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Illustrative purposes only
5223961-1
Connector, 3 Contacts, 2 mm, Header, Press Fit, 1 Rows
⚠️ Reference pricing provided. In case of supply shortages, we will connect you with our trusted procurement partners to ensure your project's continuity.
- Manufacturer: TE CONNECTIVITY - AMP
- Product type:
- SVHC: No SVHC (04-Feb-2026)
- Gender: Header
- Row Pitch: -
- No. of Rows: 1Rows
- Pitch Spacing: 2mm
- Product Range: -
- Contact Plating: Gold Plated Contacts
- No. of Contacts: 3Contacts
- Contact Material: Phosphor Bronze
- Contact Termination Type: Press Fit
| Delivery and price | |
|---|---|
| Units per pack | 250 |
| Price | 4.72 € |
| Current stock | 1000+ |
| Lead time | 30 days |
Datasheet
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems**
## **Board-Mount Connectors**
## **Product Facts**
- **Single-piece molded housings**
- **Custom configurable modular design**
- **AC and DC power in the same connector — Meets UL safety requirements**
- **Current Interrupt ratings per UL 1977 — for “Hot-Plug” applications**
- **Compact size — suitable for distributed DC power applications**
■ **Molded-in guide pins provide generous blindmateability** The MULTI-BEAM XL and MULTI-BEAM XLE modules ■ **Up to 3 levels of contact** are a blind-mateable board- **sequencing:** ■ **1st — Pwr/Gnd** to-board power distribution ■ **2nd — Pwr & Signals** connector system. With a ■ **3rd — Trigger Signals** variety of available power contacts and a modular ■ **Low Mating and Un-mating** design, customers are able **force** to customize this connector ■ **Solder or press-fit** to their exact needs. In **termination to PCB** addition to selecting the number of power and ■ **Meets SSI power connector** signal contacts, customers **requirements for DPS, MPS** are also able to choose the **and HPS applications** mating sequence of con■ **30 micro-inch** tacts they need for their **[0.76 micro-meters]** specific application.
- **30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability**
MULTI-BEAM XL connectors feature dual-beam and four-beam power contacts,
- **All MULTI-BEAM XL and MULTI-BEAM XLE products in this section are RoHS compliant**
rated at 35A. The new MULTI-BEAM connector features a true hot-plug designed three-beam contact, rated at 43A.
The product is also available in versions complying with the Server Systems Infrastructure (SSI) Standard. MULTI-BEAM XL and MULTI-BEAM XLE products offer high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. They are ideal for blind-mating in modular and rack mounted systems. The high perform-
ance design and heavy gold plated contacts meet requirements across many applications including power distribution for compact (1U) computer servers through high-end servers, fault-tolerant computers, networking equipment, telecommunication switches, medical instrumentation, and industrial control equipment.
The compact design also meets the I/O standard of modern modular and hot-swappable redundant (N+1) power supplies and uninterruptible power supplies.
## **Technical Documents**
**Product Specification** 108-1973
**Application Specification** 114-13038
File # E28476 AY **R R** File # LR7189 @-
## **For More Information**
Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752
Dimensions are shown for reference purposes only. Specifications subject to change.
10
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems** (Continued)
## **MULTI-BEAM XL Connector**
- **Expandable length to accommodate up to 36 power contacts**
- **Contact spacings are expandable to accommodate higher voltages and/or higher current requirements**
- **4-beam or dual beam power contacts available**
- **Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials**
## **MULTI-BEAM XLE Connector**
- **Features new 3-beam power contact**
- **Two hot-pluggable power contacts to choose from:**
- **50A High power contact (35% increase compared to MULTI-BEAM XL connector)**
- **20A Low power contact (occupies 50% less PCB space than MULTI-BEAM XL power contact)**
- **Slimmer housing design allows 40% more current in the same space**
- **Over 40% lower mating force than original MULTI-BEAM XL connector**
- **Vented housing allows for better air flow**
- **Evolution of MULTI-BEAM Power Contacts** Za **Power Contacts**
- **Dual-Beam Contact 4-Beam Contact 3-Beam Contact** ■ **Original design** ■ **.017" thick stock** ■ **Offered on new** ■ **.017" thick stock** ■ **35A current rating MULTI-BEAM XLE connector**
- ■ **Features eight independent beams** ■ **.020" Thick Stock**
- ■ **Parallel current paths** ■ **50A Current Rating yield a lower contact** ■ **Improved design offers resistance lowest mating force Signal Contacts**
- ■ **Tuned beam design available in MULTI-BEAM provides lower mating product line forces and higher** ■ **True hot-plug design durability life cycles preserves the separable contact interface to provide long term reliability after hot-mate and un-mate cycles**
- **Contact Wipe Contact Type Description Sequence Minimum Wipe** Make First
- Power (or GND) Contact Break Last (MFBL) 1 0.200′′ [5.08 mm] Power Contact Standard 2 0.150′′ [3.81 mm] Signal Contact Standard 2 0.150′′ [3.81 mm] Make Last
- Signal (trigger) Contact Break First (MLBF) 3 0.100′′ [2.54 mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
## **Product Configurations and Part Numbers**
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. **Configuration Description:** ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and voltage ratings are shown below.
|**ACP**|**P**|**HDP**|**LP**|**S**|
|---|---|---|---|---|
|0.300′′[7.62 mm]spacing|0.250′′[6.35 mm]spacing|0.200′′[5.08 mm]spacing|.115′′ [3.81 mm]spacing|0.100′′[2.54 mm] grid|
|300 Volts*|200 Volts*|Connection to same voltage*|200 Volts*|60 Volts*|
* With circuit board designed to UL 1950, IEC 60950
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
11
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector Systems**
## **Board-Mount Connectors**
## **Right-Angle Receptacles**
|**Configuration ***|**Configuration ***|**Part**<br>**Number**|**Application**|**Overall**<br>**Length**′′ **and[mm]**|**PCB Tail Type**<br>**(Solder, Press-Fit)**|**Power Contact**<br>**Sequencing**|
|---|---|---|---|---|---|---|
|1P/24S/1P||6450160-3|SSI “DPS”|1.925′′[48.90 mm]|Solder|No|
|2P/24S/2P||1-6450160-0|Distributed DC Power + Signal|2.250′′[57.15 mm]|Solder|No|
|3P/24S/3P||6450570-2|Distributed DC Power + Signal|2.750′′[69.85 mm]|Press-fit|Yes|
|3ACP/24S/6P||6450170-8|AC and DC Power + Signal|3.650′′[92.71 mm]|Solder|Yes|
|5P/24S/6P||6450160-5|SSI “MPS”|4.350′′[110.49 mm]|Solder|No|
|7P/32S/7P||6450560-4|Distributed DC Power + Signal|4.350′′[110.49 mm]|Press-fit|No|
|8P/28S||6450172-2|Distributed DC Power + Signal|3.350′′[85.09 mm]|Solder|Yes|
|8P/32S/8P||6450160-1|AC and DC Power + Signal|5.450′′[138.43 mm]|Solder|No|
|3ACP||6450173-1|AC Power|1.550′′[39.37 mm]|Solder|Yes|
|8P||6450163-2|DC Power|2.650′′[67.31 mm]|Solder|No|
|14P/32S||6450172-1|Distributed DC Power + Signal|4.950′′[125.73 mm]|Solder|Yes|
|16S/4P||6450161-1|Distributed DC Power + Signal|2.050"[52.07 mm]|Solder|No|
|24S/6P||6450161-2|Distributed DC Power + Signal|2.750"[69.85 mm]|Solder|No|
|24S/8P||6450161-6|Distributed DC Power + Signal|3.250"[82.55 mm]|Solder|No|
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
## **Vertical Receptacles**
|**Configuration ***|**Configuration ***|**Part**<br>**Number**|**Application**|**Overall**<br>**Length**′′ **and[mm]**|**PCB Tail Type**<br>**(Solder, Press-Fit)**|**Power Contact**<br>**Sequencing**|
|---|---|---|---|---|---|---|
|1P/24S/1P||6450540-1|SSI “DPS”|1.925′′[48.90 mm]|Press-fit|No|
|2P/24S/2P||6450140-5|Distributed DC Power + Signal|2.250′′[57.15 mm]|Solder|No|
|3P/24S/3P||1-6450140-0|Distributed DC Power + Signal|2.750′′[69.85 mm]|Solder|No|
|4P/24S/4P||6450150-6|Distributed DC Power + Signal|3.350′′[85.09 mm]|Solder|Yes|
|4P/24S/3ACP||6450150-3|AC and DC Power + Signal|3.150′′[80.01 mm]|Solder|Yes|
|5P/24S/6P||6450540-2|SSI “DPS”|4.350′′[110.49 mm]|Press-fit|No|
|6P/24S/6P||4-6450550-5|Distributed DC Power + Signal|4.250′′[107.95 mm]|Press-fit|No|
|10P/24S/12P||3-6450550-2|Distributed DC Power + Signal|5.800"[147.32 mm]|Press-fit|Yes|
|3P||6450543-1|DC Power|1.400′′[35.56 mm]|Press-fit|No|
|3ACP||6450543-6|AC Power|1.550"[39.37 mm]|Press-fit|No|
|4P||6450543-5|DC Power|1.650"[41.91 mm]|Press-fit|No|
|6P||6450553-2|DC Power|2.050′′[52.07 mm]|Press-fit|Yes|
|7P||6450543-3|DC Power|2.400′′[60.96 mm]|Press-fit|No|
|8P/28S||6450142-3|Distributed DC Power + Signal|3.350′′[85.09 mm]|Solder|No|
|14P/32S||6450152-1|Distributed DC Power + Signal|4.950′′[125.73 mm]|Solder|Yes|
|24S/6P||6450551-1|Distributed DC Power + Signal|2.750"[69.85 mm]|Press-fit|Yes|
|24S/3ACP||6450151-3|Distributed DC Power + Signal|2.200"[55.88 mm]|Solder|Yes|
|24S/8P||6450541-5|Distributed DC Power + Signal|3.250"[82.55 mm]|Press-fit|No|
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
**Note:** All part numbers are RoHS compliant.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
12
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector Systems** (Continued)
## **Board-Mount Connectors**
## **Right-Angle Plugs**
|**Configuration ***|**Configuration ***|**Part**<br>**Number**|**Application**|**Overall**<br>**Length**" **and[mm]**|**PCB Tail Type**<br>**(Solder, Press-Fit)**|**Signal Contact**<br>**Sequencing**|
|---|---|---|---|---|---|---|
|1P/24S/1P||6450330-1|SSI “DPS”|1.925"[48.90 mm]|Solder|Yes|
|2P/24S/2P||6450120-2|Distributed DC Power + Signal|2.250"[57.15 mm]|Solder|No|
|3P/24S/3P||6450130-6|Distributed DC Power + Signal|2.750"[69.85 mm]|Solder|Yes|
|4P/24S/3ACP||6450130-4|AC and DC Power + Signal|3.150"[80.01 mm]|Solder|Yes|
|3ACP/24S/6P||1-6450130-4|AC and DC Power + Signal|3.650"[92.71 mm]|Solder|Yes|
|5P/24S/6P||6450230-1|SSI “DPS”|4.350"[110.49 mm]|Solder|Yes|
|5P/32S/5P||2-6450120-4|Distributed DC Power + Signal|3.950"[100.33 mm]|Solder|No|
|6P/24S/6P||2-6450120-7|Distributed DC Power + Signal|4.250"[107.95 mm]|Solder|No|
|8P/32S/8P||6450120-1|Distributed DC Power + Signal|5.450"[138.43 mm]|Solder|No|
|10P/24S/12P||4-6450130-6|Distributed DC Power + Signal|5.800"[147.32 mm]|Solder|Yes|
|16S/4P||6450231-1|Distributed DC Power + Signal|2.050"[52.07 mm]|Solder|Yes|
|24S/6P||6450131-7|Distributed DC Power + Signal|2.750"[69.85 mm]|Solder|Yes|
|24S/3ACP||6450121-3|Distributed DC Power + Signal|2.200"[55.88 mm]|Solder|No|
|3ACP||6450123-3|AC Power|1.550"[39.37 mm]|Solder|N/A|
|3P||6450123-1|DC Power|1.400"[35.56 mm]|Solder|N/A|
|4P||6450123-2|DC Power|1.650"[41.91 mm]|Solder|N/A|
|6P||6450523-2|DC Power|2.050"[52.07 mm]|Press-fit|N/A|
|7P||6450123-5|DC Power|2.400"[60.96 mm]|Solder|N/A|
|8P/28S||6450132-3|Distributed DC Power + Signal|3.350"[85.09 mm]|Solder|Yes|
|14P/32S||6450132-4|Distributed DC Power + Signal|4.950"[125.73 mm]|Solder|Yes|
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
## **Vertical Plugs**
|**Configuration ***|**Part**<br>**Number**|**Application**|**Overall**<br>**Length**" **and[mm]**|**PCB Tail Type**<br>**(Solder, Press-Fit)**|**Signal Contact**<br>**Sequencing**|
|---|---|---|---|---|---|
|1P/16S/1P|6600333-9|Distributed DC Power + Signal|1.650"[41.91 mm]|Press-fit|Yes|
|1P/24S/1P|6600330-4|SSI “DPS”|1.925"[48.90 mm]|Solder|Yes|
|2P/16S/2P|1-6600333-0|Distributed DC Power + Signal|2.150"[54.61 mm]|Press-fit|Yes|
|2P/24S/2P|1-6600333-2|Distributed DC Power + Signal|2.250"[57.15 mm]|Press-fit|Yes|
|3P/16S/3P|6600333-7|Distributed DC Power + Signal|2.650"[67.31 mm]|Press-fit|Yes|
|3ACP/24S/3ACP|1-6600333-1|AC Power + Signal|3.150"[80.01 mm]|Press-fit|No|
|4P/24S/4P|6600333-6|Distributed DC Power + Signal|3.350"[85.09 mm]|Press-fit|Yes|
|5ACP/24S/5ACP|6600333-1|Distributed DC Power + Signal|4.350"[110.49 mm]|Press-fit|Yes|
|7P/32S/7P|6600330-5|Distributed DC Power + Signal|4.350"[110.49 mm]|Solder|No|
|24S/8P|6600323-2|Distributed DC Power + Signal|3.250"[82.55 mm]|Press-fit|No|
|3ACP|6450503-3|AC Power|1.550"[39.37 mm]|Press-fit|N/A|
|8P|6600303-1|DC Power|2.650"[67.31 mm]|Press-fit|N/A|
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
**Note:** All part numbers are RoHS compliant.
13
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector Systems** (Continued)
## **Board-Mount Connectors**
## **Specifications**
## **Performance Specifications**
Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field.
## **Materials**
**Housing** — High temperature thermoplastic, UL 94V-0
**Power Contacts** — High conductivity Copper alloy
**Signal Contacts** — Copper alloy **Boardlocks** — Phosphor bronze
**Maximum Continuous Operating**
**Temperature** — 105°C.
**Contact Resistance** — 0.7 milli-ohm
## **Finish**
**Durability** — 250 cycle
**Power and Signal Contacts** — 30 microinches [.76 micrometers] min. **Radial Mis-alignment Capability** — gold over 50 microinches [1.27 ± 0.075″ [1.91 mm] micrometers] min. nickel on mating Minimum of 0.100″ [2.45 mm] of surfaces, 100 microinches [2.54 contact wipe on shortest signal contact micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations
**Note:** Tin-lead plating also available on press-fit connectors
**==> picture [472 x 149] intentionally omitted <==**
**----- Start of picture text -----**<br>
Performance @ 30 Amps per Contact<br>80 30<br>7060 P a eee 25<br>50 e e Qe 20<br>15<br>40<br>3020100 PO eP=etZ| 1050 1 2 4 6 8 10<br>ee<br>0 5 10 15 20 25 30 35 40 45 50 55<br>Power Contacts on .250" [6.35mm]<br>Current per Contact (Amps)<br>1 Contact 8 Adjacent Contacts<br>Temperature Rise °C<br>Temperature Rise CTemperature Rise °C<br>**----- End of picture text -----**<br>
## **See Cable Connectors on Pages 19-28**
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
14
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **“NEW” MULTI-BEAM XLE Connectors**
## NEW
## **Product Facts**
- **Two NEW hot-pluggable power contacts to choose from:**
- **50 Amp high power contact**
- **20 Amp low power contact**
- **Over 35% lower mating force than original MULTI-BEAM XL connectors**
- Tyco Electronics’ new
- ■ **Over 40% more current in** MULTI-BEAM XLE connec- **the same over all PCB space** tors are the latest addition
- ■ **Low-wear contact design** to the MULTI-BEAM XL **passes Telcordia** power connector product **environmental exposure** family. MULTI-BEAM XLE **requirements** connectors feature a new 3-beam contact, made from
- ■ **New design allows more** a thicker/higher conductiv-
- **angular mis-alignment** ity material than the original single beam or 4-beam designs.
The new 3-beam design allows for a greater angular mis-alignment between mating connectors and offers a lower mating force. In addition, MULTIBEAM XLE connectors offer a slimmer
housing design that reduces the overall PCB footprint and has the option of using a low power contact — the industry proven Universal Power Module (UPM) contact.
The new contacts and housing design allows more power in the same footprint — over 35% more current in the same space. MULTI-BEAM XLE connectors are as modular as the original MULTI-BEAM XL connectors in that they can be designed to fit specific customer needs.
## **Applications**
- **Modular Hot-Swappable Power Supplies**
- **1U / 2U Servers**
- **High-end Computer & Telecommunications**
## **Equipment**
- **Power Distribution Circuit Boards**
- **Power Distribution Cable Assemblies**
15
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **“NEW” MULTI-BEAM XLE Connectors** (Continued)
## **Specifications**
## **Materials**
**==> picture [448 x 157] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|Materials|Part Number 6450830-2|Part Number 6450880-1|
|Right-Angle Plug|Right-Angle Receptacle|
|Housing|— High temperature thermo-|
|plastic, UL 94V-0|
|Power Contacts|— High conductivity|
|Copper alloy|
|Signal Contacts|— Copper alloy|
|Boardlocks|— Phosphor bronze|
|2.530|[±]|[ .100]|
|Finish|[64.26|[±][ 2.54]|]|.820|
|Power and Signal Contacts|—|[20.83]|
|ee|—|—|
|30 microinches [.76 micrometers] min.|
|gold over 50 microinches [1.27|.470|
|micrometers] min. nickel on mating|.930|[11.94]|
|surfaces, 100 microinches [2.54|[23.62]|
|micrometers] min. tin over 50|BADIDINCL|cai|n|
|microinches [1.27 micrometers] min.|
|nickel at PCB terminations|
**----- End of picture text -----**<br>
## **MULTI-BEAM XLE Connector Part Numbers**
**==> picture [475 x 134] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||||
|---|---|---|---|---|---|---|
|Part Numbers|Mating Part Numbers|
|Available|Right-Angle|Vertical|Overall Length|Right-Angle|Vertical|
|Configurations|Plugs|Plugs|of Plug|Receptacle|Receptacle|
|1P/24S/1P|6450840-7|6450820-2|1.54′′|[39.12 mm]|6450870-5|6450850-3|
|2LP/8S/2LP|6450830-1|—|1.175′′|[29.84 mm]|—|6450860-1|
|6LP/24S/3P|6450830-2|—|2.555′′|[64.89 mm]|6450880-1|6450850-2|
|2P/32S/2LP|6450830-4|—|2.020’ [51.30 mm]|6450870-1|—|
|2P/24S/2P|6450830-5|—|2.040′′|[51.81 mm]|6450870-3|—|
|3P/245/3P|6450830-9|—|2.54′′|[64.52 mm]|6450870-4|—|
|3P/32S/3P|6450820-3|—|2.79′′|[70.87 mm]|6450870-8|—|
|32S/4LP|6450831-1|—|1.750′′|[44.45 mm]|6450871-1|—|
|6LP/24S/10P|1-6450830-0|—|3.86′′|[97.92 mm]|—|6450860-5|
|12P/48S/8LP|6450840-3|—|5.600′′|[142.24 mm]|6450880-4|6450860-3|
|4ACP/48S/12HDP|6450840-4|6450810-1|5.390′′|[136.90 mm]|6450880-3|6450860-2|
**----- End of picture text -----**<br>
## **Electrical**
## **Current Carrying Capacity:**
■ 50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product) ■ 20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact) **Contact resistance:** 0.7 milliohm per contact at rated current
## **Configuration Description**
**==> picture [486 x 65] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|ACP|P|HDP|LP|S|
|.300′′|[7.62 mm] spacing|.250′′|[6.35 mm] spacing|.200′′|[5.08 mm] spacing|.115′′|[2.92 mm] spacing|.100′′|[2.54 mm] spacing|
|300 Volts|200 Volts|50 Volts|200 Volts|50 Volts|
|ACP indicates the high power contact on 300 VAC spacing.|
|P indicates the high power contact on 200 VDC spacing.|
|LP indicates the low power contact on 200 VDC spacing.|
|S indicates the signal contact on 60 VDC spacing.|
**----- End of picture text -----**<br>
## **Application Tooling**
## **Right-Angle Plugs:**
Flat-rock seating tools (no unique tools required)
## **Right-Angle Receptacles:**
Flat-rock seating tools (no unique tools required)
## **Vertical Plugs:**
Contact Tyco Electronics for required seating tools
## **Vertical Receptacles:**
Flat-rock seating tools (no unique tools required)
**Note:** All part numbers are RoHS compliant.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
16 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System**
## **Product Facts**
- **Combines PCB and cable mounted contacts**
- **Ideal for separating AC input from DC input**
- **Eliminates FASTON tab interface at the back of the connector housing**
- **Requires less space than two housing designs**
- **Terminates 12 AWG and 10 AWG wire**
- **Mates with Tyco Electronics vertical and right-angle PCB plugs**
- **High strength housing materials**
- **RoHS Compliant**
## **Technical Documents**
**Product Specification** 108-1973 and 108-2157 **Application Specification** 114-13038
The Cable Pass-Thru
MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL PCB mounted receptacles. The design includes a “terminal position assurance” (TPA) feature that confirms the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL PCB receptacles as a sort of “docking” connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating
some circuits to be cable The Cable Pass-Thru terminated and some to be connector is offered in both PCB terminated it allows right-angle or vertical PCBboth high voltage (AC) and mount orientations and is low voltage (DC) power supplied with either pressto pass through the same fit or solder pc tails. The connector. connector is mate-able to either PCB mounted or cable This separation of the AC mounted MULTI-BEAM XL and DC power eliminates or MULTI-BEAM XLE plugs. the concerns of high voltage power running through All MULTI-BEAM XL cable circuit boards better suited connectors are supplied to carry only low voltage pre-assembled by circuitry. Additional Tyco Electronics.
This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different PCB, through cables, yet passes through a single docking connector for ease in system design.
17 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System** (Continued)
|**Available**<br>**Configurations**|**Pass-Thru**<br>**Right-Angle Receptacles **|**Part Numbers**<br>**Mating**<br>**Pass-Thru**<br> **Right-Angle Plugs**<br>**Vertical Receptacles**|**Part Numbers**<br>**Mating**<br>**Pass-Thru**<br> **Right-Angle Plugs**<br>**Vertical Receptacles**|**Mating**<br>**Vertical Plugs**|
|---|---|---|---|---|
|3CP/1P/24S/2P|6450178-1|6450130-2|—|—|
|3CP/24S/2P|6450178-2|2-6450130-6|—|—|
|3CP/24S/3ACP|1888179-1|2-6450330-6|—|—|
|3CP/4P/24S|6450578-1|1-6450132-3|6450558-1|6600310-5|
|3ACP/24S/6P|—|1-6450130-4|6450558-2|—|
|3CP/8P/12S|1888132-1|—|—|—|
|3CP/20S/10P|6450578-2|6-6450130-2|—|—|
|3CP/16S|6450668-1|6450622-1|—|—|
**Note:** Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
## **Configuration Description**
|**CP**|**ACP**|**P**|**HDP**|**S**|
|---|---|---|---|---|
|AC Power|AC Power|DC Power|High Density<br>Power|Signal|
|Cable Power|PCB-Mount|PCB-Mount|PCB-Mount|PCB-Mount|
|.300" spacing|.300" spacing|.250" spacing|.200" spacing|.100"grid|
**MULTI-BEAM XL Coax Pass-Thru Connector — Combine power, coax and signal all in one connector**
|**Right-Angle Plug**|**Cable Receptacle**|
|---|---|
|292495-1|292491-1|
**The following coax contacts may be used with the coax pass-thru housings:**
|**coax pass-thru housings:**||
|---|---|
|**Pin Contact**|**Socket Contact**|
|5221980-5|5221981-5|
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
18 Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies**
## **Cable Receptacle Assemblies**
## **Product Facts**
- **Single one-piece housing design**
- **Terminal Position Assurance (TPA) Secondary Locks on contacts help prevent contact back-out**
- **Pre-assembled made-toorder cable assemblies**
- **Installation to panel provides float in X, Y and Z directions**
- **Insulation crimp on all contacts**
MULTI-BEAM XL Cable ■ **30 microinch (.76 micro-** Assemblies allow designers **meters) gold plated** freedom to connect power **contacts for high reliability** supplies and power ■ **Touch-safe design passes** distribution subassemblies **UL1977 and IEC 60950** in a wide variety of applications. Expanding **finger probe test** beyond board-to-board ■ **AC and DC power in the** applications the cable **same connector —** assemblies are available for **meets UL & IEC safety** both cable-to-board or **requirements** panel-mount applications ■ **All MULTI-BEAM XL** and can terminate 8-16 **products in this section are** AWG and 22-26 AWG wires **RoHS compliant** all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices.
The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. These features eliminate the
need for a secondary cable clamp which often can be size prohibitive.
The cable connectors are designed to mate to the de-facto standard Tyco Electronics MULTI-BEAM XL right-angle or vertical PCB plugs. The combination of PCB and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems.
The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics’ cable assembly manufacturing facilities.
## **Technical Documents**
**Product Specification** 108-2157
**Application Specification** 114-13112
## **For More Information**
Internet http://tycoelectronics.com
Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
19
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**Configurations/Applications**
## **MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
**==> picture [438 x 166] intentionally omitted <==**
**----- Start of picture text -----**<br>
Configurations/Applications Floating XYZ Panel-Mount Cable Receptacle<br>(2P + 24S + 2P)<br>Secondary Locks on Wires<br>Signal Contacts<br>Floating XYZ Panel-Mount Secondary Lock<br>—<br>Receptacle (1 Per Power Contact) Housing<br>• 0.060" [1.52] Nominal Float in X, Y<br>and Z direction<br>• For modular installation of large Panel AlignmentKey<br>power distribution systems<br>• Single connector replaces multiple<br>power and signal connectors<br>Power<br>Circuitry<br>oN<br>Signal Guide Post Mounting Hole<br>Circuitry (2 Places) (2 Places)<br>XYZ Series<br>**----- End of picture text -----**<br>
## **Floating XYZ Panel-Mount Receptacle** • 0.060" [1.52] Nominal Float in X, Y and Z direction • For modular installation of large power distribution systems • Single connector replaces multiple power and signal connectors
**==> picture [106 x 16] intentionally omitted <==**
**----- Start of picture text -----**<br>
Slide-to-Lock Cable Receptacle<br>(3 ACP)<br>**----- End of picture text -----**<br>
## **Slide-to-Lock Receptacle**
- 0.030" [0.76] nominal float in X and Y direction
- Ideal for modular installation of smaller systems requiring less space and less float — such as fan trays
- Replaces connectors which use multiple low power contacts to carry the total current
- Power only or Power Plus signal mixed
**==> picture [212 x 159] intentionally omitted <==**
**----- Start of picture text -----**<br>
Secondary Lock<br>(1 Per Power Contact) AY Wires<br>Spring<br>Latch<br>ANA Panel<br>Stop<br>Locking<br>Tab Housing<br>Panel Alignment<br>Key (2 Places) Power Guide Post<br>Circuitry (2 Places)<br>STL Series<br>**----- End of picture text -----**<br>
## **Cable-to-Board Receptacle**
- Easy to mate/disconnect with squeeze-to-release latches
- Mates to right-angle or vertical MULTI-BEAM XL STR plugs
- Replaces two traditional connectors (1 signal and 1 power) with just 1 connector
**==> picture [233 x 182] intentionally omitted <==**
**----- Start of picture text -----**<br>
Squeeze-to-Release Cable Receptacle<br>(2P + 24S +2P)<br>Secondary Lock<br>(1 Per Power Contact) Wires<br>Secondary Locks on<br>Signal Contacts<br>Housing<br>Power Squeeze Latch<br>(2 Places)<br>Circuitry ~ Signal .<br>Circuitry Mating Alignment<br>Key (2 Places)<br>STR Series<br>**----- End of picture text -----**<br>
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
20 Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
## **Panel-Mount Receptacles**
## **Product Facts**
- **High strength glass-filled housing materials**
- **Expandable/modular housing design**
- **PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions**
- **STL series floats 0.030" [0.76] in X and Y directions**
- **Mounting Hardware Kits: Part Number 1600914-1 — Standard Part Number 1600914-3 — High Force**
Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 23 for contacts, secondary locks and application equipment information.
**==> picture [85 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
Slide-to-Lock Receptacle<br>**----- End of picture text -----**<br>
**==> picture [89 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
X, Y, Z Floating Receptacle<br>**----- End of picture text -----**<br>
## **Power and Signal Module Specifications**
|**Power Module Widths:**|**Module Designation**|**Maximum Wire Size**<br>**AWG[mm2]**|**Max. Insulation Dia.**<br>**inches [mm]**|**Max. Insulation Dia.**<br>**inches [mm]**|
|---|---|---|---|---|
|0.300[7.62] (ACP)|300(ACP)|8<br>[10.5]|0.272|[6.91]|
|0.250[6.35] (P)<br>0.200 [5.08] (HDP)|250(P)<br>200 (HDP)|10<br>[6.6]<br>12<br>[2.6]|0.215<br>0.156|[5.46]<br>[3.96]|
|**Signal Module Width**|**Module Designation**|**Wire Range**<br>**AWG [mm2]**|**Insulation Range**<br>**inches **|**Insulation Range**<br> **[mm]**|
|0.200[5.08] (8 Contacts)|Signals|22-26<br>[0.14-0.32]|0.036-0.054|[0.91-1.37]|
**Signal Module**
**Power Module**
## **Configurations/Part Numbers**
|||**Part Numbers**|**Part Numbers**|||
|---|---|---|---|---|---|
|**Available**<br>**Configurations**|**XYZ**<br>**Series**|**STL**<br>**Series**|**Mating PCB Plu**<br>**Vertical**|**PCB Plu**|**PCB Plugs**<br>**Right-Angle**|
|3ACP|1600606-2|292499-1|6600303-7||6450123-3|
|4P|—|292499-4|6600303-2||6450123-2|
|4ACP|—|292499-3|6600303-3||—|
|5P|1600606-1|1761419-2|—||6450123-6|
|6P|—|292499-8|6600303-6||—|
|1P/16S/1P|1-1600636-3|1761819-4|6600333-9||—|
|1P/24S/1P|1600636-9|—|6600330-4||6450330-1|
|2P/16S/2P|1-1600636-0|—|1-6600333-0||—|
|2P/24S/2P|1600636-2|1761819-2|6600333-5||1-6450330-4|
|3P/16S/3P|1600636-8|—|6600333-7||—|
|3ACP/24S/3ACP|1-1600636-4|—|1-6600333-1||—|
|4P/24S/4P|1-1600636-5|—|6600333-6||—|
|4ACP/24S/12P|1600636-6|—|—||2-6450120-6|
|5ACP/24S/5ACP|1600636-1|—|6600333-1||5-6450130-0|
|7P/48S/7P|1-1600636-6|—|—||3-6450120-4|
**Note:** All part numbers are RoHS compliant.
21
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
## **Cable-to-Board Squeeze-to-Release Receptacles**
## **Product Facts**
- **High strength glass-filled housing**
- **Pre-installed squeeze-torelease latches**
- **Expandable/modular housing design**
- **Mates to Tyco Electronics vertical or right-angle PCB plugs**
**==> picture [247 x 172] intentionally omitted <==**
**----- Start of picture text -----**<br>
Squeeze-to-Release Cable Receptacle<br>(2P + 24S +2P)<br>Secondary Lock<br>(1 Per Power Contact) Wires<br>Housing<br>“A Ua ele f - em |<br>Power Squeeze Latch<br>(2 Places, pre-installed)<br>Circuitry Signal |\<br>Circuitry Mating Alignment<br>Key (2 Places)<br>**----- End of picture text -----**<br>
**STR Series**
## **Power and Signal Module Specifications**
## **Technical Documents:**
**Product Specification** 108-2157
**Application Specification** 114-13112
|**Power Module Widths:**<br>0.300[7.62] (ACP)|**Module Designation**<br>300(ACP)|**Maximum Wire Size**<br>**AWG[mm2]**<br>8[10.5]|**Max. Insulation Dia.**<br>**inches[mm]**<br>.272[6.91]|
|---|---|---|---|
|0.250[6.35] (P)<br>0.200[5.08] (HDP)|250(P)<br>200(HDP)|10[6.6]<br>12[2.6]|.215[5.46]<br>.156[3.96]|
|**Signal Module Width**|**Module Designation**|**Wire Range**<br>**AWG[mm2]**|**Insulation Range**<br>**inches[mm]**|
|0.200[5.08] (8 Contacts)|Signals|22-26[0.14-0.32]|.036-.054[0.91-1.37]|
See page 23 for contacts, secondary locks and application equipment information.
**Power Module**
**Signal Module**
## **Configurations/Part Numbers**
|||**Part Numbers**|**Part Numbers**|
|---|---|---|---|
|**Available**<br>**Configurations**|**STR**<br>**Series**|**Vertical**|**Mating PCB Plugs**<br>**Right-Angle**|
|2ACP|1600798-2|6600393-1|6450129-1|
|3P|1600798-3|6600393-2|6450129-2|
|3ACP|1600798-5|—|—|
|4P|1600798-4|6600390-1|6450129-3|
|6P|1600798-1|6600393-3|6450129-5|
|1P/24S/1P|1600788-8|6600380-2|6450128-1|
|2P/8S/2P|1-1600788-3|—|6450128-6|
|2P/16S/2P|1-1600788-0|6600383-5|—|
|2P/24S/2P|1600788-1|6600383-3|6450128-2|
|3ACP/24S/3ACP|1-1600788-2|6600383-6|—|
|4P/24S/4P|1-1600788-4|6600383-7|6450128-5|
|4ACP/24S/4ACP|1-1600788-5|6600383-9|—|
|6P/24S/6P|1-1600788-7|—|6450128-8|
|6P/32S/6P|1600788-7|6600383-1|—|
**Note:** All part numbers are RoHS compliant.
22
Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
## **Cable Receptacle Components**
## **Material and Finish**
**Body** — 50 micro inches nickel over high conductivity copper alloy **Mating Area** — 30 micro inches gold
## **Technical Documents**
**Product Specification** 108-2157-1
**Application Specification** 114-13164
## **Power Contact**
## **Power Contacts**
|**Power Contacts**||||||
|---|---|---|---|---|---|
|**Wire Size Range**<br>**AWG**|**Insulation**<br>**Diameter**|**Housing**<br>**Width**|**Part Number**|**Applicator Tool**|**Hand Tool**|
|12|**.156**<br>.<br>[3.96] Max.|**.200 or .250**<br>[5.08 or 6.35]||1385635-3||
|14|**.156-.176**<br>[3.96-4.47]<br>**.120-.156**<br>[3.05-3.96]|**.250**<br>[6.35]<br>**.200 or .250**<br>[5.08 or 6.35]|1-1600961-7<br>(make-first-break-last)<br>1-1600961-8<br>(Standard)|1385636-3<br>1385635-3|2063500-1|
|2 @ 16|**.090**<br>.<br>[2.29] Max.|**.250**<br>[6.35]||1385636-3||
|||||||
|**Wire Size Range**<br>**AWG**|**Insulation**<br>**Diameter**|**Housing**<br>**Width**|**Part Number**|**Applicator Tool**|**Hand Tool**|
|8|**.215-.272**<br>[5.46-6.91]|**.300**<br>[7.62]||1385637-3||
|10<br>2 @ 12|**.176-.215**<br>[4.47-5.46]<br>**.130**<br>.<br>[3.30] Max.|**.200 or .300**<br>[6.35 or 7.62]<br>**.300**<br>[7.62]|1-1600960-7<br>(make-first-break-last)<br>1-1600960-8<br>(Standard)|1385638-3<br>1385637-3|N/A|
|2 @ 14|**.137**<br>.<br>[3.48] Max.|**.300**<br>[7.62]||1385637-3||
Extraction Tool: Part Number 2063080-1
**Note:** Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged within the housing.
**==> picture [184 x 221] intentionally omitted <==**
**----- Start of picture text -----**<br>
Power Contact Secondary Lock<br>(yp @xc0\\ Part Number 1600903-1 =><br>Secondary Power Locks:<br>Part Number 1600903-1<br>Note: One secondary lock needed for each power contact.<br>Qe<br>**----- End of picture text -----**<br>
**SDA SA Hand Tool Part Number 2063500-1**
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
23 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
=
## **MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
**Cable Receptacle Components** (Continued) **Material and Finish**
|**Cable Receptacle**|**Cable Receptacle**|||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Components**(Continued)<br>**Material and Finish**<br>**Contact**— Phosphor bronze plated<br>gold over nickel in mating area|||©|||en|||||||||||||||**Insulation Barrel**|**Insulation Barrel**<br>|<br>©|||**Wire Barrel**|||
|||||||||||||||||||||||||||||
|||||||||||||||||||||||||||||
||||||||||||||||||||||||**Locking Lance**|||||
|**Signal Contacts**||||||||||||||||||||||||||||
|**Wire Size Range**<br>**AWG**|**Insulation**<br>**Diameter**|||**Version**|||||||||**Part Number**|||||**Extraction Tool**|||||**Hand Tool**||**Hand Tool**||**Applicator**|
|22-26|**.036-.054**<br>[0.91-1.37]<br>**.036-.054**<br>[0.91-1.37]|||Low Pressure<br>High Pressure|Low Pressure<br>High Pressure||||||5531216-5 (reel)<br>5531224-6 (reel)|||||||||91156-2|||91531-1||||1426685-2|
**Contact** — Phosphor bronze plated gold over nickel in mating area
**==> picture [63 x 10] intentionally omitted <==**
**----- Start of picture text -----**<br>
Secondary Locks<br>**----- End of picture text -----**<br>
**==> picture [108 x 22] intentionally omitted <==**
**----- Start of picture text -----**<br>
Note: One secondary lock needed<br>for each column of signal<br>contacts<br>**----- End of picture text -----**<br>
**==> picture [486 x 286] intentionally omitted <==**
**----- Start of picture text -----**<br>
i \<br>Secondary Signal Locks:<br>Part Number 1600902-1 a<br>Panel Mount<br>Alignment Key<br>Float-Mount Hardware Kit<br>Part Number 1600914-1<br>(Standard Force) AW 2<br>Part Number 1600914-3<br>(High Force)<br>1 Kit / Cable Assembly;<br>Kit includes 2 screws, 2 washers EPR a<br>and 2 springs<br>Note: Kit not needed for STR or<br>STL housings CERTI-CRIMP Hand Tool<br>Part Number 91531-1<br>B<br>Note: All part numbers are RoHS compliant.<br>**----- End of picture text -----**<br>
24 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
www.tycoelectronics.com
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
**MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies** (Continued)
## **Specifications**
## **Installed Connector Illustration**
**==> picture [485 x 309] intentionally omitted <==**
**----- Start of picture text -----**<br>
Panel Stop Must be<br>Connectors Against Back of Panel<br>Product Specifications Fully Mated<br>Power Contacts — i | |<br>50 Amps on single 8 AWG wire<br>Signal Contacts — La PC Board Right-Angle Plug — ShoulderReceptacle In<br>5 Amps on single 22 AWG wire Assembly Front of Panel<br>0.050" [1.27] minimum float in X, Shoulder of<br>Y and Z direction Shoulder Screw<br>Bottomed on Panel<br>Singular<br>Sequenced Mating 3 Levels Pwr/Grnd, Pwr & Signal,— Compression Spring jus Fasteners Spring Latch Must BeEngaged to Panel |<br>Signal 250 Cycle Durability and Flat Washer<br>Installed onto<br>Shoulder Screw<br>XYZ Series STL Series<br>Connectors<br>Fully Mated<br>PC Board Right-<br>Angle Plug<br>Assembly<br>Shoulder Latch<br>Engaged to Latch<br>Receiver of Mating<br>Plug Assembly<br>STR Series<br>**----- End of picture text -----**<br>
## **Product Specifications**
**Power Contacts** — 50 Amps on single 8 AWG wire **Signal Contacts** — 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction
Additional temperature-rise data available, contact Tyco Electronics Product Engineering.
## **MULTI-BEAM XL Product T-Rise Data**
Current/temperature rise data shown — from End-OfLife qualification test.
For more information see the product website @ http://mbxl.tycoelectronics.com
www.tycoelectronics.com
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
25
Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies**
## **Cable Plug Assemblies Product Facts**
- **High strength housing materials**
- **Hot-Pluggable**
- **Installation provides float in X, Y and Z directions**
- **Sequenced mating**
- **RoHS complaint**
- **Modular mold design provides configuration flexibility**
- **Integral cable clamp supports contacts and provides strain relief in minimum amount of space**
- **30 microinch (0.76 micrometers) gold plated contacts for high reliability**
- **Sold only as part of a pre-assembled cable assembly**
The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The PCB mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The “float blind-mate drawer connector” design of the MULTI-BEAM XL cable connectors helps eliminate the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3 mm (± 1.5 mm), and still mate without applying stress
to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications.
The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics’ internal cable assembly manufacturing facilities.
**Technical Documents Product Specification** 108-2157-1
**Application Specification** 114-13164
**For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752**
26
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies** (Continued)
**==> picture [63 x 20] intentionally omitted <==**
**----- Start of picture text -----**<br>
Configurations/<br>Part Numbers<br>**----- End of picture text -----**<br>
**==> picture [351 x 7] intentionally omitted <==**
**----- Start of picture text -----**<br>
PMT STL STR<br>**----- End of picture text -----**<br>
|**Power Module Widths:**|**Module**|**Maximum Wire Size**|**Maximum Wire Size**|**Max.**|
|---|---|---|---|---|
|0.300″ (ACP)|**Designation**|**AWG**|**mm2**|**Insulation Dia.**|
|0.250″ (P)<br>0.200″ (HDP)|300 (ACP)|8|10.5|**.272**<br>6.91|
||250 (P)|10|6.6|**.215**<br>5.46|
||200 (HDP)|12|2.6|**.156**<br>3.96|
|**Signal Module Width:**|**Signal Module Width:**||**Module**|**Maximum Wire Size**|**Maximum Wire Size**|**Max.**|
|---|---|---|---|---|---|---|
|0.200″ (8 Contacts)|||**Designation**|**AWG**|**mm2**|**Insulation Dia.**|
|||loll|Signals<br>~~—~~|22–26|0.14–0.32|**.036–.054**<br>0.91–1.37|
|**PMT**<br>**Configuration**<br>**Series**<br>**Plug**|**STL**<br>**Series**<br>**Plug**|**Mating Receptacles***<br>**Vertical**<br>**Right-Angle**|**Mating Receptacles***<br>**Vertical**<br>**Right-Angle**|**STR**<br>**Series**<br>**Plug**|**Mating**<br>**Receptacles**<br>**Vertical**|
|---|---|---|---|---|---|
|3 ACP<br>—|1761421-1|6450543-6|6450173-1|—|—|
|4 P<br>—|1761421-3|6450543-5|—|1600814-2|—|
|1P/16S/1P<br>1600236-5|1600820-2|—|2-6450170-0|1600238-4|6450740-4|
|1P/24S/1P<br>1600236-4|1600820-1|6450540-1|6450160-3|1600238-3|6450740-5|
|2P/24S/2P<br>1600236-6|1600820-3|5-6450540-9|2-6450170-1|1600238-5|6450740-6|
|3ACP/24S/3ACP<br>1600236-7|1600820-4|4-6450550-1|2-6450170-2|1600238-6|6450740-7|
|PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions|PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions|||||
|STL Series — Panel-Mount with total 1.5 mm float in X and Y directions|STL Series — Panel-Mount with total 1.5 mm float in X and Y directions|||||
|STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications||STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications||||
|*Specifications on mating PCB mountable receptacles:||||||
|Product Specification 108-2157-1||||||
|Application Specification 114-13164||||||
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
27
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
=
## **MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies** (Continued)
## **Connector Styles**
Intermateable with Tyco Electronics MULTI-BEAM XL PCB mounted receptacles
## **PMT (Panel-Mount) for True X, Y, Z Floating**
- Single-piece contact design — eliminates multiple contact interfaces
- Insulation crimp on all contacts
- Installation to panel provides float in X, Y and Z directions
## **Specifications**
**Wire Gauge** — 8 AWG – 14 AWG **Sequenced Mating** — 3 Levels: Pwr/Gnd, Pwr & Signal, Signal **Current Carrying Capacity** — Power Contacts — 45 Amps* on single 8 AWG wire
Signal Contacts — 4 Amps on single 22 AWG wire
**Durability** — 250 Cycle **Temperature Range** — 40°C – 105°C
**Float** — 1.5 mm float in X, Y, and Z Direction**
## **RoHS Compliant**
**UL, CSA, VDE Approvals Pending**
*Based on End-of-Design Life Qualification Tests
- **Mated to Tyco Electronics MULTI-BEAM XL receptacles only
## **STL (Slide-to-Lock) — Most Economical — Still Offering X and Y Floating**
- Single-piece contact design — eliminates multiple contact interfaces
- Insulation crimp on all contacts
- Installation to panel provides float in X and Y directions
## **STR (Squeeze-to-Release) — To Connect Sub-assemblies**
- Single-piece contact design — eliminates multiple contact interfaces
- Insulation crimp on all contacts
- Easy to mate/disconnect with squeeze-to-release latches
- Offered as pre-assembled, fully tested cable assemblies, as shown below
- Combines multiple power and signal connectors into a single Power I/O Connector
**MULTI-BEAM XL Cable** — **Plug T-Rise Data***
28
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet**
**==> picture [394 x 125] intentionally omitted <==**
**----- Start of picture text -----**<br>
PCB-Mount Cable-Mount Plugs<br>D<br>C XYZ Floating XYZ Floating<br>B<br>A<br>Hold Down 1 A2 N 1 2 3 B4 5 N 1 2 3C 4 N Mounting Hole<br>Header/Plug (Right-Angle Shown) a/y<br>D<br>C Slide-to-Lock Squeeze-to-<br>BA Release<br>N 3 2 1 N 5 4 3 2 1 N 3 2 1<br>C B A<br>Receptacle (Vertical Shown)<br>Electrically Hot<br>**----- End of picture text -----**<br>
To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
> **1. Performance Grade** ~~L]~~ MULTI-BEAM XL Connector ~~L]~~ MULTI-BEAM XLE Connector
> **2. Application** ~~L]~~ Board-to-Board ~~L]~~ Cable-to-Board **3. Gender** Plug (Male) Receptacle (Female) ~~L] L]~~ **4. Orientation** Cable Only Blind-Mate specify Floating or Slide-to-Lock Receptacle Latching
> PCB Only ~~—>~~ UH Right-Angle L] Vertical **5. Termination** (Cable Only) Power 8 AWG 10 AWG 12 AWG 14 AWG L] L] L] L] Signal 22 AWG 24 AWG 26 AWG ~~L] L] L]~~ **6. Termination Style** (PCB Only) Solder Tail .135′′ [3.43 mm] Press-Fit .120′′ [3.05 mm]
Solder Tail .165′′ [4.19 mm] Press-Fit .135′′ [3.43 mm] ~~a~~ Press-Fit .165′′ [4.19 mm] **7. Mounting to PCB** L] Hold Downs (one on either end)
**7. Mounting to PCB** Hold Downs (one on either end) L] .122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only) .150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only) ~~a~~ **8. Select # of Contacts** ___ Enter Power Contact Type (LP - Low Power, HP - High Power) **Section A:** (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: i= .200′′ [5.08 mm] (for High Power only) CL] .250′′ [6.35 mm] (for High Power only) CL] .300′′ [7.62 mm] (for High Power only) **Section B:** (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) **Section C:** (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: O .200′′ [5.08 mm] (HDP) O .250′′ [6.35 mm] (P) O .300′′ [7.62 mm](ACP)
## **9. Additional Requirements**
## **10. Customer Information**
**Name: __________________________ Company: ____________________ Location: ________________________ Phone: __________________________ Fax: __________________________________ e-mail:_________________________** (Submit to your local Tyco Electronics Sales Engineer)
MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are trademarks of the Tyco Electronics group of companies and its licensors.
29
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **MINIPAK High-Density Board-to-Board Power Connectors**
## **Product Facts**
- **High current per linear inch**
- **Various configurations to meet requirements using less board space**
- **Built-in alignment feature**
- **Shrouded insulator design**
- **Meets safety regulatory requirements**
- **All MINIPAK products in this section are RoHS compliant**
## **Typical Applications**
- **Telecom and computer applications**
- **Routers**
- **Servers, mini and supercomputers**
- **Removable battery packs**
- **Uninterruptible power systems (UPS)**
- **Hot-swap N+1 power distribution**
MINIPAK connectors are a family of board-to-board power connectors designed to deliver more current using less board real estate.
## **Product Varieties**
This product family includes **MINIPAK high-density power connectors** , which are custom configurable and offer a combination of alignment guides, signal contacts, and DualBlade power contacts to meet different requirements. Following the PICMG µTCA.0 Standard, the **MINIPAK HD**
> connector is also available **Wide Selection of**
> in this product line and is **Configurations** ideal for hot-plug telecommunications applications. With a two-row configuration, the **MINIPAK HDE** connector, designed to serve in both PCB-to-PCB and backplane power systems, occupies minimal PCB edge space. For applications needing a low profile solution, Tyco Electronics offers **MINIPAK HDL** , a blindmateable board-to-board connector, which stands only 8 mm off the edge of figurations if needed. the printed circuit board.
MINIPAK connectors are available in numerous configurations. Which MINIPAK connector is most suited to your application will depend on requirements such as AC input current and voltage, DC output currents and voltages, board-mount style, and available board space. Tyco Electronics will work with you to help determine the best solution to your application and can custom tool MINIPAK configurations if needed.
30
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **MINIPAK High-Density Board-to-Board Power Connectors** (Continued)
## **MINIPAK High-Density Power Connectors**
- **32 Amps per contact, fully loaded**
- **Features an innovative Dual Blade contact that allows splitting**
- **4.5 mm pitch contacts into multiple voltage rails**
- **Various alignment guides, signal contacts, and power contacts available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches**
## **MINIPAK HDL Connectors**
- **High density blind-mateable connector**
- **Low profile-stands just 8.0 mm off the PCB**
- **Solder and press-fit tails available**
- **Current rating of 16A**
- **Low contact resistance with mating forces less than 0.3lbs per contact**
## **MINIPAK HD Connectors**
- **Designed to the PICMG MicroTCA.0 Standard**
- **Combines 24 power contacts and 72 high density signal contacts**
- **Rugged contact design helps provide long-term reliability**
- **Hot-plug design controls arc during hot mate/unmate cycles**
- **3 mating levels**
## **MINIPAK HDE Connectors**
- **Very high current density**
- **Two row configuration saves PCB space**
- **Two levels of contact sequencing available for mate-firstbreak-last operation**
- **Uses a hot-plug contact approved by UL for current interrupt applications**
Dimensions are shown for reference purposes only. Specifications subject to change.
31
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MINIPAK High-Density Board-to-Board Power Connectors** (Continued)
**==> picture [484 x 123] intentionally omitted <==**
**----- Start of picture text -----**<br>
Right-Angle PCB Plug Mating Pair Vertical PCB Receptacle<br>Part Number No. 30APwr No. 15A Pwr ContactsSignal Tails OverallLength Part NumberMating Tails Special Feature<br>1.38<br>6651672-2 3 2 6 Solder 35.00 6651673-1 Compliant Press-Fit DualBlade<br>2.87<br>6651670-1 3 2 24 Solder 73.00 6651671-1 Compliant Press-Fit DualBlade<br>3.78<br>6651742-1 8 12 58 Solder 96.00 6651743-1 Compliant Press-Fit Stacked<br>6651668-1 21 0 24 Solder 145.00 5.71 6651669-1 Compliant Press-Fit —<br>4.50<br>6651380-1 6 5 36 Solder 114.50 6651381-2 Compliant Press-Fit DualBlade<br>*The remaining power contacts are 30 Amps each<br>**----- End of picture text -----**<br>
**==> picture [476 x 89] intentionally omitted <==**
**----- Start of picture text -----**<br>
DualBlade Contact<br>DualBlade Contact provides two<br>DualBlade Contact Stacked MINIPAK Connector<br>15 Amp contacts in the space of<br>one 30 Amp contact Housing Assembly<br>Co-Planar Stacked MINIPAK Connector<br>Right-Angle PCB Plug Mating Pair Right-Angle PCB Receptacle<br>Part Number No. 30APwr No. 15APwr ContactsSignal Tails OverallLength Part NumberMating Tails Special Feature<br>1.55<br>1766056-1 2 6 36 Solder 1766057-1 Solder Stacked<br>39.30<br>**----- End of picture text -----**<br>
## **Co-Planar Stacked MINIPAK Connector**
**Custom MINIPAK Connector Configurations** If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your requirements and production volume. Please consult Customer Service for details.
**Note:** All part numbers are RoHS compliant.
32 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **MINIPAK High-Density Board-to-Board Power Connectors** (Continued)
|**Material**||
|---|---|
|Insulators|PPA,UL 94V-0 flammabilityrated,color black|
|Socket contacts|Phosphor bronze alloy|
|Signalpins|Brass alloy|
|Power blades|Copper alloy|
|**Plating**||
|Contacts|Selective 30 microinchesgold over nickel|
|Terminals|Tin over nickel|
|**Environmental/Mechanical**||
|Connector operatingtemperature range|-40°C to +130°C|
|Mating forces|Power: 1.5lb/contact typical|
||Signal: 0.2lb/contact typical|
|**Electrical**||
|Contact current rating|Individualpower contact: 65A max.1|
|Voltage ratings|AC Power: 125/250VAC,signal & DCpower: upto 60V|
|Insulation resistance|5000Ωat 500V DC for 2 minutes, per MIL-STD 1344,Method 3003|
|Dielectric strength|Power 1,500VAC, signal 250VAC; for 1 minute,per MIL-STD 1344, Method 3001|
1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing.
## **Contact Current Ratings**
The graph to the right shows the current carrying capabilities of an individual power contact,and that of multiple contacts at 4.5, 6.0 and 7.5 mm contact spacing.
## **Safety Regulatory Agency Compliance**
MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No.182.3-M1987. Tyco Electronics will work with customers to obtain application-specific regulatory certifications if needed.
**==> picture [59 x 28] intentionally omitted <==**
**----- Start of picture text -----**<br>
®<br>C US<br>**----- End of picture text -----**<br>
**==> picture [240 x 179] intentionally omitted <==**
**----- Start of picture text -----**<br>
100<br>2<br>90 3<br>4<br>80 1 Individual contact<br>2 4.5 mm contact spacing<br>70 3 6.0 mm contact spacing<br>4 7.5 mm contact spacing<br>60<br>1<br>50<br>40<br>30<br>20<br>10<br>0<br>20A 30A 40A 50A 60A<br>CURRENT (A)<br>C)TEMPERATURE RISE ( °<br>**----- End of picture text -----**<br>
## **Connector Mounting**
**==> picture [103 x 12] intentionally omitted <==**
**----- Start of picture text -----**<br>
Termination Tails<br>**----- End of picture text -----**<br>
**==> picture [199 x 150] intentionally omitted <==**
**----- Start of picture text -----**<br>
.160 – .200 A<br>PC Board [4.06 – 5.08] PC Board<br>Surface Ref. Surface Ref.<br>Compliant Press-fit Solder Tail<br>for .093" min. thick PCB<br>Dimension “A”<br>Long Tail Short Tail<br>.180 ± .020 .120 ± .020<br>4.57 ± 0.51 3.07 ± 0.51<br>**----- End of picture text -----**<br>
**==> picture [115 x 87] intentionally omitted <==**
**----- Start of picture text -----**<br>
.106<br>[2.68]<br>Mating Condition<br>**----- End of picture text -----**<br>
**==> picture [191 x 62] intentionally omitted <==**
**==> picture [19 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
1.000<br>[25.40]<br>**----- End of picture text -----**<br>
33
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **“NEW” MINIPAK HDL Connectors**
## NEW
## **Product Facts**
- **High-density, low profile, power/signal, blind-mate connector**
- **Developed to meet next generation 1U application by reducing airflow impedance**
- **Design is customizable**
- **Serves both solder reflow and press-fit applications with the same contact**
## **Applications**
- **1U Servers**
- **High End Servers**
- **Telecommunications Switches, requiring low profile**
- **Hot-pluggable power supplies**
## **Technical Documents**
**Product Specification** 108-2325 **Application Specification** 114-13215
Tyco Electronics’ new MINIPAK HDL connector combines a high-density power interface into a blindmateable board-to-board connector, which stands only 8 mm off the edge of the printed circuit board.
The MINIPAK HDL product consists of a right-angle plug and right-angle receptacle, which utilizes an eye of the needle tail that can be used in both solder and press-fit applications. The contact offers a current rating of 16 amps, low contact resistance, and mating forces less than 0.3 pounds per contact.
The connector is designed and manufactured to be mass-customizable, allowing the customer to select a wide array of configurations and layouts. MINIPAK HDL connectors also contain three levels of mating sequences. This product is designed specifically for modular hot-swappable power distribution systems. The MINIPAK HDL connector offers 20% more current density in a smaller package than other products currently offered in the market.
## **Temperature Rise Chart**
## **Simulated Side View of 1U Chassis**
**==> picture [489 x 143] intentionally omitted <==**
**----- Start of picture text -----**<br>
MINIPAK HDL<br>Temperature Rise Vs Current<br>8 Circuits 2 oz 2 Layer<br>MULTIBEAM XL<br>70 Connector<br>60 0 FPM<br>50 100 FPM<br>40 200 FPM300 FPM 12.60 [.496] Airflow<br>30 Power (0 FPM)<br>Power (100 FPM)<br>20 Power (200 FPM) _ a<br>10 Power (300 FPM) MINIPAK HDL 8.00<br>Connector [.315]<br>0<br>0 10 20 30<br>Current DC Amperes<br>Temperature Rise Degree C<br>**----- End of picture text -----**<br>
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
34
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **“NEW” MINIPAK HDL Connectors** (Continued)
## **Contacts**
**Plating** — Gold over nickel, or gold over palladium-nickel in mating area
**==> picture [492 x 186] intentionally omitted <==**
**----- Start of picture text -----**<br>
Performance Data<br>Current Rating — 16 Amps<br>Max. Operating Temperature —<br>120°C<br>2.031 2.035<br>BRny. $725325> [51.60] o> [51.70] ee .315<br>[.800] [Max.]<br>.315<br>Pe Liji) isera<br>[.800] [Max.]<br>.764<br>[19.40] 1.224<br>.520 [31.10]<br>[13.20]<br>Right-Angle Receptacle Right-Angle Plug<br>Part Number 2-1926733-5 Part Number 2-1926732-5<br>**----- End of picture text -----**<br>
**==> picture [508 x 425] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Numbers<br>Configuration Right-Angle Right-Angle<br>Plug Receptacle<br>25S X 8P 1-1926732-8 1-1926733-8<br>25S X 10P 2-1926732-5 2-1926733-5<br>25S X 16P 4-1926732-6 4-1926733-6<br>40S X 24P 7-1926732-7 7-1926733-7<br>2P X 15S X 2P 1926720-2 1926721-2<br>6P X 15S X 6P 1-1926720-6 1-1926721-6<br>8P X 25S X 8P 2-1926720-5 2-1926721-5<br>.315<br>Max.<br>[8.00]<br>Tattle[ft ta i bl] ; Pe : .130<br>.079 [3.30]<br>.594 [2.00] .156<br>fo<br>[15.10] [3.96]<br>Part Number 2-1926720-5<br>.315<br>Max.<br>[8.00]<br>.130<br>.079 [3.30]<br>.630 [2.00] .156<br>i= iim aes<br>[16.00] [3.96]<br>Part Number 2-1926721-5<br>Note: All part numbers are RoHS compliant.<br>35<br>Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000<br>Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628<br>specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013<br>www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666<br>**----- End of picture text -----**<br>
Power Connectors & Interconnection Systems
## **MINIPAK HD Connectors**
## **Product Facts**
- **Designed to the PICMG MicroTCA.0 Standard**
- **30 microinches gold plating over nickel**
- **RoHS compliant**
- **24 high current density power contacts, able to carry up to 14.5 Amps per contact when fully loaded**
- **Industry proven Universal Power Module (UPM) power contacts**
Tyco Electronics supplies proven contacts utilized in ■ **Hot-plug contact design** the Power Entry Module the Universal Power Module **controls arc during hot** (PEM) connector specified (UPM) and are capable of **mate/unmate cycles** in the PICMG MicroTCA carrying 14.5 Amps per Standard. The PICMG contact when fully ener■ **3 mating levels** MicroTCA.0 Standard is gized. Rugged contact one of the latest standards design ensures long-term addressing future reliability and sacrificed telecommuni cations needs. contact tip, controls arcing The MINIPAK HD connector during hot mate/unmate combines 24 power concycles. The MINIPAK HD tacts and 72 high density also features 3 levels of signal contacts. The power mating and selective gold contacts are the industry plating on contacts.
## **Contact Blades Product Facts**
- **Designed for Hot Swap applications**
- **Extended sacrificial contact tip absorbs arc**
- **Main contacts stay free of contaminants**
## **MINIPAK HD Contact Blades**
## **Technical Documents**
**Product Specification** 108-2253 **Application Specification** 114-13182
**Industry Standard** PICMG MicroTCA R1.0
MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc.
36 Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MINIPAK HD Connectors** (Continued)
## **MicroTCA Connectors — MINIPAK HD Board-toBoard Connector**
**==> picture [477 x 306] intentionally omitted <==**
**----- Start of picture text -----**<br>
MINIPAK HD Board-to- [23.30 .917 [±][±] [ .004] [ 0.10] ] a<br>Board Connector —<br>Vertical Receptacle,<br>Compliant Press-Fit<br>Part Number 1469920-1<br>(Tin-lead PCB Tails) [56.20] 2.213 [Ref.] 2.406 [±] [ .008]<br>Part Number 1469920-2 [61.10 [±][ 0.20] ]<br>_ eS .217 Ref. =I<br>(Tin Plated PCB Tails) [5.50]<br>.866 To Centerline .030 [±] [ .002]<br>The vertical connector con- [22.00] [Ref.] Of Cavity [0.75 [±][ 0.05] ]<br>sists of 72 2 mm pin and<br>| Be | mi<br>24 Universal Power Module<br>(UPM) receptacle contacts.<br>The contacts have compli- .531 [4.75] .187 [Ref.]<br>ant pin tails for press-fit [13.50] [Ref.]<br>applications.<br>: ol i?<br>.016 Ref.<br>[0.40] 72 Plcs.<br>.374<br>[9.50] [Ref.]<br>.812<br>[20.62] [2 Plcs.]<br>=e Part Number 1469920-1<br>gL<br>PCB Seating Tool<br>Part Number 1901650-1<br>**----- End of picture text -----**<br>
## **Right-Angle Plug, Solder Tail or Compliant Press-Fit Part Number 1469921-1 (Solder Tail)**
**Part Number 1469922-1 (Press-Fit)**
## **Part Number 1469922-2 (Press-Fit, Tin-Lead PCB Tails)**
The right-angle connector consists of 72 high density signal pins and 24 rightangle UPM blades that feature 2 mating lengths for the mate first/break last ground sequencing. The right-angle connectors come in 2 piece tail variations, press-fit and solder.
**==> picture [334 x 254] intentionally omitted <==**
**----- Start of picture text -----**<br>
.929<br>Ref.<br>[23.60]<br>.871 [±] [ .006]<br>[22.12 [±][ 0.15] ]<br>BEa a<br>1.559 [±] [ .004]<br>[39.60 [±][ 0.10] ] BS [a .748<br>[19.00] [Ref.]<br>+ 2 .472 [±] [ .004] AH}<br>[12.00 [±][ 0.10] ]<br>. |Bee H M<br>.795 [±] [ .004]<br>[20.20 [±][ 0.10] ] BEEeEEES e ee<br> i Lt |<br>| S<br>.685 [±] [ .004]<br>[17.40 [±][ 0.10] ]<br>Part Number 1469921-1<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
37
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MINIPAK HDE Connectors**
## **Product Facts**
- **Compatible with 2 mm equipment practices per IEC 61076-4-101**
- **One-piece molded housing — fewer parts to assemble to PCB**
- **Very high current density — 18 Amps per contact on each contact in an 8-position (2 x 4) connector**
- **4 PCB tails distributes the current with just 4.5 amps per plated through hole**
- **Hot-pluggable contact design reduces contact degradation associated with live PCB insertions / extractions**
- **Two-levels of contact sequencing for mate-firstbreak-last operation**
## **Technical Documents**
**Product Specification** 108-2289
**Instruction Sheet** 408-10157
The new MINIPAK HDE connector is the latest high current power module designed to serve in both backplane power distribution and general PCB-toPCB applications. It was designed to complement the most popular high-speed backplane connectors offered by Tyco Electronics, including HM-Zd, Z-PACK TinMan and MULTIGIG RT connectors.
The two-row configuration offers a benefit to the PCB designer. The power can be fed from either the top or bottom row, with the return path routed through the other remaining row. Alternatively, the same voltage rail can be routed to
both the top and bottom rows and the return path can be routed to both the top and bottom rows of adjacent contacts.
The two row configuration offers the additional benefit of occupying just half the linear PCB edge space of other types of board-toboard power modules.
The low mating force contact reduces the moment / stresses on the connector during mating and reduces the plating wear for longterm reliability.
The MINIPAK HDE connector has two-levels of blade lengths to provide matefirst-break-last operation for hot swap operation.
In addition, in the event the connector is used to mate or un-mate to a live load, the sacrificial contact tip absorbs the arc to keep the remaining contact mating surfaces free of damage. This “hot-plug” contact design has been approved by UL for current interrupt applications.
All MINIPAK HDE connectors are easily applied to the PCB with common “flat-rock” seating tools. The connector mates with Tyco Electronics’ Universal Power Module connectors found on page 55.
38
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **MINIPAK HDE Connectors** (Continued)
## **Contacts**
Industry proven Universal Power Module (UPM) style contacts
## **Performance Data**
**Current Rating** — 18 Amps on each contact in the 8-position (2x4) connector **Low Level Contact Resistance** — 2 milli-ohms max **Operating Temperature** — -40°C to +105°C
## **Technical Documents**
**==> picture [140 x 134] intentionally omitted <==**
**Product Specification** 108-2289
|**Description**|**Part Number**|**Dimension L**|**Mating Connector***|
|---|---|---|---|
|2 x 3|1926223-1|.472"[12.00]|5-5223955-2|
|2 x 4|1926224-1|.590"[15.00]|120953-1|
|2 x 5|1926225-1|.708"[18.00]|120953-2|
|2 x 6|1926226-1|.826"[21.00]|120953-3|
|2 x 7|1926227-1|.944"[24.00]|120953-4|
|2 x 8|1926228-1|1.06"[27.00]|120953-5|
|2 x 9|1926229-1|1.18"[30.00]|120953-6|
|2 x 10|1926271-1|1.30"[33.00]|120953-7|
|2 x 11|1926272-1|1.42"[36.00]|120953-8|
|2 x 12|1926273-1|1.54"[39.00]|120953-9|
*Mating connectors are single row, MINIPAK HDE requires 2 x mating connectors.
**Note:** For more information on the mating connector please see page 52. Receptacle Seating Tool Part Number 1585309-X.
**==> picture [364 x 150] intentionally omitted <==**
**----- Start of picture text -----**<br>
L<br>.753<br>.969 [19.13]<br>.844<br>[24.63]<br>[21.44]<br>.118 .111<br>[3.00] [Pitch] [2.83]<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
39
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector**
## **Product Facts**
- **32 Amp high-performance ELCON CROWN BAND power contacts**
- **True hot-plug power contacts available for current interruption under load**
- **Versatile modular design allows customized configuration to meet your specific application requirements**
- **Perpendicular, parallel and co-planar styles available**
- **Sequenced mating of power and signal contacts**
- **Solder and compliant pressfit termination to the board**
- **Unique active guide modules double as alignment guide and power contact**
- **All FLATPAQ products in this section are RoHS compliant**
## **Typical Applications**
- **Board-to-board power interconnections**
- **Hot-swap N+1 power distribution for telecommunications, servers and mini-computers**
- **Uninterruptible power systems (UPS)**
- **Removable battery packs**
FLATPAQ connectors provide hot-pluggable AC and DC power in boardto-board applications. Customized configurations of up to 45A power contacts, signal & logic lines, and guides (both active and passive) are enabled by the assembly of various standard modules. This allows the designer to specify guidance for blindmating situations, contact mating sequence, spacing for voltage ratings, and current interruption under load (true hot-plug), to meet custom design requirements without incurring any tooling expense.
## **Product Highlights**
## **Highly Configurable**
FLATPAQ connectors are custom configurable using standard modules that can be arranged in any order to meet the application requirements. It is even possible to have both power blades and power sockets in the same connector side. Using off-the-shelf, modular components enables quick turnaround of sample requests, typically within one week, to allow your design to move forward on schedule.
## **High-performance ELCON Power Contacts**
FLATPAQ socket modules use proven CROWN BAND technology, for low insertion and extraction forces, minimal voltage drop and reduced temperature rise. The latest generation contacts are 45A USR rated (32.5A CNR) and can handle even higher currents when mounted on boards with 5 oz copper traces or on bus bars.
hot-pluggable socket contacts are rated at 35A USR, 20A CNR. Both hot-plug and regular sockets can be mixed in the same connector (as can both power blades and power sockets).
Standard power modules utilize the same contacts as the MINIPAK connectors for cost effectiveness. The original “float” mounted blade modules are still available where physically isolating the blade from the PCB solder joints is desired.
24-position straight mount Signal socket modules are now available in a cost effective 1A design.
## **Power and Signal Sequencing**
Power contacts are available in Standard, Premate and Postmate lengths to meet your power sequencing requirements. Signal contacts have Standard and Premate length options, consult Customer Service for details.
40 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector** (Continued)
## **Various Contact Termination Styles**
All connectors are available in two lengths of solder termination, .115″ (2.9 mm) nominal for 0.062″ (1.6 mm) thick boards, and 0.177″ (4.5 mm) for 0.093″ (2.4 mm) and 0.125″ (3.18 mm) boards.
Straight mount socket connectors are also available with compliant ‘Eye of the Needle’ design press-fit terminals for 0.093″ (2.4 mm) minimum thickness boards and bus
## **Electrical Performance**
The graphs below show the performance of the FLATPAQ contact design in terms of temperature rise against current. Tests were performed on 250 V power modules mounted on PC boards with 2 oz, 3 oz, and 5 oz copper traces.
See page 44 for details on completing the layout sheet. A drawing with general contact sequencing and alignment information is available; please contact Customer Service for a copy.
bars. Tyco Electronics will provide details of the recommended pressing fixture for each assembly.
guides should be used in conjunction with mounting ears when placed at the end of the connector. Mounting ears should also be considered on rightangle mounted connectors.
All terminations fit 0.040 +/- .0030″ (1.02 =/- .08 mm) diameter plated through holes.
## **Finished Connector Drawing**
## **Safety Regulatory Agency Compliance**
## **Alignment Guides and Mounting Ears**
Tyco Electronics will provide a customer drawing showing all envelope dimensions and PCB mounting pattern based on the configuration indicated using the layout sheet available at www.tycoelectronics.com.
FLATPAQ connector has been evaluated by safety regulatory agencies for use in data, signal, control and power applications. Consult Customer Service for details.
FLATPAQ connector alignment guides improve gatherability in blind-mate situations and can be either electrically active (35A rated) or passive. Passive
**Temperature Rise**
**==> picture [331 x 405] intentionally omitted <==**
**----- Start of picture text -----**<br>
100<br>90 Copper Thickness<br>2 oz.<br>80<br>3 oz.<br>70 5 oz.<br>5 i a<br>60<br>50<br>40<br>30<br>20<br>SSS a<br>10<br>0<br>0 5 10 15 20 25 30 35 40 45 50 55<br>CURRENT, AMPERES<br>Voltage Drop<br>20<br>18 Copper Thickness<br>16 2 oz.<br>3 oz.<br>14<br>5 oz.<br>12<br>10<br>8<br>6<br>4<br>2<br>0<br>0 5 10 15 20 25 30 35 40 45 50 55<br>CURRENT, AMPERES<br>TEMPERATURE, C°<br>VOLTAGE DROP, mV<br>**----- End of picture text -----**<br>
41
Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **FLATPAQ Connector Product Specifications**
|**Materials**|||
|---|---|---|
|Insulators|PPA,UL 94V-0 flammabilityrated,color black|color black|
|Power Blades|Copper alloy||
|Power Sockets|Phosphor Bronze||
|Hot-Plug Power Sockets|Crown Bands: Beryllium Copper||
|& Active Guide Sockets|Holder: Phosphor Bronze||
|Signal Pin Contacts|Solder termination: Brass||
||Press-fit: Phosphor Bronze||
|Signal Socket Contacts|1 Amp: Phosphor Bronze||
||3 Amp: Beryllium Copper||
|Passive Guide Pin|Brass||
|Active Guide Pin|Copper alloy||
||||
|**Finishes**|||
|Contacts|Selectively plated gold||
||(30microinchesminimum) with tin|minimum) with tin|
||on terminations,all over nickel||
|Passive Guide Pin|Nickel||
|Active Guide Pin|Silver||
||||
|**Electrical**|||
|Current Rating|UL|45 Amp|
|Power Contacts|CUR/CSA|32.5 Amp|
|Current Rating,|UL|35 Ampat 250V,50 cycles|
|Hot-Plug Power Contacts|CUR/CSA|20 Ampat 250V,50 cycles|
|Signal Contacts, 1 Amp|UL|1 Amp,250 VAC|
||CUR/CSA|1 Amp,250 VAC|
|Signal Contacts, 3 Amp|UL|3 Amp,250 VAC|
||CUR/CSA|2.5 Amp,250 VAC|
|Contact resistance|Power|2 mΩmaximum initial, (3 mΩmaximum|
|||after 500 cycles durability), at 35A per|
|||MIL-STD-1344,Method 3004|
||Signal|15 mΩmaximum initial, (30 mΩmaximum|
|||after 500 cycles durability), at 100mA, 20|
|||mV, per MIL-STD-1344,Method 3002|
|Insulation Resistance||5,000 MΩminimum at 500VDC for 2 minutes, per|
|||MIL-STD-1344,Method 3003|
|Dielectric Strength||1,500 VDC for 1 minute, per MIL-STD-1344,|
|||Method 3001|
||||
|**Mechanical**|||
|Insertion Force|Power|4.0 lbf (17.8 N) maximum|
||Signal|5.0 ozf (1.4 N) maximum, using .0305″ (.775 mm)|
|||diameter steel testpin|
|Extraction Force|Power|1.0 lbf (4.4 N) minimum|
||Signal|0.5 ozf (0.1 N) minimum, using .0295″ (.749 mm)|
|||diameter steel testpin|
|Contact Retention|Power|10.0 lbf (44.4 N) minimum|
|(in insulator)|Signal|5.0 lbf(22.2 N)minimum|
|Durability||500 Cycles, per MIL-STD-1344,Method 2016|
|OperatingTemperature|-40 to +105° C||
|Recommended PCB Hole|Finished hole: 0.040 +/- .0030″ dia. (1.02 +/- .08 mm dia.)||
||Drilled hole: 0.0453 +/- .0005″ dia. (1.15 +/- .013 mm dia.)||
||Copper Plate: 0.0010″ (.025 mm) min. per surface||
||Tin Plate: 0.0003″ (.008 mm)min.|min.per surface|
|Press-Fit Tooling|Press fixture is recommended for compliant press-fit assemblies.||
||Consult Tyco Electronics for tool drawing||
|Marking|Connectors are marked with manufacturer’s logo, part number and lot code||
42 Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **FLATPAQ Connectors**
**Part Number 6646465-1 2.559 FLATPAQ 250V Straight** [65.00] **Socket Connector 4 Power, 24 Signal Contacts** to — **.551** [14.00] ie 2
**Part Number 6646597-1 3.209 FLATPAQ 250V** [81.50] **Straight Socket Connection with Active Guide Pin** ~~(LS~~ G ~~a G~~ a ~~a~~ **.551 2 (250V) Power,** [14.00] **2 amps Signal Contacts** ~~ice~~ **.984** [25.00] ft ol **.551** [14.00] a I Ti TMM eh **Part Number 6646722-1 FLATPAQ 600v Right-Angle Pin Connector with Guide Socket 4.88** [124.00] **7 (600V) Power, 6 Signal Contacts .551** [14.00] 2) Janjrue Jantejiye | 3s
**.551** [14.00] **Note:** All part numbers are RoHS compliant.
43
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **How to Specify Your Modular FLATPAQ Connector**
In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service. We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request.
- **1** Enter your contact information, including signature and date.
## **Sample Modular FLATPAQ Connector Layout Form**
## **Instructions**
**==> picture [498 x 474] intentionally omitted <==**
**----- Start of picture text -----**<br>
Instructions<br>ture and date. ENTER CUSTOMER INFORMATION<br>1. Indicate the connector layout by filling in the FP number of each mod- Company Location<br>● 2 Indicate the connector ule required in the boxes, one per box. Use one form per mated pair.<br>layout by filling in the FP 2. The left to right order of the modules should match the mating face Contact Name Title<br>number of each module views make sure you look at the mating face with the termination tails facing of the connector. When laying out right-angle assemblies , Telephone Fax<br>required in the boxes, downwards. Email Address<br>one per box. Use one 3. For solder terminated assemblies , indicate the tail length for<br>form per mated pair. each half of the connector using the checkboxes to the right of thelayout grid. I am: ❏❏ Contract manufacturer End user (end user: )<br>The left to right order 4. Sign, date and send the completed form to your local Tyco Electronics Signature Today’s Date<br>of the modules should Sales Engineer. Annual Quantity Required<br>match the mating face Upon receipt of this form, Tyco Electronics will generate a Customer<br>views of the connector. Drawing for you to check and approve prior to connector production. Submit to your local Tyco Electronics Sales Engineer.<br>When laying out right- Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).<br>angle assemblies, make FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options<br>sure that you look at the ❏❏ .115" (2.9 mm); .062" thick boards.177" (4.5 mm); .093/.125" boards<br>mating face with the<br>termination tails facing Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options<br>downwards. ❏ .115" (2.9 mm); .062" thick boards<br>❏ .177" (4.5 mm); .093/.125" boards<br>● 3 For solder terminated<br>Right-Angle 250 V Power Modules Signal Modules<br>assemblies, indicate the Mount<br>tail length for each half<br>of the connector using<br>the checkboxes to the FP151 FP152 FP153 FP104 FP512<br>right of the layout grid. Float, StandardStandard BladeFP105 Float, PrematePremate BladeFP106 Float, PostmatePostmate BladeFP107 Hot-Plug Socket Spacer, 250 V 24-PinFP302 24-Pin SocketFP303 FP3146-Pin 6-Pin SocketFP315<br>600 V Power Modules Mounts Guides<br>FP155 FP156 FP157 FP120 FP514 FP500 FP501 Right-Angle FP507<br>Standard Blade Premate Blade Postmate Blade Hot-Plug Socket Spacer, 600 V Left Flange Right Flange Guide Sockets Right-Angle<br>FP121 FP122 FP123 Mount Mount FP506 Passive Passive<br>Float, Standard Float, Premate Float, Postmate FP516 Active Guide Pin<br>Straight Mount 250 V Power Modules Signal Modules<br>Note: All modules FP150 FP161 FP162 FP163 FP511 FP300 FP318 FP312 FP313<br>are solder tail Socket, Solder Standard Blade Premate Blade Postmate Blade Spacer, 250 V 24-Pin 24-Pin Socket 6-Pin 6-Pin Socket,<br>termination unless FP250 FP101 FP102 FP103 FP400 FP418 FP412 3A rated<br>indicated as Socket, Press-fit Float, Standard Float, Premate Float, Postmate 24-Pin, Press-fit 24-Pin Skt, Press-fit 6-Pin, FP413<br>compliant Press-fit.Select solder tail Hot-Plug, SolderFP100FP200 24-Pin Skt, 3A RatedFP301FP401 Press-fit 3A, Press-fit6-Pin Skt,<br>length using check Hot-Plug, Press-fit 24-Pin Skt, 3A, Press-fit<br>boxes to the right of<br>the connector layout 600 V Power Modules Mounts Guides<br>grid above. 0.093"<br>or thicker boards<br>are recommended<br>for compliant<br>Press-fit termination<br>style. Consult FP154 FP165 FP166 FP167 FP513 FP500 FP501 FP502 Straight Guide Pins<br>Tycofor signal modulesequencing. SeeElectronics Socket, Press-fitSocket, SolderFP254FP116 Float, StandardStandard BladeFP117 Float, PrematePremate BladeFP118 Float, PostmatePostmate BladeFP119 Spacer, 600 V Left FlangeMount Right FlangeMount Guide SocketStraightPassive FP517 Active, 4-40FP515 Active, M3FP503 Passive<br>Catalog 1773096 for Hot-Plug, Solder<br>benefits of Hot-Plug FP216<br>and Float options. Hot-Plug, Press-fit<br>**----- End of picture text -----**<br>
## ■ **How to Obtain Modular FLATPAQ Connector Layout Forms**
Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com.
Dimensions are shown for reference purposes only. Specifications subject to change.
44
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ICCON Single Pole Power Connectors**
## **Product Facts**
- **Uses high-performance Crown contact**
- **35A current rating**
- **True compliant press-fit and solder tails**
- **Pin locking feature option**
- **Standard DIP footprint .300 x .100 and ICCON SLIMLINE connector .100 x .100**
- **Insulator rated at 105°C, UL 94V-0**
- **Meets safety regulatory requirements**
- **#8 AWG wire size**
- **Parallel and perpendicular**
- **Sequencing capability**
- **All ICCON products in this section are RoHS compliant**
## **Typical Applications**
- **Power distribution**
- **Board-to-board interconnection**
- **Board-to-busbar interconnection**
- **Board-to-wire interconnection**
- **High-density power designs**
- **Board stacking**
ICCON connectors provide a reliable high current power interconnection with quick connect/disconnect function for space constrained motherboarddaughterboard, cableboard and board-busbar power delivery applications.
## **Product Highlights**
## **High Performance Contact**
ICCON connectors use ELCON CROWN BAND Contact, a multifingered spring which provides a greater surface contact area, thus ensuring small millivolt drop, minimum heat generation and very low insertion and extraction forces.
## **Optional Locking Feature**
The optional locking feature provides minimum 5 lbs. (2.21kg) retention force to improve connection integrity, securing against accidental unmating in harsh mechanical conditions.
## **Support for Multiple Mounting Styles**
ICCON connectors are available with press-fit or solder tails for mounting on both PC boards and bus bars. Tyco Electronics uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. Each ICCON connector has a 10 pin DIP footprint for convenient industry standard mounting. Through hole socket connectors can be used in “bottom entry” applications.
## **Mating with Discrete Contracts**
For further versatility, ICCON connector products can mate with discrete contacts, available in a variety of termination types.
## **ICCON SLIMLINE Connectors**
With a footprint close to 30% smaller than the standard ICCON connector products, the ICCON SLIMLINE connector products allow integrating more components in less board real estate, providing substantial space savings compared to connectors of this type in the same performance range.
## **Stacked ICCON**
Designed for motherboardto-daughtercard power distribution systems, the Stacked ICCON combined power/guide module occupies significantly less PCB edge space than separate modules. Providing more than 200 Amps/inch, this right-angle mounted connector is ideal for applications needing high current density.
45
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
=
## **ICCON Standard DIP Connectors (.300 x .100 footprint)**
**==> picture [489 x 585] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|Right-Angle Receptacle|.400|.500|.400|.484|.665|
|Part Number 6643232-1 Solder|[10.16]|[12.70]|[10.16]|[12.29]|[16.89]|
|Part Number 6643272-1 Compliant|.150|ig|.200|
|[3.81]|[5.08]|.420|
|[10.66]|
|Solder|
|Se|.300|.100|eee|.100|ee|
|[7.62]|.400|[2.54]|.300|[2.54]|.180|
|[10.16]|[7.62]|.400|[4.57]|
|[10.16]|
|Right-Angle Pin|[10.16]|.400|A|[12.70]|.500|[12.70]|.500|
|A|
|For Part Numbers and “A” Dimension|.200|
|See Table Below|.150|[5.08]|.400|.400|
|[3.81]|
|[10.16]|[10.16]|
|.142|
|PiToS|.300|AllSAP|[3.60]|To|Dia.|.100|.300|Os|—_|.100|
|[7.62]|.400|[2.54]|[7.62]|[4.57]|.180|[10.16]|.400|[2.54]|
|[10.16]|
|Vertical Receptacle|.400|
|.500|.500|
|[10.16]|
|Part Number 6643264-1 Through Hole,|[12.70]|[12.70]|
|Solder|
|Ly|a|a|
|Part Number 6643219-1 Closed, Solder|.150|.520|.150|.520|
|[3.81]|[13.20]|[3.81]|[13.20]|
|Part Number 6643269-1 Through Hole,|
|Compliant|Solder|
|Howe|
|.100|.300|
|=|[7.62]|.300|L|||[10.16]|.400|ae|[2.54]|ai|[2.54]|.100|Typ.|[7.62]|[10.16]|.400|
|Vertical Pin|
|.500|.500|
|For Part Numbers and “A” DimensionSee Table Below|[10.16]|.400|[3.60]|.142|[Dia.]|[12.70]|[3.60]|.142|[Dia.]|[12.70]|
|A|A|
|dW|alot|
|rn|}—|aoe|
|.150|.520|.520|.180|Typ.|
|[3.81]|[13.20]|[13.20]|[4.57]|
|Solder|
|r|.100|N00|
|Job|[7.62]|.300|Joe|[10.16]|.400|[2.54]|yoo|[10.16]|.400|
|Right-Angle Pins|Vertical Pins|
|Solder Tail|Compliant|Locking Style|Length “A”|Solder Tail|Compliant|Locking Style|Length “A”|
|6643281-1|6643275-1|Non-Lock|.470 [11.93]|6643283-1|6643274-1|Non-Lock|.470 [11.93]|
|6643276-1|6643273-1|Lock|.470 [11.93]|6643266-1|6643271-1|Lock|.470 [11.93]|
|6643431-1|6643442-1|Non-Lock|.570 [14.48]|6643436-1|6643449-1|Non-Lock|.570 [14.48]|
|6643432-1|6643443-1|Non-Lock|.750 [19.05]|6643437-1|6643450-1|Non-Lock|.750 [19.05]|
|6643433-1|6643444-1|Non-Lock|1.000 [25.40]|6643438-1|6643451-1|Non-Lock|1.000 [25.40]|
|6643434-1|6643445-1|Non-Lock|1.250 [31.75]|6643439-1|6766439-1|Non-Lock|1.250 [31.75]|
|6650785-1|6643446-1|Non-Lock|1.500 [38.10]|6643440-1|6766440-1|Non-Lock|1.500 [38.10]|
|6643435-1|6643447-1|Non-Lock|1.750 [44.45]|6643441-1|6766441-1|Non-Lock|1.750 [44.45]|
**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
46
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ICCON Discrete Contacts**
**==> picture [492 x 634] intentionally omitted <==**
**----- Start of picture text -----**<br>
Crimp Socket 1.00<br>Part Number 6648317-1 #8 AWG [25.40] [7.74] .305 Dia. Flange<br>.264<br>Dia. Crimp Barrel<br>[6.70]<br>Crimp Pins 1.02<br>Part Number 1766163-1 [25.90] .305 Dia. Flange<br>[7.74]<br>#8 AWG Non-Lock<br>Part Number 1766160-1<br>#8 AWG Lock<br>Part Number 1766816-1 .142 Dia.<br>#10 AWG Non-Lock [3.60] .470 .264 Dia. Crimp Barrel<br>[11.93] [6.70]<br>Part Number 1766161-1<br>#10 AWG Lock<br>.100<br>Board-Mount Pin — Floating [11.09] .437 Dia. #7/16-20 [0.66] .026 [2.54] [11.07] .436 Dia.Max. [11.12 .438 [±][±] [ .001] [ 0.02] ] Dia.<br>Part Number 6643252-1<br>Sharp Corners<br>“A” = 1.250 (31.75) CL Permissible<br>Part Number 6643253-1<br>3° Angular .175<br>“A” = 1.350 (34.29) .760 A Deflection [4.44]<br>[19.30] .125<br>[3.17] [Dia.] Jam Nut Mounting<br>Requirements<br>Mounted Example:<br>Mating PCB-Mount .562<br>Part Number 6643248-1 [14.27]<br>Jam Nut .650<br>.465 PCB [16.51]<br>[11.81] PCB-Mount Receptacle<br>for Increased Gatherability<br>(for Use with Floating Pin) ± 2.5 mm<br>.225<br>Board-Mount Pin [5.71] [Dia.] [4.31] .170 .375 [7.92] .312<br>Part Number 1766815-1 [9.52]<br>“A” = 1.250 (31.75)<br>Part Number 1766157-1 .175 #10-32<br>“A” = 1.350 (34.29) .125 [4.44] .361<br>[3.17] [Dia.] A [9.16]<br>.154<br>Double-Ended Board-Mount Pin [5.84] .230 [Dia.] [5.08] .200 #10-32 [3.91] [Dia.] [9.16] .361<br>Part Number 1766817-1<br>.600 .130<br>.130 [15.24] .125 [3.30] [Dia.] .312<br>[3.30] [Dia.] [3.17] .375 [7.92]<br>.725 [9.52]<br>[18.41]<br>1.700 1.825<br>[43.18] [46.36]<br>3.525<br>[89.54]<br>Note: All part numbers are RoHS compliant.<br>**----- End of picture text -----**<br>
www.tycoelectronics.com
47
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
**==> picture [200 x 10] intentionally omitted <==**
**----- Start of picture text -----**<br>
ICCON Connector Electrical Performance<br>**----- End of picture text -----**<br>
**==> picture [9 x 102] intentionally omitted <==**
**----- Start of picture text -----**<br>
Board-to-Board Products<br>**----- End of picture text -----**<br>
**==> picture [434 x 130] intentionally omitted <==**
**----- Start of picture text -----**<br>
Stacked ICCON<br>2-Position Right-Angle<br>Socket Assembly<br>25 Amps per socket<br>Part Number 2085181-1 .768 .394 [±] [ .002]<br>7 [19.50] [10.00 [±][ 0.05] ]<br>L6)<br>.205<br>= | [5.20] ~~ taU<br>.209<br>6 ;<br>¢] [5.30] [2 Plcs.]<br>**----- End of picture text -----**<br>
**==> picture [74 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
Stacked ICCON Pins<br>**----- End of picture text -----**<br>
**==> picture [353 x 75] intentionally omitted <==**
**----- Start of picture text -----**<br>
A<br>Ø .125<br>Dim. A Part Number [3.17]<br>—— .630 CO<br>1766663-1<br>16.00<br>.709<br>1766663-2<br>18.00 | (=H INU<br>.787<br>’ 20.00 1766663-6 .368<br>[9.35]<br>**----- End of picture text -----**<br>
## **Electrical Performance**
**==> picture [105 x 16] intentionally omitted <==**
**----- Start of picture text -----**<br>
Note: All part numbers are RoHS<br>compliant.<br>**----- End of picture text -----**<br>
**==> picture [507 x 44] intentionally omitted <==**
**----- Start of picture text -----**<br>
48 eee eee e eee eee eee eee eee<br>Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000<br>Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628<br>specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013<br>www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666<br>**----- End of picture text -----**<br>
Power Connectors & Interconnection Systems
## **ICCON SLIMLINE Connectors (.100 x .100 Footprint)**
## **Parallel Pin**
Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature
**Parallel Socket** Part Number 6643229-1 Solder Part Number 6643220-1 Press-Fit
## **Connector Mounting**
The ICCON SLIMLINE Connector is optimized for a board thickness of .093" (2.38 mm), but can be successfully used on boards from .062" to .125" (1.58 mm to 3.17 mm)
## **Specifications**
|**Specifications**||
|---|---|
|**Finishes**||
|Crowns|30 microinches Goldplated over nickel|
|Pin Contacts|Silver over nickel|
|**Material**||
|Housing|Polyester, 30%glass-filled, UL 94V-0 black|
|Bodyandpin contacts|Copper alloy|
|Crowns|Copper alloy|
|**Electrical**||
|Ratings<br>UL(USR)|35A at 250V|
|UL(CNR)|25A at 250V|
|Voltage drop at UL rating|27.2mV|
## **Contact System Performance, ICCON SLIMLINE Connector Current Ratings vs. mV Drop/Temperature Rise**
Non-locking version, mounted on 2 oz. and 5 oz. copper boards
**Note:** All part numbers are RoHS compliant.
~~|~~ 49 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Mini Power Modules**
## **Product Facts**
- **Hard Metric design compatible with Z-PACK 2 mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors**
- **Sequenced contact options for “make-first-break-last” applications**
- **Compliant press-fit connections to PCB**
- **High Durability 200 Cycles — MULTIGIG RT, UPM Connectors 100 Cycles — Futurebus+ Connectors**
- **Optional Guide Pins & Sockets for blind-mate applications**
- **Bellcore approved (contact Tyco Electronics for specific** The Tyco Electronics Mini **part numbers)** Power Module family of
- **R AND** C **R** products are designed “A “A
- ■ **Recognized to US and** specifically to compliment the Hard Metric board-to-
- **Canadian requirements** board backplane intercon-
- **under the Component** nects. These products
- **Recognition program of** include, MULTIGIG RT,
- **Underwriters Laboratories, File #E28476** Z-PACK 2 mm HM, Z-PACK HM-Zd, Futurebus+ and
- ■ **Produced under a Quality** other Connectors. Available **Management System** in “Standard” and “Reverse” **certified to ISO 9001** orientations, the power A copy of the modules can provide touchcertificate is available safe protection (per IEC upon request. 60950) to either side of the connection (backplane or daughter card.)
Both the headers and receptacle offer compliant pin connections to the PCB. The Universal Power Module and MULTIGIG RT Connectors use the ACTION PIN Contact compliant design to provide maximum surface connection to the plated through hole. The range of products offers power contacts rated as low as 3 amps per contact (Futurebus+ Connectors) up through
20 Amps per contact (MULTIGIG RT Connectors). In addition, the newest products offer high conductivity contacts which improve the current carrying capacity by as much as 50%.
The low contact normal force, available lubricated surface coating (UPM) and high conductivity materials combine to produce a high durability cycle rating and high current density. In addition, the high temperature housing and contact materials make these power modules suitable for a wide variety of applications including modular hot-swap power supplies used in computer, telecommunications, medical, and industrial equipment.
Generous alignment features designed into the housings on the Mini Power Drawer Connector and optional guidance hardware make these Power Modules ideal for blind-mating applications.
## **Need more information?**
Call Technical Support at the numbers listed below.
Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with:
- Technical Support
- Catalogs
- Technical Documents
- Product Samples
- Tyco Electronics Authorized Distributor Locations
50
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Mini Power Modules for PCB-to-PCB Power Distribution**
## **MULTIGIG RT Power Modules**
The newest of the power modules. Designed specifically for use with Tyco Electronics 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. The distribution to the PCB is through **six ACTION PIN compliant tails** which offer maximum surface area contact to the plated through hole. The design offers electrical protection with its sacrificial contact design and mechanical protection by recessing the power contacts. Contacts are rated for up to 20 Amps per contact, which delivers up to **120 Amps per linear inch** . Three contact mating lengths are available, in 1.5 mm sequence levels.
**==> picture [99 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
• Designed for Hot-Plug Operation<br>**----- End of picture text -----**<br>
• 6 PCB tails per contact
## **Universal Power Module (UPM)**
Also designed to complement Tyco Electronics 2 mm Backplane Connectors, the design meets IEC 60950 touch-safe requirements by reversing the orientation as compared to the Futurebus+ Power Modules. The touch-safe receptacle is applied to the “hot” side, which is typically the backplane side of the connection. Offered in both a Standard Power grade, rated at 10 Amps per contact and High Power grade which carries 16 Amps per contact — resulting in up to **100 Amps per linear inch** . Hot-plug design and low normal force provide high durability and high reliability. Three contact mating lengths are available in 1.6 mm sequence levels. Multiple contact sequence patterns are available.
- Lubricated for Environmental Protection • Designed for Hot-Plug • 4 PCB Tails per Contact
## **Z-PACK 2 mm Futurebus+ Power Modules**
The power modules, designed to IEC 61076-4-OX, are used along with Tyco Electronics Futurebus+ Backplane Connectors. The contacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0.75 mm increments.
51
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **MULTIGIG RT Power Modules**
## **Right-Angle Headers**
## **Material and Finish**
**Housing** — Liquid Crystal Polymer **Contacts** — Phosphor Bronze **Plating** — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over .000050 [0.00127] min. nickel over all
## **Related Product Data**
— **Guiding Hardware (Optional)** pages 58 and 59
— **Seating Tooling** Headers — No tool required — Flat Rock Receptacles — See application specification
## **Technical Documents**
**Product Specification** 108-2062
**Application Specification** 114-13062
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|||||M,L,L,M<br>S,L,L,M|1-1410271-2<br>1-1410271-3|
|||||S,L,L,S|1-1410271-4|
|4||.701 [17.8]||S,M,L,M|1-1410271-5|
|||||M,M,M,M|1-1410271-6|
|||||S,M,M,S|1-1410271-7|
|||||S,S,S,S|1-1410271-8|
|||||M,S,S,M|2-1410271-0|
Sequencing reads left-to-right along mating face. L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75]
## **Vertical Receptacle**
## **Material and Finish**
**Housing** — Liquid Crystal Polymer **Contacts** — Phosphor Bronze **Plating** — 0.00127 (.000050) min gold in mating area. 0.000580 (.000020) min. tin on PCB tail over 0.00127 (.000050) min. nickel over all
**==> picture [5 x 5] intentionally omitted <==**
**----- Start of picture text -----**<br>
L<br>**----- End of picture text -----**<br>
## **Related Product Data**
— **Guiding Hardware (Optional)** pages 58 and 59 — **Seating Tooling** Headers — No tool required — Flat Rock Receptacles — See application specification
**No. of Dimension Part Positions L Number** 2 .333 [8.45] 1410278-2 4 .616 [15.65] 1410270-2
## **Technical Documents**
**Product Specification** 108-2062 **Application Specification** 114-13062
**Note:** All part numbers are RoHS compliant.
52 Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Universal Power Module (UPM)**
## **Right-Angle Plug**
## **Material and Finish**
**Housing** — PBT Natural color UL 94V-0 **Contacts** — **Standard Power** — Phosphor Bronze
— **High Power** High Conductivity Copper Alloy **Plating** — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel
**==> picture [147 x 86] intentionally omitted <==**
**----- Start of picture text -----**<br>
.661<br>] [16.80] [Ref.]<br>M |<br>.657<br>[16.70] | L<br>Slim UPM Plug<br>**----- End of picture text -----**<br>
**Notes:** 1. Environmental lubrication pre-applied
2. RoHS compliant parts have tin plated ACTION PIN posts
## **Related Product Data**
**Durability** — 250 cycles — **Guiding Hardware (Optional)** pages 58 and 59 — **Seating Tooling Header** Seating Tool 224441-X Board Support Fixture 224442-1 **Receptacle** Seating Tool 224421-X Board Support Fixture 217602-1
## **Technical Documents**
**Product Specification** 108-1651
**SLIM UPM Product Specification** 108-78387
**Application Specification** 114-1103
## **Instruction Sheet**
408-4169 (Receptacle Seating Tool 224421-X)
|**Standard Power**<br>**Number of**<br>**Dimension**<br>**10 Amps/Contact**<br>**Part**<br>**Positions**<br>**L**<br>**Sequence***<br>**Number**<br>**Pattern**|**High Power**<br>**16 Amps/Contact**<br>**Part**<br>**Sequence***<br>**Number**<br>**Pattern**|
|---|---|
|L,L,L<br>5223961-1<br>3<br>.472 [12.0]<br>M,L,M<br>5223963-1<br>**<br>**|L,L,L<br>5-5223961-1|
||M,L,M<br>5-5223963-1|
||**<br>**|
|L,L,L,L<br>5646954-1<br>4<br>.591 [15.0]<br>S,M,L,S<br>5646954-2<br>**<br>**|L,L,L,L<br>120954-1|
||L,M,S,S<br>120954-2|
||**<br>**|
|L,L,L,L,L<br>5646955-1<br>5<br>.709 [18.0]<br>M,M,M,M,L<br>5646955-2<br>**<br>**|L,L,L,L,L<br>120955-1|
||M,M,L,M,M<br>120955-2|
||**<br>**|
|L,L,L,L,L,L<br>5646956-1<br>6<br>.827 [21.0]<br>L,M,M,M,M,L<br>5646956-2<br>**<br>**|L,L,L,L,L,L<br>120956-1|
||L,M,S,S,S,S<br>120956-2|
||**<br>**|
|7<br>.945 [24.0]<br>L,L,L,L,L,L,L<br>5646957-1<br>**<br>**|L,L,L,L,L,L,L<br>120957-1|
||L,S,S,L,S,S,L<br>120957-2|
|8<br>1.063 [27.0]<br>L,L,L,L,L,L,L,L<br>5646958-1<br>L,S,L,S,L,S,L,S<br>5646958-2|L,L,L,L,L,L,L,L<br>120958-1|
||L,M,S,S,S,S,S,S<br>120958-2|
*Sequencing Reads left-to-right along mating face. L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68] **Other sequence patterns available. See on-line customer drawing.
## **Slim UPM Right-Angle Plug**
**Note:** All part numbers are RoHS compliant.
|**Number of Positions**|**Width**|**Part Number**|
|---|---|---|
|4|0.335 [8.5]|1903977-1|
|||1903977-2|
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
53
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Power Connectors & Interconnection Systems
## **Universal Power Module (UPM)** (Continued)
## **Vertical Plug**
## **Material and Finish**
**Housing** — PBT Natural color UL 94V-0
**Contacts** —
**Standard Power** — Phosphor Bronze
— **High Power**
High Conductivity Copper Alloy **Plating** — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel
**Notes:** 1. Environmental lubrication pre-applied
2. RoHS compliant parts have tin plated ACTION PIN posts
## **Related Product Data**
**Durability** — 250 cycles — **Guiding Hardware (Optional)** pages 58 and 59 — **Seating Tooling**
## **Header**
Seating Tool 224441-X Board Support Fixture 224442-1 **Receptacle** Seating Tool 224421-X Board Support Fixture 217602-1
## **Technical Documents**
**Product Specification** 108-1651
**Application Specification** 114-1103
**==> picture [364 x 266] intentionally omitted <==**
**----- Start of picture text -----**<br>
.020<br>.098<br>[0.50]<br>[2.50]<br>.059 CL<br>[1.50] .491 [±] [ .010]<br>[12.46 [±][ 0.25] ]<br>.059<br>[1.50] .059 [1.50] ———<br>.118<br>oo .585 [3.00] [Typ.]<br>[14.85]<br>.059<br>3 Plcs.<br>Ø .024 [1.50] .098<br> [0.61] Ref. [2.50]<br>All Plated .118 Typ.<br>Thru Holes [3.00]<br>.366<br>[9.30] [Ref.]<br>amin | N |<br>9-9ho-—o im<br>.020 CL [2.00 .078 [±][±] [ .010] [ 0.25] ] Ref. [2.98] .117 Ref. [2.98] .117 [Ref.]<br>[0.50]<br>- el L I.<br>**----- End of picture text -----**<br>
**Recommended PCB Layout**
|**Number of**<br>**Positions**<br>3|**Dimension**<br>**L**<br>.470[11.95]|**Part Numbers**<br>**15 mm**<br>**Stack Height**<br>1645498-1|**Part Numbers**<br>**18 mm**<br>**Stack Height**<br>1645499-1|
|---|---|---|---|
|4<br>5|.589[14.95]<br>.707[17.95]|1645498-2<br>1645498-3|1645499-2<br>1645499-3|
|6|.825[20.95]|1645498-4|1645499-4|
|7|.943[23.95]|1645498-5|1645499-5|
|8|1.061[26.95]|1645498-6|1645499-6|
|9|1.179[29.95]|1645498-7|1645499-7|
## NEW
## **“NEW” Low Profile Universal Power Module**
## **Material and Finish**
**Housing** — LCP **Contacts** — High Conductivity Copper Alloy — **Current Rating** 18 Amps per contact
**==> picture [301 x 96] intentionally omitted <==**
**----- Start of picture text -----**<br>
.31<br>[7.80] .52<br>[13.15]<br>et<br>Right-Angle Plug Vertical Receptacle<br>Part Number 1982260-5 Part Number 1982257-5<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
54
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Universal Power Module (UPM)** (Continued)
## **Vertical and Right-Angle Receptacles**
## **Material and Finish**
**Housing** — PBT Natural color UL 94V-0 **Contacts** — **Standard Power** — Phosphor Bronze
— **High Power** High Conductivity Copper Alloy **Plating** — 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel **Notes:** 1. Environmental lubrication pre-applied
2. RoHS compliant parts have tin plated ACTION PIN posts
## **Related Product Data**
**Durability** — 250 cycles **Mating Force** — 1.0N per contact **Unmating Force** — .5N per contact — **Guiding Hardware (Optional)** pages 58 and 59 — **Seating Tooling**
**Header**
Seating Tool 224441-X Board Support Fixture 224442-1 **Receptacle** Seating Tool 224421-X Board Support Fixture 217602-1
## **Technical Documents**
**Product Specification** 108-1651 (UPM) 108-78387 (Slim UPM)
**Application Specification** 114-1103
**Instruction Sheet** 408-4169 (Receptacle Seating Tool 224421-X)
**New short PCB tail available. Contact Tyco Electronics for more information.**
||**.478± .002**<br>[12.15± 0.05]<br>=—___t<br>—=—;<br>LO|**.478± .002**<br>[12.15± 0.05]<br>=—___t<br>—=—;<br>LO|||**.392**±**.002**<br>[9.95±0.05]|**.392**±**.002**<br>[9.95±0.05]|||||**.984**<br>[25.00]|**.302**±**.003**<br>[7.67±0.08]<br>Le<br>es|**.302**±**.003**<br>[7.67±0.08]<br>Le<br>es|**.302**±**.003**<br>[7.67±0.08]<br>Le<br>es|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||**Right-Angle**|||||
|||||||||**Part Number 120943**||**Part Number 120943**||**Part Number 120943**|||
|||**.236± .002**<br>[6.00± 0.05]|||||||||||||
||SS|||||||||||||||
||**Part Number 1903978**||||||||||||||
|**No. of**<br>**Circuit**<br>**Positions**|**Vertical**<br>**Right-Angle**<br>**Standard Power**<br>**High Power**<br>**High Power**<br>**10 Amps/Contact**<br>**16 Amps/Contact**<br>**16 Amps/Contact**<br>**Part Numbers**<br>**Part Numbers**<br>**Part Numbers**||||||||||||||
|3|5223955-2||5-5223955-2|||120943-1|||||||||
|4|5223995-1||120953-1|||120943-2|||||||||
|5|5223995-2||120953-2|||120943-3|||||||||
|6<br>7<br>8<br>9|5223995-3<br>5223995-4<br>5223995-5<br>5223995-6||120953-3<br>120953-4<br>120953-5<br>120953-6|||120943-4<br>120943-5<br>120943-6<br>120943-7||||||**Seating Tool**|||
## **Slim UPM Vertical Receptacle**
|**Number of Positions**|**Width**|**Part Number**|
|---|---|---|
|4|**.236**<br>[6.00]|1903978-1<br>1903978-2|
**Note:** All part numbers are RoHS compliant.
55
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Z-PACK 2 mm Futurebus+ Power Modules**
## **Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads**
**==> picture [471 x 300] intentionally omitted <==**
**----- Start of picture text -----**<br>
with Solder Leads and 15.80 17.80<br>Compliant Press-Fit Leads<br>Material and Finish<br>Housing — Liquid crystal polymer<br>Pin Contacts — Phosphor bronze,<br>mating surface plating conforms to<br>all testing specified for Telcordia<br>Uncontrolled Environment, with entirecontact underplated with 0.00127 min. o 11.83 N P 11.88 as<br>nickel. See customer drawing for spe- yo 4 Row cog oan 5 Row Lagi<br>cific lead plating.<br>11.50 13.50<br>Related Product Data Rows<br>Rows<br>A B C D<br>Current Rating — 5 Amps per contact A B C D E<br>Mating Force — 2.4N per contact 3.40<br>max. 13.60<br>13.60<br>Unmating Force — 0.3N per contact 17.00<br>max.<br>cee<br>Durability — 250 cycles L ith . We<br>Mating<br>4.25 Post Length(See Chart 4.25<br>Below.) Mating Post<br>Technical Documents LengthLead 3 Spaces at Lead Length chart below)Length (See<br>Product Specification 2.00 = 6.00 4 Spaces at<br>108-1441 LI | 2.00 = 8.00<br>Solder Leads<br>**----- End of picture text -----**<br>
**Application Specification** 114-1075
**Solder Leads**
**Instruction Sheets** 408-6927, 408-4157, 408-4488
**==> picture [443 x 158] intentionally omitted <==**
**----- Start of picture text -----**<br>
4.00 [1]<br>4.00 [1]<br>4 Spaces at<br>3 Spaces at 2.00 = 8.00<br>2.00 = 6.00<br>Teesseees eeceessoese sy 12.00 [1] Deeeeseee eeoeeseooes | 14.00 [1]<br>CHEE EEE , 1.50 [+0.10][1] GERBE R<br>-0.00<br>1.50 [+0.10][1]<br>Po 10.00 Dia. Typ. Po 10.00 -0.00<br>(Drilled Hole) Dia. Typ.<br>(Drilled Hole)<br>Recommended PC Board Hole Layout<br>Recommended PC Board Hole Layout<br>per IPC-D-300, Type II, Class C<br>per IPC-D-300, Type II, Class C<br>(Component Side)<br>(Component Side)<br>1Dimensions apply to solder lead versions only. 1Dimensions apply to solder lead versions only.<br>Reference specification 114-1075 for plated through hole requirements.<br>**----- End of picture text -----**<br>
|**Number of**<br>**Positions**|**Mating Post**<br>**Lengths**|**4.25**<br>**Solder Lead**|**Part Numbers**<br>**3.2**<br>**Solder Lead**|**Part Numbers**<br>**Press-Fit**|**Housing**<br>**Shroud**|**Seating**<br>**Tooling**|
|---|---|---|---|---|---|---|
||.256[6.50]|5536600-1|5536628-1|5536603-1|||
|8|.285[7.25]|5536625-1|—|—|536565-X|58512-1|
||.315[8.00]|5536623-1|—|5536620-1|||
|10|.256[6.50]<br>.315[8.00]|—<br>—|—<br>—|5536642-1<br>5536642-7|223041-X|1214224-1|
**Note:** All part numbers are RoHS compliant.
56
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Z-PACK 2 mm Futurebus+ Power Modules** (Continued)
**Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads**
**==> picture [491 x 470] intentionally omitted <==**
**----- Start of picture text -----**<br>
6.00<br>Receptacle Assemblies<br>with Solder Leads and<br>Compliant Press-Fit Leads Ld o<br>Material and Finish<br>Housing — Liquid crystal polymer<br>4 Row 5 Row<br>Receptacle Contacts — Phosphor<br>bronze, mating surface plating conforms<br>to all testing specified for Telcordia<br>Uncontrolled Environment, with entire 20.45<br>contact underplated with 0.00127 min. 2.25 Max. 22.45<br>nickel. See customer drawing for spe- (Point of Contact) 2.25 Max.<br>cific lead plating. (Point of Contact)<br>Technical Documents<br>| i<br>Product Specification<br>a SUT<br>108-1441<br>9.50 _.l ' 9.50 _| 4<br>Application Specification<br>114-1075 3 Spaces at 4 Spaces at<br>Instruction Sheets 2.00 = 6.00 Ref. 2.00 = 8.00 Ref.<br>408-6927<br>2.05 [+0.10]<br>-0.00<br>Dia. Typ.<br>Drilled Hole<br>1.50 [+0.10] 3.00 ±0.15<br>-0.00<br>4.00 12.00 Typ. Dia. Typ. 1.50 [+0.10] -0.00<br>(Drilled Hole)<br>1.00 Dia. Typ. 5 Spaces at<br>4.00 2.05 [+0.10] (Drilled Hole) 2.00 = 10.00 Ref.<br>-0.00<br>Dia. Typ.<br>COO0OGDVOOD|e OT; Drilled Hole |25) geceeoo0o0°0<br>So oooo ooo. 533538833) | 1.00<br>4.00 Typ.<br>3 Spaces at<br>2.00 = 6.00 3.00±0.15<br>2.00 Typ. 4 Spaces at<br>4.00 2.00 = 8.00 Ref.<br>Recommended PC Board Hole Layout Recommended PC Board Hole Layout<br>per IPC-D-300, Type II, Class C per IPC-D-300, Type II, Class C<br>(Component Side) (Component Side)<br>+0.1<br>+0.1 0.5 -0 10.8 ±0.08<br>0.5 -0 13.30 ±0.1<br>11.30 ±0.1 Typ. 8.8 ±0.08 Typ.<br>3.56 ±0.3 3.56 ±0.3<br>**----- End of picture text -----**<br>
Reference specification 114-1075 for plated through hole requirements.
|||**Part Numbers**|||
|---|---|---|---|---|
|**Number of**<br>**Positions**|**Solder Tail Length**<br>**0.107[2.73]**<br>**0.139[3.53]**||**Press-Fit**<br>**0.140 [3.56]**|**Seating Tool**|
|8|5536607-1|5536613-1|5536614-1|IndustryStandard Flat Rock|
|10|5223092-1|5223093-1|5536649-1|IndustryStandard Flat Rock|
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
57
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Power Connectors & Interconnection Systems
## **Backplane and Co-Planar Guide Modules**
|**Un-keyed Guide Modules**||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|Stainless Steel Pin||||||||||||||
|Die Cast Receptacle||||||||||||||
|Multiple thread lengths available||||||||||||||
|Gatherability +/-0.100"||**L**|**.311**|||||||||||
|Seating Tool — Part Number 224440-1|||[7.90]|||||||||||
|Board Support Fixture —<br>Part Number 217603-1|||||||**Vertical Guide**||**Vertical Guide**|||**Vertical Spacer**||
|||||||||**Part Number**||||||
|||**Type**|**Dim. L**||**Vertical**<br>**Guide**||**Right-Angle**<br>**Guide**|||**Vertical**<br>**Guide**|||**Vertical**<br>**Spacer**|
||||||**Pin**||**Module**|||**Module**|||**Module**|
||M4,6.2 mm Thread Len|6.2 mm Thread Length|1.235[31.36]||223956-1||5223957-1|||||||
||M4,7.5 mm Thread Length<br>M4,12.7 mm Thread Length<br>8-32,12.7 mm Thread Length||1.269[32.23]<br>1.491[37.86]<br>1.491[37.86]||223982-1<br>223969-1<br>223969-4||(As Shown)<br>5223979-1<br>(with Dual|||1934988-1|||1645545-1<br>(15 mm)<br>1645545-2|
||M4,9.2 mm Thread Len|9.2 mm Thread Length<br>M4, Internal Thread|1.353[34.36]<br>1.378[35.00]||223969-7<br>1857988-1||Mounting<br>Position)||||||(18 mm)|
|**Keyed Guide Modules**<br>Die Cast Pin and Receptacle<br>Keyed to prevent mis-mating daughter<br>cards<br>Multiple thread lengths available<br>Gatherability +/-0.100"|**.311**<br>[7.90]<br>cK<br>eo a|||||||||ff||||
||||||**Part Number**|**Part Number**||||||||
||**Type**<br>**Right-Angle Guide Module**<br>**4-40**|||**le Guide Module**<br>**M2.5**|||**Vertical Pin**||||||**Right-Angle**<br>**Pin**|
||0°|5223986-1||5120913-1|||||||||1469265-1|
||90°<br>180°|5223986-3<br>5223986-5||5120913-3<br>5120913-5|||5223985-1||||||1469265-3<br>1469265-5|
||225°|5223986-6||5120913-6|||||||||1469265-6|
|**AdvancedTCA**||||||||||||||
|**Guide Modules**||||||||||||||
|Die Cast Pins and Receptacles||||||||||||||
|Keyed to prevent mis-mating daughter<br>cards<br>Twin Pins — provide more keying<br>options<br>Meets PICMG 3.0 Specifications<br>Gatherability +/-0.50"|||i||**.394**<br>[10.00]<br>Va|||||||||
||||||**Part Number**|||||||**AdvancedTCA**||
|||**Type**|**Both Pins**<br>**Keyed 0°**||**Top Pin Keyed 270°**<br>**Bottom Pin Keyed 90°**||||**Not Keyed**|**Not Keyed**||**Module**<br>**Designation**||
||Right-Angle Pin Long||1-1469372-1||3-1469372-7|||||—|||A2|
||Vertical Pin Short||1-1469387-1||3-1469387-7|||||—|||A1|
||Vertical Pin Long||1-1469388-1||3-1469388-7|||||—|||A2|
||Right-Angle Receptacle||1-1469373-1||3-1469373-7||||1469374-1||||K1/K2|
||Single Pin Rear Assembly||—||—||||1469269-X*||||rK1|
||*-X identified by PCB thickness. See customer drawing for details.|||*-X identified by PCB thickness. See customer drawing for details.||||||||||
AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc.
**Note:** All part numbers are RoHS compliant.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
58 Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Backplane and Co-Planar Guide Modules** (Continued)
## **10.8 Guide Modules**
**==> picture [484 x 344] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||
|---|---|---|---|
|Rugged design — to support heavier|
|cards|
|Better gatherability +/-3.5 mm|
|10.8 mm width|
|Die Cast Pin|
|.425|
|Die Cast Receptacle|[10.80]|
|ESD Ground Option|Part Number|
|Finish: Nickel plated|Type|Right-Angle|Vertical Pin|
|With ESD|Without ESD|Internal M3.5 Thread|External M5 Thread|
|0|1-1410297-1|1-1410546-1|
|90|1-1410297-3|1-1410546-3|
|1410548-3|1-1410773-2|
|180|1-1410297-5|1-1410546-5|
|225|1-1410297-6|1-1410546-6|
|*See customer drawing for dash numbers|
|9.0 VITA 46 Guide Modules|
|Die Cast Pins and Receptacles|
|Keyed to prevent mis-mating daughter|
|cards|
|Meets VITA 46 Specification|
|Part Number|
|Gatherability +/-3.5 mm|.354|Type|Vertical Pin|
|[9.00]|
|Finish: Silver plated|Double-Ended|1410956-1|
|Part Number|
|Type|Vertical Pin Thread Depth|
|Right-Angle*|
|10 mm|11.6 mm|13.1 mm|
|0°|1-1469492-1|
|45°|1-1469492-2|
|90°|1-1469492-3|
|1-1469491-2|1-1469491-3|1-1469491-4|
|270°|1-1469492-7|
|315°|1-1469492-8|
|Un-keyed|1-1469492-9|
|*Mounting screw Part Number 1410946-X required|
**----- End of picture text -----**<br>
## **VITA 41 Guide Modules**
Die Cast Pins and Receptacles Meets VITA 41 Specification Gatherability +/-2 mm Finish: Clear Chromate
**==> picture [235 x 172] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number<br>Key<br>Vertical Short Pin Vertical Long Pin Right-Angle Module<br>0° 1410962-1 1410963-1 1410465-1<br>270° 1410962-7 1410963-7 1410465-7<br>a<br>.283<br>[7.20]<br>Part Number<br>Vertical Pin Thread Length<br>Right-Angle<br>8.7 mm 11.6 mm<br>1410714-3 1-1410710-1 1-1410710-3<br>**----- End of picture text -----**<br>
## **7.2 Thin Guide Modules**
Die Cast Pin and Receptacle 7.2 mm width Gatherability +/-2.5 mm Finish: Trivalent Chromium
**Note:** All part numbers are RoHS compliant. 1410714-3 Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
59
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
## **Z1 Power Connector for AdvancedTCA Zone 1 Applications**
## **Product Facts**
- **Designed to PICMG 3.0 Standard**
- **High conductivity copper alloy on Size 16 power contacts**
- **.76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface**
- **Gold-thickness controlled on inside of socket and outside of pin — at contact interface points**
- **RoHS compliant**
■ **Stainless steel spring Introduction provides contact normal force — resists relaxation at** Tyco Electronics supplies **elevated temperatures** both the power and the ■ **Eye of the needle compliant** signal connectors specified in the Advanced **press-fit termination** Telecommunications ■ **No special tools needed to** Computer Architecture **seat connectors to PCB —** (AdvancedTCA) Standard. **standard Flat-Rock seating** This standard (PICMG 3.0) **tools** is one of the latest stan■ **Additional PCB retention** dards addressing future **hardware not required** telecommunications needs. The AdvancedTCA Power Connector, designated for use in Zone 1 per PICMG 3.0, combines 8 High **Technical Documents** Conductivity Size 16 pin & **Product Specification** socket contacts along with 108-2216 22 Size 22 pin & socket **Application Specification** contacts, plus guidance 114-13156 into a compact interface. **Industry Standard** Both connector halves PICMG 3.0, Rev. 2.0 feature proven compliant press-fit contacts for easy solder-less termination to printed circuit boards.
Based on years of reliable long-term field installations the power contact design is based upon Tyco Electronics’ famous Type III+ contact design. By adding the use of a high conductivity copper alloy and the low-force Eye-Of-Needle compliant
pin section, the new contact delivers both ease of installation (with flat-rock seating tools) as well as industry-leading current carrying capability. The power contacts are capable of carrying 20 amps per contact and the signals are capable of carrying 2 amps per contact.
The housing design also offers improvements compared to other industry alternatives. The lead-in design for the contact cavities provides better resistance from contact stubbing. The contact retention has also been designed to eliminate the need for additional hardware sometimes used to hold the connectors to the PCB after pressing in to the PCB.
The result is a connector which is easy to install, meets all the PICMG 3.0 performance requirements and stays retained to the PCB without the additional labor required to add hardware.
## **Typical Electrical Properties**
**Current Ratings** — tested in accordance with CSA C22.2 No. 182.3-M1987 and IEC 60512-3, Test 5a requirements:
Positions 1–24, 27, 32 — 1 Amp each, per the PICMG 3.0 Specification Positions 25, 26, 28–31, and 34 — 20 Amps each, exceeds the PICMG 3.0 Specification
**Dielectric Withstanding Voltage** — Positions 1–16 — 1000 Volts rms Positions 17–24 — 2000 Volts rms Positions 25–34 — 2000 Volts rms
## **Environmental Parameters**
**Maximum Continuous Operating Temperature** — 105°C **Durability Rating** — 250 cycles, per PICMG 3.0
AdvancedTCA and PICMG are trademarks of the PICMG-PCI Industrial Computer Manufacturers Group, Inc.
60 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
## **Z1 Power Connector for AdvancedTCA Zone 1 Applications** (Continued)
## **Material and Finish**
**Insulators** — Thermoplastic, glass reinforced, UL 94V-0
**Signal Pins** — Copper alloy **Power Contacts** — High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127
- [.000050] min. nickel
**Compliant PCB Tails** — 0.0030 – 0.0043 [.000120 – .000170] tin plated, matte finish
**Notes:**
1. Mounting hardware — self tapping screw (customer supplied) can be used but not required on receptacle
**==> picture [184 x 120] intentionally omitted <==**
**----- Start of picture text -----**<br>
10.35<br>[.407]<br>Fo oF Bo oo” : Tee] 20.90 |<br>[.823]<br>aioe _. pioa] |<br>17.50 28.60<br>J of<br>[.689] [1.126]<br>41.3<br>[1.626] [Max.]<br>**----- End of picture text -----**<br>
2. Positions 1–4 not populated and reserved for future use for 308 22 position connectors.
|**Right-Angle Plug**<br>**Part Number**|**Power**<br>**Contacts**|**Signal**<br>**Contacts**|**Tail Type**|
|---|---|---|---|
|1766502-1<br>1766502-2||14|Sn Press-Fit<br>SnPb Press-Fit|
|1766500-1<br>1766500-2|8|22|Sn Press-Fit<br>SnPb Press-Fit|
|1888803-1<br>1888803-2||26|Sn Press-Fit<br>SnPb Press-Fit|
|**28.60**<br>[1.126]<br>**46.10**<br>[1.815]<br>**17.50**<br>[.689]<br>ee<br>ees <br>eet ye 22 Se) <br>_|**28.60**<br>[1.126]<br>**46.10**<br>[1.815]<br>**17.50**<br>[.689]<br>ee<br>ees <br>eet ye 22 Se) <br>_|**20.90**<br>[.823]<br>**22.40**<br>[.882] Max.<br>**6.20**<br>[.224] Max.<br>=<br> al:<br> |<br>Lo|**20.90**<br>[.823]<br>**22.40**<br>[.882] Max.<br>**6.20**<br>[.224] Max.<br>=<br> al:<br> |<br>Lo|**20.90**<br>[.823]<br>**22.40**<br>[.882] Max.<br>**6.20**<br>[.224] Max.<br>=<br> al:<br> |<br>Lo|**20.90**<br>[.823]<br>**22.40**<br>[.882] Max.<br>**6.20**<br>[.224] Max.<br>=<br> al:<br> |<br>Lo|
|---|---|---|---|---|---|
|**Vertical Receptacle**<br>**Power**<br>**Part Number**<br>**Contacts**||**Signal**<br>**Tail Type**<br>**Contacts**||||
|1766503-1<br>1766503-2||14<br>Sn Press-Fit<br>SnPb Press-Fit||||
|1766501-1<br>8<br>1766501-2||22<br>Sn Press-Fit<br>SnPb Press-Fit||||
|1888804-1<br>1888804-2||26<br>Sn Press-Fit<br>SnPb Press-Fit||||
**Note:** All part numbers are RoHS compliant.
USA: 1-800-522-6752
61
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Updated at June 7, 2026
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