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521366-1
ULTRA-POD 250 ASSY REC 14-10 AWG BR
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- Manufacturer: TE CONNECTIVITY / PARTNER STOCK
- Product type: Terminal Block Accessories
- SVHC: To Be Advised
| Delivery and price | |
|---|---|
| Units per pack | 1500 |
| Price | 0.174 € |
| Current stock | 1000+ |
| Lead time | 30 days |
Datasheet
FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Fully Insulated FASTON Receptacles and Tabs** ## **Product Facts** - **One-piece Fully Insulated Premier Line FASTON Receptacle crimp helps prevent shock and short hazards** - **Designed for correct lead-in of tab** - **Designed for full mating with a variety of tab styles including those with shoulders** - **Funnel wire entry** - **Wire Stop** - **Visual inspection of crimp and wire brush** - **Assemblies are color-coded by wire size** - **Assemblies contain wire size and tab size designation** - **Mating tab thickness marked on terminal and visible through housing (.110, .187 and .205 Series)** The Ultra-Fast Fully Insulated FASTON Receptacle and Tab offers the advantage of a completely protected terminal and a wire crimp with comparable electromechanical performance to open barrel “F” crimp FASTON Terminals. The “User-Friendly” design combines easy mating with rounded corners. The .187 and .250 series receptacles incorporate a two-stage roll configuration and a cantilever mounted dimple which provides easy insertion and multiple independent points of contact for reduced tab interface resistance. - **Application tooling available to meet production requirements** - **Tin plated copper alloy terminals** - **UL rated at + 105°C** - **Terminates 26-10 AWG solid, fused and stranded wire (Flags terminate stranded wire only)** ## **Performance Capabilities** - **Meets UL-310 specification for quick connect terminals; UL listed under File No. E-66717** ® **R** ■ **Meets CSA C22.2, No. 153** Ultra-Fast Fully Insulated **specification for quick** FASTON Receptacles, **connect terminals;** Flag Receptacles and Tabs **CSA Certified under** @: **R** preclude the need for costly **File No. LR 7189** electrical safety interlocks or ■ **600-volt application** special protective shields to **capability (1,000 volts for** help prevent shock hazards. **signs and fixtures)** In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. The Ultra-Fast FASTON Receptacle, Flag Receptacle and Tab are preinsulated assemblies featuring a housing molded from type 6/6 nylon material with a +130°C UL temperature rating. The Ultra-Fast FASTON Receptacle housing completely encloses a tin plated copper alloy Premier FASTON receptacle which has been stress-relieved for increased durability and resistance to abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristic. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast FASTON Tab housing completely encloses a tin plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. In addition, a crimp code on the platform hand tool is indented into the housing during the crimping operation which identifies that the proper crimp dies were used. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. 89 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Fully Insulated FASTON Receptacles and Tabs** (Continued) ## **Test Specifications** The following information and accompanying graphs are taken from TE Product Qualification Testing of Ultra-Fast FASTON product. Tests were conducted on representative production samples, and all values shown are averages of group results. The values shown are typical results and may vary due to differences in processing, application and methods of testing. **Current vs. Temperature Rise (16 AWG)** To test a product, it must be subjected to 500 on and off cycles at twice the rated current for the particular wire size. The temperature rise is measured on the 24th cycle and the 500th cycle. The maximum temperature rise is limited to 85°C above ambient temperature with a maximum of 15°C increase on any sample between the 24th and 500th cycles. Our testing of 16 AWG wire application indicated a 25.5°C maximum temperature rise up to 500 cycles, with a maximum increase of 0.8°C from the 24th to the 500th cycle for one sample in the test group. **==> picture [81 x 33] intentionally omitted <==** **----- Start of picture text -----**<br> Engagement/Separation 18 ee<br>**----- End of picture text -----**<br> The heat generated by the current passing through a termination is a primary limit to the load-carrying capabilities of the application. A low termination resistance will produce a lower temperature rise as current is applied. In order to evaluate this characteristic, UL has established current ratings for each wire size and set a maximum temperature rise to assure safe operation. For example, 16 AWG stranded wire has a UL 310 maximum temperature rise of 30°C above ambient temperature at the rated current of 10 amps. In the testing of the Ultra-Fast FASTON product applied to 16 AWG wire, the temperature rise was found to be below 10°C at the rated current. In fact, the temperature rise did not exceed 30°C until the current was above 20 amps, more than twice the rated current. **Current Cycling vs. Temperature Rise (16 AWG)** The forces caused by the rolls of FASTON style terminals determine the contact interface integrity of a mated receptacle and tab. These forces must be high enough to prevent oxidation and corrosion from forming inside the contact area. As these forces are raised to increase the electrical performance, the engagement and separation forces for mating the contacts are significantly increased. For this reason, the Premier Low Insertion Force FASTON concept of receptacle design has been carried over to the Ultra-Fast FASTON products. This feature provides consistent engagement and separation forces while maintaining a high standard of electrical reliability. **==> picture [46 x 7] intentionally omitted <==** **----- Start of picture text -----**<br> Crimp Tensile<br>**----- End of picture text -----**<br> Maintaining a safe temperature rise during cyclic applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. The ability of the Ultra-Fast FASTON product line to meet this goal sets it apart from other preinsulated terminations. TE’s experience in crimp development results in a termination that exhibits stable heating characteristics which are well within the safety requirements of the industry. 1 UL does not have requirements for wire gauges below 22 AWG. **Note** : Minimum requirements are per TE specifications. The crimp tensile strength of a wire-to-terminal connection is important in guarding against such hazards as wire flexing, vibration and wire strain. However, maximum tensile strength does not insure maximum electrical performance. An acceptable compromise between tensile strength and electrical performance must always be reached, using recommended crimp heights. 90 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Fully Insulated FASTON Receptacles and Tabs** (Continued) ## **Ultra-Fast Fully Insulated FASTON Receptacles** ## **Material** **Housing** — Nylon Type 6/6 **Flammability** — UL 94 V-2 **Terminal** — Tin plated, copper alloy **Color Code (Translucent) Violet** — 26-22 AWG **Red** — 22-18 AWG **Blue** — 16-14 AWG **Yellow** — 12-10 AWG **==> picture [358 x 146] intentionally omitted <==** **----- Start of picture text -----**<br> Housing Insulation Guide<br>Terminal Wire Crimp Area<br>A Tab Slot<br>C<br>e s e Leth<br>Carrier Strip Cutoff<br>Wire Inspection<br>Window<br>Wire Size Wire Stop<br>Funnel Entry<br>B<br>Max.<br>S Oe Receptacle Size to D<br>**----- End of picture text -----**<br> |**Description **|**Wire Range**<br>**AWG**|**Ins.**<br>**Dia. Max.**|**A**|**Dimensions**<br>**B**<br>**C**|**Dimensions**<br>**B**<br>**C**|**D**|**Mating**<br>**Tab**|**Terminal Base**<br>**Material**|**Part Numbers**<br>**Strip**|**Part Numbers**<br>**Loose Piece**| |---|---|---|---|---|---|---|---|---|---|---| ||26-22|**.100**<br>2.54|**.145 **<br>3.68|**.275 **<br> 6.99|**.138 **<br> 3.51|**.735**<br> 18.67|**.020 x .110/.125**<br>0.51 x 2.79/3.18|Brass|7-520365-21|17-520366-21| ||||||||**.016 x .110/.125**<br>0.41 x 2.79/3.18|Brass|2-520080-21|12-520081-21| |||**.120**<br>3.05|**.160 **<br>4.06|**.275 **<br> 6.99|**.167 **<br> 4.24|**.735**<br> 18.67|**.020 x .110/.125**<br>0.51 x 2.79/3.18|Brass|2-520083-23|2-520084-2| |.110/.125<br>Series|22-18||||||**.032 x .110/.125**<br>0.81 x 2.79/3.18|Brass|2-520272-23|2-520273-2| |||**.230**|**.155 **|**.275 **|**.295 **|**.865**|**.020 x .110/.125**<br>0.51 x 2.79/3.18|Brass|2-520306-23|—| |||5.84|3.94|6.99|7.49|21.97|**.032 x .110/.125**<br>0.81 x 2.79/3.18|Brass|2-520310-23|—| ||16-14|**.260**<br>6.60|**.175 **<br>4.45|**.275 **<br> 6.99|**.325 **<br> 8.26|**.865**<br> 21.97|**.020 x .110/.125**<br>0.51 x 2.79/3.18|Brass|3-520370-22|—| ||||||||**.020 x .187**|Brass|2-520181-23|2-520182-2| |||**.135**|**.165 **|**.336 **|**.200 **|**.855**|0.51 x 4.75|Phos. Brz.|2-520181-43|—| ||22-18|3.43<br>**.230**|4.19 <br>**.165 **|8.53 <br> **.336 **|5.08 <br> **.295 **|21.72<br> **.935**|**.032 x .187**<br>0.81 x 4.75<br>**.020 x .187**<br>0.51 x 4.75|Brass<br>Brass|2-520193-23<br>2-520261-23|2-520194-2<br>2-520262-2| |.187||5.84|4.19|8.53|7.49|23.75|**.032 x .187**<br>0.81 x 4.75|Brass|2-520274-23|2-520275-2| |Series||**.160**|**.185 **|**.336 **|**.225 **|**.855**|**.020 x .187**<br>0.51 x 4.75|Brass|3-350815-23|3-350816-2| ||16-14|4.06<br>**.260**|4.70 <br>**.185 **|8.53 <br> **.336 **|5.72 <br> **.325 **|21.72<br> **.935**|**.032 x .187**<br>0.81 x 4.75<br>**.020 x .187**<br>0.51 x 4.75|Brass<br>Brass|3-520124-23<br>3-520150-23|3-520125-2<br>3-520151-2| |||6.60|4.70|8.53|8.26|23.75|**.032 x .187**<br>0.81 x 4.75|Brass|3-520276-23|—| |.205<br>Series|22-18|**.135**<br>3.43|**.195 **<br>4.95|**.409 **<br> 10.39|**.200 **<br> 5.08|**.855**<br> 21.72|**.020 x .205**<br>0.81 x 5.21<br>**.032 x .205**<br>0.81 x 5.21|Brass<br>Brass|2-521406-23<br>2-521308-23|—<br>—| |||**.135**|**.195 **|**.409 **|**.200 **|**.855**|**.032 x .250**|Brass|2-520183-23|2-520184-2| ||22-18|3.43<br>**.230**|4.95 <br>**.195 **|10.39 <br> **.409 **|5.08 <br> **.295 **|21.72<br> **.935**|0.81 x 6.35<br>**.032 x .250**|Phos. Brz. <br>Brass|2-520183-43<br>2-520263-23|2-520184-4<br>2-520264-2| |||5.84|4.95|10.39|7.49|23.75|0.81 x 6.35|Phos. Brz.|2-520263-43|—| |.250||**.160**|**.195 **|**.409 **|**.225 **|**.855**|**.032 x .250**|Brass|3-350819-23|3-350820-2| |Series|16-14|4.06<br>**.260**|4.95 <br>**.195 **|10.39 <br> **.409 **|5.72 <br> **.325 **|21.72<br> **.935**|0.81 x 6.35<br>**.032 x .250**|Phos. Brz. <br>Brass|3-520116-23<br>3-520140-23|3-520117-2<br>3-520141-2| |||6.60|4.95|10.39|8.26|23.75|0.81 x 6.35|Phos. Brz.|3-520140-43|—| ||12-10|**.320**<br>8.13|**.250 **<br>6.35|**.409 **<br> 10.39|**.388 **<br> 9.86|**.935**<br> 23.75|**.032 x .250**<br>0.81 x 6.35|Brass|4-520447-23|4-520448-2| 1 UL Recognized, CSA Certified. 2 UL Recognized 8 AMPS Max. CSA Certified. 3 Available with black insulator — Part Number 9-XXXXXX-2. **Note:** All part numbers are RoHS compliant. 91 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Fully Insulated FASTON Receptacles and Tabs** (Continued) ## **Ultra-Fast Fully Insulated FASTON Tabs** ## **Material** **Housing** — Nylon Type 6/6 **Flammability** — UL 94 V-2 **Terminal** — Tin plated, copper alloy **Color Code (Translucent) Red** — 22-18 AWG **Blue** — 16-14 AWG **Yellow** — 12-10 AWG |**Description **|**Wire Range**<br>**AWG**<br>22-18|**Ins. Dia**<br>**Max.**<br>**.135**<br>3.43|**A**<br>**.290**<br>7.37|**Dimensions**<br>**B**<br>**C**<br>**.522 .205**<br> 13.26 5.21|**Dimensions**<br>**B**<br>**C**<br>**.522 .205**<br> 13.26 5.21|**D**<br>**.855**<br> 21.72|**Tab**<br>**Terminal Base**<br>**Part Numbers**<br>**Size**<br>**Material**<br>**Strip**<br>**.032 x .250**<br>Brass<br>2-520102-2<br>0.81 x 6.35|**Tab**<br>**Terminal Base**<br>**Part Numbers**<br>**Size**<br>**Material**<br>**Strip**<br>**.032 x .250**<br>Brass<br>2-520102-2<br>0.81 x 6.35|**Tab**<br>**Terminal Base**<br>**Part Numbers**<br>**Size**<br>**Material**<br>**Strip**<br>**.032 x .250**<br>Brass<br>2-520102-2<br>0.81 x 6.35|**Part Numbers**<br>**Loose Piece**<br>2-520103-2| |---|---|---|---|---|---|---|---|---|---|---| |.250||**.230**<br>5.84|**.290**<br>7.37|**.522 **<br> 13.26|**.295**<br> 7.49|**.935**<br> 23.75|**.032 x. 250**<br>0.81 x 6.35|Brass|2-521144-2|2-521192-2| |Series|16-14|**.160**<br>4.06|**.290**<br>7.37|**.522 **<br> 13.26|**.230**<br> 5.84|**.855**<br> 21.72|**.032 x. 250**<br>0.81 x 6.35|Brass|3-520106-2|3-520107-2| |||**.260**<br>6.60|**.290**<br>7.37|**.522 **<br> 13.26|**.325**<br> 8.26|**.935**<br> 23.75|**.032 x. 250**<br>0.81 x 6.35|Brass|3-521142-2|3-521191-2| ||12-10|**.320**<br>8.13|**.352**<br>8.94|**.522 **<br> 13.26|**.388**<br> 9.86|**.935**<br> 23.75|**.032 x .250**<br>0.81 x 6.35|Brass|4-521097-2|4-521098-2| |.187<br>Series|22-18|**.135**<br>3.43|**.250**<br>6.35|**.448 **<br> 11.38|**.205**<br> 5.21|**.793**<br> 20.14|**.020 x .187**<br>0.51 x 4.75<br>**.032 x .187**<br>0.81 x 4.75|Brass<br>Brass|2-521102-2<br>2-521104-2|2-521103-2<br>2-521105-2| ## **Ultra-Fast Fully Insulated FASTON Flag Receptacles** ## **Material** **Housing** — Nylon Type 6/6 **Flammability** — UL 94 V-2 **Terminal** — Tin plated, copper alloy **Color Code (Translucent) Red** — 22-18 AWG **Blue** — 16-14 AWG **Yellow** — 12-10 AWG |**Description **|**Wire Range**1 <br>**AWG**|**Ins. Dia.**<br>**Max.**|**A**|**B**|**Dimensions**<br>**C**<br>**D**|**Dimensions**<br>**C**<br>**D**|**E**|**Mating**<br>**Terminal Base**<br>**Tab**<br>**Material**|**Mating**<br>**Terminal Base**<br>**Tab**<br>**Material**|**Part Numbers**<br>**Strip**<br>**Loose Piece**|**Part Numbers**<br>**Strip**<br>**Loose Piece**| |---|---|---|---|---|---|---|---|---|---|---|---| ||22-18|**.165**<br>4.19|**.187**<br>4.75|**.320**<br>8.13|**.235**<br>5.97|**.636**<br> 16.15|**.515**<br> 13.08|**.020 x .187**<br>0.51 x 4.75<br>**.032 x .187**<br>0.81 x 4.75|Brass<br>Brass|2-520334-22 <br>2-520336-22|2-520335-2<br> 2-520337-2| |.187||**.185**|**.187**|**.320**|**.255**|**.632**|**.515**|**.020 x .187**<br>0.51 x 4.75|Brass|3-520338-22|3-520339-2| |Series|16-14|4.70<br>**.260**|4.75<br>**.187**|8.13<br>**.320**|6.48 <br>**.325**|16.05 <br>**.668**|13.08<br>**.565**|**.032 x .187**<br>0.81 x 4.75<br>**.020 x .187**<br>0.51 x 4.75|Brass<br>Brass|3-520340-22<br>3-520997-22|—<br>—| |||6.60|4.75|8.13|8.26|16.97|14.35|**.032 x .187**<br>0.81 x 4.75|Brass|3-521247-22|—| |.205<br>Series|22-18|**.165**<br>4.19|**.187**<br>4.75|**.385**<br>9.78|**.235**<br>5.97|**.636**<br> 16.15|**.580**<br> 14.73|**.032 x .205**<br>0.81 x 5.21|Brass|2-521164-22|—| ||22-18|**.165**<br>4.19<br>**.230**<br>5.84|**.187**<br>4.75<br>**.187**<br>4.75|**.385**<br>9.78<br>**.385**<br>9.78|**.235**<br>5.97 <br>**.295**<br>7.49|**.636**<br> 16.15 <br>**.665**<br> 16.89|**.580**<br> 14.73<br>**.630**<br> 16.00|**.032 x .250**<br>0.81 x 6.35<br>**.032 x .250**<br>0.81 x 6.35|Brass<br>Brass|2-520128-22 <br>2-520856-22|2-520129-2<br>—| |.250<br>Series|16-14|**.185**<br>4.70|**.187**<br>4.75|**.385**<br>9.78|**.255**<br>6.48|**.632**<br> 16.05|**.580**<br> 14.73|**.032 x .250**<br>0.81 x 6.35|Brass|3-520132-22|3-520133-2| |||**.260**<br>6.60|**.187**<br>4.75|**.385**<br>9.78|**.325**<br>8.26|**.668**<br> 16.97|**.630**<br> 16.00|**.032 x .250**<br>0.81 x 6.35|Brass|3-521013-22|—| 1 Stranded wire only. 2 Available with black insulator — Part Number 9-XXXXXX-2. **Note:** All part numbers are RoHS compliant. 92 Catalog 82004 Revised 3-11 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change. www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs** ## **Product Facts** - **One-piece fully insulated premier line FASTON receptacle with insulation crimp helps prevent shock and short hazards** - **Designed for correct lead-in of tab** - **Designed for full mating with a variety of tab styles including those with shoulders** - **Tested by TUV File No. E9071003 as suitable for end product certification to the following standards:** - **EN 60 950/09.87** **DIN IEC 380/VDE 0806/08.81 DIN IEC 601-1 Part 1/VDE 0750 T1/05.82** - **DIN VDE 0700 T1/02.81** - **Funnel wire entry** - **Wire stop** - **Visual inspection of crimp and wire brush** - **Assemblies are color-coded** Ultra-Fast Plus fully **by wire size** insulated FASTON receptacles and tabs offer - ■ **Assemblies contain wire** all the advantages of the - **size and tab size designation** standard Ultra-Fast product - ■ **Mating tab thickness marked** plus an insulation crimp. **on terminal and visible through housing (110 and 187 series)** - **Application tooling available to meet production requirements** - **Tin plated copper alloy terminals** - **UL rated at +105°C** **Insulation Crimp Cross Section** - **Terminates 22-14 AWG solid, fused and stranded** Ultra-Fast Plus fully **wire** insulated FASTON receptacles and tabs - ■ **Complies with the IEC** preclude the need for costly - **380, 601, 950, and UL** electrical safety interlocks - **1950 requirements for a** or special protective shields - **secondary means of** to help prevent shock - **insulation fixing** hazards. In addition, electrical short circuits from exposed leads are - **Performance Capabilities** eliminated, even in - ■ **Meets UL-310 specification** equipment requiring close **for quick connect terminals;** contact spacing. **UL listed under File** Ultra-Fast Plus FASTON - **No. E-66717** ® **R** receptacles and tabs are - ■ **Meets CSA C22.2, No.153** preinsulated assemblies **specification for quick** featuring a co-molded **connect terminals;** housing produced from two **CSA certified under File No. LR 7189** @: **R** different nylon materials.The receptacle/ tab and - ■ **600-volt application** wire barrel portions of the **capability (1,000 volts for signs and fixtures)** housing are molded from type 6/6 nylon material with a +130°C UL temperature rating. The insulation barrel is molded from a premium grade nylon selected to retain the insulation crimp shape. This premium nylon exhibits minimal springback, thus providing actual insulation crimp tensile strength as well as strain relief for applications where extreme wire dressing and/or vibration are present. The Ultra-Fast Plus FASTON receptacle housing completely encloses a tin plated copper alloy premier FASTON receptacle which has been stress relieved for increased durability and resistance to operator abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristics. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast Plus FASTON tab housing completely encloses a tin plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. 93 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs** (Continued) ## **Ultra-Fast Plus Fully Insulated FASTON Receptacles** ## **Material** **Housing** — Nylon **Flammability** — UL 94 V-2 **Terminal** — Tin plated, copper alloy **Color Code (Translucent) Red** — 22-18 AWG **Blue** — 16-14 AWG |**Description **|**Wire Range**<br>**AWG**|**Ins. Dia.**<br>**Range**|**A**|**Dimensions**<br>**B**<br>**C**|**Dimensions**<br>**B**<br>**C**|**D**|**Mating**<br>**Tab**|**Terminal Base**<br>**Material**|**Terminal Base**<br>**Material**|**Part Numbers**<br>**Strip**<br>**Loose Piece**|**Part Numbers**<br>**Strip**<br>**Loose Piece**| |---|---|---|---|---|---|---|---|---|---|---|---| |.110/.125<br>Series|22-18|**.060-.120**<br>1.52-3.05|**.160**<br>4.06|**.275**<br>6.99|**.167 **<br>4.24|**.735**<br> 18.67|**.020 x .110/.125**<br>0.51 x 2.79/3.18<br>**.032 x .110/.125**<br>0.81 x 2.79/3.18||Brass<br>Brass|2-520932-2<br>2-520979-2|—<br>—| |.187|22-18|**.060-.135**<br>1.52-3.43|**.165**<br>4.24|**.336**<br>8.53|**.200 **<br>5.08|**.855**<br> 21.72|**.020 x .187**<br>0.51 x 4.75<br>**.032 x .187**<br>0.81 x 4.75||Brass<br>Brass|2-520401-2<br>2-520403-2|2-520409-2<br>2-520411-2| |Series|16-14|**.090-.160**<br>2.29-4.06|**.185**<br>4.70|**.336**<br>8.53|**.225 **<br>5.72|**.855**<br> 21.72|**.020 x .187**<br>0.51 x 4.75<br>**.032 x .187**<br>0.81 x 4.75||Brass<br>Brass|3-520402-2<br>3-520404-2|3-520410-2<br>3-520412-2| |.250|22-18|**.060-.135**<br>1.52-3.43|**.195**<br>4.95|**.409**<br> 10.39|**.200 **<br> 5.08|**.855**<br> 21.72|**.032 x .250**<br>0.81 x 6.35||Brass|2-520405-2|2-520407-2| |Series|16-14|**.090-.160**<br>2.29-4.06|**.195**<br>4.95|**.409**<br> 10.39|**.225 **<br> 5.72|**.855**<br> 21.72|**.032 x .250**<br>0.81 x 6.35||Brass|3-520406-2|3-520408-2| ## **Ultra-Fast Plus Fully Insulated FASTON Tabs** ## **Material** **Housing** — Nylon **Flammability** — UL 94 V-2 **Terminal** — Tin plated, copper alloy **Color Code (Translucent) Red** — 22-18 AWG **Blue** — 16-14 AWG |**Description**|**Wire Range**<br>**AWG**|**Ins. Dia.**<br>**Range**|**A**|**Dimensions**<br>**B**<br>**C**|**Dimensions**<br>**B**<br>**C**|**D**|**Mating**<br>**Tab**|**Terminal Base**<br>**Material**|**Part Numbers**<br>**Strip**<br>**Loose Piece**|**Part Numbers**<br>**Strip**<br>**Loose Piece**| |---|---|---|---|---|---|---|---|---|---|---| |.187<br>Series|22-18|**.060-.135**<br>1.52-3.43|**.250**<br>6.35|**.488**<br> 11.38|**.205 **<br> 5.21|**.793**<br> 20.14|**.020 x .187**<br>0.51 x 4.75<br>**.032 x .187**<br>0.81 x 4.75|Brass<br>Brass|2-521360-2<br>2-521361-2|—<br>—| |.250|22-18|**.060-.135**<br>1.52-3.43|**.290**<br>7.37|**.522**<br> 13.26|**.205 **<br> 5.21|**.855**<br> 21.72|**.032 x .250**<br>0.81 x 6.35|Brass|2-521055-2|—| |Series|16-14|**.090-.160**<br>2.29-4.06|**.290**<br>7.37|**.522**<br> 13.26|**.230 **<br> 5.84|**.855**<br> 21.72|**.032 x .250**<br>0.81 x 6.35|Brass|3-521057-2|—| **Note:** All part numbers are RoHS compliant. 94 Catalog 82004 Revised 3-11 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Pod Fully Insulated FASTON Receptacles and Tabs** ## **Product Facts** - **Reduced insertion force** - **Designed for correct lead-in of tab** - **Mates with typical 110, 187 and 250 series tab styles including those with shoulders** - **110 series accepts 22-18 AWG [0.3–1 mm[2] ], 187 series accepts 20-16 AWG [0.5–1.4mm[2] ] wire and 250 series accepts 22-10 AWG [0.3–5 mm[2] ] wire** - **Visual inspection of crimp and wire brush** - **Terminated by automatic or semi-automatic equipment to meet production requirements** - **Complies with the IEC 380, 601 and 950 and UL 1950 requirements for a secondary means of insulation fixing** - **Listed by Underwriters Laboratories Inc., File No. E66717** **==> picture [104 x 27] intentionally omitted <==** **----- Start of picture text -----**<br> R<br>■ CSA certified,<br>File No. LR 7189 @ R<br>**----- End of picture text -----**<br> ## **Technical Documents** **Product Specification** 108-1285 108-2215 **Application Specification** 114-2124 ## **Hand Tools — Insertion** 250 Series—314916-1 250 Series Flag—314919-1 **Hand Tools — Extraction** 250 Series—314917-1 Ultra-Pod fully insulated FASTON receptacles offer the newest in one-step automatic application of insulated quick connects. The unique integral plastic carrier designed specifically for this product allows insulated F-Crimp terminations to be produced quickly and easily. Applied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. Both the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator — the crimping on the downstroke and the insulating on the up-stroke. The receptacles contained within the Ultra-Pod FASTON receptacle assemblies are tested and customer qualified and can be used in existing applications where insulation has been accomplished by other means. The low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. The insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. This housing, produced from 130°C rated 6/6 nylon, ## covers the FASTON receptacle sufficiently to provide for use in 600-volt applications. Most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. Depending on production requirements, TE provides a complete selection of terminating equipment from bench press to automatic lead maker. 95 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Pod Fully Insulated FASTON Receptacles and Tabs** (Continued) |**Insulation Support**|**Insulation Support**||||**B**<br>**D**<br>**A**<br>tes<br>a<br>~~ey~~|**B**<br>**D**<br>**A**<br>tes<br>a<br>~~ey~~|**B**<br>**D**<br>**A**<br>tes<br>a<br>~~ey~~|**B**<br>**D**<br>**A**<br>tes<br>a<br>~~ey~~||||| |---|---|---|---|---|---|---|---|---|---|---|---|---| |||||||**C**<br>a||||||| |**Description**|**Wire**<br>**Range**|**Ins. Dia.**<br>**Range**|**A**|**Dimensions**<br>**B**<br>**C**||**D**||**Mating**<br>**Tab**|**UL 941**|**Color**|**Material**<br>**and Finish**|**Part Numbers**| |||||||||**.020**<br>0.51|V-2|Natural|Brass<br>Tin Plated Brass|521228-1<br>521228-2| ||||||||||V-0|Natural|Tin Plated Brass|521408-24| |.110<br>Series|22-18|**.080-.120**<br>2.03-3.05|**.151**<br>3.83|**.224**<br>5.69|**.205**<br>5.21|**.805**<br>20.45||**.032**|V-2|Natural|Brass<br>Tin Plated Brass|521436-14<br>521436-2| |||||||||0.81|V-0|Natural|Brass<br>Tin Plated Brass|521437-14<br>521437-22,4| |||||||||**.020**|V-2|Natural|Brass<br>Tin Plated Brass|520973-1<br>520973-2| |.187<br>Series|20-16|**.090-.130**<br>2.29-3.30|**.170**<br>4.32|**.295**<br>7.49|**.200**<br>5.08|**.775**<br>19.68||0.51<br>**.032**<br>0.81|V-0<br>V-2<br>V-0|Natural<br>Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521225-1<br>521225-2<br>520982-1<br>520982-2<br>521284-1<br>521284-2| ||||||||||||Brass|521293-1| ||18-16 or<br>2-18|(2) **.105**Max.<br>2.67|**.170**<br>5.33|**.295**<br>7.49|**.200**<br>5.08|**.775**<br>19.68||**.020**<br>0.51|V-2|Natural|Tin Plated Brass|521293-2<br>521995-24,5| ||||||||||V-0|Natural|Brass<br>Tin Plated Brass|521586-1<br>521586-2| ||22-18|**.090-.130**<br>2.29-3.30|**.195**<br>4.95|**.370**<br>9.40|**.225**<br>5.72|**.945**<br>24.00||**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|520988-1<br>520988-2<br>521368-1<br>521368-2| ||||||||||V-2|Natural|Brass|521997-14,5<br>520963-1| ||||||||||||Tin Plated Brass|520963-2| |.250<br>Series|18-14|**.120-.170**<br>3.05-4.32|**.195**<br>4.95|**.370**<br>9.40|**.225**<br>5.72|**.945**<br>24.00||**.032**<br>0.81|V-0<br>Natural<br>Brass<br>521367-1<br>Tin Plated Brass<br>521367-2<br>Tin Plated Brass<br>521011-22<br>V-2<br>Black<br>Nickel Plated Steel<br>521011-12,3<br>521113-23<br>~~—————~~|||| ||||||||||||Brass|521637-1| ||18-14 or<br>2-18|(2) **.105**Max.<br>2.67|**.195**<br>4.95|**.370**<br>9.40|**.225**<br>5.72|**.945**<br>24.00||**.032**<br>0.81|V-2|Natural|Tin Plated Brass|521637-2<br>521998-24,5| ||||||||||V-0|Natural|Brass<br>Tin Plated Brass|521632-1<br>521632-2| |2|14-10|**.130-.180**<br>3.30-4.57|**.195**<br>4.95|**.370**<br>9.40|**.225**<br>5.72|**.945**<br>24.00||**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|520974-1<br>520974-2<br>521366-1<br>521366-2| 1 Flammability rating of plastic material. 2 150°C rated nylon. 3 UL recognized. 4 No UL or CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. **Note:** All part numbers are RoHS compliant. 96 Catalog 82004 Revised 3-11 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change. www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Pod Fully Insulated FASTON Receptacles and Tabs** (Continued) **Flag Insulation Support C B** ~~=~~ **D A** “S ~~s~~ |||||**A**<br>“S|**A**<br>“S|“S~~s~~|~~s~~||||| |---|---|---|---|---|---|---|---|---|---|---|---| |**Description**|**Wire**<br>**Range**|**Ins. Dia.**<br>**Range**|**A**|**Dimensions**<br>**B**<br>**C**||**D**|**Mating**<br>**Tab**|**UL 941**|**Color**|**Material**<br>**and Finish**|**Part Numbers**| |||||||||||Brass|521470-14| ||||||||**.020**<br>0.51|V-2|Natural|Tin Plated Brass|521470-24<br>1969106-23,5| ||22-18|**.060-.110**<br>1.52-2.79|**.170**<br>4.32|**.295**<br>7.49|**.485**<br>12.32|**.680**<br>17.27|**.032**|V-0<br>V-2|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521596-14<br>521596-24<br>521598-13<br>521598-23| ||||||||0.81|V-0|Natural|Brass<br>Tin Plated Brass|521600-14<br>521600-24| |.187<br>Series||||||||||Brass|521471-14| ||||||||**.020**<br>0.51|V-2|Natural|Tin Plated Brass|521471-24<br>1969133-23,5| ||18-14 or<br>(2) 20 or<br>(2) 18|(2) **.105** Max.<br>2.66|**.170**<br>4.32|**.295**<br>7.49|**.485**<br>12.32|**.680**<br>17.27|**.032**<br>0.81|V-0<br>V-2|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521597-14<br>521597-24<br>521599-14<br>521599-24<br>1969107-23,5| |||||||||V-0|Natural|Brass<br>Tin Plated Brass|521601-14<br>521601-24| ||22-18|**.050-.100**<br>1.27-2.54|**.200**<br>5.08|**.370**<br>9.40|**.585**<br>14.86|**.680**<br>17.27|**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521050-1<br>521050-2<br>521411-1<br>521411-2| |||||||||||Brass|1969109-13,5| |.250<br>Series|18-14|**.110-.160**<br>2.79-4.06|**.200**<br>5.08|**.370**<br>9.40|**.585**<br>14.86|**.680**<br>17.27|**.032**<br>0.81|V-2|Natural<br>Black|Tin Plated Brass<br>Brass<br>Tin Plated Brass<br>Tin Plated Brass<br>Nickel Plated Steel|1969109-23,5<br>520971-1<br>520971-2<br>520971-4<br>521087-13| |||||||||V-0|Natural|Brass<br>Tin Plated Brass|521282-1<br>521282-2| ||18-14 or<br>(2) 20 or<br>(2) 18|(2) **.105** Max.<br>2.66|**.200**<br>5.08|**.370**<br>9.40|**.585**<br>14.86|**.680**<br>17.27|**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521112-1<br>1969110-23,5<br>521633-1<br>521633-2| 1 Flammability rating of plastic material. - 2 UL pending for double wire terminations. - 3 No UL or CSA approvals. - 4 No CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. **Note:** All part numbers are RoHS compliant. 97 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. www.te.com FASTON Terminals (Insulated and Uninsulated) ## **Ultra-Pod Fully Insulated FASTON Receptacles and Tabs** (Continued) ## **Positive Lock Insulation Support** ||||——<br>_|——<br>_|——<br>_|——<br>_|——<br>_||||<br>os|deka|_| |---|---|---|---|---|---|---|---|---|---|---|---|---| ||||**A**<br>**C**<br>——<br>_<br>l<br>a,<br>1___,_____ RMDwr<br>a<br>re||||||**B**<br>|<br>|||<br>os<br>F<br> Ll|deka<br>=<br>bs<br>||_| |||||||||||**D**||| |**Description**|**Wire**<br>**Range**|**Ins. Dia.**<br>**Range**|||**A**|**Dimensions**<br>**B**<br>**C**|**D**|**Mating**<br>**Tab**|**UL 941**|**Color**|**Material**<br>**and Finish**|**Part Numbers**| |.187<br>Series|18-14|**.110-.180**<br>2.79-4.57|||**.186**<br>4.72|**.307**<br>**.265**<br>7.80<br>6.73|**.812**<br>20.62|**.020**<br>0.51|V-2|Natural|Brass<br>Tin Plated Brass|521271-12<br>521271-22| ||||||||||V-0|Natural|Tin Plated Brass|521212-22| |.250<br>Series|18-14|**.110-.180**<br>2.79-4.57|||**.205**<br>5.21|**.370**<br>**.245**<br>9.40<br>6.22|**.950**<br>24.13|**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521213-12<br>521213-22<br>521317-12<br>521317-22| 1 Flammability rating of plastic material. 2 UL Recognized, CSA Certified ## **Tabs Insulation Support** |||**A**<br>**C**<br>SUSSSUSSETTY<br>cceenndl<br>=<br>————<br>ee |||<br>[sR<br>[aea,|**A**<br>**C**<br>SUSSSUSSETTY<br>cceenndl<br>=<br>————<br>ee |||<br>[sR<br>[aea,||**B**<br>eepeers|**D**<br>my<br>TF<br>Nt<br>Hl<br>a<br>peers<br>LJ|**D**<br>my<br>TF<br>Nt<br>Hl<br>a<br>peers<br>LJ||| |---|---|---|---|---|---|---|---|---| |**Description**|**Wire**<br>**Range**|**Ins. Dia.**<br>**Range**|**Dimensions**<br>**A**<br>**B**<br>**C**<br>**D**|**Tab**|**UL 941**|**Color**|**Material**<br>**and Finish**|**Part Numbers**| |.250<br>Series|18-14|**.130-.180**<br>3.30-4.57|**.275**<br>**.450**<br>**.310**<br>**1.120**<br>6.99<br>11.43<br>7.87<br>28.45|**.032**<br>0.81|V-2<br>V-0|Natural<br>Natural|Brass<br>Tin Plated Brass<br>Brass<br>Tin Plated Brass|521217-1<br>521217-2<br>521451-1<br>521451-2| ||12-10|**.150-.200**<br>3.81-5.08|**.275**<br>**.450**<br>**.310**<br>**1.120**<br>6.99<br>11.43<br>7.87<br>28.45|**.032**<br>0.81|V-2|Natural|Brass<br>Tin Plated Brass|521227-12<br>521227-22| 1 Flammability rating of plastic material. 2 No UL or CSA approvals **Note:** All part numbers are RoHS compliant. 98 Catalog 82004 Revised 3-11 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change. www.te.com FASTON Terminals (Insulated and Uninsulated) **PIDG FASTON Receptacles and Tabs** ## **Product Facts** - **Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment** - **Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel** - **Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area** ## **The TE Mated Tool/Terminal Concept** - **TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance** - Here is a pre-insulated TE compression crimping - **performance** terminal designed for produces crimps for a - ■ **Terminal and the crimping** complete and uniform given size wire and terminal **tool are designed as** reliability in most difficult that are precisely alike **precisely matched devices** circuit environments. Each in appearance and - ■ **Dies are precision-** PIDG Terminal consists of a performance. This is a **engineered from the finest** tin plated brass body with a calculated result made **hard-metal alloys** specially designed copper possible by designing the sleeve and insulation sleeve terminal and the crimping - ■ **Crimping pressure is** fitted over the terminal tool as precisely matched **controlled by a ratchet** barrel. The design of the tool devices. The dies are **device on the hand tool** dies and the construction precision-engineered from - **or a corresponding pre-** of the terminal promotes the finest hard-metal alloys. - **calibration in the crimping** uniform insulation thickness Crimping pressure is **jaws of TE automated** under crimping pressure, controlled by a ratchet - **crimping machines** transmitting this pressure device on the hand tool or evenly to the center of the a corresponding pre- - **The Crimp** crimp area. calibration in the crimping jaws of TE automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. - **Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height** - **Resulting termination is free of contamination** - **Resistant to most shock and critical environments** - **Tensile strength approaches that of the wire itself** |**Temperature Rating: 105° C**<br>**Wire**<br>**E66717**<br>**LR7189**<br>**Range**<br>**Recognized**<br>**Certified**<br>22-16<br>22-16 Stranded<br>**R**<br>**R**<br>~~ee Se~~|**Temperature Rating: 105° C**<br>**Wire**<br>**E66717**<br>**LR7189**<br>**Range**<br>**Recognized**<br>**Certified**<br>22-16<br>22-16 Stranded<br>**R**<br>**R**<br>~~ee Se~~|**Temperature Rating: 105° C**<br>**Wire**<br>**E66717**<br>**LR7189**<br>**Range**<br>**Recognized**<br>**Certified**<br>22-16<br>22-16 Stranded<br>**R**<br>**R**<br>~~ee Se~~|**Temperature Rating: 105° C**<br>**Wire**<br>**E66717**<br>**LR7189**<br>**Range**<br>**Recognized**<br>**Certified**<br>22-16<br>22-16 Stranded<br>**R**<br>**R**<br>~~ee Se~~| |---|---|---|---| ||16-14|16-14 Stranded|300 V Max.,<br>105°C Max.1| ||12-10|12-10 Stranded|| 1 UL and CSA — Nylon. 99 Catalog 82004 Revised 3-11 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change. www.te.com FASTON Terminals (Insulated and Uninsulated) ## **PIDG FASTON Receptacles and Tabs** (Continued) ## **Receptacles** ## **Receptacle Style** ## **Material** ## **Related Product Data** **A** — No dimple with wire stop **Insulation** — Nylon **Application Tooling** — reference **B** — Dimple with wire stop **Receptacle Body** — Brass per Catalog 82042 for tooling **C** — No dimple, no wire stop ASTM B-36 or phosphor bronze per ASTM B-139 **Plating** — Tin per MIL-T-10727 except where noted. **Metallic Sleeve** — Copper per ASTM B-152 **Plating** — Tin per MIL-T-10727 |||||**W**|||||||**W**||||||||**W**|**W**|||||||**W**|**W**||**W**|**W**| |---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---| ||||||||||||||||||||||||||||||||| ||||||||||||||||||||||||||||||||| ||||||||||||||||||||||||||||||||| ||||||||||||||||||||||||||||||||| ||||||||||||||||||||||||||||||||| ||||||||||||||||||||||||||||||||| ||||**L**<br>**.250**<br>**L**<br>**.205**<br>Wook|||||||||||||||**L**<br>**.187**<br>ok|||||**.110**<br>**L**<br>Lh|||||||**L**<br>**.110**|| ||||**Series**|||||||**Series**||||||||**Series**||||**Series-**||||||||**Series-**|| |||||||||||||||||||||||**Standard**|||||||**Low Insertion**||| |**Series**|**Wire Size**<br>**Circular Mils**<br>**[mm2]**|**Style**|**Dimensions**<br>**W**<br>**L**<br>**Nom.**<br>**Max.**|||||**Terminal**<br>**Insulation**<br>**Color**|||**Wire**<br>**Insulation**<br>**Diameter**<br>**Max.**||||||**Recept.**<br>**Matl.**||**Stock**<br>**Thk.**||**Fits**<br>**Tab**<br>**Thk.**|**Loose**<br>**Piece**|||||**Part Numbers**<br>**Tape**<br>**Mounted**|||**Strip**<br>**Form**|| ||22-18<br>509-1,900<br>[0.26-0.96]|B|**.300**<br>7.62|||**.900**<br>22.86||Red<br>Red|||||**.140**<br>3.56<br>**.140**<br>3.56||||Brass<br>Brass||**.018**<br>0.46<br>**.018**<br>0.46||**.032**<br>0.81<br>**.032**<br>0.81|640903-1*<br>55675-12|||||||640903-2<br>55675-22|640902-1<br>—.|| ||16-14<br>2,050-5,180<br>[1.04-2.62]|B|**.300**<br>7.62|||**.900**<br>22.86||Blue|||||**.170**<br>4.32||||Brass||**.018**<br>0.46||**.032**<br>0.81|640905-1*|||||||640905-2|640904-1|| |.250|14-12<br>3,831-6,4701<br>[1.94-3.28]|B|**.300**<br>7.62|||**1.012**<br>25.70||Green<br>Green|||||**.250**<br>6.35<br>**.250**<br>6.35||||Brass<br>Phos. Brz.||**.018**<br>0.46<br>**.018**<br>0.46||**.032**<br>0.81<br>**.032**<br>0.81|42844-1*†<br>42844-2*†|||||||42844-3†<br>—.|60544-3†<br>—.|| ||12-10<br>5,180-13,100<br>[2.62-6.64]|B|**.300**<br>7.62|||**1.012**<br>25.70||Yellow<br>Yellow|||||**.250**<br>6.35<br>**.250**<br>6.35||||Brass<br>Phos. Brz.||**.018**<br>0.46<br>**.018**<br>0.46||**.032**<br>0.81<br>**.032**<br>0.81|640907-1*<br>61198-23†|||||||640907-2<br>61198-44†|640906-1<br>61197-2|61197-2.| |.250<br>Low<br>Insertion|22-18<br>509-1,900<br>[0.26-0.96]<br>16-14<br>2,050-5,180<br>[1.04-2.62]|B<br>B|**.300**<br>7.62<br>**.300**<br>7.62|||**.900**<br>22.86<br>**.900**<br>22.86||Red<br>Blue|||||**.145**<br>3.68<br>**.173**<br>4.39||||Brass<br>Brass||**.016**<br>0.41<br>**.016**<br>0.41||**.032**<br>0.81<br>**.032**<br>0.81|184262-1†<br>184265-1†|||||||184262-2†<br>184265-2†|184261-1†<br>184264-1†|| |.205<br>Low<br>Insertion|22-18<br>509-1,900<br>[0.26-0.96]|B|**.250**<br>6.35|||**.800**<br>20.32||Red|||||**.135**<br>3.43||||Brass||**.016**<br>0.41||**.020**<br>0.51|696018-1†|||||||696018-2†|—.|| |||||||||Red|||||**.140**<br>3.56||||Brass||**.016**<br>0.41||**.020**<br>0.51|640909-1*|||||||640909-2|640908-1|| ||22-18<br>509-1,900|B|**.250**<br>6.35|||**.800**<br>20.32||Red/Black|||||**.140**<br>3.56||||Brass||**.016**<br>0.41||**.020**<br>0.51|640174-1|||||||—.|—.|| |.205|[0.26-0.96]|||||||Red|||||**.140**<br>3.56||||Brass||**.016**<br>0.41||**.032**<br>0.81|640911-1*|||||||640911-2|—.|| ||16-14<br>2,050-5,180<br>[1.04-2.62]|B|**.250**<br>6.35|||**.800**<br>20.32||Blue<br>Blue|||||**.170**<br>4.32<br>**.170**<br>4.32||||Brass<br>Brass||**.016**<br>0.41<br>**.016**<br>0.41||**.020**<br>0.51<br>**.032**<br>0.81|640913-1*<br>640915-1*|||||||640913-2<br>640915-2|—.<br>—.|| |.187|26-24<br>238-475<br>[0.12-0.24]<br>22-18<br>509-1,900<br>[0.26-0.96]|B<br>B|**.230**<br>5.84<br>**.230**<br>5.84|||**.700**<br>17.78<br>**.800**<br>20.32||Yellow<br>Red|||||**.082**<br>2.08<br>**.140**<br>3.56||||Brass<br>Brass||**.016**<br>0.41<br>**.016**<br>0.41||**.020**<br>0.51<br>**.020**<br>0.51|641321-1*†<br>640917-1*|||||||641321-2†<br>640917-2|641320-1†<br>640916-1|| |Not UL or CSA approved or listed.||Not UL or CSA approved or listed.||||1Wire range is limited as noted.||Wire range is limited as noted.||||Wire range is limited as noted.||Wire range is limited as noted.||||3Requires tool 90276-2|Requires tool 90276-2||Requires tool 90276-2||||||||||| |* Available in small packaging quantities.||* Available in small packaging quantities.||||2Unplated receptacle body.||||||Unplated receptacle body.||||||4Requires die 58541-1|Requires die 58541-1||Requires die 58541-1||||||||||| † Not UL or CSA approved or listed. * Available in small packaging quantities. **Note:** All part numbers are RoHS compliant. 100 Catalog 82004 Revised 3-11 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 www.te.com FASTON Terminals (Insulated and Uninsulated) ## **PIDG FASTON Receptacles and Tabs** (Continued) ## **Receptacles** (Continued) |**Series**|**Wire Size**<br>**Circular Mils**<br>**[mm2]**|**Style**|**Dimensions**<br>**W**<br>**L**<br>**Nom.**<br>**Max.**|**Dimensions**<br>**W**<br>**L**<br>**Nom.**<br>**Max.**|**Terminal**<br>**Insulation**<br>**Color**|**Wire**<br>**Insulation**<br>**Diameter**<br>**Max.**|**Recept.**<br>**Matl.**|**Stock**<br>**Thk.**|**Fits**<br>**Tab**<br>**Thk.**|**Loose**<br>**Piece**|**Part Numbers**<br>**Tape**<br>**Mounted**|**Strip**<br>**Form**| |---|---|---|---|---|---|---|---|---|---|---|---|---| |.187|16-14<br>2,050-5,180<br>[1.04-2.62]|B|**.230**<br>5.84<br>**.230**<br>5.84|**.800**<br>20.32<br>**.900**<br>22.86|Blue<br>Blue|**.170**<br>4.32<br>**.250**<br>6.35|Brass<br>Brass|**.016**<br>0.41<br>**.016**<br>0.41|**.020**<br>0.51<br>**.032**<br>0.81|640919-1*<br>696108-1†|640919-2<br>696108-2†|640918-1<br>—.| ||16-14<br>509-1,900<br>[0.26-0.96]|B|**.235**<br>5.84|**.800**<br>20.32|Blue|**.170**<br>4.32|Brass|**.016**<br>0.41|**.032**<br>0.81|184235-1†|184235-2†|—.| |.187<br>Low<br>Insertion|22-18<br>509-1,900<br>[0.26-0.96]|B|**.230**<br>5.84|**.800**<br>22.86|Red|**.140**<br>3.68|Brass|**.016**<br>0.41|**.020**<br>0.51<br>**.032**<br>0.81|696777-2<br>184268-1†|—.<br>184268-2†|696776-1<br>184267-1†| ||||**.148**<br>3.76|**.734**<br>18.64|Natural|**.110**<br>2.79|Brass|**.012**<br>0.30|**.016**<br>0.41|61048-1*†|61048-2†|—.| |.110<br>Standard|22-18<br>509-1,900<br>[0.26-0.96]|B|**.148**<br>3.76|**.734**<br>18.64|Natural|**.110**<br>2.79|Brass|**.012**<br>0.30|**.020**<br>0.51|61060-1*†|61060-2†|61059-2†| ||||**.148**<br>3.76|**.734**<br>18.64|Natural|**.110**<br>2.79|Brass|**.012**<br>0.30|**.032**<br>0.81|60894-1*†|60894-2†|60893-2†| ||26-24<br>238-475<br>[0.12-0.24]|A|**.160**<br>4.06|**.700**<br>17.78|Yellow|**.082**<br>2.08|Brass|**.016**<br>0.41|**.020**<br>0.51|641324-1†|641324-2†|— .| ||||**.160**<br>4.06|**.796**<br>20.22|Red|**.140**<br>3.56|Brass|**.016**<br>0.41|**.012**<br>0.30|—.|—.|350871-1†| |.110<br>Low<br>Insertion|22-18<br>509-1,900<br>[0.26-0.96]|A|**.160**<br>4.06|**.800**<br>20.32|Red|**.140**<br>3.56|Brass|**.016**<br>0.41|**.016**<br>0.41<br>**.020**<br>0.51|640921-1<br>640923-1*|640921-2<br>640923-2|—.<br>640922-1| ||||||||||**.032**<br>0.81|640925-1*|640925-2|640924-1| ||16-14<br>2,050-5,180<br>[1.04-2.62]|A<br>B|**.160**<br>4.06<br>**.160**<br>4.06|**.800**<br>20.32<br>**.800**<br>20.32|Blue<br>Blue|**.170**<br>4.32<br>**.170**<br>4.32|Brass<br>Brass|**.016**<br>0.41<br>**.016**<br>0.41|**.020**<br>0.51<br>**.032**<br>0.81<br>**.016**<br>0.41|640929-1*<br>640931-1*<br>640927-1|640929-2<br>640931-2<br>640927-2|—.<br>—.<br>—.| †Not UL or CSA approved or listed. *Available in small packaging quantities. ## **Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range** ||||**Tools for Tape Mounted Terminations**||**Tools for Strip Form Terminations**| |---|---|---|---|---|---| |**Wire Size**|**Hand Tool**|**Tape Dies for**<br>**69875 AMP-TAPETRONIC**|**Tape Dies for**<br>**AMP-O-LECTRIC1 Model “G”**|**Tape Dies for**<br>**AMPOMATOR CLS III G,**|**AMPOMATOR**<br>**CLS III G, CLS IV**| |||**No Applicator Required**|**Applicator 567200-3**|**CLS IV Applicator 687658-1**|**Applicators**| |26-24|48518-2|69877-2|69877-2|69877-2|—| |22-18|59824-1|59826-1|59826-1*|59826-1|466788-32| |22-18<br>(Natural)|90185-1|90248-2|90248-2|90248-2|466554-32| |16-14|59824-1|59827-1|59827-1*|59827-1|466789-32| |14-12|90246-1|90240-2|90240-2|90240-2|—| |12-10|59824-1|59828-1|59828-1*|59828-1|466790-42| *Only UL and CSA approved. 1AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2. 2Die included with applicator. **Note:** All part numbers are RoHS compliant. 101 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Catalog 82004 Dimensions are shown for Revised 3-11 reference purposes only. Specifications subject www.te.com to change. FASTON Terminals (Insulated and Uninsulated) **==> picture [483 x 175] intentionally omitted <==** **----- Start of picture text -----**<br> ||||||||| |---|---|---|---|---|---|---|---| |PIDG FASTON Receptacles and Tabs|(Continued)| |Positive Lock Receptacle|W| |Low Insertion Force with| |Locking Device|E| |L| |i| |Wire|Ins. Dia.|Dimensions|Material| |Description|Range|Max.|W|L|E|and Finish|Part Number| |For Tab|.190|.362|.850|.315| |16-14|Tin Plated Brass|165536-1|[†]| |.250 x .032|4.83|9.19|21.59|8.00| **----- End of picture text -----**<br> †Not UL or CSA approved or listed. ## **Tab** **==> picture [356 x 174] intentionally omitted <==** **----- Start of picture text -----**<br> ||||||||| |---|---|---|---|---|---|---|---| |4|W| |E| |-|L| |fl| |Wire|Ins. Dia.|Dimensions|Material| |Description|Range|Max.|W|L|E|and Finish|Part Number| |.157|.250|.866|.300| |22-18|Tin Plated Brass|696362-1| |3.99|6.35|22.00|7.62| |For Receptacle|16-14|.197|.250|.866|.300|Tin Plated Brass|696369-1| |.250 x .032|5.00|6.35|22.00|7.62| |.256|.250|.950|.300| |12-10|Tin Plated Brass|696372-1| |6.50|6.35|24.13|7.62| **----- End of picture text -----**<br> **==> picture [492 x 157] intentionally omitted <==** **----- Start of picture text -----**<br> ||||||||| |---|---|---|---|---|---|---|---| |PIDG FASTON|—|W| |Flag Receptacles|[Le|E|TE| |L| |a| |Wire|Ins. Dia.|Dimensions|Material| |Description|Range|Max.|W|L|E|and Finish|Part Number| |.134|.300|.720|.610| |22-18|Tin Plated Brass|156667-1| |For Tab|3.40|7.62|18.29|15.49| |.250 x .032|.157|.300|.720|.610| |16-14|Tin Plated Brass|156666-1| |3.99|7.62|18.29|15.49| **----- End of picture text -----**<br> **Note:** All part numbers are RoHS compliant. 102 Catalog 82004 Revised 3-11 Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change. www.te.com FASTON Terminals (Insulated and Uninsulated) ## **PIDG FASTON Receptacles and Tabs** (Continued) > **Fully Insulated Receptacles** i **W Insulation Sleeve** — Nylon 7S g | **L** |**Description**|**Wire**<br>**Range**|**Ins. Dia.**<br>**Range**|**Dimensions**<br>**W**<br>**L**|**Dimensions**<br>**W**<br>**L**|**Material**<br>**and Finish**|**Part Number**| |---|---|---|---|---|---|---| ||22-18|**.128**<br>3.25|**.375**<br>9.53|**.891**<br>22.63|Tin Plated Brass|696357-1| |For Tab<br>.250 x .032|16-14|**.165**<br>4.19|**.375**<br>9.53|**.881**<br>22.38|Tin Plated Brass|696366-1| ||12-10|**.225**<br>5.72|**.375**<br>9.53|**.998**<br>25.35|Tin Plated Brass|696371-1| ## **Budget Line PIDG FASTON Receptacles** > **Budget Line PIDG FASTON** PT **W Receptacles** = > **Material** | **Insulation** — PVC, UL 94V-0 NEW **L Receptacle Body** — Brass **Plating** — Tin **Metallic Sleeve** — Copper **Plating** — Tin |**Series**|**Wire Size**<br>**Circular Mils**<br>**[mm2]**|**Dimensions**<br>**W**<br>**L**<br>**Nom.**<br>**Nom.**|**Terminal**<br>**Color**|**Wire**<br>**Insulation**<br>**Diameter**<br>**Max.**|**Fits**<br>**Tab**<br>**Thk.**|**Part Numbers**<br>**Loose**<br>**Tape**<br>**Piece**<br>**Mounted**| |---|---|---|---|---|---|---| |.250|22-18<br>16-14|**.300**<br>**.819**<br>7.62<br>20.80<br>**.300**<br>**.819**<br>7.62<br>20.80|Red<br>Blue|**.150**<br>3.81<br>**.185**<br>4.70|**.032**<br>0.81<br>**.032**<br>0.81|696301-1<br>696301-2<br>696302-1<br>696302-2| **Note:** All part numbers are RoHS compliant. 103 Catalog 82004 Revised 3-11 www.te.com Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Dimensions are shown for reference purposes only. Specifications subject to change.
Updated at April 25, 2026
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