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5167892-3
TERMINALS 8 POS LINKING TERM W ACT.
⚠️ Reference pricing provided. In case of supply shortages, we will connect you with our trusted procurement partners to ensure your project's continuity.
- Manufacturer: TE CONNECTIVITY / PARTNER STOCK
- Product type: Terminal Block Accessories
- SVHC: To Be Advised
| Delivery and price | |
|---|---|
| Units per pack | 600 |
| Price | 3.15 € |
| Current stock | 1000+ |
| Lead time | 30 days |
Datasheet
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors**
## **Product Facts**
- **Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated at up to 200 Amps each**
- **Sequenced contacts for “mate-first-break-last” operation**
- **Floating panel-mount connectors float up to +/- 2 mm**
- **High durability specific products ranging from 100 to 1000 mate/un-mate cycles**
- **Customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement**
- **Most products recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories File No. E28476**
**AND** ® **R** C US SAX A
## **Typical Applications**
- **Low noise power supplies**
- **Switch-mode power supplies (SMPS)**
- **Power factor-correcting (PFC) power supplies**
- **Systems requiring mounting to backplane or chassis**
- **Redundant (N + 1) power systems**
- **“Live” hot-plug power supplies**
- **All ELCON drawer connectors in this section are RoHS compliant**
## **Technical Documents**
**Product Specification** 108-2285
**Application Specification** 114-13206
Tyco Electronics offers a wide selection of blindmateable “drawer” connectors to suit modular equipment designs. The term “drawer connector” was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. Since the “drawer” is often times made with a somewhat loose fit — to enable easy opening and closing, the drawer connector must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding.
product line names in these two categories are:
## **High Power Drawer Connectors**
- **ELCON Drawer Series Connectors**
## **Low Power Drawer Connectors**
- **AMP Drawer Series Connectors**
- **Mini Power Drawer**
- **Blind-mate Drawer Connectors**
- **Hybrid Mini Drawer Connectors**
Some of the benefits of the tor must provide sufficient power drawer connectors self-alignment and ideally a from Tyco Electronics are floating connection to the the robustness of the cabinet or drawer to keep housing designs and the the connection from binding. durability of the contacts. The power drawer connecHigh-end applications such tors in this catalog are as networking switches and divided into two separate servers want the lowest categories: high power possible voltage drop drawers and low power across the connector. drawers. Specifically, the For these applications the high conductivity screwmachined contacts with either gold or silver plating offer the best performance.
The contacts are the core of the ELCON drawer series connectors. For cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost minimized and still providing a reliable separable interface.
Regardless of the application, Tyco Electronics offers a wide variety of power & signal blind-mateable drawer connectors.
## **Need more information?**
Call Technical Support at the numbers listed below.
Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with:
- Technical Support
- Catalogs
- Technical Documents
- Product Samples
- Tyco Electronics Authorized Distributor Locations
Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
62
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors** (Continued)
**3 mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator)**
## **Probe-proof Double CROWN BAND Contacts**
The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection.
## **Signal/Power Sequencing**
All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility.
## **Mating Polarization**
To provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins.
## **Regulatory Agency Certifications**
Tyco Electronics ELCON drawer series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987.
Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. ® C A US
## **Wide Array of Standard Contacts**
ELCON drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting
to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details.
||||**Termination**||||
|---|---|---|---|---|---|---|
|**Contact Size**|**PC Tail**|**Press-fit**|**Crimp**|**Internal**|**Threaded**|**External**|
|#20|**•**|**•**|**•**||||
|#16|**•**|**•**|**•**||||
|#12|**•**|**•**|**•**||||
|#8|**•**|**•**|**•**|**•**||**•**|
|#4|||**•**|**•**||**•**|
|#0|||**•**|**•**||**•**|
## **Application-Specific Designs**
If none of our standard drawer connectors satisfies your requirements, Tyco Electronics can develop an ELCON connector design specific to your application. We will
work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your stated needs. After the concept and design stages,
Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory
agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry.
## **Concept**
Tyco Electronics engineers work closely with the customer to fully understand the design requirements.
## **Design**
A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer.
## **Prototypes**
The design is frozen and work on the mold tools starts. Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts.
## **Production**
By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared.
63
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **How to Tailor Your ELCON Drawer Connector**
If you selected a standard drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for
this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your Tyco Electronics sales engineer. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and customer drawings are also available upon request.
**==> picture [434 x 549] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Assembly ENTER CUSTOMER INFORMATION<br>1. Choose one housing from the Pin Housing Selection Menu table. Place Company Location<br>an X in the appropriate guide pin circles, if guide pins are required.<br>2. Write the total quantity of each pin contact you require for each pin Contact Name Title<br>assembly in the Qty column of the Pin Contact Selection Menu table.<br>3. Crimp contacts are shipped uninstalled. Threaded and PCB tail Telephone Fax<br>contacts are installed by Tyco Electronics; enter the letter reference<br>of the desired contact in the appropriate contact positions on the Email Address<br>drawing: e.g., if you need a size #20 premate PCB tail standard con-<br>tact to be installed in contact position #10, write “Q” in circle #10. I am: ❏❏ End userContract manufacturer (end user: )<br>4. Sign, date and send the completed form to your local Tyco Electronics<br>Signature Today’s Date<br>Sales Engineer.<br>Pin Connector (Rear Face) Annual Quantity Required<br>Pin Contact Insertion Side<br>Pin Connector Rear Face Cavity Identification<br>Submit to your local Tyco Electronics Sales Engineer.<br>G1 G2 Pin Housing Selection Menu Check<br>Part Number Description One<br>1648183-1 Housing without guides<br>Housing with guides (#6-32 thread)<br>Housing with guides (M3 x 0.5 thread)<br>1 2<br>Size #0 Pin Contact Selection Menu<br>Size Ref. Part Number Termination Style & Pin Length Qty.<br>A = 1766811-1 Crimp<br>B = 1766819-1 Probe Proof, crimp<br>C = 1766230-1 1/4-20 Internal Thread<br>D = 1766274-1 M6 x 1 Internal Thread<br>3 4 5 6 7 8 9 10 #0 E = 1766269-1 Probe Proof, 1/4-20 Internal Thread<br>F = 1766275-1 Probe Proof, M6 x 1 Internal Thread<br>11 12 13 14 15 16 17 18 Size #20 G = 1766268-1 1/4-20 External Thread<br>H = 1766231-1 M6 x 1 External Thread<br>19 20 21 22 23 24 25 26 J = 1766270-1 Probe Proof, 1/4-20 External Thread<br>27 28 29 30 31 32 33 34 K = 1766276-1 Probe Proof, M6 x 1 External Thread<br>L = 1650155-1 Crimp, standard<br>M = 1650161-1 Crimp, premate<br>35 36 37 38 39 40 #20 N = 1650162-2 Crimp, postmate<br>Size #16 P = 1650283-1 PCB tail, standard<br>41 42 43 44 45 46 Q = 1650065-1 PCB tail, premate<br>R = 1650226-1 PCB tail, postmate<br>S = 1766196-1 Crimp, standard<br>T = 1766198-1 Crimp, premate<br>U = 1766199-2 Crimp, postmate<br>#16<br>47 48 49 V = 1766222-1 PCB tail, standard<br>W = 1766223-1 PCB tail, premate<br>X = 1766818-1 PCB tail, postmate<br>Size #12 or<br>#12HP Y = 1766193-1 Crimp, standard<br>Z = 1766195-1 Crimp, premate<br>50 51 52 AA = 1766196-1 Crimp, postmate<br>#12<br>AB = 1766245-1 PCB tail, standard<br>AC = 1766250-1 PCB tail, premate<br>AD = 1766249-1 PCB tail, postmate<br>AE = 1650153-2 Crimp, standard, Hot-Plug<br>#12 Hot- AF = 1650156-2 Crimp, premate, Hot-Plug<br>G3 G4 Plug AG = 1650060-2 PCB tail, standard, Hot-Plug<br>AH = 1650074-3 PCB tail, premate, Hot-Plug<br>Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.<br>Float-Mount Shoulder Screw<br>Top Assembly Part Number Part Number Description Qty.<br>Assigned by Tyco Electronics 1650399-1 Screw, No 10-32 UNC 2A<br>1650401-1 Screw, M5 x 0.8<br>**----- End of picture text -----**<br>
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
64
Power Connectors & Interconnection Systems
## **ELCON Drawer Connector Mounting**
All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON drawer connector.
## **Panel Float Mounting**
When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel.
|||**Float-Mount of Top Drawer (Example)**|**Float-Mount of Top Drawer (Example)**||
|---|---|---|---|---|
|||A|||
|||Mounting|||
||Flange<br>~7oe||yee||
|Panel (Ref)|Panel (Ref)||Shoulder<br>Screw|Guide Pin|
|**Screw Description**||**Part Number**|**Used On**||
|#10-32 UNF 2A Thread||1650399-1|Top and Double Drawer, Dual and QuadPower,||
|M5 x 0.8 Metric Thread||1650401-1|In-Line QuadPower, W5 Drawer||
|#8-32 UNF 2A Thread||1650402-1|||
|#6-32 UNF 2A Thread||1650106-1|All Other Drawers||
|M4 x 0.7 Metric Thread||1650589-1|||
## **Panel Fix Mounting**
As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below.
## **Screw Through Mounting Flange of Housing**
Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing.
## **Screw Into Thread of Guide Pin (When Applicable)**
You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below.
**==> picture [44 x 20] intentionally omitted <==**
**----- Start of picture text -----**<br>
Commercially<br>available screw<br>and washer<br>**----- End of picture text -----**<br>
**==> picture [249 x 93] intentionally omitted <==**
**----- Start of picture text -----**<br>
Internally threaded<br>(6-32) guide pin<br>Commercially<br>available screw<br>and washer<br>Guide pin<br>BD UA<br>#6-32 or<br>M3 x 0.5 screw .25<br>[6.35]<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
65
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Connector Mounting** (Continued)
## **Strain Relief and Wire Dress**
If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right.
## **PCB Fix Mounting**
When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific to your ELCON drawer connector.
**==> picture [127 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Flush PCB-Mount Drawer Connectors<br>**----- End of picture text -----**<br>
**==> picture [128 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Drawer Connectors with Cabled AC IN<br>**----- End of picture text -----**<br>
**==> picture [298 x 151] intentionally omitted <==**
**----- Start of picture text -----**<br>
.020 [0.51] r []<br>PC Board (Ref)<br>_kN LH —<br>ck ae<br>Wire<br>= fe || &<br>N= N<br>NS Connector Ut fe<br>NE 1 N=<br>Standoffs<br>AN .020 [0.51] L<br>**----- End of picture text -----**<br>
## **Connector Engagement**
To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct orientation (see sketch below).
**==> picture [114 x 31] intentionally omitted <==**
**----- Start of picture text -----**<br>
Rib in Guide<br>Post Cavity<br>Notch in<br>Guide Post<br>**----- End of picture text -----**<br>
66
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Connector Tooling**
**Insertion/Removal (I/R) Tools:** Industry standard plastic I/R tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from Tyco Electronics.
||**I/R Tools**<br>**Part Numbers**<br>**Size**<br>**Color Code**<br>ee|
|---|---|
|~~COD,~~|1643917-1<br>Size #20 I/R tool<br>Red/White<br>~~COD,~~|
|~~COD,~~|1643916-1<br>Size #16 I/R tool<br>Blue/White<br>~~COD,~~|
|<br>|1643915-1<br>Size #12 I/R tool<br>Yellow/White<br>1643914-1<br>Size #8 removal tool<br>Red<br>1643922-1<br>Size #4 removal tool<br>Blue<br>1643921-1<br>Size #0 removal tool<br>Light Yellow<br>**Note:** PCB tail contacts are non-removable.<br>~~Tn~~<br>~~a~~<br>~~TT~~<br> ~~ee~~|
**Wire strip length:** If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire.
||**Contact Size**|**Wire Size AWG**||**“L” + .020[0.51]**|
|---|---|---|---|---|
||||**inches**|**mm**|
||#20|#24 - #20|0.210|5.33|
|#16<br>#20 - #16<br>0.270<br>6.86<br>#12<br>#14 - #12<br>0.270<br>6.86<br>#8<br>#10* - #8<br>0.500<br>12.70<br>—~~————————~~|||||
||#4|#6* - #4|0.500|12.70|
||#0|#2* - #0|0.600|15.24|
*Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”
**Crimp Tools:** The following table lists applicable MIL-STD crimp tools for contacts
|**Size**|**Type**|**MIL-STD**|**Part Number**|
|---|---|---|---|
|12 - 24|CrimpTool<br>Turret head/locator|M22520/1-01<br>M22520/1-02|601967-1<br>601967-2|
||CrimpTool|M22520/23-01|—|
|8 - 10|Indenter head|M22520/23-02|—|
||Locator|M22520/23-09|—|
||CrimpTool|M22520/23-01|—|
|4|Indenter head|M22520/23-04|—|
||Locator|M22520/23-11|—|
||CrimpTool|M22520/23-01|—|
|0|Indenter head|M22520/23-05|—|
||Locator|M22520/23-13|—|
**Crimp Termination Wire Sizes:** The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools.
|**Contact Size**|**Contact Size**|**AWG**|**Wire Range**|**mm2**|
|---|---|---|---|---|
|#20||20 - 24||0.241 - 0.616|
|#16||16 - 18||0.963 - 1.23|
|#12||12 - 14||1.94 - 2.98|
|#8||10 - 8||4.74 - 8.61|
|#4||4(1)||21.60|
|#0||1/0||53.00|
**Note:**[(1)] Consult Tyco Electronics for smaller wire sizes in #4 contacts
**Note:** All part numbers are RoHS compliant.
67 USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Catalog 1773096 Revised 2-10
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ELCON Drawer Product Specifications**
|**Materials**||
|---|---|
|Housing|Polyester, 30%glass-filled, UL 94V-0 black|
|CrimpContacts|High conductivitycopper alloy|
|PCB Tails|Brass|
|Socket Contact Hoods(when applicable)|305 corrosion resistant steel|
|Size #12 hoods, Hot-Plug|Beryllium copper|
|Crown contacts|Beryllium copper|
|**Plating**||
|Size #20 and #12HP|Goldplated over nickel|
|Sizes #0, #4, #8, #16 and non-HP #12|Silverplated over nickel|
|Hot-Plughoods andpin contacts|Goldplated over nickel|
|Socket Contact Hoods (when applicable)|Passivated|
|**Mechanical**||
|Typical<br>Insertion Forces<br>of individual<br>contacts|Size #20<br>0.2 lb.<br>0.09 kg|
||Size #16<br>2.3 lb.<br>1.04 kg|
||Size #12<br>2.9 lb.<br>1.32 kg|
||Size #12 Hot-Plug<br>2.9 lb.<br>1.32 kg|
||Size #8<br>4.4 lb.<br>2.00 kg|
||Size #4<br>3.8 lb.<br>1.72 kg|
||Size #0<br>4.7 lb.<br>2.13 kg|
||Size #0 w/double Crown<br>4.8 lb.<br>2.18 kg|
|Typical<br>Extraction Forces<br>of individual<br>contacts|Size #20<br>0.1 lb.<br>0.05 kg|
||Size #16<br>0.7 lb.<br>0.32 kg|
||Size #12<br>1.9 lb.<br>0.86 kg|
||Size #12 Hot-Plug<br>1.9 lb.<br>0.86 kg|
||Size #8<br>2.4 lb.<br>1.07 kg|
||Size #4<br>3.0 lb.<br>1.36 kg|
||Size #0<br>3.0 lb.<br>1.36 kg|
||Size #0 w/double Crown<br>3.5 lb.<br>1.59 kg|
|**Electrical**||
|Typical<br>Voltage drop<br>of individual<br>contacts|Size #20<br>1.7 mV at 5A|
||Size #16<br>3 mV at 15A|
||Size #12<br>4.2 mV at 35A|
||Size #12 Hot-Plug<br>4.7 mV at 35A|
||Size #8<br>6.5 mV at 75 A|
||Size #4<br>8.4 mV at 125A|
||Size #0<br>6.3 mV at 200A|
||Size #0 w/double Crown<br>5.6 mV at 200A|
|Insulator dielectric strength|1,500 VDC for 1 minute,per MIL-STD 1344, Method 3001|
|||
## **Regulatory Agency Evaluations**
|**Contacts**<br>**CSA-22.2 No. 0-M91 182.30**<br>**M1987(CNR)**|**UL 498 and UL 1977 (USR)**|
|---|---|
|AWG #20<br>4A / 250V|5A / 250V|
|AWG #16<br>10A / 250V|15A / 250V|
|AWG #12 TopDrawer<br>25A / 600V|35A / 600V|
|AWG #12 Others<br>25A / 250V|35A / 250V|
|AWG #12 with sockets<br>25A / 250V|35A / 250V|
|Size #12 hot-plug<br>25A / 250V|25A / 250VAC<br>35A / 120V|
|Size #8<br>55A / 250V|75A / 250V|
|Size #0 with single or double Crown<br>150A / 250V|200A / 250V|
|Size #0 usingbus bar<br>—|200A / 250V|
|Size #4<br>100A / 250V|125A / 250V|
Dimensions are shown for reference purposes only. Specifications subject to change.
68 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors**
## **Mini Drawer**
## **Dimensions** —
2.99" x 0.79" (75.9 x 20.1 mm)
**Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 12 / 16 x 6 contacts Size 20 x 16 contacts
**Current Rating** — Up to 35 Amps per size 12 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal
**Contact Terminations** —
Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
||**Pin Housing**||**Socket Housing**|
|---|---|---|---|
|1648110-1|Size 12 + Size 20 + Size 12|1648115-1|Size 12 + Size 20 + Size 12|
|1648111-1|Size 16 + Size 20 + Size 16|1648116-1|Size 16 + Size 20 + Size 16|
|1648112-1|Size 12 + Size 20 + Size 16|1648117-1|Size 12 + Size 20 + Size 16|
## **Lower Drawer**
## **Dimensions** —
3.26" x 1.34" (82.8 x 34.0 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 12 / 16 x 8 contacts Size 20 x 21 contacts
**Current Rating** — Up to 35 Amps per size 12 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal
**Contact Terminations** — Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
||**Pin Housing**||**Socket Housing**|
|---|---|---|---|
|1648203-1|Size 12 + Size 20 + Size 12|1648206-1|Size 12 + Size 20 + Size 12|
|1648204-1|Size 16 + Size 20 + Size 16|1648207-1|Size 16 + Size 20 + Size 16|
|1648205-1|Size 12 + Size 20 + Size 16|1648208-1|Size 12 + Size 20 + Size 16|
**Note:** All part numbers are RoHS compliant.
69
Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **75A Middle Drawer**
**Dimensions** —
3.31" x 1.31" (84.1 x 33.3 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts
**Current Rating** — Up to 75 Amps per size 8 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal **Contact Terminations** — Size 8: Crimp, internal/external thread and PCB tail
|Size 12: Crimp and PCB tail|Size 12: Crimp and PCB tail|Size 12: Crimp and PCB tail|Size 12: Crimp and PCB tail|Size 12: Crimp and PCB tail|Size 12: Crimp and PCB tail|||||||||**Float-Mount**||**PCB-Mount**|**PCB-Mount**||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|Size 20: Crimp and PCB tail|Size 20: Crimp and PCB tail|Size 20: Crimp and PCB tail|Size 20: Crimp and PCB tail|Size 20: Crimp and PCB tail|Size 20: Crimp and PCB tail|||||4.31 (33.27)|||**Part Number 1648162-1**|**Part Number 1648162-1**|**Part Number 1648163-1**||**Part Number 1648163-1**||
|||||||||||81<br>(20.57)|||||||||
|||||||||||||||50 (12.70)||50 (12.70)|||
||||||||400 (10.16)<br>if<br>Socket<br>Side<br>cute <br>Socket<br>places|||; i"<br>|<br>Pe]<br>{oo<br>€<br>© ©)<br>3<br>Cc<br>SSE |<br>©0®<br>©:<br>6Ae<br> AO<br>TD<br>,<br>g “R20|(76.20)<br> (5.08)|(84.07)|25 (6.35<br>39 (9.91)<br>;<br>1)<br>2<br>i<br>al |<br>(64-26)<br>G<br>.<br>=<br>aa<br>LD<br>om<br>Py<br>45 (3.81)--]<br>be||.25 (6.35)<br>|<br>-<br>=<br>BHl<br>rie<br>(64-26) g<br>(74.68)<br>26)<br>| Ie<br>|<br>|FEp<br>TD<br>th<br>i<br>15 (3.81)-4]<br>be|||rae<br>(74.68)|
|||||||||||||||02 (.51)||02 (.51)|||
|||||||||||||||**Float-Mount**||**PCB-Mount**|||
||||||||||||||**Part Number 6648167-1**|**Part Number 6648167-1**|**Part Number 1648168-1**||**Part Number 1648168-1**||
|||||||**Base Housing Part Numbers**|||||||||||||
|||||||||**Pin Housing**||||**Socket Housing**||**Socket Housing**|||||
|||||||1648162-1||||Float-Mount|6648167-1||Float-Mount w/<br>reinforced housing||||||
|||||||1648163-1||||PCB-Mount|1648168-1|||PCB-Mount|||||
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change.
70 Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **125A Middle Drawer**
**Dimensions** —
3.15" x 1.31" (80.0 x 33.3 mm)
**Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts
**Current Rating** — Up to 125 Amps per size 4 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal **Contact Terminations** — Size 4: Crimp and internal/external thread
Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail
|**Float-Mount**|**PCB-Mount**|
|---|---|
|**Part Number 1648151-1**|**Part Number 1648152-1**|
|Toy<br>“37 (9.40)<br>P . "|<br>25 (6.35)<br>qd |<br>67|“io<br>724 (6.10)<br>"<br>‘ mi<br>-25 (6.35)<br>q | Ky<br>87|
|£2<br>2.33<br>(59.18)<br>a<br>i<br>_|<br>|e<br>[4<br>:23 (5.84)<br>=<br>50(12.70)<br>710<br>(2.54<br>9 (294)|8<br>2-33<br>(59.18)<br>c_<br>i<br>[Ay<br>—<br>b-14 (3.56)<br>-|<br>La (27<br>“10<br>(2.|
|**Float-Mount**|**PCB-Mount**|
|**Part Number 1648156-1**|**Part Number 1648157-1**|
## **Base Housing Part Numbers**
|**Pin Housing**|**Pin Housing**|**Socket Housing**|**Socket Housing**|
|---|---|---|---|
|1648151-1|Float-Mount|1648156-1|Float-Mount|
|1648152-1|PCB-Mount|1648157-1|PCB-Mount|
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change.
71
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ELCON Drawer Series Connectors** (Continued)
## **200A Middle Drawer**
**Dimensions** — 3.31" x 1.31" (84.1 x 33.3 mm)
**Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** —
Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts
**Current Rating** — Up to 125 Amps per size 4 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal
**==> picture [364 x 124] intentionally omitted <==**
**Contact Terminations** —
Size 4: Crimp and internal/external thread
Size 8: Crimp, internal/external thread and PCB tail
Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail
**Base Housing Part Numbers Pin Housing Socket Housing** 1648134-1 1648135-1
## **Square Drawer**
**Dimensions** — 2.76" x 1.24" (70.1 x 31.5 mm)
**Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 12 x 4 contacts Size 20 x 36 contacts
**Current Rating** — Up to 35 Amps per size 12 contact **Contact Features** — Hot-Plug size 12 contact option **Contact Sequencing** — Multi-level for power and signal **Contact Terminations** — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail
**==> picture [52 x 74] intentionally omitted <==**
**==> picture [75 x 76] intentionally omitted <==**
**==> picture [127 x 93] intentionally omitted <==**
## **Base Housing Part Numbers**
|**Pin Housing**|**Socket Housing**|
|---|---|
|1648132-1|1648133-1|
**Note:** All part numbers are RoHS compliant.
72
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **Top Drawer**
**Dimensions** — 4.24" x 1.60" (107.8 x 40.7 mm) **Housing Variations** — Various guide pin configurations available.
**Guides and Polarization** — Optional Steel Guide Pins with either #6-32 or M3 internal thread
**Available Contacts** —
Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts
**Current Rating** — Up to 200 Amps per size 0 contact
**Contact Features** — Hot-Plug size 12 contact option Probe-proof size 0 contact option **Contact Sequencing** — Multi-level for power and signal
**==> picture [205 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Side Socket Side<br>**----- End of picture text -----**<br>
**Contact Terminations** —
Size 0: Crimp and internal/external thread
Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
|**Pin Housing**|**Socket Housing**|
|---|---|
|1648183-1|1648186-1|
Optional guide posts are available for improved alignment. Consult Customer Service for details.
## **Double Drawer**
**Dimensions** — 4.24" x 1.60" (107.8 x 40.7 mm)
**Housing Variations** — Various guide pin configurations available. **Guides and Polarization** — Optional Steel Guide Pins with either #6-32 or M3 internal thread
**Available Contacts** —
Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts
**Current Rating** — Up to 200 Amps per size 0 contact
**Contact Features** — Hot-Plug size 12 contact option Probe-proof size 0 contact option **Contact Sequencing** — Multi-level for power and signal
**Contact Terminations** —
Size 0: Crimp and internal/external thread
Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail
**==> picture [283 x 53] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Side Socket Side<br>Base Housing Part Numbers<br>Pin Housing Socket Housing<br>1648552-1 1648578-1<br>**----- End of picture text -----**<br>
## **Base Housing Part Numbers**
Optional guide posts are available for improved alignment. Consult Customer Service for details.
**Note:** All part numbers are RoHS compliant.
73
Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **DualPower Drawer**
**Dimensions** —
1.80" x 1.60" (45.7 x 40.7 mm) **Housing Variations** — Various guide pin configurations available. **Guides and Polarization** — Optional Steel Guide Pins with either #6-32 or M3 internal thread
**Available Contacts** — Size 0 x 2 contacts
**Current Rating** — Up to 200 Amps per contact
**Contact Features** — Probe-proof size 0 contact option
**Contact Sequencing** — Standard only **Contact Terminations** —
Size 0: Crimp and internal/external thread
**==> picture [188 x 135] intentionally omitted <==**
**----- Start of picture text -----**<br>
j Front Views 1.30 1O)<br>BI | |, 1:80 (33.02) WES<br>anoSOUS, (45,72) NSAASees<br>1.60 (40.64) 725 (18.42) lL:41.60 (40.64<br>TreF 25 (6.35)75 (19.05)& (19.65) 1 Fas<br>427 (10.85) 30°<br>TT<br>20941 Side Views (17.20iO? +008 .076)<br>I 1.100 | 100 (2.54) L 1.100 |<br>(27.94) (27.94)<br>Pin Side Socket Side<br>**----- End of picture text -----**<br>
## **Base Housing Part Numbers**
|**Pin Housing**|**Socket Housing**|
|---|---|
|1648549-1|1648575-1|
Optional guide posts are available for improved alignment. Consult Customer Service for details.
## **QuadPower Drawer**
## **Dimensions** —
2.50" x 1.60" (63.5 x 40.7 mm) **Housing Variations** — Various guide pin configurations available. **Guides and Polarization** — Optional Steel Guide Pins with either #6-32 or M3 internal thread
**Available Contacts** — Size 0 x 4
contacts
**Current Rating** — Up to 200 Amps per contact
**Contact Features** — Probe-proof size 0 contact option **Contact Sequencing** — Standard only **Contact Terminations** —
Size 0: Crimp and internal/external thread
**==> picture [194 x 166] intentionally omitted <==**
**----- Start of picture text -----**<br>
Front<br>NS4G) _ SA (53.98)2425 Views (63:50)2.50 KORe,<br>OO, | HE AO<br>725 (18.42)<br>1.60 (40.64) 1.60 (40.64)<br>al Pres 35). .75 (19.05) 7<br>427 (10.85)<br>(41.78)1.645 Side Views (38.56)1.40<br>L 1.100 | 10 (2.54 L1.100 |<br>(27.94) (27.94)<br>Pin Side Socket Side<br>**----- End of picture text -----**<br>
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 1648548-1 1648574-1
Optional guide posts are available for improved alignment. Consult Customer Service for details.
**Note:** All part numbers are RoHS compliant.
74 Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 are metric equivalents. to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ELCON Drawer Series Connectors** (Continued)
## **In-Line QuadPower Drawer**
## **Dimensions** —
4.84" x 1.21" (122.8 x 30.7 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 0 x 4 contacts
**Current Rating** — Up to 200 Amps per contact
**Contact Features** — Probe-proof size 0 contact option **Contact Sequencing** — Standard only **Contact Terminations** —
Size 0: Crimp and internal/external thread
**==> picture [122 x 120] intentionally omitted <==**
**==> picture [119 x 120] intentionally omitted <==**
**==> picture [253 x 10] intentionally omitted <==**
**----- Start of picture text -----**<br>
Front View Front View<br>**----- End of picture text -----**<br>
|**Base Housing Part Numbers**||
|---|---|
|**Pin Housing**|**Socket Housing**|
|6651493-1|6651494-1|
## **W5 Power Drawer**
**Dimensions** —
3.00" x 1.18" (76.2 x 30.0 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 4 x 5 contacts
**Current Rating** — Up to 100 Amps per contact
**Contact Features** — Probe-proof size 0 contact option
**Contact Sequencing** — Standard only **Contact Terminations** — Size 4: Crimp and internal/external thread
**==> picture [140 x 101] intentionally omitted <==**
**==> picture [57 x 10] intentionally omitted <==**
**----- Start of picture text -----**<br>
Front View<br>**----- End of picture text -----**<br>
**==> picture [103 x 99] intentionally omitted <==**
**==> picture [57 x 10] intentionally omitted <==**
**----- Start of picture text -----**<br>
Front View<br>**----- End of picture text -----**<br>
## **Base Housing Part Numbers**
|**Pin Housing**|**Socket Housing**|
|---|---|
|6651457-1|6651458-1|
**Note:** All part numbers are RoHS compliant.
75 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **P3S0 Drawer**
**Dimensions** —
0.99" x 0.95" (25.0 x 24.0 mm) **Housing Variations** — See Part Numbers
Cable Socket to Panel-Mount Pin **Guides and Polarization** — Polarization only **Available Contacts** — Size 12 x 3 contacts
**Current Rating** — Up to 35 Amps per size 12 contact **Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power **Contact Terminations** — Size 12: Crimp only
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 1766447-1 1766448-1
## **P4S0 Drawer**
**Dimensions** — 1.34" x .76" (34.0 x 19.4 mm) **Housing Variations** — See Part Numbers Cable Pin to PCB-Mount Socket **Guides and Polarization** — Polarization only **Available Contacts** — Size 12 x 4 contacts **Current Rating** — Up to 35 Amps per size 12 contact **Contact Sequencing** — Standard only **Contact Terminations** — Size 12: Crimp Pin and PCB tail Socket **Note:** Supplied as kit, including contacts
## **Base Housing Part Numbers**
**Pin Side Kit Socket Side Kit** 6766014-1 6766015-1
**Note:** All part numbers are RoHS compliant.
76 Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ELCON Drawer Series Connectors** (Continued)
## **HV8P Drawer**
**Dimensions** — 2.50" x 1.11" (63.5 x 28.2 mm) **Housing Variations** — See Part Numbers 600 V High Voltage Design **Guides and Polarization** — Built in **Available Contacts** — Size 12 x 8 contacts **Current Rating** — Up to 35 Amps per size 12 contact **Contact Features** — Hot-Plug size 12 contact option **Contact Sequencing** — Multi-level for power **Contact Terminations** — Size 12: Crimp and PCB tail
**==> picture [170 x 123] intentionally omitted <==**
**Base Housing Part Numbers Pin Housing Socket Housing** 1648127-1 1648128-1
**==> picture [171 x 107] intentionally omitted <==**
## **P10S0 Drawer**
**Dimensions** —
2.96" x 1.00" (75.0 x 25.4 mm) **Housing Variations** — See Part Numbers **Guides and Polarization** — Built in **Available Contacts** — Size 12 x 10 contacts **Current Rating** — Up to 35 Amps per size 12 contact **Contact Features** — Hot-Plug size 12 contact option **Contact Sequencing** — Multi-level for power **Contact Terminations** — Size 12: Crimp and PCB tail
**==> picture [235 x 138] intentionally omitted <==**
**==> picture [291 x 155] intentionally omitted <==**
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 1648568-1 1648596-1
**Note:** All part numbers are RoHS compliant.
77
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **P6S18 Drawer**
**Dimensions** —
5.45" x 1.35" (138.4 x 34.3 mm)
**Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 4 x 6 contacts Size 20 x 18 contacts
**Current Rating** — Up to 100 Amps per size 4 contact
**Contact Features** — Standard
**Contact Sequencing** — Multi-level for power and signal
**Contact Terminations** —
Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 6766615-1 6651810-1
## **P10S22 Drawer**
**Dimensions** — 4.12" x 0.79" (104.5 x 20.1 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 12 x 10 contacts Size 20 x 22 contacts
**Current Rating** — Up to 35 Amps per size 12 contact
**Contact Features** — Hot-Plug size 12 contact option
**Contact Sequencing** — Multi-level for power and signal
**Contact Terminations** — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 1648211-1 1648212-1
**Note:** All part numbers are RoHS compliant.
78
Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Series Connectors** (Continued)
## **P12S12 Drawer**
**Dimensions** — 4.31" x 0.70" (109.5 x 17.8 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 16 x 12 contacts Size 20 x 12 contacts
**Current Rating** — Up to 15 Amps per size 16 contact
**Contact Features** — Standard only **Contact Sequencing** — Multi-level for power and signal **Contact Terminations** — Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 1651202-1 1651203-1
## **P0S30 Drawer**
## **Dimensions** —
3.22" x 0.70" (81.8 x 17.8 mm) **Housing Variations** — See Part Numbers
**Guides and Polarization** — Built in **Available Contacts** — Size 20 x 30 contacts
**Current Rating** — Up to 5 Amps per size 20 contact
**Contact Features** — Standard only **Contact Sequencing** — Multi-level for signal **Contact Terminations** — Size 20: Crimp and PCB tail
## **Base Housing Part Numbers**
**Pin Housing Socket Housing** 6651204-1 6651205-1
**Note:** All part numbers are RoHS compliant.
79 USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
Power Connectors & Interconnection Systems
m=
## **ELCON Drawer Standard Contacts**
The ELCON drawer series connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers.
## **Pin Side Contacts**
**==> picture [58 x 7] intentionally omitted <==**
**----- Start of picture text -----**<br>
Contact Size #20<br>**----- End of picture text -----**<br>
**Contact Size #20 — For use in most drawer connectors**
|**Termination**<br>**Contact**<br>**Dimensions**<br>**A**<br>**Type**<br>**Part Number**<br>**in**<br>**mm**<br>Crimp, standard<br>1650155-1<br>0.32<br>[8.12]<br>Crimp, premate<br>1650161-1<br>0.47<br>[11.93]<br>Crimp, postmate<br>1650162-2<br>0.27<br>[6.85]<br>PCB tail, standard<br>1650283-1<br>0.32<br>[8.12]<br>PCB tail, premate<br>1650065-1<br>0.47<br>[11.93]<br>~~——~~<br>F?7|
|---|
|PCB tail,postmate<br>1650226-1<br>0.27<br>[6.85]|
**Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12**
**Contact Size #16**
|**Termination**<br>**Type**<br>Crimp, standard<br>Crimp, premate|**Contact**<br>**Part Number**<br>1766194-1<br>1766198-1|**Dimensions**|**in**<br>0.33<br>0.48|**A**<br>**mm**<br>[8.38]<br>[12.19]|
|---|---|---|---|---|
|Crimp, postmate|1766199-1||0.29|[7.36]|
|PCB tail, standard<br>1766222-1<br>PCB tail, premate<br>1766223-1<br>PCB tail,postmate<br>1766818-1<br>~~———— ~~||&|0.33<br>[8.38]<br>0.48<br>[12.19]<br>0.29<br>[7.36]<br> ~~——~~||
**Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22**
**Contact Size #12**
|**Termination**<br>**Type**|**Contact Part Number**<br>**Gold Plated**|**Contact Part Number**<br>**Silver Plated**|**Dimensions**|**in**|**A**|**mm**|
|---|---|---|---|---|---|---|
|Crimp, standard|1650153-2|1766193-1||0.43||[10.92]|
|Crimp, premate|1650156-2|1766195-1||0.46||[11.68]|
|Crimp, postmate|1650158-2|1766196-1||0.39||[9.90]|
|PCB tail, standard<br>1650060-2<br>1766245-1<br>PCB tail, premate<br>1650074-3<br>1766250-1<br>PCB tail,postmate<br>1650073-3<br>1766249-1<br>~~2~~||||0.43<br>0.46<br>0.39||[10.92]<br>[11.68]<br>[9.90]|
**Note:** For applications using the #12 hot-plug socket use of gold plated pins are recommended.
## **Contact Size #8 - For use in 75A and 200 A Middle Drawer**
**Contact Size #8**
|**Termination**<br>**Type**|**Contact**<br>**Part Number**|**Dimensions**|**in**|**A**<br>**mm**|
|---|---|---|---|---|
|Crimp, standard<br>1766192-1<br>0.43<br>[10.92]<br>Crimp, premate<br>1766197-1<br>0.48<br>[12.19]<br>Crimp, postmate<br>1766821-1<br>0.33<br>[8.38]<br>~~ee~~|||||
|PCB tail, standard|1766262-1||0.43|[10.92]|
|PCB tail, premate|1766263-1||0.48|[12.19]|
## **Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer**
**==> picture [54 x 7] intentionally omitted <==**
**----- Start of picture text -----**<br>
Contact Size #4<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
|**Termination**<br>**Type**<br>Crimp, Standard<br>1/4 - 20 x .050 DP<br>External Thread|**Contact**<br>**Part Number**<br>1766232-1<br>1766812-1|**Dimensions**<br>Eas|**in**<br>0.51<br>0.51|**A**|**mm**<br>[12.95]<br>[12.95]|
|---|---|---|---|---|---|
|M5 x 0.8 x 9.6 mm DP<br>M5 Internal Thread|1766283-1||0.51||[12.95]|
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
80
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ELCON Drawer Standard Contacts** (Continued)
**Pin Side Contacts** (Continued)
## **Contact Size #0[1] - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower**
**==> picture [365 x 218] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|Termination|Contact|Dimensions|A|
|Type|Part Number|in|mm|
|Crimp|1766811-1|0.495|[12.57]|
|Probe-proof crimp|[[2]]|1766819-1|0.430|[10.92]|
|1/4 - 20 x .050 DP|
|=|Internal thread|1766230-1|0.495|[12.57]|
|M6 x 1 x 12.7 mm DP|
|Internal thread|1766274-1|0.495|[12.57]|
|1/4 - 20 x .050 DP|
|1766269-1|0.430|[10.92]|
|Probe-proof/internal thread|[[2]]|3|——|
|M6 x 1 x 12.7 mm DP|
|1766275-1|0.430|[10.92]|
|Probe-proof/Internal thread|[2]|
|1/4 - 20 x .050 DP|
|External thread|1766268-1|0.495|[12.57]|
|M6 x 1 x 12.7 mm DP|
|External thread|1766231-1|0.495|[12.57]|
|1/4 - 20 x .050 DP|
|1766270-1|0.430|[10.92]|
|Probe-proof/external thread|[2]|
|M6 x 1 x 12.7 mm DP|1766276-1|0.430|[10.92]|
|Probe-proof/external thread|[2]|
**----- End of picture text -----**<br>
Crimp Probe-proof crimp[[2]] 1/4 - 20 x .050 DP Cy ~~=~~ Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP **Contact Size #0** ~~“OH~~ Probe-proof/internal thread[[2]]
**Contact Size #0 Probe-proof**
**Notes:**[1] Contact Tyco Electronics for alternate contact terminations. 2Use only with probe-proof socket contacts.
3Crimp and threaded contact are insertable/removable.
**Socket Side Contacts**
**Contact Size #20**
**==> picture [342 x 299] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||
|---|---|---|
|Termination|Contact|
|Type|Part Number|
|CO|Crimp|1648325-1|
|Say|a|
|Contact Size #20|PCB Tail|1648382-1|
|Contact Size #16|
|Termination|Contact|
|Type|Part Number|
|e|Do|
|Crimp|6648319-1|
|Se|
|Contact Size #16|
|PCB Tail|6648383-1|
|Contact Size #12|
|Termination|Contact|
|Type|Part Number|
|Crimp|6648318-1|
|Hot-Plug Crimp|1648384-1|
|PCB Tail|6648374-1|
|SS|=|
|Contact Size #12|Hot-Plug PCB Tail|1648387-1|
|Note:|For applications using the #12 hot-plug socket, the use of gold plated|
|pins are recommended (see page 80).|
**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
81
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ELCON Drawer Standard Contacts** (Continued)
## **Socket Side Contacts**
## **Contact Size #8**
##
**==> picture [106 x 69] intentionally omitted <==**
**==> picture [186 x 66] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||
|---|---|
|Termination|Contact|
|Type|Part Number|
|Crimp|6648317-1|
|PCB Tail|6648400-1|
**----- End of picture text -----**<br>
**==> picture [114 x 11] intentionally omitted <==**
**----- Start of picture text -----**<br>
Contact Size #8<br>**----- End of picture text -----**<br>
## **Contact Size #4**
**==> picture [312 x 101] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||
|---|---|
|Termination|Contact|
|Type|Part Number|
|Crimp, Standard|6648434-1|
|1/4 - 20 x .050 DP|
|6648435-1|
|External Thread|
|Contact Size #4|
|M5 x 0.8 x 9.6 mm DP|
|6648335-1|
|M5 Internal Thread|
**----- End of picture text -----**<br>
**==> picture [345 x 234] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|Contact Size #0|[1]|
|Termination|Contact|
|Type|Part Number|
|Crimp|6648405-1|
|Probe-proof crimp|[2]|6648418-1|
|1/4 - 20 x .050 DP|
|Internal thread|6648416-1|
|Contact Size #0|M6 x 1 x 12.7 mm DP|
|Internal thread|6648428-1|
|1/4 - 20 x .050 DP|
|Probe-proof/internal thread|[2]|6648419-1|
|M6 x 1 x 12.7 mm DP|
|Probe-proof/Internal thread|[2]|6648429-1|
|1/4 - 20 x .050 DP|
|External thread|6648417-1|
|M6 x 1 x 12.7 mm DP|
|External thread|6648430-1|
|1/4 - 20 x .050 DP|
|Probe-proof/external thread|[2]|6648420-1|
|M6 x 1 x 12.7 mm DP|
|Contact Size #0|Probe-proof/external thread|[2]|6648431-1|
|Probe-proof|Notes:|[1]|Contact Tyco|Electronics for alternate contact terminations.|
|2Use only with probe-proof Pin contacts.|
|3Crimp and threaded contact are insertable/removable.|
**----- End of picture text -----**<br>
## **Non-Standard Contacts**
Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog.
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
82 Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Power Connectors & Interconnection Systems
## **AMP Miniature Power Drawer (MPD) Connectors**
## **Product Facts**
- **High mating cycle life**
- **Low Mating and Un-mating force (< 0.2lbs per contact)**
- **Single-piece molded housing**
- **Molded-in guide pins provide generous blind-mateability**
- **Sizes: 3 – 10 positions**
- **Compact size is ideal for distributed DC power applications**
- **Two Levels of contact sequencing**
- **One contact for either solder or press-fit termination**
- **Hardware — Less or traditional shoulder bolt mounting**
- **Minimum of 3 mm contact wipe on shortest power contact**
- **All MPD connectors in this section are RoHS compliant**
## **Specifications**
Up to 16 Amps per contact 250 mating cycle durability +/- 1.25 mm radial mis-alignment capability. (Total float is 2.5 mm!)
1.6 mm sequencing distance — ideal for modular sheet metal construction applications
Minimum of 3 mm contact wipe on shortest power contact Maximum continuous operating temperature — 105°C UL 94 V-0 High-temperature thermoplastic housings
The miniature power drawer connector combines a high density power interface in a blind-mateable wire-toboard connector. The MPD contact interface has been previously qualified to requirements similar to BellCore GR-1217 in boardto-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on 14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 hot-plug requirements for up to 7.8 Amps at 48VDC.
The connection consists of a vertical pcb mountable receptacle and a panelmounted floating plug. The vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications. The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume.
The compact design is ideal for bringing power to small rack-mounted devices such as 1U computer servers and telecommunications switches. The 3 mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC.
## **Technical Documents**
**Product Specification** 108-1998 **Application Specification** 114-13067
83
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
**AMP Miniature Power Drawer (MPD) Connectors** (Continued)
## **Crimp Contacts Current Ratings**
**Standard Power** — 10 Amps **High Power** — 16 Amps
## **Material and Finish**
**Standard Power:**
**Crimp Blade Contacts** — Brass **Receptacle Contacts** — Phos. Bronze.
**Finish** — 0.38µm Gold over 1.27µm Nickel
**High Power:**
**Blades** — High Conductivity Cu Alloy **Receptacle** — High Conductivity Cu Alloy
**Finish** — 1.27µm Gold over 1.27µm Nickel
**Contact Mating Length (Min.)** — Type A — 4.6 mm Type B — 3.0 mm
||Plug Contact<br>Insulation Barrel<br>Wire Barrel<br>Locking Lance<br>~~GE ~~|Plug Contact<br>Insulation Barrel<br>Wire Barrel<br>Locking Lance<br>~~GE ~~|Plug Contact<br>Insulation Barrel<br>Wire Barrel<br>Locking Lance<br>~~GE ~~|Insulation Barrel<br>|**PRO-CRIMPER Hand Tool**<br> \<br>'|**PRO-CRIMPER Hand Tool**<br> \<br>'|
|---|---|---|---|---|---|---|
||||||**Part Number 91363-1**|**Part Number 91363-1**|
|**Crimp Blade Contacts**|**Crimp Blade Contacts**||||||
|**Wire**<br>**Size**<br>**16-20**<br>**AWG**|**Type**<br>Standard<br>Power<br>High<br>Power|**Cycles**<br>100<br>250|**Mating**<br>**Length**<br>A<br>B<br>A<br>B|**Part Number**<br>**Strip Form**<br>1489128-8<br>1489128-7<br>1-1489128-0<br>1489128-9|**Applicator**<br>1385248-3|**Hand Tool**<br>91363-1|
## **Crimp Blade Contacts**
Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2
**Hot-Pluggability (With High Current Contacts only)** — **250 Cycles** — 7.8 Amps @ 48VDC **Note:** All contacts are Sn plated in the crimp barrel or Sn in pcb interface
## **Plugs and Receptacles Materials**
UL 94V-0 Thermoplastic 105°C Max. Operating temperature
**Note:** Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts.
||Locking Lance<br>Terminated<br>Plug Contacts<br>Back of Plug<br>Assembly<br>~~af~~|Locking Lance<br>Terminated<br>Plug Contacts<br>Back of Plug<br>Assembly<br>~~af~~|Locking Lance<br>Terminated<br>Plug Contacts<br>Back of Plug<br>Assembly<br>~~af~~|Locking Lance<br>Terminated<br>Plug Contacts<br>Back of Plug<br>Assembly<br>~~af~~|PC Board<br>Receptacle<br>Assembly|me|me|Plug<br>Housing|
|---|---|---|---|---|---|---|---|---|
|||||||Polarization|||
|||||||Feature|||
|||||**Part Number**|||||
|**Number of**<br>**Positions**|||**Panel-Mount Plug**||**PCB-Mount Receptacles**||||
||||**Snap-In**|**Shoulder Bolt**|**Standard Power**|**High Current**|**h Current**||
||3||1489127-1|—|1489715-1|1-1489715-1|||
||4||1489127-2|1489701-1|1489715-2|1-1489715-2|||
||5||1489127-3|—|1489715-3|1-1489715-3|||
||6||1489127-4|—|1489715-4|1-1489715-4|||
||7||1489127-5|—|1489715-5|1-1489715-5|||
||8||1489127-6|—|1489715-6|1-1489715-6|||
||9||1489127-7|—|1489715-7|1-1489715-7|||
||10||1489127-8|—|1489715-8|1-1489715-8|||
**Note:** All part numbers are RoHS compliant.
84
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Hybrid Blind-Mate Drawer Connectors**
## **Product Facts**
- **High current circuits and signal circuits can be mixed in the same connector**
- **High current circuits use MIC connector contacts located at four corners of the housing**
- **Signal circuits use Standard Drawer Connector contacts**
- **24 positions**
- **Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity**
Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system. High current circuits use MIC connector contacts which are located at the four corners of the housing. Signal circuits use the same
hermaphroditic crimp snapin contacts that are used in the Standard Drawer Connector.
The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity.
## **Performance Specifications**
**Voltage Rating** — 250 VAC **Current Rating (Max.)** — Signal Circuit (Drawer);
4 Amps — 24 AWG [0.2 mm[2] ] Wire 5 Amps — 22 AWG [0.3-0.4 mm[2] ] Wire 7 Amps — 20 AWG [0.5-0.6 mm[2] ] Wire Power Circuit (MIC); 10 Amps
**Low Level Resistance** — Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC); 3 milliohms (Initial)
- 6 milliohms (Final)
**Dielectric Withstanding Voltage** — 5000 milliohms (Initial) 2000 milliohms (Final)
**Operating Temperature** — –20°C to +120°C
85
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **Hybrid Blind-Mate Drawer Connectors** (Continued)
## **Housings (Hermaphroditic), 24 Positions**
**==> picture [518 x 254] intentionally omitted <==**
**----- Start of picture text -----**<br>
Signal Circuits<br>24 Positions 2.756<br>[70.00] Power Circuits A1 A2 A11<br>.441 (4 corners)<br>Material [11.22]<br>Housing — Glass-filled polybutylene<br>terephthalate (PBT), blue 1.181<br>Bushing — Brass, zinc-plated [30.00]<br>Related Product Data<br>Performance Specifications — [11.80] .440 [5.00] .197 [Pitch] A13 A14 A23<br>page 85 1.771<br>MIC Contacts — page 87 [45.00]<br>Crimp Snap-In Contacts — page 87<br>2.394<br>[60.80] Note: Reverse figures show circuit numbers.<br>Technical Documents (Example = A1 The hole used for No. 1 circuit is<br>Product Specification used for No. 13 on the reverse side.)<br>108-5371<br>0.24<br>[6.10] 0.70<br>[17.9]<br>1.15<br>i 3 [29.1] | x<br>B13 B14 B23<br>B1 B2 B11<br>B13<br>**----- End of picture text -----**<br>
**==> picture [200 x 103] intentionally omitted <==**
**----- Start of picture text -----**<br>
Panel Mounting Position<br>(Front Mounting)<br>Housing<br>Floating of Bushing Part Numbers<br>Up- and downward = 0.05 [.002] 5176916-1<br>Circumferential = 0.14 [.006]<br>Up- and downward = 0.30 [.012] 5176916-2<br>Circumferential = 0.80 [.031]<br>Upward and downward = Axial clearance<br>Circumferential = Floating<br>**----- End of picture text -----**<br>
## **Recommended Panel Cutout**
**==> picture [175 x 181] intentionally omitted <==**
**----- Start of picture text -----**<br>
2.835<br>[72.00]<br>2.394<br>[60.80]<br>2.157<br>.481 [54.80] .130<br>[12.22] [3.300] [Dia.]<br>1.953 .378<br>r— [49.60] —al|| Z~ [9.60]<br>H<br>5 a [32.00] 1.260<br>.480<br>[12.18] R1<br>.197* y 2 KN .098 All Corners<br>[5.00] .197* [2.50] [R*]<br>[5.00]<br>*Dimensions applicable for rear mounting.<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
86
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Hybrid Blind-Mate Drawer Connectors** (Continued)
## **MIC Contacts (Used for Power Circuits)**
## **Material and Finish**
Phosphor bronze, plated .000030 [0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel
## **Related Product Data**
— **Performance Specifications** page 85 **Housings** —page 86
**Technical Documents Instruction Sheets** 408-089J, 408-369J, 408-370J
||||**.827**|||||
|---|---|---|---|---|---|---|---|
||||[21.00]|||||
|**Wire Size Range**<br>**AWG**|**Wire Size Range**<br>**mm2**|**Insulation**<br>**Diameter**|**Part Numbers**<br>**Receptacle Contact**<br>**Strip Form**<br>**Loose Piece**|||**Hand**<br>**Tool**|**Applicator**|
|20-14|0.5-2.0|**.087-.134**<br>2.20-3.40|170286-4|170289-3|755338-1*<br>755339-1||567151-X**|
|***Part Number 755338-1**is used on wire for automotive application;|||is used on wire for automotive application;**Part Number 755339-1**is used on other types of|||is used on other types of|is used on other types of|
|wire.||||||||
**Call Tyco Electronics for applicators.
Extraction Tool **Part Number 723735-1**
## **Crimp Snap-In Contacts (Hermaphroditic, Used for Signal Circuits)**
## **Material and Finish**
Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel
## **Related Product Data**
— **Performance Specifications** page 85 **Housings** —page 86
**Technical Documents Instruction Sheets** 408-097J, 408-151J
**==> picture [63 x 110] intentionally omitted <==**
**----- Start of picture text -----**<br>
.126<br>[3.20]<br>.791<br>[20.10]<br>.146<br>[3.700]<br>**----- End of picture text -----**<br>
||||||**Part Numbers**|**Part Numbers**||
|---|---|---|---|---|---|---|---|
|**Wire Size Range**<br>**AWG**|**Wire Size Range**|**Wire Size Range**<br>**mm2**|**Insulation**<br>**Diameter**|**Contact**<br>**Strip Form**<br>**Loose Piece**||**Applicator for**<br>**AMP-O-LECTRIC**<br>**Machine***|**Hand**<br>**Tool**|
|24-20||0.2-0.6|**.060-.077**<br>1.50-1.95|170311-1|170313-1|567324-2|91591-1|
|20-16||0.5-1.4|**.071-.130**<br>1.80-3.30|170484-1|170485-1|567241-2|91590-1|
- *Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines.
**Notes:** For applicable wire, use wire specified in UL 1015 or 1007. Extraction Tool **Part Number 723986-1**
## **Tab Contacts**
## **Material and Finish**
**==> picture [478 x 119] intentionally omitted <==**
**----- Start of picture text -----**<br>
.118<br>Brass, plated .000030 [0.00076] gold in [3.00] .984<br>contact area, with entire contact under- [25.00]<br>plated nickel<br>= = atl<br>Related Product Data<br>— Part Numbers<br>Performance Specifications Wire Size Range Insulation<br>page 85 Housings —page 86 AWG mm [2] Diameter Strip FormTab ContactLoose Piece HandTool<br>.087-.134 755338-1*<br>20-14 0.5-2.0 170221-4 170222-3<br>2.20-3.40 755339-1<br>Technical Documents<br>Instruction Sheets *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of<br>wire .<br>**----- End of picture text -----**<br>
— **Performance Specifications** page 85 **Housings** —page 86
**Technical Documents Instruction Sheets** 408-144J, 408-369J, 408-370J
Extraction Tool **Part Number 724763-1**
**Note:** All part numbers are RoHS compliant.
87
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts)**
## **Product Facts**
- **Blind-mate connectors accept AMP-LEAF crimp snap-in and solder dip contacts**
- **Contacts are phosphor bronze, gold-over-nickel plated**
- **6 and 10 positions**
- **Housings made of polybutylene terephthalate (PBT)**
Special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities. These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action.
Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering.
**6-Position Socket Housing** (Accepts AMP-LEAF Crimp Snap-In Contacts)
**==> picture [125 x 23] intentionally omitted <==**
**----- Start of picture text -----**<br>
6-Position PC Board Header Housing<br>(Fully loaded with AMP-LEAF<br>Solder Dip Contacts)<br>**----- End of picture text -----**<br>
## **Performance Specifications**
**Current Rating** — 4 Amps (max.) — 26-22 AWG [0.12-0.4 mm[2] ] wire
**Voltage Rating** — 50 VDC **Temperature Rating** — –10°C to +80°C
## **Mounting Screw (2 Required per Socket Housing)**
## **Part Number 343404-1**
## **Material and Finish**
Steel, plated bright zinc chromate
**==> picture [94 x 31] intentionally omitted <==**
**----- Start of picture text -----**<br>
10-Position Header Housing<br>(Accepts AMP-LEAF<br>Crimp Snap-In and<br>Solder Dip Contacts)<br>**----- End of picture text -----**<br>
**10-Position Socket Housing** (Accepts AMP-LEAF Crimp Snap-In Contacts)
**==> picture [143 x 94] intentionally omitted <==**
**----- Start of picture text -----**<br>
2.17<br>[5.50]<br>.102 .220<br>[2.60] [5.60]<br>.354<br>[9.00]<br>.197<br>_—_ FA M 3 x 0.5 [5.00]<br>Thread<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
88
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **Special Blind-Mate Drawer Connectors** (Continued)
## **Socket Housing, 6 Positions**
## **Part Number 343886-1**
Accepts the following AMP-LEAF Crimp Snap-In Contacts:
Part Number 583990-3 (loose piece) Part Number 583204-2 (strip form) Contacts must be ordered separ ately.
## **Material**
Glass-filled polybutylene terephthalate (PBT), black
**==> picture [137 x 96] intentionally omitted <==**
**----- Start of picture text -----**<br>
1.441<br>.413 [36.60] .187<br>[10.50] .965 [4.75]<br>[24.50]<br>.728 a ae =<br>[18.50]<br>.354<br>[9.00]<br>Le 1.009<br>[25.62]<br>**----- End of picture text -----**<br>
**==> picture [123 x 212] intentionally omitted <==**
**----- Start of picture text -----**<br>
.354 .177<br>[9.00] 1.009 [4.50]<br>[25.62]<br>.670<br>[17.00]<br>AEM .630 .187<br>[16.00] [4.75]<br>Recommended Panel Cutout<br>.693<br>[17.60]<br>.594<br>[15.10]<br>.496<br>ine<br>[12.60]<br>**----- End of picture text -----**<br>
**==> picture [475 x 227] intentionally omitted <==**
**----- Start of picture text -----**<br>
.632<br>[16.06]<br>PC Board Header Housing, .482 .052<br>6 Positions with Board [12.25] .322 [1.32] [Dia.]<br>Retention [8.44] [7.62] .300<br>Part Number 343887-1 .450<br>[11.43]<br>at<br>Accepts AMP-LEAF Crimp Snap-InContact Part Number 343371-1 : gi [beet [4.06] .160 [24.50] .965 [4.00] .157 [Dia.]<br>and Solder Dip Contact Recommended PC Board Layout<br>Part Number 583294-2<br>Contacts must be ordered .965<br>separ ately; refer to contact specification pages for details. [3.80] .150 [24.50] .965 [8.70] .343 a ce [24.50] [14.20] .559<br>Material .850 .701<br>[21.60] [17.80]<br>Glass-filled polybutylene terephthalate<br>(PBT), black W l<br>.450<br>[11.43] [3.80] .150 Position No. 1 [1.00] .039 .150<br>[3.80]<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
89
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **Special Blind-Mate Drawer Connectors** (Continued)
## **Socket Housing, 10 Positions**
## **Part Number 343348-1**
Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 343371-1 (strip form) Part Number 583204-2 (strip form) Contacts must be ordered separ ately.
## **Material**
Glass-filled polybutylene terephthalate (PBT), black
## **Header Housing, 10 Positions**
## **Part Number 343347-1**
Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2
Contacts must be ordered separ ately: refer to contact specification pages for details.
## **Material**
Glass-filled polybutylene terephthalate (PBT), black
**==> picture [351 x 429] intentionally omitted <==**
**----- Start of picture text -----**<br>
.156<br>[3.96]<br>.413 .929<br>[10.50] [23.60] .130<br>[3.30] [Dia.]<br>R3<br>.354 1.240 R5<br>.807 [9.00] [31.50]<br>[20.50] 1.299<br>[33.00]<br>Recommended Panel Cutout<br>1.240<br>.748 .874 [31.50]<br>[19.00] [22.20]<br>.217 .850<br>[5.50] .591 .413 [21.60]<br>.315 tr =| [15.00] [10.50] .205 — . .313<br>[8.00] [5.20] [7.95]<br>.374 .728<br>[9.50] [18.50]<br>.276<br>[7.00] .772 .354<br>[19.60]<br>R4 1.299 [9.00] .787<br>[33.00] [20.00]<br>1.732<br>( Ay .<br>[44.00]<br>.187 .965 .412<br>[4.75] [24.50] [10.47]<br>.433<br>.619<br>[11.00]<br>[15.71]<br>.272<br>[6.92]<br>.290 .419 .126<br>[7.37] [10.63] [3.20]<br>**----- End of picture text -----**<br>
**Recommended Panel Cutout**
**==> picture [335 x 123] intentionally omitted <==**
**----- Start of picture text -----**<br>
.720<br>1.240<br>[18.30]<br>1.008 [31.50]<br>.160<br>[25.60] .590 [4.00]<br>[15.00] .850<br>[21.60]<br>.211 Teall‘lelelele Go .413 | .984 1 _<br>[5.35] [10.50] [25.00] .118<br>1.181 [3.00]<br>[30.00]<br>fe ) Oi<br>.126 x .433 .709 .354<br>[3.20 x 11.00] A 1.535 kal [18.00] = [9.00]<br>[39.00]<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
90
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Special Blind-Mate Drawer Connectors** (Continued)
## **Crimp, Snap-In Contacts**
## **Material and Finish**
Phosphor bronze, plated as follows: **Plating A** — .000100-.000200 [0.00254-0.00508] tin (lubricant must be used)
**Plating B** — .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel
**Plating C** — .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel
**Plating D** — .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel
**Plating E** — .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel
**Plating F** — .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel
**==> picture [353 x 238] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|Wire Barrel Crimp|
|Insulation Support|
|a|SWeat|ry|
|KOSS|RRQ|
|Terminal Stop|
|Locking Lance|
|Part Numbers|
|Wire|Insulation Range|
|Range|Single|Double|Contact|Contact|Applicator for|Hand|
|AWG/mm|[2]|Wire|Wire|Loose|Strip|Finish|[AMP-O-LECTRIC]|Machine*|Tool|
|Piece|Form|
|0.12-0.4|26-22|.050-.064|1.27-1.63|—|583990-3—|583204-2343371-1|DB|466366-2|90028-3|
|—|583361-2|A|
|22-18|.055-.080|.120|583989-3|583361-3|B|90017-3 (1 #22-20)|
|0.3-0.9|1.40-2.03|3.05|583989-4|583361-4|C|466367-2|90028-3 (2 #22)|
|Max.|—|583555-4|E|90101-3 (1 #20)|
|—|583555-6|F|
|16|.108|.080-.160|90031-8 (2 #18)|
|1.25-1.40|2.74|2.03-4.06|583991-3|60151-6|B|466368-2|90101-3 (2 #20)|
|Max.|90101-3 (1 #16)|
**----- End of picture text -----**<br>
*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines.
**Notes:** 1. Shorting contacts are available, consult Tyco Electronics.
**Notes:** 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult Tyco Electronics.
## **Technical Documents**
**Product Specifications** 108-9013, 108-9043 **Application Specification** 114-9003
**Instruction Sheets** 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626
**Crimp Inspection Sheet** CI 8050-33
## **Dummy Contact**
## **Material**
Phosphor bronze
**Hand Crimping Tool**
## **Contact Extraction Tool**
**==> picture [231 x 192] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number<br>Extraction Used with<br>Tool Housings<br>480110-2, -5<br>480142-2, -3<br>582140-5<br>582147-5<br>582264-2<br>582500-2<br>582963-2<br>583167-3<br>465195-1 583280-1<br>583617-1<br>583680-1<br>583685-1<br>583722-1<br>583723-1<br>583724-1<br>583725-1<br>583726-1<br>Plain Finish—<br>Part Number 66084-1 465195-2 480133-2<br>Tin Finish—<br>Part Number 66084-2<br>Gold Finish—<br>Part Number 66084-3<br>**----- End of picture text -----**<br>
## **Technical Documents**
Instruction Sheet 408-7037
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
91
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **Standard Blind-Mate Drawer Connectors**
## **Product Facts**
- **Designed for rack and panel applications**
- **Durable—withstands multiple mating/unmating**
- **Low insertion and withdrawal force**
- **Hermaphroditic contacts**
- **Accepts signal and power contacts**
- **Provides excellent creep distance**
- **Mated connectors dust-proof**
- **Configurations available in 8, 12, 16, 20 and 24 positions**
- **Contacts accept wire sizes 24-14 AWG [0.2-2.0 mm[2] ]**
- **Accept wire insulation diameter — .059-.154 [1.5-3.9]**
- **Recognized under the Component Program of the Underwriters Laboratories Inc. R**
Drawer connectors are designed as an economical rack and panel connector. They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment.
Blind-mate drawer connectors feature excellent durability and provide low insertion and withdrawal force. Leaf-type herma - phroditic contacts ensure reliable, positive contact.
Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90].
Housings are made of UL 94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating.
Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof.
Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools.
## **Performance Specifications**
**Voltage Rating** — 250 VAC
**Current Rating** —
4 Amps — 24 AWG [0.2 mm[2] ] Wire 5 Amps — 22 AWG [0.3-0.4 mm[2] ] Wire 7 Amps — 20 AWG [0.5-0.6 mm[2] ] Wire 8 Amps — 18 AWG [0.8-0.9 mm[2] ] Wire 12 Amps — 16 AWG [1.25-1.4 mm[2] ] Wire
15 Amps — 14 AWG [2.0 mm[2] ] Wire
**Contact Resistance** — 10 milliohms max. (Initial) 20 milliohms max. (Final)
**Insulation Resistance** — 5000 milliohms min. (Initial) 2000 milliohms min. (Final)
**Dielectric Withstanding Voltage** — 2000 VAC/1 minute
**Operating Temperature** — –20°C to +120°C (Includes T-Rise) **Insertion/Extraction Force** — Insertion—4 kg max. (Initial) — 16-position Extraction—0.7 kg min. (Initial) — 16-position
**Durability** — Tested to 1000 Mate/Unmate cycles
92
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Standard Blind-Mate Drawer Connectors** (Continued)
## **Plug Connectors, PCB-Mount**
**==> picture [446 x 140] intentionally omitted <==**
**----- Start of picture text -----**<br>
1.035<br>.524 [26.3] Circuit No.<br>Material and Finish [13.30] .260 1.280<br>Housing — Glass-filled polybutylene [6.60] .984 [32.5]<br>terephthalate (PBT), blue, 94V-0 rated Last Circuit No. [25.0]<br>Contacts — Phosphor bronze, plated<br>gold in contact area over nickel under-<br>plating; board-mount tails are brass, 5.0x E = D<br>plated tin over steel underplating .197 B C A<br>Cc [5.00] OT<br>Related Product Data:<br>Performance Specifications — .260<br>page 92 [6.60]<br>Mating Receptacles — page 94<br>**----- End of picture text -----**<br>
## **Technical Documents**
**Product Specification** 108-5125 **Application Specification** 114-5044
|**No. of**||**Dimensions**|**Dimensions**|||**Plug Connector**|
|---|---|---|---|---|---|---|
|**Pos.**|**A**|**B**|**C**|**D**|**E**|**Part Numbers**|
|8|**2.016**<br>51.2|**1.500**<br>38.0|**1.055**<br>26.8|**.197**<br>5.00|1|172653-2|
|12|**2.409**<br>61.2|**1.890**<br>48.0|**1.449**<br>36.8|**.591**<br>15.0|3|172653-3|
|16|**2.803**<br>71.2|**2.283**<br>58.0|**1.843**<br>46.8|**.984**<br>25.0|5|172653-1|
**Note:** To ensure proper contact alignment, connectors must be mated during the soldering process.
**==> picture [175 x 142] intentionally omitted <==**
**----- Start of picture text -----**<br>
.027 [±.003] .197 [±.003]<br>[0.68 [±0.08] ] [5.00 [±0.08] ]<br>[4.30 .169 Dia. [±.012] [±0.30] ] [8.00 .315 [±0.30] [±012] ] [9.90 .390 [±.003] [±0.08] ]<br>(2 Plcs.)<br>.524 [±.012] .390 [±.003]<br>[13.3 [±0.30] ] [9.90 [±0.08] ]<br>st] RNS .260 [±.003]<br>.260 [±.003] .059 [±.005] .197 [±.003] [6.60 [±0.08] ]<br>[6.60 [±0.08] ] [1.50 [±0.13] ] [5.00 [±0.08] ]<br>Dia. (Typ.)<br>Recommended PC Board Layout<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
93
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **Standard Blind-Mate Drawer Connectors** (Continued)
## **Housings for Crimp Snap-In Contacts**
## **Material**
Polybutylene terephthalate (PBT), blue, 94V-O rated
## **Related Product Data**
**Performance Specifications** — page 92 **Crimp Snap-In Contacts** — page 95 **Panel Cutout** —page 95
## **Technical Documents**
**Product Specification** 108-5125 **Application Specification** 114-5044
**==> picture [257 x 136] intentionally omitted <==**
**----- Start of picture text -----**<br>
.984 .756 1.035<br>[25.0] [19.2] [26.3]<br>.524 .260<br>.559<br>[13.3] [6.60]<br>[14.2]<br>D<br>A B C 5x E = F<br>.260<br>[6.60]<br>.197 Pitch<br>.886 [5.60]<br>[22.5]<br>Floating<br>Bushing<br>**----- End of picture text -----**<br>
**==> picture [38 x 7] intentionally omitted <==**
**----- Start of picture text -----**<br>
Receptacle<br>**----- End of picture text -----**<br>
**==> picture [236 x 147] intentionally omitted <==**
**----- Start of picture text -----**<br>
.984<br>.886 [25.0]<br>[22.5] .756<br>[19.2]<br>.559<br>[14.2]<br>i<br>D C<br>B A<br>.524<br>[13.3] Fe pail<br>1.035<br>- Lf [|]<br>[26.3]<br>Plug<br>**----- End of picture text -----**<br>
|**No. of**|||**Dimensions**|**Dimensions**|||**Receptacle**|**Receptacle**|**Plug**||
|---|---|---|---|---|---|---|---|---|---|---|
|**Pos.**|**A**|**B**|**C**|**D**|**E**|**F**|**Floating**<br>**Bushing Size**|**Part**<br>**Numbers**|**Panel-Mount**<br>**Hole Diameter**|**Part**<br>**Numbers**|
|8|**1.858**<br>47.20|**1.055**<br>26.80|**2.016**<br>51.20|**1.500**<br>38.00|1|**.197**<br>5.00|**.118**<br>3.00<br>**.157**<br>4.00|5172070-1<br>5172070-3|**.130**<br>3.30<br>**.169**<br>4.30|172063-1<br>172063-3|
|12|**2.252**<br>57.20|**1.449**<br>36.80|**2.410**<br>61.20|**1.890**<br>48.00|3|**.591**<br>15.00|**.118**<br>3.00<br>**.157**<br>4.00|5172069-1<br>5172069-3|**.130**<br>3.30<br>**.169**<br>4.30|172061-1<br>172061-3|
|16|**2.657**<br>67.20|**1.843**<br>46.80|**2.803**<br>71.20|**2.283**<br>58.00|5|**.984**<br>25.00|**.118**<br>3.00<br>**.157**<br>4.00|5172068-1<br>5172068-3|**.130**<br>3.30<br>**.169**<br>4.30|172059-1<br>172059-3|
|20|**3.039**<br>77.20|**2.236**<br>56.80|**3.197**<br>81.20|**2.677**<br>68.00|7|**1.378**<br>35.00|**.157**<br>4.00|5173033-3|**.169**<br>4.30|173032-3|
|24|**3.433**<br>87.20|**2.630**<br>66.80|**3.591**<br>91.20|**3.071**<br>78.00|9|**1.772**<br>45.00|**.118**<br>3.00<br>**.157**<br>4.00|5172625-1<br>5172625-3|**.130**<br>3.30<br>**.169**<br>4.30|172624-1<br>172624-3|
**Note:** All part numbers are RoHS compliant.
94
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Standard Blind-Mate Drawer Connectors** (Continued)
## **Crimp Snap-In Contacts (Hermaphroditic)**
## **Material and Finish**
Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel
## **Related Product Data**
**Performance Specifications** — page 92 **Housings** — page 94
## **Technical Documents Instruction Sheets** 408-097J, 408-098J, 408-151J
||||**.126**||||||
|---|---|---|---|---|---|---|---|---|
||||[3.20]||||||
|||||**.791**<br>[20.1]|||||
|**Wire Size Range**<br>**AWG**<br>24-20|**Wire Size Range**<br>**mm2**<br>0.2-0.6|**.146**<br>[3.70]<br>**Part Numbers**<br>**Contact**<br>**Applicator for**<br>**Insulation**<br>**AMP-O-LECTRIC**<br>**Dia. Range**<br>**Strip Form**<br>**Loose Piece**<br>**Machine***<br>**.059-.077**<br>170311-1<br>170313-1<br>567324-2<br>1.50-1.95<br>**CERTI-CRIMP Hand Tool**<br>**Part Number 91591-1**<br>~~a~~||||||**Hand Tool**<br>**Numbers**<br>91591-1<br>**CERTI-CRIMP Hand Tool**<br>**Part Number 91591-1**|
|20-16|0.5-1.4|**.071-.130**<br>1.80-3.30||170484-1||170485-1|567241-2|91590-1|
|18-14|0.8-2.0|**.091-.154**<br>2.30-3.90||170312-1||170314-1|567325-2|2063849-1|
*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines.
**Notes:** 1. For applicable wire, use wire specified in UL 1015 or 1007.
**Notes:** 2. Contacts for 18-14 AWG [0.8-2.0 mm[2] ] wire are used at the four corners of the connector as power contacts (8 required per assembly).
Extraction Tool **Part Number 723986-1**
## **Recommended Panel Cutout**
**==> picture [297 x 191] intentionally omitted <==**
**----- Start of picture text -----**<br>
.209 [±.012]<br>[5.30 [±0.30] ] .106 [±.012]<br>(2 Plcs.) [2.70 [±0.30] ]<br>(2 Plcs.)<br>No. of Rear Panel-Mount Dimensions<br>Pos. J K L<br>1.913 1.500 1.110<br>L [±.0.30 ±.012 ] 8 48.60 38.00 28.20<br>2.307 1.890 1.504<br>J K [±.0.30 ±.012 ] .008 12 58.60 48.00 38.20<br>[0.20R] 16 2.701 2.283 1.898<br>Max. 68.60 58.00 48.20<br>3.094 2.677 2.291<br>20<br>78.60 68.00 58.20<br>3.488 3.071 2.685<br>24<br>.169 [±.012] 88.60 78.00 68.20<br>[4.30 [±0.30] ] or .209<br>.209 [±.012] [5.30]<br>[5.30 [±0.30] ] Dia.<br>(2 Plcs.) H ts a<br>.524 [±.012] .941 [±.012]<br>[13.30 [±0.30] ] [23.90 [±0.30] ]<br>Rear Panel-Mount<br>**----- End of picture text -----**<br>
**Note:** Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout.
**Note:** All part numbers are RoHS compliant.
95
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Hybrid Mini-Drawer Connectors**
## **Product Facts**
- **Combine signal circuits and power circuits into one connector**
- **Power circuits can be used for high current of up to 15A**
- **Signal circuits accept CT connector in the back, reducing harnessing costs**
- **Power circuits use crimptype tab and receptacle contacts**
- **Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment. Creepage distance on active power side: 5 mm Spatial distance on active power side: 4.5 mm**
**Technical Documents** Hybrid mini-drawer **Product Specification** connectors are designed 108-60022 for use in rack and panel **Application Specification** application to serve as an 114-5182 I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past.
A major design feature of these hybrid mini-drawer connectors is that minidrawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector.
Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector.
The housing has an integrated guide-pin and socket to facilitate mating of the connector halves. Provision is also made to prevent dust from entering.
This product line includes:
- 12-position connector (4 positions for power and 8 positions for signal circuits)
- 24-position connector (4 positions for power and 20 positions for signal circuits)
- 32-position connector (4 positions for power and 28 positions for signal circuits)
Drawer connectors are available in the following types depending on application: (For details contact our sales department)
- Mini-drawer connectors
- Standard drawer connectors
## **Performance Data**
**Voltage Rating** — 250V AC (power) 30V AC (signal) **Current Rating** — 15A max. (power) 2A max. (signal) **Contact Resistance** — 10 mm Ω max. (power) 40 mm Ω max. (signal) **Insulation Resistance** — 100M Ω max.
**Dielectric Withstanding Voltage** — 1.8KV AC/min. (power) 1.0KV AC/min. (signal) **Durability** — 3,000 cycles min.
- High current drawer connectors
96
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Hybrid Mini-Drawer Connectors** (Continued)
## **Standard Width**
|**Plugs**|||||||
|---|---|---|---|---|---|---|
|||—_—|En)||||
|**Receptacles**|||||||
|**Type**|**Part**<br>**Number**|**Number of**<br>**Power Contacts**||**Number of**<br>**Signal Contacts**|**L**|**W**|
|Plug|292180-1|2||4|1.299[33.00]|.646[16.40]|
|Receptacle|292184-1|2||4|1.299[33.00]|.646[16.40]|
|Plug|1-292183-2|6||12|2.638[67.00]|.748[19.00]|
|Receptacle|1-292186-2|6||12|2.638[67.00]|.748[19.00]|
## **Slim Width**
**==> picture [42 x 130] intentionally omitted <==**
**----- Start of picture text -----**<br>
Plugs<br>Receptacles<br>**----- End of picture text -----**<br>
|**Type**|**Part**<br>**Number**|**Number of**<br>**Power Contacts**|**Number of**<br>**Signal Contacts**|**L**|**W**|
|---|---|---|---|---|---|
|Plug|1-292187-2|3|5|1.870[47.50]|.591[15.00]|
|Receptacle|2-292190-2|3|5|1.713[43.50]|.472[12.00]|
|Plug|3-292187-2|4|5|2.146[54.50]|.531[13.50]|
|Receptacle|4-292190-2|4|5|1.988[50.50]|.472[12.00]|
|Plug|2-292189-3|3|7|2.028[51.50]|.591[15.00]|
|Receptacle|1-292192-3|3|7|1.870[47.50]|.472[12.00]|
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
97
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
**==> picture [200 x 13] intentionally omitted <==**
**----- Start of picture text -----**<br>
Hybrid Mini-Drawer Connectors (Continued)<br>**----- End of picture text -----**<br>
## **Power Contacts**
**Material**
Copper alloy For finish, see table below.
## **Finish Codes**
1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 **Part No. 934199-1 (411-5662)** AWG #16-20 **Part No. 934198-1 (411-5661)**
||:|—<br>Lae!|—|:|Liye|Liye<br>Leap Log|
|---|---|---|---|---|---|---|
||**Receptacle**||||**Tab**||
|**Wire Ran**|**Wire Range**|**Wire**|**Plating**|**Receptacle Part Number**|**tacle Part Number**|**Tab Part Number**|
|**AWG**|**mm2**|**Ins. Dia.**|**Code**|**Strip Form**||**Strip Form**|
|24-20|0.2-0.5|1.4-2.6|1<br>2|179317-2<br>1-179317-2||179322-2<br>1-179322-2|
|20-16|0.5-1.25|1.6-2.8|1<br>2|179316-2<br>1-179316-2||179321-2<br>1-179321-2|
## **Receptacle Assembly**
## **Material and Finish**
**Housing** — Thermoplastic, black **Contact** — Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate.
**Section X-X Section Y-Y**
|**No. of Pos.**||||**Dimensions**|**Dimensions**||||**Mini-Drawer**|**Required**|**Required**|
|---|---|---|---|---|---|---|---|---|---|---|---|
|**(Power/**<br>**Signal)**|**A**|**B**|**C**|**D**|**E**|**F**|**G**|**H**|**Receptacle**<br>**Assembly Part No.**|**Number of**<br>**Power Contact**|**Number of**<br>**CT Connector**|
|12(4-8)|56.0|47.0|6.0|24.1|31.8|31.4|38.0|32.4|292185-8|4|4 Pos. x 2|
|24(4-20)|68.0|59.0|18.0|36.1|43.8|43.4|50.0|44.4|2-292185-0|4|10 Pos. x 2|
|32(4-28)|76.0|67.0|26.0|44.1|51.8|51.4|58.0|52.4|2-292185-8|4|14 Pos. x 2|
**Note:** All part numbers are RoHS compliant.
98
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Hybrid Mini-Drawer Connectors** (Continued)
## **Plug Assembly**
## **Material and Finish**
**Housing** — Thermoplastic, black UL94V-0
**Contact** — Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate.
|**No. of Pos.**||||**Dimensions**|**Dimensions**||||**Mini-Drawer**|**Required**|**Required**|
|---|---|---|---|---|---|---|---|---|---|---|---|
|**(Power/**<br>**Signal)**|**A**|**B**|**C**|**D**|**E**|**F**|**G**|**H**|**Receptacle**<br>**Assembly Part No.**|**Number of**<br>**Power Contact**|**Number of**<br>**CT Connector**|
|12(4-8)|56.0|47.0|6.0|24.1|36.0|31.4|33.4|38.0|292182-8|4|4 Pos. x 2|
|24(4-20)|68.0|59.0|18.0|36.1|48.0|43.4|45.4|50.0|2-292181-0**|4|10 Pos. x 2|
|32 (4-28)|76.0|67.0|26.0|44.1|56.0|51.4|53.4|58.0|2-292181-8|4|14 Pos. x 2|
*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits.
- **Optional part numbers offer sequential mating – see customer drawings for details.
**Note:** All part numbers are RoHS compliant.
99
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **Hybrid Mini-Drawer Connectors** (Continued)
## **CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts**
## **Receptacle Assemblies (Wire Application Side) Material and Finish**
**Housing** — UL94V-0 rated, glassfilled P.B.T. see chart below for color. **Contact** — Pre-tinned phosphor bronze
**Wire Size** — AWG #28-26 (0.08-0.15 mm[2] ) **Insulation Dia.** — 0.85-1.05 mm
**Wire Size** — AWG #24 (0.20-0.22 mm[2] ) **Insulation Dia** — 0.95-1.05 mm[2] (For AWG #24 wire, see notes under the table)
**==> picture [209 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
4-15 Positions 3 Position 2 Position<br>**----- End of picture text -----**<br>
|**No. of**<br>**Positions**||**Dimensions**||**Part Number**<br>**Receptacle Assembly****|**Part Number**<br>**Receptacle Assembly****|
|---|---|---|---|---|---|
||**A**|**B**|**C**|**AWG #28-26***|**AWG #24*****|
|2|2.0|4.8|6.0|173977-2|2-179694-2|
|3|4.0|6.8|8.0|173977-3|2-179694-3|
|4|6.0|8.8|10.0|173977-4|2-179694-4|
|5|8.0|10.8|12.0|173977-5|2-179694-5|
|6|10.0|12.8|14.0|173977-6|2-179694-6|
|7|12.0|14.8|16.0|173977-7|2-179694-7|
|8|14.0|16.8|18.0|173977-8|2-179694-8|
|9|16.0|18.8|20.0|173977-9|2-179694-9|
|10|18.0|20.8|22.0|1-173977-0|3-179694-0|
|11|20.0|22.8|24.0|1-173977-1|3-179694-1|
|12|22.0|24.8|26.0|1-173977-2|3-179694-2|
|13|24.0|26.8|28.0|1-173977-3|3-179694-3|
|14|26.0|28.8|30.0|1-173977-4|3-179694-4|
|15|28.0|30.8|32.0|1-173977-5|3-179694-5|
- The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department
- ** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics and can be recommended for your use.
- *** The color of housing is gray.
**Note:** All part numbers are RoHS compliant.
100
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Hybrid Mini-Drawer Connectors** (Continued)
## **CT Receptacle Contacts to Mate with Signal Circuit Termination with Crimp Type Contacts**
## **Receptacle Contact**
|**Wire Size**|**Insulation Dia.**|**Material**||**Part Number**||
|---|---|---|---|---|---|
|**AWG (mm2)**|**(mm)**|**and Finish**|**Strip Form**|**Loose Piece**|**Hand Tool**|
|30-26<br>(0.05-0.12)<br>26-22<br>(0.12-0.35)|0.65-1.35<br>0.93-1.5|Phosphor bronze<br>(0.20 mm thickness),<br>tin plated|179609-1<br>179227-1|—<br>179518-1|234169-1<br>(411-5711)<br>91572-1<br>(408-8547)|
**Note:** Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. There is a slit at the root of each contact and it can be snapped off easily.
**==> picture [122 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
2 Position 3 Position<br>**----- End of picture text -----**<br>
## **Receptacle Housing Material**
UL94-0 rated, 66 nylon, natural color (white)
**==> picture [35 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
4 Position<br>**----- End of picture text -----**<br>
**==> picture [49 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
4-15 Positions<br>**----- End of picture text -----**<br>
|**No. of**||**Dimensions**||**Part Number**|
|---|---|---|---|---|
|**Positions**|**A**|**B**|**C**|**Receptacle Assembly***|
|2|2.0|4.8|6.0|179228-2|
|3|4.0|6.8|8.0|179228-3|
|4|6.0|8.8|10.0|179228-4|
|5|8.0|10.8|12.0|179228-5|
|6|10.0|12.8|14.0|179228-6|
|7|12.0|14.8|16.0|179228-7|
|8|14.0|16.8|18.0|179228-8|
|9|16.0|18.8|20.0|179228-9|
|10|18.0|20.8|22.0|1-179228-0|
|11|20.0|22.8|24.0|1-179228-1|
|12|22.0|24.8|26.0|1-179228-2|
|13|24.0|26.8|28.0|1-179228-3|
|14|26.0|28.8|30.0|1-179228-4|
|15|28.0|30.8|32.0|1-179228-5|
* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department
**Note:** All part numbers are RoHS compliant.
101
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ET Power Connector**
## **Product Facts**
- **Right-angle and vertical mounts available**
- **Low profile right-angle connector** ≤ **8 mm above pcb**
- **2.5 mm[2] (14 AWG) to 6 mm[2] (10 AWG) wire range**
- **Refer to current v temp rise graphs for current capability**
- **Coding contacts for sense function**
- **Positive metal latch retention**
- **Up to 30 Amps per contact. See temperature rise charts on page 103**
## **Description**
- **Cable to pcb**
- **Low profile Right Angle**
- **Vertical Mount**
- **High reliability interface**
- **Excellent price to performance ratio**
Designed for low-profile power distribution units requiring small form factor connector with high current, the ET power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications.
The connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. A unique feature of the ET power series is integrated coding contacts which allow different electronic functions such as sense and enable to be
designed into the PDU electronics with activation on full insertion of the cable connector.
Crimp contacts from the industry proven “Standard Power Timer” range for use with 2.5 mm[2] (14 AWG), 4 mm[2] (12 AWG) and 6 mm[2] (10 AWG) wire.
The cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100N.
## **Application**
- **Power Distribution**
- **Power Supplies**
- **Telecoms Base Stations**
- **Computer Servers and Storage Systems**
- **Industrial Electronic Equipment Cabinets**
## **Material and Finish**
**Housing ST Cable** — Black glassfilled thermoplastic, UL 94V-0 rated **Latch** — Stainless Steel
**Housing ST & Right-angle PCB** — Black glass-filled thermoplastic, UL 94V-0 rated
**Power Contacts** — Copper alloy, 3.0 µm Ag min. **Contact Detection** — 0.8 µm gold min. in contact place; 1.27 µm nickel min. contact place
**Technical Documents Product Specification** 108-19346
**Application Specification** 114-19110
102
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **ET Power Connector** (Continued)
## **Test Results**
**==> picture [393 x 629] intentionally omitted <==**
**----- Start of picture text -----**<br>
Test Results Temperature Rise Vs. Current<br>2.5mm [2] Wire<br>A T<br>Temperature Rise vs. 80<br>Current Results 70 ee<br>60 a ee ee ee ee ee ee ,<br>50 a ee ee ee ee<br>40 a ee ee ee eee<br>30 a ee ee eee eee ee<br>20 ee ee ae<br>10<br>re e e<br>0 e e ee ee ee ee ee eee eeeeeee<br>0 5 10 15 20 25 30 35 40<br>I [A]<br>Temperature Rise Vs. Current<br>5mm [2] Wire<br>A T<br>504540353025201510 aaaaaaaa ael<br>5 a es<br>0 e e e s<br>0 5 10 15 20 25 30 35 40<br>I [A]<br>Temperature Rise Vs. Current<br>6mm [2] Wire<br>A T<br>5045403530252015 S aaaa c al S<br>10 A<br>50 aaa<br>0 5 10 15 20 25 30 35 40 45<br>I [A]<br>Contact Summary .260<br>[6.60]<br>Refer to Standard Timer .098<br>[2.50]<br>catalog 889759 for detailed .189<br>information or Product/ [4.80]<br>Application Specification.<br>an on SN<br>.016 .016<br>[0.40] [0.40]<br>a Wire Size Part<br>Range mm [2] Number<br>TT 0.2 – 0.5 927840-4 .130 —— =a= —_——<br>0.5 – 1.0 927831-4 [3.30]<br>——S—O—F—a >1.0 –>2.5 – 2.54.0 927837-4927829-5 " 5 — es ©<br>———— .177 .177<br>>4.0 – 6.0 963709-5 [4.50] [4.50]<br>**----- End of picture text -----**<br>
**==> picture [52 x 20] intentionally omitted <==**
**----- Start of picture text -----**<br>
Material<br>Plating — Silver<br>**----- End of picture text -----**<br>
**Technical Documents Product Specification** 108-18025 **Application Specification** 114-18037
**Note:** All part numbers are RoHS compliant.
www.tycoelectronics.com
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
103
Catalog 1773096 Revised 2-10
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **ET Power Connector** (Continued)
## **ET Power Cable Connector**
## **Material and Finish**
**Housing** — Thermoplastic, UL 94V-0 rated **Latch** — Stainless Steel
**==> picture [243 x 111] intentionally omitted <==**
**Part Number 1982299-1 With Right Coding Key Only**
**Part Number 1982299-2 With Left Coding Key Only**
**==> picture [85 x 95] intentionally omitted <==**
**==> picture [84 x 112] intentionally omitted <==**
**Part Number 1982299-3 With Two Coding Keys**
**Part Number 1982299-4 Without Coding Keys**
## **Right-Angle PCB Header**
## **Material and Finish**
**Housing** — High temperature liquid crystal polymer, UL 94V-0 rated **Contacts** — Silver plated copper alloy
**==> picture [153 x 118] intentionally omitted <==**
**==> picture [240 x 17] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number 1982295-1 Part Number 1982295-2<br>With Coding Contacts Without Coding Contacts<br>**----- End of picture text -----**<br>
## **Vertical PCB Header**
## **Material and Finish**
**Housing** — High temperature liquid crystal polymer, UL 94V-0 rated **Contacts** — Silver plated copper alloy
**Note:** All part numbers are RoHS compliant.
**==> picture [108 x 117] intentionally omitted <==**
**==> picture [240 x 16] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number 2042274-1 Part Number 2042274-2<br>With Coding Contacts Without Coding Contacts<br>**----- End of picture text -----**<br>
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
104 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP-DUAC PL Connectors**
## **Product Facts**
- **Wire to board connection system**
- **Improved dual-action contact design — provides better contact lead-in and reduces contact mating force**
- **Sequenced contacts available for mate-first break-last operation**
- **4-, 6- and 12-position right-angle headers and free hanging receptacles**
- **4.2 mm x 5.5 mm centerline**
- **Receptacle contacts designed for 26-16 AWG stranded wire**
- **Recognized under the Component Program of Underwriters Laboratories Inc.,** a **R** NY **File No. E28476**
**File No. E28476** The latest addition to the ■ **Certified by Canadian R** 4.2 mm Wire-to-Board **Standards Association,** @: Power Connectors is the **File No. LR7189** AMP-DUAC PL Connector. This product uses the industry proven AMP-DUAC **Technical Documents** contacts with the addition **Product Specification** of several housing improve108-1646 ments to offer significant **Application Specification** overall improvements in 114-6067-Crimping Contacts connector reliability. The **Qualification Test Report** product is available in both 501-394 component form and as fully assembled custom **Performance Data** cable assemblies.
**Voltage Rating** — 600 VAC **Current Rating** — 9 Amps maximum in 2-position application
The AMP-DUAC PL housings are designed to confirm that all electrical contacts are fully seated. The “PL” refers to “Positive
**Low Level Resistance** — 10 megohms max.
**Dielectric Withstanding Voltage** — 1500 VAC/min.
Locking” of the contacts. It is also referred to as terminal position assurance. Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the contact lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting.
Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity.
All the housings are polarized to help prevent mis-mating.
**Insulation Resistance** — 1000 Megohms minimum **Operating Temperature** — -55°C to + 105°C [-67°F to +221°F]
105
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP-DUAC PL Connectors** (Continued)
## **AMP-DUAC PL PCB Headers**
## **Material**
**Housings** — Nylon, UL 94V-0 Color, white **Contacts** — Brass, tin-lead **Finish** — 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel
**==> picture [128 x 24] intentionally omitted <==**
**----- Start of picture text -----**<br>
Recommended Mounting Hole Pattern<br>For 1.78 Max. Thick PC Board<br>Component Side Shown<br>**----- End of picture text -----**<br>
|**No. of**<br>**Positions**|**Mate-First**<br>**Break-Last**<br>**Position #**|**Part**<br>**Number**|
|---|---|---|
|4|All Standard<br>Length 3|5794172-2<br>5794172-3|
|6|All Standard<br>Length 3|5794173-2<br>5794173-3|
|12|All Standard<br>Length 4|5794176-2<br>5794176-3|
**Note:** All part numbers are RoHS compliant.
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
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Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **AMP-DUAC PL Connectors** (Continued)
## **AMP-DUAC PL Receptacles**
## **Material**
**Housings** — Nylon, UL94V-0 Color, White **Technical Documents** — page 105 **Contacts** — page 113
**==> picture [237 x 481] intentionally omitted <==**
**----- Start of picture text -----**<br>
Completed Assembly<br>Position Lock<br>L<br>.384<br>.077 [± .002] [9.76]<br>[1.95 [± 0.05] ] Ref.<br>2 Plcs.<br>i_ Ld |<br>.772<br>| HEey | [19.60]<br>Ref.<br>.348<br>[8.85]<br>Ref.<br>Sali<br>IL .134<br>[3.40] [Ref.]<br>.469<br>[11.90]<br>.327 .594 [± .004]<br>[8.30] [15.10 [± 0.10] ]<br>ee<br>e e<br>Standard Latch <><br>Assembly<br>CY Extended Latch<br>Assembly<br>**----- End of picture text -----**<br>
**==> picture [61 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Receptacle Connector<br>**----- End of picture text -----**<br>
|**No. of**<br>**Positions**|**Dimension**<br>**L**|**Housing**|**Part Numbers**<br>**Housing with**<br>**Positive Lock**|**Part Numbers**<br>**Standard Latch**|**Extended Latch**|
|---|---|---|---|---|---|
|4|15.9|794152-1*|794318-1|||
|6|20.1|794153-1|794319-1|794150|794149|
|12|28.6|794156-1|794322-1|||
|*Latch items ordered separately||||||
|Optional keying plug — Part No. 794144-1||Optional keying plug — Part No. 794144-1||||
**Note:** Position Lock Required — use one per housing — Part No. 794145-3
**Note:** All part numbers are RoHS compliant.
107
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **AMP-DUAC PL-II Connectors**
## **Product Facts**
- **Wire-to-board connection system combining power and signal contacts**
- **10A power contacts**
- **4A signal contacts**
- **High conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs**
- **Dual action contact design — reduces mating forces by up to 50% compared to alternative designs**
- **9 power and 20 signal contacts**
- **Positive Lock (PL) feature on both power and signal contacts ensures contacts remain in position in cable receptacle**
- **Pin and receptacle contacts offered in three sizes:**
- **16 AWG**
- **18 AWG**
- **20-22 AWG**
- **Wide 5.2 X 5.5 mm contact spacing allows for 300V applications.**
- **Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476**
® C AW US
The AMP-DUAC PL-II Connectors bring both shielding and a power / signal mix to the popular AMP-DUAC product family. In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch AMP-DUAC product.
The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable. Traditional signal connectors do not accept the range of wire sizes covered by the AMP-DUAC PL-II product.
For applications involving higher voltage cabled power distribution, this product is the ideal solution. The AMP-DUAC PL-II connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability.
## The cable mounted
receptacle uses the popular “Positive Lock” devices proven throughout the automotive industry to ensure all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature reduces the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.
The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment.
Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal.
**Technical Documents Product Specification** 108-2218
**Application Specification** Contact Tyco Electronics
## **Performance Data**
**Voltage Rating** — 600 VAC **Current Rating** — 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector
**Low Level Resistance** — 10 milliohms max
**Insulation Resistance** — 1000 Megohms minimum **Operating Temperature** — -40°C to +105°C
## **Materials**
**Housing Material** — PBT, UL 94V-0 **Colors** — Plugs and Receptacles — Black Positive Locks — White
108
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP-DUAC PL-II Connectors** (Continued)
**==> picture [421 x 263] intentionally omitted <==**
**----- Start of picture text -----**<br>
PCB Plug<br>Part Number 6469602-3 [29.50] 1.161 [Ref.]<br>1.268<br>[32.20] [Ref.]<br>1.740<br>[44.20] [Ref.] |<br>.574<br>[14.58]<br>Ref. __fessselteltel [a] ee<br>.157<br>Ref.<br>[4.00] .736<br>viv v Vo |— _.<br>[18.70] [Ref.]<br>**----- End of picture text -----**<br>
**==> picture [98 x 157] intentionally omitted <==**
**----- Start of picture text -----**<br>
Positive Lock For Signal<br>Contacts Sold Separately<br>Ref. Part Number 1600902-1<br>ESS ek 7<br><<<br>See<br>Nt<br>Free-Hanging Receptacle<br>Shown with Positive Locks<br>Part Number 1469606-1<br>**----- End of picture text -----**<br>
**==> picture [78 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
Shield<br>Part Number 1469609-2<br>**----- End of picture text -----**<br>
**Note:** Other cable components required. Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly.
**==> picture [78 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
Cable Clamp<br>Part Number 1469610-1<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
109
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **AMP-DUAC UPC Connectors**
## **Product Facts**
- **Wire-to-wire connection system**
- **High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs**
- **Dual action contact design — reduces mating forces by up to 50% compared to alternative designs**
- **Sequenced contacts for make-first-break-last operation**
- **48 and 66 position housings**
- **4.4 mm X 5.3 mm contact grid**
- **Pin and Receptacle contacts offered in three sizes:**
- **16 AWG**
- **18 AWG**
- **20-22 AWG**
- **Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476** ®
- C US Ln \Y
The latest addition to the AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. The UPC connector uses the original industry proven dual-action contact design along with very high conductivity copper alloys to improve the current carrying capacity.
The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface. Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the AMP-DUAC / UPC connector allows up to 66 wires to be mated with less than a 20 lb mating force.
The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings mate together easily.
The use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches.
Finally, the free-hanging receptacle uses the popular “Positive Lock” device to confirm all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.
## **Technical Documents**
**Product Specification** 108-2248 **Application Specification** 114-13195
## **Performance Data**
**Voltage Rating** — 600 VAC **Current Rating** — 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector
**Low Level Resistance** — 10 milliohms max
**Insulation Resistance** — 1.2 E16 ohms minimum **Operating Temperature** — -40°C to +105°C
## **Materials**
**Housing Material** — PBT, UL 94V-0 **Colors** — Plugs and Receptacles — Black Positive Locks — White
110
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP-DUAC UPC Connectors** (Continued)
**==> picture [302 x 376] intentionally omitted <==**
**----- Start of picture text -----**<br>
C<br>B<br>A = —S<br> st fafst Fes SuT t f aut afu fwTa ia n 1.476<br>[37.50] [Ref.]<br>1.280 [±] [ .005]<br>=—- [32.50 [±][ 0.13] ]<br>LY .984 [±] [ .005]<br>[25.00 [±][ 0.13] ]<br>Panel-Mount Plug<br>(Accepts contacts on page 112)<br>1.449 [±] [ .008]<br>[36.80 [±][ 0.20] ]<br>1.512<br>| | |<br>1.280 [±] [ .008] [38.40] [Ref.] 1.606<br>[32.50 [±][ 0.20] ] [40.78] [Ref.]<br>Free-Hanging Receptacle<br>(Accepts contacts on page 113)<br>**----- End of picture text -----**<br>
|**Size**|**Panel-Mount**||**Dimensions**||**Free-Hanging**|**Positive**|
|---|---|---|---|---|---|---|
|**(No. Circuits)**|**Plug**|**A**|**B**|**C**|**Receptacle***|**Lock***|
|48|1934142-1|**1.61**<br>41.0|**1.85**<br>47.0|**2.22**<br>56.4|1934144-1|1469910-1|
|66|1934143-1|**2.13**<br>54.2|**2.37**<br>60.2|**2.74**<br>69.6|1934145-1|1934017-1|
*Two (2) required for each receptacle housing. Not used in plug housings. Additional configurations possible. For information, please contact your Tyco Electronics sales engineer.
**Note:** All part numbers are RoHS compliant.
111
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Contacts for AMP-DUAC PL, PL-II and UPC Connectors**
**Materials** — High Conductivity Copper Alloy **Finish** — Pre-Tin or Gold Plated
## **Contacts, Male**
**Technical Documents Product Specification** 108-2248 AMP-DUAC UPC **Application Specification** 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC
**==> picture [35 x 13] intentionally omitted <==**
**----- Start of picture text -----**<br>
.666 [±] [ .008]<br>[16.91 [±][ 0.20] ]<br>**----- End of picture text -----**<br>
|**AMP-DUAC PL or UPC Contacts**|**AMP-DUAC PL or UPC Contacts**||||
|---|---|---|---|---|
|**Wire Size**<br>**Range**<br>**AWG[mm2]**<br>22-20<br>[0.3-0.5]|**Ins. Dia.**<br>**Range**<br>**.590–.094**<br>[1.50–2.40]|**Plating**<br>Gold|**Part Number**<br>**(Continuous Strip)**<br>794576-4|**Applicator**<br>680308-3|
|18 or 18+22<br>[0.8-1.1]|**.087–.154**<br>[2.20–3.90]|Gold|1934185-4|1852467-3|
|16 or 2 @ 18<br>[1.3-1.6]|**.098–.173**<br>[2.50–4.40]|Gold|1934184-4|1852468-3|
Application Equipment: Extraction Tool 1976132 *Made from Phosphor-Bronze material (low conductivity)
**Note:** All part numbers are RoHS compliant.
112
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **Contacts for AMP-DUAC PL, PL-II and UPC Connectors** (Continued)
**Materials** — High Conductivity Copper Alloy **Finish** — Gold Plated
## **Contacts, Female**
**Technical Documents Product Specification** 108-2248 AMP-DUAC UPC **Application Specification** 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC
**==> picture [35 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
.583 [±] [ .002]<br>[14.80 [±][ 0.05] ]<br>**----- End of picture text -----**<br>
## **AMP-DUAC PL or UPC Contacts**
|**Wire Size**<br>**Range**<br>**AWG[mm2]**|**Ins. Dia.**<br>**Range**|**Plating**|**Part Number**<br>**(Continuous Strip)**|**Applicator**|
|---|---|---|---|---|
|22-20<br>[0.3-0.5]|**.590–.094**<br>[1.50–2.40]|Gold|1934193-4|1852469-3|
|18 or 18+22<br>[0.8-1.1]|**.087–.154**<br>[2.20–3.90]|Gold|1934183-4|1852467-3|
|16 or 2 @ 18<br>[1.3-1.6]|**.098–.173**<br>[2.50–4.40]|Gold|1934182-4|1852468-3|
Application Equipment: Extraction Tool 1976382
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
113
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **Other Soft Shell Pin & Socket Connectors**
## **Micro MATE-N-LOK 3 mm Connector System**
- **Wire-to-wire and wire-to-board, pin and receptacle connectors**
- **3.0 mm [.118] centerline spacing**
- **2-12 positions – single row**
- **2-24 positions – dual row**
- **Ratings: 5A, 250 VAC**
- **Accommodates 30-20 AWG wire**
- **Panel-mount or free-hanging versions**
- **Dual beam receptacle contact design for improved reliability**
- **PCB-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions**
- **Available in a low profile design (<4.7 mm)**
## **Grace Inertia Connector System**
- **Wire-to-wire and wire-to-board, blade and receptacle connectors**
- **Wire-to-wire**
- **2.5 mm, 3.5 mm and 6.2 mm centerline spacing**
- **Select 2-12 position depending on centerline spacing**
- **Wire-to board**
- **2.0 mm, 3.3 mm, 6.5 mm, 7.92 mm, 9.0 mm and 12.4 mm centerline spacing**
- **Select 2-20 position depending on centerline spacing**
- **Four kinds of keying per color-coded housings**
- **Inertia locking mechanism on the housing which simultaneously locks when mated to prevent mismating**
- **Robust connections for use in high vibration or transportation applications**
## **Commercial Pin and Socket Connector System**
- **Panel-mount or free-hanging, wire-to-wire, pin and socket connectors**
- **3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing**
- **High density, 1-9 positions – 2, 3 & 4 in-line and 4, 6 & 9 matrix**
- **Standard density, 1-15 positions – 2-6 in-line and 4, 6, 9, 12 & 15 matrix**
- **Ratings: 7A (high density) or 13A, 250 VAC**
- **High density system accommodates 30-18 AWG wire**
- **Standard density system accommodates 24-14 AWG wire**
- **Dual contact locking lances provide optimum contact stability**
- **Low contact-mating force**
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
114
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Other Soft Shell Pin & Socket Connectors** (Continued)
## **Power Double Lock Connector System**
- **Wire-to-wire and wire-to-board, blade and receptacle connectors**
- **3.96 mm [.156] and 6.5 mm [.256] centerline spacing**
- **High density, 1-12 positions – 2, 3 & 4 in-line and 4, 6, 8, 9, 10 & 12 matrix**
- **Standard density, 2-12 positions – 2, 3 & 4 in-line and 4, 6, & 12 matrix**
- **Ratings: 14A, 300 VAC**
- **Accommodates 26-16 AWG wire**
- **Panel-mount or free-hanging versions**
- **Optional double lock plate on the wire side that confirms contact seating**
- **Lanceless contacts prevent entanglement of contacts with each other**
- **Housings are polarized with four types of special keying to prevent mismating**
## **Mini-Universal MATE-N-LOK and Mini-Universal MATE-N-LOK II Connector System**
- **Wire-to-wire and wire-to-board, pin and socket connectors**
- **4.14 mm [.163"] centerline**
- **1-24 and 2-24 positions, respectively**
- **Ratings: 9.5A and 10.5A respectively 600 VAC or VDC**
- **Accommodates 30-16 AWG wire**
- **Compact, durable housings**
- **Contacts protected in the housings**
- **Fully polarized to provide proper mating**
- **Seals available for splash protection**
- **(Mini-Universal MATE-N-LOK system only)**
## **VAL-U-LOK Connector System**
- **Wire-to-wire and wire-to-board, pin and receptacle connectors**
- **4.2 mm [.165] centerline**
- **2-24 position dual row and 3-5 single row configurations**
- **Ratings: 9A, 600 VAC**
- **Accommodates 26-18 AWG wire**
- **Easy-to-mate, positive locking housings**
- **Fully isolated terminals**
- **Panel-mount or free-hanging versions**
- **Black, red and blue in addition to the standard white**
- **PCB headers are available in vertical, right-angle, screwmount, and blind-mate configurations**
- **Intermateable with similar connectors from other manufacturers**
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
115
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Other Soft Shell Pin & Socket Connectors** (Continued)
## **Commercial MATE-N-LOK Connector System**
- **Wire-to-wire and wire-to-board, pin and socket connectors**
- **5.08 mm [.200"] centerline**
- **Panel-mount or free-hanging versions**
- **1-16 positions**
- **Ratings: 19A, 250 VAC**
- **Accommodates 30-14 AWG wire**
- **Fully polarized housings**
- **Contact stabilization and self-aligning features**
- **Hot side is egg-crated for safety**
- **Locking devices are integral part of design**
## **Universal MATE-N-LOK and Universal MATE-N-LOK II Connector System**
- **Wire-to-wire and wire-to-board, pin and socket connectors**
- **6.35 mm [.250"] centerline**
- **1-15 and 2-15 positions, respectively**
- **Panel-mount or free-hanging versions**
- **Ratings: 19A, 600 VAC or VDC**
- **Accommodates 30-10 AWG wire**
- **Contacts protected in the housings**
- **Special keying to prevent incorrect mating**
- **Additional offerings include:**
- **UV resistant materials**
- **High temperature materials**
- **Glow wire approved products**
- **Special high retention contacts**
- **Seals available for splash protection (UMNL only)**
- **Color housings available (UMNL only)**
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
116
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Wire Connectors**
## **Product Facts**
- I **Rated to 600 VAC (RMS)**
- I **Flame retardant housings 94V-0**
- I **Housings, adapters, and power terminals keyed for proper assembly**
- I **Stackable housings provide easy wire routing and neat wire dressing**
- I **Built-in interlocking features better resist shock and vibration**
- I **Usable as in-line connector, or as panel and surfacemount connector**
- I **Available in six different colors for circuit coding and identification**
AMPINNERGY wire-to-wire I **Choice of two power** (WTW) Connectors provide **terminals accommodates** a reliable and efficient **10-12 AWG and 14-16-18** means of interconnecting **AWG conductors** conductors employed to I **Recognized under the** carry up to 600 VAC in power circuits or networks.
I **Recognized under the Component Program of** power circuits or networks. **Underwriters** The WTW connectors con- **Laboratories Inc.,** SAA **R** sist of mating hermaphro- **File No. E28476** ditic, flame retardant ■ **Certified by CanadianStandards Association,** @- **R** polycarbonate housingsinto which customer termi- **File No. LR7189** nated power contacts are inserted. Stackable in four I **VDE Registered #5133** directions through the use of molded interlocking keyways, the connectors make wire routing and dressing orderly and easy to accomplish. More importantly, the built-in interlocking features on the connectors and the accessory mounting adapters provide better resistance to the effects of shock and vibration, keeping the interconnect more stable and secure.
The design features of the WTW connector make it easily applicable to freehanging, surface mounted or panel mounted applications. By simply sliding the accessory mounting adapters into the molded keyways of the connector housing, a free-hanging connector can be trans-
formed into a surfacemount connector or a panel-mount connector. Customer supplied 8-32 screws and nuts may be used to secure the connectors configured with the mounting adapters to printed circuit boards or distribution panels. The same hardware may be used to secure the connectors to pre-cut openings in the panels.
Furthermore, WTW connector housings, mounting adapters and power terminals are all provided with alignment or keying features that make it difficult to improperly assemble and apply the connector. Alignment slots and tabs on the plastic connector housings provide for easy mating of the housings, even in the dark! Mounting adapters have a keyway on one side and a key on the other side providing for easy assembly to the connector by touch alone if necessary. And the power terminals have a side tab that helps prevent the incorrect insertion of the terminated conductor into the housing. Once inserted, the contacts
firmly latch within the connector housing.
The WTW connector system is available in six different and distinctive colors which makes circuit differentiation and identification possible. The crimped power terminals will accommodate either 10-12 AWG or 14-16-18 AWG stranded conductors. Depending upon the conductor size and the number of conductors in the connector configuration, the current rating ranges from 10 Amps to 55 Amps.
## **Technical Documents**
**Product Specification** 108-1373 AMPINNERGY WTW Connectors
**Application Specification** 114-6051
## **Instruction Sheets**
408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors 408-3198 Inspection of AMPINNERGY System Power Contacts
For more information, request Catalog 1308885.
117
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Wire Connectors** (Continued)
## **Housings**
## **Material and Finish**
**Housing** — Polycarbonate, 94V-0
For surface mounting and panel mounting information, see Instruction Sheet 408-3277, AMPINNERGY Wire-To-Wire Stackable Connectors.
**==> picture [487 x 137] intentionally omitted <==**
**----- Start of picture text -----**<br>
Customer terminated power contacts are Free-Hanging Interconnections<br>inserted into housings<br>Color Part NumbersHousing [36.91] 1.453 Key Keyway<br>White 556137-1<br>Black 556137-2<br>Green 556137-3<br>Red 556137-4<br>.386<br>Blue 556137-6 [9.80]<br>Gray 556137-8<br>— fiz)<br>.386<br>a [9.80]<br>**----- End of picture text -----**<br>
**Wire-To-Wire Connector Housing**
**Mounting Adapters Part Number** 557313-1
## **Material and Finish**
**Housing** — Polycarbonate, Black
Two mounting adapters can be used with one or more connector housings to provide thru-panel or horizontal surface mounting capability of the completed assembly.
**External Locking Latch Clip Part Number** 557640-1
AMPINNERGY wire-to-wire connector housings have an integral locking feature designed to keep housings mated in most applications. However, the external locking latch clip may be used as needed in applications where severe vibration or tension may pull mated housings apart.
**==> picture [368 x 329] intentionally omitted <==**
**----- Start of picture text -----**<br>
.696<br>[17.68]<br>oN .177<br>.294 [4.50]<br>[7.47]<br>.466 .200<br>[11.84] [5.08]<br>.190<br>[4.83] Keyway<br>.211<br>[5.36]<br>.231<br>[5.87]<br>.405<br>[10.29]<br>é% i y<br>AMPINNERGY Wire-To-Wire Clips AMPINNERGY Wire-To-Wire Clips (Installed)<br>Part Number 557640-1 Part Number 557640-1<br>Note: All part numbers are RoHS compliant.<br>**----- End of picture text -----**<br>
118
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Wire Connectors** (Continued)
## **Power Terminals**
## **Material and Finish**
**Contacts** — Copper alloy plated with .000100 [0.00254] minimum tin
The wire-to-wire connector power contacts are available in either strip form or in loose piece form.
Contacts in strip form are terminated on continuous feed type terminators and the loose piece contacts are terminated with the hand tool or pneumatic tool. For wire preparation and crimped contact inspection information, refer to Instruction Sheet 408-3198, Inspection of AMPINNERGY System Power Contacts.
## **Loose Piece**
**==> picture [71 x 65] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number 556136-2<br>Part Number 556135-2<br>**----- End of picture text -----**<br>
|**Contact**<br>**Part Numbers**<br>556135-2 (loose piece)<br>556136-2 (loose piece)|**Wire Size**<br>**(AWG)**<br>18-16<br>14<br>12<br>10|**Hand Tool**<br>**Part Number**<br>69710-1|**Pneumatic Tool**<br>**Part Numbers**<br>189721-2*|**Die Set**<br>**Part Numbers**<br>58493-1<br>58492-1<br>58490-1<br>58491-1|
|---|---|---|---|---|
*Requires “C” head adapter part number 318161-1 and adapter holder part number 189928-1. See Catalog 124208 for more information.
**Note:** The same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector terminals.
## **Strip Form**
**==> picture [376 x 331] intentionally omitted <==**
**----- Start of picture text -----**<br>
.145 Part Number 556135-1 .730<br>[3.69] : if [18.54] [Nominal]<br>.265 Feed<br>[6.74] Length<br>ae e G<br>.145 Part Number 556136-1 ——<br>[3.69]<br>: .730<br>.140 Part Number 788109-1 [18.54] [Nominal]<br>[3.56] .263 Feed<br>[6.68] Length<br>lll id<br>.140<br>[3.56] Part Number 788110-1<br>AMP-O-LECTRIC<br>Contact Wire Size Applicator<br>Part Numbers (AWG) Model G TerminatingMachine Part Numbers<br>556135-1 (strip) 18-16-14 354500-1 567403-3<br>556136-1 (strip) 10-12 354500-1 567256-6<br>788109-1 (strip) 18-14 354500-1 680447-3<br>788110-1 (strip) 10-12 354500-1 680449-3<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
119
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Board Connectors**
## **Product Facts**
- I **Ratings: 600 VAC (RMS), current ratings range from 12-35 Amps**
- I **Receptacles polarized to plug**
- I **Receptacles and plugs available in contact configurations of 2 through 8 positions**
- I **Vertical receptacle polarized to PCB**
- I **Receptacle contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength**
- I **Receptacles may be mounted on PCBs .062 to .125 inch thick**
- I **Plugs have positive latching to receptacles**
- I **Removable crimp contacts latch firmly in plug**
**AMPINNERGY** assemblies are available **Wire-To-Board (WTB)** in contact configurations **Connectors** ranging from two to eight positions.
- I **Plugs are one-piece design**
I **Two ranges of crimped** Connectors provide a con- **contacts accommodate** venient and efficient means **either 10-12 AWG or** of delivering up to 600 VAC **14-16-18 AWG conductors** to component printed circuit boards and other I **Recognized under the** power distribution devices **Component Program of Underwriters** in computers and peripher- **Laboratories Inc.,** ANY **R** als, telephone systems **File No. E28476** and appliances. The WTB connectors also have autoI **Certified by CanadianStandards Association,** @ **R** motive and industrial appli-cations. **File No. LR7189-239**
## **Plugs**
The single piece plug housings are available in contact configurations to mate with the receptacles. The plug is equipped with positive latches to allow full and more secure mating to the respective receptacle.
A make-first/break-last feature is designed into position 1 of the plug assemblies to provide grounding protection.
## **Receptacles**
The AMPINNERGY WTB connector receptacles can be installed on pc boards varying in thickness from .062 inch to .125 inch. A polarizing pin is provided on the vertical receptacle assembly to aid in proper positioning on the pc board. Both the vertical and right-angle assemblies are polarized for accurate mating to the plug assemblies. The receptacle
## **Contacts**
The crimp contacts will accommodate either 1012 AWG or 14-16-18 AWG conductors. The contacts latch firmly within the plug housing.
## **Technical Documents**
**Product Specification** 108-1349 AMPINNERGY WTB Connectors
**Application Specification** 114-6044 AMPINNERGY WTB Connectors
## **Instruction Sheets**
408-3236 Installation of AMPINNERGY WTB Connectors 408-3198 Inspection of AMPINNERGY Contacts
120
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Board Connectors** (Continued)
## **Vertical PCB Receptacles**
## **Product Facts**
- **Withstands vapor phase, infrared and wave soldering processes**
- **.040 inch minimum standoff to PCB**
- **Polarized to PCB; to plug**
- **Contact centerline spacing: .440 inch**
- ■ **Overall height on PCB: .600 inch**
- **Fits PCB thickness .062 through .125 inch**
- **Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength**
**==> picture [454 x 267] intentionally omitted <==**
**----- Start of picture text -----**<br>
dissipation, low millivolt<br>drop and mechanical .451<br>strength [11.46]<br>Sa )<br>■ Positive latching to mating<br>plug — EVELb .440 : u =|a | [1.27] .050<br>[11.18] Typ.<br>Dim. A<br>Material and Finish PT<br>Housing<br>Housing Black, 94V-0 — Polyphenylene Sulfide, N<br>Contacts — Tin Plated Copper Alloy [14.43] .568<br>.192<br>[4.90]<br>|B.<br>.050 .100<br>[1.27] .065 [2.54]<br>Typ. [1.66] Typ. Contact<br>Dim. B<br>Dim. C<br>.130±.005 .070±.003<br>[3.30±.13] [1.78±.08] .130±.005<br>[3.30±.13]<br>.175 id ok oe a<br>[4.45]<br>.440 .100<br>.110±.005 [2.79±.13] [12.95] .510 [11.18]Typ. [2.54]Typ.<br>ti Dim. B t|<br>**----- End of picture text -----**<br>
## **PCB Thickness — .062-.125 inch**
|||||**No. of**||**Dimensions**||**Receptacle**|
|---|---|---|---|---|---|---|---|---|
|||||**Positions**|**A**|**B**|**C**|**Part Numbers**|
|||||2|**.93**<br>23.50|**1.56**<br>39.62|**1.84**<br>46.61|556881-2|
|||||3|**1.37**<br>34.68|**2.00**<br>50.80|**2.28**<br>57.79|556881-3|
|||||4|**1.81**<br>45.85|**2.44**<br>61.98|**2.72**<br>68.97|556881-4|
|||||5|**2.25**<br>57.03|**2.88**<br>73.15|**3.16**<br>80.14|556881-5|
|||**PCB Thickness — .250 inch**|**PCB Thickness — .250 inch**|6|**2.69**<br>68.20|**3.32**<br>84.33|**3.60**<br>91.32|556881-6|
|||**No. of**<br>**Positions**|**Receptacle**<br>**Part Numbers**|7|**3.13**<br>79.38|**3.76**<br>95.50|**4.04**<br>102.49|556881-7|
|**Note:**|All part numbers are RoHS|4<br>6|558574-1<br>558084-1|8|**3.57**<br>90.56|**4.20**<br>106.68|**4.48**<br>113.67|556881-8|
||compliant.||||||||
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
121
Catalog 1773096 Revised 2-10
Power Connectors & Interconnection Systems
**==> picture [246 x 12] intentionally omitted <==**
**----- Start of picture text -----**<br>
AMPINNERGY Wire-To-Board Connectors (Continued)<br>**----- End of picture text -----**<br>
## **Right-Angle PCB Receptacles**
## **Product Facts**
- **Withstands vapor phase, infrared and wave soldering processes**
- **.040 inch minimum standoff to PCB**
- **Receptacles polarized to plug**
- **Contact centerline spacing: .440 inch**
- ■ **Overall height on PCB: .600 inch**
- **Fits PCB thickness .062 through .125 inch**
- **Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength**
- **Positive latching to mating plug**
## **Material and Finish**
**Housing** — Polyphenylene Sulfide, Black, 94V-0
**Contacts** — Tin Plated Copper Alloy
**==> picture [343 x 323] intentionally omitted <==**
**----- Start of picture text -----**<br>
.065<br>.200 [1.66]<br>[5.08]<br>Typ.<br>.568<br>[14.43]<br>.<br>Dim. A<br>— — —<br>Dim. B<br>c r s Dim. C ,<br>Housing<br>.440<br>[11.18]<br>.501<br>[12.73]<br>.192<br>[4.90]<br>Typ.<br>.050<br>[1.27]<br>Typ. .100<br>vl Contact Sa [2.54]<br>Typ.<br>.200 .510 .440 .100 .063±.003<br>[5.08] [12.95] [11.18] [2.54] [1.60±.08]<br>.130±.005<br>[3.30±.13]<br>.130±.005 Dim. B<br>[3.30±.13]<br>**----- End of picture text -----**<br>
## **PCB Thickness — .062-.125 inch**
**Note:** All part numbers are RoHS compliant.
|**No. of**||**Dimensions**||**Receptacle**|
|---|---|---|---|---|
|**Positions**|**A**|**B**|**C**|**Part Numbers**|
|2|**.93**<br>23.50|**1.56**<br>39.62|**1.84**<br>46.61|556882-2|
|3|**1.37**<br>34.68|**2.00**<br>50.80|**2.28**<br>57.79|556882-3|
|4|**1.81**<br>45.85|**2.44**<br>61.98|**2.72**<br>68.97|556882-4|
|5|**2.25**<br>57.03|**2.88**<br>73.15|**3.16**<br>80.14|556882-5|
|6|**2.69**<br>68.20|**3.32**<br>84.33|**3.60**<br>91.32|556882-6|
|7|**3.13**<br>79.38|**3.76**<br>95.50|**4.04**<br>102.49|556882-7|
|8|**3.57**<br>90.56|**4.20**<br>106.68|**4.48**<br>113.67|556882-8|
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 are metric equivalents. to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
122
Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Board Connectors** (Continued)
## **Plug Housings**
## **Product Facts**
- I **One-piece housing**
- I **Polarized to mating receptacles**
- I **Positive latching to mating receptacles**
- I **Accepts crimp contacts Part Numbers 556880-2 and 556883-1**
- I **Internal latching of crimp contact**
## **Material**
**Housing** — Polycarbonate, Black, 94V-0
**Note:** All part numbers are RoHS compliant.
|||Dim.**A**||
|---|---|---|---|
||**1.443**<br>[36.66]<br>Dim.**B**<br>|<br>|<br>|Mt|||
||**.305**<br>[7.75]<br>**.371**<br>[9.43]<br>Tealeae|||
|||**.440**||
|||[11.18]||
|**No. of**|**Dimensions**||**Plug**|
|**Positions**|**A**|**B**|**Part Numbers**|
|2|**.85**<br>21.42|**1.20**<br>30.31|556879-2|
|3|**1.29**<br>32.59|**1.64**<br>41.48|556879-3|
|4|**1.73**<br>43.77|**2.08**<br>52.66|556879-4|
|5|**2.17**<br>54.94|**2.52**<br>63.83|556879-5|
|6|**2.61**<br>77.30|**2.96**<br>75.01|556879-6|
|7|**3.05**<br>77.30|**3.40**<br>86.19|556879-7|
|8|**3.49**<br>88.47|**3.84**<br>97.36|556879-8|
www.tycoelectronics.com
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
123
Catalog 1773096 Revised 2-10
Power Connectors & Interconnection Systems
## **AMPINNERGY Wire-To-Board Connectors** (Continued)
## **Crimp Contacts**
## **Product Facts**
I **Contacts are dual beam design**
## **Material and Finish**
**Contacts** —Tin Plated Copper Alloy
## **Wire barrel accepts one 10 or 12 AWG stranded copper conductor**
**==> picture [377 x 375] intentionally omitted <==**
**----- Start of picture text -----**<br>
.735<br>[18.67]<br>Part Number 556880-2 Strip<br>Part Number 556880-1 Loose Piece .244<br>[6.20] ted] F<br>Application Tooling<br>Applicator Part Number<br>567256-3 (for Lead Makers) 1.073<br>[27.26]<br>567256-4 (for AMP-O-LECTRIC<br>Model K Machine) .256<br>ft<br>[6.51]<br>567256-6 (for AMP-O-LECTRIC<br>——<br>Model G Machine) .145 i<br>[3.70]<br>Wire barrel accepts one<br>14, 16 or 18 AWG stranded f<br>copper conductor<br>.735<br>Part Number 556883-1 Loose Piece [18.67]<br>Part Number 556883-2 Strip |<br>.244 po | |<br>[6.20]<br>Application Tooling Part Number y<br>o<br>69710-1 Hand Tool “<br>58492-1 Die Set (14 AWG) 1.073<br>58493-1 Die Set (18-16 AWG) .145 [27.26] .169<br>91308-1 Extraction Tool [3.70] [4.30]<br>Le tL<br>Note: All part numbers are RoHS compliant.<br>Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752<br>Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425<br>specified. Values in brackets Specifications subject Mexico: 01-800-733-8926<br>www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803<br>**----- End of picture text -----**<br>
**Part Number** 556880-2 Strip **Part Number** 556880-1 Loose Piece
## **Wire barrel accepts one 14, 16 or 18 AWG stranded copper conductor**
**Part Number** 556883-1 Loose Piece **Part Number** 556883-2 Strip
124
Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Circular (CPC) Connectors for Commercial Signal and Power Applications**
## **Product Facts**
- **Lightweight, all-plastic and metal-shell connectors**
- **CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, self-extinguishing thermoplastic material**
- **Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic**
- **Operating temperature range: -55°C to +125°C**
- **Available in panel- or chassis-mount and freehanging configurations**
- **Quick connect/disconnect capability with thread assist, positive detent coupling**
- **Built-in pin and socket protection**
- **Polarized for proper mating of connector halves**
- **Produced under a Quality Connector series for Management System certidifferent interconnection fied to ISO 9001 requirements:**
- **Special connector configurations offer special solder fied to ISO 9001 and posted contacts, special** ■ A copy of the **receptacles with or without** certificate is available **threaded inserts** upon request.
- **Series 3 — Low density, power applications with Type XII contacts capable of carrying up to 35 Amps of current**
- **Full complement of optional accessories**
- **Recognized under the Component Program of Underwriters Laboratories Inc.** aN **R**
- **for 250 VAC, rms or 250 VDC, Service** ‡ **;**
**Series 1 and Series 3 (600 V); Series 2, Series 4, Series 5 and Series 6 (250 V) File No. E28476**
**Type XII, Precision Formed, Crimp Contacts**
- **Series 4 — Combination of standard and power density application with Type III+ and Type XII contacts**
- **Series 5 — Power density application with Size 8 screw machined and precision formed contacts**
- **Series 6 — Combination of standard and power density application with Type III+ and Size 8 contacts**
‡Select connectors are recognized for 600 volts service.
> ■ **Certified by Canadian Standards**
> **Association,File No. LR 7189** Ge **R**
- **Certain products meet VDE Standard 0627**
**High Current Type XII Crimp Contacts**
**==> picture [16 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Male<br>**----- End of picture text -----**<br>
**==> picture [26 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Female<br>**----- End of picture text -----**<br>
**==> picture [191 x 40] intentionally omitted <==**
**----- Start of picture text -----**<br>
High Current<br>Type XII Pin<br>High Current<br>Type XII Socket<br>**----- End of picture text -----**<br>
For more information, request Catalog 82021.
125
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **Circular (CPC) Connectors for Commercial Signal and Power Applications** (Continued)
## **Connector Series and Types**
## **Series 3 — Power Contacts**
**==> picture [88 x 60] intentionally omitted <==**
**----- Start of picture text -----**<br>
1 2<br>3 5<br>6 7<br>**----- End of picture text -----**<br>
Series 3 connectors accept Type XII power contacts which can carry up to 25 Amps per contact. These contacts will accommodate a wire size range of 16 to
10 AWG [1.4 to 5 mm[2] ]. Two connector sizes are available in both standard and reverse sex connector arrangements **3 and 7 positions.**
**==> picture [96 x 95] intentionally omitted <==**
**----- Start of picture text -----**<br>
1<br>2 3<br>© ®)<br>7 4 5 10<br>6 8<br>eapooned 11 13<br>14 16<br>OF 15 TO<br>**----- End of picture text -----**<br>
## **Series 4 — Combination Size 16 and Power Contacts**
Series 4 connectors accept power circuit capabilities Size 16 Multimate and of Series 3 connectors. Type XII power contacts, Available in two connector combining the signal and sizes offering power mixing coaxial circuit capabilities of combinations totaling **16** Series 1 connectors with the **and 22 positions.**
## **Series 5 — Power Contacts .125 POWERBAND**
Series 5 connectors combine the revolutionary performance of the new POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. POWERBAND contacts offer the electrical perform-
ance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts.
Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications.
Rated at 600 VAC or VDC, 45 Amps maximum in a single contact, the connectors are available in free-hanging and panelmount applications — **one connector configuration containing three .125 POWERBAND contacts.**
**==> picture [78 x 83] intentionally omitted <==**
**----- Start of picture text -----**<br>
2<br>1 3<br>6 7<br>8 10<br>9<br>©)<br>**----- End of picture text -----**<br>
## **Series 6 — Combination, Size 16 and .125 POWERBAND Contacts**
Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. This
combination of power and signal contacts is offered in **one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts.**
For more information, request Catalog 82021.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
126
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**Circular (CPC) Connectors for Commercial Signal and Power Applications** (Continued)
**Connector Series and Types** (Continued)
**Metal-Shell, Circular Plastic Connectors (Series 3 and 4)**
Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickelplated, zinc alloy shell. These connectors
are currently available in **shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles.**
## **Miniature CPC Connectors**
These compact connectors accept existing MiniUniversal MATE-N-LOK pin and socket contacts, 30-18 AWG [.05-.8 mm[2] ].
Two shell sizes (8 or 11) are available, accommodating **from 1 to 4 and 5 to 9 positions** .
Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-topanel applications.
For more information, request Catalog 82021.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
127
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **High Current Products (LOUVERTAC Contacts)**
**Product Facts** The transfer of high current offers a wide range of pin with manageable insertion and socket sizes for your ■ **Pins and sockets have low** and withdrawal forces applications. Strip and **insertion force** has always presented a formed LOUVERTAC bands tions solution. ■ **High current ratings with** challenge to the connector are also offered for cus- **very low resistance** industry. tomer use in their own con■ **All plated products are gold** LOUVERTAC bands provide tact design. The wide Tyco **or silver plated** a unique means of transfervariety of flat and formed male and female bands ■ **LOUVERTAC bands have** ring high amperage with a provide the ability to design **a temperature range** resultant space and weight electrical connections more applications. **from –196°C to +200°C** savings. Tyco Electronics **available**
inexpensively and quickly. LOUVERTAC products are your high current applications solution.
The variety of pins and sockets available from Tyco Electronics provide a quick and simple solution to most high current
**==> picture [462 x 458] intentionally omitted <==**
**----- Start of picture text -----**<br>
■ Formed bands are<br>available for up to<br>1.250 [31.75] pin connector with highMATE-N-LOK II<br>diameter current contacts<br>Thread-mount pin is Installed<br>directly into power supply<br>Typical application of<br>LOUVERTAC strip<br>ELCON High Power<br>Drawer Connectors<br>pages 62-82<br>ae<br>te <<br>SS oe :<br>Bol se<br>PR<br>Thread-mount<br>pin assembly METRIMATE Crimp pin<br>with AMP terminal drawer connector with cable<br>| installed<br>with high current<br>contacts<br>Threaded sleeve socket<br>assembly is installed directly<br>into power supply<br>Thread-mount socket<br>is installed directly into<br>power supply<br>**----- End of picture text -----**<br>
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
128
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Thread-Mount Sockets**
These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous Amps and can be mated with Thread-Mount Pins and Crimp Pins.
## **Material**
**Body** —Brass **LOUVERTAC Band** —Beryllium Copper
## **Finish**
**Body** —Silver **LOUVERTAC Band** — See Table
## **Thread-Mount Pins**
These pins are designed for threadmount. The large variety of sizes have ratings from 30 continuous Amps and are designed to be mated with ThreadMount Sockets, Threaded Sleeve Sockets and Crimp Sockets.
**==> picture [230 x 90] intentionally omitted <==**
**----- Start of picture text -----**<br>
LOUVERTAC Band<br>C<br>Wrench Flat<br>Dia. B<br>Dia. A<br>E<br>F<br>Ref.<br>D<br>**----- End of picture text -----**<br>
**==> picture [110 x 80] intentionally omitted <==**
|**Contin.**<br>**Voltage**<br>**Mating**<br>**Part**<br>**Thread**<br>**Current**<br>**Drop**<br>**Pin Dia.**<br>**Number**<br>**(Amp)**<br>**(mV)**|**Dimensions**<br>**LOUVERTAC**<br>**A**<br>**B**<br>**C**<br>**D**<br>**E**<br>**F**<br>**Band**<br>**Dia.**<br>**Dia.**<br>**Ref.**<br>**Plating**|
|---|---|
|2 mm<br>192059-1<br>M3x0.5<br>30<br>12|**.080**<br>**.220**<br>**.670**<br>**1.42**<br>**.630**<br>**.790**<br>Silver<br>2.0<br>5.6<br>17.0<br>36.1<br>16<br>20.1|
|4 mm<br>192129-1<br>10-32<br>60<br>10|**.160**<br>**.280**<br>**.790**<br>**2.00**<br>**1.00**<br>**1.00**<br>Gold<br>4.1<br>7.1<br>20.1<br>50.8<br>25.4<br>25.4|
|6 mm<br>192211-1<br>1/4-28<br>100<br>11|**.240**<br>**.410**<br>**.800**<br>**2.09**<br>**1.00**<br>**1.09**<br>Gold<br>6.1<br>10.4<br>20.3<br>53.1<br>25.4<br>27.7|
|8 mm<br>192271-1<br>5/16-24<br>185<br>12|**.320**<br>**.560**<br>**1.40**<br>**3.07**<br>**1.42**<br>**1.65**<br>Silver<br>8.1<br>14.2<br>35.6<br>78<br>36.0<br>41.9|
**==> picture [170 x 67] intentionally omitted <==**
**----- Start of picture text -----**<br>
Wrench Flats B<br>D<br>Dia. A<br>C E<br>**----- End of picture text -----**<br>
**==> picture [82 x 58] intentionally omitted <==**
## **Material** —Brass
**Finish** —Silver
|**Contin.**<br>**Pin**<br>**Part**<br>**Thread**<br>**Current**<br>**Dia.**<br>**Number**<br>**(Amp)**|**Dimensions**<br>**A**<br>**B**<br>**C**<br>**D**<br>**E**<br>**Dia.**<br>**Ref.**|
|---|---|
|2 mm<br>192085-1<br>M3x0.5<br>30|**.080**<br>**.16**<br>**.65**<br>**1.40**<br>**.63**<br>2.0<br>4.1<br>16.5<br>35.6<br>15.0|
|4 mm<br>192161-1<br>10-32<br>60|**.160**<br>**.25**<br>**.77**<br>**1.91**<br>**.99**<br>4.1<br>6.4<br>19.6<br>48.5<br>25.1|
|6 mm<br>192244-1<br>1/4-28<br>100|**.240**<br>**.31**<br>**.77**<br>**2.03**<br>**1.11**<br>6.1<br>7.9<br>19.6<br>51.6<br>25.2|
|8 mm<br>192293-1<br>5/16-24<br>185|**.320**<br>**.44**<br>**1.30**<br>**2.95**<br>**1.47**<br>8.1<br>11.2<br>33.0<br>74.9<br>37.3|
**Note:** All part numbers are RoHS compliant.
129
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Threaded Sleeve Sockets**
The Threaded Sleeve Socket Assembly is designed for High Current in a restricted space. The Sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. A Crimp Pin or Thread-Mount Pin can be attached to a cable for the completed connector.
## **Material**
**Body** —Brass **LOUVERTAC Band** — Beryllium Copper
## **Finish**
**Body** —Silver **LOUVERTAC Band** — See Table
**==> picture [127 x 74] intentionally omitted <==**
**----- Start of picture text -----**<br>
B<br>Dia. A<br>D<br>C<br>LOUVERTAC Band<br>**----- End of picture text -----**<br>
**==> picture [71 x 59] intentionally omitted <==**
|**Contin.**<br>**Voltage**<br>**Mating**<br>**Part**<br>**Thread**<br>**Current**<br>**Drop**<br>**Pin Dia.**<br>**Number**<br>**(Amp)**<br>**(mV)**|**Dimensions**<br>**LOUVERTAC**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Band**<br>**Dia.**<br>**Plating**|
|---|---|
|2 mm<br>1-192447-0<br>5/16-32<br>30<br>12|**.090**<br>**.650**<br>**.060**<br>**.060**<br>Silver<br>2.3<br>16.5<br>1.5<br>1.5|
|4 mm<br>192447-8<br>5/16-32<br>60<br>10|**.160**<br>**.770**<br>**.060**<br>**.060**<br>Gold<br>4.1<br>19.6<br>1.5<br>1.5|
|6 mm<br>192447-2<br>1/2-20<br>100<br>11|**.240**<br>**.770**<br>**.078**<br>**.078**<br>Gold<br>6.1<br>19.6<br>2.0<br>2.0|
|8 mm<br>1-192447-8<br>9/16-18<br>185<br>12|**.320**<br>**1.35**<br>**.100**<br>**.100**<br>Silver<br>8.1<br>34.3<br>2.5<br>2.5|
|12 mm<br>1-192447-2 3/4-16 UNF<br>290<br>13<br>-2A|**.479**<br>**1.34**<br>**.130**<br>**.130**<br>Silver<br>12.2<br>34.0<br>3.3<br>3.3|
**==> picture [356 x 218] intentionally omitted <==**
**----- Start of picture text -----**<br>
Threaded Sleeve Socket<br>(screwed into bus bar)<br>Threaded Sleeve Socket<br>(mounted with nuts)<br>Thread-Mount Pin<br>(See Page 129)<br>Crimp Pin<br>(See Page 131)<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
130
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Crimp Pins**
Crimp Pins feature a mechanism for locking the pin into a housing designed by the customer. The 2 mm and 4 mm **A** pins are crimped with a Daniels Hand **F** Crimp Tool. Pin sizes from 6 mm to | ae 8 mm may be crimped with the indiDia. **G** Dia. **B** cated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. **D** The large variety of sizes have ratings **E** Dia. **C** from 24 continuous Amps and can be mated with Thread-Mount Socket a Assemblies, Threaded Sleeve Socket Assemblies or Crimp Sockets.
## **Material**
**Body** —Copper Alloy **Retention Spring** —Stainless Steel or Beryllium Copper
## **Finish**
**Body** —Silver
|**Pin**<br>**Dia.**|**Part**<br>**Number**|**Contin. **<br>**Current**<br>**(Amp)**|**Voltage**<br>**Drop**<br>**(mV)**|**A**|**B**<br>**Dia.**|**Dimensions**<br>**C**<br>**D**<br>**Dia.**|**Dimensions**<br>**C**<br>**D**<br>**Dia.**|**E**|**F**|**G**<br>**Dia.**|**Use**<br>**with**<br>**AWG**|**Tooling Part Numbers**<br>**Crimp**<br>**Die**|**Tooling Part Numbers**<br>**Crimp**<br>**Extraction**<br>**Head**<br>**Tool**|**Tooling Part Numbers**<br>**Crimp**<br>**Extraction**<br>**Head**<br>**Tool**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|2 mm|193837-1|30|12|**1.40**<br>35.6|**.225**<br>5.72|**.100**<br>2.54|**.640**<br>16.3|**.211**<br>5.36|**.050**<br>1.27|**.080**<br>2.0|12-14|M310|TP1019|318813-1|
||193837-2|44|8|**1.53**<br>38.9|**.300**<br>7.6|**.145**<br>3.7|**.750**<br>19.1|**.211**<br>5.36|**.050**<br>1.27|**.160**<br>4.0|10|M310|TP1020|679916-1|
|4 mm|||||||||||||||
||193837-3|60|8|**1.53**<br>38.9|**.300**<br>7.6|**.181**<br>4.60|**.750**<br>19.1|**.211**<br>5.36|**.050**<br>1.27|**.160**<br>4.0|8|M310|TP1020|679916-1|
||193837-4|76|9|**1.64**<br>41.7|**.410**<br>10.4|**.235**<br>5.97|**.760**<br>19.3|**.211**<br>5.36|**.050**<br>1.27|**.240**<br>6.0|6|69133-1|69099|679917-1|
|6 mm|193837-5|100|9|**1.73**<br>43.9|**.410**<br>10.4|**.290**<br>7.37|**.760**<br>19.3|**.211**<br>5.36|**.050**<br>1.27|**.240**<br>6.0|4|69134-2|69099|679917-1|
||193837-6|135|10|**2.50**<br>63.5|**.570**<br>14.5|**.390**<br>9.91|**1.30**<br>33.0|**.211**<br>5.36|**.050**<br>1.27|**.320**<br>8.0|2|46765-3|69099|679918-1|
|8 mm|193837-7|185|12|**2.63**<br>66.8|**.570**<br>14.5|**.487**<br>12.37|**1.30**<br>33.0|**.211**<br>5.36|**.050**<br>1.27|**.320**<br>8.0|1/0|46766-2|69099|679918-1|
**Notes:** 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification — 114-16022
**Note:** All part numbers are RoHS compliant.
131
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Crimp Sockets**
Crimp Sockets feature a mechanism **E A** for locking the socket into a ~~fa~~ housing designed by the customer. A Tyco Electronics extraction tool is offered to remove the contact. The 2 mm Dia. **B** Dia. **C** and 4 mm sockets are crimped with a Daniels Hand Crimp Tool. Socket sizes from 6 mm to 8 mm may be crimped **F D** with the indicated tooling and a DYNAte \EO LOUVERTAC Band CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous Amps and can be mated with Thread-Mount Pins or Crimp Pins.
## **Material**
**Body** —Copper Alloy **LOUVERTAC Band** —Beryllium Copper
**Retention Spring** —Stainless Steel or Beryllium Copper
## **Finish**
**Body** —Silver
**LOUVERTAC Band** —Silver
|**Mating**<br>**Pin**<br>**Dia.**|**Part**<br>**Number**|**Contin.**<br>**Current**<br>**(Amp)**|**Voltage**<br>**Drop**<br>**(mV)**|**A**|**B**<br>**Dia.**|**Dimensions**<br>**C**<br>**Dia.**<br>**D**|**Dimensions**<br>**C**<br>**Dia.**<br>**D**|**E**|**F**|**Use**<br>**with**<br>**AWG**|**Tooling Part Numbers**<br>**Crimp**<br>**Crimp**<br>**Extraction**<br>**Die**<br>**Head**<br>**Tool**|**Tooling Part Numbers**<br>**Crimp**<br>**Crimp**<br>**Extraction**<br>**Die**<br>**Head**<br>**Tool**|**Tooling Part Numbers**<br>**Crimp**<br>**Crimp**<br>**Extraction**<br>**Die**<br>**Head**<br>**Tool**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||193673-1|24|10|**1.13**<br>28.7|**.230**<br>5.8|**.100**<br>2.54|**.420**<br>10.7|**.211**<br>5.36|**.209**<br>5.31|14|M310|TP1021|318813-1|
|2 mm||||||||||||||
||193673-1|30|12|**1.13**<br>28.7|**.230**<br>5.8|**.100**<br>2.54|**.420**<br>10.7|**.211**<br>5.36|**.209**<br>5.31|12|M310|TP1021|318813-1|
||193673-2|44|8|**1.31**<br>33.3|**.300**<br>7.6|**.145**<br>3.68|**.400**<br>10.2|**.211**<br>5.36|**.209**<br>5.31|10|M310|TP1022|679916-1|
|4 mm||||||||||||||
||193673-3|60|8|**1.31**<br>33.3|**.300**<br>7.6|**.181**<br>4.60|**.410**<br>10.4|**.211**<br>5.36|**.209**<br>5.31|8|M310|TP1022|679916-1|
||193673-4|76|9|**1.42**<br>36.1|**.410**<br>10.4|**.235**<br>5.97|**.460**<br>11.7|**.211**<br>5.36|**.209**<br>5.31|6|69133-1|69099|679917-1|
|6 mm|193673-5|100|9|**1.48**<br>37.6|**.410**<br>10.4|**.290**<br>7.37|**.530**<br>13.5|**.211**<br>5.36|**.209**<br>5.31|4|69134-2|69099|679917-1|
||193673-6|135|10|**2.26**<br>57.4|**.570**<br>14.5|**.390**<br>9.91|**.640**<br>16.3|**.211**<br>5.36|**.209**<br>5.31|2|46765-3|69099|679918-1|
|8 mm|193673-7|185|12|**2.45**<br>62.2|**.570**<br>14.5|**.487**<br>12.37|**—**|**.211**<br>5.36|**.209**<br>5.31|1/0|46766-2|69099|679918-1|
|12 mm|193673-8*|290|13|**2.51**<br>63.7|**.795**<br>20.19|**.541**<br>13.74|**.930**<br>23.62|**—**|**—**|2/0|46767-2|69099|—|
|20 mm|1-193673-2*|480|11|**3.17**<br>80.5|**1.072**<br>27.23|**.721**<br>18.31|**1.24**<br>31.50|**—**|**—**|250<br>MCM|46751-2|69099|—|
* Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details. **Notes:** 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification — 114-16022
**Note:** All part numbers are RoHS compliant.
132
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
Power Connectors & Interconnection Systems
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Thread-Mount Fork**
The Thread-Mount Fork was developed to mount onto a plate or bus bar designed and fabricated by the customer. The Fork is rated at 84 Amps (Upper Tolerance Limit) and accepts a .087 thick blade or circuit board. The anti-rotation pin is in place to help prevent the Fork from rotating while tightening the screw.
## **Material**
**Fork** —Zinc AI Alloy **LOUVERTAC Bands** —Copper Alloy **Screw** —Steel
## **Finish**
**Fork** —Silver **LOUVERTAC Bands** —Silver **Screw** —Zinc
**==> picture [251 x 178] intentionally omitted <==**
**----- Start of picture text -----**<br>
.48<br>[12.2]<br>.38<br>1.63<br>Lo 4 [9.5]<br>[41.4]<br>.069 [1.75] Thru .25 [6.35] bus bar or<br>or .10 [2.5] Min. Deep a .50 [12.70] bus bar<br>LOUVERTAC .214 [±] [ .003] Dia.<br>Bands [5.18 [±][ .076] ]<br>Awl<br>10-24 x .75 inch long<br>.161 Thread Forming Screw<br>.950 [4.09]<br>ae Ref. Bus<br>[24.14]<br>Fork<br>**----- End of picture text -----**<br>
**==> picture [75 x 6] intentionally omitted <==**
**----- Start of picture text -----**<br>
Part Number 194257-1<br>**----- End of picture text -----**<br>
## **Right-Angle Thread-Mount Fork**
## **Material**
**Fork** —Zinc AI Alloy **LOUVERTAC Bands** —Copper Alloy **Spring Pin** —Stainless Steel
**Finish**
**Fork** —Silver **LOUVERTAC Bands** —Silver
**==> picture [261 x 179] intentionally omitted <==**
**----- Start of picture text -----**<br>
.290<br>.177 [7.37]<br>[4.49]<br>Ø .167<br> [4.25] .190<br>[4.83]<br>= SE [14.40] 1.63 Ref.<br>.606 Fork<br>[15.40] .285 .38<br>.087 Thk. Ref. .05 [7.24] [Ref.] [9.65] [Ref.]<br>[2.21] Bd. a [1.30] rt<br>Spring<br>Pin<br>LOUVERTAC<br>Bands Seeete [24.14] .950 Ref. [14.20] .56 Ref. [1.57] Ø .062 AD [12.2] .48 Ref.<br>Part Number 194305-1<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
133
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **LOUVERTAC Strip, Torsional Louver Type**
The Torsional Louver Type Band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mating surfaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket.
## **LAO**
## **.092 [2.27] Louver Height**
Tooth Angle—15° Minimum Diameter—1.75 inches
**==> picture [230 x 132] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|.200|
|[5.08]|1.02|
|Pitch|T|[25.9]|
|Part Number|Application|ThicknessMaterial|Suggested CurrentLimit per inch|Finish|
|192000-2|Flat or Female|.006|150|Silver|
|.15|
|192000-9|Flat or Female|.010|250|Silver|
|.25|
|192001-4|Flat or Male|.006|150|Silver|
|.15|
**----- End of picture text -----**<br>
**Material** —Beryllium Copper **Finish** —See Tables
## **LAOG**
**==> picture [298 x 56] intentionally omitted <==**
**----- Start of picture text -----**<br>
.100<br>Louver Height —See Table [2.54]Pitch oT<br>Tooth Angle—45°<br>Minimum Diameter—1.75 inches<br>a _ .980<br>[24.90]<br>Louver Ht.<br>**----- End of picture text -----**<br>
**==> picture [355 x 64] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||||
|---|---|---|---|---|---|---|---|
|Part Number|Application|ThicknessMaterial|Suggested CurrentLimit per inch|LouverHeight|Finish|
|192002-1|Flat or Female|.006|.15|300|2.67|.105|Unplated|
|192002-2|Flat or Female|.006|300|.105|Silver|
|.15|2.67|
|192002-3|Flat or Female|.010|.25|500|2.79|.110|Unplated|
**----- End of picture text -----**<br>
**LAIA .100 .050 [1.27] Louver Height** [2.54] **.69** Tooth Angle—See Table Pitch [17.5] Minimum Diameter—1[1] ⁄2 inches
**==> picture [352 x 132] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||
|---|---|---|---|---|---|
|Part Number|Application|ThicknessMaterial|Suggested CurrentLimit per inch|AnToothgle|Finish|
|192004-4|Flat or Female|.004|150|15°|Silver|
|.10|
|192004-6|Flat or Female|.004|150|45°|Silver|
|.10|
|192004-8|Flat or Female|.006|250|15°|Silver|
|.15|
|1-192004-1|Flat or Female|.006|250|15°|Gold|
|.15|
|1-192004-4|Flat or Female|.006|250|45°|Silver|
|.15|
|192007-7|Flat or Male|.006|250|15°|Silver|
|.15|
|192008-1|Flat or Male|.004|150|45°|Silver|
|.10|
**----- End of picture text -----**<br>
**Notes:** 1. Product will be sold by the foot except where length is specified.
2. Suggested current limits are application dependent.
3. Additional sizes are available upon request.
**Note:** All part numbers are RoHS compliant.
USA: 1-800-522-6752
134
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **LOUVERTAC Strip, Bridge Louver Type**
The Bridge Louver Type Band was designed to transfer high currents in very small spaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket.
**Material** —Beryllium Copper
**LAIII .034 [.86] Louver Height**
Minimum Diameter—1 inch Suggested Current Limit Per Inch—150 Amps Material Thickness—.006 [.15]
## **LAIV**
**.026 [.66] Louver Height**
Minimum Diameter—[3] ⁄4 inch Suggested Current Limit Per Inch—150 Amps Material Thickness—See Table
**==> picture [242 x 105] intentionally omitted <==**
**----- Start of picture text -----**<br>
.042<br>.47<br>[1.07]<br>Pitch [11.9]<br>Louver<br>Height<br>Part Number Application Finish<br>192038-6 Female Silver<br>192039-5 Male Silver<br>**----- End of picture text -----**<br>
**==> picture [242 x 140] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||
|---|---|---|---|
|.031|
|.32|
|[.79]|
|Pitch|[8.13]|
|Material|
|Part Number|Application|Finish|Thickness|
|.006|
|1-192041-2|Female|Silver|
|.15|
|1-|.006|
|192042-5|Male|Silver|
|.15|
|1-|.004|
|192048-2|Male|Gold|
|.10|
**----- End of picture text -----**<br>
**==> picture [367 x 149] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|.028|
|.20|
|[.71]|
|Pitch|[5.1]|
|LAV|
|.022 [.56] Louver Height|
|Minimum Diameter—|[3]|⁄4 inch|
|Material|
|Suggested Current Limit|Part Number|Application|Finish|Thickness|
|Per Inch—120 Amps|.005|
|Material Thickness—See Table|1-192044-9|Female|Silver|.13|
|1-|.005|
|192045-5|Male|Silver|
|.13|
|1-|.004|
|192045-2|Male|Gold|
|.10|
|.004|
|1-192045-2|Male|Gold|
|.10|
**----- End of picture text -----**<br>
**Notes:** 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent.
3. Additional sizes are available upon request.
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
135
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Preformed Female LOUVERTAC Bands**
|**emale**<br>**orsional Formed Type**<br>**A1A/LA1B**<br>**050 [1.27] Louver Height**<br>**aterial**—Beryllium Copper<br>**inish**—See Table<br>**ooth Angle**—See Table<br>OUVERTAC Bands can be manufac-<br>ured as preformed diameters. This will<br>llow the insertion of the band into a<br>ocket.<br>he diameter indicated is the mating pin<br>iameter that will be inserted into the<br>ocket assembly.<br>onsult Product Engineering for mount-<br>ng details.|Mating Pin<br>Diameter<br>**.69**<br>[17.5]|
|---|---|
||**Part Number**<br>**Mating**<br>**Material**<br>**Suggested**<br>**Finish**<br>**Tooth**<br>**Band**<br>**Pin Dia.**<br>**Thickness**<br>**Current Limit(A)**<br>**Angle**<br>**Type**|
||4-192013-3<br>**.312**[7.92]<br>**.004** [.10]<br>150<br>Silver<br>15°<br>LA1A|
||4-192013-5<br>**.312**[7.92]<br>**.006** [.15]<br>250<br>Silver<br>15°<br>LA1A|
||5-192013-1<br>**.355**[9.01]<br>**.006** [.15]<br>275<br>Gold<br>15°<br>LA1A|
||5-192013-4<br>**.375**[9.53]<br>**.006** [.15]<br>300<br>Silver<br>15°<br>LA1A|
||5-192013-5<br>**.394**[10.00]<br>**.006** [.15]<br>325<br>Silver<br>15°<br>LA1A|
||5-192013-8<br>**.434**[11.02]<br>**.006** [.15]<br>350<br>Gold<br>15°<br>LA1A|
||5-192013-9<br>**.437**[11.10]<br>**.006** [.15]<br>350<br>Silver<br>15°<br>LA1A|
||6-192013-7<br>**.472**[11.99]<br>**.006** [.15]<br>375<br>Silver<br>15°<br>LA1A|
||6-192013-9<br>**.472**[11.99]<br>**.008** [.20]<br>375<br>Silver<br>15°<br>LA1A|
||7-192013-1<br>**.500**[12.70]<br>**.006** [.15]<br>400<br>Silver<br>15°<br>LA1A|
||7-192013-6<br>**.551**[14.00]<br>**.006** [.15]<br>450<br>Silver<br>15°<br>LA1A|
||8-192013-2<br>**.625**[15.88]<br>**.006** [.15]<br>500<br>Silver<br>15°<br>LA1A|
||8-192013-6<br>**.625**[15.88]<br>**.008** [.20]<br>475<br>Silver<br>15°<br>LA1A|
||8-192013-9<br>**.685**[17.40]<br>**.006** [.15]<br>550<br>Silver<br>15°<br>LA1A|
||9-192013-6<br>**.750**[19.05]<br>**.006** [.15]<br>600<br>Silver<br>15°<br>LA1A|
||192033-3<br>**.750**[19.05]<br>**.008** [.20]<br>600<br>Silver<br>15°<br>LA1A|
||1-192033-9<br>**.875**[22.22]<br>**.006** [.15]<br>675<br>Gold<br>15°<br>LA1A|
||2-192033-0<br>**.875**[22.22]<br>**.006** [.15]<br>700<br>Silver<br>15°<br>LA1A|
||2-192033-6<br>**1.000**[25.40]<br>**.006** [.15]<br>775<br>Silver<br>15°<br>LA1A|
||3-192033-4<br>**1.250**[31.75]<br>**.006** [.15]<br>975<br>Silver<br>15°<br>LA1A|
||5-192033-2<br>**1.000**[25.40]<br>**.008** [.20]<br>800<br>Silver<br>15°<br>LA1A|
||3-192013-8<br>**1.187**[30.10]<br>**.006** [.15]<br>950<br>Silver<br>45°<br>LA1B|
||5-192033-0<br>**.812**[20.62]<br>**.008** [.20]<br>625<br>Silver<br>45°<br>LA1B|
**Notes:** 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
**Note:** All part numbers are RoHS compliant.
136
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Preformed Female LOUVERTAC Bands**
(Continued)
## **Female Bridge Formed Type LAIII through LAVI**
**Material** —Beryllium Copper **Finish** —See Table
**Note:** All part numbers are RoHS compliant.
|||||||Length|||||
|---|---|---|---|---|---|---|---|---|---|---|
||||||||||||
||||||||||||
|||||Mating Pin|||||||
|||||Diameter|||||||
||**Part Number**<br>1-192038-9<br>2-192038-8<br>3-192038-7<br>4-192038-0<br>4-192038-1<br>4-192038-8<br>4-192038-9<br>5-192038-4<br>6-192038-0<br>6-192038-1|**Mating**<br>**Pin Dia.**<br>**.125** [3.18]<br>**.197** [5.00]<br>**.236** [6.00]<br>**.236** [6.00]<br>**.236** [6.00]<br>**.250** [6.35]<br>**.250** [6.35]<br>**.250** [6.35]<br>**.280** [7.11]<br>**.280** [7.11]||**Length**<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]<br>**.47** [11.9]||**Material**<br>**Thickness**<br>**.004** [.10]<br>**.006** [.15]<br>**.006** [.15]<br>**.008** [.20]<br>**.008** [.20]<br>**.006** [.15]<br>**.006** [.15]<br>**.008** [.20]<br>**.008** [.20]<br>**.008** [.20]||**Suggested**<br>**Current Limit(A)**<br>40<br>90<br>100<br>120<br>120<br>110<br>110<br>125<br>165<br>125|**Finish**<br>Nickel<br>Gold<br>Gold<br>Gold<br>Gold<br>Silver<br>Gold<br>Gold<br>Silver<br>Gold|**Band**<br>**Type**<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII<br>LAIII|
||6-192038-2|**.250** [6.35]||**.47** [11.9]||**.006** [.15]||125|Unplated|LAIII|
||6-192038-5|**.315** [8.00]||**.47** [11.9]||**.008** [.20]||185|Silver|LAIII|
||6-192038-6|**.315** [8.00]||**.47** [11.9]||**.008** [.20]||185|Gold|LAIII|
||7-192038-7|**.394** [10.00]||**.47** [11.9]||**.008** [.20]||250|Silver|LAIII|
||8-192038-1|**.437** [11.10]||**.47** [11.9]||**.008** [.20]||270|Silver|LAIII|
||8-192038-6|**.472** [11.99]||**.47** [11.9]||**.008** [.20]||300|Silver|LAIII|
||9-192038-4|**.500** [12.70]||**.47** [11.9]||**.008** [.20]||300|Tin|LAIII|
||192040-8|**.375** [9.53]||**.47** [11.9]||**.008** [.20]||200|Gold|LAIII|
||2-192040-7|**.250** [6.35]||**.47** [11.9]||**.006** [.15]||110|Gold|LAIII|
||2-192041-9|**.025** [0.64]||**.32** [8.13]||**.005** [.13]||15|Gold|LAIV|
||4-192041-0|**.062** [1.57]||**.32** [8.13]||**.006** [.15]||25|Silver|LAIV|
||4-192041-1|**.062** [1.57]||**.32** [8.13]||**.006** [.15]||25|Gold|LAIV|
||4-192041-4|**.080** [2.03]||**.32** [8.13]||**.006** [.15]||35|Gold|LAIV|
||5-192041-0|**.093** [2.36]||**.32** [8.13]||**.005** [.13]||40|Gold|LAIV|
||5-192041-9|**.100** [2.54]||**.32** [8.13]||**.006** [.15]||50|Gold|LAIV|
||6-192041-9|**.125** [3.18]||**.32** [8.13]||**.006** [.15]||60|Gold|LAIV|
||7-192041-4|**.157** [4.00]||**.32** [8.13]||**.006** [.15]||65|Gold|LAIV|
||7-192041-7|**.157** [4.00]||**.32** [8.13]||**.006** [.15]||65|Silver|LAIV|
||7-192041-8|**.157** [4.00]||**.32** [8.13]||**.006** [.15]||65|Gold|LAIV|
||8-192041-4|**.157** [4.00]||**.32** [8.13]||**.008** [.20]||75|Gold|LAIV|
||8-192041-9|**.173** [4.39]||**.32** [8.13]||**.006** [.15]||70|Gold|LAIV|
||192043-6|**.218** [5.54]||**.32** [8.13]||**.006** [.15]||95|Silver|LAIV|
||1-192043-5|**.254** [6.45]||**.32** [8.13]||**.006** [.15]||110|Silver|LAIV|
||1-192043-6|**.250**[6.35]||**.32** [8.13]||**.006** [.15]||120|Gold|LAIV|
||2-192043-0|**.280** [7.11]||**.32** [8.13]||**.006** [.15]||130|Gold|LAIV|
||2-192043-7|**.315** [8.00]||**.32** [8.13]||**.006** [.15]||165|Silver|LAIV|
||4-192043-5|**.375** [9.53]||**.32** [8.13]||**.006** [.15]||175|Gold|LAIV|
||5-192043-0|**.375** [9.50]||**.32** [8.13]||**.007** [.18]||175|Tin|LAIV|
||6-192043-7|**.602** [15.30]||**.32** [8.13]||**.006** [.15]||285|Gold|LAIV|
||7-192043-2|**.125** [3.18]||**.32** [8.13]||**.006** [.15]||60|Silver|LAIV|
||9-192043-3|**.157**[4.00]||**.32**[8.13]||**.006** [.15]||65|Silver|LAIV|
||9-192043-6|**.725** [18.40]||**.32** [8.13]||**.006** [.15]||350|Silver|LAIV|
||4-192044-1|**.030** [0.76]||**.20** [5.10]||**.005** [.13]||13|Gold|LAV|
||4-192044-2|**.030** [0.76]||**.20** [5.10]||**.005** [.13]||11|Unplated|LAV|
||4-192044-4|**.055** [1.40]||**.20** [5.10]||**.005** [.13]||20|Gold|LAV|
||4-192044-7|**.060** [1.54]||**.20** [5.10]||**.004** [.10]||22|Gold|LAV|
||5-192044-6|**.062** [1.57]||**.20** [5.10]||**.005** [.13]||25|Gold|LAV|
||5-192044-8|**.065** [1.65]||**.20** [5.10]||**.005** [.13]||23|Unplated|LAV|
||6-192044-0|**.080** [2.03]||**.20** [5.10]||**.004** [.10]||30|Silver|LAV|
||6-192044-4|**.080** [2.03]||**.20** [5.10]||**.005** [.13]||30|Gold|LAV|
**Notes:** 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
137
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Preformed Female LOUVERTAC Bands**
(Continued)
**Female Bridge Formed Type LAIII through LAVI**
(Continued)
**Material** —Beryllium Copper **Finish** —See Table
**Note:** All part numbers are RoHS compliant.
|||||||Length|||||
|---|---|---|---|---|---|---|---|---|---|---|
||||||||||||
||||||||||||
|||||Mating Pin|||||||
||**Part Number**|**Mating**<br>**Pin Dia.**||**Length**<br>Diameter||**Material**<br>**Thickness**||**Suggested**<br>**Current Limit(A)**|**Finish**|**Band**<br>**Type**|
||6-192044-6|**.080** [2.03]||**.20** [5.10]||**.008** [.20]||30|Gold|LAV|
||7-192044-1|**.093** [2.36]||**.20** [5.10]||**.005** [.13]||35|Gold|LAV|
||8-192044-1|**.125** [3.18]||**.20** [5.10]||**.004** [.10]||45|Gold|LAV|
||8-192044-3|**.125** [3.18]||**.20** [5.10]||**.005** [.13]||45|Silver|LAV|
||8-192044-4|**.125** [3.18]||**.20** [5.10]||**.005** [.13]||45|Gold|LAV|
||8-192044-7|**.125** [3.18]||**.20** [5.10]||**.005** [.13]||45|Unplated|LAV|
||192046-6|**.172** [4.40]||**.20** [5.10]||**.006** [.15]||65|Gold|LAV|
||1-192046-6|**.225** [5.70]||**.20** [5.10]||**.006** [.15]||85|Gold|LAV|
||1-192046-9|**.250** [6.35]||**.20** [5.10]||**.006** [.15]||110|Gold|LAV|
||2-192046-0|**.250** [6.30]||**.20** [5.10]||**.006** [.15]||95|Tin|LAV|
||3-192046-0|**.400** [10.2]||**.20** [5.10]||**.005** [.13]||150|Gold|LAV|
||5-192046-0|**.750** [19.0]||**.20** [5.10]||**.005** [.13]||285|Gold|LAV|
||5-192046-9|**.134** [3.40]||**.20** [5.10]||**.006** [.15]||50|Gold|LAV|
||1-192047-4|**.040** [1.00]||**.10** [2.54]||**.004** [.10]||15|Gold|LAVI|
||1-192047-9|**.062** [1.60]||**.10** [2.54]||**.004** [.10]||22|Gold|LAVI|
||3-192047-7|**.125** [3.20]||**.10** [2.54]||**.004** [.10]||45|Gold|LAVI|
||5-192047-1|**.256** [6.50]||**.10** [2.54]||**.004** [.10]||95|Gold|LAVI|
||5-192047-3|**.272** [6.90]||**.10** [2.54]||**.004** [.10]||65|Gold|LAVI|
||7-192047-5|**.256** [6.50]||**.10** [2.54]||**.004** [.10]||95|Unplated|LAVI|
**Notes:** 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
138 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **High Current Products (LOUVERTAC Contacts)** (Continued)
## **Preformed Male LOUVERTAC Bands Male Torsional Formed Type LA1AS/LA1BS**
**Material** —Beryllium Copper **Finish** —See Table **Tooth Angle** —See Table
**==> picture [233 x 71] intentionally omitted <==**
**----- Start of picture text -----**<br>
.69<br>[17.5]<br>Mating Hole<br>Diameter<br>**----- End of picture text -----**<br>
LOUVERTAC Bands can be formed into a “male” shape for use on a pin. Selection begins with the amperage requirement and then the mating hole diameter.
Consult Product Engineering for mounting details.
|**Part Number**|**Mating Hole Dia.**|**Material**<br>**Thickness**|**Suggested**<br>**Current Limit(A)**|**Finish**|**Tooth**<br>**Angle**|**Band**<br>**Type**|
|---|---|---|---|---|---|---|
|192007-9|**.312**[7.92]|**.006**[.15]|200|Silver|15°|LA1AS|
|1-192007-9|**.620**[15.7]|**.006**[.15]|425|Silver|15°|LA1AS|
|2-192007-5|**.750**[19.0]|**.008**[.20]|550|Silver|15°|LA1AS|
|3-192007-1|**1.000**[25.4]|**.006**[.15]|750|Silver|15°|LA1AS|
|192008-6|**.500**[12.7]|**.006**[.15]|350|Silver|45°|LA1BS|
|1-192008-3|**.750**[19.0]|**.008**[.20]|550|Silver|45°|LA1BS|
|1-192008-5|**.781**[19.8]|**.006**[.15]|575|Silver|45°|LA1BS|
|2-192008-1|**.875**[22.22]|**.008**[.20]|650|Silver|45°|LA1BS|
|3-192008-4|**1.197**[30.4]|**.008**[.20]|900|Silver|45°|LA1BS|
|4-192008-2|**1.450**[36.8]|**.006**[.15]|1100|Silver|45°|LA1BS|
## **Male Bridge Formed Type LAIIIS through LAVIS Material** —Beryllium Copper **Finish** —See Table
**==> picture [234 x 93] intentionally omitted <==**
**----- Start of picture text -----**<br>
Length<br>Mating Hole<br>Diameter<br>**----- End of picture text -----**<br>
|**Part Number**|**Mating**<br>**Hole Dia.**|**Length**|**Material**<br>**Thickness**|**Suggested**<br>**Current Limit(A)**|**Finish**|**Band**<br>**Type**|
|---|---|---|---|---|---|---|
|1-192039-7|**.157** [4.0]|**.470** [11.9]|**.008**[.20]|75|Gold|LAIIIS|
|2-192039-1|**.250**[6.35]|**.470**[11.9]|**.008**[.20]|130|Silver|LAIIIS|
|2-192039-3|**.248** [6.3]|**.470** [11.9]|**.008**[.20]|130|Silver|LAIIIS|
|2-192039-7|**.311** [7.9]|**.470** [11.9]|**.008**[.20]|175|Unplated|LAIIIS|
|2-192039-9|**.311** [7.9]|**.470** [11.9]|**.008**[.20]|175|Silver|LAIIIS|
|3-192039-0|**.311** [7.9]|**.470** [11.9]|**.008**[.20]|175|Gold|LAIIIS|
|5-192039-3|**.236** [6.0]|**.470** [11.9]|**.008**[.20]|120|Nickel|LAIIIS|
|5-192039-4|**.157** [4.0]|**.470** [11.9]|**.008**[.20]|75|Nickel|LAIIIS|
|1-192042-5|**.080** [2.0]|**.320** [8.13]|**.005**[.12]|30|Nickel|LAIVS|
|2-192042-5|**.157** [4.0]|**.320** [8.13]|**.006**[.15]|65|Unplated|LAIVS|
|2-192042-8|**.157**[3.99]|**.320**[8.13]|**.006**[.15]|60|Gold|LAIVS|
|4-192042-8|**.500** [1.27]|**.320** [8.13]|**.005**[.12]|235|Unplated|LAIVS|
|6-192042-6|**.368** [9.38]|**.320** [8.13]|**.004**[.10]|170|Unplated|LAIVS|
|6-192042-7|**.375** [9.53]|**.320** [8.13]|**.006**[.15]|175|Tin|LAIVS|
|6-192042-8|**.375** [9.53]|**.320** [8.13]|**.006**[.15]|175|Gold|LAIVS|
|2-192045-3|**.250** [6.35]|**.200** [5.10]|**.006**[.15]|95|Gold|LAIVS|
|192048-6|**.051** [1.3]|**.100** [2.54]|**.004**[.10]|17|Gold|LAVIS|
|1-192048-1|**.127** [3.23]|**.100**[2.54]|**.004**[.10]|22|Gold|LAVIS|
|2-192048-4|**.156** [3.96]|**.100** [2.54]|**.004**[.10]|65|Gold|LAVIS|
**Note:** All part numbers are RoHS compliant.
**Notes:** 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
USA: 1-800-522-6752
Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
139
Catalog 1773096 Revised 2-10
Dimensions are shown for reference purposes only. Specifications subject to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP Power Series Connectors**
## **Product Facts**
- **Single-pole and 2-pole (battery) quick connect/ disconnect connectors**
- **Eight Series, based on approximate currentcarrying capability:** ■ **Series 15/30/45 (Single-Pole)**
- **Series 50 (2-Pole Battery)**
- **Series 50 Finger Probe Resistant (FPR)**
- **Series 75 (Single-Pole)**
- **Series 120 (Single- and 2-Pole)**
- **Series 175**
- **(2-Pole Battery)**
- **Series 180 (Single-Pole)**
- **Series 350**
- **(2-Pole Battery)**
- **Voltage rating: 600 V AC/DC**
- **Color-coded housings, UL 94V-0**
- **Hermaphroditic (genderless) housings reduce inventory**
- **Modular, single-pole housings are stackable in** ■ **Series 15/30/45, single-pole four directions connectors designed to meet**
- ■ **Polarity (+ and -) molded Amateur Radio Emergency into 2-pole housings Service (ARES)/Radio promotes proper wiring Amateur Civil Emergency Service (RACES) Standard**
- ■ **Mechanical keys help Power Connector prevent two different colorrequirements**
- **Mechanical keys help prevent two different colorcoded housings from mating**
- **Accessories available for mounting, vibration protection, and strain relief**
- **Stainless steel retaining springs secure contacts in housings**
- **Component Recognized by Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476**
- **Stamped and formed, open barrel contacts (6-20 AWG) on reels for automatic and semiautomatic machine termination**
® C W US
- **Loose piece, cold-headed contacts (6 AWG – 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes**
- **Compatible with industry standard crimp tooling from Pico Corporation (http://www.picotools.com)**
- ■ **Connectors intermateable with similar connectors from other manufacturers**
AMP power series connectors provide a durable, quick connect/disconnect means to transmit “power” levels of current and voltage (15-275 A, 600 V AC/DC).
This product family is primarily comprised of single-pole and 2-pole (battery) connector housings, crimp snap-in contacts, and accessories. Housings are offered in various colors. Two-pole housings have different polarization configurations; with the exception of black housings, each color identifies a different keying configuration. In general, only like color housings will mate. Contacts are either cold-headed or stamped and formed, depending upon the connector series.
AMP power series connectors are divided into eight series, based on approximate current-carrying capability.
## **Applications**
AC/DC power supplies and charging systems, rechargeable batteries, material handling equipment (e.g. forklift trucks), electric vehicles (e.g., golf carts, sweepers, wheelchairs), office furniture/ panels, amateur emergency radios, and industrial equipment.
140
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP Power Series Connectors** (Continued)
## **AMP Power Series 15/30/45**
Single-pole connector housings are stackable side-to-side and top-to-bottom. For example, Series 30 red and black housings : a joined side-to-side, are commonly used as standard power connectors for handheld, mobile, or base amateur radio equipment.
Modular housings can also be grouped into plug frames with or without latches, which mate with receptacle housings. Typically, these are used as quick disconnects for electrical power distribution in office furniture and panels.
## **AMP Power Series 50**
Two-pole (battery) housings are available in bulk quantities or in kit form (i.e., 1 housing and 2 contacts). These high durability connectors are designed for repeated mating and unmating.
## **AMP Power Series 50 Finger Probe Resistant (FPR)**
This new, 2-pole, FPR version helps prevent finger access, which allows it to be more safely used at elevated voltages and in user access areas.
## **AMP Power Series 75**
## **AMP Power Series 120**
This Series includes both singleand 2-pole (battery) versions. Single-pole housings with molded-in dovetails allow stacking. Housing retaining pins provide more vibration protection. Two-pole housing have slots designed to accept mounting clamp sets for easier panel mounting.
## **AMP Power Series 175**
Two-pole (battery) housings accept coldheaded contacts (4-1/0 AWG). Basically, these connectors offer the same features as the two-pole Series 50 connectors.
## **AMP Power Series 180**
These stackable, single-pole connectors accept cold-headed contacts (4-1/0 AWG). Most features are similar to the smaller, single-pole, Series 120 connectors.
## **AMP Power Series 350**
Rugged, 2-pole housings accept only loose piece, cold-headed contacts (1/0–300 MCM). Rated at 275 A, these connectors have been tested up to 275 A, with 4/0 AWG wire.
Single-pole, stackable housings, in locking and non-locking versions, are available in a variety of colors. Housings accept stamped and formed or cold-headed contacts. Bulk quantities and connector kits (1 housing and
1 contact) can be ordered. Accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings.
## **Selection Guide**
|**Series**|**Housing**<br>**Type**|**Stackable**<br>**Housing**|**Current Voltage, Max.**<br>**Max. (A) (V, AC or DC)**|**Current Voltage, Max.**<br>**Max. (A) (V, AC or DC)**|**Cold-headed**<br>**Contact (AWG)**|**Stamped &**<br>**Formed Contact**<br>**(AWG)**|**Housing**<br>**Colors**|||**Approvals**|
|---|---|---|---|---|---|---|---|---|---|---|
|15|Single-Pole|Yes|15|600|—|16-20|Blue, Black, White, Red<br>Green, Yellow, Orange, Gray|C<br>US<br>®<br>LAY||File No. E28476|
|30|Single-Pole|Yes|30|600|—|12-16|Blue, Black, White, Red<br>Green, Yellow, Orange, Gray|C<br>®<br>ANY|US|File No. E28476|
|45|Single-Pole|Yes|40*|600|—|10-14|Blue, Black, White, Red<br>Green, Yellow, Orange, Gray|C<br>®<br>LAY|US|File No. E28476|
|50|2-Pole|No|50|600|6, 8, 10-12|6-10,10-12|Red, Gray, Blue, Black,<br>Yellow|C<br>®<br>ANY|US|File No. E28476|
|75|Single-Pole|Yes|75|600|6, 8,10-12|6-10,10-12|Blue, Black, White, Green,<br>Red(Single-Pole)|C<br>®<br>WwW|US|File No. E28476|
|120|Single-Pole|Yes|120|600|2, 4, 6|—|Blue, Black, White, Green,<br>Red(Single-Pole)|C<br>®<br>WwW|US|File No. E28476|
|120|2-Pole|No|120|600|2, 4, 6|—|Blue, Gray (2-Pole)|C<br>®<br>WwW|US|File No. E28476|
|175|2-Pole|No|175|600|1/0, 1, 2, 4|—|Blue, Gray, Orange, Yellow,<br>Red|C<br>®<br>ANY|US|File No. E28476|
|180|Single-Pole|Yes|180|600|1/0, 1, 2, 4|—|Blue, Black, White, Green,<br>Red|C<br>®<br>LAY|US|File No. E28476|
|350|2-Pole|No|275**|600|1/0, 2/0, 3/0,<br>4/0, 300 MCM|—|Blue, Green, Red, Yellow,<br>Orange, Gray|C<br>®<br>ANY|US|File No. E28476|
*Performance equivalent to competition **Tested to 275 Amps with 4/0 AWG wire
Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
141
Power Connectors & Interconnection Systems
## **AMP Power Series 15/30/45 Connectors (Single-Pole)**
**Product Facts Single-Pole Housing Stamped and Formed Contact (Strip) .141**[±] **[ 004]** I **Color-coded UL 94V-0** [3.58[ ± 0.1] ] **housings: blue, black, white,green, red, yellow, orange .390** [9.9] FS ——— **and gray** I **Genderless housings reduce** -| **.311** [7.9] **.968** | ses) **inventory R .051** [24.6] [1.3] When mated side-to-side, I **3 contact offerings available:** half rounds align to form a slot for roll pin insertion **Series 15, 30 and 45** which helps protect against oie accidental dislodging of I **Built-in interlocking features** mated housing. **Closed Barrel Contact (Loose Piece) (dovetails) allow stacking** I **Series 15/30/45, single-poleconnectors designed to meet** Dovetails allow stacking in vertical, horizontal, or in block configurations. |oo) **.331** [3.81] **.150** |EF **Amateur Radio Emergency** ~~t~~ S [8.4] **.630 Service (ARES)/Radio .311** [16.00] **Amateur Civil Emergency** [7.9] **Service (RACES) Standard** , **Power Connectorrequirements** n st **.311** [7.9] ~~;~~ [3.86] **.152**[Dia.] I **Plug frames (with or without .275 .290 latches) and receptacle** ~~=.~~ a) [6.99] [7.36] **AMP Power Series 15 housings accept stacked single-pole housings (2 to Housing[1] Contact Part Number Loose Piece 8 poles)** ® **Color Part Number Strip Form (16, 18, 20 AWG) (16-20 AWG)** I **File No. E28476** C NY US ~~a~~ Blue 1445957-1 Black 1445957-2 **Material and Finish** White 1445957-3 **Housing** —Polycarbonate, UL 94V-0 Green 1445957-4 1604113-1 (silver)[2] 1744042-1 **Retaining Spring** —Stainless Steel Red 1445957-5 1604113-2 (tin)[2] **Contacts** —Copper with silver or tin Yellow 1445957-6 plating Orange 1445957-7 **Mounting Wings & Spacers** — Gray 1445957-8 Polycarbonate, UL 94V-0 **AMP Power Series 30 Retaining Pins** —Stainless steel **Housing[1] Contact Part Number Loose Piece Electrical Characteristics Color Part Number Strip Form (12, 14, 16 AWG) (12-16 AWG)** — Blue 1445957-1 **Current Carrying Capability** 40 A w/10 AWG wire (Series 45) Black 1445957-2 30 A w/12 AWG wire (Series 30) White 1445957-3 20 A w/16 AWG wire (Series 15) Green 1445957-4 1604112-1 (silver)[3] 1744041-1 Dimensions **Operating Voltage** —600 V, AC or Red 1445957-5 1604112-2 (tin)[3] shown above. DC Yellow 1445957-6 **Dielectric Withstanding Voltage** — Orange 1445957-7 2200 VDC Gray 1445957-8 **Average Initial Contact AMP Power Series 45 Resistance** —525 micro-ohms **Housing[1] Contact Part Number Color Part Number Strip Form (10, 12, 14 AWG) Mechanical Characteristics** Blue 1445957-1 **Contact Retention** —25 lbs. Black 1445957-2 [111.2 N] White 1445957-3 **Average Mating/Unmating** Green 1445957-4 1445962-1 (silver)[4] **Force** —4.7 [20.9 N] **Max. Wire Insulation Diameter** — Red 1445957-5 1445962-2 (tin)[4] Yellow 1445957-6 175 [18.16] Orange 1445957-7 **Wire Size Range** —10-20 AWG Gray 1445957-8 [5-0.5 mm[2] ] 1 Housings are bulk packaged. 3 Use Applicator Part No. 1385468-3 2 Use Applicator Part No. 1385450-3 4 Use Applicator Part No. 1385469-3
## **Related Product Data**
**Accessories** —page 151
**Note:** Tyco Electronics does NOT recommend intermating connectors with different contact platings.
**Note:** All part numbers are RoHS compliant.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
142
Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **AMP Power Series 50 Connectors (2-Pole Battery)**
## **Product Facts**
**2-Pole Housing**
**Cold-headed Contact**
I **Color-coded UL 94V-0 housings: gray, red, blue, yellow and black; other colors 1.38 available upon request** [35.05] **.290** [7.37][Ref.] **Note: Black color housing has 1.23** =6 Or: **the same mechanical key as .500** [31.2] **the gray housing** [12.7] ***Inside Diameter** I **Mechanical keys help** CL 8 AWG 6 AWG **.222.187** [5.64][4.75] **prevent two different voltage** a O) SS **1.90** | **.323** * ~~=~~ 10-12 AWG **.150** [3.81] **color-coded housings from** [_ . =I [48.23] [8.2] 7 **mating** o ~~p~~ op I **Polarity (+ and -) molded into housings Stamped and Formed Contact (on Reel)** I **Genderless housings reduce inventory** I **Cold-headed contact wire .625 1.28 range: 6, 8, 10-12 AWG** [15.88] [32.64] | ~~a~~ **(Taped version of the cold-headed contacts available.)** ® I **File No. E28476** C US **AMP Power Series 50 (2-Pole)** AW ~~ee~~
|||**Housing2,3**|||**Contact2**||**Connector Kit**|
|---|---|---|---|---|---|---|---|
||**Color**|**Part Number**||**Wire Size**||**Part Number**|**Part Number1**|
||Red||647845-3|6 AWG<br>10-12 AWG|10-12 AWG|647877-1<br>647879-1|647892-3<br>647893-3|
||Gray||647845-4|6 AWG<br>10-12 AWG|10-12 AWG|647877-1<br>647879-1|647892-4<br>647893-4|
|**Material and Finish**<br>**Housing**—Polycarbonate, UL 94V-0<br>**Retaining Spring**—Stainless Steel<br>**Contacts**—Copper with silver plating<br>**Reducing Bushings**—Copper with|Blue<br>Black4<br>Yellow||647845-5<br>647845-7<br>647845-8|6 AWG<br>10-12 AWG<br>6 AWG<br>10-12 AWG<br>6 AWG<br>10-12 AWG||647877-1<br>647879-1<br>647877-1<br>647879-1<br>647877-1<br>647879-1|647892-5<br>647893-5<br>647892-7<br>647893-7<br>647892-8<br>647893-8|
|silver plating||Cold-headed Contact||8 AWG||647878-1|—|
|||5Stamped and Formed contacts, on Reel|ed and Formed contacts, on Reel|6-10 AWG||1604433-17||
|**Electrical Characteristics**||6Stamped and Formed contacts, on Reel|ed and Formed contacts, on Reel|10-12 AWG||1604433-27||
|**Current Carrying Capability**—<br>50 Amps per circuit w/6 AWG wire|11 Housing and 2 contacts.|1 Housing and 2 contacts.|1 Housing and 2 contacts.|||||
**Current Carrying Capability** — 1 1 Housing and 2 contacts. 50 Amps per circuit w/6 AWG wire 2 Housings and contacts are bulk packaged. **Max. Operating Voltage** —600 V, 3 Mechanical keys molded in housings generally will engage only with housings of same color. Mechanical keys molded in housings generally will engage only with housings of same color. AC or DC 4 Black color housing has the same mechanical key as the gray housing. — 5 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2 **Dielectric Withstanding Voltage** (Use with AMP-O-LECTRIC Model K Terminator) 2200 VDC 6 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2 **Average Initial Contact** (Use with AMP-O-LECTRIC Model K Terminator) **Resistance** —200 micro-ohms 7 Use Power Lock Machine Part Number 68296-1
3 Mechanical keys molded in housings generally will engage only with housings of same color. Mechanical keys molded in housings generally will engage only with housings of same color.
**Mechanical Characteristics Contact Retention** —50 lbs. [222.4 N] — **Average Mating/Unmating Force** 15 lbs. [66.7 N] **Max. Wire Insulation Diameter** — .44 [11.18] **Wire Size Range** —6-12 AWG (also 6-16 AWG w/Reducing Bushings)
## **Related Product Data**
**Accessories** —page 151
**Note:** All part numbers are RoHS compliant.
## **Voltage Key Color Chart**
|**Housing**<br>**Color**<br>Yellow<br>Red<br>Gray|**Voltage**<br>12V<br>24V<br>36V|
|---|---|
|Blue|48V|
|Black|80V|
|Color code given for various voltages|Color code given for various voltages|
|is only a suggestion, other codes and||
|keys available upon request.||
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
www.tycoelectronics.com
143
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Series 50 FPR (Finger Probe Resistant) Connectors**
**==> picture [493 x 334] intentionally omitted <==**
**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|Product Facts|2-Pole Housing|Cold-headed Contact|
|I|Complies with UL 60950|
|finger probe requirements|
|I|Utilizes AMP Power Series|=|
|1.38|
|50 contacts|[35.05]|.290|
|[7.37]|[Ref.]|
|I|Brown and white housing|colli|
|==|1.23|
|colors available (othercolors possible)|[12.7]|.500|[31.2]|*Inside Diameter|
|I|Two keying configurations|6 AWG 8 AWG|.222.187|[5.64][4.75]|
|available (up to 6 keying|.323|*|10-12 AWG|.150|[3.81]|
|configurations possible)|2.20|[± .016]|[8.2]|
|I|File No. E28476|C|®|US|[55.98|[± 0.4]|]|
|Stamped and Formed Contact (on Reel)|
|Ugh|-|
|1.28|
|6.72|[32.64]|
|[17.08]|
|T|
|Material and Finish|
|Housing|—Polycarbonate, UL 94V-0|
|Retaining Spring|—Stainless Steel|
|Contacts|—Copper|
|Reducing Bushings|—Copper with|
|AMP Power Series 50 FPR (2-Pole)|
|silver plating|
|Contact Part Number|[1]|
|Housing|[1,2]|
|Wire Size|Cold-headed|[5]|Stamped and Formed/Strip|[3,4,6]|
|Electrical Characteristics|Color|Part Number|Loose Piece|On Tape|On Reel|
|Current Capability|—50 A max.|6 AWG|647877-1|647754-1|
|Voltage Rating|—600 V, AC or DC|Brown|1604342-1|8 AWG|647878-1|647755-1|6-10 AWG|1604433-1|[6]|
|Dielectric Withstanding Voltage|—|White|1604342-2|10-12 AWG|647879-1|647756-1|10-12 AWG|1604433-2|[6]|
**----- End of picture text -----**<br>
## **Material and Finish**
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper
**Reducing Bushings** —Copper with silver plating
## **Electrical Characteristics**
**Current Capability** —50 A max. **Voltage Rating** —600 V, AC or DC — **Dielectric Withstanding Voltage** 2200 VDC
- 1 Housings and contacts are bulk packaged.
- 2 Mechanical keys molded in housings will engage only with housings of same color.
## **Mechanical Characteristics**
Meets UL finger probe as outlined in UL 60950
**Contact Retention** —50 lbs. [222.4 N] **Wire Size** —6-12 AWG [15-3 mm[2] ] **Max. Wire Insulation Diameter** — .44 [11.18]
- 3 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2
- (Use with AMP-O-LECTRIC Model K Terminator)
- 4 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2
- (Use with AMP-O-LECTRIC Model K Terminator)
- 5 Hand Tool for Cold-headed Contact - Part Number 1526955-1
Taped version can be terminated using the AMP-TAPETRONIC Machine
- 6 Use Power Lock Machine Part Number 68296-1
## **Related Product Data**
**Accessories** —page 151
## **Applications**
I **Uninterruptible Power Supplies** I **Power Supplies** I **Battery Banks**
**Note:** All part numbers are RoHS compliant.
144
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **AMP Power Series 75 Connectors (Single-Pole)**
**Housing without Locking Feature**
## **Housing with Locking Feature**
## **Product Facts**
**==> picture [458 x 257] intentionally omitted <==**
**----- Start of picture text -----**<br>
I Color-coded UL 94V-0<br>Housing/Spring Subassembly<br>housings: blue, black, Contact<br>white, green and red Contact<br>I Genderless housings reduce<br>inventory<br>I Cold-headed contact wire<br>range: 6, 8, 10-12 AWG<br>I Stamped and formed<br>contacts available: N e<br>6-8 AWG Part Number<br>1604433-1 (strip);<br>10-12 AWG Part Number Cold-headed Contact Stamped and Formed Contact (on Reel)<br>1604433-2 (strip)<br>®<br>I File No. E28476 C US .290<br>[7.37] [Ref.]<br>1.28<br>1.23 [32.64]<br>.500 [31.2]<br>[12.7]<br>Material and Finish .323 [8.2] * *Inside Diameter<br>Housing —Polycarbonate, UL 94V-0 6 AWG .222 [5.64]<br>8 AWG .187 [4.75]<br>Retaining Spring —Stainless Steel 10-12 AWG .150 [3.81]<br>Contacts —Copper with silver plating<br>Reducing Bushings —Copper with AMP Power Series 75 (Single-Pole)<br>silver plating Housing [2] Cold-headed Contact [2]<br>**----- End of picture text -----**<br>
**==> picture [138 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
Housing/Spring Subassembly<br>Contact<br>**----- End of picture text -----**<br>
**Stamped and Formed Contact (on Reel)**
|silver plating|**Housing[2]**||**Cold-headed Contact**|**Cold-headed Contact[2]**|**Connector Kit**|
|---|---|---|---|---|---|
|**Mounting Wings**—Polycarbonate,|**Color**|**Part Number**|**Wire Size**|**Part Number**|**Part Number1**|
|UL 94V-0|**Non-Locking Version**|||||
|**Retaining Pins**—Stainless steel|Blue|1445715-1|6 AWG|647877-1|1445716-1|
||Black|1445715-2|6 AWG|647877-1|1445716-2|
|**Electrical Characteristics**|White|1445715-3|6 AWG|647877-1|1445716-3|
|**Current Carrying Capability (with**|Green|1445715-4|6 AWG|647877-1|1445716-4|
|**6 AWG)**—Configuration:|Red|1445715-5|6 AWG|647877-1|1445716-5|
|Single-Pole<br>75 A|**Locking Version**|||||
|1x2 Stacked<br>62 A|Blue|1445715-6|6 AWG|647877-1|1445716-6|
|2x2 Stacked<br>60 A|Black|1445715-7|6 AWG|647877-1|1445716-7|
|1x3 Stacked<br>58 A|White|1445715-8|6 AWG|647877-1|1445716-8|
|2x3 Stacked<br>52 A|Green|1445715-9|6 AWG|647877-1|1445716-9|
|**Operating Voltage**—600 V, AC or|Red|1-1445715-0|6 AWG|647877-1|1-1445716-0|
**Current Carrying Capability (with 6 AWG)** —Configuration: Single-Pole 75 A 1x2 Stacked 62 A 2x2 Stacked 60 A 1x3 Stacked 58 A 2x3 Stacked 52 A **Operating Voltage** —600 V, AC or DC
*Samples available on loose housing and contacts only.
— **Dielectric Withstanding Voltage** 2200 VDC
## **Contacts**
**Average Initial Contact Resistance** —200 micro-ohms
|**Description**|**Wire Size**|**Part Number**|**Die Set**<br>**Part Number3**|**Applicator Part No.**<br>**for AMP-O-LECTRIC**<br>**Model K Terminator**|
|---|---|---|---|---|
|Cold-headed|6 AWG|647877-1|—|—|
|(Loose Piece)4<br>Cold-headed<br>(Tape)3, 4<br>Stamped and Formed<br>(Strip)|8 AWG<br>10-12 AWG<br>6 AWG<br>8 AWG<br>10-12 AWG<br>6-8 AWG<br>10-12 AWG|647878-1<br>647879-1<br>647754-1<br>647755-1<br>647756-1<br>1604433-1<br>1604433-2|—<br>—<br>68344-1<br>68344-1<br>68313-1<br>—<br>—|—<br>—<br>—<br>—<br>—<br>1385664-2<br>1385663-2|
## **Mechanical Characteristics**
**Contact Retention** —50 lbs. [222.4 N]
**Average Mating/Unmating Force** —15 lbs. [66.7 N]
**Max. Wire Insulation Diameter** — .44 [11.18]
**Wire Size Range** —6-12 AWG [15-3 mm[2] ]
1 1 housing and 1 contact
2 Housings and contacts are bulk packaged.
3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1.
**Related Product Data Accessories** —page 151 **Application Tooling** —page 153
- 4 Use hand tool Part Number 1526955-1 for Cold-headed contacts
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
145
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **AMP Power Series 120 Connectors (Single-Pole)**
**==> picture [476 x 201] intentionally omitted <==**
**----- Start of picture text -----**<br>
Single-Pole Housing Cold-headed Contact<br>.415<br>[10.5]<br>1.059<br>m1 [26.89] fon<br>Product Facts 2.746<br>Pah .094 [69.74]<br>I Color-coded modular<br>[2.4]<br>housings: blue, black, 1.99<br>white, green and red .921 [50.5]<br>I Genderless housings reduce [23.4]<br>inventory .883 .883<br>I Cold-headed contact wire [22.42] [22.42] [12.2] .480 * Y<br>range: 2, 4, and 6 AWG \<br>I Built-in interlocking<br>features (dovetails) allow *Inside Diameter 6 AWG 4 AWG .222.295 [5.64]; [7.5];<br>stacking and wire routing 2 AWG .344 [8.74]<br>**----- End of picture text -----**<br>
- I **Built-in interlocking features (dovetails) allow stacking and wire routing**
- I **Self-wiping contacts increase product life and improve conductivity**
- I **Integral stainless steel locking spring in housing for contact retention**
## **AMP Power Series 120 (Single-Pole)**
**==> picture [490 x 86] intentionally omitted <==**
**----- Start of picture text -----**<br>
||||||||
|---|---|---|---|---|---|---|
|Housing|Contact|Connector Kit|
|contact retention|Color|Part Number|Wire Size|Part Number|Part Number|[1]|
|I|Rugged design|Blue|1604001-1|2 AWG|1445995-1|1604002-1|
|®|Black|1604001-2|2 AWG|1445995-1|1604002-2|
|I|File No. E28476|C|A|US|ee|
|White|1604001-3|2 AWG|1445995-1|1604002-3|
|Green|1604001-4|2 AWG|1445995-1|1604002-4|
|Material and Finish|Red|1604001-5|2 AWG|1445995-1|1604002-5|
|Housing|—Polycarbonate, UL 94V-0|—|—|4 AWG|1445996-1|—|
|—Stainless Steel|—|—|6 AWG|1445997-1|—|
**----- End of picture text -----**<br>
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper with silver plating **Reducing Bushings** —Copper with silver plating **Mounting Clamp Sets** —Aluminum
1 1 Housing and 1 contact.
## **Electrical Characteristics**
— **Current Carrying Capability** Single-Pole—120 A 2x1 Stacked Array—115 A 2x2 Stacked Array—115 A
## **Related Product Data**
**Accessories** —page 152 **Application Tooling** —page 153 **Technical Documents** —page 154
**Voltage Rating** —600 V (both AC and DC)
— **Dielectric Withstanding Voltage** 2200 VDC
**Average Initial Contact Resistance** —136 micro-ohms
## **Mechanical Characteristics**
**Contact Retention** —100 lbs. [444.8 N]
**Average Mating/Unmating Force** —8 lbs. [35.6 N]
**Temperature Rating** — -4˚F to 221˚F [-20˚C to 105˚C]
**Max. Wire Insulation Diameter** — .6 [15.24]
**Wire Size Range** —2-6 AWG
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
146
Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Series 120 Connectors (2-Pole Battery)**
## **Product Facts**
- I **Color-coded UL 94V-0**
**housings: gray and blue**
- I **Keying feature helps prevent two different voltage color-coded housings from mating**
- I **Genderless housings reduce inventory**
- I **Contact wire range: 2, 4, 6 AWG**
- I **Molded-in panel-mount grooves**
- I **Integral stainless steel locking spring in housing for contact retention**
- I **Rugged design** ®
- I **File No. E28476** C AL US
## **Material and Finish**
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper with silver plating **Reducing Bushings** —Copper with silver plating
**==> picture [352 x 203] intentionally omitted <==**
**----- Start of picture text -----**<br>
2-Pole Housing Cold-headed Contact<br>1.74<br>[44.31] .415<br>[10.5]<br>Ee os<br>2.50<br>cS © —| [63.45]<br>1.99<br>[50.5]<br>.921<br>[23.4]<br>.480<br>Panel-Mount .811 [12.2] *<br>Grooves 2 Plc. [20.6]<br>*Inside Diameter 6 AWG .222 [5.64];<br>4 AWG .295 [7.5];<br>2 AWG .344 [8.74]<br>**----- End of picture text -----**<br>
## **AMP Power Series 120 (2-Pole)**
||**Housing2,3**||**Contact2**||**Connector Kit**|
|---|---|---|---|---|---|
|**Color**|**Part Number**|**Wire Size**||**Part Number**|**Part Number1**|
|Gray|1445994-1|2 AWG||1445995-1|1445998-1|
|Blue|1445994-2|2 AWG||1445995-1|1445998-2|
|Gray|1445994-1|4 AWG||1445996-1|1445999-1|
|Blue|1445994-2|4 AWG||1445996-1|1445999-2|
|Gray|1445994-1|6 AWG||1445997-1|1446000-1|
|Blue|1445994-2|6 AWG||1445997-1|1446000-2|
1 1 Housing and 2 contacts.
> 2 Housings and contacts are bulk packaged.
> 3 Mechanical keys molded in connectors will engage only with connectors of same color.
## **Electrical Characteristics**
— **Current Carrying Capability** 115 A with 2 AWG
**Voltage Rating** —600 V (both AC and DC)
— **Dielectric Withstanding Voltage** 2200 VDC
— **Avg. Initial Contact Resistance** 136 micro-ohms
## **Voltage Key Color Chart**
|**Housing2,3**<br>**Color**|**Voltage**|
|---|---|
|Gray|36 V|
|Blue|48 V|
Color code given for various voltages is only a suggestion, other codes and keys available upon request.
## **Mechanical Characteristics**
**Contact Retention** —100 lbs. [444.8 N]
**Average Mating/Unmating Force** —18 lbs. [80.1 N] **Temperature Rating** — -4˚F to 221˚F [-20˚C to 105˚C]
**Max. Wire Insulation Diameter** — .6 [15.24]
**Wire Size Range** —2-6 AWG
## **Related Product Data**
**Accessories** —page 152 **Application Tooling** —page 153 **Technical Documents** —page 154 **Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
147
Power Connectors & Interconnection Systems
## **AMP Power Series 175 Connectors (2-Pole Battery)**
## **Product Facts**
I **Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and black**
- I **Keying feature helps prevent two different voltage color-coded housings from mating**
- I **Genderless housings reduce inventory**
- I **Contact wire range: 1/0, 1, 2, 4 AWG**
- I **Integral stainless steel locking spring in housing for contact retention**
**==> picture [79 x 7] intentionally omitted <==**
**----- Start of picture text -----**<br>
Cold-headed Contact<br>**----- End of picture text -----**<br>
**2-Pole Housing**
**==> picture [366 x 140] intentionally omitted <==**
**----- Start of picture text -----**<br>
2.35 [±] [ .03]<br>[59.8 [ ± 0.8] ]<br>.50 [±] [ .016]<br>[12.7 [ ± 0.4] ] Dia.<br>=Og| pc<br>3.08<br>[78.2]<br>Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG<br>.512±.005 [13.0±0.13] for 1 AWG,<br>2 AWG, and 4 AWG<br>2.11 1.0<br>ea [53.5] l [25.4] a<br>**----- End of picture text -----**<br>
- I **Reducing bushings down to 10 gauge** ®
- I **File No. E28476** C US i \Y
## **Material and Finish**
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper with silver plating **Reducing Bushings** —Copper with silver plating
## **Electrical Characteristics**
— **Current Carrying Capability** 175 Amp @ 80.42˚F [26.9˚C] T-Rise with 1/0 AWG wire
**Voltage Rating** —600 V (both AC and DC)
## **AMP Power Series 175 (2-Pole)**
||**Housing**||**Connector Kit Part Numbers1, 2**|**Connector Kit Part Numbers1, 2**||
|---|---|---|---|---|---|
|**Color**|**Part Number**|**4 AWG**|**2 AWG**|**1 AWG**|**1/0 AWG**|
|Yellow|1604037-1|1604044-1|1604043-1|1604045-1|1604042-1|
|Orange|e<br>1604037-2|1604044-2|1604043-2|1604045-2|1604042-2|
|Red|1604037-3|1604044-3|1604043-3|1604045-3|1604042-3|
|Gray|1604037-4|1604044-4|1604043-4|1604045-4|1604042-4|
|Blue|1604037-5|1604044-5|1604043-5|1604045-5|1604042-5|
|Black3|1604037-6|1604044-6|1604043-6|1604045-6|1604042-6|
- 1 1 Housing and 2 contacts.
2 Housings and contacts are bulk packaged.
3 Black housing mates with any other housing.
— **Dielectric Withstanding Voltage** 2200 VDC
— **Avg. Initial Contact Resistance** 100 micro-ohms
## **Mechanical Characteristics**
**Average Mating/Unmating Force** —25 lbs. [111.21 N]
**Max. Wire Insulation Diameter** — .750 [19.05]
**Wire Size Range** —1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm[2] ]
**Contact Retention** —300 lbs. [1,334.47 N]
**Temperature Rating** — -4˚F to 221˚F [-20˚C to 105˚C]
## **Related Product Data**
**Accessories** —page 152 **Application Tooling** —page 153 **Technical Documents** —page 154
|**Contacts (Cold-headed)**|**Contacts (Cold-headed)**|
|---|---|
|**Wire Size**|**Part Number**|
|4 AWG|1604040-1|
|2 AWG|1604039-1|
|1 AWG|1604041-1|
|1/0 AWG|1604038-1|
## **Voltage Key Color Chart**
|**Housing**<br>**Color**|**Voltage**|
|---|---|
|Yellow|12 V|
|Orange|18 V|
|Red|24 V|
|Gray|36 V|
|Blue|48 V|
|Black|80 V|
Color code given for various voltages is only a suggestion, other codes and keys available upon request.
**Note:** All part numbers are RoHS compliant.
www.tycoelectronics.com
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
148
Catalog 1773096 Revised 2-10
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Series 180 Connectors (Single-Pole)**
- **Product Facts Single-Pole Housing Cold-headed Contact** I **Color-coded modular housings: blue, black,** [59.8 **2.35**[ ± 0.8][±] **[ .03]** ] **white, red and green**
- I **Genderless housings reduce .50**[±] **[ .016] inventory** [12.7[ ± 0.4] ] **Dia.**
- I **Contact wire range: 1/0, 1, 2, 4 AWG**
- I **Integral stainless steel 3.25 locking spring in housing for** [82.6] **contact retention** 4
- I **Built-in interlocking 1.01 Inside Diameter .516±.005** [13.1±0.13] for 1/0 AWG **features (dovetails) allow** [25.6] **.512±.005** [13.0±0.13] for 1 AWG, **stacking and wire routing** 2 AWG, and 4 AWG
- I **Reducing bushings down to** ya [27.2] **1.07** ~~"~~ L [23.5] **.93** rpc **10 gauge** ®
- I **File No. E28476** C AW US
## **Material and Finish**
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper with silver plating **Mounting Clamp Sets** —Aluminum **Reducing Bushings** —Copper with silver plating
## **AMP Power Series 180 (Single-Pole)**
||**Housing**|||**Connector Kit Part Numbers1,2**|**Connector Kit Part Numbers1,2**||
|---|---|---|---|---|---|---|
|**Color**||**Part Number**|**4 AWG**|**2 AWG**|**1 AWG**|**1/0 AWG**|
|Blue||1604062-1|1604395-1|1604396-1|1604397-1|1604398-1|
|Black||1604062-2|1604395-2|1604396-2|1604397-2|1604398-2|
|White||1604062-3|1604395-3|1604396-3|1604397-3|1604398-3|
|Red||1604062-4|1604395-4|1604396-4|1604397-4|1604398-4|
|Green||1604062-5|1604395-5|1604396-5|1604397-5|1604398-5|
1 1 Housing and 1 contact.
## **Electrical Characteristics**
> 2 Housings and contacts are bulk packaged.
— **Current Carrying Capability** (1/0 AWG Wire)
1 x 1 — 180 A, 84.9°F [29.4°C] T-Rise 2 x 1 — 165 A, 78.3°F [25.7°C] T-Rise 2 x 2 — 150 A, 76.6°F [24.8°C] T-Rise **Voltage Rating** —600 V (both AC and DC)
— **Dielectric Withstanding Voltage** 2200 VDC
— **Avg. Initial Contact Resistance** 100 micro-ohms
|**Contacts (Cold-headed)**|**Contacts (Cold-headed)**|
|---|---|
|**Wire Size**|**Part Number**|
|4 AWG|1604040-1|
|2 AWG|1604039-1|
|1 AWG|1604041-1|
|1/0 AWG|1604038-1|
## **Mechanical Characteristics**
**Average Mating/Unmating Force** —20 lb. [89 N]
**Max. Wire Insulation Diameter** — .900 [22.86]
**Wire Size Range** —1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm[2] ] **Contact Retention** —170 lb. [756 N] **Temperature Rating** — -4˚F to 221˚F [-20˚C to 105˚C]
## **Related Product Data**
**Accessories** —page 152 **Application Tooling** —page 153 **Technical Documents** —page 154
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
149
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Series 350 Connectors (2-Pole Battery)**
**==> picture [499 x 211] intentionally omitted <==**
**----- Start of picture text -----**<br>
Product Facts 2-Pole Housing Cold-headed Contact<br>I Color-coded UL 94V-0<br>housings: yellow, orange, .811 [± .016]<br>red, gray, blue, and green [20.6 [± 0.4] ]<br>' Gent]<br>I Keying feature helps Ø .256 Dia.<br>3.083 [± .004]<br>prevent two differentvoltage color-coded [6.5] 2 holes [78.3 [± 1.0] ] __] 1.299 [± .02]<br>housings from mating 1.38 [33.0 [± 0.5] ]<br>I Genderless housings reduce [35.0]<br>inventory [24.4] .961 [Dia.]<br>I Contact wire range: 1/0, 1.14<br>2/0, 3/0, 4/0, 300 MCM [29.0] 4.23<br>I Replaceable contacts [107.46] *<br>I Integral stainless steellocking spring in housing Eo 7] *Inside Diameter .437 ± .004.488 ± .004.579 ± .004 [11.10 ± 0.10] for 1/0 AWG[12.40 ± 0.10] for 2/0 AWG[14.70 ± 0.10] for 3/0 AWG<br>for contact retention .642 ± .004 [16.30 ± 0.10] for 4/0 AWG<br>® .752 ± .004 [19.10 ± 0.10] for 300 MCM<br>I File No. E28476 C US<br>Note: 300 MCM contact dimensions shown,<br>P|] 1.31 HT unless otherwise noted.<br>[33.2]<br>**----- End of picture text -----**<br>
## **Material and Finish**
**Housing** —Polycarbonate, UL 94V-0 **Retaining Spring** —Stainless Steel **Contacts** —Copper with silver plating **Reducing Bushings** —Copper with silver plating
## **Electrical Characteristics**
— **Current Carrying Capability** 275 Amp @ 83.3˚F [28.5˚C] T-Rise with 4/0 AWG wire
## **AMP Power Series 350 (2-Pole)**
|**Housing**|**Housing**||**Connector Kit Part Numbers1,2**|**Connector Kit Part Numbers1,2**|**Connector Kit Part Numbers1,2**||
|---|---|---|---|---|---|---|
|**Color**|**Part Number**|**1/0 AWG**|**2/0 AWG**|**3/0 AWG**|**4/0 AWG**|**300 MCM**|
|Yellow|1604050-1|1604060-1|1604059-1|1604058-1|1604057-1|1604056-1|
|Orange|1604050-2|1604060-2|1604059-2|1604058-2|1604057-2|1604056-2|
|Red|1604050-3|1604060-3|1604059-3|1604058-3|1604057-3|1604056-3|
|Gray|1604050-4|1604060-4|1604059-4|1604058-4|1604057-4|1604056-4|
|Blue|1604050-5|1604060-5|1604059-5|1604058-5|1604057-5|1604056-5|
|Green|1604050-6|1604060-6|1604059-6|1604058-6|1604057-6|1604056-6|
1 1 Housing and 2 contacts.
> 2 Housings and contacts are bulk packaged.
**Voltage Rating** —600 V, AC or DC — **Dielectric Withstanding Voltage** 2200 VDC
**Average Initial Contact Resistance** —50 micro-ohms
## **Contacts (Cold-headed)**
## **Mechanical Characteristics**
**Contact Retention** —500 lbs. [2224.1 N]
**Average Mating/Unmating Force** —30 lbs. [133.5 N]
**Max. Wire Insulation Diameter** — 1.10 [27.94]
**Temperature Rating** — -4˚F to 221˚F [-20˚C to 105˚C]
**Wire Size Range** —1/0, 2/0, 3/0, 4/0, 300 MCM [53, 67, 85, 107, 152 mm[2] ]
## **Related Product Data**
**Accessories** —page 152 **Application Tooling** —page 153 **Technical Documents** —page 154 **Reducing Bushing** —(1/0 to 2/0 AWG) **Part No.** 1604121-6 **Cable Clamp** — **Part No.** 647688-1
|**Wire Size**|**Part Number**|
|---|---|
|1/0 AWG|1604055-1|
|2/0 AWG|1604054-1|
|3/0 AWG|1604053-1|
|4/0 AWG|1604052-1|
|300 MCM|1604051-1|
## **Voltage Key Color Chart**
|**Housing**<br>**Color**|**Voltage**|
|---|---|
|Yellow|12V|
|Orange|18V|
|Red|24V|
|Gray|36V|
|Blue|48V|
|Green|72V|
|Color code given for various voltages|Color code given for various voltages|
|is only a suggestion, other codes and||
|keys available upon request.||
**Note:** All part numbers are RoHS compliant.
www.tycoelectronics.com
150
Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 are metric equivalents. to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Series Accessories**
**AMP Power Series 15/30/45 Accessories Part Number Description Mounting Wings** 1445960-1 Red, UL 94V-0 **Spacers** yy ~~——~~ 1445959-1 Red, UL 94V-0, Short 1445959-2 Red, UL 94V-0, Long **Retaining Pins for use with 15 A/30 A/45 A** 1445886-4 .25 [6.35] length 1445886-5 .44 [11.18] length
## **AMP Power Series 15/30/45 Mounting Wings**
## **AMP Power Series 15/30/45 Hardware Kits**
**Part Number Description Hardware Kits** (Cable clamp, screws & retaining pins) ~~—_—~~ 647747-3 4 pole 647747-2 6 pole 647747-1 8 pole ~~a~~
## **AMP Power Series 50 Accessories**
|**Part Number**|**Description**|
|---|---|
|1744077-1|Dust Cover,Black|
|1445762-1|ReducingBushing— 6 to 8 AWG|
|647840-1|ReducingBushing— 6 to 10-12 AWG|
|1445763-1|ReducingBushing— 6 to 14-16 AWG|
Please contact Product Engineering or Product Management for availability. (permits use of smaller wires with 6 AWG contact Part Number 647877-1)
## **AMP Power Series 75 Accessories**
|**Part Number**|**Description**|
|---|---|
|**Mounting Wings**||
|1445729-1|Blue,oval mountinghole|
|1445729-2|Blue, round mountinghole|
|**Retaining Pins for use with 75 A/120 A/180 A**||
|1445886-1|75 A/120 A/180 A hsgs,1 high block|
|1445886-2|75 A/120 A/180 A hsgs, 2 high block|
|**Reducing Bushings for Series 50 A and 75 A**||
|1445762-1|6 to 8 AWG|
|647840-1|6 to 10-12 AWG|
|1445763-1|6 to 14-16 AWG|
Mounting clamp set part numbers available.
**Note:** All part numbers are RoHS compliant.
151
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **AMP Power Series Accessories** (Continued)
## **AMP Power Series 120 Panel Mounting Clamp**
## **AMP Power Series 175 & 350 Handle Kit**
## **AMP Power Series 120 Accessories**
|**Part Number**|**Type**|**Description**|
|---|---|---|
|**Retaining Pins for use with 75A/120A/180A**|**Pins for use with 75A/120A/180A**||
|1445886-1|Single-Pole|1 high block|
|1445886-2<br>~~a~~|Single-Pole<br>~~a~~|2 high block<br>~~a~~|
|**Reducing Bushings **|||
|1604072-3|Single/2-Pole|2 to 4 AWG|
|1604072-2|Single/2-Pole|2 to 6 AWG|
|1604072-1|Single/2-Pole|2 to 8 AWG|
|**Mounting Clamp Sets**|||
|647721-1|Single-Pole|2- & 4-pole configuration|
|647722-1|Single-Pole|3-pole configuration|
|**Panel Mounting Clamp**|||
|1744090-1|2-Pole|—|
## **AMP Power Series 175, 180 & 350 Accessories**
|**Part Number**|**Type**|**Description**|
|---|---|---|
|**Reducing Bushings **|||
|1604121-1|175/180|10 to 1/0 AWG|
|1604121-2|175/180|6 to 1/0 AWG|
|1604121-5|175/180|4 to 1/0 AWG|
|1604121-4|175/180|2 to 1/0 AWG|
|1604121-3|175/180|1 to 1/0 AWG|
|1604121-6|350|1/0 to 2/0 AWG|
|**Handle Kit**|||
|647737-1|175 2-Pole|Red|
|647737-2|175 2-Pole|Gray|
|1-647737-1|350 2-Pole|Red|
|1-647737-2|350 2-Pole|Gray|
## **AMP Power Series 175 & 180 Accessories**
**AMP Power Series 175 Dust Cover Assembly**
|**Part Number**|**Type**|**Description**|
|---|---|---|
|**Cable Clamps**|||
|647720-1|180|2pole version|
|647719-1|180|3pole version|
|**Dust Cover**|||
|647691-1|175|Dust Cover Assembly (Shown)|
|647692-1|175|Dust Cover Housing|
**Note:** All part numbers are RoHS compliant.
152 Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
## **AMP Power Series Tooling**
**Power Applicator Part Number 68296-1**
(Customer Manual 409-2661)
## **500 MCM Heavy Duty Cable Insulation Cable Cutter Stripper/Slitter Part No. 605742-1** (408-4557) **Part No. 606700-1** (408-9688)
> The semiautomatic power **500 MCM Heavy Duty**
> applicator is designed to **Cable Cutter**
> produce a carefully con- **Part No. 605742-1** trolled uniform pressure crimp while providing a high rate of production. The applicator features matching dies that fully bottom at the completion of the crimp • Designed to cut aluminum to provide proper crimp or copper cable up to height. The one die set is 500 MCM. fully adjustable to provide • Light weight tubular steel the full range of crimp handles with hand grips heights for all wire sizes.
- Designed to cut aluminum • Used on single or multiple or copper cable up to conductor cable up to 500 MCM. 1.75" in diameter
## **Contact Extraction Tool**
**Part No. 68265-1** or standard • 21" overall length insulated screwdriver
**Hand Tools for Cold-Headed Contacts and Heavy-Duty Lug Terminals (Single-Indent Crimp)**
|**For AMP Power Series**<br>**50 and 75 Contacts**|**Tyco Electronics**<br>**American Electrical Terminal (AET)**<br>**Crimp Tool Part No. 1526955-1**<br>**Crimp Tool Part No. T-406**<br>**Includes Adapter**<br>**Includes Adapter**<br>**Part Number**<br>**Marking**<br>**Part Number**<br>**Marking**<br>**OR**|**Also For Heavy-Duty**<br>**Lug Terminals**|
|---|---|---|
|**Wire Size**<br>**(AWG)**<br>**Strip Length**<br>**Part No.**||**Wire Size**<br>**(AWG)**<br>**Strip Length**|
|6<br>.475-.525<br>647877-1<br>8<br>[12.06-13.33]<br>647878-1<br>10-12<br>647879-1|1527508-1<br>A<br>5992<br>A|6<br>7/16 [11.11]<br>4<br>1/2 [12.70]|
|||4<br>1/2 [12.70]|
|—<br>—<br>—|1527507-1<br>B<br>5991<br>B|1/0<br>11/16[17.46]|
|||2/0<br>11/16[17.46]|
||1527505-1<br>C<br>5989<br>C|2<br>9/16[14.29]|
|||1<br>5/8[15.87]|
||No Adapter<br>—<br>No Adapter<br>—|3/0<br>3/4[19.05]|
|||4/0<br>13/16[20.64]|
|**Pneumatic Tools for Cold-Headed Contacts**<br>**(Dual-Indent Crimp) and Heavy-Duty Lug Terminals**|||
|**PICO* Pneumatic Tools****<br>**AMP Power Series Contacts**<br>**400 Series Power Unit**<br>**Locator**<br>**Series**<br>**Wire Size (AWG)**<br>**Part No.**<br>**Preferred**<br>**Alternate**<br>**Die**<br>**Preferred**<br>**Alternate**<br>**Closure Dim.**|||
|6<br>647877-1<br>414DA-4583<br>**.152** [3.86]<br>50/50 FPR/75<br>8<br>647878-1<br>400-BEC<br>400-BHD<br>414DA-4583<br>4582-1<br>9616-1<br>**.152** [3.86]<br>10-12<br>647879-1<br>414DA-4582<br>**.134** [3.40]|||
|2<br>1445995-1<br>120<br>4<br>1445996-1<br>400-BEC<br>400-BHD<br>414DA-4580<br>4580-1<br>None<br>**.200** [5.08]<br>6<br>1445997-1|||
|**500 Series Power Unit**|||
|6<br>647877-1<br>514DA-7033<br>**.152** [3.86]<br>50/50 FPR/75<br>8<br>647878-1<br>500-DEC<br>500-D<br>514DA-7033<br>7033-1<br>7034-1<br>**.152** [3.86]<br>10-12<br>647879-1<br>514DA-7034<br>**.134** [3.40]|||
|2<br>1445995-1<br>120<br>4<br>1445996-1<br>500-DEC<br>500-D<br>514DA-7035<br>7035-1<br>None<br>**.200** [5.08]<br>6<br>1445997-1|||
|1/0<br>1604038-1<br>2<br>1604039-1<br>175/180<br>4<br>1604040-1<br>500-DEC<br>500-D<br>514DA-10023<br>10034-1<br>None<br>**.225** [5.72]<br>1<br>1604041-1|||
|300 MCM<br>1604051-1<br>514DA-10027<br>10023-2<br>**.475** [12.07]<br>4/0<br>1604052-1<br>514DA-10026<br>10023-2<br>**.400** [10.16]<br>350<br>3/0<br>1604053-1<br>500-DEC<br>500-D<br>514DA-10025<br>10023-2<br>None<br>**.360** [9.14]<br>2/0<br>1604054-1<br>514DA-10024<br>10023-1<br>**.325** [8.26]|||
**Pneumatic Tools for Cold-Headed Contacts (Dual-Indent Crimp) and Heavy-Duty Lug Terminals**
* Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510
** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit. **Note:** All part numbers are RoHS compliant.
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
153
Catalog 1773096 Revised 2-10
www.tycoelectronics.com
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **AMP Power Series Connectors** (Continued)
## **Technical Documents**
|Various technical documents are available for your use:|
|---|
|**Product Specifications**describe technical performance characteristics and verification tests. They are intended|
|for the Design, Component and Quality Engineer.|
|**108-1349**<br>AMPINNERGY WTB Connectors|
|**108-1373**<br>AMPINNERGY WTW Connectors|
|**108-2104**<br>AMP Power Series 50 Connectors|
|**108-2149**<br>AMP Power Series 15 Connectors|
|**108-2150**<br>AMP Power Series 30 Connectors|
|**108-2151**<br>AMP Power Series 45 Connectors<br>**108-2152**<br>AMP Power Series 75 Connectors<br>**108-2153**<br>AMP Power Series 120 Connectors<br>**108-2154**<br>AMP Power Series 175 Connectors<br>**108-2155**<br>AMP Power Series 180 Connectors<br>**108-2156**<br>AMP Power Series 350 Connectors<br>**Application Specifications**describe requirements for using the product in its intended application and/or<br>crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.<br>**114-6044**<br>AMPINNERGY WTB Connectors|
|**114-6051**<br>AMPINNERGY WTW Connectors|
|**114-13071**<br>AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies|
|**114-13107**<br>AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies|
|**114-13118**<br>AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies|
|**114-13119**<br>AMP Power Series 350 (Double-Pole) Connector Assemblies|
|**114-13127**<br>AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies|
|**Instruction Sheets**provide instructions for assembling or applying the product. They are intended for the|
|Manufacturing Assembler or Operator.|
|**408-3198**|Inspection of AMPINNERGY System Power Contacts|
|---|---|
|**408-3236**|Installation of AMPINNERGY WTB Connectors|
|**408-3277**|AMPINNERGY Wire-To-Wire Stackable Connectors|
|**408-8636**|AMP Power Series 50 Connector Assemblies|
|**408-8868**|AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits|
|**408-4557**|Heavy Duty Cable Cutter Hand Tool 605743-1|
|**408-4559**|Heavy Duty Cable Cutter Hand Tool 605744-1|
|**408-4561**|Heavy Duty Cable Cutter Hand Tool 6057469-1|
|**408-8540**|Crimp Tool 1526955-1|
|**408-9688**|Cable Stripper/Slitter Tool 606700-1|
|**408-9816**|Handling of Reeled Products|
## **Test Summary**
**502-1136** 50/75 Product Evaluation **502-1160** 15/30/45 Product Evaluation **502-1166** 120 Product Evaluation **502-1167** 120 Competitive Evaluation **502-1172** AMP Power Series 175/180 Product Evaluation **502-1173** AMP Power Series 350 Product Evaluation **502-1189** 15/30/45 Intermate **502-1206** 15/30/45 Stamped and Formed Contact Evaluation
**Customer Manual 409-5128** AMP-O-LECTRIC Model K Terminator Machine 1-471273-2
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
154
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Domino Series Connectors**
## **Hot-Plug High Current Modular Power Connectors**
## **Key Features**
- **Modular construction**
- **Blind-mating**
- **High current CROWN BAND contacts**
- **Logic/Signal**
- **Locking system**
- **Uses ELCON drawer contacts**
## **Typical Applications**
■ **Power Supplies** The ELCON Domino connector assembly using connector system is a an assembly part number ■ **Telecommunications** modular high-current which Tyco Electronics ■ **Automatic Test Equipment** connector system consisting assigns to a specific ■ **Computer Hardware** of interchangeable modules configuration. Consult ■ **Process Control** which can provide AC, Tyco Electronics for DC, logic and signal, assistance in laying out a ■ **Uninterruptible Power** float mounting, and pin new connector. If required, **Systems** sequencing. All Domino Domino connector ■ **All Domino products in** modules incorporate assembly is simple: once **this section are RoHS** CROWN BAND technolothe locking rails are cut to **compliant** gies, tried and tested under size, the only tool required the most arduous conditions. is a Phillips screwdriver for The high current capabilities tightening the end-caps. virtually eliminate the need Most Domino contacts for bussing or splitting are the same as used in current, with resulting space ELCON drawer connectors. savings and economies. Modules A through E and R The Domino connector are sold as housings with system allows the user to retention clips; the contacts configure a connector are ordered separately. specific to an application, See page 80 for available from off-the-shelf contact options and plating components. It can be information, page 67 for purchased as separate tooling. Modules K, L, and modules and assembled M are sold pre-loaded by the user, but is more with contacts. Domino generally ordered as a assemblies are shipped
Most Domino contacts are the same as used in ELCON drawer connectors. Modules A through E and R are sold as housings with retention clips; the contacts are ordered separately. See page 80 for available contact options and plating information, page 67 for tooling. Modules K, L, and M are sold pre-loaded with contacts. Domino assemblies are shipped complete with contacts.
The Domino system is ideal for use with hot-pluggable power supplies of the type employed for load-sharing and/or redundant power for computer systems. Current interruption capability is standard in the L module and an available option in the A module.
The CROWN BAND contact is a small louvered cylindrical receptacle of beryllium copper. Manufactured on progressive dies to allow consistent, even insertion and withdrawal forces, its design helps ensure maximum surface contact area for minimum voltage drop and minimum heat generation. CROWN BAND contacts also provide excellent shock and vibration resistance.
155 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **Domino Series Connectors** (Continued)
## **A Modules — 3 x #12 Power Contacts, Hot-Plug option available**
**Note:** Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles; Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs)
**==> picture [297 x 22] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Housing Socket Housing<br>(without contacts) (without contacts)<br>Part Number 1648461-1 Part Number 1648466-1<br>**----- End of picture text -----**<br>
## **B Modules — 2 x #8 Power Contacts**
**Note:** Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs, extraction 3.9 lbs 689) (+) 7 | © 1 1.200 i S) (30-48) aan)330 S@) ; .500 425 3) 23 aad(5.41) LSE (50-78)(6m) IL Lt **Pin Housing Socket Housing (without contacts) (without contacts) Part Number 1648462-1 Part Number 1648467-1**
## **C Modules — 20 x #20 Signal Contacts**
**Note:** Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs, extraction 2.6 lbs
**==> picture [456 x 210] intentionally omitted <==**
**----- Start of picture text -----**<br>
(34) ed . (3pGan Le a, (22.86)<br>Pin Housing Socket Housing<br>(without contacts) (without contacts)<br>Part Number 1648463-1 Part Number 1648468-1<br>D Module — 5 x #16 Power Contacts<br>Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable<br>Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs,<br>extraction 13.0 lbs<br>GO FET ai (679 6}<br>(ia.89) - 744 iQ<br>(5.79) oon | f° (30.48) (18-89)343 |O<br>| |,° (6.79)] [©<br>vtfo) RO)<br>.250 | 7a<br>a M, “Bik500 C7635 _<br>(3.17) (3.17)<br>Pin Housing Socket Housing<br>(without contacts) (without contacts)<br>Note: All part numbers are RoHS Part Number 1648464-1 Part Number 1648469-1<br>compliant.<br>**----- End of picture text -----**<br>
Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs, extraction 13.0 lbs
156 Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Domino Series Connectors** (Continued)
## **E Modules — 14 x #16 Power Contacts**
**Note:** Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs
**==> picture [293 x 22] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Housing Socket Housing<br>(without contacts) (without contacts)<br>Part Number 1648465-1 Part Number 1648470-1<br>**----- End of picture text -----**<br>
## **G Modules - Non-electrical Guide Module**
**Note:** May be turned through 180 in the horizontal plane
Specifications: Guide pin type 303 Stainless Steel, passivated
**==> picture [298 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
Guide Pin Guide Socket<br>Part Number 1648505-1 Part Number 1648473-1<br>**----- End of picture text -----**<br>
## **J Modules — Jackscrew Locking Module**
**Note:** Select socket side to match desired orientation of T-handle in locked position
Specifications: Corrosion resistant Steel
**==> picture [64 x 22] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Side<br>4.20" T-Handle Part<br>Number 1648482-1<br>**----- End of picture text -----**<br>
**==> picture [177 x 14] intentionally omitted <==**
**----- Start of picture text -----**<br>
Parallel Socket Side Perpendicular Socket Side<br>Part Number 6650679-1 Part Number 6650680-1<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
157
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Domino Series Connectors** (Continued)
## **K Modules — Electrically Active Ground/Guide Module**
**Note:** May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1
Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs, extraction 1.3 lbs
**==> picture [331 x 22] intentionally omitted <==**
**----- Start of picture text -----**<br>
Guide Pin Guide Socket<br># 10 AWG Crimp # 10 AWG Crimp<br>Part Number 6648508-1 Part Number 6648476-1<br>**----- End of picture text -----**<br>
## **M Modules — Pre-installed Dual In-Line Crown Pin & Socket**
Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction 9.8 lbs
**==> picture [349 x 30] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Module<br>Ext. Threaded Socket Module<br>Part Number 6648499-1 Ext. Threaded<br>Part Number 6648454-1<br>**----- End of picture text -----**<br>
**==> picture [149 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
Recommended torque value 40 lb.in (4.52 N.m)<br>**----- End of picture text -----**<br>
## **R Modules — 2 x 1/4" Power Contacts**
**Note:** Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option
Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs
**==> picture [332 x 24] intentionally omitted <==**
**----- Start of picture text -----**<br>
Pin Module Socket Module<br>(without contacts) (without contacts)<br>Part Number 6648515-1 Part Number 6648457-1<br>**----- End of picture text -----**<br>
## **Spacer Module — Non-electrical**
**Note:** any module may be ordered without contacts for use as spacers; consult sales engineer for options and part numbers.
**Note:** All part numbers are RoHS compliant.
158 Catalog 1773096 Revised 2-10
Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Domino Series Connectors** (Continued)
## **Domino Assembly Mounting Accessories**
**==> picture [122 x 8] intentionally omitted <==**
**----- Start of picture text -----**<br>
Screw Part Number 1766829-1, Steel<br>**----- End of picture text -----**<br>
**Locking Rail Part Number 1648990-1, Aluminum alloy, gold anodized finish, 36" length. Requires cutting to size. Locking Rail (at 1' interval) Part Number 1650469-1**
## **End Caps — Zinc die cast, CRS hardware, trivalent chromate finish**
End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. Float-mount styles correct for misalignment during mating. Any end cap may be used to mount either pin or socket sides.
**Fix-Mount, Guide Pin Part Number 6648259-1 A = 1.22 (30.98), B = .275 (6.98)**
**Fix-Mount, Guide Socket Part Number 6648263-1 A = .175 (4.44)**
**==> picture [334 x 56] intentionally omitted <==**
**----- Start of picture text -----**<br>
Float-Mount, Guide Pin Float-Mount, Guide Socket<br>Part Number 6648251-1 Part Number 6648252-1<br>Standard Standard<br>A = 1.22 (30.98), B = .275 (6.98) A = .175 (4.44)<br>Part Number 6648253-1 Part Number 6648254-1<br>L-Module L-Module<br>A = 1.62 (41.14), B = .125 (3.17) A = .325 (8.25)<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
www.tycoelectronics.com
159
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Power Connectors & Interconnection Systems
## **Domino Series Connectors** (Continued)
## **Domino Module Assembly Process**
## **1. Align modules in desired order.**
**2. Measure length of assembly, and add .100" (2.54 mm) to determine overall rail length. Cut rails to length.**
**3. Slide locking rails into position on both sides of module assembly via the molded rail tracks.**
**4. Position end caps over locking rail ends and secure using Phillips head screws.**
160
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
## **Domino Connector Layout Form**
## **Instructions**
1. Indicate the connector layout by filling in the Module letter for each module required in the boxes below, one per box. Use one form per mated pair.
2. Contacts are required for most modules, and are sold separately. Please see the High Current Drawer Section Contacts for specific part numbers.
3. The left to right order of the modules should match the **mating face views** of the connector.
4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer.
**Upon receipt of this form, Tyco Electronics will generate a Customer Drawing for you to check and approve prior to connector production.**
|~~ENTER CUSTOMER INFORMATION~~|~~ENTER CUSTOMER INFORMATION~~||
|---|---|---|
|<br>Company<br>Location|||
|Contact Name|Title||
|Telephone|Fax||
|Email Address|||
|am:❏End user<br>❏Contract manufacturer(end u|ser:)||
|Signature|Today’s Date<br>Annual Quantity Required||
## **Pin Side:**
**==> picture [492 x 12] intentionally omitted <==**
**----- Start of picture text -----**<br>
Socket Side:<br>**----- End of picture text -----**<br>
**==> picture [504 x 384] intentionally omitted <==**
**----- Start of picture text -----**<br>
Jackscrew<br>Socket Side<br>Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side<br>A Modules B Modules C Modules D Modules E Modules G Modules<br>3 x #12 2 x #8 20 x #20 5 x #16 14 x #16 Non-Electrical<br>Power Contacts Power Contacts Signal Contacts Power Contacts Power Contacts Guide Modules<br>Hot Plug<br>J Modules<br>Jackscrew<br>Locking Module<br>Pin Side Socket Side Pin Side Socket Side<br>Pin Side Socket Side M Modules R Modules<br>K Modules Pre-Installed Dual 2 x /14"<br>In-Line Crown Pin & Socket Power Contacts<br>Electrically Active Guide/<br>Ground Module<br>Domino<br>Mounting Accessories<br>Locking Rail<br>Aluminum Alloy, 36" length (must cut to size)<br>Part Number 1648990-1<br>Screw (Steel) Locking Rail, 1' Interval<br>Part Number 1766827-1 Part Number 1650469-1 Fix-Mount End Cap Float-Mount End Cap<br>with Guide Pin with Guide Pin<br>Contacts<br>Please reference Power Connectors & Interconnection Systems Catalog 1773096 for contact part numbers.<br>Part Number Quantity Part Number Quantity<br>Note: All part numbers are RoHS compliant.<br>**----- End of picture text -----**<br>
www.tycoelectronics.com
161
Catalog 1773096 Revised 2-10
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **HTS Power Connectors**
## **Product Facts**
- **Heavy-duty, rectangular, multiple-position, pin and socket connectors**
- **Current rating: 10-500 A**
- **Voltage rating: 1-1.4 kV**
- **Number of contact positions: 1 through 216**
- **Connectors are designated by four components: base and hood, and male and female inserts**
- **Contact inserts provide for three types of wire termination: screw (no crimp tool required), crimp (higher pin count), and cage clamp (fastest)**
- **HE Series inserts (screw terminated) are the most popular**
- **Bases provide environmental (IP 55, 65 and 68) and electrical protection (NEMA 4 and 4X)**
- **Bases share an industry standard panel cutout and mounting hole pattern**
- **Hoods offer top, side, or angled cable entry. Hoods are tapped to accommodate metric or PG fittings**
- **Automated tooling matched to contact**
- **DIN/VDE, UL, CSA and SEV approved**
HTS power connectors are heavy-duty, rectangular, multiple-position, pin and socket connectors. They are commonly referred to as “rectangular” or “European metal shell” connectors.
HTS connectors are designated by four components: base and hood, and male and female inserts. The designation is driven by electrical specifications; pin count and current rating define the inserts needed. From 1 to 216 contact positions are available. Current ratings range from 10-500 A.
The appropriate housing size (1-12) to accommodate selected inserts is then defined. Housing selection criteria include: base mounting style, latch type, hood cable entry location, and hood gland size. The most popular housing sizes are: Shell Size 1 (3 or 4 positions), Shell Size 3 (6 positions), Shell Size 6 (16 positions), Shell Size 8 (24 positions), and Shell Size 5 (25 positions).
HTS connectors have many applications: industrial machinery (automotive, plastics, semiconductors, material handling, packaging and printing), and railroad and mass transit (A/C and brake subsystems, power transformers, door systems, switches and signals, and drive motor enclosures).
For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2.
162
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **HTS Power Connectors** (Continued)
## **Contact Inserts**
## **Series HVS**
- **High Variable System**
- **Zinc Frames Size 3 to 8 (acc. to Housing)**
- **For up to 6 Single Modules**
## **Material**
- **PBT**
- **Flammability Rating: acc. UL 94 V-0**
To offer a maximum of flexibility and reliability with a minimum of installation or maintenance effort Tyco Electronics developed the HVS product range (high variable system).
This system enables customers to build their own application specific connection and due to the combination variety of the different modules customers benefit in terms of reduced costs (cost efficiency) and less mounting space.
The HVS range comprises more than 25 different modules and the particular zinc frames which can then be mounted into all standard hoods and housings from Tyco Electronics. There is no tooling needed to put the modules in and out of the frame due to lever snap-in technology.
Up to 6 single modules can be used in a size 8 frame whereby the customer can individually define the combination of modules.
Signal, high current and high voltage, high density, Fire Wire, RJ45, USB, Coax, twisted pair, high speed and also pressure air are only some of the different connector modules. According to the insert contacts can be used individually.
In combination with the Tyco Electronics’ hoods and housings IP ratings of IP 65 or even IP 68 can be realized. Customers also benefit from EMI- and corrosion-protection dependent on housing.
A large variety of customer specific applications complete the product range.
For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2.
163
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors**
## **Product Facts**
- **Replaces power lugs**
- **Locking feature “snaps” each contact to mating pin**
- ■ **Up to 250 Amps per contact**
- **CROWN BAND connector technology provides low contact resistance**
## **Typical Applications**
- **Power Distribution Systems**
- **Recognized under the Component Program of Underwriters Laboratories, File No. E28476** wv **R**
**Note:** All RAPID LOCK Products in this section are RoHS compliant.
The RAPID LOCK connector is a single-pole, quick connect/disconnect replacement for lug connections, used in bus bar and backplane power distribution applications. RAPID LOCK connectors allow a reliable and safe connection, as well as better serviceability, than bolt-fitted lugs. The cable mounted sockets have a right-angle configuration, and feature an insulator cap that provides the retention mechanism on the pin. The pin contacts can be attached to a bus bar by screw or swage, and to a backplane by press fit and backup screw.
## **Secure Power Distribution**
By replacing power lugs fitted using nuts and bolts, the RAPID LOCK connector offers an extremely secure interconnect mechanism that totally frees the power distribution system from the risk of loose connections, which can cause arcing.
## **Safety Locking Feature**
A locking feature is provided on the pins for protection against accidental unlatching of the cable. Although connection of the cable is easily performed by hand, disconnection requires a simple tool to provide the leverage needed to overcome the locking feature.
**Note:** All part numbers are RoHS compliant.
## **Improved Ease of Service**
Service in the field becomes very easy with RAPID LOCK connectors because there are no nuts and washers to lose in the equipment. The RAPID LOCK connector is available with red or black color insulators.
## **CROWN BAND Technology**
The RAPID LOCK connector enjoys all the benefits of the ELCON CROWN BAND technology, providing a stable connection with excellent mechanical and electrical performance with ratings up to 300 Amps depending on wire gauge and application.
164
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Power Connectors & Interconnection Systems
**==> picture [114 x 40] intentionally omitted <==**
**==> picture [114 x 35] intentionally omitted <==**
**RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors** (Continued)
## **RAPID LOCK Connectors Ordering Information**
## **Product Specifications**
|**Size**|**Crimp Size**|**Part Numbers**|**Pin**<br>**Swage**<br>**Screw**|
|---|---|---|---|
|||**Socket**<br>**Black**<br>**Red**<br>**Blue**||
|#8|AWG #8<br><br>AWG #12<br><br>AWG #6<br>|6648228-1<br>6648228-2<br>N/A|6648221-1<br>—|
|||6648237-1<br>6648237-2<br>N/A|6648221-1<br>N/A|
|||1766484-1<br>1766484-2<br>N/A|6648221-1<br>—|
|#4|AWG #8<br><br>AWG #4<br><br>AWG #6<br>|6648235-1<br>6648235-2<br>N/A|6648222-1<br>—|
|||6648236-1<br>6648236-2<br>N/A|6648222-1<br>6648224-1|
|||6648239-1<br>6648239-2<br>N/A|6648222-1<br>—|
|#2|AWG #0<br><br>AWG #2<br>|6648234-1<br>6648234-2<br>N/A|6648223-1<br>6648226-1|
|||6648238-1<br>6648238-2<br>N/A|6648223-1<br>6648226-1|
|12 mm|95 Sq. mm|N/A<br>1857547-1<br>1857547-2|1857523-3<br>N/A|
|||||
|**Size**|**Insulation Boot**<br>**Black**<br>**Red**<br>**Grey**<br>**Blue**<br>1651003-1<br>1651003-2<br>1651003-3<br>1651003-4<br>1766600-1<br>1766600-2<br>1766600-3<br>1766600-4|
|---|---|
|#4/#8<br>||
|#2<br>||
|||
|||
|**Materials**||
|Insulator|Thermoplastic,UL 94V-0 flammabilityrated|
|Socket Contact Body<br>Copper alloy, plated Silver over nickel||
|CROWN BAND<br>Beryllium Copper, plated Gold(30 micro inches minimum)over nickel||
|Pin Contact<br>Copper alloy,plated Silver over nickel||
|**Electrical**||
|Current Rating @ 30°C T-rise<br>Size 8 — 50 Amps on 8 AWG wire<br>Size 4 — 115 Amps on 4 AWG wire<br>Size 2 — 145 Amps on 2 AWG wire<br>Size 12 mm — 250 Amps on 95 mm2 wire||
|Contact Resistance<br>Size 8 — 0.5mΩ<br>Size 4 — 0.15 mΩ<br>Size 2 — 0.12 mΩ||
|Voltage Drop<br>Seegraphs||
|**Mechanical**||
|Removal Tool<br>Part Number 1857376-1||
**Note:** For more information about tooling, call Tooling Sales at 888-777-5917, (717)-810-2080 or e-mail toolingsales@tycoelectronics.com.
## **Test Data**
Shown below is current versus temperature rise of the five different available socket sizes.
Shown below is current versus voltage drop performance of the five different available socket sizes.
**==> picture [367 x 111] intentionally omitted <==**
**----- Start of picture text -----**<br>
Temperature Rise Voltage Drop<br>50 50<br>45 Socket 45 Socket<br>2 - #2 wire 2 - #2 wire<br>40 4 - #4 wire 40 4 - #4 wire<br>35 8 - #12 wire 35 8 - #12 wire<br>30 30<br>25 25<br>20 20<br>15 15<br>10 10<br>5 5<br>0 0<br>0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170<br>CURRENT, AMPERES CURRENT, AMPERES<br>TEMPERATURE, C° VOLTAGE DROP, mV<br>**----- End of picture text -----**<br>
**Note:** All part numbers are RoHS compliant.
165
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **RAPID LOCK Quick Connect Sockets and Pins**
## **Cable Mounted Sockets**
RAPID LOCK sockets are crimped to AWG #4, #6 or #8 size cable depending on the application requirements. Envelope dimensions are common except for the crimp barrel diameter.
|||||**C**|||||**D**|**D**|||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part Number**<br>~~ce~~|**Size**<br>**Dimensions**<br>**C**<br>**D**<br>**E**<br>ee} <br>~~||||||**E**<br>**Cable**<br>**AWG**<br> EF<br>SY|||||||
|6648228-X|||||||8||||||
|6648237-X||#8|**1.080**<br>27.43||**.500**<br>12.70|**.500**<br>12.70|12||||||
|1766484-X|||||||6||||||
|6648235-X|||||||8||||||
|6648236-X||#4|**1.08**<br>27.43||**.500**<br>12.70|**.500**<br>12.70|4||||||
|6648239-X|||||||6||||||
|6648234-X|||||||0||||||
|6648238-X||#2|**1.280**<br>32.51||**.490**<br>12.45|**.640**<br>16.26|2||||||
|1857178-X|||||||1/0||||||
|1857547-X<br>12.0 mm|||**1.920**<br>48.70||**.930**<br>23.70|**.930**<br>23.70|3/0||||||
**Note:** X refers to available color variants.
## **Pin Contacts**
RAPID LOCK pin contacts are offered in either swage or screw & washer mounting options for .125" (3.18 mm) or 3 mm (.118") thick PCB or bus bars. Consult Tyco Electronics Customer Service for other bus bar and backplane thicknesses and designs.
## **Press Fit Pin Contacts**
|**Attach Type**|**Pin Size**|**Mounts to**|
|---|---|---|
|Screw<br>and Washer|#4|Bus bar/Backplane<br>Bus bar|
|Swage|#4|Bus bar|
|**Note:** All part numbers include attachment hardware (screw, washer, etc.)|||
**Swage-Mount Pin Dimensions** Ls **B** Swage Washer ~~TT~~ **Part Number Size A B** Swage Attachment Tool 6648221-1 #8 **.142 .550** 3.81 13.97 i Z2> ~~TTT~~ **.250 .550 A** 6648222-1 #4 6.35 13.97 ~~—~~ — ~~————~~ 6648223-1 #2 **.375 .550** 9.53 13.97 Pin Contact 7 WW ~~a~~ 1857523-3* 12.0 mm **.470 .850** N ~~a~~ 12.00 21.70 *Requires washer Part Number 1857513-2 **Screw-Mount Pin B Dimensions Part Number Size** Screw #8-32 **A B .250 .550** 6648224-1 #4 6.35 13.97 **A .375 .550** 6648226-1 #2 9.53 13.97 Pin Contact Conical Washer SN Flat Washer
**Note:** All part numbers are RoHS compliant.
166
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Power Connectors & Interconnection Systems
## **Custom RAPID LOCK Connector Products**
In addition to the flexibility offered with standard RAPID LOCK connector products, the basic technology and standard components may also be packaged to suit specific customer needs. Some examples of custom packages are given below.
## **Snap-Lock Sockets**
Discrete pins are generally offered with or without a locking feature. A locking feature for a discrete socket is provided by a special two piece molding (94 V-0). This enables the socket to snap over a locking pin, and provides a 5 lb withdrawal force. The molding will also lock into a panel or holder of .125 (3.18) thickness.
|**Part Numbers**|**Wire Size**|**Color**|
|---|---|---|
|1643279-1||Black|
|1643279-2|8 AWG|Red|
|1643279-3||Blue|
|1651766-1|4 AWG|Black|
## **Press-Fit Discrete Contacts**
Pins and sockets of the type shown are designed for press-fit to board or bus bar, and allow plug-in removal of a variety of board-mount components, discrete contacts, and flat-pack power supplies. Each socket contains a CROWN BAND contact, providing high current capacity and minimum loss, and accommodating misalignment.
**Note:** All part numbers are RoHS compliant.
167 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Catalog 1773096 Revised 2-10 www.tycoelectronics.com
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
™
## **AMP Power Taps**
## **Product Facts**
- **ACTION PIN contacts eliminate soldering**
- **Provides high current, separable connection to pc board traces**
- **Wire-to-board connection using common terminals**
- **All metal-to-metal assembly for long-term integrity**
- **Standard DIP outlines (7.62 x 2.54 [.300 x .100]), 10 positions, and 6.35 x 3.18 [.250 x .125], 6 and 10 positions, plus high current versions on 10.16 x 5.08 [.400 x .200] footprint in 4 and 6 positions, 7.62 x 2.54 [.300 x .100] in 8 positions, and both 2 and 3 position in-line 2.54 [.100] tab taps**
- **Low resistance interface**
- **Internally threaded tap to secure screw to terminal**
- AMP power taps are
- ■ **Anti-rotational embossments** designed for the growing **hold wire and terminal in** need for power to printed **place** circuit board applications
- ■ **Standard power taps rated** required in today’s elec- **at 2.5 Amps per pin —** tronic industry. The taps **6 position 15 Amps,** provide a high current, sep- **10 position 25 Amps current** arable connection to a pc **carrying capability** board. Pin configuration is of the standard DIP outline
- ■ **High current power taps** with 7.62 x 2.54 [.300 x **rated at up to 5 Amps per** .100] or 6.35 x 3.18 [.250 x **pin — 2 position 10 Amps,** .125] for the standard ver- **3 position 15 Amps,** sions, plus 10.16 x 5.08
- **4 and 6 position 20 Amps** [.400 x .200], 7.62 x 2.54 **and 8 position 40 Amps** [.300 x .100] and in-line
- ■ **30 Amp inverse sex power** spacing for the high current **tap** versions.
ACTION PIN contacts provide a low resistance interface with tin-plated through holes in the pc board, thereby eliminating the need for soldering.
The variety of available power taps allow for various installation schemes. The uninsulated tap and low profile tap can be used in bus bar pattern. The high profile and low profile taps offer insulation protection from other components. The high current versions provide a greater power
density option with current ratings from 10 Amps on the 2 position in-line 6.35 [.250] tab tap up to 40 Amps on the 8 position dual 6.35 [.250] tab tap.
All AMP power tap configurations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool.
168
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Dimensions are shown for reference purposes only. Specifications subject to change.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
## **AMP Power Taps** (Continued)
## **Material and Finish**
**Connector Body and Lid** — Nylon, 105°C 94V-0 rated
**Contact** — Copper alloy, bright tin-lead or tin plated **Screw** — Plated steel
## **Electrical and Mechanical Characteristics**
**Resistance** — 2 milliohms, max. (stud hole to ACTION PIN contact) **Insertion Force** — 40 lbs. [177.9N], max. per pin **Retention Force** — 7 lbs. [31.1N], min. per pin
## **Technical Documents**
## **Product Specification**
108-11030 Tap, Power Distribution
## **Application Specification**
114-11000 Tap, Power Distribution
## **Handbook**
5697 Guide to Application of ACTION PIN Connectors
**==> picture [312 x 343] intentionally omitted <==**
**----- Start of picture text -----**<br>
Cover<br>Screw<br>Anti-rotation<br>Embossments<br>Housing<br>7.62 x 2.54 [.300 x .100] 7.62 x 2.54 [.300 x .100]<br>High Profile Tap 10 Position Low Profile Tap 10 Position<br>14.35 11.43<br>[.565] [.450] 12.70 a<br>. [No] [.500]<br>13.21 6.99<br>SS [.520] <8 [.275]<br>9.14<br>[.360]<br>10.16<br>[.400]<br>4.57<br>[.180]<br>Na l 4.57 0.64 x 0.89 h e<br>[.025 x .035] 0.64 x 0.89 mait [.100] 2.54 [.180]Typ. [.025 x .035]Posts mo u(t a [.100] 2.54 Typ.<br>Posts 7.62<br>7.62 [.300]<br>[.300]<br>**----- End of picture text -----**<br>
|**Tap**<br>**Version**|**PCB**<br>**Thickness**|**Description**|**Screw**<br>**Hole Size**|**Part Number**<br>**Tin Lead**|**Part Number**<br>**Tin**|
|---|---|---|---|---|---|
|High Profile|**1.57–3.18**<br>0.62–.125|Housing and Contact<br>Assembled With Screw1,2|6-32|55557-4|5055557-4|
|Low Profile|**1.57–3.18**<br>.062–.125|Housing and Contact<br>Assembled With Screw2|6-32|55556-4|5055556-4|
|Low Profile|**1.57–3.18**<br>.062–.125|Housing and Contact<br>Assembled With Screw2,3|6-32|55673-2|5055673-2|
|Low Profile|**1.57–3.18**<br>.062–.125|Housing and Contact<br>Assembled Without Screw|M4|55556-9|5055556-9|
1Cover not Assembled 2Screw not Assembled 3No Anti-rotational Embossments
**Note:** Part Numbers are RoHS compliant except: Indicates “5 of 6 compliant” (lead in solderable interface only).
Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents.
Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
169
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
## **AMP Power Taps** (Continued)
|**Material and Finish**<br>**Contact**—Copper alloy, post plated<br>bright tin-lead or tin plated<br>**Screw**—Stainless steel, passivated<br>**Electrical and Mechanical**<br>**Characteristics**<br>**Resistance**— 2 milliohms, max.<br>(stud hole to ACTION PIN contact)<br>**Insertion Force**— 40 lbs. [177.9N]<br>max. per pin<br>**Retention Force**— 7 lbs. [31.1N]<br>min. per pin|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|**Size**<br>**PCB**<br>**Dimensions**<br>**Description**<br>**Screw**<br>**Part Number**<br>**Thickness**<br>**A**<br>**B**<br>**C**<br>**D**<br>**Size**<br>**Tin Lead**<br>**Tin**<br>**11.43**<br>[.450]<br>Screws<br>(6-32 X 1/4)<br>**0.64 x 0.89**<br>[.025 x .035]<br>**4.57**<br>[.180]<br>**B**<br>**A**<br>**C**<br>**D**<br>Anti-rotation<br>Embossments<br>ANN<br>Vo<br>~~cer~~<br>ie<br>WNme4<br>~~a~~|
|---|---|---|---|---|---|---|---|---|---|---|
||**7.62 x 2.54**<br>.300 x .100<br>10 Position||**1.57-3.18**<br>.062-.125|**11.18**<br>.440|**8.26**<br>.325|**2.54**<br>.100|**7.62**<br>.300|Without Screw<br>6-32<br>55558-3<br>With Screw<br>6-32<br>55558-4||5055558-3<br>5055558-4|
||**6.35 x 3.18**<br>.250 x .125<br>6 Position||**1.57-3.18**<br>.062-.125|**8.13**<br>.320|**6.99**<br>.275|**3.18**<br>.125|**6.35**<br>.250|Without Screw<br>6-32<br>55323-5<br>With Screw<br>6-32<br>55323-9||5055323-5<br>5055323-9|
||**6.35 x 3.18**<br>.250 x .125<br>10 Position||**1.57-3.18**<br>.062-.125|**14.48**<br>.570|**6.99**<br>.275|**3.18**<br>.125|**6.35**<br>.250|Without Screw<br>6-32<br>55323-6<br>With Screw<br>6-32<br>1-55323-0||5055323-6<br>1-5055323-0|
|**High Current* Power Taps**<br>*Up to 20 Amps|||Screws<br>(M4)||||||||
|**Material and Finish**|||||||||||
|**Contact**— Phosphor bronze, tin-lead<br>or tin plated<br>**Screw**— Stainless steel, passivated|||~~S~~|~~S~~|~~S~~|~~S~~|~~S~~|**B**<br>**6.35**<br>[.250]<br>~~S~~<br>~~r~~o,|~~S~~|~~S~~|
|**Washer**— Stainless steel|||||||||||
|**Electrical and Mechanical**|||||||||||
|**Characteristics**<br>**Current Rating**— 20 Amps max.|||ae<br>|||||<—|**A**<br>**C**<br>}<br>%|||
|**Insertion Force**— 40 lbs. [180N]|||||||||||
|max. per pin||||||||**D**<br>Ne|||
**Current Rating** — 20 Amps max. **Insertion Force** — 40 lbs. [180N] max. per pin
**Retention Force** — 7 lbs. [30N] min. per pin
||**Size**|**PCB**<br>**Thickness**|**A**|**Dimensions**<br>**B**<br>**C**|**Dimensions**<br>**B**<br>**C**|**D**|**Description**|**Part Number**<br>**Tin Lead**|**Part Number**<br>**Tin**|**Part Number**<br>**Tin**|
|---|---|---|---|---|---|---|---|---|---|---|
|4 Position|4 Position|**1.57-3.18**<br>.062-.125|**9.09**<br>.358|**10.95**<br>.431|**5.08**<br>.200|**10.16**<br>.400|With Screw,Washer<br>Without Screw|213815-1<br>216906-1|1|5213815-1<br>—|
|6 Position|6 Position|**1.57-3.18**<br>.062-.125|**9.09**<br>.358|**10.95**<br>.431|**2.54**<br>.100|**10.16**<br>.400|With Screw,Washer<br>Without Screw|213816-1<br>216907-1|1|5213816-1<br>—|
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lock-washers with a high surface contact area are strongly recommended.
## **For High Current and FASTON Taps**
|**For High Current and**<br>**FASTON Taps**||||||
|---|---|---|---|---|---|
|**FASTON Taps**<br>Use with Hand Press**677430-1**<br>**Recommended PC Board**<br>**Layout**<br>**Drilled Hole Diameter**—<br>1.60±0.03 [.063±.001]|**C**<br>**A**<br>**B**<br>or<br>©<br>@<br>©<br>0 o4<br>©<br>©<br>©<br>@ @——|**Type**<br>**A**<br>**B**<br>**C**<br>4 Position<br>**10.16**<br>**5.08**<br>**5.08**<br>.400<br>.200<br>.200<br>6 Position<br>**10.16**<br>**2.54**<br>**5.08**<br>.400<br>.100<br>.200<br>I<br>—<br>**5.08**<br>**5.08**<br>.200<br>.200<br>II<br>—<br>**2.54**<br>**5.08**<br>.100<br>.200<br> ~~—,_—_~~||||
|**Cu Thickness**—<br>0.03-0.08 [.001-.003]|**Finished Hole**—<br>1.36-1.54 [.054-.061]|III|**10.16**<br>.400|**5.08**<br>.200|**5.08**<br>.200|
|**SnPb Thickness**—<br>0.004 min. [.0002 min.]|**After Reflow**—<br>1.36-1.54 [.054-.061]|IV|**7.62**<br>.300|**2.54**<br>.100|**7.62**<br>.300|
**Note:** Part Numbers are RoHS compliant except: Indicates “5 of 6 compliant” (lead in solderable interface only).
www.tycoelectronics.com
Dimensions are in inches and Dimensions are shown for millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject are metric equivalents. to change.
170
Catalog 1773096 Revised 2-10
USA: 1-800-522-6752
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
**METRIC** Dimensions are millimeters over inches
Power Connectors & Interconnection Systems
**==> picture [489 x 362] intentionally omitted <==**
**----- Start of picture text -----**<br>
AMP Power Taps (Continued)<br>*Up to 5 Amps per pin<br>Mating Connectors<br>FASTON Receptacles B A<br>Material and Finish C B<br>Contact — Phosphor bronze, post B<br>plated tin-lead or tin plated<br>Screw — Stainless steel, passivated<br>Washer — Stainless steel i iin A ff<br>Electrical and Mechanical D A<br>Characteristics<br>Current Rating — 5 Amps max. per I II III<br>pin<br>Insertion Force — 40 lbs. [180N]<br>max. per pin D<br>For Recommended PC Board Layout,<br>see page 170.<br>C<br>+e ke<br>C<br>D<br>< B a. A B UATE) NS<br>A Y S&S ee i Nt<br>A<br>IV V<br>**----- End of picture text -----**<br>
|**Style**|**PCB**<br>**Thickness**|**A**|**Dimensions**<br>**B**<br>**C**|**Dimensions**<br>**B**<br>**C**|**D**||**Description**<br>**Part**<br>**Receptacle**<br>**Number**<br>**Mating**|
|---|---|---|---|---|---|---|---|
|I|**1.39 x 1.54**<br>.055 x .061|**13.50**<br>.531|**10.75**<br>.423|**18.50**<br>.728|**2.54**<br>.100|**2.8 x 0.80**<br>Tab<br>.110 x .031|With Hole<br>338429-2.<br>Positive Lock|
|II|**1.57 x 3.18**<br>.062 x .125|**5.08**<br>.200|**13.49**<br>.531|—|—|**6.35 x 0.81** Tab<br>.250 x .032|With Hole<br>216926-1.<br>Positive Lock|
|III|**1.57 x 3.18**<br>.062 x .125|**2.54**<br>.100|**13.49**<br>.531|—|—|**6.35 x 0.81** Tab<br>.250 x .032|With Hole<br>216843-1.<br>Positive Lock|
|IV|**1.57 x 3.18**<br>.062 x .125|**10.16**<br>.400|**5.08**<br>.200|**13.49**<br>.531|**10.95**<br>.431|**1-6.35 x 0.81**Tab<br>.250 x .032<br>**2-2.79 x 0.81**Tab<br>.110 x .032|With Hole<br>Without Washer<br>216905-11<br>Positive Lock<br>Without Screw|
|V|**3.18**<br>.125|**7.62**<br>.300|**2.54**<br>.100|**12.32**<br>.485|**12.70**<br>.500|**2-6.35 x 0.81**Tab<br>.250 x .032|With Dimple<br>167892-32<br>FASTON Rcpt.<br>With Hole<br>167892-62<br>Positive Lock|
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. 2Phosphor Bronze, post plated matte tin
**Note:** All part numbers are RoHS compliant.
171
Catalog 1773096 Dimensions are in inches and Dimensions are shown for Revised 2-10 millimeters unless otherwise reference purposes only. specified. Values in brackets Specifications subject www.tycoelectronics.com are metric equivalents. to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
## **AMP Power Taps** (Continued)
## **Application Tooling/ PCB Layout**
|**Size**<br>**Dimensions**<br>**A**<br>**B**<br>**C**<br>**.300 x .100**<br>**.300**<br>**.100**<br>**.400**<br>7.62 x 2.54<br>7.62<br>2.54<br>10.16<br>10 Position|
|---|
|**.250 x .125**<br>**.250**<br>**.125**<br>**.250**<br>6.35 x 3.18<br>6.35<br>3.18<br>6.35<br>6 Position<br>**250 x .125**<br>**.250**<br>**.125**<br>**.500**<br>6.35 x 3.18<br>6.35<br>3.18<br>12.7<br>10 Position<br>|
## **For Standard Threaded Taps Only**
**==> picture [543 x 249] intentionally omitted <==**
**----- Start of picture text -----**<br>
C<br>Taps Only .300 x .100<br>B 7.62 x 2.54 .300 .100 .400<br>7.62 2.54 10.16<br>-- 10 Position<br>Recommended PC Board .250 x .125 .250 .125 .250<br>6.35 x 3.18<br>Layout A 6 Position 6.35 3.18 6.35<br>Drilled Hole Diameter — ©© ©© 6© ©6 oot > 250 x .125 .250 .125 .500<br>.0453 [±.001] [1.15 [±0.03] ] 6.35 x 3.18 6.35 3.18 12.7<br>10 Position<br>After Plating<br>.037-.043 [0.94-1.09]<br>After Reflow — IMPACT<br>.036-.043 [0.91-1.09] TOOL<br>(Ref)<br>Installation and Extraction<br>Tooling<br>Impact Insertion Tool Number<br>313102-1 INSERTION<br>(Insertion Tip No. 58133-1 required) TIP<br>LOW-PROFILE<br>y POWER<br>DISTRIBUTION<br>a<br>TAP (Ref)<br>Extraction Tool<br>Part Number 68380-1<br>PC BOARD<br>(Ref)<br>**----- End of picture text -----**<br>
## **For High Current and FASTON Taps**
Use with Hand Press **677430-1**
## **Recommended PC Board**
## **Layout**
**Drilled Hole Diameter** — **.063[±.001]** [1.60[±0.03] ]
**Cu Thickness** — **.001-.003** [0.03-0.08]
|**C**<br>© <br>@6o|**Type**<br>**A**<br>**B**<br>4 Position<br>**.400**<br>**.200**<br>10.16<br>5.08<br>6 Position<br>**.400**<br>**.100**<br>10.16<br>2.54<br>I<br>—<br>**.200**<br>5.08<br>II<br>—<br>**.100**<br>2.54<br>**A**<br>**B**<br>~~-~~<br>~~-~~<br>~~a~~<br> 0 oe 4<br>@6o~~6~~<br>o@ +<br>~~—~~|**C**<br>**.200**<br>5.08<br>**.200**<br>5.08<br>**.200**<br>5.08<br>**.200**<br>5.08<br>~~a~~|
|---|---|---|
||III<br>**.400**<br>**.200**<br>10.16<br>5.08|**.200**<br>5.08|
||IV<br>**.300**<br>**.100**<br>7.62<br>2.54|**.300**<br>7.62|
**SnPb Thickness** — **.0002 min.** [0.004 min.]
**Finished Hole** — **.055-.061** [1.39-1.54] **After Reflow** — **.054-.061** [1.36-1.54]
## **Installation Tooling**
|**Type**|**Part Number**|**Upper Tool**|**Lower Tool**|
|---|---|---|---|
|High Current 4 & 6 Positions|216906-1<br>216907-1|432848-1|433600-2 or<br>432130-2|
|High Current Style I, II|216926-1<br>216843-1|432845-1|433600-2 or<br>432130-2|
|High Current Style III|216905-1|432847-1|433600-2 or<br>432130-2|
|High Current Style IV|5167892-3<br>167892-6|432849-1|433600-2 or<br>432130-2|
**Note:** All part numbers are RoHS compliant.
Dimensions are shown for reference purposes only. Specifications subject to change.
172 Catalog 1773096 Revised 2-10
USA: 1-800-522-6752 South America: 55-11-2103-6000 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
www.tycoelectronics.com
Updated at April 25, 2026
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