**gnet Wire Range**<br>**mm**<br>**L**<br>**Dim.**<br>**Pin Dia.**|**Part Number**<br>**Reeled**<br>**Loose**|
|E<br>**Round Pin**<br>1601424<br>18-34|1.02-0.16<br>.718<br>18.24<br>.084<br>2.13|1601077-1<br>2-1601077-11<br>4-1601077-13|



- 1 Reverse Reeled –Consult TE drawing for orientation. 

- 2 Magnet wire 30 AWG[[] 0.25 mm[]] and smaller also requires a wrap post per drawing 1601447. 

- 3 Loose piece single. 

37 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **Post Terminals** 

|||||
|---|---|---|---|
|L<br>L<br>**A**<br>**B**<br> <br>**Material**<br>Brass<br>**.146**<br>[ 3.71 ]<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]|L<br>**C**<br>**.146**<br>[ 3.71 ]<br>**.146**<br>[ 3.71<br>**.020**<br>[ 0.51 ]<br>**.020**<br>[ 0.51 ]|L<br>L<br>L<br>**D**<br>**E**<br>**F**<br>]<br>**.146**<br>[ 3.71 ]<br>**.280**<br>[ 7.11 ]<br>**.032**<br>[ 0.81<br>**.020**<br>[ 0.51 ]<br>**.020**<br>[ 0.51 ]|L<br>**.280**<br>[ 7.11 ]<br>**.032**|
|**Type**<br>**Recommende**<br>**Pocket7**|**d**<br>**Copper Magnet Wire Range**<br>**AWG**<br>**mm**|**Part Number**<br>**Reeled**<br>**Loose**<br>**L**<br>**Dim.**<br>**Tab Size**||
|A<br>PC Tab<br>1601424|18-34<br>29**<br>27-36<br>0.36-0.13<br>1.02-0.16<br>0.29|.345<br>8.76<br>.040 x .020<br>1.02 x 0.51<br>1601009-45<br>2-1601009-41,5<br>4-1601009-42,5||
|||.040 x .020<br>1.02 x 0.51<br>.405<br>10.29<br>1601214-25<br>2-1601214-21,5<br>4-1601214-22,5||
|||.040 x .020<br>1.02 x 0.51<br>.345<br>8.76<br>1601155-35<br>2-1601155-31,5<br>4-1601155-32,5||
|||.040 x .020<br>1.02 x 0.51<br>.345<br>8.76<br>1601120-45<br>2-1601120-41,5<br>4-1601120-42,5||
|B<br>Extended<br>PC Tab<br>1601425|18-34<br>27-36<br>0.36-0.13<br>1.02-0.16|.040 x .020<br>1.02 x 0.51<br>.456<br>11.57<br>1601095-24<br>2-1601095-22,4<br>4-1601095-22,4||
|||.040 x .020<br>1.02 x 0.51<br>.485<br>12.32<br>1601041-35<br>2-1601041-31,5<br>4-1601041-32,5||
|||.040 x .020<br>1.02 x 0.51<br>.485<br>12.32<br>1601128-35<br>2-1601128-31,5<br>4-1601128-32,5||
|C<br>Long Narrow<br>Blade<br>1601431|18-34<br>1.02-0.16|.047 x .032<br>1.20 x. 0.81<br>.754<br>19.16<br>1601110-26<br>2-1601110-21,6<br>4-1601110-22,5||
|||.059 x .032<br>1.50 x. 0.81<br>.669<br>17.00<br>1601099-25<br>2-1601099-21,5<br>4-1601099-22,5||
|||.059 x .032<br>1.50 x. 0.81<br>.756<br>19.21<br>1601063-26<br>2-1601063-21,6<br>4-1601063-22,6||
|||.059 x .032<br>1.50 x. 0.81<br>.904<br>22.96<br>1601037-26<br>2-1601037-21,6<br>4-1601037-22,6||
|||.059 x .032<br>1.50 x. 0.81<br>1.005<br>25.53<br>1601066-26<br>2-1601066-21,6<br>4-1601066-22,6||
|||.071 x .025<br>1.80 x 0.64<br>.974<br>24.74<br>1601104-26<br>2-1601104-21,6<br>4-1601104-22,6||
|D<br>Long Narrow<br>Blade<br>Mult-Barb<br>1601425|18-34<br>1.02-0.16|—.<br>.059 x .032<br>1.50 x 0.81<br>.805<br>20.45<br>293214-1<br>2-293214-11||
|E<br>Medium<br>Width Blade<br>Mult-Barb<br>1601475|18-34<br>27-36<br>0.36-0.13<br>1.02-0.16|.118 x .020<br>3.00 x 0.51<br>.533<br>13.54<br>1601243-23<br>2-1601243-21,3<br>4-1601243-22,3||
|||.118 x .025<br>3.00 x 0.64<br>.952<br>24.18<br>1601119-26<br>2-1601119-21,6<br>4-1601119-22,6||
|F<br>Medium<br>Width Blade<br>Medium wire range<br>1601438|12-23<br>0.56-2.06|.130 x .032<br>3.30 x 0.81<br>.872<br>22.15<br>1601138-1<br>2-1601138-11<br>4-1601138-12||



   - 2 Loose Piece Single. 

- 1 Reverse Reeled –Consult TE drawing for orientation. 

   - 4 Finish is Post Plated Tin over Copper[(] Consult TE drawing for specifics[)] . 

- 3 Finish is Post Plated Tin[(] Consult TE drawing for specifics[)] . 

   - 6 Finish is Pre Plated Tin[(] Consult TE drawing for specifics[)] 

- 5 Finish is Post Plated Tin over Nickel[(] Consult TE drawing for specifics[)] . 

- 7 Magnet wire 30 AWG[ [] 0.25[]] and smaller also requires a wrap post per Specification 1601447 

- ** Compliant contact can connect 2 wires of the same diameter. 

38 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **110 Series (2.8 mm wide) FASTON Tab Terminals** 

|**110 Si (28  id)**||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**eres . mm we**||||||||||||||||||||||||
|**FASTON Tab Terminals**||||||||||||||||||||||||
|**Material**||||||||||||||||||||||||
|Brass|**L**||||||**L**|||||||**L**||||||||||
||**.146**||||||**.146**|||||||**.146**||||||||||
||[ 3.71 ]||||||[ 3.71 ]|||||||[ 3.71 ]||||||||||
|||||||**.020**|||||||**.020**||||||||||**.020**|
|||||||[ 0.51 ]|||||||[ 0.51 ]||||||||[ 0.51 ]|||
|||||**A**||||||**B**|||||||||**C**|||||



|**Type**<br>**Recommended**<br>**Pocket8**|**Copper Magnet Wire Range**<br>**AWG**<br>**mm**|**L**<br>**Dim.**<br>**Thickness**<br>**Part Number**<br>**Loose**<br>**Reeled**|
|---|---|---|
|A<br>Single Barb<br>1601425|18-34<br>1.02-0.16|.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.925<br>23.50<br>.846<br>21.49<br>.846<br>21.49<br>.640<br>16.26<br>.640<br>16.26<br>1601005-1<br>1601045-1<br>1601073-1<br>2-1601073-11<br>1601059-17<br>2-1601059-11,7<br>2-1601045-11<br>1601204-26,7<br>2-1601204-21,6,7<br>2-1601005-11<br>4-1601005-12<br>4-1601204-22,6,7<br>4-1601045-12<br>4-1601059-12,7<br>4-1601073-12|
|B<br>Single Barb<br>Low Transition<br>1601431|18-34<br>1.02-0.16|.032<br>0.81<br>.032<br>0.81<br>1.195<br>30.35<br>.945<br>24.00<br>1601194-23,7<br>2-1601194-21,3,7<br>1601097-36,7<br>2-1601097-31,6,7<br>4-1601097-32,6,7<br>4-1601194-22,3,7|
|C<br>Multi-Barb<br>1601425|18-34<br>1.02-0.16|.020<br>0.51<br>.020<br>0.51<br>.032<br>0.81<br>.032<br>0.81<br>1.240<br>31.50<br>.630<br>15.99<br>.655<br>16.63<br>.655<br>16.63<br>1601039-1<br>1601112-26,7<br>2-1601112-21,6,7<br>1601064-17<br>2-1601064-11,7<br>1601039-26<br>2-1601039-21,6<br>2-1601039-11<br>4-1601039-12<br>4-1601039-22,6<br>4-1601064-12,7<br>4-1601112-22,6,7|
||27-36<br>0.36-0.13|.032<br>0.81<br>1.240<br>31.50<br>1601133-26,7<br>2-1601133-21,6,7<br>4-1601133-22,6,7|



- 1 Reverse Reeled-Consult TE drawing for orientation. 

- 2 Loose Piece Single. 

- 3 Finish is Post Plated Tin over Nickel[(] Consult TE drawing for specifics[)] . 

- 4 Finish is Post Plated Tin[(] Consult TE drawing for specifics[)] . 

- 5 Finish is Pre-Plated Tin over Copper[(] Consult TE drawing for specifics[)] . 

- 6 Finish is Pre-Plated Tin[(] Consult TE drawing for specifics[)] . 

- 7 No hole in Tab. 

- 8 Magnet wire 30 AWG[[] 0.25[]] and smaller also requires a wrap post per Specification 1601447. 

39 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **187 Series (4.75 mm wide) FASTON Tab Terminals** 

|**187 Series (4.75 mm wid**<br>**FASTON Tab Terminals**|**e)**|**e)**||
|---|---|---|---|
|**Material**<br>Brass<br>(except High Temp listed below)|**L**<br>**L**<br>**L**<br>**L**<br>**A**<br>**B**<br>**C**<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]<br>**.14**<br>[ 3.7||**L**<br>**D**<br>**E**<br>**6**<br>1 ]<br>**.020**<br>[ 0.51 ]<br>**.146**<br>[ 3.71 ]<br>**.020**<br>[ 0.51 ]|
|**Type**<br>**Recommended**<br>**Pocket8**|**Copper Magnet Wire Range**<br>**AWG**<br>**mm**|**Thickness**<br>**L**<br>**Dim.**|**Part Number**<br>**Reeled**<br>**Loose**|
|A<br>Single Barb<br>1601425|18-34<br>1.02-0.16|.020<br>0.51<br>.605<br>15.37|2-1601006-21,5<br>1601006-25<br>4-1601006-22,5|
|B<br>Single Barb<br>Short Pocket<br>1601427|18-34<br>1.02-0.16|.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.985<br>25.02<br>.590<br>14.99<br>.505<br>12.83|1601011-1<br>2-1601011-11<br>4-1601011-12|
||||2-1601018-21,5,6<br>1601018-25,6<br>4-1601018-22,5,6|
||||2-1601033-21,5,6<br>1601033-25,6<br>4-1601033-22,5,6|
|C<br>Multi-Barb<br>1601425|18-34<br>1.02-0.16|.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.020<br>0.51<br>.032<br>0.81<br>.032<br>0.81<br>.032<br>0.81<br>.032<br>0.81<br>.745<br>18.92<br>.655<br>16.64<br>.655<br>16.64<br>.625<br>15.88<br>0.832<br>21.14<br>.791<br>20.09<br>.655<br>16.64<br>.618<br>15.70|2-1601021-21,5,6<br>1601021-25,6<br>4-1601021-22,5,6|
||||6<br>1601013-1<br>2-1601013-11<br>4-1601013-12|
||||3-1601072-25,6<br>4-1601072-22,5,6|
||||2-1601068-21,5,6<br>1601068-25,6<br>4-1601068-22,5,6|
||||2-1601174-21,5,6<br>1601174-25,6<br>4-1601174-22,5,6|
||||1601035-1<br>2-1601035-11<br>4-1601035-12|
||||2-1601035-21,5<br>1601035-25<br>4-1601035-22,5|
||||_<br>2-293029-11,5<br>293029-15|
||20-23**<br>0.58-0.81|.020<br>0.51<br>.655<br>16.64|1601142-1<br>2-1601142-11<br>4-1601142-12|
|D<br>Multi-Barb<br>Short Profile<br>1601434|18-34<br>1.02-0.16|.032<br>0.81<br>.032<br>0.81<br>0.571<br>14.50<br>0.492<br>12.50|2-1601058-21,5,7<br>1601058-25,7<br>4-1601058-22,5,7|
||||2-1601226-11,3,6<br>1601226-13,6<br>4-1601226-12,3,6|
|E<br>Multi-Barb<br>.187/.250 Profile<br>1601425|18-34<br>1.02-0.16|.020<br>0.51<br>.020<br>0.51<br>.655<br>16.64<br>.655<br>16.64|1601020-1<br>2-1601020-11<br>4-1601020-12|
||||2-1601020-21,5<br>1601020-25<br>4-1601020-22,5|
||18-34<br>1.02-0.16|.020<br>0.51<br>.805<br>20.45|2-1601049-21,5<br>1601049-25<br>4-1601049-22,5|



- 1 Reverse Reeled-Consult TE drawing for orientation. 

- 3 High Temperature Copper Alloy. 

- 5 Finish is Pre Plated Tin[(] Consult TE drawing for specifics[)] . 

- 7 Extra Short Tab-Does not meet UL & NEMA length requirements. 

- ** Compliant contact can connect 2 wires of the same diameter 

- 2 Loose Piece Single. 

- 4 Finish is Post Plated Tin[(] Consult TE drawing for specifics[)] . 

- 6 No hole in Tab., 

- 8 Magnet wire 30 AWG[[] 0.25[]] and smaller also requires a wrap post per Specification 1601447. 

40 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

## **250 Series (6.3 mm wide) FASTON Tab Terminals** 

|**250 Series (6.3 mm wide)**|**250 Series (6.3 mm wide)**|||||
|---|---|---|---|---|---|
|**L**<br>**A**<br> <br>**FASTON Tab Terminals**<br>**Material**<br>Brass<br>**.146**<br>[ 3.71 ]||**L**<br>**.146**<br>[ 3.71 ]|**L**<br>**.020**<br>[ 0.51 ]|**L**<br>**B**<br>**.280**<br>[ 7.12 ]<br>**.032**<br>[ 0.81 ]|**C**<br>**.315**<br>[ 8.00 ]<br>**.032**<br>[ 0.81 ]|
|**Type**<br>**Recommended**<br>**Pocket6**|**Copper Magnet Wire**||**Range**<br>**m**<br>**L**<br>**Dim.**|**Tab**<br>**Feature**<br>**Tab Size**|**Reeled**<br>**Part Number**<br>**Loose**|
||**AWG**<br>**m**|||||
|A<br>Multi-Barb<br>1601425|27-36<br>0.36||-0.13<br>.745<br>18.92|Hole<br>.250 x .032<br>6.35 x 0.81|4-1601118-23<br>1601118-23<br>2-1601118-21,3|
||18-34<br>1.02||-0.16<br>.745<br>18.92<br>.805<br>20.45<br>1.281<br>32.53|Hole<br>.250 x .032<br>6.35 x 0.81|4-1601002-23<br>1601002-23<br>2-1601002-21,3|
|||||Hole<br>Dimple<br>.250 x .032<br>6.35 x 0.81<br>.250 x .032<br>6.35 x 0.81|—<br>4-1601028-1<br>4-1601028-23<br>1601028-1<br>1601028-23<br>2-1601028-21,3<br>2-1601028-11<br>284937-17<br>2-284937-11,7|
||||||4-1601061-23<br>1601061-23<br>2-1601061-21,3|
|||||Hole<br>.250 x .032<br>6.35 x 0.81|4-1601052-22<br>1601052-22,4<br>2-1601052-21,2,4|
|B<br>Single Barb<br>Medium Range<br>1601438|12-23<br>2.03||-0.56<br>.778<br>19.76|—<br>.250 x .032<br>6.35 x 0.81|4-1601139-23<br>1601139-23<br>2-1601139-21,3|
|C<br>Single Barb<br>Heavy Range<br>1601435|12-20<br>2.0||3-0.8<br>.885<br>22.48|Hole<br>.250 x .032<br>6.35 x 0.81|4-1601115-1<br>1601115-1<br>2-1601115-11|
||16-17<br>1.27<br>5||-1.15<br>.885<br>22.48|Hole<br>.250 x .032<br>6.35 x 0.81|4-1601159-1<br>1601159-1<br>2-1601159-11|
||14-15<br>1.60<br>5||-1.40<br>.885<br>22.48|Hole<br>.250 x .032<br>6.35 x 0.81|4-1601161-1<br>1601161-1<br>2-1601161-11|



- 1 Reverse Reeled –Consult TE drawing for orientation. 

2 Finish is Pre-Plated Tin over Copper[(] Consult TE drawing for specifics[)] . 

3 Finish is Pre-Plated Tin[(] Consult TE drawing for specifics[)] . 

- 4 Double Carrier Strip. 

- 5 Two magnet wires may be terminated in the same slot if diameters are equal. 

6 Magnet wire 30 AWG[[] 0.25 mm[]] and smaller also requires a wrap post per drawing 1601447. 

- 7 Hole size and position complies with DIN standard. 

41 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals** (Continued) 

## **Typical Plastic Cavity Pockets** 

## **Note:** The overall dimensions shown 

on these pages are for general reference only. For design purposes refer to the TE Plastic cavities, designed to Cavity Specification. TE specifications, may be molded as part of the coil bobbin or attached to a lamination stack in the area of the magnet wire coil. 

Each cavity is a rectangular box with two narrow slots on opposing walls and a plastic cutoff or tie-off post. 

During or after the winding process, the magnet wire is placed across the plastic cavities and into the slots, either manually or by coil winding equipment. 

Unraveling is prevented by a slight friction fit, suitable bend or by wrapping the magnet wire around the wrap post. 

During insertion, the insulation displacing terminal slot strip the film insulation from the magnet wire producing a stable electrical termination. 

Terminal retention is retained in the plastic cavities by single or multiple barbs (Refer to Product Spec for force requirements). 

Excess magnet wire is 

trimmed flush with the outside of the plastic cavity by a shear blade traveling with the terminal insertion ram. 

**TE can provide design and mold engineering resources to manufacture most specifically designed SIAMEZE cavity housings.** 

**==> picture [349 x 114] intentionally omitted <==**

**----- Start of picture text -----**<br>
.380 .380<br>[ 9.65 ] [ 9.65 ]<br>Min. .270 Min.<br>[ 6.86 ]<br>Min.<br>.276 .276 .104 .276 .104<br>[ 7.01 ] .204 [ 7.01 ] [ 2.63 ] [ 7.01 ] [ 2.63 ]<br>Min. [ 5.18 ] Min. Min. Min. Min.<br>Min. *<br>Cavity Specification 1601421 Cavity Specification 1601424 Cavity Specification 1601425<br>**----- End of picture text -----**<br>


**==> picture [370 x 148] intentionally omitted <==**

**----- Start of picture text -----**<br>
.380<br>[ 9.65 ] [ 7.75 ] [ 8.38 ]<br>Min. Min. Min.<br>.496<br>[ 12.60 ]<br>Min. [ 7.01 ] [ 2.63 ] [ 7.01 ] [ 2.95 ]<br>.104 Min. Min. Min. Min.<br>[ 2.63 ]<br>Min.<br>Cavity Specification 1601426 Cavity Specification 1601427 Cavity Specification 1601431<br>**----- End of picture text -----**<br>


**==> picture [97 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Cavity Specification 1601431<br>**----- End of picture text -----**<br>


- Minimum dimension with Lead Lok slot. 

42 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **SIAMEZE Terminals**[(] Continued[)] 

**Typical Plastic Cavity Pockets** (Continued) 

**==> picture [367 x 301] intentionally omitted <==**

**----- Start of picture text -----**<br>
.380<br>[ 9.65 ] .380 Min. [ 9.65 ] Min. [ 7.44 ] .293<br>Min.<br>.473<br>[ 12.01 ] Min. .116 [ 12.60 ] .490 Min. [ 7.01 ] .276 [ 2.63 ] .104<br>[ 2.95 ] .204 Min. Min.<br>Min. [ 5.18 ] Min.*<br>Cavity Specification 1601432 Cavity Specification 1601433 Cavity Specification 1601434<br>.535<br>[ 13.59 ] [ 16.00 ] .630 .350<br>Min.<br>Min. [ 8.89 ]<br>Min.<br>.580<br>[ 11.33 ] .446 Min. [ 3.44 ] .135 Min. [ 10.41 ] .410 Min. [ 3.44 ] .135 [ 14.72 ] Min. [ 3.44 ] .135<br>Min.<br>Cavity Specification 1601435 Cavity Specification 1601436 Cavity Specification 1601437<br>**----- End of picture text -----**<br>


**==> picture [364 x 153] intentionally omitted <==**

**----- Start of picture text -----**<br>
.380 .050<br>.520 [ 9.65 ] [ 1.27 ]<br>[ 13.21 ] Min.<br>Min.<br>.716<br>[ 18.19 ]<br>Min.<br>.410 .135 .050<br>[ 10.41 ] [ 3.44 ] .204 [ 1.27 ]<br>Min. Min. [ 5.18 ] Min.* Min.<br>Cavity Specification 1601438 Cavity Specification 1601440 Wrap Post Specification 1601447<br>**----- End of picture text -----**<br>


**==> picture [171 x 131] intentionally omitted <==**

**----- Start of picture text -----**<br>
.353<br>[ 8.97 ]<br>Min.<br>.276<br>[ 7.01 ]<br>Min. .116<br>[ 2.95 ]<br>Min.<br>**----- End of picture text -----**<br>


**Cavity Specification 1601475** 

* Minimum dimension with Lead Lok slot. 

43 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Splices** 

## **Product Facts** 

- **Compression crimp eliminates cold solder points, weld burns and wire embrittlement usually connected with thermal-type terminations** 

- **Excellent tensile strength— vibration resistant** 

- **Provides a superior electrical connection that is free of many contaminants such as stripper residue and solder flux** 

- **Precision formed, strip-fed splices terminated in automatic machines for high production rates per hour** 

- **High termination rates, low wire consumption and the elimination of rejects caused by solder flux or heat damage results in the lowest applied costs** 

- **Precisely controlled crimp termination helps eliminate human error for maximum reliability** 

- **Splice up to 3 magnet wires together with stranded lead in one barrel** 

## **Applications** 

- **Motor windings and connections** 

- **Coil connections** 

- **Transformer windings and connections** 

- **Solid wire connections** 

- **Lighting ballasts** 

- **Power supplies** 

- **Starters and alternators** 

TE Connectivity offers a full selection of AMPLIVAR splices that are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. 

AMPLIVAR splices have machined, sharp edged serrations inside the crimp barrels. These serrations, made by a special production process, pierce the insulating layer of magnet wires in a manner that provides a large contact area. 

In a one-step operation the magnet wire is automatically multiple ring-stripped of its 

insulation as it is forced into the serrations during the precisely controlled crimp. 

The resulting termination produces a high tensile strength, air-sealed connection that is as resistant to corrosion as the insulated conductor. 

As many as three magnet wires can be terminated simultaneously in one splice. In addition, copper or aluminum magnet wire, or a combination of both, can be terminated. 

When required, copper or aluminum magnet wire can 

be combined with standard, pre-stripped solid or stranded lead wires. 

Depending on your specific application, AMPLIVAR splices are available in 5, 7 and 9 serration versions for terminations in the 100 to 22,000 CMA range as well as miniature and subminiature designs for terminations in the 100 to 1850 CMA range. 

The crimping of AMPLIVAR splices is done by semiautomatic crimping machines for high output per hour production rates. 

**==> picture [115 x 87] intentionally omitted <==**

**----- Start of picture text -----**<br>
Stranded Wire<br>on top<br>Va,| AS<br>LLP<br>7]LOD<br>| GXZ| Magnet Wire<br>on bottom<br>**----- End of picture text -----**<br>


**Section AA** 

44 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Splices** (Continued) 

## **Technical Features** 

**Applicable Types of Wire** — Cu, Al (Solid) together or in combination with stranded lead wire 

**Wire Size Range** — from 300 to 13,000 CMA (0.1 mm[2] to 6.6 mm[2] ) **Terminal Base Material** — Brass, phosphor bronze **Surface Finish** — plain and tin plated except where noted **Temperature Range** — –65°C to +150°C 

## **Test Results** 

The AMPLIVAR products have been subjected to the following tests without significant millivolt losses. 

**Temperature Cycling** — 

25 cycles with each cycle consisting of 30 minutes at +125°C followed by 30 minutes at –65°C 

**Heat Age** — 96 hours at +150°C **Thermal Shock** — 25 cycles with each cycle consisting of 30 minutes at +150°C followed by 30 minutes at –65°C 

**Salt Spray** — 96 hours at +35°C with a 5% salt solution spray 

**Humidity** — 96 hours at 90–95% relative humidity and +40°C 

**Current Cycling** — 10,000 cycles with each consisting of 3 minutes on and 3 minutes off at a current (25 A) which establishes a wire temperature 

**Rated Current** — according connected wire size **Rated Voltage** — according terminated winding 

45 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **AMPLIVAR Splices** (Continued) 

## **General Application Guidelines** 

## **Suggested Splice Selection Procedure** 

Use the following guide to help you to determine the proper splice for your application: 

To assist you in obtaining the optimum AMPLIVAR product termination, the following guidelines are recommended: 

|**1.**All magnet wires must be|**6.**Magnet wire of 26 AWG|**1.**Use 9-serration splices,<br>**5.**Calculate the total|
|---|---|---|
|placed in the bottom of|[0.40 mm] or smaller|tin plated when<br>magnet wire diameters|
|the wire barrel before|should be used with|terminating aluminum<br>(see pages 90 and 91).|
|crimping. If lead wire is to<br>be crimped in the same<br>termination, it should be<br>placed on top of the<br>magnet wires.<br>**2.**Wire barrels are<br>designed to accept a<br>maximum of three<br>insulated magnet wires<br>plus stranded lead wires.<br>**3.**The ratio of magnet wire<br>diameters crimped in any<br>wire barrel should not<br>exceed 2:1. This ratio is<br>approximately a range<br>from the largest to the<br>smallest magnet wire of<br>six sizes.<br>**4.**The sum of the circular<br>mil area (CMA) of the|7-serration splices having<br>“shallow serrations,” and<br>magnet wire of 28 AWG<br>[0.32 mm] or smaller<br>should be used with<br>9-serration splices having<br>“shallow serrations” (part<br>numbers identified with<br>asterisk [*] are in the<br>tabular data on the<br>following technical<br>pages).<br>**7.**Magnet wire of 20 AWG<br>[0.81 mm] or larger<br>having an insulation<br>thickness heavier than<br>“single film coated,”<br>should not be used with<br>splices having “shallow<br>serrations” (those part<br>numbers marked with an|magnet wire or<br>combinations with<br>aluminum magnet wire.<br>**2.**Use 9-serration splices<br>for hermetic and severe<br>environment applications.<br>**3.**Use splices identified<br>with an asterisk [*] when<br>terminating 7-serration<br>26 AWG [0.40 mm]<br>or smaller wires and<br>9-serration 28 AWG [0.32<br>mm] or smaller wires.<br>**4.**Calculate the total CMA<br>of the magnet wires plus<br>any lead wires to be<br>terminated. Always use<br>the coated magnet wire<br>for CMA (see pages<br>90–91).<br>**6.**Select a splice for trial<br>calculations. It should<br>have the proper CMA<br>range. Plating finish<br>should be considered at<br>this time.<br>**7.**Calculate the sum of the<br>magnet wire diameters<br>plus two splice stock<br>thicknesses. If this total is<br>less than the crimp width<br>of the splice selected, it<br>may be used. If the total<br>is greater than the crimp<br>width, a splice with a<br>greater crimp width must<br>be selected. Consult<br>TE for special wide toolin<br>recommendations.|
|magnet wires and any<br>lead wires should not<br>exceed the capacity of<br>the splice.<br>**5.**The sum of the diameters<br>of the individual magnet<br>wires plus twice the<br>terminal stock thickness<br>must be equal to or less<br>than the crimp width.|asterisk [*] in the tabular<br>data on the following<br>technical pages).<br>**8.**When aluminum magnet<br>wire is used, splices and<br>terminals must be tin<br>plated.<br>**9.**Consult TE for splice<br>and terminal selection<br>and recommendations|**Example:**<br>Selection of a pigtail splice to terminate the following wires:<br>One 28 AWG [0.32 mm] copper magnet wire.<br>One 22 AWG [0.64 mm] aluminum magnet wire.<br>One 18 AWG [0.8–0.9 mm2] 19-strand copper lead wire.<br>Calculate the total CMA (Procedure 4):<br>28 AWG [0.32 mm] coated magnet wire<br>=   185 CMA|
||for all non-standard|22 AWG [0.64 mm] coated magnet wire<br>=   708 CMA|
||applications.|18 AWG [0.8–0.9 mm2] stranded lead wire<br>= 1608 CMA|
|||**A**<br>**M**<br>**C**<br>**1**<br>**0**<br>**5**<br>**2**<br>**=**<br>**l**<br>**a**<br>**t**<br>**o**<br>**T**|
|||Calculate the sum of the magnet wire diameters (Procedure 5):|
|||28 AWG [0.32 mm] coated magnet wire<br>= .0136 [0.35]|
|||22 AWG [0.64 mm] coated magnet wire<br>= .0266[0.68]|
|||**]**<br>**3**<br>**0**<br>**.**<br>**1**<br>**[**<br>**2**<br>**0**<br>**4**<br>**0**<br>**.**<br>**=**<br>**l**<br>**a**<br>**t**<br>**o**<br>**T**|
|||Select a terminal for trial calculations. Splice No. 62305-2,|
|**Technical Documents**||page 47 (Procedure 6):|
|**Application specifications**describe requirements for using the<br>product in its intended application and or crimping information.<br>They are intended for the packaging and design engineer and the<br>machine setup person.||0<br>0<br>0<br>3<br>–<br>0<br>0<br>6<br>=<br>e<br>g<br>n<br>a<br>r<br>A<br>M<br>C<br>]<br>1<br>4<br>.<br>0<br>[<br>6<br>1<br>0<br>.<br>=<br>s<br>s<br>e<br>n<br>k<br>cih<br>t k<br>c<br>o<br>t<br>S<br>]<br>9<br>7<br>.<br>2<br>[<br>0<br>1<br>1<br>.<br>=<br>h<br>t<br>d<br>i<br>w<br>p<br>m<br>ir<br>C<br>9-serration, tin plated for aluminum magnet wire (Procedure 1).|
|114-2002<br>AMPLIVAR 7-<br>serration pigtail<br>splices|114-2006<br>AMPLIVAR<br>subminiature pigtail<br>splices|Splice identified with asterisk [*] for 28 AWG [0.32 mm]<br>(Procedure 3).|
|114-2003<br>AMPLIVAR 9-|114-2009<br>AMPLIVAR 5-|Calculate the sum of the magnet wire diameters plus two splice|
|serration pigtail|serration thru|stock thicknesses (Procedure 7):|
|splices|splices|.0402 + (.016 x 2) = .0722|
|114-2005<br>AMPLIVAR|114-2016<br>AMPLIVAR|[1.02 + (0.41 x 2) = 1.84|
|subminiature thru<br>splices|miniature pigtail<br>splices|.0722 [1.84] is less than the splice crimp width of .110 [2.79];<br>therefore, Part No. 62305-2 may be used.|



**3.** Use splices identified **7.** Calculate the sum of the with an asterisk [*] when magnet wire diameters terminating 7-serration plus two splice stock 26 AWG [0.40 mm] thicknesses. If this total is or smaller wires and less than the crimp width 9-serration 28 AWG [0.32 of the splice selected, it mm] or smaller wires. may be used. If the total 

**4.** Calculate the total CMA is greater than the crimp width, a splice with a 

of the magnet wires plus greater crimp width must 

any lead wires to be be selected. Consult 

terminated. Always use TE for special wide tooling 

the coated magnet wire recommendations. 

46 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Splices** (Continued) 

## **9 Serrations — Pigtail Type** 

## **Product Facts** 

(Plus All 7 Serration Facts) 

- **Splice length is increased on larger CMA splices for improved performance** 

|**Splice length is increased**<br>**on larger CMA splices for**|||||||||
|---|---|---|---|---|---|---|---|---|
|**on larger CMA splices for**<br>**improved performance**|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|**Serration depths are**|24-18.5<br>0<br>8<br>.<br>0<br>-<br>6<br>2<br>.<br>0|**.020-.039**<br>0<br>0<br>.<br>1<br>-<br>5<br>5<br>.<br>0|400-1500|**.016**<br>1<br>4<br>.<br>0|**.080**<br>3<br>0<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62303-2*|
|**varied within the splice**<br>**to give optimum electrical/**|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000|**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62304-2*|
|**mechanical performance on**<br>**all wire sizes**|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000|**.016**<br>1<br>4<br>.<br>0|**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62305-2*|
|**Serration sidewall angles**|18.5-13.5<br>4<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>0|**.039-.071**<br>0<br>8<br>.<br>1<br>-<br>0<br>0<br>.<br>1|1500-5000|**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62306-2*|
|**are varied to allow better**<br>**wire stripping and**<br>**serration fill**<br>**Flat bottom of splice helps**<br>**keep magnet wires on**<br>**bottom as required during**<br>**crimping**<br>**Magnet wires 28 AWG**|18.5-13.5<br>4<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>0<br>15.5-12<br>6<br>4<br>.<br>3<br>-<br>4<br>5<br>.<br>1<br>13.5-10<br>0<br>9<br>.<br>4<br>-<br>4<br>5<br>.<br>2<br>12-9<br>8<br>3<br>.<br>6<br>-<br>6<br>4<br>.<br>3<br>10-8<br>**.**<br>4 90-8.60|**.039-.071**<br>0<br>8<br>.<br>1<br>-<br>0<br>0<br>.<br>1<br>**.055-.083**<br>0<br>1<br>.<br>2<br>-<br>0<br>4<br>.<br>1<br>**.071-.098**<br>0<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>1<br>**.083-.112**<br>5<br>8<br>.<br>2<br>-<br>0<br>1<br>.<br>2<br>**.098-.130**<br>2.50-3.31|1500-5000<br>3000-7000<br>5000-10,000<br>7000-14,000<br>10,000-17,000|**.016**<br>1<br>4<br>.<br>0<br>**.020**<br>1<br>5<br>.<br>0<br>**.025**<br>4<br>6<br>.<br>0<br>**.025**<br>4<br>6<br>.<br>0<br>**.030**<br>0.76|**.110**<br>9<br>7<br>.<br>2<br>**.140**<br>6<br>5<br>.<br>3<br>**.180**<br>7<br>5<br>.<br>4<br>**.180**<br>7<br>5<br>.<br>4<br>**.250**<br>6.35|**.225**<br>2<br>7<br>.<br>5<br>**.265**<br>3<br>7<br>.<br>6<br>**.265**<br>3<br>7<br>.<br>6<br>**.265**<br>3<br>7<br>.<br>6<br>**.340**<br>8.64|Tin Plated Brass<br>Tin Plated Brass<br>Tin Plated Brass<br>Tin Plated Brass<br>Tin Plated Brass|62307-2*<br>62308-2*<br>62309-2*<br>62310-2*<br>62311-2 *|
|**[0.32 mm] and larger may**<br>**be terminated without**|9-6.5<br>**.**<br>7 07-9.45|**.118-.137**<br>3.00-3.47|14,000-22,000|**.030**<br>0.76|**.250**<br>6.35|**.340**<br>8.64|Tin Plated Brass|1742898-1|
|**requiring shallow serrations**|*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.<br>1Special high force application equipment required.||||*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.|*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.|*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.||
|**Additional serrations**|||||||||
|**enhance stability of crimp**|||||||||
|||||-|||||
|**7 Serrations —**<br>**Pigtail Type**|**AWG/**<br>**mm2**<br>22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**<br>**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|**Wire Range**<br>**A**<br>**M**<br>**C**<br>600-3000|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**<br>**.020**<br>1<br>5<br>.<br>0|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**<br>**.110**<br>9<br>7<br>.<br>2|**Dim.**<br>**L**<br>**.225**<br>2<br>7<br>.<br>5|**Material**<br>Brass|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**<br>62000-1*|
|**Product Facts**|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000|**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Brass|62157-1*|
|**Taper on both crimper and**<br>**anvil improves flex life of**<br>**termination**|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0<br>22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0<br>**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000<br>600-3000|**.020**<br>1<br>5<br>.<br>0<br>**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2<br>**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5<br>**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass<br>Tin Plated Brass|62000-2*<br>62157-2*|
|**Longer “flat” on tooling**<br>**improves electrical**|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000|**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62200-21|
|**performance (.125 vs. .080**<br>**[3.18 vs. 2.03])**<br>**Radius on wire entry end**|18.5-13.5<br>4<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>0<br>18.5-13.5<br>4<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>0|**.039-.071**<br>0<br>8<br>.<br>1<br>-<br>0<br>0<br>.<br>1<br>**.039-.071**<br>0<br>8<br>.<br>1<br>-<br>0<br>0<br>.<br>1|1500-5000<br>1500-5000|**.020**<br>1<br>5<br>.<br>0<br>**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2<br>**.110**<br>9<br>7<br>.<br>2|**.225**<br>2<br>7<br>.<br>5<br>**.225**<br>2<br>7<br>.<br>5|Brass<br>Tin Plated Brass|62040-2*<br>62040-1*|
|**of splice helps prevent**<br>**nicking wires and improves**<br>**mechanical performance**|18.5-13.5<br>4<br>5<br>.<br>2<br>-<br>0<br>8<br>.<br>0<br>15.5-12<br>6<br>4<br>.<br>3<br>-<br>4<br>5<br>.<br>1|**.039-.071**<br>0<br>8<br>.<br>1<br>-<br>0<br>0<br>.<br>1<br>**.055-.083**<br>0<br>1<br>.<br>2<br>-<br>0<br>4<br>.<br>1|1500-5000<br>3000-7000|**.020**<br>1<br>5<br>.<br>0<br>**.020**<br>1<br>5<br>.<br>0|**.110**<br>9<br>7<br>.<br>2<br>**.140**<br>6<br>5<br>.<br>3|**.225**<br>2<br>7<br>.<br>5<br>**.225**<br>2<br>7<br>.<br>5|Phosphor Bronze<br>Brass|964156-1<br>62001-1*|
|**Serrations are offset to**<br>**sheared end to place**<br>**additional serrations in**|15.5-12<br>6<br>4<br>.<br>3<br>-<br>4<br>5<br>.<br>1<br>15.5-12<br>6<br>4<br>.<br>3<br>-<br>4<br>5<br>.<br>1|**.055-.083**<br>0<br>1<br>.<br>2<br>-<br>0<br>4<br>.<br>1<br>**.055-.083**<br>0<br>1<br>.<br>2<br>-<br>0<br>4<br>.<br>1|3000-7000<br>3000-7000|**.020**<br>1<br>5<br>.<br>0<br>**.020**<br>1<br>5<br>.<br>0|**.140**<br>6<br>5<br>.<br>3<br>**.140**<br>6<br>5<br>.<br>3|**.225**<br>2<br>7<br>.<br>5<br>**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass<br>Tin Plated Brass|62001-2*<br>62201-21|
|**“electrical” portion of**<br>**crimped splice**|12-10<br>0<br>.<br>6<br>-<br>0<br>1<br>.<br>2|**.085-.110**<br>5<br>8<br>.<br>2<br>-<br>0<br>1<br>.<br>2|7000-12,000|**.025**<br>4<br>6<br>.<br>0|**.250**<br>5<br>3<br>.<br>6|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62295-1*|
|**Splice CMA ranges are**|12-10<br>0<br>.<br>6<br>-<br>0<br>1<br>.<br>2|**.085-.110**<br>5<br>8<br>.<br>2<br>-<br>0<br>1<br>.<br>2|7000-12,000|**.025**<br>4<br>6<br>.<br>0|**.250**<br>5<br>3<br>.<br>6|**.225**<br>2<br>7<br>.<br>5|Brass|62295-2*|
|**overlapped so that two**<br>**splices are available for any**|12-9<br>8<br>3<br>.<br>6<br>-<br>0<br>1<br>.<br>2|**.085-.115**<br>7<br>4<br>.<br>3<br>-<br>0<br>1<br>.<br>2|7000-13,000|**.025**<br>4<br>6<br>.<br>0|**.180**<br>7<br>5<br>.<br>4|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62002-2*|
|**given CMA**|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.||||*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.||
||1Flat bottom.||||||||



47 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Splices** (Continued) 

## **7 Serrations — Thru Type** 

## **Product Facts** 

- **Crimp bellmouth provides retention in circular cavity slot in bobbin** 

|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**L**<br>**Stock**<br>**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**<br>er<br>Wao<br>Ne|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|---|---|---|---|---|---|---|
|22-15.5<br>4<br>5<br>.<br>1<br>-<br>8<br>3<br>.<br>0|**.028-.055**<br>0<br>4<br>.<br>1<br>-<br>0<br>7<br>.<br>0|600-3000|**.020**<br>**.110**<br>9<br>7<br>.<br>2<br>1<br>5<br>.<br>0|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|1217384-1**|



*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. 

## **5 Serrations — Thru Type** 

|**5 Serrations —**||||||||||
|---|---|---|---|---|---|---|---|---|---|
|**5 Serrations —**<br>**Thru Type**|||**A**|i.<br>WN yo]||**B**|mn|ye<br>/||
|**Product Facts**||||||||||
|**Wide range of thru splice s**||||||||||
|**Serrations centered in splic e**<br>**to achieve optimu m**|**Type**|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|**electrical and mechanica l**<br>**performance in a thru splic e**||17-12.5<br>1.00-2.80|**.045-.075**<br>1.15-1.85|2000-5400|**.020**<br>0.51|**.110**<br>5.08|**.235**<br>5.97|Brass|63564-1|
|**CMA range accepts a wid e**|A|10-8<br>5.00-8.00|**.100-.125**<br>2.55-3.20|10,000-16,000|**.032**<br>0.80|**.180**<br>4.57|**.267**<br>6.78|Tin Plated Brass|63561-1|
|**variety of wire sizes an d**<br>**combinations**||10-7.5<br>5.00-11.50|**.100-.150**<br>2.60-3.80|10,400-22,900|**.030**<br>0.76|**.300**<br>7.62|**.310**<br>7.87|Tin Plated Brass|63562-1|
|||22-15.5<br>0.38-1.54|**.028-.055**<br>0.70-1.40|600-3000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|42076|
|||22-15.5<br>0.38-1.54|**.028-.055**<br>0.70-1.40|600-3000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|42192-1*|
|||22-15.5<br>0.38-1.54|**.028-.055**<br>0.70-1.40|600-3000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Tin Plated Brass|42192-2*|
|||22-15.5<br>0.38-1.54|**.028-.055**<br>0.70-1.40|600-3000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|42778-1*1|
|||22-15.5<br>0.38-1.54|**.028-.055**<br>0.70-1.40|600-3000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Tin Plated Brass|42778-2*1|
|||18.5-13.5<br>0.80-2.54|**.039-.071**<br>1.00-1.80|1500-5000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|41765|
|||18.5-13.5<br>0.80-2.54|**.039-.071**<br>1.00-1.80|1500-5000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Tin Plated Brass|41899|
|||18.5-13.5<br>0.80-2.54|**.039-.071**<br>1.00-1.80|1500-5000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|42119-1*|
|||18.5-13.5<br>0.80-2.54|**.039-.071**<br>1.00-1.80|1500-5000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Brass|42776-1*1|
||B|18.5-13.5<br>0.80-2.54|**.039-.071**<br>1.00-1.80|1500-5000|**.020**<br>0.51|**.110**<br>2.79|**.225**<br>5.72|Tin Plated Brass|42776-2*1|
|||15.5-12<br>1.54-3.46|**.055-.083**<br>1.40-2.10|3000-7000|**.020**<br>0.51|**.140**<br>3.56|**.225**<br>5.72|Brass|41766|
|||15.5-12<br>1.54-3.46|**.055-.083**<br>1.40-2.10|3000-7000|**.020**<br>0.51|**.140**<br>3.56|**.225**<br>5.72|Tin Plated Brass|41900|
|||15.5-12<br>1.54-3.46|**.055-.083**<br>1.40-2.10|3000-7000|**.020**<br>0.51|**.140**<br>3.56|**.225**<br>5.72|Brass|42779-11|
|||15.5-12<br>1.54-3.46|**.055-.083**<br>1.40-2.10|3000-7000|**.020**<br>0.51|**.140**<br>3.56|**.225**<br>5.72|Tin Plated Brass|42779-21|
|||12-10<br>3.46-6.00|**.083-.110**<br>2.10-2.80|7000-12,000|**.025**<br>0.64|**.250**<br>6.35|**.225**<br>5.72|Tin Plated Brass|61074-11,2|
|||12-9<br>3.46-6.38|**.083-.112**<br>2.10-2.85|7000-13,000|**.025**<br>0.64|**.180**<br>4.57|**.225**<br>5.72|Brass|41770|
|||12-9<br>3.46-6.38|**.083-.112**<br>2.10-2.85|7000-13,000|**.025**<br>0.64|**.180**<br>4.57|**.225**<br>5.72|Tin Plated Brass|41904|
|||12-9<br>3.46-6.38|**.083-.112**<br>2.10-2.85|7000-13,000|**.025**<br>0.64|**.180**<br>4.57|**.225**<br>5.72|Brass|42780-11|
|||12-9<br>3.46-6.38|**.083-.112**<br>2.10-2.85|7000-13,000|**.025**<br>0.64|**.180**<br>4.57|**.225**<br>5.72|Tin Plated Brass|42780-21|



* These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. 1 Increased terminal pitch. 2 Increased U-diameter. 

48 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Splices** (Continued) 

## **5 Serrations — Pigtail Type** 

## **Product Facts** 

- **Serration depths are varied within the splice to give optimum electrical / mechanical performance on all wire sizes** 

|**Serration depths are varied**|||||||||
|---|---|---|---|---|---|---|---|---|
|**Serration depths are varied**<br>**within the splice to give**||||Nae|**L**||||
|**optimum electrical /**<br>**mechanical performance on**<br>**all wire sizes**|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|**Flat bottom of splice helps**|20-17<br>0<br>0<br>.<br>1<br>-<br>0<br>5<br>.<br>0|**.030-.045**<br>5<br>1<br>.<br>1<br>-<br>0<br>8<br>.<br>0|1000-2000|**.016**<br>1<br>4<br>.<br>0|**.100**<br>4<br>5<br>.<br>2|**.225**<br>2<br>7<br>.<br>5|Tin Plated Brass|62670-2*1|
|**keep magnet wires on**|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.||||*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.|*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.||
|**bottom as required during**|1Flat bottom.||||||||
|**crimping**|||||||||



## **Miniature Splice — Pigtail Type** 

## **Product Facts** 

|**The miniature AMPLIVAR**||||“SS|“SS||||
|---|---|---|---|---|---|---|---|---|
|**splice was developed for**<br>**crimping thinner copper**|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|**magnet wires having a**<br>**diameter between .003 and**<br>**.016 [0.08 and 0.40 mm]**<br>**and has to be connected**<br>**with a stranded conductor**|27-21<br>0<br>4<br>.<br>0<br>-<br>0<br>1<br>.<br>0<br>25-18<br>0<br>9<br>.<br>0<br>-<br>6<br>1<br>.<br>0<br>24-18.5<br>5<br>7<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.014-.030**<br>5<br>7<br>.<br>0<br>-<br>5<br>3<br>.<br>0<br>**.015-.045**<br>0<br>1<br>.<br>1<br>-<br>5<br>4<br>.<br>0<br>**.020-.039**<br>0<br>0<br>.<br>1<br>-<br>5<br>5<br>.<br>0|200-850<br>300-1850<br>480-1500<br>****|**.012**<br>0<br>3<br>.<br>0<br>**.012**<br>0<br>3<br>.<br>0<br>**.014**<br>6<br>3<br>.<br>0|**.055**<br>0<br>4<br>.<br>1<br>**.070**<br>8<br>7<br>.<br>1<br>**.080**<br>3<br>0<br>.<br>2|**.195**<br>5<br>9<br>.<br>4<br>**.195**<br>5<br>9<br>.<br>4<br>**.195**<br>5<br>9<br>.<br>4|Tin Plated Brass<br>Copper-Nickel<br>Tin Plated Brass|63431-1<br>61166-1<br>62341-1|
|**The diameter of one**<br>**conductor strand should not**<br>**exceed the magnet wire**|24-18.5<br>5<br>7<br>.<br>0<br>-<br>0<br>2<br>.<br>0<br>24-18<br>0<br>8<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.039**<br>0<br>0<br>.<br>1<br>-<br>5<br>5<br>.<br>0<br>**.020-.040**<br>0<br>0<br>.<br>1<br>-<br>5<br>5<br>.<br>0|480-1500<br>480-1700|**.014**<br>6<br>3<br>.<br>0<br>**.016**<br>1<br>4<br>.<br>0|**.080**<br>3<br>0<br>.<br>2<br>**.070**<br>8<br>7<br>.<br>1|**.195**<br>5<br>9<br>.<br>4<br>**.195**<br>5<br>9<br>.<br>4|Brass<br>Brass|62341-2<br>62044-1|
|**diameter to be applied**|||||||||



## **Subminiature Splice — Thru or Pigtail Type** 

## **Product Facts** 

|**The compactness of these**|||||Se >||||
|---|---|---|---|---|---|---|---|---|
|**splices makes them ideal**<br>**for use in small subfractional**|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**Wire Range**<br>**A**<br>**M**<br>**C**|**Stock**<br>**s**<br>**s**<br>**e**<br>**n**<br>**k**<br>**c**<br>**i**<br>**h**<br>**T**|**Crimp**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Dim.**<br>**L**|**Material**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|
|**motors, transformers,**<br>**relays, solenoids, indicator**|30-26<br>5<br>1<br>.<br>0<br>-<br>5<br>0<br>.<br>0|**.010-.015**<br>0<br>5<br>.<br>0<br>-<br>0<br>3<br>.<br>0|100-300|**.010**<br>5<br>2<br>.<br>0|**.042**<br>8<br>0<br>.<br>1|**.080**<br>3<br>0<br>.<br>2|Tin Plated Brass|63621-2|
|**lamps and small appliance**<br>**terminations**<br>**These splices provide the**|24-19<br>0<br>6<br>.<br>0<br>-<br>6<br>2<br>.<br>0<br>24-19<br>0<br>6<br>.<br>0<br>-<br>6<br>2<br>.<br>0|**.020-.035**<br>0<br>9<br>.<br>0<br>-<br>5<br>5<br>.<br>0<br>**.020-.035**<br>0<br>9<br>.<br>0<br>-<br>5<br>5<br>.<br>0|400-1300<br>400-1300|**.016**<br>1<br>4<br>.<br>0<br>**.016**<br>1<br>4<br>.<br>0|**.070**<br>8<br>7<br>.<br>1<br>**.070**<br>8<br>7<br>.<br>1|**.100**<br>4<br>5<br>.<br>2<br>**.100**<br>4<br>5<br>.<br>2|Tin Plated Brass<br>Gold Plated Brass|62194-2<br>62194-4|
|**same reliability as the**|||||||||
|**larger AMPLIVAR splices**|||||||||



49 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** 

## **Products Facts** 

- **Ring tongue terminals available for 2 to 3/8 stud diameters** 

- **FASTON tab terminals accept .125 [3.18], .187 [4.75] and .250 [6.35] receptacle terminals** 

- **FASTON receptacle terminals accept .187 [4.75] and .250 [6.35] tab terminals** 

- **FASTON stator receptacle accept .250 x .032 [6.35 x 0.81] tab terminal** 

- **Pin receptacle terminals accept .062 [1.57] and .090 [2.29] diameter pins** 

## **Applications** 

- **Motor windings** 

- **Transformers** 

- **Power supplies** 

- **Starters and alternators** 

AMPLIVAR magnet wire terminals are designed to terminate copper and/or aluminum magnet wire. 

Terminals are insulation displacing; therefore, magnet wires do not require a separate prestripping operation. 

The unique wire barrel design, with serrations and burrs, produces a superior metal-to-metal compression crimp with excellent tensile strength. 

Terminals are available in a variety of ring tongue, FASTON straight, flag and stator receptacles and tab quick-disconnect style terminals. 

Direct connection to magnet wire eliminates the need for separate stranded wire terminal connection to input/output devices. 

Matched with automated application tooling allows high production rates for stripform terminals. 

**Product specifications** describe the product qualification test results completed by TE for consideration of product use in a specific application. They are intended for the Design and Product Reliability Engineer. 108-16000 — AMPLIVAR ring tongue terminals 

108-1718   — AMPLIVAR .125 blade terminals [Type A] 

## **Technical Documents** 

**Application Specifications** describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 

114-2145 AMPLIVAR .125 114-2144 AMPLIVAR 114-2080 AMPLIVAR Pin Blade Terminals FASTON Series Receptacle 114-2146 AMPLIVAR .250 Straight Terminals [Type A] FASTIN-FASTON Receptacle 114-2128 AMPLIVAR Stator Series 187 Tab Terminals Receptacle with Terminals 114-2152 AMPLIVAR Flag FASTON Mating 114-2070 AMPLIVAR FASTON Series End FASTON Series 187 & 250 250 Tab Terminals Receptacle Terminal 

50 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

||||||**AMPLIVAR Terminals**(Continued)|||||
|---|---|---|---|---|---|---|---|---|---|
|**Ring Tongue Terminals**|||**Ring Tongue Terminals**||**Wire Size Range 29–22 AWG[0.287–0.643 mm]**|||||
|**A**|||||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**|**W**|**Dimensions**<br>**L**<br>**E**|**C**|**Part**<br>**Number**|
||||||B<br>**.040-.060**<br>**.197**<br>10<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>5<br>2<br>5<br>.<br>1<br>-<br>2<br>0<br>.<br>1|**.342**<br>9<br>6<br>.<br>8|**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2|**.312**<br>2<br>9<br>.<br>7|63399-1|
|||||SS|**Wire Size Range 23–19 AWG[0.574–0.912 mm]**|||||
|||"aa|||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>B<br>**.100-.140**<br>**.171**<br>8<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>4<br>3<br>.<br>4<br>6<br>5<br>.<br>3<br>-<br>4<br>5<br>.<br>2|**W**<br>**.342**<br>9<br>6<br>.<br>8|**Dimensions**<br>**L**<br>**E**<br>**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2|**C**<br>**.312**<br>2<br>9<br>.<br>7|**Part**<br>**Number**<br>60321-2|
|**B**|||||A<br>**.125-.165**<br>**.171**<br>8<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>4<br>3<br>.<br>4<br>9<br>1<br>.<br>4<br>-<br>8<br>1<br>.<br>3|**.300**<br>2<br>6<br>.<br>7|**.700**<br>**.550**<br>7<br>9<br>.<br>3<br>1<br>8<br>7<br>.<br>7<br>1|**.230**<br>4<br>8<br>.<br>5|60323-2|
||||||B<br>**.100-.140**<br>**.197**<br>10<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>5<br>6<br>5<br>.<br>3<br>-<br>4<br>5<br>.<br>2|**.342**<br>9<br>6<br>.<br>8|**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2|**.312**<br>2<br>9<br>.<br>7|60319-2|
||||||A<br>**.125-.165**<br>**.197**<br>10<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>5<br>9<br>1<br>.<br>4<br>-<br>8<br>1<br>.<br>3|**.300**<br>2<br>6<br>.<br>7|**.695**<br>**.545**<br>4<br>8<br>.<br>3<br>1<br>5<br>6<br>.<br>7<br>1|**.230**<br>4<br>8<br>.<br>5|60325-2|
|Ay5s|||||**Wire Size Range 22–18 AWG[0.643–1.024 mm]**<br>**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**|**W**|**Dimensions**<br>**L**<br>**E**|**C**|**Part**<br>**Number**|
|**C**|||||B<br>**.125-.165**<br>**.265**<br>1/4<br>**.025**<br>Tin Plated Brass<br>4<br>6<br>.<br>0<br>3<br>7<br>.<br>6<br>9<br>1<br>.<br>4<br>-<br>8<br>1<br>.<br>3|**.420**<br>7<br>6<br>.<br>0<br>1|**.872**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>5<br>1<br>.<br>2<br>2|**.312**<br>2<br>9<br>.<br>7|63612-1|
|**D**|||||E<br>—<br>**.145**<br>6<br>**.025**<br>Tin Plated Brass<br>4<br>6<br>.<br>0<br>8<br>5<br>.<br>3<br>C<br>—<br>**.265**<br>1/4<br>**.025**<br>Tin Plated Brass<br>4<br>6<br>.<br>0<br>3<br>7<br>.<br>6<br>E<br>—<br>**.171**<br>8<br>**.025**<br>Brass<br>4.34<br>0.64<br>Tin Plated Brass<br>**Wire Size Range 20–16 AWG[0.813–1.29 mm]**<br>**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**|**.290**<br>7<br>3<br>.<br>7<br>**.420**<br>7<br>6<br>.<br>0<br>1<br>**.290**<br>7.37<br>**W**|**.500**<br>**.355**<br>2<br>0<br>.<br>9<br>7<br>.<br>2<br>1<br>**.702**<br>**.492**<br>5<br>.<br>2<br>1<br>3<br>8<br>.<br>7<br>1<br>**.500**<br>**.355**<br>12.7<br>9.02<br>**Dimensions**<br>**L**<br>**E**|**.195**<br>5<br>9<br>.<br>4<br>**.312**<br>2<br>9<br>.<br>7<br>**.195**<br>4.95<br>**C**|63649-1<br>62835-1<br>63446-1<br>63446-2<br>**Part**<br>**Number**|
||||||A<br>**.125-.165**<br>**.171**<br>8<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>4<br>3<br>.<br>4<br>9<br>1<br>.<br>4<br>-<br>8<br>1<br>.<br>3|**.300**<br>2<br>6<br>.<br>7|**.695**<br>**.545**<br>4<br>8<br>.<br>3<br>1<br>5<br>6<br>.<br>7<br>1|**.230**<br>4<br>8<br>.<br>5|060322-2|
||||||H<br>—<br>—<br>8<br>**.020**<br>Brass<br>1<br>5<br>.<br>0|**.340**<br>4<br>6<br>.<br>8|**1.220**<br>**.660**<br>6<br>7<br>.<br>6<br>1<br>8<br>9<br>.<br>0<br>3|**.500**<br>7<br>.<br>2<br>1|505071-1|
||||||L<br>—<br>—<br>3/8<br>**.020**<br>Brass<br>1<br>5<br>.<br>0|**.625**<br>8<br>8<br>.<br>5<br>1|**.939**<br>**.627**<br>3<br>9<br>.<br>5<br>1<br>5<br>8<br>.<br>3<br>2|**.467**<br>6<br>8<br>.<br>1<br>1|505075-1|
||||VP||M<br>—<br>—<br>3/8<br>**.020**<br>Brass<br>1<br>5<br>.<br>0|**.645**<br>8<br>3<br>.<br>6<br>1|**.950**<br>**.627**<br>3<br>9<br>.<br>5<br>1<br>2<br>1<br>.<br>4<br>2|**.467**<br>6<br>8<br>.<br>1<br>1|505072-1|
|**E**|||||**Wire Size Range 18–14 AWG[1.024–1.628 mm]**|||||
||||||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**|**W**|**Dimensions**<br>**L**<br>**E**|**C**|**Part**<br>**Number**|
||||||**.100-.140**<br>**.171**<br>8<br>**.020**<br>Brass<br>1<br>5<br>.<br>0<br>4<br>3<br>.<br>4<br>6<br>5<br>.<br>3<br>-<br>4<br>5<br>.<br>2|**.342**<br>9<br>6<br>.<br>8|**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2|**.312**<br>2<br>9<br>.<br>7|060320-1|
||wad"||||B<br>**.100-.140**<br>**.171**<br>8<br>**.020**<br>Tin Plated Brass<br>1<br>5<br>.<br>0<br>4<br>3<br>.<br>4<br>6<br>5<br>.<br>3<br>-<br>4<br>5<br>.<br>2<br>**.100-.140**<br>**.197**<br>10<br>**.020**<br>Brass<br>1<br>5<br>.<br>0<br>5<br>6<br>5<br>.<br>3<br>-<br>4<br>5<br>.<br>2|**.342**<br>9<br>6<br>.<br>8<br>**.342**<br>9<br>6<br>.<br>8|**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2<br>**.833**<br>**.662**<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2|**.312**<br>2<br>9<br>.<br>7<br>**.312**<br>2<br>9<br>.<br>7|060320-2<br>060318-1|
|**.080-.120**<br>**.173**<br>8<br>**.028**<br>Lu-Bronze1<br>**.370**<br>**.915**<br>**.730**<br>**.380**<br>485079-1<br>D<br>5<br>6<br>.<br>9<br>4<br>5<br>.<br>8<br>1<br>4<br>2<br>.<br>3<br>2<br>4<br>.<br>9<br>1<br>7<br>.<br>0<br>9<br>3<br>.<br>4<br>5<br>0<br>.<br>3<br>-<br>3<br>0<br>.<br>2<br>**.080-.120**<br>**.185**<br>8<br>**.028**<br>Lu-Bronze1<br>**.365**<br>**.882**<br>**.700**<br>**.380**<br>485044-1<br>5<br>6<br>.<br>9<br>8<br>7<br>.<br>7<br>1<br>4<br>.<br>2<br>2<br>7<br>2<br>.<br>9<br>1<br>7<br>.<br>0<br>7<br>.<br>4<br>5<br>0<br>.<br>3<br>-<br>3<br>0<br>.<br>2<br>1High conductivity copper-tin-zinc alloy.<br>**G**<br>**F**<br>**.243**<br>[6.15]<br>**Wire Range 17–13.5 AWG[1.151–1.78 mm]**<br>**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>—<br>—<br>8<br>**.020**<br>Brass<br>**.310**<br>**.692**<br>**.505**<br>**.312**<br>63147-1<br>F<br>2<br>9<br>.<br>7<br>3<br>8<br>.<br>2<br>1<br>8<br>5<br>.<br>7<br>1<br>7<br>8<br>.<br>7<br>1<br>5<br>.<br>0<br>—<br>—<br>8<br>**.020**<br>Tin Plated Brass<br>**.310**<br>**.692**<br>**.505**<br>**.312**<br>63147-2*<br>2<br>9<br>.<br>7<br>3<br>8<br>.<br>2<br>1<br>8<br>5<br>.<br>7<br>1<br>7<br>8<br>.<br>7<br>1<br>5<br>.<br>0<br>180<br>aml<br>~~D.C~~<br>7<br>Jf_~~————~~||||||||||
||||as||*Available on request|||||
|**.243**<br>[6.15]<br>ST<br>wuss||||a> <br> ME|**Wire Size Range 14–12 AWG[1.628–2.05 mm] or(2) 15 AWG[1.45 mm]**<br>**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>G<br>—<br>—<br>8<br>**.025**<br>Brass<br>**.342**<br>**.945**<br>**.750**<br>**.570**<br>062755-1<br>8<br>4<br>.<br>4<br>1<br>5<br>0<br>.<br>9<br>1<br>0<br>0<br>.<br>4<br>2<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br> ~~eee~~<br> ~~a~~|||||



51 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

|**Stud Retaining Terminals**|**Stud Retaining Terminals**||**Wire Size Range 13–11 AWG[1.83–2.3 mm]**|
|---|---|---|---|
|**H**<br>**45**°<br>.170<br>[4.32]<br>ra Z<br>150<br><<br>|<br>7><br>[3.81]<br>cS<br>Cy,<br>kegwe<br>Ww|||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>A<br>**.085-.150**<br>**.180**<br>8<br>**.025**<br>Brass<br>**.342**<br>**.833**<br>**.662**<br>**.312**<br>061710-1<br>2<br>9<br>.<br>7<br>1<br>8<br>.<br>6<br>1<br>6<br>1<br>.<br>1<br>2<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>7<br>5<br>.<br>4<br>1<br>8<br>.<br>3<br>-<br>6<br>1<br>.<br>2<br>—<br>**.180**<br>8<br>**.025**<br>Tin Plated Brass<br>**.342**<br>**.665**<br>**.495**<br>**.312**<br>350571-1<br>C<br>2<br>9<br>.<br>7<br>7<br>5<br>.<br>2<br>1<br>9<br>8<br>.<br>6<br>1<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>7<br>5<br>.<br>4<br>—<br>**.197**<br>10<br>**.025**<br>Tin Plated Brass<br>**.342**<br>**.665**<br>**.495**<br>**.312**<br>640212-1<br>2<br>9<br>.<br>7<br>7<br>5<br>.<br>2<br>1<br>9<br>8<br>.<br>6<br>1<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>0<br>0<br>.<br>5<br>~~_~~<br>~~ee~~<br>~~a~~<br>~~—_——_—§.T_—_"—W—#§{_—~~|
|**J**<br>**45**°|-165<br>><br>[4-191iN <br>pe||**Wire Range (1) 18 AWG[1.024 mm] and(1) 20.5 AWG[0.768 mm]**<br>**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>J<br>—<br>—<br>8<br>**.020**<br>Brass<br>**.340**<br>**.955**<br>**.660**<br>**.500**<br>505044-1<br>7<br>.<br>2<br>1<br>6<br>7<br>.<br>6<br>1<br>6<br>2<br>.<br>4<br>2<br>4<br>6<br>.<br>8<br>1<br>5<br>.<br>0<br> ~~a~~<br>~~—~~|
|L<br>a<br>L<br>SS||||
||||**Wire Range (2) 17 AWG[1.51 mm] or(2) 15 AWG[1.45 mm]**|
|**K**<br>-150<br>~~ee|-208 Square<br>[5.28] Max.<br>fil <br>WP<br>ee areE||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>**.150-.190**<br>**or (2) .115**<br>**.171**<br>8<br>**.025**<br>Tin Plated Brass<br>**.342**<br>**.827**<br>**.656**<br>**.312**<br>60752-2<br>2<br>9<br>.<br>7<br>6<br>6<br>.<br>6<br>1<br>1<br>0<br>.<br>1<br>2<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>4<br>3<br>.<br>4<br>3<br>8<br>.<br>4<br>-<br>8<br>1<br>.<br>3<br>B<br>or(2)2.92<br>**.150-.190**<br>**or (2) .115**<br>**.197**<br>10<br>**.025**<br>Tin Plated Brass<br>**.342**<br>**.827**<br>**.656**<br>**.312**<br>61151-1<br>2<br>9<br>.<br>7<br>6<br>6<br>.<br>6<br>1<br>1<br>0<br>.<br>1<br>2<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>0<br>0<br>.<br>5<br>3<br>8<br>.<br>4<br>-<br>8<br>1<br>.<br>3<br>~~OO~~<br> ~~ee~~<br>~~S$~~<br>~~sw~~|
||||or(2)2.92|
|**L**<br>**.376**|.340<br>ieea” ((Z|||
|[9.55]|\)|y|**Wire Range 1613.5 AWG[1.291.78 mm]**|



|[9.55]<br>\)|y|**Wire Range 16–13.5 AWG[1.29–1.78 mm]**|
|---|---|---|
|**.388**<br>[9.85]<br>~~O~~S <br>38°<br>Ref.<br>Dia.||**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>K<br>—<br>—<br>10<br>**.020**<br>Brass<br>**.340**<br>**1.220**<br>**.660**<br>**.500**<br>505079-1<br>7<br>.<br>2<br>1<br>6<br>7<br>.<br>6<br>1<br>9<br>9<br>.<br>0<br>3<br>4<br>6<br>.<br>8<br>1<br>5<br>.<br>0<br> ~~TT~~<br>~~ss~~<br>~~OO~~|



**==> picture [8 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
M<br>**----- End of picture text -----**<br>


|196||
|---|---|
|196|**Wire Range 14.5 AWG[1.539 mm]**|
|Ar<br>ma <br>[9.86]<br>|<br>Dia.<br>“ses.|**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**<br>—<br>—<br>2<br>**.025**<br>Tin Plated Brass<br>**.240**<br>**.620**<br>**.500**<br>**.165**<br>505036-1<br>N<br>9<br>1<br>.<br>4<br>7<br>.<br>2<br>1<br>5<br>7<br>.<br>5<br>1<br>1<br>.<br>6<br>4<br>6<br>.<br>0<br>—<br>—<br>2<br>**.025**<br>Brass<br>**.240**<br>**.620**<br>**.500**<br>**.165**<br>505036-3<br>9<br>1<br>.<br>4<br>7<br>.<br>2<br>1<br>5<br>7<br>.<br>5<br>1<br>1<br>.<br>6<br>4<br>6<br>.<br>0<br> ~~OO~~<br>~~a~~|
||**Wire Range (2) 13 AWG[1.83 mm]**|
|**Alternator Eyelet Terminal**|**Type**<br>**Insulation**<br>**Hole**<br>**Stud**<br>**Stock**<br>**Material**<br>**Dimensions**<br>**Part**<br>**Dia. Range**<br>**Dia.**<br>**Size**<br>**Thk.**<br>**W**<br>**L**<br>**E**<br>**C**<br>**Number**|
|ff<br>Gry<br>oo|B<br>**.150-.190**<br>**.171**<br>8<br>**.025**<br>Tin Plated Brass<br>**.342**<br>**.827**<br>**.656**<br>**.312**<br>63864-1<br>2<br>9<br>.<br>7<br>6<br>6<br>.<br>6<br>1<br>0<br>0<br>.<br>1<br>2<br>9<br>6<br>.<br>8<br>4<br>6<br>.<br>0<br>4<br>3<br>.<br>4<br>3<br>8<br>.<br>4<br>-<br>1<br>8<br>.<br>3<br>~~ee~~|



## **Alternator Eyelet Terminal** 

**N** a Max. 

52 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

**==> picture [485 x 206] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|125 Series Blade|A|B|
|Stock Thickness|GA|vt|.330|
|A = .013 [0.33]|.125|[8.38]|
|B = .020 [0.51]|[3.18]|LI|.020|[20.57]|.810|[3.18]|.125|[9.40]|.370|>|[23.88]|.940|
|[.508]|.020|
|Mates with power blade receptacle|SO|[.508]|
|terminals 61603-1, 61604-1, 770642-1|
|and 1217039-1|Type|AWG|Mammgnet Wire Ran|[2]|Solid Dia.ge|CMA|Material|ThicknessMaterial|NumberPart|
|.015-.030|.013|
|Housings|27-20.5|0.10-0.45|0.35-0.75|200-850|Tin Plated Brass|0.33|63871-1|
|.020-.040|.013|
|Contact TE engineering for|A|24-18|0.2-0.8|0.50-1.00|400-1600|Tin Plated Brass|0.33|63889-1|
|housing options available|.040-.070|.016|
|18.5-13.5|0.75-2.5|0.50-1.80|1500-5000|Tin Plated Brass|0.41|63870|
|.015-.030|.013|
|27-20.5|0.10-0.45|0.35-0.75|200-850|Tin Plated Brass|0.33|1217072-1|
|.020-.040|.020|
|B|24-18|0.2-0.8|0.50-1.00|400-1600|Tin Plated Brass|0.51|1217029-1|
|.040-.070|.020|
|18.5-13.5|0.75-2.5|0.50-1.80|1500-5000|Tin Plated Brass|0.51|1217073-1|

**----- End of picture text -----**<br>


**187 Series FASTON Tabs[1] Board Thickness** A = .062–.072 [1.57–1.83] **Stock Thickness** A = .020 [0.51] B = .032 [0.81] 

**==> picture [342 x 209] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||
|---|---|---|---|---|---|---|
|A|B|-130/.125|
|Locking|Lance|[3.3/3.18]Dia.|Hole|
|A|—_~|
|[11.63]|A&|XNJ|“-*|WS|o)|a|
|a~ Ca|"295|
|.187|17.49]|.250|
|[4.75]|[6.35]|
|Wire Range|Dim.|Part|
|Type|AWG|mm|[2]|Material|L|Number|
|.935|
|B|27-23|0.1-0.2|Tin Plated Brass|23.75|63484-1|[2]|
|.935|
|24-21|0.2-0.4|Tin Plated Brass|23.75|61440-3|[†]|
|1.015|
|22-16|0.3-1.4|Tin Plated Brass|25.78|62447-1|
|A|
|.935|
|15-13|1.6-2.6|Tin Plated Brass|23.75|61442-3|[†]|
|1.015|
|15-12|1.6-3.0|Tin Plated Brass|25.78|62445-1|

**----- End of picture text -----**<br>


2 Varnish resist coating. 

† These part numbers are available upon special request, contact TE engineering for details. 

## **250 Series FASTON Tabs[1]** 

## **Stock Thickness** 

.032 [0.81] 

**Wire Range Material Part Quick-Change AWG mm[2] Number Applicator[3]** 14-12 2.0-3.0 Tin Plated Brass 62922-1[2] 466510-1 

- 2 Varnish resist coating. 

1Mates with FASTON receptacles. 3 Quick-change applicator for AMP-O-LECTRIC machine 565435-5. For AMPOMATOR machine and other machines See Catalog 82004. not listed, contact TE. 

53 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

## **250 Series FASTON Tabs[1]** 

(Continued) 

## **Stock Thickness** 

.032 [0.81] 

Mates with FASTON receptacles. See Catalog 82004. 

|**Wire Ran**<br>**AWG**|**Wire Range**<br>**mm2**||**Material**|**W**|**Dimensions**<br>**L**<br>**E**|**Dimensions**<br>**L**<br>**E**|**T**|**Part**<br>**Number**|
|---|---|---|---|---|---|---|---|---|
|28-23.5|0.08-0.2|Tin Plated Brass|Tin Plated Brass|**.250**<br>6.35|**.580**<br>14.73|**.342**<br>8.69|45°|63136-1|
|25-19.5|0.16-0.6|Tin Plated Brass|Tin Plated Brass|**.250**<br>6.35|**.650**<br>16.51|**.450**<br>11.43|30°|63140-1|
|23-19|0.2-0.6|Tin Plated Brass|Tin Plated Brass|**.250**<br>6.35|**.225**<br>5.72|**.583**<br>14.81|15°|63165-1|



## **250 Series FASTON Receptacles[1]** 

|**Stock Thickness**<br>.016 [0.41]|||**.690**<br>[17.53]<br>**.290**<br>[7.37]<br>**.280**<br>[7.11]<br>Lf ———|**.690**<br>[17.53]<br>**.290**<br>[7.37]<br>**.280**<br>[7.11]<br>Lf ———|**.690**<br>[17.53]<br>**.290**<br>[7.37]<br>**.280**<br>[7.11]<br>Lf ———|**.690**<br>[17.53]<br>**.290**<br>[7.37]<br>**.280**<br>[7.11]<br>Lf ———|||
|---|---|---|---|---|---|---|---|---|
|Mates with FASTON tabs.|**Magnet Wire Ran**<br>**CMA**|**net Wire Range**<br>**mm2 Dia.**|**Insulation**<br>**Diameter**|**Mating**<br>**Tab Thk.**|**Material**|**Material**<br>**Thickness**|**Part**<br>**Number**|**Applicator**<br>**No.**|
|See catalog 82004.|24-19|0.51-0.98|**.050-.080**<br>1.30-2.00|**.020**<br>0.51|Brass<br>Tin Plated Brass|**.016**<br>0.41|63623-11<br>63623-21|567451-22|
||23-19 or<br>(2) 24 or<br>(2)26|0.60-0.98 or<br>(2) 0.57 or<br>(2)0.45|**0**<br>**0**<br>**1**<br>**.-**<br>**0**<br>**5**<br>**0**<br>**.**<br>1.30-2.55|**5**<br>**2**<br>**0**<br>**.**<br>0.64|Brass|**6**<br>**1**<br>**0**<br>**.**<br>0.41|62069-1|567343-22|
||20-16 or<br>(2) 23 or<br>(2) 20|0.85-1.37 or<br>(2) 0.63 or<br>(2) 0.88|**.100-.140 or**<br>**(2) .060 Max.**<br>2.55-3.55|**.032**<br>[0.81]|Brass<br>Tin Plated Brass|**.016**<br>0.41|60384-1<br>60384-2|466010-12|
||20-16|0.85-1.37|**.100-.140**<br>5<br>5<br>.<br>3<br>-<br>5<br>5<br>.<br>2|**.020**<br>1<br>5<br>.<br>0|Brass|**.016**<br>1<br>4<br>.<br>0|62080-1|466010-12|
||18-14 or<br>(2) 17|1.02-1.71|**.120-.170 or**<br>**(2) .060 Max.**<br>3.05-4.30|.032<br>[0.81]|Tin Plated Brass|**.016**<br>0.41|60385-2|466816-12|
||18-14 or<br>9<br>1<br> )<br>2<br>(|1.02-1.71|**.120-.170**<br>0<br>3<br>.<br>4<br>-<br>5<br>0<br>.<br>3|**.020**<br>1<br>5<br>.<br>0|Brass|**.016**<br>1<br>4<br>.<br>0|63622-11|466816-12|
||18-14 or<br>9<br>1<br> )<br>2<br>(|1.02-1.71|**.120-.170**<br>0<br>3<br>.<br>4<br>-<br>5<br>0<br>.<br>3|**.020**<br>1<br>5<br>.<br>0|Brass|**.016**<br>1<br>4<br>.<br>0|1217835-11|466816-12|



## **Stock Thickness** 

.016 [0.41] 

1 Low insertion force 

2 Quick-change applicator for AMP-O-LECTRIC machine 565435-5. 

54 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

## **187 Series FASTON Flag Receptacles** 

## **Stock Thickness** 

**==> picture [484 x 144] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||
|---|---|---|---|---|---|---|---|---|
|.016 [0.41]|[1.14]|.045|[6.10]|.240|.4.35|a|
|.232|[11.05]|
|he|[5.89]|ye|
|Magnet Wire Range|Insulation|Mating|Material|Material|Part|Applicator|
|CMA|mm|[2]|Dia.|Diameter|Tab Thk.|Thickness|Number|No.|
|.020-.040|.020|.016|
|500-960|0.56-0.79|0.51-1.02|0.51|Tin Plated Brass|0.41|63942-1|566411-1|[1]|
|.020-.040|.032|.016|
|24-20 AWG|0.51-0.81|0.51-1.02|0.81|Tin Plated Brass|0.41|1217624-1|566411-1|[1]|
|.020-.040|.020|.016|
|1500-2350|0.99-1.22|0.51-1.02|0.51|Tin Plated Brass|0.41|63941-1|566410-1|[1]|
|.020-.040|.020|.016|
|2000-4050|1.14-1.63|0.51-1.02|0.51|Tin Plated Brass|0.41|63940-1|680353-3|[2]|
|.020-.040|.032|.016|
|2000-4050|1.14-1.63|0.51-1.02|0.81|Tin Plated Brass|0.41|1217417-1|680353-3|[2]|

**----- End of picture text -----**<br>


1 Standard applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-2. 

2 Quick-change applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-1. 

## **250 Series FASTON Flag Receptacles** 

**==> picture [488 x 152] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||
|---|---|---|---|---|---|---|---|---|
|Stock Thickness|<|ZF|.600|<|.530|
|.018 [0.45]|.070|.305|[15.24]|.125|.305|[13.46]|
|[1.78]|[7.75]|[3.16]|[7.75]|
|fe|.300|.31|8|<|Ca|S|
|[7.62]|ye|8|[8.09]|oa|
|Magnet wire range|Insulation|Mating Tab|Material|Part|Applicator|
|CMA|mm|[2 ]|Dia.|Diameter|Thk.|Thickness|Number|No.|
|500-1900|—|.100-.120|6.35|0.0157|1742881-1|1855633|
|2.54-3.05|0.81|0.4|
|1000-2700|—|.100-.120|6.35|0.0157|1742882-1|1855634|
|2.54-3.05|0.81|0.4|
|1500-4220|—|.075-.125|6.35|0.0157|1742977-1|1855680|
|1.90-3.18|0.81|0.4|
|4000-8500|—|.110-.150|6.35|0.0157|1742979-1|1855681|
|2.79-3.81|0.81|0.4|

**----- End of picture text -----**<br>


1 Quick-change applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-1. 

## **Pin Receptacles** 

## **Stock Thickness** 

.016 [0.41] 

**==> picture [362 x 157] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|A|B|
|Wire Range|Insulation|Dimensions|Part|
|Type|AWG|mm|[2]|Dia. Range|Material|W Max.|L|C|Number|
|.040-.060|.084|.590|.195|
|A|29-22|0.07-0.3|1.02-1.52|Tin Plated Brass|2.13|14.99|4.95|63506-1|
|B|21-16|0.4-1.4|—|Tin Plated|.235|.660|.250|60177-2|
|Phos. Bronze|5.97|16.76|6.35|

**----- End of picture text -----**<br>


55 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **AMPLIVAR Terminals** (Continued) 

**250 Series Stator Receptacles — 7 Serrations** 

**==> picture [87 x 110] intentionally omitted <==**

**----- Start of picture text -----**<br>
.070<br>[1.78]<br>.860<br>[21.84]<br>pe<br>.305<br>[7.75]<br>eS<br>.300<br>[7.62]<br>**----- End of picture text -----**<br>


|||||**.300**<br>[7.62]<br>L-|||||
|---|---|---|---|---|---|---|---|---|
|**AWG**|**Magnet Wire Ran**<br>**mm2**|**net Wire Range**<br>**Solid Dia.**|**CMA**|**Mating Tab**<br>**Thickness**|**Stock**<br>**Thickness**|**Crimp**<br>**Width**|**Material**|**Part**<br>**Number**|
|27-22|0.10-0.3|**.014-.026**<br>0.35-0.66|200-700|**.032**<br>0.81|**.018**<br>0.44|**.070**<br>1.77|Tin Plated Brass|63480-1|
|21-15|0.4-1.6|**.028-.060**<br>0.71-1.52|800-3600|**.032**<br>0.81|**.018**<br>0.44|**.110**<br>2.79|Tin Plated Brass|62381-1|
|22-15.5|0.3-1.5|**.053-.086**<br>1.35-2.18|2800-7400|**.032**<br>0.81|**.018**<br>0.44|**.155**<br>3.94|Tin Plated Brass|63964-1|



**Stator Terminal — Receptacle .250 x .032 [6.35 x 0.81]** 

- **[Stator Terminal]**[ with] Receptacle .250 x .032 [6.35 x 0.81] 

- **[Wire Clamping Barrel]** 

The magnet wire is  ~~—.——SS—e$&o~~ positioned via posts  into the AMPLIVAR crimp barrel and fixed inside clamping barrel.  **[AMPLIVAR Terminal Crimp]** The application equipment crimps the AMPLIVAR product connection and cuts the extending clamping barrel in one operation.   **Additional versions upon request. Application tooling for production line integrating available upon request.** 

- **[Plastic Cavity]** Production only according to TE Specifications (contact TE engineering for details). 

For design and AMPLIVAR product material selection TE engineering **has to be** contacted in one operation. before decision. The terminal is separated from the strip and placed automatic ally into the cavity. 

56 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Cluster Blocks** 

## **Product Facts** 

- **Connects to sealed hermetic headers** 

- **Versions available to accept 2.29 [.090] and 3.18 [.125 ] header pins** 

- **Accepts Lead wire range 18–16 AWG [0.8–1.4 mm[2] ] and 14–12 AWG [2.0–3.0 mm[2] ]** 

- **AMPLIVAR product versions accept up to 3 copper or aluminum magnet wires without the need to remove insulation** 

- **Impervious to many oils and refrigerants** 

- **Insulation compatibility** 

- **Housings available to accept standard and reversed header pin layouts** 

- **Housing versions available for compressor interior and exterior** 

- **High-performance electrical and mechanical contact** 

- **High-impact resistant** 

- **Assemblies accept pins from one side only to prevent reversed polarity** 

- **High-speed application of pin receptacle terminals with automatic terminating machines and quick-change applicators for high volume production rates at the lowest installed cost** 

- **Recognized under the Component Program of Underwriters Laboratories Inc.,File No. E28476** ° **R** 

**PRODUCT SPECIFICATIONS: 108-2008,108-5205 &108-5541 APPLICATION SPECIFICATIONS: 114-2019 & 114-5235** 

TE features cluster blocks The one-piece housings are that offer manufacturers of molded from thermoplastic air conditioning and polyester. The connector accepts 2.29 [.090] and refrigeration products a 3.18 [.125] diameter pin low-cost, fully insulated, sizes in either standard or quick-connect means for reverse pin layouts. electrically connecting sealed hermetic header Housings accept both lead wire and AMPLIVAR direct pins on compressors. connect pin receptacle 

The one-piece housings are molded from thermoplastic polyester. The connector accepts 2.29 [.090] and 3.18 [.125] diameter pin sizes in either standard or reverse pin layouts. 

terminals. These are precision formed and available on reels for highspeed application. 

High retention pin receptacle terminals are  available to provide optimum terminal retention housings. 

Cluster blocks feature high impact resistance to shock and abuse, and long-life performance in the presence of oils and refrigerants. Since the connectors accept pins from only one side, the danger of reversing polarity at the time of installation is prevented. 

**==> picture [67 x 14] intentionally omitted <==**

**----- Start of picture text -----**<br>
Pin Receptacle Terminal<br>(Crimped to Wire)<br>**----- End of picture text -----**<br>


**Typical Assembly** 

57 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)** 

**==> picture [442 x 622] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|.108|
|[2.74]|.108|
|t|e|[2.74]|
|.530|
|[13.46]|Dia.|[17.35]|.683|Dia.|t|
|.324|
|7h|L|[8.23]|
|pa|{|{|
|.108|
|LJ|hyfrit|0|[2.74]|F|a|.108|t|
|ee|[2.74]|
|a|[ie]A|—a||Pe5|Pca.|[5.82]|.229|f—=|[11.66]|.459|5|[2.29|.090|Pin Dia.3 Plcs.|[±][±]|[ .001]|[ 0.03]|]|[2.29|.090|Pin Dia.4 Plcs.|[±][±]|[ .001]|[ 0.03]|]|FO|[8.23]|.324|U|[8.23]|.324|L|
|Pin Location|Pin Location|Pin Location|
|A|B|,|C and D|E|
|K|W|
|ral|K|aae|<<|o>|
|ral|1|.|[>|
|i|a|,|H|<)|
|L|
|Hook,|||——|
|A|B|
|W|
|<|K|——_|K|-=||:|si|~|N,|
|H|
|H|L|
|K|L|
|W|
|C|D|E|
|Header Pin|Dim L|Dim W|Dim H|Dim K|Material /|Accepts|
|Type|Circle Dia.mm / inch|mm / inch|mm / inch|mm / inch|mm / inch|Use¹|Receptacle    Style|Part Number|Notes|
|2 Position with StandoffA|[.530]13.46|[.884]22.45|[.830]21.08|[.560]14.23|N/A|InteriorPBT|A, B & C|1969357-1|
|31.50|18.05|8.15|21.35|PBT|
|[1.240]|[.710]|[.320]|[.840]|Interior|A, B & C|360050-1|
|31.00|17.65|6.60|20.85|PBT|
|[1.220]|[.695]|[.260]|[.820]|Interior|A, B & C|521078-1|
|B|
|3 Position|13.46|[1.200]30.48|[.695]17.65|[.310]7.87|[.803]20.40|ExteriorPBT|A, B & C|1380145-1|2|
|Center Forward|[.530]|
|[1.200]30.48|[.695]17.65|[.310]7.87|[.803]20.40|ExteriorPBT|A, B & C|1380145-2|3|
|30.48|17.65|9.70|20.40|PBT|A, B & C|2232327-1|3|
|[1.200]|[.695]|[.382]|[.803]|Exterior|
|30.48|17.65|9.70|20.40|PA6+GF|A, B & C|2232327-2|4|
|[1.200]|[.695]|[.382]|[.803]|Exterior|
|30.48|17.65|9.70|20.40|PBT|A, B & C|2232326-1|3|
|[1.200]|[.695]|[.382]|[.803]|Exterior|
|30.48|17.65|9.70|20.40|PA6+GF|A, B & C|2232326-2|4|
|[1.200]|[.695]|[.382]|[.803]|Exterior|
|30.80|17.80|7.40|20.40|PBT|A, B & C|235280-1|
|C|[1.21]|[.701]|[.0291]|[.803]|Exterior|
|Center Back3 Position|13.46[.530]|[1.225]31.10|[.810]20.55|[.320]8.15|[.840]21.35|InteriorPBT|A, B & C|360033-1|
|30.50|17.65|7.85|20.40|PBT|
|[1.200]|[.695]|[.310]|[.805]|Interior|A, B & C|281006-4|
|30.50|17.70|7.90|20.40|PBT|
|[1.200]|[.697]|[.311]|[.805]|Exterior|A, B & C|880631-5|2|
|[1.200]30.50|[.697]17.70|[.307]7.80|[.805]20.40|PA6+GFExterior|A, B & C|1955415-1|4|
|31.60|22.70|9.30|21.50|PBT Filled|
|[1.244]|[.893]|[.366]|[.846]|Interior|D & E|171370-3|
|31.60|22.70|9.30|21.50|PBT Filled|
|D|[1.244]|[.893]|[.366]|[.846]|Exterior|D & E|171370-5|3|
|Center Back Extra Wide3 Position|13.46[.530]|[1.24431.60]|[22.70.893]|[.3669.30]|[21.50.846]|PA6+GFExterior|D & E|171370-6|4|
|28.10|22.70|7.60|18.10|PBT Filled|
|[1.110]|[.893]|[.299]|[.712]|Exterior|F|2825082-1|5|
|Economy Models|[1.110]28.10|[.893]22.70|[.299]7.60|[.712]18.10|PBT FilledExterior|F|2825082-2|4|
|4 PositionE|[.683]17.35|[1.490]37.85|[.900]22.85|[.355]9.00|[.845]21.45|InteriorPBT|A, B & C|1217262-1|

**----- End of picture text -----**<br>


## **Housings** 

- Notes: 1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor. 3.Flammability rating UL94 V-0 Consult TE Connectivity Product specification for additional information. 4.Flammability rating UL94 V-0. Glow Wire compliant to 750°C with No Flame per IEC 60335-1. 2.Flammability rating UL94 V-2 5.Flammability rating UL94 HB 

58 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)** 

**==> picture [487 x 588] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|.670|
|.670|
|[17.02]|
|[17.02]|
|Pin Receptacles|[A|[7.95]|.313|‘|[7.95]|.313|“||ala|cr]ais|eat|;|allLe|aar|
|.180|.180|
|[4.57]|[4.57]|
|a|Lead Wire|al|Lead Wire|a|-|Lead Wire|
|~~|.115|Standard|an|.115|High|.|‘ei|Standard|
|[2.92]|Retention|[2.92]|Retention|poy|Retention|
|A|B|C|
|x|ral|
|Pr)|am|.590|
|[ay]|Firat||[15.0]|
|a|aa|.|a|y|.276|[7.0]|4|
|#||i,|a|al|.|
|.180|
|[4.57]|
|.083|
|Lead Wire|Lead Wire|[2.12]|
|Lead Wire|
|Standard Retention|Standard Retention|
|ae|7|oo|Standard Retention|
|feta]|aay|Economy Model|
|D|E|
|F|
|Lead Wire Size|Magnet Wire|Crimp Width|Insulation Dia|Crimp Width|
|Type|Size|Material|Part Number|Notes|
|mm² / AWG|mm² / CMA|mm / inch|mm / inch|mm / inch|
|0.30 - .75|2.03|1.30 - 2.40|3.05|Tin Plated Phos|1599105-1|
|A|[22 - 18]|0.080|.051 - .095|0.120|Bronze¹|
|Lead Wire|
|Standard Retention|0.80 - 1.3|2.79|1.50 - 2.50|3.56|Tin Plated Phos|62131-3|
|[18 - 16]|0.110|.060 - .100|0.140|Bronze¹|
|2.79|2.30 - 4.30|4.57|Tin Plated Phos|63448-1|
|0.110|.090 - .170|0.180|Bronze¹|
|B|
|0.30 - 2.08|2.54|2.00 - 3.80|3.30|Tin Plated Phos|1217264-1|
|Lead Wire|
|[22 - 14]|0.100|.080 - .150|0.130|Bronze¹|
|High Retention|
|0.26-0.77|2.270|1.50 - 2.55|3.560|Tin Plated Phos|1742981-1|
|[400 - 1600]|0.090|0.06 - .100|0.140|Bronze¹|
|C|
|0.77 - 2.43|2.79|1.90 - 3.20|3.94|Tin Plated Phos|1742964-1|3|
|AMPLIVAR  Direct Connect|
|[1600 - 4800]|0.110|.075 - .125|0.155|Bronze¹|
|High Retention Product|
|D|
|Lead Wire|0.50 - 1.25|2,29|2.00 - 3.40|3.81|Tin Plated Phos|170063-2|2|
|Oval Contact|[20 - 16]|0.090|.080 - .134|0.150|Bronze¹|
|0.11 - 0.73|1.78|0.90 - 2.00|3.3|Tin Plated Phos|1123655-1|2, 4|
|AMPLIVAR  Short BarrelE|[225 - 1445]|0.070|.035 - .079|0.130|Bronze¹|
|Oval Contact|0.77 - 2.13|2.79|2.00 - 2.90|3.81|Tin Plated Phos|353937-1|2, 4|
|[1600 - 4200]|0.110|.080 - .114|0.150|Bronze¹|
|F|
|Lead Wire|0.50 - 1.25|2,29|2.00 - 3.40|3.81|Tin Plated Phos|2825083-1|5|
|Oval Contact|[20 - 16]|0.090|.080 - .134|0.150|Bronze¹|
|Economy Model|
|Notes:|

**----- End of picture text -----**<br>


- **1.May contain an equivalent copper alloy.** 

- **2.Requires extra wide type D housing.** 

- **3.Connects up to 3 Copper or aluminum magnet wires without stripping insulation. 4.Connects up to 2 copper magnets without stripping insulation.** 5.Requires extra wide type D, Economy Model housing. 

59 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)** 

## **Housings** 

**==> picture [486 x 584] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|.530|Dia.|[17.45]|.687|Dia.|[20.70]|.815|Dia.|
|[13.46]|
|~|.125|[±]|[ .001]|.125|[±]|[ .001]|
|[3.18|[±]|[ 0.03]|]|[3.18|[±]|[ 0.03]|]|
|Pin Dia.|Pin Dia.|
|[5.82]|.229|.459|3 Plcs.|[7.55]|.297|.595|3 Plcs.|[8.96]|.353|[3.18|.125|[±][±]|.001|0.03]|
|[11.66]|[15.12]|[17.92]|.706|Pin Dia.3 Plcs.|
|Pin Location|
|A and B|Pin Location|Pin Location|
|C and D|E|
|~|_|W|
|K|W|
|K|Qe|
|<ZS|H|LEPThe|
|H|
|L|
|L|
|e|e|:|B|
|SEL|A|S|S|
|i|W|
|W|
|K|W|K|
|H|
|H|
|K|
|ne|H|L|a|L|a|L|>|
|C|
|=|SA|D|R|eg,|E|
|Header Pin|
|Dim L|Dim W|Dim H|Dim K|Material /|Accepts|
|Type|Circle Dia.|Part Number|
|Use’|Receptacle Style|
|mm / inch|mm / inch|mm / inch|mm / inch|mm / inch|
|44.60|19.45|11.95|31.17|PBT|
|3 PositionA|13.46|[1.755]|[0.765]|[0.470]|[1.227]|Interior|A, B, C & D|360052-1|
|Center Forward|[.530]|44.60|19.45|13.35|31.17|PBT|
|[1.755]|[0.765]|[.525]|[1.227]|Interior|A, B, C & D|1217181-1|
|44.60|19.45|11.95|31.10|PBT|
|B|13.46|[1.755]|[0.765]|[0.470]|[1.225]|Interior|A, B, C & D|360051-1|
|3 Position|
|Center Back|[.530]|47.25|19.45|13.35|31.10|PBT|A, B, C & D|1217200-1|
|[1.860]|[.765]|[.525]|[1.225]|Interior|
|C|40.50|22.75|9.65|27.45|PBT|A, B, C & D|520995-1|
|3 Position|17.45|[1.595]|[.895]|[.380]|[1.080]|Interior|
|Center Forward|[.687]|43.95|22.75|15.60|27.45|PBT|A, B, C & D|1217186-1|
|[1.730]|[.895]|[.615]|[1.080]|Interior|
|3 PositionD|17.45|47.00|22.75|15.60|31.10|PBT|A, B, C & D|1217187-1|
|Center Back|[.687]|[1.850]|[.895]|[.615]|[1.225]|Interior|
|3 PositionE|20.70|50.15|25.80|15.00|26.65|PBT|A, B, C & D|1217261-1|
|Center Forward|[.815]|[1.975]|[1.015]|[.590]|1.05|Interior|

**----- End of picture text -----**<br>


Notes: 1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor. Consult TE Connectivity product specification for additional information. 

60 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)** (Continued) 

## **Pin Receptacles** 

**==> picture [360 x 280] intentionally omitted <==**

**----- Start of picture text -----**<br>
.805 .805<br>[20.45] [20.45]<br>.400 .400<br>[10.16] [10.16]<br>.240 .240<br>[6.10] [6.10]<br>.160 .160<br>[4.06] [4.06]<br>A B<br>Lead Wire Lead Wire<br>.870 .870<br>[22.1] [22.1]<br>.400 .400<br>[10.16] [10.16]<br>.240 .240<br>[6.1] [6.1]<br>.160 .160<br>[4.06] [4.06]<br>C D<br>AMPLIVAR Direct Connect Contact AMPLIVAR Direct Connect Contact<br>**----- End of picture text -----**<br>


|Type|Lead Wire Size|Magnet Wir<br>Size|e<br>Crimp Width|Insulation Dia|Crimp Width|Material|Part Number<br>Notes|
|---|---|---|---|---|---|---|---|
||mm² / AWG|mm² / CM|A<br>mm / inch|mm / inch|mm / inch|||
|A<br>Lead Wire<br>Standard Retention|2.79<br>2.30 - 3.30<br>3.94<br>62244-3<br>2<br>0.110<br>.090 - .130<br>0.155<br>Tin Plated<br>Phos Bronze¹<br>0.75 - 1.5<br>[18 - 16]|||||||
||2.0 - 6.0<br>3.56<br>3.30 - 4.30<br>4.57<br>62243-3<br>2<br>14 - 10<br>0.140<br>.130 - .170<br>0.180<br>Tin Plated<br>Phos Bronze¹|||||||
|B<br>Lead Wire<br>High Retention|2.29<br>2.79 or 2x2.29 Max<br>3.56<br>1742657-1<br>2<br>0.090<br>.110 or 2x.090 Max<br>0.140<br>Tin Plated<br>Phos Bronze¹<br>0.32-0.82 or 2x0.32<br>[22-18 or 2x22]|||||||
||2.79<br>2.30 - 3.30<br>3.94<br>1217176-1<br>2<br>0.110<br>.090 - .130<br>0.155<br>Tin Plated<br>Phos Bronze¹<br>0.75 - 1.5<br>[18 - 16]|||||||
||3.56<br>3.30 - 4.30<br>4.57<br>1217175-1<br>2<br>0.140<br>.130 - .170<br>0.180<br>2.0 - 6.0<br>[14 - 10]<br>Tin Plated<br>Phos Bronze¹|||||||
|C<br>AMPLIVAR  Direct Connect<br>Standard Retention|0.20 - 0.81<br>2.27<br>1.50 - 2.55<br>3.56<br>63453-1<br>2, 4<br>400 - 1600<br>0.090<br>.060 - .100<br>0.140<br>Tin Plated<br>Phos Bronze¹|||||||
||0.76 - 2.13<br>2.79<br>1.90 - 3.20<br>3.94<br>63454-1<br>2, 4<br>1500 - 4200<br>0.110<br>.075 - .125<br>0.155<br>Tin Plated<br>Phos Bronze¹|||||||
||2.00 - 4.30<br>3.56<br>2.30 - 4.30<br>4.32<br>63455-1<br>2, 4<br>4000 - 8500<br>0.140<br>.090 - .170<br>0.170<br>Tin Plated<br>Phos Bronze¹|||||||
|D<br>AMPLIVAR  Direct Connect<br>High Retention|0.20 - 0.81<br>2.27<br>1.50 - 2.55<br>3.56<br>1217172-1<br>2, 4<br>400 - 1600<br>0.090<br>.060 - .100<br>0.140<br>Tin Plated<br>Phos Bronze¹|||||||
||0.76 - 2.13<br>2.79<br>1.90 - 3.20<br>3.94<br>1217174-1<br>2, 4<br>1500 - 4200<br>0.110<br>.075 - .125<br>0.155<br>Tin Plated<br>Phos Bronze¹|||||||
||2.00 - 4.30<br>3.56<br>2.30 - 4.30<br>4.32<br>1217173-1<br>2, 4<br>4000 - 8500<br>0.140<br>.090 - .170<br>0.170<br>Tin Plated<br>Phos Bronze¹|||||||



- Notes: 1.Material shown is for reference only. May contain an equivalent copper alloy. 2.Receptacle must be contained in a housing listed on the previous page for proper performance. 3.Stand-alone receptacle can be used with or without a housing. 

   - 4.Connects up to 3 copper or aluminum magnet wires without removing the insulation. 

61 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **MTM Crimpband Splices** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **Product Facts** 

- **Made from a continuous coil of ribbon connector material** 

- **Magnet wires MTM Crimpband splices have machine-piercing serrations designed for displacing magnet wire insulation.** 

- **Available in brass, tinplated brass, and coppernickel alloy material** 

- **Make parallel or pigtail connections on same machine** 

- **100% of Crimpband material is used in scrap free terminations** 

- **Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges** 

- **Produced in TE equipment on your production floor** 

- **Meets UL 486C crimp tensile requirements** 

## **Applications** 

- **Motors windings and connections** 

- **Coil connections** 

- **Transformer windings and connections** 

- **Lighting ballasts** 

- **Power supplies** 

TE  features the MTM Crimpband system that is comprised of two key features: the semiautomatic termination machine and a reel of MTM Crimpband material. 

In a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. The MTM Crimpband splices are formed during the crimping process from 

**==> picture [18 x 53] intentionally omitted <==**

**----- Start of picture text -----**<br>
Cut<br>Formed<br>Crimped<br>**----- End of picture text -----**<br>


machined longitudinal grooved material that pierces magnet wire varnish film insulation during crimping. 

MTM Crimpband splices are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. 

Three magnet wires maximum can be terminated together with stranded lead wire in one splice. 

TE provides a wide range of toolset types and Crimpband splices to meet various production requirements. 

Depending on your specific application, MTM Crimpband splices are available in 7, 9, 11 and 13 serration versions for terminations in the 400 to 13,000 CMA range. 

When aluminum magnet wire is used, MTM Crimpband splices must be tin plated. 

62 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **MTM Crimpband Splices** (Continued) 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **MTM Crimpband Interconnection System** 

- **Notes:** To insure that the proper Crimpband splice is chosen, TE recommends the following: 

   1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your TE sales representative. 

## **How the System Operates** 

- **[Feed (Magnet Wire] Connector Material)** Machine feeds strip until the strip hits the wire stop. 

   2. Pull-out force and/or millivolt drop tests will be performed to insure that the proper Crimpband material, toolset and crimp heights are recommended. 

   3. Tooling and testing will be documented on a Material & Tooling Sheet (M & T sheet). 

- **[Shear (Blank Length)]** The strip is cut by the cutter block former bar insert tooling. 

4. Crimpband material quotes, tooling quotes and samples will be submitted to the customer. 

**==> picture [466 x 301] intentionally omitted <==**

**----- Start of picture text -----**<br>
4. Crimpband material quotes, tooling quotes and samples will be<br>The strip is cut by the submitted to the customer.<br>cutter block former bar<br>insert tooling.<br> [Bend (Crimp Formed)] W<br>The former bar drives the<br>cut strip over the anvil, <br>bending the cut strip into T Burrs Serrations D<br>an upside down “U”. A Section A-A<br> [Wire (Placement) ]<br>In pigtail and parallel A <br>(Thru) splices magnet<br>wires must be placed on<br>top of the lead wire.<br>Blank<br> [Crimp (Crimp Formed)]  Length<br>The anvil retracts as the<br>driver takes the formed<br>strip down into the W<br>clincher.<br>Magnet Wires<br>on top <br>Connector Specification Code<br>See Figure 1 and/or Legend below<br>Machine B.L. Dim. W Dim. T Dim.<br>Basis Tooling Connector Material Finish MaterialCode<br>Size Width Thickness Lead Wire <br>L 092 6R 20 T B<br>Splice No.<br>Example: L 092 6R 20 T B<br>**----- End of picture text -----**<br>


## **Legend** 

||**Machine Basis**<br>**L**<br>**P**<br>**G***<br>Leased<br>Purchase<br>General<br>Customer has their own Tooling|**Tooling**<br>**Blank Length**<br>**Size Code**<br>**B/L(Nom.)**<br>032<br>.167<br>032/036<br>.228<br>036<br>.224<br>045<br>.246<br>051<br>.267<br>061<br>.292<br>061/076<br>.324<br>076<br>.339<br>076/092<br>.361<br>092<br>.379<br>092/125<br>.413<br>125<br>.446<br>125/160<br>.485<br>125/165<br>.506<br>165<br>.546<br>**Note:**For B/L above, .546 consult<br>TE for tooling size code.|**Connector Width Code**<br>**W**<br>4R<br>5 Serrations<br>.138<br>6R<br>7 Serrations<br>.154<br>8R<br>9 Serrations<br>.194<br>10R<br>11 Serrations<br>.234<br>**Material**<br>**T±.002**<br>**D**<br>**Thickness**<br>**Dim.**<br>**Serration**<br>**Code**<br>**Depth**<br>12<br>.012<br>.005<br>14<br>.014<br>.005<br>16<br>.016<br>.007<br>20<br>.020<br>.007<br>25<br>.025<br>.007<br>**Material**<br>**Material/Finish**<br>**Code**<br>B<br>CDA 260 Brass<br>A<br>CDA 725 Copper/<br>Nickel Alloy<br>TB<br>Pre-Tin over<br>CDA 260 Brass|**UL486C Pull Out**<br>**Wire Size Force Requirements**<br>**AWG**<br>**Underwriters**<br>**Laboratory (lbs.)**<br>26<br>3<br>24<br>5<br>22<br>8<br>20<br>10<br>18<br>10<br>16<br>15<br>14<br>25<br>12<br>35<br>10<br>40|
|---|---|---|---|---|
||||||
|*|||||
||||||



63 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **11 Serrations** 

## **9 Serrations** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **MTM Crimpband Splices** (Continued) 

**==> picture [368 x 631] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|T|
|W|
|AWG/|Wire Range|CMA|Stock|Mat’l|Material|Toolset|Part|Descriptive|
|mm|[2]|Soild|Dia.|Range|Thk .(T)|Width|(W)|Number|Xr-ef|
|14|[1]|∕2-11|[1]|∕2|.059-.087|.025|.234|P125/|
|1.80-4.00|1.50-2.21|3500-7500|0.64|5.94|Brass|125/165|1601842-1|16510R25B|
|14|[1]|∕2-11|[1]|∕2|.059-.087|.025|.234|Tin Plated|L125/|
|1.80-4.00|1.50-2.21|3500-7500|0.64|5.94|Brass|125/165|1601705-1|16510R25TB|
|13|[1]|∕2-10|[1]|∕2|.071-.097|.025|.234|P165/|
|2.54-4.50|1.70-2.46|4500-9500|0.64|5.94|Brass|165/200|1601847-1|20010R25B|
|13|[1]|∕2-10|[1]|∕2|.071-.097|.025|.234|Tin Plated|P165/|
|2.54-4.50|1.70-2.46|4500-9500|0.64|5.94|Brass|165/200|1601848-1|20010R25TB|
|T|
|W|
|AWG/|Wire Range|CMA|Stock|Mat’l|Material|Toolset|Part|Descriptive|
|mm|[2]|Soild|Dia.|Range|Thk .(T)|Width|(W)|Number|Xr-ef|
|24-20|.020-.033|.016|.194|Tin Plated|P032/|
|0.20-0.50|0.51-0.84|400-1100|0.41|4.93|Brass|032/036|1601794-1|[†]|0368R16TB|
|20|[1]|∕2-16|.030-.051|.018|.194|Tin Plated|
|900-2600|061|1601607-1|[†]|L0618R16TB|
|0.45-1.30|0.76-1.29|0.46|4.93|Brass|
|20|[1]|∕2-16|.030-.051|.018|.194|
|900-2600|Brass|061|1601608-1|L0618R20B|
|0.45-1.30|0.76-1.29|0.46|4.93|
|20|[1]|∕2-16|.030-.051|.018|.194|Tin Plated|
|900-2600|061|1601814-1|[†]|P0618R20TB|
|0.45-1.30|0.76-1.29|0.46|4.93|Brass|
|18-14|.040-.063|.016|.194|Tin Plated|
|1600-4000|076|1601824-1|P0768R16TB|
|0.80-2.00|1.02-1.60|0.41|4.93|Brass|
|18-14|.040-.063|.020|.194|Tin Plated|
|1600-4000|076|1601857-1|PO768R20TB|
|0.80-2.00|1.02-1.60|0.51|4.93|Brass|
|18-14|.040-.063|.020|.194|P076/|
|0.80-2.00|1.02-1.60|1800-4600|0.51|4.93|Brass|076/092|1601823-1|0928R20B|
|18-14|.040-.063|.020|.194|Tin Plated|L076/|
|0.80-2.00|1.02-1.60|1800-4600|0.51|4.93|Brass|076/092|1601639-1|0928R20TB|
|16-12|.051-.078|.020|.194|P092/|
|1.30-3.46|1.29-1.98|2600-6100|0.51|4.93|Brass|092/125|1601833-1|1258R20B|
|16-12|.051-.078|.020|.194|Tin Plated|L092/|
|1.30-3.46|1.29-1.98|2600-6100|0.51|4.93|Brass|092/125|1601677-1|1258R20TB|
|16-12|.051-.078|.025|.194|L092/|
|1.30-3.46|1.29-1.98|2600-6100|0.64|4.93|Brass|092/125|1601678-1|[†]|1258R25B|
|16-12|.051-.078|.025|.194|Tin Plated|P092/|
|1.30-3.46|1.29-1.98|2600-6100|0.64|4.93|Brass|092/125|1601835-1|[†]|1258R25TB|
|15|[1]|∕2-12|.055-.082|.016|.194|
|3000-6750|Brass|125|1601717-1|[†]|L1258R16B|
|1.54-3.46|1.40-2.10|0.41|4.93|
|15|[1]|∕2-12|.055-.082|.016|.194|Tin Plated|
|3000-6750|125|1601718-1|L1258R16TB|
|1.54-3.46|1.40-2.10|0.41|4.93|Brass|
|15|[1]|∕2-12|.055-.082|.020|.194|
|3000-6750|Brass|125|1601846-1|P1258R20B|
|1.54-3.46|1.40-2.10|0.51|4.93|
|15|[1]|∕2-12|.055-.082|.025|.194|
|3000-6750|Brass|125|1601719-1|L1258R25B|
|1.54-3.46|1.40-2.10|0.64|4.93|
|14|[1]|∕2-11|[1]|∕2|.059-.087|.025|.194|L125/|
|1.80-4.00|1.50-2.21|3500-7500|0.64|4.93|Brass|125/165|1601706-1|1658R25B|
|14|[1]|∕2-11|[1]|∕2|.059-.087|.025|.194|Tin Plated|L125/|
|1.80-4.00|1.50-2.21|3500-7500|0.64|4.93|Brass|125/165|1601707-1|1658R25TB|
|14-11|.063-.092|.025|.194|Tin Plated|
|4000-8500|165|1601750-1|[†]|L1658R25TB|
|2.00-4.20|1.60-2.34|0.64|4.93|Brass|
|11|[1]|∕2-9|.084-.114|.025|.194|Tin Plated|L200/|
|4.00-6.50|2.13-2.90|7000-13000|0.64|4.93|Brass|200/202|1601761-1|2028R25TB|
|† These part numbers are available upon special request; contact TE engineering for details.|

**----- End of picture text -----**<br>


64 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **7 Serrations** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **MTM Crimpband Splices** (Continued) 

||||||**W**||**T**||||
|---|---|---|---|---|---|---|---|---|---|---|
||**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**||**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
||271∕2-21<br>0.09-0.40|**.013-.028**<br>0.33-0.71|170-800|**.012**<br>0.30|**.154**<br>3.91|Brass||032|1601800-1|P0326R12BUF1|
||24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||032/036|1601539-1|L032/<br>B<br>2<br>1<br>R<br>6<br>6<br>3<br>0|
||24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Cu Ni||032/036|1601538-1|L032/<br>F<br>U<br>A<br>2<br>1<br>R<br>6<br>6<br>3<br>0<br>1|
||24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||032/036|1601540-1|L032/<br>B<br>6<br>1<br>R<br>6<br>6<br>3<br>0|
||24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B||032/036|1601793-1|P032/<br>B<br>T<br>6<br>1<br>R<br>6<br>6<br>3<br>0|
||22-19<br>0.38-0.60|**.024-.036**<br>0.70-0.91|600-1300|**.016**<br>0.41|**.154**<br>3.91|Brass||045|1601559-1|L0456R16B|
||22-19<br>0.38-0.60|**.024-.036**<br>0.70-0.91|600-1300|**.020**<br>0.51|**.154**<br>3.91|Brass||045|1601560-1†|L0456R20B|
||201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.154**<br>3.91|Brass||061|1601604-1|L0616R16B|
||201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass||061|1601606-1|L0616R16TB|
||18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.154**<br>3.91|Brass||076|1601644-1|L0766R16B|
||18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass||076|1601646-1†|L0766R16TB|
||18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.020**<br>0.51|**.154**<br>3.91|Brass||076|1601647-1†|L0766R20B|
||171∕2-131∕2<br>4<br>5<br>.<br>2<br>-<br>5<br>9<br>.<br>0|**.042-.068**<br>0<br>8<br>.<br>1<br>-<br>7<br>0<br>.<br>1|1800-4600|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||076/092|1601637-1|L076/<br>X<br>B<br>6<br>1<br>R<br>6<br>2<br>9<br>0|
||161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass||092|1601683-1|L0926R16TB|
||16-12<br>6<br>4<br>.<br>3<br>-<br>0<br>3<br>.<br>1|**.051-.078**<br>8<br>9<br>.<br>1<br>-<br>9<br>2<br>.<br>1|2600-6100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B||092/125|1601675-1|L092/<br>B<br>T<br>6<br>1<br>R<br>6<br>5<br>2<br>1|
||16-12<br>6<br>4<br>.<br>3<br>-<br>0<br>3<br>.<br>1|**.051-.078**<br>8<br>9<br>.<br>1<br>-<br>9<br>2<br>.<br>1|2600-6100|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||092/125|1601832-1|P092/<br>B<br>0<br>2<br>R<br>6<br>5<br>2<br>1|
||151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.012**<br>0.30|**.154**<br>3.91|Brass||125|1601844-1|P1256R12B|
||151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.016**<br>0.41|**.154**<br>3.91|Brass||125|1601845-1|P1256R16B|
||151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass||125|1601716-1†|L1256R16TB|



- 1 UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. 

- These part numbers are available upon special request; contact TE engineering for details. 

65 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **RTM Crimpband Splices** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **Product Facts** 

- **Made from a continuous coil of “Ribbon Connector” material** 

- **RTM Crimpband have grooved serrations for improved axial retention.** 

- **Available in brass, tin-plate d brass and copper-nickel alloy (CA725) materia l** 

- **Make parallel or pigtail connections on same machine** 

- **Used for electrical and nonelectrical connections.** 

- **100% of RTM Crimpband material is used in scrap free terminations** 

- **Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges** 

- **Produced in TE equipment on your production floor** 

- **Meets UL 486C crimp tensile requirements** 

## **Applications** 

- **Stranded and solid wire-towire connections** 

- **Light bulb LED assembly** 

- **Switch lead assembly** 

- **Resistor lead assembly** 

- **Printed circuit board lead assembly** 

- 

- **Glass reed switch lead assembly** 

**==> picture [20 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
Mod I<br>**----- End of picture text -----**<br>


TE features the RTM Crimpband system that is comprised of two key features: the semiautomatic termination machine and a reel of RTM Crimpband material. 

In a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. 

The RTM Crimpband splices are formed during the crimping process from 

**==> picture [23 x 53] intentionally omitted <==**

**----- Start of picture text -----**<br>
Cut<br>Formed<br>Crimped<br>**----- End of picture text -----**<br>


milled longitudinal groove material that produce rolled, rounded serrations. 

They are designed to terminate pre-stripped stranded and solid wire conductors together as well as wire conductors to switch tabs, resistors, printed circuit board, flex circuit and light bulb LED and glass reed switch assemblies, etc. 

The flexibility of the RTM Crimpband system provides opportunity for use in custom applications for 

**==> picture [23 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
Mod III<br>**----- End of picture text -----**<br>


either electrical and / or mechanical connections. 

TE provides a wide range of toolset types and crimpband splices to meet various production requirements. 

Depending on your specific application, RTM Crimpband splices are available in 3, 6, 7, 8, 9, 10 14 and 20 ridge serration versions for terminations in the 170 to 13,000 CMA range. 

66 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **RTM Crimpband Splices** (Continued) 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

- **Notes:** To insure that the proper Crimpband splice is chosen, TE recommends the following: 

## **RTM Crimpband Interconnection System** 

1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your TE sales representative. 

## **How the System Operates** 

- **[Feed (Ribbon] Connector Material)** Machine feeds strip until the strip hits the wire stop. 

   2. Pull-out force and/or millivolt drop tests will be performed to insure that the proper Crimpband material, toolset and crimp heights are recommended. 

   3. Tooling and testing will be documented on a Material & Tooling Sheet (M & T sheet). 

   4. Crimpband material quotes, tooling quotes and samples will be submitted to the customer. 

- **[Shear (Blank Length)]** The strip is cut by the cutter block former bar insert tooling. 

|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|**Feed (Ribbon**<br>**Connector Material)**<br>Machine feeds strip until<br>the strip hits the wire stop.<br>**Shear (Blank Length)**<br>**How the System Operates**<br>crimped with any special<br>representative.<br>2. Pull-out force and/or mill<br>that the proper Crimpba<br>recommended.<br>3. Tooling and testing will b<br>Sheet (M & T sheet).<br>4. Crimpband material quo<br>i  h|
|---|---|---|---|---|---|---|
|<br>The strip is cut by the<br>cutter block former bar<br>insert tooling.<br>**Bend (Crimp Formed)**<br>The former bar drives the<br>cut strip over the anvil,<br>bending the cut strip into<br>an upside down “U”.<br>**Wire (Placement)**<br>Pigtail and parallel (Thru)<br>splice terminations are<br>made on the same<br>machine.<br>**Crimp (Crimp Formed)**<br>The anvil retracts as the<br>driver takes the formed<br>strip down into the<br>clincher.<br>sub<br>Lead<br>**A**<br>**Connector Specifcation Code**<br>**See Figure 1 and/or Legend below**<br>**Machine**<br>**B.L. Dim.**<br>**W Dim.**<br>**T Dim.**<br>**Basis**<br>**Tooling**<br>**Connector**<br>**Material**<br>**Material**<br>**Size**<br>**Width**<br>**Thickness**<br>L<br>092<br>F<br>20<br>TCRS<br>**Splice No.**<br>**Example:**<br>**L**<br>**092**<br>**F**<br>**20**<br>**TCRS**<br>||||tted to te custom<br>**T**<br>Wires<br>**A**<br><br><br><br><br>|r.<br>||
||||||**W**||
|||||||Rides|
|**Machine**<br>**Basis**|||||||
|L|||||||
||||||||
|**Splice No.**<br>**Example:**|||||||
||||||||
|||**Connector**<br>**W**<br>**N**<br>**Width**<br>**Dim.**<br>**No. of**<br>**Code**<br>**Ridges**<br>B<br>.076<br>3<br>C<br>.138<br>6<br>D<br>.154<br>7<br>E<br>.185<br>8<br>F<br>.216<br>9<br>G<br>.234<br>10<br>H<br>.247<br>10<br>L<br>.086<br>3<br>M<br>.330<br>14<br>N<br>.500<br>20<br>P<br>.114<br>5|||||
|**Legend**|||||||
|||**Connector**<br>**W**<br>**N**<br>**Width**<br>**Dim.**<br>**No. of**<br>**Code**<br>**Ridges**|**Material**<br>**Thickness**<br>**Code**||||
||||||||
|||B<br>.076<br>3|12||||
|||C<br>.138<br>6|16||||
|||D<br>.154<br>7|18||||
|||E<br>.185<br>8|20||||
|||F<br>.216<br>9|22||||
|||G<br>.234<br>10|24||||
|||H<br>.247<br>10|25||||
|||L<br>.086<br>3<br><br><br>|||||
|||M<br>.330<br>14<br>N<br>.500<br>20|||||
||||||||
|||P<br>.114<br>5|||||
||||||||
||||||||
||||||||
||||||||
||||||||
||||||||
||||||||
||||||||
||||||||
|acory or oong sze coe|||||||



|**Machine Basis**<br>**L**<br>**P**<br>Leased<br>Purchase||**Connector**<br>**Width**<br>**Code**<br>B|**W**<br>**Dim.**<br>.076|**N**<br>**No. of**<br>**Ridges**<br>3|
|---|---|---|---|---|
|||C|.138|6|
|**Tooling**<br>**Blank Length**<br>**Size Code**<br>**B/L(Nom.)**<br>032<br>.167<br>032/036<br>.228<br>036<br>.224<br>045<br>.246||D<br>E<br>F<br>G<br>H<br>L|.154<br>.185<br>.216<br>.234<br>.247<br>.086|7<br>8<br>9<br>10<br>10<br>3|
|051<br>.267<br>061<br>.292<br>061/076<br>.324<br>076<br>.339<br>076/092<br>.361||M<br>N<br>P|.330<br>.500<br>.114|14<br>20<br>5|
|092<br>.379<br>092/125<br>.413|||||
|125<br>.446<br>125/160<br>.485<br>125/165<br>.506|||||
|165<br>.546<br>**Note:**For B/L above, .546 consult|||||
|factory for tooling size code|||||



67 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **20 Ridges** 

## **14 Ridges** 

## **10 Ridges** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

**==> picture [368 x 256] intentionally omitted <==**

**----- Start of picture text -----**<br>
T<br>W<br>AWG/ Wire Range  CMA Stock Mat ’ l Material Toolset Part Descriptive<br>mm [2] Soild Dia. Range Thk .(T) Width (W) Number Xr-ef<br>11 [1] ∕ 2-9 .084-.114 .020 .500 Tin Plated<br>7000-13000 200/202 1601771-1 L200/202N20TB<br>4.00-6.50 2.13-2.90 0.51 12.70 Brass<br>T<br>W<br>**----- End of picture text -----**<br>


|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.330**<br>8.38|Cu Ni|045|1601577-1†|L045M12A|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.330**<br>8.38|Brass|045|1601578-1|L045M12B|
|†These part|numbers are available upon||special request; contact TE engineering for||||details.||
|||||**W**||**T**|||



|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|<br>**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.234**<br>5.94|Brass|045|1601575-1|L045G12B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.234**<br>5.94|Cu Ni|051|1601593-1†|L051G16A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.012**<br>0.30|**.234**<br>5.94|Brass|061|1601632-1†|L061G12B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.020**<br>0.51|**.234**<br>5.94|Brass|061|1601633-1|L061G20B|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.020**<br>1<br>5<br>.<br>0|**.234**<br>4<br>9<br>.<br>5|Brass|200/202|1601853-1|P200/<br>B<br>0<br>2<br>G<br>2<br>0<br>2|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.025**<br>4<br>6<br>.<br>0|**.234**<br>4<br>9<br>.<br>5|Brass|200/202|1601769-1|L200/<br>X<br>B<br>5<br>2<br>G<br>2<br>0<br>2|
|†These part|numbers are available upon||special request; contact TE engineering for||||details.||



68 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **9 Ridges** 

## **8 Ridges** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

|||||**W**|**T**||||
|---|---|---|---|---|---|---|---|---|
|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.216**<br>5.49|Stainless<br>Steel|045|1601807-1|P045F12SS|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.012**<br>0.30|**.216**<br>5.49|Stainless<br>Steel|061|1601520-1|G061F12SS|
|||||**W**|**T**||||



|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|<br>**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.185**<br>0<br>7<br>.<br>4|Cu Ni|032/036|1601553-1|L032/<br>A<br>2<br>1<br>E<br>6<br>3<br>0|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.185**<br>4.70|Tin Plated<br>CRS|076|1601669-1|L076E18TCRS|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.024**<br>1<br>6<br>.<br>0|**.185**<br>0<br>7<br>.<br>4|Brass|200/202|1601768-1|L200/<br>B<br>4<br>2<br>E<br>2<br>0<br>2|



## **7 Ridges** 

|||||**W**||**T**||||
|---|---|---|---|---|---|---|---|---|---|
|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**||**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||032/036|1601550-1|L032/<br>B<br>2<br>1<br>D<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Cu Ni||032/036|1601551-1|L032/<br>A<br>6<br>1<br>D<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass||032/036|1601797-1|P032/<br>B<br>6<br>1<br>D<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B||032/036|1601798-1|P032/<br>B<br>T<br>6<br>1<br>D<br>6<br>3<br>0|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.154**<br>3.91|Brass||045|1601572-1|L045D12B|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.154**<br>3.91|Cu Ni||045|1601573-1|L045D16A|
|||||||||||



69 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **7 Ridges** (Continued) 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

**T W** 

|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.154**<br>3.91|Brass|045|1601507-1†|G045D16B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.012**<br>0.30|**.154**<br>3.91|Brass|051|1601587-1|L051D12B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.154**<br>3.91|Brass|051|1601588-1|L051D16B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.020**<br>0.51|**.154**<br>3.91|Nickel Plated<br>Steel|051|1601591-1|L051D20NPS|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.020**<br>0.51|**.154**<br>3.91|Tin Plated<br>CRS|051|1601811-1†|P051D20TCRS|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.012**<br>0.30|**.154**<br>3.91|Cu Ni|061|1601818-1†|P061D12A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.012**<br>0.30|**.154**<br>3.91|Brass|061|1601620-1†|L061D12B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.012**<br>0.30|**.154**<br>3.91|Tin Plated<br>Brass|061|1601514-1†|G061D12TB|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.154**<br>3.91|Cu Ni|061|1601819-1|P061D16A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.154**<br>3.91|Brass|061|1601820-1|P061D16B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass|061|1601623-1|L061D16TB|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.018**<br>0.46|**.154**<br>3.91|Brass|061|1601625-1|L061D18B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.018**<br>0.46|**.154**<br>3.91|Tin Plated<br>Brass|061|1601628-1|L061D18TB|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.020**<br>0.51|**.154**<br>3.91|Cu Ni|061|1601629-1|L061D20A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.020**<br>0.51|**.154**<br>3.91|Brass|061|1601630-1|L061D20B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.020**<br>0.51|**.154**<br>3.91|Tin Plated<br>Brass|061|1601631-1|L061D20TBX|
|20-15<br>0.60-1.60|**.033-.057**<br>0.84-1.45|1100-3200|**.016**<br>0.41|**.154**<br>3.91|Brass|061/076|1601601-1|L061/076D16B|
|191∕2-141∕2<br>0.60-1.80|**.035-.061**<br>0.89-1.54|1200-3700|**.016**<br>0.41|**.154**<br>3.91|Brass|061/092|1601603-1|L061/092D16B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.012**<br>0.30|**.154**<br>3.91|Cu Ni|076|1601828-1|P076D12A|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.012**<br>0.30|**.154**<br>3.91|Brass|076|1601655-1†|L076D12B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.154**<br>3.91|Cu Ni|076|1601656-1|L076D16A|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.154**<br>3.91|Brass|076|1601829-1|P076D16B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass|076|1601658-1|L076D16TB|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.154**<br>3.91|Cu Ni|076|1601660-1|L076D18AX|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.154**<br>3.91|Brass|076|1601661-1|L076D18B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.154**<br>3.91|Tin Plated<br>Brass|076|1601664-1|L076D18TB|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.020**<br>0.51|**.154**<br>3.91|Brass|076|1601665-1|L076D20B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.020**<br>0.51|**.154**<br>3.91||076|1601667-1|L076D20TCRS|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.024**<br>0.61|**.154**<br>3.91|Brass|076|1601668-1|L076D24B|
|†These part|numbers are available upon||special request; contact TE engineering for||||details.||



70 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **7 Ridges** (Continued) 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

**==> picture [87 x 65] intentionally omitted <==**

**----- Start of picture text -----**<br>
T<br>W<br>**----- End of picture text -----**<br>


|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|<br>**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|171∕2-13<br>4<br>5<br>.<br>2<br>-<br>5<br>9<br>.<br>0|**.042-.068**<br>0<br>8<br>.<br>1<br>-<br>7<br>0<br>.<br>1|1800-4600|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|076/092|1601642-1|L076/<br>X<br>B<br>6<br>1<br>D<br>2<br>9<br>0|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.154**<br>3.91|Cu Ni|092|1601689-1|L092D16ASP|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.154**<br>3.91|Brass|092|1601691-1|L092D16B|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.154**<br>3.91|Tin Plated<br>Brass|092|1601693-1|L092D16TB|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.018**<br>0.46|**.154**<br>3.91|Cu Ni|092|1601694-1|L092D18A|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.018**<br>0.46|**.154**<br>3.91|Brass|092|1601695-1|L092D18B|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.018**<br>0.46|**.154**<br>3.91|Tin Plated<br>Brass|092|1601841-1|P092D18TB|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.020**<br>0.51|**.154**<br>3.91|Brass|092|1601528-1†|G092D20B|
|16-12<br>6<br>4<br>.<br>3<br>-<br>0<br>3<br>.<br>1|**.051-.078**<br>8<br>9<br>.<br>1<br>-<br>9<br>2<br>.<br>1|2600-6100|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Cu Ni|092/125|1601680-1|L092/<br>A<br>0<br>2<br>D<br>5<br>2<br>1|
|16-12<br>6<br>4<br>.<br>3<br>-<br>0<br>3<br>.<br>1|**.051-.078**<br>8<br>9<br>.<br>1<br>-<br>9<br>2<br>.<br>1|2600-6100|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|092/125|1601681-1|L092/<br>B<br>0<br>2<br>D<br>5<br>2<br>1|
|16-12<br>6<br>4<br>.<br>3<br>-<br>0<br>3<br>.<br>1|**.051-.078**<br>8<br>9<br>.<br>1<br>-<br>9<br>2<br>.<br>1|2600-6100|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>S<br>R<br>C|092/125|1601682-1|092/<br>S<br>R<br>C<br>T<br>0<br>2<br>D<br>5<br>2<br>1|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.016**<br>0.41|**.154**<br>3.91|Brass|125|1601529-1|G125D16B|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.018**<br>0.46|**.154**<br>3.91|Cu Ni|125|1601531-1|G125D18A|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.018**<br>0.46|**.154**<br>3.91|Brass|125|1601726-1|L125D18B|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.018**<br>0.46|**.154**<br>3.91|Tin Plated<br>Brass|125|1601729-1|L125D18TBX|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.020**<br>0.51|**.154**<br>3.91|Brass|125|1601730-1|L125D20B|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.020**<br>0.51|**.154**<br>3.91|Tin Plated<br>Brass|125|1601731-1|L125D20TB|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.020**<br>0.51|**.154**<br>3.91||125|1601733-1|L125D20TCRS|
|141∕2-111∕2<br>0<br>0<br>.<br>4<br>-<br>0<br>8<br>.<br>1|**.059-.087**<br>1<br>2<br>.<br>2<br>-<br>0<br>5<br>.<br>1|3500-7500|**.018**<br>6<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B|125/165|1601709-1|L125/<br>B<br>T<br>8<br>1<br>D<br>5<br>6<br>1|
|141∕2-111∕2<br>0<br>0<br>.<br>4<br>-<br>0<br>8<br>.<br>1|**.059-.087**<br>1<br>2<br>.<br>2<br>-<br>0<br>5<br>.<br>1|3500-7500|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Cu Ni|125/165|1601710-1|L125/<br>A<br>0<br>2<br>D<br>5<br>6<br>1|
|141∕2-111∕2<br>0<br>0<br>.<br>4<br>-<br>0<br>8<br>.<br>1|**.059-.087**<br>1<br>2<br>.<br>2<br>-<br>0<br>5<br>.<br>1|3500-7500|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|125/165|1601711-1|L125/<br>B<br>0<br>2<br>D<br>5<br>6<br>1|
|141∕2-111∕2<br>0<br>0<br>.<br>4<br>-<br>0<br>8<br>.<br>1|**.059-.087**<br>1<br>2<br>.<br>2<br>-<br>0<br>5<br>.<br>1|3500-7500|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B|125/165|1601712-1|L125/<br>B<br>T<br>0<br>2<br>D<br>5<br>6<br>1|
|14-11<br>2.00-4.20|**.063-.092**<br>1.60-2.34|4000-8500|**.020**<br>0.51|**.154**<br>3.91|Cu Ni|165|1601754-1†|L165D20A|
|14-11<br>2.00-4.20|**.063-.092**<br>1.60-2.34|4000-8500|**.020**<br>0.51|**.154**<br>3.91|Brass|165|1601755-1|L165D20B|
|131∕2-101∕2<br>0<br>5<br>.<br>4<br>-<br>4<br>5<br>.<br>2|**.071-.097**<br>6<br>4<br>.<br>2<br>-<br>0<br>7<br>.<br>1|4500-9500|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|165/200|1601532-1|G165/<br>B<br>0<br>2<br>D<br>0<br>0<br>2|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.016**<br>1<br>4<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|200/202|1601764-1|L200/<br>B<br>6<br>1<br>D<br>2<br>0<br>2|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Cu Ni|200/202|1601765-1|L200/<br>A<br>0<br>2<br>D<br>2<br>0<br>2|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Brass|200/202|1601852-1|P200/<br>B<br>0<br>2<br>D<br>2<br>0<br>2|
|111∕2-9<br>0<br>5<br>.<br>6<br>-<br>0<br>0<br>.<br>4|**.084-.114**<br>0<br>9<br>.<br>2<br>-<br>3<br>1<br>.<br>2|7000-13000|**.020**<br>1<br>5<br>.<br>0|**.154**<br>1<br>9<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B|200/202|1601766-1|L200/<br>B<br>T<br>0<br>2<br>D<br>2<br>0<br>2|
|†These part|numbers are available upon||special request; contact TE engineering for||||details.||



71 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **6 Ridges** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

**==> picture [84 x 65] intentionally omitted <==**

**----- Start of picture text -----**<br>
T<br>W<br>**----- End of picture text -----**<br>


|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B|032/036|1601548-1|L032/<br>B<br>T<br>2<br>1<br>C<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Brass|032/036|1601549-1|L032/<br>B<br>6<br>1<br>C<br>6<br>3<br>0|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.012**<br>0.30|**.138**<br>3.51|Brass|045|1601566-1|L045C12B|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.138**<br>3.51|Cu Ni|045|1601569-1|L045C16A|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.138**<br>3.51|Brass|045|1601571-1|L045C16B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.012**<br>0.30|**.138**<br>3.51|Brass|051|1601808-1†|P051C12B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.138**<br>3.51|Cu Ni|051|1601809-1|P051C16A|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.138**<br>3.51|Brass|051|1601810-1|P051C16B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.018**<br>0.46|**.138**<br>3.51|Brass|051|1601586-1†|L051C18B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.138**<br>3.51|Cu Ni|061|1601614-1|L061C16A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.138**<br>3.51|Brass|061|1601511-1|G061C16B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.138**<br>3.51|Tin Plated<br>Brass|061|1601617-1|L061C16TB|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.018**<br>0.46|**.138**<br>3.51|Cu Ni|061|1601618-1|L061C18AX|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.018**<br>0.46|**.138**<br>3.51|Brass|061|1601619-1|L061C18B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.020**<br>0.51|**.138**<br>3.51|Brass|061|1601513-1†|G061C20B|
|20-15<br>0<br>6<br>.<br>1<br>-<br>0<br>6<br>.<br>0|**.033-.057**<br>5<br>4<br>.<br>1<br>-<br>4<br>8<br>.<br>0|1100-3200|**.016**<br>1<br>4<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Brass|061/076|1601597-1|L061/<br>B<br>6<br>1<br>C<br>6<br>7<br>0|
|20-15<br>0<br>6<br>.<br>1<br>-<br>0<br>6<br>.<br>0|**.033-.057**<br>5<br>4<br>.<br>1<br>-<br>4<br>8<br>.<br>0|1100-3200|**.016**<br>1<br>4<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Tin Plated<br>s<br>s<br>a<br>r<br>B|061/076|1601599-1|L061/<br>B<br>T<br>6<br>1<br>C<br>6<br>7<br>0|
|20-15<br>0<br>6<br>.<br>1<br>-<br>0<br>6<br>.<br>0|**.033-.057**<br>5<br>4<br>.<br>1<br>-<br>4<br>8<br>.<br>0|1100-3200|**.018**<br>6<br>4<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Brass|061/076|1601600-1†|L061/<br>B<br>8<br>1<br>C<br>6<br>7<br>0|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.138**<br>3.51|Cu Ni|076|1601650-1|L076C16A|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.138**<br>3.51|Brass|076|1601651-1|L076C16B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.138**<br>3.51|Cu Ni|076|1601652-1†|L076C18A|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.138**<br>3.51|Brass|076|1601827-1|P076C18B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.018**<br>0.46|**.138**<br>3.51||076|1601654-1†|L076C18TCRS|
|171∕2-13<br>4<br>5<br>.<br>2<br>-<br>5<br>9<br>.<br>0|**.042-.068**<br>0<br>8<br>.<br>1<br>-<br>7<br>0<br>.<br>1|1800-4600|**.016**<br>1<br>4<br>.<br>0|**.138**<br>1<br>5<br>.<br>3|Brass|076/092|1601640-1|L076/<br>B<br>6<br>1<br>C<br>2<br>9<br>0|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.138**<br>3.51|Cu Ni|092|1601837-1|P092C16AX|
|161∕2-13<br>1.10-2.60|**.047-.072**<br>1.19-1.83|2200-5200|**.016**<br>0.41|**.138**<br>3.51|Brass|092|1601687-1|L092C16B|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.016**<br>0.41|**.138**<br>3.51|Tin Plated<br>Brass|125|1601721-1|L125C16TB|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.018**<br>0.46|**.138**<br>3.51|Cu Ni|125|1601722-1|L125C18A|
|151∕2-12<br>1.54-3.46|**.055-.082**<br>1.40-2.10|3000-6750|**.018**<br>0.46|**.138**<br>3.51|Brass|125|1601723-1|L125C18B|
|†These part|numbers are available upon||special request; contact TE engineering for||||details.||



72 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **3 Ridges** 

**This product line is not recommended for new designs, as the application machines are no longer manufactured.** 

## **RTM Crimpband Splices** (Continued) 

**==> picture [80 x 65] intentionally omitted <==**

**----- Start of picture text -----**<br>
T<br>W<br>**----- End of picture text -----**<br>


|**AWG/**<br>**mm2**|**Wire Range**<br>**.**<br>**a**<br>**i**<br>**D**<br>**d**<br>**il**<br>**o**<br>**S**|**CMA**<br>**e**<br>**g**<br>**n**<br>**a**<br>**R**|**Stock**<br>**)**<br>**T**<br>**( .**<br>**k**<br>**h**<br>**T**|**Mat’l**<br>**)**<br>**W**<br>**(**<br>**h**<br>**t**<br>**d**<br>**i**<br>**W**|**Material**|**Toolset**|**Part**<br>**r**<br>**e**<br>**b**<br>**m**<br>**u**<br>**N**|**Descriptive**<br>**f**<br>**e**<br>**r-**<br>**X**|
|---|---|---|---|---|---|---|---|---|
|271∕2-21<br>0.09-0.40|**.013-.028**<br>0.33-0.71|170-800|**.012**<br>0.30|**.076**<br>1.93|Brass|032|1601555-1|L032B12B|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Cu Ni|032/036|1601542-1|L032/<br>A<br>2<br>1<br>B<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.012**<br>0<br>3<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Brass|032/036|1601795-1|P032/<br>B<br>2<br>1<br>B<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Brass|032/036|1601545-1|L032/<br>B<br>6<br>1<br>B<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.016**<br>1<br>4<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Tin Plated<br>s<br>s<br>a<br>r<br>B|032/036|1601546-1|L032/<br>B<br>T<br>6<br>1<br>B<br>6<br>3<br>0|
|24-20<br>0<br>5<br>.<br>0<br>-<br>0<br>2<br>.<br>0|**.020-.033**<br>4<br>8<br>.<br>0<br>-<br>1<br>5<br>.<br>0|400-1100|**.018**<br>6<br>4<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Brass|032/036|1601547-1†|L032/<br>B<br>8<br>1<br>B<br>6<br>3<br>0|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.076**<br>1.93|Cu Ni|045|1601503-1|G045B16A|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.076**<br>1.93|Brass|045|1601562-1|L045B16B|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.076**<br>1.93|Tin Plated<br>Brass|045|1601504-1†|G045B16TB|
|22-19<br>0.38-0.60|**.024-.036**<br>0.61-0.91|600-1300|**.016**<br>0.41|**.076**<br>1.93|Tin Plated<br>Brass|045|1601564-1|L045B16TBSP|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.076**<br>1.93|Cu Ni|051|1601580-1†|L051B16A|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.076**<br>1.93|Brass|051|1601582-1†|L051B16B|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.016**<br>0.41|**.076**<br>1.93|Tin Plated<br>Brass|045|1601583-1†|L051B16TB|
|21-181∕2<br>0.40-0.75|**.028-.039**<br>0.71-0.99|800-1500|**.020**<br>0.51|**.076**<br>1.93|Brass|051|1601584-1|L051B20B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.076**<br>1.93|Tin Plated<br>Brass|061|1601612-1†|L061B16TB|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.076**<br>1.93|Cu Ni|061|1601610-1|L061B16A|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.076**<br>1.93|Brass|061|1601611-1|L061B16B|
|201∕2-16<br>0.45-1.30|**.030-.051**<br>0.76-1.29|900-2600|**.016**<br>0.41|**.076**<br>1.93|Brass|061|1601635-1|L061L16B|
|20-15<br>0<br>6<br>.<br>1<br>-<br>0<br>6<br>.<br>0|**.033-.057**<br>5<br>4<br>.<br>1<br>-<br>4<br>8<br>.<br>0|1100-3200|**.016**<br>1<br>4<br>.<br>0|**.076**<br>3<br>9<br>.<br>1|Tin Plated<br>s<br>s<br>a<br>r<br>B|061/076|1601596-1|L061/<br>X<br>B<br>T<br>6<br>1<br>B<br>6<br>7<br>0|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.016**<br>0.41|**.076**<br>1.93|Brass|076|1601825-1|P076B16B|
|18-14<br>0.80-2.00|**.040-.063**<br>1.02-1.60|1600-4000|**.020**<br>0.51|**.076**<br>1.93|Brass|076|1601649-1|L076B20B|



† These part numbers are available upon special request; contact TE engineering for details. 

73 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Power Splice** 

## **Product Facts** 

- **Compression crimp eliminates cold solder points, weld burns and wire enbrittlement usually connected with thermal-type terminations** 

- **Precisely controlled crimp termination helps eliminate human error, for maximum reliability** 

- **Excellent tensile strength, up to 90 lbs axial retention, vibration resistant** 

- **Provides a superior electrical connection that is free of many contaminates such as stripper residue and solder flux** 

- **8000 - 38,000 CMA nominal capacity** 

- **Accepts up to six magnet wires and two standard solid or stranded lead wires** 

- **Superior test results: low resistance, high stability** 

- **High termination rates, low wire consumption and the elimination of rejects caused by solder flux or heat damage results in the lowest applied costs** 

## **Applications** 

- **Hermetic/Compressor motors** 

- **Squirrel cage DC motors** 

- **Capacitor start motors** 

TE features the Power Splice terminal that is specifically designed to terminate a wide range of lead and magnet wire combinations. 

The splice contains two cavities that separate and cradle magnet wire and stripped lead wires prior to crimping. 

The outer saddle accepts up to six-magnet wire allowing for a CMA range of 15,000 to 30,000. 

The inner saddle accepts pre-stripped lead wires that total up to 10,900 CMA. 

In a one step automatic operation, the magnet wire film insulation is multiple ring-stripped as it is forced into the serrations while the lead wire is simultaneously terminated during the precisely controlled crimp. 

The outer saddle has machined, sharp edges made by a special production process that pierces the insulating layer of the magnet wire in a manner that provides a large contact area. 

The resulting termination produces a high tensile strength, air sealed connection that is as resistant to corrosion as the insulated conductor with up to 90 lbs axial retention. 

As many as six magnet wires can be terminated simultaneously in one splice in combination with up to two pre-stripped standard solid or stranded lead wire. 

A semi-automatic machine provides high output per hour terminations. 

- **Gear & Traction motors** 

- **Power supplies** 

- **Liner, Torroid & RF transformers** 

- **Circuit breakers & welders** 

74 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Power Splice** (Continued) 

**==> picture [107 x 93] intentionally omitted <==**

**----- Start of picture text -----**<br>
.425<br>[10.80]<br>.375 Pp<br>[9.53]<br>.408<br>[10.36]<br>**----- End of picture text -----**<br>


||**Type**|**Magnet Wire Range**<br>**CMA**|**Lead Wire Range**<br>**CMA**|**Part Number**<br>**Reeled**|
|---|---|---|---|---|
||A|15,000-30,000|4200-10,900|1601953-11|
|1Total combined CMA not to exceed 38000.|Total combined CMA not to exceed 38000.||Total combined CMA not to exceed 38000.||



**==> picture [352 x 109] intentionally omitted <==**

**----- Start of picture text -----**<br>
Magnet wire<br>insulation<br>Inner saddle for lead wire<br>piercing<br>(CMA 4,200-10,900)<br>serrations ‘\ Sf!<br>Magnet wires smaller<br>than #18 AWG (1.0 mm)<br>are placed here<br>Outer saddle accepts up to 6 magnet wires<br>(CMA 15,000-30,000) #20 AWG minimum<br>**----- End of picture text -----**<br>


**==> picture [243 x 154] intentionally omitted <==**

**----- Start of picture text -----**<br>
Direction of Feed .408 .430 Max.<br>[10.36] [10.92] Cut-off<br>=a! = a<br>.385<br>[9.78]<br>.430 [±] [ .010]<br>[10.92 [± 0.25] ]<br>R .060 .296<br>[1.52] [7.52]<br>.118 R .024<br>[3.00] [0.61]<br>Part Number 111-000-001<br>**----- End of picture text -----**<br>


75 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Worldwide Leadership in Wire and PCB Manufacturing Products** 

Leadership demands commitment and TE is committed to meeting manufacturing needs worldwide with technology, products and systems, and service. 

## **Application Tooling of TE Connectivity** 

TE has long been recognized as a leader in providing the tools for wire harness and printed circuit manufacturing. There’s a good reason. Our products are designed to meet and anticipate our customers’ ever-changing requirements and built to the highest quality standards, for longest, most productive performance lifetimes. 

Whatever your production volume and job mix, we can the tools to get it offer done. With a full range of tooling from hand tools to high volume, fully automated systems, TE is able to meet most manufacturing demands worldwide. It’s an ability that comes from our experience with manufacturers large and small, giving us a unique view of the trends and challenges in wire harness and PCB manufacturing. It all derives from our commitment to your manufacturing challenges, giving you the advantage in your marketplace. 

This catalog is just a sampling of the types of solutions that will make your job easier, faster, more productive and more profitable. Make tooling, assembly equipment, and service from TE part of your thinking, now and as you grow into the future. 

## **TE Connectivity Service and Support** 

Few suppliers can match TE customer service and support. From helping you select the tooling for your requirements to maintenance and repair and analyzing your operation for maximum productivity, our worldwide capabilities and experience will make a real difference in your production and bottom line. 

_**For more information regarding the products and services shown in this brochure, visit our website at www.tooling.te.com**_ 

**ProductionChek Service** — with you to determine your objectives and known production issues, then observe and record in detail each step in your operation. Based on this information, the engineer will be able to make recommendations for improvement, typically in people, process or equipment. 

— repair application tooling on site or recommend our factory-level service. Flexible plans, including options for premium access to parts and service, will keep your PCB assembly automation equipment running at peak performance. 

For additional maintenance services, the TE Technical Support Center is dedicated to providing the answers you need, toll-free at 1-800-522-6752. Support contracts are available for preventive maintenance, training, emergency situations and other specific requirements. 

76 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire Crimp Application Equipment** 

magnet-wire termination needs. All provide high reliability with minimal wire preparation. TE Connectivity a wide variety of magnet-wire termination solutions for thru splicing, pigtail splicing and coil termination. 

## **AMPLIVAR Product Terminator (APT) Machines** 

The new APT 5A magnet wire pigtail splice machine offers a fast, efficient system, with no need to strip mag-wire insulation. Simply place the wires in the target area and depress the foot switch. The machine automatically shears the splice or Direct Connect contact from the strip, crimps it, shears off excess wire, and advances the next splice or contact into position. 

APT bench machines are available in two versions: the 5A with automatic precision adjustment controlled by the crimp quality monitor (CQM) and the 5E with manual precision adjustment. Using CQM, the APT 5A provides 100% inspection and automatic adjustment of crimp height. If a questionable crimp is detected, visual and audible alarms alert the operator. 

The lower cost, manual adjust APT 5E is a simpler version with the advantage of faster set-up times but without CQM capability. 

## **Power Splice Machine** 

_Not CE approved, contact engineering for quotation._ 

The Power Splice Machine and applicator from TE provides reliable pigtail splice termination of magnet wire and solid or stranded lead wire. This machine can terminate pigtail splices consisting of up to two solid or stranded copper lead wires in wire size from 10-14 AWG and having a Circular Mil Area (CMA) of 4,100 - 11,000. The splice will simultaneously accept combinations of multiple copper magnet wires in a range of 11-20 AWG. The total CMA range for lead wire and magnet wire is 4,000 to 40,000. 

77 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire Crimp Application Equipment** 

## **AMPLIVAR Terminator for Parallel and End Connections** 

## _Primarily sold in Europe._ 

The machine was developed for processing magnet wire connections. versions for end-feed and side-feed contacts are available. The design takes into account that the motor windings and coils can be supplied directly to the connectors. The exposed crimp position permits precise handling. In case of end connections the projecting magnet wires are cut off. AMPLIVAR splices and terminals are specifically designed to terminate magnet wires or in combination with standard solid or stranded wire. In a one-step operation the magnet wire is automatically multiple { ring stripped of its insulation as it is forced into the serrations during the precisely controlled crimping operation. — | 

As many as three magnet wires can be terminated, simultaneously in one splice. Nearly the entire AMPLIVAR splice program can be applied with this machine in combination with suitable applicators. The comprehensive range of manu facturing possibilities demands a specific machine and applicator combination. 

## **AMP-O-LECTRIC Model G Terminator with Thru-Splice Applicator** 

## _Not CE Approved._ 

Applying thru-splices is fast and when you have access to both efficient Rat sides of the applicator for placing and holding the wires. The AMP-O-LECTRIC model G splice terminator with a standard G splice applicator provides front and rear access to maximize production cy. It provides full guarding for operator safety and is available with or without a Crimp Quality Monitor. **Request catalog 889021 for more** i **information.** efficien- t 

78 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire Crimp Application Equipment** 

## **Crimpband application machines have been discontinued and are no longer offered by TE.** 

## **Crimpband Application Tooling** 

_Not CE approved, contact engineering for quotation._ 

> TE offers solderless crimping systems to handle a wide range of wire connections including solid and stranded lead wire, insulated magnet wire, and component leads. Each system is comprised of continuous, serrated Crimpband material and a crimping machine. The TE solution allows the flexibility to create a shape and size, which optimizes the crimp’s electrical and mechanical performance. 

The TE crimping system produces a very economical and reliable interconnection. Utilizing a continuous crimpband material the machine will feed, cut form, and crimp your application resulting in a very strong and uniform interconnect crimp. 

Whether your application  required a wire-to-wire, wire to components leads, wire to terminals, or magnet wire splice termination, the very flexible and dependable crimping machine will provide high-speed scrap free interconnects. 

Substantial increase in production interconnection rates can be realized versus traditional soldering. Not to mention it completely eliminates the noxious fumes. 

The **mod I crimping system** is used when running standard RTM and MTM crimpband product. In addition, left and right horn termination machines are available when your application requires additional working envelope. 

79 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## **MPT-5 MAG-MATE Product Terminator** 

_Not CE approved, refer to Mark I, Mark II pages 83, 84._ 

The MPT-5 is an air-operated machine with microprocessor control that inserts MAG-MATE terminals into customer-designed cavities in the coil bobbin or similar magnet-wire housing, terminating the wire for connectivity. _Please note: The customer designed cavities must follow TE specification guidelines._ Termination of single, dual, triple and up to quadruple termination possible depending on the application details. The machine is available in either vertical or horizontal configuration to : match the customer’s application. a “ah 

The dual reel capability of the MPT-5 machine allows insertion of two different MAG-MATE terminals, with the capability to alternate between inserting one and two terminals at a time. The MPT-5 is also capable of trimming excess magnet wire. 

The MPT-5 Terminator also has the capability to alternate between inserting 2 bridged (or commoned) terminals and 2 separated terminals. als. 

## **Request catalog 1308387 for more information.** 

## **MAG-MATE Terminal Cavity and Fixture Design** 

MAG-MATE terminals insert into a molded-in cavity in the coil bobbin. The bobbin is generally secured in a fixture during the insertion/termination process. TE engineers work with our customers to support cavity and fixture design, at any level. We can provide complete design of cavities and fixtures for customer’s applications, work with our customer’s engineers, or simply provide CAD models and other engineering data as needed. Consultation early in the design process allows customers maximum benefit from our decades of magnet-wire experience. 

## **Product Line Integration** 

The MPT-5 and APT IIIA Machines have the production capacity and the electronics for easy integration into automated production lines. TE Engineers work with your system integrators to assure the efficiency of TE equipment into the line’s design and assembly. 

80 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## **MPT-5 S/L Machine** (for SIAMEZE and Lead Lok Terminals) 

## _Not CE approved, refer to Mark I, Mark II pages 83, 84._ 

For quick, easy and reliable termination of magnet wire, TE the MPT-5 S/L MAG-MATE product terminator — an air-operated insertion machine with microprocessor control. 

The MPT-5 S/L machine inserts a SIAMEZE terminal into a customer-designed cavity in the coil bobbin or similar mag-wire housing, terminating the wire for connectivity. Please note: The customer designed cavities must follow TE specification guidelines. It can insert both the SIAMEZE terminal and the Lead Lok terminal to assure your lead wire connection. The MPT-5 S/L offers dual reel capability and is also capable of trimming excess magnet wire. The dual reel capability of the MPT-5 S/L allows insertion of two and two terminals at a time. different SIAMEZE terminals, with the capability to alternate between inserting one 

The MPT-5 S/L machine is available as a horizontal or vertical bench  machine or as a discrete module for integration into automated lines. 

**==> picture [45 x 9] intentionally omitted <==**

**----- Start of picture text -----**<br>
MPT-5 S/L<br>**----- End of picture text -----**<br>


## **EMT — Entry Level Magnet Wire Terminator** 

(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals) 

## _Not CE approved, contact engineering for quotation._ 

The Entry Level Magnet Wire Terminator tube design is based on the proven MPT-5 system and incorporates a fine adjust mechanism for easy set-up. The floating tube bottoms on the top of the terminal cavity to create the datum for the insertion depth of the terminal. The insertion depth can be adjusted in .002” [.05 mm] increments quickly and easily. 

An unobstructed view of the tube bottom permits the operator to easily load loose piece terminals. A two-handed actuation system protects the operators during the insertion process and the open architecture design allows operators to easily load and unload the stators on and o ff the fixture. 

**==> picture [49 x 17] intentionally omitted <==**

**----- Start of picture text -----**<br>
Entry Level<br>Terminator<br>**----- End of picture text -----**<br>


81 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## **Manual Hand Tool** 

(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals) 

- Inserts loose piece terminals into molded cavities 

- Insertion depth is repeatable due to the hand tools design which requires the operator to fully compress the handle before it is allowed to retract 

- 

- Hand tools are available quickly for prototyping, repair, and/or low volume applications 

**==> picture [76 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Manual Hand Tool<br>**----- End of picture text -----**<br>


- _** The manual hand tool is not compatible with every application. Please contact TE Connectivity for more information._ 

## **Manual Arbor Press** 

(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals) 

- Inserts loose piece terminals into molded cavities 

- One tip is capable of inserting the SIAMEZE wire-to-wire terminal, the lead wire and the Lead Lok terminal 

- Insertion tip bottoms on the top of the cavity to provide repeatable insertion depth capability 

- requirements 

**==> picture [82 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Manual Arbor Press<br>**----- End of picture text -----**<br>


- Tips, arbor presses, and CERTI-LOK hand tools are available quickly for prototyping applications requirements 

## **Hand Insertion Tools** 

- Inserts loose piece terminals into molded cavities 

- Available quickly for prototyping application requirements 

- Available for each type of MAG-MATE terminal 

**==> picture [63 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Insertion Tools<br>**----- End of picture text -----**<br>


## **Full Line of Crimp Tooling** 

• TE a full line of hand tools, bench equipment, and automatic machines to perform the wire crimps for the mating end of these MAG-MATE connections. offers 

**==> picture [74 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
CERTI-LOK Tools<br>**----- End of picture text -----**<br>


82 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## **MAG-MATE Inserter MK I with Pneumatic Control,** 

## _Primarily sold in Europe._ 

- Single, dual, triple and quadruple insertion 

- Module easily integrated into production lines using simple handshake signals 

- 

- Can apply standard MAG-MATE and SIAMEZE terminals 

- Load-while-running feature increases productivity 

- Cycle time: 0.9 - 1.3 s depending on terminal type 

- Mechanical insertion force limiter optional 

**==> picture [54 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
MK I Inserter<br>**----- End of picture text -----**<br>


## **MAG-MATE Inserter MK I with Electro Pneumatic Control (PLC),** 

## _Primarily sold in Europe._ 

- Single contact 

- Double contacts with or without bridge 

- 2 single contacts alternately with 2 bridged contacts 

- Module is easily integrated into customer’s production line using simple handshake signals 

- Terminations up to 4 terminals at a time as single or linked type 

- Mechanical insertion force limiter optional 

## **MAG-MATE and SIAMEZE Inserter Mark II with PLC,** 

## _Primarily sold in Europe._ 

TE magnet wire terminations are a perfect connecting alternative to all soldering techniques used in a lead-free environment. Special knowledge is required to design a mass manufacturing line for insulation displacement crimps on thin lacquerd insulated wires with high yield. Design aspects of the terminal, the cavity and the a) machine all need to be harmonized. With the Inserter Mark II, TE can offer an economic solution especially for the application of MAG-MATE and SIAMEZE terminals. 

**Mark II Inserter with PLC** 

83 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## **MAG-MATE and SIAMEZE Inserter Mark II with PLC and Insertion Force Control,** 

## _Primarily sold in Europe._ 

This advanced insertion machine provides the features of the MAG-MATE inserter Mark II with an additional force distance control system. The machine is designed to apply multiple different contacts and will be customized according to 

contacts can be used as single contacts or in strip form (bridge function adjusted "on-the-fly"). 

A gauge is available to check the adjusted insertion force and to recalibrate the insertion force control sensor. 

**Request catalog 7-1773440-4 for more information.** 

**Mark II Inserter with PLC and Insertion Force Control** 

## **Pneumatic Insertion Tool for MAG-MATE Terminals,** - a Po 

## _Primarily sold in Europe._ 

The pneumatic tool for MAG-MATE terminals features a rotary . insertion finger to faciliate different insertion angles. 

This tool is designed for use in TE standard insertion machines such as P200 and P300 but can also be integrated into customized production lines or assembly cells. 

**Pneumatic Insertion Tool** 

84 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

## **Application Tooling** 

## **Magnet Wire MAG-MATE Terminal Application Equipment** 

## 

This unique machine was developed to process all IDC terminals regardless of shape and configuration. The insertion head module is capable of inserting individual or multiple terminals and can be configured for dual feed, left and right hand supply reels. 

The servo-driven NC-Axis facilitates precisely controlled insertion with programmable ramp profile. If required, a servo driven torque motor will locate the stator/bobbin to programmable positions. 

> Excess magnet wire and wrap post are cut-off during the insertion cycle and removed via a ventury. The cutting punches are cam actuated via our patented linear slide module. 

The machine is designed and built for easy maintenance. Spare parts (punches, insertion blades, trim blades, die plate inset) are easy to access and replace. 

## **Custom Built IDC Terminal Insertion Head** 

The insertion head module is designed to be integrated into a rotary index or linear transfer line. The IDC terminal insertion can be in vertical or horizontal plane. The terminal strip feeds from the right and/or from theleft, if necessary with 2 different terminal configurations. Wrap posts and excess magnet wire can be removed via a trim blade. Insertion force monitoring is available as an option. 

**Cam driven linear slide module for punch actuation.** 

The insertion head module is custom built according to your requirements. 

**Request catalog 7-1773440-4 for more information.** 

**==> picture [270 x 9] intentionally omitted <==**

**----- Start of picture text -----**<br>
Hoirzonta lDesign Veritca lDesign<br>**----- End of picture text -----**<br>


85 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Technical Information** 

**Tensile Strength of Magnet Wire[1]** 

|**Nominal**<br>**Nominal**<br>**Wire**<br>**Dia.**<br>**Dia.**<br>**Size**<br>**Copper**<br>**Aluminum**<br>**(lbs.)**<br>**(lbs.)**<br>8<br>438<br>142<br>9<br>340<br>113<br>10<br>269<br>89<br>11<br>213<br>71<br>12<br>189<br>56<br>13<br>134<br>44<br>14<br>106<br>35<br>15<br>84<br>28<br>16<br>66<br>22<br>17<br>53<br>17<br>18<br>42<br>14<br>19<br>33<br>11<br>20<br>6<br>8<br>21<br>21<br>7<br>22<br>16<br>5<br>23<br>13<br>4<br>24<br>10<br>3<br>25<br>8<br>2.7<br>26<br>6<br>2.1<br>27<br>5<br>1.7<br>28<br>4<br>1.3<br>29<br>3<br>1.1<br>30<br>2<br>.86<br>31<br>2<br>.68<br>32<br>1<br>.55<br>33<br>1<br>.43<br>34<br>1<br>.34<br>35<br>.81<br>.27<br>36<br>.65<br>.21<br>37<br>.65<br>.21<br>38<br>.42<br>.13<br>39<br>.32<br>.10<br>40<br>.25<br>.083<br>41<br>.20<br>.067<br>42<br>.16<br>.054<br>43<br>.12<br>.041<br>44<br>.10<br>.034<br>45<br>.08<br>.027<br>46<br>.06<br>.022<br>47<br>.05<br>.017<br>48<br>.04<br>.013<br>49<br>.03<br>.010<br>50<br>.02<br>.009<br>51<br>.02<br>.007<br>52<br>.01<br>.005|**C.**<br>**F.**<br>**C.**<br>**F.**<br>**C.**<br>**F.**<br>**C.**<br>**F.**|
|---|---|
||–80<br>–112.0<br>9<br>48.2<br>47<br>116.6<br>85<br>185.0|
||–70<br>–94.0<br>10<br>50.0<br>48<br>118.4<br>86<br>186.8|
||–60<br>–76.0<br>11<br>51.8<br>49<br>120.2<br>87<br>188.6|
||–50<br>–58.0<br>12<br>53.6<br>50<br>122.0<br>88<br>190.4|
||–45<br>–49.1<br>13<br>55.4<br>51<br>123.8<br>89<br>192.2|
||–40<br>–40.0<br>14<br>57.2<br>52<br>125.6<br>90<br>194.0|
||–35<br>–31.0<br>15<br>59.0<br>53<br>127.4<br>91<br>195.8|
||–30<br>–22.0<br>16<br>60.8<br>54<br>129.2<br>92<br>197.6|
||–25<br>–13.0<br>17<br>62.6<br>55<br>131.0<br>93<br>199.4|
||–20<br>–04.0<br>18<br>64.4<br>56<br>132.8<br>94<br>201.2|
||–19<br>–02.2<br>19<br>66.2<br>57<br>134.6<br>95<br>203.0|
||–18<br>–00.4<br>20<br>68.0<br>58<br>136.4<br>96<br>204.8|
||–17<br>1.4<br>21<br>69.8<br>59<br>138.2<br>97<br>206.6|
||–16<br>3.2<br>22<br>71.6<br>60<br>140.0<br>98<br>208.4|
||–15<br>5.0<br>23<br>73.4<br>61<br>141.8<br>99<br>210.2|
||–14<br>6.8<br>24<br>75.2<br>62<br>143.6<br>100<br>212.0|
||–13<br>8.6<br>25<br>77.0<br>63<br>145.4<br>110<br>230.0|
||–12<br>10.4<br>26<br>78.8<br>64<br>147.2<br>120<br>248.0|
||–11<br>12.2<br>27<br>80.6<br>65<br>149.0<br>130<br>266.0|
||–10<br>14.0<br>28<br>82.4<br>66<br>150.8<br>140<br>284.0|
||–09<br>15.8<br>29<br>84.2<br>67<br>152.6<br>150<br>302.0|
||–08<br>17.6<br>30<br>86.0<br>68<br>154.4<br>160<br>320.0|
||–07<br>19.4<br>31<br>87.8<br>69<br>156.2<br>170<br>338.0|
||–06<br>21.2<br>32<br>89.6<br>70<br>158.0<br>180<br>356.0|
||–05<br>23.0<br>33<br>91.4<br>71<br>159.8<br>190<br>374.0|
||–04<br>24.8<br>34<br>93.2<br>72<br>161.6<br>200<br>392.0|
||–03<br>26.6<br>35<br>95.0<br>73<br>163.4<br>220<br>428.0|
||–02<br>8.4<br>36<br>96.8<br>74<br>165.2<br>240<br>464.0|
||–01<br>30.2<br>37<br>98.6<br>75<br>167.0<br>260<br>500.0|
||0<br>32.0<br>38<br>100.4<br>76<br>168.8<br>280<br>536.0|
||1<br>33.8<br>39<br>102.2<br>77<br>170.6<br>300<br>572.0|
||2<br>35.6<br>40<br>104.0<br>78<br>172.4<br>400<br>752.0|
||4<br>39.2<br>42<br>107.6<br>80<br>176.0<br>600<br>1112.0|
||5<br>41.0<br>43<br>109.4<br>81<br>177.8<br>700<br>1292.0|
||6<br>42.8<br>44<br>111.2<br>82<br>179.6<br>800<br>1472.0|
||7<br>44.6<br>45<br>113.0<br>83<br>181.4<br>900<br>1652.0|
||8<br>46.4<br>46<br>114.8<br>84<br>183.2<br>1000<br>1832.0|
||C=5/9 (F – 32)<br>F=9/5 C+32|



1 Magnet wire tensile will change as the psi of magnet wire changes. 

**Note:** Copper magnet wire is calculated at 33,000 psi. Aluminum magnet wire is calculated at 11,000 psi (EC grade). Magnet wire should be tensiled on each coil. After termination of the AMPLIVAR splice, the tensile strength will be 70% (min.) of the original magnet wire tensile values. 

86 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Technical Information** (Continued) 

**Circular Mil Area (CMA) and diameter for magnet wires (AWG wire size range 52–25[1] /2)** 

|**AWG**<br>**Bare**<br>**Wire**|**Bare Wire**<br>**CMA**<br>**Dia.**<br>**Bare**<br> <br>**in.**<br>**mm**<br>|**Single Film**<br>**CMA**<br>**Heavy Film**<br>**CMA**<br>**Coated Dia.**<br>**Single Film**<br>**Coated Dia.**<br>**Heavy Film**<br>**in.**<br>**mm**<br>**Coated**<br>**in.**<br>**mm**<br>**Coated**|
|---|---|---|
|52|.0008<br>.020<br>0.6<br>.0|010<br>.025<br>1.0<br>.0011<br>.028<br>1.2|
|51|.0009<br>.023<br>0.8<br>.0|011<br>.028<br>1.2<br>.0012<br>.031<br>1.5|
|50|.0010<br>.025<br>1.0<br>.0|012<br>.031<br>1.5<br>.0013<br>.033<br>1.7|
|49|.0011<br>.028<br>1.2<br>.0|013<br>.033<br>1.7<br>.0014<br>.035<br>2.0|
|48|.0012<br>.031<br>1.5<br>.0|014<br>.035<br>2.0<br>.0015<br>.038<br>2.2|
|47|.0014<br>.035<br>2.0<br>.0|016<br>.040<br>2.5<br>.0018<br>.045<br>3.1|
|46|.0016<br>.040<br>2.5<br>.0|017<br>.043<br>2.9<br>.0019<br>.048<br>3.6|
|45|.0018<br>.045<br>3.1<br>.0|019<br>.048<br>3.6<br>.0021<br>.053<br>4.4|
|44|.0020<br>.050<br>4.0<br>.0|022<br>.056<br>4.8<br>.0025<br>.063<br>6.2|
|43|.0022<br>.056<br>4.8<br>.0|025<br>.063<br>6.2<br>.0027<br>.069<br>7.3|
|42|.0025<br>0.06<br>6.3<br>.0|028<br>0.07<br>8.0<br>.0030<br>0.08<br>9.0|
|41|.0028<br>0.07<br>7.8<br>.0|031<br>0.08<br>10.0<br>.0034<br>0.09<br>12.0|
|40|.0031<br>0.08<br>9.6<br>.0|035<br>0.09<br>12.0<br>.0038<br>0.10<br>14.0|
|39|.0035<br>0.09<br>12.0<br>.0|039<br>0.10<br>15.0<br>.0043<br>0.11<br>18.0|
|38|.0040<br>0.10<br>16.0<br>.0|045<br>0.11<br>20.0<br>.0049<br>0.12<br>24.0|
|37|.0045<br>0.11<br>20.0<br>.0|050<br>0.13<br>25.0<br>.0055<br>0.14<br>30.0|
|36|.0050<br>0.13<br>25.0<br>.0|056<br>0.14<br>31.0<br>.0060<br>0.15<br>36.0|
|35|.0056<br>0.14<br>31.0<br>.0|062<br>0.16<br>38.0<br>.0067<br>0.17<br>45.0|
|35|.0056<br>0.14<br>31.0<br>.0|062<br>0.16<br>38.0<br>.0067<br>0.17<br>45.0|
|34|.0063<br>0.16<br>40.0<br>.0|069<br>0.18<br>48.0<br>.0075<br>0.19<br>56.0|
|33|.0071<br>0.18<br>50.0<br>.0|077<br>0.20<br>59.0<br>.0085<br>0.22<br>72.0|
|32|.0080<br>0.20<br>64.0<br>.0|084<br>0.21<br>71.0<br>.0095<br>0.24<br>90.0|
|31|.0089<br>0.23<br>79.0<br>.0|092<br>0.23<br>85.0<br>.0105<br>0.27<br>110.0|
|301/2|.0095<br>0.24<br>90.0<br>.0|099<br>0.25<br>98.0<br>.0111<br>0.28<br>123.0|
|30|.0100<br>0.25<br>100.0<br>.0|106<br>0.27<br>112.0<br>.0116<br>0.29<br>135.0|
|291/2|.0107<br>0.27<br>115.0<br>.0|114<br>0.29<br>130.0<br>.0123<br>0.31<br>151.0|
|29|.0113<br>0.29<br>128.0<br>.0|120<br>0.30<br>144.0<br>.0130<br>0.33<br>169.0|
|281/2|.0120<br>0.30<br>144.0<br>.0|126<br>0.32<br>159.0<br>.0137<br>0.35<br>187.0|
|28|.0126<br>0.32<br>159.0<br>.0|136<br>0.35<br>185.0<br>.0144<br>0.37<br>207.0|
|271/2|.0134<br>0.34<br>180.0<br>.0|144<br>0.37<br>207.0<br>.0153<br>0.39<br>234.0|
|27|.0142<br>0.36<br>202.0<br>.0|152<br>0.39<br>231.0<br>.0161<br>0.41<br>259.0|
|261/2|.0151<br>0.38<br>225.0<br>.0|160<br>0.41<br>256.0<br>.0170<br>0.43<br>289.0|
|26|.0159<br>0.40<br>258.0<br>.0|170<br>0.43<br>289.0<br>.0179<br>0.45<br>320.0|
|251/2|.0169<br>0.43<br>289.0<br>.0|180<br>0.46<br>324.0<br>.0190<br>0.48<br>361.0|



87 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Technical Information** (Continued) 

**Circular Mil Area (CMA) and diameter for magnet wires (AWG wire size range 25–8)** 

|**AWG**<br>**Bare**<br>**Wire**|**Bare Wire**<br>**CMA**<br>**Dia.**<br>**Bare**<br> <br>**in.**<br>**mm**<br>|**Single Film**<br>**CMA**<br>**Heavy Film**<br>**CMA**<br>**Coated Dia.**<br>**Single Film**<br>**Coated Dia.**<br>**Heavy Film**<br>**in.**<br>**mm**<br>**Coated**<br>**in.**<br>**mm**<br>**Coated**|
|---|---|---|
|25|.0179<br>0.45<br>320<br>.0|190<br>0.48<br>361<br>.0200<br>0.51<br>400|
|241/2|.0190<br>0.48<br>361<br>.0|200<br>0.51<br>400<br>.0212<br>0.54<br>449|
|24|.0201<br>0.51<br>404<br>.0|213<br>0.54<br>455<br>.0223<br>0.57<br>497|
|231/2|.0214<br>0.54<br>458<br>.0|226<br>0.57<br>511<br>.0236<br>0.60<br>557|
|23|.0226<br>0.57<br>511<br>.0|238<br>0.60<br>566<br>.0249<br>0.63<br>620|
|221/2|.0240<br>0.61<br>576<br>.0|252<br>0.64<br>635<br>.0263<br>0.67<br>692|
|22|.0253<br>0.64<br>640<br>.0|266<br>0.68<br>708<br>.0277<br>0.70<br>767|
|211/2|.0269<br>0.68<br>724<br>.0|282<br>0.72<br>795<br>.0293<br>0.74<br>858|
|21|.0285<br>0.72<br>812<br>.0|298<br>0.76<br>888<br>.0310<br>0.79<br>961|
|201/2|.0303<br>0.77<br>918<br>.0|315<br>0.80<br>992<br>.0328<br>0.83<br>1,076|
|20|.0320<br>0.81<br>1,024<br>.0|334<br>0.85<br>1,116<br>.0346<br>0.88<br>1,197|
|191/2|.0340<br>0.86<br>1,156<br>.0|353<br>0.90<br>1,246<br>.0365<br>0.93<br>1,340|
|19|.0359<br>0.91<br>1,289<br>.0|373<br>0.95<br>1,391<br>.0386<br>0.98<br>1,490|
|181/2|.0381<br>0.97<br>1,452<br>.0|395<br>1.00<br>1,560<br>.0409<br>1.04<br>1,673|
|18|.0403<br>1.02<br>1,624<br>.0|418<br>1.06<br>1,747<br>.0431<br>1.09<br>1,858|
|171/2|.0428<br>1.09<br>1,832<br>.0|443<br>1.13<br>1,962<br>.0456<br>1.16<br>2,079|
|17|.0453<br>1.15<br>2,052<br>.0|468<br>1.19<br>2,190<br>.0482<br>1.22<br>2,323|
|161/2|.0481<br>1.22<br>2,314<br>.0|496<br>1.26<br>2,460<br>.0510<br>1.30<br>2,601|
|16|.0508<br>1.29<br>2,581<br>.0|524<br>1.33<br>2,746<br>.0583<br>1.37<br>2,894|
|151/2|.0540<br>1.37<br>2,916<br>.0|560<br>1.42<br>3,136<br>.0570<br>1.45<br>3,249|
|15|.0571<br>1.45<br>3,260<br>.0|587<br>1.49<br>3,446<br>.0602<br>1.53<br>3,624|
|141/2|.0606<br>1.54<br>3,672<br>.0|622<br>1.58<br>3,869<br>.0639<br>1.62<br>4,082|
|14|.0641<br>1.63<br>4,109<br>.0|658<br>1.67<br>4,330<br>.0675<br>1.71<br>4,556|
|131/2|.0681<br>1.73<br>4,638<br>.0|698<br>1.77<br>4,872<br>.0711<br>1.81<br>5,055|
|13|.0720<br>1.83<br>5,184<br>.0|738<br>1.87<br>5,446<br>.0749<br>1.90<br>5,670|
|121/2|.0764<br>1.94<br>5,837<br>.0|783<br>1.99<br>6,131<br>.0793<br>2.01<br>6,188|
|12|.0808<br>2.05<br>6,529<br>.0|827<br>2.10<br>6,839<br>.0838<br>2.13<br>7,090|
|111/2|.0858<br>2.18<br>7,362<br>.0|877<br>2.23<br>7,691<br>.0888<br>2.26<br>7,885|
|11|.0907<br>2.30<br>8,226<br>.0|927<br>2.35<br>8,593<br>.0938<br>2.38<br>8,892|
|101/2|.0963<br>2.35<br>9,274<br>.0|983<br>2.50<br>9,663<br>.0994<br>2.52<br>9,880|
|10|.1019<br>2.59<br>10,384<br>.1|040<br>2.64<br>10,820<br>.1050<br>2.67<br>11,151|
|9|.1144<br>2.91<br>13,087<br>.1|166<br>2.96<br>13,600<br>.1177<br>2.99<br>13,971|
|8|.1285<br>3.26<br>16,512<br>.1|307<br>3.32<br>17,080<br>.1318<br>3.35<br>17,530|



88 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Technical Information** (Continued) 

**Circular Mil Area (CMA) and diameter for lead wires (AWG wire size range 30–8)** 

|**Wire**<br>**Size**|**Strands**<br>**Wire Area**<br>**in**<br>**No.**<br>**Dia. (Mils)**<br>**Circ. Mils**<br>7<br>4.0<br>112<br>1<br>10.0<br>100<br>7<br>5.0<br>175<br>19<br>3.1<br>181<br>1<br>12.6<br>159<br>7<br>5.6<br>219<br>1<br>14.2<br>202<br>6<br>6.3<br>238<br>10<br>5.0<br>250<br>16<br>4.0<br>256<br>8<br>5.6<br>251<br>1<br>15.9<br>253<br>26<br>3.1<br>250<br>7<br>6.3<br>278<br>3<br>10.0<br>300<br>N<br>12<br>5.0<br>300<br>10<br>5.6<br>314<br>8<br>6.3<br>318<br>1<br>17.9<br>320<br>10<br>6.3<br>397<br>8<br>7.1<br>403<br>16<br>5.0<br>400<br>4<br>10.0<br>400<br>1<br>20.1<br>404<br>26<br>4.0<br>416<br>13<br>5.6<br>408<br>7<br>8.0<br>448<br>56<br>2.8<br>439<br>N<br>19<br>5.0<br>475<br>10<br>7.1<br>504<br>8<br>8.0<br>512<br>1<br>22.6<br>511<br>21<br>5.0<br>525<br>6<br>10.0<br>600<br>8<br>8.9<br>634<br>16<br>6.3<br>635<br>10<br>8.0<br>640<br>1<br>25.3<br>640<br>7<br>10.0<br>700<br>N<br>19<br>6.3<br>754<br>10<br>10.0<br>1,000<br>1<br>10.0<br>1,024<br>26<br>6.3<br>1,032<br>7<br>12.6<br>1,111<br>N<br>19<br>7.9<br>1,186<br>19<br>9.2<br>1,608<br>16<br>10.0<br>1,600<br>1<br>40.3<br>1,624<br>7<br>15.2<br>1,617<br>65<br>5.0<br>1,625<br>7<br>15.3<br>1,639|**Wire**<br>**Size**|**Strands**<br>**Wire Area**<br>**in**<br>**No.**<br>**Dia. (Mils)**<br>**Circ. Mils**|
|---|---|---|---|
|30||—|41<br>6.3<br>1,627|
|30||—|7<br>16.0<br>1,792|
|28||18 AN|19<br>10.0<br>1,900|
|28||18 AN|19<br>11.3<br>2,426|
|28||16|7<br>19.2<br>2,580|
|27||16|1<br>50.8<br>2,581|
|27||16|65<br>6.3<br>2,580|
|26||16|19<br>11.7<br>2,601|
|26||16|105<br>5.0<br>2,625|
|26||—|26<br>10.0<br>2,600|
|26||16|7<br>20.0<br>2,800|
|26||14 AN|19<br>14.2<br>3,831|
|26||14|37<br>10.5<br>4,079|
|26||14|7<br>24.2<br>4,099|
|26||14|19<br>14.7<br>4,106|
|26 A||14|1<br>64.4<br>4,109|
|25||—|41<br>10.0<br>4,100|
|25||14|105<br>6.3<br>4,167|
|25||14|168<br>5.0<br>4,200|
|24||14|84<br>71<br>4,234|
|24||—|7<br>25.3<br>4,481|
|24||12|19<br>17.9<br>6,088|
|24||12 AN|19<br>17.9<br>6,088|
|24||12|259<br>5.0<br>6,475|
|24||12|19<br>18.5<br>6,503|
|24||12|7<br>30.5<br>6,512|
|24||12|37<br>13.3<br>6,545|
|24||12|1<br>80.8<br>6,529|
|24 A||12|165<br>6.3<br>6,549|
|23||12|84<br>8.9<br>6,654|
|23||10|7<br>36.0<br>9,072|
|23||—|37<br>16.0<br>9,472|
|—||10|414<br>5.0<br>10,350|
|22||10|37<br>16.7<br>10,319|
|22||10|1<br>101.9<br>10,384|
|22||10|7<br>38.5<br>10,376|
|22||10|19<br>23.4<br>10,404|
|22||—|41<br>15.9<br>10,365|
|22||10|105<br>10.0<br>10,500|
|22 A||9|7<br>43.0<br>12,943|
|20||9|1<br>114.4<br>13,087|
|20||9|525<br>5.0<br>13,125|
|20||8|7<br>45.0<br>14,175|
|20||8|133<br>11.1<br>16,386|
|20 A||8|37<br>21.1<br>16,472|
|18||8|1<br>128.5<br>16,512|
|—||8|7<br>48.6<br>16,533|
|18||8|19<br>29.5<br>16,534|
|18||8|49<br>18.4<br>16,589|
|18||8 AN|133<br>11.3<br>16,982|
|18||||



89 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Terminal Stud Hole Size** 

## **Use to Select Proper Size Terminal** 

The chart shows sizes and For example, with stud #5 Terminal stud hole sizes dimensions of various studs (.125 [3.18] Diameter), use may easily be checked by and the corresponding device listed for #5 stud fitting sample terminal to terminal stud hole sizes (.129 [3.28] Hole Diameter). black circle. used with devices. 

||**Stud Size**<br>**Minimum Terminal**<br>**U.S. Cust.**<br>**Metric**<br>**Stud Dia.**<br>**Hole Diameter**||**Stud Size**<br>**Minimum Terminal**<br>**U.S. Cust.**<br>**Metric**<br>**Stud Dia.**<br>**Hole Diameter**|
|---|---|---|---|
||4<br>6<br>0<br>.<br>0<br>6<br>0<br>.<br>0<br>#||5/8"<br>M16<br>.625<br>**.651**|
||7<br>7<br>0<br>.<br>3<br>7<br>0<br>.<br>1<br>#|||
||0<br>9<br>0<br>.<br>6<br>8<br>0<br>.<br>2<br>M<br>2<br>#|||
||||0<br>5<br>7<br>.<br>"<br>4<br>/<br>3<br>**.776**|
||3<br>0<br>1<br>.<br>9<br>9<br>0<br>.<br>3<br>#|||
||6<br>1<br>1<br>.<br>2<br>1<br>1<br>.<br>4<br>#|||
||9<br>2<br>1<br>.<br>5<br>2<br>1<br>.<br>3<br>M<br>5<br>#|||
||||7/8"<br>M22<br>.875<br>**.901**|
||2<br>4<br>1<br>.<br>8<br>3<br>1<br>.<br>5<br>.<br>3<br>M<br>6<br>#|||
||8<br>6<br>1<br>.<br>4<br>6<br>1<br>.<br>4<br>M<br>8<br>#|||
||4<br>9<br>1<br>.<br>0<br>9<br>1<br>.<br>0<br>1<br>#|||
||||0<br>0<br>0<br>.<br>1<br>"<br>1<br>**1.026**|
||0<br>2<br>2<br>.<br>6<br>1<br>2<br>.<br>2<br>1<br>#|||
||7<br>4<br>2<br>.<br>2<br>4<br>2<br>.<br>4<br>1<br>#|||
||0<br>6<br>2<br>.<br>0<br>5<br>2<br>.<br>6<br>M<br>"<br>4<br>/<br>1|||
||||5<br>2<br>1<br>.<br>1<br>"<br>8<br>/<br>1<br>-<br>1<br>**1.151**|
||3<br>2<br>3<br>.<br>2<br>1<br>3<br>.<br>8<br>M<br>"<br>6<br>1<br>/<br>5|||
||5<br>8<br>3<br>.<br>5<br>7<br>3<br>.<br>"<br>8<br>/<br>3|||
||8<br>4<br>4<br>.<br>7<br>3<br>4<br>.<br>"<br>6<br>1<br>/<br>7|||
||||0<br>5<br>2<br>.<br>1<br>"<br>4<br>/<br>1<br>-<br>1<br>**1.276**|
||0<br>1<br>5<br>.<br>0<br>0<br>5<br>.<br>2<br>1<br>M<br>"<br>2<br>/<br>1|||



90 

www.te.com/appliances 

Catalog 82221 

Magnet Wire Terminals and Termination Systems 

**==> picture [88 x 34] intentionally omitted <==**

## **Part Number Index** 

**Note:** This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. 

|41765<br>48<br>41766<br>48<br>41770<br>48<br>41899<br>48<br>41900<br>48<br>41904<br>48<br>42076<br>48<br>42119<br>48<br>42192<br>48<br>42776<br>48<br>42778<br>48<br>42779<br>48<br>42780<br>48<br>60177<br>55<br>60318<br>51<br>60319<br>51<br>60320<br>51<br>60321<br>51<br>60322<br>51<br>60323<br>51<br>60325<br>51<br>60384<br>54<br>60385<br>54<br>60752<br>52<br>61074<br>48<br>61151<br>52<br>61166<br>49<br>61440<br>53<br>61442<br>53<br>61710<br>52<br>62000<br>47<br>62001<br>47<br>62002<br>47<br>62040<br>47<br>62044<br>49<br>62069<br>54<br>62080<br>54<br>62131<br>59<br>62157<br>47<br>62194<br>49<br>62200<br>47<br>62201<br>47<br>62243<br>61<br>62244<br>61<br>62295<br>47<br>62303<br>47<br>62304<br>47<br>62305<br>47<br>62306<br>47<br>62307<br>47<br>62308<br>47<br>62309<br>47<br>62310<br>47<br>62311<br>47<br>62341<br>49<br>62381<br>56<br>4<br>0<br>2<br>4<br>2<br>6<br>4<br>9<br>2<br>4<br>2<br>6<br>62430<br>13<br>4<br>1<br>3<br>4<br>2<br>6<br>62438<br>13<br>62439<br>13<br>**Part No.**<br>**Page**|62445<br>53<br>62447<br>53<br>62458<br>10<br>62459<br>10<br>62511<br>18<br>62512<br>18<br>62513<br>18<br>62514<br>18<br>62600<br>21<br>62606<br>30<br>62609<br>10<br>62610<br>10<br>62651<br>21<br>62652<br>21<br>62670<br>49<br>62678<br>18<br>62702<br>13<br>62743<br>19<br>62755<br>51<br>62780<br>30<br>62781<br>30<br>4<br>3<br>3<br>8<br>2<br>6<br>62835<br>51<br>62888<br>19<br>7<br>1<br>9<br>8<br>2<br>6<br>7<br>6<br>9<br>8<br>2<br>6<br>7<br>7<br>9<br>8<br>2<br>6<br>7<br>8<br>9<br>8<br>2<br>6<br>62904<br>18<br>62922<br>53<br>62923<br>22<br>62928<br>11<br>4<br>5<br>3<br>9<br>2<br>6<br>62938<br>13<br>62958<br>11<br>62992<br>10<br>63018<br>18<br>63026<br>21<br>63027<br>21<br>63036<br>10<br>63039<br>10<br>63062<br>17<br>63063<br>17<br>63064<br>22<br>63107<br>19<br>63108<br>19<br>63109<br>19<br>63128<br>21<br>63132<br>21<br>63136<br>54<br>63140<br>54<br>63145<br>17<br>63147<br>51<br>63155<br>22<br>63160<br>13<br>63165<br>54<br>63199<br>31<br>63216<br>14<br>7<br>8<br>1<br>2<br>3<br>6<br>63235<br>10<br>63236<br>10<br>63237<br>10<br>**Part No.**<br>**Page**|**Part No.**<br>**Page**|
|---|---|---|
||||
|||63240<br>10|
|||63253<br>11|
|||63273<br>18|
|||63277<br>16|
|||63278<br>16|
|||63309<br>21|
|||63340<br>19|
|||63353<br>20|
|||7<br>4<br>6<br>3<br>3<br>6|
|||7<br>7<br>9<br>3<br>3<br>6|
|||63399<br>51|
|||63403<br>21|
|||7<br>0<br>1<br>4<br>3<br>6|
|||63425<br>22|
|||63427<br>20|
|||63429<br>19|
|||63431<br>49|
|||63443<br>16|
|||63444<br>16|
|||63446<br>51|
|||63448<br>59|
|||63453<br>61|
|||63454<br>61|
|||63455<br>61|
|||8<br>8<br>5<br>4<br>3<br>6|
|||63459<br>22|
|||63460<br>22|
|||63461<br>18|
|||63463<br>14|
|||63464<br>22|
|||63465<br>22|
|||63480<br>56|
|||63484<br>53|
|||63486<br>17|
|||63489<br>14|
|||63495<br>22|
|||63499<br>21|
|||63504<br>10|
|||63506<br>55|
|||63561<br>48|
|||63562<br>48|
|||63564<br>48|
|||63565<br>13|
|||63569<br>16|
|||63570<br>16|
|||63571<br>21|
|||63584<br>18|
|||63585<br>18|
|||4<br>1<br>9<br>5<br>3<br>6|
|||63601<br>21|
|||63607<br>21|
|||63612<br>51|
|||63613<br>30|
|||63614<br>21|
|||63621<br>49|
|||63622<br>54|
|||63623<br>54|
|||6<br>2<br>3<br>6<br>3<br>6|
|||63641<br>10|
|||63649<br>51|
|||4<br>8<br>5<br>6<br>3<br>6|
|||63659<br>11|



91 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Part Number Index** 

|63660<br>11<br>63661<br>11<br>63662<br>4<br>63663<br>18<br>63664<br>18<br>63665<br>18<br>63666<br>20<br>63667<br>20<br>63670<br>18<br>63675<br>31<br>63690<br>10<br>63710<br>26<br>63711<br>26<br>63712<br>26<br>63713<br>26<br>63714<br>26<br>63716<br>26<br>63717<br>26<br>63718<br>26<br>63719<br>26<br>63720<br>26<br>63734<br>26<br>63735<br>26<br>63736<br>26<br>63737<br>26<br>63738<br>26<br>63740<br>26<br>63741<br>26<br>63742<br>26<br>63743<br>26<br>63744<br>26<br>63746<br>17<br>63762<br>20<br>63772<br>16<br>63775<br>7<br>63776<br>18<br>63777<br>17<br>63778<br>31<br>63782<br>19<br>63786<br>4<br>63788<br>16<br>63789<br>4<br>63795<br>30<br>63806<br>14<br>63807<br>14<br>63808<br>14<br>63810<br>14<br>63816<br>22<br>63818<br>13<br>63819<br>13<br>63827<br>17<br>63844<br>30<br>63856<br>10<br>63864<br>52<br>63870<br>53<br>63871<br>53<br>63888<br>27<br>63889<br>53<br>63899<br>14<br>63903<br>27<br>63940<br>55<br>63941<br>55<br>**Part No.**<br>**Page**|63942<br>55<br>63964<br>56<br>63965<br>14<br>63972<br>14<br>63973<br>14<br>63974<br>14<br>63975<br>6<br>63983<br>20<br>63995<br>20<br>63996<br>20<br>160809<br>13<br>160810<br>13<br>160897<br>13<br>170063<br>59<br>171370<br>58<br>235080<br>58<br>281006<br>58<br>281622<br>7<br>281633<br>7<br>284937<br>41<br>293029<br>40<br>293214<br>38<br>316300<br>18<br>350571<br>52<br>353937<br>59<br>356462<br>55<br>360033<br>58<br>360050<br>58<br>360051<br>60<br>360052<br>60<br>466010<br>54<br>466510<br>53<br>466816<br>54<br>485044<br>51<br>485079<br>51<br>505036<br>52<br>505044<br>52<br>505071<br>51<br>505072<br>51<br>505075<br>51<br>505079<br>52<br>520995<br>60<br>521078<br>58<br>565435<br>53<br>566410<br>55<br>566411<br>55<br>567343<br>54<br>567451<br>54<br>640212<br>52<br>680353<br>55<br>880631<br>58<br>926850<br>5<br>926851<br>5<br>926852<br>5<br>928770<br>5<br>928771<br>5<br>928854<br>5<br>964101<br>7<br>964106<br>5<br>964108<br>5<br>964110<br>5<br>964111<br>5<br>**Part No.**<br>**Page**|964114<br>5<br>964156<br>47<br>964252<br>5<br>964290<br>7<br>964337<br>5<br>964338<br>5<br>964339<br>5<br>964340<br>5<br>964341<br>5<br>969082<br>5<br>969125<br>8<br>1123655<br>59<br>1217004<br>19<br>1217011<br>4<br>1217013<br>13<br>1217029<br>53<br>1217041<br>8<br>1217042<br>20<br>1217065<br>18<br>1217067<br>6<br>1217068<br>6<br>1217069<br>6<br>1217072<br>53<br>1217073<br>53<br>1217075<br>20<br>1217090<br>20<br>1217128<br>18<br>1217146<br>10<br>1217152<br>21<br>1217172<br>61<br>1217173<br>61<br>1217174<br>61<br>1217175<br>61<br>1217176<br>61<br>1217181<br>60<br>1217186<br>60<br>1217187<br>60<br>1217196<br>13<br>1217200<br>60<br>1217209<br>9<br>1217221<br>6<br>1217234<br>4<br>1217261<br>60<br>1217262<br>58<br>1217264<br>59<br>1217302<br>11<br>1217324<br>8<br>1217339<br>20<br>1217355<br>6<br>1217356<br>6<br>1217357<br>6<br>1217358<br>6<br>1217368<br>4<br>1217384<br>48<br>1217405<br>13<br>1217406<br>8<br>1217417<br>55<br>1217457<br>9<br>1217458<br>9<br>1217493<br>19<br>1217497<br>26<br>1217516<br>26<br>**Part No.**<br>**Page**|**Part No.**<br>**Page**|
|---|---|---|---|
|||||
||||1217529<br>31|
||||1217533<br>6|
||||1217538<br>9|
||||1217579<br>6|
||||1217592<br>19|
||||1217593<br>14|
||||1217595<br>14|
||||1217596<br>14|
||||1217613<br>9|
||||1217624<br>55|
||||1217666<br>26|
||||1217688<br>6|
||||1217689<br>6|
||||1217690<br>6|
||||1217691<br>6|
||||1217745<br>14|
||||1217746<br>14|
||||1217783<br>17|
||||1217835<br>54|
||||1217853<br>9|
||||1217858<br>9|
||||1217860<br>21|
||||1217870<br>21|
||||1217902<br>20|
||||1217924<br>21|
||||1217973<br>9|
||||1247000<br>11|
||||1247001<br>11|
||||1247002<br>11|
||||1247003<br>11|
||||1247004<br>11|
||||1380145<br>58|
||||1394403<br>15|
||||1394429<br>12|
||||1394430<br>12|
||||1394431<br>12|
||||1394432<br>12|
||||1394433<br>12|
||||1394475<br>15|
||||1394476<br>15|
||||1394638<br>15|
||||1394639<br>15|
||||1418686<br>8|
||||1534110<br>8|
||||1534234<br>5|
||||1534684<br>26|
||||1534685<br>26|
||||1534686<br>26|
||||1534687<br>26|
||||1599105<br>59|
||||1601000<br>36|
||||1601002<br>41|
||||1601005<br>39|
||||1601006<br>40|
||||1601009<br>38|
||||1601011<br>40|
||||1601013<br>40|
||||1601018<br>40|
||||1601020<br>40|
||||1601021<br>40|
||||1601028<br>41|
||||1601033<br>40|



92 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Part Number Index** 

|1601035<br>40<br>1601037<br>38<br>1601039<br>39<br>1601041<br>38<br>1601045<br>39<br>1601046<br>36<br>1601049<br>40<br>1601052<br>41<br>1601056<br>36<br>1601058<br>40<br>1601059<br>39<br>1601061<br>41<br>1601063<br>38<br>1601064<br>39<br>1601066<br>38<br>1601068<br>40<br>1601072<br>40<br>1601073<br>39<br>1601074<br>36<br>1601075<br>37<br>1601077<br>37<br>1601095<br>38<br>1601097<br>39<br>1601099<br>38<br>1601104<br>38<br>1601110<br>38<br>1601112<br>39<br>1601115<br>41<br>1601117<br>36<br>1601118<br>41<br>1601119<br>38<br>1601120<br>38<br>1601128<br>38<br>1601133<br>39<br>1601136<br>36<br>1601137<br>37<br>1601138<br>38<br>1601139<br>41<br>1601140<br>36<br>1601142<br>40<br>1601155<br>38<br>1601159<br>41<br>1601161<br>41<br>1601174<br>40<br>1601194<br>39<br>1601196<br>37<br>1601204<br>39<br>1601214<br>38<br>1601226<br>40<br>1601232<br>37<br>1601237<br>36<br>1601243<br>38<br>1601421<br>42<br>1601424<br>42<br>1601425<br>42<br>1601426<br>42<br>1601427<br>42<br>1601431<br>42<br>1601432<br>42<br>1601433<br>42<br>1601434<br>42<br>1601435<br>42<br>**Part No.**<br>**Page**|1601436<br>42<br>1601437<br>42<br>1601438<br>42<br>1601440<br>42<br>1601447<br>42<br>1601475<br>42<br>1601503<br>73<br>1601504<br>73<br>1601507<br>70<br>1601511<br>72<br>1601513<br>72<br>1601514<br>70<br>1601520<br>69<br>1601528<br>71<br>1601529<br>71<br>1601531<br>71<br>1601532<br>71<br>1601538<br>65<br>1601539<br>65<br>1601540<br>65<br>1601542<br>73<br>1601545<br>73<br>1601546<br>73<br>1601547<br>73<br>1601548<br>72<br>1601549<br>72<br>1601550<br>69<br>1601551<br>69<br>1601553<br>69<br>1601555<br>73<br>1601559<br>65<br>1601560<br>65<br>1601562<br>73<br>1601564<br>73<br>1601566<br>72<br>1601569<br>72<br>1601571<br>72<br>1601572<br>69<br>1601573<br>69<br>1601575<br>68<br>1601577<br>68<br>1601578<br>68<br>1601580<br>73<br>1601582<br>73<br>1601583<br>73<br>1601584<br>73<br>1601586<br>72<br>1601587<br>70<br>1601588<br>70<br>1601591<br>70<br>1601593<br>68<br>1601596<br>73<br>1601597<br>72<br>1601599<br>72<br>1601600<br>72<br>1601601<br>70<br>1601603<br>70<br>1601604<br>65<br>1601606<br>65<br>1601607<br>64<br>1601608<br>64<br>1601610<br>73<br>**Part No.**<br>**Page**|1601611<br>73<br>1601612<br>73<br>1601614<br>72<br>1601617<br>72<br>1601618<br>72<br>1601619<br>72<br>1601620<br>70<br>1601623<br>70<br>1601625<br>70<br>1601628<br>70<br>1601629<br>70<br>1601630<br>70<br>1601631<br>70<br>1601632<br>68<br>1601633<br>68<br>1601635<br>73<br>1601637<br>65<br>1601639<br>64<br>1601640<br>72<br>1601642<br>71<br>1601644<br>65<br>1601646<br>65<br>1601647<br>65<br>1601649<br>73<br>1601650<br>72<br>1601651<br>72<br>1601652<br>72<br>1601654<br>72<br>1601655<br>70<br>1601656<br>70<br>1601658<br>70<br>1601660<br>70<br>1601661<br>70<br>1601664<br>70<br>1601665<br>70<br>1601667<br>70<br>1601668<br>70<br>1601669<br>69<br>1601675<br>65<br>1601677<br>64<br>1601678<br>64<br>1601680<br>71<br>1601681<br>71<br>1601682<br>71<br>1601683<br>65<br>1601687<br>72<br>1601689<br>71<br>1601691<br>71<br>1601693<br>71<br>1601694<br>71<br>1601695<br>71<br>1601705<br>64<br>1601706<br>64<br>1601707<br>64<br>1601709<br>71<br>1601710<br>71<br>1601711<br>71<br>1601712<br>71<br>1601716<br>65<br>1601717<br>64<br>1601718<br>64<br>1601719<br>64<br>**Part No.**<br>**Page**|**Part No.**<br>**Page**|
|---|---|---|---|
|||||
||||1601721<br>72|
||||1601722<br>72|
||||1601723<br>72|
||||1601726<br>71|
||||1601729<br>71|
||||1601730<br>71|
||||1601731<br>71|
||||1601733<br>71|
||||1601750<br>64|
||||1601754<br>71|
||||1601755<br>71|
||||1601761<br>64|
||||1601764<br>71|
||||1601765<br>71|
||||1601766<br>71|
||||1601768<br>69|
||||1601769<br>68|
||||1601771<br>68|
||||1601793<br>65|
||||1601794<br>64|
||||1601795<br>73|
||||1601797<br>69|
||||1601798<br>69|
||||1601800<br>65|
||||1601807<br>69|
||||1601808<br>72|
||||1601809<br>72|
||||1601810<br>72|
||||1601811<br>70|
||||1601814<br>64|
||||1601818<br>70|
||||1601819<br>70|
||||1601820<br>70|
||||1601823<br>64|
||||1601824<br>64|
||||1601825<br>73|
||||1601827<br>72|
||||1601828<br>70|
||||1601829<br>70|
||||1601832<br>65|
||||1601833<br>64|
||||1601835<br>64|
||||1601837<br>72|
||||1601841<br>71|
||||1601842<br>64|
||||1601844<br>65|
||||1601845<br>65|
||||1601846<br>64|
||||1601847<br>64|
||||1601848<br>64|
||||1601852<br>71|
||||1601853<br>68|
||||1601857<br>64|
||||1601953<br>75|
||||1718165<br>30|
||||1740417<br>15|
||||1740418<br>15|
||||1740419<br>15|
||||1740574<br>5|
||||1740603<br>8|
||||1740698<br>8|
||||1740829<br>26|



93 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Part Number Index** 

|1742125<br>7<br>1742159<br>9<br>1742160<br>18<br>1742167<br>14<br>1742203<br>6<br>1742211<br>8<br>1742347<br>6<br>1742398<br>21<br>1742410<br>8<br>1742605<br>13<br>1742614<br>10<br>1742657<br>61<br>**Part No.**<br>**Page**|1742708<br>11<br>1742781<br>9<br>1742819<br>20<br>1742820<br>20<br>1742828<br>7<br>1742881<br>55<br>1742882<br>55<br>1742898<br>47<br>1742964<br>59<br>1742977<br>55<br>1742979<br>55<br>1742981<br>59<br>**Part No.**<br>**Page**|1855633<br>55<br>1855634<br>55<br>1855680<br>55<br>1855681<br>55<br>1955415<br>58<br>1969357<br>58<br>1987143<br>12<br>1987199<br>8<br>1987222<br>28<br>1987223<br>28<br>1987224<br>28<br>1987225<br>28<br>**Part No.**<br>**Page**|**Part No.**<br>**Page**|
|---|---|---|---|
|||||
||||1987226<br>28|
||||2120743<br>27|
||||2120744<br>27|
||||2120745<br>27|
||||2120746<br>27|
||||2120747<br>27|
||||2232326<br>58|
||||2232327<br>58|
||||2825082<br>58|
||||2825083<br>59|
|||||
|||||



94 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Engineering Notes** 

**==> picture [494 x 623] intentionally omitted <==**

95 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Engineering Notes** 

**==> picture [494 x 623] intentionally omitted <==**

96 

www.te.com/appliances 

Magnet Wire Terminals and Termination Systems 

Catalog 82221 

**==> picture [88 x 34] intentionally omitted <==**

## **Engineering Notes** 

**==> picture [494 x 623] intentionally omitted <==**

97 

www.te.com/appliances 

## LET’S CONNECT 

We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/appliances to chat with a Product Information Specialist. 

## TEChNICaL SuPPOrT 

te.com/support-center 

|australia  .......................... +86 400-820-6015|hungary  .................................  +36 1-2892040|Portugal  ..............................  +34 91-6630420|
|---|---|---|
|austria  ........................................ +43 1-9056-0|India  ................................. +86 400-820-6015|russia  ................................  +74 95-790-2200|
|Belgium  ................................. +31 73-6246999|Ireland  .................................... +1 800-882-391|Slovakia  ..............................  +42 02-720-11102|
|Brazil  ..................................  +55 11-2103-6000|Italy  ........................................... +39 011-4012111|Slovenia  ............................... +38 615-602-132|
|China  ................................ +86 400-820-6015|Japan  ....................................  +044-844-8052|South africa  ................... +97 150-457-0806|
|Czech republic  ...............  +42 02-7201-1103|Korea ....................................... +02-3415-4607|Spain  ...................................  +34 932-910-330|
|Denmark  ........................... +46 8-5072-5000|Latvia  .....................................  +37 2-6778-673|Sweden  ............................. +46 8-5072-5000|
|Estonia  .................................... +37 2677-8673|Lithuania  ............................... +37 037426900|Switzerland  ......................... +41 71-447-0447|
|Finland  .............................. +46 8-5072-5000|Luxembourg  ........................ +31 73-6246999|Taiwan  ............................. +86 400-820-6015|
|France ................................ +33 1-34-20-8686|Netherlands  ......................... +31 73-6246999|Turkey  ............................... +90 212-282-6053|
|Germany  .......................... +49 6151-607-1999|New Zealand  ................. +86 400-820-6015|united Kingdom  .............  +44 800-267666|
|Greece  ...............................  +97 1-4-347-0226|Norway  .............................. +46 8-5072-5000|uSa  ........................................... 800-522-6752|
|holland  .................................. +31 73-6246999|Poland  .................................. +48 22-4576750||



## **te.com** 

TE Connectivity, TE Connectivity (logo), Every Connection Counts, AMP, AMP-O-LECTRIC, AMPLIVAR, AMPOMATOR, CERTI-LOK, DYNA-CRIMP, FASTIN-FASTON, FASTON, MAG-MATE and SIAMEZE are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. 

The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. 

> © 2016 TE Connectivity Ltd. family of companies All Rights Reserved. 

> **82 22 1  0 6 /2016   APP** 

APPLIANCES /// MAGNET WIRE TERMINATION
Updated at April 25, 2026
About Novapart

Novapart is a B2B electronic component broker specialising in stock shortages and cost reduction. We source hard-to-find parts and identify compliant alternatives across a catalogue of 410,000+ components from 500+ manufacturers.
Learn more →
Stock Shortage Specialist

When a component is unavailable, discontinued or has an unacceptable lead time, we tap into our network of vetted European and Asian distributors to source what you need — without compromising on quality or traceability.
Request a quote →
Compliant Alternatives

We identify pin-to-pin, electrically equivalent substitutes that meet the same certifications (RoHS, AEC-Q100, REACH) as your original specification — validated against datasheets, not just part numbers. Often at a lower cost.
BOM Analysis service →