1958125-1

# Wire and Cable, Harnessing and Protection Products 

Wire and Cable, Harnessing and Protection Products 

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## **www.te.com/ADM** 

Wire and Cable, Harnessing and Protection Products 

|**Table of Contents**|
|---|
|**TE Connectivity Embraces the Most Valued Brand Names Worldwide**………………………………ii|
|**About TE’s Wire and Cable, Harnessing and Heat-Shrinkable Products**……………………………iii|
|**How to Use this Catalog**<br>……………………………………………………………………………iv|
|**Application Overview**|
|Seal It………………………………………………………………………………………………1-1|
|Connect It …………………………………………………………………………………………1-2|
|Insulate It …………………………………………………………………………………………1-3|
|Protect It<br>…………………………………………………………………………………………1-4|
|Wire It………………………………………………………………………………………………1-5|
|Hold It<br>……………………………………………………………………………………………1-6|
|Join It ………………………………………………………………………………………………1-7|
|Beautify It …………………………………………………………………………………………1-8|
|Reduce It …………………………………………………………………………………………1-9|
|Repair It …………………………………………………………………………………………1-10|
|Flex It ……………………………………………………………………………………………1-11|
|All of It ……………………………………………………………………………………………1-12|
|**Electrical Interconnection System Design**|
|HarnWare™ V6 ……………………………………………………………………………2-2 to 2-7|
|Integrated Military Harness Systems …………………………………………………2-8 to 2-18|
|**Product Sections**|
|Heat-Shrinkable Tubing ……………………………………………………………………………3|
|Molded Parts<br>………………………………………………………………………………………4|
|Adhesives……………………………………………………………………………………………5|
|Adapters ……………………………………………………………………………………………6|
|Assemblies …………………………………………………………………………………………7|
|Electrical Interconnect Products …………………………………………………………………8|
|Wire and Cable<br>……………………………………………………………………………………9|
|Application Equipment……………………………………………………………………………10|
|**Supporting Information**|
|Equivalents and Conversions …………………………………………………………11-2, 11-3|
|Temperature Conversion ………………………………………………………………11-3, 11-4|
|Glossary ………………………………………………………………………………11-5 to 11-13|
|Part Index ……………………………………………………………………………11-14 to 11-26|



**i** For additional support numbers please visit www.te.com 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire and Cable, Harnessing and Protection Products 

## **TE Embraces the Most Valued Brand Names Worldwide** 

As a truly global player, TE Corporation has facilities located throughout the world serving customers in a wide range of applications. 

Tyco Electronics Corporation was established in September 1999 and since then, the company has rapidly grown and strengthened its competencies as an electrical and electronic component supplier, with product offerings in 25 passive and active product segments. 

sensors, and complete communications systems), GPS and integrated antenna systems, heatshrink products, circuit protection devices, magnetic components, wire and cable systems, touchscreens, PC boards and backplanes, smart cards, relays, sensors, electronic modules, wire harnessing and labeling products, battery packs, terminal blocks and switches. 

The company has facilities harnessing and labeling located around the globe products, battery packs, serving customers in the terminal blocks and aerospace and defense, switches. automotive, commercial electronics/ communicaA significant result of this tions, industrial/energy, continued growth, and a marine, medical, military, real benefit to customers, and rail industries. TE’s is that our technology leadproduct portfolio continues ership becomes even to grow, encompassing stronger. The synergies connector systems and of expertise in materials application tooling, active science, product design, and passive fiber optic and process engineering, devices, complete power coupled with knowledgesystems, wireless compoable application engineers, nents (including IC's, radar sales representatives, and 

customer service personnel enables you to make your next generation of products successful. 

**ii** Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Wire and Cable, Harnessing and Protection Products 

## **About TE Wire and Cable, Harnessing, and Heat-Shrinkable Products** 

_**TE’s Raychem brand of products, pioneered the application of radiation crosslinking and the development of heat-shrinkable polymer tubing.**_ 

TE’s Raychem brand of heat-shrinkable polymer products is recognized worldwide. It is backed by a history of proven performance, reliability, innovation and superior quality. TE manufactures the world’s largest range of heat-shrinkable tubing – tubing that provides cable protection offering exceptional insulation, mechanical protection, and strain relief. We are the recognized world leader in heat-shrinkable polymer technology. 

A broad-based product line of wire and cable is engineered to meet or exceed the most rigorous technical specifications. Performing from -100°C to +260°C [-148°F to +500°F], the product line encompasses fire-resistant cable, smallsize controlled electrical cables, multi-conductor cable, high-performance radiation crosslinked ETFE 

airframe wire, low fire hazard wire, high-performance automotive and commercial wire, and NASA-spec and other space-application types. Additionally, a variety of low-cost, easy-to-install components for wire harnesses and cable assemblies are available including splices, adapters, low-profile rectangular connectors, and contacts. These components are approved to widely recognized standards and specifications that include UL, SAE, MIL, Defense, DNV, Lloyds, and ABS. 

TE also provides customized harnessing design supported by a pioneering software package, Harn _Ware_ , which enables fast, optimum system design with materials and assembly labor estimates. 

For over fifty years, customers have recognized the global capabilities of Raychem products. Combining these advanced products with superior technical support and a global sales/service organization, customers with worldwide operations count on TE to supply the knowledge and products they need to solve specific problems and help them take advantage of opportunity, anywhere it arises. This philosophy has earned TE a reputation for leadership in materials science technologies. Developed from these technologies, Raychem brand products are sold into many industries including aerospace, automotive, electronics, construction, electrical power, utilities, manufacturing, pipeline, process, rail and mass transit, and telecommunications. 

**iii** 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Wire and Cable, Harnessing and Protection Products 

## **How To Use This Catalog** 

## **This catalog has four main sections:** 

- n Application Overview 

- n Electrical Interconnection System Design 

- n Products 

- n Supporting Information 

**Application Overview** (Section 1) presents general design ideas based on typical uses for Raychembrand wire and cable, heat-shrinkable tubing and protection products. Application photos depict examples of how customers use our products to enhance the performance and improve the reliability of their specific products in one or more of these generic applications; Seal It, Connect It , Wire It, Insulate It, Protect It, Hold It, Join It, Beautify It, Reduce It, Repair It, Flex It, All of It. 

**Electrical Interconnection System Design** (Section 2) describes wire harness components and harness protection issues and provides a step-by-step guide to selecting the right components for a particular wire harnessing system. 

**Products** (Sections 3-10) showcases our product groups. Each section provides: 

- n An **overview** of the product group. 

- n A **table of contents** that lets you see at a glance the product families in that product group. 

- n A **selection guide** to help you determine which product family will satisfy the requirements of your application. 

- n An explanation of the **part numbering system** for that product group. 

- n **Information pages** on each product family. 

The product information pages provide some or all of the following information (depending on the product family): 

- n Typical applications for the product family. 

- n Product features/benefits. n Abbreviated installation guidelines. 

- n Specifications and agency approvals. 

- n Part number selection information. 

- n Product data (dimensions, properties, and materials). 

- n Ordering information. 

- n Location availability. 

**Supporting Information** (Section 11) provides: 

- n Equivalents and conversion tables. 

- n Temperature conversion table. 

- n Glossary. 

**iv** Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Overview 

**1** 

## **Seal It** 

_**Advanced materials and product design have resulted in a complete line of products offering the most effective sealing available today: adhesive-lined tubing, molded parts, and a variety of solder and crimp connection devices. These easy-to-use products provide superior waterproofing, resistance to hydrocarbons and other chemicals, protection against corrosion and oxidation, and a barrier against dust and dirt.**_ 

n Heat-shrinkable, adhesive-lined products—tubings with high shrink ratios, and molded parts—environ - mentally protect connector-to-cable transitions. 

   - n Adhesive-lined, heatn Heat-shrinkable, moisture shrinkable tubing and blocking systems are end caps seal and designed to provide protect electronic reliable sealing of wire components and in-line bundles preventing fluid wire splices from fluids, ingress. moisture, and corrosion while also providing strain relief. 

- n Waterblocked and strain relief. 

- anticapillary wire prevent water and most fluids n Heat-shrinkable caps from wicking between lined with an adhesive the conductor strands. or encapsulant form a Bundle sealing products moisture-resistance block multiconductor barrier around stub cables. splices and wire ends. 

~~|~~ 1-1 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Connect It** 

_**TE’s electrical interconnect products offer reliable, more cost-effective alternatives to traditional connection methods—such as hand soldering, or crimping and then insulating by taping or overmolding.**_ 

With our electrical interconnect products, you start with a precisely engineered, fluxed solder preform inside a trans - parent, heat-shrinkable sleeve. When the product is heated, the solder preform melts, and the sleeve shrinks to create a connection that is fully insulated and strain-relieved. 

This ease of use expands your options even as it enhances the quality of your end product, as in these applications: 

- n Easy and reliable termination of EMI shields to ground, ensuring effective EMI attenuation. Shield termination products are available for computer, data, and instrumentation cable, communications and video cable, and heavy industrial cable. 

- n Splicing of one component to another, such as a diode connected to one end of a LED. 

- n Coaxial terminations to PCBs and terminals. 

1-2 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

**1** 

## **Insulate It** 

_**Solving an insulation problem can be easier than you think, especially when you consider the family of Raychem brand products from TE that can provide superior alternatives to standard methods of insulation such as hand-taping or molding-in-place.**_ 

- n When heated during n General-purpose n Components on a PCB, installation, our radiationpolyolefin tubing is such as capacitors and crosslinked tubings shrink widely used to insulate fuses, can be insulated to conform to a variety of and strain-relieve wire with a UL VW-1-approved shapes, providing terminations and heat-shrinkable tubing to dependable insulation. connections. achieve a specific product rating. 

- n Heat-shrinkable end caps n Delicate electrosurgical insulate wire or cable instruments  can be terminations, providing insulated and protected protection from dust from abrasion by using and dirt. End caps with one of TE’s medicaladhesive or encapsulant grade, heat-shrinkable linings also provide tubings specially protection from moisture formulated to meet the because the   lining, requirements of USP when heated, melts and Class VI for medical use. flows to fill surface irregularities of the substrate. 

1-3 For additional support numbers please visit www.te.com 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Protect It** 

_**Designing a brilliant solution is good. Protecting a brilliantly designed solution is even better. A whole family of protection products, made from a wide variety of materials, can provide comprehensive protection: mechanical protection, strain relief, resistance to abrasion and crushing, EMI and noise reduction, fluid resistance, and thermal insulation.**_ 

- n Tinel-Lock ring braid n A heat-shrinkable molded n Heat-shrinkable MicroFit terminations can be used part can relieve the strain tubing is used to provide for applications where on a multiconductor cable insulation and strain shielding is critical. These to a D-subminiature relief for fine-gauge wire shape-memory-metal connector. (24 to 42 AWG) and fiber products attach metal n Heat-shrinkable optic cables in such end braid shields to backproducts as medical feedthroughs relieve the 

- shells and provide 360° devices, computers, strain on cables entering 

- protection against EMI communications equipjunction boxes. 

- and EMP. ment, and commercial 

- n Heat-shrinkable tubings n Highly-flexible, heatelectronic products. shrinkable fabric tubing 

- provide mechanical provides outstanding 

- protection for hoses and abrasion protection for 

- pipes, and also reduce components such as 

- problems caused by wire rubber hoses, plastic 

- chafing or cable abrasion. pipes, and harness wiring 

- n Easy-to-install heat-shrinkbundles, recovering able tubing and molded easily even over awkward parts provide excellent substrates such as bent strain relief and electrical hoses. insulation for connectorto-cable transitions. 

1-4 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Overview 

**1** 

## **Wire It** 

_**TE is a leader in the development of high-performance wire and cable products for demanding applications, including aerospace, industrial equipment, instrumentation, marine, and automotive applications. Precision extrusion capability, materials expertise, and design knowledge provide wire products that are lightweight; smaller than comparable-performance constructions; highly flexible, yet mechanically tough; flame-retardant and resistant to a variety of industrial fluids.**_ 

All TE products offer outstanding shop-handling characteristics for efficient stripping, wire termination, and bundling. Cable design software is available to create custom multicore cables with unique components, tough but lightweight jacket materials, and optimized shielding. TE can also design complete wiring harnesses for industrial or military applications. 

n The FlexLite family of n Low-fire-hazard primary hookup wire provides wires and cable are made economical alternatives to from halogen-free, lowfluoropolymers, silicones, smoke materials with a and crosslinked polyethyllow toxicity index. They ene insulations for applioffer increased safety, cations such as motors, with reduced size and appliances, and lighting, weight, over traditional and for applications materials in mass transit where thinner walls are and similar applications. needed because of space constraints. 

n Raychem brand of hightemperature, dual-wall or single-wall aerospace wire saves space and weight on both military and commercial aircraft and space vehicles. 

1-5 For additional support numbers please visit www.te.com 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Hold It** 

_**To help you arrive at the best way to securely hold and position a com ponent, take a look at the TE fam ily of products and consider the many ways that you can use them: to keep components in place, bundle and route wires, create a formed shape for potting, or package components securely before final assembly.**_ 

- n Thin-wall tubings allow bundling of wires to create very flexible, lightweight harnesses that can withstand harsh environments. 

- n Fiber and/or copper wire com ponents can be bundled for a custom multicore cable. 

- n Cable legs can be held together with a Y- transition molded part. 

- n Multicore and filmbonded cables hold wires together and can also provide EMI protection. 

- n Tubing can hold a covering (braid or convoluted tubing) onto a substrate. 

- n Two components (such as a resistor and fuse) can be held together as a package by enclosing them with heat-shrinkable tubing. 

- n Heat-shrinkable fabric tubing will grip substrates, such as harnesses, tightly to provide secure wire bundles without additional fixing. 

1-6 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

**1** 

## **Join It** 

_**When you have a mechanical connection to make, consider the uniform circumferential recovery force of heat-shrinkable tubing and metals in your designs.**_ 

- n Join two dissimilar materials, such as a rubber flapper to the end of a nylon tube, or the handle of a medical instrument to the instrument’s moving parts. 

- n Assemble a bellows by covering a spring with heat-shrinkable tubing. 

- n Use Tinel ring adapters to provide the even circumferential force necessary to attach a metal braid shield to a backshell. 

- n Clear, adhesive-lined tubing connects water tubes in appliances to provide a rugged and aesthetically appealing joint which is also inspectable. 

- n Heat-shrinkable tubing is used to join polyester cords to heddles in Jacquard weaving loom harnesses. 

~~OEE~~ 1-7 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Beautify It** 

_**Enhancing the appearance of your brilliantly designed solutions couldn’t be easier, when you use TE products.**_ 

- n Heat-shrinkable tubing— instead of tape—can create a smooth covering with no loose ends. 

- n Hot-stamp foils (gold or silver) can attractively showcase a company logo. 

- n Heat-shrinkable tubing can cover the mechanical attachment of one part to another. 

   - n Tubing can be colormatched to the original color of fiber, wire insulation, or other components to enhance the appearance of the final product. 

   - n Handles of a variety of tools can be covered with colorful, heat-shrinkable tubing to enhance the appearance of the final product. 

- n Tubing can attractively cover a metal railing, such as the type used for crowd control. 

1-8 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Overview 

## **Reduce It** 

**1** 

_**With the trend toward minia tur ization and higher-density inter connections, products developed for commercial electronics applications must downsize as well.**_ 

- n SolderSleeve devices n TE can reliably produce feature a one-step primary  wire insulations controlled solder as thin as 4 mils. Our process for splicing design software optimizes and terminating wires component placement down to 36 AWG—a and shielding to produce method that is more small, lightweight custom reliable and less multicore cables. These craft-sensitive than cables can offer size and hand-soldering. weight reductions that can range from 10 to 40 percent vs. com - parable-performance constructions of primary wire or cable. 

1-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Repair It** 

_**Whether for repair or retrofitting, TE offers a whole family of Raychem brand products that can provide flexible, cost-effective solutions. For example, most failures in electrical wiring harnesses occur within the first six inches of the connector. Raychem brand products make repairs in this area more reliable, long-lived, and cost-effective.**_ 

- n High-shrink-ratio tubing can be slipped over the connector without depinning to reinsulate or strain relieve the connector-tocable transition. 

- n SolderShield repair splice kits provide the components necessary to splice shielded single-wire or multicore cables. 

- n Adapters and Uniboot molded parts can be combined to allow reentry to the back of the connector area for pin repair. 

- n Splash-resistant SCL semirigid heat-shrinkable tubing, with its meltable inner wall, can be stripped off the substrate without leaving a sticky residue, thus providing access to connections requiring reentry. 

- n Flexible, adhesive-lined tubing can be used to repair damaged wire insulation, providing a moisture seal that is resistant to bending of the wire substrate. 

1-10 ~~eee~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Overview 

## **Flex It** 

**1** 

_**In applications where flexibility or flex life are important, TE products meet the need — many performing even at low temperatures.**_ 

- n NT tubing, which is widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles, remains flexible at low temperatures (as low as -70°C [-94°F]) without cracking. 

   - n For applications where a flexible 90° bend right after the connector is desired, Uniboot molded parts can provide the perfect fit. 

- n DynaLink wire and cable 

- low as -70°C [-94°F]) is designed specifically 

- without cracking. for applications where 

- n Hi-Flex heat-shrinkable flex life is critical: in the tubing was developed robotics industry; in lifts, specifically for sealed typing machines, and cable-jacketing applicasewer inspection equiptions where cable flexibiliment; and on ships where ty is an important concern. wire must be capable of It is also ideal for situaunwinding from a large tions where the cable is cable reel and then subject to motion, such retracting smoothly as in industrial machinery, without strain. transportation equipment, robotics, and welding. 

1-11 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Application Overview 

## **All of It** 

_**At TE, we like the word “multitasking.” So it should come as no surprise that our products are designed to help you integrate several tasks—seal, connect, insulate, protect, wire, hold, join, beautify, reduce, repair, and flex.**_ 

In the pages of this catalog, you will find literally hundreds of products designed to provide thousands of solutions—across a wide variety of industries. 

Although you will find the catalog features an extensive array of products, keep in mind that, at TE Connectivity, we’re 

always coming up with new ideas and new products— so that we can help you put together the precise solution you need. Also, when you choose any Raychem brand product, you’re automatically backed by a nationwide network of sales engineers who can provide application and engineering assistance as well as onsite training. 

1-12 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

**2** 

||**Table of Contents**|
|---|---|
|This section attempts to|**HarnWare™ V6**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 to 2-7|
|provide assistance with<br>most of the considerations|**Integrated Military Harness Systems**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 to 2-18|
|applicable to the design||
|of cable and harness||
|assemblies. Caution must<br>be used to ensure that the<br>design is appropriate for a<br>particular application.||
|TE Connectivity provides<br>this information as a design<br>aid and assumes no<br>responsibility for and<br>makes no representation<br>regarding the suitability of<br>a design for a specific<br>application.||



**Note:** Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 

2-1 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

## **HarnWare™ V6** 

## **Computer Aided Electrical Wiring Harness Design Software** 

## **Introduction** 

A new version of TE Connectivity’s (TE’s) popular harness design software has been re-engineered using the latest Microsoft programming tools to offer improvements in performance and enhance the user interface. Additional improvements include new product ranges added to the database, which now includes over 100,000 TE products and several thousand military standard connectors. The HarnWare™ design wizard also has a more modern appearance and includes hyperlinks to relevant product information. 

The HarnWare™ computeraided design package enables users to produce high-quality wiring harness assembly drawings, parts lists/bill of materials, labor estimates, RoHS compliance codes for each component, cable cross-section designs, connector planform drawings, wiring schematics and schedules. Data can also be exported in a variety of formats to allow transfer of information into other computer systems. 

TE's extensive product ranges and systems approach to harness design provide complete harness solutions to meet the requirements of most markets, especially demanding applications in the defence, rail, aerospace, naval and motor sport industries. 

The HarnWare™ software utilises a drag and drop drawing interface that enables the designer to rapidly draw and designate the overall parameters of the harness. This drawing combines with the 

HarnWare™software to guide the designer through a series of design operations. The harness system can be specified and a range of fully compatible components can be selected. 

## **Features** 

- n Compare Design. 

- n Updated COP Listing. 

- n Materials and Equipment Listing. 

- n Extended User Parts Library editable by users. 

- n Improved export of Parts Listing. 

- n Create Shape Function. 

- n Fiber Optic Module including PRO BEAM Connectors. 

- n Database File Path Selection for Drawing Translator, User Parts Library and Weights. 

## **Benefits** 

   - n More detailed and accurate design with the use of preferred parts, helping provide best delivery and price. 

   - n Designs and quotations produced up to 20 times faster. 

   - n Promotes a systems approach for choosing components, materials, adhesives, etc to help confirm parts are compatible with the intended service conditions and with mating parts. 

   - n More cost effective designs, minimised transcription errors and a more disciplined approach to harness design. 

- n Users can supplement the databases of preferred parts by adding other component data into the HarnWare™ User Parts Library. 

2-2 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

**2** 

## **HarnWare™ V6** (Continued) 

## **Computer Aided Electrical Wiring Harness Design Software** 

## **HarnWare™ V6** 

## **New Products Included in Version 6** 

**Version 6** Since the introduction of the n Micro Heat Shrink HarnWare™ software V1 in Moulded Parts. December 1995 many key changes and new features n Spin-Lock Adaptors. have been introduced. n STXR Adaptors. Version 6 of the software contains design modules for n ADK Rectangular heat shrink sealed systems, Backshells. conduit systems, 1553 data n Soldertact Contact bus and fiber optical assemDevices. blies. The new V6 version n RF Connectors including gives a smarter, faster, betTNC, BNC and N Type ter solution for harness design and component n GPR Rectangular GPR Rectangular selection. 

- n GPR Rectangular GPR Rectangular Connectors. 

## **System Specifications** 

Microsoft Visio: For HarnWare™ software V6 Visio 2007 or 2010 software can be used. Only the 32 bit versions of Visio are supported for use with HarnWare™. 

Microsoft Windows: HarnWare™ software is compatible with the 32 bit versions of Windows XP Service Pack 3, Windows Vista Service Pack 1 and Windows 7. It is also compatible with the 64 bit version of Windows 7. 

- n AMPLIMITE Rectangular Connectors. 

- n VG95218 Pt 28 Multicore Cables. 

- n RG Coaxial Cables. 

- n D-SCE Range of Identification Sleeves. 

- n RT-780 Heat Shrink Tubing. 

2-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

## **HarnWare™ V6** (Continued) 

**Computer Aided Electrical Wiring Harness Design Software** 

**==> picture [473 x 515] intentionally omitted <==**

**----- Start of picture text -----**<br>
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2-4 

Electrical Interconnection System Design 

**HarnWare™ V6** (Continued) **Computer Aided Electrical Wiring Harness Design Software** 

**2** 

**Export Parts List Labor Estimates** Export Parts List menu options allow parts HarnWare™ will total up the assembly lists contained in the current Visio docutimes for all of the products in a harness, ment or a selected set of documents to be selected by using the database, and outexported to the Windows clipboard or a put a grand total. The labor estimate text file. This data can then be used in a sheet, that forms part of the HarnWare™ spread sheet, database. document package, works like a spread sheet, and the times and labor rates within it can be adjusted to suit local conditions. **Codes of Practice** HarnWare™ can list the Codes of Practice (COPs) TE uses to support its harnessing **Tooling and Equipment** products including information on laying The HarnWare™ Materials and Equipment wires, shrinking tubing/moulded parts and option analyses the drawing and wire list. terminating connectors. Materials and equipment that are relevant to the parts contained in the harness design are listed based on TE Codes of Practice. I **Export Wiring Data to ATE** -yy HarnWare™ forms allow data such as connectivity, connector references and **RoHS Listing** contact references to be exported to a text The HarnWare™ Restriction on file or to the Windows Clipboard. This data Hazardous Substances (RoHS) Codes can then be used in other systems, for option analyses the parts referenced in the example, automatic test equipment or drawing and wire list. A list of RoHS comother electrical design software. pliance codes for each part can be added to a page in the Visio document **Export Marker Data to TE Wintotal Weight Estimates Software System** The HarnWare™ Weight option provides a A Marker Sleeve page can be generated in Microsoft Visio software and or cable means of estimating the weight of a harness. Where component weight data is not marker text and formatting details can be available, users can add the relevant data generated in an '.xmt' or COMMS file that to the database. is suitable for import into the TE WinTotal labelling software. **Composite Weights and Parts Lists** This option generates a composite parts or weights list for a number of drawings. **Design Comparison** This option is initiated from the HarnWare™ Tools menu and is used to analyse the changes between two Visio design documents, typically two different revisions of a harness design or two similar designs. 

2-5 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

## **HarnWare™ V6** (Continued) 

## **Computer Aided Electrical Wiring Harness Design Software** 

The HarnVis™ 3D harness design visualisation system offers automatic generation of to-scale 3D models of wiring harnesses and components. These 3D models provide “virtual prototypes” of harnesses allowing the user to see the harness with lengths, diameters and parts shown to-scale. By simply clicking on a part, the user can access such data as part numbers, materials, finishes, adhesives, etc. 

These “virtual prototypes” reduce the potential for errors, harness lay-up boards (also known as nail, form and peg boards) can be modelled and pegs can be automatically positioned along the harness legs. When a long harness leg makes it necessary, legs can be bent to fit a lay-up board. 

3D models of harnesses and of many TE parts can be exported from the HarnVis™ system in the form of IGES files for use in other CAD systems. 

2-6 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

**2** 

## **HarnWare™ V6** (Continued) 

## **Computer Aided Electrical Wiring Harness Design Software** 

**==> picture [115 x 76] intentionally omitted <==**

**----- Start of picture text -----**<br>
HarnWare™ V6 User<br>Friendly Forms<br>The forms for selecting<br>the wide range of TE com-<br>ponents are clear and easy<br>to use with many links to data<br>sheets and design help topics.<br>**----- End of picture text -----**<br>


Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

2-7 

Electrical Interconnection System Design 

**==> picture [152 x 11] intentionally omitted <==**

**----- Start of picture text -----**<br>
Integrated Military Harness Systems<br>**----- End of picture text -----**<br>


Assembled military harness. 

Military harness system components. 

TE’s integrated harness systems have been developed for a wide range of defense and industrial applications. Each system consists of compatible components, including cable jackets, heat-shrinkable components, and adhesives. Perfor mance of these parts is assured because all components are tested separately and as part of an assembled system (see photo top left). 

A typical designed harness consists of seven component parts (pictured at right): 

1. Primary wire and cable 

2. Heat-shrinkable tubing 

3. Backshell adapter 

4. Molded part 

5. Adhesive 

6. Cable jacket 

7. Marker sleeve* 

Additional components for harnessing systems include the following: 

- n A wide range of special devices, such as SolderSleeve devices for primary wire interconnection. 

- n A selection of electrical shielding (screening) options, including braids and termination assemblies. 

- n Multiconductor (multicore) cables. 

- n Specialty adhesives and sealants for complete environmental sealing.** 

Table 1 on the next page serves as both a sum mary of Raychem brand products for specific harnessing systems and a selection table for harnessing system components. An explanation of how to select components for a harness system follows. 

- *TE Identification products information available at www.te.com 

- **TE Sealant product information available at www.te.com 

2-8 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

**Electrical Interconnection System Design** 

**2** 

**Integrated Military Harness Systems** (Continued) 

**Table 1.  Harnessing Systems and Their Components** 

|**System**<br>**Components**<br>**10**|**System**<br>**20**|**System**<br>**System**<br>**25**<br>**30**|**System**<br>**100**|**System**<br>**200**|**System**<br>**300**|
|---|---|---|---|---|---|
|Wire<br>44|44|44<br>55|99, 100A,|55|55|
||||100G|||
|Tubing<br>Versafit<br>Adapter material andplatingfinish chosen for com<br>Molded part<br>-3, -4,  -71|NT-FR<br>DR25<br>VPB<br>finish chosen for compatibilitywith the connectors.<br>-51<br>-25<br>-50||ZHTM<br>-100|RW-200<br>-12|RT555<br>-55/-125|
|Preinstalled Rayaten moldedpart<br>-35<br>Adhesive<br>S1017,<br>S1030<br>Precoated adhesive<br>/42, /180<br>Conductive adhesive<br>—<br>Cable jacket<br>Thermorad<br>Marker sleeve*<br>TMS-SCE|—<br>S1124,<br>S1048<br>/164,/86<br>—<br>NT-FR<br>TMS-SCE|-25S<br>—<br>S1048,<br>S-1125,<br>S1125<br>S-1255-04<br>/86, /225<br>—<br>S1184<br>—<br>FDR-25<br>Thermorad<br>VPB<br> TMS-SCE TMS-SCE|-100S<br>S1030,<br>S1125,<br>/180<br>S1184<br>Zerohal<br>HX-SCE|—<br>S1125,<br>S1255<br>—<br>—<br>RW-200<br>HT-SCE|—<br>S1255-04<br>—<br>—<br>RT555<br>HT-SCE|



*TE Identification products information available at www.te.com. 

## **Selection Process** 

Selecting the components for a harnessing system is a four-step process: 

**Step 1:** Select the material system appropriate for the operating conditions and environment to which the harness will be exposed. 

**Step 2:** Select the adhesive system appropriate for the material system you select in Step 1. 

**Step 3:** Determine the level of EMI shielding required. 

**Step 4:** Select the components. 

Each step is described on the pages that follow. A selection table accompanies each step. You can also use Harn _Ware_ software to design your harness. 

## **Step 1.  Select the Material System.** 

Detailed in Table 2 on the next page are the major material systems for use in a wide range of operating conditions and environments. 

Choose a material system that: 

- n Has the physical characteristics your harness requires. 

- n Will accommodate the operating temperature and the fluids and abuse to which the harness will be exposed. 

2-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

**Table 2.  Material System Selection** 

|||**System 10**||**System 20**||**System 25**|
|---|---|---|---|---|---|---|
|Operating temperature|-20°C to +60°C [-4°F to +140°F]||-55°C to +121°C [-67°F to +250°F]|-55°C to +121°C [-67°F to +250°F]|-75°C to +150°C* [-103°F to +302°F]|-75°C to +150°C* [-103°F to +302°F]|
||• Environmentally sealable|• Environmentally sealable|• Environmentally sealed|• Environmentally sealed|• Environmentally sealed|• Environmentally sealed|
|Physical characteristics|• Lightweight<br>• Small diameter|• Lightweight<br>• Small diameter|• Tough<br>• Flexible|• Tough<br>• Flexible|• Rugged<br>• Abrasion-resistant|• Rugged<br>• Abrasion-resistant|
||• Flexible|• Flexible|• Low|• Lowprofile|• Ver|• Veryflexible|
|Flammability|• Flame-retardant<br>• Self-extin|• Flame-retardant<br>• Self-extinguishing|• Flame-retardant<br>• Self-extin|• Flame-retardant<br>• Self-extinguishing|• Flame-resistant<br>• Self-extin|• Flame-resistant<br>• Self-extinguishing|
||• Resists common industrial|• Resists common industrial|• Resists most commonly|• Resists most commonly|• Resists most common|• Resists most common|
|Fluid resistance||and military cleaning||used military fuels, oils,||military fuels, oils,|
|||solvents and degreasers.||and greases||and greases. up to 70°C|
|||||||[158°F].|
||• Used in high-performance|• Used in high-performance|• Specially suited to|• Specially suited to|• Specially suited to|• Specially suited to|
|Typical applications||industrial applications, and||military vehicles and||military vehicles,|
|||in military communication||engine compartments,||aerospace and marine|
|||and test equipment.||low profile shapes||applications, and|
|||||save space and weight.||communication and|
|||||||test equipment.|
||||||||
|||**System 30**||**System 100**||**System 200**|
|Operating temperature|-55°C to +150°C [-67°F to +302°F]|-55°C to +150°C [-67°F to +302°F]|-30°C to +105°C [-22°F to +221°F]|-30°C to +105°C [-22°F to +221°F]|-55°C to +200°C [-67°F to +392°F]||
||•|Environmentally sealed|• Environmentally sealed|• Environmentally sealed|• Environmentally sealed|• Environmentally sealed|
|Physical characteristics|•<br>•|Tough<br>Flexible|•|Flexible|•|Very flexible|
||•|Lowprofile|||||
||||•|Low toxicity index|||
|Flammability|•<br>•|Flame-retardant<br>Self-extinguishing|• Low smoke emission|(as defined by NES-13)<br>• Low smoke emission<br>(as defined by NES-711)|•|Highly flame-retardant|
||||• Low corrosive|• Low corrosivegas evolution|||
|Fluid resistance|•|Resists most of commonly<br>used military fuels, oils,|• Resistant to a range of|• Resistant to a range of<br>military fuels, oils,|• Resists long-term|• Resists long-term<br>immersion in military|
|||and greases.||and greases.||fuels, oils, and greases|
|||||||at elevated temperatures.|
||•|Specifically suited to military|• Specially suitable for|• Specially suitable for|• Used where there is|• Used where there is|
|||vehicles and engine compartments||confined habitat areas||prolonged exposure to|
|Typical applications||for higher temperature<br>applications, low profile shapes||in military and civil<br>applications.|• Used where a harness|high temperatures.<br>• Used where a harness|
|||save space and weight.|• Extensively used in surface|• Extensively used in surface||may be permanently|
|||||and submarine vessels||immersed in difficult|
|||||and underground railways||fuels, such as in fuel tanks.|
||||||||
|||**System 300**|||||
|Operatingtemperature|-55°C to +200°C|-55°C to +200°C[-67°F to +392°F]|||||
|Physical characteristics|• Environmentally sealed<br>• Highly abrasion resistant|• Environmentally sealed<br>• Highly abrasion resistant|||||
||•|Low profile|||||
|Flammability|• Highly flame-retardant|• Highly flame-retardant|||||
||• Performs in aggressive|• Performs in aggressive|||||
|Fluid resistance||fluids at extremely high<br>temperatures|||||
|Typical applications|• Permanent immersion in|• Permanent immersion in<br>aggressive fluids|||||



*Per VG 95343. 

2-10 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

**2** 

## **Integrated Military Harness Systems** (Continued) 

**Harnessing Systems and Their Components — NBC Survivable Systems*** 

|**Components**|**System**<br>**770**|**System**<br>**780**|**System**<br>**790**|
|---|---|---|---|
|Wire<br>Tubing|44<br>RT-770|55<br>RT-780|55<br>RT-790|
|Moldedpart|-770|-780|-790/-791|
|Adhesive<br>Marker sleeve cover|S-1264<br>RT-375|S-1255-04<br>RT-375|S-1255-04<br>RT-375|
|Marker sleeve**|TMS-SCE|NBC-SCE|NBC-SCE|



**TE Identification products information available at www.te.com. 

## **Material System Selection** 

|Operating temperature<br>Physical characteristics<br>Flammability|-55°C to +125°C [-67°F to +257°F]<br>• Environmentally sealed<br>• NBC resistant<br>•<br>•<br>•|**System 770**<br>-55°C to +125°C [-67°F to +257°F]<br>• Environmentally sealed<br>• NBC resistant<br>Flexible<br>Flame-retardant<br>Self-extinguishing|-65°C to +175°C [-85°F to +347°F]<br>• Environmentally sealed<br>• NBC resistant<br>•<br>•<br>•|**System 780**<br>-65°C to +175°C [-85°F to +347°F]<br>• Environmentally sealed<br>• NBC resistant<br>Flexible<br>Flame-retardant<br>Self-extinguishing|-65°C to 200°C [-85°F to +392°F]<br>• Environmentally sealed<br>• NBC resistant<br>•<br>•<br>•|**System 790**<br>-65°C to 200°C [-85°F to +392°F]<br>• Environmentally sealed<br>• NBC resistant<br>Flexible<br>Flame-retardant<br>Self-extinguishing|
|---|---|---|---|---|---|---|
|Fluid resistance|•|Resistant to NBC uptake<br>and decontamination|•|Resistant to NBC uptake<br>and decontamination|•|Resistant to NBC uptake<br>and decontamination|
|Typical applications|• Base-line system for|• Base-line system for<br>NBC resistant applications|•|High temperature system for<br>NBC resistant applications|•|Extreme high temperature<br>system for NBC resistant|
|||||||applications|



## **Adhesive Selection** 

|**Material**|**Adhesive**|**Component**|**Precoated**|**Service**|
|---|---|---|---|---|
|**System**|**Type**|**Adhesive**|**Adhesive Designation**|**Temperature**|
|System 770|Two-part Epoxy|S-1264|—|150°C|
|System 780|Thermoset tape|S-1255-04|—|200°C|
|System 790|Thermoset tape|S-1255-04|—|200°C|



2-11 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

**Integrated Military Harness Systems** (Continued) 

## **Step 2. Select the Adhesive System.** 

## **Table 3.  Comparison of Adhesive Types** 

**Table 4.  Adhesive Selection** 

Two types of adhesives are used to bond heat-shrinkable boots and transitions to tubing or wire jacketing: n Thermosets, which include epoxies and other two-part systems. n Thermoplastics, which include pre- coated meltable adhesives applied to parts during manufacture and those applied as meltable tapes during assembly. Table 3 below outlines the differences between thermosets and thermoplastics. Table 4 shows which adhesive type is appropriate for each harness material system. 

**==> picture [368 x 106] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Thermoset|Thermoplastic|
|Method of adhesion|Cures through chemical reaction.|Melts, flows, and solidifies.|
|Application|Two-part types require mixing andapplication at assembly.|Precoated types require no preparation at assembly.|
|Cure time|Varies with cure temperature.|Not required. Adhesive functional when|
|Oven cure usually desirable.|cooled to room temperature.|
|Strength|elevated temRetains most strength at peratures.|aLoses strength as melt temperature ispproached.|
|Disassembly|when heated sufficientlItems can be forcibly peeled aparty.|Items can be separated when heated to temperature of the adhesive.|
|Requires new adhesive or hot rollback|Can be reheated to form new bond if|
|Repair/reassembly|to reenter behind connector without|sufficient adhesive remains.|
|affecting adhesive bonds.|

**----- End of picture text -----**<br>


**==> picture [354 x 202] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|Material|Adhesive|Component|Precoated|Service|
|System|Type|Adhesive|Adhesive Designation|Temperature|
|S-1030|/180|80°C|
|System 10|Thermoplastic|
|S-1017|/42|60°C|
|S-1124|/164|105°C|
|System 20|Thermoplastic|
|S-1048|/86|120°C|
|Thermoplastic|S-1048|/86|120°C|
|System 25|
|Two-part thermoset|S-1125|/225|150°C|
|Thermoset Tape|S-1255-04|—|200°C|
|System 30|Two-part thermoset|S-1125|—|150°C|
|S-1030|/180|80°C|
|Thermoplastic|
|System 100|S-1048|/86|120°C|
|Two-part thermoset|S-1125|—|150°C|
|Two-part thermoset|S-1125|—|150°C|
|System 200|Thermoset tape|S-1255-04|—|200°C|
|System 300|Thermoset tape|S-1255-04|—|200°C|
|System 770|—|S-1264|—|—|
|System 780|Thermoset tape|S-1255-04|—|200°C|
|System 790|Thermoset tape|S-1255-04|—|200°C|

**----- End of picture text -----**<br>


2-12 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

## **Step 3. Determine the Level of EMI Shielding Required.** 

TE offers several methods and technologies for controlling electromagnetic interference (EMI) and noise in cable harnesses. Developed in response to well-established threats in military and other harsh environments, these technologies can be employed in compatible shielding (screening) systems to achieve the level of shielding required for a harness system. Table 5 on page 2-15 outlines the shielding requirements for various types of threat and levels of interference. 

For the most cost effective design of harnesses, which offer a long-term stability in performance, the system should be designed to achieve a balance of component characteristics. Components should only be used if they are qualified to a minimum level of EMI performance and the performance and test method should be applicable to the design technique being used. 

For quality assurance purposes minimum EMI characteristics should always be specified and for critical harnesses the complete performance should be measured. The technique to be adopted should always be specified. 

## **Introduction** 

This section is intended as a guide for the use of harness designers who are required to achieve a level of EMI control in their design practices. It is not intended that it should be a definitive statement on all aspects of EMI control for harnesses. In case of difficulty contact us for further clarification or consultancy. 

Finally the inter-relationship between harnesses and the protection, termination and grounding of equipment boxes is vital for good system performance against EMI. All components form part of the external shield on the system and therefore should be considered in the overall EMI design process. 

For well-designed EMI control of electrical systems it is essential that a detailed knowledge of the system requirements and susceptibility be obtained. The chosen level of shielding will be dependent on the: 

Subjects covered in this topic are: 

   - n Harness Types - point to point and branched 

- n Shielding Levels - 

- n Susceptibility of electrical calculations system. 

- n Types of components used. 

## **Harness Types** 

Harnesses are divided into two types, point-to-point and branched. The advantages and disadvantages of each from an EMI control standpoint are described below. No attempt has been **2** made to analyze their relative merits in mechanical or installation terms. 

## **Point To Point:** 

The three major components of this type of harness are: connectors, cable, and connector accessories. 

## **Connectors** 

There are many different types of circular military connectors. However, for a well-shielded harness only those connectors having a guaranteed performance level should be used e.g. MIL-C-26482 Series II and MIL-C-38999 series 1 and 2, and series 3 and 4. 

## **Cable** 

Cable used in this type of harness is generally machine made. Hand laid cables may also be used but generally the shields incorporated in these harnesses vary in consistency of performance. In the case of machine made cables all shields should be designed for optimum shielding effectiveness at radio frequency. 

- n Physical layout of the system. 

- n Equipment practices adopted. 

- n Anticipated EMI threat. 

2-13 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

## **Connector Accessories** 

Connector accessories, such as Raychem brand adapters, are available in many styles and therefore their performance varies with construction. For a level of consistency in performance it is essential that, as with connectors, a guarantee in performance level be achieved. 

Fittings not specified in this way may significantly degrade the overall system performance. 

## **Branched** 

In addition to those components described above, branched harnesses include transitions. This type of harness is usually made by hand and it is therefore difficult to incorporate accurately made machine fabricated shields. The implications of this are: 

## **Shields** 

Cable shields may be put on by hand or by feeding through a braiding machine. However, as braid optimization depends on all the constructional parameters of the braid being accurately specified, unless braid is well constructed the shielding performance can suffer dramatically. Reductions in shield performance of 20-40 dB have been measured on badly made branched harnesses. The alternative method is to use pull on braids. If the cable bundle diameter is known the braid may be designed for optimized performance. 

## **Transitions** 

Transitions, as with accessories, are very susceptible to performance variability with construction type. 

For high performance harnesses these components should also have a guaranteed performance. 

In general the use of techniques such as hand soldering or the use of butted tape wraps are not recommended except where only a low performance of less that 40dB is required. 

## **Shielding Levels and Component Performance** 

## **System Performance** 

To specify the overall requirements of a complete electronic system in terms of its EMI characteristics it is necessary to consider the performance of the individual components parts. The harnesses form one of the major entry points for interference and this as such can degrade a complete system performance by a significant amount. In general terms, assuming that a shielded harness system is used, with the available components on the market the overall harness system performance and typical applications may be as below. 

- n 40 to 50 dB Standard shielded systems for insensitive systems. 

- n 50 to 60 dB Military standard shielded systems for general applications. 

- n 60 to 80 dB As above but where full threat EMP & TEMPEST protection is required. 

Shield performance is 

specified in two ways, either as a power relationship in decibels (dB) or as an absolute measurement of the shield performance in terms of the surface transfer impedance. Except for very specific low frequency problems it is general to specify the performance at frequencies in the range 0.1MHz to 100MHz. 

- n 80 to 100 dB Severe TEMPEST and very sensitive systems. 

- n Over 100 dB Exceptional shielding requirements only. 

2-14 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

**Table 5 - Screening Effectiveness (SE)/Surface Transfer Impedance (Zt) Relationships** 

## **Safety Margins** 

## **Connectors** 

A study of those connector specifications having an EMI test shows that they are generally specified in the frequency band 100MHz to 1GHz. For an assessment at lower frequencies the low **2** frequency performance as dictated by the d.c. resistance of the connector is required. These two parameters enable the EMI characteristic to be made of the complete connector performance. Typical values for standard connectors are 65dB (MIL-C-26482 Series II) and 90dB (MIL-C-38999 Series III) connectors. 

As with all designs EMI system design should not be performed to the “limit of performance safety margin should always be incorporated when determining the minimum shielding level appropriate for consistent operation of the system. 

The inter-relationship of shielding effectiveness measured in decibels and the surface transfer impedance in ohms presents the designer with a conversion difficulty. External harness circuits vary, as do the coupling characteristics and it is therefore only possible to give an approximate conversion. The normal conversion from decibels to ohms and vice versa is to a reasonable approximation: Screening Effectiveness (dB) = 36 – 20 log 10 (ZT (Ohms)) The constant term is developed from the expressions for the characteristic impedance of the line formed by the harness shield and the ground plane and the internal characteristic impedance of the inside of the harness. The translation from shielding effectiveness to surface transfer impedance is shown below in Table 5 for S.E. from 20 to 105dB. 

|**S.E. (dB)**|**ZT (ohms)**|**S.E. (dB)**|**ZT (ohms)**|
|---|---|---|---|
|20|6.309|65|0.0355|
|25|3.548|70|0.0200|
|30|1.995|75|0.0112|
|35|1.122|80|0.0063|
|40|0.631|85|0.0036|
|45|0.355|90|0.0020|
|50|0.200|95|0.0011|
|55|0.112|100|0.0006|
|60|0.063|105|0.0004|



2-15 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

**Table 6 - Cable Performances** 

## **Cable** 

## **Connector Accessories and Transitions** 

In accordance with most common cable specification In constructional terms the the shielding performance performance of the connecof a cable is specified at tor accessory includes both 30MHz. It is also well into the resistive terminations to the band where inductive the cable shield and the leakage is the primary penconnector. However, it is etration characteristic. For most unusual to specify the performance of an frequencies above or below accessory and this is a 30Mhz, approximations, as distinct weakness in the for connectors, must be design of harnesses. The made. It should be noted reason is that the performthat the performance speciance is extremely variable fied at 30MHz in Table 6 for as accessories have to fit a different cable types is the variety of different cable maximum that is allowed sizes and shapes. Where using TE’s standard Q.C. specified at all the relationvalues. Actual performance ship between the test may be up to 20dB better. method and the coupling mechanism for the EMI must be considered. 

|**Type of Screen**|**Diameter under screen**<br>**(mm)**|**Surface transfer Impedance Zt**<br>**@ 30 Mhz(maximum)**|
|---|---|---|
|Single optimized braid|Upto 7.5<br>7.6 and up|100 milli ohms/metre<br>50 milli ohms/metre|
|Double optimized braid|Upto 7.5<br>7.6 and up|10 milli ohms/metre<br>5 milli ohms/metre|
|Superscreened|Upto 7.5|100 micro ohms/metre|
|(2 braids + 1 wrap)|7.6 and up|50 micro ohms/metre|



2-16 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

**==> picture [326 x 84] intentionally omitted <==**

**----- Start of picture text -----**<br>
Connector Terminator Splice Transition Feedthrough<br>Cable Braid<br>feoah<br>**----- End of picture text -----**<br>


## **General Considerations** 

**Complete Harness** For branched harnesses it is necessary to determine When considering the comwhether every branch has plete harness the coupling the same susceptibility calculations are relatively requirements or carries the simple. In general terms same signals of power. The they are the addition of all performance requirement the individual leakages of each branch is then within the system from determined and the matrix connector to connector. The for the harness established. analysis route is therefore This is a more complex as follows: subject and not discussed 1. Convert all decibel here. System improvements values at the desired may be achieved by changfrequency to surface ing either the connectors or transfer impedance. cable. In general terms 2. Choose components for changing from a single to a double optimized braid a ‘balanced’ system, i.e. improves the performance the components should of that component by 20-25 have approximately the dB. A similar advantage is same performance. achieved by changing from 3. Add the values deterMIL-C-26482 Series II to mined for surface MIL-C-38999 Series I transfer impedance of connectors. However, the the components at the relative significance, as frequency chosen. part of the system, of each 4. Reconvert to decibels if component must be considnecessary. (Table 5 can ered to determine the true be used for this purpose) weighting effect. For the optimum in system design As a guide to the shielding a balance of component performance that can be performances should be expected from a harness achieved wherever possible that is constructed using such that each of the Raychem brand compocomponents is of similar nents, Table 7 on the next performance level. page has been compiled to help in the product selection process. 

Although cables and harnesses are considered to be the most significant in terms of coupling into systems the construction of equipment boxes can play an important part in the overall EMI performance of a system. With the increasing use of high speed digital circuits and the generation of harmonics having high energy content relatively short printed circuit board tracks can radiate or pick up energy as efficiently as cables. If the boxes themselves are not adequately protected these circuits may constitute an EMI threat. There is a further area of significance in the EMI protection of the boxes and this is the connector/ box interface. The junction may be considered to be a part of the harness system and any degradation in it may cause an overall harness degradation. 

**2** 

2-17 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Electrical Interconnection System Design 

## **Integrated Military Harness Systems** (Continued) 

## **Table 7 - Screen System Guide** 

**==> picture [488 x 146] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|Harness System Components|
|Adapter Styles|Termination|Cable Braid|
|Shielding|Tinel-|(max. length in m/ft)|Feed-|
|Level|Connector|Band|Braided|Lock|Rayaten|(by cable construction)|Transition|Splice|through|
|Required|Strap|System|Assembly|NO|SO|DO|SSS|DSS|
|Shield|
|tape &|Solder-|Tinel or|
|<60 dB|VG95328|n|n|n|—|<2/6.5|15/49|100/328|—|—|Solder-|Sleeve|solder|
|VG95234|Sleeve|device|devices|
|device|
|Shield|
|MIL-C-26482|
|Series 2|tape &|Solder-|Tinel or|
|60 to 80 dB|VG96912|—|—|n|—|—|<2/6.5|7/22.9|100/328|—|Solder-|Sleeve|Rayaten|
|Series 1|Sleeve|device|assembly|
|device|
|Not|Solder-|Tinel or|
|>80 dB|MIL-C-38999|—|—|—|n|—|—|<0.5/1.6|50/164|65/213|recom -|Sleeve|Rayaten|
|mended|device|assembly|

**----- End of picture text -----**<br>


NO = Non Optimized, SO = Single Optimized, DO = Double Optimized, SSS = Single Super Shield, DSS = (TE must provide info) Note: 

- 1.The cable lengths are to be used as a guide. 

Outside 30 MHz, the lengths that can be used will vary. For spe cific harness design outside 30 MHz, please consult TE. 

- 2.Tinel-Lock use at shielding levels of 60–80 dB depends on the adapter entry, cable braid size, and design. For further details, contact TE. 

- 3.Connectors commonly used but not mentioned in the table may not have a stated shielding performance in their specification. Contact the manufacturer for guidance. 

- 4.This guide makes no allowance for the possible effects of resonance. TE should be consulted for advice on compensating for resonance. 

## **Step 4.  Select Components** 

Using the previous sections, you can now select all of the components for an integrated harness assembly. 

Please refer to the sections listed for more detailed component information: 

**==> picture [219 x 68] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Tubing|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 3|
|Molded Parts  . . . . . . . . . . . . . . . . . . . . . . . . .Section 4|
|Adhesives|. . . . . . . . . . . . . . . . . . . . . . . . . . .Section 5|
|Adapters|. . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 6|
|Assemblies|. . . . . . . . . . . . . . . . . . . . . . . . . .Section 7|
|Electrical Interconnect Products  . . . . . . . . . .Section 8|
|Wire and Cable|. . . . . . . . . . . . . . . . . . . . . . .Section 9|

**----- End of picture text -----**<br>


2-18 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **Table of Contents** 

|**Overview**|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3|
|---|---|
|**Tubing Selection Guide** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4, 3-5, 3-6, 3-7||
|**Specification Cross-Reference Guide**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8, 3-9||
|**Tubing Categories**|**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .**3-10|
|ATUM|High-shrink-ratio, adhesive-lined polyolefin tubing . . . . . . . .3-11, 3-12|
|BSTS/BSTS-FR|General purpose, heat-shrinkable tubing  . . . . . . . . . . . . . . .3-13, 3-14|
|CGPE-105|Brightly colored, shiny, non-flame-retardant polyolefin tubing . .3-15, 3-16|
|CGPT<br>CRN<br>DCPT|General purpose, flame-retardant, polyolefin tubing . . . . . .3-17, 3-18<br>Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-19, 3-20<br>Flexible, flame-retardant, dual-color, polyolefin tubing  . . . . .3-21, 3-22|
|DR-25<br>DR-25-TW<br>DWP-125<br>ES1000<br>ES2000|Heat-shrinkable, flexible, chemical and abrasion<br>resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23, 3-24<br>Heat-shrinkable, flexible, thin wall, chemical and<br>abrasion resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25, 3-26<br>Flexible, high-shrink-ratio, adhesive-lined, polyolefin tubing . . .3-27, 3-28<br>Clear, high-shrink-ratio, adhesive-lined, semirigid<br>polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29. 3-30<br>Flame-retardant, high-shrink-ratio, adhesive-lined,|
||semirigid polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-31, 3-32|
|ES Caps|High-shrink-ratio, adhesive-lined, semirigid polyolefin caps . . .3-33, 3-34|
|FL2500|Fully flame-retardant, adhesive-lined, polyolefin|
||heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35, 3-36|
|HCTE|Helical convolex tubing with a high crush resistance . . . . . .3-37, 3-38|
|HF|High-flex, heavy-wall, heat-shrinkable tubing  . . . . . . . . . . . .3-39, 3-40|
|HFT5000|Heat-shrinkable fabric tubing . . . . . . . . . . . . . . . . . . . . . . . .3-41, 3-42|
|HRHF/HRNF/HRSR|High-ratio, heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . .3-43, 3-44|
|HRHT|High-ratio, high-temperature, flexible,|
||thick wall polyolefin heat-shrinkable tubing . . . . . . . . . . . . .3-45, 3-46|
|HTAT|Semiflexible, dual wall, moisture-resistant tubing  . . . . . . . . .3-47, 3-48|
|Maulflex Conduit|Lightweight, flexible, abrasion-resistant, shielded|
|System|electrical conduit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49, 3-50|
|NT|Flexible, general purpose modified elastomeric tubing  . . . .3-51, 3-52|
|NT-MIL|Flexible, rugged, modified elastomeric tubing  . . . . . . . . . . .3-53, 3-54|
|NTFR|Very flexible, rugged neoprene elastomer tubing . . . . . . . . .3-55, 3-56|
|PD Caps|Semirigid, encapsulant-lined, polyolefin caps . . . . . . . . . . .3-57, 3-58|
|PTCM|Very high-shrink-ratio, dual wall, flexible|
||heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-59, 3-60|
|RayBlock 85|Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-61, 3-62|
|RayBlock 105|Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-63, 3-64|
|Rayrim|Commercial protective, self-adhering, edging material . . . .3-65, 3-66|
|RaySpool|Convenient packaging and dispensing system|
||for heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . .3-67, 3-68, 3-69|
|RHW|Rugged, heavy wall, adhesive-lined, polyolefin|
||heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-70, 3-71|
|RMW|Medium wall, polyolefin heat-shrinkable tubing . . . . . . . . . .3-72, 3-73|
|RNF-100|Flexible, flame-retardant, general purpose,|
||polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-74, 3-75|



3-1 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Table of Contents** (Continued) 

|RNF-150|High-performance, flame-resistant, flexible,|
|---|---|
||fluoropolymer tubing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76, 3-77|
|RNF-3000|Flexible, high-shrink-ratio, flame-retardant,|
||general purpose, polyolefin tubing  . . . . . . . . . . . . . . . . . . . .3-78, 3-79|
|RP-4800|High-shrink-ratio, flame-retardant, polyolefin tubing . . . . . . .3-80, 3-81|
|RPPM|Flexible, dual wall, moisture proof, heat-shrinkable tubing . .3-82, 3-83|
|RT-3|Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-84, 3-85|
|RT-375|Clear, flame-resistant, flexible, fluoropolymer tubing . . . . . .3-86, 3-87|
|RT555|Fluid-resistant, chemical-resistant, crosslinked|
||fluoropolymer tubing with extended temperature range . . . . .3-88, 3-89|
|High Temperature|High temperature, heat shrinkable, fluid resistant|
|Sealing Sleeves|sealing sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-90, 3-91|
|RT-770|NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-92, 3-93|
|RT-780|NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-94, 3-95|
|RT-790|NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-96, 3-97|
|RW-175|High-temperature, chemical-resistant, polyvinylidene|
||fluoride tubing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-98, 3-99|
|RW-200/RW-200-E|Heat-shrinkable, chemical-resistant,|
||high-temperature tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-100, 3-101|
|SCL|Semirigid, encapsulant-lined, polyolefin tubing  . . . . . . . .3-102, 3-103|
|SCT|Flame-retardant, adhesive-lined, semirigid polyolefin|
||heat-shrinkable tubing (extended temperature range} . . .3-104, 3-105|
|SFR|Very flexible, flame-retardant, silicone elastomer tubing  . . .3-106, 3-107|
|SRFR|Highly flexible, silicone rubber tubing . . . . . . . . . . . . . . . .3-108, 3-109|
|SST/SST-FR|Self-sealing, heat-shrinkable tubing . . . . . . . . . . . . . . . . .3-110, 3-111|
|TAT-125|Adhesive-lined, flexible polyolefin tubing  . . . . . . . . . . . . .3-112, 3-113|
|TC Caps|Semirigid, flame-retardant polyolefin caps  . . . . . . . . . . . .3-114, 3-115|
|TFE and TFE-R|High-temperature, chemically inert, modified tubing|
||made of PTFE® Fluoropolymer . . . . . . . . . . . . . . . . . . . . .3-116, 3-117|
|Tubing Kits and|Smaller packaging options for single wall and|
|MiniSpools|adhesive-lined tubing products . . . . . . . . . . . . . . . . . . . .3-118, 3-119|
|URHT|Ultra high-ratio, flame-retardant, polyolefin|
||heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-120, 3-121|
|Versafit|Highly flame-retardant, very flexible,|
||low-shrink-temperature, polyolefin tubing  . . . . . . . . . . . . .3-122, 3-123|
|Versaflex|Expandable, braided, polyester sleeving  . . . . . . . . . . . . .3-124, 3-125|
|XFFR|Halogen-free, flame-retardant, heat-shrinkable tubing  . . .3-126, 3-127|
|ZH-100|Flexible, thin-wall, low-fire-hazard tubing . . . . . . . . . . . . .3-128, 3-129|
|ZHTM|Heat-shrinkable, flexible tubing with low toxicity for|
||fire safety applications . . . . . . . . . . . . . . . . . . . . . . . . . . .3-130, 3-131|



3-2 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Overview** 

TE Connectivity’s Raychem brand of tubing was developed when our scientists pioneered the application of radiation crosslinking and the development of heatshrinkable polymer products. Today TE is recognized worldwide for its expertise in these areas. The Raychem brand of tubings are made of polyolefins, fluoropolymers, and elastomers enhanced by radiation crosslinking and heat-shrinkability. When heated during installation, 

our tubings shrink to conform to virtually any shape. They provide dependable insulation, mechanical protection, and strain relief, as well as aesthetic appeal. 

Single wall tubings are available in thin-wall, medium-wall, and thick-wall versions. With dual wall tubings, an inner wall — either an encapsulant or an adhesive — melts and flows during installation heating, to protect against environmental damage. 

Encapsulants protect connections and components from splashes and corrosion. Adhesives go a step further, sealing to plastic, metal, rubber, or other substrates. 

You can choose from tubings that are highly flexible or semirigid, designed for operation in high- or lowtemperature environments, halogen-free and flameretardant to meet a range of industry standards. 

Available in many sizes, constructions, lengths, and colors to meet commercial, military or medical specifications, our tubings can also be customized for special applications. 

Installation is fast and easy with handheld heating tools or bench-mounted heaters. A range of automatic and semi-automatic installation equipment is available for high-volume applications. 

3-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Tubing Selection Guide** 

|**Single Wall**<br>Very flexible<br>Versafit|l|||-55 to 135<br>[-67 to 275]|70|90|
|---|---|---|---|---|---|---|
|Flexible<br>CGPE-105|l|||-70 to 105<br>[-94 to 221]|85|110|
|CGPT|l|||-40 to 135<br>[-40 to 275]|80|120|
|DCPT|l|||-55 to 135<br>[-67 to 275]|95|120|
|RNF-100|l|||-55 to 135<br>[-67 to 275]|95|121|
|RNF-3000|l|||-55 to 135<br>[-67 to 275]|80|120|
|RP-4800|l|||-55 to 135<br>[-67 to 275]|95|121|
|Semirigid<br>CRN|l|||[-67 to 275]<br>-55 to 135<br>[-67 to 275]|110|135|
|RT-3|l|||-55 to 135<br>[-67 to 275]|110|135|
|**Dual wall**<br>Semiflexible<br>ATUM<br>[adhesive-and|l|||-55 to 110<br>[-67 to 230]|80|110|
|encapsulant-lined]<br>DWP-125|l|||-40 to 110<br>[-40 to 230]|80|125|
|HTAT|l|||-55 to 125<br>[-67 to 257]|80|110|
|Flexible<br>PTCM|l|||-40 to 85<br>[-40 to 185]|60|80|
||||||||
|RPPM|l|||-40 to 85<br>[-40 to 185]|60|80|
|TAT-125|l|||-55 to 110<br>[-67 to 230]|95|121|
|Semirigid<br>ES1000|l|||-40 to 130<br>[-40 to 266]|110|135|
|Semirigid<br>ES2000|l|||[-40 to 266]<br>-40 to 130<br>[-40 to 266]|110|135|
|FL2500|l|||-40 to 135<br>[-40 to 275]|110|135|
|SCL|l|||[-40 to 275]<br>-55 to 110<br>[-67 to 230]|125|135|
|SCT|l|||-40 to 150<br>[-40 to 302]|110|135|
|**Heavy Duty**<br>BSTS/BSTS-FR|l|||-55 to 90<br>[-67 to 194]|90|121|
|HF|l|||-55 to 90<br>[-67 to 194]|80|121|
|HRHF/HRNF/HRSR|l|||[-67 to 194]<br>-55 to 90<br>[-67 to 194]|80|121|
|RHW|l|||-55 to 110<br>[-67 to 230]|110|125|
|RMW|l|||-55 to 110<br>[-67 to 230]|110|125|
|SST/SST-FR|l|||-55 to 90<br>[-67 to 194]|90|121|
|**Special Purpose**<br>Elastomers<br>DR-25|||l|-75 to 150<br>[-103 to 302]|150|175|
|HRHT|||||||
|NT|||l|-55 to 90<br>[-67 to 194]|90|135|
|NT-MIL|||l|-70 to 121<br>[-94 to 250]|90|135|
|NTFR<br>RW-200|||l|-70 to 121<br>[-94 to 250]<br>-40 to 200<br>[-40 to 392]|90<br>100|135<br>175|
|RW-200|||l|-40 to 200<br>[-40 to 392]|100|175|
|RW-200-E|||l|-55 to 200<br>[-67 to 392]|100|175|
|SFR|||l|-75 to 180<br>[-103 to 356]|135|175|
|SRFR|||l|-75 to 200<br>[-103 to 392]|135|175|
|URHT|||||||
|Fluoropolymers<br>RNF-150||l||-55 to 150<br>[-67 to 302]|110|150|
|RT-375||l||-55 to 150<br>[-67 to 302]|125|150|
|RT555||l||-65 to 200<br>[-85 to 392]|150|220|
||||||||
|RT-770||||-55 to 125<br>[-67 to 257]|135|150|
|RT-780||||-55 to 175<br>[-67 to 347]|180|200|
|RT-790||||-55 to 200<br>[-67 to 392]|235|250|
|RW-175||l||-55 to 175<br>[-67 to 347]|155|175|
|TFE and TFE-R||l||-67 to 250<br>[-89 to 482]|330|340|
|Caps<br>ES Caps|l|||-40 to 105<br>[-40 to 221]|100|135|
|PD Caps|l|||-55 to 110<br>[-67 to 230]|125|135|
|TC Caps|l|||-55 to 135<br>[-67 to 275]|110|135|



*For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8. 

**Sizes 9/3 through 70/21 only. †Clear is not flame-retardant. 

3-4 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Tubing Selection Guide** (Continued) 

|l||l|l|l|l|l||||Highly flame-retardant, multi-spec polyolefin|
|---|---|---|---|---|---|---|---|---|---|---|
|l|l|||||||||Brightly colored, general purpose polyolefin|
|l|l|l|l|l||||||General purpose, flame-retardant polyolefin†|
|l||l|l|l||||||Green and yellow striped polyolefin|
|l|l|l|l|l||l||||High-performance flexible polyolefin†|
|l|l|l|l|l||l||||3:1 shrink ratio general-purpose polyolefin†|
|l||l|l|||l||||4:1 shrink ratio polyolefin|
|l|l|l|l|l||l||||4:1 shrink ratio polyolefin<br>Flame-retardant polyolefin†|
|l||l|l|l||||||Semirigid polyolefin for terminal insulation|
|l<br>l|l|l<br>l|l<br>l|||l||||3:1 and 4:1 shrink ratio adhesive-lined polyolefin†|
|l||l|l|l||||||3:1 shrink ratio adhesive-lined polyolefin|
|l||l||||||||High-temperature adhesive-lined polyolefin9 mm|
|l||||||||||Very high shrink ratio, dual wall, flexible|
|||||||||||polyolefin tubing|
|l|l|||||||||Dual wall, moisture-proof polyolefin|
|l|l|l|l|||l||||2:1 adhesive-lined polyolefin†|
||l||l|||||||Clear high-shrink-ratio adhesive-lined polyolefin|
|l||l|l|||||||Clear high-shrink-ratio adhesive-lined polyolefin<br>Flame-retardant adhesive-lined polyolefin|
|l||l||||||||Fully flame-retardant, adhesive-lined polyolefin|
|l|||l|||l||||Fully flame-retardant, adhesive-lined polyolefin<br>3:1 shrink ratio encapsulant-lined polyolefin|
|l||l||||||||High-temperature adhesive-lined polyolefin|
|l|l|l||||||l||Rugged, general purpose, thick-wall polyolefin†|
|l||l||||||l||Highly flexible, thick-wall polyolefin|
|l||l||||||l||Highly flexible, thick-wall polyolefin<br>High-shrink-ratio repair sleeve|
|l|||||||||l|Heavy wall adhesive-lined polyolefin|
|l||||||||||Medium wall polyolefin|
|l||l||||l||l||Self-sealing, dual wall polyolefin|
|l||l||||l||||Diesel-resistant elastomer|
||||||||||||
|l||l||||||||Flexible general-purpose modified elastomer|
|l||l||||l||||Flexible rugged modified elastomer|
|l||l||||l||||Very flexible rugged neoprene<br>High-temperature flexible elastomer|
|l||l||||l||||High-temperature flexible elastomer|
|l||l||||l||||High-temperature flexible elastomer|
|l||l||||l||||Very flexible silicone|
|l||l|l||l|||||Very flexible silicone rubber|
||||||||||||
|l||l|l||l|l||||High-performance flexible fluoropolymer|
|l|l|l|l|l|l|l||||Clear high-performance flexible fluoropolymer|
|l||l|l||l|||||Fluid- and chemical-resistant fluoropolymer<br>High-performance fluoropolymer|
|l|l|l|l|l|l|l||||High-performance fluoropolymer|
||l|l||||l||||High-temperature PTFE® fluoropolymer resin|
||||||||||||
|||l||||||||NBCCS tubing rated to 125˚C|
|||l||||||||NBCCS tubing rated to 175˚C|
|l|l|l|||||l|||NBCCS tubing rated to 200˚C<br>Autoclavable semirigid fluoropolymer|
|l|l|l|l|||||||High-ratio, adhesive-lined caps†|
|l|||l|||||||Semirigid encapsulant-lined polyolefin caps|
|l||l|l|||||||Semirigid flame-retardant polyolefin caps|



PTFE is a trademark of E. I. du Pont de Nemours and Company. 

3-5 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Heat-Shrinkable Tubing 

## **Tubing Selection Guide** (Continued) 

|||||**Polyolefin**||**Fluoropolymer**||**Elastomer**|**Operating**|**Temperature**|**˚C / [˚F]**||**Min. shrink**|**temperature**|**(˚C)**||**Min. full**|**recovery**<br>**temperature**|**(˚C)**||**Shrink ratio**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**PRODUCT**||||||||||||||||||||||
|**Special Purpose**|Conduit|HCTE||||l|||-55 to 200||[-67 to 392]||N/A|||||N/A|||N/A|
|(Continued)|Kits|RayBlock 85||l|||||-40 to 85||[-40 to 185]|||80||||110|||4:1|
|||RayBlock 105||l|||||-40 to 105||[-40 to 221]|||80||||110|||4:1|
|||Tubing Kits and||l|||||Various; see page 139-140|Various; see page 139-140|||See page||||See page||||2:1 up|
|||Mini-Spools|||||||||||139-140||||139-140||||to 4:1|
||Low Toxicity|XFFR||l|||||-55 to 105||[-67 to 221]|||70||||121|||3:1|
|||ZH-100||l|||||-30 to 105||[-22 to 221]|||80||||120|||2:1|
|||ZHTM||l|||||-30 to 105||[-22 to 221]|||80||||121|||2:1|
||Edging Matl|Rayrim||l|||||-55 to 80||[-67 to 176]||120||120|||150|||N/A|
||Fiber & Fabric|HFT5000|||||||-40 to 125||[-40 to 257]|||80||||110|||2:1|
||Braids|Versaflex|||||||-50 to 150||[-58 to 302]|||N/A||||N/A|||N/A|



*For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8. 

**Sizes 9/3 through 70/21 only. †Clear is not flame-retardant. 

3-6 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Tubing Selection Guide** (Continued) 

|**Size range**<br>**(inside**<br>**diameter as**|**supplied)**||**Colored**||**Clear**||**Flame-**|**retardant**||**UL 224**||**CSA**||**VW-1 (UL/CSA)**||**MIL Spec***||**USP Class VI**||**ABS**||**UL D486****|||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||||||||||||||||**DESCRIPTION**|
|.187" to 2"|||l|||||l||||||||||||||||Modified ETFE, helically convoluted tubing|
|12 mm to 32 mm|||l|||||l||||||||||||||||Heat-shrinkable water blocking system|
|12 mm to 32 mm|||l|||||l||||||||||||||||Heat-shrinkable water blocking system|
|See page 139-140|||l||l|||l||l||l||l||l||||||||Smaller packaging options for single wall|
|.4" to 3"<br>1/8" to 2"<br>3 mm to 40 mm|||l<br>l<br>l|||||l<br>l<br>l||||||||||||l||||and adhesive-lined tubing<br>Halogen-free, flame-retardant polyolefin<br>Thin-wall, low-fire-hazard polyolefin<br>Low toxicity, flexible polyolefin|
|0.8 mm to 4.5 mm<br>12 mm to 80 mm<br>3 mm to 50 mm|||l<br>l<br>l|||||||||||||||||||||Protective self-adhering edging material<br>Heat-shrinkable, fabric tubing<br>Expandable, braided polyester sleeving|



3-7 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Specification Cross-Reference Guide** 

|**Product**|**UL**|**CSA**|**AMS-DTL-23053***|**AMS-DTL-23053***|**MIL-PRF-46846**|**MIL-PRF-46846**|**TE**|**Page**|
|---|---|---|---|---|---|---|---|---|
|**Type**|**File**|**File**|**Sheet**|**Class**|**Type**|**Class**|**Specification**|**No.**|
|ATUM|E85381**||/4|3|||RW-2063 & RK-6024|3-11|
|BSTS|||||||RW-2017|3-13|
|BSTS-FR|||/15|1 & 2***|||RW-2017|3-13|
|CGPE-105|||||||CGPE-105 SCD|3-15|
|CGPT|E35586|LR31929|||||RW-2059|3-17|
|CRN Type 1 (colors)|E35586|LR31929†|/6|1|||RT-360, Type 1|3-19|
|CRN Type 2 (clear)|||/6|2|||RT-360, Type 2|3-19|
|DCPT|E35586|LR31929|||||RW-2056|3-21|
|DR-25|||/16||||RT-1116|3-23|
|DWP-125|E35586|LR31929|||||DWP-125 SCD|3-25|
|ES1000|E85381||||||RT-1113|3-27|
|ES2000|E85381||||||RT-1112|3-29|
|ES Caps|E85381||||||RW-3006|3-31|
|FL2500|||||||FL2500 SCD|3-33|
|HCTE|||||||RT-1162|3-35|
|HF|||/15|1***|||RW-2023|3-37|
|HFT5000|E199379||||||RW-2060|3-39|
|HRHF|||||||RW-2013|3-41|
|HRNF|||||||RW-2013|3-41|
|HRSR|||||||RW-2013|3-41|
|HRHT|||||||HRHT SCD|3-43|
|HTAT|||||||RW-2052|3-45|
|NT|||||||RT-510|3-47|
|NT-MIL|||/1|1 & 2|||RW-3030|3-49|
|NTFR|||||||RT-511|3-51|
|PD Caps|E85381||||||PD Caps SCD|3-53|
|PTCM|||||||RK-6768|3-55|
|RayBlock 85|||||||RW-2101|3-57|
|RayBlock 105|||||||RW-2102|3-59|
|Rayrim Edging Material|||||||RK-6182|3-61|
|RaySpool||||||||3-63|
|RHW|E91151***||||||RHW SCD|3-66|
|RMW|||||||RMW SCD|3-68|
|RNF-100 Type 1 (colors)|E35586|LR31929|/5|1|||RT-350, Type 1|3-70|
|RNF-100 Type 2 (clear)|||/5|2|||RT-350, Type 2|3-70|
|RNF-150|E35586 VW-1||/18|2|||RT-370|3-72|
|RNF-3000|E35586|LR31929|||||RW-2053|3-74|
|RP-4800|E35586||/5|1††|||RT-1122|3-76|
|RPPM|||||||RK-6214|3-78|
|RT-3|E35586|LR31929†|||||RT-360†††|3-80|
|RT-375|E35586 VW-1|LR31929 VW-1|/18|2|||RT-375|3-82|
|RT555|E85381||||||RT-555|3-84|
|RT-770||||||||3-86|
|RT-780||||||||3-88|
|RT-790||||||||3-90|
|RW-175|E35586 VW-1|LR31929 VW-1|/8||||RW-3029|3-92|
|RW-200|||/13||||RT-1146|3-94|
|RW-200-E|||||||RK-6014/1|3-94|
|SCL|E85381||/4|1|||RT-1301|3-96|
|SCT|||||||SCT SCD|3-98|
|SFR|||/10||ll|1|RT-1140|3-100|
|SRFR|E85381 VW-1||||||RW-2057|3-102|
|SST|||||||RW-2011|3-104|
|SST-FR|||/15|1 & 2|||RW-2011|3-104|
|TAT-125 Type 1 (colors)|E85381||/4|2|||RW-3032|3-106|



3-8 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Specification Cross-Reference Guide** (Continued) 

|**Product**|**UL**|**CSA**|**AMS-DTL-23053***|**AMS-DTL-23053***|**MIL-PRF-46846**|**MIL-PRF-46846**|**TE**|**Page**|
|---|---|---|---|---|---|---|---|---|
|**Type**|**File**|**File**|**Sheet**|**Class**|**Type**|**Class**|**Specification**|**No.**|
|TAT-125 Type 2 (clear)|||||||RW-3032|3-106|
|TC Caps|E85381||||||TC Caps SCD|3-108|
|TFE/TFE-R|||||||RW-2054, RW-2055|3-110|
|Tubing Kits|||||||Various|3-112|
|URHT|||||II||URHT SCD|3-114|
|Versafit|E35586 VW-1|LR31929 VW-1|/5|1 & 3|||RW-3009|3-116|
|Versaflex|||||||RK-6772|3-118|
|Versaflex-FR|E306976|||||||3-118|
|XFFR<br>ZH-100<br>ZHTM|||||||RW-2016<br>RW-2031<br>RW-2058|3-120<br>3-122<br>3-124|



*Formerly MIL-I-23053 and MIL-DTL-23053  **Black only, except sizes 3/1 and 4/1.  ***Sizes 9/3 through 70/21 only. 

†Black only  †† Overexpanded  †††With exception to dimensions and longitudinal change. 

3-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Tubing Categories** 

||**Type**|**Product Name**|
|---|---|---|
|**Single Wall**|Very Flexible|Versafit|
||Flexible|CGPE-105<br>CGPT<br>DCPT<br>RNF-100<br>RNF-3000<br>RP-4800|
||Semirigid|CRN<br>RT-3|
|**Dual Wall**|Semi-flexible|ATUM<br>DWP-125<br>HTAT|
||Flexible|PTCM<br>RPPM<br>TAT-125|
||Semirigid|ES1000<br>ES2000<br>FL2500<br>SCL<br>SCT|
|**Heavy Duty**||BSTS/BSTS-FR<br>HF<br>HRHT<br>HRHF/HRNF/HRSR<br>RMW<br>RHW<br>SST/SST-FR<br>URHT|
|**Special Purpose**|Elastomers|DR-25<br>DR-25TH<br>NT<br>NT-MIL<br>NTFR<br>RW-200<br>RW-200-E<br>SFR<br>SRFR<br>UPB|
||Fluoropolymers|RNF-150<br>RT-375<br>RT555<br>RT-770<br>RT-780<br>RT-790<br>RW-175<br>RY-780<br>TFE and TFE-R|
||Caps|ES Caps<br>PD Caps<br>TC Caps|
||Conduit|HCTB<br>Maulflex|
||Kits|RayBlock 85<br>RayBlock 105<br>RaySpool<br>Tubing Kits and Mini-Spools|
||Low toxicity|XFFR<br>ZH-100<br>ZHTM|
||Edging material|Rayrim|
||Fiber and fabric|HFT5000|
||Braid|Versaflex|



3-10 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **ATUM** 

**High-Shrink-Ratio, Adhesive-Lined Polyolefin Tubing** 

## **Product Facts** 

n **3:1 and 4:1 shrink ratios allow for connector-to-cable sealing** 

- n **Tubing environmentally seals and protects components and interconnections** 

**3** 

- n **Medium wall provides increased mechanical protection** 

n **The adhesive in ATUM tubing bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, aluminum, steel, and copper** 

n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Environmentally seals and Minimum shrink -55°C to 110°C protects a wide variety of temperature: 80°C [176°F] [-67°F to 230°F] electrical applications, Minimum full recovery including back end connectemperature: 110°C [230°F] tor sealing, breakouts, and connector-to-cable transitions. High expansion ratio makes it possible to repair most damaged cable jackets without removing connectors. 

## **Specifications/Approvals** 

**Series UL** Military TE** ~~SS~~ ATUM E85381 AMS-DTL-23053/4,* Class 3 RW-2063 — Black 600V, 110°C RK-6024 — Colors and clear *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 3/1, 6/2, 12/4, 24/8, and 40/13 only. **Black only, except sizes 3/1 and 4/1. 

|**Available in:**|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|||n|n|n|
||||||
|Dimensions are shown for|Dimensions are in millimeters||USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.||Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject|||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

3-11 

Catalog 1654025 Revised 3-13 

Heat-Shrinkable Tubing 

## **ATUM** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded **|**Maximum Recovered**|**Total Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating (Nominal)**|
|**3:1**|||||
|3/1|3.0[0.118]|1.0[0.039]|1.00 ± 0.28[0.039 ± 0.010]|0.50[0.020]|
|4.5/1.5|4.5[0.177]|1.5[0.059]|1.10 ± 0.25[0.043 ± 0.011]|0.50[0.020]|
|6/2|6.0[0.236]|2.0[0.079]|1.00 ± 0.28[0.039 ± 0.010]|0.50[0.020]|
|9/3|9.0[0.354]|3.0[0.118]|1.40 ± 0.28[0.055 ± 0.010]|0.61[0.024]|
|12/4|12.0[0.472]|4.0[0.157]|1.78 ± 0.38[0.070 ± 0.015]|0.76[0.030]|
|19/6|19.0[0.748]|6.0[0.236]|2.25 ± 0.55[0.088 ± 0.022]|0.76[0.030]|
|24/8|24.0[0.940]|8.0[0.315]|2.54 ± 0.55[0.100 ± 0.022]|1.02[0.040]|
|40/13|40.0 [1.570]|13.0 [0.512]|2.54 ± 0.55 [0.100 ± 0.022]|2.54 ± 0.55 [0.100 ± 0.022]<br>1.02 [0.040]|
|**4:1**|||||
|4/1|4.0[0.157]|1.0[0.039]|1.00 ± 0.28[0.039 ± 0.010]|0.50[0.020]|
|8/2|8.0[0.315]|2.0[0.079]|1.00 ± 0.28[0.039 ± 0.010]|0.50[0.020]|
|12/3|12.0[0.472]|3.0[0.118]|1.40 ± 0.28[0.055 ± 0.010]|0.61[0.024]|
|16/4|16.0[0.630]|4.0[0.157]|1.78 ± 0.38[0.070 ± 0.015]|0.76[0.030]|
|24/6|24.0[0.945]|6.0[0.236]|2.25 ± 0.55[0.088 ± 0.022]|0.76[0.030]|
|32/8|32.0[1.260]|8.0[0.315]|2.54 ± 0.55[0.100 ± 0.022]|1.02[0.040]|
|52/13|52.0 [2.050]|13.0 [0.512]|2.54 ± 0.55 [0.100 ± 0.022]|1.02 [0.040]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>Clear in 3:1 sizes only (-X, non-flame-retardant jacket);|
||other colors available on request.|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging***|In 1.2-meter[4-foot]lengths or on spools.|
|Ordering description****|Specify product name, size and color (for example, ATUM 8/2-0).|
|***Only 1.2 meter [4-foot] lengths are standard in the Americas. ATUM tubing on spools is nonstandard.||
|****For supply to MIL spec., add -MS to ordering description.||



3-12 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **BSTS/BSTS-FR** 

## **General Purpose, Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Excellent thick-wall insulation and abrasion protection** 

- n **No adhesive – can be removed easily** 

- n **Expansion ratios as high as 3:1** 

- n **Availability in flameretardant material with FR callout (see “Ordering information and Part numbering system” on the next page)** 

- n **BSTS has the following agency approvals:** 

- **ABS (American Bureau of Shipping)** 

- **- Lloyd’s (Lloyd’s Register of Shipping)** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -55°C to 110°C temperature: 90°C [194°F] [-67°F to 230°F] Minimum full recovery temperature: 121°C [250°F] 

BSTS heat-shrinkable tubing is made of a rugged polymer that resists moisture, fungus, and weathering. It also has excellent electrical properties. This tubing is useful in applications where insulation, abrasion resistance, and strain relief are important. When used with sealant tape (S-1305 for flame-retardant or S-1278 for non-flame-retardant), it can provide a watertight system in nonpressurized applications. 

|**Series**|**Military**|**Industry**|**TE**|
|---|---|---|---|
|BSTS|—|—|RW-2017|
|BSTS-FR|AMS-DTL-23053/15*,|ASTM D 685, nonburning|RW-2017|
||Class 1 and Class 2**|||



- *Formerly MIL-I-23053/15 and MIL-DTL-23053/15. 

- **Except for coatings requirement. Refer to SST-FR when coating is required. 

|**Available in:**|**Available in:**<br>**Americas**|**Europe**|**Asia Pacific**||
|---|---|---|---|---|
||n|n|n||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|3-13|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com||
|Specifications subject||UK: +44 800 267 666|||



Dimensions are shown for reference purposes only. Specifications subject to change. 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **BSTS/BSTS-FR** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

## **Part Numbering System** 

||**Inside Diameter**|**Inside Diameter**|**Wall Thickness**|**Wall Thickness(Nominal)**|
|---|---|---|---|---|
|**Size**|**Minimum**<br>**Expanded**<br>**as Supplied**|**Maximum**<br>**Recovered**<br>**After Heating**|**Expanded**<br>**as Supplied**|**Recovered**<br>**After Heating*****|
|BSTS-03|7.62[0.300]|2.54[0.100]|0.63[0.025]|1.78[0.070]|
|BSTS-04|10.16[0.400]|3.81[0.150]|0.63[0.025]|1.78[0.070]|
|BSTS-07|19.05[0.750]|5.59[0.220]|0.76[0.030]|2.41[0.095]|
|BSTS-11|27.94[1.100]|9.52[0.375]|1.02[0.040]|3.05[0.120]|
|BSTS-13|33.02[1.300]|9.52[0.375]|0.89[0.035]|3.05[0.120]|
|BSTS-15|38.10[1.500]|12.70[0.500]|1.27[0.050]|3.56[0.140]|
|BSTS-17|43.18[1.700]|12.70[0.500]|1.14[0.045]|3.56[0.140]|
|BSTS-20|50.80[2.000]|19.05[0.750]|1.27[0.050]|3.94[0.160]|
|BSTS-27|65.58[2.700]|22.86[0.900]|1.27[0.050]|3.94[0.160]|
|BSTS-30|76.20[3.000]|31.75[1.250]|1.27[0.050]|3.94[0.160]|
|BSTS-35|88.90[3.500]|31.75[1.250]|1.27[0.050]|3.94[0.160]|
|BSTS-40|101.60[4.000]|44.45[1.750]|1.27[0.050]|3.94[0.160]|
|BSTS-45|114.30 [4.500]|44.45 [1.750]|1.27 [0.050]|3.94 [0.160]|
|***Wall thickness will be less if tubing recovery is restricted during shrinkage.|***Wall thickness will be less if tubing recovery is restricted during shrinkage.||***Wall thickness will be less if tubing recovery is restricted during shrinkage.||



|Color|Standard<br>Black|
|---|---|
||Nonstandard<br>White, Yellow, Red and Clear(Clear is non-flame retardant)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|1.2-meter[4-foot]or 7.5-meter[25-foot]lengths.|
|Orderingdescription|See below.|



**BSTS - _  _  x  _   _ / _ / _ “NM”** - no mark **Color** Black / leave blank (standard) White / WHT Red / RED Clear / CL **“FR”** - flame-retardant **Length** in feet (4 and 25 feet standard) **“M”** medium wall **Size** ~~(le~~ **Family Example: BSTS-11X4/NM** 

3-14 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **CGPE-105** 

## **Brightly Colored, Shiny, Non-Flame-Retardant Polyolefin Tubing** 

## **Product Facts** 

- n **Bright, shiny surface; clear version offers exceptional clarity** 

- n **Can be easily hot-stamped** 

- n **Economical, yet offers the improved performance of a crosslinked material** 

- n **Conforms to substrates more uniformly and with less longitudinal change than most PVC-based materials** 

- n **RoHS compliant** 

## **Applications** 

Attractive covering for many automotive, appliance, and consumer-goods applications. Commercial grade tubing for applications where a flame-retardant product is not needed. Provides both insulation and protection of components and wires while also providing a smooth, glossy finish with a choice of seven colors as well as clear. Exceptional transparency of clear CGPE-105 makes it a wellsuite choice for protecting marked surfaces. 

**==> picture [111 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
Operating Temperature Range<br>**----- End of picture text -----**<br>


**==> picture [42 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
Installation<br>**----- End of picture text -----**<br>


Minimum shrink -70°C to 105°C temperature: 85°C [185°F] [-94°F to 221°F] Minimum full recovery temperature: 110°C [230°F] for black; 100°C [212°F] for all other colors and clear 

**Specifications/Approvals Series TE** CGPE-105 CGPE-105 SCD 

**Available in: Americas Europe Asia Pacific** n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

3-15 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **CGPE-105** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**||
||**as Supplied**|**After Heating**|**After Heating**|
|3/64|1.2[0.046]|0.6[0.023]|0.40 ± 0.08[0.016 ± 0.003]|
|1/16|1.6[0.063]|0.8[0.031]|0.43 ± 0.08[0.017 ± 0.003]|
|3/32|2.4[0.093]|1.2[0.046]|0.51 ± 0.08[0.020 ± 0.003]|
|1/8|3.2[0.125]|1.6[0.062]|0.51 ± 0.08[0.020 ± 0.003]|
|3/16|4.8[0.187]|2.4[0.093]|0.51 ± 0.08[0.020 ± 0.003]|
|1/4|6.4[0.250]|3.2[0.125]|0.64 ± 0.08[0.025 ± 0.003]|
|3/8|9.5[0.375]|4.8[0.187]|0.64 ± 0.08[0.025 ± 0.003]|
|1/2|12.7[0.500]|6.4[0.250]|0.64 ± 0.08[0.025 ± 0.003]|
|3/4|19.1[0.750]|9.5[0.375]|0.76 ± 0.08[0.030 ± 0.003]|
|1|25.4[1.000]|12.7[0.500]|0.89 ± 0.12[0.035 ± 0.005]|
|1 1/2|38.1[1.500]|19.1[0.750]|1.02 ± 0.15[0.040 ± 0.006]|
|2|50.8 [2.000]|25.4 [1.000]|1.14 ± 0.18 [0.045 ± 0.007]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Black (-0), White (-9), Clear (-X), Red (-2), Bue (-6), Yellow (-4)|
|---|---|
||Green(-5), Violet(-7)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Orderingdescription|Specify product name, size and color(for example, CGPE-105-1/4-0).|



3-16 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **CGPT** 

## **General Purpose, FlameRetardant* Polyolefin Tubing** 

## **Product Facts** 

n **2:1 and 3:1 shrink ratio** 

n **Very good chemical and solvent resistance** 

n **Flexible** 

n **Excellent physical and electrical performance** 

n **RoHS compliant** 

## **Applications** 

CGPT is a tough, flexible, general purpose polyolefin tubing with good resistance to common fluids and solvents and a high dielectric strength. Its unique blend of chemical, electrical, and physical properties makes it suitable for a wide range of applications, including electrical insulation, strain relief, cable bundling, colorcoding and identification of wires, cables, pipes, and electrical and electronic components, and mechanical protection. 

## **Installation** 

Minimum shrink temperature: 80°C [176°F] Minimum full recovery temperature: 120°C [248°F] 

## **Operating Temperature Range** 

-40°C to 135°C [-40°F to 275°F] 

## **Specifications/Approvals** 

|**Series**|**UL**|**CSA**|**TE**|
|---|---|---|---|
|CGPT|E35586|LR31929|RW-2059|
||600 V, 125°C|600 V, 125°C||



*Clear product (-X) is not flame-retardant. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
|||n||



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-17 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **CGPT** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**||
||**as Supplied**|**After Heating**|**After Heating**|
|**2:1**||||
|1.2/06|1.2[0.046]|0.6[0.023]|0.45 ± 0.12[0.018 ± 0.005]|
|1.6/0.8|1.6[0.062]|0.8[0.031]|0.45 ± 0.12[0.018 ± 0.005]|
|2.4/1.2|2.4[0.093]|1.2[0.046]|0.50 ± 0.12[0.019 ± 0.005]|
|3.2/1.6|3.2[0.125]|1.6[0.062]|0.50 ± 0.12[0.019 ± 0.005]***|
|4.8/2.4|4.8[0.187]|2.4[0.093]|0.50 ± 0.12[0.019 ± 0.005]***|
|6.4/3.2|6.4[0.250]|3.2[0.125]|0.65 ± 0.15[0.026 ± 0.006]***|
|9.5/4.8|9.5[0.375]|4.8[0.187]|0.65 ± 0.15[0.026 ± 0.006]***|
|12.7/6.4|12.7[0.500]|6.4[0.250]|0.65 ± 0.15[0.026 ± 0.006]***|
|19/9.5|19.0[0.748]|9.5[0.375]|0.75 ± 0.15[0.029 ± 0.006]***|
|25.4/12.7|25.4[1.000]|12.7[0.500]|0.90 ± 0.20[0.035 ± 0.008]***|
|32/16|32.0[1.250]|16.0[0.630]|0.95 ± 0.20[0.037 ± 0.008]|
|38/19|38.0[1.496]|19.0[0.748]|1.00 ± 0.20[0.039 ± 0.008]***|
|51/26|51.0[2.000]|26.0[1.000]|1.15 ± 0.25[0.045 ± 0.010]|
|76/38|76.0[2.992]|38.0[1.496]|1.25 ± 0.25[0.049 ± 0.010]|
|102/51|102.0[4.016]|51.0[2.008]|1.40 ± 0.30[0.055 ± 0.012]|
|**3:1**||||
|1.5/0.5|1.5[0.059]|0.5[0.020]|0.45 ± 0.12[0.018 ± 0.005]|
|3/1|3.0[0.118]|1.0[0.040]|0.55 ± 0.12[0.022 ± 0.005]|
|6/2|6.0[0.236]|2.0[0.079]|0.65 ± 0.12[0.026 ± 0.005]|
|9/3|9.0[0.354]|3.0[0.118]|0.75 ± 0.15[0.030 ± 0.006]|
|12/4|12.0[0.472]|4.0[0.157]|0.75 ± 0.15[0.030 ± 0.006]|
|18/6|18.0[0.709]|6.0[0.236]|0.85 ± 0.15[0.033 ± 0.006]|
|24/8|24.0[0.945]|8.0[0.315]|1.00 ± 0.20[0.039 ± 0.008]|
|39/13|39.0 [1.540]|13.0 [0.512]|1.15 ± 0.25 [0.045 ± 0.010]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black (-0), White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5),|
|---|---|
||Brown (-1), Grey (-8), Clear (-X), Yellow/Green (-45) as indicated by an ***|
||Nonstandard<br>Orange(-3), Violet(-7), in 2:1 sizes, 1.2/0.6 through 51/26 only.|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging****|On spools.|
|Ordering description|Specify product name, size and color (for example, CGPT 4.8/2.4-0).|



- ****Available in the convenient RaySpool packaging/dispensing system for sizes: 2:1 - 2.4/1.2 up to 25.4/12.7 3:1 - 3/1 up to 24/8 

3-18 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **CRN** 

## **Semirigid, Flame-Retardant, Polyolefin Tubing** 

## **Product Facts** 

- n **2:1 shrink ratio** 

- n **High abrasion resistance** 

- n **Transfer of flex stress away from typically weak points such as solder and crimp joints, helping ensure a reliable connection** 

**3** 

- n **Flame-retardance (black only)** 

- n **Outstanding physical and electrical performance** 

- n **Excellent chemical and solvent-resistance properties** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -55°C to 135°C temperature: 110°C [230°F] [-67°F to 275°F] Minimum full recovery temperature: 135°C [275°F] 

Well-suited for wire strain-relief applications such as soldered or crimped connections, wire splices, and terminations. Provides mechanical protection for delicate components. Can be used for component packaging and for rugged marking of cables. 

**Series UL CSA Military TE** ~~WG~~ CRN Type 1 E35586 LR31929 AMS-DTL-23053/6*, Class l RT-360, Type 1 (black) 600 V, 125°C (black only) RK-6003 600 V, 125°C CRN Type 2 (clear) — — AMS-DTL-23053/6*, Class 2 RT-360, Type 2 

*Formerly MIL-I-23053/6 and MIL-DTL-23053/6. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

3-19 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

## **CRN** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**||
||**as Supplied**|**After Heating**|**After Heating**|
|3/64|1.2[0.046]|0.6[0.023]|0.51 ± 0.08[0.020 ± 0.003]|
|1/16|1.6[0.063]|0.8[0.031]|0.51 ± 0.08[0.020 ± 0.003]|
|3/32|2.4[0.093]|1.2[0.046]|0.51 ± 0.08[0.020 ± 0.003]|
|1/8|3.2[0.125]|1.6[0.062]|0.51 ± 0.08[0.020 ± 0.003]|
|3/16|4.8[0.187]|2.4[0.093]|0.64 ± 0.08[0.025 ± 0.003]|
|1/4|6.4[0.250]|3.2[0.125]|0.64 ± 0.08[0.025 ± 0.003]|
|3/8|9.5[0.375]|4.8[0.187]|0.76 ± 0.08[0.030 ± 0.003]|
|1/2|12.7[0.500]|6.4[0.250]|0.76 ± 0.08[0.030 ± 0.003]|
|3/4|19.1 [0.750]|9.5 [0.375]|0.89 ± 0.12 [0.035 ± 0.005]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>Clear(-X, not flame-retardant)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Ordering description***|Specify product name, size and color (for example, CRN 1/4-0).|
|***Europe only. For supply to MIL spec., add -MS to ordering description.|***Europe only. For supply to MIL spec., add -MS to ordering description.|



3-20 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **DCPT** 

**Flexible, Flame-Retardant, Dual-Color, Polyolefin Tubing** 

## **Product Facts** 

- n **2:1 and 3:1 shrink ratio** 

- n **Dual colors (yellow/green) for instant identification** 

- n **Co-extrusion of tubing colors, giving color permanence superior to that of conventional ink marking** 

- n **Flame-retardance** 

- n **Flexibility: able to conform to irregular shapes** 

- n **Excellent physical, chemical, and electrical properties that meet industry standards for highly reliable, general purpose tubing** 

- n **RoHS compliant** 

## **Applications** 

Used to identify “ground” on wires and in cables, and to jacket and insulate light-duty harnesses. 

## **Operating Temperature Range** 

## **Installation** 

Minimum shrink -55°C to 135°C temperature: 95°C [203°F] [-67°F to 275°F] 

Minimum full recovery temperature: 120°C [248°F] 

Easily marked by conventional techniques for additional identification of wires and cables. 

## **Specifications/Approvals** 

**==> picture [346 x 45] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||
|---|---|---|---|---|---|---|---|
|Series|UL|W|CSA|@.|Military|Agency|TE|
|DCPT|E35586|LR31929|VG 95343 Pt 5 Type A|AFS 2270|RW-2056|
|600 V, 125°C|600 V, 125°C|DIN 29807|
|VDE 0341|
|Pt 9005 Type A|

**----- End of picture text -----**<br>


**==> picture [212 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Europe|Asia Pacific|
|n|n|n|

**----- End of picture text -----**<br>


**Available in: Americas** 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

3-21 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

## **DCPT** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
||**Size**|**Minimum Expanded**|**Maximum Recovered**||
|||**as Supplied**|**After Heating**|**After Heating**|
|**2:1**|||||
||3/1.5|3.0[0.118]|1.5[0.059]|0.51 ± 0.10[0.020 ± 0.004]|
||6/3|6.0[0.236]|3.0[0.118]|0.58 ± 0.10[0.023 ± 0.004]|
||8/4|8.0[0.315]|4.0[0.158]|0.64 ± 0.10[0.025 ± 0.004]|
||10/5|10.0[0.394]|5.0[0.197]|0.64 ± 0.10[0.025 ± 0.004]|
||12/6|12.0[0.472]|6.0[0.236]|0.64 ± 0.10[0.025 ± 0.004]|
||19/9|19.0[0.748]|9.0[0.354]|0.76 ± 0.12[0.030 ± 0.005]|
|26/13||26.0[1.024]|13.0[0.512]|0.89 ± 0.12[0.035 ± 0.005]|
|38/19||38.0[1.500]|19.0[0.748]|1.00 ± 0.12[0.039 ± 0.005]|
|51/19||51.0 [2.000]|19.0 [0.748]|1.02 ± 0.15 [0.040 ± 0.006]|
|**3:1**|**3:1(Europe only)**||||
||3/1|3.0[0.118]|1.0[0.039]|0.55 ± 0.10[0.022 ± 0.004]|
||6/2|6.0[0.236]|2.0[0.079]|0.65 ± 0.10[0.026 ± 0.004]|
||9/3|9.0[0.354]|3.0[0.118]|0.75 ± 0.15[0.030 ± 0.006]|
||12/4|12.0[0.472]|4.0[0.157]|0.75 ± 0.15[0.030 ± 0.006]|
||18/6|18.0[0.709]|6.0[0.236]|0.85 ± 0.15[0.033 ± 0.006]|
||24/8|24.0[0.945]|8.0[0.315]|1.00 ± 0.20[0.039 ± 0.008]|
|39/13||39.0 [1.535]|13.0 [0.512]|1.15 ± 0.20 [0.045 ± 0.008]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Standard<br>Yellow/green stripe(-45)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description|Specify product name, size and color (for example, DCPT 8/4-45).|



3-22 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **DR-25** 

**Heat-Shrinkable, Flexible, Chemical and Abrasion Resistant Tubing** 

## **Product Facts** 

n **Flame-retardant** n **System 25 tubing** n **Shrink ratio 2:1** n **RoHS compliant** 

## **Specifications/Approvals** 

## **Installation** 

used in conjunction with **Installation** System 25 heat-shrinkable molded shapes and S1125 Minimum shrink high performance adhesive, temperature: 150°C [302°F] these products provide a Minimum full recovery complete cable harness temperature: 175°C [347°F] system. 

## **Applications** 

Specially formulated for optimum high-temperature fluid resistance, and long term heat resistance. Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils. 

## **Operating Temperature Range** 

-75°C to 150°C [-103°F to 302°F] (per VG 95343 Part 5 Type D) 

Particularly suitable as a jacketing material for military ground vehicle cables and harnesses. It is also well suited for the demands of motorsport cable harnesses. When 

|**Series**|**Military**|**TE**|
|---|---|---|
|DR-25|AMS-DTL-23053/16*|RT-1116|
||VG95343 Part 5 Type D|RK-6008/1|
||VDE 0341/Pt 9005||
||Def Stan 59-97 Issue 3 Type 6B||
||BS 4G-198 Part 3 10A||



*Formerly MIL-I-23053/16 and MIL-DTL-23053/16. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-23 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **DR-25** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|**MIL**||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Spec**|**Size**|**Minimum Expanded**|**Maximum Recovered**||
|**No.**||**as Supplied**|**After Heating**|**After Heating**|
|—|1/8|3.2[0.125]|1.6[0.062]|0.76 ± 0.15[0.030 ± 0.006]|
|—|3/16|4.8[0.187]|2.4[0.093]|0.84 ± 0.15[0.033 ± 0.006]|
|-001|1/4|6.4[0.250]|3.2[0.125]|0.89 ± 0.15[0.035 ± 0.006]|
|-002|3/8|9.5[0.375]|4.8[0.187]|1.02 ± 0.20[0.040 ± 0.008]|
|-003|1/2|12.7[0.500]|6.4[0.250]|1.22 ± 0.20[0.048 ± 0.008]|
|-004|3/4|19.0[0.748]|9.5[0.375]|1.45 ± 0.28[0.057 ± 0.011]|
|-005|1|25.4[1.000]|12.7[0.500]|1.78 ± 0.28[0.070 ± 0.011]|
|-006|1 1/2|38.0[1.500]|19.1[0.750]|2.41 ± 0.41[0.095 ± 0.016]|
|-007|2|51.0[2.000]|25.4[1.000]|2.79 ± 0.41[0.110 ± 0.016]|
|-008|3|76.0[3.000]|38.0[1.500]|3.18 ± 0.50[0.125 ± 0.020]|
|-009|4|101.6 [4.000]|50.8 [2.00]|3.55 ± 0.50 [0.140 ± 0.020]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description***|Specify product name, size and color (for example, DR-25 1/8-0)|
|***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.|***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.|



3-24 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **DR-25-TW** 

## **Heat-Shrinkable, Flexible, Thin Wall, Chemical and Abrasion Resistant Tubing** 

The DR-25-TW flexible fluid resistant elastomeric tubing, developed from DR-25, is a thin wall version ideal for use where space and weight saving are important. It also offers excellent resistance to fluids at high temperature and to longterm heat exposure. It is fast to install and may be used with other products from the TE Raychem System 25 range of compact and tough harnessing systems. The product is printed with the product description and size. 

## **Key Features** 

n **Operating temperature range -75˚C to +150˚C (-103˚F to +302˚F) (per VG 95343 Part 5 Type D)** 

n **Flame-retardant** n **System 25 tubing** n **Shrink ratio 2:1** n **Thin wall** 

## **Specifications/Approvals** 

ideally suited for the **Installation** demands of motorsport cable harnesses. When Minimum shrink used in conjunction with temperature: 125°C [257°F] Raychem brand System 25 Minimum full recovery heat-shrinkable moulded temperature: 175°C [347°F] shapes and S1125 high performance adhesive, these products provide a complete cable harness system. 

## **Applications** 

Specially formulated for optimum high temperature fluid resistance and long term heat resistance. Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils. Particularly suitable as a jacketing material for military ground vehicle cables and harnesses. It is also 

|**Series**|**Military**||||**Raychem**|
|---|---|---|---|---|---|
|DR-25-TW|VG95343 Part 5 T|VG95343 Part 5 T|VG95343 Part 5 T|VG95343 Part 5 Type D|RK-6008/2|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-25 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

## **DR-25-TW** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**||
|---|---|---|---|
|**Size**|**Minimum**<br>**Inside Diameter**|**Maximum**<br>**Inside Diameter**|**Recovered**<br>**Wall Thickness**|
||**as Supplied**|**After Recovery**||
|3/32|2.4(0.094)|1.2(0.047)|0.51 ± 0.08|
|1/8|3.2(0.125)|1.6(0.062)|0.51 ± 0.10|
|3/16|4.8(0.187)|2.4(0.093)|0.51 ± 0.10|
|1/4|6.4(0.250)|3.2(0.125)|0.64 ± 0.10|
|3/8|9.5(0.375)|4.8(0.187)|0.64 ± 0.10|
|1/2|12.7(0.500)|6.4(0.250)|0.64 ± 0.10|
|3/4|19.0(0.748)|9.5(0.375)|0.76 ± 0.12|
|1|25.4(1.000)|12.7(0.500)|0.89 ± 0.16|
|1 1/2|38.0(1.500)|19.0(0.748)|1.02 ± 0.18|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools|
|Orderingdescription|Specify product name, size and color(for example, DR-25-TW-1/8-0-SP).|



3-26 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **DWP-125** 

## **Flexible, High-ShrinkRatio, Adhesive-Lined, Polyolefin Tubing** 

## **Product Facts** 

- n **3:1 shrink ratio allows for insulation and sealing of irregular shapes** 

- n **Medium wall provides increased mechanical protection while maintaining flexibility when installed** 

**3** 

- n **Adhesive bonds to a wide variety of plastics, rubber, and metals, including polyethylene, neoprene, and steel** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Applications** 

## **Installation** 

Minimum shrink -40°C to 110°C temperature: 80°C [176°F] [-40°F to 230°F] Minimum full recovery temperature: 125°C [257°F] 

Environmentally seals and protects a wide variety of electrical applications, including wire splices, breakouts, and connectorto-cable transitions. Suitable for applications where UL recognized/CSA certified adhesive-lined tubing is required. 

|||~~Ww~~|~~G~~|||
|---|---|---|---|---|---|
|**Series**|**UL**|~~Ww~~|**CSA**<br>~~G~~|**Military**|**TE**|
|DWP-125|E35586||LR31929|AMS-DTL-23053/4*|DWP-125 SCD|
||600 V, 125°C|600 V, 125°C|600 V, 125°C|Class 3 (colors only)||



*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Meets the material properties except for Sealing Efficiency. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-27 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

## **DWP-125** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|
|**Size**|**Minimum**<br>**Expanded**|**Maximum**<br>**Recovered**|**Nominal**<br>**Total Wall**|**Nominal**<br>**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|
|1/8|3.2[0.125]|1.0[0.040]|1.07[0.042]|0.07[0.018]|
|3/16|4.8[0.187]|1.5[0.060]|1.32[0.052]|0.17[0.043]|
|1/4|6.4[0.250]|2.0[0.080]|1.45[0.057]|0.56[0.022]|
|3/8|9.5[0.375]|3.1[0.120]|1.65[0.065]|0.68[0.027]|
|1/2|12.7[0.500]|4.0[0.157]|1.70[0.067]|0.27[0.068]|
|3/4|19.1[0.750]|5.8[0.230]|2.03[0.080]|0.76[0.030]|
|1|25.4 [1.000]|8.1 [0.320]|2.50 [0.100]|0.76 [0.030]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.||



|Color|Standard|Black(-0)|
|---|---|---|
||Nonstandard|White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5),|
|||Clear (-X, non-flame-retardant jacket).|
|||Other colors available upon request.|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.||
|Standardpackaging|In 1.2-meter[4-foot]lengths.||
|Orderingdescription|Specify product name, size and color(for example, DWP-125 1/4-0).||



3-28 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **ES1000** 

## **Clear, High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Tubing** 

## **Product Facts** 

- n **4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters** 

- n **Mechanically tough tubing provides strain relief and abrasion protection of wire splices, terminals and other components** 

- n **Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range** 

- n **UL recognized** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components where seethrough inspection is required. 

Minimum shrink -40°C to 130°C temperature: 110°C [230°F] [-40°F to 266°F] 

Minimum full recovery temperature: 135°C [275°F] 

**==> picture [305 x 161] intentionally omitted <==**

**----- Start of picture text -----**<br>
Series UL* TE<br>ES1000 E85381 RT-1113<br>600 V, 125°C<br>Available in: Americas Europe Asia Pacific<br>n n<br>**----- End of picture text -----**<br>


3-29 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Heat-Shrinkable Tubing 

## **ES1000** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter(Including Core)**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|---|
|**Part**|**Minimum**|**Maximum**|**Minimum**|**Minimum**|**Minimum**|
|**Number**|**Expanded**|**Recovered**|**Total Wall**|**Jacket Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|**After Heating**|
|ES1000-No.1|5.72[0.225]|1.27[0.050]|1.20[0.047]|0.64[0.025]|0.56[0.022]|
|ES1000-No.2|7.44[0.293]|1.65[0.065]|1.52[0.060]|0.76[0.030]|0.76[0.030]|
|ES1000-No.3|10.85[0.427]|2.41[0.095]|1.91[0.075]|0.89[0.035]|1.02[0.040]|
|ES1000-No.4|17.78 [0.700]|4.45 [0.175]|2.41 [0.095]|1.04 [0.041]|1.37 [0.054]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Standard<br>Clear(-X)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Cutpieces.|
|Marking|Tubingwill beprinted with its numbered size(such as ES-1, ES-2, ES-3, or ES-4).|
|Ordering description|Specify product name, numbered size, color, and cut length|
||(for example, ES1000-NO. 2-X-50MM).|



3-30 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **ES2000** 

## **Flame-Retardant, HighShrink-Ratio, AdhesiveLined Semirigid Polyolefin Tubing** 

## **Product Facts** 

- n **4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters** 

- n **Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components** 

- n **Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range** 

- n **UL recognized** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -40°C to 130°C temperature: 110°C [230°F] [-40°F to 266°F] Minimum full recovery temperature: 135°C [275°F] 

Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components. 

**==> picture [267 x 27] intentionally omitted <==**

**----- Start of picture text -----**<br>
Series UL* TE<br>ES2000 E85381 RT-1112<br>600 V, 125°C<br>**----- End of picture text -----**<br>


**==> picture [305 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in: Americas Europe Asia Pacific<br>n n<br>**----- End of picture text -----**<br>


3-31 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Heat-Shrinkable Tubing 

## **ES2000** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter(Including Core)**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|---|
|**Part**|**Minimum**|**Maximum**|**Minimum**|**Minimum**|**Minimum**|
|**Number**|**Expanded**|**Recovered**|**Total Wall**|**Jacket Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|**After Heating**|
|ES2000-No.1|5.72[0.225]|1.27[0.050]|1.20[0.047]|0.64[0.025]|0.56[0.022]|
|ES2000-No.2|7.44[0.293]|1.65[0.065]|1.52[0.060]|0.76[0.030]|0.76[0.030]|
|ES2000-No.3|10.85[0.427]|2.41[0.095]|1.91[0.075]|0.89[0.035]|1.02[0.040]|
|ES2000-No.4|17.78 [0.700]|4.45 [0.175]|2.41 [0.095]|1.04 [0.041]|1.37 [0.054]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Cutpieces.|
|Marking|Tubingwill beprinted with its numbered size(such as ES-1, ES-2, ES-3, or ES-4).|
|Ordering description|Specify product name, numbered size, color, and cut length|
||(for example, ES2000-NO. 2-0-50MM).|



3-32 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **ES Caps** 

## **High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Caps** 

## **Product Facts** 

- n **4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters** 

- n **Mechanically tough jacket provides strain relief and abrasion protection** 

- n **Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -40°C to 105°C temperature: 100°C [212°F] [-40°F to 221°F] 

Specially designed to provide mechanical and environmental protection of stub splices in electrical harnesses. Clear caps allow see-through inspection; black caps are flameretardant. 

Minimum full recovery temperature: 135°C [275°F] 

**Series UL* TE** ES Caps E85381 RW-3006 600 V, 125°C 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-33 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **ES Caps** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**<br>**(Including Core)**|**Inside Diameter**<br>**(Including Core)**|**Recovered Wall Thickness****|**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|---|---|
|**Part**|**Standard**|**Minimum**|**Maximum**|**Minimum**|**Minimum**|**Minimum**|
|**Number**|**Length* as Supplied**|**Expanded**|**Recovered**|**Total Wall**|**Jacket Wall**|**Adhesive Wall**|
||**(Millimeters)**|**as supplied**|**After  Heating**|**After Heating**|**After Heating **|**After Heating**|
|ES Cap-No.1|30, 35|5.72[0.225]|1.27[0.050]|1.20[0.047]|0.64[0.025]|0.56[0.022]|
|ES Cap-No.2|30, 35|7.44[0.293]|1.65[0.065]|1.52[0.060]|0.76[0.030]|0.76[0.030]|
|ES Cap-No.3|40, 50|10.85 [0.427]|2.41 [0.095]|1.91 [0.075]|0.89 [0.035]|1.02 [0.040]|



*Other cap lengths available upon request. 

**Wall thickness will be less if cap recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0), clear(-X)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Other caplengths available on request.|
|Standardpackaging|Inpieces.|
|Marking|Caps will be marked with their numbered size(such as ES-1, ES-2, or ES-3).|
|Orderingdescription|Specify product name, size, color, and length(for example, ES CAP-NO. 2-X-35MM).|



3-34 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **FL2500** 

**Fully Flame-Retardant, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **4:1 shrink ratio allows a few sizes to cover a wide range of wire terminations and components** 

- n **Flame-retardant tubing jacket and adhesive provide full flame-retardancy** 

- n **Fully flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals and other components** 

- n **Thick high-performance adhesive lining offers permanent sealing of splices, fusible links, terminals and in-line components** 

- n **RoHS compliant** 

## **Applications** 

Tough flame-retardant polyolefin tubing lined with a flame-retardant adhesive provides the optimum solution for applications where full flame-retardancy is preferred or specified. 

## **Operating Temperature Range** 

## **Installation** 

Minimum shrink -40°C to 135°C temperature: 110°C [230°F] [-40°F to 275°F] Minimum full recovery temperature: 135°C [275°F] 

Rated to 135°C [275°F] for 3000 hours, FL2500 is suitable for use in the automotive harness market and other harsh environments. As the tubing shrinks, the adhesive lining melts and flows to fill all voids and create a complete seal against moisture, oils, chemicals and other fluids. 

**Specifications/Approvals** 

**Series TE** FL2500 FL2500 SCD 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-35 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **FL2500** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter(Including Core)**|**Inside Diameter(Including Core)**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|
|**Part**|**Minimum**|**Maximum**|**Total**|**Minimum**|
|**Number**|**Expanded**|**Recovered**|**Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|
|FL2500-No. 1|7.62[0.300]|1.65[0.065]|1.52 ± 0.3[0.060 ± 0.012]|0.71[0.028]|
|FL2500-No. 2|9.02[0.355]|2.29[0.090]|1.52 ± 0.3[0.060 ± 0.012]|0.71[0.028]|
|FL2500-No. 3|11.56[0.455]|2.54[0.100]|2.29 ± 0.3[0.090 ± 0.012]|1.32[0.052]|
|FL2500-No. 4|17.79 [0.700]|4.45 [0.175]|2.54 ± 0.3 [0.100 ± 0.012]|1.35 [0.053]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|||||



|Color|Black(-0)with a white adhesive liner|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Cutpieces.|
|Marking|Tubingwill be marked with its numbered size(such as FL-1, FL-2, FL-3, or FL-4).|
|Ordering description|Specify product name, size, color, and cut length|
||(for example, FL2500-NO.2-0-50MM).|



3-36 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **HCTE** 

## **Helical Convolex Tubing with a High Crush Resistance** 

## **Product Facts** 

n **Highly flame-retardant** n **Highly flexible and fluid resistant** 

n **Not heat-shrinkable** 

n **High crush resistance** n **System 300 conduit tubing** n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

-55°C to 200°C [-67°F to 392°F] 

It is recommended that no more than 70% of the internal area (“fill factor”) of the HCTE conduit be occupied by wires in any application. 

Used as a conduit to provide mechanical protection for electrical wiring systems in applications requiring flexibility, high-temperature performance and good resistance to a variety of fluids. Widely used in the military and commercial aerospace industries. Can be used in conjunction with other Raychem brand components to form an integrated harnessing system. 

|**Series**|**Military**|**TE**|
|---|---|---|
|HCTE|VG 96936 Part 6|RT-1162|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-37 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **HCTE** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Outside Diameter**|**Maximum**|
|---|---|---|---|
|**Size**|**Minimum**|**Maximum**|**Wall Thickness**|
|0187|4.60[0.181]|8.10[0.320]|0.46[0.018]|
|0281|6.90[0.273]|10.50[0.414]|0.46[0.018]|
|0312|7.70[0.306]|11.80[0.450]|0.46[0.018]|
|0375|9.20[0.364]|12.90[0.510]|0.46[0.018]|
|0437|10.80[0.427]|14.50[0.571]|0.46[0.018]|
|0500|12.30[0.485]|16.50[0.650]|0.58[0.023]|
|0625|15.40[0.608]|19.50[0.770]|0.58[0.023]|
|0750|17.90[0.730]|23.60[0.930]|0.58[0.023]|
|0875|21.80[0.860]|27.20[1.073]|0.58[0.023]|
|1000|24.70[0.975]|31.10[1.226]|0.58[0.023]|
|1250|30.70[1.210]|35.30[1.539]|0.58[0.023]|
|1500|36.50[1.437]|46.50[1.832]|0.58[0.023]|
|1625|39.60[1.562]|50.17[1.975]|0.58[0.023]|
|1750|42.67[1.688]|52.88[2.082]|0.58[0.023]|
|2000|49.20 [1.937]|59.23 [2.332]|0.58 [0.023]|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order a conduit size that will ensure that a “fill factor” of 70% is not exceeded.|
|Standardpackaging|On spools.|
|Orderingdescription|Specify product name, size and color(for example, HCTE-0187-0).|



3-38 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **HF** 

## **High-Flex, Heavy-Wall, Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Offers high flexibility** 

- n **Provides excellent insulation and abrasion protection, per U.S. Mine Safety and Health Administration (MSHA) regulations** 

- n **Flame-retardant** 

- n **HF has the following agency approvals: - ABS (American Bureau of Shipping)** 

- **Lloyd’s (Lloyd’s Register of Shipping)** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

cabling applications. To **Installation** complete the cable jacket seal, the ends may be Minimum shrink sealed for further water and temperature: 80°C [176°F] corrosion protection by Minimum full recovery using available tape temperature: 121°C [250°F] sealant or adhesive. 

## **Applications** 

Developed for cable jacketing applications where cable flexibility is important, high-flex (HF) tubing is good for jacketing cables where sharp bends or turns are required. Also suitable for situations where the cable is subject to motion. Such situations are common for industrial machinery, transportation equipment, robotics, welding, and many other 

## **Operating Temperature Range** 

-55°C to 90°C [-67°F to 194°F] 

|**Series**|**Military**||**Agency**|**TE**|
|---|---|---|---|---|
|HF|AMS-DTL-23053/15* Class 2**|AMS-DTL-23053/15* Class 2**|ABS,Lloyd’s|RW-2023|



- *Formerly MIL-I-23053/15 and MIL-DTL-23053/15. 

**Except for coatings requirement. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-39 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

## **HF** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Standard**<br>**Nominal Length**|**Minimum**<br>**Expanded**|**Maximum**<br>**Recovered**|**Nominal**<br>**Recovered**|
||**(m/ft)**|**as Supplied**|**After Heating**|**After Heating**|
|HF04|1.2, 7.5[4, 25]|10.16[0.400]|3.81[0.150]|1.52[0.060]|
|HF07|1.2, 7.5[4, 25]|19.05[0.750]|5.59[0.220]|1.52[0.060]|
|HF11|1.2, 7.5[4, 25]|27.94[1.100]|9.52[0.375]|2.67[0.105]|
|HF13|1.2, 7.5[4, 25]|33.02[1.300]|9.52[0.375]|2.67[0.105]|
|HF15|1.2, 7.5[4, 25]|38.10[1.500]|12.70[0.500]|3.05[0.120]|
|HF17|1.2, 7.5[4, 25]|43.14[1.700]|12.70[0.500]|3.05[0.120]|
|HF20|1.2, 7.5[4, 25]|50.80[2.000]|19.05[0.750]|3.56[0.140]|
|HF27|1.2, 7.5 [4, 25]|68.58 [2.700]|22.86 [0.900]|3.94 [0.155]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

## **Part Numbering System** 

|Color|Standard<br>Black|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standard packaging|1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Nonstandard lengths are available upon|
||request.|
|Orderingdescription|See below.|



**==> picture [305 x 149] intentionally omitted <==**

**----- Start of picture text -----**<br>
HF -  _  FR X _ / _<br>L “NM”  - no mark<br>Length  in feet (4 and 25 feet standard)<br>“FR”  - flame-retardant<br>Size<br>Product Name<br>Example: HF-17FRX25/NM [=]<br>**----- End of picture text -----**<br>


3-40 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **HFT5000** 

## **Heat-Shrinkable Fabric Tubing** 

## **Product Facts** 

- n **Highly flexible woven fabric tubing** 

- n **Polyethylene/polyester construction for excellent abrasion resistance** 

- n **Halogen free** 

- n **Heat-shrinkable to grip substrates tightly without additonal fixing** 

- n **2:1 shrink ratio for easy installation onto different substrate diameters and sizes** 

- n **Highly flexible woven fabric construction for easy, compliant installation onto awkward substrates such as bent hoses** 

- n **Outstanding abrasion resistance over a wide temperature range** 

- n **Easily cut with standard industrial cutting equipment** 

- n **Resistant to harsh environments** 

- n **Multifilament construction that ensures soft, safe handling** 

- n **Low shrink temperature for safe installation onto heat sensitive substrates** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink 3000 hours: temperature: 80°C [176°F] -40°C to 125°C [-40°F to 257°F] Minimum full recovery temperature: 110°C [230°F] 1000 hours: -40°C to 150°C Maximum storage [-40°F to 302°F] temperature: 60°C [140°F] 

Designed primarily to provide mechanical abrasion protection for components such as rubber hoses, plastic pipes, and harness wiring bundles. Also suitable for other applications, such as noise and rattle suppression. 

The woven construction makes HFT5000 extremely flexible and resistant to trapping water, heat and humidity. Provides outstanding abrasion, chafing and cutting protection, even at hightemperatures. 

|**Series**|**UL***<br>~~W~~|**TE**<br>~~W~~|
|---|---|---|
|HFT5000|E199379|RW-2060|
||Rated 135°C||



**Available in: Americas Europe Asia Pacific** n n n 

3-41 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **HFT5000** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|
|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**|
||**as Supplied**|**After Heating**|
|Standard|||
|12/6|12[0.47]|6[0.24]|
|20/10|20[0.79]|10[0.39]|
|30/15|30[1.18]|15[0.59]|
|40/20|40[1.57]|20[0.79]|
|50/25|50[1.97]|25[0.98]|
|60/30|60[2.36]|30[1.18]|
|70/35|70[2.76]|35[1.38]|
|Non-Standard Hi|Non-Standard High Volume||
|25/12|25[0.98]|12[0.47]|
|34/17|34[1.34]|17[0.67]|
|80/40|80 [3.15]|40 [1.57]|



## **Ordering Information** 

|Color|Standard|Black(-0)|
|---|---|---|
|Standardpackaging|On spools.||
|Orderingdescription|Specify product name, size and color(for example, HFT5000-12/6-0)||



3-42 ~~SS~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **HRHF/HRNF/HRSR** 

## **High-Ratio, Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Offers toughness and durability** 

- n **Provides excellent insulation and abrasion protection** 

- n **Is available in flameretardant material** 

- n **Shrinks to fit (5.6:1)** 

- n **FR callouts meet all of the requirements of AMS-DTL-23053/15*, except for some of the tubing sizes, which do not meet the exact recovered wall thickness requirements** 

- n **HRHF and HRSR have the following agency approvals: - ABS (American Bureau of Shipping)** 

- **- Lloyd’s (Lloyd’s Register of Shipping** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Installation** 

material and with or without factory-applied sealants and adhesives. The waterproofing sealant provides environmental sealing and is watertight in wet and corrosive locations. The thermoplastic adhesive coating offers excellent strain relief and environmental sealing. 

## **Applications** 

High-ratio (HR) heatshrinkable tubing, with expansion ratios as high as 5.6 to 1, is designed to accommodate large size differences between cables and cable connectors and backshells, thus simplifying repair of damaged cable. High-ratio tubing is available in semirigid flame-retardant (SR), standard (NF), or high-flex flame-retardant (HF) 

Minimum shrink temperature: 80°C [176°F] Minimum full recovery temperature: 121°C [250°F] 

## **Operating Temperature Range** 

-55°C to 110°C [-67°F to 230°F] 

|**Series**|**Agency**|**TE**|
|---|---|---|
|HRSR|ABS, Lloyd’s|RW-2013|
|HRHF|ABS, Lloyd’s|RW-2013|
|HRNF|—|RW-2013|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

3-43 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **HRHF/HRNF/HRSR** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness††**|
|---|---|---|---|
|**Size†**|**Minimum Expanded**|**Maximum Recovered**|**Nominal**|
||**as Supplied**|**After Heating**|**After Heating**|
|HR**060|15.24[0.600]|3.81[0.150]|1.52[0.060]|
|HR**125|31.75[1.250]|6.10[0.240]|1.52[0.060]|
|HR**175|44.45[1.750]|8.00[0.315]|2.41[0.095]|
|HR**200|50.80[2.000]|9.52[0.375]|2.67[0.105]|
|HR**250|63.50[2.500]|12.70[0.500]|3.05[0.120]|
|HR**300|76.20[3.000]|19.05[0.750]|3.05[0.120]|
|HR**400|101.60 [4.000]|22.86 [0.900]|3.56 [0.140]|



†For ** substitute HF, NF or SR for material required. 

††Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

## **Part Numbering System** 

|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>Clear available on request(not flame-retardant; HRHF only)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Other sizes are available upon request.|
|Standardpackaging|Upto 18 inch lengths maximum.*|
|Ordering description|See below.|
|*Cutting tolerance is ± 0.125".|*Cutting tolerance is ± 0.125".|



**HRHF -   _    _ -   _  / _   _** 

**“NM”** - no mark **Coating** Adhesive (/97) Sealant (/226) Blank for no coating 

**Length** in inches (up to 18 inch length maximum) 

**“FR”** - flame-retardant for SR and HF **“CL”** - Clear, non-flame-retardant; HF only 

**Size** 

**Example:  HRHF-125FR-10/226-NM** 

**Product Name** HRHF - high flex HRNF - non-flame-retardant HRSR - semirigid 

3-44 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **HRHT** 

## **High-Ratio, HighTemperature, Flexible, Thick Wall Polyolefin HeatShrinkable Tubing** 

## **Product Facts** 

- n **Shrink ratios as high as 6:1** 

- n **Specially formulated for thick wall insulation, strain relief and abrasion protection** 

- n **Flame retardant passing ASTM D 635** 

- n **Excellent performance in both hot and cold environments** 

- n **Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

Cable harnesses can be repaired and released without disassembly. 

## **Installation** 

## **Applications** 

High-ratio (HR), high–temperature (HT) heat-shrinkable tubing, with shrink ratios as high as 6-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. This product can be used to seal the back end of a connector or simply repair the damaged outer insulation of a cable or wire. 

Minimum shrink temperature: 135°C [275°F] Minimum full recovery temperature: 150°C [302°F] 

HRHT tubing is available with an optional hot melt adhesive lining. A highperformance adhesive is also available for more demanding applications. 

## **Operating Temperature Range** 

-55°C to 135°C [-67°F to 275°F] 

|**Series**|**Military**|**TE**|
|---|---|---|
|HRHT|SAE-AS81765/1, Type II*|HRHT SCD|



*heat-shrinkable, crosslinked, flexible polyolefin 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-45 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **HRHT** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Wall Thickness††**|
|---|---|---|---|
|**Size†**|**Minimum Expanded**|**Maximum Recovered**|**Nominal Recovered**|
||**as Supplied**|**After Heating**|**After Heating**|
|HRHT-1/X|19.05[0.750]|3.05[0.120]|3.94[0.155]|
|HRHT-2/X|38.16[1.500]|5.84[0.230]|3.94[0.155]|
|HRHT-3/X|50.80[2.000]|9.14[0.360]|3.94[0.155]|
|HRHT-4/X|76.20[3.000]|12.70[0.500]|3.94[0.155]|
|HRHT-5/X|114.30 [4.500]|19.05 [0.750]|3.94 [0.155]|



†“X” indicates recovered length in inches (e.g. for 3.0-inch length: HRHT-2/3).  The tolerance shall be +/- 10% of the specified recovered length. ††Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Inpieces.|
|Orderingdescription|Specify product name, size and cut length(for example, HRHT-1/3).|



## **Part Numbering System** 

**HRHT -   _  /  _    _** 

Add **“NA”** to the end of the part number if no adhesive is required Unrestricted recovered length Expanded inside diameter - as supplied 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-46 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **HTAT** 

**Semiflexible, Dual Wall, Moisture-Resistant, Heat-Shrinkable Tubing** 

## **Product Facts** 

n **4:1 shrink ratio** 

- n **Environmental sealing** n **High-strength bonding** 

- n **Well-suited connector sealing covering large diameter differences** 

n **RoHS compliant** 

## **Specifications/Approvals** 

## **Applications** 

Designed to provide environmental sealing for a range of substrates, at elevated temperatures. Manufactured by TE from radiationcrosslinked polyolefins, the inner wall melts when heated and is forced into interstices by the shrinking of the outer wall so that, when cooled, the substrate is encapsulated by a tough, protective moisture barrier. 

**Series** HTAT 

An operating range of -55˚C to 125˚C [-67˚F to 257˚F] and a high-shrinkratio as standard, mean that the tubing offers superior environmental protection to a wide range of irregular shapes with varying dimensions. The jacket is flame-retardant to reduce flame propagation. 

**TE** RW-2052 

## **Installation** 

Minimum shrink temperature: 80°C [176°F] Minimum full recovery temperature: 110°C [230°F] 

## **Operating Temperature Range** 

- -55°C to 125°C [-67°F to 257°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-47 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **HTAT** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|
||**Minimum**|**Maximum**|**Nominal**|**Nominal**|
|**Size**|**Expanded**|**Recovered**|**Total Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|
|4/1|4.0[0.158]|1.0[0.039]|1.00[0.039]|0.40[0.016]|
|8/2|8.0[0.315]|2.0[0.079]|1.00[0.039]|0.50[0.020]|
|12/3|12.0[0.472]|3.0[0.118]|1.40[0.055]|0.60[0.024]|
|16/4|16.0[0.630]|4.0[0.158]|1.75[0.069]|0.75[0.030]|
|24/6|24.0[0.945]|6.0[0.236]|2.25[0.088]|0.80[0.032]|
|32/8|32.0[1.260]|8.0[0.315]|2.50[0.098]|1.00[0.039]|
|48/13|48.0 [1.890]|13.0 [0.512]|2.55 [0.100]|1.00 [0.039]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Orderingdescription|Specify product name,size and color(for example,HTAT 8/2-0).|



3-48 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Maulflex Conduit System** 

## **Lightweight, Flexible, Abrasion-Resistant, Shielded Electrical Conduit** 

Mauflex conduit systems protect integrated harnessing systems while allowing re-entry and repair. 

Crosslinked outer convoluted material is highly durable and abrasion-resistant 

Maulflex conduit system is a three-component integrated harnessing system. Helical conduit construction of the outer layer provides crushresistant characteristics as well as flexibility and resistance to many chemicals, fluids and solvents. The shielding layer provides EMI protection. The internal expando layer protects wires from chafing. 

## **Product Facts** 

- n **Circuit design flexibility** n **Wire-protective Expando[®] lining** 

n **Reusability** 

- n **Increased service life cycle** 

- n **Lightweight** 

- n **Crush resistant** 

## **Applications** 

To be used in ground support test equipment cables which are constantly coiled and uncoiled in and out of metal boxes/cabinets 

## **Part Numbers** 

## Dimensions are inches over millimeters 

## **Electrical** 

RFI and EMI shielding: Either one or two layers of tinned-copper braid are available to meet shielding requirements. 

Sizes of Maulflex conduit range from .240 inches with two layers of shielding to 1.430 inches with one layer of shielding. 

## **Materials** 

Harness fabrication involves using TE specified Mod M Tinel-Lock adapters, and Uniboots with lightweight Mauflex conduit. 

|**Size**<br>**Number**<br>~~FP]~~<br>~~F~~<br>~~Ff~~|**1 Layer Shield**<br>~~FP]~~|**1 Layer Shield**<br>~~FP]~~|**2 Layer Shield**<br>~~FP]~~|**2 Layer Shield**<br>~~FP]~~|**(B)**<br>**Maximum**<br>**Bend**<br>**Radius 7***<br>~~FP]~~<br><br>|**(B)**<br>**Maximum**<br>**Bend**<br>**Radius 7***<br>~~FP]~~<br><br>|**Helical**<br>**Convolex**<br>**®**<br>**Size**<br>~~FP]~~<br>~~|~~<br>|
|---|---|---|---|---|---|---|---|
||**(A)**<br>**Minimum**<br>**Weight**<br>**per**<br>**100 Feet**<br>~~FP]~~<br><br>~~Ff~~||**(A)**<br>**Minimum**<br>**Weight**<br>**per**<br>**100 Feet**<br>~~FP]~~<br><br>|||||
|1<br>~~FP]~~<br>~~Ff—-j]-}]-—-]-[-[-],~~<br>~~Ff~~<br>~~FP~~|.240<br>(6,10)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br>~~Ff~~<br>|4.1<br>(1,86)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br><br>|.200<br>(5,08)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br><br>|6.0<br>(2,72)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br><br>|.510<br>(12,96)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br><br>|.88<br>(22,35)<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],~~<br><br>|3/8<br>~~FP]~~<br>~~f—-j]-}]-—-]-[-[-],|~~<br>~~|~~<br>|
|2<br>~~F~~<br>~~Ff~~<br>~~FP~~<br>~~FP~~|.312<br>(7,92)<br><br>~~Ff—-~~j<br><br>|5.0<br>(2,27)<br><br>j~~],~~-<br><br>|.270<br>(6,86)<br><br>-~~}]~~-<br><br>|7.2<br>(3,27)<br><br>-~~—-~~)<br><br>|.571<br>(14,50)<br><br>)~~]-~~f<br><br>|.88<br>(22,35)<br><br>f~~[-~~f,-<br><br>|7/16<br>~~|~~<br>f,-~~|~~<br>~~|~~<br>|
|3<br><br>~~Ff~~<br>~~FP f—-|-]—[-]);]—-[-]~~<br>~~FP~~<br>~~FP~~|.360<br>(9,14)<br><br>~~Ff~~<br>~~f—-|-]—[-]);]—-[-]~~<br><br>|5.8<br>(2,63)<br><br><br>~~f—-|-]—[-]);]—-[-]~~<br><br>|.320<br>(8,13)<br><br><br>~~f—-|-]—[-]);]—-[-]~~<br><br>|8.6<br>(3,90)<br><br><br>~~f—-|-]—[-]);]—-[-]~~<br><br>|.650<br>(16,51)<br><br><br>~~f—-|-]—[-]);]—-[-]~~<br><br>|1.25<br>(31,75)<br><br><br>~~f—-|-]—[-]);]—-[-]~~<br><br>|1/2<br>~~|~~<br>~~|~~<br>~~f—-|-]—[-]);]—-[-]|~~<br>~~|~~<br>|
|4<br><br>~~FP~~<br>~~FPf—-[|-}]—-—[-)/—-[—-]~~<br>~~FP~~<br>~~FP~~|.480<br>(12,19)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|9.6<br>(4,35)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|.440<br>(11,18)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|13.4<br>(6,08)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|.770<br>(19,56)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|1.50<br>(38,10)<br><br><br>~~f—-[|-}]—-—[-)/—-[—-]~~<br><br>|5/8<br>~~|~~<br>~~|~~<br>~~f—-[|-}]—-—[-)/—-[—-]|~~<br>~~|~~<br>|
|5<br><br>~~FP~~<br>~~FP~~f-{<br>~~FP~~<br>~~FP~~|.600<br>(15,24)<br><br><br>f-{~~|[~~—<br><br>|11.3<br>(5,13)<br><br><br>—~~-—~~]<br><br>|.560<br>(14,22)<br><br><br>]~~—-[-~~<br><br>|18.0<br>(8,16)<br><br><br>~~—-[-~~—<br><br>|.930<br>(23,62)<br><br><br>—~~-)~~/<br><br>|1.75<br>(44,45)<br><br><br>/~~—-~~[-]<br><br>|3/4<br>~~|~~<br>~~|~~<br>[-]~~|~~<br>~~|~~<br>|
|6<br><br>~~FP~~<br>~~FPf-{|—-—]—-[-)/—[,—-]~~<br>~~FP~~<br>~~F~~|.720<br>(18,29)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|16.6<br>(7,53)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|.680<br>(17,27)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|24.1<br>(10,93)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|1.073<br>(27,25)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|2.00<br>(50,80)<br><br><br>~~f-{|—-—]—-[-)/—[,—-]~~<br><br>|7/8<br>~~|~~<br>~~|~~<br>~~f-{|—-—]—-[-)/—[,—-]|~~<br>~~|~~<br>|
|7<br><br>~~FP~~<br>~~FPf—-|—]—-[-—-);—[—-]~~<br>~~F~~<br>~~PF~~|.840<br>(21,34)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|19.1<br>(8,66)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|.800<br>(20,32)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|27.7<br>(12,56)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|1.226<br>(31,14)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|2.37<br>(60,20)<br><br><br>~~f—-|—]—-[-—-);—[—-]~~<br><br>|1<br>~~|~~<br>~~|~~<br>~~f—-|—]—-[-—-);—[—-]|~~<br>~~**|**~~<br>|
|8<br><br>~~FPf—-|—]—-[-—-);—[—-]~~<br>~~Ff{—{|—-]—[-)/—[,-]~~<br>~~PF~~|1.050<br>(26,67)<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|28.8<br>(13,06)<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|1.000<br>(25,40)<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|43.6<br>(19,78)<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|1.539<br>(35,30)<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|2.75<br>(69,85<br><br>~~f—-|—]—-[-—-);—[—-]~~<br>~~f{—{|—-]—[-)/—[,-]~~<br>|1-1/4<br>~~|~~<br>~~f—-|—]—-[-—-);—[—-]|~~<br>~~f{—{|—-]—[-)/—[,-]~~~~**|**~~<br>|
|9<br><br>~~Ff{—{|—-]—[-)/—[,-]~~<br>~~PFf—]—-]—[-]—{[-]~~|1.430<br>(36,32)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|38.4<br>(17,42)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|1.375<br>(34,93)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|56.2<br>(25,49)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|1.975<br>(50,17)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|3.63<br>(92,20)<br><br>~~f{—{|—-]—[-)/—[,-]~~<br>~~f—]—-]—[-]—{[-]~~|1-5/8<br>~~|~~<br>~~f{—{|—-]—[-)/—[,-]~~~~**|**~~<br>~~f—]—-]—[-]—{[-]~~|



**Available in:** 

**Europe Asia Pacific** n n n 

**Americas** 

3-49 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

## **Maulflex Conduit System** (Continued) 

## **Ordering Information** 

## **Notes:** 

**==> picture [340 x 80] intentionally omitted <==**

**----- Start of picture text -----**<br>
MAULFLEX -  6  X  X  – SM  –  XX<br>Product Family Name  Length in inches<br>Helical Convolex® type  Add if srength member is required<br>-6 XLETFE per RT-1162 (see note 8)  (see note 3)<br>Shield (see note 6)  —l | LC Size number (see table for dimensions)<br>1. Single layer tinned copper<br>2. Two layers tinned copper<br>Expando is a registered trademark of Federal Mogul.<br>**----- End of picture text -----**<br>


1. Dimensions in table are in       Inches ;         lbs. (millimeters)          (kgms) 

2. Service rating:  -55°C (-67°F) to + 150°C (+302°F). 3. Two Kevlar® strength members placed longitudinally 180° apart between shield and convolex tubing. These Kelvar strength members are to be a minimum of about 12 inches longer than the convolex tubing with a minimum of 6 inches out each end and stored under the removable tubing. 

4. Consult factory for optional configurations. 5. Standard lengths supplied:  4 feet minimum; 24 feet maximum (lengths to be specified when ordering). 6. Shield material, tin coated copper per A-A-59569 and QQ-B-575. 7.* The recommended minimum bend radius that can be achieved without cross sectional area reduction. 8. When used as Maulflex paragraphs 4.3.1, 4.3.2, 4.3.3, 4.3.4, 4.3.5, and Table 2 inside diameter of RT1162 are not applicable. 

Kevlar is a registered trademark of E.I. duPont de Nemours & Co. 

3-50 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **NT** 

## **Flexible, General Purpose Modified  Elastomeric Tubing** 

## **Product Facts** 

- n **Remains flexible at temperatures as low as -55˚C [-67˚F]** 

- n **Offers good resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in general-purpose harnessing applications** 

- n **Resistant to most common fluids and solvents** 

- n **RoHS compliant** 

## **Applications** 

Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the commercial electronics industries where a reliable general-purpose tubing is needed. Suitable for applications requiring some exposure to common fluids and solvents. 

## **Operating Temperature Range** 

## **Installation** 

Minimum shrink -55°C to 90°C temperature: 90°C [194°F] [-67°F to 194°F] Minimum full recovery temperature: 135°C  [275°F] 

## **Specifications/Approvals** 

**Series TE** NT RT-510 

|**Available in:**|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|||n|n|n|
||||||
|Dimensions are shown for|Dimensions are in millimeters||USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.||Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject|||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

3-51 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **NT** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**||
||**as Supplied**||**After Heating**|**After Heating**|
|1/8|3.2[0.125]||1.6[0.061]|0.69 ± 0.20[0.027 ± 0.008]|
|3/16|4.8[0.187]||2.5[0.100]|0.84 ± 0.25[0.033 ± 0.010]|
|1/4|6.4[0.250]||3.6[0.143]|0.89 ± 0.25[0.035 ± 0.010]|
|3/8|9.5[0.375]||5.5[0.214]|1.01 ± 0.25[0.040 ± 0.010]|
|1/2|12.7[0.500]||7.3[0.286]|1.21 ± 0.38[0.048 ± 0.015]|
|5/8|15.9[0.625]||9.1[0.357]|1.32 ± 0.38[0.052 ± 0.015]|
|3/4|19.1[0.750]||10.9[0.428]|1.44 ± 0.38[0.057 ± 0.015]|
|7/8|22.2[0.875]||12.7[0.500]|1.65 ± 0.38[0.065 ± 0.015]|
|1|25.4[1.000]||14.5[0.570]|1.77 ± 0.51[0.070 ± 0.020]|
|1 1/4|31.8[1.250]||18.1[0.714]|2.20 ± 0.51[0.087 ± 0.020]|
|1 1/2|38.1[1.500]||21.8[0.857]|2.41 ± 0.51[0.095 ± 0.020]|
|1 3/4|44.5[1.750]||25.4[1.000]|2.71 ± 0.51[0.107 ± 0.020]|
|2|50.8[2.000]||29.0[1.140]|2.79 ± 0.51[0.110 ± 0.020]|
|3|76.2[3.000]||43.4[1.710]|3.17 ± 0.51[0.125 ± 0.020]|
|4|101.6 [4.000]||57.9 [2.280]|3.55 ± 0.51 [0.140 ± 0.020]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description|Specify product name, size and color (for example, NT 1/4-0).|



3-52 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **NT-MIL** 

**Flexible, Rugged, Modified Elastomeric Tubing** 

## **Product Facts** 

- n **Remains flexible at temperatures as low as -70°C [-94°F] without cracking** 

- n **Withstands heat shock at** 

- **200°C [392°F] without dripping, flowing or cracking** 

- n **Offers outstanding resistance to abrasion and physical abuse while providing flexibility and strain relief needed in rugged harnessing applications** 

- n **Resistant to most fluids and solvents, including aviation and ground vehicle fuels, lubricating oil, and hydraulic fluids** 

- n **Meets the stringent requirements of SAE-AMS-DTL-23053/1, Classes 1 and 2** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -70°C to 121°C temperature: 90°C [194°F] [-94°F to 250°F] 

Widely used for insulation, strain relief and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries where a reliable rugged tubing is needed. Especially suitable for applications requiring exposure to common fluids and solvents. 

Minimum full recovery temperature: 135°C [275°F] 

|**Series**|**Military**||||**TE**|
|---|---|---|---|---|---|
|NT-MIL|AMS-DTL-23053/1*, Classes 1 & 2|AMS-DTL-23053/1*, Classes 1 & 2|AMS-DTL-23053/1*, Classes 1 & 2|AMS-DTL-23053/1*, Classes 1 & 2|RW-3030|



- *Formerly MIL-I-23053/1 and MIL-DTL-23053/1 

|**Available in:**|**Available in:**<br>**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~LE~~|~~LE~~|~~LE~~|~~LE~~|
|Dimensions are shown for<br>~~LE~~|Dimensions are in millimeters<br>~~LE~~|USA: +1 800 522 6752<br>~~LE~~|For additional support numbers<br>~~LE~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



3-53 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **NT-MIL** (Continued) 

## **Product Dimensions** 

|**MIL**||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|
|---|---|---|---|---|
|**SPEC No.**|**Size**|**Minimum Expanded**|**Maximum Recovered**||
|**(CL1/CL2)**||**as Supplied**|**After Heating**|**After Heating**|
|—|1/8|3.2[0.125]|1.6[0.061]|0.69 ± 0.20[0.027 ± 0.008]|
|—|3/16|4.8[0.187]|2.5[0.100]|0.84 ± 0.25[0.033 ± 0.010]|
|-101/-201|1/4|6.4[0.250]|3.6[0.143]|0.89 ± 0.25[0.035 ± 0.010]|
|-102/-202|3/8|9.5[0.375]|5.4[0.211]|1.01 ± 0.25[0.040 ± 0.010]|
|-103/-203|1/2|12.7[0.500]|7.3[0.286]|1.21 ± 0.38[0.048 ± 0.015]|
|-104/-204|5/8|15.9[0.625]|9.1[0.357]|1.32 ± 0.38[0.052 ± 0.015]|
|-105/-205|3/4|19.1[0.750]|10.9[0.428]|1.44 ± 0.38[0.057 ± 0.015]|
|-106/-206|7/8|22.2[0.875]|12.7[0.500]|1.65 ± 0.38[0.065 ± 0.015]|
|-107/-207|1|25.4[1.000]|14.5[0.570]|1.77 ± 0.51[0.070 ± 0.020]|
|-108/-208|1 1/4|31.8[1.250]|18.1[0.714]|2.20 ± 0.51[0.087 ± 0.020]|
|-109/-209|1 1/2|38.1[1.500]|21.8[0.857]|2.41 ± 0.51[0.095 ± 0.020]|
|-110/-210|1 3/4|44.5[1.750]|25.4[1.000]|2.71 ± 0.51[0.107 ± 0.020]|
|-111/-211|2|50.8[2.000]|29.0[1.140]|2.79 ± 0.51[0.110 ± 0.020]|
|-112/-212|3|76.2[3.000]|43.4[1.710]|3.17 ± 0.51[0.125 ± 0.020]|
|-113/-213|4|101.6[4.000]|57.9[2.280]|3.55 ± 0.51[0.140 ± 0.020]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description|Specify product name, size and color (for example, NT-MIL 1/4-0).|



3-54 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **NTFR** 

**Very Flexible, Rugged Neoprene Elastomer Tubing** 

## **Product Facts** 

- n **Remains flexible at low temperatures without cracking** 

- n **Offers outstanding resistance to abrasion and physical abuse while providing the flexibility and strain relief needed for rugged applications** 

- n **Resistant to most fluids and solvents, including aviation and ground-vehicle fuels, lubricating oil, and hydraulic fluids (see TE Specification RT-511)** 

- n **Performance exceeds the stringent requirements of SAE-AMS-DTL-23053/1, Class 2** 

- n **System 20** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -70°C to 121°C temperature: 90°C [194°F] [-94°F to 250°F] 

Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries. Especially suitable for applications requiring exposure to fluids and solvents at elevated temperatures. 

Minimum full recovery temperature: 135°C  [275°F] 

|**Series**|**Specification**|**Agency**|**TE**|
|---|---|---|---|
|NTFR|SC-X-15112|AMS 3623|RT-511|



|**Available in:**|**Available in:**<br>**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~LE~~|~~LE~~|~~LE~~|~~LE~~|
|Dimensions are shown for<br>~~LE~~|Dimensions are in millimeters<br>~~LE~~|USA: +1 800 522 6752<br>~~LE~~|For additional support numbers<br>~~LE~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



3-55 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **NTFR** (Continued) 

## **Product Dimensions** 

|**SC-X15112**||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Spec.**|**Size**|**Minimum Expanded**|**Maximum Recovered**||
|**No.**||**as Supplied**|**After Heating**|**After Heating**|
|-001|1/8|3.2[0.125]|1.6[0.061]|0.69 ± 0.20[0.027 ± 0.008]|
|—|3/16|4.8[0.187]|2.5[0.100]|0.84 ± 0.25[0.033 ± 0.010]|
|-002|1/4|6.4[0.250]|3.6[0.143]|0.89 ± 0.25[0.035 ± 0.010]|
|-003|3/8|9.5[0.375]|5.5[0.214]|1.01 ± 0.25[0.040 ± 0.010]|
|-004|1/2|12.7[0.500]|7.3[0.286]|1.21 ± 0.38[0.048 ± 0.015]|
|-005|5/8|15.9[0.625]|9.1[0.357]|1.32 ± 0.38[0.052 ± 0.015]|
|-006|3/4|19.1[0.750]|10.9[0.428]|1.44 ± 0.38[0.057 ± 0.015]|
|-007|7/8|22.2[0.875]|12.7[0.500]|1.65 ± 0.38[0.065 ± 0.015]|
|-008|1|25.4[1.000]|14.5[0.570]|1.77 ± 0.51[0.070 ± 0.020]|
|-009|1 1/4|31.8[1.250]|18.1[0.714]|2.20 ± 0.51[0.087 ± 0.020]|
|-010|1 1/2|38.1[1.500]|21.8[0.857]|2.41 ± 0.51[0.095 ± 0.020]|
|-011|1 3/4|44.5[1.750]|25.4[1.000]|2.71 ± 0.51[0.107 ± 0.020]|
|-012|2|50.8[2.000]|29.0[1.140]|2.79 ± 0.51[0.110 ± 0.020]|
|-013|3|76.2[3.000]|43.4[1.710]|3.17 ± 0.51[0.125 ± 0.020]|
|-014|4|101.6 [4.000]|57.9 [2.280]|3.55 ± 0.50 [0.140 ± 0.020]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description|Specify product name, size and color (for example, NTFR 1/4-0).|



3-56 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

connectivity **PD Caps Semirigid, Encapsulant-Lined, Polyolefin Caps Product Facts** n **3:1 shrink ratio** n **Permanent or temporary way to terminate wires** n **Rapid, simple installation** n **Rugged protection against abrasion, vibration, and flexing** n **PD caps provide a splashresistant, moisture-resistant covering (but not intended for use where immersion in fluids is required)** n **RoHS compliant** ~~—~~ **Applications Installation Operating Temperature Range** PD Caps offer an improved, Minimum shrink -55°C to 110°C inexpensive way to temperature: 125°C [257°F] [-67°F to 230°F] encapsulate crimped Minimum full recovery electrical connections, temperature: 135°C [275°F] including those on motor coils. Their encapsulant lining melts and flows to fill surface irregularities of the substrate. These vibrationproof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical components. 

**Specifications/Approvals** 

**Series UL TE** PD Caps E85381 PD Caps SCD 600 V, 125°C ~~TT OO~~ 

**3** 

|**Available in:**|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|||n|n|n|
||||||
|Dimensions are shown for|Dimensions are in millimeters||USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.||Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject|||UK: +44 800 267 666||



3-57 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **PD Caps** (Continued) 

## **Product Dimensions** 

||**Length**|**Length**|**Inside Diameter**|**Inside Diameter**|**Recovered**|
|---|---|---|---|---|---|
|**Size**|**Nominal  Minimum Open**<br>**Overall as**|**Nominal  Minimum Open**<br>**Barrel as**|**Minimum**<br>**Expanded**|**Maximum**<br>**Recovered**|**Wall Thickness****<br>**Total Wall**|
||**Supplied**|**Supplied***|**as Supplied**|**After Heating**|**After Heating**|
|1/8|25.4[1.00]|12.7[0.50]|3.18[0.125]|0.58[0.023]|1.22 ± 0.15[0.048 ± 0.006]|
|3/16|25.4[1.00]|15.2[0.60]|4.75[0.187]|1.52[0.060]|1.57 ± 0.20[0.062 ± 0.008]|
|1/4|28.4[1.12]|15.2[0.60]|6.35[0.250]|2.03[0.080]|1.98 ± 0.25[0.078 ± 0.010]|
|3/8|31.8[1.25]|18.3[0.72]|9.53[0.375]|2.29[0.090]|2.08 ± 0.25[0.082 ± 0.010]|
|1/2|38.1[1.50]|21.6[0.85]|12.70[0.500]|2.29[0 .090]|2.54 ± 0.25[0.100 ± 0.010]|
|*See glossary for definition of “barrel.”||*See glossary for definition of “barrel.”||||



**Wall thickness will be less if recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|Inpieces.|
|Orderingdescription|Specify product name,size and color(for example,PD Caps 1/4-0).|



3-58 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **PTCM** 

**Very High-Shrink-Ratio, Dual Wall, Flexible HeatShrinkable Tubing** 

## **Product Facts** 

n **6:1 shrink ratio** 

- n **Exceptional abrasion and cut through resistance** 

- n **Low shrink temperature for rapid installation** 

- n **Excellent mechanical strength** 

n **RoHS compliant** 

## **Applications** 

PTCM is a flexible, heatshrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. PTCM offers outstanding mechanical and environmental protection to wire splices and terminals and is used for moisture proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. With an impressive 6:1 expansion ratio, one 

product can protect and insulate a wide range of applications. PTCM also offers exceptional clarity for protection of substrates that may need to be inspected during service. 

## **Installation** 

Minimum shrink temperature: 60°C [140°F] 

Minimum full recovery temperature: 80°C [176°F] 

## **Operating Temperature Range** 

-40°C to 85°C [-40°F to 185°F] 

## **Specifications/Approvals** 

**Series TE** PTCM RK-6768 

**Available in:** 

**Americas** 

**==> picture [126 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Europe|Asia Pacific|
|n|

**----- End of picture text -----**<br>


Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-59 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **Product Dimensions** 

## **Ordering Information** 

|**PTCM**(Continued)|**PTCM**(Continued)|||
|---|---|---|---|
|||||
||**Inside Diameter**||**Recovered Wall Thickness***|
|**Size**|**Minimum Expanded**|**Maximum Recovered**||
||**as Supplied**|**After Heating**|**After Heating**|
|9/1.5|9.0 [0.354]|1.5 [0.059]|1.60 ± 0.20 [0.062 ± 0.008]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Standard           Clear(-X)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|On spools.|
|Orderingdescription|PTCM-9/1.5-X-SP|



3-60 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **RayBlock 85** 

## **Heat-Shrinkable Water-Blocking System** 

## **Product Facts** 

n **Environmentally seals wire bundles of up to 20 wires** n **Withstands temperature excursions to 105°C [221°F]** 

- n **Provides excellent strain relief and reduces noise** 

- n **Offers a low-profile installed product only marginally larger than the cable bundle itself** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Applications** 

Designed to provide consistent sealing for cable bundles and the back of connectors. The wires are placed within the channels of a specially formulated hot-melt adhesive profile, then covered by dual-wall, heat-shrinkable tubing with a flame-retardant, radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt 

**Series** RayBlock 85 

adhesive melts and the **Installation** tubing shrinks, forcing the molten adhesive to fill all Minimum shrink the voids within the wire temperature: 80°C [176°F] bundle and tubing. The Minimum full recovery result is a solid plug of temperature: 110°C [230°F] adhesive molded around each wire in the bundle, **Operating Temperature Range** creating a moistureresistant seal. 

-40°C to 85°C [-40°F to 185°F] 

**TE** RayBlock 85 SCD RW-2101 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-61 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **RayBlock 85** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||||||**Tubing**||
|---|---|---|---|---|---|---|---|
|**Part**<br>**No. of**<br>**No.**<br>**Channels**||**Outside**|**Profile**<br>**Length**|**Width**|**Minimum**<br>**Expanded**|**Inside Diameter**<br>**Maximum**<br>**Recovered**<br>**Nominal**||
|||**Height**|||**as Supplied **|**After Heating **|**Length**|
|RayBlock 85 Kit 0102-A0|2|8.5[0.335]|2.75[0.108]|8.50[0.335]|12.0[0.472]|3.0[0.118]|40[1.57]|
|RayBlock 85 Kit 0203-A0|3|8.5[0.335]|2.75[0.108]|12.25[0.482]|24.0[0.945]|6.0[0.236]|47[1.85]|
|RayBlock 85 Kit 0504-A0|4|8.5[0.335]|2.75[0.108]|16.00[0.630]|16.0[0.630]|4.0[0.158]|40[1.57]|
|RayBlock 85 Kit 0405-A0|5|8.5[0.335]|2.75[0.108]|19.75[0.778]|24.0[0.945]|6.0[0.236]|45[1.77]|
|RayBlock 85 Kit 0107-A0|7|8.5[0.335]|2.75[0.108]|27.25[1.070]|24.0[0.945]|6.0[0.236]|65[2.56]|
|RayBlock 85 Kit 0510-A0|10|8.5[0.335]|2.75[0.108]|38.50[1.520]|32.0[1.260]|8.0[0.315]|55[2.17]|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|For wire with an outside diameter smaller than 2.8 [0.110] ,|
||use a maximum of two wires per channel.|
||For wire with an outside diameter of 2.8–3.5 [0.110 to 0.138],|
||use a maximum of one wire per channel.|
||Special order sizes are available upon request.|
|Standardpackaging|One kit(contains 1000pcs. ofprofile and 1000pcs. of tubing).|



3-62 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RayBlock 105** 

## **Heat-Shrinkable Water-Blocking System** 

## **Product Facts** 

n **Environmentally seals wire bundles of up to 20 wires** n **Withstands temperature excursions to 120°C [248°F]** 

- n **Provides excellent strain relief and reduces noise** 

- n **Offers a low-profile installed product only marginally larger than the cable bundle itself** 

n **RoHS compliant** 

## **Specifications/Approvals** 

adhesive melts and the **Installation** tubing shrinks, forcing the molten adhesive to fill all Minimum shrink the voids within the wire temperature: 80°C [176°F] bundle and tubing. The Minimum full recovery result is a solid plug of temperature: 110°C [230°F] adhesive molded around each wire in the bundle, **Operating Temperature Range** creating a moisture-resistant seal. -40°C to 105°C [-40°F to 221°F] 

## **Applications** 

Designed to provide consistent sealing for cable bundles and the back of connectors. The wires in the bundle are placed within the channels of a specially formulated hot-melt adhesive profile, and then covered by dual wall, heatshrinkable tubing with a flame-retardant radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt 

**Series TE** RayBlock 105 RayBlock 105 SCD RW-2102 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-63 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **RayBlock 105** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||||||**Tubing**||
|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**No. of**<br>**Channels**|**Outside**|**Profile**<br>**Length**<br>**Width**|**Minimum**<br>**Expanded**|**Inside Diameter**<br>**Maximum**<br>**Recovered**<br>**Nominal**||
|||**Height**||**as Supplied **|**After Heating Length**||
|RayBlock 105 Kit 0102-A0<br>2||8.5[0.335]|2.75[0.108]<br>8.50[0.335]|12.0[0.472]|3.0[0.118]|40[1.57]|
|RayBlock 105 Kit 0103-A0<br>3||8.5[0.335]|2.75[0.108] 12.25[0.482]|16.0[0.630]|4.0[0.158]|40[1.57]|
|RayBlock 105 Kit 0504-A0<br>4||8.5[0.335]|2.75[0.108] 16.00[0.630]|16.0[0.630]|4.0[0.158]|45[1.77]|
|RayBlock 105 Kit 0105-A0<br>5||8.5[0.335]|2.75[0.108] 19.75[0.778]|24.0[0.945]|6.0[0.236]|45[1.77]|
|RayBlock 105 Kit 0107-A0<br>7||8.5[0.335]|2.75[0.108] 27.20[1.070]|24.0[0.945]|6.0[0.236]|65[2.56]|
|RayBlock 105 Kit 0110-A0<br>10||8.5[0.335]|2.75[0.108] 38.50[1.520]|32.0[1.260]|8.0[0.315]|65[2.56]|
||||||||
|Color|Standard||Black(-0)||||
|Size selection|For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two|||For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two|||
||wires per channel.|wires per channel.|||||
||For wire with an outside diameter of 2.8–3.5 [0.110–0.138], use a maximum of one||||||
||wire per channel.||||||
||Special order sizes are available u||ecial order sizes are available upon request.||||
|Standardpackaging|One kit(contains 1000||contains 1000pcs. ofprofile and 1000pcs. of tubing).||||



3-64 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **Rayrim Edging Material** 

## **Commercial Protective, Self-Adhering, Edging Material** 

## **Product Facts** 

n **Flexible to allow for protection of curved edges** n **RoHS compliant** 

## **Specifications/Approvals** 

The flexible nature of the product allows application to both internal and external radii, as well as straight edges, and the continuous operating temperature of -55°C to +80°C [-67°F to 176°F] means that the product can give protection under the most testing circumstances. 

## **Installation** 

## **Applications** 

Minimum shrink temperature: 120°C [248°F] Minimum full recovery temperature: 150°C [302°F] 

Rayrim edging material is an extruded strip internally coated with a heat activated adhesive, so that on heating the profile changes from a "V" to a "U" section and the adhesive bonds to the substrate profile. 

## **Operating Temperature Range** 

-55°C to 80°C [-67°F to 176°F] 

Manufactured from a radiation cross-linked polyolefin material, the profile offers a clean and rapid means of covering metal, wood and glass edges for all-round protection. 

|**Series**|**TE**|
|---|---|
|Rayrim|RK-6182|



|**Available in:**|**Available in:**<br>**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~LE~~|~~LE~~|~~LE~~|~~LE~~|
|Dimensions are shown for<br>~~LE~~|Dimensions are in millimeters<br>~~LE~~|USA: +1 800 522 6752<br>~~LE~~|For additional support numbers<br>~~LE~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



For additional support numbers please visit www.te.com 

3-65 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Heat-Shrinkable Tubing 

## **Rayrim Edging Material** (Continued) 

## **Product Dimensions** 

|**Size**|**A(maximum)**|**B(minimum)**|**C(minimum)**|**D(minimum)**|**E(typical)**|
|---|---|---|---|---|---|
|Nr. 6|0.6[0.024]|0.5[0.020]|3.5[0.138]|0.8[0.032]|1.25[0.049]|
|Nr. 7|1.0[0.039]|0.9[0.035]|4.8[0.189]|1.6[0.063]|1.25[0.049]|
|Nr. 8|2.0[0.079]|0.9[0.035]|6.6[0.260]|2.5[0.098]|2.25[0.089]|
|Nr. 9|4.2[0.165]|0.9[0.035]|13.5[0.532]|4.5[0.177]|2.20[0.087]|



## **Application Range** 

## **Ordering Information** 

|**Plate SWG**|**Thickness**|**Recommended minimum bend radius**|
|---|---|---|
|30-24|0.31-0.56 [0.012-0.022]|10 [0.394]|
|23-16|0.61-1.63 [0.026-0.064]|15 [0.591]|
|15-10|1.83-3.25 [0.072-0.128]|20 [0.787]|
|9-5|3.66-5.38[0.144-0.212]|25[0.984]|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyon edge of thepanel.|
|Standardpackaging|1.2-meter[4-foot]lengths.|
|Orderingdescription|Specify product name, size number and color(for example, Rayrim Nr.6-0).|



3-66 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RaySpool** 

## **Convenient packaging and dispensing system for heatshrinkable tubing** 

## **Product Facts** 

n **Easy to store** 

- n **Easy to dispense** 

- n **Well-suited for repairs** 

- n **Single wall and adhesivelined tubings** 

- n **Wide variety of colors, sizes and kits available** 

- n **Also available are RaySpool kits comprised of 6 sizes and supplied with a mounting rack** 

- n **Stand alone racks and packaging sets also available** 

- n **RoHS compliant** 

## **Applications** 

The RaySpool system offers a convenient packaging and dispensing option for a range of heat-shrinkable tubings. The tubing is supplied on small reels which are overboxed and feature a dispensing window allowing the tubing to be easily and readily accessed. The RaySpool system is a suitable method of storing and for use in the workshop, service vehicle or laboratory. A varied selection of tubings is offered which will cover a diverse range of 

applications including electrical insulation, strain relief, cable bundling and environmental protection. RaySpool packaging is available for CGPT, LSTT and CGAT. 

## **Installation** 

See individual product pages. 

## **Operating Temperature Range** 

See individual product pages. 

## **Specifications/Approvals** 

See individual product pages. 

**Available in: Americas** Dimensions are in millimeters unless otherwise specified. 

Dimensions are shown for reference purposes only. Specifications subject to change. 

**Europe Asia Pacific** n USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-67 

Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

## **RaySpool** (Continued) 

## **CGPT 2:1** 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall**||||
|---|---|---|---|---|---|---|
|**Size**|**Minimum**|**Maximum**|**Thickness***<br>**After**|**Spool**|**Spool**|**Ordering**|
||**Expanded**|**Recovered**|**Heating**|**Quantity**|**Quantity**|**Description**|
||**as Supplied**|**After Heating**||**- Black**|**- Green/Yellow**||
|||||**(meters)**|**(meters)**||
|1.6/0.8|1.6(0.062)|0.8(0.031)|0.45 ± 0.12|10.0|-|CGPT-R-1.6-col code|
|2.4/1.2†|2.4(0.093)|1.2(0.046)|0.50 ± 0.12|10.0|-|CGPT-R-2.4-col code|
|3.2/1.6†•|3.2(0.125)|1.6(0.062)|0.50 ± 0.12|10.0|5.0|CGPT-R-3.2-col code|
|4.8/2.4†|4.8(0.187)|2.4(0.093)|0.50 ± 0.12|9.0|-|CGPT-R-4.8-col code|
|6.4/3.2†•|6.4(0.250)|3.2(0.125)|0.65 ± 0.15|8.0|3.5|CGPT-R-6.4-col code|
|9.5/4.8•|9.5(0.375)|4.8(0.187)|0.65 ± 0.15|6.0|3.0|CGPT-R-9.5-col code|
|12.7/6.4†•|12.7(0.500)|6.4(0.250)|0.65 ± 0.15|6.0|2.5|CGPT-R-12.7-col code|
|19/9.5•|19.0(0.748)|9.5(0.375)|0.75 ± 0.15|5.0|2.0|CGPT-R-19.0-col code|
|25.4/12.7†•|25.4(1.000)|12.7(0.500)|0.90 ± 0.20|3.0|1.5|CGPT-R-25.4-col code|
|KIT CONTAINS SIZES INDICATED BY †||||||CGPT-R-KIT-2|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

**CGPT 3:1 Product Dimensions** 

|Color|Standard|Black (-0)|
|---|---|---|
|||Green/yellow(-45)available in sizes indicated by•|
|Size selection|Always order the largest size that will shrink snu|est size that will shrink snuglyover the component to be covered.|
|Standardpackaging|On mini spools.||
|Orderingdescription|See above for description||



||**Inside Diameter**|**Inside Diameter**|**Recovered Wall**|||
|---|---|---|---|---|---|
||||**Thickness***|||
|**Size**|**Minimum**|**Maximum**|**After**|**Spool**|**Ordering**|
||**Expanded**|**Recovered**|**Heating**|**Quantity**|**Description**|
||**as Supplied**|**After Heating**||**(meters)**||
|3/1†|3.0(0.118)|1.0(0.040)|0.55 ± 0.12|10.0|CGPT-R-3/1-col code|
|6/2†|6.0(0.236)|2.0(0.079)|0.65 ± 0.12|7.0|CGPT-R-6/2-col code|
|9/3†|9.0(0.354)|3.0(0.118)|0.75 ± 0.15|5.0|CGPT-R-9/3-col code|
|12/4†|12.0(0.472)|4.0(0.157)|0.75 ± 0.15|4.0|CGPT-R-12/4-col code|
|18/6†|18.0(0.709)|6.0(0.236)|0.85 ± 0.15|3.0|CGPT-R-18/6-col code|
|24/8†|24.0(0.945)|8.0(0.315)|1.00 ± 0.20|3.0|CGPT-R-24/8-col code|
|KIT CONTAINS SIZES INDICATED BY †  (black only)|KIT CONTAINS SIZES INDICATED BY †  (black only)||||CGPT-R-KIT-1|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard|Black(-0)Red(-2)Yellow(-4)Blue(-6)|
|---|---|---|
|Size selection|Always order the largest size that will shrink snu|est size that will shrink snuglyover the component to be covered.|
|Standardpackaging|On mini spools.||
|Orderingdescription|See above for description||



3-68 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**3** 

## **RaySpool** (Continued) 

## **LSTT 2:1 Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall**|||
|---|---|---|---|---|---|
|**Size**|**Minimum**|**Maximum**|**Thickness***<br>**After**|**Spool**|**Ordering**|
||**Expanded**|**Recovered**|**Heating**|**Quantity**|**Description**|
||**as Supplied**|**After Heating**||**- Black(meters)**||
|2.4/1.2†|2.4(0.093|1.2(0.046)|0.55 ± 0.12|10.0|LSTT-R-2.4-0|
|3.2/1.6†|3.2(0.125)|1.6(0.062)|0.55 ± 0.12|10.0|LSTT-R-3.2-0|
|4.8/2.4†|4.8(0.187)|2.4(0.093)|0.55 ± 0.12|9.0|LSTT-R-4.8-0|
|6.4/3.2†|6.4(0.250)|3.2(0.125)|0.65 ± 0.15|8.0|LSTT-R-6.4-0|
|9.5/4.8|9.5(0.375)|4.8(0.187)|0.65 ± 0.15|6.0|LSTT-R-9.5-0|
|12.7/6.4†|12.7(0.500)|6.4(0.250)|0.65 ± 0.15|6.0|LSTT-R-12.7-0|
|19/9.5<br>25.4/12.7†<br>KIT CONTAINS SIZES INDICATED BY † (black only)|19.0(0.748)<br>9.5(0.375)<br>25.4(1.000)<br>12.7(0.500)<br>KIT CONTAINS SIZES INDICATED BY † (black only)||0.80 ± 0.15<br>0.95 ± 0.18|5.0<br>3.0|LSTT-R-19.0-0<br>LSTT-R-25.4-0<br>LSTT-R-KIT-1|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

**CGAT 3:1** 

## **Product Dimensions** 

|Color<br>Size selection<br>Standardpackaging<br>Orderingdescription|Standard<br>Always order the largest size that will shrink snu<br>On mini spools.<br>See above for description|Black(-0)<br>est size that will shrink snuglyover the component to be covered.|
|---|---|---|



||**Inside Diameter**|**Inside Diameter**|**Recovered Wall**|||
|---|---|---|---|---|---|
||||**Thickness***|||
|**Size**|**Minimum**|**Maximum**|**After**|**Spool**|**Ordering**|
||**Expanded**|**Recovered**|**Heating**|**Quantity**|**Description**|
||**as Supplied**|**After Heating**||**(meters)**||
|3/1†|3.0(0.118)|1.0(0.040)|1.00 ± 0.25|5.0|CGAT-R-3/1-0|
|6/2†|6.0(0.236)|2.0(0.079)|1.00 ± 0.25|3.5|CGAT-R-6/2-0|
|9/3†|9.0(0.354)|3.0(0.118)|1.35 ± 0.25|3.0|CGAT-R-9/3-0|
|12/4†|12.0(0.472)|4.0(0.157)|1.50 ± 0.25|2.5|CGAT-R-12/4-0|
|18/6†|18.0(0.709)|6.0(0.236)|1.70 ± 0.25|2.0|CGAT-R-18/6-0|
|24/8†|24.0(0.945)|8.0(0.315)|1.90 ± 0.25|1.5|CGAT-R-24/8-0|
|KIT CONTAINS SIZES INDICATED BY † (black only)|KIT CONTAINS SIZES INDICATED BY † (black only)||||CGAT-R-KIT-1|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard           Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|On mini spools.|
|Orderingdescription|See above for description|



~~LE~~ 3-69 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RHW** 

**Rugged, Heavy Wall, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Withstands mechanical abuse for increased product reliability** 

- n **Highly resistant to impact and abrasion** 

- n **Provides high level of strain relief when installed on splices and joints** 

- n **Resistant to chemicals, moisture and oils** 

- n **Provides a complete moisture-proof seal preventing corrosion of underlying components** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Installation** 

RHW is a suitable choice **Installation** for applications where maximum reliability and Minimum shrink product performance, and temperature: 110°C [230°F] simplified installation are Minimum full recovery required. Because RHW is temperature: 125°C [257°F] heat-shrinkable, a minimum number of sizes are needed **Operating Temperature Range** to cover a wide range of cables and splice diameters. -55°C to 110°C [-67°F to 230°F] 

## **Applications** 

Rugged, heavy wall RHW tubing is specifically designed for insulating, protecting and sealing electrical connections and joints in low-voltage cables. It provides splice insulation thickness equal to or greater than standard wire insulation manufactured to common industry standards. 

|**Series**|**UL***||**TE**|
|---|---|---|---|
|RHW|File E91151|File E91151|RHW SCD|



*Sizes 9/3 through 70/21 only. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-70 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

**3** 

**==> picture [62 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
RHW  (Continued)<br>**----- End of picture text -----**<br>


## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|
||**Minimum**|**Recovered**|**Nominal**|**Nominal**|
|**Size**|**Expanded**|**After Heating**|**Jacket**|**Adhesive**|
||**as Supplied**||**Wall**|**Wall**|
|9/3|9[0.354]|3[0.118]|2.0[0.079]|0.25[0.010]|
|13/4|13[0.512]|4[0.158]|2.4[0.094]|0.30[0.012]|
|20/6|20[0.787]|6[0.236]|2.5[0.098]|0.35[0.014]|
|33/8|33[1.299]|8[0.315]|3.2[0.126]|0.35[0.014]|
|43/12|43[1.693]|12[0.472]|4.3[0.169]|0.40[0.016]|
|51/16|51[2.008]|16[0.630]|4.5[0.177]|0.40[0.016]|
|70/21|70[2.756]|21[0.827]|4.4[0.173]|0.40[0.016]|
|85/25<br>105/30<br>130/36|85[3.346]<br>105[4.134]<br>130[5.118]|25[0.984]<br>30[1.181]<br>36[1.417]|4.3[0.169]<br>4.3[0.169]<br>4.3[0.169]|0.40[0.016]<br>0.45[0.018]<br>0.45[0.018]|
|160/50<br>180/50<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|160[6.299]<br>50[1.968]<br>180 [7.087]<br>50 [1.968]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.||4.3[0.169]<br>4.3 [0.169]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|0.45[0.018]<br>0.50 [0.020]|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging***|1200mm lengths|
|Marking|Tubing will be marked with the product name, size and batch number.|
||Sizes 9/3 through 70/21 will also be marked with the UL Logo|
|Ordering description|Specify product name, size, cut length, coating option and color (for example,|
||RHW 20/6-1200/ADH-0  (ADH = Adhesive-lined, 0= Black|
|***Europe only. Standard packaging 1000mm lengths|***Europe only. Standard packaging 1000mm lengths|



3-71 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RMW** 

## **Medium Wall, Polyolefin Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Withstands mechanical abuse for increased product reliability** 

- n **Highly resistant to impact and abrasion** 

- n **Installation is fast and easy** 

- n **Resistant to chemicals and moisture** 

- n **Adhesive-lined version provides a complete moisture-proof seal preventing corrosion of underlying components** 

- n **RoHS compliant** 

**Specifications/Approvals** 

## **Installation** 

RMW is a suitable choice **Installation** for applications where maximum reliability and Minimum shrink product performance, and temperature: 110°C [230°F] simplified installation are Minimum full recovery required. Because RMW is temperature: 125°C [257°F] heat-shrinkable, a minimum number of sizes are needed **Operating Temperature Range** to cover a wide range of cables and splice -55°C to 110°C diameters. 

## **Applications** 

Medium wall, general purpose RMW tubing is specifically designed for use in a broad range of low-voltage applications. RMW is tough and flexible, making it particularly suited for the insulation and protection of cable joints as well as for cable repair. Uncoated RMW provides insulation and strain relief. Adhesive-lined RMW also provides an environmental seal. 

-55°C to 110°C [-67°F to 230°F] 

**Series TE** RMW RMW SCD 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-72 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RMW** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Recovered**|**Nominal**|
||**as Supplied**||**After Heating**|**Jacket Wall**|
|10/3|10[0.394]||3[0.118]|1.0[0.039]|
|16/5|16[0.630]||5[0.197]|1.4[0.055]|
|25/8|25[0.984]||8[0.315]|2.0[0.079]|
|35/12|35[1.378]||12[0.472]|2.0[0.079]|
|50/16|50[1.968]||16[0.630]|2.0[0.079]|
|63/19|63[2.480]||19[0.748]|2.4[0.095]|
|75/22|75[2.953]||22[0.866]|2.7[0.106]|
|85/25<br>95/29<br>115/34<br>140/42|85[3.346]<br>95[3.740]<br>115[4.527]<br>140[5.512]||25[0.984]<br>29[1.142]<br>34[1.339]<br>42[1.654]|2.8[0.110]<br>3.1[0.122]<br>3.1[0.122]<br>3.1[0.122]|
|160/50<br>180/60|160[6.299]<br>180 [7.087]||50[1.968]<br>60 [2.362]|3.2[0.126]<br>3.2 [0.126]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging***|1200mm lengths|
|Marking|Tubingwill be marked with theproduct name, size and batch number.|
|Ordering description|Specify product name, size, cut length, coating option and color (for example, RMW 25/8-|
||1200/ADH-0  or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black)|
|***Europe only. Standard packaging 1000mm lengths|***Europe only. Standard packaging 1000mm lengths|



3-73 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RNF-100** 

## **Flexible, Flame-Retardant, General Purpose, Polyolefin Tubing** 

## **Product Facts** 

n **2:1 shrink ratio** 

- n **Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings** 

- n **Excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards for highly reliable, general purpose tubing** 

- n **Flexible; conforms to irregular shapes** 

- n **Flame-retardant (colors only)** 

- n **Wide range of sizes and colors** 

- n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Designed to provide superior Minimum shrink -55°C to 135°C mechanical (abrasion, cuttemperature: 95°C [203°F] [-67°F to 275°F] through, and strain relief), Minimum full recovery thermal, and fluid-resistance temperature: 121°C [250°F] performance in demanding environments. Widely used to provide insulation and strain relief of wire terminations and connections. Used for jacketing wire bundles and light-duty harnesses where superior abrasion resistance is a plus. Also used to identify and colorcode electrical connections and wire bundles. 

## **Specifications/Approvals** 

|||||Wi||@||||
|---|---|---|---|---|---|---|---|---|---|
|**Series**|||**UL**|Wi|**CSA**|@|**Military**|**Industry**|**TE**|
|RNF-100 Type 1|RNF-100 Type 1|RNF-100 Type 1|E35586||LR31929||AMS-DTL-23053/5*,|VDE 0341 Pt 9005|RT-350, Type 1|
|(colors)|||600 V, 125°C|600 V, 125°C|600 V, 125°C||Class 1|Type A and B|RK-6001|
||||||||Def. Stan. 59-97 Type 2B|||
|RNF-100 Type 2|RNF-100 Type 2|RNF-100 Type 2|||||AMS-DTL-23053/5*,||RT-350, Type 2|
|(clear)|||—||—||Class 2|—|RK-6001|
||||||||VG 95343 Pt 5 Type B|||



*Formerly MIL-I-23053/5 and MIL-DTL-23053/5. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

3-74 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RNF-100** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|3/64|1.2[0.046]||0.6[0.023]|0.40 ± 0.08[0.016 ± 0.003]|
|1/16|1.6[0.063]||0.8[0.031]|0.43 ± 0.08[0.017 ± 0.003]|
|3/32|2.4[0.093]||1.2[0.046]|0.51 ± 0.08[0.020 ± 0.003]|
|1/8|3.2[0.125]||1.6[0.062]|0.51 ± 0.08[0.020 ± 0.003]|
|3/16|4.8[0.187]||2.4[0.093]|0.51 ± 0.08[0.020 ± 0.003]|
|1/4|6.4[0.250]||3.2[0.125]|0.64 ± 0.08[0.025 ± 0.003]|
|3/8|9.5[0.375]||4.8[0.187]|0.64 ± 0.08[0.025 ± 0.003]|
|1/2<br>3/4<br>1<br>1 1/4|12.7[0.500]<br>19.1[0.750]<br>25.4[1.000]<br>31.8[1.250]||6.4[0.250]<br>9.5[0.375]<br>12.7[0.500]<br>15.9[0.625]|0.64 ± 0.08[0.025 ± 0.003]<br>0.76 ± 0.08[0.030 ± 0.003]<br>0.89 ± 0.12[0.035 ± 0.005]<br>1.02 ± 0.15[0.040 ± 0.006]|
|1 1/2<br>2<br>3<br>4<br>5|38.1[1.500]<br>50.8[2.000]<br>76.2[3.000]<br>101.6[4.000]<br>127.0 [5.000]||19.1[0.750]<br>25.4[1.000]<br>38.1[1.500]<br>50.8[2.000]<br>63.5 [2.500]|1.02 ± 0.15[0.040 ± 0.006]<br>1.14 ± 0.16[0.045 ± 0.007]<br>1.27 ± 0.20[0.050 ± 0.008]<br>1.40 ± 0.23[0.055 ± 0.009]<br>1.52 ± 0.23 [0.060 ± 0.009]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color<br>Standard***<br>Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU),|
|---|
|yellow(-4, YO),green(-5, GN), clear(-X, CL)|
|Nonstandard<br>Brown(-1, BN), orange(-3, OR), violet(-7, VT),gray (-8, GY)|
|Size selection<br>Always order the largest size that will shrink snugly over the component to be covered.|
|Special order sizes are available upon request|
|Standardpackaging**** On spools or in 1.2-meter[4-foot]lengths.|
|Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe]|
|or RNF-100 1/4-BK [Americas].|
|***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas.|
|****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.|
|*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-75 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

=D ectivi‘ity Heat-Shrinkable Tubing ~~a~~ 

## **RNF-150** 

## **High-Performance, Flame-Resistant, Flexible, Fluoropolymer Tubing** 

## **Product Facts** 

- n **2:1 shrink ratio** 

- n **Approximately 40 percent thinner walls than most general purpose polyolefin tubings** 

- n **High flame-resistance** 

- n **Excellent physical and electrical properties after exposure to many chemicals and solvents at 50°C [122°F] (but not recommended for use in direct contact with ketones)** 

- n **Recommended maximum temperature for use as a primary insulator: 135°C [275°F]** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Applications** 

## **Installation** 

Can be used for jacketing and bundling of wires to form light-duty harnesses, especially where a low profile, abrasion resistance, and flexibility are needed. Can also be used to provide insulation and strain relief of electrical connections and wire terminations, identification of wires, and packaging of components. 

Minimum shrink -55°C to 150°C temperature: 110°C [230°F] [-67°F to 302°F] Minimum full recovery temperature: 150°C [302°F] 

|||Wi|||
|---|---|---|---|---|
|**Series**|**UL**|Wi|**Military**|**TE**|
|RNF-150|E35586 VW-1||AMS-DTL-23053/18*,|RT-370|
||600 V, 150°C|600 V, 150°C|Class 2||



*Formerly MIL-I-23053/18 and MIL-DTL-23053/18. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-76 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RNF-150** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**||**Recovered Wall Thickness****|
|---|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**||**After Heating**|
||**as Supplied**||**After Heating**|||
|3/64|1.2[0.046]|||0.6[0.023]|0.25 ± 0.05[0.010 ± 0.002]|
|1/16|1.6[0.063]|||0.8[0.031]|0.25 ± 0.05[0.010 ± 0.002]|
|3/32|2.4[0.093]|||1.2[0.046]|0.25 ± 0.05[0.010 ± 0.002]|
|1/8|3.2[0.125]|||1.6[0.062]|0.25 ± 0.05[0.010 ± 0.002]|
|3/16|4.8[0.187]|||2.4[0.093]|0.25 ± 0.05[0.010 ± 0.002]|
|1/4|6.4[0.250]|||3.2[0.125]|0.30 ± 0.08[0.012 ± 0.003]|
|3/8|9.5[0.375]|||4.8[0.187]|0.30 ± 0.08[0.012 ± 0.003]|
|1/2<br>3/4<br>1<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|12.7[0.500]<br>6.4[0.250]<br>19.1[0.750]<br>9.5[0.375]<br>25.4 [1.000]<br>12.7 [0.500]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||0.30 ± 0.08[0.012 ± 0.003]<br>0.43 ± 0.08[0.017 ± 0.003]<br>0.48 ± 0.08 [0.019 ± 0.003]|



|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>White(-9)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Orderingdescription***|Specify product name,size and color(for example,RNF-150 1/4-0).|
|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-77 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RNF-3000** 

## **Flexible, High-ShrinkRatio, Flame-Retardant, General Purpose, Polyolefin Tubing** 

## **Product Facts** 

n **3:1 shrink ratio easily accommodates awkward, irregular shapes** 

- n **Few sizes cover a wide range of diameters, allowing reduced inventory** 

- n **Excellent physical, chemical, and electrical properties meet industry standards for highly reliable, general purpose tubing** 

- n **Flame-retardant (colors only)** 

- n **RoHS compliant** 

## **Applications** 

Used for insulation and strain relief of wire terminations and electrical connections. Also suitable for light-duty harnessing, jacketing, and identification of wires, cables, and electrical and electronic components. 

## **Operating Temperature Range** 

## **Installation** 

Minimum shrink -55°C to 135°C temperature: 80°C [176°F] [-67°F to 275°F] Minimum full recovery temperature: 120°C [248°F] 

## **Specifications/Approvals** 

**Series UL CSA Military Industry TE** ~~—s—=---~~ RNF-3000 E35586 LR31929 Def. Stan. 59-97 Type 2B VDE 0341 Pt  9005 RW-2053 600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A (color) Type A and B VG 95343 Pt 5 Type B (clear) 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-78 Catalog 1654025 Revised 3-13 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RNF-3000** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**||**Recovered Wall Thickness***|
|---|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**||**After Heating**|
||**as Supplied**||**After Heating**|||
|1.5/0.5|1.5[0.060]|||0.5[0.019]|0.45 ± 0.10[0.018 ± 0.003]|
|3/1|3[0.118]|||1[0.039]|0.55 ± 0.10[0.022 ± 0.003]|
|4.5/1.5|4.5[0.177]|||1.5[0.059]|0.55 ± 0.10[0.022 ± 0.003]|
|6/2|6[0.236]|||2[0.079]|0.65 ± 0.10[0.026 ± 0.003]|
|9/3|9[0.354]|||3[0.118]|0.75 ± 0.12[0.030 ± 0.004]|
|12/4|12[0.472]|||4[0.157]|0.75 ± 0.12[0.030 ± 0.004]|
|18/6|18[0.709]|||6[0.236]|0.85 ± 0.12[0.033 ± 0.004]|
|24/8<br>39/13|24[0.944]<br>39 [1.534]|||8[0.315]<br>13 [0.512]|1.00 ± 0.18[0.039 ± 0.007]<br>1.15 ± 0.20 [0.045 ± 0.008]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard**<br>Black(-0),white(-9), red(-2), blue(-6),yellow(-4), clear(-X)|
|---|---|
||Nonstandard<br>Brown(-1), orange(-3),green(-5), violet(-7),gray (-8)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging***|On spools or in 1.2-meter[4-foot]lengths.|
|Orderingdescription****|Specify product name,size and color(for example,RNF-3000 6/2-0).|
|**Black is the only standard color in the Americas. All other colors are nonstandard.||
|***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard.||
|****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.||



3-79 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RP-4800** 

**High-Shrink-Ratio, Flame-Retardant, Polyolefin Tubing** 

## **Product Facts** 

- n **4:1 shrink ratio** 

- n **Conforms well to highly variable substrate dimensions** 

- n **Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards** 

- n **Shows no significant degradation when exposed to common solvents and chemicals, including aviation fuel and hydraulic fluid** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Applications** 

## **Installation** 

Minimum shrink -55°C to 135°C temperature: 95°C [203°F] [-67°F to 275°F] Minimum full recovery temperature: 121°C [250°F] 

Well-suited for repairing harnesses or cables; will pass over a large-diameter connector or transition, and then shrink down onto a smaller-diameter jacket. Can insulate or protect a substrate of varying dimensions. Also provides the abrasion and fluid resistance required in harnessing applications. 

|**Series**|**UL**|**Military**|**Industry**|**TE**|
|---|---|---|---|---|
|RP-4800|E35586|AMS-DTL-23053/5*,|VDE 0341 Pt 9005 Type A|RT-1122|
||600V, 125°C|Class 1 Overexpanded|||
||(black only)|VG 95343 Pt 5 Type A|||



*Formerly MIL-I-23053/5 and MIL-DTL-23053/5. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-80 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RP-4800** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|No. 1|25.4[1.000]||7.0[0.275]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 2|50.8[2.000]||14.0[0.550]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 3|76.2[3.000]||20.6[0.810]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 4|101.6[4.000]||26.7[1.050]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 5|25.4[1.000]||11.7[0.462]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 6|60.3[2.375]||17.3[0.680]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 7|76.2[3.000]||21.3[0.840]|1.14 ± 0.18[0.045 ± 0.007]|
|No. 8<br>No. 9<br>No. 10<br>No. 11|95.3[3.750]<br>114.3[4.500]<br>38.1[1.500]<br>19.1 [0.750]||23.6[0.930]<br>36.8[1.450]<br>9.5[0.375]<br>4.6 [0.180]|1.14 ± 0.18[0.045 ± 0.007]<br>1.14 ± 0.18[0.045 ± 0.007]<br>1.14 ± 0.18[0.045 ± 0.007]<br>1.14 ± 0.18 [0.045 ± 0.007]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||



|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>White (-9), red (-2), blue (-6), yellow (-4), green (-5),|
||brown(-1), orange(-3), violet(-7),gray (-8)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools or in 1.2-meter[4-foot]lengths.|
|Ordering description***|Specify product name, size and color (for example, RP-4800 NO.1-0).|
|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-81 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RPPM** 

## **Flexible, Dual Wall, Moisture-Proof, Heat-Shrinkable Tubing** 

## **Product Facts** 

n **Environmental sealing** n **Excellent mechanical strength** 

n **Abrasion resistance** n **4:1 shrink ratio** n **RoHS compliant** 

## **Specifications/Approvals** 

with a range of dimensions. **Installation** Clear RPPM offers excellent clarity for protection of subMinimum shrink strates that may need to be temperature: 60°C [140°F] inspected during service. Minimum full recovery Black RPPM has a high temperature: 80°C [176°F] gloss finish suitable for cosmetic applications. 

## **Applications** 

RPPM is a flexible, heatshrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. Available in clear and black, the tough outer jacket offers excellent mechanical strength. RPPM is used for moisture-proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. The high-shrink-ratio allows RPPM to be used 

## **Operating Temperature Range** 

-40°C to 85°C [-40°F to 185°F] 

|**Series**|**TE**|
|---|---|
|RPPM|RK-6214|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-82 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RPPM** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|
||**Minimum**|**Maximum**|**Nominal**|**Nominal**|
|**Size**|**Expanded**|**Recovered**|**Total Wall**|**Adhesive Wall**|
||**as Supplied**|**After Heating**|**After Heating**|**After Heating**|
|4/1|4.0[0.158]|1.0[0.039]|0.8[0.032]|0.3[0.012]|
|8/2|8.0[0.315]|2.0[0.079]|0.9[0.035]|0.3[0.012]|
|12/3|12.0[0.472]|3.0[0.118]|1.2[0.047]|0.4[0.016]|
|16/4|16.0 [0.630]|4.0 [0.158]|1.5 [0.059]|0.5 [0.020]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.||*Wall thickness will be less if tubing recovery is restricted during shrinkage.||



|Color|Standard<br>Clear(-X)|
|---|---|
||Nonstandard<br>Black(-0)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools, in 1.2 meter[4-foot]lengths or cutpieces.|
|Orderingdescription|Specify product name,size and color(for example,RPPM 4/1-X).|



3-83 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RT-3** 

## **Semirigid, FlameRetardant, Polyolefin Tubing** 

## **Product Facts** 

- n **2.5:1 shrink ratio** 

- n **Tightly controlled expanded diameters** 

- n **High abrasion resistance** 

- n **Semirigidity that transfers flex stress away from typically weak points such as solder and crimp joints, helping to ensure a reliable connection** 

- n **Excellent chemical and solvent resistance** 

- n **Outstanding physical and electrical performance** 

n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Applications** 

## **Installation** 

Suitable for wire strain-relief applications — soldered or crimped connections, wire splices, terminations. Well-suited for use with semiautomated production equipment requiring tubing with a tightly controlled expanded diameter. Acts as a tough covering for delicate components; provides mechanical protection. 

Minimum shrink -55°C to 135°C temperature: 110°C [230°F] [-67°F to 275°F] Minimum full recovery temperature: 135°C [275°F] 

**Series UL CSA TE** ~~es,, Gn ©~~ RT-3 E35586 LR31929 (black only) RT-360* 600 V, 125°C 600 V, 125°C 

*Except dimensions and longitudinal change. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n||n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-84 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT-3** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**|**After Heating**|
||**as Supplied**|**After Heating**||
|No. 1|6.1 ± 0.4[0.240 ± 0.015]|2.4[0.095]|0.79 ± 0.08[0.031 ± 0.003]|
|No. 2|8.1 ± 0.4[0.320 ± 0.015]|3.2[0.125]|0.79 ± 0.08[0.031 ± 0.003]|
|No. 3|9.5 ± 0.5[0.375 ± 0.020]|3.8[0.150]|0.79 ± 0.08[0.031 ± 0.003]|
|No. 4|12.3 ± 0.5 [0.485 ± 0.020]|5.1 [0.200]|0.79 ± 0.08 [0.031 ± 0.003]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||



|Color|Black(-0)only|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1-inch cutpieces or in 1.2-meter[4-foot]lengths.|
|Orderingdescription|Specify product name, size and color(for example, RT-3 No. 1-0).|



3-85 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RT-375** 

**Clear, Flame-Resistant, Flexible, Fluoropolymer Tubing** 

## **Product Facts** 

- n **2:1 shrink ratio** 

- n **Exceptional clarity and clarity stability** 

- n **Toughness, chemical resistance, and high-temperature performance** 

- n **High flame-resistance** 

- n **Approximately 40 percent thinner walls than most general purpose polyolefin tubings** 

- n **Recommended maximum temperature for use as a primary insulator: 135°C [275°F]** 

n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Protects wire and cable Minimum shrink -55°C to 150°C markers subject to extreme temperature: 125°C [257°F] [-67°F to 302°F] abuse, while permitting full Minimum full recovery inspectability of each item temperature: 150°C [302°F] covered. Provides bundling and jacketing of wires and cables, protecting them from mechanical and chemical abuse. Protects electronic components while permitting their identification and inspection. 

## **Specifications/Approvals** 

|||~~Al~~|~~@~~|||
|---|---|---|---|---|---|
|**Series**|**UL**|~~Al~~|**CSA**<br>~~@~~|**Military**|**TE**|
|RT-375|E35586 VW-1||LR31929 VW-1|AMS-DTL-23053/18*, Class 2|RT-375|
||600 V, 150°C|600 V, 150°C|600 V, 150°C|||



*Formerly MIL-I-23053/18 and MIL-DTL-23053/18. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-86 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT-375** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**||**Recovered Wall Thickness****|
|---|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**||**After Heating**|
||**as Supplied**||**After Heating**|||
|3/64|1.2[0.046)|||0.6[0.023]|0.25 ± 0.05[0.010 ± 0.002]|
|1/16|1.6[0.063]|||0.8[0.031]|0.25 ± 0.05[0.010 ± 0.002]|
|3/32|2.4[0.093]|||1.2[0.046]|0.25 ± 0.05[0.010 ± 0.002]|
|1/8|3.2[0.125]|||1.6[0.062]|0.25 ± 0.05[0.010 ± 0.002]|
|3/16|4.8[0.187]|||2.4[0.093]|0.25 ± 0.05[0.010 ± 0.002]|
|1/4|6.4[0.250]|||3.2[0.125]|0.30 ± 0.08[0.012 ± 0.003]|
|3/8|9.5[0.375]|||4.8[0.187]|0.30 ± 0.08[0.012 ± 0.003]|
|1/2<br>3/4<br>1<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|12.7[0.500]<br>6.4[0.250]<br>19.1[0.750]<br>9.5[0.375]<br>25.4 [1.000]<br>12.7 [0.500]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||0.30 ± 0.08[0.012 ± 0.003]<br>0.43 ± 0.08[0.017 ± 0.003]<br>0.48 ± 0.08 [0.019 ± 0.003]|



|Color|Standard<br>Clear(-X)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description***|Specify product name, size and color (for example, RT-375 1/4-X).|
|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-87 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RT555** 

**Fluid-Resistant, ChemicalResistant, Crosslinked Fluoropolymer Tubing with Extended Temperature Range** 

## **Product Facts** 

- n **Resistance to high temperatures, solvents, corrosive chemicals, and radiation** 

- n **Extreme resistance to hydrocarbons** 

- n **Low outgassing (successfully tested for NASA outgassing requirements)** 

- n **Highly flame-retardant** 

- n **40 percent lighter weight than tubing made with Viton[®] fluoroelastomer** 

- n **System 300 tubing** 

- n **RoHS compliant** 

## **Applications** 

Suitable for commercial applications requiring heat resistance (electrical and hydraulic systems near aircraft or automotive engines or in fuel tanks), applications in chemically exposed environments (industrial process equipment in the pulp and paper, steel, and chemical industries), and equipment for handling caustic or dangerous chemicals or 

inks. Use for insulation and strain relief on appliances (electric ranges, microwave ovens, gas grills, and industrial paint-drying equipment) and for protection of delicate electronic instruments in down-hole applications. 

## **Installation** 

Minimum shrink temperature: 150°C [302°F] Minimum full recovery temperature: 220°C [428°F] 

## **Operating Temperature Range** 

-65°C to 200°C [-85°F to 392°F] 

## **Specifications/Approvals** 

||W||
|---|---|---|
|**Series**|**UL**<br>W|**TE**|
|RT555|Listed for 185°C for 100,000-hr continuous use (File E85381)|RT-555|
||Listed for 200°C for 40,000-hr cumulative intermittent exposure||



**Available in: Americas Europe Asia Pacific** Viton is a trademark of Dupont Performance Elastomers LLC. n n n 

3-88 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT555** (Continued) 

## **Product Dimensions** 

||**Inside diameter**|**Inside diameter**|**Recovered wall thickness***|**Recovered wall thickness***|**Recovered wall thickness***|
|---|---|---|---|---|---|
|**Size**|**Minimum expanded Maximum recovered**|||**After heating**||
||**as supplied**|**after heating**|**Minimum**|**Maximum**|**Nominal**|
|1/8|3.18[0.125]|1.57[0.062]|0.25[0.010]|0.41[0.016]|0.30[0.012]|
|3/16|4.75[0.187]|2.36[0.093]|0.28[0.011]|0.46[0.018]|0.36[0.014]|
|1/4|6.35[0.250]|3.18[0.125]|0.33[0.013]|0.51[0.020]|0.41[0.016]|
|3/8|9.53[0.375]|4.75[0.187]|0.41[0.016]|0.58[0.023]|0.48[0.019]|
|1/2|12.70[0.500]|6.35[0.250]|0.41[0.016]|0.58[0.023]|0.48[0.019]|
|5/8|15.88[0.625]|7.95[0.313]|0.48[0.019]|0.66[0.026]|0.56[0.022]|
|3/4|19.05[0.750]|9.53[0.375]|0.61[0.024]|0.79[0.031]|0.69[0.027]|
|1<br>1 1/4<br>1 1/2<br>2|25.40[1.000]<br>31.75[1.250]<br>38.10[1.500]<br>50.80 [2.000]|12.70[0.500]<br>15.88[0.625]<br>19.05[0.750]<br>25.40 [1.000]|0.71[0.028]<br>0.76[0.030]<br>0.86[0.034]<br>0.94 [0.037]|0.89[0.035]<br>0.94[0.037]<br>1.04[0.041]<br>1.12 [0.044]|0.79[0.031]<br>0.84[0.033]<br>0.94[0.037]<br>1.02 [0.040]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.||*Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



## **Ordering Information** 

|Color<br>Size selection<br>Standardpackaging|Standard<br>Black(-0)<br>Always order the largest size that will shrink snugly over the component to be covered.<br>Special order sizes are available upon request.<br>On spools.|
|---|---|
|Orderingdescription|Specify product name, size and color(for example, RT555 1/8-0-SP).|



**Part Numbering RT555 - 1/8 -0 -SP** Material Size     Color    Package 

3-89 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **High Temperature Sealing Sleeves** 

## **High Temperature, Heat Shrinkable, Fluid Resistant Sealing Sleeves** 

High temperature fluoropolymer sealing sleeve provides a robust, lightweight cover which shrinks to environmentally seal in-line compression joints and terminal lugs. 

## **Product Facts** 

- n **Sealing material is preinstalled in high temperature heat shrink sleeve** 

- n **No oven curing equipment needed** 

- n **Available in four product sizes in two different lengths** 

- n **Labor saving preinstall sealing sleeves** 

- n **Temperature and fluid resistant fluoropolymer tubing rated to 200˚C continuous with excursions to 260˚C** 

- n **TE’s product is thin, tough and lightweight with robust fluid resistance** 

## **Applications** 

## **Materials** 

Insulation Sleeve: 

High temperature circuit lug and splice covers 

Heat-shrinkable, radiation cross-linked modified fluoropolymer. 

Aerospace 

Ground Vehicles 

Color: Black 

Commercial Aviation 

Meltable Insert: 

Environmentally resistant modified thermoplastic fluoroelastomer. Color: Light Blue 

**Available in: Americas** n Dimensions are in millimeters unless otherwise specified. 

**Europe** n 

## **Standards & Specs** 

Meets TE RT-555 high temperature fluoropolymer fluid specification. 

Meets FAR Part 25 appendix F of the FAA standards. 

## **Application Tooling** 

A heat gun rated at 2200 watts or greater is recommended. 

**Asia Pacific** n 

3-90 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Heat-Shrinkable Tubing 

**3** 

## **High Temperature Sealing Sleeves** (Continued) 

## **Product Dimensions** 

|||**Product Dimensions**||
|---|---|---|---|
|**Part**|**L**|**B**|**ØA**|
|**Description**|**Maximum**|**Nominal**|**Minimum**|
|RT-555-3/8-2.75-A260-0|69.9[2.75]|25.4[1.00]|8.3[0.33]|
|RT-555-3/8-4.75-A260-0|120.7[4.75]|76.2[3.00]|8.4[0.33]|
|RT-555-1/2-2.75-A260-0|69.9[2.75]|25.4[1.00]|11.4[0.45]|
|RT-555-1/2-5.75-A260-0|146.1[5.75]|101.6[4.00]|11.4[0.45]|
|RT-555-3/4-3.00-A260-0|76.2[3.00]|31.8[1.25]|17.7[0.70]|
|RT-555-3/4-6.75-A260-0|171.5[6.75]|127.0[5.00]|17.7[0.70]|
|RT-555-1.0-3.75-A260-0|95.3[3.75]|50.8[2.00]|22.8[0.90]|
|RT-555-1.0-6.75-A260-0<br>Dimensions are mm [inches]|171.5 [6.75]|127.0 [5.00]|22.8 [0.90]|



**==> picture [171 x 124] intentionally omitted <==**

**----- Start of picture text -----**<br>
L<br>B<br>ENS<br>ØA<br>SS|WGLLLSO LTE WEEWE<br>2 1<br>**----- End of picture text -----**<br>


## **Ordering Information** 

Minimum Order Quantity: 200 pieces for all sizes 

3-91 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RT-770** 

## **NBCCS Harness Tubing** 

## **Product Facts** 

- n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible adhesive, wire and other harness components for a survivable system** 

## **Applications** 

RT-770 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. 

Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. 

## **Operating Temperature Range** 

## **Installation** 

-55°C to 125°C [-67°F to 257°F] 

Tubing shrinks with temperatures in excess of 150°C 

Product is provided with a 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-92 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT-770** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

## **Part Numbering** 

||**Inside Diameter**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**<br>**Maximum Recovered**||||
||**as Supplied**<br>**After Heating**|**Minimum**|**Maximum**|**Nominal**|
|1/8|3.17[0.125]<br>1.57[0.062]|0.28[0.011]|0.43[0.017]|0.35[0.014]|
|3/16|4.74[0.187]<br>2.36[0.093]|0.33[0.013]|0.48[0.019]|0.41[0.016]|
|1/4|6.35[0.250]<br>3.17[0.125]|0.38[0.015]|0.56[0.022]|0.46[0.018]|
|3/8|9.50[0.375]<br>4.74[0.187]|0.46[0.018]|0.61[0.024]|0.51[0.020]|
|1/2|12.70[0.500]<br>6.35[0.250]|0.51[0.020]|0.66[0.026]|0.56[0.022]|
|5/8|15.90[0.625]<br>7.93[0.312]|0.58[0.023]|0.76[0.030]|0.66[0.026]|
|3/4|19.05[0.750]<br>9.50[0.375]|0.74[0.029]|0.91[0.036]|0.81[0.032]|
|1<br>1 1/4<br>1 1/2<br>2|25.40[1.000]<br>12.70[0.500]<br>31.75[1.250]<br>15.87[0.625]<br>38.10[1.500]<br>19.05[0.750]<br>50.80 [2.000]<br>25.40 [1.000]|0.86[0.034]<br>0.94[0.037]<br>1.04[0.041]<br>1.12 [0.044]|1.04[0.041]<br>1.12[0.044]<br>1.22[0.048]<br>1.32 [0.052]|0.99[0.037]<br>1.01[0.040]<br>1.14[0.045]<br>1.22 [0.048]|
|Color<br>Black(-0)only<br>Size selection<br>Always order the largest size that will shrink snugly over the component to be covered.<br>Special order sizes are available upon request and are subject to a minimum<br>Standardpackaging<br>On spools. Quantityvaries bysize.||||Always order the largest size that will shrink snugly over the component to be covered.<br>ect to a minimumpurchase.|
|Orderingdescription<br>Specify product name, size and color(for example, RT-770-1/8-0-SP).|||||



**RT-770 - 1/8 -0 -SP** Material Size     Color    Package 

3-93 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RT-780** 

## **NBCCS Harness Tubing** 

## **Product Facts** 

n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible adhesive, wire and other harness components for a survivable system** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

- -55°C to 175°C [-67°F to 347°F] 

Tubing shrinks with temperatures in excess of 200°C 

RT-780 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. 

Product is provided with a 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID. 

Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. 

**Europe Asia Pacific** n n 

**Available in: Americas** n Dimensions are in millimeters unless otherwise specified. 

3-94 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT-780** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

## **Part Numbering** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|
|---|---|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**||||
||**as Supplied**|**After Heating**|**Minimum**|**Maximum**|**Nominal**|
|1/8|3.17 [0.125]|1.57 [0.062]|0.28 [0.011]|0.43 [0.017]|0.35 [0.014]|
|3/16|4.74 [0.187]|2.36 [0.093]|0.33 [0.013]|0.48 [0.019]|0.41 [0.016]|
|1/4|6.35 [0.250]|3.17 [0.125]|0.38 [0.015]|0.56 [0.022]|0.46 [0.018]|
|3/8|9.50 [0.375]|4.74 [0.187]|0.46 [0.018]|0.61 [0.024]|0.51 [0.020]|
|1/2|12.70 [0.500]|6.35 [0.250]|0.51 [0.020]|0.66 [0.026]|0.56 [0.022]|
|5/8|15.90 [0.625]|7.93 [0.312]|0.58 [0.023]|0.76 [0.030]|0.66 [0.026]|
|3/4|19.05 [0.750]|9.50 [0.375]|0.74 [0.029]|0.91 [0.036]|0.81 [0.032]|
|1<br>1 1/4<br>1 1/2<br>2|25.40 [1.000]<br>31.75 [1.250]<br>38.10 [1.500]<br>50.80 [2.000]|12.70 [0.500]<br>15.87 [0.625]<br>19.05 [0.750]<br>25.40 [1.000]|0.86  [0.034]<br>0.94 [0.037]<br>1.04 [0.041]<br>1.12 [0.044]|1.04 [0.041]<br>1.12 [0.044]<br>1.22 [0.048]<br>1.32 [0.052]|0.99 [0.037]<br>1.01 [0.040]<br>1.14 [0.045]<br>1.22 [0.048]|



|Color<br>Size selection|Standard<br>Black(-0)<br>Nonstandard<br>Orange(-3)<br>Always order the largest size that will shrink snugly over the component to be covered.<br>Special order sizes are available upon request and are subject to a minimumpurchase.|
|---|---|
|Standardpackaging|On spools. Quantityvaries bysize.|
|Orderingdescription|Specify product name, size and color(for example, RT-780-1/8-0-SP).|



**RT-780 - 1/8 -0 -3 -SP** Material Size Black Orange Package 

3-95 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **RT-790** 

## **NBCCS Harness Tubing** 

## **Product Facts** 

- n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible adhesive, wire and other harness components for a survivable system** 

## **Applications** 

RT-790 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. 

Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. 

## **Operating Temperature Range** 

## **Installation** 

- -55°C to 200°C [-67°F to 392°F] 

Tubing shrinks with temperatures in excess of 250°C 

Product is provided with a 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-96 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RT-790** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

## **Part Numbering** 

||**Inside Diameter**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|**Recovered Wall Thickness**|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**<br>**Maximum Recovered**||||
||**as Supplied**<br>**After Heating**|**Minimum**|**Maximum**|**Nominal**|
|1/8|3.17[0.125]<br>1.57[0.062]|0.25[0.010]|0.41[0.016]|0.30[0.012]|
|3/16|4.74[0.187]<br>2.36[0.093]|0.28[0.011]|0.46[0.018]|0.36[0.014]|
|1/4|6.35[0.250]<br>3.17[0.125]|0.33[0.013]|0.51[0.020]|0.41[0.016]|
|3/8|9.50[0.375]<br>4.74[0.187]|0.41[0.016]|0.58[0.023]|0.48]0.019]|
|1/2|12.70[0.500]<br>6.35[0.250]|0.41[0.016]|0.58[0.023]|0.48[0.019]|
|5/8|15.90[0.625]<br>7.95[0.313]|0.48[0.019]|0.66[0.026]|0.56[0.022]|
|3/4|19.05[0.750]<br>9.50[0.375]|0.61[0.024]|0.79[0.031]|0.69[0.027]|
|1<br>1 1/4<br>1 1/2<br>2|25.40[1.000]<br>12.70[0.500]<br>31.75[1.250]<br>15.87[0.625]<br>38.10[1.500]<br>19.05[0.750]<br>50.80 [2.000]<br>25.40 [1.000]|0.71[0.028]<br>0.76[0.030]<br>0.86[0.034]<br>0.94 [0.037]|0.89[0.035]<br>0.94[0.037]<br>1.04[0.041]<br>1.12 [0.044]|0.79[0.031]<br>0.84[0.033]<br>0.94[0.037]<br>1.02 [0.040]|
|Color<br>Black(-0)only<br>Size selection<br>Always order the largest size that will shrink snugly over the component to be covered.<br>Special order sizes are available upon request and are subject to a minimum<br>Standardpackaging<br>On spools. Quantityvaries bysize.||||Always order the largest size that will shrink snugly over the component to be covered.<br>ect to a minimumpurchase.|
|Orderingdescription<br>Specify product name, size and color(for example, RT-790-1/8-0-SP).|||||



**RT-790 - 1/8 -0 -SP** Material Size     Color    Package 

3-97 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **RW-175** 

**High-temperature, Chemical-Resistant, Polyvinylidene Fluoride Tubing** 

## **Product Facts** 

- n **2:1 shrink ratio** 

- n **Tough, semirigid, very-thinwall insulation** 

- n **High flame-resistance, meeting the requirements of AMS-DTL-23053*, Test C, with UL and CSA VW-1 rating** 

- n **High-temperature performance that meets or exceeds military and industrial standards** 

- n **Protection from most industrial solvents, fuels, and chemicals** 

- n **Recommended maximum temperature for use as a primary insulator: 135°C [275°F]** 

- n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Especially suitable for Minimum shrink -55°C to 175°C applications requiring hightemperature: 155°C [311°F] [-67°F to 347°F] temperature performance, Minimum full recovery outstanding abrasion temperature: 175°C [347°F] resistance and cut-through resistance, or superior chemical and solvent properties. Provides electrical insulation and strain relief of multipin connectors and solder joints. Well-suited for applications that require dense packing of components or visual inspection of covered components. 

## **Specifications/Approvals** 

|**Series**|**UL**|**CSA**|**Military**|**Industry**|**TE**|
|---|---|---|---|---|---|
|RW-175|E35586 VW-1|LR31929 VW-1|AMS-DTL-23053/8*|VDE 0341 Pt 9005|RW-3029/1|
||600 V, 150°C|600 V, 150°C|Def. Stan. 59-97 Type 3||RW-3029/2|
||||VG 95343 Pt 5 Type F|||
||||BS 3G 198 Pt4|||



*Formerly MIL-I-23053 and MIL-DTL-23053/8. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-98 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RW-175** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|3/64|1.2[0.046]||0.6[0.023]|0.25 ± 0.05[0.010 ± 0.002]|
|1/16|1.6[0.063]||0.8[0.031]|0.25 ± 0.05[0.010 ± 0.002]|
|3/32|2.4[0.093]||1.2[0.046]|0.25 ± 0.05[0.010 ± 0.002]|
|1/8|3.2[0.125]||1.6[0.062]|0.25 ± 0.05[0.010 ± 0.002]|
|3/16|4.8[0.187]||2.4[0.093]|0.25 ± 0.05[0.010 ± 0.002]|
|1/4|6.4[0.250]||3.2[0.125]|0.33 ± 0.05[0.013 ± 0.002]|
|3/8|9.5[0.375]||4.8[0.187]|0.33 ± 0.05[0.013 ± 0.002]|
|1/2<br>3/4<br>1<br>1 1/2|12.7[0.500]<br>19.1[0.750]<br>25.4[1.000]<br>38.1 [1.500]||6.4[0.250]<br>9.5[0.375]<br>12.7[0.500]<br>19.1 [0.750]|0.33 ± 0.05[0.013 ± 0.002]<br>0.43 ± 0.08[0.017 ± 0.003]<br>0.48 ± 0.08[0.019 ± 0.003]<br>0.51 ± 0.08 [0.020 ± 0.003]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||



|Color|Standard<br>Clear(-X)|
|---|---|
||Nonstandard<br>Black(-0)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Ordering description***|Specify product name, size and color (for example, RW-175 3/64-X).|
|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-99 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **RW-200/RW-200E** 

**Heat-Shrinkable, Chemical-Resistant, High-Temperature Tubing** 

## **Product Facts** 

- n **High resistance to impact and abrasion** 

- n **Resistance to a wide variety of fuels, lubricants, acids, and solvents at elevated temperatures** 

- n **Flexibility at low temperatures without cracking** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

Offering fluid resistance, RW-200 tubing can be used in applications up to 200°C [392°F]. 

## **Installation** 

## **Applications** 

Minimum shrink temperature: 100°C [212°F] Minimum full recovery temperature: 175°C [347°F] 

Raychem brand premium heat-shrinkable tubing is fabricated from modified, crosslinked fluroelastomeric materials designed for a wide range of applications. It is available in two configurations. RW-200-E is the heavy wall version. RW-200 meets the requirements of 23053/13. 

## **Operating Temperature Range** 

RW-200: -40°C* to 200°C [-40°F to 392°F] RW-200-E:  -55°C to 200°C [-67°F to 392°F] 

|**Series**|**Military**|**TE**|
|---|---|---|
|RW-200|AMS-DTL 23053/13*|RW-3037|
|RW-200-E|Def. Stan. 59-97 Issue 3 Type 4A|RW-3037|
||VG 95343 Part 5 Type E||
||VDE 0341/Pt9005||
||BS 4G-198 Part 3 12A||



*Formerly MIL-I-23053/13 and MIL-DTL-23053/13. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-100 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **RW-200/RW-200E** (Continued) 

## **Product Dimensions** 

|**MIL**||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|---|
|**Spec**||**Minimum Expanded**|**Maximum Recovered**|**After Heating (Nominal)**|**After Heating (Nominal)**|
|**No.**|**Size**|**as Supplied**|**After Heating**|**RW-200-E**|**RW-200**|
|-012|1/8|3.2[0.125]|1.6[0.062]|0.76[0.030]|0.76[0.030]|
|-001|3/16|4.8[0.187]|2.4[0.093]|0.84[0.033]|0.89[0.035]|
|-002|1/4|6.4[0.250]|3.2[0.125]|0.89[0.035]|0.89[0.035]|
|-003|3/8|9.5[0.375]|4.8[0.187]|1.02[0.040]|0.89[0.035]|
|-004|1/2|12.7[0.500]|6.4[0.250]|1.22[0.048]|0.89[0.035]|
|-005|5/8|15.9[0.625]|7.9[0.312]|—|1.07[0.042]|
|-006|3/4|19.1[0.750]|9.5[0.375]|1.45[0.057]|1.07[0.042]|
|-007<br>-008<br>-009<br>-010|7/8<br>1<br>1 1/4<br>1 1/2|22.2[0.875]<br>25.4[1.000]<br>31.8[1.250]<br>38.1[1.500]|11.1[0.437]<br>12.7[0.500]<br>15.9[0.625]<br>19.1[0.750]|—<br>1.78[0.070]<br>—<br>2.41[0.095]|1.25[0.049]<br>1.25[0.049]<br>1.40[0.055]<br>1.40[0.055]|
|-011|2|50.8[2.000]|25.4[1.000]|2.79[0.110]|1.65[0.065]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Orderingdescription***|Specify product name,size and color(for example,RW-200 1/4-0-SP).|
|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-101 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **SCL** 

## **Semirigid, Encapsulant-Lined, Polyolefin Tubing** 

## **Product Facts** 

- n **3:1 shrink ratio** 

- n **Splash-resistant, moistureresistant covering; not intended for use where immersion in fluids is required** 

- n **Rugged protection against abrasion, vibration, and flexing** 

- n **Excellent strain relief and insulation of weak points** 

- n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Encapsulates components, Minimum shrink -55°C to 110°C splices, and terminations temperature: 125°C [257°F] [-67°F to 230°F] where moisture resistance Minimum full recovery and mechanical protection temperature: 135°C [275°F] are required. Encapsulant melts and flows to fill surface irregularities of the substrate. While still hot, the tubing can be blocked to form a wire breakout. 

## **Specifications/Approvals** 

|||W|||
|---|---|---|---|---|
|**Series**|**UL**|W|**Military**|**TE**|
|SCL|E85381||AMS-DTL-23053/4*, Class 1|RT-1301|
||600 V|600 V,125°C|||



*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-102 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **SCL** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**||**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|---|---|
|**Size**|**Additional**<br>**Standard Color**|**Minimum**<br>**Expanded**|**Maximum**<br>**Recovered**||**Total Wall**|**Meltable Wall**<br>**After Heating**|
|||**as Supplied**|**After Heating**|**After Heating**||**(Nominal)**|
|1/8|Brown|3.2[0.125]|0.6[0.023]|0.96 ± 0.15|0.96 ± 0.15[0.038 ± 0.006]|0.51[0.020]|
|3/16|Gray|4.8[0.187]|1.5[0.060]|1.09 ± 0.15|1.09 ± 0.15[0.043 ± 0.006]|0.64[0.025]|
|1/4|White|6.4[0.250]|2.0[0.080]|1.19 ± 0.15|1.19 ± 0.15[0.047 ± 0.006]|0.69[0.027]|
|3/8|Red|9.5[0.375]|3.4[0.135]|1.27 ± 0.18|1.27 ± 0.18[0.050 ± 0.007]|0.76[0.030]|
|1/2|Blue|12.7[0.500]|5.0[0.195]|1.39 ± 0.18|1.39 ± 0.18[0.055 ± 0.007]|0.89[0.035]|
|3/4|Yellow|19.1[0.750]|8.0[0.313]|1.65 ± 0.18|1.65 ± 0.18[0.065 ± 0.007]|1.02[0.040]|
|1|N/A|25.4 [1.000]|10.2 [0.400]|1.90 ± 0.18 [0.075 ± 0.007]|1.90 ± 0.18 [0.075 ± 0.007]|1.02 [0.040]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||



|Color|Standard<br>Black (-0) for all sizes, plus one additional color per size per|
|---|---|
||Product Dimensions table.|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Ordering description***|Specify product name, size and color (for example, SCL 1/4-0).|
|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-103 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **SCT** 

**Flame-Retardant, Adhesive-Lined, Semirigid Polyolefin Tubing (Extended Temperature Range)** 

## **Product Facts** 

- n **4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters** 

- n **Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components** 

- n **Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range** 

- n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Specially designed to Minimum shrink -40°C to 150°C insulate and seal temperature: 110°C [230°F] [-40°F to 302°F] automotive wire splices Minimum full recovery and components in an temperature: 135°C [266°F] under-the-hood automotive environment. Specially formulated to function at an extended temperature range. 

## **Specifications/Approvals** 

**Series TE** SCT SCT SCD 

**Available in: Americas Europe Asia Pacific** n n n 

3-104 Catalog 1654025 Revised 3-13 www.te.com 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

Heat-Shrinkable Tubing 

**3** 

## **SCT** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|**Recovered Wall Thickness***|
|---|---|---|---|---|
|**Part**<br>**Number**|**Minimum**<br>**Expanded**<br>**as Supplied**|**Maximum**<br>**Recovered**<br>**After Heating**|**Total Wall**<br>**After Heating**|**Meltable Wall**<br>**After Heating**<br>**(Nominal)**|
|SCT No. 1|7.6[0.300]|1.7[0.065]|1.52 ± 0.30[0.060 ± 0 .012]|0.76[0.030]|
|SCT No. 2|9.0[0.355]|2.3[0.090]|1.52 ± 0.30[0.060 ± 0 .012]|0.76[0.030]|
|SCT No. 3|11.6[0.455]|2.5[0.100]|2.29 ± 0.30[0.090 ± 0.012]|1.40[0.055]|
|SCT No. 4|17.8 [0.700]|4.4 [0.175]|2.54 ± 0.30 [0.100 ± 0.012]|1.52 [0.060]|
|*Wall thickness will be less if tubing recovery is restricted during shrinkage.|*Wall thickness will be less if tubing recovery is restricted during shrinkage.||||
|Color|Black||||
|Size selection|Always order the largest size that will shrink snugly over the component being covered.|Always order the largest size that will shrink snugly over the component being covered.|||
||Special order sizes are available u|ecial order sizes are available upon request.|||
|Standardpackaging<br>Cutpieces.|||||
|Marking|Tubingwill be|will beprinted with its numbered size(such as SCT-1, SCT-2, SCT-3, SCT-4).|||
|Ordering description<br>Specify product name, numbered size, color and cut length|||||
||(for example, SCT-NO.3-0-75MM|le, SCT-NO.3-0-75MM).|||



3-105 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **SFR** 

**Very Flexible, Flame-Retardant, Silicone Elastomer Tubing** 

## **Product Facts** 

n **Outstanding low-temperature flexibility** n **Resistance to hydraulic fluids, fuel, and lubricating oil** n **Very good ablative characteristics: when exposed to flame, surface turns to insulative char or “ablates”** n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Provides cable jacketing, Minimum shrink -75°C to 180°C harness protection, and temperature: 135°C [285°F] [-103°F to 356°F] strain relief for electronic Minimum full recovery components, semitemperature: 175°C [347°F] conductor leads, and wire splices. Suitable for applications that require flexibility over a wide range of operating temperatures. 

## **Specifications/Approvals** 

|**Series**|**Military**|**TE**|
|---|---|---|
|SFR|AMS-DTL-23053/10*|RT-1140|
|*Formerly MIL-I-23053/10 and MIL-DTL-23053/10.|||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-106 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **SFR** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|1/4|6.4[0.250]||3.6[0.143]|0.88 ± 0.25[0.035 ± 0.010]|
|3/8|9.5[0.375]||5.4[0.214]|1.02 ± 0.25[0.040 ± 0.010]|
|1/2|12.7[0.500]||7.3[0.286]|1.21 ± 0.38[0.048 ± 0.015]|
|5/8|15.9[0.625]||9.1[0.357]|1.32 ± 0.38[0.052 ± 0.015]|
|3/4|19.1[0.750]||10.9[0.428]|1.44 ± 0.38[0.057 ± 0.015]|
|7/8|22.2[0.875]||12.7[0.500]|1.65 ± 0.38[0.065 ± 0.015]|
|1|25.4[1.000]||14.5[0.570]|1.77 ± 0.51[0.070 ± 0.020]|
|1 1/4<br>1 1/2<br>1 3/4<br>2|31.8[1.250]<br>38.1[1.500]<br>44.5[1.750]<br>50.8 [2.000]||18.1[0.714]<br>21.8[0.857]<br>25.4[1.000]<br>29.0 [1.140]|2.21 ± 0.51[0.087 ± 0.020]<br>2.41 ± 0.51[0.095 ± 0.020]<br>2.71 ± 0.51[0.107 ± 0.020]<br>2.79 ± 0.51 [0.110 ± 0.020]|
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||||



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description***|Specify product name, size and color (for example, SFR 1/4-0-SP).|
|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-107 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **SRFR** 

**Highly Flexible, Silicone Rubber Tubing** 

## **Product Facts** 

- n **Highly flame-retardant** n **Extremely flexible at high and low temperatures** 

- n **Shrink ratio 1.5:1 minimum except sizes 4/2.9 and 29/20** 

n **RoHS compliant** 

## **Specifications/Approvals** 

electrical properties. SRFR **Installation** is used in medical equipment where its key Minimum shrink properties are outstanding temperature: 135°C [275°F] flexibility and ability to Minimum full recovery withstand exposure to temperature: 175°C [347°F] sterilization conditions. Other applications include **Operating Temperature Range** thyristor power cable insulation, heating element -75°C to 200°C and bus bar insulation, fiber [-103°F to 392°F] optic bundle sheathing, and rocketry support cable protection. 

## **Applications** 

Highly flexible and resistant to high and low temperatures. Unlike other silicone materials, SRFR displays outstanding physical strength. It resists extreme heat shocks, and exhibits good thermal insulation. SRFR is nonburning and has outstanding ablative properties as well as excellent physical and 

|**Series**|**UL**|**TE**|
|---|---|---|
|SRFR|E85381 VW-1|RW-2057|
||600V,200°C||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-108 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **SRFR** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|
|---|---|---|---|---|
|**Size**|**Minimum Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|2.9/1.7|2.9[0.114]||1.7[0.067]|1.0 ± 0.50[0.039 ± 0.020]|
|4/2.9|4.0[0.158]||2.9[0.114]|1.0 ± 0.50[0.039 ± 0.020]|
|7.8/4.6|7.8[0.307]||4.6[0.181]|1.0 ± 0.50[0.039 ± 0.020]|
|10/6.5|10.0[0.394]||6.5[0.256]|1.5 ± 0.50[0.059 ± 0.020]|
|15/9.6|15.0[0.591]||9.6[0.378]|1.5 ± 0.50[0.059 ± 0.020]|
|21/13|21.0[0.827]||13.0[0.512]|2.0 ± 0.75[0.079 ± 0.030]|
|29/20|29.0[1.142]||20.0[0.787]|2.0 ± 0.75[0.079 ± 0.030]|
|41/27<br>51/33|41.0[1.614]<br>51.0 [2.008]||27.0[1.063]<br>33.0 [1.299]|3.0 ± 1.00[0.118 ± 0.039]<br>3.0 ± 1.00 [0.118 ± 0.039]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Gray (-8)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|On spools.|
|Orderingdescription|Specify product name, size and color(for example, SRFR 2.9/1.7-8-SP).|



3-109 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

**SST/SST-FR** 

## **Self-Sealing, Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Thick adhesive liner forms an effective barrier against fluids and moisture** 

- n **Thick-wall insulation, strain relief and abrasion protection** 

- n **No need for greases, tape, or epoxy** 

- n **Expansion ratios as high as 3:1** 

- n **Available in flame-retardant material** 

- n **SST has the following agency approvals: - ABS (American Bureau of Shipping)** 

- **Lloyd’s (Lloyd’s Register of Shipping)** 

- n **RoHS compliant** 

**Applications** relief. The polymer tubing **Installation** has excellent insulating, SST provides a simple, abrasion-resistance, and Minimum shrink positive splice-sealing strain-relief properties. temperature: 90°C [195°F] method that offers Minimum full recovery protection under adverse temperature: 121°C [250°F] environmental conditions. Tubing supplied with standard sealant provides **Operating Temperature Range** water sealing and environ-55°C to 110°C mental protection in wet or [-67°F to 230°F] underground applications. The thermoplastic adhesive not only seals, but also provides mechanical strain 

## **Specifications/Approvals** 

|**Series**|**Military**|**Industry**|**Agency**|**TE**|
|---|---|---|---|---|
|SST|—|—||RW-2011|
|SST-FR|AMS-DTL-23053/15*,|ASTM D 685, nonburning|ABS, Lloyd’s|RW-2011|
||Classes 1 and 2||||



*Formerly MIL-I-23053/I5 and MIL-DTL-23053/15. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

3-110 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **SST/SST-FR** (Continued) 

## **Product Dimensions** 

|||**Inside Diameter**|**Inside Diameter**|**Wall Thickness**|**Wall Thickness**||**Recommended**|
|---|---|---|---|---|---|---|---|
||**Standard**|**Minimum**|**Maximum**||**Nominal Wall**<br>**Cable**|||
|**Size†**|**Nominal**|**Expanded**|**Recovered**|**Expanded**|**After**||**Range for**|
||**Length**|**as Supplied**|**After Heating**||**Heating††**||**600-Volt Cable**|
|SST*-03|30**, 48|0.300|0.100|0.025|0.070||18 through 14 AWG|
|SST*-04|30**, 48|0.400|0.150|0.025|0.070||14 through 10 AWG|
|SST*-07|48|0.750|0.220|0.030|0.095||8 through 1 AWG|
|SST*-11|48|1.100|0.375|0.040|0.120||2 through 4/0 AWG|
|SST*-13|48|1.300|0.375|0.035|0.120||2 through 4/0 AWG|
|SST*-15|48|1.500|0.500|0.050|0.140||2/0 AWG through 500 MCM|
|SST*-17|48|1.700|0.500|0.045|0.140||2/0 AWG through 500 MCM|
|SST*-20<br>SST*-27<br>SST*-30|48<br>48<br>48|2.000<br>2.700<br>3.000|0.750<br>0.900<br>1.250|0.050<br>0.050<br>0.050|0.160<br>0.160<br>0.160||350 MCM through 1000 MCM<br>500 MCM through 1250 MCM<br>900 MCM through 1500 MCM|
|SST*-40<br>SST*-45|48<br>48|4.000<br>4.500|1.750<br>1.750|0.050<br>0.050|0.160<br>0.160|1500 MCM through 2500 MCM<br>1500 MCM through 2500 MCM||



†In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST 48-11. 

††Wall thickness will be less if tubing recovery is restricted during shrinkage. 

**30-inch length standard for /226 coating only. 

## **Ordering Information** 

## **Part Numbering System** 

|Color|Standard<br>Black|
|---|---|
||Nonstandard<br>White, Red, Yellow and Clear(Clear is non-flame-retardant)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|See Product Dimensions table.|
|Orderingdescription|Specify product name,cut length,size and color(for example,SST 48-07/FR/97).|



**SST  -  _  -  _  /  _  /  _  /  _  /  _** 

**“NM”** - no marking **Color** Black/leave blank (standard) White/WHT Red/RED Yellow/YLW Clear/CL (non-flame retardant) **Adhesive/sealant** /97 standard with FR /226 standard with Non FR **“FR”** - flame-retardant **Size Length** in inches (48 inch max) **Family** 

## **Example: SST-48-07/FR/97/NM** 

3-111 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**TAT-125** 

## **Adhesive-Lined, Flexible, Polyolefin Tubing** 

## **Product Facts** 

- n **2:1 shrink ratio** 

- n **Thin adhesive lining that bonds to outer tubing and surface below, forming a positive environmental seal** 

- n **Flexibility of both tubing and adhesive** 

- n **Moisture seal that is resistant to bending of the substrate** 

- n **Good mechanical strength and cut-through resistance** 

- n **Adhesive that bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, neoprene, lead, and steel** 

- n **RoHS compliant** 

**Applications Installation Operating Temperature Range** Seals and protects simple Minimum shrink -55°C to 110°C in-line splices, bimetallic temperature: 95°C [203°F] [-67°F to 230°F] joints, and components Minimum full recovery from fluids, moisture, and temperature: 121°C [250°F] corrosion. Repairs damaged wire insulation, especially where flexibility is required. Provides onestep electrical insulation and moisture sealing. 

## **Specifications/Approvals** 

~~i,~~ **Series UL* Military TE** TAT-125 Type 1 (colors) E85381 AMS-DTL-23053/4*, Class 2 RW-3032 600 V, 125°C TAT-125 Type 2 (clear) — — RW-3032 

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4" through 1 1/2" only. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n||n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-112 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **TAT-125** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|**Recovered Wall Thickness****|
|---|---|---|---|---|
||**Minimum**|**Maximum**|**Total Wall**|**Adhesive Wall**|
|**Size**|**Expanded**|**Recovered**|**After Heating**|**After Heating**|
||**as Supplied**|**After Heating**|**(Nominal)**|**(Nominal)**|
|1/8|3.2[0.125]|1.6[0.062]|0.69[0.027]|0.23[0.009]|
|3/16|4.8[0.187]|2.4[0.093]|0.71[0.028]|0.25[0.010]|
|1/4|6.4[0.250]|3.2[0.125]|0.74[0.029]|0.13[0.005]|
|3/8|9.5[0.375]|4.8[0.187]|0.74[0.029]|0.13[0.005]|
|1/2|12.7[0.500]|6.4[0.250]|0.76[0.030]|0.15[0.006]|
|3/4|19.1[0.750]|9.5[0.375]|0.89[0.035]|0.15[0.006]|
|1|25.4[1.000]|12.7[0.500]|1.07[0.042]|0.20[0.008]|
|1 1/2<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|38.1 [1.500]<br>19.1 [0.750]<br>1.19 [0.047]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||0.28 [0.011]|



|Color|Standard<br>Black(-0)|
|---|---|
||Nonstandard<br>White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1),|
||orange(-3), violet(-7),gray (-8), clear(-X , not flame-retardant)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Orderingdescription|Specify product name, size and color(for example, TAT-125 1/4-0).|



3-113 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **TC Caps** 

## **Semirigid, FlameRetardant Polyolefin Caps** 

## **Product Facts** 

- n **2.5:1 shrink ratio** 

- n **Flame-retardant** 

- n **Permanent or temporary method to terminate wires** 

- n **Rapid, simple installation** 

- n **Rugged protection against abrasion, vibration, and flexing** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -55°C to 135°C temperature: 110°C [230°F] [-67°F to 275°F] 

Widely used for wire terminations because of their light weight, small size and durability. Vibration-proof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical equipment. Also used to protect the ends of wire during storage. 

Minimum full recovery temperature: 135°C [275°F] 

**Series UL TE** TC Caps E85381 TC Caps SCD 600 V, 125°C **Available in: Americas Europe Asia Pacific** n n n 

3-114 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **TC Caps** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Color**|**Length**|**Length**|**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|---|---|
|||**Nominal  Minimum Open**|**Nominal  Minimum Open**|**Minimum**|**Maximum**|**After Heating**|
|**Size**||**Overall as**|**Barrel after**|**Expanded**|**Recovered**||
|||**Supplied**|**Recovery***|**as Supplied**|**After Heating**||
|TC 4001|White(-9)|19.1(0.750)|10.2(0.400)|1.6(0.063)|0.8(0.030)|0.51 ± 0.12(0.020 ± 0.005)|
|TC 4003|Red(-2)|25.4(1.000)|14.0(0.550)|3.2(0.125)|1.3(0.050)|0.64 ± 0.12(0.025 ± 0.005)|
|TC 4005|Gray (-8)|28.6 (1.125)|14.0 (0.550)|6.4 (0.250)|2.5 (0.100)|0.69 ± 0.12 (0.027 ± 0.005)|
|*See glossary for definition of “barrel”.|||||||
|**Wall thickness will be less if tubing recovery is restricted during shrinkage.||**Wall thickness will be less if tubing recovery is restricted during shrinkage.|||||



|Color|Standard           One colorper sizeper the Product Dimensions table.|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Inpieces.|
|Orderingdescription|Specify product name, size and color(for example, TC-CAPS-4003-2).|



3-115 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **TFE and TFE-R** 

**High-Temperature, Chemically Inert, Modified Tubing made with PTFE[®] Fluoropolymer** 

## **Product Facts** 

n **Shrink ratio: 1.8:1 (TFE) 3.2:1 (TFE-R)** 

n **High flame-resistance** n **Excellent chemical resistance** 

n **RoHS compliant** 

## **Applications** 

## **Installation** 

## **Operating Temperature Range** 

Designed to provide Minimum shrink -67°C to 250°C insulation and mechanical temperature: 330°C [625°F] [-88.6°F to 482°F] protection in severe Minimum full recovery chemical and thermal temperature: 340°C [644°F] environments. Used to cover hydraulic hose and couplings to prevent contamination and corrosion. The high mechanical strength and extremely low coefficient of friction make it good for reducing damage to bearing shafts and similar applications. 

## **Specifications/Approvals** 

|**Series**|**Military**|**TE**|
|---|---|---|
|TFE, TFE-R|AMS-DTL-23053/12*, Classes 3 and 5|RW-2055 (TFE)|
||Def. Stan. 59-97 Type 5A (TFE)|RW-2054 (TFE-R)|
||Def. Stan. 59-97 Type 5B (TFE-R)||



*Formerly MIL-I-23053/12 and MIL-DTL-23053/12. 

**Available in: Americas Europe Asia Pacific** PTFE is a trademark of E. I. du Pont de Nemours and Company. n n ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 

3-116 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **TFE and TFE-R** (Continued) 

## **Product Dimensions** 

## **TFE** 

## **TFE-R** 

||**Inside Diameter**|**Inside Diameter**|**Wall Thickness****|
|---|---|---|---|
|**Size**|**Minimum Expanded**<br>**as Supplied**|**Maximum Recovered**<br>**After Heating**|**Nominal Recovered**<br>**After Heating**|
|30|0.8[0.032]|0.38[0.015]|0.23[0.009]|
|28|0.9[0.035]|0.46[0.018]|0.23[0.009]|
|26|1.1[0.043]|0.56[0.022]|0.25[0.010]|
|24|1.2[0.047]|0.68[0.027]|0.25[0.010]|
|22|1.4[0.055]|0.81[0.032]|0.30[0.012]|
|20|1.5[0.059]|0.99[0.039]|0.30[0.012]|
|18|1.9[0.075]|1.24[0.049]|0.30[0.012]|
|16<br>14<br>12<br>10|2.3[0.091]<br>3.0[0.118]<br>3.8[0.150]<br>4.8[0.189]|1.55[0.061]<br>1.83[0.072]<br>2.26[0.089]<br>2.84[0.112]|0.30[0.012]<br>0.30[0.012]<br>0.30[0.012]<br>0.30[0.012]|
|8<br>6<br>4<br>2<br>0<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.|6.1[0.240]<br>3.58[0.141]<br>7.6[0.299]<br>4.52[0.178]<br>9.4[0.370]<br>5.69[0.224]<br>10.9[0.429]<br>7.06[0.278]<br>11.9 [0.469]<br>8.81 [0.347]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.||0.38[0.015]<br>0.38[0.015]<br>0.38[0.015]<br>0.38[0.015]<br>0.38 [0.015]|



|**Size**|**Inside Diameter**<br>**Minimum Expanded**<br>**as Supplied**|**Inside Diameter**<br>**Maximum Recovered**<br>**After Heating**|**Wall Thickness****<br>**Nominal Recovered**<br>**After Heating**|
|---|---|---|---|
|5/64|2.0[0.079]|0.6[0.024]|0.23[0.009]|
|1/8|3.2[0.126]|1.0[0.039]|0.25[0.010]|
|1/4|6.4[0.252]|1.6[0.063]|0.30[0.012]|
|3/8|9.5[0.374]|2.4[0.095]|0.30[0.012]|
|1/2|12.7[0.500]|3.7[0.146]|0.38[0.015]|
|5/8|15.9[0.626]|4.5[0.177]|0.38[0.015]|
|3/4|19.0[0.748]|5.7[0.224]|0.38[0.015]|
|1|25.4[1.000]|7.1[0.230]|0.38[0.015]|
|1-1/4|32.0 [1.260]|8.8 [0.347]|0.38 [0.015]|



**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard           Clear(-X)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|In 1.2-meter[4-foot]lengths.|
|Ordering description***|Specify product name, size and color (for example,TFE 22-X).|
|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-117 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Tubing Kits and Mini-Spools** 

**Smaller Packaging Options for Single Wall and Adhesive-Lined Tubing Products** 

## **Product Facts** 

- n **VERSAFIT and RNF-100 tubing: 2:1 shrink ratio** 

- n **DWP-125: 3:1 shrink ratio** n **ES1000: 4:1 shrink ratio** 

- n **VERSAFIT tubing’s low full recovery temperature reduces installation time and the risk of damage to temperature-sensitive components** 

- n **RNF-100 offers excellent physical, chemical, and electrical properties that meet or exceed commercial, industrial and military standards for highly reliable, general purpose tubing** 

n **DWP-125 and ES1000 have high-shrink-ratios to allow Applications for insulation and sealing of** Single wall VERSAFIT and **irregular shapes; few sizes** RNF-100 tubing provide **cover a wide range of** electrical insulation and **diameters** strain relief of in-line comn **RoHS compliant** ponents, electrical connections, wire terminations, and splices. They can be used to bundle wires for flexible light duty harnesses. Also to identify or color code wires, cables, terminals and electronic components. 

Adhesive-lined DWP-125 and ES1000 environmentally seal and protect a 

wide variety of electrical applications, including wire splices, terminations, breakouts and connector-tocable transitions. 

## **Installation** 

Minimum full recovery temperature: VERSAFIT: 90°C [194°F] RNF-100: 121°C [250°F] DWP-125: 125°C [257°F] ES1000: 135°C [275°F] 

## **Operating Temperature Range** 

VERSAFIT and RNF-100: -55°C to 135°C [-67°F to 275°F] DWP-125: -40°C to 110°C [-40°F to 230°F] ES1000: -40°C to 130°C [-40°F to 266°F] 

## **Specifications/Approvals** 

|**Series**|**UL**|**CSA**|**Military**|**TE**|
|---|---|---|---|---|
|VERSAFIT|E35586 VW-1|LR31929 VW-1|AMS-DTL-23053/5*,|RW-3009|
||600 V, 125°C|600 V, 125°C|Classes 1 & 3||
|RNF-100|E35586|LR31929|AMS-DTL-23053/5*,|RT-350|
||600 V, 125°C|600 V, 125°C|Class 1||
|DWP-125|E35586|—|—|DWP-125 SCD|
||600 V, 125°C||||
|ES1000|E85381|—|—|RT-1113|
||600 V, 125°C||||



*Formerly MIL-I-23053/5 and MIL-DTL-23053/5. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n||n|



3-118 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **Tubing Kits and Mini-Spools** (Continued) 

## **Single Wall Tubing** 

**KIT 1 – 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA VW-1 (KIT 1 PN: A55251-000)** 

**KIT 2 – 2 to 1 Shrink Ratio • 7 Colors** • 600V, 125°C, UL/CSA VW-1 (except clear) (KIT 2 PN: D54859-000)** 

**Adhesive-Lined Tubing KIT 3 – Black/White/Red/Clear • 600V, 125°C, UL (KIT 3 PN: E42160-000)** 

|**Expanded I.D.**|**Quantity (6 Inch Pieces)**|**Fits Wire Gauge Size**|**Refill Part Number**|
|---|---|---|---|
|VERSAFIT-3/16”|30|18 – 14 AWG|D76139-000|
|VERSAFIT-1/4”|28|12 – 10 AWG|F37063-000|
|VERSAFIT-3/8”|24|8 AWG|D27573-000|
|VERSAFIT-1/2”<br>VERSAFIT-3/4”|20<br>14|6 –3 AWG<br>2 – 1/0 AWG|C02462-000<br>A92664-000|
|VERSAFIT-1”|10|2/0 – 4/0 AWG|C21270-000|
|||||
|**Expanded I.D.**<br>VERSAFIT-3/32”<br>VERSAFIT-1/8”<br>VERSAFIT-3/16”<br>VERSAFIT-1/4”|**Quantity (6 Inch Pieces)**<br>35<br>28<br>21<br>21|**Fits Wire Gauge Size**<br>18 AWG<br>16 AWG<br>14 AWG<br>12 – 10 AWG|**Refill Part Number**<br>E31091-000<br>349256-000<br>C53800-000<br>C87605-000|
|VERSAFIT-3/8”<br>VERSAFIT-1/2”|14<br>14|8 AWG<br>6 – 3 AWG|A82691-000<br>E10896-000|



|**Expanded I.D.**<br>DWP-125-1/8”<br>DWP-125-3/16”<br>DWP-125-1/4”<br>DWP-125-1/2”|**Quantity (6 Inch Pieces)**<br>25<br>25<br>24<br>10|**Fits Wire Gauge Size**<br>20 – 16 AWG<br>(3 to 1 Shrink Ratio)<br>14 –10 AWG<br>(3 to 1 Shrink Ratio)<br>12 –10 AWG<br>(3 to 1 Shrink Ratio)<br>6 –3 AWG<br>(3 to 1 Shrink Ratio)|**Fits Wire Gauge Size**<br>20 – 16 AWG<br>(3 to 1 Shrink Ratio)<br>14 –10 AWG<br>(3 to 1 Shrink Ratio)<br>12 –10 AWG<br>(3 to 1 Shrink Ratio)<br>6 –3 AWG<br>(3 to 1 Shrink Ratio)|**Refill Part Number**<br>D14889-000<br>E87367-000<br>F91864-000<br>F41454-000|
|---|---|---|---|---|
|DWP-125-3/4”|5|2 – 1/0 AWG|(3 to 1 Shrink Ratio)|C67617-000|
|DWP-125-1”|3|2/0 – 4/0 AWG|(3 to 1 Shrink Ratio)|F66623-000|
|ES1000-NO.1|6|16 – 12 AWG|(4 to 1 Shrink Ratio)||
|ES1000-NO.2|5|12 – 10 AWG|(4 to 1 Shrink Ratio)||
|ES1000-NO.3|5|10 – 8 AWG|(4 to 1 Shrink Ratio)||
|ES1000-NO.4|3|6 –3 AWG|(4 to 1 Shrink Ratio)||



KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid.  Inside the lid are product selection guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic bag, also used on “point of sale” racks.  Here are Part Numbers for those Kits and their content: KIT 4: E32151-000 (Three pieces each of 3/16”, 1/4”, 3/8”, 1/2”, 3/4” and 1” Black tubing in 6 inch pieces) KIT 6: C72402-000 (Three pieces each of 3/64”, 1/16”, 3/32” and 1/8” Black tubing in 6 inch pieces) 

**VERSAFIT MINI-SPOOLS 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA VW-1** 

|**Expanded I.D.**|**Quantity (Feet)**|**Part Number**|
|---|---|---|
|VERSAFIT-3/64”|100|C16404-000|
|VERSAFIT-1/16”|75|E40870-000|
|VERSAFIT-3/32|65|D70981-000|
|VERSAFIT-1/8”|60|C17600-000|
|VERSAFIT-3/16”|50|F27135-000|
|VERSAFIT-1/4”|40|F64479-000|
|VERSAFIT-3/8”|35|D57591-000|
|VERSAFIT-1/2”|30|E37316-000|
|VERSAFIT-3/4”|25|449582-000|
|VERSAFIT-1”|15|F27156-000|



VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90°C full recovery temperature, good fluid resistance with a UL 224/CSA VW-1 flammability rating. 

**RNF-100 MINI-SPOOLS 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA** 

|**Expanded I.D.**|**Quantity (Feet)**|**Part Number**|
|---|---|---|
|RNF-100-3/64”|100|D00409-000|
|RNF-100-1/16”|75|A66551-000|
|RNF-100-3/32|65|D42391-000|
|RNF-100-1/8”|60|F56629-000|
|RNF-100-3/16”|50|E77288-000|
|RNF-100-1/4”|40|F75818-000|
|RNF-100-3/8”|35|D12330-000|
|RNF-100-1/2”|30|A81736-000|
|RNF-100-3/4”|25|E40866-000|
|RNF-100-1”|15|E62131-000|



RNF-100 is a flexible, flame-retardant polyolefin tubing, 121°C full recovery temperature, excellent fluid resistance with a UL 224/CSA All Tubing flammability rating. 

3-119 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **URHT** 

**Ultra-High-Ratio, FlameRetardant, Polyolefin HeatShrinkable Tubing** 

## **Product Facts** 

- n **Shrink ratios as high as 8:1** 

- n **Specially formulated for thick wall insulation, strain relief and abrasion protection** 

- n **Flame retardant passing ASTM D 635** 

- n **Excellent performance in both hot and cold environments** 

- n **Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

## **Installation** 

simply repair a damaged outer insulation of a cable or wire. 

## **Applications** 

Minimum shrink temperature: 135°C [275°F] Minimum full recovery temperature: 150°C [302°F] 

Ultra-high-shrink-ratio, heatshrinkable tubing, with expansion ratios as high as 8-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. Cable harnesses can be repaired and released without disassembly. This product can be used to seal the back end of a connector or 

URHT tubing is available with or without a hot melt adhesive lining. 

## **Operating Temperature Range** 

-55°C to 135°C [-67°F to 275°F] 

|**Series**|**Military**|**TE**|
|---|---|---|
|URHT|SAE-AS81765/1, Type II*|URHT SCD|



*heat-shrinkable, crosslinked, flexible polyolefin 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-120 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **URHT** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

## **Part Numbering System** 

||**Inside Diameter**|**Inside Diameter**|**Wall Thickness**||
|---|---|---|---|---|
||**Minimum**|**Maximum**|**Nominal**|**Unrestricted Full**|
|**Size**|**Expanded**|**Recovered**|**Recovered**|**Recovered Length**|
||**as Supplied**|**After Heating**|**After Heating**|**± 6.35(.250)**|
|URHT-200|50.80 (2.000)|5.84 (0.230)|3.56 (0.140)|7.62, 101.60, 152.40, 254.00|
|||||(3, 4, 6, 10)|
|URHT-300|76.20 (3.000)|8.64 (0.340)|3.56 (0.140)|7.62, 101.60, 152.40, 254.00|
|||||(3, 4, 6, 10)|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|Inpieces.|
|Orderingdescription|Specify product name, size, cut length and color(for example, URHT-200-10-0).|



**==> picture [90 x 9] intentionally omitted <==**

**----- Start of picture text -----**<br>
URHT -   _  /  _  /  _<br>**----- End of picture text -----**<br>


42 = Std Adhesive 86 = High Performance Adhesive Unrestricted recovered length Expanded inside diameter - as supplied 

3-121 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **Versafit** 

**Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing** 

## **Product Facts** 

n **2:1 shrink ratio** 

n **Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components** n **Very flexible; doesn’t easily wrinkle when bent** 

- n **Highly flame-retardant** n **Hot stamps extremely well** 

n **Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials** 

|**better thermal stability, and**<br>**higher resistance to physical**<br>**abuse than noncrosslinked**<br>**materials**|||||||
|---|---|---|---|---|---|---|
|n**Free of polybrominated**|||||||
|**biphenyls (PBBs) and**|||||||
|**polybrominated biphenyl**|||||||
|**oxides and ethers (PBBOs**<br>**and PBBEs), which are**|**Applications**|**Installation**|||**Operating Temperature Range**||
|**classified as environmentally**|Cost-effective choice for|Minimum shrink|||-55°C to 135°C||
|**hazardous substances**|many commercial and|temperature: 70°C [158°F]|||[-67°F to 275°F]||
|n**RoHS compliant**|military applications;<br>electrically insulates<br>and protects in-line|Minimum full recovery<br>temperature: 90°C [194°F]|||||
||components, disconnect||||||
||terminals, and splices.||||||
||Bundles wires for very||||||
||flexible light-duty||||||
||harnesses. Strain-relieves||||||
||electrical wire connections||||||
||for commercial applica-||||||
||tions. Identifies or color-||||||
||codes wires, cables,||||||
||terminals, and components.||||||
|**Specifications/Approvals**|**Series**<br>**UL**<br>Versafit<br>E35586 VW-1<br>~~Ww~~|**CSA**<br>LR31929 VW-1<br>~~G~~||**Military**<br>AMS-DTL-23053/5*||**TE**<br>RW-3009|
||600 V, 125°C|600 V, 125°C||Classes 1 & 3|||
||*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.||||||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

3-122 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **Versafit** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

|||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness****|
|---|---|---|---|---|
|**Size**|**Expanded**||**Maximum Recovered**|**After Heating**|
||**as Supplied**||**After Heating**||
|3/64|1.63 ± 0.2[0.064 ± 0.008|0.064 ± 0.008]|0.6[0.023]|0.40 ± 0.08[0.016 ± 0.003]|
|1/16|1.85 ± 0.2[0.073 ± 0.008|0.073 ± 0.008]|0.8[0.031]|0.43 ± 0.08[0.017 ± 0.003]|
|3/32|2.79 ± 0.2[0.110 ± 0.008|0.110 ± 0.008]|1.2[0.046]|0.51 ± 0.08[0.020 ± 0.003]|
|1/8|3.43 ± 0.2[0.135 ± 0.008|0.135 ± 0.008]|1.6[0.062]|0.51 ± 0.08[0.020 ± 0.003]|
|3/16|5.21 ± 0.3[0.205 ± 0.010|0.205 ± 0.010]|2.4[0.093]|0.51 ± 0.08[0.020 ± 0.003]|
|1/4|7.11 ± 0.3[0.280 ± 0.010|0.280 ± 0.010]|3.2[0.125]|0.64 ± 0.08[0.025 ± 0.003]|
|3/8|10.16 ± 0.4[0.400 ± 0.015|0.400 ± 0.015]|4.8[0.187]|0.64 ± 0.08[0.025 ± 0.003]|
|1/2<br>5/8***<br>3/4<br>1|13.72 ± 0.4[0.540 ± 0.015<br>16.90 ± 0.4[0.665 ± 0.015<br>20.45 ± 0.4[0.805 ± 0.015<br>25.53 ± 0.4[1.055 ± 0.015|0.540 ± 0.015]<br>0.665 ± 0.015]<br>0.805 ± 0.015]<br>1.055 ± 0.015]|6.4[0.250]<br>8.0[0.315]<br>9.5[0.375]<br>12.7[0.500]|0.64 ± 0.08[0.025 ± 0.003]<br>0.76 ± 0.08[0.030 ± 0.003]<br>0.76 ± 0.08[0.030 ± 0.003]<br>0.89 ± 0.12[0.035 ± 0.005]|
|1 1/4***<br>33.40 ± 0.7[1.315 ± 0.025]<br>15.9[0.625]<br>1 1/2<br>39.88 ± 0.8[1.570 ± 0.030]<br>19.1[0.750]<br>2<br>52.83 ± 1.0[2.080 ± 0.040]<br>25.4[1.000]<br>3<br>78.49 ± 1.0[3.090 ± 0.040]<br>38.1[1.500]<br>4<br>104.14 ± 1.3 [4.100 ± 0.050]<br>50.8 [2.000]<br>**Wall thickness will be less if tubing recovery is restricted during shrinkage.<br>***Nonstandard size; available by special order only.||||1.02 ± 0.15[0.040 ± 0.006]<br>1.02 ± 0.15[0.040 ± 0.006]<br>1.14 ± 0.16[0.045 ± 0.007]<br>1.27 ± 0.20[0.050 ± 0.008]<br>1.40 ± 0.23 [0.055 ± 0.009]|



|Color|Standard<br>Black (-0), white (-9), red (-2), blue (-6), yellow (-4),|
|---|---|
||green(-5), sizes 3/64 through 1-inch only)|
||Nonstandard<br>Brown(-1), orange(-3), violet(-7),gray (-8)|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging****|On spools.|
|Orderingdescription*****|Specify product name,size and color(for example,Versafit 1/4-0).|
|****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.||
|*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.|



3-123 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Heat-Shrinkable Tubing 

## **Versaflex** 

## **Expandable, Braided, Polyester Sleeving** 

## **Product Facts** 

- n **Excellent abrasion and cutthrough resistance** 

- n **Lightweight** 

- n **Flexible (even at low temperatures)** 

- n **Fungus proof** 

- n **Not affected by most chemical and solvents, non-hygroscopic** 

- n **Versaflex-FR sleeving meets UL VW-1 and is selfextinguishing** 

- n **Wide range of sizes available** 

- n **RoHS compliant** 

## **Specifications/Approvals** 

means for wire bundling that will not trap heat or moisture; expanding easily to fit over irregular shapes, then contracting to conform and grip. To prevent fraying, these products should be cut to length using a hot knife. 

## **Installation** 

## **Applications** 

Versaflex sleeving is suited for the mechanical protection of wire harnesses, hoses, and all other applications where exceptional flexibility combined with superior abrasion/cut resistance is required. It also serves as an economical 

This product is cold applied. 

## **Operating Temperature Range** 

-50°C to 150°C [-58°F to 302°F] (220°C [-58°F to 302°F] for short periods) 

**==> picture [268 x 29] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Series|UL|TE|
|Versaflex-FR|E306976 VW-1, 125°C|
|Versaflex|—|RK-6772|

**----- End of picture text -----**<br>


**==> picture [126 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Europe|Asia Pacific|
|n|n|

**----- End of picture text -----**<br>


**Available in: Americas** 

3-124 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **Versaflex** (Continued) 

## **Product Dimensions** 

||**Versaflex(metric)**||
|---|---|---|
|**Nominal Size**|**Size Range**||
||**Minimum**|**Maximum**|
|3(0.118)|1(0.039)|5(0.197)|
|4(0.158)|2(0.079)|7(0.276)|
|5(0.197)|3(0.118)|9(0.354)|
|6(0.236)|4(0.158)|12(0.472)|
|8(0.315)|5(0.197)|12(0.472)|
|10(0.394)|7(0.276)|15(0.591)|
|12(0.472)|8(0.315)|17(0.669)|
|15(0.591)<br>20(0.787)<br>25(0.984)<br>30(1.181)|10(0.394)<br>14(0.551)<br>18(0.709)<br>20(0.787)|20(0.787)<br>26(1.024)<br>34(1.339)<br>40(1.575)|
|40(1.575)<br>50(1.969)|30(1.181)<br>40(1.575)|50(1.969)<br>60(2.362)|



|**Size**<br>1/8<br>1/4<br>3/8<br>1/2|**Versaflex(Imperial)**<br>**Nominal Size**<br>3(0.118)<br>6(0.236)<br>10(0.394)<br>13(0.512)|**Size Range**<br>2.4 – 6.4(0.094 – 0.252)<br>3.2 – 9.5(0.125 – 0.375)<br>4.7 – 16(0.185 – 0.630)<br>6.4 – 19(0.252 – 0.748)|
|---|---|---|
|3/4|19(0.748)|13 – 32(0.512 – 1.260)|
|1-1/4|32(1.256)|19 – 45 (0.748 – 1.772)|
|1-3/4|45(1.772)|32 – 70(1.260 – 2.756)|
|2|51(2.008)|38 – 76(1.496 – 2.992)|



||**Versaflex-FR flame retardant, ex**|**expandablepolyester braid**|
|---|---|---|
|**Size**|**Nominal Size**|**Size Range**|
|1/8|3(0.118)|2.4 – 6.4 (0.094 – 0.252)|
|1/4|6(0.236)|3.2 – 9.5 (0.125 – 0.375)|
|3/8|10(0.394)|4.7 – 16 (0.185 – 0.630)|
|1/2|13(0.512)|6.4 – 19 (0.252 – 0.748)|
|3/4|19(0.748)|13 – 32 (0.512 – 1.260)|
|1-1/4|32(1.256)|19 – 45 (0.748 – 1.772)|
|1-3/4|45(1.772)|32 – 70 (1.260 – 2.756)|
|2|51(2.008)|38 – 76 (1.496 – 2.992)|



## **Ordering Information** 

|Color|Standard|Versaflex (metric) : Black (-0) Grey (-8)|
|---|---|---|
|||Versaflex (imperial) : Black (-0)|
|||Versaflex-FR : Black with a white X tracer(-09)|
|Standardpackaging|On spools.||
|Orderingdescription|Specify product name, size and color(for example, VERSAFLEX-FR-1/4-09-SP)||



~~LE~~ 3-125 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **XFFR** 

## **Halogen-Free, Flame-Retardant, Heat-Shrinkable Tubing** 

## **Product Facts** 

- n **Emits minimal amounts of toxic or acid gasses during combustion** 

- n **Meets performance requirements of MIL-C-24640 and MIL-C-24643 cable jackets** 

- n **Resists moisture, fungus, and weathering** 

- n **Available in expansion ratios as high as 3:1** 

- n **XFFR has the following approvals: - ABS (American Bureau of Shipping)** 

- **- Lloyd’s (Lloyd’s Register of Shipping)** 

n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

Minimum shrink -55°C to 110°C temperature: 70°C [158°F] [-67°F to 230°F] 

XFFR halogen-free tubing can be used for rejacketing and repairing halogen-free cables in any enclosed area where a flame-retardant, halogen-free environment is required. These environments include tunnels, buildings, mass transit vehicles, and ships. When installed with S-1305 tape, the tubing can also be used in applications requiring water sealing and protection from abrasion and corrosion. 

Minimum full recovery temperature: 121°C [250°F] 

|**Series**|**Military**|**Industry**|**TE**|
|---|---|---|---|
|XFFR|MIL-C-24640|NES 713|RW-2016|
||MIL-C-24643|NES 711||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-126 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **XFFR** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**|**After Heating**|
||**as Supplied**|**After Heating**|**(Nominal)**|
|XFFR-03|7.62[0.300]|2.54[0.100]|2.03[0.080]|
|XFFR-04|10.16[0.400]|3.81[0.150]|2.03[0.080]|
|XFFR-07|19.05[0.750]|5.59[0.220]|2.03[0.080]|
|XFFR-11|27.94[1.100]|9.52[0.375]|2.67[0.105]|
|XFFR-15|38.10[1.500]|12.70[0.500]|3.05[0.120]|
|XFFR-20|50.80[2.000]|19.05[0.750]|3.05[0.120]|
|XFFR-30|76.20 [3.000]|31.75 [1.250]|4.06 [0.160]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

## **Part Numbering System** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snuglyover the component to be covered.|
|Standardpackaging|1.2-meter[4-foot]or 7.5-meter[25-foot]lengths.|



**==> picture [174 x 103] intentionally omitted <==**

**----- Start of picture text -----**<br>
XFFR - 03 X 4 / NM<br>Lo “NM” -<br>Length<br>Sizei<br>i<br>Family<br>**----- End of picture text -----**<br>


3-127 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

## **ZH-100** 

## **Flexible, Thin-Wall, LowFire-Hazard Tubing** 

## **Product Facts** 

n **2:1 shrink ratio** n **Low smoke emissions** n **Flexible, flame-retardant** n **No added halogens** n **Low evolution of acid gases** n **RoHS compliant** 

## **Specifications/Approvals** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

-30°C to 105°C [-22°F to 221°F] 

ZH-100 is a flexible, thin-wall, heat-shrinkable tubing designed for lowfire-hazard applications. ZH-100 contains no added halogens, and exhibits excellent fire safety characteristics combined with low evolution of acid gases, while retaining good mechanical and fluid resistance properties. 

Minimum shrink temperature: 80°C [176°F] 

Minimum full recovery temperature: 120°C [248°F] 

|**Series**|**Industry**|**TE**|
|---|---|---|
|ZH-100|BR 1326A|RW-2031|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-128 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Heat-Shrinkable Tubing 

**3** 

## **ZH-100** (Continued) 

## **Product Dimensions** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**|**After Heating**|
||**as Supplied**|**After Heating**||
|1/8|3.2[0.125]|1.6[0.062]|0.50 ± 0.10[0.019 ± 0.004]|
|3/16|4.8[0.187]|2.4[0.093]|0.50 ± .0.10[0.019 ± 0.004]|
|1/4|6.4[0.250]|3.2[0.125]|0.65 ± 0.15[0.026 ± 0.006]|
|3/8|9.5[0.375]|4.8[0.187]|0.65 ± 0.15[0.026 ± 0.006]|
|1/2|12.7[0.500]|6.4[0.250]|0.65 ± 0.15[0.026 ± 0.006]|
|3/4|19.0[0.750]|9.5[0.375]|0.75 ± 0.15[0.030 ± 0.006]|
|1|25.4[1.000]|12.7[0.500]|0.90 ± 0.15[0.035 ± 0.006]|
|1 1/2<br>2|38.0[1.500]<br>51.0 [2.000]|19.0[0.750]<br>25.4 [1.000]|1.00 ± 0.20[0.039 ± 0.008]<br>1.15 ± 0.25 [0.045 ± 0.010]|



*Wall thickness will be less if tubing recovery is restricted during shrinkage. 

## **Ordering Information** 

|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description|Specify product name, size and color (for example, ZH-100 1/8-0).|



3-129 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **ZHTM** 

**Heat-Shrinkable, Flexible Tubing with Low Toxicity for Fire Safety Applications** 

**Product Facts** n **2:1 shrink ratio** n **Low smoke emission** n **System 100 tubing** n **RoHS compliant** 

**Applications** Used for insulation and **Installation** protection of cables, A flexible, thick-wall, harnesses, and electrical Minimum shrink heat-shrinkable tubing to and electronic components temperature: 80°C [176°F] be used in conjunction with in enclosed spaces, such Minimum full recovery -100 molded parts and as in marine applications, temperature: 121°C [250°F] Zerohal cable to form mass transit systems, and System 100. This material offshore installations, to **Operating Temperature Range** exhibits excellent fire safety reduce toxicity risks, or characteristics combined where equipment would -30°C to 105°C with low smoke emission be irreparably damaged [-22°F to 221°F] and low evolution of acid by corrosive products gases while retaining good of combustion. mechanical and fluidresistance properties. 

## **Specifications/Approvals** 

|**Series**|**Military**|**Agency**|**Industry**|**TE**|
|---|---|---|---|---|
|ZHTM|Def. Stan. 59-97|BS 4G-198 Part 3 Type 15|BR 1326A|RW-2058|
||Issue 3 Type 8|VG 95343 Part 5 Type L|||
|||VDE 0341/Pt 9005|||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



3-130 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Heat-Shrinkable Tubing 

**3** 

## **ZHTM** (Continued) 

## **Product Dimensions** 

## **Ordering Information** 

||**Inside Diameter**|**Inside Diameter**|**Recovered Wall Thickness***|
|---|---|---|---|
|**Size**|**Minimum Expanded**|**Maximum Recovered**|**After Heating**|
||**as Supplied**|**After Heating**||
|3/1.5|3.0[0.118]|1.5[0.059]|0.70 ± 0.10[0.028 ± 0.004]|
|5/2.5|5.0[0.197]|2.5[0.098]|0.75 ± 0.12[0.030 ± 0.005]|
|8/4|8.0[0.315]|4.0[0.157]|0.80 ± 0.15[0.031 ± 0.006]|
|12/6|12.0[0.472]|6.0[0.236]|0.90 ± 0.15[0.035 ± 0.006]|
|18/9|18.0[0.709]|9.0[0.354]|1.00 ± 0.18[0.039 ± 0.007]|
|24/12|24.0[0.945]|12.0[0.472]|1.10 ± 0.20[0.043 ± 0.008]|
|40/20|40.0[1.575]|20.0[0.789]|1.30 ± 0.23[0.051 ± 0.009]|
|50/30<br>*Wall thickness will be less if tubing recovery is restricted during shrinkage.|50.0 [1.969]<br>30.0 [1.181]<br>*Wall thickness will be less if tubing recovery is restricted during shrinkage.||1.50 ± 0.28 [0.059 ± 0.011]|



|Color|Standard<br>Black(-0)|
|---|---|
|Size selection|Always order the largest size that will shrink snugly over the component to be covered.|
||Special order sizes are available upon request.|
|Standardpackaging|On spools.|
|Ordering description**|Specify product name, size and color (for example, ZHTM 8/4-0-SP).|
|**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.|**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.|



3-131 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Heat-Shrinkable Tubing 

## **Engineering Notes** 

3-132 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

**4** 

||**Table of Contents**||
|---|---|---|
||**Overview**<br>………………………………………………………………………………………………4-2||
||**General Information** ………………………………………………………………………………4-3, 4-4||
||**Selection Tables**…………………………………………………………………………………4-5, 4-6||
||**Part Numbering System**|………………………………………………………………………………4-7|
||**Visual Selection Guide** …………………………………………………………………………4-8 to 4-20||
||**Boot Adapter Selection Tables**<br>………………………………………………………………4-21 to 4-23||
||**Material Selection Table**|……………………………………………………………………………4-24|
||**Materials**||
||-3|Semirigid modified polyolefin<br>…………………………………4-25, 4-26|
||-4|Flexible polyolefin ………………………………………………4-27, 4-28|
||-12|Modified fluoroelastomer ………………………………………4-29, 4-30|
||-25|Fluid-resistant modified elastomer ……………………………4-31, 4-32|
||-25S|Fluid-resistant screened elastomer ……………………………4-33, 4-34|
||-50|Fluid-resistant modified elastomer ……………………………4-35, 4-36|
||-51|Chemical-resistant fluoroelastomer ……………………………4-37, 4-38|
||-55<br>-71<br>-100|Flexible fluoropolymer……………………………………………4-39, 4-40<br>Semirigid modified polyolefin<br>…………………………………4-41, 4-42<br>Low-fire-hazard material…………………………………………4-43, 4-44|
||-100S<br>-125<br>-770<br>-780<br>-790<br>**Caps**|Low-fire-hazard screened material ……………………………4-45, 4-46<br>Flexible fluoropolymer……………………………………………4-47, 4-48<br>CBRN fluoroelastomer…………………………………………4-49 to 4-51<br>CBRN fluroelastomer …………………………………………4-52 to 4-54<br>CBRN fluroelastomer …………………………………………4-55 to 4-57|
||101A011 to 094|End caps …………………………………………………………4-58, 4-59|
||SSC|Heat-shrinkable end caps ………………………………………4-60, 4-61|
||**Boots**||
||202A111 to 196|Straight boot ……………………………………………………………4-62|
||202C611 to 663|Uniboot …………………………………………………………………4-63|
||202D121 to 196|Straight, lipped boot ……………………………………………………4-64|
||202D211 to 299|Straight, lipped boot ……………………………………………………4-65|
||202D921 to 963|Straight, lipped boot ……………………………………………………4-66|
||202F211 to 274|Straight, lipped boot ……………………………………………………4-67|
||202G211 to 253|Straight, lipped boot ……………………………………………………4-68|
||202G611 to 653|Uniboot …………………………………………………………………4-69|
||202K121 to 185|Straight, lipped boot ……………………………………………………4-70|
||214A011 to 052|D-subminiature, straight boot …………………………………………4-71|
||214A311 to 352|D-subminiature, straight boot …………………………………………4-72|
||222A111 to 196|Right-angled boot ………………………………………………………4-73|
||222D121 to 196|Right-angled, lipped boot<br>……………………………………………4-74|
||222D211 to 299|Right-angled, lipped boot<br>……………………………………………4-75|
||222D921 to 963|Right-angled, lipped boot<br>……………………………………………4-76|
||222F211 to 285|Right-angled, lipped boot<br>……………………………………………4-77|
||222K121 to 185|Right-angled, lipped boot<br>……………………………………………4-78|
||234A011 to 071|D-subminiature, right-angled boot ……………………………………4-79|
||234A111 to 152|D-subminiature, side-entry boot ………………………………………4-80|
||234A611 to 671|D-subminiature, 90° end-entry boot …………………………………4-81|
||242W042 to 063|45° angled boot …………………………………………………………4-82|
||Micro Molded Shapes|Microboots<br>……………………………………………………4-83 to 4-87|
||**Feedthroughs**||
||207W213 to 256|Two-part feedthrough …………………………………………………4-88|
||CES|Heat-shrinkable cable entry seals……………………………4-89 to 4-92|
||**Transitions**||
||301A011 to 048|T transition ………………………………………………………………4-93|
||301A511 to 514|Slimline T transition ……………………………………………………4-94|
|**Note:**Users should independently|322A112 to 158|T transition ………………………………………………………………4-95|
|evaluate the suitability of the<br>product for their application.<br>Before ordering, check with|342A012 to 058<br>362A014 to 114|45° side-breakout transition ……………………………………………4-96<br>30° side-breakout transition ……………………………………………4-97|
|TE Connectivity for most|381A301 to 304|Slimline Y transition ……………………………………………………4-98|
|current data.|||



4-1 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

## **Table of Contents** (Continued) 

|382A012 to 046|Y transition ………………………………………………………………4-99|
|---|---|
|382C312, 322 & 332 Slimline Y transition……………………………………………………4-100|382C312, 322 & 332 Slimline Y transition……………………………………………………4-100|
|462A011 to 060|Transition, one to three cables ………………………………………4-101|
|462A421 to 424|Slimline transition, one to three cables………………………………4-102|
|562A011 to 067|Transition, one to four cables…………………………………………4-103|
|QFT|Configurable heat-shrink transition …………………………4-104, 4-105|
|SSB, T, F to 8S|Chem-X Heavy Duty Breakout Boots ………………………4-106, 4-107|
|**Accessories**||
|202W302 to 342|Heat-shrink bobbins …………………………………………4-108, 4-109|
|400W242|Heat-shrink|
||positioning ring ………………………………………………4-110, 4-111|
|RayOLOn Kits|Roll-on sealing sleeve<br>………………………………………4-112, 4-113|
|SEB|Raychem Side Entry Bushing ………………………………………4-114|
|shrinkHOoP|Cable clamp|
||heat-shrink grommet ………………………………………4-115 to 4-117|
|XL Products|Conversion Table<br>……………………………………………4-118, 4-119|
|Sigmaform Products|Conversion Table………………………………………………………4-120|



## **Overview** 

TE heat-shrinkable molded parts, with adhesive coating, form a watertight seal, protecting cables and equipment from corrosion 

and mechanical abuse while providing excellent electrical insulating properties. Meeting requirements for most masstransit, military, and commercial marine applications, Raychem brand molded parts include: 

- n SSC end caps, which provide optimum waterproofing and environmental protection for underwater, underground, or outdoor applications. The end caps are highly resistant to moisture, fungus, and weathering. 

- n Heat-shrinkable boots and transitions, which replace tapes, mold-in-place epoxies, and grease. These molded parts can be used for cable breakouts, transitions, and terminations. For example, they provide reliable sealing to specific altitudes on standard Navy cable jackets and on lead, steel, aluminum, copper, and most elastomeric insulation materials. 

All of these molded parts fit a wide variety of applications. 

To select the right part for your application, follow these steps: 

- n Select the necessary shape. 

- n Match the shape with the appropriate material. 

- n Select a compatible adhesive, if needed, to provide additional environmental protection. Adhesives come either preinstalled or as separate components (see Section 5). 

Also available is an extensive line of adapters (see Section 6) and heat-shrinkable tubings (see Section 3) to further integrate and strengthen harness assemblies. 

Whatever your application, TE molded parts almost always meet the performance characteristics you require, including operation in low- and high-temperature environments; mechanical strength; resistance to fluids, flame, and mechanical abuse; environmental sealing; and strain relief. 

4-2 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

**4** 

**General Information** 

## **Bulbous Molded Parts** 

TE bulbous-shaped molded parts provide rugged mechanical and environmental protection, meet numerous specifications, and have been used successfully in military wire and cable harnesses for more than 30 years. 

Most connector strain relief boots come in two versions: 

- n With an adapter lip molded into the “H” end, which locks into the groove on the backshell adapter (part number is identified with a “D” or “K”). 

- n Without the adapter lip (the boot may be installed directly on the rear of connector threads 12 mm [.472] long or longer). This part number is identified with an “A.” 

Many other optional features are available, such as molding ports and drain holes. For other modifications and custom shapes, please contact TE. 

**Modifications** Certain variations of the standard shapes, such as shorter leg lengths or specific over expansions, are possible. Modifications must be requested prior to your order, for feasibility. 

## **Molding Port Modifications (-00)** 

Some specifications call for potting the molded shape with sealant to provide additional protection from moisture. Most of the bulbous boots and transitions can be ordered with molding ports for this purpose. 

## **Drain Hole Modification (-88)** 

Some specifications require drain holes in the molded part to provide an exit for condensation. Drain holes must be requested when you place your order. 

## **Specials** 

Complete design, tooling, and production of custom molded shapes and special adaptations are also possible. Estimates are made upon request. 

4-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Molded Parts 

## **General Information** (Continued) 

## **Breakout Boots** 

Heavy-duty breakouts provide mechanical strain relief and environmental sealing for power cables where the cable jacket is cut back and conductors broken out. 

These boots are used widely in ship building and meet the requirements of the following: 

- n Lloyd’s Register of Shipping 

- n American Bureau of Shipping (ABS) 

- n DOD-STD-2003 

- n SAE-AS-81765/1 

## **Cable End Caps** 

Heat-shrinkable end caps provide a reliable method of sealing power cables, pipes, conduit, and other cylindrical objects against corrosion and moisture penetration. 

## **Slim-Line Molded Parts** 

With their low profile, these flexible molded parts conform to cables better and create less bulk at transition points and connectors than bulbous molded parts. 

TE molded parts are available in a variety of slim-line shapes, including straight and right-angle boots as well as transitions. A small family of parts can provide a wide variety of expansions (under expansion, over expansion, cutoff). Modifications are easily provided. 

4-4 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Molded Parts 

**4** 

## **Selection Tables** 

## **Boots** 

**==> picture [470 x 353] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Application|Family Description|Typical Shapes|
|202D121 to 196|
|222D121 to 196|
|Lipped boots for use with a circular adapter|202K121 to 185|
|222K121 to 185|
|Taya|
|242W042 to 063|
|Nonlipped boots for use directly on a|202A111 to 196|
|circular connector|222A111 to 196|
|3|
|202D211 to 299|
|Low-profile lipped boots for use with a|222D211 to 299|_|
|circular adapter|202F211 to 274|(|
|222F211 to 285|
|202G211 to 253|
|re|
|—|
|Lipped boots for use with a|202D921 to 963|
|circular adapter|222D921 to 963|
|oF|
|Lipped boots with compressible design  for use with a circular adapter|202G611 to 653202C611 to 663|CLM|
|214A011 to 052|
|Adapter boots for use with|234A011 to 071|
|D-subminiature connectors|214A311 to 352|
|234A111 to 152|
|234A611 to 671|oS|7|

**----- End of picture text -----**<br>


4-5 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Molded Parts 

## **Selection Tables** (Continued) 

## **Transitions** 

**Application Family Description Typical Shapes** Breakout Boots SSB, T, F, 6S, 85 301A011 to 048 "T" Transitions 301A511 to 514 322A112 to 158 r lJ 45° Transitions 342A012 to 058 ~~eS~~ 

30° Transitions 362A014 to 114 “Y” Transitions 381A301 to 304 382A012 to 046 462A011 to 060 3:1 Transitions 462A421 to 424 4:1 Transitions 562A011 to 067 

## **Shape Selection: Other Products** 

**Application Family Description Typical Shapes** Feedthroughs 207W213 to 256 s ~~n~~ ea and CES ES D-Subminiatures 214A011 to 052 H K Dia. ~~a~~ End Caps 101A011 to 094 and SSC 101A Series SSC Series 

4-6 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Molded Parts 

**4** 

## **Part Numbering System** 

|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**|**2  0  2D  1  21  - 3 - 01 / 42  -  0**||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||||||||||||||**Color**(0 = Black). Other colors factory quote|(0 = Black). Other colors factory quote||
|||||||||||||||||||||||**Optional Adhesive* Coating**(precoated in factory)|||
|||||||||||||||||||||||**Modification**(available on request)|||
|||||||||||||||||||||||• Over expansion|||
|||||||||||||||||||||||• Cutoff|||
|||||||||||||||||||||||• Molding ports (injection and vent)|||
|||||||||||||||||||||||**Material****|||
|||||||||||||||||||||||**Size of Part in Family:**From 11 (= smallest) to 99 (= largest)||From 11 (= smallest) to 99 (= largest)|
|||||||||||||||||||||||**Family Number**<br>**Type of Part:**<br>A = Nonlipped boots/transitions|||
|||||||||||||||||||||||C = Lipped boot|||
|||||||||||||||||||||||D = Lipped boot|||
|||||||||||||||||||||||F = Lipped boot|||
|||||||||||||||||||||||K = Lipped boot|||
|||||||||||||||||||||||S = Rayaten|||
|||||||||||||||||||||||G = Lipped boot|||
|||||||||||||||||||||||W = Other shapes|||
|||||||||||||||||||||||**Angle of Part:**|||
|||||||||||||||||||||||All openings|One opening||
|||||||||||||||||||||||**Circular**|**Noncircular**||
|||||||||||||||||||||||**0 = Straight**|**0 = Straight**||
|||||||||||||||||||||||2 = 90˚|3 = 90˚||
|||||||||||||||||||||||4 = 45˚|5 = 45˚||
|||||||||||||||||||||||6 = 30˚|7 = 30˚||



## **Number of openings in the part** 

*See section 5 for details on adhesives. 

**See page 4-24 for details on materials. 

4-7 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Molded Parts 

## **Visual Selection Guide** 

**Boots: Circular Connectors — Lipped** 

## **Lipped Boots for Use With an Adapter** 

**==> picture [424 x 311] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>DP ,... P—_ z=<br>202D121 through 196 202D211 through 299 202D921 through 963 202K121 through 185<br>As supplied<br>a — om<br>After recovery £2 3 “S __.<br>222B012 through 063  222B112 and 123 222D121 through 196 222D211 through 299<br>As supplied ill Gad<br>_2« * A<br>After recovery<br>222D921 through 963 222K121 through 185 242 A312 and 322<br>**----- End of picture text -----**<br>


4-8 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Molded Parts 

**4** 

## **Visual Selection Guide** (Continued) 

## **Boots: Circular Connectors — Nonlipped** 

**Nonlipped Boots for Direct Attachment on Connectors** 

|As supplied|||||
|---|---|---|---|---|
|After recovery|=||. Clr'p|||
||202A011 through 096|202A111 through 196|202A212 through 264 202A312 through 364||
|As supplied|||||
|After recovery|||||
||202A915|202A921|203A021||
|As supplied|~~— ~~|~~om~~|||
|After recovery|>= 9«s—-||RE|eee|
||203A211|203A312|204A011|204A311|
|As supplied|~~>~~|&|Dp|z|
|After recovery|||||
||204A511|204A612|208A011 through 086 222A011||



4-9 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Molded Parts 

## **Visual Selection Guide** (Continued) 

## **Boots: Circular Connectors — Nonlipped** (Continued) 

## **Nonlipped Boots for Direct Attachment on Connectors** 

**==> picture [408 x 316] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>222A111 through 196 222A213 through 255 234A313 through 355 223A213 through 233 224A012<br>As supplied<br>=« A F A<br>After recovery<br>[f @g a &<br>226A075 228A011 through 097 242A142 243A012 & 022 246A166<br>As supplied<br>After recovery NK<br>202B521 through 598<br>**----- End of picture text -----**<br>


## **Boots: Circular Connectors–Slim-Line** 

**==> picture [405 x 70] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>Vs <i ———« ———@<br>202C611 through 633 202F211 through 274<br>202G621 through 653 202E334 through 346 202G211 through 253  222F211 through 285<br>**----- End of picture text -----**<br>


Dimensions are shown for reference purposes only. Specifications subject to change. 

4-10 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Molded Parts 

**Visual Selection Guide** (Continued) 

## **Boots: Rectangular Connectors** 

As supplied ~~a~~ After recovery 2 & 214A011 214A124 214A311 214A452 through 052 and 133 through 352 As supplied ~~gg~~ After recovery aH 214A814 As supplied ~~=2 a8~~ After recovery eo 2a + 234A011 234A111 234A333 234A443 through 071 As supplied 2 After recovery -& 234B111 

**4** 

4-11 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Molded Parts 

## **Visual Selection Guide** (Continued) 

## **Transitions: Bulbous** 

**==> picture [423 x 414] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>TSae +<br>301A011 through 048 302A012 through 037 302A214 322A012 through 037 322A112 through 158<br>As supplied<br>> = & =<br>After recovery<br>rr Ff —<br>322A315 322A412 through 434 322A514 322B813<br>As supplied<br>Ss =a =<br>After recovery<br>w—~<=~<—<br>323A222 341A015 342A012 through 058<br>As supplied eo se<br>After recovery<br>— =f “EE == <<<br>342A112 through 138 342A215 342A313 and 323 343A014 through 027 362A014 through 114<br>**----- End of picture text -----**<br>


4-12 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Molded Parts 

**4** 

## **Visual Selection Guide** (Continued) 

## **Transitions: Bulbous** 

(Continued) 

|As supplied|~~Ss~~|~~Ss~~|~~Ss~~|||eS|
|---|---|---|---|---|---|---|
|After recovery|~~a~~|~~a~~<br>ae<br>ae<br>ae|||||
||363A018|381A015|381A115||382A012 through 046|402A013|
|As supplied|—|&|«=|||iu|
|After recovery|||||||
||403A123 through 155<br>413A013 and 024||422A011|||422A414|
|As supplied|||||||
|After recovery|ee|ae|||TT||
||422A616|422A716|422A813||423A014|423A117|
|As supplied|ma|<R|||||
|After recovery|462A011 through 060<br>462A214<br>—<=t <<||||||



4-13 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Molded Parts 

## **Visual Selection Guide** (Continued) 

## **Transitions: Bulbous** 

(Continued) 

**==> picture [405 x 307] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>502A812 through 845 522A013 561A017<br>As supplied<br>a<br>After recovery<br>—@ SE =e<br>562A011 through 067 602A012 602A022 602A114 602A212<br>As supplied<br>a ==<br>After recovery<br>TC  SS=- eS =<br>622A014 703A155 704A011 and 012 902A014<br>**----- End of picture text -----**<br>


## **Transitions: Slim-Line** 

**==> picture [287 x 77] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>rT >><br>301A511 through 514  381A301 through 304  462A421 through 424<br>**----- End of picture text -----**<br>


4-14 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Molded Parts 

**4** 

## **Visual Selection Guide** (Continued) 

## **Covers** 

**==> picture [400 x 392] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>=< ea Gg «<br>102A911 102A951 102A961 102A962 102A981<br>As supplied<br>- @ a<br>After recovery<br>102A992 102A993 102A994 202A817<br>As supplied<br>—_ ec & va<br>After recovery<br>= = fe<br>220A012 through 023 234A211 234B111 and 122 254A015<br>As supplied<br>a w= Sa a<br>After recovery<br>St<br>302A734 401A112 and 402A212<br>**----- End of picture text -----**<br>


4-15 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Molded Parts 

## **Visual Selection Guide** (Continued) 

## **Covers** (Continued) 

||As supplied|Sei=|eas|eas We|==|==|~~a~~|
|---|---|---|---|---|---|---|---|
||After recovery|sae|See||—|tI|——|
|||401A212 and 403A312||401A414|403A016||501A012 and 502A212|
||As supplied|||||||
||After recovery|erta||||||
|||601A012||||||
|**Sleeves**||||||||
||As supplied|©||—||||
||After recovery|o)||ae enn||||
||201A711 through 792|||202B811 through 821|202B811 through 821|||
||As supplied|~~||Oe||||
||After recovery|||||||
|||207W213 through 264|207W213-x-01 through|||||
|||with A-type nut|264-x-01 with B-type nut|||||



4-16 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Molded Parts 

**4** 

## **Visual Selection Guide** (Continued) 

## **Caps** 

**==> picture [145 x 76] intentionally omitted <==**

**----- Start of picture text -----**<br>
As supplied<br>After recovery<br>101A011 thru 094<br>**----- End of picture text -----**<br>


## **Miscellaneous** 

**==> picture [68 x 22] intentionally omitted <==**

**----- Start of picture text -----**<br>
204A711 and 002A011<br>Riser and Plug<br>(Not heat-shrinkable)<br>**----- End of picture text -----**<br>


4-17 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

## **Visual Selection Guide** (Continued) 

## **Selected Molded Shapes Families** 

As supplied 

After recovery 

# 202A111 through 196    Nonlipped boot ‘tba i r ‘ 

As supplied 

After recovery 

202D121 through 196    Lipped boot 

4-18 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Molded Parts 

**4** 

## **Visual Selection Guide** (Continued) 

**Selected Molded Shapes Families** (Continued) 

||1144|ccorassdee@|
|---|---|---|
|As supplied|1144|ccorassdee@|
|After recovery|Hd)|tldldaaa|
|As supplied<br>After recovery|202A212 through 264    Nonlipped boot<br>aé a @<br>or<br>ars|202D211 through 299    Lipped boot<br>WTTiT) o<br>‘adag 4 4|
||202D921 through 963    Lipped boot|202K121 through 185    Lipped boot|
|As supplied<br>After recovery|66666668668 <br>166660008|seeh<br> std decd|
||207W213 through 264    Feedthrough|214A011 through 052    Rectangular boot|
|As supplied|||
|After recovery|“ARTILL||
||222A111 through 196    90° boot nonlipped|222A213 through 255    90° boot nonlipped|



4-19 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Molded Parts 

## **Visual Selection Guide** (Continued) 

**Selected Molded Shapes Families** (Continued) 

As supplied After recovery 222A313 through 355    90° boot nonlipped 222D121 through 196    90° boot lipped As supplied Titity|| Wexx After recovery MITT]TY thas 222D211 through 299    90° boot lipped 222D921 though 963    90° boot lipped As supplied 28888 88 2B After recovery eee ee ova Pe 222K121 through 185    90° boot lipped 301A011 through 048    T transition 

4-20 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Molded Parts 

**4** 

## **Boot Adapter Selection Tables** 

## **Table 1. Boots** 

|**Boot**<br>**Type**|**Material**<br>**Dash**<br>**Number**|**Part**<br>**No.**|**Dimensions**<br>**Cable**<br>**Diameter**<br>**Length**<br>**Range**|**Dimensions**<br>**Cable**<br>**Diameter**<br>**Length**<br>**Range**|**Solid**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Tinel-Lock**|
|---|---|---|---|---|---|---|---|---|---|
|||202C611|4.83-9.65[.19-.38]|120.65[4.75]|—|—||04|04|
|||202C621|8.13-16.26[.32-.64]|133.35[5.25]|12|12—14||06-08|04-07|
||50, 51|202C632|12.70-25.40[.50-1.00]|146.05[5.75]|14-16|16-18||10-14|10-16|
||71|202C642|17.53-35.05[.69-1.38]|158.75[6.25]|18-20|20||12-18|12-18|
|||202C653|22.35-44.20[.88-1.74]|171.45[6.75]|22-32|22-32||18-20|16-20|
|Uni-boot||202C663|22.86-55.63[.90-2.19]|236.22[9.30]|24, 28, 31|32, 36||—|—|
|||202G621|8.13-16.26[.32-.64]|133.86[5.27]|12-14|12-14||06-08|04-07|
|||202G632|12.70-25.40[.50-1.00]|151.13[5.95]|16|16-18||10-14|08-12|
||55, 780, 790|202G642|17.53-35.05[.69-1.38]|157.23[6.19]|18-20|20||12-18|12-18|
|||202G653<br>—<br>202F211<br>202F221|22.35-44.20[.88-1.74]<br>—<br>6.60-15.75[.26-.62]<br>7.62-19.30[.30-.76]|170.18[6.70]<br>—<br>105.16[4.14]<br>123.95[4.88]|22-32<br>16-24, 61<br>10<br>12-14|22-32<br>22-28, 61<br>08-10<br>12-14||18-20<br>—<br>04-07<br>07-10|16-22<br>—<br>04-07<br>05-08|
|Low-profile,<br>Straight|50, 51<br>71<br>770|202F232<br>202F242<br>202F253<br>202F263<br>202F274<br>202G221|8.89-22.86[.35-.90]<br>10.16-27.18[.40-1.07]<br>10.92-29.97[.43-1.18]<br>12.70-36.83[.50-1.45]<br>14.99-42.93[.59-1.69]<br>7.62-19.30[.30-.76]|146.30[5.76]<br>172.21[6.78]<br>185.16[7.29]<br>213.61[8.41]<br>203.20[8.00]<br>121.16[4.77]|16<br>18-20<br>22<br>24-28<br>24<br>12-14|16-18<br>20<br>22<br>24-28<br>32<br>12-14||10-14<br>12-18<br>18-20<br>20<br>—<br>07-10|08-12<br>12-16<br>16-18<br>18-20<br>—<br>05-08|
|||202G232|8.89-22.86[.35-.90]|138.68[5.46]|16|16-18||10-14|10-12|
||55|202G242|10.16-27.18[.40-1.07]|159.51[6.28]|18-20|20||14-18|12-16|
||780, 790|202G253|10.92-29.97[.43-1.18]|177.80[7.00]|22-28|22-24||16-20|16-18|
|||—|—|—|16-20|20-24||—|—|
|||222F211|6.60-15.75[.26-.62]|105.16[4.14]|10|08-10||04-07|04-07|
|||222F221|7.62-20.83[.30-.82]|123.95[4.88]|12-14|12-14||07-10|05-10|
|||222F232|8.89-22.86[.35-.90]|146.30[5.76]|16|16-18||10-14|08-12|
|Low-profile,|50, 51|222F242|10.16-27.18[.40-1.07]|172.21[6.78]|18-20|20||12-18|12-16|
|90°|71|222F253|10.92-29.97[.43-1.18]|185.16[7.29]|22|22||18, 20|16-18|
||770|222F263|12.70-36.83[.50-1.45]|213.61[8.41]|24-28|24-28||20|18, 20|
|||222F274|14.99-42.43[.59-1.69]|224.54[8.84]|24|32||—|—|
|||222F285|17.53-61.21[.69-2.41]|227.33[8.95]|24-32|32-40||—|—|



(continued on next page) 

4-21 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

## **Boot Adapter Selection Tables** (Continued) 

**Table 1. Boots** (Continued) 

|**Boot**<br>**Type**|**Material**<br>**Dash**<br>**Number**|**Part**<br>**No.**|**Dimensions**<br>**Cable**<br>**Diameter**<br>**Length**<br>**Range**|**Dimensions**<br>**Cable**<br>**Diameter**<br>**Length**<br>**Range**|**Solid**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Fits Adapter**<br>**Order Number**<br>**Spin**<br>**Entry Size**<br>**Coupling**<br>**Shielded**|**Tinel-Lock**|
|---|---|---|---|---|---|---|---|---|---|
|||202D211|6.60-15.75[.26-.62]|105.92[4.17]|08|08-10||06-07|04-07|
|||202D221|7.62-19.30[.30-.76]|121.16[4.77]|08-10|08-10||08|06-07|
|||202D232|8.89-22.86[.35-.90]|138.68[5.46]|10-12|10-12||10-12|08-10|
|||202D242|10.16-27.18[.40-1.07]|159.51[6.28]|12-14|12-14||12-14|10-12|
|Low-profile,<br>Straight|3,4,25<br>-12, -100|202D253<br>202D263|10.92-29.97[.43-1.18]<br>12.70-36.83[.50-1.45]|177.80[7.00]<br>203.20[8.00]|16-18<br>20-22|16-18<br>20-22||16-18<br>18-20|14-16<br>18-20|
|||202D274|14.99-42.93[.59-1.69]|203.20[8.00]|24|28||22-24|22-24|
|||202D285|18.29-55.88[.72-2.20]|203.20[8.00]|28|32-34||28|—|
|||202D296|20.07-59.69[.79-2.35]|203.20[8.00]|—|40||—|—|
|||202D299|23.37-72.39[.92-2.85]|203.20[8.00]|—|44||—|—|
|||222D211|6.60-15.75[.26-.62]|105.16[4.14]|08|08-10||06-07|04-07|
|||222D221|7.62-19.30[.30-.76]|123.95[4.88]|08-10|08-10||08|06-08|
|||222D232|8.89-22.86[.35-.90]|146.30[5.76]|10-12|10-12||10-12|08-10|
|||222D242|10.16-27.18[.40-1.07]|172.21[6.78]|12-14|12-14||12-14|10-12|
|Low-profile,<br>90°|3,4,25<br>-12, -100|222D253<br>222D263<br>222D274|10.92-29.97[.43-1.18]<br>12.70-36.83[.50-1.45]<br>14.99-42.93[.59-1.69]|185.16[7.29]<br>213.61[8.41]<br>224.54[8.84]|16-18<br>20-22<br>24|16-18<br>20-22<br>28||16-18<br>18-20<br>22-24|14-16<br>18-20<br>22-24|
|||222D285|18.29-55.88[.72-2.20]|227.33[8.95]|28|32-34||28||
|||222D296|20.07-59.69[.79-2.35]|233.43[9.19]|—|40||—|—|
|||222D299|23.37-72.39[.92-2.85]|203.20[8.00]|—|44||—|—|
|||202D121|6.10-19.05[.24-.75]|38.10[1.50]|—|08||04-05|04-07|
|||202D132|7.11-23.37[.28-.92]|54.86[2.16]|08|10||06-07|06-08|
|||202D142|7.62-25.15[.30-.99]|66.80[2.63]|10|12-14||09-10|07-10|
|||202D153|8.89-30.48[.35-1.20]|80.10[3.15]|12-14|16-18||11-14|10-12|
|||202D163|10.41-34.29[.41-1.35]|103.63[4.08]|16-18|20-22||15-16|14-16|
|||202D174|10.41-34.29[.41-1.35]|103.63[4.08]|16-18|20-22||15-16|14-16|
|Bulbous,<br>Straight|3,4,25<br>-12, -100|202D185<br>202D196 25.91-69.85<br>202K121|20.83-53.34[.82-2.10]<br>202D196 25.91-69.85[1.02-2.75]<br>6.10-19.05[.24-.75]|165.10[6.50]<br>177.80[7.00]<br>38.10[1.50]|—<br>—<br>—|—<br>—<br>08||24<br>—<br>04-05|24<br>—<br>04-07|
|||202K132|7.11-23.37[.28-.92]|54.86[2.16]|08|10||06-07|06-08|
|||202K142|7.62-25.15[.30-.99]|66.80[2.63]|10|12-14||09-10|07-10|
|||202K153|8.89-30.48[.35-1.20]|80.10[3.15]|12-14|16-18||11-14|10-12|
|||202K163|10.41-34.29[.41-1.35]|103.63[4.08]|16-18|20-22||15-16|14-16|
|||202K174|10.41-34.29[.41-1.35]|103.63[4.08]|16-18|20-22||15-16|14-16|
|||202K185|20.83-53.34[.82-2.10]|165.10[6.50]|—|—||24|24|
|||222D121|6.10-19.05[.24-.75]|21.34[0.84]||08||04-05|04-07|
|||222D132|7.11-23.37[.28-.92]|33.78[1.33]|08|10||06-07|05-08|
|||222D142|7.62-25.15[.30-.99]|36.58[1.44]|10|12-14||09-10|08-10|
|Bulbous,<br>90°|3,4,25<br>-12, -100|222D153<br>222D163<br>222D174|8.89-30.48[.35-1.20]<br>10.41-34.29[.41-1.35]<br>16.26-44.96[.64-1.77]|43.69[1.72]<br>53.59[2.11]<br>77.98[3.07]|12-14<br>16-18<br>20-24|16-18<br>20-22<br>24||11-14<br>15-16<br>18-22|10-14<br>14-18<br>18-22|
|||222D185|20.83-53.34[.82-2.10]|97.54[3.84]|—|—||24|24|
|||222D196|25.91-69.85[1.02-2.75]|117.86[4.64]|—|—||—|—|
|||222K121|6.10-19.05[.24-.75]|21.34[0.84]||08||04-05|04-07|
|||222K132|7.11-23.37[.28-.92]|33.78[1.33]|08|10||06-07|05-08|
|||222K142|7.62-25.15[.30-.99]|36.58[1.44]|10|12-14||09-10|08-10|
|||222K152|8.89-30.48[.35-1.20]|43.69[1.72]|12-14|16-18||11-14|10-14|
|||222K163|10.41-34.29[.41-1.35]|53.59[2.11]|16-18|20-22||15-16|14-18|
|||222K174|16.26-44.96[.64-1.77]|77.98[3.07]|20-24|24||18-22|18-22|
|||222K185|20.83-53.34[.82-2.10]|97.54[3.84]|—|—||24|24|



4-22 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

**4** 

## **Boot Adapter Selection Tables** (Continued) 

**Table 2. Determining when Shims should be used** 

|**Part No.**|**Cable Range Requiring Shim**|**Type of Shim**|
|---|---|---|
|202C611 *|3.81-4.83[.15-.19]|Tubing|
|202C621 *|6.35-8.13[.25-.32]|Tubing|
|202C632 *|9.65-12.70[.38-.50]|Tubing|
|202C632 *|3.30-9.65[.13-.38]|202E334|
|202C632 *|14.48-17.53[.57-.69]|Tubing|
|202C642 *|9.91-14.48[.39-.57]|202E346|
|202C642 *|3.30-9.65[.13-.38]|202E344|
|202C642 *|19.30-22.35[.76-.88]|Tubing|
|202C653 *|9.91-19.30[.39-.76]|202E346|
|202C663|17.53-22.86[.69-.90]|Tubing|
|202D211/202F211†|5.08-6.60[.20-.26]|Tubing|
|222D211/222F211†|5.08-6.60[.20-.26]|Tubing|
|202D221/202F221†<br>222D221/222F221†<br>202D221/202F221†|5.84-7.62[.23-.30]<br>5.84-7.62[.23-.30]<br>5.92[.233]|Tubing<br>Tubing<br>Tubing|
|222D221/222F221†<br>202D232/202F232†<br>222D232/222F232†<br>202D242/202F242†<br>222D242/222F242†<br>202D253/202F253†<br>222D253/222F253†|5.92[.233]<br>6.86-8.89[.27-.35]<br>6.86-8.89[.27-.35]<br>7.87-10.16[.31-.40]<br>3.30-7.87[.13-.31]<br>8.38-10.92[.33-.43]<br>3.30-8.38[.13-.33]|Tubing<br>Tubing<br>Tubing<br>Tubing<br>202E334<br>Tubing<br>202E334|
|202D263/202F263|9.65-12.70[.38-.50]|Tubing|
|222D263/222F263|3.30-9.65[.13-.38]|202E334|
|202D274/202F274|11.43-14.99[.45-.59]|Tubing|
|222D274/222F274|9.91-11.43[.39-.45]|202E346|
|222D274/222F274|3.30-9.65[.13-.38]|202E344|
|222D274/222F274|13.46-17.53[.53-.69]|Tubing|
|222D285/222F285|9.91-13.46[.39-.53]|202E346|
|222D285/222F285|3.30-9.65[.13-.38]|202E344|
|222D1XD/222D1XX|—|Use tubingas a shim if necessary|



* These ranges also apply to the 202G6XX series of boots. † These ranges also apply to the 202G2XX series of boots. 

4-23 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Molded Parts 

||**Material Selection Table**|
|---|---|
|**Applications**|TE offers Raychem brand products in a variety of materials to enable designers and|
||material specifiers to obtain optimum performance.|
|**Material***|**Characteristics**|
||A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with|
|-3 Molded Part Material|good resistance to fluids and heat.  -3 molded parts are ideal for use in applications where toughness<br>combined with resistance to occasional exposure to fluids or heat is required.  -3 molded parts are|
||recommended for use in System 10.|
||A general purpose, heat-shrinkable flame retarded, polyolefin compound used to make shielded|
|-3S Molded Part Material|molded parts.-3S molded parts form part of the Rayaten shielding system and are ideal for use in<br>applications where toughness combined with resistance to occasional exposure to fluids or heat is|
||required. -3S moldedparts are  recommended for use in System 10.|
||A general purpose, heat-shrinkable flexible and flame retarded polyolefin molding compound with good|
|-4 Molded Part Material|resistance to fluids and heat.  -4 molded parts are ideal for use in applications where toughness<br>combined with resistance to occasional exposure to fluids or heat is required. -4 molded parts are|
||recommended for use in System 10.|
||Designed for use in applications where extreme flexibility is required. The parts provide excellent strain|
|-6 Molded Part Material|relief and sealing over a broad temperature range and remain flexible at very low temperatures. The|
||standard color is black.|
||For use in outer space, where use of low outgassing components is required. The parts provide|
|-8 Molded Part Material|excellent strain relief at connector cable terminations. Please contact TE for available shapes. The|
||standard color is black.|
||A high temperature, heat-shrinkable, flexible, flame retarded, fluoroelastomeric molding compound with|
|-12 Molded Part Material|excellent resistance to long term fluid immersion and heat exposure.  A wide range of shapes are|
||available in this material. -12 moldedparts are recommended for use in System 200.|
||A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric molding compound,|
|-25 Molded Part Material|designed to offer excellent performance in harsh environments.  Ideal for use in military vehicles where<br>high temperatures and long term exposure to hot fluids is expected.  A wide range of shapes are|
||available in this material.  -25 moldedparts are recommended for use in System 25.|
||A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric compound, used to make|
|-25S Molded Part Material|shielded molded parts. -25S molded parts form part of the Rayaten shielding system and are ideal for<br>use in military vehicles where high temperatures and long term exposure to hot fluids is expected.|
||-25S moldedparts are recommended for use in System 25.|
||A heat-shrinkable, highly flexible, fluid and temperature resistant, VPB molding compound, ideal for use|
||in general purpose and high temperature military applications where exposure to petroleum based|
|-50 Molded Part Material|solvents is expected. Uniboots and a wide range of low profile shapes are available in this material.|
||-50 moldedparts are recommended for use in System 30.|
||A heat-shrinkable, rugged, flexible, fluid and temperature resistant, EPB molding compound, ideal for|
|-51 Molded Part Material|use in general purpose applications where exposure to petroleum based solvents is expected.<br>Uniboots and a wide range of low profile shapes are available in this material.  -51 molded parts are|
||recommended for use in System 20.|
||A heat-shrinkable, flexible, flame retarded, fluid and high temperature resistant, modified fluoropolymer|
|-55 Molded Part Material|molding compound.   A wide range of shapes is available.  -55 molded parts are recommended for use<br>in System 300.|
|-71 Molded Part Material|A heat-shrinkable, flexible, fluid and temperature resistant, polyolefin molding compound, ideal for use<br>in general purpose applications where a good balance of fluid and heat resistance properties is|
||required.  Uniboots and a wide range of low profile shapes are available.  -71 molded parts are suitable|
||for use in System 10.|
||A heat-shrinkable, semi flexible, low fire hazard molding compound designed to offer excellent fire|
|-100 Molded Part Material|safety characteristics combined with low smoke and low acid gas emission  -100 also exhibits good<br>mechanical and fluid resistance properties.  A wide range of shapes are available in this material. -100|
||moldedparts are recommended for use in System 100.|
||A heat-shrinkable, semi flexible, low fire hazard compound used to make shielded molded parts. 100S|
|-100S Molded Part Material|molded parts form part of the Rayaten shielding system and are designed to offer excellent fire safety<br>characteristics combined with low smoke and low acid gas emission.  -100S also exhibits good mech-|
||anical and fluid resistanceproperties. -100S moldedparts are recommended for use in System 100.|
||A heat-shrinkable, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding|
|-125 Molded Part Material|compound.  A range of shapes are available. -125 molded parts are recommended for use in System<br>300.|
|-130 Molded Part Material|Non flame-retarded molded material. Low shrink temperature.|
|-770 Molded Part Material|NBCCS resistant material rated to 125˚C,Part of System 770.|
|-780 Molded Part Material|NBCCS resistant material rated to 175˚C,Part of System 780.|
|-790 Molded Part Material|NBCCS resistant material rated to 200˚C,Part of System 790.|



*Check with specific part page for applicable materials. 

4-24 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-3** 

## **Semi-Rigid Modified Polyolefin** 

## **Product Facts** 

n **Heat-shrinkable** n **Semi-Rigid** n **Flame Retardant** 

n **Good resistance to fluids and heat** 

## **Applications** 

TE molded parts in -3 material are designed for use in general harnessing applications where toughness is required and systems are occasionally exposed to fluids or heat. The adhesive-lined parts provide excellent sealing and strain relief at connector-cable terminations and transitions. A wide range of shapes are available in this material. The standard color is black. 

**Installation** 

-3 molded parts will shrink on the application of heat above 125°C [257°F]. 

Recommended installation temperature: 150°C [302°F] 

## **Operating Temperature Range** 

-55°C to 135°C [-67°F to 275°F] 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-25 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Materials 

## **-3** (Continued) 

## **Specifications/Approvals** 

||**Military**|**TE**|
|---|---|---|
|**UL**|||
||SAE-AS81765/1, Type  I||
|224, File E85381|Def. Stan. 59-97 Issue 3 Type DA (Europe)|RT-301|
||BS-G-198-5-DA(Europe)||
|—|SAE-AS85049/ 140, 141, 142|—|
||(material designator A)||



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|10.5 MPa(min.)|ISO 37; ASTM D 412|
|Physical|Ultimate elongation<br>2% secant modulus|250%(min.)<br>80–160 MPa|ISO 37; ASTM D 412<br>ASTM D 882|
||Specificgravity|1.4(max.)|ISO 1183; ASTM D 792|
||Heat agingfor 168 h at 175°C[347°F]|Ultimate elongation 150%(min.)|ISO 188, ISO 37|
|Thermal|Heat shock for 4 h at 225°C[437°F]<br>Low-temperature flex at -55°C[-67°F]|No dripping, cracking, or flowing<br>No crackingduringmandrel bend|ASTM D 2671<br>RK-6703, CL 2.7: RT-301 Sec. 4.3.4|
||Flammability|Self-extinguishing|RK-6703, CL 2.8: ASTM D 635|
|Electrical|Electric strength|8 MV/m(min.)|IEC 243|
|Water absorption|—|0.5%(max.)|ISO 62|
||Aviation fuel F40|Tensile strength 8.5 MPa (min.)<br>Ultimate elongation 200%(min.)|ISO 1817 and ISO 37<br>after immersion for  24 h at 23°C[73°F]|
|Fluid resistance|Lubricating oil O-149|Tensile strength 8.5 MPa (min.)<br>Ultimate elongation 200% (min.)|ISO 1817 and ISO 37<br>after immersion for 24 h at 23°C [73°F]|
||Phosphate ester hydraulic fluid|Tensile strength 8.5 MPa (min.)|ISO 1817 and ISO 37|
||(DTD 900/4881A)|Ultimate elongation 200%(min.)|after immersion for 24 h at 23°C[73°F]|



4-26 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-4** 

## **Flexible Polyolefin** 

## **Product Facts** 

n **Heat-shrinkable** n **Flexible** n **Flame Retardant** n **Good resistance to fluids and heat** 

## **Applications** 

TE molded parts in -4 material are designed for use in general harnessing applications where toughness is required and systems are occasionally exposed tofluids or heat. The adhesive-lined parts provide excellent sealing and strain relief at connector-cable terminations and transitions. A wide range of shapes are available in this material. The standard color is black. 

## **Installation** 

-4 molded parts will shrink on the application of heat above 100°C [212°F]. 

Recommended installation temperature: 150°C [302°F] 

**Operating Temperature Range** -55°C to 135°C [-67°F to 275°F] 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-27 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Materials 

## **-4** (Continued) 

## **Specifications/Approvals** 

||**Military**|**TE**|
|---|---|---|
|**UL**|||
|224, File  E85381|SAE-AS81765/1, Type II|RT-1304|
|—|SAE-AS85049/ 140, 141, 142|—|
||(material designator B)||



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|1800psi(min.)|ASTM D 412|
|Physical|Ultimate elongation|400%(min.)|ASTM D 412|
||Specificgravity|1.3(max.)|ASTM D 792|
||Heat agingfor 168 h at 175°C[347°F]|Ultimate elongation 300%(min.)|RT 1304 Sec. 4.3.3|
|Thermal|Heat shock for 4 h at 225°C[437°F]<br>Low-temperature flex at -55°C[-67°F]|No dripping, flowing, or cracking<br>No cracking|RT 1304 Sec. 4.3.5<br>RT 1304 Sec. 4.3.4|
||Flammability (burn time)|Average flame time: 120 s(max.)|ASTM D 635|
|Electrical|Dielectric strength|350 V/mil(min.)|ASTM D 149|
|Water absorption|—|0.3%(max.)|ASTM D 570|
|Fluid resistance|JP-4 fuel, aviation gasoline, water,<br>hydraulic fluid|Tensile strength 8.5 MPa  psi (min.)<br>Ultimate elongation 200%(min.)|RT-1304 Sec. 4.3.3|



4-28 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-12** 

## **Modified Fluoroelastomer** 

## **Product Facts** 

n **Heat-shrinkable, flexible, fluid-resistant modified fluoro-elastomer** n **Excellent resistance to longterm fuel immersion** 

## **Applications** 

TE -12 molded parts with fluoroelastomers are designed to be used in conjunction with tubing made from fluoroelastomers or multi-conductor cable jackets and a suitable adhesive in System 200. 

## **Installation** 

-12 molded parts will shrink on the application of heat above 175°C [347°F]. 

Recommended installation temperature: 220°C [428°F] 

## **Operating Temperature Range** 

-55°C to 200°C [-67°F to 392°F] 

This system provides excellent resistance to elevated temperatures and continuous fuel immersion. Available in a wide range of configurations, -12 molded parts will operate from -55°C [-67°F] to 200°C [392°F]. The standard color is black. 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-29 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Materials 

**-12** (Continued) 

## **Specifications/Approvals** 

|**Military**|**TE**|
|---|---|
|SAE-AS81765/4|RT-1312|
|Def. Stan. 59-97 Issue 3 Type DD(Europe)|—|
|BS-G-198-5-DD-P(Europe)|—|
|SAE-AS85049/ 140, 141, 142|—|
|(material designator D)||



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|12.4 MPa(min.)|ISO 37|
|Physical|Ultimate elongation<br>2% secant modulus|300%(min.)<br>70 MPa(max.)|ISO 37<br>ASTM D 882|
||Specificgravity|1.95(max.)|ISO 1183|
||Heat agingfor 168 h at 250°C[482°F]|Ultimate elongation 250%(min.)|ISO 188, ISO 37|
|Thermal|Heat shock for 4 h at 300°C[572°F]<br>Low temperature flex at -55°C[-67°F]|No dripping, cracking, or flowing<br>No cracking|ASTM D 2671<br>ASTM D 2671|
||Flammability (burn time)|30 s(max.)|ASTM D 635|
|Electrical|Electric strength|8 MV/m(min).|IEC 243|
|Water absorption|—|0.5%(max.)|ISO 62|
||Aviation fuel F40|Tensile strength 11 MPa (min.)<br>Ultimate elongation 200%(min.)|ISO 1817<br>after immersion for 24 h at 23°C[73°F]|
|Fluid resistance|Lubricating oil O-149|Tensile strength 11 MPa (min.)<br>Ultimate elongation 200%(min.)|ISO 1817<br>after immersion for 24 h at 93°C[200°F]|
||Hydraulic fluid H515|Tensile strength 11 MPa (min.)<br>Ultimate elongation 200%(min.)|ISO 1817<br>after immersion for 24 h at 93°C[200°F]|



4-30 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

**-25** 

## **Fluid-Resistant Modified Elastomer** 

## **Product Facts** 

- n **Heat-shrinkable, semi-rigid, chemical- and abrasionresistant molded shapes** 

- n **Excellent resistance to hightemperature fluids** 

- n **Resistance to long-term exposure at elevated temperatures** 

## **Applications** 

TE heat-shrinkable molded parts in -25 material are designed to be used in conjunction with other System 25 components such as DR-25 tubing and S1125 adhesive, providing a complete cable harness system capability. 

## **Installation** 

-25 molded parts will shrink on the application of heat above 135°C [275°F]. 

Recommended installation temperature: 175°C [347°F] 

## **Operating Temperature Range** 

-75°C to 150°C [-103°F to 302°F] 

-25 parts have been specifically formulated and designed to provide optimum high-temperature fluid resistance and longterm heat resistance. This unique balance of properties makes -25 parts particularly suitable for sealing and strain relief at connector-cable terminations and cable-tocable transitions on military vehicle cables and harnesses. Available in a wide range of configurations, -25 parts will operate from -75°C to 150°C [-103°F to 302°F] for long periods. The standard color is black. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**||
|---|---|---|---|---|
||n|n|n||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|4-31|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com||
|Specifications subject||UK: +44 800 267 666|||



Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Materials 

**-25** (Continued) 

## **Specifications/Approvals** 

|**Military**|**TE**|
|---|---|
|VG95343 Parts 6, 7, 8 and 9(Europe)|RW-2070|
|Def Stan 59-97, Issue 3, Type DE(Europe)|—|
|BSG-198-5-DE-P|—|
|SAE-AS85049/ 140, 141, 142|—|
|(material designator H)||



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|15 MPa(min.)|ASTM D 412|
|Physical|Ultimate elongation|350%(min.)|ASTM D 412|
||Specificgravity|1.5(max.)|ASTM D 792|
||Heat agingfor 168 h at 150°C[302°F|Ultimate elongation 300%(min.)|ASTM D 412|
|Thermal|Heat shock for 4 h at 225°C[437°F]<br>Low-temperature flex for 4 h at -70°C[-94°F]|No dripping, cracking, or flowing<br>No crackingduringmandrel bend|ASTM D 2671<br>ASTM D 2671|
||Flammability (burn time)|120 s(max.)|ASTM D 635|
|Electrical|Electric strength|8 MV/m|ASTM D 149|
||Aviation fuel JP-4|Tensile strength 12 MPa (min.)|ASTM D 412|
||(MIL-T-5624)|Ultimate elongation 300%(min.)|after immersion for 24 h at 25°C[77°F]|
||Hydraulic fluid|Tensile strength 12 MPa (min.)|ASTM D 412|
|Fluid resistance|(MIL-H-6083)<br>Diesel fuel|Ultimate elongation 300%(min.)<br>Tensile strength 12 MPa (min.)|after immersion for 24 h at 25°C[77°F]<br>ASTM D 412|
||(VV-F-800 No 2)|Ultimate elongation 300%(min.)|after immersion for 24 h at 50°C[122°F]|
||Automotive gasoline|Tensile strength 12 MPa (min.)|ASTM D 412|
||(MIL-G-3056)|Ultimate elongation 300%(min.)|after immersion for 24 h at 25°C[77°F]|



4-32 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-25S** 

## **Fluid-Resistant Screened Elastomer** 

## **Product Facts** 

n **Fuel and heat resistance** n **RFI, EMI protection** 

## **Applications** 

Rayaten screened molded parts in -25S material are designed for use with FDR-25 or DR-25 jacketed screened multiconductor cable and S1125 adhesive to provide a complete highperformance harness system offering high levels of RFI and EMI protection. This -25 material provides optimum high-temperature fluid-resistance and longterm heat-aging properties. The material is particularly suitable for providing encapsulation, mechanical protection, and strain relief on terminations and cable transitions in harsh environments.The standard color is black. Products made from this material are normally used in an assembly (see section 7). 

## **Operating Temperature Range** 

-55°C to 150°C [-67°F to 302°F] 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-33 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Materials 

**-25S** (Continued) 

## **Specifications/Approvals** 

||||**Military**|**TE**|
|---|---|---|---|---|
|VG 95343 Pt. 20, Pt. 22|VG 95343 Pt. 20, Pt. 22|VG 95343 Pt. 20, Pt. 22|VG 95343 Pt. 20, Pt. 22|RW-2077|



## **Product Characteristics** 

|**Product Characteristics**||||
|---|---|---|---|
||**Specification**<br>**Requirements***|**Screening effectiveness in dB at**<br>**3 KHz to**<br>**>30 MHz to**<br>**30 MHz(min.)**<br>**100 MHz(min.)**||
||Tensile strength: 12 MPa(min.)|—|—|
|Initial values|Ultimate elongation: 400%(min.)<br>Metal adhesion: 15 N/cm(min.)|—<br>—|—<br>—|
||Shieldingeffectiveness|75|70|
||Tensile strength: 12 MPa(min.)|—|—|
|Heat shock (1/2 h at 200°C [392°F])|Ultimate elongation: 400%(min.)|—|—|
|Thermal|Shieldingeffectiveness<br>Tensile strength: 12 MPa(min.)|75<br>—|70<br>—|
|Heat aging (168 h at 160°C [320°F])|Ultimate elongation: 400%(min.)|—|—|
||Shieldingeffectiveness|75|70|
|3 thermal cycles of -75°C to 150°C<br>[-103°F to 302°F]|Shielding effectiveness|75|70|
|Immersion in the following fluids for 24 h:||||
||Tensile strength: 10 MPa(min.)|—|—|
|Lubricating oil (O-156, at 100°C [212°F])|Ultimate elongation: 300%(min.)|—|—|
||Shieldingeffectiveness|75|70|
||Tensile strength: 10 MPa(min.)|—|—|
|Hydraulic fluid H515, at 50°C [122°F]|Ultimate elongation: 300%(min.)|—|—|
||Shieldingeffectiveness|75|70|
|Chemical|Tensile strength: 10 MPa(min.)|—|—|
|Aviation fuel JP4 F40, at 23°C [73°F]|Ultimate elongation: 300%(min.)|—|—|
||Shieldingeffectiveness|75|70|
||Tensile strength: 10 MPa(min.)|—|—|
|Diesel fuel F54, at 23°C [73°F]|Ultimate elongation: 300%(min.)|—|—|
||Shieldingeffectiveness|75|70|
||Tensile strength: 10 MPa(min.)|—|—|
|1, 1, 1, trichloroethane (1 h, at 23°C [73°F])|Ultimate elongation: 300%(min.)|—|—|
||Shielding effectiveness|75|70|



*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. 

4-34 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-50** 

## **Fluid-Resistant Modified Elastomer** 

## **Product Facts** 

n **Excellent heat and fluid resistance** 

n **Low profile** n **Rugged** 

n **Lightweight** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

-55°C to 150°C [-67°F to 302°F] 

A high-performance blend of fluoroelastomers and other polymers, TE -50 material offers excellent fluid and temperature resistance. It is suitable for use in most areas of military vehicle harnessing. This material is available in the Uniboot shape and should be chosen in applications that use System 30 components. The standard color is black. 

-50 molded parts will shrink on the application of heat above 150°C [302°F]. 

Recommended installation temperature is 175°C [347°F] 

**Americas Europe Asia Pacific** n n n 

**Available in:** 

4-35 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Materials 

**-50** (Continued) 

## **Specifications/Approvals** 

|**Specification**|**TE**|
|---|---|
|SC-X-15111(U.S.)|RT-1313|



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|15 MPa(min.)|ASTM D 412|
|Physical|Ultimate elongation|350%(min.)|ASTM D 412|
||Specificgravity|1.5(max.)|ASTM D 792|
||Heat agingfor 168 h at 150°C[302°F]|Ultimate elongation 300%(min.)|ASTM D 412|
|Thermal|Heat shock for 4 h at 225°C[437°F]<br>Low-temperature flex for 4 h at -70°C[-94°F]|No dripping, cracking, or flowing<br>No crackingduringmandrel bend|ASTM D 2671<br>ASTM D 2671|
||Flammability (burn time)|120 s(max.)|ASTM D 635|
|Electrical|Electric strength|8 MV/m|ASTM D 149|
||Aviation fuel JP-4|Tensile strength 12 MPa (min.)|ASTM D 412|
||(MIL-T-5624)|Ultimate elongation 300%(min.)|after immersion for 24 h at 25°C[77°F]|
||Hydraulic fluid|Tensile strength 12 MPa (min.)|ASTM D 412|
|Fluid resistance|(MIL-H-6083)<br>Diesel fuel|Ultimate elongation 300%(min.)<br>Tensile strength 12 MPa (min.)|after immersion for 24 h at 25°C[77°F]<br>ASTM D 412|
||(VV-F-800 No 2)|Ultimate elongation 300%(min.)|after immersion for 24 h at 50°C[122°F]|
||Automotive gasoline|Tensile strength 12 MPa (min.)|ASTM D 412|
||(MIL-G-3056)|Ultimate elongation 300%(min.)|after immersion for 24 h at 25°C[77°F]|



4-36 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-51** 

## **Chemical-Resistant Fluoroelastomer** 

## **Product Facts** 

n **Excellent fuel resistance** n **Low profile** n **Rugged** 

n **Lightweight** 

## **Operating Temperature Range** 

## **Installation** 

## **Applications** 

-55°C to 135°C [-67°F to 275°F] 

A high-performance elastomeric blend of polymers, TE -51 material offers excellent fluid resistance. 

-51 molded parts will shrink on the application of heat above 135°C [275°F]. 

Recommended installation temperature is 150°C [302°F] 

It is suitable for use in most areas of military vehicle harnessing. This material is available in the Uniboot range and other slimline boots and transitions.  The standard color is black. 

**Americas Europe Asia Pacific** n n n 

**Available in:** 

4-37 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Materials 

**-51** (Continued) 

## **Specifications/Approvals** 

|**Specification**|**TE**|
|---|---|
|SC-X-15112(U.S.)|RT-1321|



## **Product Characteristics** 

|||**Specification Requirements**|**Test Method**|
|---|---|---|---|
||Tensile strength|1500psi(min.)|ASTM D 412|
|Physical|Ultimate elongation|300%(min.)|ASTM D 412|
||Specificgravity|1.6(max.)|ASTM D 792|
||Heat aging for 168 h at 121°C [250°F]|Tensile strength 1200 psi. (min.)<br>Elongation 250%(min.)|RT-1321 Sec. 4.3.3<br>RT-1321 Sec. 4.3.3|
|Thermal|Heat shock for 4 h at 200°C[392°F]|No dripping, flowing, or cracking|RT-1321 Sec. 4.3.5|
||Low-temperature flex for 4 h at -55°C[-67°F]|No cracking|RT-1321 Sec. 4.3.4|
||Flammability (burn time)|120 seconds, 1 inch(max.)|ASTM D 635|
|Electrical|Dielectric strength|200 V/mil(min.)|ASTM D 149|
||Lubricating oil, diesel oil, water for 24 h<br>at 25°C [77°F]|Tensile strength 1000 psi (min.)<br>Elongation 225% (min.)<br>Weight increase 10%(max.)|RT-1321 Sec. 4.3.3 and 4.3.7|
|||Tensile strength 800 psi (min.)||
||Gasoline for 24 h at 25°C [77°F]|Elongation 225% (min.)|RT-1321 Sec. 4.3.3 and 4.3.7|
|Fluid resistance||Weight increase 25%(max.)||
||Isopropyl alcohol, cleaning fluid for 24 h<br>at 25°C 77°F]|Tensile strength 1400 psi (min.)<br>Elongation 225% (min.)<br>Weight increase 10%(max.)|RT-1321 Sec. 4.3.3 and 4.3.7|
|||Tensile strength 1000 psi (min.)||
||Hydraulic fluid for 24 h at 71°C [160°F]|Elongation 225% (min.)|RT-1321 Sec. 4.3.3 and 4.3.7|
|||Weight increase 25%(max.)||



4-38 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

**-55 Flexible Fluoropolymer Applications** System 300 jacketing is **Operating Temperature Range** based on a modified fluoA heat-shrinkable, flexible, -65°C to 200°C ropolymer and features a flame retardant, fluid and [-85°f to 392°F] one part epoxy adhesive in high temperature resistant, **Product Facts** tape form. modified fluoropolymer n **Flame retardant** molding compound. -55 n **Abrasion and cut through** molded parts are ideal for **Installation resistance** use in applications where chemical resistance and This specification covers n **Flexible** abrasion resistance is the requirements for one n **High temperature resistance** required. A wide range of type of flexible, electrical n **High fluid resistance** shapes are available. -55 insulating molded compon **Environmentally sealed** molded parts are recomnent whose expanded mended for use in System dimensions will reduce to a 300. predetermined size upon the application of heat in Use the System 300 family excess of 220°C [428°F]. of parts in military and industrial applications where excellent high temperature performance and good physical and chemical properties are a requirement. 

## **Specifications/Approvals** 

RT-1330 

## **Product Characteristics** 

||Tensile Strength|psi (MPa)|3500 minimum (24.1)|Section 4.3.3|
|---|---|---|---|---|
||Ultimate Elongation|percent|200 minimum|ASTM D 2671|
||Specific Gravity|—|2.0 maximum|ASTM D 792|
|Physical|Low Temperature Flexibility<br>4 hours at -65 ± 2°C [-85 ± 4°F]|—|No cracking|Section 4.3.4|
||Heat Shock<br>4 hours at 300°C[572°F]|—|No dripping, flowing or cracking|Section 4.3.5|
||Heat Resistance||||
||336 hours at 250°C [482°F]|—|—|Section 4.3.6|
||Followed by tests for:<br>Tensile Strength|psi (MPa)|2000 minimum (13.8)|Section 4.3.3|
||Elongation|percent|150 minimum|ASTM D 2671|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~LE~~|~~LE~~|~~LE~~|~~LE~~|
|Dimensions are shown for<br>~~LE~~|Dimensions are in millimeters<br>~~LE~~|USA: +1 800 522 6752<br>~~LE~~|For additional support numbers<br>~~LE~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



For additional support numbers please visit www.te.com 

4-39 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Materials 

**-55** (Continued) 

## **Product Characteristics** 

(Continued) 

|**Electrical**||||
|---|---|---|---|
|Dielectric Strength|volts/mil|200 minimum|ASTM D 149|
|Volume Resistivity|ohm-cm|1011 minimum|ASTM D 257|
|**Chemical**||||
|Corrosive Effect<br>16 hours at 200 ± 3°C [392 ± 5°F]|—|Noncorrosive|Section 4.3.7<br>ASTM D 2671<br>Procedure A|
|Flammability||||
|Average Time of Burning|seconds|15 maximum|ASTM D 635|
|Average Extent of Burning|inches(mm)|0.5 maximum(12.5)||
|Fungus Resistance|—|Ratingof 1 or less|ASTM G 21|
|Water Absorption<br>24 hours at 23 ± 3°C[73 ± 5°F)]|percent|0.5 maximum|ASTM D 570|
|Fluid Resistance|—|—|Section 4.3.8|
|24 hours at 23 ± 3°C [73 ± 5°F] in:||||
|Gasoline, Aviation Grade 100||||
|(ASTM D 910)||||
|1,1,1 Trichloroethane||||
|(MIL-T-81533)||||
|Coolanol 25||||
|Followed by tests for:||||
|Tensile Strength|psi (MPa)|3000 minimum (20.7)|Section 4.3.3|
|Ultimate Elongation|percent|150 minimum|ASTM D 2671|
|24 hours at 50 ± 3°C [122 ± 5°F] in:||||
|JP-5 (MIL-T-5624)||||
|Deicing Fluid (MIL-A-8243)||||
|Cleaning Compound||||
|(MIL-C-43616)||||
|5% Salt Solution (O-S-1926)||||
|Fuel Oil, Diesel (VV-F-800, DF-2)||||
|Followed by tests for:||||
|Tensile Strength|psi (MPa)|3000 minimum (20.7)|Section 4.3.3|
|Ultimate Elongation|percent|150 minimum|ASTM D 2671|
|24 hours at 75 ± 3°C [167 ± 5°F] in:|—|—|Section 4.3.8|
|Hydraulic Fluid (MIL-H-5606)||||
|Skydrol® 500||||
|Lubricating Oil (MIL-L-2104)||||
|Lubricating Oil (MIL-L-7808)||||
|Followed by tests for:||||
|Tensile Strength|psi (MPa)|3000 minimum (20.7)|Section 4,3.3|
|Ultimate Elongation|percent|150 minimum|ASTM D 2671|
|Fluid Resistance|—|—|Section 4.3.8|
|5 hours at 23 ± 3°C [73± 5°F]||||
|Tensile Strength|psi (MPa)|3500 minimum (24.1)|Section 4.3.3|
|Ultimate Elongation|Percent|150 minimum|ASTM D 2671|
|**Nuclear**|||Section 4.3.9|
|Radiation Resistance||||
|Followed by tests for:||||
|Tensile Strength|psi (MPa)|3500 minimum (24.1)|—|
|Ultimate Elongation|percent|150 minimum||



4-40 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-71** 

## **Semirigid Modified Polyolefin** 

## **Product Facts** 

n **Flexible** n **Flame-retardant** 

## **Applications** 

TE -71 material is a flexible, flame-retardant polyolefin suitable for use in general harnessing applications. The material is very flexible and offers a good balance of fluid and heat resistance. If Uniboot molded parts are required, -71 should be chosen as a replacement for -4. The standard color is black. 

## **Installation** 

-71 molded parts will shrink on the application of heat above 125°C [257°F]. 

Recommended installation temperature is 150°C [302°F] 

## **Operating Temperature Range** 

-55°C to 135°C -67°F to 275°F] 

**Available in:** 

**Americas Europe Asia Pacific** n n n 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

4-41 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Materials 

**-71** (Continued) 

## **Specifications/Approvals** 

|**Military**|**TE**|
|---|---|
|SAE-AS81765/1, Type II|RT-1316|



## **Product Characteristics** 

|**Product Characteristics**||||
|---|---|---|---|
|||**Specification Requirements**|**Test Method**|
||Tensile strength|10 MPa(min.)|ASTM D 412|
|Physical|Ultimate elongation|250%(min.)|ASTM D 412|
||Specificgravity|1.40(max.)|ASTM D 792|
||Heat agingfor 168 hr at 175°C[347°F]|Ultimate elongation 200%(min.)|ASTM D 412|
|Thermal|Heat shock for 4 h at 250°C[482°F]<br>Low-temperature flex for 4 h at -55°C[-67°F]|No dripping, cracking, or flowing<br>No crackingduringmandrel bend|ASTM D 2671<br>ASTM D 2671|
||Flammability (burn time)|90 s(max.)|ASTM D 635|
|Electrical|Electric strength|8 MV/m|ASTM D 149|
|Water absorption|—|0.5%(max.)|ASTM D 570|
||Aviation fuel JP-4|Tensile strength 5 MPa (min.)|ASTM D 412 after|
||(MIL-T-5624)|Ultimate elongation 200%(min.)|immersion for 24 h at 25°C[77°F]|
||Lubricating oil O-149|Tensile strength 5 MPa (min.)|ASTM D 412 after|
|Fluid resistance|(MIL-L-7808)<br>Hydraulic fluid|Ultimate elongation 200%(min.)<br>Tensile strength 5 MPa (min.)|immersion for 24 h at 25°C[77°F]<br>ASTM D 412 after|
||(MIL-H-5606)|Ultimate elongation 200%(min.)|immersion for 24 h at 25°C[77°F]|
||Skydrol® 500|Tensile strength 5 MPa (min.)<br>Ultimate elongation 200%(min.)|ASTM D 412 after<br>immersion for 24 h at 25°C[77°F]|



4-42 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-100** 

## **Low-Fire-Hazard Material** 

## **Product Facts** 

- n **Heat-shrinkable, semiflexible molded shapes for low fire hazard applications** 

- n **Low-smoke index as defined by BS G 198 Part 5** 

- n **Low-toxicity index as defined by NES 713** 

- n **High-temperature index as defined by ISO 4589-3** 

## **Operating Temperature Range** 

tions, mass transit systems, and offshore installations), or where equipment would be irreparably damaged by the corrosive products of combustion. Available in a wide range of configurations, -100 parts will operate continuously from -30°C to 105°C [-22°F to 221°F]. The standard color is black. 

## **Applications** 

-30°C to 105°C [-22°F to 221°F] 

TE heat-shrinkable molded parts in -100 material form part of System 100. The molded parts are designed for use in conjunction with Zerohal cable and tubing for applications where hazard reduction in the event of fire is crucial. The material exhibits excellent fire safety characteristics combined with low-smoke and low-acid-gas emission while retaining good mechanical and fluidresistant properties. -100 parts with adhesive lining provide location, sealing, and strain relief of cableconnector terminations and cable–cable transitions on harnesses used where there is a need to lower the risk (such as in marine applica- 

## **Installation** 

-100 molded parts will shrink on the application of heat above 120°C [248°F]. 

Recommended installation temperature: 150°C [302°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



For additional support numbers please visit www.te.com 

4-43 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Materials 

**-100** (Continued) 

## **Specifications/Approvals** 

|**Military/NAVSEA**|**TE**|
|---|---|
|5617649(U.S.)|RW-2082|
|Def. Stan 59-97, Issue 3, Type DF(Europe)|—|
|BSG 198 Part 5 Type DF(Europe)|—|
|BR1326 listed Class C|—|
|VG95343 Part 29 & 30||
|SAE-AS85049/ 140, 141, 142||
|(material designator G)||



## **Product Characteristics** 

|**Product Characteristics**||||
|---|---|---|---|
|||**Specification Requirements**|**Test Method**|
||Tensile strength|8 MPa(min.)|ISO 37|
|Physical|Ultimate elongation<br>2% secant modulus|200%(min.)<br>130 MPa(max.)|ISO 37<br>ASTM D 882|
||Specificgravity|1.5(max.)|ISO 1183|
||Heat agingfor 168 h at 150°C[302°F]|Ultimate elongation 100%(min.)|ISO 188, ISO 37|
|Thermal|Heat shock for 4 h at 225°C[437°F]|No dripping, cracking, or flowing|ASTM D 2671|
||Low-temperature flex at -30°C[-22°F]|No crackingduringmandrel bend|ASTM D 2671|
||Limitingoxygen index|29 min.|ISO 4589-2|
||Temperature index|250°C[482°F] (min.)|ISO 4589-3|
|Fire safety properties|Flammability (burn time)|100 s(max.)|ASTM D 635|
||Smoke index|20(max.)|BSG 198 Part 5|
||Toxicityindex|5(max.) per 100g|NES 713|
|Electrical|Electric strength|15 MV/m(min.)|IEC 243|
|Water absorption|—|0.75% (max.) at 23°C [73°F]<br>3.5%(max.)at 70°C[158°F]|ISO 62|
||ISO 1817 Gasoline fuel|Tensile strength 5 MPa (min.)<br>Ultimate elongation 150%(min.)|ISO 1817 and ISO 37<br>after immersion for 24 h at 23°C[73°F]|
|Fluid resistance|Lubricating oil O-149|Tensile strength 5 MPa (min.)<br>Ultimate elongation 150%(min.)|ISO 1817 and ISO 37<br>after immersion for 24 h at 50°C[122°F]|
||Hydraulic fluid H515|Tensile strength 5 MPa (min.)<br>Ultimate elongation 150%(min.)|ISO 1817 and ISO 37<br>after immersion for 24 h at 23°C[73°F]|



4-44 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-100S** 

## **Low-Fire-Hazard Screened Material** 

## **Product Facts** 

n **Screened Zerohal material** 

- n **Low smoke index as defined by NES 711** 

- n **Low toxicity index as defined by NES 713** 

- n **High temperature index as defined by NES 715** 

-100S is suitable for highperformance screen terminations in areas where  Zerohal materials are required. 

## **Operating Temperature Range** 

## **Applications** 

-100S is the Zerohal material option in the Rayaten shield (screen) termination system. This material combines the fire safety properties of -100 with the excellent EMI and RFI screening of Rayaten screened molded parts where there is a need to lower the risk. 

-30°C to 105°C [-22°F to 221°F] 

The standard color is black. Products made from these materials are normally used in an assembly with boot and adapter. See KTKK, TCFS in section 7. 

**==> picture [266 x 53] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Americas|Europe|Asia Pacific|
|n|n|n|
|Dimensions are in millimeters|USA: +1 800 522 6752|
|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|

**----- End of picture text -----**<br>


**Available in:** 

4-45 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Materials 

**-100S** (Continued) 

## **Specifications/Approvals** 

||**Military**|**TE**|
|---|---|---|
|VG 95343 Pt. 20, Pt. 22|VG 95343 Pt. 20, Pt. 22|RW-2078|



## **Product Characteristics** 

|**Product Characteristics**|||||
|---|---|---|---|---|
||||**Screening Effectiveness**||
|||||**in dB at**|
|||**Specification Requirements***|**3 KHz to**|**>30 MHz to**|
||||**30 MHz**|**100 MHz**|
||||**(min.)**|**(min.)**|
|||Tensile strength: 7 MPa (min.)|||
|Initial values||Metal adhesion: 15 N/cm (min.)|75|70|
|||Shieldingeffectiveness|||
|Thermal|Heat shock (1/2 h at 200°C [392°F])<br>Heat aging (168 h at 150°C [302°F])|Metal adhesion: 15 N/cm (min.)<br>Shieldingeffectiveness<br>Metal adhesion: 15 N/cm (min.)<br>Shieldingeffectiveness|75<br>75|70<br>70|
||Immersion in the followingfluids for 24 h:||||
||Phosphate ester hydraulic fluid<br>DTD900/4881 at 23°C[73°F]|Tensile strength: 5 MPa (min.)<br>Shieldingeffectiveness|75|70|
|Fluids|Water at 23°C [73°F]|Tensile strength: 5 MPa (min.)<br>Shieldingeffectiveness|75|70|
||Lubricating oil O-149 at 50°C [122°F]|Tensile strength: 5 MPa (min.)<br>Shieldingeffectiveness|75|70|
||Transformer oil S-756 at 50°C [122°F]|Tensile strength: 5 MPa (min.)<br>Shielding effectiveness|75|70|



*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. (Refer to section 5.) 

4-46 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-125** 

## **Applications** 

## **Flexible Fluoropolymer** 

A heat-shrinkable, flame retardant, fluid and high **Product Facts** temperature resistant, modin **Flame retardant** fied fluoropolymer molding compound. A range n **Abrasion and cut through** of shapes is available. **resistance** -125 molded parts are n **High temperature resistance** recommended for use in System 300. 

n **Abrasion and cut through** of shapes is available. **resistance** -125 molded parts are n **High temperature resistance** recommended for use in n **High fluid resistance** System 300. n **Environmentally sealed** Use the System 300 family of parts in military and industrial applications where excellent high temperature performance and good physical and chemical properties are a requirement. 

## **Installation** 

-125 molded parts will shrink upon the application of heat in excess of 160°C ± 3°C [320°F ± 5°F]. 

## **Operating Temperature Range** 

-55°C to 175°C [-67°F to 347°F] 

System 300 jacketing is based on a modified fluoropolymer and features a one part epoxy adhesive in tape form. 

## **Specifications/Approvals** 

RT-1334 

## **Product Characteristics** 

||Elastic Memory|Percent|275 minimum expansion<br>90 minimum retraction|Section 4.3.2|
|---|---|---|---|---|
||Tensile Strength|psi(MPa)|4000 minimum(27.5)|Section 4.3.3|
||Ultimate Elongation|Percent|300 minimum|ASTM D 412|
||Secant Modulus|psi (MPa)|100,000 maximum (689)|Section 4.3.4<br>ASTM D 882|
||Specific Gravity|—|1.85 maximum|ASTM D 792|
||Low Temperature Flexibility<br>4 hours at -57 ± 3°C[-70 ± 5°F]|—|No cracking|Section 4.3.5|
|Physical|Heat Shock<br>4 hours at 300 ± 5°C[572 ± 9°F]|—|No dripping, flowing or cracking|Section 4.3.6|
||Heat Resistance<br>168 hours at 250 ± 5°C [482 ± 9°F]|—|—|Section 4.3.7.1|
||Followed by tests for:||||
||Tensile Strength|psi (MPa)|3500 minimum (24.1)|Section 4.3.3|
||Ultimate Elongation|Percent|250 minimum|Section 4.3.3|
||2000 hours at 150 ± 3°C [302 ± 5°F]|—|—|Section 4.3.7.2|
||Followed by tests for:||||
||Tensile Strength|psi (MPa)|3500 minimum (24.1)|Section 4.3.3|
||Ultimate Elongation|Percent|250 minimum|Section 4.3.3|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



For additional support numbers please visit www.te.com 

4-47 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Materials 

**-125** (Continued) 

## **Product Characteristics** 

(Continued) 

|**Electrical**|||||
|---|---|---|---|---|
|Dielectric Strength|Volts/mil(kV/mm)|300 minimum|300 minimum(11.9)|ASTM D 149|
|Volume Resistivity|ohm-cm|1013 minimum||ASTM D 257|
|**Chemical**|||||
|Corrosive Effect<br>16 hours at 175 ± 3°C [347 ± 5°F]|—|Noncorrosive||Section 4.3.8<br>ASTM D 2671<br>Procedure A|
|Flammability|||||
|Initial|||||
|Average Time of Burning|Seconds|15 maximum||ASTM D 635|
|Average Extent of Burning|Inches (mm)|1 maximum (25)|||
|After Fluid Immersion|||||
|24 hours at 23 ± 3°C [73 ± 5°F]|||||
|Gasoline, Automotive,||||Section 4.3.10|
|Combat  MIL-G-3056|||||
|Fuel Oil, Diesel VV-F-800 DF-2|||||
|Turbine Fuel, Aviation, JP-4|Seconds|30 maximum||ASTM D 635|
|MIL-T-5624|Inches (mm)|1 maximum (25)|||
|Average Time of Burning|||||
|Average Extent of Burning|||||
|Fungus Resistance|—|Ratingof 1 or less||ASTM G 21|
|Water Absorption<br>24 hours at 23 ± 3°C[73 ± 5°F]|Percent|0.5 maximum||ASTM D 570|
|Fluid Resistance|—||—|Section 4.3.9|
|24 hours at 23 ± 3°C [73 ± 5°F]|||||
|Gasoline, Automotive, Combat  MIL-G-3056|||||
|24 hours at 50 ± 3°C [122 ± 5°F]|||||
|Fuel Oil Diesel VV-F-800 DF-2|||||
|Turbine Fuel, Aviation, JP-4|||||
|MIL-T-5624|||||
|Electrolyte 10873919|||||
|5% Salt Solution O-S-1926|||||
|Anti-Icing & Defrosting Fluid  MIL-A-8243|||||
|Lube Oil, Aircraft, Synthetic  MIL-L-23699|||||
|Lube Oil MIL-L-2104|||||
|Lube Oil, Aircraft, Synthetic  MIL-L-7808|||||
|24 hours at 100 ± 3°C [212 ± 5°F]|||||
|Hydraulic Fluid, Synthetic  MIL-H-46170|||||
|4 hours at 50 ± 3°C [122 ± 5°F]|||||
|Cleaning Compound PC-437|||||
|5 hours at 23 ± 3°C [73 ± 5°F]|||||
|Decontaminating Agent, DS-2  MIL-D-50030|||||
|Decontaminating Agent STB MIL-D-12468|||||
|Followed by tests for:|||||
|Tensile Strength|psi (MPa)|3000 minimum (20.7)||Section 4.3.3|
|Ultimate Elongation|Percent|250 minimum|250 minimum|Section 4.3.3|
|Weight Increase|Percent|3 maximum||Section 4.3.9|
|Adhesive Compatibility|||||
|Lap Shear Strength|psi (kPa)|100 minimum (689)|100 minimum (689)|Section 4.3.11|
|NSM to S-1264 toDCNS|||||
|**Nuclear**|||||
|Radiation Resistance||||Section 4.3.12|
|Followed by tests for:|||||
|Tensile Strength<br>Ultimate Elongation|psi (MPa)<br>Percent|4000 (27.6)<br>250||Section 4.3.3|



4-48 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-770** 

## **CBRN Fluoroelastomer Molded Component** 

## **Product Facts** 

- n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible tubing, adhesive, wire and other harness components for a survivable system** 

## **Applications** 

-770 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. 

## **Installation** 

Boots shrink with temperatures in excess of 150°C 

Product is provided with a minimum 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. 

## **Operating Temperature Range** 

-55°C to 125°C [-67°F to 257°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~SS~~|~~SS~~|~~SS~~|~~SS~~|
|Dimensions are shown for<br>~~SS~~|Dimensions are in millimeters<br>~~SS~~|USA: +1 800 522 6752<br>~~SS~~|For additional support numbers<br>~~SS~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



4-49 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Materials 

**-770** (Continued) 

## **Specifications/Approvals** 

|**Specifications/Approvals**|||||
|---|---|---|---|---|
|**Specifications/Approvals**|**Military**||**TE**||
||SC-X15112||RT-770 type II (Molded Parts)|RT-770 type II (Molded Parts)|
||TOP-8-2-510||||
|**Product Characteristics**|||||
|**Physical**|||||
|**PROPERTY**|**UNIT**|**RT-770 TYPE I**<br>**TUBING**|**RT-770 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dimensions|Inches (_mm_)|In accordance with|In accordance with|RT-770|
|||Table 1|applicable SCD||
|Tensile Strength|Psi (_MPa_)|2500 (_17.2_) minimum|2500 (_17.2_) minimum|ASTM D 412|
|Ultimate Elongation|Percent|300 minimum|300 minimum|ASTM D 412|
|Secant Modulus (expanded), 2%|Psi (_MPa_)|100,000 (_689_) maximum|100,000 (_689_) maximum|ASTM 882|
|Specific Gravity|--|1.85 maximum|1.85 maximum|ASTM D 792|
|Low Temperature Flexibility|--|No cracking|No cracking|RT-770|
|4 hours at-55±3˚C (_-67±5˚F_)|||||
|Heat Shock|--|No dripping, flowing|No dripping, flowing|RT-770|
|4 hours at 225±5˚C (_437±9˚F_)||or cracking|or cracking||
|Heat Resistance||||RT-770|
|336 hours at 175±3˚C (_347±5˚F_)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (_MPa_)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|**Electrical**|||||
|**PROPERTY**|**UNIT**|**RT-770 TYPE I**<br>**TUBING**|**RT-770 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dielectric Strength|Volts/mil|400 (_15.7_) minimum|400 (_15.7_) minimum|ASTM D 149|
||(_kV/mm_)||||
|VolumeResistivity|Ohm-cm|1 x 1011 minimum|1 x 1011 minimum|ASTM D 257|
|**Nuclear**|||||
|**PROPERTY**|**UNIT**|**RT-770 TYPE I**<br>**TUBING**|**RT-770 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Radiation Resistance -10 Mrads gamma||||RT-770|
|Followed by tests for:|||||
|Tensile Strength|Psi (_MPa_)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|150 minimum|150 minimum||



4-50 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

**-770** (Continued) 

## **Chemical** 

|**PROPERTY**|**UNIT**|**RT-770 TYPE I**<br>**TUBING**|**RT-770 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|---|---|---|---|---|
|Copper Mirror Corrosion||||ASTM D 2671|
|16 hours at 175±3˚C (_347±5˚F_)|--|Non Corrosive|Non Corrosive|Procedure A|
|Fungus Resistance|Growth|Rating of 1 or less|Rating of 1 or less|ASTM G21|
|Water Absorption|||||
|24 hours at 23±3˚C (_73±5˚F_)|Percent|0.5 maximum|0.5 maximum|ASTM D 570|
|Flammability||||ASTM D 2671|
|Average Burn Time|Seconds|15 maximum|--|Procedure A|
|Average Burn Time|Seconds|--|15 maximum|ASTM D 635-98|
|Average extent of burning|Inches||1 maximum||
|Fluid Resistance||||RT-770|
|24 hours at 23±3˚C (_73±5˚F_)<br>a) JP-8 Jet Fuel (MIL-DTL-83133)<br>b) Diesel Fuel (VV-F-800, DF-2)|||||
|Followed by tests for:<br>Tensile Strength<br>Ultimate Elongation<br>Weight Increase|Psi (MPa)<br>Percent<br>Percent|2000 (_13.8_) minimum<br>250 minimum<br>3 maximum|2000 (_13.8_) minimum<br>250 minimum<br>3 maximum||
|24 hours at 50±3˚C (_122±5˚F_)|||||
|a) Bore Cleaner (MIL-PRF-372|||||
|b) Anti-Icing Fluid (SAE-AMS-1424)|||||
|c) Salt-5% solution (ASTM D 632)|||||
|d) Lubricating Oil (MIL-PRF-2104)|||||
|e) Lubricating Oil (MIL-PRF-23699)|||||
|f) Arctic Lube (MIL-PRF-46167)|||||
|g) Cleaning Compound (A-A-59133)|||||
|h) Electrolyte (P/N 10873919)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|24 hours at 71±3˚C (_160±5˚F_)|||||
|Hydraulic, synthetic|||||
|(MIL-PRF-46170)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|4 hours at 23±3˚C (_73±5˚F_)||||RT-770|
|a) Decontaminating Agent, DS-2|||||
|(MIL-D-50030)|||||
|b) Decontaminating Agent, STB|||||
|(MIL-DTL-12468)|||||
|5% Solution|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||



4-51 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Materials 

**-780** 

## **CBRN Fluoroelastomer Molded Component** 

## **Product Facts** 

- n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible tubing, adhesive, wire and other harness components for a survivable system** 

## **Applications** 

-780 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. 

## **Installation** 

Boots shrink with temperatures in excess of 150°C 

Product is provided with a minimum 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. 

## **Operating Temperature Range** 

-55°C to 175°C [-67°F to 347°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-52 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Materials 

**4** 

**-780** (Continued) 

|**Specifications/Approvals**|**Military**||**TE**||
|---|---|---|---|---|
||SC-X15112||RT-780 type II (Molded Parts)|RT-780 type II (Molded Parts)|
||TOP-8-2-510||||
|**Product Characteristics**|||||
|**Physical**|||||
|**PROPERTY**|**UNIT**|**RT-780 TYPE I**<br>**TUBING**|**RT-780 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dimensions|Inches (_mm_)|In accordance with|In accordance with|RT-770|
|||Table 1|applicable SCD||
|Tensile Strength|Psi (_MPa_)|3000 (_20.7_) minimum|3000 (_20.7_) minimum|ASTM D 412|
|Ultimate Elongation|Percent|300 minimum|300 minimum|ASTM D 412|
|Secant Modulus (expanded), 2%<br>Specific Gravity<br>Low Temperature Flexibility<br>4 hours at-55±3˚C (_-67±5˚F_)<br>Heat Shock<br>4 hours at 275±5˚C (_527±9˚F_)<br>Heat Resistance<br>336 hours at 200±3˚C (_392±5˚F_)<br>Followed by tests for:<br>Tensile Strength|Psi (_MPa_)<br>--<br>--<br>--<br>Psi (_MPa_)|50,000 (_345_) maximum<br>2.0 maximum<br>No cracking<br>No dripping, flowing<br>or cracking<br>2000 (_13.8_) minimum|50,000 (_345_) maximum<br>2.0 maximum<br>No cracking<br>No dripping, flowing<br>or cracking<br>2000 (_13.8_) minimum|ASTM 882<br>ASTM D 792<br>RT-780<br>RT-780<br>RT-780|
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|**Electrical**|||||
|**PROPERTY**|**UNIT**|**RT-780 TYPE I**<br>**TUBING**|**RT-780 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dielectric Strength|Volts/mil|200 (_7.9_) minimum|200 (_7.9_) minimum|ASTM D 149|
||(_kV/mm_)||||
|VolumeResistivity|Ohm-cm|1 x 1011 minimum|1 x 1011 minimum|ASTM D 257|
|**Nuclear**|||||
|**PROPERTY**|**UNIT**|**RT-780 TYPE I**<br>**TUBING**|**RT-780 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Radiation Resistance -10 Mrads gamma||||RT-780|
|Followed by tests for:|||||
|Tensile Strength|Psi (_MPa_)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|150 minimum|150 minimum||



4-53 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**-780** (Continued) 

## **Chemical** 

|**PROPERTY**|**UNIT**|**RT-780 TYPE I**<br>**TUBING**|**RT-780 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|---|---|---|---|---|
|Copper Mirror Corrosion||||ASTM D 2671|
|16 hours at 175±3˚C (_347±5˚F_)|--|Non Corrosive|Non Corrosive|Procedure A|
|Fungus Resistance|Growth|Rating of 1 or less|Rating of 1 or less|ASTM G21|
|Water Absorption|||||
|24 hours at 23±3˚C (_73±5˚F_)|Percent|0.5 maximum|0.5 maximum|ASTM D 570|
|Flammability|--|1) 25% max. flag burn||ASTM D 2671|
|Average Burn Time||2) No burning of cotton|--|Procedure C|
|||3) No flaming or glowing|||
|||longer than 30 seconds|||
|Average Burn Time|Seconds|--|15 maximum|ASTM D 635-98|
|Average extent of burning|Inches||1 maximum||
|Fluid Resistance||||RT-780|
|24 hours at 23±3˚C (_73±5˚F_)|||||
|a) JP-8 Jet Fuel (MIL-DTL-83133)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|24 hours at 50±3˚C (_122±5˚F_)|||||
|a) Bore Cleaner (MIL-PRF-372|||||
|b) Diesel Fuel DF-2 (A-A-525571)|||||
|c) Anti-Icing Fluid (SAE-AMS-1424)|||||
|d) Salt-5% solution (ASTM D 632)|||||
|e) Lubricating Oil (MIL-PRF-2104)|||||
|f) Lubricating Oil (MIL-PRF-23699)|||||
|g) Arctic Lube (MIL-PRF-46167)|||||
|h) Cleaning Compound (A-A-59133)|||||
|i) Electrolyte (P/N 10873919)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|24 hours at 71±3˚C (_160±5˚F_)|||||
|Hydraulic, synthetic|||||
|(MIL-PRF-46170)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|4 hours at 23±3˚C (_73±5˚F_)||||RT-780|
|a) Decontaminating Agent, DS-2|||||
|(MIL-D-50030)|||||
|b) Decontaminating Agent, STB|||||
|(MIL-DTL-12468)|||||
|5% Solution|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||



4-54 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

## **-790** 

## **CBRN Fluoroelastomer Molded Component** 

## **Product Facts** 

- n **Hardened to withstand effect of NBC decontamination agents including DS-2 and STB** 

- n **Tested in live agent tests with HD, VX and TGD for interior and exterior exposure** 

- n **Meets the demands of flammability and fluid resistance of current military ground vehicles** 

- n **Offered with compatible tubing, adhesive, wire and other harness components for a survivable system** 

## **Applications** 

-790 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. 

## **Installation** 

Boots shrink with temperatures in excess of 150°C 

Product is provided with a minimum 2:1 expansion ratio 

Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. 

## **Operating Temperature Range** 

-55°C to 200°C [-67°F to 392°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~SS~~|~~SS~~|~~SS~~|~~SS~~|
|Dimensions are shown for<br>~~SS~~|Dimensions are in millimeters<br>~~SS~~|USA: +1 800 522 6752<br>~~SS~~|For additional support numbers<br>~~SS~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



4-55 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Materials 

**-790** (Continued) 

## **Specifications/Approvals** 

|**Specifications/Approvals**|||||
|---|---|---|---|---|
|**Specifications/Approvals**|**Military**||**TE**||
||SC-X15112||RT-790 type II (Molded Parts)|RT-790 type II (Molded Parts)|
||TOP-8-2-510||||
|**Product Characteristics**|||||
|**Physical**|||||
|**PROPERTY**|**UNIT**|**RT-790 TYPE I**<br>**TUBING**|**RT-790 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dimensions|Inches (_mm_)|In accordance with|In accordance with|RT-790|
|||Table 1|applicable SCD||
|Tensile Strength|Psi (_MPa_)|4000 (_27.6)_minimum|4000 (_27.6)_minimum|ASTM D 412|
|Ultimate Elongation|Percent|300 minimum|300 minimum|ASTM D 412|
|Secant Modulus (expanded), 2%|Psi (_MPa_)|50,000 (_345_) maximum|50,000 (_345_) maximum|ASTM 882|
|Specific Gravity|--|2.0 maximum|2.0 maximum|ASTM D 792|
|Low Temperature Flexibility|--|No cracking|No cracking|RT-790|
|4 hours at-65±3˚C (_-85±5˚F_)|||||
|Heat Shock|--|No dripping, flowing|No dripping, flowing|RT-790|
|4 hours at 300±5˚C (_572±9˚F_)||or cracking|or cracking||
|Heat Resistance||||RT-790|
|336 hours at 250±3˚C (_482±5˚F_)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (_MPa_)|2000 (_13.8_) minimum|2000 (_13.8_) minimum||
|Ultimate Elongation|Percent|150 minimum|150 minimum||
|**Electrical**|||||
|**PROPERTY**|**UNIT**|**RT-790 TYPE I**<br>**TUBING**|**RT-790 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Dielectric Strength|Volts/mil|200 (_7.9_) minimum|200 (_7.9_) minimum|ASTM D 149|
||(_kV/mm_)||||
|VolumeResistivity|Ohm-cm|1 x 1011 minimum|1 x 1011 minimum|ASTM D 257|
|**Nuclear**|||||
|**PROPERTY**|**UNIT**|**RT-790 TYPE I**<br>**TUBING**|**RT-790 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|Radiation Resistance -10 Mrads gamma||||RT-790|
|Followed by tests for:|||||
|Tensile Strength|Psi (_MPa_)|3000 (_20.7_) minimum|3000 (_20.7_) minimum||
|Ultimate Elongation|Percent|150 minimum|150 minimum||



4-56 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Materials 

**4** 

**-790** (Continued) 

## **Chemical** 

|**PROPERTY**|**UNIT**|**RT-790 TYPE I**<br>**TUBING**|**RT-790 TYPE II**<br>**MOLDED PARTS**|**TEST**<br>**METHOD**|
|---|---|---|---|---|
|Copper Mirror Corrosion||||ASTM D 2671|
|16 hours at 200±3˚C (_392±5˚F_)|--|Non Corrosive|Non Corrosive|Procedure A|
|Fungus Resistance|Growth|Rating of 1 or less|Rating of 1 or less|ASTM G21|
|Water Absorption|||||
|24 hours at 23±3˚C (_73±5˚F_)|Percent|0.5 maximum|0.5 maximum|ASTM D 570|
|Flammability|--|1) 25% max. flag burn||ASTM D 2671|
|||2) No burning of cotton|--|Procedure C|
|||3) No flaming or glowing|||
|||longer than 30 seconds|||
|Average Burn Time|Seconds|--|15 maximum|ASTM D 635-98|
|Average extent of burning<br>Fluid Resistance<br>24 hours at 23±3˚C (_73±5˚F_)|Inches||1 maximum|RT-790|
|a) JP-8 Jet Fuel (MIL-DTL-83133)<br>Followed by tests for:<br>Tensile Strength<br>Ultimate Elongation<br>Weight Increase|Psi (MPa)<br>Percent<br>Percent|3500 (_24.1_) minimum<br>250 minimum<br>3 maximum|3500 (_24.1_) minimum<br>250 minimum<br>3 maximum||
|24 hours at 50±3˚C (_122±5˚F_)|||||
|a) Bore Cleaner (MIL-PRF-372|||||
|b) Diesel Fuel DF-2 (A-A-525571)|||||
|c) Anti-Icing Fluid (SAE-AMS-1424)|||||
|d) Salt-5% solution (ASTM D 632)|||||
|e) Lubricating Oil (MIL-PRF-2104)|||||
|f) Lubricating Oil (MIL-PRF-23699)|||||
|g) Arctic Lube (MIL-PRF-46167)|||||
|h) Cleaning Compound (A-A-59133)|||||
|i) Electrolyte (P/N 10873919)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|3500 (_24.1_) minimum|3500 (_24.1_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|24 hours at 71±3˚C (_160±5˚F_)|||||
|Hydraulic, synthetic|||||
|(MIL-PRF-46170)|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|3500 (_24.1_) minimum|3500 (_24.1_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||
|4 hours at 23±3˚C (_73±5˚F_)||||RT-790|
|a) Decontaminating Agent, DS-2|||||
|(MIL-D-50030)|||||
|b) Decontaminating Agent, STB|||||
|(MIL-DTL-12468)|||||
|5% Solution|||||
|Followed by tests for:|||||
|Tensile Strength|Psi (MPa)|3500 (_24.1_) minimum|3500 (_24.1_) minimum||
|Ultimate Elongation|Percent|250 minimum|250 minimum||
|Weight Increase|Percent|3 maximum|3 maximum||



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

4-57 

Caps 

## **End Caps, 101A011 to 094** 

TE end caps provide optimum waterproofing and environmental protection for underwater, underground, or outdoor applications. 

The end caps are highly resistant to moisture, fungus, and weathering. 

## **Applications** 

Use for protecting cables and pipes or capping unused outlets in transitions. Provides an environmental seal when used with adhesive. 

**==> picture [106 x 51] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia.<br>**----- End of picture text -----**<br>


**==> picture [105 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
After Unrestricted Recovery (b)<br>**----- End of picture text -----**<br>


**==> picture [146 x 44] intentionally omitted <==**

**----- Start of picture text -----**<br>
H Dia.<br>HW a nd P<br>**----- End of picture text -----**<br>


## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**P**<br>**Min.**<br>**b**|**HW**<br>**±20%**<br>**b**|
|---|---|---|---|---|---|
|101A011|5.10[.20]||2.00[.08]|22.90[.90]|1.02[.04]|
|101A021|7.40[.29]||3.30[.13]|25.40[1.00]|1.27[.05]|
|101A031|10.20[.40]||4.80[.18]|30.50[1.20]|1.52[.06]|
|101A041|15.20[.60]||6.40[.25]|40.60[1.60]|1.78[.07]|
|101A062|25.40[1.00]||11.40[.45]|68.80[2.70]|2.29[.09]|
|101A083|50.80[2.00]||22.90[.90]|101.60[4.00]|2.79[.11]|
|101A094|83.80 [3.30]||38.10 [1.50]|114.30 [4.50]|3.05 [.12]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-58 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Caps 

**4** 

## **End Caps, 101A011 to 094** (Continued) 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/180|S-1030|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

4-59 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Caps 

## **SSC** 

## **Heat-Shrinkable End Caps** 

## **Product Facts** 

- n **Self-sealing for waterproofing (sealantcoated parts only)** 

- n **Electrical insulation to 1000 V** 

- n **Abrasion-resistance** 

- n **Mechanical protection** 

- n **Easy installation, requiring no special skills** 

- n **Operating temperature range of -40°C to 85°C [-40°F to 185°F]** 

- n **Minimum shrink temperature of 121°C [250°F]** 

## **Applications** 

These SSC heat-shrinkable end caps are made from a thermally stabilized, modified polyolefin, which makes them highly resistant to moisture, fungus, and weathering. The end caps also have excellent electrical properties. End caps coated with sealant are available for underwater 

or underground applications with a pressure differential up to 20 psi between the inside of the cable and the outside environment. End caps may be used over lead, steel, aluminum, copper, polyethylene, polyolefin, EPR, and PVC jacketing materials. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-60 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Caps 

**4** 

**SSC** (Continued) 

## **Specifications/Approvals** 

## **Product Dimensions** 

|**Type**|**TE**|**Military/Commercial**|
|---|---|---|
|SSC-X and SSC-XTV|SSC specification control drawing|PPS-3011/6|
|—|RW-2024|—|
|Adhesive is /239 = PPS = 3012/70|||



|**Part**<br>**No.**|**Inner Diameter***<br>**As Supplied**<br>**(min.)**|**Recovered**<br>**Inside Dia.**<br>**(max.)**|**Length**<br>**Recovered**<br>**± 10 %**|**Wall Thickness**<br>**Recovered**<br>**± 20 %**|
|---|---|---|---|---|
|SSC-1|10.00[.390]|4.00[.160]|33.50[1.320]|2.00[.080]|
|SSC-2<br>SSC-3<br>SSC-4|20.00[.790]<br>35.00[1.380]<br>55.00[2.170]|7.50[.300]<br>15.00[.590]<br>25.00[.980]|55.30[2.180]<br>89.90[3.540]<br>143.20[5.640]|2.30[.090]<br>3.00[.120]<br>3.30[.130]|
|SSC-5<br>SSC-5M1<br>SSC-6<br>SSC-7|75.00[2.950]<br>75.00[2.950]<br>100.00[3.940]<br>120.00 [4.720]|32.00[1.250]<br>32.00[1.250]<br>45.00[1.770]<br>70.00 [2.760]|150.10[5.910]<br>79.25[3.120]<br>162.50[6.400]<br>145.00 [5.710]|3.30[.130]<br>3.30[.130]<br>4.00[.160]<br>3.80 [.150]|



*As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added, entry diameters will be reduced by 1.5 [.06] maximum. 

## **Ordering Information** 

|**Military**||
|---|---|
|SSC-XTV|Sealingend capwith adhesive , w/pressure valve|
|SSC-X|Sealingend capwith adhesive|
|SSC-XU|End cap, uncoated|



4-61 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Boots 

## **202A111 to 196** 

## **Straight Boot** 

**==> picture [177 x 221] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia. J Dia.<br>|TH}<br>After Unrestricted Recovery (b)<br>P<br>R JO<br>Tan Tan<br>a<br>H Dia.  J Dia.<br>W<br>**----- End of picture text -----**<br>


## **Applications** 

Use for mechanical protection and connector/cable strain relief. This family of boots has no lip, so that a boot can be installed directly onto the connector accessory thread. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



## **Product Dimensions** 

||||**H**|||**J**||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**-3, -4, -25**|**Min.**|**-12, -100**|**Max.**<br>**b**|**Min.**<br>**-3, -4, -25**|**-12, -100**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**JO**<br>**Ref.**<br>**b**|**W**<br>**±20%**<br>**b**|
||**a**||**a**||**a**|**a**||||||
|202A111|16.5[.65]||16.5[.65]|7.9[.31]|16.5[.65]|11.9[.47]|3.8[.15]|25.4[1.00]|14.2[.56]|5.8[.23]|1.27[.05]|
|202A121|24.6[.97]||22.6[.89]|9.9[.39]|24.6[.97]|17.8[.70]|5.3[.21]|38.1[1.50]|21.8[.86]|9.1[.36]|1.52[.06]|
|202A132|28.4[1.12]||26.2[1.03]|14.2[.56]|28.4[1.12]|20.3[.80]|6.6[.26]|51.3[2.02]|27.9[1.10]|13.0[.51]|1.78[.07]|
|202A142|31.0[1.22]||31.0[1.22]|17.8[.70]|31.0[1.22]|25.4[1.00]|7.4[.29]|66.8[2.63]|35.6[1.40]|17.8[.70]|1.78[.07]|
|202A153|36.1[1.42]||36.1[1.42]|21.9[.86]|36.1[1.42]|26.2[1.03]|8.6[.34]|73.7[2.90]|41.4[1.63]|16.0[.63]|1.78[.07]|
|202A163|42.7[1.68]||42.7[1.68]|27.4[1.08]|42.7[1.68]|27.2[1.07]|9.4[.37]|99.1[3.90]|62.7[2.47]|18.0[.71]|2.03[.08]|
|202A174|51.8[2.04]||48.3[1.90]|35.3[1.39]|51.8[2.04]|48.3[1.90]|16.0[.63]|130.0[5.13]|64.8[2.55]|41.9[1.65]|3.30[.13]|
|202A185|66.0[2.60]||66.0[2.60]|43.7[1.72]|66.0[2.60]|54.1[2.13]|19.6[.77]|161.3[6.35]|90.2[3.55]|47.8[1.88]|3.81[.15]|
|202A196|86.4 [3.40]||86.4 [3.40]|57.2 [2.25]|86.4 [3.40]|71.4 [2.81]|26.9 [1.06]|212.6 [8.37]|113.0 [4.45]|62.2 [2.45]|4.06 [.16]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

4-62 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Boots 

**4** 

## **202C611 to 663** 

## **Uniboot** 

**==> picture [186 x 201] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>=<br>H Dia. J Dia.<br>b=<br>i | ;<br>After Unrestricted Recovery (b)<br>B (with 90° bend)<br>S L o<br>Tan<br>H Dia.  JO<br>tL j } ON<br>K Dia.  J Dia.<br>T P megan W Typ.<br>**----- End of picture text -----**<br>


## **Applications** 

Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold reentry to the 

connector is possible by compressing the molded part. When used with adhesive it provides environmental sealing. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-50|Fluoroelastomerpolymer blend|N/A|S-1125|
|-51|Elastomerpolymer blend|/164|S-1124|
|-71|Flexible polyolefin|/42 or /86|S-1017 or S-1048|
|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



## **Product Dimensions** 

|**Part**<br>**No.**|**a -50, -51**|**H**<br>**Min.**<br>**a -71**|**Max.**<br>**b**|**J**<br>**Min.**<br>**a -50, -51**<br>**a -71**|**J**<br>**Min.**<br>**a -50, -51**<br>**a -71**|**Max.**<br>**b**|**K**<br>**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**S**<br>**±.03[0.76] **<br>**b**|**T**<br> **±.03[0.76]**<br>**b**|**W**<br>**Min.**<br>**b**|**B**<br>**Nom.**<br>**b**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|202C611|14.2[.56]|17.5[.69]|6.9[.27]|11.2[.44]|14.2[.56]|4.8[.19]|21.1[.83]|120.7[4.75]|17.5[.69]|1.52[.06]|1.27[.05]|0.33[.013]|62.5[2.46]|
|202C621|22.4[.88]|26.4[1.04]|11.7[.46]|17.8[.70]|26.4[1.04]|8.1[.32]|26.7[1.05]|133.4[5.25]|19.0[.78]|1.52[.06]|1.27[.05]|0.46[.018]|67.8[2.67]|
|202C632|34.0[1.34]|38.1[1.50]|17.5[.69]|26.9[1.06]|38.1[1.50]|12.7[.50]|32.8[1.29]|146.1[5.75]|22.4[.88]|1.78[.07]|1.27[.05]|0.51[.020]|73.4[2.89]|
|202C642|44.2[1.74]|47.8[1.88]|22.4[.88]|36.6[1.44]|47.8[1.88]|17.5[.69]|37.8[1.49]|158.8[6.25]|25.4[1.00]|1.78[.07]|1.27[.05]|0.61[.024]|78.2[3.08]|
|202C653|53.8[21.2]|54.9[2.16]|27.9[1.10]|45.7[1.80]|54.9[2.16]|22.4[.88]|42.9[1.69]|171.5[6.75]|28.4[1.12]|1.78[.07]|2.03[.08]|0.61[.024]|82.8[3.26]|
|202C663|57.2 [22.5]|77.2 [3.04]|40.6 [1.60]|57.2 [2.25]|54.6 [2.15]|22.9 [.90]|62.2 [2.45]|236.2 [9.30]|35.1 [1.38]|2.03 [.08]|2.03 [.08]|0.66 [.026]|138.4 [5.45]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-63 

Catalog 1654025 Revised 3-13 

www.te.com 

Boots 

## **202D121 to 196** 

## **Straight, Lipped Boot** 

**==> picture [164 x 209] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia.  J Dia.<br>ELEC<br>After Unrestricted Recovery (b)<br>P<br>R<br>JO<br>Tan<br>H Dia.  J Dia.<br>HES:<br>W<br>**----- End of picture text -----**<br>


## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|---|
|-3|Semirigidpolyolefin||/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin||/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer||N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225||S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal||186/180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|||**H**|||**J**||||||
|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**||**Max.**<br>**b**|**Min.**<br>**-3, -4, -25**<br>**a**|**-12, -100**<br>**a**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**R**<br>**±10%**<br>**b**|
|202D121|23.3[.92]||10.5[.41]|23.3[.92]|12.4[.49]|5.6[.22]|38.1[1.50]|10.2[.40]|1.78[.07]|—|
|202D132|28.4[1.12]||14.3[.56]|28.4[1.12]|14.7[.58]|6.6[.26]|54.9[2.16]|16.5[.65]|1.78[.07]|21.6[.85]|
|202D142|31.0[1.22]||17.8[.70]|31.0[1.22]|16.0[.63]|7.2[.28]|66.8[2.63]|17.8[.70]|2.03[.08]|24.5[.96]|
|202D153|36.0[1.42]||22.4[.88]|36.0[1.42]|18.5[.73]|8.4[.33]|80.0[3.15]|20.8[.82]|2.03[.08]|29.7[1.17]|
|202D163|42.7[1.68]||28.2[1.11]|42.7[1.68]|22.0[.87]|9.9[.39]|103.6[4.08]|24.6[.97]|2.29[.09]|36.7[1.44]|
|202D174|51.8[2.04]||35.1[1.38]|51.8[2.04]|35.3[1.39]|15.8[.62]|130.3[5.13]|39.6[1.56]|3.30[.13]|53.8[2.12]|
|202D185|66.0[2.60]||44.5[1.75]|66.0[2.60]|45.7[1.80]|20.4[.80]|165.1[6.50]|48.3[1.90]|4.06[.16]|65.6[2.59]|
|202D196|81.7 [3.22]||57.6 [2.27]|81.7 [3.22]|57.1 [2.25]|25.4 [1.00]|177.8 [7.00]|47.8 [1.88]|4.06 [.16]|67.1 [2.64]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-64 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Boots 

**4** 

## **202D211 to 299** 

## **Straight, Lipped Boot** 

**==> picture [52 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>**----- End of picture text -----**<br>


> H Dia. L ~~Tt|~~ “| J Dia. **After Unrestricted Recovery (b)** ~~P~~ U JO ~~Se~~ JW Tan H Dia. ~~- _|' =a~~ J Dia. ~~‘ss~~ HW 

## **Applications** 

Use with circular connectors and the appropriate TE backshell adapter to provide connector/cable strain relief. Boot is used on 

open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.||



**For more information, please see section 5. 

## **Product Dimensions** 

|||**H**|||**J**|||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**||||**Min.**|||**P**|**JO**|**U**|**HW**|**JW**|
|**No.**|**Min.**||**Max.**|**-3, -4,**|**-12, -100**|**Max.**|**±10%**|**±10%**|**±10%**|**±20%**|**±20%**|
||**a**||**b**|**-25**|**a**|**b**|**b**|**b**|**b**|**b**|**b**|
|||||**a**||||||||
|202D211|22.4[.88]||11.4[.45]|22.4[.88]|14.0[.55]|6.4[.25]|105.9[4.17]|86.4[3.40]|14.2[.56]|1.52[.06]|1.14[.045]|
|202D221|25.7[1.01]||15.0[.59]|25.7[1.01]|16.0[.63]|7.4[.29]|121.2[4.77]|98.6[3.88]|15.0[.59]|1.52[.06]|1.14[.045]|
|202D232|29.5[1.16]||18.8[.74]|29.5[1.16]|18.3[.72]|8.4[.33]|138.7[5.46]|112.8[4.44]|15.5[.61]|1.78[.07]|1.14[.045]|
|202D242|34.0[1.34]||22.9[.90]|34.0[1.34]|21.3[.84]|9.7[.38]|159.5[6.28]|130.8[5.15]|15.7[.62]|1.78[.07]|1.14[.045]|
|202D253|37.3[1.47]||29.5[1.16]|37.3[1.47]|23.1[.91]|10.4[.41]|177.8[7.00]|142.2[5.60]|18.0[.71]|2.0[.08]|1.14[.045]|
|202D263|43.7[1.72]||34.0[1.34]|43.7[1.72]|27.2[1.07]|12.2[.48]|203.2[8.00]|163.1[6.42]|19.8[.78]|2.0[.08]|1.14[.045]|
|202D274|50.0[1.97]||41.2[1.62]|50.0[1.97]|31.5[1.24]|14.2[.56]|203.2[8.00]|157.7[6.21]|20.8[.82]|2.3[.09]|1.40[.055]|
|202D285|62.7[2.47]||47.0[1.85]|62.7[2.47]|39.1[1.54]|17.5[.69]|203.2[8.00]|153.2[6.03]|23.4[.92]|2.5[.10]|1.40[.055]|
|202D296|69.3[2.73]||59.7[2.35]|69.3[2.73]|43.2[1.70]|19.6[.77]|203.2[8.00]|143.3[5.64]|23.6[.93]|2.5[.10]|1.40[.055]|
|202D299|81.8 [3.22]||67.1 [2.64]|81.8 [3.22]|51.1 [2.01]|22.9 [.90]|203.2 [8.00]|138.4 [5.45]|31.2 [1.23]|2.5   [.10]|1.40 [.055]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-65 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Boots 

## **202D921 to 963** 

## **Straight, Lipped Boot** 

**As Supplied (a)** H Dia. iZ ~~4~~ J Dia. ~~|~~ **After Unrestricted Recovery (b)** ~~P~~ Tan ~~JO~~ J Dia. ~~|~~ H Dia. i ~~tm =+~~ JW | HW 

## **Applications** 

Use with circular connectors and the appropriate TE backshell adapter to provide connector/cable strain relief. Boot is used in applications where only a small 

number of the available contacts are utilized, thus resulting in a high ratio between the adapter and cable diameters. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



## **Product Dimensions** 

|||**H**||**J**||||||
|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**|**Max.**<br>**b**|**-3, -4,**<br>**-25**|**Min.**<br>**-12, -100**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**JW**<br>**±20%**<br>**b**|
|||||**a**||||||
||||**a**|||||||
|202D921|19.3[.76]|13.0[.51]|6.3[.25]|4.5[.18]|2.1[.08]|60.2[2.37]|37.6[1.48]|1.52[.06]|1.14[.045]|
|202D932|26.1[1.03]|19.1[.75]|7.6[.30]|5.5[.22]|2.6[.10]|74.2[2.92]|45.0[1.77]|1.78[.07]|1.14[.045]|
|202D953|34.2[1.35]|26.0[1.02]|9.6[.38]|6.6[.26]|3.1[.12]|84.3[3.32]|51.1[2.01]|1.78[.07]|1.14[.045]|
|202D963|43.6 [1.72]|34.1 [1.34]|11.4 [.45]|7.8 [.31]|3.6 [.14]|99.6 [3.92]|57.7 [2.27]|1.78 [.07]|1.14 [.045]|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|
|[.06] max.||||||||||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

4-66 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **202F211 to 274** 

## **Straight, Lipped Boot** 

**As Supplied (a)** H Dia. ~~—LL 4~~ J Dia. **After Unrestricted Recovery (b)** H Dia. J Dia. ~~fe~~ | JW ~~ans~~ P Tan JO HW R Tan 

## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-50|Flexible Fluoroelastomerpolymer blend|N/A|S-1125|
|-51|Flexible elastomerpolymer blend|/164|S-1124|
|-71|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|



## **Product Dimensions** 

|||**H**|||**J**||**P**|**JO**|**HW**|**JW**|
|---|---|---|---|---|---|---|---|---|---|---|
|**Part**|**Min.**||**Max.**|**Min.**||**Max.**|**±10%**|**±10%**|**±20%**|**±20%**|
|**No.**|**a**||**b**|**a**||**b**|**b**|**b**|**b**|**b**|
|202F211|23.9[.94]||9.9[.39]|17.3[.68]||6.6[.26]|105.9[4.17]|86.4[3.40]|1.5[.06]|1.5[.06]|
|202F221|27.2[1.07]||13.2[.52]|20.8[.82]||7.6[.30]|121.2[4.77]|98.6[3.88]|1.5[.06]|1.5[.06]|
|202F232|31.0[1.22]||18.5[.73]|24.4[.96]||8.9[.35]|138.7[5.46]|112.8[4.44]|1.8[.07]|1.5[.06]|
|202F242|35.6[1.40]||22.1[.87]|28.7[1.13]||10.2[.40]|159.5[6.28]|130.8[5.15]|1.8[.07]|1.5[.06]|
|202F253|38.9[1.53]||28.2[1.11]|31.5[1.24]||10.9[.43]|177.8[7.00]|142.2[5.60]|1.8[.07]|1.5[.06]|
|202F263|45.2[1.78]||32.3[1.27]|38.4[1.51]||12.7[.50]|203.2[8.00]|163.1[6.42]|1.8[.07]|1.5[.06]|
|202F274|51.6 [2.03]||41.1 [1.62]|45.5 [1.79]||15.0 [.59]|203.2 [8.00]|157.7 [6.21]|1.8 [.07]|1.8 [.07]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

4-67 

Catalog 1654025 Revised 3-13 

www.te.com 

Boots 

## **202G211 to 253** 

## **Straight, Low Profile Lipped Boot** 

**==> picture [204 x 232] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>Coating (see note 3)<br>H Dia. J Dia.<br>| |<br>=<br>After Unrestricted Recovery (b)<br>Tan<br>R<br>Tan<br>S JO<br>T<br>M e ,<br>H Dia. J Dia.<br>HW JW<br>P<br>**----- End of picture text -----**<br>


## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. This range of parts is compatible with all grooved adapters of appropriate shell or entry size. When used with adhesive it provides environmental sealing. 

## **Materials Available** 

|**Materials Available**|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Materials Available**||||**Material Dash No.**|**Material Dash No.**||**Material Description**|||**Adhesive**|||
|||||-55|||Fluoroploymer|||S-1255-04|||
|**Product Dimensions**|||||||||||||
|**Part**<br>**No.**|**Min.**<br>**a**|**H**<br>**Max.**<br>**b**||**Min.**<br>**a**|**J**<br>**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**S**<br>**Ref.**<br>**b**|**T**<br>**Ref.**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**Ref.**<br>**b**|**JW**<br>**Ref.**<br>**b**|
|202G211|23.9[.94]|9.9[.39]||23.9[.94]|7.4[.29]|105.9[4.17]|11.7[.46]|1.0[.04]|1.3[.05]|86.4[3.40]|1.0[.04]|0.7[.03]|
|202G221|27.2[1.07]|13.2[.52]||27.2[1.07]|8.4[.33]|121.2[4.77]|12.2[.48]|1.0[.04]|1.3[.05]|87.4[3.44]|1.0[.04]|0.7[.03]|
|202G232|31.0[1.22]|18.5[.73]||31.0[1.22]|9.4[.37]|138.7[5.46]|12.2[.48]|1.0[.04]|1.3[.05]|104.4[4.11]|1.0[.04]|0.7[.03]|
|202G242|31.7[1.25]|22.1[.87]||31.7[1.25]|10.7[.42]|159.5[6.28]|12.2[.48]|1.0[.04]|1.5[.06]|124.5[4.90]|1.0[.04]|0.7[.03]|
|202G253|38.9[1.53]|28.2|28.2[1.11]|38.9[1.53]|11.9[.47]|177.8[7.00]|10.6[.42]|1.3[.05]|1.8[.07]|143.5[5.65]|1.3[.05]|1.0[.04]|



## **Product Dimensions** 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

4-68 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **202G611 to 653** 

## **Uniboot** 

**==> picture [206 x 244] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia. J Dia.<br>— [i_ a<br>After Unrestricted Recovery (b)<br>B<br>(with 90˚ bend)<br>a<br>.50±10%<br>HW JW<br>ll ff<br>K Dia.H Dia. J Dia.<br>ce<br>T<br>rr S i JO<br>Tan<br>P<br>**----- End of picture text -----**<br>


## **Applications** 

Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold re-entry to the connector is possible by 

unscrewing the adapter and compressing the molded part. When used with adhesive it provides environmental sealing. 

## **Materials Available** 

|**Material Dash No.**|**Material Description**|**Adhesive**|
|---|---|---|
|-55|Fluoroploymer|S-1255-04|



## **Product Dimensions** 

|**Part**<br>**No.**|**H**<br>**Min.**<br>**a**|**Max.**<br>**b**|**J**<br>**Min.**<br>**a**|**Max.**<br>**b**|**K**<br>**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**Ref.**<br>**b**|**JW**<br>**Ref.**<br>**b**|**S**<br>**Ref.**<br>**b**|**T**<br>**Ref.**<br>**b**|**B**<br>**Nom.**<br>**b**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|202G611|14.2[.56]|6.9[.27]|11.2[.44]|4.8[.19]|21.1[.83]|120.7[4.75]|17.5[.69]|1.0[.04]|0.7[.03]|1.0[.04]|1.3[.05]|62.5[2.46]|
|202G621|26.6[1.05]|11.7[.46]|26.6[1.05]|8.1[.32]|26.6[1.05]|133.8[5.27]|19.9[.78]|1.0[.04]|0.7[.03]|1.0[.04]|1.3[.05]|67.8[2.67]|
|202G632|33.0[1.30]|17.5[.69]|33.0[1.30]|12.7[.50]|32.7[1.29]|151.1[5.95]|22.4[.88]|1.0[.04]|0.7[.03]|1.0[.04]|1.3[.05]|73.4[2.89]|
|202G642|35.5[1.40]|22.3[.88]|35.5[1.40]|17.5[.69]|37.8[1.49]|157.2[6.19]|25.4[1.00]|1.3[.05]|1.0[.04]|1.3[.05]|1.3[.05]|78.2[3.08]|
|202G653|42.6[1.68]|27.9[1.10]|42.6[1.68]|22.4[.88]|42.9[1.69]|170.2[6.70]|28.4[1.12]|1.3[.05]|1.0[.04]|1.3[.05]|1.5[.06]|82.8[3.26]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



www.te.com 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-69 

Catalog 1654025 Revised 3-13 

Boots 

## **202K121 to 185** 

## **Straight, Lipped Boot** 

**As Supplied (a)** H Dia. I ~~} iy~~ J Dia. 

## **After Unrestricted Recovery (b)** 

~~P R Y X U~~ Tan Slight taper ~~an~~ H Dia. J Dia. ~~foe~~ m ~~7 JO~~ JW HW 202K121 - 153 = 2 lips 202K163 - 185 = 3 lips Mod 01 = 1 lip removed Mod 02 = 2 lips removed (only available in sizes 163, 174, 185). For eyelet clip, order CS-1858 option. 

## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems 

using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|||**H**|||**J**|||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**-3,-4,-12,-25**<br>**-100**||**Max.**<br>**b**|**-3, -4, -25**|**Min.**<br>**-12**|**-100**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**U**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**JW**<br>**Min.**<br>**b**|**X**<br>**±20%**<br>**b**|**Y**<br>**±20%**<br>**b**|
||**a**|**a**||**a**|**a**|**a**||||||||||
|202K121|24.0[.95]|24.0[.95]|10.4[.41]|24.0[.95]|13.0[.51]|14.0[.55]|5.6[.22]|38.0[1.50]|21.0[.83]|12.0[.47]|8.5[.33]|1.6[.06]|.41[.016]|24.0[.94]|13.0[.51]|
|202K132|30.0[1.18]|30.0[1.18]|14.2[.56]|30.0[1.18]|14.0[.55]|15.0[.59]|5.9[.23]|55.0[2.17]|32.0[1.26]|12.0[.47]|11.5[.45]|1.8[.07]|.81[.032]|24.0[.94]|18.0[.71]|
|202K142|31.0[1.22]|31.0[1.22]|18.0[.71]|31.0[1.22]|16.0[.63]|18.0[.71]|7.1[.28]|67.0[2.64]|35.0[1.38]|20.0[.79]|17.0[.67]|1.8[.07]|.81[.032]|32.0[1.26]|25.0[.98]|
|202K153|36.0[1.42]|36.0[1.42]|22.4[.88]|36.0[1.42]|19.0[.75]|21.0[.83]|8.4[.33]|80.0[3.15]|42.0[1.65]|20.0[.79]|19.5[.76]|2.0[.08]|.81[.032]|32.0[1.26]|30.0[1.18]|
|202K163|43.0[1.69]|43.0[1.69]|28.2[1.11]|43.0[1.69]|22.0[.87]|25.0[.98]|9.9[.39]|99.0[3.90]|61.0[2.40]|20.0[.79]|21.0[.82]|2.2[.08]|.81[.032]|52.0[2.05]|30.0[1.18]|
|202K174|60.0[2.36]|52[12.05]|35.1[1.38]|60.0[2.36]|35.0[1.38]|39.0[1.54]|15.7[.62]|130.0[5.12]|72.0[2.83]|20.0[.79]|39.0[1.53]|3.3[.13]|1.02[.040]|52.0[2.05]|50.0[1.97]|
|202K185|66.0 [2.60]|66 [12.60]|44.5 [1.75]|66.0 [2.60]|38.0 [1.50]|42.0 [1.65]|16.8 [.66]|170.0 [6.69]|90.0 [3.54]|20.0 [.79]|51.5 [2.02]|3.8 [.15]|1.63 [.064] 52.0 [2.05]|1.63 [.064] 52.0 [2.05]|70.0 [2.76]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

4-70 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **214A011 to 052** 

## **D-Subminiature, Straight Boot** 

**==> picture [159 x 259] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H  K Dia.<br>b= |<br>J<br>After Unrestricted Recovery (b)<br>W<br>(hf \ a<br>| — F<br>K Dia.<br>J P<br>to<br>X Typ.  To<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on D-subminiature connector terminations. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.||



**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**±5%**<br>**a**|**H**|**±5%**<br>**b**|**±5%**<br>**a**|**J**|**±5%**<br>**b**|**Min.**<br>**a**|**K**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**This Boot Fits**<br>**Cannon/**<br>**Amphenol**<br>**Cinch**<br>**Series 17**|**This Boot Fits**<br>**Cannon/**<br>**Amphenol**<br>**Cinch**<br>**Series 17**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|214A011|20.3[.80]||20.3[.80]|10.7[.42]||10.7[.42]|7.9[.31]||4.1[.16]|33.3[1.31]|1.0[.04]|3.0[.12]|DE-9|XX09X|
|214A021|28.2[1.11]||28.2[1.11]|10.7[.42]||10.7[.42]|10.2[.40]||5.3[.21]|38.9[1.53]|1.0[.04]|3.0[.12]|DA-15|XX15X|
|214A032|42.2[1.66]||42.2[1.66]|10.7[.42]||10.7[.42]|14.0[.55]||8.1[.32]|45.0[1.77]|1.0[.04]|3.0[.12]|DB-25|XX25X|
|214A042|58.7[2.31]||58.7[2.31]|10.7[.42]||10.7[.42]|17.3[.68]||8.6[.34]|53.3[2.10]|1.0[.04]|3.0[.12]|DC-37|XX37X|
|214A052|57.9 [2.28]||57.9 [2.28]|13.7 [.54]||13.7 [.54]|19.1 [.75]||10.7 [.42]|61.0 [2.40]|1.0 [.04]|3.0 [.12]|DD-50|XX50X|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-71 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Boots 

## **214A311 to 352** 

## **D-Subminiature, Straight Boot** 

**As Supplied (a)** H & J K Dia. ~~L I Ors~~ **After Unrestricted Recovery (b)** 

W H K Dia. ~~i~~ || ~~e R~~ J ~~ME P~~ X Typ. ~~——~~ 

## **Applications** 

Provides strain relief and mechanical protection on D-subminiature connector terminations. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-25|Fluid-resistant elastomer|/42 or /86|S-1017 or S-1048 or S-1125|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**±5%**<br>**a**|**H**|**±5%**<br>**b**|**±5%**<br>**a**|**J**|**±5%**<br>**b**|**Min.**<br>**a**|**K**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**This Boot  Fits**<br>**Cannon/**<br>**Cinch**|**This Boot  Fits**<br>**Amphenol**<br>**Series 17**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|214A311|16.0[.63]||20.3[.80]|16.0[.63]||10.7[.42]|16.0[.63]||4.1[.16]|33.3[1.31]|19.1[.75]|1.02[.04]|3.05[.12]|DE-9|XX09X|
|214A321|19.1[.75]||28.2[1.11]|19.1[.75]||10.7[.42]|19.1[.75]||5.3[.21]|38.9[1.53]|22.1[.87]|1.02[.04]|3.05[.12]|DA-15|XX15X|
|214A332|29.2[1.15]||42.2[1.66]|29.2[1.15]||10.7[.42]|29.2[1.15]||8.1[.32]|45.0[1.77]|25.4[1.00]|1.02[.04]|3.05[.12]|DB-25|XX25X|
|214A342|34.3[1.35]||58.7[2.31]|34.3[1.35]||10.7[.42]|34.3[1.35]||8.6[.34]|53.3[2.10]|28.4[1.12]|1.02[.04]|3.05[.12]|DC-37|XX37X|
|214A352|37.6 [1.48]||57.9 [2.28]|37.6 [1.48]||13.7 [.54]|37.6 [1.48]||10.7 [.42]|61.0 [2.40]|31.8 [1.25]|1.02 [.04]|3.05 [.12]|DD-50|XX50X|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-72 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Boots 

**4** 

## **222A111 to 196** 

## **Right-Angled Boot** 

**==> picture [158 x 217] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia. J Dia.<br>| |<br>eS<br>After Unrestricted Recovery (b)<br>P<br>U<br>W<br>J Dia.<br>R<br>T<br>TL! JO<br>(Ce<br>**----- End of picture text -----**<br>


**==> picture [17 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
H Dia.<br>**----- End of picture text -----**<br>


## **Applications** 

Use for mechanical protection and connector-cable strain relief. This family of boots has no lip, so a boot can be installed directly onto the connector accessory thread. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or/180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|||**H**|||**J**|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**|**Max.**<br>**b**|**-3, -4, -25**|**Min.**<br>**-100**||**-12**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**T**<br>**±10%**<br>**b**|**U**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|
||||**a**|**a**||**a**||||||||
|222A111|17.8[.70]|7.9[.31]|17.8[.70]|10.9[.43]||9.9[.39]|3.8[.15]|17.3[.68]|20.1[.79]|—|11.4[.45]|4.3[.17]|1.02[.04]|
|222A121|24.9[.98]|10.2[.40]|24.9[.98]|16.0[.63]||18.0[.71]|5.3[.21]|21.3[.84]|22.6[.89]|—|14.7[.58]|5.8[.23]|1.27[.05]|
|222A132|30.0[1.18]|14.2[.56]|30.0[1.18]|21.1[.83]||20.6[.81]|6.4[.25]|26.9[1.06]|26.7[1.05]|19.1[.75]|17.8[.70]|7.1[.28]|1.52[.06]|
|222A142|32.5[1.28]|17.3[.68]|32.5[1.28]|22.9[.90]||22.9[.90]|6.9[.27]|36.6[1.44]|30.5[1.20]|19.1[.75]|24.9[.98]|10.2[.40]|1.78[.07]|
|222A152|36.1[1.42]|21.8[.86]|36.1[1.42]|27.4[1.08]||26.4[1.04]|8.4[.33]|43.7[1.72]|35.1[1.38]|19.1[.75]|30.0[1.18]|12.7[.50]|1.78[.07]|
|222A163|43.9[1.73]|27.4[1.08]|43.9[1.73]|28.4[1.12]||27.4[1.08]|9.4[.37]|53.6[2.11]|43.9[1.73]|19.1[.75]|34.0[1.34]|17.3[.68]|2.03[.08]|
|222A174|53.1[2.09]|33.8[1.33]|53.1[2.09]|48.3[1.90]||46.7[1.84]|15.0[.59]|75.7[2.98]|52.8[2.08]|25.4[1.00]|53.3[2.10]|32.0[1.26]|3.30[.13]|
|222A185|67.6[2.66]|44.2[1.74]|67.6[2.66]|58.4[2.30]||54.4[2.14]|20.3[.80]|97.5[3.84]|66.0[2.60]|25.4[1.00]|71.1[2.80]|40.6[1.60]|3.81[.15]|
|222A196|87.6 [3.45]|55.4 [2.18]|87.6 [3.45]|68.8 [2.71]||63.0 [2.48]|23.4 [.92]|128.0 [5.04]|79.2 [3.12]|25.4 [1.00]|87.6 [3.45]|56.4 [2.22]|4.57 [.18]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|



USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

www.te.com 

4-73 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Boots 

## **222D121 to 196** 

## **Right-Angled, Lipped Boot** 

**==> picture [179 x 226] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia. | rho\ | J Dia.<br>After Unrestricted Recovery (b)<br>P<br>L<br>lr ,<br>J Dia.<br>R<br>K JO<br>Tan<br>(=<br>W<br>| H  ar<br>**----- End of picture text -----**<br>


## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|||**H**||||**J**|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**||**Max.**<br>**a**|**-3, -4, -25**<br>**b**|**Min.**<br>**-100**<br>**b**||**-12**<br>**b**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**Ref.**<br>**b**|**JO**<br>**±10%**|**W**<br>**±20%**|**K**<br>**±10%**<br>**b**|**L**<br>**±10%**<br>**b**|
|222D121|23.4[.92]||10.4[.41]|23.4[.92]|14.0[.55]||12.4[.49]|5.6[.22]|21.3[.84]|22.6[.89]|5.8[.23]|1.27[.05]|15.2[.60]|14.7[.58]|
|222D132|28.4[1.12]||14.2[.56]|28.4[1.12]|15.0[.59]||14.7[.58]|6.6[.26]|33.8[1.33]|27.2[1.07]|15.5[.65]|1.52[.06]|19.1[.75]|24.9[.98]|
|222D142|31.0[1.22]||17.8[.70]|31.0[1.22]|18.0[.71]||16.0[.63]|7.1[.28]|36.6[1.44]|31.0[1.22]|12.7[.50]|1.78[.07]|19.1[.75]|24.9[.98]|
|222D152|36.0[1.42]||22.4[.88]|36.0[1.42]|21.0[.83]||18.5[.73]|8.4[.33]|43.7[1.72]|35.1[1.38]|14.5[.57]|1.78[.07]|19.1[.75]|30.0[1.18]|
|222D163|42.7[1.68]||28.2[1.11]|42.7[1.68]|25.0[.98]||22.1[.87]|9.9[.39]|53.6[2.11]|43.9[1.73]|17.5[.69]|2.03[.08]|19.3[.76]|33.0[1.30]|
|222D174|51.8[2.04]||35.1[1.38]|51.8[2.04]|39.0[1.54]||35.3[1.39]|15.7[.62]|78.0[3.07]|52.8[2.08]|33.5[1.32]|3.30[.13]|25.4[1.00]|53.8[2.12]|
|222D185|66.0[2.60]||44.5[1.75]|66.0[2.60]|42.0[1.65]||45.7[1.80]|20.3[.80]|97.5[3.84]|66.0[2.60]|40.1[1.58]|3.81[.15]|25.4[1.00]|71.1[2.80]|
|222D196|81.8 [3.22]||60.5 [2.38]|81.8 [3.22]|57.2 [2.25]||57.2 [2.25]|25.4 [1.00]|117.9 [4.64]|83.8 [3.30]|38.1 [1.50]|4.06 [.16]|25.4 [1.00]|80.0 [3.15]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

4-74 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **222D211 to 299** 

## **Right-Angled, Lipped Boot** 

**==> picture [164 x 171] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>f mi<br>H Dia.  J Dia.<br>oe<br>After Unrestricted Recovery (b)<br>P<br>- P + JW<br>4<br>R<br>1 “ +<br>RR HW J Dia.<br>H Dia.<br>JO<br>Tan<br>—<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical  protection between cable and connector. Boot is usually used on open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**J**<br>**Min.**<br>**-3, -4, -25**<br>**-12, -100**<br>**a**<br>**b**|**J**<br>**Min.**<br>**-3, -4, -25**<br>**-12, -100**<br>**a**<br>**b**|**J**<br>**Min.**<br>**-3, -4, -25**<br>**-12, -100**<br>**a**<br>**b**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**Ref**<br>**b**|**JO**<br>**±10%**<br>**b**|**PP**<br>**±10%**<br>**b**|**RR**<br>**10%**<br>**b**|**HW**<br>**±20%**|**JW**<br>**±20%**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|222D211|22.4[.88]||11.4[.45]|22.4[.88]|14.0|14.0[.55]|6.4[.25]|105.2[4.14]|18.5[.73]|87.6[3.45]|6.9[.27]|12.4[.49]|1.52[.06]|1.14[.045]|
|222D221|25.7[1.01]||15.0[.59]|25.7[1.01]|16.0|16.0[.63]|7.4[.29]|124.0[4.88]|19.8[.78]|99.1[3.90]|8.4[.33]|15.0[.59]|1.52[.06]|1.14[.045]|
|222D232|29.5[1.16]||18.8[.74]|29.5[1.16]|18.3|18.3[.72]|8.4[.33]|146.3[5.76]|20.8[.82]|114.3[4.50]|10.4[.41]|15.5[.61]|1.78[.07]|1.14[.045]|
|222D242|34.0[1.34]||22.9[.90]|34.0[1.34]|21.3|21.3[.84]|9.7[.38]|172.2[6.78]|21.8[.86]|132.6[5.22]|12.2[.48]|15.7[.62]|1.78[.07]|1.14[.045]|
|222D253|37.3[1.47]||29.5[1.16]|37.3[1.47]|23.1|23.1[.91]|10.4[.41]|185.2[7.29]|24.4[.96]|143.8[5.66]|15.5[.61]|17.8[.70]|2.03[.08]|1.14[.045]|
|222D263|43.7[1.72]||34.0[1.34]|43.7[1.72]|27.2|27.2[1.07]|12.2[.48]|231.6[8.41]|27.4[1.08]|169.2[6.66]|18.3[.72]|19.8[.78]|2.03[.08]|1.14[.045]|
|222D274|50.0[1.97]||41.1[1.62]|50.0[1.97]|31.5|31.5[1.24]|14.2[.56]|224.5[8.84]|29.5[1.16]|173.2[6.82]|21.1[.83]|20.8[.82]|2.29[.09]|1.40[.055]|
|222D285|62.7[2.47]||47.0[1.85]|62.7[2.47]|39.1|39.1[1.54]|17.5[.69]|227.3[8.95]|33.3[1.31]|168.1[6.62]|24.1[.95]|23.4[.92]|2.54[.10]|1.40[.055]|
|222D296|69.3[2.73]||59.7[2.35]|69.3[2.73]|43.2|43.2[1.70]|19.6[.77]|233.4[9.19]|35.1[1.38]|157.2[6.19]|30.0[1.18]|23.6[.93]|2.54[.10]|1.40[.055]|
|222D299|81.8 [3.22]||67.1 [2.64]|81.8 [3.22]|51.1 [2.01]|51.1 [2.01]|22.9 [.90]|237.0 [9.33]|44.5 [1.75]|151.1 [5.95]|33.3 [1.31]|31.2 [1.23]|2.54 [.10]|1.40 [.055]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



www.te.com 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

4-75 

Catalog 1654025 Revised 3-13 

Boots 

## **222D921 to 963** 

## **Right-Angled, Lipped Boot** 

**==> picture [164 x 230] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>J Dia.<br>—_——.<br><I 7<br>Wy  H<br>After Unrestricted Recovery (b)<br>P<br>U<br>JW<br>iol<br>R<br>on mai J Dia.<br>le HW<br>H Dia.<br>JO<br>GQ<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection between cable and connector. It is used in applications where only a small number of the available contacts are utilized, resulting in a high ratio between the adapter and cable diameters. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



## **Product Dimensions** 

|||**H**||**J**||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**|**Max.**<br>**b**|**Min.**<br>**-3, -4,**<br>**-25**|**-12,**<br>**-100**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**Ref.**<br>**b**|**U**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**JW**<br>**±20%**<br>**b**|
||||**a**|**a**||||||||
|222D921|19.3[.76]|13.0[.51]|6.3[.25]|4.5[.18]|2.1[.08]|44.5[1.75]|16.3[.64]|5.6[.22]|21.8[.86]|1.52[.06]|1.14[.045]|
|222D932|26.1[1.03]|19.1[.75]|7.6[.30]|5.6[.22]|2.6[.10]|67.3[2.65]|18.0[.71]|8.4[.33]|29.2[1.15]|1.78[.07]|1.14[.045]|
|222D953|34.2[1.35]|26.0[1.02]|9.6[.38]|6.6[.26]|3.0[.12]|81.3[3.20]|18.8[.74]|11.4[.45]|36.3[1.39]|1.78[.07]|1.14[.045]|
|222D963|43.6 [1.72]|34.1 [1.34]|11.4 [.45]|7.8 [.31]|3.6 [.14]|115.6 [4.55]|21.3 [.84]|15.5 [.61]|47.0 [1.85]|1.78 [.07]|1.14 [.045]|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.|||||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.||||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-76 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **222F211 to 285** 

## **Right-Angled, Lipped Boot** 

**==> picture [160 x 184] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>H Dia.  J Dia.<br>1A _4<br>After Unrestricted Recovery (b)<br>R  an P 4H JW<br>HW J Dia.<br>i H Dia.<br>JO<br>Tan<br>ae<br>**----- End of picture text -----**<br>


## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-50|Fluoroelastomerpolymer blend|N/A|S-1125|
|-51|Elastomerpolymer blend|/164|S-1124|
|-71|Flexible polyolefin|/42 or /86|S-1017 or S-1048|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**Min.**<br>**a**|**J**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**+.06 to -.03**<br>**b**|**JW**<br>**±.03**<br>**b**|
|---|---|---|---|---|---|---|---|---|---|---|---|
|222F211|23.9[.94]||9.9[.39]|17.3[.68]||6.6[.26]|105.2[4.14]|18.5[.73]|87.6[3.45]|1.52[.06]|1.52[.06]|
|222F221|27.2[1.07]||13.2[.52]|20.8[.82]||7.6[.30]|124.0[4.88]|19.8[.78]|99.1[3.90]|1.52[.06]|1.52[.06]|
|222F232|31.0[1.22]||18.5[.73]|24.4[.96]||8.9[.35]|146.3[5.76]|20.8[.82]|114.3[4.50]|1.78[.07]|1.52[.06]|
|222F242|35.6[1.40]||22.1[.87]|28.7[1.13]||10.2[.40]|172.2[6.78]|21.8[.86]|132.6[5.22]|1.78[.07]|1.52[.06]|
|222F253|38.9[1.53]||28.2[1.11]|31.5[1.24]||10.9[.43]|185.2[7.29]|24.4[.96]|143.8[5.66]|1.78[.07]|1.52[.06]|
|222F263|45.2[1.78]||32.3[1.27]|38.4[1.51]||12.7[.50]|213.6[8.41]|27.4[1.08]|169.2[6.66]|1.78[.07]|1.52[.06]|
|222F274|51.6[2.03]||41.1[1.62]|44.5[1.75]||15.0[.59]|224.5[8.84]|29.5[1.16]|173.2[6.82]|1.78[.07]|1.78[.07]|
|222F285|62.7 [2.47]||42.9 [1.69]|47.2 [1.86]||17.5 [.69]|227.3 [8.95]|33.3 [1.31]|168.1 [6.62]|2.03 [.08]|1.78 [.07]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



www.te.com 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-77 

Catalog 1654025 Revised 3-13 

Boots 

## **222K121 to 185** 

## **Right-Angled, Lipped Boot** 

**As Supplied (a)** 

**==> picture [166 x 208] intentionally omitted <==**

**----- Start of picture text -----**<br>
H Dia. J Dia.<br>a<br>=<br>After Unrestricted Recovery (b)<br>_ P Y<br>JW<br>taper<br>R<br>X J Dia.<br>| Co JO<br>nee HW<br>H<br>**----- End of picture text -----**<br>


For eyelet clip, order CS-1858 option. 

## **Applications** 

Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|||**H**|||**J**|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**-3, -4, -12, -25**<br>**-100**||**Max.**<br>**b**|**Min.**<br>**-3, -4, -25**<br>**-12, -100**||**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**JO**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**JW**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**Y**<br>**±20%**<br>**b**|
||**a**|**a**||**a**|**a**|||||||||
|222K121|24.0[.95]|24.0[.95]|10.4[.41]|24.0[.95]|14.0[.55]|5.6[.22]|25.0[.98]|25.0[.98]|8.5[.33]|1.3[.05]|.41[.016]|18.0[.71]|16.0[.63]|
|222K132|30.0[1.18]|30.0[1.18]|14.2[.56]|30.0[1.18]|15.0[.59]|5.9[.23]|32.0[1.26]|27.0[1.06]|8.5[.33]|1.5[.06]|.61[.024]|18.0[.71]|20.0[.79]|
|222K142|31.0[1.22]|31.0[1.22]|18.0[.71]|31.0[1.22]|18.0[.71]|7.1[.28]|39.0[1.54]|31.0[1.22]|15.0[.59]|1.8[.07]|.81[.032]|18.0[.71]|20.0[.79]|
|222K152|36.0[1.42]|36.0[1.42]|22.4[.88]|36.0[1.42]|21.0[.83]|8.4[.33]|46.0[1.81]|38.0[1.50]|18.0[.63]|1.8[.07]|.81[.032]|25.0[.98]|25.0[.98]|
|222K163|43.0[1.69]|43.0[1.69]|28.2[1.11]|43.0[1.69]|25.0[.98]|9.9[.39]|55.0[2.17]|45.0[1.77]|17.5[.69]|2.0[.08]|.81[.032]|25.0[.98]|30.0[1.18]|
|222K174|60.0[2.36]|52.0[2.05]|35.1[1.38]|60.0[2.36]|39.0[1.54]|15.7[.62]|80.0[3.15]|54.0[2.13]|32.0[1.26]|3.3[.13]|1.02[.040]|25.0[.98]|45.0[1.77]|
|222K185|66.0 [2.60]|66.0 [2.60]|44.5 [1.75]|66.0 [2.60]|42.0 [1.65]|16.8 [.66]|108.0 [4.25]|68.0 [2.68]|48.0 [1.89]|3.8 [.15]|1.63 [.064] 35.0 [1.38]|1.63 [.064] 35.0 [1.38]|70.0 [2.76]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-78 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Boots 

**4** 

## **234A011 to 071** 

## **D-Subminiature, Right-Angled Boot** 

**==> picture [165 x 246] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>+<br>K Dia.<br>J<br>|__| H<br>J<br>————o=<<br>After Unrestricted Recovery (b)<br>K Dia. P<br>R<br>ae<br>— fe<br>_— I H W l l e X<br>——.<br>J<br>—<— =e<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on D-subminiature connector terminations. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**±5%**<br>**a**|**H**|**±5%**<br>**b**|**±5%**<br>**a**|**J**|**±5%**<br>**b**|**Min.**<br>**a**|**K**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**This**<br>**Boot  Fits**<br>**Cannon/**<br>**Cinch**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|234A011|20.3[.80]||20.3[.80]|10.7[.42]||10.7[.42]|7.9[.31]||4.1[.16]|25.9[1.02]|21.6[.85]|1.02[.04]|3.05[.12]|DE-9|
|234A021|28.2[1.11]||28.2[1.11]|10.7[.42]||10.7[.42]|10.2[.40]||5.3[.21]|30.7[1.21]|24.6[.97]|1.02[.04]|3.05[.12]|DA-15|
|234A032|42.2[1.66]||42.2[1.66]|10.7[.42]||10.7[.42]|14.0[.55]||7.4[.29]|42.9[1.69]|27.9[1.10]|1.02[.04]|3.05[.12]|DB-25|
|234A042|58.7[2.31]||58.7[2.31]|10.7[.42]||10.7[.42]|17.3[.68]||8.6[.34]|53.3[2.10]|30.5[1.20]|1.02[.04]|3.05[.12]|DC-37|
|234A052|57.9[2.28]||57.9[2.28]|13.7[.54]||13.7[.54]|19.1[.75]||10.7[.42]|55.9[2.20]|32.3[1.27]|1.02[.04]|3.05[.12]|DD-50|
|234A061|20.3[.80]||20.3[.80]|10.7[.42]||10.7[.42]|7.9[.31]||3.8[.15]|25.9[1.02]|18.5[.73]|1.02[.04]|3.05[.12]|DE-9|
|234A071|28.2 [1.11]||28.2 [1.11]|10.7 [.42]||10.7 [.42]|10.2 [.40]||5.1 [.20]|30.7 [1.21]|19.8   [.78]|1.02 [.04]|3.05 [.12]|DA-15|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



4-79 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Boots 

## **234A111 to 152** 

## **D-Subminiature, Side-Entry Boot** 

**==> picture [162 x 258] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>T h J<br>H<br>im thes mi K Dia.<br>After Unrestricted Recovery (b)<br>li e J<br>H<br>{ ff<br>tT, P<br>R<br>W K Dia.<br>fat<br>X<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on D-subminiature connector terminations. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**±5%**<br>**a**|**H**|**±5%**<br>**b**|**±5%**<br>**a**|**J**|**±5%**<br>**b**|**Min.**<br>**a**|**K**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**This**<br>**Boot Fits**<br>**Cannon/Cinch**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|234A111|20.3[.80]||20.3[.80]|10.7[.42]||10.7[.42]|7.9[.31]||4.1[.16]|27.9[1.10]|18.5[.73]|1.02[.04]|3.05[.12]|DE-9|
|234A121|28.2[1.11]||28.2[1.11]|10.7[.42]||10.7[.42]|10.2[.40]||5.3[.21]|35.1[1.38]|18.8[.74]|1.02[.04]|3.05[.12]|DA-15|
|234A132|42.2[1.66]||42.2[1.66]|10.7[.42]||10.7[.42]|14.0[.55]||6.4[.25]|47.5[1.87]|20.1[.79]|1.02[.04]|3.05[.12]|DB-25|
|234A142|58.7[2.31]||58.7[2.31]|10.7[.42]||10.7[.42]|17.3[.68]||7.9[.31]|59.7[2.35]|20.1[.79]|1.02[.04]|3.05[.12]|DC-37|
|234A152|57.9 [2.28]||57.9 [2.28]|13.7 [.54]||13.7 [.54]|19.1 [.75]||9.1 [.36]|63.2 [2.49]|26.4 [1.04]|1.02 [.04]|3.05 [.12]|DD-50|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-80 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Boots 

**4** 

## **234A611 to 671** 

## **D-Subminiature, 90° End-Entry Boot** 

**==> picture [185 x 220] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>K Dia.<br>H & J<br>(EY<br>1 (4<br>After Unrestricted Recovery (b)<br>P<br>K Dia. _C |<br>R<br>TF<br>|__| H W a l e X<br>J<br>a<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on D-subminiature connector terminations. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-25|Fluid-resistant elastomer|/42 or /86|S-1017 or S-1048 or S-1125|



*For more information, please see the appropriate material page in this section. **For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**±5%**<br>**a**|**H**|**±5%**<br>**b**|**J**<br>**±5%**<br>**a**|**±5%**<br>**b**|**K**<br>**Min.**<br>**a**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**W**<br>**±20%**<br>**b**|**X**<br>**±20%**<br>**b**|**This**<br>**Boot Fits**<br>**Cannon/Cinch**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|234A611|16.0[.63]||20.3[.80]|16.0[.63]|10.7[.42]|16.0[.63]|4.1[.16]|25.9[1.02]|21.6[.85]|1.02[.04]|3.05[.12]|DE-9|
|234A621|19.1[.75]||28.2[1.11]|19.1[.75]|10.7[.42]|19.1[.75]|5.3[.21]|30.7[1.21]|24.6[.97]|1.02[.04]|3.05[.12]|DA-15|
|234A632|29.2[1.15]||42.2[1.66]|29.2[1.15]|10.7[.42]|29.2[1.15]|7.4[.29]|42.9[1.69]|27.9[1.10]|1.02[.04]|3.05[.12]|DB-25|
|234A642|34.3[1.35]||58.7[2.31]|34.3[1.35]|10.7[.42]|34.3[1.35]|8.6[.34]|53.3[2.10]|30.5[1.20]|1.02[.04]|3.05[.12]|DC-37|
|234A652|37.6[1.48]||57.9[2.28]|37.6[1.48]|13.7[.54]|37.6[1.48]|10.7[.42]|55.9[2.20]|32.3[1.27]|1.02[.04]|3.05[.12]|DD-50|
|234A661|16.0[.63]||20.3[.80]|16.0[.63]|10.7[.42]|16.0[.63]|3.8[.15]|25.9[1.02]|18.5[.73]|1.02[.04]|3.05[.12]|DE-9|
|234A671|19.1   [.75]||28.2 [1.11]|19.1   [.75]|10.7 [.42]|19.1   [.75]|5.1 [.20]|30.7 [1.21]|19.8   [.78]|1.02 [.04]|3.05 [.12]|DA-15|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

4-81 

Catalog 1654025 Revised 3-13 

www.te.com 

Boots 

## **242W042 to 063** 

## **45° Angled Boot** 

**==> picture [263 x 225] intentionally omitted <==**

**----- Start of picture text -----**<br>
45° Angled Boot As Supplied (a)<br>H Dia. r\ \ i J Dia. f<br>Applications<br>oo<br>Designed for use in the<br>aggressive environments<br>found adjacent to engines<br>in automotive, aerospace After Unrestricted Recovery (b)<br>and military applications,<br>heat-shrinkable molded \ J Dia.<br>parts provide rugged pro-<br>JO<br>tection, strain relief and a P uN<br>full 360°environmental seal. W Typ.<br>The introduction of the 45°<br>option means there is now<br>a choice of three routes to<br>the connector for closer 135˚<br>S<br>positioning and greater T<br>design freedom. | (Lab f<br>U<br>ae H Dia.<br>**----- End of picture text -----**<br>


## **Compatibility Chart** 

|**Material Dash Number**|**Material Description**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|
|-3|Polyolefin, semirigid|/42, /86|S-1017 or S-1048|
|-4|Polyolefin, flexible|/42, /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Elastomer, fluid-resistant|/42, /86, /225|S-1017, S-1125 or S-1048|
|-100|Polyolefin, Zerohal|/180|S-1030|



## **Product Dimensions** 

||**H**|||**J**||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**|**Max.**<br>**b**|**Min.**<br>**a**<br>**a**<br>**-12, -100**<br>**-3, -4, -25**||**Max.**<br>**b**<br>**-12, -100,**<br>**-3, -25**|**P**<br>**± 10%**<br>**b**|**S**<br>**± 10%**<br>**b**|**T**<br>**± 10%**<br>**b**|**U**<br>**± 10%**<br>**b**|**JO**<br>**± 10%**<br>**b**|**W**<br>**± 20%**<br>**b**|
|242W042|31.0[1.22]|17.9[.70]|18.0[.71]|31.0[1.22]|7.0[.28]|55.0[2.17]|35.0[1.38]|3.5[.14]|2.0[.08]|25.0[.98]|1.8[.07]|
|242W053|36.0[1.42]|22.1[.87]|21.0[.83]|36.0[1.42]|8.4[.33]|60.0[2.36]|40.0[1.58]|3.5[.14]|2.0[.08]|30.0[1.18]|2.0[.08]|
|242W063|43.0 [1.69]|27.9 [1.10]|25.0 [.99]|43.0 [1.69]|9.9 [.39]|65.0 [2.56]|45.0 [1.77]|3.5 [.14]|2.0 [.08]|35.0 [1.38]|2.2 [.09]|
|As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.|As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.|As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.||As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.||||As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.||||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



4-82 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Boots 

**4** 

## **Micro Molded Shapes** 

## **Micro Molded Heat-Shrink Shapes** 

Connector manufacturers are increasingly offering smaller high performance, rugged, micro circular connectors for use in wiring harnesses in both civilian and defense markets. 

The range of small heatshrink molded shapes from TE Connectivity (TE) has evolved in order to cater for these requirements for smaller, lighter-weight products that still offer a great balance of protection properties at the connectorwire interface. 

Produced in a variety of shapes and materials, TE’s range of Raychem branded molded shapes are supplied in an expanded form. On the application of heat, they shrink to a pre-determined size and shape, providing a tough, protective covering for the components over which they are installed. 

- **Product Facts Benefits** n **Suitable for a wide range of** n **Small size** n **Weight and space savings application and environmental requirements for low fire** 

- n **Supplied in expanded form** n **Facilitates installation hazard, flame retardance,** n **Adhesive lined options** n **Environmental sealing high temperatures and fluid** n **Strain relief against fluid and dirt resistant characteristics. ingression Applications from underwater** 

- n **Available in a range of different cross-linked** n **Provides protection against to outer space, in military polymeric materials mechanical abuse at thecable-connector interface vehicles to cars, rail andmass transit** 

4-83 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Boots 

## **Micro Molded Shapes** (Continued) 

## **Material** 

## **-25 Molded Part Material** 

A heat-shrinkable, semi-rigid, fluid and temperature resistant, elastomeric molding compound, designed to offer excellent performance in harsh environments. Ideal for use in military and commercial vehicles where high temperatures and long-term exposure to hot fluids is expected. 

## **-100 Molded Part Material*** 

A heat-shrinkable, semi-flexible, low-firehazard molding compound designed to offer excellent fire safety characteristics combined with low smoke and low acid gas emission. 100 also exhibits good mechanical and fluid resistance properties. 

## **-12 Molded Part Material*** 

A high-temperature, heatshrinkable, flexible, flameretarded, fluoroelastomeric molding compound with excellent resistance to long-term fluid immersion and heat exposure. 

## **-3 Molded Part Material*** 

A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with good resistance to fluids and heat. 

**Min** = Minimum inner diameter of the supplied expanded shape. We would supply to this dimension or greater. 

The recommended usage range for the part is from 10% less than minimum expanded inside diameter to 10% greater than the maximum recovered inside diameter. 

**Max** = Recovered dimensions after heating. 

For more information please search by Part Number on: **www.te.com/adm** or contact our TE sales representatives. 

Materials: 

*As Supplied/Expanded dimensions may be slightly reduced due to the nature of the material. After recovery sizes are not affected. 

4-84 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Boots 

**4** 

## **Micro Molded Shapes** (Continued) 

**==> picture [488 x 379] intentionally omitted <==**

**----- Start of picture text -----**<br>
Selection Guide As Supplied (a) After Recovery (b)<br>H  Min J   Min H  Max J   Max<br>Ss<br>Dimensions  in millimeters (in inches, for reference)<br>As Supplied After Recovery<br>H J H J P R S T JO HW JW<br>Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%<br>Number a a b b b b b b b b b<br>204W201 10 [.39] 9.0 [.35] 5.2 [.20] 1.5 [.06] 20 [.79] 4.0 [.16] 0.8 [.03] 0.35 [.01] 6.6 [.26] 0.8 [.03] 0.6 [.02]<br>As Supplied (a) After Recovery (b)<br>H  Min J   Min H  Max J   Max<br>aS eee<br>Dimensions  in millimeters (in inches, for reference)<br>As Supplied After Recovery<br>H J H J P R S T JO HW JW<br>Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%<br>Number a a b b b b b b b b b<br>203W301-*-G02 10 [.39] 6.0 [.24] 5.8 [.23] 2.2 [.09] 19 [.75] 11 [.43] 1.5 [.06] 0.5 [.02] 4.5 [.18] 0.8 [.03] 0.5 [.02]<br>**----- End of picture text -----**<br>


**As Supplied (a) After Recovery (b)** in millimeters (in inches, for reference) **As Supplied After Recovery H J H J P R S T JO HW JW Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20% Number a a b b b b b b b b b** 203W301 10 [.39] 10 [.39] 5.8 [.23] 2.2 [.09] 29 [1.14] 21 [.83] 3.0 [.12] 0.5 [.02] 4.5 [.18] 0.8 [.03] 0.5 [.02] 

**Dimensions** in millimeters (in inches, for reference) 

4-85 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Caps 

## **Micro Molded Shapes** (Continued) 

## **Selection Guide** 

|**Selection Guide**||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Selection Guide**||||**As Supplied (a)**|||||**After Recovery (b)**|||
|||H Min<br>|||||J Min<br>7|~~=~~<br>H Max<br>=<br> RES||||J|
|**Dimensions**in millimeters (in inches, for reference)||in millimeters (in inches, for reference)||||||||||
||**As Supplied**||||||**After Recovery**|||||
||**H**|**J**<br>**H**||**J**|**P**|**R**|**S**|**T**|**JO**<br>**HW**|**JW**||
|**Part**|**Min.**|**Min.**<br>**Max.**|**Max.**||**±10%**|**±10%**|**±10%**|**±10%**|**±10%**<br>**±20%**|**±20%**||
|**Number**|**a**|**a**<br>**b**||**b**|**b**|**b**|**b**|**b**|**b**<br>**b**|**b**||
|202K111-*-01|17 [.67]|17 [.67]<br>6.9 [.27]|3.0 [.12]|3.0 [.12]|29 [1.14]|14 [.55]|1.7 [.07]|0.9 [.04]|10.8 [.43]<br>1.3 [.05]|0.7 [.03]||



**Dimensions** in millimeters (in inches, for reference) 

|||||||**As Supplied (a)**|**As Supplied (a)**|**As Supplied (a)**|||||**After Recovery (b)**|**After Recovery (b)**||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||||H|| <br>Min||<br> po||||||||eS<br>te|||y|[J Max|
|**Dimensions**in millimeters (in inches, for reference)|in millimeters (in inches, for reference)|in millimeters (in inches, for reference)||||||||||||||
||**As Supplied**||||||||||**After Recovery**|||||
||**H**|**J**||**H**||**J**||**P**||**R**|**S**|**T**|**JO**|**JW**|**HW**|
|**Part**|**Min.**|**Min.**|**Max.**||**Max.**||**±10%**|||**±10%**|**±10%**|**±10%**|**±10%**|**±20%**|**±20%**|
|**Number**|**a**|**a**||**b**||**b**||**b**||**b**|**b**|**b**|**b**|**b**|**b**|
|202A111-*-G07|17 [.67]|17 [.67]|7.9 [.31]|7.9 [.31]|2.2 [.09]|2.2 [.09]|25 [.98]|25 [.98]||14 [.55]|3.0 [.12]|1.0 [.04]|6.0 [.24]|1.7 [.07]|1.0 [.04]|



**Dimensions** in millimeters (in inches, for reference) 

**==> picture [465 x 166] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a) After Recovery (b)<br>= _p——_<br>. -<br>HW “ay R a a<br>H Min 5 amar ee J Min H Max | = J<br>a<br>este x ”<br> in millimeters (in inches, for reference)<br>As Supplied After Recovery<br>H J H J P R T U X JO HW JW<br>Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20%<br>Number a a b b b b b b b b b b<br>204W221 11 [.43] 11 [.43] 9.3 [.37] 2.1 [.08] 19 [.75] 6.5 [.26] 1.5 [.06] 0.55 [.02] 2.4 [.09] 6.6 [.26] 1.1 [.04] 0.5 [.02]<br>**----- End of picture text -----**<br>


**Dimensions** in millimeters (in inches, for reference) 

4-86 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Caps 

**4** 

## **Micro Molded Shapes** (Continued) 

## **Selection Guide** 

**==> picture [485 x 401] intentionally omitted <==**

**----- Start of picture text -----**<br>
Selection Guide As Supplied (a) After Recovery (b)<br>J   Min<br>Q wale<br>J   Max<br>a H  Min mi) H  Max<br>Dimensions  in millimeters (in inches, for reference)<br>As Supplied After Recovery<br>H J H J P R S T U JO HW JW<br>Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20%<br>Number a a b b b b b b b b b b<br>224W201 11 [.43] 9.0 [.35] 5.2 [.20] 1.6 [.06] 13 [.51] 11.5 [.45] 10 [.39] 0.8 [.03] 0.35 [.01] 7.5 [.30] 0.8 [.03] 0.6 [.02]<br>As Supplied (a) After Recovery (b)<br>J   Min<br>J   Max<br>a OAL<br>EL H  Max<br>H  Min<br>Dimensions  in millimeters (in inches, for reference)<br>As Supplied After Recovery<br>H J H J K P R S T U JO HW JW X<br>Part Min. Min. Max. Max. Min. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20% ±20%<br>Number a a b b b b b b b b b b b b b<br>223W601 10 [.39] 6.0 [.24] 6.3 [.25] 2.0 [.08] 10 [.39] 7.4 [.29] 12.5 [.49] 11.5 [.45] 9.8 [.39] 1.2 [.05] 0.5 [.02] 6.0 [.24] 1.0 [.04] 0.6 [.02] 3.2 [.13]<br>**----- End of picture text -----**<br>


**As Supplied (a) After Recovery (b)** 

|H  Min<br>J   Min|H  Min<br>J   Min|H  Min<br>J   Min|H  Min<br>J   Min|H  Min<br>J   Min|H  Min<br>J   Min|
|---|---|---|---|---|---|
|H  Min<br>J   Min<br>H  Max<br>**Dimensions**in millimeters (in inches, for reference)||||||
|**As Supplied**|**After Recovery**|||||
|**H**<br>**J**<br>**Part**<br>**Min.**<br>**Min.**<br>**Number**<br>**a**<br>**a**|**H**<br>**J**<br>**P**<br>**R**<br>**S**<br>**T**<br>**U**<br>**X**<br>**JO**<br>**HW**<br>**JW**<br>**Max.**<br>**Max.**<br>**±10%**<br>**±10%**<br>**±10%**<br>**±10%**<br>**±10%**<br>**±10%**<br>**±10%**<br>**±20%**<br>**±20%**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**<br>**b**|||||
|224W221<br>11[.43]<br>11[.43]|9.3[.37]<br>2.1|2.1[.08]<br>12.3[.48||.48]<br>13[.51]<br>11[.43]<br>1.5[.06]<br>0.55[.02]<br>2.4[.09]<br>6.6[.26]<br>1.0[.04]<br>0.5[.02]||
|||||||
|Catalog 1654025<br>Dimensions are shown for<br>Dimensions are in millimeters<br>Revised 3-13<br>reference purposes only.<br>unless otherwise specified.||||Dimensions are in millimeters||



**==> picture [275 x 72] intentionally omitted <==**

**----- Start of picture text -----**<br>
H  Min J   Min<br>Dimensions  in millimeters (in inches, for reference)<br>**----- End of picture text -----**<br>


Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

4-87 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

www.te.com 

Feedthroughs 

## **207W213 to 256** 

## **Two-Part Feedthrough** 

**==> picture [344 x 228] intentionally omitted <==**

**----- Start of picture text -----**<br>
After Unrestricted Recovery (b) As Supplied (a)<br>S<br>mal ra U % 7<br>lt Mh 4 J Dia.<br>| B nut (-01 modification)<br>~ A nut (standard) —————<br>Tan<br>ES JO<br>ht<br>M H  J Dia.<br>JW<br>=<br>Slight taper<br>**----- End of picture text -----**<br>


**Applications** Use for strain relief and abrasion protection when cables pass through equipment boxes or panels. 

## **Materials Available** 

|**Material Dash Number**|**Material Description**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.||



**For more information, please see section 5. 

## **Product Dimensions** 

||||**J**||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**H**<br>**Ref.**<br>**b**|**Min.**<br>**-3, -4, -12,**<br>**-100**<br>**-25**<br>**a**||**Max.**<br>**b**|**JO**<br>**Max.**<br>**b**|**M**<br>**Thread**<br>**b**|**P**<br>**±10%**<br>**b**|**R**<br>**±10%**<br>**b**|**S**<br>**±10%**<br>**b**|**U**<br>**±10%**<br>**b**|**JW**<br>**±20%**<br>**b**|**Hole**<br>**Dia.**<br>**±.51 (.02]**|
|||**a**|||||||||||
|207W213|11.9[.47]|9.9[.39]|8.5[.33]|4.1[.16]|15.2[.60]|20.1[.79]|62.0[2.44]|49.0[1.93]|13.0[.51]|9.9[.39]|1.3[.05]|23.9[.94]|
|207W223|20.1[.79]|18.0[.71]|16.5[.65]|7.1[.28]|19.3[.76]|30.0[1.18]|71.9[2.83]|58.9[2.32]|16.0[.63]|9.9[.39]|1.8[.07]|34.0[1.34]|
|207W234|30.1[1.22]|27.9[1.10]|26.5[1.04]|11.9[.47]|26.9[1.06]|41.9[1.65]|87.1[3.43]|73.9[2.91]|18.0[.71]|9.9[.39]|2.03[.08]|47.0[1.85]|
|207W245|45.0[1.77]|41.9[1.65]|40.5[1.59]|18.0[.71]|32.0[1.26]|55.9[2.20]|102.1[4.02]|88.9[3.50]|18.0[.71]|9.9[.39]|3.05[.12]|60.5[2.38]|
|207W256|68.1 [2.68]|64.0 [2.52]|64.5 [2.54]|30.0 [1.18]|39.1 [1.54]|80.0 [3.15]|121.9 [4.80]|109.0 [4.29]|18.0 [.71]|9.9 [.39]|3.05 [.12]|85.1 [3.35]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-88 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Feedthroughs 

**4** 

## **CES** 

## **Heat-Shrinkable Cable Entry Seals** 

## **Product Facts** 

n **Comes in many sizes and configurations** 

n **Seals multicable openings** n **SAE-AS81765/1 Type 1** 

## **Standard Cable Entry Seal Installation Instructions** 

|**Cable entry**|**Torque**|**Torque**|
|---|---|---|
|**seal number**|**in-pounds**|**Nm**|
|1|15-20|1.7-2.3|
|2|15-20|1.7-2.3|
|3|20-25|2.3-2.8|
|4|40-45|4.5-5.1|
|5|45-50|5.1-5.7|



## **Threaded Cable Entry Seal Installation Instructions** 

Note: Surfaces to be sealed should be clean and free of burrs, pits, or 

deep scratches. 

## **Applications** 

Tyco Electronics HeatShrinkable Cable-Entry Seals (CESs) provide a watertight, fume-tight seal where cables enter connection boxes, bulkheads, or other enclosures. 

CESs are available in two basic types: standard and threaded. The standard CES for thin-wall enclosures consists of a three-part assembly — a rigid plastic 

## **Step 1** 

Place rigid, externally threaded nut through hole so flanged end is on the inside of the can or cabinet. 

## **Step 2** 

Place O-ring over threaded end and position against outside of can or cabinet. 

## **Step 3** 

Screw shrinkable, internally threaded component onto the rigid nut and tighten, using appropriate 

## **Step 1** 

Apply a thread sealant to the threaded end and then screw threaded cable entry seal into pretapped hole or pipe fitting. 

**Step 2** Tighten by applying wrench to hexagonal nut. 

**Step 3** 

Insert cable through expanded opening and make necessary connection (see Note). 

nylon nut, an O-ring, and a heat-shrinkable molded area. The CES for threadedhole applications is a onepart assembly that combines a tapered national pipe thread (NPT) in rigid plastic nylon with a heat-shrinkable molded area. 

All CESs are available with the molded area configured with one opening for a single wire or cable entry or with two, three, or four legs 

spanner wrenches, until O-ring is slightly flattened — or use the torque values shown in the table to the left. 

**Step 4** 

Insert cable through expanded opening and make necessary connections (see note following Step 4 in the next section). 

## **Step 4** 

Shrink expanded nose by applying 121°C-135°C [250°F-275°F]  of heat from a heat gun with circular reflector, gas torch, or other heat source.* When part has shrunk to the cable, and when the sealant is seen to flow, discontinue heat. Additional heating _will not_ make the component shrink tighter. 

**Note** If armored cable is used, the factory-applied sealant will not fill 

of equal size to seal multiple wires or cables at the entry to enclosures and/or bulkheads. To meet sealing requirements, all CESs have factory-applied adhesive that provides the seal to wire and cable jackets. When armored cable is being sealed it may be necessary to use additional sealants, such as G.E. RTV 112 or Dow Corning RTV 732, to form the water seal. 

## **Step 5** 

Shrink expanded nose by applying 121°C-135°C [250°F-275°F] of heat from a heat gun with circular reflector, or a gas torch, or other heat source.* When part has shrunk to the cable, and when the sealant is seen to flow, discontinue heat. Additional heating _will not_ make the component shrink tighter. 

*Follow the safety precautions of the manufacturer of the heater. 

the interstices of the armor. The armor must be cut back so that the part is allowed to shrink and seal to the cable sheath as well as come down over the armor. To keep the armor from unraveling, some armor must be approximately 1/4 inch to 3/8 inch [.01 to .02 mm] inside the cable entry seal leg. 

*Follow the safety precautions of the manufacturer of the heater. 

4-89 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Feedthroughs 

## **CES** (Continued) 

**Standard CES Dimensions are mm [inches]** 

## **Product Dimensions** 

||||||||**Body**||
|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**of Legs**|**No.**<br>**of Legs**|**Overall Nom.**<br>**Recommended**<br>**Length**|**Min.**<br>**Expanded**<br>**I.D. Body**|**Max.**<br>**Recovered**<br>**I.D. Body**|**Max. I.D.**<br>**of Part**|**Drill**<br>**Size**|**Max.**<br>**O.D.**<br>**of Nut**|
|CES-1||1|69.85[2.75]|12.70[0.50]|4.32[0.17]|19.05[0.75]|25.40[1.00]|35.81[1.410]|
|CES-2||1|69.85[2.75]|19.05[0.75]|6.35[0.25]|19.05[0.75]|25.40[1.00]|35.81[1.410]|
|CES-3||1|95.25[3.75]|28.45[1.12]|12.70[0.50]|27.94[1.10]|35.05[1.38]|48.31[1.902]|
|CES-4||1|114.30[4.50]|40.64[1.60]|19.05[0.75]|39.62[1.56]|50.80[2.00]|69.09[2.720]|
|CES-4S*||1|114.30[4.50]|50.80[2.00]|19.05[0.75]|53.34[2.10]|59.94[2.36]|85.09[3.350]|
|CES-5||1|177.80 [7.00]|69.85 [2.75]|36.32 [1.43]|73.66 [2.90]|88.90 [3.50]|103.38 [4.070]|



*Part configuration may be different than depicted in figure. Contact TE for specification. Also available in threaded version. 

**Breakout CES Dimensions are mm [inches]** 

## **Product Dimensions** 

|**Part**<br>**No.**|**No.**<br>**of Legs**|**No.**<br>**of Legs**|**Overall Nom.**<br>**Recommended**<br>**Length**|**Min.**<br>**Expanded**<br>**I.D.**<br>**(Each Leg)**|**Max.**<br>**Recovered**<br>**I.D.**<br>**(Each Leg)**|**Max. I.D.**<br>**of Part**|**Drill**<br>**Size**|**Max.**<br>**O.D.**<br>**of Nut**|
|---|---|---|---|---|---|---|---|---|
|CES-2-D1A||2|69.85[2.75]|15.24[0.60]|2.79[0.11]|19.05[0.75]|25.40[1.00]|35.81[1.41]|
|CES-2-T1||3|69.85[2.75]|10.16[0.40]|2.79[0.11]|19.05[0.75]|25.40[1.00]|35.81[1.41]|
|CES-2-T1B||3|88.90[3.50]|15.24[0.60]|4.32[0.17]|19.05[0.75]|25.40[1.00]|35.81[1.41]|
|CES-2-F1A||4|69.85[2.75]|10.16[0.40]|2.79[0.11]|19.05[0.75]|25.40[1.00]|35.81[1.41]|
|CES-2-F1||4|88.90[3.50]|15.24[0.60]|4.32[0.17]|19.05[0.75]|25.40[1.00]|35.81[1.41]|
|CES-3-D1||2|88.90[3.50]|15.24[0.60]|4.32[0.17]|27.94[1.10]|35.05[1.38]|48.26[1.90]|
|CES-3-T1||3|88.90[3.50]|15.24[0.60]|4.32[0.17]|27.94[1.10]|35.05[1.38]|48.26[1.90]|
|CES-3-F1||4|88.90[3.50]|15.24[0.60]|4.32[0.17]|27.94[1.10]|35.05[1.38]|48.26[1.90]|
|CES-4-D3||2|101.60[4.00]|22.86[0.90]|7.62[0.30]|40.64[1.60]|50.80[2.00]|69.09[2.72]|
|CES-4-T1||3|101.60[4.00]|22.86[0.90]|7.62[0.30]|40.64[1.60]|50.80[2.00]|69.09[2.72]|
|CES-4-F1||4|101.60[4.00]|22.86[0.90]|7.62[0.30]|40.64[1.60]|50.80[2.00]|69.09[2.72]|
|CES-5-T4||3|127.00[5.00]|31.75[1.25]|12.70[0.50]|73.66[2.90]|63.50[2.50]|103.38[4.07]|
|CES-5-F4||4|127.00[5.00]|31.75[1.25]|12.70[0.50]|73.66[2.90]|63.50[2.50]|103.38[4.07]|



**Right-Angle Breakout CES Dimensions are mm [inches]** 

|**Part**||**C**||**B**||**Length**|**Length**|**Drill**|
|---|---|---|---|---|---|---|---|---|
|**No.**|**Min. Exp. ID**||**Max. Rec. ID**|**ID Min**|**D**||**A**|**Size**|
|CES-1R|12.70[0.50]||7.11[0.28]|12.70[0.50]|35.56|35.56[1.4]|42.67[1.68]|25.40[1.00]|
|CES-2R|18.03[0.71]||8.38[0.33]|19.05[0.75]|43.18|43.18[1.7]|44.96[1.77]|25.40[1.00]|
|CES-3R|27.94[1.10]||9.65[0.38]|27.94[1.10]|53.34|53.34[2.1]|58.42[2.30]|34.80[1.37]|
|CES-4R|40.64[1.60]||15.75[0.62]|40.64[1.60]|78.74|78.74[3.1]|71.12[2.80]|50.80[2.00]|



4-90 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Feedthroughs 

**4** 

## **CES** (Continued) 

## **Threaded CES** 

|**Part**<br>**No.**|**Overall Nom.**<br>**Recommended**<br>**Length**|**Min.**<br>**Expanded**<br>**I.D. Nose**|**Max.**<br>**Recovered**<br>**I.D. Nose**|**National**<br>**Adapter**<br>**I.D.**|**Pipe**<br>**Thread**<br>**Size**|
|---|---|---|---|---|---|
|CES-2-A50|83.82[3.30]|19.05[0.75]|6.35[0.25]|12.70[0.50]|1/2–14|
|CES-2-A75|83.82[3.30]|19.05[0.75]|6.35[0.25]|19.05[0.75]|3/4–14|
|CES-2-A100|83.82[3.30]|19.05[0.75]|6.35[0.25]|19.05[0.75]|1–11 1/2|
|CES-3-A100|111.00[4.37]|28.45[1.12]|12.70[0.50]|25.40[1.00]|1–11 1/2|
|CES-3-A150|117.35[4.62]|28.45[1.12]|12.70[0.50]|27.94[1.10]|1 1/2–11 1/2|
|CES-4-A150*|127.00[5.00]|50.80[2.00]|19.05[0.75]|35.56[1.40]|1 1/2–11 1/2|
|CES-5-A250*<br>152.40[6.00]<br>* Not illustrated - refer to Specification Control Drawing for details.||69.85[2.75]<br>25.40[1.00]<br>* Not illustrated - refer to Specification Control Drawing for details.||60.96[2.40]|2 1/2–10|



## **Threaded Breakout CES** 

## **Product Dimensions** 

|**Part**<br>**No.**|**No.**<br>**of Legs**|**No.**<br>**of Legs**|**Overall Nom.**<br>**Recommended**<br>**Length**|**Min.**<br>**Expanded**<br>**I.D.**<br>**(Each Leg)**|**Max.**<br>**Recovered**<br>**I.D.**<br>**(Each Leg)**|**Max. I.D.**<br>**of Part**|**Pipe Thread**<br>**Size (NPT)**|
|---|---|---|---|---|---|---|---|
|CES-2A-T1||3|95.25[3.75]|10.16[0.4]|2.79[0.11]|12.70[0.50]|1/2–14|
|CES-2A-F1||4|95.25[3.75]|10.16[0.4]|2.79[0.11]|12.70[0.50]|1/2–14|
|CES-2A-D1||2|95.25[3.75]|15.24[0.6]|2.79[0.11]|19.05[0.75]|3/4–14|
|CES-2A-T2||3|95.25[3.75]|10.16[0.4]|2.79[0.11]|19.05[0.75]|3/4–14|
|CES-2A-F2||4|95.25[3.75]|10.16[0.4]|2.79[0.11]|19.05[0.75]|3/4–14|
|CES-3A-D1||2|95.25[3.75]|15.24[0.6]|4.32[0.17]|25.40[1.00]|1–11 1/2|
|CES-2A-T3||3|95.25[3.75]|15.24[0.6]|4.32[0.17]|25.40[1.00]|1–11 1/2|
|CES-3A-F1||4|95.25[3.75]|15.24[0.6]|4.32[0.17]|25.40[1.00]|1–11 1/2|
|CES-3A-D2||2|95.25[3.75]|15.24[0.6]|4.32[0.17]|27.94[1.10]|1 1/2–11 1/2|
|CES-3A-T2||3|95.25[3.75]|15.24[0.6]|4.32[0.17]|27.94[1.10]|1 1/2–11 1/2|
|CES-3A-F2||4|95.25[3.75]|15.24[0.6]|4.32[0.17]|27.94[1.10]|1 1/2–11 1/2|
|CES-4A-D3||2|95.25[3.75]|22.86[0.9]|7.62[0.30]|37.34[1.47]|1 1/2–11 1/2|
|CES-4A-T3||3|95.25[3.75]|22.86[0.9]|7.62[0.30]|37.34[1.47]|1 1/2–11 1/2|
|CES-4A-F3||4|95.25 [3.75]|22.86 [0.9]|7.62 [0.30]|37.34 [1.47]|1 1/2–11 1/2|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-91 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Feedthroughs 

## **CES** (Continued) 

## **Right-Angle Threaded CES** 

|**Part**||**C**||**B**||**Length**|**Length**|**NPT**|
|---|---|---|---|---|---|---|---|---|
|**No.**|**Min. Exp. ID**||**Max. Rec. ID**|**ID Min**|**A**||**D**|**Size**|
|CES-2R-A50|12.70[0.50]||7.11[0.28]|12.70[0.50]|35.56|35.56[1.4]|25.40[1.00]|1/2-14|
|CES-2R-A75|18.03[0.71]||8.38[0.33]|19.05[0.75]|43.18|43.18[1.7]|27.94[1.10]|3/4-14|
|CES-3R-A100|27.94[1.10]||9.65[0.38]|25.40[1.00]|53.34|53.34[2.1]|33.78[1.33]|1-11 1/2|
|CES-3R-A150|40.64[1.60]||15.75[0.62]|27.94[1.10]|78.74|78.74[3.1]|39.62[1.56]|1 1/2-11 1/2|



4-92 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Transitions 

**4** 

## **301A011 to 048** 

## **T Transition** 

**==> picture [137 x 99] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>wan<br>K Dia.<br>a<br>J Dia. H Dia.<br>‘_ eG oy<br>**----- End of picture text -----**<br>


## **After Unrestricted Recovery (b)** 

**==> picture [161 x 101] intentionally omitted <==**

**----- Start of picture text -----**<br>
P<br>—_ S 4 W<br>J Dia. K Dia.<br>T<br>|<br>aia<br>T h H Dia.<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

|**Material Dash Number**|**Material Description**|**Precoating No.**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|---|
|-3|Semirigidpolyolefin||/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin||/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer||N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225||S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal||/86, /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**H, J & K**<br>**Min.**<br>**a**|**J & K**<br>**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**S**<br>**±10%**<br>**b**|**T**<br>**±10%**<br>**b**|**W**<br>**±30%**<br>**b**|
|---|---|---|---|---|---|---|
|301A011|6.6[.26]|3.6[.14]|29.7[1.17]|15.1[.59]|—|1.02[.04]|
|301A022|13.2[.52]|6.9[.27]|58.7[2.31]|29.5[1.16]|17.5[.69]|1.52[.06]|
|301A028|20.0[0.79]|10.2[.40]|90[3.54]|45[1.77]|30[1.18]|2.0[.08]|
|301A034|26.9[1.06]|13.5[.53]|120.1[4.73]|60.2[2.37]|35.6[1.40]|2.29[.09]|
|301A048|55.6 [2.19]|30.2 [1.19]|246.4 [9.70]|123.2 [4.85]|70.9 [2.79]|3.05 [.12]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-93 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Transitions 

## **301A511 to 514** 

## **Slimline T Transition** 

**==> picture [52 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>**----- End of picture text -----**<br>


**==> picture [179 x 213] intentionally omitted <==**

**----- Start of picture text -----**<br>
J Dia.<br>H Dia.<br>K Dia.<br>=<br>After Unrestricted Recovery (b)<br>| ° P -|<br> H Dia.   J Dia.<br> HO   JO<br>o W  l Tan ee Tan<br>t<br>KO<br>|<br> K<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

|**Material Dash Number**|**Material Description**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|
|-50|Fluoroelastomerpolymer blend|N/A|S-1125|
|-51|Elastomerpolymer blend|/164|S-1124|
|-71|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-125|Fluoropolymer|N/A|S-1255-04|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||



**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**J & K**<br>**Min.**<br>**a**|**Max.**<br>**b**|**HO, JO, & KO**<br>**±10%**<br>**b**|**W**<br>**Nom.**<br>**b**|**P**<br>**Nom.**<br>**b**|
|---|---|---|---|---|---|---|---|---|
|301A511|19.8[.78]||6.6[.26]|13.2[.52]|6.6[.26]|25.4[1.00]|1.02[.04]|80.8[3.18]|
|301A512|34.3[1.35]||11.4[.45]|22.9[.90]|11.4[.45]|41.1[1.62]|1.27[.05]|120.4[4.74]|
|301A513|60.2[2.37]||20.1[.79]|40.1[1.58]|20.1[.79]|63.5[2.50]|1.52[.06]|175.8[6.92]|
|301A514*|83.3 [3.28]||33.3 [1.31]|54.9 [2.16]|33.3 [1.31]|88.9 [3.50]|1.78 [.07]|242.3 [9.54]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

- *301A514 is not available in -125 Fluoropolymer material. 

4-94 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

## **322A112 to 158** 

## **T Transition** 

**==> picture [52 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>**----- End of picture text -----**<br>


**==> picture [317 x 227] intentionally omitted <==**

**----- Start of picture text -----**<br>
tO ai<br>H Dia. J Dia.<br>— K Dia.<br>if<br>After Unrestricted Recovery (b)<br>P<br>HW W<br>loan<br>H Dia. J Dia.<br>T  4<br>< am<br>KW<br># K Dia.  Molded Parts<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

|**Material Dash Number**|**Material Description**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Modified elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|



*For more information, please see the appropriate material page in this section. 

**For more information, please see section 5. 

## **Product Dimensions** 

|||**H & J**|||**K**||**P**|**T**|**HW & W**|**KW**|
|---|---|---|---|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**Min.**<br>**a**||**Max.**<br>**b**|**Min.**<br>**a**||**Max.**<br>**b**|**±10%**<br>**b**|**±10%**<br>**b**|**±20%**<br>**b**|**±20%**<br>**b**|
|322A112|13.2[.52]||5.8[.23]|6.6[.26]||3.0[.12]|52.3[2.06]|—|1.52[.06]|1.02[.04]|
|322A123|26.9[1.06]||12.4[.49]|6.6[.26]||3.0[.12]|83.3[3.28]|10.7[.42]|2.54[.10]|1.02[.04]|
|322A134|26.9[1.06]||12.7[.50]|13.2[.52]||5.8[.23]|107.7[4.24]|20.3[.80]|2.54[.10]|1.52[.06]|
|322A148|55.6[2.19]||25.4[1.00]|13.2[.52]||5.8[.23]|180.6[7.11]|25.4[1.00]|4.57[.18]|1.52[.06]|
|322A158|55.6 [2.19]||25.4 [1.00]|26.9 [1.06]||12.4 [.49]|222.3 [8.75]|38.1 [1.50]|4.57 [.18]|2.54 [.10]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-95 For additional support numbers please visit www.te.com 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

## **342A012 to 058** 

## **45° Side-Breakout Transition** 

**==> picture [190 x 228] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>7<br>H Dia.  J Dia.<br>| |<br>K Dia.<br>S<br>After Unrestricted Recovery (b)<br>P<br>U<br>HW  T JW<br>Lo: _|<br>H Dia.  J Dia.<br>KW<br>epee K<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin,Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



## **Product Dimensions** 

|**Part**<br>**No.**|**H & J**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**H & J**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**Min.**<br>**a**|**K**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**T***<br>**±10%**<br>**b**|**U***<br>**±10%**<br>**b**|**HW & JW**<br>**±20%**<br>**b**|**KW**<br>**±20%**<br>**b**|
|---|---|---|---|---|---|---|---|---|---|---|
|342A012|13.2[.52]|6.9[.27]|6.6[.26]||3.6[.14]|49.3[1.94]|19.6[.77]|19.6[.77]|1.52[.06]|1.02[.04]|
|342A024|26.9[1.06]|12.7[.50]|6.6[.26]||3.6[.14]|92.5[3.64]|31.8[1.25]|39.6[1.56]|2.54[.10]|1.02[.04]|
|342A034|26.9[1.06]|13.7[.54]|13.2[.52]||6.1[.24]|144.8[5.70]|50.8[2.00]|50.8[2.00]|2.54[.10]|1.52[.06]|
|342A048|55.6[2.19]|26.9[1.06]|13.2[.52]||6.9[.27]|184.9[7.28]|63.5[2.50]|63.5[2.50]|4.57[.18]|1.52[.06]|
|342A058|55.6 [2.19]|26.9 [1.06]|26.9 [1.06]||13.7 [.54]|203.5 [8.01]|66.0 [2.60]|66.0 [2.60]|4.57 [.18]|2.54 [.10]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. * T = vent port location, U = injection port location 

4-96 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Transitions 

**4** 

## **362A014 to 114** 

## **30° Side-Breakout Transition** 

**==> picture [107 x 97] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>J Dia.<br>H Dia.<br>K<br>| |_<br>=<br>**----- End of picture text -----**<br>


## **After Unrestricted Recovery (b)** 

**==> picture [158 x 101] intentionally omitted <==**

**----- Start of picture text -----**<br>
P<br>S T<br>HW  JW<br>H Dia. poonat J Dia.<br>Hote<br>v KW  y<br>K Dia.<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

## **Product Dimensions** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



|**Part**<br>**No.**|**H & J**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**K**<br>**Min.**<br>**a**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|**S**<br>**±10%**<br>**b**|**T**<br>**±10%**<br>**b**|**HW & JW**<br>**±20%**<br>**b**|**KW**<br>**±20%**<br>**b**|
|---|---|---|---|---|---|---|---|---|
|362A014|30.5[1.20] 15.7[.62]|20.3[.80] 10.7[.42]||82.6[3.25]|31.8[1.25]|21.1[.63]|2.54[.10]|1.78[.07]|
|362A024|35.6[1.40] 18.3[.72]|15.2[.60]|8.6[.34]|63.5[2.50]|19.1[.75]|22.4[.88]|2.54[.10]|1.52[.06]|
|362A114|35.6 [1.40] 18.8 [.74]|10.2 [.40]|5.3 [.21]|61.0 [2.40]|19.1 [.75]|21.3 [.84]|2.79 [.11]|1.52 [.06]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. S = vent port, S + T = injection port 

4-97 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

## **381A301 to 304** 

## **Slimline Y Transition** 

**==> picture [179 x 237] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>J Dia.<br>H Dia.<br>T =<br>K Dia.<br>After Unrestricted Recovery (b)<br>J<br>R<br>—_ .<br>— P<br>H Dia. _ f -<br>ry<br>W<br>S<br>K<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

**Product Dimensions** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-50|Fluoroelastomerpolymer blend|N/A|S-1125|
|-51|Elastomerpolymer blend|/164|S-1124|
|-71|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-125|Fluoropolymer|—|S-1255-04|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



|**Part**<br>**No.**|**Min.**<br>**a**|**H**<br>**Max.**<br>**b**|**J & K**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**J & K**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**W**<br>**Nom.**<br>**b**|**P**<br>**Nom.**<br>**b**|**R & S**<br>**Nom.**<br>**b**|
|---|---|---|---|---|---|---|---|
|381A301|19.8[.78]|6.6[.26]|13.2[.52]|6.6[.26]|1.0[.04]|40.6[1.60]|40.6[1.60]|
|381A302|34.3[1.35]|11.4[.45]|22.9[.90]|11.4[.45]|1.3[.05]|63.0[2.48]|63.0[2.48]|
|381A303|60.2[2.37]|20.1[.79]|40.1[1.58]|20.1[.79]|1.5[.06]|94.7[3.73]|94.7[3.73]|
|381A304*|83.3 [3.28]|33.3 [1.31]|54.9 [2.16]|33.3 [1.31]|1.8 [.07]|133.9 [5.27]|133.9 [5.27]|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,|||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,|||
|entry diameters will be reduced by 1.5 [.06] max.||||||||



- *381A304 is not available in -125 Fluoropolymer material. 

4-98 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

**4** 

## **382A012 to 046** 

## **Y Transition** 

**==> picture [204 x 208] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>J Dia.<br>H Dia.<br>K Dia.<br>—<br>After Unrestricted Recovery (b)<br>J Dia.<br>JW<br>  S<br>HW  _ T an<br>H Dia.<br>i z <<br>KW<br>K Dia.<br>To — —<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

## **Product Dimensions** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



|||**H**|**J & K**|**J & K**|**S**|**T**|**HW**|**JW & KW**|
|---|---|---|---|---|---|---|---|---|
|**Part**|**Min.**|**Max.**|**Min.**|**Max.**|**±10%**|**±10%**|**±20%**|**±20%**|
|**No.**|**a**|**b**|**a**|**b**|**b**|**b**|**b**|**b**|
|382A012|13.2[.52]|6.1[.24]|6.6[.26]|3.3[.13]|23.9[.94]|15.5[.61]|1.52[.06]|1.02[.04]|
|382A023|26.9[1.06]|12.4[.49]|13.2[.52]|6.1[.24]|53.3[2.10]|33.0[1.30]|2.54[.10]|1.52[.06]|
|382A034|38.6[1.52]|18.0[.71]|26.9[1.06]|12.4[.49]|78.7[3.10]|55.9[2.20]|3.05[.12]|2.54[.10]|
|382A046|55.6 [2.19]|25.9 [1.02]|26.9 [1.06]|12.7 [.50]|111.8 [4.40]|71.1 [2.80]|4.57 [.18]|2.54 [.10]|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,|||||||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,||
|entry diameters will be reduced by 1.5 [.06] max.|||entry diameters will be reduced by 1.5 [.06] max.||||||



4-99 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Transitions 

## **382C312, 322 and 332** 

## **Slimline Y Transition** 

## **Materials Available** 

## **Product Dimensions** 

**==> picture [355 x 228] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a) After Unrestricted Recovery (b)<br>J Dia.<br>J Dia.<br>P R Tan JO<br>Tan<br>H Dia. HO<br>K Dia. H Dia.<br>After Unrestricted Recovery (b) W Typ.<br>. L S S Tan KO S<br>ei P R aon JO  _ J Dia. Ny K Dia. 4<br>Tan<br>HO Tan 382C322, 382C332<br>H Dia.<br>L t \ y<<br>W Typ.<br>wm /<br>S Tan KO<br>K Dia.<br>382C312<br>**----- End of picture text -----**<br>


outlet(s) reduced in size to accommodate smaller cable diameters without the need for packing or shimming. 

When used with adhesive it provides environmental sealing. These parts are based on the 382A3 range. They have the branched 

## **Applications** 

Provides strain relief and mechanical protection at two into one Y junctions in cable harness assemblies. 

|**Material**||**Material Description**|**Precoating No.**|**Precoating No.**||**Adhesive Part No.**|**Adhesive Part No.**|**Adhesive Part No.**||
|---|---|---|---|---|---|---|---|---|---|
|-50||Fluoroelastomerpolymer blend||N/A||S-1125||||
|-51||Elastomerpolymer blend||/164||S-1124||||
|-71||Flexiblepolyolefin|/42 or /86|||S-1017 or S-1048|S-1017 or S-1048|||
|-125||Fluoropolymer||N/A||S-1255-04||||
|**Part**<br>**No.**|**Min.**<br>**a**|**H**<br>**J**<br>**Max.**<br>**Min.**<br>**Max.**<br>**b**<br>**a**<br>**b**|**K**<br>**Min.**<br>**a**|**Max.**<br>**b**|**P, R & S**<br>**Nom.**<br>**b**|**KO**<br>**±15%**<br>**b**|**HO & JO**<br>**±15%**<br>**b**||**W**<br>**Nom**<br>**b**|
|382C312|1.20<br>[30.5]|.45<br>.90<br>.45<br>[11.4]<br>[22.9]<br>[11.4]|.60<br>[15.2]|.30<br>[7.6]|2.48<br>[63.0]|.85<br>[21.6]|1.62<br>[41.1]||.04<br>[1.0]|
|||||||||||
|**Part**<br>**No.**|**Min.**<br>**a**|**H**<br>**J & K**<br>**Max.**<br>**Min.**<br>**Max.**<br>**b**<br>**a**<br>**b**|**P, R & S**<br>**Nom.**<br>**b**|**HO**<br>**±15%**<br>**b**|**JO & KO**<br>**±15%**<br>**b**|**W**<br>**Nom.**<br>**b**||||
|382C322|.90<br>[22.9]|.45<br>.40<br>.20<br>[11.4]<br>[10.2]<br>[5.1]|2.48<br>[63.0]|1.62<br>[41.1]|.85<br>[21.6]|.04<br>[1.0]||||
|||||||||||
|**Part**<br>**No.**|**Min.**<br>**a**|**H**<br>**J & K**<br>**Max.**<br>**Min.**<br>**Max.**<br>**b**<br>**a**<br>**b**|**P, R & S**<br>**Nom.**<br>**b**|**HO**<br>**±15%**<br>**b**|**JO & KO**<br>**±15%**<br>**b**|**W**<br>**Nom.**<br>**b**||||
|382C332|1.00<br>[25.4]|.45<br>.60<br>.30<br>[11.4]<br>[15.2]<br>[7.5]|2.48<br>[63.0]|1.62<br>[41.1]|.85<br>[21.6]|.04<br>[1.0]||||



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-100 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

**4** 

## **462A011 to 060** 

## **Transition, One to Three Cables** 

**==> picture [192 x 225] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>J Dia.<br>H Dia. K Dia.<br>L Dia.<br>I——-F- I f<br>After Unrestricted Recovery (b)<br>P J Dia.<br>T<br>U<br>HW<br>KW Typ.<br>H Dia. K Dia.<br>Lb _ in<br>T ~ T<br>L Dia.<br>S s<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

## **Product Dimensions** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.||*For more information, please see the appropriate material page in this section.||
|**For more information, please see section 5.||||



|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**Min.**<br>**a**|**J, K&L**|**Max.**<br>**b**|**P**<br>**±10%**<br>**b**|
|---|---|---|---|---|---|---|---|
|462A011|13.2[.52]||6.6[.26]|6.6[.26]||3.6[.14]|46.2[1.82]|
|462A023|26.9[1.06]||13.2[.52]|13.2[.52]||6.9[.27]|93.2[3.67]|
|462A034|38.6[1.52]||18.8[.74]|19.3[.76]||9.7[.38]|135.1[5.32]|
|462A046|55.6[2.19]||25.4[1.00]|26.9[1.06]||12.4[.49]|192.0[7.56]|
|462A060|91.4 [3.60]||54.6 [2.15]|45.7 [1.80]||27.4 [1.08]|390.4 [15.37]|



|**Part**<br>**No.**|**T**<br>**±10%**<br>**b**|**U**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**KW**<br>**±10%**<br>**b**|
|---|---|---|---|---|
|462A011|30.5[1.20]|15.7[.62]|1.52[.06]|1.02[.04]|
|462A023|57.2[2.25]|33.0[1.30]|2.54[.10]|1.52[.06]|
|462A034|88.9[3.50]|45.7[1.80]|3.05[.12]|1.78[.07]|
|462A046|121.9[4.80]|71.1[2.80]|4.57[.18]|3.05[.12]|
|462A060|254.0 [10.00]|127.0 [5.00]|7.11 [.28]|4.57 [.18]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-101 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Transitions 

## **462A421 to 424** 

## **Slimline Transition, One to Three Cables** 

**==> picture [319 x 262] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>=<br>K Dia.<br>H Dia. LL + J & L Dia.<br>Te a s bh GEOfA<br>After Unrestricted Recovery (b)<br>P<br>J Dia.<br>DRA<br>S<br>1 R -<br>H Dia. 4 K Dia.<br>T T T<br>W<br>T<br>L Dia.<br>S Y<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

## **Product Dimensions** 

**Materials Available** 

**Product Dimensions** 

|**Material***|**Material Description**|**Precoating No.**|**Precoating No.**|**Precoating No.**|**Adhesive Part No.****|**Adhesive Part No.****|
|---|---|---|---|---|---|---|
|-50|Fluoroelastomerpolymer blend||N/A||S-1125||
|-51|Elastomerpolymer blend||/164||S-1124||
|-71|Flexiblepolyolefin||/42 or /86||S-1017 or S-1048||
|**Part**<br>**Min.**<br>**No.**<br>**a**|**H**<br>**J, K & L**<br>**Max.**<br>**Min.**<br>**b**<br>**a**|**K & L**<br>**Max.**<br>**b**||**W**<br>**Nom.**<br>**b**|**P**<br>**Nom.**<br>**b**|**R, S & T**<br>**Nom.**<br>**b**|
|462A421*<br>19.8[.78]|6.6[.26]<br>13.2[.52]|6.6|6.6[.26]|1.0[.04]|85.9[3.38]|42.9[1.69]|
|462A422*<br>34.3[1.35]|11.4[.45]<br>20.6[.81]|11.4|11.4[.45]|1.3[.05]|135.6[5.34]|67.8[2.67]|
|462A423*<br>60.2[2.37]|20.1[.79]<br>36.1[1.42]|20.1|20.1[.79]|1.5[.06]|207.3[8.16]|103.6[4.08]|
|462A424*<br>99.8[3.93]|33.3[1.31]<br>54.9[2.16]|33.3[1.31]||1.8[.07]|207.2[8.16]|103.6[4.08]|
|*-01 modification only|||||||
|**Material***|**Material Description**|**Precoating No.**|||**Adhesive Part No.****||
|-125|Fluoropolymer||—||S-1255-04||
|*For more information, please see the appropriate material page in this section.|||*For more information, please see the appropriate material page in this section.||||
|**For more information, please see section 5.<br>**Part**<br>**Min.**<br>**No.**<br>**a**|**For more information, please see section 5.<br>**H**<br>**J, K & L**<br>**Max.**<br>**Min.**<br>**b**<br>**a**|**K & L**<br>**Max.**<br>**b**||**W**<br>**Nom.**<br>**b**|**P**<br>**Nom.**<br>**b**|**R, S & T**<br>**Nom.**<br>**b**|
|462A421<br>19.8[.78]|6.6[.26]<br>13.2[.52]|6.6|6.6[.26]|1.0[.04]|85.9[3.38]|42.9[1.69]|
|462A422<br>34.3[1.35]|11.4[.45]<br>20.6[.81]|11.4|11.4[.45]|1.3[.05]|135.6[5.34]|67.8[2.67]|
|462A423<br>60.2[2.37]|20.1[.79]<br>36.1[1.42]|20.1|20.1[.79]|1.5[.06]|207.3[8.16]|103.6[4.08]|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,||||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,||
|entry diameters will be reduced by 1.5 [.06] max.|||||||



4-102 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Transitions 

**4** 

## **562A011 to 067** 

## **Transition, One to Four Cables** 

**==> picture [178 x 271] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>K Dia.<br>J Dia.<br>i :<br>H Dia.<br>N Dia.<br>L Dia.<br>After Unrestricted Recovery (b)<br>W  iA J Dia.<br>T<br>HW<br>U<br>K Dia.<br>H Dia. Le a<br>aeVE :<br>L Dia.<br>rT LS; [-]<br>SS<br>N Dia.<br>P<br>Sy<br>**----- End of picture text -----**<br>


## **Applications** 

Provides strain relief and mechanical protection on cable harness assemblies. 

## **Materials Available** 

|**Material***|**Material Description**|**Precoating No.**|**Adhesive Part No.****|
|---|---|---|---|
|-3|Semirigidpolyolefin|/42 or /86|S-1017 or S-1048|
|-4|Flexiblepolyolefin|/42 or /86|S-1017 or S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid-resistant elastomer|/42 or /86 or /225|S-1017 or S-1048 or S-1125|
|-100|Polyolefin, Zerohal|/86 or /180|S-1048 or S-1030|
|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.|*For more information, please see the appropriate material page in this section.||



**For more information, please see section 5. 

## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**J, K, L & N**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**J, K, L & N**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**J, K, L & N**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**J, K, L & N**<br>**Min.**<br>**Max.**<br>**a**<br>**b**|**P**<br>**±10%**<br>**b**|**T**<br>**±10%**<br>**b**|**U**<br>**±10%**<br>**b**|**HW**<br>**±20%**<br>**b**|**W**<br>**±20%**<br>**b**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|562A011|13.2[.52]||6.9[.27]|6.6|6.6[.26]|3.4|3.4[.14]|24.1[.95]|43.9[1.73]|18.0[.71]|1.52[.06]|1.02[.04]|
|562A022|19.3[.76]||9.7[.38]|9.4|9.4[.37]|5.3|5.3[.21]|35.6[1.40]|43.2[1.70]|23.1[.91]|1.78[.07]|1.02[.04]|
|562A032|19.3[.76]||9.7[.38]|13.2|13.2[.52]|6.9|6.9[.27]|49.3[1.94]|50.5[1.99]|25.4[1.00]|1.78[.07]|1.52[.06]|
|562A043|26.9[1.06]||13.0[.51]|13.2|13.2[.52]|6.9|6.9[.27]|49.3[1.94]|65.8[2.59]|33.5[1.32]|2.54[.10]|1.52[.06]|
|562A054|38.6[1.52]||18.5[.73]|19.3|19.3[.76]|9.7|9.7[.38]|71.9[2.83]|95.3[3.75]|46.5[1.83]|3.05[.12]|1.78[.07]|
|562A067|55.6 [2.19]||26.7 [1.05]|26.9 [1.06]||13.0 [.51]|13.0 [.51]|101.6 [4.00]|135.1 [5.32]|65.5 [2.58]|4.57 [.18]|2.54 [.10]|



Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

4-103 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Transitions 

## **QFT** 

## **Configurable Heat-Shrink Transition** 

## **Product Facts** 

n **Configurable heat-shrink transition** 

n **Low cost commercial polyolefin** n **80°C [176°F] shrink temperature** 

- n **High shrink ratio** 

- n **Specially engineered easy-to-use crimp tool** 

**==> picture [358 x 75] intentionally omitted <==**

**----- Start of picture text -----**<br>
Expanded Recovered<br>P<br>JO<br>H Dia. J Dia.<br>HW<br>H Dia. J Dia.<br>TI - JW 6<br>- a n T | QZ<br>**----- End of picture text -----**<br>


## **Specifications/Approvals** 

## **Temperature Ratings** 

## **Dimensions Table** 

**Operating Temperature Range** -20°C to 70°C [-4°F to 158°F] 

them to be employed as 1:2, 1:3, and even 1:4 transitions. With their high shrink ratio and crimps the configurable QFT product line can accommodate almost all of your transition needs with only 3 product sizes. 

## **Applications** 

QFT heat-shrinkable transitions form a watertight seal protecting cable splices from corrosion and mechanical abuse while providing excellent electrical insulating properties. QFT products use special crimps that allow 

|TE|RW 2008|Molded Part|
|---|---|---|
||RT1050/1|Adhesive|
||||
|Operatingtemperature range|-20°C to 70°C[-4°F to 158°F] (125°C[257°F]without sealant)||
|Minimum recoverytemperature|55°C[131°F]||
|Maximum storage temperature|40°C[104°F]||



||**H**|**H**||**J**||**P**|**JO**|**HW**|**JW**|
|---|---|---|---|---|---|---|---|---|---|
||**Min.**|**Max.**|**Min.**||**Max.**|**+/- 10%**|**+/- 10%**|**+/- 20%**|**+/- 20%**|
|QFT1 31.0|QFT1 31.0[1.22]|9.0[.35]|31.0[1.22]||4.4[.17]|60.0[2.36]|12.0[.47]|1.5[.06]|1.0[.039]|
|QFT2 43.0|QFT2 43.0[1.69]|14.0[.55]|43.0[1.69]||7.0[.28]|75.0[2.95]|18.0[.71]|1.8[.07]|1.0[.039]|
|QFT3 57.0|QFT3 57.0[2.24]|24.0[.95]|57.0[2.24]||12.0[.47]|90.0[3.53]|25.0[.98]|1.8[.07]|1.0[.039]|



4-104 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Transitions 

**4** 

## **QFT** (Continued) 

## **Typical QFT Performance** 

## **Part Numbering System** 

||**Property**|**Performance**|**Test method**|
|---|---|---|---|
||Tensile strength|10 MPa(1500psi)minimum|ISO 37|
||Ultimate elongation|250% minimum|ISO 37|
||Longitudinal change|0 to 20% maximum|ISO 1183|
|Physical|Specificgravity<br>Heat aging|1.4 maximum<br>Minimum 200% ultimate elongation|ISO 1183<br>ISO 188|
||168 hours at 120°C[248°F]|Tensile Strength 10 MPa min.|ISO 37|
||Heat shock<br>4 hours at 105°C|No cracking, dripping or flowing|ASTM D 2671|
|Electrical|Dielectric strength|8MV/m minimum|IEC 243-1|
||Fluid resistance 1|(24 +/- 2h immersion at 23C+/- 2C)|ISO 1817|
||Engine Oil|(SAE 20W/50)|—|
||Hydraulic Fluid|||
||Tensile Strength|10 MPa minimum|ISO 37|
||Ultimate Elongation|200% minimum|—|
||Fluid resistance 2|(30 +/- 3m immersion at 23C+/- 2C)|ISO 1817|
|Chemical|Automotivegasoline<br>Diesel fuel<br>Cleaningfluid|(BS 4040)<br>(BS 2869)<br>(TL 6850-07)|—<br>—<br>—|
||Antifreeze<br>Engine cleaning fluid<br>Tensile strength<br>Ultimate elongation|(Ethylene Glycol/Water 50/50 v/v)<br>(Gunk)<br>10 MPa minimum<br>200% minimum|—<br>ISO 37<br>—|



## **QFT3 - 130/42 - 0*** 

Product name 

*Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK). 

## **Ordering Information** 

|Color|Standard<br>Code|Black(-0)<br>0|
|---|---|---|
||Standard|10piecesper bag, 30 clips|
|Packaging|Bulk pack|500 pieces per box and 500 clips per bag<br>(clips ordered separately)|
|||- contact TE for details|
|Crimptool|QFT-Crimp-Tool-Manual(069172-000)|—|



4-105 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Transitions 

## **SSB, D, T, F to 8S** 

## **Heavy Duty Breakout Boots** 

## **Product Facts** 

- n **Watertight** 

- n **Easy installation, requiring no special skills** 

- n **Compatibility with polyethylene, PVC, lead, steel, aluminum, standard Navy cable jackets, and copper wire and cable** 

- n **Four configurations and twelve sizes** 

- n **Minimum shrink temperature of 121°C [250°F]** 

- n **Type approval by: - ABS (American Bureau of Shipping)** 

- **DNV (Det Norske Veritas)** 

- **Lloyd’s (Lloyd’s Register of Shipping)** 

## **Applications** 

These flame-retardant heatshrinkable transitions are especially designed for shipboard applications and meet or exceed all of the U.S. Navy specifications described in MIL-I-81765/1A (as of 5/02). The transitions are made of a rugged, thermally stabilized, modified polyolefin and factory- 

coated with a thermoplastic adhesive sealant. As a result, they offer excellent water sealing, mechanical abrasion-protection, corrosion-resistance, weatherproofing, and electrical insulation. The transitions replace tapes, epoxies, and grease in applications involving cable breakouts, transitions, and terminations. 

4-106 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Transitions 

**4** 

## **SSB, D, T, F to 8S** (Continued) 

## **Specifications/Approvals** 

## **Product Dimensions** 

|**Commercial**|**Military**|
|---|---|
|RW-2024|MIL-STD-2003|
||MIL-I-81765/1A|



|**Description**|**Number**<br>**of Legs**|**ID Base**<br>**Min. Exp.**|**ID Base**<br>**Max. Rec.**|**ID le**<br>**Min. Exp.**|**ID legs**<br>**Max. Rec.**|**Leg**|**Length**<br>**Body**|
|---|---|---|---|---|---|---|---|
|SSB-1202 FR|2|40.64[1.60]|11.43[0.45]|13.97[0.55]|3.81[0.15]|36.83[1.45]|62.23[2.45]|
|SSB-2002 FR|2|50.8[2.00]|35.56[1.40]|19.05[0.75]|8.89[0.35]|69.85[2.75]|88.90[3.50]|
|D3-9 FR|2|20.32[0.80]|9.39[0.37]|8.38[0.33]|2.79[0.11]|17.78[0.7]|50.8[2]|
|D14-30 FR|2|30.48[1.2]|15.24[0.6]|12.7[0.5]|4.32[0.17]|25.4[1]|63.5[2.5]|
|D50-100 FR<br>D200-400 FR<br>T3-9 FR|2<br>2<br>3|48.26[1.9]<br>76.2[3]<br>22.86[0.9]|22.86[0.9]<br>38.1[1.5]<br>9.14[0.36]|19.05[0.75]<br>36.83[1.45]<br>8.38[0.33]|7.62[0.3]<br>12.7[0.5]<br>2.29[0.09]|30.48[1.2]<br>38.1[1.5]<br>19.05[0.75]|76.2[3]<br>88.9[3.5]<br>50.80[2.0]|
|T14-23 FR<br>T14-50 FR<br>T42-100 FR<br>T150-300 FR<br>T-400 FR<br>T500-600 FR<br>F3-9 FR|3<br>3<br>3<br>3<br>3<br>3<br>4|30.48[1.2]<br>38.1[1.5]<br>43.18[1.7]<br>60.96[2.4]<br>81.28[3.2]<br>124.46[4.90]<br>22.86[0.9]|17.78[0.70]<br>12.7[0.5]<br>22.86[0.9]<br>35.56[1.4]<br>50.8[2]<br>58.93[2.32]<br>10.92[0.43]|12.70[0.5]<br>16.51[0.65]<br>20.32[0.8]<br>30.48[1.25]<br>35.56[1.4]<br>50.8[2]<br>7.11[0.28]|4.57[0.18]<br>4.06[0.16]<br>4.83[0.19]<br>12.70[0.5]<br>17.78[0.7]<br>22.86[0.9]<br>2.79[0.11]|25.4[1]<br>30.48[1.2]<br>30.48[1.25]<br>40.6[1.6]<br>40.6[1.6]<br>50.8[2]<br>19.05[0.75]|60.96[2.40]<br>76.2[2.3]<br>57.15[2.25]<br>88.90[3.50]<br>88.9[3.5]<br>187.96[7.40]<br>50.8[2]|
|F-23 FR|4|31.75[1.25]|20.32[0.8]|12.7[0.5]|5.08[0.2]|27.94[1.1]|63.50[2.50]|
|F42-60 FR|4|44.45[1.75]|25.4[1]|20.32[0.8]|8.13[0.32]|30.48[1.25]|63.50[2.50]|
|F75-100 FR|4|59.69[2.35]|25.4[1]|25.4[1]|8.89[0.35]|43.18[1.7]|165.1[6.5]|
|F133-200 FR|4|67.31[2.65]|35.56[1.4]|30.48[1.2]|10.92[0.43]|38.1[1.5]|91.44[3.6]|
|F150-400 FR|4|133.35[5.25]|76.2[3]|34.29[1.35]|13.97[0.55]|76.2[3]|152.4[6]|
|6S100-200 FR|6|60.96[2.4]|36.83[1.45]|20.32[0.8]|8.89[0.35]|69.85[2.75]|86.36[3.4]|
|8S23-75 FR|8|35.56[1.4]|21.59[0.85]|10.16[0.4]|3.3[0.13]|30.48[1.25]|50.8[2]|
|8S14-50 FR|8|57.15[2.25]|21.59[0.85]|14.22[0.56]|3.3[0.13]|30.48[1.25]|50.8[2]|
|8S42-100 FR|8|63.50[2.50]|21.59[0.85]|22.1[0.87]|3.3[0.13]|30.48[1.25]|50.8[2]|



4-107 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Accessories 

## **202W302 to 342** 

## **Heat-Shrink Bobbins** 

## **Product Facts** 

- n **Good abrasion resistance** 

- n **Fits range of diameters** 

- n **Excellent location, cushioning and protection of cable or hoses from P clips and wire ties** 

- n **Low cost, high volume installation** 

- n **Shrinks onto hose/pipe/wire harnesses** 

- n **Good mechanical, thermal and chemical properties** 

- n **Stays in place** 

- n **No expensive tooling required** 

**==> picture [51 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>**----- End of picture text -----**<br>


**==> picture [361 x 229] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a) After Unrestricted Recovery (b)<br>T P<br>W<br>R<br>H Dia.<br>H<br>cc —<br>_ f I. S<br>an J<br>**----- End of picture text -----**<br>


Square expanded = -130 material 

Circular expanded = -12 and -25 material -3, -4 

4-108 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Accessories 

**4** 

## **202W302 to 342** (Continued) 

## **Materials Available** 

|**Material**|**Material Description**|**Precoating No.**|**Adhesive Part No.**|
|---|---|---|---|
|-3|Polyolefin, semi-rigid|/42, /86|S-1017, S-1048|
|-4|Polyolefin, flexible|/42, /86|S-1017, S-1048|
|-12|Fluoroelastomer|N/A|S-1255-04|
|-25|Fluid resistant elastomer|/86 or /225|S-1017 or S-1048 or S-1125|
|-130|Flexiblepolyolefin|/42, /86|S-1017|



## **Product Dimensions** 

|**Part**<br>**No.**<br>202W302<br>202W312<br>202W321<br>202W331<br>202W342|**H**<br>**Min.**<br>**a**<br>29.0[1.142]<br>39.0[1.535]<br>10.0[.394]<br>19.0[.748]<br>54.0 [2.126]|**Max.**<br>**b**<br>9.5[.374]<br>12.7[.500]<br>3.0[.118]<br>6.4[.252]<br>18.0 [.709]|**J**<br>**Min.**<br>**a**<br>29.0[1.142] <br>39.0[1.535] <br>10.0[.394]<br>19.0[.748]<br>54.0 [2.126]|**P**<br>**±10%**<br>**b**<br> 35.0[1.378]<br> 35.0[1.378]<br>29.0[1.142]<br>29.0[1.142]<br> 35.0 [1.378]|**R**<br>**±10%**<br>**b**<br>25.0[.984]<br>25.0[.984]<br>23.0[.906]<br>24.0[.945]<br>25.0 [.984]|**S**<br>**±10%**<br>**b**<br>5.0[.197]<br>5.0[.197]<br>3.0[.118]<br>2.5[.098]<br>5.0 [.197]|**T**<br>**±10%**<br>**b**<br>3.0[.118]<br>3.0[.118]<br>3.0[.118]<br>2.0[.079]<br>3.0 [.118]|**W**<br>**±20%**<br>**b**<br>1.5[.059]<br>2.0[.079]<br>1.5[.059]<br>1.5[.059]<br>2.0 [.079]|**Recommended**<br>**Hose Sizes**<br>**Min.**<br>**Max.**<br>11.0[.433]<br>25.0[.984]<br>14.0[.551]<br>34.0[1.339]<br>4.0[.157]<br>8.0[.315]<br>8.0[.315]<br>17.0[.669]<br>20.0 [.787]<br>48.0 [1.889]|**Recommended**<br>**Hose Sizes**<br>**Min.**<br>**Max.**<br>11.0[.433]<br>25.0[.984]<br>14.0[.551]<br>34.0[1.339]<br>4.0[.157]<br>8.0[.315]<br>8.0[.315]<br>17.0[.669]<br>20.0 [.787]<br>48.0 [1.889]|
|---|---|---|---|---|---|---|---|---|---|---|
|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5||Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5|
|[.06] max.|||||||||||



4-109 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Accessories 

## **400W242** 

## **Heat-Shrink Positioning Ring** 

## **Product Facts** 

- n **Easy to install** 

- n **Bundles hoses/pipe** 

- n **Fits range of diameters due to high expansion** 

- n **Low cost, high volume installation** 

- n **Shrinks onto hose/pipe** 

- n **Minimum distance between substrates** 

- n **Good mechanical, thermal and chemical properties** 

- n **Push on fit to hose/pipe** 

- n **Stays in place when installed** 

- n **No expensive tooling required** 

- n **Keeps hoses/pipes together, optimizing space** 

- n **Twinning two hoses/pipes rationalizes part descriptions** 

- n **Hose/pipe can be orientated correctly for ease of fitting to vehicle** 

- n **Vibration damping** 

**==> picture [166 x 282] intentionally omitted <==**

**----- Start of picture text -----**<br>
As Supplied (a)<br>Y<br>H Dia.<br>-3, -4, -25, -100 -130<br>After Unrestricted Recovery (b)<br>H Dia. W<br>V<br>{ 4 ' 7 L_ —<br>P<br>:  a CT<br>f J Dia. WO L — e<br>K<br>Z<br>**----- End of picture text -----**<br>


4-110 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Accessories 

**4** 

## **400W242** (Continued) 

## **Materials Available** 

## **Part Numbering System** 

|**Material**|**Material Description**|**Precoating no.**|**Adhesivepart no.**|
|---|---|---|---|
|-3|Polyolefin, semi-rigid|/42, /86|S-1017 or S-1048|
|-4|Polyolefin, flexible|/42, /86|S-1017 or S-1048|
|-25|Elastomer, fluid resistant|/86, /225|S-1017 or S-1048|
|-100|Polyolefin, Zerohal|-100-CS1972<br>(S1030 tape supplied in bag)|S-1030|
|-130|Flexible polyolefin|/42, /86|S-1017|
|As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.||As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.|As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.|



**==> picture [78 x 9] intentionally omitted <==**

**----- Start of picture text -----**<br>
400W242 -**/**-0<br>**----- End of picture text -----**<br>


**==> picture [84 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
Base Part Number<br>**----- End of picture text -----**<br>


## **Product Dimensions** 

|**Part**<br>**No.**|**Min.**<br>**a**|**H**|**Max.**<br>**b**|**J**<br>**Max.**<br>**b**|**K**<br>**± 1.2**<br>**b**|**P**<br>**± 1.7**<br>**b**|**V**<br>**± 0.45**<br>**b**|**W**<br>**± 1**<br>**b**|**Y***<br>**± 2**<br>**a**|**Z***<br>**± 2**<br>**a**|
|---|---|---|---|---|---|---|---|---|---|---|
|400W242|28 [1.102]||10.2 [.402]|19.3 [.760]|12 [.472]|17 [.669]|7.0 [.276] 10 [.394]||29 [1.142]|25 [.984]|
|*Applicable for -130 only.|*Applicable for -130 only.||||||||||



4-111 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Accessories 

## **RayOLOn Kits** 

## **Roll-On Sealing Sleeve** 

## **Product Facts** 

- n **Heatless sealing solution** n **Re-useable sealing solution** n **Roll-on to seal, roll-off to re-enter** 

- n **Enhanced sealing with gel strips** 

- n **Protection of connectors and splices against corrosion** 

- n **Available in many conveniently packaged kits** 

## **Specifications and Approvals** 

## **Temperature Ratings** 

## **Sleeve Dimensions Inches (millimeters)** 

torches. This is useful in the areas where the use of motorized heat sources or open flames are prohibited or undesirable. 

## **Applications** 

component under the sleeve. After the service is completed, the sleeve can be rolled on the part again to provide the protection. This operation may be done many times throughout the life of the sleeve providing time and material cost savings. 

RayOLOn re-useable roll-on sealing sleeves are a family of products designed to protect connectors, electrical cable splices, and other cylindrical substrates from harsh environmental elements like salt spray and water moisture. RayOLOn sleeves are a part of TE “heatless” sealing products that require no heat guns or 

RayOLOn sealing sleeves provide the sealing of the substrates by simply rolling the sleeve over the area to be protected. If the substrate requires servicing, the sleeve can be rolled off to provide access to the 

## **Operating Temperature Range** 

-40°C to 70°C [-40°F to 158°F] 

TE RW-3031 

Continuous operating temperature range -40°C to 70°C [-40°F to 158°F] Short term temperature exposure -63°C to 90°C [-81°F to 194°F] Minimum installation -25°C [-13°F] 

|**Base**|**Available**|**Dimensions**|**Dimensions(Reference)**|**Recommended**|**Connection**|
|---|---|---|---|---|---|
|**Part No.**|**Kits**|**Diameter**|**Lengths**|**Use Range**|**Length**|
|LNCL-11-125|GK|0.51[13.0]|4.92[125]|0.22 - 0.68[6 - 17]|3.00[75]|
|LNCL-11-205|GK|0.51[13.0]|8.07[205]|0.22 - 0.68[6 - 17]|6.00[150]|
|LNCL-12-140|GK, CK-N|0.56[14.2]|5.51[140]|0.48 - 0.90[12 - 23]|4.00[100]|
|LNCL-12-240|GK, CK-N|0.56[14.2]|9.45[240]|0.48 - 0.90[12 - 23]|7.00[175]|
|LNCL-13-155|GK, TK-8|0.75[19.0]|6.10[155]|0.69 - 1.20[18 - 30]|4.00[100]|
|LNCL-13-305|GK|0.75[19.0]|12.00[305]|0.69 - 1.20[18 - 30]|9.00[225]|
|LNCL-14-185|GK, TK-7|1.02[25.9]|7.28[185]|0.96 -1.50[25 - 38]|5.00[125]|
|LNCL-14-355|GK|1.02[25.9]|14.00[355]|0.96 -1.50[25 - 38]|10.0[250]|
|LNCL-15-185|GK, TK-1, TK-5, TK-6|1.45[36.8]|7.28[185]|1.40 - 2.00[36 - 46]|5.00[125]|
|LNCL-15-260|GK, SS|1.45[36.8]|10.2[260]|1.40 - 2.00[36 - 46]|7.50[190]|
|LNCL-15-450|GK, SS|1.45 [36.8]|17.72 [450]|1.40 - 2.00 [36 - 46]|12.0 [300]|



Refer to TE specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details. 

*TE Gel and Sealant product information available at www.te.com 

4-112 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Accessories 

**4** 

## **RayOLOn Kits** (Continued) 

## **Typical RayOLOn Roll-On Sealing Sleeve Properties** 

||**Property**|**Performance**|**Test method**|
|---|---|---|---|
||Tensile strength|8.3 MPa(1200psi)minimum|ASTM D 2671|
||Ultimate elongation|100 % minimum|ASTM D 412|
|Physical/|Density|1.1g/cm3 maximum|ASTM D 792|
|Chemical|Water absorption<br>24 hours at 23°C[73°F]|0.5 % maximum|ASTM D 570|
||Flammability|40 mm/min maximum|ASTM D 635|
|Electrical|Dielectric strength<br>Volume resistivity|90 kV/cm(225 V/mil)minimum<br>1x1012Ω-cm|ASTM D 149<br>ASTM D 257|



Refer to TE specification RW-3031 for more requirements and performance information. Notes: 

1. The sleeve is not intended to be heated during the installation process. 

2. DO NOT CUT LNCL roll-on sealing sleeve. 

3. In case of a conflict between this data sheet and RW-3031, RW-3031 takes precedence. 

4. Not recommended for extended exposure to hydrocarbon based fuel or fluids. 

## **Part Numbering System** 

## **Kits** 

**LNCL - XX - XXX - XX - XX** 

|GK—General kit:|Roll-on sleeve,gel strip, cable tie, core tube, installation instruction|
|---|---|
|CK—Connector sealingkit:|Roll-on sleeve, cable tie, connector flange cover,gel strip, installation instruction|
|TK—Panel boot sealingkit:|Roll-on sleeve, ferrule,gel strip, cable tie, installation Instruction|
|SS—Ship-or-shore kit:|Roll-on sleeve, connection shield, installation instruction|



Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page. Special bulk packaging can be available. 

4-113 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Accessories 

## **SEB** 

## **Raychem Side Entry Bushing (SEB)** 

Pre-coiled side entry reusable silicone bushing designed to be used in high temperature applications where tape or other molded grommets are used. 

One strip of this Side Entry Bushing replaces as much as 6 feet and 40 wraps of traditional tapes. The material is crosslinked and thermoformed to naturally conform to the tight bundle configuration of its application. 

The standard Side Entry Bushing has no adhesive layer, so it is easily removed and can be re-used often after repairs have been made. 

## **Product Facts** 

- n **Fewer wraps needed than conventional silicone tapes** 

- n **High temperature resistant silicone material rated to 180˚C** 

## **Applications** 

Used in a non-environmentally sealed backshell (also known as a saddle clamp) and in clamping and wire management applications 

## **Standards & Specs** 

Conforms to Mil Standard AMS-DTL-23053/10 and TE RT-1140 

## **Ordering Information** 

25 per bag 

## **Materials** 

Flexible, flame-retardant, silicone elastomer strip 

## **Electrical** 

Volume resistance: 10E11 OHM-CM min. Dielectric strength: 350 V/mil. min. 

Operating temperature range: -75°C to +180°C 

## **Physical or Other Properties** 

Durometer Shore A: 60 +/- 5 

- n **Trim to fit capabilities. Fit any size saddle clamp/wire bundle combination** 

- n **Thermally formed so it naturally conforms to circular wire bundles** 

- n **Re-usable** 

- n **6 standard sizes available** 

- n **No adhesive layer for easy removal** 

**Part Numbers** 

|**Part Number**|**E Ref**|**D Ref**|**H ± 10%**|**L±10%**|**W±10%**|**Bundle O.D. Minimum**|
|---|---|---|---|---|---|---|
|SEB-A|.27[6.9]|.30[7.6]|.40[10.2]|1.00[25.4]|.06[1.5]|.05[1.3]|
|SEB-B|.35[8.9]|.40[10.2]|.40[10.2]|2.00[50.8]|.06[1.5]|.05[1.3]|
|SEB-C|.48[12.2]|.53[13.5]|.50[12.7]|3.00[76.2]|.06[1.5]|.05[1.3]|
|SEB-D|.55[14.0]|.60[15.2]|.60[15.2]|4.00[101.6]|.06[1.5]|.10[2.5]|
|SEB-E|.65[16.5]|.70[17.8]|.60[15.2]|6.00[152.4]|.06[1.5]|.30[7.6]|
|SEB-F|.85 [21.6]|.88 [22.4]|.60 [15.2]|9.00 [228.6]|.06 [1.5]|.30 [7.6]|



Dimensions are in inches, metric in brackets. Number of wraps will vary for each size. 

4-114 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Accessories 

**4** 

## **shrinkHOoP** 

## **Cable Clamp Heat-Shrink Grommet** 

## **Product Facts** 

- n **Less assembly time** n **Superior strain-relief** n **Fewer errors — less rework** 

- n **No build-up taping or feeding wire through grommet** 

- n **Typical installation in just 10-20 seconds** 

- n **Re-expandable I.D. allows wire addition to a cable bundle** 

## **Applications** 

shrinkHOoP grommet (URHR) is an ultra high ratio heat-shrinkable-strain-relief grommet that can be placed over the cable assembly after the connector pinning operation is completed. The ultra-high expansion ratio material conveniently fills the space between the clamp type connector accessory and the cable. (When clamped into position, shrinkHOoP grommet provides strain relief that is more consistent and convenient than many conventional practices — for example, taping, grommet, or tape/grommet combination). The high ratio conformity of shrinkHOoP grommets will match most 

typical cable configurations from single conductor to the high density multiple conductor arrangements. 

With shrinkHOoP grommet, repairs and rework are a snap – simply heat the grommet until soft, slide a NON-METALLIC probe through the center of the wire bundle (enlarging the grommet I.D.). Once cooled, the grommet will remain open allowing wires to be added, removed or reworked. The system can then be checked, the grommet reheated (shrinking it down again), positioned, and clamped in place. 

## **Operating Temperature Range** 

-55°C to 135°C [-67°F to 275°F] 

4-115 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Accessories 

## **shrinkHOoP** (Continued) 

## **Specifications/Approvals** 

RW 

Y X ~ n ~~e~~ X[1] L u ~~l —~~ 

**Product Dimensions Inches (millimeters)** 

## **Typical shrinkHOoP Grommet Performance** 

|||~ n<br>u~~l —~~|L<br>n~~e~~<br>~~l — —~~|~~l — —~~|X[1]<br>~~l — —~~|~~l — —~~|
|---|---|---|---|---|---|---|
|**Part**<br>**No.**|**I.D.**<br>**Expanded**<br>**(X1) min.**|**I.D.**<br>**Recovered**<br>**(X) max.**|**O.D.**<br>**(Y) Ref.**|**Length**<br>**(L) Ref.**|**Wt. (gm)**<br>**Ref.**|**Notes**|
|URHR-1|1<br>[25]|.08<br>[2.1]|0.25<br>[6]|0.5<br>[13]|0.75||
|URHR-2<br>URHR-3|1.23<br>[31]<br>1.44<br>[37]|.10<br>[2.6]<br>.14<br>[3.6]|0.375<br>[10]<br>0.5<br>[13]|0.5<br>[13]<br>0.5<br>[13]|1<br>1.5|a) Recovered length will allow for<br>1.91 [0.075]  either side of the<br>collar, minimum in most cases.|
|URHR-4|1.85<br>[47]|0.18<br>[4.7]|0.562<br>[14]|0.75<br>[19]|3.5||
|URHR-5|2<br>[51]|0.20<br>[5.1]|0.812<br>[21]|0.75<br>[19]|5||



||**Property**|**Performance**|**Test Method**|
|---|---|---|---|
||Tensile strength|1500psi(10.3 Mpa)|ASTM D-412|
||Ultimate elongation|250% minimum|ASTM D-412|
||Specificgravity|1.4 maximum|ASTM D-792|
||Water absorption|0.5 % maximum|ASTM D-570 A|
||Flammability|Pass|ASTM D-635|
|Physical|Corrosion resistance<br>Low temperature flex<br>4 hours at - 55±1°C[67±2°F]|Pass<br>Pass|ASTM D-2671 A<br>ASTM D-2671 C|
||Heat resistance|200% ultimate elongation,<br>minimum|ASTM D-2671|
||168 hrs at 175±1°C [347±2°F]|1200 psi (8.3 Mpa) tensile<br>strength, minimum||
||Heat shock<br>4 hrs at 225±2°C[437±5°F]|No cracking,<br>drippingor flowing|ASTM D 2671|
|||275% minimum expansion||
|||to 4 inch (10 cm) of a fully||
|||recovered test specimen,||
|Elastic Memory|—|and 93% recovery of expanded|—|
|||specimen after oven||
|||conditioning for 1 minute||
|||at 150±2°C[302 ± 4°F]||
|Electrical|Dielectric strength|200 v/mil (7880 v/mm)<br>minimum|ASTM D-876|
||Volume resistivity|10 14 ohm-cm minimum|ASTM D-257|
|||200% ultimate Elongation,||
||—|minimum 1200 psi (8.3 Mpa)|ASTM F-146|
|Chemical Fluid||tensile strength, minimum||
|Resistance||Avg. flame time = 30 sec. max|FAR part 25,|
||Flammability*|Avg. burn length = 3 in. max.<br>Avg. flame time from|Appendix F,<br>part 1 (a),|
|||drippings = 3 sec. max|section 3|



*Applies to sizes 2, 3, and 4 only 

4-116 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Accessories 

**4** 

## **shrinkHOoP** (Continued) 

## **Selection Chart** 

||||**Connector Size**||||
|---|---|---|---|---|---|---|
|**Connector**<br>**Series**|**8**<br>**(9)**|**10, 12**<br>**(11, 13)**|**14, 16**<br>**(15, 17)**|**18, 20**<br>**(19, 21)**|**22, 24, 28***|**22, 24, 28***|
|**MIL-C-5015**|||||||
|MS3451, 52, 56, 59|1|2|3|4|5||
|MS3450|2|3|4|5|*||
|**MIL-C-26500****|||||||
|MS24266|1|2|3|4|5||
|MS24264, 265|2|3|4|5|*||
|**MIL-C-26482**|||||||
|MS3120, 21, 22, 26|1|2|3|4|5||
|MS3470, 71, 74, 75, 76|1|2|3|4|5||
|MS3124, MS3472|2|3|4|5|*||
|**MIL-C-83723 Series I**|||||||
|M83723/01 & 02, 05 & 06|1|2|3|4|5||
|07 & 08, 13 & 14, 23 & 24<br>M83723/03 & 04<br>**MIL-C-83723 Series II**|1<br>2|2<br>3|3<br>4|4<br>5|5<br>*||
|M83723/17 & 18, 23 & 24<br>M83723/12 & 20, 21 & 22<br>**MIL-C-83723 Series III**<br>M83723/71 & 72 thru 97 & 98<br>M83723/66, 67, 68 & 69<br>**MIL-C-38999 Series I**<br>MS27469|1<br>2<br>1<br>2<br>1|2<br>3<br>2<br>3<br>2|3<br>4<br>3<br>4<br>3|4<br>5<br>4<br>5<br>4|5<br>*<br>5<br>*<br>5||
|MS27466, 68, 96, 27505, 27656|2|3|4|5|*||
|**MIL-C-38999 Series II**|||||||
|MS27472, 97, 98, 27508, 27513|1|2|3|4|5||
|MS27473, 84, 27474|2|3|4|5|*||
|**MIL-C-38999 Series III**|||||||
|38999/26|1|2|3|4|5||
|38999/20, 24|3|4|5|5|*||
|**Boeing**|||||||
|BACC45, F, M, N, P, R, S, T|—|2|3|4|5||
|BACC 63X|—|3|4|5|*||
|**Boeing**|||||||
|DC39, 31, 34, 35, 50-57|1|2|3|4|5||
|DC32, 33, 36, 37, 60, 61, 62, 63|2|3|4|5|*||



* Consult TE for availability of larger sizes. 

** Note: cable support clamp I.D. may effect the size of shrinkHOoP grommet selected. 

~~LE~~ 4-117 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

XL Products 

## **Ordering Information** 

TE has acquired XL Technologies. Use the information in the following table to convert the XL part number into the new TE product description. 

|**Description**|**Convert to**|**Description**|**Convert to**|
|---|---|---|---|
|**XL Part No.**|**Description**|**XL Part No.**|**Description**|
|080EK025|SSC-2/239|8116-1|CES-2-A50|
|080EK025-woA|SSC-2/U|8116-1-49R|CES-2R-A50|
|137EK050|SSC-3/239|8116-1A|CES-2-A50|
|137EK050-woA|SSC-3/U|8116-2|CES-2-A75|
|1-8117-2A|CES-2A-D1|8116-2-50R|CES-2R-A75|
|1-8117-3A|CES-2A-T1|8116-3|CES2-A100|
|1-8117-4A|CES-2A-F1|8116-3-51R|CES-3R-A100|
|200EK075|SSC-4/239|8116-3A|CES-3-A100|
|200EK075-woA|SSC-4/U|8116-4|CES-3-A150|
|20432242|CES-4/HR-3|8116-4-52R|CES-3R-A150|
|2-8115-2A|CES-2-D1A|8116-4A|CES-4-A150|
|2-8115-2AOE|CES-2-D1A|8116-5|CES-5-A250|
|2-8115-2B|CES-2-D1|8118-2|CES-2|
|2-8115-3A|CES-2-T1|91342-1|D3-9 FR|
|2-8115-3B|CES-2-T1B|91342-12|D3-30 FR|
|2-8115-4A|CES-2-F1A|91342-2|D14-30 FR|
|2-8115-4B|CES-2-F1|91342-23|D14-100 FR|
|2-8117-2A|CES-2A-D1|91342-3X2.5|D50-200 FR|
|2-8117-2AOE|CES-2A-D1|91342-3|D50-100 FR|
|2-8117-3A|CES-2A-T2|91342-34|D50-400 FR|
|2-8117-4A|CES-2A-F2|91342-4|D200-400 FR|
|2-8118-3A|CES-2-T1|91343-1|T3-9 FR|
|2S-8115-2A|CES-2-D1A|91343-2|T14-23 FR|
|2S-8115-3A|CES-2-T1|91343-2A|T14-50 FR|
|2S-8115-4A|CES-2-F1A|91343-3|T42-100 FR|
|380EK150|SSC-6/239|91343-4|T150-300 FR|
|380EK150woA|SSC-6/U|91343-5|T-400 FR|
|3-8115-2B|CES-3-D1|91343-5678|T3-100 FR|
|3-8115-3B|CES-3-T1|91343-6|T500-600 FR|
|3-8115-4B|CES-3-F1|91343-910|T150-400 FR|
|3-8118-4B|CES-3-F1|91344-1|F3-9 FR|
|3A-8117-2B|CES-3A-D1|91344-1213|F3-23 FR|
|3A-8117-3B|CES-2A-T3|91344-1415|F42-100 FR|
|3A-8117-4B|CES-3A-F1|91344-1617|F75-200 FR|
|4-8115-2C|CES-4-D3|91344-2|F-23 FR|
|4-8115-3C|CES-4-T1|91344-3|F42-60 FR|
|4-8115-4C|CES-4-F1|91344-4|F75-100 FR|
|4-8117-2B|CES-3A-D2|91344-5|F133-200 FR|
|4-8117-3B|CES-3A-T2|91344-6|F150-400 FR|
|4-8117-4B|CES-3A-F2|91346-3|6S100-200 FR|
|4A-8117-2C|CES-4A-D3|91346-30|202A111-3-0|
|4A-8117-3C|CES-4A-T3|91346-31|202A111-3/42-0|
|4A-8117-4C|CES-4A-F3|91346-32|202A111-3/86-0|
|52451-2X12A|91385-2/12|91347-30|202A121-3-0|
|5-8115-3D|CES-5-T4|91347-31|202A121-3/42-0|
|8114-1|CES-1|91347-32|202A121-3/86-0|
|1/2/14|CES-1-2|91348-1|8S23-75 FR|
|8114-1-49R|CES-1R|91348-2|8S14-50 FR|
|8114-2|CES-2|91348-3|8S42-100 FR|
|8114-2-50R|CES-2R|91348-30|202A132-3-0|
|8114-2S|CES-2|91348-31|202A132-3/42-0|
|8114-3|CES-3|91348-32|202A132-3/86-0|
|8114-3-51R|CES-3R|91349-30|202A142-3-0|
|8114-3L|CES-3L|91349-31|202A142-3/42-0|
|8114-3S|CES-3S|91349-32|202A142-3/86-0|
|8114-4|CES-4|91350-30|202A153-3-0|
|8114-4-54R|CES-4R|91350-31|202A153-3/42-0|
|8114-4N|CES-4|91350-32|202A153-3/86-0|
|8114-4S|CES-4S|91351-30|202A163-3-0|
|8114-4S/C|CES-4S|91351-31|202A163-3/42-0|
|8114-5|CES-5|91351-32|202A163-3/86-0|



4-118 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

XL Products 

**4** 

## **Ordering Information** (Continued) 

|**Description**|**Convert to**|**Description**|**Convert to**|
|---|---|---|---|
|**XL Part No.**|**Description**|**XL Part No.**|**Description**|
|91352-30|202A174-3-0|913R49-31|222A142-3/42-0|
|91352-31|202A174-3/42-0|913R49-32|222A142-3/86-0|
|91352-32|202A174-3/86-0|913R50-30|222A152-3-0|
|91353-30|202A185-3-0|913R50-31|222A152-3/42-0|
|91353-31|202A185-3/42-0|913R50-32|222A152-3/86-0|
|91353-32|202A185-3/86-0|913R51-30|222A163-3-0|
|91354-30|202A196-3-0|913R51-31|222A163-3/42-0|
|91354-31|202A196-3/42-0|913R51-32|222A163-3/86-0|
|91354-32|202A196-3/86-0|913R52-30|222A174-3-0|
|913L87-30|202D921-3/-0|913R52-31|222A174-3/42-0|
|913L87-31|202D921-3/42-0|913R52-32|222A174-3/86-0|
|913L87-32|202D921-3/86-0|913RL48-30|222D132-3-0|
|91387-30|202A921-3/-0|913RL48-31|222D132-3/42-0|
|91387-31<br>913L47-30<br>913L47-31<br>913L47-32|202A921-3/42-0<br>202D121-3/-0<br>202D121-3/42-0<br>202D121-3/86-0|913RL48-32<br>913RL49-30<br>913RL49-31<br>913RL49-32|222D132-3/86-0<br>222D142-3-0<br>222D142-3/42-0<br>222D142-3/86-0|
|913L48-30<br>913L48-31<br>913L48-32<br>913L49-30<br>913L49-31<br>913L49-32|202D132-3/-0<br>202D132-3/42-0<br>202132-3/-86-0<br>202D142-3/-0<br>202D142-3/42-0<br>202D142-3/86-0|913RL50-30<br>913RL50-31<br>913RL50-32<br>913RL51-30<br>913RL51-31<br>913RL51-32|222D152-3-0<br>222D152-3/42-0<br>222D152-3/86-0<br>222D163-3-0<br>222D163-3/42-0<br>222D163-3/86-0|
|913L50-30|202D153-3-0|913RL52-30|222D174-3-0|
|913L50-31|202D153-3/42-0|913RL52-31|222D174-3/42-0|
|913L50-32|202D153-3/86-0|913RL52-32|222D174-3/86-0|
|913L51-30|202D163-3-0|913Y95-30|381A301-71/-0|
|913L51-31|202D163-3/42-0|913Y95-31|381A301-71/42-0|
|913L51-32|202D163-3/86-0|913Y95-32|381A301-71/86-0|
|913L52-30|202D174-3-0|913Y96-30|381A302-71/-0|
|913L52-31|202D174-3/42-0|913Y96-31|381A302-71/42-0|
|913L52-32|202D174-3/86-0|913Y96-32|381A302-71/86-0|
|913L53-30|202D185-3-0|HHW-1.3/6A|SST-6-13FR/97-0|
|913L53-31|202D185-3/42-0|HHW-13/6A|SST-6-13FR/97-0|
|913L53-32|202D185-3/86-0|HHW-15/12|SST-12-15FR/97-0|
|913L54-30|202D196-3-0|HHW-15/6|SST-6-15FR/97-0|
|913L54-31|202D196-3/42-0|HHW-15/9|SST-9-15FR/97-0|
|913L54-32|202D196-3/86-0|HHW-20/9|SST-9-20FR/97-0|
|913L66-30|202D211-3-0|HRSR-1|URHR-1|
|913L66-31|202D211-3/42-0|HRSR-2|URHR-2|
|913L66-32|202D211-3/86-0|HRSR-3|URHR-3|
|913L67-30|202D221-3-0|HRSR-4|URHR-4|
|913L67-31|202D221-3/42-0|HRSR-5|URHR-5|
|913L67-32|202D221-3/86-0|XHTA|RHW|
|913L68-30|202D232-3-0|XHTU|RHW|
|913L68-31|202D232-3/42-0|XMTA|RPRD|
|913L68-32|202D232-3/86-0|||
|913L69-30|202D242-3-0|||
|913L69-31|202D242-3/42-0|||
|913L69-32|202D242-3/86-0|||
|913L70-30|202D253-3-0|||
|913L70-31|202D253-3/42-0|||
|913L70-32|202D253-3/86-0|||
|913L87-30|202D921-3-0|||
|913L87-31|202D921-3/42-0|||
|913L87-32|202D921-3/86-0|||
|913R48-30|222A132-3-0|||
|913R48-31|222A132-3/42-0|||
|913R48-32|222A132-3/86-0|||
|913R49-30|222A142-3-0|||



4-119 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Molded Parts 

## **Sigmaform Product Dimensions** 

**Conversion Table** mm (in) 

||||**I.D. base**||**I.D. legs**||||
|---|---|---|---|---|---|---|---|---|
|**Commercial**|**Military**|**Number**|**Minimum**|**Maximum**|**Minimum**|**Maximum**|**Leg Length**|**Base Length**|
|**Description**|**Description**|**of Legs**|**Expanded**|**Recovered***|**Expanded**|**Recovered* **|**Recovered***|**Recovered***|
|302V111|SSB-1202 FR|2|40.64[1.60]|11.43[.45]|13.97[.55]|3.81[.15]|36.83[1.45]|62.23[2.45]|
|302V163|SSB-2002 FR|2|50.80[2.00]|35.56[1.40]|19.05[.75]|8.89[.35]|69.85[2.75]|88.90[3.50]|
|402V101|T3-9 FR|3|22.86[.90]|9.14[.36]|8.38[.33]|2.29[.09]|19.05[.75]|50.80[2.00]|
|402V121|T14-23 FR|3|30.48[1.20]|17.78[.70]|12.70[.50]|4.57[.18]|25.40[1.00]|60.96[2.40]|
|402V142|T42-100 FR|3|43.18[1.70]|22.86[.90]|20.32[.80]|4.83[.19]|30.48[1.25]|57.15[2.25]|
|402V163|T150-300 FR|3|60.96[2.40]|35.56[1.40]|28.70[1.13]|12.70[.50]|69.85[2.75]|88.90[3.50]|
|402V185|T-400 FR|3|81.28[3.20]|50.80[2.00]|35.56[1.40]|17.78[.70]|73.15[2.88]|88.90[3.50]|
|402V196|T500-600 FR|3|124.46[4.90]|58.93[2.32]|50.80[2.00]|22.86[.90]|50.80[2.00]|187.96[7.40]|
|502V132|F-23 FR|4|31.75[1.25]|20.32[.80]|12.70[.50]|5.08[.20]|27.94[1.10]|63.50[2.50]|
|502V153|F-42-60 FR|4|44.45[1.75]|25.40[1.00]|20.92[.80]|8.13[.32]|30.48[1.25]|63.50[2.50]|
|502V163|F133-200 FR|4|67.31[2.65]|35.56[1.40]|30.48[1.20]|10.92[.43]|71.12[2.80]|91.44[3.60]|
|705V174|6S100-200 FR|6|60.96 [2.40]|36.83 [1.45]|20.32 [.80]|8.89 [.35]|69.85 [2.75]|86.36 [3.40]|



*After unrestricted recovery 

4-120 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adhesives 

**5** 

## **Table of Contents** 

TE manufacturers Raychem **Selection Guide** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 adhesives and sealants to Adhesive/Sealant Product Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2, 5-3 accommodate a wide range of applications, materials, and Adhesive/Sealant Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 environmental conditions. Raychem RT-555 High Temperature Heat Shrink Tape  . . . . . . . . . . . . . . . . . . . . . .5-5, 5-6 Raychem adhesives include **Installation Guide** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7 both thermosets and thermoplastics. Thermosets are curable two-part epoxies or crosslinked elastomers. Thermoplastics are hot-melt adhesives that flow when heated and set when cooled. They reflow when reheated to simplify component repair. TE also manufactures Raychem products that include a thermoplastic adhesive or a mastic-type sealant for water holdout applications. The sealants adhere to nonoily substrates and can be removed where reentry is necessary 

## **Selection Guide** 

**Note:** Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data.. 

To determine the adhesive or sealant most compatible with a Raychem part, you must know the part’s product type. 

Use the Adhesive/Sealant Selection Table on page 5-4 to determine a Raychem part’s product type and the adhesive/sealant compatible with that type. 

Use the Adhesive/Sealant Product Characteristics Table (pages 14 and 15) to be sure the adhesive or sealant has the product characteristics your application requires. 

- To use the Selection Table, 4. See the Adhesive/Sealant follow these four steps: Product Characteristics 1. Under “Substrate Table to verify the characteristics of the adhe- 

- Category,” find the product sive/sealant you 

- material and product selected. 

- name/part number for the Raychem part. 

2. Across the top of the table, find the part’s product type and dash number. 

3. At the intersection of the substrate category (product material/name/part number) and the product type (by designated dash number) you will find the part number for the most compatible adhesive for the Raychem part. 

5-1 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Adhesives 

## **Adhesive/Sealant Product Characteristics Tables** 

|**Product**<br>**Type**|**Precoat**<br>**Designation**|**Type**|**Operating**<br>**Temperature**<br>**Range**|**Product**<br>**Designation**|**Available Form/**<br>**Packaging**|
|---|---|---|---|---|---|
|**Thermosets**||||||
|S1006|—|Epoxy/polyamide|-55°C to 135°C|S1006 Kit 8|50-ml dual syringe|
|||two-part paste|[-67°F to 275°F]|S1006 Kit 1|Two 15-grampacks|
|||||S1006 Kit 2|Four 7.5-grampacks|
|||||S1006 Kit A|Ten 3-grampacks|
|S1009|—|Epoxy/polymercaptan|-55°C to 135°C|S1009 Kit A|Ten 3-grampacks|
|||two-partpaste|[-67°F to 275°F]|S1009 Kit 8|50-ml dual syringe|
|S1255-04|—|One-part epoxy|-55°C to 200°C|S1255-04|Tape [3/4 in. x .020 x 100 ft.]|
|||tape adhesive|[-67°F to 392°F]|||
|S1125|—|Epoxy/polyamide|-55°C to 150°C|S1125 Kit 1|Five 10-grampacks|
|||two-part paste|[-67°F to 302°F]|S1125 Kit 2|Two 10-grampacks|
|||||S1125 Kit 3|One 100-grampack|
|||||S1125 Kit 4|Five 10-grampacks|
|||||S1125 Kit 5|One 10-grampack|
|||||S1125 Kit 8|50-ml dual syringe|
|S1264|—|Epoxy/polyamide|-55°C to 150°C|S1264 Kit 1|One 10-grampack|
|||two-partpaste|[-67°F to 302°F]|S1264 Kit 8|50-ml dual syringe|
||/225|Precoated latent-curing|-75°C to 150°C|Precoat only on -25|—|
|||epoxy/polyamide|[-103°F to 302°F]|moldedparts||
|**Thermoplastics**||||||
|S1017|/42|Hot-melt/|-20°C to 60°C***|S1017|Tape [1 in. x .010 in. x 50 ft.]|
|||polyamide|[-4°F to 140°F]|||
|S1030|/180|Hot-melt/|-80°C to 80°C|S1030|Tape [3/4 in. x .010 in. x 33 ft.]|
|||polyolefin|[-112°F to 176°F]|||
|S1048|/86|Hot-melt,|-55°C to 120°C|S1048|Tape [1 in. x .026 in. x 100 ft.]|
|||high performance|[-67°F to 248°F]|||
|S1124|/164|Hot-melt/|-55°C to 105°C|S1124||
|||elastomeric|[-67°F to 221°F]||Tape [3/4 in. x .018 in.x 100 ft.]|
|||polymer||||
|S1297|/97|Hot-melt/|-20°C to 90°C]|S1297|Tape [1 in. x .010 in. x 10 ft.]|
|||polyamide adhesive|[-4°F to 194°F]|||
|**Sealants**||||||
|S1278|—|Hot-melt grey|-40°C to 90°C|S1278-01|Tape[1 in. x .062 in. x 25 ft.]|
|||butyl sealant|[-40°F to 194°F]|S1278-02|Tape[3-3/4 in. x .125 in. x 10 ft.]|
|S1305|—|Hot-melt grey|-40°C to 90°C|S1305-01|Tape [1 in. x.062 in. x25 ft.]|
|||butyl sealant, FR|[-40°F to 194°F]|||



*Shelf life from date of manufacture. 

**For specific adhesion properties, see product specification sheets. 

***Passes cold bend at -40°C [-40°F] per RT-4204. ****Only S-1006 Kit A conforms to A-A-56031. 

For full details on installation procedures and curing conditions, please refer to the applicable TE Code of Practice or installation document. 

> 5-2 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adhesives 

**5** 

## **Adhesive/Sealant Product Characteristics Tables** (Continued) 

|**Product**<br>**Type**|**at 23°C [73.4°F]**|**Pot Life**<br>**at 23°C [73.4°F]**|**Curing**<br>**Conditions**|**Shelf life* at or**<br>**below 25°C [77°F]**|**Specifications****|**Comments**|
|---|---|---|---|---|---|---|
|**Thermosets**|||||||
|S1006||1 hr|96 hr at 20°C [68°F] min. or|2 years|RT-1006|General purpose harnessing adhesive.|
||||1 hr at 120°C [248°F]|1 year Kit 8|RK-6612|Not used on fluoroelastomers,|
||||||A-A-56031****|silicone or PVDF|
|S1009||20 min.|24 hr at 20°C [68°F] min. or|2 years|RT-1009|General purpose harnessing adhesive.|
||||1 hr at 95°C [203°F]|1 year Kit 8||Not used on fluoroelastomers or silicone.|
||||45 min at 120°C[248°F]||||
|S1255-04||—|90 min at 155°C [311°F]|1 year with|RT-1014|One-part epoxy tape used with|
||||or 15 min at 26 0°C[464°F]|refrigeration||fluoroelastomer harness systems.|
|S1125||—|24 hr at 20°C min. or|18 months|RT-1011|Good fluid-resistant epoxy used|
||||1 hr at 85°C [185°F]||RK-6619|with System 25|
||||||VG-95343||
|S1264||90 min.|24 hr at 20°C min. or|18 months|RT-1012|Tested to NBC requirements|
||||1 hr at 85°C[185°F]||||
|/225||—|Cure during installation|36 months|VG-95343|Precoated epoxy system|
||||of moldedparts||RK-6630|System 25|
|**Thermoplastics**|||||||
|S1017||—|120°C [248°F]|Unlimited|RT-1050/1|General purpose harnessing adhesive<br>Standard precoated adhesive<br>for -3 and -4 moldedparts|
|S1030<br>S1048||—<br>—|120°C [248°F]<br>160°C [320°F]|Unlimited<br>Unlimited|RT-1050/6<br>RK-6017<br>RT-1050/3<br>RK-6626|Good low-temperature flexibility<br>Available as a preinstalled tape for<br>moldedparts<br>Requires high temperature to achieve<br>bonding. Highest service temperature|
|||||||for hot melt|
|S1124||—|150°C [302°F]|Unlimited|RT-1050/13|Requires reflowing in an oven at|
|||||||150°C [302°F] for 90 minutes. Designed|
|||||||to bond to -51 moldedparts.|
|S1297||—|120°C [248°F]|Unlimited|RW-2019|General purpose harnessing adhesive|
|||||||Standard precoated adhesive in|
|||||||Sigmaform molded parts, CES and|
|||||||CSGA cable entry seals, and SST-FR|
|||||||heat-shrinkable tubing|
|**Sealants**|||||||
|S1278||—|110°C [230°F]|Unlimited|RW-2020|General purpose sealant and cable|
|||||||breakout area filler|
|S1305||—|110°C [230°F]|Unlimited|RW-2020|Halogen-free, flame-retardant sealant|
|||||||and cable breakout area filler|



*Shelf life from date of manufacture. 

**For specific adhesion properties, see product specification sheets. 

***Passes cold bend at -40°C [-40°F] per RT-4204. 

****Only S-1006 Kit A conforms to A-A-56031. 

For full details on installation procedures and curing conditions, please refer to the applicable TE Code of Practice or installation document. 

5-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adhesives 

## **Adhesive/Sealant Selection Table** 

|**Substrate**<br>**Category**|**Product**<br>**Name**<br>**Examples**|-3|-4|-6|-8|**Molded Part Material Dash Number**<br>-12|**Molded Part Material Dash Number**<br>-25<br>-50<br>-51|**Molded Part Material Dash Number**<br>-25<br>-50<br>-51|**Molded Part Material Dash Number**<br>-25<br>-50<br>-51|**Molded Part Material Dash Number**<br>-25<br>-50<br>-51|-55|-71|-100|-125|-130|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||RNF-100|S1006|S1006|—|—|—||—|—|—|—|S1006|—|—|S1006|
||Versafit|S1009|S1009|—|—|—||—|—|—|—|S1009|—|—|S1009|
|Polyolefin|CRN<br>BSTS|S1017<br>S1030|S1017<br>S1030|—<br>—|—<br>—|—<br>—||—<br>—|—<br>—|—<br>—|—<br>—|S1017<br>S1030|—<br>—|—<br>—|S1017<br>—|
||SST|S1048|S1048|—|—|—||—|—|—|—|S1048|—|—|—|
||HR|S1297|S1297|—|—|—||—|—|—|—|S1297|—|—|—|
|||S1009|S1009|—|S1009|—||S1125|—|—|—|S1009|—|S1009|—|
||PVDF|S1048|S1048|—|—|—||—|—|—|—|S1048|—|S1048|—|
|Fluoro-||S1125|S1125|—|—|—||—|—|—|—|S1125|—|S1125|—|
|polymer|RT-555|—|—|—|—|S1255-04||—|—|—|S1255-04|—|—|S1255-04|—|
||HCTE|—|—|—|—|S1255-04||S1125|—|—|S1255-04|—|—|—|—|
||CONVOLEX|—|—|—|—|S1125||—|—|—|S1125|—|—|—|—|
|||S1006|S1006|—|—|—||—|—|—|—|S1006|—|—|—|
|Vinyl|PVC|S1009|S1009|—|—|—||—|—|—|—|S1009|—|—|—|
|||S1017|S1017|—|—|—||—|—|—|—|S1017|—|—|—|
||DR-25|—|—|—|—|—||S1125|S1125|S1125|—|—|—|—|—|
|||S1006|S1006|—|—|—||—|—|S1124|—|S1006|—|—|—|
||NT|S1009|S1009|—|—|—||—|—|—|—|S1009|—|—|—|
|||S1017|S1017|—|—|—||—|—|—|—|S1017|—|—|—|
|Elastomer|NT-FR<br>SFR|—<br>—|—<br>—|—<br>*|—<br>—|—<br>—||S1125<br>—|—<br>—|S1124<br>—|—<br>—|—<br>—|—<br>—|—<br>—|—<br>—|
||SRFR|—|—|*|—|—||—|—|—|—|—|—|—|—|
||RW-200|—|—|—|—|S1255-04||—|—|—|S1255-04|—|—|S1255-04|—|
||VPB|—<br>—|—<br>—|—<br>—|—<br>—|—<br>—||—<br>—|S1125<br>S1255-04|—<br>—|—<br>—|—<br>—|—<br>—|—<br>—|—<br>—|
|Zerohal|XFFR<br>ZHTM|—<br>—|—<br>—|—<br>—|—<br>—|—<br>—||—<br>—|—<br>—|—<br>—|—<br>—|—<br>—|S1030<br>S1030|—<br>—|—<br>—|
|||||||||||||||||
|**Substrate**<br>**Category**|**Product**<br>**Name**<br>**Examples**|**NameMolded Part Material Dash Number**<br>-770|**Molded Part Material Dash Number**<br>-780||**Molded Part Material Dash Number**<br>-790|||||||||||
||RT770|S1264||—||—||||||||||
|Nuclear|RT780|—|S1255-04|||—||||||||||
|Fluoropolymer|RT790|—||—|S1255-04|||||||||||



*GE RTV 108 used with SFR SRFR and -6 (silicone) molded parts. 

> 5-4 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adhesives 

**5** 

## **Raychem RT-555** 

## **High Temperature Heat Shrink Tape** 

The high temperature heat shrink tape is a bi-layer, side-entry, heat-recoverable sealing product whose length will shrink a predetermined percentage upon the application of heat in excess of 220˚C (428˚F). 

## **Product Facts** 

- n **Wrap around tape form Heat resistant to +200˚C** 

- n **Fluid resistant** 

- n **Seals up to 15 psi** 

- n **Peel strength of at least 10 lbs/in-width** 

- n **Recovers 35% minimum** 

- n **Convenient tape form accommodates sealing harnesses and connectors in the field** 

- n **4 widths available: 3/4”, 1”, 1 1/2” and 2”** 

- n **2 continuous lengths available: 25 and 50 feet** 

## **Applications** 

Commercial Aerospace, Military, Offshore Drilling, Down Hole Wire harness systems requiring high fluid and high temperature resistance 

Repair tape for wire harness bundles 

Repair of rock and debris damage on landing gear wiring 

## **Mechanical** 

Peel strength higher than 10 lbs/in-width Pressure seal up to altitudes of 75000’ or 15 psi 

**Materials** The adhesive layer is a meltable fluoropolymer that will melt at the predetermined temperature lower than the recovery temperature of the tape backing. 

Heat recoverable tape backing is made from high temperature crosslinked ETFE 

## **Standards and Specs** 

TE Specification: RT-1381 

Application Specification: TUS-41-3032 (Installation Guide) 

**Application Tooling** Raychem CV-1983 ThermoGun hot-air heating tool with TG-23, TG-24 reflectors AD-1962 nozzle 

## **Physical or Other Properties** 

Provided in side-entry heatshrinkable tape form 

The tape is suitable for use in wire harness systems requiring aggressive fluid and high temperature resistance. 

5-5 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adhesives 

## **Raychem RT-555** (Continued) 

## **Product Dimensions and Ordering Information** 

## **Product Offering** 

|**Part Number**|**Package Type**|**Package Quantity**|
|---|---|---|
|RT-555-T.75-A260-25|tape|25 feet|
|RT-555-T.75-A260-50|tape|50 feet|
|RT-555-T1.0-A260-25|tape|25 feet|
|RT-555-T1.0-A260-50|tape|50 feet|
|RT-555-T1.5-A260-25|tape|25 feet|
|RT-555-T1.5-A260-50|tape|50 feet|
|RT-555-T2.0-A260-25|tape|25 feet|
|RT-555-T2.0-A260-50|tape|50 feet|



Dimensions in inches [mm] 

5-6 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adhesives 

## **Installation Guide** 

## **installation Procedures** 

Preparation of the substrate depends on the part to be bonded. 

Following are two preparation procedures. The first applies to plated metals and adapters; the second applies to polymer molded parts, cable jackets, and tubing materials. 

## **Bonding between molded parts, plated metals and adapters** 

To ensure the best possible bond between a molded part and plated materials and adapters, degrease the end of the molded part which will recover onto the plated metal or adaptor with isopropyl alcohol or isopropanol (IPA) impregnated tissue wipe. NEVER abrade plated metals and adapters. 

Where preheating of the plated metal or adapter is judged to be necessary for large and high heat sink terminations, care must be taken to ensure the connector insulation and primary wire insulation are not damaged. Ensure heat is directed to the metal area and all other areas are avoided. TE cannot be held responsible for damage caused during the preheating of plated metals or adapters. 

## **Bonding between molded parts, cable jackets and tubing materials** 

To ensure the best possible bond between the molded part, cable jacket or tubing degrease the cable jacket in the area where the molded part will recover onto the cable using Isopropyl alcohol. (Approximately 30 mm). Abrade the cable jacket thoroughly in the same area with 100 grit emery cloth. The whole surface of the cable jacket should be abraded removing any print on the cable jacket. Remove loose particles from the abraded area using a dry tissue. DO NOT use a solvent wipe. 

Ensure sufficient cable jacket has been abraded to incorporate the strip length requirement. Degrease the inner area of the molded part at each end thoroughly (Approximately 30mm) using Isopropyl alcohol. Abrade the inner area of the molded part at each end thoroughly (Approximately 30mm) with 100 grit emery cloth. Remove loose particles from the abraded area using a dry tissue. DO NOT use a solvent wipe. 

## **Installation of heat shrink molded parts** 

For the installation of the wide range of TE heatshrink molded parts including straight, 45°, 90° and transitions refer to the appropriate Code of Practice Installation Procedures. 

## **Installation of adhesives** 

For details of installation of the wide range of TE adhesives including epoxy, hot melt, tapes and pre-installed options refer to the appropriate Code of Practice Installation Procedures. 

These Codes of Practice include information such as recommended tooling, installation temperatures, curing cycles and visual standards. 

## **Heath and Safety** 

Adhere to local Codes and Regulations relating to Safe Working practices. 

The installation should be carried out in a well ventilated area. Always wear **5** heat resistant safety gloves when handling hot plastics and adhesives. The use of suitable protective gloves and barrier cream is recommended when using solvents. 

Avoid prolonged repeated skin contact with solvents and always wash hands after using solvents. Care should be taken to wear safety glasses when using and handling chemical solvents. If eyes do become contaminated, flush with water and obtain medical assistance immediately. For specific handling precautions please consult appropriate TE material safety data sheet for adhesive being used. 

5-7 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adhesives 

## **Engineering Notes** 

> 5-8 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

**6** 

||**Table of Contents**|
|---|---|
|For high-performance|**Adapter Fundamentals**|
|sealing and strain relief, the|Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2|
|perfect mate for a TE<br>Connectivity molded part in<br>a wiring application is a<br>Raychem brand adapter.|Types of Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4<br>Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5<br>**Adapter Selection**|
|TE offers a variety of<br>adapters for applications in|Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15<br>Adapter Family  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16|
|many industries, including|Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18|
|aerospace, marine, and|Material and Finish  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19|
|mass transit.|Entry Size  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25|
|These adapters are:|Tinel-Lock Ring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26|
|n Available in many<br>configurations to match|CRES-Lock Bands/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27<br>**Adapter Products**|
|applications|Code 18 MIL-C-5015 (MS3100)|
|n Easy to install|Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29|
|n Ideal for high-reliability|Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31|
|applications|Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33|
|n Kitted for customer|Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36|
|convenience.|Code 21 MIL-C-26482 Series 1|
||Braided Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37|
|In this section we present<br>Raychem brand spin-<br>coupling adapters and<br>Tinel-Lock adapters.<br>The Tinel-Lock adapter<br>utilizes Raychem brand<br>Tinel rings to terminate the<br>overall shield to the adapter.<br>The Tinel ring is a low-pro-<br>file, high-strength, shape-<br>memory-alloy shield-<br>termination device|Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38<br>Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39<br>Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41<br>CRES-Lock Adapters/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43<br>Code 32 MIL-C-22992<br>Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45<br>Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46<br>Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47<br>CRES-Lock Adapters/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49<br>Code 40 MIL-C-38999 Series III and IV|
|available in many sizes to|Braided Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51|
|accommodate various|Solid Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52|
|entry sizes and shield|Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53|
|configurations.|Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55|
|Tinel-Lock adapters are|CRES-Lock Adapters/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57|
|ideal for lightweight|Code 41 MIL-C-38999 Series I and II|
|aerospace applications<br>requiring repeated high-<br>to-low temperature cycles.|Braided Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59<br>Solid Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60<br>Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61|
||Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63|
||CRES-Lock Adapters/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65|
||Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2,|
||MIL-C-83723 Series I and III, MIL C-81703 Series III|
||Braided Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67|
||Solid Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68|
||Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69|
||Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71|
||CRES-Lock Adapters/BND Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73|
||Code 76 BS 9522 F0017 (Pattern 105)|
|**Note:**Users should independently<br>evaluate the suitability of the|Spin-Coupling Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74<br>Tinel-Lock Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76|
|product for their application.|Raychem FlexiScreen Backshells  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78|
|Before ordering, check with<br>TE for most current data.|HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84|
||Raychem Spin Lock Variable Angle Backshell  . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86|



6-1 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Adapter Fundamentals 

## **Definitions** 

## **Introduction** 

For high-performance sealing and strain relief, the perfect mate for a TE molded part in a wiring application is a Raychem brand adapter. TE offers a variety of Raychem brand adapters for applications in many industries, including aerospace, marine, and mass transit. 

These adapters are: 

- n Available in many configurations to match applications 

**==> picture [353 x 74] intentionally omitted <==**

**----- Start of picture text -----**<br>
Shell Size Entry Size<br>Be—| e=_ 3 IA<br>[SB soE ENS ES SE RE 9 | ——fee l<br>Heat-shrinkable     Tinel-Lock Ring<br>Connector Adapter Molded Boot (if used)<br>(if used)<br>**----- End of picture text -----**<br>


- n Easy to install 

- n Ideal for high-reliability applications 

- n Kitted for customer convenience. 

In this section we present Raychem brand spincoupling adapters and Tinel-Lock adapters. 

The Tinel-Lock adapter utilizes TE Tinel ring to terminate the overall shield to the adapter. The Tinel ring is a low-profile, highstrength, shape-memoryalloy shield-termination device available in many sizes to accommodate various entry sizes and shield configurations. 

Tinel-Lock adapters are ideal for lightweight aerospace applications requiring repeated high-to-low temperature cycles. 

## **Adapter Type** 

TE offers four adapter types: solid (sometimes called “fixed”), spin-coupling, braided, and Tinel-Lock. Each is designed to offer a suitable interface between a connector and a heatshrinkable molded part. 

## **Adapter Code** 

A numerical code is used to identify connectors with similar adapter interfaces. This code is used to determine the adapter family and part number. 

## **Adapter Part Number** 

The part number is the sequence of numbers and letters that describes the adapter family (or series), size, material, finish, and modifications. The part numbering system is explained on pages 6-17 and 6-18. 

## **Adapter Family** 

TE offers several families (or series) of Raychem adapter products. Each Raychem adapter part number begins with an alphanumeric prefix denoting the Raychem product family. 

## **Entry Size** 

Entry size is the diameter of the hole through which the cable enters into the adapter. For example, the 08 entry is 12.7 [0.5]. Entry sizes are specified on braided and Tinel-Lock adapters only. 

## **Ring Designator** 

This is a two-letter code that is part of each Tinel-Lock adapter part number. It specifies the size of the Tinel-Lock ring suited to specific types of cable braid. 

## **Shell Size** 

This is the size of a connector as specified by the connector manufacturer. It is normally a two-digit number between 08 and 24, although certain connectors are obtainable in either larger or smaller sizes and some use letter codes. 

## **Order Number** 

This is a two-digit number that specifies the size of the adapter that will mate to the corresponding shell size of a connector. The order number is frequently the same as the connector shell size, but should be checked by reference to the appropriate product page(s) in this catalog. 

6-2 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Fundamentals 

**6** 

## **Types of Adapters** 

**==> picture [353 x 249] intentionally omitted <==**

**----- Start of picture text -----**<br>
Adhesive Molded Part       Adhesive<br>e \gawwen w eoezes ><br>Sie Z} (eeex<br>2<br>PIFP LLI IIIS<br>Corwara<br>Adapter Cable Jacket<br>Solid Adapters (Fixed)<br>Tinel-Lock or<br>Electro- Sealing Molded Part Sealing Cable<br>Adapter Magnetic Cable Molded Sealing Adhesive Adhesive Jacket<br>Force Ring Braid Part Adhesive<br>=a — me<br>Ke ener = |<br>KK —P<br>= , S S —— = (<br>— e S () = =<br>-—ES eet Se | FB y = Nxxxse<br> �<br>Sealing Cable SolderSleeve Cable Adapter<br>Adhesive Braid Device Jacket<br>Braided Adapters Spin-Coupling Adapters<br>**----- End of picture text -----**<br>


## **Adapter Types** 

TE offers several types of Raychem brand adapters for unscreened and screened termination systems. The choice is largely dependent upon the screening level required and the braid termination method. 

The four principal adapter types are: 

n Solid (fixed) 

n Spin-Coupling 

n Braided 

n Tinel-Lock 

## **Solid Adapters (Fixed)** 

Solid adapters are designed for use where no access is required; for example, when potting is necessary or a lower space profile is needed. 

These adapters have a boot groove to accommodate a lipped heat-shrinkable boot. Repair cannot be made without removing the boot. 

## **Spin-Coupling Adapters** 

Spin-coupling adapters are two-part components that have a rotatable coupling nut and a grooved body designed to accommodate lipped-type heat-shrinkable boots. 

Spin-couplings with an appropriate molded part are used for environmental protection and strain relief of unscreened cable terminations. Cable repairs can be made without damaging the boot. 

## **Braided Adapters** 

These are spin-coupling adapters that have a short length of tubular braided shield attached to the rear of the adapter. The braid is constructed from tinned copper wire and has a handling characteristic that enables it to be pulled down onto a wide range of cable diameters. This allows a standard entry size to be used with most cable sizes. 

The shield is terminated to the cable braid using a SolderSleeve device, which provides screen continuity through to the connector. Straight, 45°, and 90° configurations are available. 

6-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Fundamentals 

## **Types of Adapters** (Continued) 

**==> picture [146 x 118] intentionally omitted <==**

**----- Start of picture text -----**<br>
Adapter Molded part Adhesive<br>— Welgeeo<br>— KERR RRR<br>— sss |<br>E— pe rere<br>Tinel-Lock Cable Cable<br>Adhesive Ring Braid Jacket<br>Tinel-Lock Adapters<br>**----- End of picture text -----**<br>


## **Tinel-Lock Adapters** 

This termination system consists of a modified spin-coupling adapter with a Tinel-Lock ring. The Tinel-Lock ring is made from a special shape memory metal that shrinks uniformly when heated (see Application Tooling, section 10). 

The Tinel-Lock ring is used to terminate copper cable braid directly onto the rear of the adapter. The adapter entry size and ring designator must be selected to suit the cable diameter and braid type. 

## **Roll-back Repair with Adapters** 

More than 85 percent of cable repairs are made within 75 mm [3.0] of the connectors—usually because of a broken pin or wire. By reheating the heatshrinkable boot and unscrewing the adapter coupling nut, the boot can be “rolled back,” providing access to the rear of the connector for repair. This technique is applicable to spin-coupling, shielded, and Tinel-Lock adapters. 

The resulting 360° termination withstands severe shock, vibration, temperature cycling, and corrosion. Straight, 45°, and 90° configurations are available. 

6-4 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Fundamentals 

**6** 

## **Adapter Selection Process** 

**Step-by-Step Selection** Selecting an adapter for 4. Determine the adapter **Process** your application involves a family for that connector five-step process: code. (Use Table D on 1. From the connector page 6-16). number, determine: 5. Build the adapter part n Order number (shell number. (See page 6-17). size) The chart below will lead n Material you through these steps. n Plating 2. Decide what adapter type you need for the connector. 

3. Determine the connector code for that adapter type. (Use Table A, B, or C on pages 6-6 to 6-15). 

**Adapter Selection Decide on Adapter Type Flowchart Select Adapter Code Select Adapter Family** | | | | **Tinel Shielded Solid or Spin-Coupling CRES-Lock Band** n Choose configuration n Choose configuration n Select options n Choose configuration n Determine entry size n Determine entry size n Select molded part n Determine entry size (based on cable diameter) n Select options n Choose Tinel-Lock ring n Select options depending on braid (AI or BI?) n Select molded part n Select options 

n Select molded part 

6-5 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Adapter Selection 

## **Adapter Code** 

## **Table A. Adapter Code by Military Part Number** 

## **Selecting the Adapter Code** 

Tables A, B, and C that follow provide adapter codes for typical connectors. 

If you know the military part number for the connector, you can obtain the adapter code from Table A that begins on this page. 

If you know the manufacturer’s prefix for the connector, you can obtain the adapter code from Table B that begins on page 6-10. 

If you know the connector specification, you can obtain the adapter code from Table C on page 6-15 

|**Military**<br>**Part No.**<br>D38999/20|**Connector**<br>**Specification**<br>MIL-C-38999|**Series/Class**<br>Series III: Class C,F,K,W|**Adapter**<br>**Code**<br>40|
|---|---|---|---|
|D38999/24|MIL-C-38999|Series III: Class C,F,K,W|40|
|D38999/26|MIL-C-38999|Series III: Class C,F,K,W|40|
|D38999/40|MIL-C-38999|Series IV: Class C,F,W|40|
|D38999/42|MIL-C-38999|Series IV: Class C,F,W|40|
|D38999/44|MIL-C-38999|Series IV: Class C,F,W|Contact TE|
|D38999/46|MIL-C-38999|Series IV: Class F,W|40|
|D38999/47|MIL-C-38999|Series IV: Class C,W|40|
|M28840/10<br>M28840/11<br>M28840/14<br>M28840/16<br>M81511/01<br>M81511/03|MIL-C-28840<br>MIL-C-28840<br>MIL-C-28840<br>MIL-C-28840<br>MIL-C-81511<br>MIL-C-81511|Class D,DS<br>Class D,DS<br>Class D,DS<br>Class D,DS<br>Series 2: Class A,E,F<br>Series 2: Class A,E,F|30<br>30<br>30<br>30<br>61<br>61|
|M81511/05|MIL-C-81511|Series 2: Class A,E,F|61|
|M81511/06|MIL-C-81511|Series 2: Class A,E,F|61|
|M81511/21|MIL-C-81511|Series 1: Class A,E,F|61|
|M81511/23|MIL-C-81511|Series 1: Class A,E,F|61|
|M81511/25|MIL-C-81511|Series 1: Class A,E,F|61|
|M81511/26<br>M81511/31<br>M81511/32<br>M81511/33<br>M81511/34|MIL-C-81511<br>MIL-C-81511<br>MIL-C-81511<br>MIL-C-81511<br>MIL-C-81511|Series 1: Class A,E,F<br>Series 2: Class C,P,T<br>Series 2: Class C,P,T<br>Series 2: Class C,P,T<br>Series 2: Class C,P,T|61<br>61<br>61<br>61<br>61|
|M81511/35|MIL-C-81511|Series 1: Class C,P,T|61|
|M81511/36|MIL-C-81511|Series 1: Class C,P,T|61|
|M81511/37|MIL-C-81511|Series 1: Class C,P,T|61|
|M81511/38|MIL-C-81511|Series 1: Class C,P,T|61|
|M81511/41|MIL-C-81511|Series 3: Class A,E,F|61|
|M81511/45|MIL-C-81511|Series 3: Class A,E,F|61|
|M81511/46|MIL-C-81511|Series 3: Class A,E,F|61|
|M81511/49|MIL-C-81511|Series 3: Class A,E,F|61|
|M81511/51|MIL-C-81511|Series 4: Class A,E,F|61|
|M81511/53|MIL-C-81511|Series 4: Class A,E,F|61|
|M81511/55|MIL-C-81511|Series 4: Class A,E,F|61|
|M81511/56|MIL-C-81511|Series 4: Class A,E,F|61|
|M83723/01|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/02|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/03|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/04|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/05|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/06|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/07|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/08|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/13|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/14|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/17|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/18|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/19|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/20|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/23|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/24|MIL-C-83723|Series II: Class A,G,R|19|
|M83723/27|MIL-C-83723|Series II,Class A,G,R|19|
|M83723/36|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/37|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/38|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/39|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/40|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/41|MIL-C-83723|Series I: Class A,G,R|54|
|M83723/42|MIL-C-83723|Series I: Class G,R|54|
|M83723/43|MIL-C-83723|Series I: Class G,R|54|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

6-6 

Adapter Selection 

**6** 

## **Adapter Code** (Continued) 

**Table A. Adapter Code by Military Part Number** (Continued) 

|**Military**<br>**Part No.**<br>M83723/48<br>M83723/49|**Connector**<br>**Specification**<br>MIL-C-83723<br>MIL-C-83723|**Series/Class**<br>Series I: Class G, R<br>Series I: Class G,R|**Adapter**<br>**Code**<br>54<br>54|
|---|---|---|---|
|M83723/52|MIL-C-83723|Series II: Class K|19|
|M83723/53|MIL-C-83723|Series II: Class K|19|
|M83723/65|MIL-C-83723|Series III: Class H|54|
|M83723/66|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/67|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/68|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/69|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/71|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/72|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/73|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/74|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/75|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/76|MIL-C-83723|Series III: Class A,G,R|54|
|M83723/77|MIL-C-83723|Series III: Class G,R|54|
|M83723/78|MIL-C-83723|Series III: Class G,R|54|
|M83723/82|MIL-C-83723|Series III: Class A,G,K,R,S|54|
|M83723/83|MIL-C-83723|Series III: Class A,G,K,R,S|54|
|M83723/84|MIL-C-83723|Series III: Class A,G,K,R,S|54|
|M83723/85|MIL-C-83723|Series III: Class A,G,K,R,S|54|
|M83723/86|MIL-C-83723|Series III: Class A,G,K,R|54|
|M83723/87|MIL-C-83723|Series III: Class A,G,K,R|54|
|M83723/91<br>M83723/92<br>M83723/95<br>M83723/96|MIL-C-83723<br>MIL-C-83723<br>MIL-C-83723<br>MIL-C-83723|Series III: Class G,R,W<br>Series III: Class G,R,W<br>Series III: Class A,G,K,R<br>Series III: Class A,G,K,R|54<br>54<br>54<br>54|
|M83723/97<br>M83723/98<br>MS17343<br>MS17344|MIL-C-83723<br>MIL-C-83723<br>MIL-C-22992<br>MIL-C-22992|Series III: Class S<br>Series III: Class S<br>Class C,J,R<br>Class C,J,R|54<br>54<br>32<br>32|
|MS17345|MIL-C-22992|Class C,J,R|32|
|MS17346|MIL-C-22992|Class C,R|32|
|MS17347|MIL-C-22992|Class C,J,R|32|
|MS17348|MIL-C-22992|Class C,R|32|
|MS24264|MIL-C-26500 (AL)|Class F, G, R<br>Type B&T aluminum shell|51|
|MS24264|MIL-C-26500 (SST)|Class E<br>Type B&T stainless steel shell|52|
|MS24265|MIL-C-26500 (AL)|Class F, G, R<br>Type B&T aluminum shell|51|
|MS24265|MIL-C-26500 (SST)|Class E<br>Type B&T stainless steel shell|52|
|MS24266|MIL-C-26500 (SST)|Class E<br>Type B&T stainless steel shell|52|
|MS24266|MIL-C-26500 (AL)|Class F, G, R<br>Type B&T aluminum shell|51|
|MS27466|MIL-C-38999|Series I: Class E,P,T|41|
|MS27467|MIL-C-38999|Series I: Class E,P,T|41|
|MS27468|MIL-C-38999|Series I: Class E,P,T|41|
|MS27469|MIL-C-38999|Series I: Class Y|Contact TE|
|MS27472|MIL-C-38999|Series II: Class T|41|
|MS27473|MIL-C-38999|Series II: Class E,P,T|41|
|MS27474|MIL-C-38999|Series II: Class T|41|
|MS27475|MIL-C-38999|Series II: Class Y|Contact TE|
|MS27479|MIL-C-38999|Series II: Class T|41|
|MS27480|MIL-C-38999|Series II: Class E,T|41|
|MS27481|MIL-C-38999|Series II: Class T|41|
|MS27482|MIL-C-38999|Series II: Class Y|Contact TE|
|MS27484|MIL-C-38999|Series II: Class E,T|41|
|MS27497|MIL-C-38999|Series II: Class T|41|



6-7 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

## **Adapter Code** (Continued) 

**Table A. Adapter Code by Military Part Number** (Continued) 

||**Military**<br>**Part No.**<br>MS27515<br>MS27613|**Connector**<br>**Specification**<br>MIL-C-38999<br>MIL-C-26500(SST)|**Series/Class**<br>Series I: Class E<br>Class K Type B&T stainless steel shell|**Adapter**<br>**Code**<br>Contact TE<br>52|
|---|---|---|---|---|
||MS27614|MIL-C-26500(SST)|Class K Type B&T stainless steel shell|52|
||MS27615|MIL-C-26500(SST)|Class K Type B&T stainless steel shell|52|
||MS27652|MIL-C-38999|Series I: Class E,T|41|
||MS27653|MIL-C-38999|Series I: Class E,T|41|
||MS27654|MIL-C-38999|Series I: Class E,T|Contact TE|
||MS27656|MIL-C-38999|Series I: Class E,T|41|
||MS27661|MIL-C-38999|Series I|41|
||MS27665|MIL-C-38999|Series I|41|
||MS3100|MIL-C-5015|Class A,E,F,R less endbell;solder contact|18|
||MS3101|MIL-C-5015|Class A,E,F,R less endbell;solder contact|18|
||MS3106|MIL-C-5015|Class A,E,F,R less endbell;solder contact|18|
||MS3107|MIL-C-5015|Class A,E,F,R less endbell;solder contact|18|
||MS3108|MIL-C-5015|Solder contact with endbell|15|
||MS3110|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3111|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3114|MIL-C-26482|Series 1: Class E,F,P|241|
||MS3116|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3120|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3121|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3124|MIL-C-26482|Series 1: Class E,F,P|241|
||MS3126|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3128|MIL-C-26482|Series 1: Class E,F,J,P|21|
||MS3130|MIL-C-81703|Series 1: Class E,P,J|71|
||MS3132|MIL-C-81703|Series 1: Class E|71|
||MS3134|MIL-C-81703|Series 1: Class E,P,J|71|
||MS3137|MIL-C-81703|Series 1: Class E,P,J|71|
||MS3138|MIL-C-81703|Series 1: Class E,P,J|71|
||MS3140|MIL-C-81703|Series 1: Class E,J|71|
||MS3144|MIL-C-81703|Series 1: Class E,J|71|
||MS3147|MIL-C-81703|Series 1: Class E,J|71|
||MS3148|MIL-C-81703|Series 1: Class E,J|71|
||MS3400|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3401|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3404|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3406|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3408|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3409|MIL-C-5015|Crimpcontact|54|
||MS3412|MIL-C-5015|Class D,L,U,W crimpcontact less endbell|54|
||MS3424|MIL-C-81703|Series 3: Class E,L|54|
||MS3445|MIL-C-81703|Series 2: Class E|71|
||MS3446|MIL-C-81703|Series 3: Class E,L|54|
||MS3450|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3451|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3454|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3456|MIL-C-5015|Class D,L,U,W crimpcontact|54|
||MS3459|MIL-C-5015|Class L,W crimpcontact|54|
||MS3464|MIL-C-81703|Series 3: Class E,L|54|
||MS3467|MIL-C-81703|Series 3: Class E,L|54|
||MS3468|MIL-C-81703|Series 3: Class E,L|54|
||MS3470|MIL-C-26482|Series 2: Class A,L|54|
||MS3471|MIL-C-26482|Series 2: Class A,L|54|
||MS3472|MIL-C-26482|Series 2: Class A,L|54|
||MS3474|MIL-C-26482|Series2:ClassA,L|54|
||MS3475|MIL-C-26482|Series 2: Class A,L|54|
||MS3476|MIL-C-26482|Series 2: Class A,L|54|
||NAS1599|MIL-C-81703|Series 3:|54|
||NAS1641|MIL-C-81703|Series 3:|54|
||NAS1642|MIL-C-81703|Series 3:|54|
|1Code 24 connectors have an internal accessor|Code 24 connectors have an internal accessorythread.||thread.||



6-8 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

**6** 

## **Adapter Code** (Continued) 

**Table A. Adapter Code by Military Part Number** (Continued) 

|**Military**<br>**Part No.**<br>NAS1643<br>NAS1650|**Connector**<br>**Specification**<br>MIL-C-81703<br>MIL-C-81703|**Series/Class**<br>Series 3:<br>Series 3:|**Adapter**<br>**Code**<br>54<br>54|
|---|---|---|---|
|NAS1651|MIL-C-81703|Series 3:|54|
|NAS1652|MIL-C-81703|Series 3:|54|
|NAS1653|MIL-C-81703|Series 3:|54|
|NAS1692|MIL-C-81703|Series 3:|54|
|NAS1693|MIL-C-81703|Series 3:|54|
|NAS1694|MIL-C-81703|Series 3:|54|
|NAS1699|MIL-C-81703|Series 3:|54|
|NAS1700|MIL-C-81703|Series 3:|54|
|NAS1701|MIL-C-81703|Series 3:|54|
|NAS1702|MIL-C-81703|Series 3:|54|



6-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Adapter Code** (Continued) 

## **Table B. Adapter Code by Manufacturer’s Prefix** 

|**Manufacturer’s**<br>**Prefix**|**Manufacturer**6|**Connector**<br>**Specification**|**Series/Class**|**Adapter**<br>**Code**|
|---|---|---|---|---|
|10-214|Bendix|MIL-C-5015|MS3100 Class A,E,R|18|
|10-475|Bendix|40M38277|—|41|
|10-720|Bendix|MIL-C-5015|MS3100 Class A,E,R|18|
|118|Amphenol|MIL-C-26482|Series 2|54|
|149|Deutsch|MIL-C-81703|Series 1|71|
|162GB|Amphenol|MIL-C-26482|Series 1|76,774|
|164GB|Amphenol|BS9522 F0023|—|Contact TE|
|165|Amphenol|None|—|Contact TE|
|172|Amphenol|MIL-C-5015|—|Contact TE|
|179|Amphenol|MIL-C-5015|—|Contact TE|
|182|Amphenol|None|—|Contact TE|
|246|Amphenol|MIL-C-5015|MS3100 Class E,F,R|18|
|251|Cannon|MIL-C-26482|Series 1|21|
|2PPN|Plessey|MIL-C-26482|Series 1|21|
|2PPN-07|Plessey|MIL-C-26482|Series 1|243|
|2PSN|Plessey|BS9522 F0017|Patt 105|76,774|
|2PSN-07|Plessey|MIL-C-26482|Series 1|243|
|348|Amphenol|MIL-C-81511|Series 1 and 2|61|
|381|Deutsch|40M39569|—|54|
|418|Amphenol|MIL-C-38999|Series I and II|41|
|45/PT|Socapex|MIL-C-26482|Series 1|21|
|450|Deutsch|MIL-C-26482|Series 1|21|
|451|Socapex|PRL 54125|—|21 or 243|
|460|Deutsch|MIL-C-26482|Series 1|21|
|48|Amphenol|MIL-C-26500|Alum Class F,G,R|51|
|486|Amphenol|MIL-C-26482|Series 2|54|
|518|Amphenol|MIL-C-83723|Series III|54|
|5MS|FKI2|Def. Stan. 59-35|Patt 121A|75|
|602|Amphenol|Def. Stan. 59-56|Patt 602|54|
|602GB|Amphenol|Def. Stan. 59-56|Patt 602|54|
|62AB-14|Amphenol|MIL-C-26482|Series 1|Contact TE|
|62GB|Amphenol|Def. Stan. 59-35|Patt 105|76,774|
|650|Schaltbau|VG 95329|—|61|
|652|Amphenol|LN 29504|—|54|
|652|UMD|PRL 54125|—|21 or 243|
|674|Schaltbau|VG 95328|—|Contact TE|
|675|Schaltbau|VG 95328|—|Contact TE|
|679|Schaltbau|VG 95329|—|61|
|69|Amphenol|MIL-C-5015|MS3100 Class E,F,R|18|
|71|Bendix|MIL-C-5015|MS3100 Class A,E,R|18|
|711|Amphenol|BS9522 F0042|—|54|
|801|Amphenol|None|—|54|
|837|Deutsch|MIL-C-83723|Series III|54|
|83723|Souriau|MIL-C-83723|Series III|54|
|83730|Deutsch|MIL-C-83723|Series III|54|
|845|Souriau|NFL 54120|—|Contact TE|
|847|Souriau|NFL 54120|—|Contact TE|
|850|Souriau|MIL-C-26482|Series 1|21|
|851|Souriau|MIL-C-26482|Series 1|21|
|8520|Souriau|MIL-C-26482|Series 2|54|
|8525|Souriau|NAS 1599|—|54|
|8526|Souriau|PAN 6432-1|—|54|
|853|Souriau|MIL-C-83723|Series III|54|
|857|Souriau|LN 29728|—|54|
|89|Souriau|NFL 54140|—|54|



2FKI was previously Thorn. 

3Code 24 connectors have an internal accessory thread. 4Code 77 braided version. 

6-10 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Adapter Selection 

**6** 

## **Adapter Code** (Continued) 

**Table B. Adapter Code by Manufacturer’s Prefix** (Continued) 

|**Manufacturer’s**<br>**Prefix**|**Manufacturer**6|**Connector**<br>**Specification**|**Series/Class**|**Adapter**<br>**Code**|
|---|---|---|---|---|
|891<br>892|Souriau<br>Souriau|MIL-C-5015<br>MIL-C-5015|Class K<br>Class K|Contact TE<br>Contact TE|
|8LT|Souriau|MIL-C-38999|Series I|41|
|8ST|Souriau|VG 96912|Series 1|47|
|8T|Souriau|MIL-C-38999|Series II|41|
|9-815|Deutsch|MIL-C-81511|Series 3 and 4|61|
|91-483|Bendix|MIL-C-26482|Series 2|54|
|944|Matrix|MIL-C-5015|MS3400 Class L,U,W|54|
|951|Deutsch|LN 29500|—|Contact TE|
|97|Amphenol|MIL-C-5015|MS3100 Class A|18|
|981|Matrix|MIL-C-5015|MS3400|54|
|A815|Deutsch|MIL-C-81511|Series 3|61|
|AA70|Deutsch|Not known|—|71|
|AB05|AB Elec|Def. Stan. 59-35|Patt 105|76,774|
|AB06|AB Elec|Def. Stan. 59-35|Patt 105|76,774|
|ABB|AB Elec|BS9522 F0032|—|78|
|ABJ|AB Elec|MIL-C-38999|Series I and II|41|
|ADS|Deutsch|MIL-C-81703|—|71|
|AFD|Deutsch|MIL-C-83723|Series I|54|
|AFD5|Deutsch|MIL-C-26482|Series 2|54|
|B815|Deutsch|MIL-C-81511|Series 4|61|
|BE|Pyle|MIL-C-83723|Series III|54|
|BG|Bendix|MIL-C-26482|Series I|21|
|BL<br>BL<br>BT<br>BT|G&H Tech<br>TRW<br>Burndy<br>Pyle|MIL-C-38999<br>MIL-C-38999<br>MIL-C-26482<br>MIL-C-83723|Series IV<br>Series IV<br>Series 1<br>Series III|40<br>40<br>21<br>54|
|BTK<br>BY1<br>C48<br>CA(Bayonet)|Deutsch<br>Pyle<br>TRW<br>Cannon|MIL-C-26482<br>MIL-C-83723<br>MIL-C-26500<br>VG 95234|Series 1<br>Series III<br>Aluminum<br>—|21<br>54<br>51<br>58|
|CA3101|Cannon|MIL-C-5015|MS3100 class E,F,R|18|
|CA3101|Cannon|MIL-C-5015|MS3100 Class A|18|
|CA3101KE|Cannon|MIL-C-5015|Class K|Contact TE|
|CA3106|Cannon|MS3106A|—|58|
|CIR|VEAM|VG 95234|—|64***,66**,78*|
|CN0930|TRW|MIL-C-83723|Series III|54|
|CT|Burndy|MIL-C-38999|Series II|41|
|CT|Plessey|MIL-C-38999|Series II|41|
|CV-R|Cannon|MIL-C-83723|Series II|19|
|CV34|Cannon|MIL-C-5015|MS3400 Class L,U,W|54|
|CVA|Cannon|MIL-C-83723|Series II|19|
|CWL|Cannon|None|—|31|
|CWLD|Cannon|MIL-C-22992|Class C,J,R|32|
|D817|Deutsch|MIL-C-81703|Series 3|54|
|DA|Deutsch|None|—|71|
|DBAD|Deutsch|MIL-C-81703|—|Contact TE|
|DBAS|Deutsch|MIL-C-81703|Series 3|54|
|DD|Deutsch|MIL-C-81703|Series 2|71|
|DFE|Deutsch|MIL-C-26482|Series 2|54|
|DKM|Deutsch|VG 95328|—|Contact TE|
|DL|Deutsch|MIL-C-83723|Series III|54|
|DM|Deutsch|MIL-C-81703|Series 1|71|
|DPX|Cannon||—|Contact TE|
|DS|Deutsch|None|—|71|
|DTS|Deutsch|MIL-C-38999|Series III|40|



*   AB connectors only 

** VEAM standard 

***VEAM panel mount 4Code 77 braided version. 

6-11 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

## **Adapter Code** (Continued) 

## **Table B. Adapter Code by Manufacturer’s Prefix** 

(Continued) 

|**Manufacturer’s**<br>**Prefix**|**Manufacturer**6|**Connector**<br>**Specification**|**Series/Class**|**Adapter**<br>**Code**|
|---|---|---|---|---|
|EA<br>EB|Pyle<br>Pyle|None<br>NAS 1599|—<br>—|54<br>54|
|EEG|Pyle|MIL-C-83723|Series I|54|
|ES|Pyle|None|—|54|
|ESC004|Various|MIL-C-5015|Class K|Contact TE|
|ET|Pyle|NAS 1599|—|54|
|FC|Flight|MIL-C-5015|Rev E only|Contact TE|
|FDBA|Deutsch|LN 29504|—|54|
|FF|Flight|MIL-C-5015|MS3400 Class D,L,U,W|54|
|FH|Flight|MIL-C-83723|Series III|54|
|FPK|Pyle|MIL-C-26500|Class K|52|
|FP5K|Pyle|MIL-C-26500|Class K|Contact TE|
|FYL|Pyle|MIL-C-26500|Class K|52|
|G|Burndy|None|—|21|
|GC-E|General|MIL-C-26482|Series 1|21|
|GTA|Hughes|MIL-C-28840|—|30|
|GTC06|Amphenol|—|—|64|
|HAN|Deutsch|MIL-C-5015|MS3100 Class E,KE|Contact TE|
|HD|SAE|MIL-C-28840|—|30|
|HTMAS|Cannon|MIL-C-5015|Class K|Contact TE|
|HTMF|Cannon|MIL-C-83723|Series III: Class K|54|
|HTMS|AB Elec|MVEE 695|—|75|
|JT|Amphenol|MIL-C-38999|Series II|41|
|JT|Bendix/FKI|MIL-C-38999|Series II|41|
|JT|Socapex|MIL-C-38999|Series II|41|
|JT-R|FKI2|PAN 6433-1|—|41|
|JT-R|Teldix|PAN 6433-1|—|41|
|KFS|Cannon|MIL-C-28840|—|30|
|KJ|Cannon|MIL-C-38999|Series II|41|
|KJA|Cannon|MIL-C-38999|Series III|40|
|KJJ|Cannon|MIL-C-38999|Series II|Contact TE|
|KJJL|Cannon|MIL-C-38999|Series I|Contact TE|
|KJL|Cannon|MIL-C-38999|Series I|41|
|KPSE|Cannon|MIL-C-26482|Series 1|21|
|KPT|Cannon|MIL-C-26482|Series 1|21|
|KV-R|Cannon|NAS 1599|—|54|
|L|Burndy|MIL-C-26482|Series 1|21|
|LJT|Bendix|MIL-C-38999|Series I|41|
|LJT|Socapex|MIL-C-38999|Series I|41|
|LL3|Deutsch|MIL-C-81511|—|61|
|LL5/6|Deutsch|BS9540 F0001|Patt 602|Contact TE|
|LMB|Litton-Veam|Def. Stan. 59-35|Patt 121A|75|
|LPT|Deutsch|MIL-C-26482|Series 1|21|
|LS|Pyle|None|—|54|
|LTT|FKI2|BS9522 F0029|Patt 616|41|
|M-T|Burndy|MIL-C-26482|Series 1|21|
|M723|Matrix|MIL-C-83723|Series II|19|
|MB1|Matrix|MIL-C-26482|Series 2|54|
|MB3|Matrix|MIL-C-83723|Series III|54|
|MB9|Matrix|MIL-C-38999|Series I and II|41|
|MD|Matrix|MIL-C-26482|Series 2|54|
|MDR|Deutsch|None|—|71|
|MF|Cannon|MIL-C-83723|Series III|54|
|MK12|Plessey|Def. Stan. 59-35|Patt 603|76,774|
|MK18|Plessey|Def. Stan. 59-35|Patt 608|795|
|MK38|Plessey|MIL-C-38999|Series I|41|



- 2FKI was previously Thorn. 

4Code 77 braided version. 

5Free connectors only. 

6-12 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Adapter Selection 

**6** 

## **Adapter Code** (Continued) 

## **Table B. Adapter Code by Manufacturer’s Prefix** 

(Continued) 

|**Manufacturer’s**<br>**Prefix**|**Manufacturer**6|**Connector**<br>**Specification**|**Series/Class**|**Adapter**<br>**Code**|
|---|---|---|---|---|
|MK25<br>MK7|Plessey<br>Plessey|MIL-C-38999<br>DEF 5325-2|Series II<br>Patt 104|41<br>Contact TE|
|MK8|Plessey|Def. Stan. 59-35|Patt 105|76,774|
|ML94|Matrix|MIL-C-38999|Series IV|40|
|MQ3|Matrix|MIL-C-83723|Series III|54|
|MT3|Matrix|MIL-C-83723|Series III|54|
|MT93|Matrix|MIL-C-38999|Series III|40|
|P5|Plessey|NFL 54 125|—|76 or 243,774|
|PAT104D|AB Elec|Def. Stan. 59-35|Patt 104|Contact TE|
|PT|Socapex|MIL-C-26482|Series 1|76,774|
|PT|Teldix|MIL-C-26482|Series 1|76,774|
|PT-CE|Bendix|None|—|22|
|PT-G|Teldix|VG 95328|—|Contact TE|
|PT-SE|Socapex|MIL-C-26482|Series 1|76,774|
|PT-SE|Teldix|MIL-C-26482|Series 1|76,774|
|PT07|Bendix|MIL-C-26482|Series 1|243|
|PT07SE|FKI2|MIL-C-26482|Series 1|243|
|PT33|FKI2|BS9522 F0017|Patt 105|76,774|
|PT33SE|FKI2|BS9522 N0001|Patt 603|76,774|
|PT44|FKI2|BS9522 F0017|Patt 105|76,774|
|PT44SE|FKI2|BS9522 N0001|Patt 603|76,774|
|PT55|FKI2|BS9522 F0017|Patt 105|76,774|
|PT55SE|FKI2|BS9522 N0001|Patt 603|76,774|
|PT77<br>PT77SE<br>PTG55<br>PTG55SE|FKI2<br>FKI2<br>FKI2<br>FKI2|BS9522 F0017<br>BS9522 N0001<br>BS9522 F0017<br>BS9522 N0001|Patt 105<br>Patt 603<br>Patt 105<br>Patt 603|76,774<br>76,774<br>76,774<br>76,774|
|PTS-DR<br>PV7<br>PVJ<br>PVW|Bendix<br>Cannon<br>Cannon<br>Cannon|MIL-C-26482<br>MIL-C-26482<br>MIL-C-26482<br>—|Series 2<br>Series 2<br>Series 2<br>—|54<br>54<br>54<br>54|
|PVX|Cannon|Def. Stan. 59-56|Patt 602|54|
|QDP|Bendix|None|—|32|
|QRP|AB Elec|—|—|78|
|QWL|Bendix|None|—|31|
|QWLD|Bendix|MIL-C-22992|Class C,J,R|32|
|RD1|Raychem|MIS-20065|—|54|
|RR|Deutsch|Def. Stan. 59-56|Patt 602|54|
|RR20|Deutsch|PAN 6432-2|—|54|
|RR50|Deutsch|PAN 6432-1|—|54|
|RR70|Deutsch|PAN 6432-2|—|54|
|RSM|Deutsch|None|—|71|
|RTK|Deutsch|None|—|71|
|SA|SAE|MIL-C-5015|MS3400|54|
|SB|Bendix|MIL-C-5015|Class E|18|
|SB-104|AB Elec|Def. Stan. 59-35|Patt 104|Contact TE|
|SB-M4|AB Elec|Def. Stan. 59-35|Patt 104|Contact TE|
|SB-MS|AB|BS9522 F0030|—|75|
|SC|Bendix|MIL-C-5015|MS3100 Class A|18|
|SCB|SICEM|VG 95234|—|Contact TE|
|SF|Bendix|MIL-C-5015|MS3100 Class E|18|
|SG|Bendix|MIL-C-5015|MS3100 Class E|18|
|SJT|Various|PAN 6433-2|—|47|
|SJT07|Various|PAN 6433-2|—|Contact TE|
|SLPT|Deutsch|MIL-C-26482|Series 1|76,774|



- 2FKI was previously Thorn. 

3Code 24 connectors have an internal accessory thread. 4Code 77 braided version. 

6-13 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Adapter Selection 

## **Adapter Code** (Continued) 

**Table B. Adapter Code by Manufacturer’s Prefix** (Continued) 

|**Manufacturer’s**<br>**Prefix**|**Manufacturer**6|**Connector**<br>**Specification**|**Series/Class**|**Adapter**<br>**Code**|
|---|---|---|---|---|
|SM<br>SPT|Bendix<br>Bendix|MIL-C-5015<br>MIL-C-26482|MS3100 Class A,E,R<br>Series 1|18<br>76,774|
|SPT|Socapex|MIL-C-26482|Series 1|76,774|
|SPT07|Various|MIL-C-26482|Series 1|243|
|STK|Deutsch|None|—|71|
|STT|FKI2|BS9522 F0012|Patt 615|47|
|STT07|FKI2|BS9522 F0012|Patt 615|Contact TE|
|T31|Pyle|MIL-C-38999|Series III|40|
|TRIM TRIO|Burndy|None|—|Contact TE|
|TT|FKI2|BS9522 N0003|Patt 614|41|
|TV|FKI2/Bendix|MIL-C-38999|Series III|40|
|TV-O-R|Bendix|MIL-C-38999|Series III and IV|40|
|TVP|FKI2/Bendix|MIL-C-38999|Series III|40|
|TVPS|FKI2/Bendix|MIL-C-38999|Series III|Contact TE|
|TVS|FKI2/Bendix|MIL-C-38999|Series III|Contact TE|
|Tri-Start|Bendix|MIL-C-38999|Series III and IV|40|
|VPT|VEAM|MIL-C-26482|Series 1|21|
|VTT|FKI2|MIL-C-38999|Series III|40|
|ZZY/ZZW|Pyle|MIL-C-26500|Class R,G(AL)|51|
|ZZY/ZZW|Pyle|MIL-C-26500|Class E(SST)|52|



- 1May be a number or letter depending upon connector style. 

- 2FKI was previously Thorn. 

- 3Code 24 connectors have an internal accessory thread. 

- 4Code 77 braided version. 

- 5Free connectors only. 

- 6Some of the connector manufacturers names may have changed and may not exist. They are listed here to assist users who know them as listed names. 

6-14 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

**6** 

## **Adapter Code** (Continued) 

**Table C. Adapter Code by Connector Specification** 

|**Connector Specification**|**Series/Class**|**Adapter Code**|
|---|---|---|
|40M38277|—|41|
|40M39569|—|54|
|BS9520|G0001|41|
|BS9520|G0002|41|
|BS9520|G0003|40|
|BS9522 F0012|Patt 615|47|
|BS9522 F0014|Patt 104|Contact TE|
|BS9522 F0017|Patt 105|76|
|BS9522 F0020|Patt 608|792|
|BS9522 F0023|—|Contact TE|
|BS9522 F0029|Patt 616|41|
|BS9522 F0030|Patt 121A|75|
|BS9522 F0032|Patt 121B|78|
|BS9522 F0042|—|54|
|BS9522 N0001|Patt 603|76|
|BS9522 N0003|Patt 614|41|
|BS9540 F0001|Patt 602|54|
|LN 29500|—|21|
|LN 29504|—|54|
|LN 29728|—|54|
|LN 29729|—|47|
|MIL-C-22992|Class C,J,R|32|
|MIL-C-26482|Series 1|21,241|
|MIL-C-26482|Series 2|54|
|MIL-C-26500<br>MIL-C-26500<br>MIL-C-28840<br>MIL-C-38999|Aluminum,Class F,G,R<br>Stainless steel,Class E,K<br>Class D<br>Series I and II|51<br>52<br>30<br>41|
|MIL-C-38999<br>MIL-C-5015<br>MIL-C-5015<br>MIL-C-5015|Series III and IV<br>MS3400<br>MS3100<br>5MS|40<br>54<br>18,15(with endbell)<br>75|
|MIL-C-81511|Series 1,2,3,and 4|61|
|MIL-C-81703|Series 1,2|71|
|MIL-C-81703|Series 3|54|
|MIL-C-83723|Series II|19|
|MIL-C-83723|Series I and III|54|
|MIL-C-85049/59|—|32|
|MIL-C-85049/60|—|54|
|MIL-C-85049/62|—|41|
|MIL-C-85049/69|—|40|
|MIS-20065|—|54|
|MVEE|5MS|75|
|NAS 1599|—|54|
|NFL 54120|—|Contact TE|
|NFL 54140|—|54|
|PAN 6432-1|—|54|
|PAN 6432-2|—|54|
|PAN 6433-1|—|41|
|PAN 6433-2|—|47|
|PRL 54125|—|21,241|
|VG 95234|—|64***,66**,78*|
|VG 95328|—|Contact TE|
|VG 95329|—|61|
|VG 96912|Series 2|41|
|VG 96912|Series 1|47|



1Code 24 connectors have an internal accessory thread. 

2Free connectors only. 

- AB connectors only 

- ** VEAM standard 

***VEAM panel mount 

6-15 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Adapter Selection 

## **Adapter Family** 

## **Selecting the Adapter Family** 

Using Table D below and the adapter code you selected in Table A, B, or C, select the adapter family for the adapter type you chose (spin-coupling or Tinel-Lock). With the alphanumeric prefix for that family you can then build the part number for your TE adapter. 

## **Table D. Identification of Adapter Family Prefix by Adapter Code** 

|**TE**|**Boot Adapter**|**Boot Adapter**||**Shielded Adapter**||**Tinel-Lock Adapter**|**CRES-Lock**|
|---|---|---|---|---|---|---|---|
|**Connector Code**|**Solid (Fixed)**|**Spin-Coupling**|**Straight**|**45°**|**90°**|**Straight, 45°, and 90°**|**Band Strap**|
||||||||**Adapter**|
|15|210M5|202M5|219M0|219M1|219M2|TXR 15|—|
|18|218M5|218M6|218M7|218M8|218M9|TXR 18|BND 18|
|19|201M7|201M4|—|—|—|—|—|
|21|203M6|203M9|206M0|206M1|206M2zx|TXR 21|BND 21|
|24|208M5|208M6|216M0|216M1|206M5|—|—|
|30|211M8|211M9|211M5|211M6|211M7|TXR 30|—|
|32|—|204M3|207M3|212M4|212M5|TXR 32|BND 32|
|40|209M3|209M4|208M7|208M8|208M9|TXR 40|BND 40|
|41|202M1|202M2|204M0|204M1|204M2|TXR 41|BND 41|
|47|202M8|202M7|210M0|210M1|210M2|TXR 47|BND 47|
|51|207M4|205M5|207M0|207M1|207M2|TXR 51|—|
|52|208M3|209M6|208M0|208M1|208M2|TXR 52|—|
|54|201M9|201M1|203M0|203M1|203M2|TXR 54|BND 54|
|61|202M3|202M4|205M0|205M1|205M2|TXR 61|—|
|71|203M5|202M9|217M0|217M1|217M2|TXR 71|—|
|75|228M5|228M7|227M0|227M1|227M2|TXR 75|—|
|76|225M6|225M5|—|—|—|TXR 76|—|
|77|228M6|228M8|228M0|228M1|228M2|—|—|
|78|225M4|225M3|225M0|225M1|225M2|TXR 78|—|
|79|—|229M3|229M1|229M2|229M0|TXR 79|—|
|80|215M4|213M5|213M6|213M7|213M8|TXR 80|—|
|81|214M3|214M4|214M5|214M6|214M7|TXR 81|—|



6-16 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Part Number** 

**Having Selected the Right Adapter Type and Adapter Family, You Can Now Construct a Part Number for the Adapter.** 

1. Start with the alphanun Order number Using the right codes and meric prefix you selected n Manufacturer’s prefix designators helps ensure in Table D. This will be that the adapter you select the basis of your part n Material will meet the application number. n Finish requirements. 

2. Add to the prefix the n Entry size To determine which codes codes and designators and designators you will n Ring designator 

required for your adapter need, use the Part numbertype and application. n Option codes ing system shown below. To These may include severselect the right codes and al or all of the following: designators, turn to the pages that follow. 

## **Part Numbering System** 

201M1   16   -   19   B **Spin-Coupling or Solid Adapter** Adapter family Order number Manufacturer’s prefix (connector code 18 only) — ~~—~~ Material | Finish **6** Options* *For full range of options, consult TE. 203M0   16   -   19 B 10 **Shielded Adapter** Adapter family Order number Manufacturer’s prefix (connector code 18 only) ——_| Material Finish Entry size ~~=~~ Options* Standard braid length (6") requires no modification code. Nonstandard braid length is stated in inches (12 = 12" length) 

*For full range of options, consult TE. 

TXR54   A   B   00   -   16   10   AI **Tinel-Lock Adapter** Adapter family Material (A - aluminium alloy; S = stainless steel) Finish ~~a~~ Angle (00 = straight; 45 = 45˚; 90 = 90˚) Manufacturer’s prefix (connector code 18 only) Order number —— ~~—l~~ Entry size Ring designator Options* 

*For full range of options, consult TE. 

6-17 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Part Number** (Continued) 

## **CRES-Lock Band Strap Adapters Part Numbering System** 

BND   54   A   B   00   -   12   06   A **Product Designator** BND — Adapter and Band BNX — Adapter only **Adapter Code Material[2]** A — Aluminum alloy per QQ-A-225 B — Nickel aluminum bronze per ASTM B150 S — Stainless steel per QQ-S-763 **Finish** (See S-CH00-0157-002) **Configuration** 00 = Straight 45 = 45° 90 = 90° 4W = 45° 9W = 90° **For BND 18, dash may be replaced by a letter** =) **Order Number Entry Size[3] Band Termination Device Code[1]** 

A — BND-1225S (Standard Supply for Americas and Asia) CRES-Lock Banding Strap 

B — BND-1425S (Standard Supply European Countries) 

## **Notes:** 

1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for “A” designation may be different than those listed in this catalog. Contact Tyco Electronics for Specification Control Drawing (SCD) for these adapters. 

2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics’ discretion. 3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard (Type II Adapters), see sheets 3 and 4. 

## **Band Strap Adapter Modification Option Field (Omit if not required)** 

BND54AB00-1206A   D   F   H   J   L   N   P   S 

**D — Drain holes modification** 

## **F — Internal abrasion resistant coating** 

**H — Helical conduit thread** 

**J — Chain attachment assembly** 

**L — Lock wire holes manufacturer’s option** Include mod if required Standard on codes 40 and 54 

## **Optional O-Ring material** 

Omit for standard silicone (ZZ-R-765, grade 70: S59) C — Neoprene per AMS3209 U — Fluorosilicone per MIL-R-25988, class 1 N — Nitrile (Buna N) per AMS3215 V — Fluorocarbon per MIL-R-83248, class 1 

## **P — Pre-coiled bandstrap option** 

(See drawings BND-1225P or BND-XX25P) 

## **S — Self-locking spin nut** 

6-18 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Selection 

**6** 

## **Material and Finish** 

## **Selecting the Material and Finish** 

## **Material Codes** 

To ensure optimum compatibility, select the adapter material and finish to match those of the connector. Most circular connectors are manufactured from aluminum with a cadmium finish. 

|**Material***<br>**Description**|**Material Code**<br>**Solid, Spin-Coupling,**<br>**and Shielded Adapters**|**Tinel-Lock**<br>**Adapters**|**Typical**<br>**Applications**|
|---|---|---|---|
|Aluminum alloy|19|A|Standard material for normal applications|
|Stainless steel|62|S|Corrosion-resistant and high-temperature<br>(firewall)applications|
|Nickel aluminum bronze|01|B|Exposed marine environments|



*Other materials available upon request. 

## **Finish Codes** 

|**Finish* Description**|**Color**|**Finish Code**|**Typical Applications**|
|---|---|---|---|
|Cadmium,||||
|per QQ-P-416,<br>Type II, Class 3<br>over electroless nickel|Olive drab|B|Corrosion resistance for exposed<br>environments|
|(500-hour salt-spray–resistant finish)||||
|Electroless nickel,<br>per AMS-C-26074,<br>Class 4, Grade B|Bright Silver|C|High conductivity for optimum<br>screening performance|
|Anodized, hard,<br>per MIL-A-8625,<br>Type III, Class 2|Black|G|Nonconductive finish for<br>aluminum adapters|
|Passivated,<br>per QQ-P-35 or MIL-S-5002|—|J|Surface treatment for<br>corrosion-resistant steel|
|Unplated, shotblast|—|W|Nonreflective finish for<br>nickel aluminum bronze adapters|
|Zinc Nickel|Black|Z|Cadmium free plating|



*Other finishes available upon request. 

6-19 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Entry Size** 

## **Determining the Wire Bundle Size** 

The entry size of an adapter is based on the size of the wire bundle. If you don’t know the size of the wire bundle, measure a prototype or calculate the size. 

Calculation of the wire bundle size is based on three values: 

- n Cable outside diameter (COD) 

- n Cable jacket thickness 

n Jacketed cable diameter 

Instructions for calculating these values follow. 

## **COD Calculation** 

To calculate the cable outside diameter, first determine whether the wires in the bundle are of the same size or of different sizes. 

## **COD Calculation for Wires of the Same Size** 

For bundles with wires that are all of the same size, follow these steps: 

1. Determine the number of wires in the wire bundle. 

2. Find the multiplication factor for that number in Table E shown on the next page. 

3. Find the wire diameter in the Wire and Cable section (Section 9) of this catalog. 

4. Multiply the wire diameter (from Step 3) by the multiplication factor (from Step 2) as shown below. 

Example:  A bundle of wires containing 27 x 44A0111-22 

F = 6.00 (the multiplication factor for 27 wires from Table E) 

d = 1.19 mm (.049 in)* 

D = 6 x 1.19 mm (6 x .049 in) 

D = 7.14 mm (.294 in) 

*Diameter of 44A0111-22 wire obtained from the Wire and Cable Section 9 of this catalog. 

## **COD Calculation for Wires of** 

## **Different Sizes** 

To determine the wire bundle diameter when using wires of different sizes, follow these steps: 

1. Determine the number of wires in the wire bundle. 

2. Find the diameter of the wires in the Wire and Cable section of this catalog. 

3. Calculate the cable outside diameter by using this formula: 

D = 1.2  N1d12 + N2d 22 + N3d32 

Where: 

D = Bundle diameter 

N = Number of wires 

d = Diameter of wires 

Example: A bundle of wires containing 

3 x 44A0111-221* (1.192mm dia.) 5 x 44A0111-201* (1.42mm dia.) 1 x 44A0111-181* (1.65mm dia.) 

Formula: D = Fd Where: 

D = Bundle diameter F = Multiplication factor 

- d = Wire diameter 

*For wire information see the Wire and Cable Section 9 of this catalog. 

6-20 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

**6** 

## **Entry Size** (Continued) 

## **Table E. Multiplication Factors for Wire Bundles with Equal Size Wires** 

This table provides multiplication factors for wire bundles of 1 to 61 wires. 

To determine the approximate diameter of a wire bundle when the wires are all the same size, find the factor for the number of wires in the bundle and multiply the wire diameter by that factor. 

|**Number of Wires**|**Multiplication Factor**|**Number of Wires**|**Multiplication Factor**|
|---|---|---|---|
|1|1.00|32|6.70|
|2<br>3|1.60<br>2.00|33<br>34|6.70<br>7.00|
|4|2.41|35|7.00|
|5|2.70|36|7.00|
|6|3.00|37|7.00|
|7|3.00|38|7.31|
|8|3.60|39|7.31|
|9|4.00|40|7.31|
|10|4.00|41|7.61|
|11|4.00|42|7.61|
|12|4.00|43|7.61|
|13|4.41|44|7.61|
|14|4.41|45|8.00|
|15|4.70|46|8.00|
|16|4.70|47|8.00|
|17|5.00|48|8.00|
|18|5.00|49|8.41|
|19|5.00|50|8.41|
|20|5.31|51|8.41|
|21|5.31|52|8.41|
|22|5.61|53|8.70|
|23|5.61|54|8.70|
|24|5.61|55|8.70|
|25<br>26<br>27<br>28|6.00<br>6.00<br>6.00<br>6.41|56<br>57<br>58<br>59|8.70<br>9.00<br>9.00<br>9.00|
|29<br>30<br>31|6.41<br>6.41<br>6.70|60<br>61<br>—|9.00<br>9.00<br>—|



6-21 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

## **Entry Size** (Continued) 

**==> picture [362 x 139] intentionally omitted <==**

**----- Start of picture text -----**<br>
100 = SSS S=SS== 100 100 = SSSS=S55= 100<br>apf fta fofa ft ft oy ft aaee<br>Poof fp a a a ee ee ee<br>a oe<br>10 ttt} 10 10 ee 10<br>ee ee eee pop yy]<br>ee eee pf | fy Py<br>poof fp a a ee ee<br>1 1 1 1<br>0 20 40 60 80 100 0 20 40 60 80 100<br>Unresolved Recovery (%) Unresolved Recovery (%)<br>Figure 1. Figure 2.<br>Recovered diameter (mm) Expanded diameter (mm) Recovered diameter (mm) Expanded diameter (mm)<br>**----- End of picture text -----**<br>


## **Cable Jacket Thickness Calculation** 

**Step 1. Determine the Unresolved Recovery of the Tubing Jacket.** 

To determine the wall thickness of a jacket over a wire bundle: 

   1. Locate the recovered and expanded diameters of the chosen tubing size on the chart in Figure 1. 

1. Use the chart in Figure 1 to determine the unresolved recovery of the tubing jacket 

   2. Lay a straight edge between the two values and pencil in a straight line connecting them. 

2. Use the chart in Figure 3 to determine the wall line connecting them. thickness reduction fac3. Find the wire bundle tor. diameter on the Expanded Diameter 

3. Calculate the jacket wall scale of the chart in 

thickness by multiplying Figure 1. 

3. Calculate the jacket wall scale of the chart in 

thickness by multiplying Figure 1. 

the fully shrunk wall thickness (as detailed in the 4. From the wire bundle Tubing section — Section diameter value, draw a 3 — of this catalog) straight horizontal line by the wall thickness across the chart. reduction factor. 

   5. From the intersection of the line from step 3 and the line from step 2, read down vertically to the 

Example (see Figure 2): Recovered tubing diameter = 10 mm 

Expanded tubing diameter = 20 mm 

   - Wire bundle diameter =13 mm 

   - Unresolved recovery = 50% 

- “Unresolved Recovery” for this combination. 

6-22 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Selection 

**6** 

## **Entry Size** (Continued) 

**==> picture [137 x 187] intentionally omitted <==**

**----- Start of picture text -----**<br>
100 o fLIA<br>80 P| [IN] || tTtT<br>70 eRe<br>60<br>Pt i NI | I<br>50 PT<br>40<br>Pt] T NATTT|<br>Pt]<br>30 | UN<br>20 ptt<br>TT NT<br>10 ptt<br>TT IN |<br>0 pi<br>IP IN<br>.3 .4 .5 .6 .7 .8 .9 1.0<br>Wall thickness reduction factor<br>Figure 3.<br>Unresolved recovery (%)<br>**----- End of picture text -----**<br>


## **Step 2. Find the Wall Thickness Reduction Factor.** 

1. On the Unresolved Recovery scale of the chart in Figure 3 above, find the unresolved recovery value determined in Step 1. 

2. From the unresolved recovery value, draw a straight line across the chart to the curved line. 

3. At the point where that line intersects the chart’s curved line, read vertically down to the wall thickness reduction factor. 

- Example shown: 

Unresolved recovery = 50% Reduction factor = 0.68 

## **Step 3. Calculate the Jacket Wall Thickness.** 

Multiply the fully shrunk wall thickness of the tubing by the reduction factor. 

Example: 

Fully shrunk wall thickness of tubing = 1.45 mm 

Wall thickness reduction factor (from Figure 3) = 0.68 

Jacket wall thickness = 1.4 x 0.68 = 0.99 mm 

## Note: 

If the cable is to be shielded (screened), an addition must be made to the wire bundle diameter for the braid. In the example, 0.8 mm would be added to the wire bundle diameter for a single layer of RAY 101 (36 AWG) braid to make a total wire bundle diameter of 13.8 

mm. 

6-23 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Selection 

## **Entry Size** (Continued) 

**==> picture [360 x 130] intentionally omitted <==**

**----- Start of picture text -----**<br>
24<br>22<br>20 LTT TT Ett tT ee ee ee TT<br>18 LTT TEE tT tT tT ee ee eT Te<br>16 LttBRRttt tty et tye ett TE TT TE ETPeea TE ET<br>14<br>12 LT TTT tT tte tT ee et TT TT EE<br>10 LTT TTT Pty ete ee ea eT ET<br>08 LTT TT Tt tT Te tt ate eee PE<br>07 LTT TTT tT tT Taye ete ee Pe<br>06 LTT TT TT Tie Pe Pe TT TE TE<br>05 LTT TT eye tT ee PP ee PP PE PT PE<br>04 LTT Tue tT eT tT ee Pe PP PTE TE<br>[TTP TET TTP eee ey ee PE PT EE EE YT<br>3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38<br>Entry size<br>**----- End of picture text -----**<br>


**Figure 4. Entry Size by Cable Outside Diameter (in millimeters)** 

## **Determining the Entry Size** 

Once you have the wire bundle size, you can use the chart in Figure 4 to select the entry size. This chart shows the minimum entry sizes for cables from 3 to 38 mm [.118 to 1.496 in] in diameter. In other words, the white spaces on the chart represent all of the cable outside diameters each entry size will fit. 

Follow these steps: 

1. Find the cable diameter on the chart. 

2. Note the lowest entry size that will fit the cable diameter 

## **Braided Adapters** 

The extreme flexibility of the braid on these adapters accommodates a large range of cable diameters. It is therefore recommended that the standard entry size for any given adapter part number be specified as indicated on the relevant data sheet. Nonstandard entry sizes are available on special order. 

## **Tinel-Lock Adapters** 

With Tinel-Lock adapters, the cable braid must be opened up to fit onto the outside diameter of the adapter entry. For optimum performance, select the smallest entry size that will pass over the jacketed cable diameter. Repair of the connector will be easier using the boot and shield rollback if a slightly larger than minimum entry size is used. 

The selection chart in Figure 4 shows the minimum entry sizes for cable diameters in the range of 3 mm to 38 mm. This will ensure that the jacketed cable passes through the adapter for easy assembly. 

It should be checked to be sure the braid will open sufficiently to fit the entry size selected and to ensure that the braid and boot can be rolled back. 

Use the selection chart in Figure 4 to ensure that the standard entry size will pass over the jacketed cable diameter. 

6-24 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

**6** 

**Entry Size** (Continued) 

**Ray 101 Tinned-Copper** 

## **Braid** 

TE manufactures a range Sizes are available to cover of Raychem tubular braided wire bundle diameters from shields (sometimes called 2.5 to 38 [.10 to 1.50].  The “screens”) that are used table below shows the wire for shielding hand-built bundle diameter range for harnesses. each braid size and also shows which adapter entry These braids are specially sizes are compatible with designed to have: each of these braids and n Good surface transfer bundle diameters. impedance The entry sizes do not allow n Large opening ratio for the additional thickness n Good handling characterof the braid and the heatistics shrunk cable jacket. 

n Compatibility with Tinel-Lock adapters 

## **Ray 101 Data** 

|**Part**<br>**No.**|**Number**<br>**of**<br>**Carriers**|**Number**<br>**of Ends/**<br>**Carrier**|**Individual**<br>**Strand Size**<br>**(mm/AWG)**|**Wire Bundle Diameter Ran**<br>**Min.**|**Wire Bundle Diameter Range**<br>**Wall Thickness**<br>**Max.**<br>**(Nom.)**|**Wire Bundle Diameter Range**<br>**Wall Thickness**<br>**Max.**<br>**(Nom.)**|**Tinel Adapter**<br>**Entry Size**<br>**(Single-Layer Braid)**|
|---|---|---|---|---|---|---|---|
|RAY 101-3.0|16|10|0.1[38]|2.5[.10]|5.0[.20]|N/A|N/A|
|RAY 101-4.0|24|7|0.13[36]|3.5[.14]|7.5[.30]|0.4[.02]|04*|
|RAY 101-6.0<br>RAY 101-7.5<br>RAY 101-10.0|24<br>24<br>36|9<br>14<br>12|0.13[36]<br>0.13[36]<br>0.13[36]|4.0[.16]<br>6.0[.24]<br>8.0[.31]|9.5[.37]<br>14.0[.55]<br>22.0[.87]|0.4[.02]<br>0.4[.02]<br>0.4[.02]|04, 05, 06*, 07<br>05, 06, 07, 10*<br>07, 08, 10 12*|
|RAY 101-12.5|36|15|0.13[36]|10.0[.39]|24.0[.94]|0.4[.02]|08, 10, 12,14, 16*|
|RAY 101-20.0|48|16|0.13 (36]|16.0 [.63]|38.0 [1.50]|0.4 [.02]|12, 14, 16, 18, 20, 22|



*Combination is not preferred; use only if absolutely necessary. 

6-25 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Tinel-Lock Ring** 

## **Tinel-Lock Ring and Braid** 

The Tinel-Lock ring designator must be specified according to the type of cable braid used, and is added to the part number after the adapter entry size. There are two types of ring, AI and BI, for each entry size. 

Tinel rings are marked with thermochromic paint, which changes color when the correct installation temperature is reached. BI-type rings are identified with a red spot. 

**==> picture [153 x 122] intentionally omitted <==**

**----- Start of picture text -----**<br>
Boot Groove Tinel Ring<br>- _ y I Nom. 1.8 [.071]<br>Spin Nut Ring Area Paint<br>**----- End of picture text -----**<br>


Braid type, material, and construction are variable. Refer to drawing CH000250-008 for Tinel-Lock adapters. 

|**Braid Type**|**Ring Designator**|
|---|---|
|Single layer 36 AWG|AI|
|Single layer 34 AWG|AI|
|Single layer 32 AWG|BI|
|Single layer 30 AWG|BI|
|Double layer 36 AWG|BI|
|Double layer 34 AWG|BI|
|A or B = Size of Braid   I = Insulating Layer||



**Table F. Wire Gauge (AWG) to Diameter Cross-Reference Use this table to establish wire gauge if not known.** 

|**Wire Gauge**<br>**(AWG)**|**Diameter**|
|---|---|
|40|0.079[0.0031]|
|39|0.089[0.0035]|
|38|0.102[0.0040]|
|37|0.114[0.0045]|
|36|0.127[0.0050]|
|35|0.142[0.0056]|
|34|0.160[0.0063]|
|33|0.180[0.0071]|
|32|0.203[0.0080]|
|31|0.226[0.0089]|
|30|0.254[0.0100]|
|29|0.287[0.0113]|
|28|0.320[0.0126]|



*Note: It may be necessary to use an ‘A’ rather than a ‘B” ring on entry sizes 04-07 when terminating a multicore cable with double layer machined braid. Braid applied by machine provides less size flexibility than pull-on braid at the smaller entry sizes. If disturbance during assembly causes loss of braid lay, grip of the tinel ring may be affected. Evaluation is recommended. Contact TE for more information. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



6-26 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Adapter Selection 

**6** 

## **CRES-Lock Bands** 

The CRES-Lock band strap designator must be specified when using a band adapter.  There are two forms of band that are available — precoiled and straight.  Straight is a standard configuration and does not require any notation.  If precoiled bands 

are required, an option P must be used.  Refer to CH00-0250-016 drawing for more detailed information. CRES-Lock band strap comes in 12 inch length. These fit all entry sizes for both the CRES-Lock adapter. 

**==> picture [496 x 152] intentionally omitted <==**

**----- Start of picture text -----**<br>
Tail Length Indicator Mark<br>8.9 Ref. B Ref. 8.4 Ref.<br>[0.35] [0.33]<br>6.4<br>Max.<br>[0.25]<br>Fp A  Ref. Sy A  Ref.<br>[0.07] 1.91 Ref. [0.156] 3.95 Ref. .5 Ref. [0.10] 2.5 Ref. [0.26] 6.6 Ref. .5 Ref.<br>[0.02] [0.02]<br>—____—___<br>=  4 © ft<br>One Step Clamping Band — Straight Two Step Clamping Band — Straight<br>**----- End of picture text -----**<br>


|**Part Number**|**Entry SIzes**|**A Ref. ±1.5[±0.06]**|
|---|---|---|
|BND-1225S|03 to 24|**305.0**<br>12.00|
|BND-0812S|04 to 14|**304.8**<br>12.00|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



6-27 

Catalog 1654025 Revised 3-13 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Adapter Products 

## **Code 18 MIL-C-5015 (MS3100)** 

## **Braided Adapters** 

**==> picture [309 x 286] intentionally omitted <==**

**----- Start of picture text -----**<br>
[1.17] 29.7 Max. 152.4[6.00]  [Min.]<br>Tinned<br>Copper<br>Z Dia. Shield<br>q Mamma)<br>Y Dia.<br>R SIRI<br>218M7XX-XXXXX<br>W |<br>C<br>D<br>E<br>o, 152.4 =<br>LiARSPS Z Dia. [6.00] [Min.] [LW<br>FOVASNoC ASTN Tinned ROOKIRA Z Dia.<br>TSE Copper \ X\\<br>Shield<br>CESSTSR” RORYDKK 152.4[6.00] Min.<br>Sy’v Y Dia. WARWann<br>YN<br>RN<br>Tinned<br>._ Y Dia. _,| Copper<br>218M8XX-XXXXX Shield<br>218M9XX-XXXXX<br>**----- End of picture text -----**<br>


|**Manufacturer**|**Connector Manufacturer**|
|---|---|
|**Code**|**MS3100/3101/3106**|
|A|Amphenol-Class A|
|B|Bendix-Class A/E/R|
|C|Cannon-Class A/E/R|
|D*|Unknown-Class A/E/R|
|R|Amphenol-Class R|
|—|Manufacturer code not required|



*Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 

**Available in:** 

**Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

6-28 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Adapter Products 

**6** 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

**Braided Adapters** (continued) 

## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell**<br>**Size**|**Manufacturer**<br>**Code**|**Max. Entry**<br>**Size, Type 1****|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|
|08|8S|B|04|.375-32 UNEF|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|C|04|.438-28 UNEF|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|A, R|04|.438-27 UNS|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|D|04|See * above.|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|10|10S|—|06|.500-28 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|11|10SL|C|07|.562-24 UNEF|21.1[0.83]|24.1[0.83]|31.2[1.23]|
|11|10SL|A, B, R|07|.625-24 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|11|10SL|D|07|See * above.|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|12|12 & 12S|B, C|08|.625-24 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|12|12 & 12S|A, R|08|.688-24 UNEF|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|12|12 & 12S|D|08|See * above.|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|14|14 & 14S|—|10|.750-20 UNEF|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|16|16 & 16S|—|12|.875-20 UNEF|22.6[0.89]|25.9[1.02]|36.1[1.42]|
|18|18|—|12|1.000-20 UNEF|23.4[0.92]|26.7[1.05]|37.6[1.48]|
|20|20|A, B, C|16|1.125-18 UNEF|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|20|20|R|16|1.125-24 UNS|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|20|20|D|16|See * above.|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|22|22|—|18|1.250-18 UNEF|24.9[0.98]|28.2[1.11]|40.9[1.61]|
|24|24|—|20|1.375-18 UNEF|24.9[0.98]|28.2[1.11]|42.4[1.67]|
|28|28|—|24|1.625-18 UNEF|27.4[1.08]|29.7[1.17]|47.2[1.86]|
|32<br>32<br>32|32<br>32<br>32|B, C<br>A, R<br>D|24<br>24<br>24|1.875-16 UN<br>1.906-18 UN<br>See * above.|28.2[1.11]<br>28.2[1.11]<br>28.2[1.11]|31.2[1.23]<br>31.2[1.23]<br>31.2[1.23]|48.8[1.92]<br>48.8[1.92]<br>48.8[1.92]|
|36<br>36<br>36<br>36<br>36|36<br>36<br>36<br>36<br>36|B<br>R<br>C<br>A<br>D|24<br>24<br>24<br>24<br>24|2.062-16 UNS<br>2.062-20 UNS<br>2.125-16 UN<br>2.125-18 UNS<br>See * above.|31.2[1.23]<br>31.2[1.23]<br>31.2[1.23]<br>31.2[1.23]<br>31.2[1.23]|32.3[1.27]<br>32.3[1.27]<br>32.3[1.27]<br>32.3[1.27]<br>32.3[1.27]|52.1[2.05]<br>52.1[2.05]<br>52.1[2.05]<br>52.1[2.05]<br>52.1[2.05]|
|40|40|B|24|2.312-16 UNS|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|40|40|A, C, R|24|2.375-16 UN|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|40|40|D|24|See * above.|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|44|44|–|24|2.625-16 UN|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|C|24|2.812-18 UNS|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|A, R|24|2.875-16 UN|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|D|24|See * above.|34.0 [1.34]|34.5 [1.36]|61.5 [2.42]|



**For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Entry Size Dimensions** 

|**Entry**||**Dimensions**||
|---|---|---|---|
|**Size**|**Z Dia. +0.25–0.5**|**Y Dia. ±0.38**|**W Max.**|
|04|6.35[0.250]|11.58[0.456]|31.2[1.23]|
|05|7.92[0.312]|13.08[0.515]|32.8[1.29]|
|06|9.53[0.375]|14.76[0.581]|34.3[1.35]|
|07|11.13[0.438]|16.33[0.643]|36.1[1.42]|
|08|12.70[0.500]|17.91[0.705]|37.6[1.48]|
|10|15.88[0.625]|21.11[0.831]|40.6[1.60]|
|12|19.05[0.750]|24.21[0.953]|43.9[1.73]|
|14|22.23[0.875]|27.46[1.081]|47.0[1.85]|
|16|25.40[1.000]|30.61[1.205]|50.8[2.00]|
|18|28.58[1.125]|35.08[1.381]|54.1[2.13]|
|20|31.75[1.250]|38.25[1.506]|57.2[2.25]|
|22|34.93[1.375]|41.43[1.631]|—|
|24|38.10[1.500]|44.60[1.756]|—|



6-29 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Products 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Solid Adapters** 

## **Table of Dimensions** 

**==> picture [366 x 142] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||
|---|---|---|---|---|---|---|
|Manufacturer Code|Connector Manufacturer MS3100/3101/3106|[1.10]  27.9|Max.|
|A|Amphenol-Class A|
|oe|B|Bendix-Class A/E/R|Kel|||ee|
|C|Cannon-Class A/E/R|
|D*|Unknown-Class A/E/R|
|R|Amphenol-Class R|
|—.|*Additional pieces supplied when manufacturer is unknown. —|Manufacturer code not required|ae—_|realbo]|Z Dia.|Y Dia.|
|All thread sizes for order number apply.|—_—|SececalSececal|
|[_}|K|SX<oS]|
|—|Nocend|
|>||3.30|Min.|
|[.130]|
|218M6XX-XXX|

**----- End of picture text -----**<br>


**==> picture [334 x 361] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||
|---|---|---|---|---|---|
|Order|Shell|Manufacturer|Dimensions|
|Thread|
|No.|Size|Code|Y ±0.5|Z Min.|
|08|8S|B|.375–32 UNEF|13.2 [0.52]|6.22 [0.24]|
|08|8S|C|.438–28 UNEF|13.2 [0.52]|7.80 [0.31]|
|08|8S|A, R|.438–27 UNS|13.2 [0.52]|7.80 [0.31]|
|08|8S|D|See * above.|13.2 [0.52]|7.80 [0.31]|
|10|10S|—|.500–28 UNEF|15.0 [0.59]|9.40 [0.37]|
|11|10SL|C|.562–24 UNEF|15.0 [0.59]|11.00 [0.43]|
|11|10SL|A, B, R|.625–24 UNEF|19.3 [0.76]|12.57 [0.49]|
|11|10SL|D|See * above.|19.3 [0.76]|11.00 [0.43]|
|12|12 & 12S|B, C|.625–24 UNEF|19.3 [0.76]|12.57 [0.49]|
|12|12 & 12S|A, R|.688–24 UNEF|19.3 [0.76]|14.15 [0.56]|
|12|12 & 12S|D|See * above.|19.3 [0.76]|12.57 [0.49]|
|14|14 & 14S|—|.750–20 UNEF|20.9 [0.82]|15.75 [0.62]|
|16|16 & 16S|—|.875–20 UNEF|24.1 [0.95]|18.92 [0.74]|
|18|18|—|1.000 - 20 UNEF|26.1 [1.03]|20.50 [0.81]|
|20|20|A, B, C|1.125–18 UNEF|34.0 [1.34]|25.27 [0.99]|
|20|20|R|1.125–24 UNS|34.0 [1.34]|25.27 [0.99]|
|20|20|D|See * above.|34.0 [1.34]|25.27 [0.99]|
|22|22|—|1.250–18 UNEF|36.3 [1.43]|28.45 [1.12]|
|24|24|—|1.375–18 UNEF|40.5 [1.59]|31.62 [1.24]|
|28|28|—|1.625–18 UNEF|43.0 [1.69]|34.80 [1.37]|
|32|32|B, C|1.875–16 UN|48.4 [1.91]|41.15 [1.62]|
|32|32|A, R|1.906–18 UN|48.4 [1.91]|41.15 [1.62]|
|32|32|D|See * above.|48.4 [1.91]|41.15 [1.62]|
|36|36|B|2.062–16 UNS|54.7 [2.15]|47.50 [1.87]|
|36|36|R|2.062–20 UNS|54.7 [2.15]|47.50 [1.87]|
|36|36|C|2.125–16 UN|54.7 [2.15]|47.50 [1.87]|
|36|36|A|2.125–18 UNS|54.7 [2.15]|47.50 [1.87]|
|36|36|D|See * above.|54.7 [2.15]|47.50 [1.87]|
|40|40|B|2.312–16 UNS|60.6 [2.39]|53.85 [2.12]|
|40|40|A, C, R|2.375–16 UN|60.6 [2.39]|53.85 [2.12]|
|40|40|D|See * above.|60.6 [2.39]|53.85 [2.12]|
|44|44|–|2.625–16 UN|67.1 [2.64]|60.20 [2.37]|
|48|48|C|2.812–18 UNS|73.5 [2.89]|66.55 [2.62]|
|48|48|A, R|2.875–16 UN|73.5 [2.89]|66.55 [2.62]|
|48|48|D|See * above.|73.5 [2.89]|66.55 [2.62]|

**----- End of picture text -----**<br>


**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

6-30 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

**6** 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Solid Adapters** 

(continued) 

## **Molded Part Selection Guide (Solid)** 

## **Uniboot Parts** 

|||**Standard K Parts**||**Low-Profile D Parts**|**Low-Profile D Parts**||
|---|---|---|---|---|---|---|
|**Y Diameter**|**Straight**|**90°**|**Cable OD**|**Straight**|**90°**|**Cable OD**|
||**Part No.**|**Part No.**|**(min.)**|**Part No.**|**Part No.**|**(Min.)**|
|13.2[0.52]|202W232|—|4.3[0.19]|—|—|—|
|13.2[0.52]|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|15.0[0.59]|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|19.2[0.76]|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|20.9[0.82]|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|24.1[0.95]|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|26.1[1.03]|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|34.0[1.34]|202K163|222K163|9.9[0.33]|202D253|222D253|10.4[0.41]|
|36.2[1.43]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|40.5[1.59]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|43.0[1.69]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|48.4[1.91]|202K185|222K185|16.8[0.66]|202D274|222D274|14.3[0.56]|
|54.7[2.15]|202K185|222K185|16.8[0.66]|202D274|222D274|14.3[0.56]|
|60.6[2.39]|—|—|—|202D285|222D285|17.5[0.68]|
|67.1[2.64]|—|—|—|202D296|222D296|19.6[0.76]|
|73.5[2.89]|—|—|—|202D299|222D299|22.9[0.89]|



|**Y**<br>**Diameter**<br>13.2[0.52]<br>15.0[0.59]|**Part**<br>**No.**<br>202C611<br>202C621|**Cable OD**<br>**(Min.)**<br>4.8[0.19]<br>8.1[0.32]|
|---|---|---|
|19.3[0.76]|202C621|8.1[0.32]|
|20.9[0.82]|202C632|12.7[0.50]|
|24.1[0.95]|202C632|12.7[0.50]|
|26.1[1.03]|202C642|17.5[0.69]|
|34.0[1.34]|202C653|22.4[0.88]|
|36.3[1.43]|202C653|22.4[0.88]|
|40.5[1.59]|202C653|22.4[0.88]|
|43.0[1.69]|202C663|22.9[0.90]|
|48.4[1.91]|202C663|22.9[0.90]|
|54.7[2.15]|202C663|22.9[0.90]|
|60.6[2.39]|202C663|22.9[0.90]|
|67.1[2.64]|202C663|22.9[0.90]|
|73.5[2.89]|202C663|22.9[0.90]|



6-31 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Spin-Coupling Adapters** 

## **Table of Dimensions** 

|**Manufacturer**<br>**Code**<br>A<br>B|**Connector Manufacturer**<br>**MS3100/3101/3106**<br>Amphenol-Class A<br>Bendix-Class A/E/R|Thread|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|[1.098]<br>27.9<br>~~ak~~|~~Max.~~|~~Max.~~|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|C|Cannon-Class A/E/R|||||||||||||||||
|D*|Unknown-Class A/E/R|||||||||||||||||
|R<br>—|Amphenol-Class R<br>Manufacturer code not required|||||||||||||Z||Y||
|*Additional pieces supplied when manufacturer is unknown.<br>All thread sizes for order number apply.||||||||||||||||||
|||||||||||||||||||
|||||||||||||||||||
|||||||||||||||||||
|||||||||||||||||||
|||||||||||Min.<br>10.4<br>[.409]|Min.<br>[.409]|||||||
||||||||**218M6XX-XXX**|||||||||||



|**Order**<br>**No.**|**Shell**<br>**Size**|**Manufacturer**<br>**Code**|**Thread**|**Dimensions**<br>**Y ±0.5**<br>**Z Min.**|**Dimensions**<br>**Y ±0.5**<br>**Z Min.**|
|---|---|---|---|---|---|
|08|8S|B|.375–32 UNEF|13.2[0.52]|6.22[0.24]|
|08|8S|C|.438–28 UNEF|13.2[0.52]|7.80[0.31]|
|08|8S|A,R|.438–27 UNS|13.2[0.52]|7.80[0.31]|
|08|8S|D|See * above.|13.2[0.52]|7.80[0.31]|
|10|10S|—|.500–28 UNEF|15.0[0.59]|9.40[0.37]|
|11|10SL|C|.562–24 UNEF|15.0[0.59]|11.00[0.43]|
|11|10SL|A,B,R|.625–24 UNEF|19.3[0.76]|12.57[0.49]|
|11|10SL|D|See * above.|19.3[0.76]|11.00[0.43]|
|12|12 & 12S|B,C|.625–24 UNEF|19.3[0.76]|12.57[0.49]|
|12|12 & 12S|A,R|.688–24 UNEF|19.3[0.76]|14.15[0.56]|
|12|12 & 12S|D|See * above.|19.3[0.76]|12.57[0.49]|
|14|14 & 14S|—|.750–20 UNEF|20.9[0.82]|15.75[0.62]|
|16|16 & 16S|—|.875–20 UNEF|24.1[0.95]|18.92[0.74]|
|18|18|—|1.000 - 20 UNEF|26.1[1.03]|20.50[0.81]|
|20|20|A,B,C|1.125–18 UNEF|34.0[1.34]|25.27[0.99]|
|20|20|R|1.125–24 UNS|34.0[1.34]|25.27[0.99]|
|20|20|D|See * above.|34.0[1.34]|25.27[0.99]|
|22|22|—|1.250–18 UNEF|36.3[1.43]|28.45[1.12]|
|24|24|—|1.375–18 UNEF|40.5[1.59]|31.62[1.24]|
|28|28|—|1.625–18 UNEF|43.0[1.69]|34.80[1.37]|
|32|32|B,C|1.875–16 UN|48.4[1.91]|41.15[1.62]|
|32|32|A,R|1.906–18 UN|48.4[1.91]|41.15[1.62]|
|32|32|D|See * above.|48.4[1.91]|41.15[1.62]|
|36|36|B|2.062–16 UNS|54.7[2.15]|47.50[1.87]|
|36|36|R|2.062–20 UNS|54.7[2.15]|47.50[1.87]|
|36|36|C|2.125–16 UN|54.7[2.15]|47.50[1.87]|
|36|36|A|2.125–18 UNS|54.7[2.15]|47.50[1.87]|
|36|36|D|See * above.|54.7[2.15]|47.50[1.87]|
|40|40|B|2.312–16 UNS|60.6[2.39]|53.85[2.12]|
|40|40|A,C,R|2.375–16 UN|60.6[2.39]|53.85[2.12]|
|40|40|D|See * above|60.6[2.39]|53.85[2.12]|
|44|44|–|2.625–16 UN|67.1[2.64]|60.20[2.37]|
|48|48|C|2.812–18 UNS|73.5[2.89]|66.55[2.62]|
|48|48|A,R|2.875–16 UN|73.5[2.89]|66.55[2.62]|
|48|48|D|See * above|73.5[2.89]|66.55[2.62]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



6-32 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Adapter Products 

**6** 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

**Molded Part Selection Guide (Spin-Coupling)** 

## **Uniboot Parts** 

|||**Standard K Parts**|||**Low-Profile D Parts**||
|---|---|---|---|---|---|---|
|**Y Diameter**|**Straight**|**90°**|**Cable OD**|**Straight**|**90°**|**Cable OD**|
||**Part No.**|**Part No.**|**(Min.)**|**Part No.**|**Part No.**|**(Min.)**|
|13.2[0.52]||202W232|4.3[0.19]||||
|13.2[0.52]|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|15.0[0.59]|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|19.2[0.76]|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|20.9[0.82]|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|24.1[0.95]|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|26.1[1.03]|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|34.0[1.34]|202K163|222K163|9.9[0.33]|202D253|222D253|10.4[0.41]|
|36.2[1.43]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|40.5[1.59]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|43.0[1.69]|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|48.4[1.91]|202K185|222K185|16.8[0.66]|202D274|222D274|14.3[0.56]|
|54.7[2.15]|202K185|222K185|16.8[0.66]|202D274|222D274|14.3[0.56]|



|**Y**|**Part**|**Cable OD**|
|---|---|---|
|**Diameter**|**No.**|**(Min.)**|
|13.2[0.52]|202C611|4.8[0.19]|
|15.0[0.59]|202C621|8.1[0.32]|
|19.3[0.76]|202C621|8.1[0.32]|
|20.9[0.82]|202C632|12.7[0.50]|
|24.1[0.95]|202C632|12.7[0.50]|
|26.1[1.03]|202C642|17.5[0.69]|
|34.0[1.34]|202C653|22.4[0.88]|
|36.3[1.43]|202C653|22.4[0.88]|
|40.5[1.59]|202C653|22.4[0.88]|
|43.0[1.69]|202C663|22.9[0.90]|
|48.4[1.91]|202C663|22.9[0.90]|
|54.7[2.15]|202C663|22.9[0.90]|



6-33 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [336 x 313] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread 29.7  Max.<br>[1.169]<br>Z S Y<br>Lio<br>[hws |<br>13.0<br>[.512] Min.<br>TXR18XX00-XXXXXX<br>Thread W Max.<br>Thread C Max. 7<br>D Max.<br>E Max.<br>= $ Hi<br>~~ [.512] 13.0 ey\  Min. Z > S Y [.512] 13.0  Min. s -ar1 0<br>Z<br>B Y — S<br>TXR18XX45-XXXXXX Y<br>TXR18XX90-XXXXXX<br>**----- End of picture text -----**<br>


|**Manufacturer**|**Connector Manufacturer**|
|---|---|
|**Code**|**MS3100/3101/3106**|
|A|Amphenol-Class A|
|B|Bendix-Class A/E/R|
|C|Cannon-Class A/E/R|
|D*|Unknown-Class A/E/R|
|R|Amphenol-Class R|
|—|Manufacturer code not required|



*Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

6-34 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Adapter Products 

**6** 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell**<br>**Size**|**Manufacturer**<br>**Code**|**Max. Entry**<br>**Size, Type 1****|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|
|08|8S|B|04|.375-32 UNEF|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|C|04|.438-28 UNEF|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|A, R|04|.438-27 UNS|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|08|8S|D|04|*|20.3[0.80]|23.4[0.92]|31.2[1.23]|
|10|10S|—|06|.500-28 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|11|10SL|C|07|.562-24 UNEF|21.1[0.83]|24.1[0.83]|31.2[1.23]|
|11|10SL|A, B, R|07|.625-24 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|11|10SL|D|07|*|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|12|12 & 12S|B, C|08|.625-24 UNEF|21.1[0.83]|24.1[0.95]|31.2[1.23]|
|12|12 & 12S|A, R|08|.688-24 UNEF|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|12|12 & 12S|D|08|*|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|14|14 & 14S|—|10|.750-20 UNEF|21.8[0.86]|24.9[0.98]|33.0[1.30]|
|16|16 & 16S|—|12|.875-20 UNEF|22.6[0.89]|25.9[1.02]|36.1[1.42]|
|18|18|—|12|1.000-20 UNEF|23.4[0.92]|26.7[1.05]|37.6[1.48]|
|20|20|A, B, C|16|1.125-18 UNEF|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|20|20|R|16|1.125-24 UNS|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|20|20|D|16|*|24.1[0.95]|27.4[1.08]|39.4[1.55]|
|22<br>24<br>28|22<br>24<br>28|—<br>—<br>—|18<br>20<br>22|1.250-18 UNEF<br>1.375-18 UNEF<br>1.625-18 UNEF|24.9[0.98]<br>24.9[0.98]<br>27.4[1.08]|28.2[1.11]<br>28.2[1.11]<br>29.7[1.17]|40.9[1.61]<br>42.4[1.67]<br>47.2[1.86]|
|32<br>32<br>32<br>36<br>36|32<br>32<br>32<br>36<br>36|B, C<br>A, R<br>D<br>B<br>R|24<br>24<br>24<br>24<br>24|1.875-16 UN<br>1.906-18 UN<br>*<br>2.062-16 UNS<br>2.062-20 UNS|28.2[1.11]<br>28.2[1.11]<br>28.2[1.11]<br>31.2[1.23]<br>31.2[1.23]|31.2[1.23]<br>31.2[1.23]<br>31.2[1.23]<br>32.3[1.27]<br>32.3[1.27]|48.8[1.92]<br>48.8[1.92]<br>48.8[1.92]<br>52.1[2.05]<br>52.1[2.05]|
|36|36|C|24|2.125-16 UN|31.2[1.23]|32.3[1.27]|52.1[2.05]|
|36|36|A|24|2.125-18 UNS|31.2[1.23]|32.3[1.27]|52.1[2.05]|
|36|36|D|24|*|31.2[1.23]|32.3[1.27]|52.1[2.05]|
|40|40|B|24|2.312-16 UNS|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|40|40|A, C, R|24|2.375-16 UN|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|40|40|D|24|*|32.3[1.27]|33.0[1.30]|55.1[2.17]|
|44|44|—|24|2.625-16 UN|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|C|24|2.812-18 UNS|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|A, R|24|2.875-16 UN|34.0[1.34]|34.5[1.36]|61.5[2.42]|
|48|48|D|24|*|34.0 [1.34]|34.5 [1.36]|61.5 [2.42]|



- Additional pieces, etc. (from page 6-36) 

- **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

6-35 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Products 

## **Code 18 MIL-C-5015 (MS3100)** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Entry Size Dimensions** 

**Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|**Dimensions**||
|---|---|---|---|---|
|**Size**|**Z Dia. +0.25–0.5**|**S Diameter(min.–max.)**|**Y Dia. ±0.38**|**W Max.**|
|04|6.35[0.25]|9.39–9.56[0.37–0.38]|13.97[0.55]|31.50[1.24]|
|05|7.92[0.31]|10.97–11.13[0.43–0.44]|15.54[0.61]|34.30[1.35]|
|06|9.52[0.37]|12.57–12.73[0.49–0.50]|17.14[0.67]|35.80[1.41]|
|07|11.09[0.44]|14.12–14.31[0.55–0.56]|18.71[0.74]|37.30[1.47]|
|08|12.70[0.50]|15.72–15.91[0.62–0.63]|20.32[0.80]|39.10[1.54]|
|10|15.87[0.62]|18.84–19.11[0.74–0.75]|23.49[0.92]|41.40[1.63]|
|12|19.05[0.75]|22.02–22.28[0.87–0.88]|26.67[1.05]|45.50[1.79]|
|14|22.23[0.88]|25.17–25.46[0.99–1.00]|29.84[1.17]|48.80[1.92]|
|16|25.40[1.00]|28.34–28.63[1.12–1.13]|33.02[1.30]|51.80[2.04]|
|18|28.57[1.12]|31.52–31.81[1.24–1.25]|36.19[1.42]|54.90[2.16]|
|20|31.75[1.25]|34.69–34.98[1.37–1.38]|39.37[1.55]|58.20[2.29]|
|22|34.93[1.38]|37.79–38.15[1.49–1.50]|42.55[1.68]|66.80[2.63]|
|24|38.10[1.50]|40.97–41.33[1.61–1.63]|45.72[1.80]|70.10[2.76]|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Low-Profile D Parts**<br>**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04|202K232|—|3.30[0.13]|—|—|—|
|04|202W232|—|4.30[0.19]|—|—|—|
|04|202K121|222K121|5.60[0.22]|202D211|222D211|6.40[0.25]|
|05, 06|202K132|222K132|5.90[0.23]|202D221|222D221|7.40[0.29]|
|07, 08|202K142|222K142|7.10[0.28]|202D232|222D232|8.40[0.33]|
|10, 12|202K153|222K152|8.40[0.33]|202D242|222D242|9.70[0.38]|
|14, 16|202K163|222K163|9.90[0.39]|202D253|222D253|10.50[0.41]|
|18, 20, 22|202K174|222K174|15.70[0.62]|202D263|222D263|12.20[0.48]|
|24|202K185|222K185|16.80[0.66]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|



6-36 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

## **Code 21 MIL-C-26482 Series 1** 

## **Braided Adapters** 

## **Table of Dimensions** 

**==> picture [381 x 319] intentionally omitted <==**

**----- Start of picture text -----**<br>
C [1.20]30.5  Max. >< 152.4[6.00] Max.<br>Tinned<br>D Z Dia. CopperShield<br>152.4 Y Dia.<br>Z Dia. [6.00] Min.<br>ox = :<br>SEES TinnedCopper 206M0XX-XXXXX<br>SS Shield<br>SSS ——— W<br>Y Dia.<br>2}<br>AA<br>206M1XX-XXXXX Ls| :<br>=<br>E<br>ame\nee<br>|BG:Nd<br>ZARAVveeyOOo \ Z Dia.<br>AANAAORIRN 152.4[6.00] Min.<br>YN<br>KARA<br>RN<br>AyQORIARAY<br>Tinned 6<br>Ls Y Dia. CopperShield<br>206M2XX-XXXXX<br>Adapters<br>**----- End of picture text -----**<br>


|**Order**<br>**No.**|**Shell**<br>**Size**|**Max. Entry**<br>**Size, Type 1***|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|
|08|8|04|.438-28 UNEF|21.6[0.85]|23.1[0.91]|29.0[1.14]|
|10|10|06|.562-24 UNEF|22.4[0.88]|23.9[0.94]|30.5[1.20]|
|12|12|08|.688-24 UNEF|23.1[0.91]|24.6[0.97]|32.3[1.27]|
|14|14|10|.812-20 UNEF|23.4[0.92]|24.9[0.98]|33.5[1.32]|
|16|16|12|.938-20 UNEF|24.1[0.95]|25.7[1.01]|34.8[1.37]|
|18|18|12|1.062-18 UNEF|24.4[0.96]|25.9[1.02]|36.3[1.43]|
|20|20|14|1.188-18 UNEF|25.1[0.99]|26.7[1.05]|38.1[1.50]|
|22|22|16|1.312-18 UNEF|25.7[1.01]|27.4[1.08]|39.6[1.56]|
|24|24|18|1.438-18 UNEF|26.2 [1.03]|27.7 [1.09]|40.9 [1.61]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Entry Size Dimensions** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**Y Dia.**|**W Max.**||
|04|6.35[0.25]|13.97[0.55]|31.0[1.22]||
|05|7.92[0.31]|15.54[0.61]|32.8[1.29]||
|06|9.52[0.37]|17.14[0.67]|34.3[1.35]||
|07|11.09[0.44]|18.71[0.74]|35.8[1.41]||
|08|12.70[0.50]|20.32[0.80]|37.3[1.47]||
|10|15.87[0.62]|23.49[0.92]|40.6[1.60]||
|12|19.05[0.75]|26.67[1.05]|43.7[1.72]||
|14|22.23[0.88]|29.84[1.17]|47.0[1.85]||
|16|25.40[1.00]|33.02[1.30]|50.0[1.97]||
|18|28.57[1.12]|36.19[1.42]|53.3[2.10]||
|**Available in:**|**Americas**||**Europe**|**Asia Pacific**|
||n||n|n|



Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

6-37 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Adapter Products 

## **Code 21 MIL-C-26482 Series 1** (Continued) 

## **Solid Adapters** 

**==> picture [129 x 104] intentionally omitted <==**

**----- Start of picture text -----**<br>
Z Dia. Y Dia.<br> 15.8<br>[0.62]<br>Max.<br>203M6XX-XXX<br>**----- End of picture text -----**<br>


**Table of Dimensions** 

**Molded Part Selection Guide (Solid)** 

## **Uniboot Parts** 

||||**Dimensions**|**Dimensions**|
|---|---|---|---|---|
|**Order**<br>**Number**|**Shell**<br>**Size**|**Thread**|**Y +0.000-0.030**<br>**(+0.00) (-0.76) Dia.**|**Z Min.**|
|08|8|.438-28 UNEF|17.88[0.704]|6.63[0.26]|
|10|10|.562-24 UNEF|21.06[0.829]|9.27[0.36]|
|12|12|.688-24 UNEF|24.23[0.954]|12.98[0.51]|
|14|14|.812-20 UNEF|27.41[1.079]|15.37[0.61]|
|16|16|.938-20 UNEF|31.85[1.254]|18.54[0.73]|
|18|18|1.062-18 UNEF|33.03[1.316]|20.90[0.82]|
|20|20|1.188-18 UNEF|36.63[1.442]|24.10[0.95]|
|22|22|1.312-18 UNEF|39.78[1.566]|27.28[1.07]|
|24|24|1.438-18 UNEF|42.98[1.692]|29.67[1.17]|



|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Low-Profile D Parts**<br>**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|08|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|10|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|12, 14|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|16, 18|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|20, 22, 24|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|



||**Order**|**Part**|**Cable OD**|
|---|---|---|---|
||**No.**|**No.**|**(Min.)**|
||08|202C621|8.1[0.32]|
||10|202C632|12.7[0.50]|
||12, 14|202C642|17.5[0.69]|
|16, 18, 20, 22, 24|16, 18, 20, 22, 24|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~LE~~|~~LE~~|~~LE~~|~~LE~~|
|Dimensions are shown for<br>~~LE~~|Dimensions are in millimeters<br>~~LE~~|USA: +1 800 522 6752<br>~~LE~~|For additional support numbers<br>~~LE~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



6-38 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 21 MIL-C-26482 Series 1** (Continued) 

## **Spin-Coupling Adapters** 

**==> picture [153 x 147] intentionally omitted <==**

**----- Start of picture text -----**<br>
30.15<br>Thread RS [1.187] | |<br>Z Y<br>K—_<br>| ||<br>— |<br>10.4<br>[.409]<br>203M9XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell**<br>**Size**|**Thread**|**Dimensions**<br>**Y +0.00–0.76 Dia.**<br>**Z Min.**|**Dimensions**<br>**Y +0.00–0.76 Dia.**<br>**Z Min.**|
|---|---|---|---|---|
|08|8|.438-28 UNEF|13.54[0.53]|6.63[0.26]|
|10|10|.562-24 UNEF|15.37[0.61]|9.27[0.36]|
|12|12|.688-24 UNEF|19.66[0.77]|12.98[0.51]|
|14<br>16<br>18<br>20|14<br>16<br>18<br>20|.812-20 UNEF<br>.938-20 UNEF<br>1.062-18 UNEF<br>1.188-18 UNEF|21.29[0.84]<br>24.46[0.96]<br>26.47[1.04]<br>30.91[1.22]|15.37[0.61]<br>18.54[0.73]<br>20.90[0.82]<br>24.10[0.95]|
|22<br>24|22<br>24|1.312-18 UNEF<br>1.438-18 UNEF|34.42[1.36]<br>36.65[1.44]|27.28[1.07]<br>29.67[1.17]|



**Molded Part Selection Guide (Spin-Coupling)** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|08|202W232|—|4.3[0.19]|—|—|—|
|08|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|10|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|12, 14|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|16, 18|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|20, 22|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|24|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|



## **Uniboot Parts** 

|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|08|202C611|4.8[0.19]|
|10, 12|202C621|8.1[0.32]|
|14, 16|202C632|12.7[0.50]|
|18, 20|202C642|17.5[0.69]|
|22, 24|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 

For additional support numbers please visit www.te.com 

6-39 

Catalog 1654025 Revised 3-13 

Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

www.te.com 

Adapter Products 

## **Code 21 MIL-C-26482 Series 1** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [337 x 387] intentionally omitted <==**

**----- Start of picture text -----**<br>
30.5<br>Thread [1.201]<br> Max.<br>C ZZ/ 7 e g ——><br>inane Z S Y<br>Je Hie |<br>=a<br>13.0  Min.<br>[.512]<br>TXR21XX00-XXXX XX<br>Thread W Max.<br>Thread = C Max. p o,<br>D Max.<br>E Max.<br>Z [.512]13.0   Min.<br>S<br>13.0  Min.<br>[.512]  Y<br>Z<br>S<br>QW a S<br>TXR21XX45-XXXXXX Y<br>TXR21XX90-XXXXXX<br>**----- End of picture text -----**<br>


|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

6-40 Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 21 MIL-C-26482 Series 1** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell**<br>**Size**|**Max. Entry**<br>**Size, Type 1***|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|
|08|8|04|.438-28 UNEF|21.6[0.85]|23.1[0.91]|29.0[1.14]|
|10|10|06|.562-24 UNEF|22.4[0.88]|23.9[0.94]|30.5[1.20]|
|12|12|08|.688-24 UNEF|23.1[0.91]|24.6[0.97]|32.3[1.27]|
|14|14|10|.812-20 UNEF|23.4[0.92]|24.9[0.98]|33.5[1.32]|
|16|16|12|.938-20 UNEF|24.1[0.95]|25.7[1.01]|34.8[1.37]|
|18|18|12|1.062-18 UNEF|24.4[0.96]|25.9[1.02]|36.3[1.43]|
|20|20|14|1.188-18 UNEF|25.1[0.99]|26.7[1.05]|38.1[1.50]|
|22|22|16|1.312-18 UNEF|25.7[1.01]|27.4[1.08]|39.6[1.56]|
|24|24|18|1.438-18 UNEF|26.2 [1.03]|27.7 [1.09]|40.9 [1.61]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z +0.25–0.5**|**S Diameter(Min.–Max.)**|**Y Dia.**|**W Max.**|
|04|6.35[0.25]|9.39–9.56[0.37–0.38]|13.97[0.55]|31.0[1.22]|
|05<br>06<br>07|7.92[0.31]<br>9.52[0.37]<br>11.09[0.44]|10.97–11.13[0.43–0.44]<br>12.57–12.73[0.49–0.50]<br>14.12–14.31[0.55–0.56]|15.54[0.61]<br>17.14[0.67]<br>18.71[0.74]|32.8[1.29]<br>34.3[1.35]<br>35.8[1.41]|
|08<br>10<br>12<br>14<br>16|12.7[0.50]<br>15.87[0.62]<br>19.05[0.75]<br>22.23[0.88]<br>25.4[1.00]|15.72–15.91[0.62–0.63]<br>18.84–19.11[0.74–0.75]<br>22.02–22.28[0.87–0.88]<br>25.17–25.46[0.99–1.00]<br>28.34–28.63[1.12–1.13]|20.32[0.80]<br>23.49[0.92]<br>26.67[1.05]<br>29.84[1.17]<br>33.02[1.30]|37.3[1.47]<br>40.6[1.60]<br>43.7[1.72]<br>47.0[1.85]<br>50.0[1.97]|
|18|28.57[1.12]|31.52–31.81[1.24–1.25]|36.19[1.42]|53.3[2.10]|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04|202K232|—|3.3[0.1]|—|—|—|
|04|202W232|—|4.3[0.2]|—|—|—|
|04|202K121|222K121|5.6[0.2]|202D211|222D211|6.4[0.3]|
|05, 06|202K132|222K132|5.9[0.2]|202D221|222D221|7.4[0.3]|
|07, 08|202K142|222K142|7.1[0.3]|202D232|222D232|8.4[0.3]|
|10, 12|202K153|222K152|8.4[0.3]|202D242|222D242|9.7[0.4]|
|14, 16|202K163|222K163|9.9[0.4]|202D253|222D253|10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8[0.7]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-41 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**==> picture [164 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
Code 21 MIL-C-26482 Series 1  (Continued)<br>**----- End of picture text -----**<br>


## **CRES-Lock Adapters (USA) BND Adapters (Europe)** 

## **Code 21 Band Strap Adapter** 

## **Notes:** 

1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 

2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 

3. See drawing BND-XX25S for band strap dimensions and information. 

**==> picture [461 x 469] intentionally omitted <==**

**----- Start of picture text -----**<br>
4. Adapter to be permanently — 34.5 Max. — ><br>marked with code identification [1.36]<br>number and full part number (e.g. oy 2 [$=]<br>06090-BND21AB00-1812). Band<br>strap shall bear no part marking. y | Cra:<br>5. All entry sizes are shown in Table Max. | Thd. (—{||| Ø Z Ø S Ø Y<br>II. Maximum entry sizes are as Ø B Ø A<br>Typ. Typ. S-| SEE Typ. Typ. Typ.<br>shown in Table I. For larger entrysizes than the maximum, a Type II || SS || |<br>adapter may be supplied. See yo -——||<br>CH00-0250-016 for further details. $$ 16.5 |<br>6. Adapter mates to: MIL-C-26482 [0.65]<br>Series I, MS3110, MS3116, Max.<br>MS3120 and MS3126 Class E Typ.<br>and F Connectors. Straight Adapter<br>7. Anti-rotational set screw, 3  Code 00<br>threaded holes 120° ± 5° apart,<br>single mating set screw supplied: C E<br>AN565DC4H2. Not required for Max. Max.<br>Type II adapters. |=<—_—— — >| —————= |<br>For additional codes available, ')|) | DN(|) |<br>contact TE. {| {|<br>|| ||<br>— NN =<br>| as |<br>— Sy —|<br>——— aySy —=—= F<br>Sr Max.<br>. TP<br>Lxxxxxxxkyxxxxy)<br>PRO<br>45° Adapter  90° Adapter<br>Code 45 Code 90<br>x [0.63]  16.0 ><br>Max.<br>IN KS<br>= Y—|\—|<br>Ø B [7 [Max.] Ø A | Thd. Sear RQ(|I<br>Typ. Typ. =|) oeJ<br>IS<br>OT =EK) aJS<br>Type II Modification<br>(See Note 5)<br>Available in: Americas Europe Asia Pacific<br>n n n<br>Max. D<br>**----- End of picture text -----**<br>


**For additional codes available, contact TE.** 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

6-42 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 21 MIL-C-26482 Series 1** (Continued) 

## **CRES-Lock Adapters (USA)** 

**BND Adapters (Europe)** (continued) 

## **Code 21 Band Strap** 

**Adapter** (Continued) 

## **Table I** 

|**Order**<br>**Number**|**Shell**<br>**Size2**|**Entry Size**<br>**Max.**<br>**Type I1**|**Ø A Unified**<br>**Thread UNEF**<br>**Class 2B**|**Ø B**<br>**Max.**|**C**<br>**Max.**|**D**<br>**Max.**|**F**<br>**Max.**|
|---|---|---|---|---|---|---|---|
|08<br>10|08<br>10|04<br>06|0.4375–28<br>0.5625–24|**18.3**<br>0.72<br>**21.6**<br>0.85|**21.6**<br>0.85<br>**22.4**<br>0.88|**27.2**<br>1.07<br>**27.9**<br>1.10|**33.0**<br>1.30<br>**34.5**<br>1.36|
|12|12|08|0.6875–24|**24.9**<br>0.98|**23.1**<br>0.91|**28.7**<br>1.13|**36.3**<br>1.43|
|14|14|10|0.8125–20|**28.2**<br>1.11|**23.4**<br>0.92|**29.0**<br>1.14|**37.6**<br>1.48|
|16|16|12|0.9375–20|**31.2**<br>1.23|**24.1**<br>0.95|**29.7**<br>1.17|**38.9**<br>1.53|
|18|18|13|1.0625–18|**34.5**<br>1.36|**24.4**<br>0.96|**30.0**<br>1.18|**40.4**<br>1.59|
|20|20|15|1.1875–18|**37.6**<br>1.48|**25.1**<br>0.99|**30.7**<br>1.21|**42.2**<br>1.66|
|22|22|16|1.3125–18|**40.6**<br>1.60|**25.7**<br>1.01|**31.5**<br>1.24|**43.7**<br>1.72|
|24|24|18|1.4375–18|**43.2**<br>1.70|**26.2**<br>1.03|**31.8**<br>1.25|**45.0**<br>1.77|



1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

2. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. 

## **Table II** 

**Table II** (Continued) 

|**Entry**<br>**Size**<br>03<br>04|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**<br>**4.75**<br>0.188<br>**6.35**<br>0.250|**Ø S**<br>**±0.51**<br>**[±0.020]**<br>**7.92**<br>0.312<br>**9.52**<br>0.375|**Ø Y**<br>**±0.38**<br>**[±0.015]**<br>**11.10**<br>0.438<br>**12.70**<br>0.500|**E**<br>**Max.**<br>**19.0**<br>0.75<br>**19.8**<br>0.78|**Entry**<br>**Size**<br>15<br>16|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**<br>**23.83**<br>.0938<br>**25.40**<br>1.000|**Ø S**<br>**±0.51**<br>**[±0.020]**<br>**27.00**<br>1.062<br>**28.58**<br>1.125|**Ø Y**<br>**±0.38**<br>**[±0.015]**<br>**31.75**<br>1.250<br>**33.34**<br>1.313|**E**<br>**Max.**<br>**28.2**<br>1.11<br>**29.0**<br>1.14|
|---|---|---|---|---|---|---|---|---|---|
|05|**7.92**<br>0.312|**11.12**<br>0.438|**14.30**<br>0.563|**20.1**<br>0.79|18|**28.58**<br>1.125|**31.75**<br>1.250|**36.51**<br>1.438|**30.5**<br>1.20|
|06|**9.52**<br>0.375|**12.70**<br>0.500|**15.88**<br>0.625|**21.1**<br>0.83|20|**31.75**<br>1.250|**34.90**<br>1.375|**39.69**<br>1.563|N/A|
|07|**11.12**<br>0.438|**14.30**<br>0.562|**17.50**<br>0.689|**21.6**<br>0.85|22|**34.90**<br>1.375|**38.10**<br>1.500|**42.86**<br>1.688|N/A|
|08|**12.70**<br>0.500|**15.88**<br>0.625|**19.05**<br>0.750|**22.6**<br>0.89|24|**38.10**<br>1.500|**41.28**<br>1.625|**46.83**<br>1.844|N/A|
|09|**14.30**<br>0.562|**17.50**<br>0.688|**20.65**<br>0.813|**23.6**<br>0.93|26|**41.28**<br>1.625|**44.45**<br>1.750|**49.61**<br>1.953|N/A|
|10|**15.88**<br>0.625|**19.05**<br>0.750|**22.23**<br>0.875|**24.4**<br>0.96|28|**44.45**<br>1.750|**47.63**<br>1.875|**52.78**<br>2.078|N/A|
|11|**17.50**<br>0.688|**20.65**<br>0.812|**23.80**<br>0.938|**24.9**<br>0.98|30|**47.65**<br>1.875|**50.80**<br>2.000|**56.36**<br>2.219|N/A|
|12|**19.05**<br>0.750|**22.23**<br>0.875|**25.40**<br>1.000|**25.9**<br>1.02|32|**50.80**<br>2.000|**54.00**<br>2.125|**59.53**<br>2.344|N/A|
|13|**20.65**<br>0.812|**23.83**<br>0.938|**27.00**<br>1.063|**26.7**<br>1.05|34|**54.00**<br>2.125|**57.15**<br>2.250|**62.71**<br>2.469|N/A|
|14|**22.23**<br>0.875|**25.40**<br>1.000|**30.16**<br>1.189|**27.4**<br>1.08||||||



6-43 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 32 MIL-C-22992** 

## **Braided Adapters** 

**==> picture [320 x 361] intentionally omitted <==**

**----- Start of picture text -----**<br>
O-ringSilicone Typ. 43.2 Max. 152.4  Min.<br>[1.70]  [6.00] Tinned<br>A Thd. Typ. Z Dia. Copper<br>Shield<br>T-<br>¢ L4 \SBERES.<br>Y Dia.<br>207M3XX-XXXXX<br>|<$$ W s-—____________»|<br>A Thd. Typ.<br>>) |E.<br>ae<br>C _ ———> 4—l<br>D — |<br>E<br>\ =<br>Y,Sa = Z Dia.  152.4 Min.[6.00] —<———mie<br>AX RG:<br>je rN VY UY S<br>eX SERS Tinned | Z Dia.<br>Copper<br>NEUESSIRRIERES Shield VAISYAY 152.4<br>SUS OI Min.<br>[6.00]<br>SS YAWAMNANAYMOON<br>S Y Dia. WANARIA<br>NANA<br>212M4XX-XXXXX<br>—— Y Dia.<br>212M5XX-XXXXX<br>**----- End of picture text -----**<br>


|**Available in:**||**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|||n|n|n|
|~~eee~~||~~eee~~<br>~~eee eee~~|~~eee~~|~~eee~~|
|Dimensions are shown for|Dimensions are in millimeters||USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.||Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject|||UK: +44 800 267 666||



6-44 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 32 MIL-C-22992** (Continued) 

## **Braided Adapters** 

(continued) 

## **Table of Dimensions** 

|**Order**|**Shell**|**Max. Entry**|**A Left Hand Thd.**||**Dimensions**||
|---|---|---|---|---|---|---|
|**No.**|**Size**|**Size, Type 1***|**Class 2B**|**C Max.**|**D Max.**|**E Max**|
|12|12|08|.750-20 UNEF|29.0[1.14]|25.4[1.00]|33.5[1.32]|
|14|14|10|.875-20 UNEF|29.7[1.17]|25.9[1.02]|35.3[1.39]|
|16|16|12|1.000-20 UNEF|30.0[1.18]|26.2[1.03]|37.1[1.46]|
|18|18|14|1.125-18 UNEF|30.7[1.21]|26.9[1.06]|38.6[1.52]|
|20|20|16|1.250-18 UNEF|31.2[1.23]|27.7[1.09]|40.1[1.58]|
|22|22|18|1.375-18 UNEF|32.0[1.26]|28.2[1.11]|41.7[1.64]|
|24|24|22|1.625-18 UNEF|33.5[1.32]|30.0[1.18]|46.5[1.83]|
|28|28|24|1.875-16 UN|34.8[1.37]|31.2[1.23]|49.8[1.96]|
|32|32|28|2.062-16 UNS|36.3[1.43]|32.5[1.28]|52.8[2.08]|
|36|36|28|2.312-16 UNS|37.6[1.48]|33.8[1.33]|56.1[2.21]|
|40|40|28|2.625-16 UN|38.9 [1.53]|35.3 [1.39]|58.9 [2.32]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Entry Size Dimensions** 

|**Entry**||**Dimensions**||
|---|---|---|---|
|**Size**|**Z ± 0.20(± 0.51)**|**Y Dia. Min.**|**W Max.**|
|03|4.75[.187]|9.98[.393]|39.6[1.56]|
|04|6.35[.250]|11.58[.456]|39.6[1.56]|
|05|7.92[.312]|13.08[.515]|42.9[1.69]|
|06|9.53[.375]|14.76[.581]|42.9[1.69]|
|07|11.13[.438]|16.33[.643]|46.0[1.81]|
|08|12.70[.500]|17.91[.705]|—|
|09|14.27[.562]|17.91[.705]|49.3[1.94]|
|10|15.88[.625]|21.11[.831]|49.3[1.94]|
|11|17.48[.688]|22.68[.893]|52.3[2.06]|
|12|19.05[.750]|24.21[.953]|52.3[2.06]|
|13|20.62[.812]|24.21[.953]|55.6[2.19]|
|14|22.23[.875]|27.46[1.081]|55.6[2.19]|
|15|23.83[.938]|29.03[1.143]|59.9[2.36]|
|16|25.40[1.000]|30.61[1.205]|59.9[2.36]|
|18|28.58[1.125]|35.08[1.381]|69.6[2.74]|
|20|31.75[1.250]|38.25[1.506]|72.6[2.86]|
|22|34.93[1.375]|41.43[1.631]|75.9[2.99]|
|24|38.10[1.500]|44.60[1.756]|79.0[3.11]|
|28|44.45[1.750]|50.90[2.004]|85.3[3.36]|



6-45 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Adapter Products 

## **Code 32 MIL-C-22992** (Continued) 

## **Spin-Coupling Adapters** 

**==> picture [246 x 196] intentionally omitted <==**

**----- Start of picture text -----**<br>
36.83 Max.<br>[1.450]<br>WNSy — 25SSE<br>AThread qee|| 4<br>»<br>| SKERRY;<br>Z Dia. Y Dia.<br>a SKK<br>| SKEsecececte!<br>-—<br>— SSSR}<br>—— SSSSS<S<I —_<br>+.000<br>er ae .145 - .015<br>+0.00<br>3.70 - 0.40<br>**----- End of picture text -----**<br>


## **204M3XX-XXX** 

## **Table of Dimensions** 

|**Base**<br>**Part**<br>**Number**|**Shell**<br>**Size**|**A**<br>**L.H. Thread Class 2B**|**Dimensions**<br>**Y**<br>**Z**<br>**± .020(±0.51)**<br>**Min.**|**Dimensions**<br>**Y**<br>**Z**<br>**± .020(±0.51)**<br>**Min.**|
|---|---|---|---|---|
|12|12|.750-20 UNEF|20.24[.797]|12.47[.491]|
|14|14|.875-20 UNEF|23.44[.923]|14.35[.565]|
|16|16|1.000-20 UNEF|26.42[1.040]|17.53[.690]|
|18|18|1.125-18 UNEF|31.17[1.227]|18.19[.716]|
|20|20|1.250-18 UNEF|34.49[1.358]|21.72[.855]|
|22|22|1.375-18 UNEF|37.21[1.465]|25.02[.985]|
|24|24|1.625-18 UNEF|42.82[1.686]|30.48[1.200]|
|28|28|1.875-16 UN|50.06[1.971]|36.58[1.440]|
|32|32|2.062-16 UNS|55.35[2.179]|40.77[1.605]|
|36|36|2.312-16 UNEF|61.01[2.402]|52.96[2.085]|
|40|40|2.625-16 UNS|67.46[2.656]|57.15[2.250]|
|44|44|2.875-16 UNS|70.66 [2.782]|62.46 [2.549]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Molded Part Size Selection Guide (Spin-Coupling)** 

## **Uniboot Parts** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|12|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|14, 16|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|18, 20|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|22, 24|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|26, 32, 36|202K185|222K185|16.8[0.66]|—|—|—|



||**Order**|**Part**|**Cable OD**|
|---|---|---|---|
||**No.**|**No.**|**(Min.)**|
||12|202C632|12.7[0.50]|
||14, 16|202C642|17.5[0.69]|
|18, 20, 22, 24|18, 20, 22, 24|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~|~~|~~|~~|~~|~~|~~|~~|
|Dimensions are shown for<br>~~|~~|Dimensions are in millimeters<br>~~|~~|USA: +1 800 522 6752<br>~~|~~|For additional support numbers<br>~~|~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



6-46 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 32 MIL-C-22992** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [197 x 136] intentionally omitted <==**

**----- Start of picture text -----**<br>
A Thd. Typ.<br>O-Ring Silicone Typ.<br>38.1 Max. Tinel-Lock Ring<br>[1.50]<br>B Dia. Z Dia. S Dia. Y Dia.<br>Typ.. Typ.. Typ.. Typ..<br>oe |||<br>TXR32XX00-XXXXXX<br>**----- End of picture text -----**<br>


**==> picture [83 x 37] intentionally omitted <==**

**----- Start of picture text -----**<br>
C<br>D<br>**----- End of picture text -----**<br>


**==> picture [74 x 121] intentionally omitted <==**

**----- Start of picture text -----**<br>
W<br>E<br>an<br>**----- End of picture text -----**<br>


**==> picture [70 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
TXR32XX45-XXXXXX<br>**----- End of picture text -----**<br>


**==> picture [70 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
TXR32XX90-XXXXXX<br>**----- End of picture text -----**<br>


|||||||**Dimensions**|||||
|---|---|---|---|---|---|---|---|---|---|---|
|**Order**<br>**No.**|**Shell**<br>**Size**|**Max. Entry**<br>**Size Type I**|**A**<br>**Left Hand Thd**<br>**Class 2B**|**C**<br>**Max.**|**D**<br>**Max.**|**E**<br>**Max.**|**Z**<br>**+ .010**<br>**- .020**|**S**<br>**Dia.**|**Y**<br>**± .015**<br>**(± 0.38)**|**W**<br>**Max.**|
|12|12|08|.750-20 UNEF|29.0 [1.14]|25.4 [1.00]|33.5 [1.32]|19.05 [.750]|22.28[.877]<br>22.02[.867]|26.67 [1.050]|52.3 [2.06]|
|14|14|10|.875-20 UNEF|29.7 [1.17]|25.9 [1.02]|35.3 [1.39]|22.23 [.875]|25.46[1.002]<br>25.17[.991]|29.84 [1.175]|55.6 [2.19]|
|16|16|12|1.000-20 UNEF|30.0 [1.18]|26.2 [1.03]|37.1 [1.46]|25.40 [1.000]|28.63[1.127]<br>28.34[1.116]|33.02 [1.300]|59.01 [2.36]|
|18|18|14|1.125-18 UNEF|30.7 [1.21]|26.9 [1.06]|38.6 [1.52]|28.57 [1.125]|31.81[1.252]<br>31.52[1.241]|36.19 [1.425]|69.6 [2.74]|
|20|20|16|1.250-18 UNEF|31.2 [1.23]|27.7 [1.09]|40.1 [1.58]|31.75 [1.250]|34.98[1.377]<br>34.69[1.366]|39..37 [1.550]|72.6 [2.86]|
|22|22|18|1.375-18 UNEF|32.0 [1.26]|28.2 [1.11]|41.7 [1.64]|34.93 [1.375]|38.15[1.502]<br>37.79[1.488]|42.55 [1.675]|75.9 [2.99]|
|24|24|22|1.625-18 UNEF|33.5 [1.32]|30.0 [1.18]|46.5 [1.83]|38.10 [1.500]|41.33[1.627]<br>40.97[1.613]|45.72 [1.800]|79.0 [3.11]|
|28|28|24|1.875-16 UN|34.8[1.37]|31.2[1.23]|49.8[1.96]|—|—|—|—|
|32|32|24|2.062-16 UNS|36.3[1.43]|32.5[1.28]|52.8[2.08]|—|—|—|—|
|36|36|24|2.312-16 UNS|37.6[1.48]|33.8[1.33]|56.1[2.21]|—|—|—|—|
|40|40|24|2.625-16 UN|38.9 [1.53]|35.3 [1.39]|58.9 [2.32]|—|—|—|—|



**For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

6-47 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Adapter Products 

## **Code 32 MIL-C-22992** (Continued) 

## **CRES-Lock Adapters (USA) BND Adapters (Europe)** 

## **Code 32 Band Strap Adapter** 

## **Notes:** 

1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 

2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 

**==> picture [488 x 485] intentionally omitted <==**

**----- Start of picture text -----**<br>
3. See drawing BND-XX25S for band<br>strap dimensions and information. 41.2 Max. —___ »<br>4. Adapter to be permanently [1.62]<br>06090-BND32AB00-1812). Bandmarked with code identificationnumber and full part number (e.g. Caw PSS[——_ ——— peenn i a<br>strap shall bear no part marking.<br>5. All entry sizes are shown in TableII. Maximum entry sizes are as Ø B Max.Typ. Ø A Thd.Typ. |——{\)ESSaan a7 SOS= Typ. Ø Z |7 Typ. Ø S Typ. Ø Y |<br>shown in Table I. For larger entry<br>—— SS L |<br>sizes than the maximum, a Type II<br>CH00-0250-016 for further details.adapter may be supplied. See E——re== Le 16.5 a<br>[0.65]<br>6. Adapter mates to: MIL-C-22992, Max.<br>Class C and R, MS17343, 44, 45 Typ.<br>and 47 Connectors. Straight Adapter<br>7. Anti-rotational set screw, 3  Code 00<br>threaded holes 120° ± 5° apart,<br>single mating set screw supplied:<br>AN565DC4H2. Not required for C E<br>Type II adapters. Max. Max.<br>For additional codes available, FIP. —>| a _<br>contact TE. — } SS<br>a[| ¥ \ a[|<br>| ws |<br>| Say |<br>F<br>aReSaANRSN) Max.<br>es |<br>RNY]<br>WetaPOrrnn OOnicer<br>45° Adapter  90° Adapter<br>Code 45 Code 90<br>[0.95]  24.1 —<br>Max.<br>c= Es ‘eo<br>\_]<br>\_|<br>Ø B [Max.] Typ. Ø A Thd.Typ. —_ a} |<br>—_ a<br>—_—aa<br>—<br>yy | | —Co) J—a4|<br>Type II Modification<br>(See Note 5)<br>Available in: Americas Europe Asia Pacific<br>n n n<br>Max. D<br>**----- End of picture text -----**<br>


Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

6-48 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 32 MIL-C-22992** (Continued) 

**CRES-Lock Adapters (USA)** 

**BND Adapters (Europe)** (continued) 

**Code 32 Band Strap Adapter** (Continued) 

## **Table I** 

|**Order**<br>**Number**|**Shell**<br>**Size2**|**Entry Size**<br>**Max.**<br>**Type I1**|**Ø A**<br>**Unified Thread**<br>**Class 2B**|**Ø B**<br>**Max.**|**C**<br>**Max.**|**D**<br>**Max.**|**F**<br>**Max.**|
|---|---|---|---|---|---|---|---|
|12<br>14|12<br>14|08<br>10|0.7500–20 UNEF<br>0.8750–20 UNEF|**27.2**<br>1.07<br>**30.2**<br>1.19|**29.0**<br>1.14<br>**29.7**<br>1.17|**28.4**<br>1.12<br>**28.9**<br>1.14|**36.6**<br>1.44<br>**38.4**<br>1.51|
|16|16|12|1.0000–20 UNEF|**33.5**<br>1.32|**30.0**<br>1.18|**29.2**<br>1.15|**40.1**<br>1.58|
|18|18|14|1.1250–18 UNEF|**36.6**<br>1.44|**30.7**<br>1.21|**30.0**<br>1.18|**41.7**<br>1.64|
|20|20|16|1.2500–18 UNEF|**39.9**<br>1.57|**31.2**<br>1.23|**30.7**<br>1.21|**43.2**<br>1.70|
|22|22|18|1.3750–18 UNEF|**42.9**<br>1.69|**32.0**<br>1.26|**31.2**<br>1.23|**44.7**<br>1.76|
|24|24|22|1.6250–18 UNEF|**52.6**<br>2.07|**33.5**<br>1.32|**33.0**<br>1.30|**49.5**<br>1.95|
|28|28|26|1.8750–16 UN|**58.9**<br>2.32|**34.8**<br>1.37|**34.3**<br>1.35|**52.8**<br>2.08|
|32|32|30|2.0625–16 UNS|**65.3**<br>2.57|**36.3**<br>1.43|**35.6**<br>1.40|**55.9**<br>2.20|
|36|36|34|2.3125–16 UNS|**71.6**<br>2.82|**37.6**<br>1.48|**36.8**<br>1.45|**59.2**<br>2.33|
|40|40|34|2.6250–16 UN|**78.0**<br>3.07|**38.9**<br>1.53|**38.4**<br>1.51|**62.0**<br>2.44|



1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

2. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 

## **Table II** 

**Table II** (Continued) 

|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|03|**4.75**<br>0.188|**7.92**<br>0.312|**11.10**<br>0.438|**28.3**<br>1.12|15|**23.83**<br>.0938|**27.00**<br>1.062|**31.75**<br>1.250|**37.8**<br>1.49|
|04|**6.35**<br>0.250|**9.52**<br>0.375|**12.70**<br>0.500|**29.3**<br>1.15|16|**25.40**<br>1.000|**28.58**<br>1.125|**33.34**<br>1.313|**38.3**<br>1.51|
|05|**7.92**<br>0.312|**11.12**<br>0.438|**14.30**<br>0.563|**30.0**<br>1.18|18|**28.58**<br>1.125|**31.75**<br>1.250|**36.51**<br>1.438|**39.8**<br>1.57|
|06|**9.52**<br>0.375|**12.70**<br>0.500|**15.88**<br>0.625|**30.8**<br>1.21|20|**31.75**<br>1.250|**34.90**<br>1.375|**39.69**<br>1.563|**41.3**<br>1.63|
|07|**11.12**<br>0.438|**14.30**<br>0.562|**17.50**<br>0.689|**31.5**<br>1.24|22|**34.90**<br>1.375|**38.10**<br>1.500|**42.86**<br>1.688|**43.0**<br>1.69|
|08|**12.70**<br>0.500|**15.88**<br>0.625|**19.05**<br>0.750|**32.3**<br>1.27|24|**38.10**<br>1.500|**41.28**<br>1.625|**46.83**<br>1.844|**44.5**<br>1.75|
|09|**14.30**<br>0.562|**17.50**<br>0.688|**20.65**<br>0.813|**33.3**<br>1.31|26|**41.28**<br>1.625|**44.45**<br>1.750|**49.61**<br>1.953|**46.3**<br>1.82|
|10|**15.88**<br>0.625|**19.05**<br>0.750|**22.23**<br>0.875|**34.0**<br>1.34|28|**44.45**<br>1.750|**47.63**<br>1.875|**52.78**<br>2.078|**48.3**<br>1.90|
|11|**17.50**<br>0.688|**20.65**<br>0.812|**23.80**<br>0.938|**35.0**<br>1.38|30|**47.65**<br>1.875|**50.80**<br>2.000|**56.36**<br>2.219|**50.0**<br>1.97|
|12|**19.05**<br>0.750|**22.23**<br>0.875|**25.40**<br>1.000|**35.8**<br>1.41|32|**50.80**<br>2.000|**54.00**<br>2.125|**59.53**<br>2.344|**51.5**<br>2.03|
|13|**20.65**<br>0.812|**23.83**<br>0.938|**27.00**<br>1.063|**36.0**<br>1.42|34|**54.00**<br>2.125|**57.15**<br>2.250|**62.71**<br>2.469|**53.3**<br>2.10|
|14|**22.23**<br>0.875|**25.40**<br>1.000|**30.16**<br>1.189|**37.5**<br>1.48||||||



6-49 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Selection 

## **Code 40 MIL-C-38999 Series III and IV** 

## **Braided Adapters** 

**==> picture [106 x 79] intentionally omitted <==**

**----- Start of picture text -----**<br>
Z Dia.<br>Y Dia.<br>S| SSeS<br>208M7XX-XXXXX<br>**----- End of picture text -----**<br>


**==> picture [316 x 189] intentionally omitted <==**

**----- Start of picture text -----**<br>
W<br>C<br>D<br>‘>SS ==<br>Z Dia. E<br>aes ing<br>QANENLASTS | [JIN] may<br>Z Dia.<br>TEA vey<br>NUSSTSwy’ER” YNYINWRAY 152.4<br>LyLyY Y Dia. NNNMAA [6.00] [Min.]<br>YN<br>AAA AAA<br>208M8XX-XXXXX<br>Y Dia.<br>**----- End of picture text -----**<br>


## **208M9XX-XXXXX** 

**Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**Commercial**|**Military**|**Max. Entry***<br>**Size Type 1**|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|
|08|9|A|04|M12 x 1.0|20.8[0.82]|22.6[0.89]|29.2[1.15]|
|10|11|B|07|M15 x 1.0|21.3[0.84]|23.4[0.92]|30.7[1.21]|
|12|13|C|09|M18 x 1.0|22.1[0.87]|24.1[0.95]|32.5[1.28]|
|14|15|D|10|M2 x 1.0|22.6[0.89]|24.1[0.95]|34.0[1.34]|
|16|17|E|12|M25 x 1.0|23.4[0.92]|24.9[0.98]|35.6[1.40]|
|18|19|F|14|M28 x 1.0|24.1[0.95]|25.7[1.01]|37.1[1.46]|
|20|21|G|16|M31 x 1.0|24.6[0.97]|26.4[1.04]|38.9[1.53]|
|22|23|H|18|M34 x 1.0|25.4[1.00]|27.2[1.07]|40.4[1.59]|
|24|25|J|20|M37 x 1.0|25.9 [1.02]|27.2 [1.07]|42.4 [1.67]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

**Available in: Americas Europe Asia Pacific** n n n ~~eee eee eee eee~~ Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

6-50 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Selection 

**6** 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **Braided Adapters** 

(continued) 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Braided)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**||
|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**Y Dia.**|**W Max.**|
|04|6.35[0.25]|13.97[0.55]|31.2[1.23]|
|05|7.92[0.31]|15.54[0.61]|32.8[1.29]|
|06|9.52[0.37]|17.14[0.67]|34.3[1.35]|
|07|11.09[0.44]|18.71[0.74]|36.1[1.42]|
|08|12.7[0.50]|20.32[0.80]|37.6[1.48]|
|10|15.87[0.62]|23.49[0.92]|40.6[1.60]|
|12|19.05[0.75]|26.67[1.05]|43.9[1.73]|
|14|22.23[0.88]|29.84[1.17]|47.0[1.85]|
|16|25.4[1.00]|33.02[1.30]|50.8[2.00]|
|18|28.57[1.12]|36.19[1.42]|54.1[2.13]|
|20|31.75[1.25]|39.37[1.55]|57.21[2.25]|



|**Tinel-Lock**<br>**Entry Size**<br>04<br>04|**Straight**<br>**Part No.**<br>202K232<br>202W232|**Standard K Parts**<br>**90°**<br>**Part No.**<br>—<br>—|**Cable OD**<br>**(Min.)**<br>3.3[0.1]<br>4.3[0.2]|**Straight**<br>**Part No.**<br>—<br>—|**Low-Profile D Parts**<br>**90°**<br>**Part No.**<br>—<br>—|**Cable OD**<br>**(Min.)**<br>—<br>—|
|---|---|---|---|---|---|---|
|04<br>05, 06<br>07, 08<br>10, 12<br>14, 16|202K121<br>202K132<br>202K142<br>202K153<br>202K163|222K121<br>222K132<br>222K142<br>222K152<br>222K163|5.6[0.2]<br>5.9[0.2]<br>7.1[0.3]<br>8.4[0.3]<br>9.9[0.4]|202D211<br>202D221<br>202D232<br>202D242<br>202D253|222D211<br>222D221<br>222D232<br>222D242<br>222D253|6.4[0.3]<br>7.4[0.3]<br>8.4[0.3]<br>9.7[0.4]<br>10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8[0.7]|—|—|—|



|**Tinel- Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05,06,07|202C621|8.1[0.32]|
|08,10,12|202C632|12.7[0.50]|
|12,14,16|202C642|17.5[0.69]|
|16,18,20,22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-51 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **Solid Adapters** 

**==> picture [210 x 94] intentionally omitted <==**

**----- Start of picture text -----**<br>
A<br>Thread<br>i SRRKS<br>Z Dia. Y Dia.<br>Sees<br>S505<br>RRS<br>209M3XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

## **Molded Part Selection Guide (Solid)** 

## **Uniboot Parts** 

|**Order**<br>**No.**|**Shell Size**<br>**Commercial**|**Military**|**A**<br>**Thread**|**Dimensions**<br>**Y +.000- .030**<br>**Z Dia.**<br>**(+0.00) (–0.76)**<br>**Min.**|**Dimensions**<br>**Y +.000- .030**<br>**Z Dia.**<br>**(+0.00) (–0.76)**<br>**Min.**|
|---|---|---|---|---|---|
|08|9|A|M12 x 1.0|18.26[.719]|6.35[.250]|
|10|11|B|M15 x 1.0|21.44[.844]|9.52[.375]|
|12|13|C|M18 x 1.0|24.61[.969]|12.70[.500]|
|14|15|D|M22 x 1.0|30.91[1.217]|15.88[.625]|
|16|17|E|M25 x 1.0|34.40[1.354]|19.05[.750]|
|18|19|F|M28 x 1.0|37.50[1.476]|20.62[.812]|
|20|21|G|M31 x 1.0|38.89[1.531]|23.80[.937]|
|22|23|H|M34 x 1.0|42.06[1.656]|26.97[1.062]|
|24|25|J|M37 x 1.0|45.24[1.781]|30.18[1.188]|



|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|08|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|10|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|12, 14|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|16, 18|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|20, 22, 24|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|



||**Order**|**Part**|**Cable OD**|
|---|---|---|---|
||**No.**|**No.**|**(Min.)**|
||08|202C621|8.1[0.32]|
||10|202C632|12.7[0.50]|
||12, 14|202C642|17.5[0.69]|
|16,18|18,20,22|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



6-52 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **Spin-Coupling Adapters** 

**==> picture [119 x 153] intentionally omitted <==**

**----- Start of picture text -----**<br>
18.03<br> Max.<br>Thread [.710]<br>Z Y<br>| lal.<br>[0.40]<br>209M4XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**Commercial**|**Military**|**Thread**|**Dimensions**<br>**Y Dia. Max.**<br>**Z Dia. Max.**|**Dimensions**<br>**Y Dia. Max.**<br>**Z Dia. Max.**|
|---|---|---|---|---|---|
|08|9|A|M12 x 1.0|13.54[0.53]|6.35[0.25]|
|10|11|B|M15 x 1.0|15.37[0.61]|9.52[0.37]|
|12|13|C|M18 x 1.0|19.66[0.77]|12.7[0.50]|
|14|15|D|M22 x 1.0|21.29[0.84]|15.75[0.62]|
|16<br>18<br>20|17<br>19<br>21|E<br>F<br>G|M25 x 1.0<br>M28 x 1.0<br>M31 x 1.0|24.46[0.96]<br>26.47[1.04]<br>30.91[1.22]|18.92[0.74]<br>20.62[0.81]<br>23.8[0.94]|
|22|23|H|M34 x 1.0|34.42[1.36]|26.97[1.06]|
|24|25|J|M37 x 1.0|36.65[1.44]|29.85[1.18]|



**Molded Part Selection Guide (Spin-Coupling)** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|03, 08|202W232|—|4.3[0.19]|—|—|—|
|03, 08|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|10, 11|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|12, 14|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|16, 18|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|20, 22|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|24, 28|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|32,36|202K185|222K185|16.8[0.66]|—|—|—|



## **Uniboot Parts** 

|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|03, 08|202C611|4.8[0.19]|
|10, 11, 12|202C621|8.1[0.32]|
|14, 16|202C632|12.7[0.50]|
|18, 20|202C642|17.5[0.69]|
|22, 24|202C653|22.4[0.88]|



www.te.com 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

6-53 

Catalog 1654025 Revised 3-13 

Adapter Products 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **Tinel-Lock Adapters** 

## **Table of Dimensions** 

**==> picture [350 x 359] intentionally omitted <==**

**----- Start of picture text -----**<br>
26.9<br>[1.059] Max.<br>Thread<br>Z S Y<br>13.0  Min.<br>[.512]<br>TXR40XX00-XXXXXX<br>Thread W Max.<br>Thread C Max.<br>D Max.<br>= SS — a<br>E Max.<br>——S Y» Z 13.0  = Min. — t<br>a S [.512]  | f<br>13.0  Min.<br>[.512]  Y<br>Ne<br>Z<br>S<br>TXR40XX45-XXXXXX<br>Y<br>TXR40XX90-XXXXXX<br>**----- End of picture text -----**<br>


|**Order**<br>**No.**|**Shell Size**<br>**Commercial**|**Military**|**Max. Entry***<br>**Size Type 1**|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|
|08|9|A|04|M12 x 1.0|20.8[0.82]|22.6[0.89]|27.9[1.10]|
|10|11|B|07|M15 x 1.0|21.3[0.84]|23.4[0.92]|30.5[1.20]|
|12|13|C|08|M18 x 1.0|22.1[0.87]|24.1[0.95]|32.0[1.26]|
|14|15|D|10|M2 x 1.0|22.6[0.89]|24.1[0.95]|34.0[1.34]|
|16|17|E|12|M25 x 1.0|23.4[0.92]|24.9[0.98]|35.6[1.40]|
|18|19|F|14|M28 x 1.0|24.1[0.95]|25.7[1.01]|36.8[1.45]|
|20|21|G|16|M31 x 1.0|24.6[0.97]|26.4[1.04]|38.4[1.51]|
|22|23|H|18|M34 x 1.0|25.4[1.00]|27.2[1.07]|39.9[1.57]|
|24|25|J|20|M37 x 1.0|25.9 [1.02]|27.2 [1.07]|42.4 [1.67]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|



6-54 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Entry Size Dimensions** 

**Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**S Diameter(Min.–Max.)**|**Y Dia.**|**W Max.**|
|04|6.35[0.25]|9.39–9.56[0.37–0.38]|13.97[0.55]|31.2[1.23]|
|05|7.92[0.31]|10.97–11.13[0.43–0.44]|15.54[0.61]|32.8[1.29]|
|06|9.52[0.37]|12.57–12.73[0.49–0.50]|17.14[0.67]|34.3[1.35]|
|07|11.09[0.44]|14.12–14.31[0.55–0.56]|18.71[0.74]|36.1[1.42]|
|08|12.7[0.50]|15.72–15.91[0.62–0.63]|20.32[0.80]|37.6[1.48]|
|10|15.87[0.62]|18.84–19.11[0.74–0.75]|23.49[0.92]|40.6[1.60]|
|12|19.05[0.75]|22.02–22.28[0.87–0.88]|26.67[1.05]|43.9[1.73]|
|14|22.23[0.88]|25.17–25.46[0.99–1.00]|29.84[1.17]|47.0[1.85]|
|16|25.4[1.00]|28.34–28.63[1.12–1.13]|33.02[1.30]|50.8[2.00]|
|18|28.57[1.12]|31.52–31.81[1.24–1.25]|36.19[1.42]|54.1[2.13]|
|20|31.75[1.25]|34.69–34.98[1.37–1.38]|39.37[1.55]|57.21[2.25]|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04<br>04<br>04|202K232<br>202W232<br>202K121|—<br>—<br>222K121|3.3[0.1]<br>4.3[0.2]<br>5.6[0.2]|—<br>—<br>202D211|—<br>—<br>222D211|—<br>—<br>6.4[0.3]|
|05, 06<br>07, 08<br>10, 12<br>14, 16<br>18, 20, 22|202K132<br>202K142<br>202K153<br>202K163<br>202K174|222K132<br>222K142<br>222K152<br>222K163<br>222K174|5.9[0.2]<br>7.1[0.3]<br>8.4[0.3]<br>9.9[0.4]<br>15.7[0.6]|202D221<br>202D232<br>202D242<br>202D253<br>202D263|222D221<br>222D232<br>222D242<br>222D253<br>222D263|7.4[0.3]<br>8.4[0.3]<br>9.7[0.4]<br>10.5[0.4]<br>12.2[0.5]|
|24|202K185|222K185|16.8[0.7]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-55 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

**==> picture [197 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
Code 40 MIL-C-38999 Series III and IV  (Continued)<br>**----- End of picture text -----**<br>


## **CRES-Lock Adapters (USA) BND Adapters (Europe)** 

## **Code 40 Band Strap Adapter** 

## **Notes:** 

1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 

2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 

3. See drawing BND-XX25S for band strap dimensions and information. 

**==> picture [459 x 428] intentionally omitted <==**

**----- Start of picture text -----**<br>
31.0<br>4. Adapter to be permanently [1.22] Max.<br>marked with code identification<br>number and full part number (e.g. 0.<br>06090-BND40AB00-1814). Band<br>strap shall bear no part marking. gi | i<br>5. All entry sizes are shown in TableII. Maximum entry sizes are asshown in Table I. For larger entrysizes than the maximum, a Type II Ø B Max.Typ. Ø A | Typ.Thd. [|7[|—[|6 | | “-=S588SSS33 Typ. Ø Z | Typ. Ø S Typ. Ø Y<br>adapter may be supplied. See<br>CH00-0250-016 for further details. ————__} ~ <— 16.5 |<br>6. Adapter mates to: MIL-C-38999 [0.65]Max.<br>Series III and IV, Class C, F, K and<br>Typ.<br>W, D38999/20, /24, /26, /40, /46<br>and /47 Connectors. When so Straight Adapter<br>mated it shall provide a water-tight Code 00<br>seal meeting the requirements of<br>MIL-C-85049, paragraph 3.5.7. C E<br>7. Coupling nut shall have 3 lock Max. Max.<br>wire holes 120° apart. i— — VL — — _<br>For additional codes available, ) | ) |<br>contact TE. p {| a<br>6 |_| 5 |_|<br>— \ 4<br>K— cI /- —<br>_—__— YweySsSyPaySINyt —a—| Max. F<br>xxxxXXHAXXIARY]ROKR<br>CT<br>45° Adapter  90° Adapter<br>Code 45 Code 90<br>16.5<br>Max.<br>[0.65]<br>NE<br>\_|<br>I<br>|<br>| | RZ7s“<br>Ø B [Max.] Ø A Thd.<br>Typ. Typ.<br>=|<br>=|<br>=|<br>Ss | | =||=||]ey [||5|<br>Type II Modification<br>(See Note 5)<br>Max. D<br>**----- End of picture text -----**<br>


**Available in: Americas Europe Asia Pacific** n n n Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

6-56 Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 40 MIL-C-38999 Series III and IV** (Continued) 

## **CRES-Lock Adapters (USA)** 

**BND Adapters (Europe)** (continued) 

## **Code 40 Band Strap** 

**Adapter** (Continued) 

## **Table I** 

|**Order**<br>**Number**|**Shell**<br>**Size2**<br>**Com.   MIL**|**Com.   MIL**|**Entry Size**<br>**Max.**<br>**Type I1**|**Ø A**<br>**Metric Thread**<br>**Class 2B**|**Ø B**<br>**Max.**|**Ø B**<br>**Max.3**|**C**<br>**Max.**|**D**<br>**Max.**|**F**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|8<br>10|9<br>11|A<br>B|04<br>07|M12 x 1.0<br>M15 x 1.0|**19.1**<br>0.75<br>**21.6**<br>0.85|**24.6**<br>0.97<br>**27.0**<br>1.06|**20.8**<br>0.82<br>**21.3**<br>0.84|**26.7**<br>1.05<br>**27.4**<br>1.08|**32.0**<br>1.26<br>**34.5**<br>1.36|
|12|13|C|09|M18 x 1.0|**25.4**<br>1.00|**31.0**<br>1.22|**22.1**<br>0.87|**28.2**<br>1.11|**36.1**<br>1.42|
|14|15|D|10|M22 x 1.0|**29.2**<br>1.15|**35.8**<br>1.41|**22.6**<br>0.89|**28.2**<br>1.11|**38.1**<br>1.50|
|16|17|E|12|M25 x 1.0|**31.8**<br>1.25|**37.3**<br>1.47|**23.4**<br>0.92|**29.0**<br>1.14|**39.6**<br>1.56|
|18|19|F|14|M28 x 1.0|**35.6**<br>1.40|**40.6**<br>1.60|**24.1**<br>0.95|**29.7**<br>1.17|**40.9**<br>1.61|
|20|21|G|16|M31 x 1.0|**38.1**<br>1.50|**44.5**<br>1.75|**24.6**<br>0.97|**30.5**<br>1.20|**42.4**<br>1.67|
|22|23|H|18|M34 x 1.0|**41.9**<br>1.65|**47.0**<br>1.85|**25.4**<br>1.00|**31.3**<br>1.23|**43.9**<br>1.73|
|24|25|J|20|M37 x 1.0|**44.5**<br>1.75|**51.6**<br>2.03|**25.9**<br>1.02|**31.3**<br>1.23|**46.5**<br>1.83|



1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

2. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 

3. These dimensions apply if a self-locking coupling nut is used, modification code “S”. 

## **Table II** 

## **Table II** (Continued) 

|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|03|**4.75**<br>0.188|**7.92**<br>0.312|**11.10**<br>0.438|**15.8**<br>0.62|15|**23.83**<br>.0938|**27.00**<br>1.062|**31.75**<br>1.250|**25.4**<br>1.00|
|04|**6.35**<br>0.250|**9.52**<br>0.375|**12.70**<br>0.500|**16.3**<br>0.64|16|**25.40**<br>1.000|**28.58**<br>1.125|**33.34**<br>1.313|**26.4**<br>1.04|
|05|**7.92**<br>0.312|**11.12**<br>0.438|**14.30**<br>0.563|**16.8**<br>0.66|18|**28.58**<br>1.125|**31.75**<br>1.250|**36.51**<br>1.438|**27.7**<br>1.09|
|06|**9.52**<br>0.375|**12.70**<br>0.500|**15.88**<br>0.625|**17.8**<br>0.70|20|**31.75**<br>1.250|**34.90**<br>1.375|**39.69**<br>1.563|**29.2**<br>1.15|
|07|**11.12**<br>0.438|**14.30**<br>0.562|**17.50**<br>0.689|**18.3**<br>0.72|22|**34.90**<br>1.375|**38.10**<br>1.500|**42.86**<br>1.688|N/A|
|08|**12.70**<br>0.500|**15.88**<br>0.625|**19.05**<br>0.750|**19.8**<br>0.78|24|**38.10**<br>1.500|**41.28**<br>1.625|**46.83**<br>1.844|N/A|
|09|**14.30**<br>0.562|**17.50**<br>0.688|**20.65**<br>0.813|**21.3**<br>0.84|26|**41.28**<br>1.625|**44.45**<br>1.750|**49.61**<br>1.953|N/A|
|10|**15.88**<br>0.625|**19.05**<br>0.750|**22.23**<br>0.875|**22.4**<br>0.88|28|**44.45**<br>1.750|**47.63**<br>1.875|**52.78**<br>2.078|N/A|
|11|**17.50**<br>0.688|**20.65**<br>0.812|**23.80**<br>0.938|**22.9**<br>0.90|30|**47.65**<br>1.875|**50.80**<br>2.000|**56.36**<br>2.219|N/A|
|12|**19.05**<br>0.750|**22.23**<br>0.875|**25.40**<br>1.000|**23.4**<br>0.92|32|**50.80**<br>2.000|**54.00**<br>2.125|**59.53**<br>2.344|N/A|
|13|**20.65**<br>0.812|**23.83**<br>0.938|**27.00**<br>1.063|**24.4**<br>0.96|34|**54.00**<br>2.125|**57.15**<br>2.250|**62.71**<br>2.469|N/A|
|14|**22.23**<br>0.875|**25.40**<br>1.000|**30.16**<br>1.189|**25.4**<br>1.00||||||



6-57 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

## **Code 41 MIL-C-38999 Series I and II** 

## **Braided Adapters** 

**==> picture [330 x 341] intentionally omitted <==**

**----- Start of picture text -----**<br>
27.2 Max. 152.4 Min.<br>[1.07] [6.00]<br>Z Dia.<br>\<— T-<br>Y Dia.<br>204M0XX-XXXXX<br>W |<br>C  ——>|<br>D<br>— JIA<br>152.4 Min.<br>Z Dia. [6.00]<br>¢ =<br>RTS =<br>SETS = E<br>SEN<br>SERRE<br>SERIES a a<br>4 Y Dia. OOOOOM |J Z Dia.<br>204M1XX-XXXXX NAA 152.4 Min.[6.00]<br>WAN<br>NNN<br>SAA [AA] ROR<br>NN<br>WN<br>Y Dia.<br>**----- End of picture text -----**<br>


**==> picture [57 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
204M2XX-XXXXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**|**Shell Size**|**Shell Size**|**Max. Entry***|**A Unified Thread**||**Dimensions**||
|---|---|---|---|---|---|---|---|
|**No.**|**Series I**|**Series II**|**Size Type 1**|**Class 2B**|**C Max.**|**D Max.**|**E Max.**|
|08|9|8|04|.438-28 UNEF|19.8[0.78]|23.1[0.91]|29.2[1.15]|
|10|11|10|06|.562-24 UNEF|20.3[0.80]|23.6[0.93]|30.7[1.21]|
|12|13|12|08|.688-24 UNEF|21.1[0.83]|24.4[0.96]|32.5[1.28]|
|14|15|14|10|.812-20 UNEF|21.6[0.85]|24.9[0.98]|34.0[1.34]|
|16|17|16|12|.938-20 UNEF|22.4[0.88]|25.4[1.00]|35.6[1.40]|
|18|19|18|13|1.062-18 UNEF|22.9[0.90]|26.2[1.03]|37.1[1.46]|
|20|21|20|15|1.188-18 UNEF|23.6[0.93]|26.9[1.06]|38.9[1.53]|
|22|23|22|16|1.312-18 UNEF|24.4[0.96]|27.4[1.08]|40.4[1.59]|
|24|25|24|18|1.438-18 UNEF|24.9 [0.98]|28.2 [1.11]|41.9 [1.65]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~|~~|~~|~~|~~|~~|~~|~~|
|Dimensions are shown for<br>~~|~~|Dimensions are in millimeters<br>~~|~~|USA: +1 800 522 6752<br>~~|~~|For additional support numbers<br>~~|~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



6-58 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **Braided Adapters** 

(continued) 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Braided)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**||
|---|---|---|---|
|**Size**|**Z ±0.020(±0.51)**|**Y Dia. Min.**|**W Max.**|
|03|4.75[.187]|9.98[.393]|27.2[1.07]|
|04|6.35[.250]|11.58[.456]|27.2[1.07]|
|05|7.92[.312]|13.08[.515]|28.7[1.13]|
|06|9.53[.375]|14.76[.581]|30.2[1.19]|
|07|11.13[.438]|16.33[.643]|31.8[1.25]|
|08|12.70[.500]|17.91[.705]|33.5[1.32]|
|09|14.27[.562]|17.91[.705]|36.6[1.44]|
|10|15.88[.625]|21.11[.831]|36.6[1.44]|
|11|17.48[.688]|22.68[.893]|39.9[1.57]|
|12|19.05[.750]|24.21[.953]|39.9[1.57]|
|13|20.62[.812]|24.21[.953]|42.9[1.69]|
|14|22.23[.875]|27.46[1.081]|42.9[1.69]|
|15|23.83[.938]|29.03[1.143]|46.2[1.82]|
|16|25.40[1.000]|30.61[1.205]|46.2[1.82]|
|18|28.58[1.125]|35.08[1.381]|49.3[1.94]|
|20|31.75[1.250]|38.25[1.506]|—|
|22|34.93[1.375]|41.43[1.631]|—|
|24<br>28|38.10[1.500]<br>44.45[1.750]|44.60[1.756]<br>50.90[2.004]|—<br>—|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04|202K232|—|3.3[0.1]|—|—|—|
|04|202W232|—|4.3[0.2]|—|—|—|
|04|202K121|222K121|5.6[0.2]|202D211|222D211|6.4[0.3]|
|05, 06|202K132|222K132|5.9[0.2]|202D221|222D221|7.4[0.3]|
|07, 08|202K142|222K142|7.1[0.3]|202D232|222D232|8.4[0.3]|
|10, 12|202K153|222K152|8.4[0.3]|202D242|222D242|9.7[0.4]|
|14, 16|202K163|222K163|9.9[0.4]|202D253|222D253|10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8[0.7]|—|—|—|



|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-59 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **Solid Adapters** 

**==> picture [31 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
Z Y<br>**----- End of picture text -----**<br>


**==> picture [48 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
202M1XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

**Molded Part Selection Guide (Solid)** 

## **Uniboot Parts** 

|**Order**<br>**No.**|**Shell Size**<br>**Series I**|**Series II**|**Thread**|**Dimensions**<br>**Y +0.00-0.30**<br>**(+0.00) (-0.76)  dia.**<br>**Z min.**|**Dimensions**<br>**Y +0.00-0.30**<br>**(+0.00) (-0.76)  dia.**<br>**Z min.**|
|---|---|---|---|---|---|
|08|9|8|.438-28 UNEF|18.26[.719]|6.71[.264]|
|10|11|10|.562-24 UNEF|21.44[.844]|9.96[.392]|
|12|13|12|.688-24 UNEF|24.61[.969]|12.85[.506]|
|14|15|14|.812-20 UNEF|27.79[1.094]|16.03[.631]|
|16|17|16|.938-20 UNEF|32.54[1.281]|19.20[.756]|
|18|19|18|1.062-18 UNEF|35.71[1.406]|21.44[.844]|
|20|21|20|1.188-18 UNEF|38.89[1.531]|24.64[.970]|
|22|23|22|1.312-18 UNEF|42.06[1.656]|27.79[1.094]|
|24|25|24|1.438-18 UNEF|45.24[1.781]|30.71[1.209]|



|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|08|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|10|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|12, 14|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|16, 18|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|20, 22, 24|202K174|222K174|15.7 [0.62]|202D263|222D263|12.2 [0.48]|



||**Order**|**Part**|**Cable OD**|
|---|---|---|---|
||**No.**|**No.**|**(Min.)**|
||08|202C621|8.1[0.32]|
||10|202C632|12.7[0.50]|
||12, 14|202C642|17.5[0.69]|
|16,18|18,20,22|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



6-60 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **Spin-Coupling Adapters** 

**==> picture [140 x 145] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread 23.78 [.936] [Max.]<br>a<br>M d ae ee<br>tT Z Y<br>hel.<br>[2 —*<br>[.409]10.4  Min.<br>202M2XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**Series I**|**Series II**|**Thread**|**Dimensions**<br>**Y +0.00-0.76 Dia.**<br>**Z Min.**|**Dimensions**<br>**Y +0.00-0.76 Dia.**<br>**Z Min.**|
|---|---|---|---|---|---|
|08|9|8|.438-28 UNEF|13.54[0.53]|6.35[0.25]|
|10|11|10|.562-24 UNEF|15.37[0.61]|9.53[0.38]|
|12|13|12|.688-24 UNEF|19.66[0.77]|12.70[0.50]|
|14|15|14|.812-20 UNEF|21.29[0.84]|15.88[0.63]|
|16<br>18<br>20|17<br>19<br>21|16<br>18<br>20|.938-20 UNEF<br>1.062-18 UNEF<br>1.188-18 UNEF|24.46[0.96]<br>26.47[1.04]<br>30.91[1.22]|19.05[0.75]<br>20.62[0.81]<br>23.80[0.94]|
|22|23|22|1.312-18 UNEF|34.42[1.36]|26.97[1.06]|
|24|25|24|1.438-18 UNEF|36.65[1.44]|30.18[1.19]|



**Molded Part Selection Guide (Spin-Coupling)** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|08|202W232|—|4.3[0.19]|—|—|—|
|08|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|10|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|12, 14|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|16, 18|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|20, 22|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|24, 28|202K174|222K174|15.7 [0.62]|202D263|222D263|12.2 [0.48]|



## **Uniboot Parts** 

|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|08|202C611|4.8[0.19]|
|10, 12|202C621|8.1[0.32]|
|14, 16|202C632|12.7[0.50]|
|18, 20|202C642|17.5[0.69]|
|22,24|202C653|22.4[0.88]|



www.te.com 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

6-61 

Catalog 1654025 Revised 3-13 

Adapter Products 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [323 x 327] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread 26.9  Max.<br>[1.059]<br>a<br>Z S Y<br>13.0<br>[.512]  [Min.]<br>TXR41XX00-XXXXXX<br>Thread W Max .<br>Thread C Max.<br>D Max.<br>E ii e ezzziz—e eain lN<br>E Max.<br>13.0<br>Z [.512]  [Min.]<br>[.512]13.0  r Min. S Y n<br>Z<br>S<br>oe | Y<br>TXR41XX45-XXXXXX<br>TXR41XX90-XXXXXX<br>**----- End of picture text -----**<br>


**Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**Series I**|**Series II**|**Max. Entry***<br>**Size Type 1**|**A Unified Thread**<br>**Class 2B**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|
|08|9|8|—|.438-28 UNEF|17.5[0.69]|23.1[0.91]|29.2[1.15]|
|10|11|10|—|.562-24 UNEF|18.3[0.72]|23.6[0.93]|30.7[1.21]|
|12|13|12|08|.688-24 UNEF|18.8[0.74]|24.4[0.96]|32.5[1.28]|
|14|15|14|10|.812-20 UNEF|19.3[0.76]|24.9[0.98]|34.0[1.34]|
|16|17|16|12|.938-20 UNEF|20.1[0.79]|25.4[1.00]|35.6[1.40]|
|18|19|18|13|1.062-18 UNEF|20.6[0.81]|26.2[1.03]|37.1[1.46]|
|20|21|20|15|1.188-18 UNEF|21.3[0.84]|26.9[1.06]|38.9[1.53]|
|22|23|22|16|1.312-18 UNEF|22.1[0.87]|27.4[1.08]|40.4[1.59]|
|24|25|24|18|1.438-18 UNEF|22.6 [0.89]|28.2 [1.11]|41.9 [1.65]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

6-62 Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**S Diameter(Min.–Max.)**|**Y ±0.38**|**W Max.**|
|04|6.35[0.25]|9.39–9.56[0.37–0.38]|13.97[0.55]|27.2[1.07]|
|05|7.92[0.31]|10.97–11.13[0.43–0.44]|15.54[0.61]|28.7[1.13]|
|06|9.52[0.37]|12.57–12.73[0.49–0.50]|17.14[0.67]|30.2[1.19]|
|07|11.09[0.44]|14.12–14.31[0.55–0.56]|18.71[0.74]|31.8[1.25]|
|08|12.70[0.50]|15.72–15.91[0.62–0.63]|20.32[0.80]|33.5[1.32]|
|10|15.87[0.62]|18.84–19.11[0.74–0.75]|23.49[0.92]|36.6[1.44]|
|12|19.05[0.75]|22.02–22.28[0.87–0.88]|26.67[1.05]|39.9[1.57]|
|14|22.23[0.88]|25.17–25.46[0.99–1.00]|29.84[1.17]|42.9[1.69]|
|16|25.4[1.00]|28.34–28.63[1.12–1.13]|33.02[1.30]|46.2[1.82]|
|18|28.57[1.12]|31.52–31.81[1.24–1.25]|36.19[1.42]|49.3[1.94]|



|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**||
|---|---|---|---|---|---|---|---|
|04<br>04<br>04|202K232<br>202W232<br>202K121|—<br>—<br>222K121|3.3[0.1]<br>4.3[0.2]<br>5.6[0.2]|—<br>—<br>202D211|—<br>—<br>222D211|—<br>—<br>6.4[0.3]|**6**|
|05, 06<br>07, 08<br>10, 12<br>14, 16|202K132<br>202K142<br>202K153<br>202K163|222K132<br>222K142<br>222K152<br>222K163|5.9[0.2]<br>7.1[0.3]<br>8.4[0.3]<br>9.9[0.4]|202D221<br>202D232<br>202D242<br>202D253|222D221<br>222D232<br>222D242<br>222D253|7.4[0.3]<br>8.4[0.3]<br>9.7[0.4]<br>10.5[0.4]|Adapters|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]||
|24|202K185|222K185|16.8[0.7]|—|—|—||



|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-63 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

## **CRES-Lock Adapters (USA) BND Adapters (Europe)** 

## **Code 41 Band Strap Adapter** 

## **Notes:** 

1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 

2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 

**==> picture [462 x 485] intentionally omitted <==**

**----- Start of picture text -----**<br>
3. See drawing BND-XX25S for band<br>strap dimensions and information. 31.0<br>4. Adapter to be permanently <—— [1.22] Max. +<br>marked with code identification _=<br>number and full part number (e.g.<br>06090-BND41AB00-1812). Band  _————<br>strap shall bear no part marking. = { |<br>5. All entry sizes are shown in TableII. Maximum entry sizes are as Ø B Max.Typ. Ø A Typ.Thd. te reseed Typ. Ø Z Typ. Ø S Typ. Ø Y<br>shown in Table I. For larger entry [| SSSSS<br>CH00-0250-016 for further details.adapter may be supplied. Seesizes than the maximum, a Type II a pe)——— [0.65] 16.5 _<br>6. Adapter mates to: MIL-C-38999 Max.<br>Series I and II, Class E and T, Typ.<br>MS27466, MS27467, MS27468,<br>MS27472, MS27473, MS27474, Straight Adapter<br>MS27479, MS27480, MS27481, Code 00<br>MS27484, MS27497, MS27652,<br>MS27653 and MS27656<br>Connectors. Max. C Max. E<br>For additional codes available, —— —<br>contact TE.<br>i= > | |<br>_ ly - |<br>———| NeeweyRENN ———<br>wy — F<br>ARS<br>Max.<br>rs es |<br>VVROSREKON NN,<br>PY<br>SS<br>45° Adapter  90° Adapter<br>Code 45 Code 90<br>< > 17.0 Max.<br>[0.67]<br>NIK KS<br>|CA ee |<br>\ [|] \_|\ |<br>(—|<br>Ø B [Max.] Typ. Ø A Thd.Typ. yo<br>ry) j-<br>=|<br>=|<br>=|<br>==Ey ||j-—<br>Type II Modification<br>(See Note 5)<br>Available in: Americas Europe Asia Pacific<br>n n n<br>Max. D<br>**----- End of picture text -----**<br>


**For additional codes available, contact TE.** 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

6-64 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 41 MIL-C-38999 Series I and II** (Continued) 

**CRES-Lock Adapters (USA)** 

**BND Adapters (Europe)** (continued) 

## **Code 41 Band Strap** 

**Adapter** (Continued) 

## **Table I** 

|**Order**<br>**Number**|**Shell Size**<br>**Series **<br>**I**|**Shell Size2**<br> **Series**<br>**II**|**Entry Size**<br>**Max.**<br>**Type I1**|**Ø A**<br>**Unified Thread**<br>**UNEF Class 2B**|**Ø B**<br>**Max.**|**Ø B**<br>**Max.3**|**C**<br>**Max.**|**D**<br>**Max.**|**F**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|08<br>10|9<br>11|08<br>10|04<br>06|0.4375–28<br>0.5625–24|**19.1**<br>0.75<br>**20.8**<br>0.85|**24.6**<br>0.97<br>**27.0**<br>1.06|**17.5**<br>0.69<br>**18.3**<br>0.72|**27.2**<br>1.07<br>**27.7**<br>1.09|**33.3**<br>1.31<br>**34.8**<br>1.37|
|12|13|12|08|0.6875–24|**25.4**<br>1.00|**31.0**<br>1.22|**18.8**<br>0.74|**28.4**<br>1.12|**36.6**<br>1.44|
|14|15|14|10|0.8125–20|**27.2**<br>1.10|**35.8**<br>1.41|**19.3**<br>0.76|**29.0**<br>1.14|**38.1**<br>1.50|
|16|17|16|12|0.9375–20|**31.8**<br>1.25|**37.3**<br>1.47|**20.1**<br>0.79|**29.5**<br>1.16|**39.6**<br>1.56|
|18|19|18|13|1.0625–18|**35.6**<br>1.40|**40.6**<br>1.60|**20.6**<br>0.81|**30.2**<br>1.19|**41.1**<br>1.62|
|20|21|20|15|1.1875–18|**38.1**<br>1.50|**44.5**<br>1.75|**21.3**<br>0.84|**31.0**<br>1.22|**42.9**<br>1.69|
|22|23|22|16|1.3125–18|**41.9**<br>1.65|**46.8**<br>1.84|**22.1**<br>0.87|**31.5**<br>1.24|**44.5**<br>1.75|
|24|25|24|18|1.4375–18|**44.5**<br>1.75|**51.6**<br>2.03|**22.6**<br>0.89|**32.3**<br>1.27|**46.0**<br>1.81|



1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

2. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 

3. These dimensions apply if a self-locking coupling nut is used, modification code “S”. 

## **Table II** 

## **Table II** (Continued) 

|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|03|**4.75**<br>0.188|**7.92**<br>0.312|**11.10**<br>0.438|**15.3**<br>0.60|15|**23.83**<br>.0938|**27.00**<br>1.062|**31.75**<br>1.250|**25.4**<br>1.00|
|04|**6.35**<br>0.250|**9.52**<br>0.375|**12.70**<br>0.500|**16.3**<br>0.64|16|**25.40**<br>1.000|**28.58**<br>1.125|**33.34**<br>1.313|**25.9**<br>1.02|
|05|**7.92**<br>0.312|**11.12**<br>0.438|**14.30**<br>0.563|**16.8**<br>0.66|18|**28.58**<br>1.125|**31.75**<br>1.250|**36.51**<br>1.438|**27.4**<br>1.08|
|06|**9.52**<br>0.375|**12.70**<br>0.500|**15.88**<br>0.625|**17.8**<br>0.70|20|**31.75**<br>1.250|**34.90**<br>1.375|**39.69**<br>1.563|N/A|
|07|**11.12**<br>0.438|**14.30**<br>0.562|**17.50**<br>0.689|**18.8**<br>0.74|22|**34.90**<br>1.375|**38.10**<br>1.500|**42.86**<br>1.688|N/A|
|08|**12.70**<br>0.500|**15.88**<br>0.625|**19.05**<br>0.750|**19.3**<br>0.76|24|**38.10**<br>1.500|**41.28**<br>1.625|**46.83**<br>1.844|N/A|
|09|**14.30**<br>0.562|**17.50**<br>0.688|**20.65**<br>0.813|**20.3**<br>0.80|26|**41.28**<br>1.625|**44.45**<br>1.750|**49.61**<br>1.953|N/A|
|10|**15.88**<br>0.625|**19.05**<br>0.750|**22.23**<br>0.875|**21.3**<br>0.84|28|**44.45**<br>1.750|**47.63**<br>1.875|**52.78**<br>2.078|N/A|
|11|**17.50**<br>0.688|**20.65**<br>0.812|**23.80**<br>0.938|**21.8**<br>0.86|30|**47.65**<br>1.875|**50.80**<br>2.000|**56.36**<br>2.219|N/A|
|12|**19.05**<br>0.750|**22.23**<br>0.875|**25.40**<br>1.000|**22.9**<br>0.90|32|**50.80**<br>2.000|**54.00**<br>2.125|**59.53**<br>2.344|N/A|
|13|**20.65**<br>0.812|**23.83**<br>0.938|**27.00**<br>1.063|**23.8**<br>0.94|34|**54.00**<br>2.125|**57.15**<br>2.250|**62.71**<br>2.469|N/A|
|14|**22.23**<br>0.875|**25.40**<br>1.000|**30.16**<br>1.189|**24.4**<br>0.96||||||



6-65 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

## **Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** 

## **Braided Adapters** 

**==> picture [78 x 63] intentionally omitted <==**

**----- Start of picture text -----**<br>
152.4[6.00] Min. ——_—><br>Z Dia.<br>OSR OOS OOSOOE,<br>Y Dia.<br>**----- End of picture text -----**<br>


**==> picture [305 x 213] intentionally omitted <==**

**----- Start of picture text -----**<br>
203M0XX-XXXXX<br>C >| <> W<br>D SNS<br>“an ara15<br>SS =<br>z ca +<br>SQ=) Z Dia. 152.4 Min.[6.00] ——|<br>Ry) CRISS = E<br>awSHRUST USN Lf—— or4  NeN,<br>SWS SIS b<br>NWS”ISIENE RDX)KKMVe Z Dia.<br>\ Y Dia. NAAYNA<br>AAA AA<br>YY<br>KAA<br>NN<br>203M1XX-XXXXX a<br>Y Dia. —|<br>**----- End of picture text -----**<br>


## **203M2XX-XXXXX** 

## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Max. Entry**<br>**Size Type 1***|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|---|---|
|03|3||—|04|.562-24 UNEF|19.10[0.75]|23.10[0.91]|28.70[1.13]|
|08|—|8 & 8S|8 & 8S|04|.500-20 UNF|19.10[0.75]|23.10[0.91]|27.90[1.10]|
|10|—|10, 10S & 10 SL||10, 10S & 10 SL<br>06|.625-24 UNEF|19.60[0.77]|23.60[0.93]|29.50[1.16]|
|12|7|12 & 12S|12 & 12S|08|.750-20 UNEF|20.30[0.80]|24.10[0.95]|31.00[1.22]|
|14|12|14 & 14S|14 & 14S|08|.875-20 UNEF|20.80[0.82]|24.60[0.97]|32.50[1.28]|
|16|19|16 & 16S|16 & 16S|10|1.000-20 UNEF|21.30[0.84]|25.40[1.00]|34.30[1.35]|
|18|27||18|12|1.062-18 UNEF|21.80[0.86]|25.70[1.01]|35.60[1.40]|
|20|37||20|14|1.188-18 UNEF|22.40[0.88]|26.40[1.04]|37.10[1.46]|
|22|—||22|16|1.312-18 UNEF|23.10[0.91]|26.90[1.06]|38.90[1.53]|
|24|—||24|18|1.438-18 UNEF|23.60[0.93]|27.70[1.09]|40.40[1.59]|
|28|—||28|22|1.750-18 UNS|24.90[0.98]|29.20[1.15]|45.20[1.78]|
|32|—||32|24|2.000-18 UNS|26.20[1.03]|30.50[1.20]|48.30[1.90]|
|36|—||36|24|2.250-16 UN|27.40[1.08]|31.80[1.25]|51.60[2.03]|
|40|—||40|24|2.500-16 UN|29.00[1.14]|33.30[1.31]|54.60[2.15]|
|44|—||44|24|2.750-16 UN|30.20[1.19]|34.50[1.36]|57.90[2.28]|
|48|—||48|24|3.000-16 UN|31.50[1.24]|35.10[1.38]|61.00[2.40]|
|61|61||—|18|1.500-18 UNEF|23.90 [0.94]|27.90 [1.10]|41.10 [1.62]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

|**Available in:**||**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|||n|n|n|
|~~eee~~||~~eee~~<br>~~eee eee~~|~~eee~~|~~eee~~|
|Dimensions are shown for|Dimensions are in millimeters||USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.||Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject|||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

6-66 Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Braided Adapters** 

(continued) 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Braided)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**S Diameter(Min.–Max.)**|**Y ±0.38**|**W Max.**|
|04|6.35[0.25]|9.39–9.56[0.37–0.38]|13.97[0.55]|28.4[1.12]|
|05|7.92[0.31]|10.97–11.13[0.43–0.44]|15.54[0.61]|30.2[1.19]|
|06|9.52[0.37]|12.57–12.73[0.49–0.50]|17.14[0.67]|31.8[1.25]|
|07|11.09[0.44]|14.12–14.31[0.55–0.56]|18.71[0.74]|33.3[1.31]|
|08|12.7[0.50]|15.72–15.91[0.62–0.63]|20.32[0.80]|35.1[1.38]|
|10|15.87[0.62]|18.84–19.11[0.74–0.75]|23.49[0.92]|38.1[1.50]|
|12|19.05[0.75]|22.02–22.28[0.87–0.88]|26.67[1.05]|41.1[1.62]|
|14|22.23[0.88]|25.17–25.46[0.99–1.00]|29.84[1.17]|44.5[1.75]|
|16|25.4[1.00]|28.34–28.63[1.12–1.13]|33.02[1.30]|47.8[1.88]|
|18|28.57[1.12]|31.52–31.81[1.24–1.25]|36.19[1.42]|50.8[2.00]|
|20|31.75[1.25]|34.69-34.98[1.37-1.38]|39.37[1.55]|53.8[2.12]|
|22|34.93[1.38]|37.79-38.15[1.49-1.50]|42.55[1.68]|57.2[2.25]|
|24|38.1[1.50]|40.97-41.33[1.61-1.63]|45.72[1.80]|60.5[2.38]|



|**Tinel-Lock**<br>**Entry Size**<br>04|**Straight**<br>**Part No.**<br>202K232|**Standard K Parts**<br>**90°**<br>**Part No.**<br>—|**Cable OD**<br>**(Min.)**<br>3.3[0.1]|**Straight**<br>**Part No.**<br>—|**Low-Profile D Parts**<br>**90°**<br>**Part No.**<br>—|**Cable OD**<br>**(Min.)**<br>—|
|---|---|---|---|---|---|---|
|04|202W232|—|4.3[0.2]|—|—|—|
|04|202K121|222K121|5.6[0.2]|202D211|222D211|6.4[0.3]|
|05, 06|202K132|222K132|5.9[0.2]|202D221|222D221|7.4[0.3]|
|07, 08|202K142|222K142|7.1[0.3]|202D232|222D232|8.4[0.3]|
|10, 12|202K153|222K152|8.4[0.3]|202D242|222D242|9.7[0.4]|
|14, 16|202K163|222K163|9.9[0.4]|202D253|222D253|10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8 [0.7]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-67 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

**Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Solid Adapters** 

**==> picture [162 x 105] intentionally omitted <==**

**----- Start of picture text -----**<br>
Z Y<br>Necenecee!<br>Roos<br>RXXXX ———<br>RxX<qREORK |<br>Nesetecel<br>RRR<br>3.43 ± 0.13<br>[.135 ± .005]<br>201M9XX-XXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Thread**|**Dimensions**<br>**Y +0.00-0.51 Dia.**<br>**Z Dia. Min.**|**Dimensions**<br>**Y +0.00-0.51 Dia.**<br>**Z Dia. Min.**|
|---|---|---|---|---|---|---|
|03|3||—|.562-24 UNEF|13.54[0.53]|6.35[0.25]|
|08|—|8 & 8S|8 & 8S|.500-20 UNF|13.54[0.53]|6.35[0.25]|
|10|—|10, 10S & 10SL||.625-24 UNEF|15.37[0.61]|9.02[0.36]|
|12|7|12 & 12S|12 & 12S|.750-20 UNEF|19.66[0.77]|12.47[0.49]|
|14|12|14 & 14S|14 & 14S|.875-20 UNEF|21.29[0.84]|14.35[0.56]|
|16|19|16 & 16S|16 & 16S|1.000-20 UNEF|24.46[0.96]|17.53[0.69]|
|18|27||18|1.062-18 UNEF|26.47[1.04]|19.53[0.77]|
|20|37||20|1.188-18 UNEF|30.91[1.22]|22.71[0.89]|
|22|—||22|1.312-18 UNEF|34.42[1.36]|25.88[1.02]|
|24|—||24|1.438-18 UNEF|36.65[1.44]|28.80[1.13]|
|28|—||28|1.750-18 UNS|43.41[1.71]|34.77[1.37]|
|32|—||32|2.000-18 UNS|48.74[1.92]|41.02[1.61]|
|36|—||36|2.250-16 UN|55.09[2.17]|46.48[1.83]|
|40|—||40|2.500-16 UN|61.01[2.40]|51.94[2.04]|
|44|—||44|2.750-16 UN|67.49[2.66]|58.42[2.30]|
|48|—||48|3.000-16 UN|73.84[2.91]|64.77[2.55]|
|61|61||—|1.500-18 UNEF|36.65[1.44]|29.82[1.17]|



## **Molded Part Selection Guide (Solid)** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|03|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|10|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|12, 14|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|16, 18, 19, 27|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|20, 22, 24, 28, 37 202K174||222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|28, 32|202K185|222K185|16.8[0.66]|—|—|—|



## **Uniboot Parts** 

|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|08|202C621|8.1[0.32]|
|7, 10, 12|202C632|12.7[0.50]|
|12, 14|202C642|17.5[0.69]|
|24, 27, 37, 61|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

6-68 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

**Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Spin-Coupling Adapters** 

**==> picture [141 x 138] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread [1.059]26.90  [Max.]<br>Z Y<br>| al.<br>=— —<br>10.40 Min.<br>[.409]<br>**----- End of picture text -----**<br>


## **201M1XX-XXX** 

## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Shell Size**<br>**MIL-C-81703**<br>**MIL-C-5015**|**Thread**|**Dimensions**<br>**Y +0.00-0.51 Dia.**<br>**Z Dia. Min.**|**Dimensions**<br>**Y +0.00-0.51 Dia.**<br>**Z Dia. Min.**|
|---|---|---|---|---|---|---|
|03|3||—|.562-24 UNEF|13.54[0.53]|6.35[0.25]|
|08|—|8 & 8S|8 & 8S|.500-20 UNF|13.54[0.53]|6.35[0.25]|
|10|—|10, 10S & 10SL||.625-24 UNEF|15.37[0.61]|9.02[0.36]|
|12|7|12 & 12S|12 & 12S|.750-20 UNEF|19.66[0.77]|12.47[0.49]|
|14|12|14 & 14S|14 & 14S|.875-20 UNEF|21.29[0.84]|14.35[0.56]|
|16<br>18<br>20|19<br>27<br>37|16 & 16S|16 & 16S<br>18<br>20|1.000-20 UNEF<br>1.062-18 UNEF<br>1.188-18 UNEF|24.46[0.96]<br>26.47[1.04]<br>30.91[1.22]|17.53[0.69]<br>19.53[0.77]<br>22.71[0.89]|
|22<br>24<br>28<br>32<br>36|—<br>—<br>—<br>—<br>—||22<br>24<br>28<br>32<br>36|1.312-18 UNEF<br>1.438-18 UNEF<br>1.750-18 UNS<br>2.000-18 UNS<br>2.250-16 UN|34.42[1.36]<br>36.65[1.44]<br>43.41[1.71]<br>48.74[1.92]<br>55.09[2.17]|25.88[1.02]<br>28.80[1.13]<br>34.77[1.37]<br>41.02[1.61]<br>46.48[1.83]|
|40|—||40|2.500-16 UN|61.01[2.40]|51.94[2.04]|
|44|—||44|2.750-16 UN|67.49[2.66]|58.42[2.30]|
|48|—||48|3.000-16 UN|73.84[2.91]|64.77[2.55]|
|61|61||—|1.500-18 UNEF|36.65[1.44]|29.82[1.17]|



|**Molded Part Selection Guide**<br>**(Spin-coupling)**|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|---|
||03, 08|202W232|—|4.3[0.19]|—|—|—|
||03, 08|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
||10, 11|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
||12, 14|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
||16, 18|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
||20, 22|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
||24, 28, 61|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
||32, 36|202K185|222K185|16.8[0.66]|—|—|—|



|**Uniboot Parts**|**Uniboot Parts**|**Order**|**Part**|**Cable OD**||
|---|---|---|---|---|---|
|||**No.**|**No.**|**(Min.)**||
|||08|202C621|8.1[0.32]||
|||7, 10, 12|202C632|12.7[0.50]||
|||12, 14|202C642|17.5[0.69]||
|||24, 27, 37, 61|202C653|22.4[0.88]||
|||**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
||||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

6-69 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [348 x 376] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread 27.9  Max.<br>[1.098]<br>ET Z S Y<br>S= ian<br>13.0<br>  Min.<br>[.512]<br>TXR54XX00-XXXXXX<br>Thread C Max.<br>Thread W Max .<br>D Max.<br>= = N E Max.<br>Z<br>S 13.0  Min.<br>[.512]13.0   Min. C/ Y [.512] i! /<br>NO ——<br>Z<br>7 = S<br>TXR54XX45-XXXXXX Y<br>TXR54XX90-XXXXXX<br>**----- End of picture text -----**<br>


|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



Dimensions are shown for reference purposes only. Specifications subject to change. 

6-70 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Table of Dimensions** 

|**Order**|**Shell Size**|**Shell Size**||**Max. Entry**|||**Dimensions**||
|---|---|---|---|---|---|---|---|---|
|**No.**|**MIL-C-81703**|**MIL-C-5015**||**Size Type 1***|**Thread**|**C Max.**|**D Max.**|**E Max.**|
|03|3||—|04|.562-24 UNEF|19.10[0.75]|23.10[0.91]|28.70[1.13]|
|08|—|8 & 8S|8 & 8S|04|.500-20 UNF|19.10[0.75]|23.10[0.91]|27.90[1.10]|
|10|—|10, 10S & 10 SL||10, 10S & 10 SL<br>06|.625-24 UNEF|19.60[0.77]|23.60[0.93]|29.50[1.16]|
|12|7|12 & 12S|12 & 12S|08|.750-20 UNEF|20.30[0.80]|24.10[0.95]|31.00[1.22]|
|14|12|14 & 14S|14 & 14S|08|.875-20 UNEF|20.80[0.82]|24.60[0.97]|32.50[1.28]|
|16|19|16 & 16S|16 & 16S|10|1.000-20 UNEF|21.30[0.84]|25.40[1.00]|34.30[1.35]|
|18|27||18|12|1.062-18 UNEF|21.80[0.86]|25.70[1.01]|35.60[1.40]|
|20|37||20|14|1.188-18 UNEF|22.40[0.88]|26.40[1.04]|37.10[1.46]|
|22|—||22|16|1.312-18 UNEF|23.10[0.91]|26.90[1.06]|38.90[1.53]|
|24|—||24|18|1.438-18 UNEF|23.60[0.93]|27.70[1.09]|40.40[1.59]|
|28|—||28|22|1.750-18 UNS|24.90[0.98]|29.20[1.15]|45.20[1.78]|
|32|—||32|24|2.000-18 UNS|26.20[1.03]|30.50[1.20]|48.30[1.90]|
|36|—||36|24|2.250-16 UN|27.40[1.08]|31.80[1.25]|51.60[2.03]|
|40|—||40|24|2.500-16 UN|29.00[1.14]|33.30[1.31]|54.60[2.15]|
|44|—||44|24|2.750-16 UN|30.20[1.19]|34.50[1.36]|57.90[2.28]|
|48|—||48|24|3.000-16 UN|31.50[1.24]|35.10[1.38]|61.00[2.40]|
|61|61||—|18|1.500-18 UNEF|23.90 [0.94]|27.90 [1.10]|41.10 [1.62]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**<br>**Size**<br>04<br>05|**Z  +0.25–0.5**<br>6.35[0.25]<br>7.92[0.31]|**Dimensions**<br>**S Diameter(Min.–Max.)**<br>9.39—9.56[0.37—0.38]<br>10.97—11.13[0.43—0.44]|**Y ±0.38**<br>13.97[0.55]<br>15.54[0.61]|**W Max.**<br>28.4[1.12]<br>30.2[1.19]|
|---|---|---|---|---|
|06<br>07<br>08<br>10|9.52[0.37]<br>11.09[0.44]<br>12.70[0.50]<br>15.87[0.62]|12.57—12.73[0.49—0.50]<br>14.12—14.31[0.55—0.56]<br>15.72—15.91[0.62—0.63]<br>18.84—19.11[0.74—0.75]|17.14[0.67]<br>18.71[0.74]<br>20.32[0.80]<br>23.49[0.92]|31.8[1.25]<br>33.3[1.31]<br>35.1[1.38]<br>38.1[1.50]|
|12|19.05[0.75]|22.02—22.28[0.87—0.88]|26.67[1.05]|41.1[1.62]|
|14|22.23[0.88]|25.17—25.46[0.99—1.00]|29.84[1.17]|44.5[1.75]|
|16|25.40[1.00]|28.34—28.63[1.12—1.13]|33.02[1.30]|47.8[1.88]|
|18|28.57[1.12]|31.52—31.81[1.24—1.25]|36.19[1.42]|50.8[2.00]|
|20|31.75[1.25]|34.69-34.98[1.37-1.38]|39.37[1.55]|53.8[2.12]|
|22|34.93[1.38]|37.79-38.15[1.49-1.50]|42.55[1.68]|57.2[2.25]|
|24|38.10[1.50]|40.97-41.33[1.61-1.63]|45.72[1.80]|60.5[2.38]|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04|202K232|—|3.3[0.1]|—|—|—|
|04|202W232|—|4.3[0.2]|—|—|—|
|04|202K121|222K121|5.6[0.2]|202D211|222D211|6.4[0.3]|
|05, 06|202K132|222K132|5.9[0.2]|202D221|222D221|7.4[0.3]|
|07, 08|202K142|222K142|7.1[0.3]|202D232|222D232|8.4[0.3]|
|10, 12|202K153|222K152|8.4[0.3]|202D242|222D242|9.7[0.4]|
|14, 16|202K163|222K163|9.9[0.4]|202D253|222D253|10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8[0.7]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



For additional support numbers please visit www.te.com 

6-71 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Adapter Products 

## **Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **CRES-Lock Adapters (USA) BND Adapters (Europe)** 

## **Code 54 Band Strap Adapter** 

## **Notes:** 

1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 

2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 

3. See drawing BND-XX25S for band strap dimensions and information. 

4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND54AB00-1812). Band strap shall bear no part marking. 

5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

**For additional codes available, contact TE.** 

**==> picture [342 x 463] intentionally omitted <==**

**----- Start of picture text -----**<br>
31.2<br>Max.<br>[1.23]<br>o esFh> al<br>= {ATL<br>(|r fo]<br>Ø B Max.Typ. Ø A Typ.Thd. i SSSES Typ. Ø Z Typ. Ø S Typ. Ø Y<br>BESSSSS {<br>a sss | |——_" | |<br>|<br>——— lL [0.65] 16.5<br>Max.<br>Typ.<br>Straight Adapter<br>Code 00<br><__ Max. C — Max. E ——_ ><br>Ke KM[4<br>=. (I<br>a<br>H<br>a<br>-—| / wd —<br>a ay —<br>—E—— whAySy — F<br>Max.<br>Ex [xxxxxxkxxxxxXn]] RRR<br>eee [RORKRORKK][*]<br>CD) T t<br>45° Adapter  90° Adapter<br>Code 45 Code 90<br>|< » 22.4 Max.<br>[0.88]<br>a NEE7 —<br>ee hy(—<br>I<br>(_|<br>Ø B [Max.] Ø A Thd.<br>Typ. Typ. =|<br>||<br>rq) Je<br>rq) Je<br>—<br>——L) ==Ey ||EE<br>Type II Modification<br>(See Note 5)<br>Available in: Americas Europe Asia Pacific<br>n n n<br>Max. D<br>**----- End of picture text -----**<br>


USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

6-72 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Adapter Products 

**6** 

**Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III** (Continued) 

## **Table I** 

**CRES-Lock Adapters (USA) BND Adapters (Europe)** (continued) 

**Code 54 Band Strap Adapter** (Continued) 

|**Order**<br>**Number**|**Shell Size**<br>**Series2 **|**Shell Size**<br> **Series3**|**Entry Size**<br>**Max.**<br>**Type I1**|**Ø A**<br>**Unified Thread**<br>**Class 2B**|**Ø B**<br>**Max.**|**Ø B**<br>**Max.4**|**C**<br>**Max.**|**D**<br>**Max.**|**F**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|08|—|08|04|0.5000–20 UNF|**15.7**<br>0.67|**22.6**<br>0.89|**19.0**<br>0.75|**26.2**<br>1.03|**31.0**<br>1.22|
|10<br>12|—<br>7|10<br>12|06<br>08|0.6250–24 UNEF<br>0.7500–20 UNEF|**18.5**<br>0.73<br>**21.8**<br>0.86|**25.7**<br>1.01<br>**29.0**<br>1.14|**19.6**<br>0.77<br>**20.3**<br>0.80|**26.7**<br>1.05<br>**27.2**<br>1.07|**32.5**<br>1.28<br>**34.3**<br>1.35|
|14|12|14|09|0.8750–20 UNEF|**24.9**<br>0.98|**32.0**<br>1.26|**20.9**<br>0.82|**27.7**<br>1.09|**35.6**<br>1.40|
|16|19|16|11|0.9375–20 UNEF|**28.2**<br>1.11|**35.3**<br>1.39|**21.3**<br>0.84|**28.4**<br>1.12|**37.1**<br>1.46|
|18|27|18|12|1.0000–20 UNEF|**31.0**<br>1.22|**38.4**<br>1.51|**21.8**<br>0.86|**28.7**<br>1.13|**38.9**<br>1.53|
|20|37|20|14|1.1875–18 UNEF|**34.3**<br>1.35|**41.7**<br>1.64|**22.4**<br>0.88|**29.5**<br>1.16|**40.4**<br>1.59|
|22|—|22|16|1.3125–18 UNEF|**37.3**<br>1.47|**44.7**<br>1.76|**23.1**<br>0.91|**30.0**<br>1.18|**41.9**<br>1.65|
|24|—|24|18|1.4375–18 UNEF|**40.5**<br>1.59|**48.0**<br>1.89|**23.6**<br>0.93|**30.7**<br>1.21|**43.4**<br>1.71|
|28|—|28|22|1.7500–18 UNS|**50.0**<br>1.97|**54.4**<br>2.14|**24.9**<br>0.98|**31.8**<br>1.25|**48.3**<br>1.90|
|32|—|32|26|2.0000–18 UNS|**56.4**<br>2.22|**61.0**<br>2.40|**26.2**<br>1.03|**33.3**<br>1.31|**51.6**<br>2.03|
|36|—|36|28|2.2500–16 UN|**62.7**<br>2.47|**67.1**<br>2.64|**27.4**<br>1.08|**34.3**<br>1.35|**54.6**<br>2.15|
|40|—|40|32|2.5000–16 UN|**69.1**<br>2.72|**73.4**<br>2.89|**28.4**<br>1.12|**35.6**<br>1.40|**57.7**<br>2.27|
|44<br>48|—<br>—|44<br>48|34<br>34|2.75000–16 UN<br>3.0000–16 UN|**75.4**<br>2.97<br>**81.8**<br>3.22|**79.8**<br>3.14<br>**86.1**<br>3.39|**29.7**<br>1.17<br>**31.0**<br>1.22|**36.8**<br>1.45<br>**38.1**<br>1.50|**61.0**<br>2.40<br>**64.0**<br>2.52|
|61|61|—|18|1.5000–18 UNEF|**41.9**<br>1.65|**47.8**<br>1.88|**23.9**<br>0.94|**30.7**<br>1.21|**44.2**<br>1.74|



1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 

2. Adapter mates to: MIL-C-81703 Series III, MS3424, MS3446, MS3464, MS3467, MS3468, Class E and L Connectors. 

3. Adapter mates to MIL-C-5015G, MS3400 Series, Class D, E, K, L, U and W: MS3400, MS3401, MS3404, MS3406, MS3450, MS3451, MS3454, MS3456, MS3470, MS3471, MS3472, MS3474, MS3475, MS3476, MIL-C-83723 Series II, Class A and L.  MIL-C-83723, /14, /36, /37, /38, /39, /40, /41, /42, /43, /48, /49, /65, /66, /67, /68, /69, /70, /71, /72, /73, /74, /75, /76, /77, /78, /82, /83, /84, /85, /86, /87, /91, /92, /95, /97, and /98 Connectors, MS3155 controlled interfaces. 

4. These dimensions apply if a self-locking coupling nut is used, modification code ”S”. 

## **Table II** 

**Table II** (Continued) 

|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|**Entry**<br>**Size**|**Ø Z**<br>**+0.25/-0.50**<br>**[+0.010/-0.020]**|**Ø S**<br>**±0.51**<br>**[±0.020]**|**Ø Y**<br>**±0.38**<br>**[±0.015]**|**E**<br>**Max.**|
|---|---|---|---|---|---|---|---|---|---|
|03|**4.75**<br>0.188|**7.92**<br>0.312|**11.10**<br>0.438|**16.3**<br>0.64|15|**23.83**<br>0.938|**27.00**<br>1.062|**31.75**<br>1.250|**24.9**<br>0.98|
|04|**6.35**<br>0.250|**9.52**<br>0.375|**12.70**<br>0.500|**16.3**<br>0.64|16|**25.40**<br>1.000|**28.58**<br>1.125|**33.34**<br>1.313|**25.9**<br>1.02|
|05|**7.92**<br>0.312|**11.12**<br>0.438|**14.30**<br>0.563|**17.3**<br>0.68|18|**28.58**<br>1.125|**31.75**<br>1.250|**36.51**<br>1.438|**28.3**<br>1.11|
|06|**9.52**<br>0.375|**12.70**<br>0.500|**15.88**<br>0.625|**17.8**<br>0.70|20|**31.75**<br>1.250|**34.90**<br>1.375|**39.69**<br>1.563|**29.8**<br>1.17|
|07|**11.12**<br>0.438|**14.30**<br>0.562|**17.50**<br>0.689|**18.8**<br>0.74|22|**34.90**<br>1.375|**38.10**<br>1.500|**42.86**<br>1.688|**31.3**<br>1.23|
|08|**12.70**<br>0.500|**15.88**<br>0.625|**19.05**<br>0.750|**19.8**<br>0.78|24|**38.10**<br>1.500|**41.28**<br>1.625|**46.83**<br>1.844|**33.8**<br>1.33|
|09|**14.30**<br>0.562|**17.50**<br>0.688|**20.65**<br>0.813|**20.3**<br>0.80|26|**41.28**<br>1.625|**44.45**<br>1.750|**49.61**<br>1.953|**35.1**<br>1.38|
|10|**15.88**<br>0.625|**19.05**<br>0.750|**22.23**<br>0.875|**20.8**<br>0.82|28|**44.45**<br>1.750|**47.63**<br>1.875|**52.78**<br>2.078|**36.3**<br>1.43|
|11|**17.50**<br>0.688|**20.65**<br>0.812|**23.80**<br>0.938|**21.8**<br>0.86|30|**47.65**<br>1.875|**50.80**<br>2.000|**56.36**<br>2.219|**37.8**<br>1.49|
|12|**19.05**<br>0.750|**22.23**<br>0.875|**25.40**<br>1.000|**22.9**<br>0.90|32|**50.80**<br>2.000|**54.00**<br>2.125|**59.53**<br>2.344|**39.6**<br>1.56|
|13|**20.65**<br>0.812|**23.83**<br>0.938|**27.00**<br>1.063|**23.9**<br>0.94|34|**54.00**<br>2.125|**57.15**<br>2.250|**62.71**<br>2.469|**41.1**<br>1.62|
|14|**22.23**<br>0.875|**25.40**<br>1.000|**30.16**<br>1.189|**24.4**<br>0.96||||||



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

6-73 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Adapter Products 

## **Code 76 BS 9522 F0017 (Pattern 105)** 

## **Spin-Coupling Adapters** 

**==> picture [148 x 125] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread 29.4 Max. —____> |<br>Z Y<br>= ‘| |<br>— | oO<br>10.4<br>[.409]  [Min.]<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell Size**|**Thread**|**Dimensions**<br>**Y Max.**<br>**Z Min.**|**Dimensions**<br>**Y Max.**<br>**Z Min.**|
|---|---|---|---|---|
|08|8|.438-28 UNEF|13.54[0.53]|6.9[0.27]|
|10|10|.562-24 UNEF|15.37[0.61]|9.9[0.39]|
|12|12|.688-24 UNEF|19.66[0.77]|13.4[0.53]|
|14|14|.812-20 UNEF|21.29[0.84]|15.9[0.63]|
|16|16|.938-20 UNEF|24.47[0.96]|18.9[0.74]|
|18|18|1.062-18 UNEF|26.47[1.04]|21.4[0.84]|
|20|20|1.188-18 UNEF|30.92[1.22]|23.9[0.94]|
|22|22|1.312-18 UNEF|34.42[1.36]|27.4[1.08]|
|24|24|1.438-18 UNEF|36.40[1.44]|29.9[1.18]|



**Molded Part Selection Guide (Spin-Coupling)** 

|**Order**<br>**No.**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|03, 08|202W232|—|4.3[0.19]|—|—|—|
|03, 08|202K121|222K121|5.6[0.22]|202D211|222D211|6.4[0.25]|
|10, 11|202K132|222K132|5.9[0.23]|202D221|222D221|7.4[0.29]|
|12, 14|202K142|222K142|7.1[0.28]|202D232|222D232|8.4[0.33]|
|16, 18|202K153|222K152|8.4[0.33]|202D242|222D242|9.7[0.38]|
|20, 22|202K163|222K163|9.9[0.39]|202D253|222D253|10.5[0.41]|
|24, 28,|202K174|222K174|15.7[0.62]|202D263|222D263|12.2[0.48]|
|32, 36|202K185|222K185|16.8[0.66]|202D274|222D274|14.3[0.56]|



## **Uniboot Parts** 

|**Order**|**Part**|**Cable OD**|
|---|---|---|
|**No.**|**No.**|**(Min.)**|
|03, 08|202C611|4.8[0.19]|
|10, 11, 12|202C621|8.1[0.32]|
|14, 16|202C632|12.7[0.50]|
|18, 20|202C642|17.5[0.69]|
|22, 24|202C653|22.4[0.88]|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

6-74 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

**6** 

## **Code 76 BS 9522 F0017 (Pattern 105)** (Continued) 

## **Tinel-Lock Adapters** 

**==> picture [343 x 331] intentionally omitted <==**

**----- Start of picture text -----**<br>
Thread [1.449]36.8  Max.<br>( i on Z S Y<br>EL f ae.<br>13.0  Min.<br>[.512]<br>TXR76XX00-XXXXXX<br>Thread ; C Max. Thread aa W Max<br>D Max.<br>i, I t)<br>=.<br>=<br>E Max<br>yy = a<br>Z<br>> LE<br>13.0  Min. S 13.0  Min<br>[.512] Y [.512]<br><<NY, ei==— f7<br>Z _<br>TXR76XX45-XXXXXX - S<br>Y<br>TXR76XX90-XXXXXX<br>**----- End of picture text -----**<br>


## **Table of Dimensions** 

|**Order**<br>**No.**|**Shell**<br>**Size**|**Max. Entry Size**<br>**Type 1***|**Thread**|**C Max.**|**Dimensions**<br>**D Max.**|**E Max.**|
|---|---|---|---|---|---|---|
|08|8|04|.438-28 UNEF|18.0[.74]|21.3[.87]|26.7[1.05]|
|10|10|07|.562-24 UNEF|18.8[.76]|22.1[.90]|28.2[1.11]|
|12|12|08|.688-24 UNEF|19.3[.79]|22.9[.92]|30.2[1.19]|
|14|14|10|.812-20 UNEF|20.1[.82]|23.4[.95]|31.8[1.25]|
|16|16|12|.938-20 UNEF|20.8[.84]|24.1[.97]|33.5[1.32]|
|18|18|12|1.062-18 UNEF|21.3[.87]|24.6[1.00]|35.1[1.38]|
|20|20|16|1.188-18 UNEF|22.1[.89]|25.4[1.02]|36.6[1.44]|
|22|22|18|1.312-18 UNEF|22.6[.92]|25.9[1.05]|38.1[1.50]|
|24|24|20|1.438-18 UNEF|23.4 [.97]|26.7 [1.07]|39.4 [1.55]|



*For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

6-75 

Catalog 1654025 Revised 3-13 

www.te.com 

Adapter Products 

## **Code 76 BS 9522 F0017 (Pattern 105)** (Continued) 

## **Tinel-Lock Adapters** 

(continued) 

## **Entry Size Dimensions** 

## **Molded Part Selection Guide (Tinel)** 

## **Uniboot Parts** 

|**Entry**||**Dimensions**|||
|---|---|---|---|---|
|**Size**|**Z  +0.25–0.5**|**S Diameter(Min.–Max.)**|**Y ±0.38**|**W Max.**|
|04|6.35[0.25]|9.39—9.56[0.37—0.38]|13.97[1.22]|31.0[0.55]|
|05|7.92[0.31]|10.97—11.13[0.43—0.44]|15.54[1.29]|32.8[0.61]|
|06|9.52[0.37]|12.57—12.73[0.49—0.50]|17.14[1.35]|34.3[0.67]|
|07|11.09[0.44]|14.12—14.31[0.55—0.56]|18.71[1.41]|35.8[0.74]|
|08|12.7[0.50]|15.72—15.91[0.62—0.63]|20.32[1.47]|37.3[0.80]|
|10|15.87[0.62]|18.84—19.11[0.74—0.75]|23.49[1.60]|40.6[0.92]|
|12|19.05[0.75]|22.02—22.28[0.87—0.88]|26.67[1.72]|43.7[1.05]|
|14|22.23[0.88]|25.17—25.46[0.99—1.00]|29.84[1.85]|47.0[1.17]|
|16|25.4[1.00]|28.34—28.63[1.12—1.13]|33.02[1.97]|50.0[1.30]|
|18|28.57[1.12]|31.52—31.81[1.24—1.25]|36.19[2.10]|53.3[1.42]|
|20|31.75[1.25]|34.69—34.98[1.37—1.38]|39.37[1.55]|53.8[2.19]|



|**Tinel-Lock**<br>**Entry Size**|**Straight**<br>**Part No.**|**Standard K Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|**Straight**<br>**Part No.**|**Low-Profile D Parts**<br>**90°**<br>**Part No.**|**Cable OD**<br>**(Min.)**|
|---|---|---|---|---|---|---|
|04|202K232|—|3.3[0.1]|—|—|—|
|04|202W232|—|4.3[0.2]|—|—|—|
|04|202K121|222K121|5.6[0.2]|202D211|222D211|6.4[0.3]|
|05, 06|202K132|222K132|5.9[0.2]|202D221|222D221|7.4[0.3]|
|07, 08|202K142|222K142|7.1[0.3]|202D232|222D232|8.4[0.3]|
|10, 12|202K153|222K152|8.4[0.3]|202D242|222D242|9.7[0.4]|
|14, 16|202K163|222K163|9.9[0.4]|202D253|222D253|10.5[0.4]|
|18, 20, 22|202K174|222K174|15.7[0.6]|202D263|222D263|12.2[0.5]|
|24|202K185|222K185|16.8 [0.7]|—|—|—|



|**Tinel-Lock**|**Part**|**Cable OD**|
|---|---|---|
|**Entry Size**|**No.**|**(Min.)**|
|04|202C611|4.8[0.19]|
|05, 06, 07|202C621|8.1[0.32]|
|08, 10, 12|202C632|12.7[0.50]|
|12, 14, 16|202C642|17.5[0.69]|
|16, 18, 20, 22|202C653|22.4[0.88]|
|24|202C663|22.9[0.90]|



6-76 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

**6** 

## **Raychem FlexiScreen Backshells** 

## **FlexiScreen Backshells** 

The FlexiScreen high performance backshells are designed to provide EMC protection for both commercial and military applications. FlexiScreen backshells represent a significant improvement over pig-tail termination methods by providing 360˚ EMC shielding on the termination area of each individual cable. FlexiScreen backshell terminations can be installed to allow the cable bundle to be installed at various angles, such as 30 & 45˚, using a single backshell design. 

FlexiScreen backshells can be installed to allow the cable bundle to be formed at various angles, such as 90˚ and 45˚, using a single backshell design. 

FlexiScreen backshells are a cost effective solution while maintaining low weight. 

## **Product Facts** 

n **Cost effective solution** 

- n **Capitalizes on proven performance of HexaShield adapter components** 

- n **Flexible and variable bending configurations** 

- n **Light weight** 

- n **Repairable** 

## **Applications** 

Designed to be mounted on MIL-DTL-38999, 83723, 26482, 5015, or commonly used  connectors 

Aerospace, Defense, Ground Vehicles, Control Circuits — where excellent EMI and shielding performance is required 

## **Standards & Specs** 

Finish Types: SAE-AMS-PQP-416 cadmium olive drab, SAE-AMS-C-26074 Class 3, grade B Electroless Nickel (others available upon request) 

TE Specification RB-117 

RPIP-696-21 Installation Procedure for FlexiScreen backshells 

## **Kit Contents** 

1 backshell assembly 

1 multi-position star 1 band strap 

## **Electrical** 

DC resistance: <5.0 mΩ braid to backshell per SAE-AS85049 <10.0 mΩ braid to cable braids per RB-117 

Shielding effectiveness: Complies with ANSI/NEMA EC 61-2005 

Lightning strike: No damage or degradation of components. Tested per RTCA/DO-160F, Section 22 

## **Physical or Other Properties** 

Vibration: Tested per EAI-364-28, test condition VI, Letter J 

Mechanical shock: Tested per EAI-364-27, test condition D 

Cable pull-out: Tested per MIL-STD-1344, method 2009-1, test condition A 

Operating temperature: -65˚ to +150˚ 

- n **Out performs commonly used alternatives** 

6-77 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

## Adapter Products **Raychem FlexiScreen Backshells** (Continued) 

## **Part Numbering System** 

**==> picture [486 x 144] intentionally omitted <==**

**----- Start of picture text -----**<br>
Star Configuration (number of ferrule positions)<br>A = Standard star<br>Backshell B = Star one size smaller<br>C = Star one size larger<br>Tinel-Lock Ring<br>Braid - (Braid supplied 3” (76mm) as standard length)<br>Braid B = Tin-plated copper, 36 awg, double braidA = Tin-plated copper, 36 awg, single braid<br>C = Nickel plated copper, 36 awg, single braid<br>7 Bandstrap D = Nickel plated copper, 36 awg, double braid<br> (EEE Multi-position Star Order Number<br>RACES Finish Type:<br>B = Cadmium olive drab to SAE-AMS-PQ-P-416<br>C = Electroless nickel to SAE-AMS-C-26074 Class 3, Grade B<br>Material Code:<br>IRQGSepa O RY K = Stainless steelA = Aluminum alloy<br>Connector Code Number:<br>Cable FLS40 = MIL-DTL-38999 Series III and IV<br>FLS41 = MIL-DTL-38999 Series I and II<br>Ferrule FLS 54 = MIL-DTL-5015H (now SAE-AS50151), MIL-DTL-26482 series 2, M83723 series 1 and III,<br>MIL-DTL-81703 (now SAE-AS81703), and all connectors with MS3155 controlled<br>SolderShield Device accessory interface.<br>Also available for other connector codes.  Please consult TE for further information.<br>**----- End of picture text -----**<br>


**==> picture [24 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
FLS40<br>**----- End of picture text -----**<br>


**==> picture [24 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
FLS41<br>**----- End of picture text -----**<br>


## **FLS54** 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

6-78 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

www.te.com 

HexaShield High-Performance EMC/EMI Adapters 

**6** 

## **Introduction** 

## **Product Facts** 

- n **Superior EMC/EMI Shielding Performance** 

- n **Simple installation** 

- n **Easy reentry** 

- n **Simplified maintenance and repair** 

- n **Excellent mechanical and environmental resistance** 

n **Efficient strain relief** 

n **Flexibility** 

n **Versatility** 

|**Available in:**<br>**Americas**<br>**Europe**<br>**Asia Pacific**|n<br>n<br>n|
|---|---|



**Designed to corresponding connector specifications** 

## **Installation Procedures** 

maintain, and dependably n Weight reduction, by posresistant to mechanical and sibly eliminating the need environmental stresses. for overall shielding. 

## **Applications** 

TE, a longtime leader in environmental stresses. for overall shielding. harnessing technology, has written a new chapter in **Principal points and features** n Compact size - not EMC shielding with the exceeding outer diameter introduction of the Raychem n Easy reentry: To insert or of connector. remove ferrules from the brand HexaShield EMC HexaShield adapter, simn Available in straight, 45° adapter. ply loosen the back nut. and 90° angles, as well as Designed to provide EMC swept and long bodies. n Superior protection: No protection solutions for both degradation of shielding commercial and military performance. **Simple assembly and installa-** applications, HexaShield **tion** adapters represent a signifin Up to four shielded cant improvement over pigcables accommodated 1. Solder cable or wire tail termination methods. By by each ferrule. shield to a ferrule with a heat-shrinkable providing 360-degree EMC n Mechanical and environSolderShield terminator. shielding on the termination mental protection equal to area of each individual 2. Clip ferrule into one of the cable, HexaShield adapters backshells complying grounding star cavities. with MIL-C-85049 provide outstanding shield3. Secure the back nut of Category 3B. ing effectiveness. the HexaShield adapter n Strain relief on each so that the conic ring HexaShield adapters are individual cable. assembly automatically simple to install, easy to compresses the ferrules. **Two Platings Available TE Product Specifications** Electroless nickel (MIL-DTL-26074) RB-110 and RB-114 Olive drab cadmium(QQ-P-416 Type II Class 3) — *Contact TE for additional platings. Installation procedure for HET-A-02X Installation procedure for HET-03X General procedure for cylindrical and HET-A-04X (RPIP-696-00) (RPIP-696-03) connectors, right-angle body(RPIP-696-07) General procedure for ARINC 600 Size IIconnectors (RPIP-696-01) General procedure for cylindricalconnectors, straight body (RPIP-696-04) — General procedure for ARINC 600 Size III — — connectors (RPIP-696-02) RPIP-696-13 HexaShield Filling Factors 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

6-79 

Catalog 1654025 Revised 3-13 

www.te.com 

HexaShield High-Performance EMC/EMI Adapters 

## **Kit Descriptions** 

## **Hexashield Adapters for Circular Connectors: Straight, 45°and 90° Assemblies** 

|**Item**<br>**Description**||||
|---|---|---|---|
|1<br>Straight adapter assembly||||
|2<br>Conic ringassembly<br>Star<br>3<br>Plain (Standard)<br>Drilled (Option)<br>Split(Option)_<br>4<br>Straight adapter assembly - “L” version<br>- nominally0.5"[12.7]longer body<br>1<br>2<br>3<br>~~ES~~<br>~~Oe~~||Ml|1<br>2|
|5<br>45° adapter assembly- welded<br>6<br>45° adapter assembly- swept|||3|
|7<br>90° adapter assembly- welded<br>90° adapter assembly - swept<br>8<br>Standard products shown.<br>Variants available on request.<br>Split star assemblies are shown<br>on relevant customer drawings where applicable.<br>4<br>5<br>6<br>d<br>~~ES~~<br>~~ee~~<br>|<br>a|||c|
|**Item**<br>**HexaShield Version**||||
|-1<br>Back Nut||||
|-2<br>Tinel adapter assembly<br>Tinel-Lock ringfor single braid<br>-3<br>Bandstrapadapter assembly<br>-C<br>Conduit adapter<br>7<br>~~Te~~ez|8|||



**HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies** 

|**Item**<br>**Description**<br>1<br>Left side support<br>~~OO~~|**Item**<br>**Description**<br>1<br>Left side support<br>~~OO~~|
|---|---|
|2|Right side support|
|3|Retention bars|
||Body assemblies|
||Body|
|4|Holding nut<br>Conic ring assembly|
||Star _|
||Back nut|
||Cavity plug assemblies|
|5|Plug|
||Holdingnut|
|6|Pan head screws - 4-40 UNC|
|7|Springwashers|
||ARINC 600 Size 2 shown|
||Stars are available as plain, drilled or split.|
||See relevant customer drawings for further information|



6-80 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

HexaShield High-Performance EMC/EMI Adapters **Ordering Information Part Numbering for Standard Products HexaShield Adapter for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star:** See applicable customer drawing for star options **Type of Back Nut:** 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated See applicable customer drawing for options **Hexashield Size Code:** See applicable customer drawing for order number (shell S = Swept version **Configuration:** 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body **Type of Plating:** B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability ~~t~~ 

**Hexashield Size Code:** See applicable customer drawing for order number (shell S = Swept version **Configuration:** 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body **Type of Plating:** B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability **Connector Code Number:** 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-83723 Series 1 and 3 MIL-C-25482 Series 2 

**6** 

6-81 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

HexaShield High-Performance EMC/EMI Adapters 

## **Ordering Information** (Continued) 

**HexaShield Adapter for Collins Connectors** 

## **HEXDB-AC-00-A9-1** 

## 90 = Right-angle body 

**HexaShield Adapter for ARINC 600 Connectors** 

## **HEXA6-AY-00-YY-AY-Y** 

**Clamping nut version:** 1 = Clamping nut alone 2 = Clamping nut for tinel ring **Number of ferrules:** 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) See applicable customer drawing for options **ARINC Connector Size:** 02 = ARINC 600 size II 03 = ARINC 600 size III **Configuration:** 00 = Straight body 90 = Right-angle body **Plating:** B = Cadmium plated C = Electroless nickel Drilled Stars are standard on ARINC 600 adapters. 

## **Part Numbering of Ferrule Kits* HET-A-02X HET-A-03X** 

**HET-A-04X** for large-size cables with SolderShield terminator 

C = Electroless nickel 

**HEX07-AX** ferrule - solid blank for use when a HET-A is not needed 

C = Electroless nickel 

*Not all part numbers are standard; your local TE representative will assist you in selecting the appropriate standard product 

6-82 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

HexaShield High-Performance EMC/EMI Adapters 

**6** 

## **EMC Performance** 

## **Product Facts** 

- n **Outperforms traditional pigtail termination, especially in HIRF performance** 

- n **Withstands 10-kA peak current lightning transients of SAE AE4L-87-3** 

## **Transfer Impedance** 

**==> picture [214 x 144] intentionally omitted <==**

**----- Start of picture text -----**<br>
10 75<br>85<br>1.0 95<br>105<br>.1 115<br>125<br>.01 135<br>.01 .1 1.0 10 100 1000<br>Frequency (MHz)<br>/m)<br>Ω<br>Zt (m<br>Shielding effectiveness (dB)<br>**----- End of picture text -----**<br>


HexaShield size: 23 Cable: TE 5024H8424 (one cable installed) Test method: CEI 96-1 

## **Protection Level** 

Generalized system performance (Actual system performance in any one test method may differ.) 

**==> picture [223 x 278] intentionally omitted <==**

**----- Start of picture text -----**<br>
100<br>ee<br>80 So HexaShield<br>terminated, shielded,<br>twisted pairs without<br>60 S ee TSaS overbraid<br>40 ee OS<br>Pigtailed, shielded<br>20 apL twisted pairs ea Pigtailed, shielded ee<br>twisted pairs with<br>overbraid<br>es ee ee |<br>0 eeeee<br>0 10 100 1000 10,000<br>MHz<br>Frequency  C—_ Lightning<br>spectrum<br>of threats Cd EMP<br>Cd Cross talk<br>HIRF<br>_<br>Frequency  Cc Lightning<br>spectrum<br>of test Cd Surface transfer impedance<br>methods<br>Cid Bulk cable injection<br>Cc Radiated susceptibility<br>CC Stirred mode<br>dB<br>**----- End of picture text -----**<br>


6-83 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

HexaShield High-Performance EMC/EMI Adapters 

## **EMC Performance** (Continued) 

## **Typical HexaShield Applications** 

Civilian and military aircraft Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) 

## **HexaShield Product Range** 

Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 

*Please contact TE for other connector types and special requests. 

## **HexaShield F** 

## **Applications** 

**Flexible EMI Termination** Individual cable braid **Applications Product Facts System** terminations offering HexaShield F termination n **Maintains electrical integrity** multiple connector pin system is especially **while connecting controlled** repairs with zero pig-tail useful for high-speed **electrical cables to mil-spec** ~~\~~ | coma =i performance, without thelength for superior EMC applications.quadrax cable  (IEEE 1394) n **Flexible and versatile designconnectors** need for gross over-braid. 

- **fits most mil-spec connectors, shielded signal wires, and ARINC connectors** 

HexaShield F provides the following advantages: 

- n Installation ease reduces shield termination labor cost 

   - n **Zero pigtail length braid termination** 

- n Ease of maintenance and repair allows performance of normal connector contact repairs, addition or change of a cable multiple times 

   - n **Modular cable termination using ferrules, SolderSleeve devices, stars, and braid allows for repeated cable segment repairability** 

   - n **Stars for ferrules with band strap (Tinel-Lock ring can be available) allows for easy re-entry for repair and replacement while providing a secure attachment** 

- n Small size and lightweight 

- n Sound mechanical performances of termination 

- n Provides strain relief on individual cables 

   - n **Various ferrule count and star positions with optional plugs available to accommodate various cables and plugs** 

- n Better shielding performance of termination 

- n Available in various star sizes and platings (TE FLX40 series drawings. Contact TE for detailed information) 

6-84 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Adapter Products 

**6** 

## **Raychem Spin Lock Variable Angle Backshell** 

The Raychem spin lock variable angle backshell enables straight, 45˚ and 90˚ cable terminations with the same part. The connector backshell swivelling body rotates around the axis of the cable bundle and locks in position, minimizing stress on the wire bundle and providing more robust strain relief than other termination systems. 

## **Product Facts** 

- n **Variable angle backshell enables straight, 45˚ and 90˚ cable terminations with the same part** 

- n **High performance, low resistance shield termination provided by the proven Tinel-Lock ring system or bandstrap** 

## **Application Tooling** 

RH-3960-1 TINEL-KIT-120V or AD-5000-TINEL-ASSY (240v) 

- n **Sealed termination achieved** Torque Wrench 

- **via a standard heatshrinkable molded shape** Heat Gun (if using heat- **and adhesive system** shrinkable molded part version) 

- n **Available in a variety of material and plating options** 

- n **Saddle clamp strain relief or heat-shrinkable molded shape provides strain relief and sealing** 

## **Standards & Specs** 

## **Applications** 

Military and Commercial Aerospace 

Application Specification: MIP-103-1 (Installation Procedure, Saddle Clamp Strain Relief) 

Military Ground Systems Military Marine 

MIP-103-2 (Installation Commercial Ships and OffShore Marine Procedure, Molded Part Strain Relief) 

## **Materials** 

Product Specification: MPS-103 

Aluminum with Electroless Nickel or Cadmium over Additional Documents: Electroless Nickel or Zinc SLC40, SLC41, SLC54, Nickel plating SLM40, SLM41, SLM54, CH00-0250-019 

## **Electrical/Mechanical** 

|**Title**|**Requirement**|**Passing Criteria**|
|---|---|---|
|Examination ofproduct|MPS-103 3.3.1|Meet drawingdimension|
|DC Resistance|MPS-103 3.3.2|DC Resistance < 2.5mΩ|
|Salt Spray|MPS-103 3.3.3|Exposure of basis metal:|
|||Non-critical area <0.1”|
|||Critical area <.025”|
|Vibration(Category3B)|MPS-103 3.3.4|Mustpass visual and DC Resistance criteria|
|Shock(Category3B)|MPS-103 3.3.5|Mustpass visual and DC Resistance criteria|
|Cable Pullout|MPS-103 3.3.6|Cable Slippage <0.125”|
|Braid Retention|MPS-103 3.3.7|DC Resistance  < 2.5 mΩ|
|Coupling Thread Strength|MPS-103 3.3.8|No visible damage to threads,|
|||couplingnut or anti-rotational teeth|
|DC Resistance|MPS-103 3.3.2|DC Resistance < 2.5mΩ|
|External Bending Moment|MPS-103 3.3.9|No visible damage to adapter body,|
|||threads, couplingnut or anti-rotational teeth|
|Post Test Examination|MPS-103 3.3.10|Meet drawingdimensions|



*MPS-103 Requirements meet or exceed SAE-AMS-85049 

6-85 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Adapter Products 

## **Raychem Spin Lock Variable Angle Backshell** (Continued) 

**==> picture [486 x 624] intentionally omitted <==**

**----- Start of picture text -----**<br>
Clamp Only Body Only<br>Order Number Entry Size(See table below)<br>(See customer drawing)<br>Order Number<br>Plating (see customer drawing)<br>(See table below) Plating<br>(See table below)<br>Material<br>A (See table below) Material<br>(See table below)<br>Connector Code Number<br>(See customer drawing - leave blank<br>for clamp only)<br>Saddle Clamp Version (see table below)Strain Relief Method<br>‘ Ring Designator<br>(See table below)<br>Entry Size Additional Images:<br>Straight (See table below)<br>Order Number<br>(See customer drawing)<br>Plating<br>(See table below)<br>|LC Material<br>(See table below)<br>Connector Code Number<br>(see customer drawing - leave blank for<br>clamp only)<br>Strain Relief Method 7<br>(See table below)<br>Molded Boot Version<br>Color<br>(Black)<br>90° (See 245WOXX)Adhesive<br>Molded Part Material<br>(See 245WOXX)<br>Ring Designator<br>(See table below)<br>Entry Size<br>(See table below)<br>Order Number<br>(see customer drawing)<br>Plating<br>(See table below)<br>Material<br>(See table below)<br>Connector Code Number<br>(See customer drawing - leave blank<br>for clamp only)<br>Strain Relief Method<br>(see table below)<br>Notes:<br>Strain Relief Method: M = Molded Part<br>C = Clamp Strain Relief<br>X = Body Only<br>é E Material: A = Aluminum Alloy 28<br>S = Stainless Steel (contact TE)<br>45° Plating: B = Cadmium olive drab to SAE-AMS-PQ-P-146<br>C = Electroless Nickle to SAE-AMS-26074 Class 3 or 4, Grade A<br>Z = Zinc Nickel, Black to ASTM BB41 Grade 1, Type D<br>J = Passivated per SAE-AMS-QQ-P-35 or MIL-S-5002 (contact TE)<br>Ring Designator: A = AI<br>B = BI<br>C = C1<br>D = Band Strap (contact TE)<br>Leave Blank for no band or Tinel-Lock Ring<br>**----- End of picture text -----**<br>


Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

6-86 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

www.te.com 

Assemblies 

**7** 

||**Table of Contents**|
|---|---|
|TE Connectivity assemblies|**Assemblies**|
|and kits fit a wide variety of<br>applications.<br>KTKK assemblies are avail-|KTKK Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2<br>KTKK Assemblies Screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3 to 7-5|
|able with Rayaten screened|**Feedthroughs**|
|molded parts, to suit a|TCFS/R Cable Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 to 7-8|
|wide range of connectors.<br>For correct part number|**Preinstalled Adhesives**|
|referencing, please contact|S1030, S1048, S1275 (Rayaten) Preinstalled Adhesives  . . . . . . . . . . . . . . . . . . . . . . . .7-9|
|TE. Unscreened versions|**Kits**|
|are available as well.<br>TCFS/R feedthroughs are<br>also available, both with|SESK Shipboard Electrical  Splice Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10<br>Ship or Shore Breakout Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11|
|Rayaten screened molded|Custom Maintenance and Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12 to 7-14|
|parts or in unscreened<br>versions.|Marine High Voltage Termination & Splice Kits  . . . . . . . . . . . . . . . . . . . . . . . . . .7-15, 7-16|
|TE KTKK and TCFS/R prod-||
|uct families come with the||
|added advantage of prein-||
|stalled adhesives, which||
|can drastically reduce the||
|installation time and cost||
|of harness building.||
|SESK shipboard electrical||
|splice kits can be used to||
|splice multiconductor||
|cables in new ship con-||
|struction, allowing modular||
|wiring techniques and use||
|of existing wiring when<br>jumbo-sizing commercial<br>ships.||
|Ship-to-shore kits are used<br>to bring shore power to a<br>ship in dock.||



**Note:** Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 

7-1 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Assemblies 

## **KTKK Product Family Overview** 

## **Applications** 

KTKK cable assemblies are The molded part has a one-part assemblies for hot-melt adhesive preinscreened and unscreened stalled to provide a bond cables. Constructed from between the cable jacket heat-shrinkable screened and the molded part. molded parts and connecWhen used in conjunction tor adapters, the assembly with shielded (screened) consists of parts already cables, the assembly well proven in harsh military provides electrical environments. continuity between the Installation is simply effectcable shield and the ed by coupling the adapter connector with Rayaten to the connector and shrinkmolded parts. ing the rear of the molded Rayaten molded parts are part onto the cable with a shielded, heat-shrinkable hot air gun. parts providing shielding levels better than 80 dB at 100 MHz. 

## **Assembly Types** 

## **Materials Available** 

## **Precoated Adhesives** 

|a<br>b<br>**Straight Assemblies**<br>~~>=~~<br>=<br>~~‘~~na|a<br>b<br>**Straight Assemblies**<br>~~>=~~<br>=<br>~~‘~~na|a<br>b<br>**Straight Assemblies**<br>~~>=~~<br>=<br>~~‘~~na||a<br>b<br>**45° Assemblies**<br>~~>~~<br>\<br>iN<br>oy,<br>iP|
|---|---|---|---|---|
|a<br>b|\\<br>om,||a = <br>with Rayaten screened molded parts only.<br>b = <br>with screened and unscreened KTKK assemblies<br>(see “Preinstalled adhesives,” page 7-9).|Preinstalled conductive adhesive for use<br>with Rayaten screened molded parts only.<br> Preinstalled environment adhesive for use<br>with screened and unscreened KTKK assemblies<br>(see “Preinstalled adhesives,” page 7-9).|
|**90° Assemblies**|||||
|**Material**||||**Specification**|
|-25 fluid-resistant modified elastomer|-25 fluid-resistant modified elastomer||-25S fluid-resistant modified elastomer;<br>shielded<br>RW-2077||
|-100 low-fire-hazard material|||-100S low-fire-hazard; shielded<br>RW-2078||
||||||
|**Material**<br>**Available Coatings (Unshielded)**||||**Available Coatings (Shielded)**|
|-25<br>S1048|S1048(/86)high-temperature hot-melt adhesive|||—|
|-25S|—|||S1030(/180)low-fire-hazard hot-melt adhesive|
|-100<br>S1030|S1030(/180)low-fire-hazard hot-melt adhesive|||—|
|-100S|—|||S1275 conductive adhesive for use with Rayaten<br>moldedparts.|



b = Preinstalled environment adhesive for use with screened and unscreened KTKK assemblies (see “Preinstalled adhesives,” page 7-9). 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

7-2 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Assemblies 

**7** 

## **KTKK Assemblies Screened** 

## **Pattern 105 Connectors or Connector Code 76** 

## **25S Fluid Resistant Elastomer** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|
|---|---|---|---|---|
|08|KTKK 0520|5.0-8.0[.197-.315]|—|—|
|10|KTKK 0521|6.0-13.0[.236-.512]|KTKK 1051|6.0-13.0[.236-.512]|
|12|KTKK 0522|7.2-15.0[.283-.591]|KTKK 1052|7.2-15.0[.283-.591]|
|14|KTKK 0523|7.2-15.0[.283-.591]|KTKK 1053|7.2-15.0[.283-.591]|
|16|KTKK 0524|8.5-19.0[.335-.748]|KTKK 1054|8.5-19.0[.335-.748]|
|18|KTKK 0525|8.5-20.0[.335-.748]|KTKK 1055|8.5-19.0[.335-.748]|
|20|KTKK 0526|10.0-24.0[.394-.945]|KTKK 1056|10.0-24.0[.394-.945]|
|22|KTKK 0527|10.0-24.0[.394-.945]|KTKK 1057|10.0-24.0[.394-.945]|
|24|KTKK 0528|15.8-33.0 [.622-1.299]|KTKK 1058|15.8-33.0 [.622-1.299]|
||||||
|08|KTKK 0465|5.0-7.0[.197-.276]|—|—|
|10|KTKK 0466|6.0-9.0[.236-.354]|KTKK 1251|6.0-9.0[.236-.354]|
|12|KTKK 0467|7.2-11.0[.283-.433]|KTKK 1252|7.2-11.0[.283-.433]|
|14|KTKK 0468|7.2-11.0[.283-.433]|KTKK 1253|7.2-11.0[.283-.433]|
|16|KTKK 0469|8.5-17.0[.335-.669]|KTKK 1254|8.5-17.0[.335-.669]|
|18|KTKK 0470|8.5-17.0[.335-.669]|KTKK 1255|8.5-17.0[.335-.669]|
|20|KTKK 0471|10.0-21.0[.394-.827]|KTKK 1256|10.0-21.0[.394-.827]|
|22|KTKK 0472|10.0-21.0[.394-.827]|KTKK 1257|10.0-21.0[.394-.827]|
|24|KTKK 0473|15.8-29.0[.622-1.142]|KTKK 1258|15.8-29.0[.622-1.142]|



## **Pattern 602 Connectors or Connector Code 54** 

## **25S Fluid Resistant Elastomer** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**<br>08<br>10|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**<br>KTKK 0840<br>5.0-8.0[.197-.315]<br>KTKK 0841<br>6.0-13.0[.236-.512]|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**<br>KTKK 0840<br>5.0-8.0[.197-.315]<br>KTKK 0841<br>6.0-13.0[.236-.512]|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**<br>—<br>—<br>KTKK 0851<br>6.0-13.0[.236-.512]|
|---|---|---|---|
|12|KTKK 0842|7.2-15.0[.283-.591]|KTKK 0852<br>7.2-15.0[.283-.591]|
|14|KTKK 0843|7.2-15.0[.283-.591]|KTKK 0853<br>7.2-15.0[.283-.591]|
|16|KTKK 0844|8.5-19.0[.335-.748]|KTKK 0854<br>8.5-19.0[.335-.748]|
|18|KTKK 0845|8.5-19.0[.335-.748]|KTKK 0855<br>8.5-19.0[.335-.748]|
|20|KTKK 0846|10.0-24.0[.394-.945]|KTKK 0856 10.0-24.0[.394-.945]|
|22|KTKK 0847|10.0-24.0[.394-.945]|KTKK 0857 10.0-24.0[.394-.945]|
|24|KTKK 0848|15.8-33.0 [.622-1.299]|KTKK 0858 15.8-33.0 [.622-1.299]|
|||||
|08|KTKK 0612|5.0-7.0[.197-.276]|—<br>—|
|10|KTKK 0613|6.0-9.0[.236-.354]|KTKK 1241<br>6.0-9.0[.236-.354]|
|12|KTKK 0614|7.2-11.0[.283-.433]|KTKK 1242<br>7.2-11.0[.283-.433]|
|14|KTKK 0615|7.2-11.0[.283-.433]|KTKK 1243<br>7.2-11.0[.283-.433]|
|16|KTKK 0616|8.5-17.0[.335-.669]|KTKK 1244<br>8.5-17.0[.335-.669]|
|18|KTKK 0617|8.5-17.0[.335-.669]|KTKK 1245<br>8.5-17.0[.335-.669]|
|20|KTKK 0618|10.0-21.0[.394-.827]|KTKK 1246 10.0-21.0[.394-.827]|
|22|KTKK 0619|10.0-21.0[.394-.827]|KTKK 1247 10.0-21.0[.394-.827]|
|24|KTKK 0620|15.8-29.0[.622-1.142]|KTKK 1248 15.8-29.0[.622-1.142]|



7-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Assemblies 

## **KTKK Assemblies Screened** (Continued) 

## **Pattern 608 Connectors or Connector Code 79** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**45° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**45° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**90° Assemblies**<br>**Part**<br>**Number**|**90° Assemblies**<br>**Cable O.D.**<br>**Range (mm)**|
|---|---|---|---|---|---|
|08|KTKK 0444<br>5.0-7.0[.197-.276]|KTKK 0580|5.0-7.0[.197-.276]|—|—|
|10|KTKK 0445<br>6.0-9.0[.236-.354]|KTKK 0581|6.0-9.0[.236-.354]|KTKK 1021|6.0-9.0[.236-.512]|
|12|KTKK 0446<br>7.2-11.0[.283-.433]|KTKK 0582|7.2-11.0[.283-.433]|KTKK 1022|7.2-11.0[.283-.591]|
|14|KTKK 0447<br>7.2-11.0[.283-.433]|KTKK 0583|7.2-11.0[.283-.433]|KTKK 1023|7.2-11.0[.283-.591]|
|16|KTKK 0448<br>8.5-17.0[.335-.669]|KTKK 0584|8.5-17.0[.335-.669]|KTKK 1024|8.5-17.0[.335-.748]|
|18|KTKK 0449<br>8.5-17.0[.335-.669]|KTKK 0585|8.5-17.0[.335-.669]|KTKK 1025|8.5-17.0[.335-.748]|
|20|KTKK 0450 10.0-21.0[.394-.827]|KTKK 0586|10.0-21.0[.394-.827]|KTKK 1026|10.0-21.0[.394-.827]|
|22|KTKK 0451 10.0-21.0[.394-.827]|KTKK 0587|10.0-21.0[.394-.827]|KTKK 1027|10.0-21.0[.394-.827]|
|24|KTKK 0452 15.8-29.0[.622-1.142]|KTKK 0588|15.8-29.0[.622-1.142]|KTKK 1028|15.8-29.0[.622-1.142]|



## **38999 Series III and IV Connectors or Connector Code 40- Cadmium Plated** 

## **25S Fluid Resistant Elastomer** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**45° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**45° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range (mm)**|**90° Assemblies**<br>**Part**<br>**Number**|**90° Assemblies**<br>**Cable O.D.**<br>**Range (mm)**|
|---|---|---|---|---|---|---|
|08|KTKK 1110|5.0-8.0[.197-.315]|KTKK 1120|5.0-7.0[.197-.276]|—|—|
|10|KTKK 1111|6.0-13.0[.236-.512]|KTKK 1121|6.0-9.0[.236-.354]|KTKK 1131|6.0-13.0[.236-.512]|
|12|KTKK 1112|7.2-15.0[.283-.591]|KTKK 1122|7.2-11.0[.283-.433]|KTKK 1132|7.2-15.0[.283-.591]|
|14|KTKK 1113|7.2-15.0[.283-.591]|KTKK 1123|7.2-11.0[.283-.433]|KTKK 1133|7.2-15.0[.283-.591]|
|16|KTKK 1114|8.5-19.0[.335-.748]|KTKK 1124|8.5-17.0[.335-.669]|KTKK 1134|8.5-19.0[.335-.748]|
|18|KTKK 1115|8.5-19.0[.335-.748]|KTKK 1125|8.5-17.0[.335-.669]|KTKK 1135|8.5-19.0[.335-.748]|
|20|KTKK 1116|10.0-24.0[.394-.945]|KTKK 1126|10.0-21.0[.394-.827]|KTKK 1136|10.0-24.0[.394-.945]|
|22|KTKK 1117|10.0-24.0[.394-.945]|KTKK 1127|10.0-21.0[.394-.827]|KTKK 1137|10.0-24.0[.394-.945]|
|24|KTKK 1118|15.8-33.0 [.622-1.299]|KTKK 1128|15.8-29.0 [.622-1.142]|KTKK 1138|15.8-33.0 [.622-1.299]|
||||||||
|08|KTKK 0670|5.0-7.0[.197-.276]|KTKK 0660|5.0-7.0[.197-.276]|—|—|
|10|KTKK 0671|6.0-9.0[.236-.354]|KTKK 0661|6.0-9.0[.236-.354]|KTKK 1181|6.0-9.0[.236-.354]|
|12|KTKK 0672|7.2-11.0[.283-.433]|KTKK 0662|7.2-11.0[.283-.433]|KTKK 1182|7.2-11.0[.283-.433]|
|14|KTKK 0673|7.2-11.0[.283-.433]|KTKK 0663|7.2-11.0[.283-.433]|KTKK 1183|7.2-11.0[.283-.433]|
|16|KTKK 0674|8.5-17.0[.335-.669]|KTKK 0664|8.5-17.0[.335-.669]|KTKK 1184|8.5-17.0[.335-.669]|
|18|KTKK 0675|8.5-17.0[.335-.669]|KTKK 0665|8.5-17.0[.335-.669]|KTKK 1185|8.5-17.0[.335-.669]|
|20|KTKK 0676|10.0-21.0[.394-.827]|KTKK 0666|10.0-21.0[.394-.827]|KTKK 1186|10.0-21.0[.394-.827]|
|22|KTKK 0677|10.0-21.0[.394-.827]|KTKK 0667|10.0-21.0[.394-.827]|KTKK 1187|10.0-21.0[.394-.827]|
|24|KTKK 0678|15.8-29.0[.622-1.142]|KTKK 0668|15.8-29.0[.622-1.142]|KTKK 1188|15.8-29.0[.622-1.142]|



7-4 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Assemblies 

**7** 

## **KTKK Assemblies Screened** (Continued) 

## **38999 Series III and IV Connectors or Connector Code 40- Ni Al Bronze** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|
|---|---|---|---|---|
|08|KTKK 2610|5.0-7.0[.197-.276]|—|—|
|10|KTKK 2611|6.0-9.0[.236-.354]|KTKK 2621|6.0-9.0[.236-.354]|
|12|KTKK 2612|7.2-11.0[.283-.433]|KTKK 2622|7.2-11.0[.283-.433]|
|14|KTKK 2613|7.2-11.0[.283-.433]|KTKK 2623|7.2-11.0[.283-.433]|
|16|KTKK 2614|8.5-17.0[.335-.669]|KTKK 2624|8.5-17.0[.335-.669]|
|18|KTKK 2615|8.5-17.0[.335-.669]|KTKK 2625|8.5-17.0[.335-.669]|
|20|KTKK 2616|10.0-21.0[.394-.827]|KTKK 2626|10.0-21.0[.394-.827]|
|22|KTKK 2617|10.0-21.0[.394-.827]|KTKK 2627|10.0-21.0[.394-.827]|
|24|KTKK 2618|15.8-29.0[.622-1.142]|KTKK 2628|15.8-29.0[.622-1.142]|



## **38999 Series I and II Connectors or Connector Code 41** 

## **25S Fluid Resistant Elastomer** 

## **100S Low Fire Hazard Material** 

|**Connector**<br>**Shell Size**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**Straight Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|**90° Assemblies**<br>**Part**<br>**Cable O.D.**<br>**Number**<br>**Range**|
|---|---|---|---|
|08|KTKK 0500|5.0-8.0[.197-.315]|—<br>—|
|10|KTKK 0501|6.0-13.0[.236-.512]|KTKK 0831<br>6.0-13.0[.236-.512]|
|12<br>14<br>16<br>18|KTKK 0502<br>KTKK 0503<br>KTKK 0504<br>KTKK 0505|7.2-15.0[.283-.591]<br>7.2-15.0[.283-.591]<br>8.5-19.0[.335-.748]<br>8.5-19.0[.335-.748]|KTKK 0832<br>7.2-15.0[.283-.591]<br>KTKK 0833<br>7.2-15.0[.283-.591]<br>KTKK 0834<br>8.5-19.0[.335-.748]<br>KTKK 0835<br>8.5-19.0[.335-.748]|
|20<br>22<br>24|KTKK 0506<br>KTKK 0507<br>KTKK 0508|10.0-24.0[.394-.945]<br>10.0-24.0[.394-.945]<br>15.8-33.0 [.622-1.299]|KTKK 0836 10.0-24.0[.394-.945]<br>KTKK 0837 10.0-24.0[.394-.945]<br>KTKK 0838 15.8-33.0 [.622-1.299]|
|||||
|08|KTKK 0640|5.0-7.0[.197-.276]|—<br>—|
|10|KTKK 0641|6.0-9.0[.236-.354]|KTKK 0721<br>6.0-9.0[.236-.354]|
|12|KTKK 0642|7.2-11.0[.283-.433]|KTKK 0722<br>7.2-11.0[.283-.433]|
|14|KTKK 0643|7.2-11.0[.283-.433]|KTKK 0723<br>7.2-11.0[.283-.433]|
|16|KTKK 0644|8.5-17.0[.335-.669]|KTKK 0724<br>8.5-17.0[.335-.669]|
|18|KTKK 0645|8.5-17.0[.335-.669]|KTKK 0725<br>8.5-17.0[.335-.669]|
|20|KTKK 0646|10.0-21.0[.394-.827]|KTKK 0726 10.0-21.0[.394-.827]|
|22|KTKK 0647|10.0-21.0[.394-.827]|KTKK 0727 10.0-21.0[.394-.827]|
|24|KTKK 0648|15.8-29.0[.622-1.142]|KTKK 0728 15.8-29.0[.622-1.142]|



7-5 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Cable Feedthroughs 

## **TCFS/R** 

## **Product Facts** 

- n **Screened or unscreened cables** 

- n **One-piece part** 

- n **Each size covers a wide cable range** 

- n **Light weight** 

- n **Single- or double-sided assembly** 

**==> picture [198 x 106] intentionally omitted <==**

**----- Start of picture text -----**<br>
Single-Sided Standard Assembly<br>—— —~<br>3 Double-Sided Assembly pS<br>**----- End of picture text -----**<br>


## **Applications** 

When heat is applied to the molded part in the form of hot air, a seal to the cable is formed with hot-melt adhesive. When specified for screened cables, the assembly contains a conductive adhesive, which provides electrical continuity between the screen and the bulkhead via Rayaten molded parts. 

Provides environmental sealing and screen continuity to a bulkhead as a cable passes through. The assembly consists of a specifically designed locknut and O-ring seal, onto the rear of which is preinstalled a Raychem brand heat-shrinkable molded part. Feedthrough installation is simply effected by tightening the locknut on the rear of the bulkhead, which compresses the O- ring and ensures that a small knife-edge provides electrical contact between the assembly and the bulkhead. 

These molded parts are shielded (screened), heatshrinkable parts providing shielding levels better than 80 dB at 100 MHz. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|



USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

7-6 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Cable Feedthroughs 

## **TCFS/R** (Continued) 

## **Part Numbering System** 

|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|**TCFX*  -  12  62C  -  0  -  20  -  100  A  H**|||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||||||||||||**Adhesive System**||
|||||||||||||||||||||E = Epoxy (consult factory)||
|||||||||||||||||||||H = S1030 hot melt||
|||||||||||||||||||||W = S1048 hot melt||
|||||||||||||||||||||**Molded Part Type**||
|||||||||||||||||||||A = Straight unscreened||
|||||||||||||||||||||B = 90˚unscreened||
|||||||||||||||||||||C = Straight screened||
|||||||||||||||||||||D = 45˚screened||
|||||||||||||||||||||E = 90˚screened (16–36 only)||
|||||||||||||||||||||**Molded Part Material**||
|||||||||||||||||||||-25  = Semirigid elastomer||
|||||||||||||||||||||-100  = Low fire hazard||
|||||||||||||||||||||**Thread Length**||
|||||||||||||||||||||(may be three digits if more than 95 mm required)||
|||||||||||||||||||||20 mm standard||
|||||||||||||||||||||5 mm increments, minimum 15 mm||
|||||||||||||||||||||**Assembly Modification Code**||
|||||||||||||||||||||0 = Standard assembly||
|||||||||||||||||||||1 = Double-sided assembly (only straight unshielded boot||
|||||||||||||||||||||available on double nut)||
|||||||||||||||||||||2 = Same as 1 but with potting ports<br>3 = Locknut<br>4 = 60˚metalwork|**7**|
|||||||||||||||||||||5 = Same as 0 but with potting ports<br>**Feedthrough Material/Finish**<br>01W = Nickel aluminium bronze, shotblast<br>19B = Aluminium-alloy–plated cadmium, olive drab,|Assemblies|
|||||||||||||||||||||over electroless nickel||
|||||||||||||||||||||19C = Aluminium-alloy–plated electroless nickel||
|||||||||||||||||||||62C = Stainless-steel–plated electroless nickel||
|||||||||||||||||||||**Feedthrough Size**||
|||||||||||||||||||||**Part Description**||
|||||||||||||||||||||TCFS uses a full-length molded part||
|||||||||||||||||||||TCFR uses a shortened molded part||
|||||||||||||||||||||(only available on straight assemblies)||



*See Molded Parts Materials Section 4 for -25 and -100 information. 

7-7 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Cable Feedthroughs 

## **TCFS/R** (Continued) 

**==> picture [368 x 107] intentionally omitted <==**

**----- Start of picture text -----**<br>
O-ring remains in place.<br>PS F E<br>= P [.20] 5.0 ei “= [.20] 5.0 PR<br>A dia. Q— —T _== a J dia.<br>L Op<br>| Washer 4<br>Double-nut Hexagonal Feedthrough Preinstalled Hot-melt<br>Adhesive Assembly  Nut Body Molded Part Adhesive<br>A/F size A/F size M thread<br>**----- End of picture text -----**<br>


## **Product Dimensions** 

|**Feed-**<br>**through**<br>**Size**|**Unshielded**<br>**a Min.**<br>**b Max.**|**Unshielded**<br>**a Min.**<br>**b Max.**|**J Diameter***<br>**a Min.**<br>**-25S**|**Shielded**<br>**-100S**|**b Max.**|**M Thread**|**A Dia.**<br>**Max.**|**A/F**<br>**Body**|**A/F**<br>**Nut**|**P**|**P ±10%**<br>**Unscreened**<br>**PS**<br>**PR**|**P ±10%**<br>**Unscreened**<br>**PS**<br>**PR**|**Hole**<br>**Size**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|TCFS/R-12|11[.43]|5.6[.22]|7.5[.30]|6.5[.26]|5.0[.20]|M12 x 1.5|7.5[.30]|24[.95]|17[.67]|52|50|43|13.0[.51]|
|TCFS/R-16|15[.59]|5.9[.23]|12.5[.49]|8.5[.33]|6.0[.24]|M16 x 1.5|10.2[.40]|29[1.14]|22[.87]|57|65|48|17.0[.67]|
|TCFS/R-20|19[.75]|7.1[.28]|14.5[.57]|10.5[.41]|7.2[.28]|M20 x 1.5|14.0[.55]|34[1.34]|27[1.06]|61|77|52|21.0[.83]|
|TCFS/R-24|23[.90]|8.4[.33]|18.5[.73]|16.5[.65]|8.5[.33]|M24 x 1.5|19.2[.76]|38[1.50]|30[1.18]|74|90|65|25.0[.98]|
|TCFS/R-30|29[1.14]|9.9[.39]|23.5[.93]|20.5[.81]|10.0[.39]|M30 x 1.5|24.2[.95]|48[1.89]|36[1.48]|73|115|64|31.0[1.22]|
|TCFS/R-36|35[1.38]|15.7[.62]|32.5[1.28]|28.5[1.12]|15.8[.62]|M36 x 1.5|30.2[1.49]|52[2.05]|41[1.61]|104|140|95|37.0[1.46]|
|TCFR-48|45 [1.77]|16.8 [.66]|38.5 [1.52]|35.5 [1.40]|N/A|M48 x 1.5|40.2 [1.58]|67 [2.64]|55 [2.17]|144|110|135|50.0 [1.97]|



*a = Supplied dimension b = Dimension after free recovery 

7-8 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Preinstalled Adhesives 

**7** 

## **S1030, S1048, S1275 (Rayaten)** 

## **Product Characteristics** 

|**S1030 Polyolefin Hot-Melt Adhesive**||
|---|---|
|Precoat designation|/180|
|Type|Polyolefin hot-melt adhesive|
|Operatingtemperature range|-80°C to 80°C[-112°F to 176°F]|
|Bondingtemperature|120°C[248°F]|
|Minimum shelf life at or below 25°C|4years|
|Specification|RK-6017, RT-1050/6|
|Comments|Excellent water blocking and low temperature|
|||
|**S1048 HIgh-Performance Hot-Melt Adhesive**||
|Precoat designation|/86|
|Type|High-performance hot-melt adhesive|
|Operatingtemperature range|-55°C to 120°C[-67°F to 248°F]|
|Bondingtemperature|160°C[320°F]|
|Minimum shelf life at or below 25°C|4years|
|Specification|RK-6626, RT-1050/3|
|Comments|Good solvent resistance but requires higher temperature<br>to achieve bonding. Post heating required. Contact TE.|
|||
|**S1275 Rayaten Conductive Adhesive*(for KTKK assemblies only)**||
|Type|Electricallyconductivepolyamide hot-melt adhesives|
|Operatingtemperature range|-40°C to 70°C[-40°F to 158°F]|
|Bondingtemperature|160°C[320°F]|
|Minimum shelf life at or below 25°C|2years|
|Specification|RK-6637|
|Comments|Conductive adhesive for use with Rayaten parts|



*Not sold separately. 

**Available in:** 

**Americas Europe Asia Pacific** n n n 

7-9 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Kits 

## **SESK  — Shipboard Electrical Splice Kits** 

## **Product Facts** 

## n **Waterproofing and corrosion proofing** 

- n **Standard sizes that cover most single-, two-, three-, four-, and multi-conductor cables** 

- n **Excellent electricalinsulation properties and abrasion protection** 

- n **Easy installation** 

- n **Operating temperature range of -55°C to +90°C [-67°F to +194°F]** 

- n **Approved for new ship construction** 

## **Applications** 

SESK kits provide fast, waterproof repair of single-, two-, three-, four-, and multiconductor cables. Kits are suitable for both permanent and temporary repairs. The self-sealing heat-shrinkable tubing used in each kit provides a watertight seal for the inner insulation and outer jacket. The flameretardant tubing material provides electrical and thermal properties similar to those of most Navy standard cables. 

## **Installation** 

Minimum shrink temperature: 121°C [250°F] 

## **Specifications/Approvals** 

|**Series**|**Military**|**Industry**|**Agency**|**TE**|
|---|---|---|---|---|
|SESK|MIL-DTL-23053*<br>USCG CGHQ-3774|IEEE-383 Massive Flame<br>Vertical TrayTest<br>SST-FR|Lloyd’s<br>Register<br>DNV|—<br>—|
||U.S. Navydrawing5001027-19|RW-2011|ABS|—|
|Tubing used to|SST-FR|SST-FR|—|Sigmaform FR|
|replace cable jacket|—|—|SST-FR|RW-2011|



*Formerly MIL+23053/15A 

Note: SESK kits are able to handle a variety of cable sizes and are also available for UJIS cables. Please contact TE for details and part number availability. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

7-10 

www.te.com 

Kits 

**7** 

## **Ship or Shore Breakout Kits** 

## **Product Facts** 

- n **Heat-shrinkable boot replaces potting or molding** 

- n **Flame-retardant tubing has a 3:1 shrink ratio** 

- n **Kit offers resistance to moisture, fungus, and weathering** 

- n **Operating temperature range of -55°C to +90°C [-67°F to +194°F]** 

## **Applications** 

Waterproof splices for power cables are available in red, white, and black for positive identification of each conductor. 

Bolting power cables together and wrapping the splice with tape used to be the accepted method. Now the in-line splice—with thick-wall, self-sealing, heat- 

shrinkable products—is the **Installation** accepted system for strain Minimum shrink relief, environmental sealtemperature: ing, and phase identifica121°C [250°F] tion for power cables. Tubing accommodates a large difference between cable diameters. Sigmaform boots can replace tapes, epoxies, and dips. 

## **Specifications/Approvals** 

**Ordering Information** 

|**Series**|**Military**|**Industry**|
|---|---|---|
||NAVSEA 803-5001027-17|DNV|
|2E171-4|MIL-C-24368|Lloyd’s|
||MIL-DTL-23053/15* and MIL-I-81765/1|ABS|
||||
|**Part No.**|**Model**||
|2E171-4|In-line splice cable sealing kit**||



- **Each kit contains: 

- Cable breakout boot 

- Three-phase identification tubings (red, white, and black) 

- Three connector tubings 

- A #100 grit emery cloth 

- Installation instructions 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

7-11 

Catalog 1654025 Revised 3-13 

www.te.com 

Kits 

## **Custom Maintenance and Repair Kits** 

## **Product Facts** 

- n **Customizable to specific platforms (including drawings and instructions)** 

- n **Custom sub-assemblies for quick repair** 

- n **Designed for use in the field or at a depot** 

- n **Lightweight case for easy transportation** 

- n **Tooling is available** 

- n **Replenishment of parts through re-ordering is available** 

TE offers Maintenance and Repair Kits that contain all the necessary items required to perform repairs in the field or at a depot. 

Typical products include (and are not limited too) the following shown below and on page 7-13. 

Applications include: Ship Maintenance, Ground Vehicles and Helicopters 

## **Wire, Cable and Cable Assemblies** 

- Flat 

- Coax 

- Power 

- more.... 

## **Heat-Shrink Tubing** 

- Single Wall 

- Dual Wall 

- Flame Retardant 

- more.... 

## **Shield Terminators and Adapters** 

- Cable Terminators 

- HexaShield Adapters 

- Tinel-Lock Ring 

- more.... 

## **Data Bus and MTC Products** 

- Data Bus Cables 

- Couplers 

- Bus and Stub Terminators 

- more.... 

7-12 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Kits 

**7** 

## **Custom Maintenance and Repair Kits** (Continued) 

## **Typical Products** 

## **Connectors** 

- Military Circular 

- ARINC 

- RF Coax 

- more.... 

## **Terminals, Contacts and Splices** 

- SolderTacts Solder Contacts 

- Lugs 

- MiniSeal Crimp Splices 

- more.... 

## **Molded and Harnessing Products** 

- RayOLOn Kits 

- Heat Shrinkable Repair Tape 

- Adhesive and Sealing Products 

- more.... 

## **Tooling Products** 

- Wire Stripper 

- Cutters 

- Heat Guns 

- more.... 

## **Creating the Kit** 

Since each kit is a custom piece, our goal is to ensure that the finished kit becomes an indispensible unit for quick repair out in the field or at a depot. We do this by spending time with you to determine the purpose of the kit and how it will be used. All components of the kit will meet your required standards. Prototypes will be built based on your requirements and the recommendations of our Technical Group. 

7-13 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Kits 

## **Custom Maintenance and Repair Kits** (Continued) 

## **Completing the Kit** 

With our design experience in building this type of kit, TE will work with you to propose a kit to fit your specific requirements. This includes customer specified bill of materials and flexible contents. 

**==> picture [105 x 19] intentionally omitted <==**

**----- Start of picture text -----**<br>
Items are clearly marked for<br>easy access.<br>**----- End of picture text -----**<br>


7-14 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Kits 

**7** 

## **Raychem Marine High-Voltage Termination & Splice Kits** 

## **Product Facts** 

- n **Designed and tested to IEEE-48 and IEEE-404 standards** 

- n **Superior environmental sealing** 

- n **Polyolefin heat shrink sleeve** 

- n **Compact design** 

- n **Tough, abrasion resistant, industry proven materials** 

- n **Excellent electrical stress control** 

- n **Easy to follow installation instructions** 

- n **Easier to install in confined spaces (Cold applied kits)** 

## **Description** 

Marine high-voltage termination and splice kits provide a safe, simple and secure way to terminate both water and non-water blocked cables rated up to 15KV. These kits have been designed to be watertight and feature non-tracking insulation with a revolutionary new electrical stress control system. They are high performing with a history of use in industrial applications. 

## **Applications** 

Ideal for a broad range of applications, utilizing commecial and military marine high voltage cables. The marine high voltage kits offer mechanical strength, water tight sealing and the ability to withstand extreme environments. 

**MHXX** 

## **Kit Type** 

MHHT (Heat Shrink Termination) MHHS (Heat Shrink Splice) MHCT (Cold Applied Termination) MHCS (Cold Applied Splice) 

## **Voltage** 

-8KV (0-8KV) -15KV (0-15KV) 

## **Phase Conductor Insulation Diameter** 

- -1  (.64 - .95 in.) 

- -2  (.95 - 1.25 in.) 

- -3  (1.10 - 1.65 in.) 

- -4  (.60 - 1.40 in.) (Cold applied splice only) 

**-** 

**XXKV -** 

## **Number Of Phase Conductors** 

- -1 

- -3 

- -4 

## **Number Of Ground Conductors** 

- -0 

- -3 

- -4 

Notes: 

1. Recommended overall cable insulation diameter range 

- (1.30 - 3.50 in.) 

2. Choose the largest size available that will fit your cable. 

## **Type Of Shield** 

-G (Gross Shield) 

- -PS (Phase Shield/Semi-Con & Gross Shield) 

7-15 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Kits 

## **Raychem Marine High-Voltage Termination & Splice Kits** (Continued) 

## **Heat Shrink Kits** 

## **MHHT** 

_Marine High-Voltage Heat Shrink Termination Kits  (0–15 kV)_ 

The unique high-voltage insulating sleeve is a non-tracking, and erosion-resistant material that does not require periodic cleaning. The material properties have been formulated to be thermally stable and highly resistant to UV degradation, weathering and environmental pollution. 

The cable, along with external ground, is sealed from moisture ingress using our high-voltage, heat-activated sealing system. No field engineering or additional accessory kits are required. 

Rated to IEEE-48 class 1. Indoor (in enclosures) or outdoor (weather-exposed) use. For use on shielded, non-shielded, water blocked or non-water blocked marine cables. 

## **MHHT kits offer the following features and benefits:** 

- Heat-shrinkable terminations with built-in stress control 

- Easy installation 

- Rated to IEEE-48-1996, class 1 termination requirements 

- Seals out all moisture and contamination and complies to MIL-24640 leakage requirements 

## _Heat-Shrinkable Terminations with Built-In Stress Control_ 

This high voltage termination system features a co-extruded one-piece termination. It consists of the same proven non-tracking tube together with a co-extruded, built-in stress control grading layer. This stress control layer is based on ceramic semiconductor technology (ZnO) and provides superior discharge and impulse performance. When the tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical stress control. 

## **MHHS** 

_Marine High-Voltage Heat Shrink Splice Kits (0-15 kV)_ 

The heat-shrinkable shielded power cable splices are pre-engineered to offer a compact, low-profile installation with a minimum diameter buildup. The kits contain a solderless grounding kit, consisting of a ground clamp, a ground braid, and a shielding mesh. Heat-shrink feature allows the kits to accommodate out-of-round, out-of-spec cable. 

**Cold Applied Kits** 

## **MHCT** 

_Marine High-Voltage Cold Applied Termination Kits (0-15 kV)_ MHCT tool-free termination kits have been developed to provide a quick and easy, cold-applied method of terminating 0-15 kV polymeric cables. The MHCT’s are designed for indoor conditions. 

## **MHCT kits offer the following features and benefits:** 

- Advanced metal oxide matrix stress control 

- Positive placement of stress control patch 

- Provided on a crush-resistant core 

- Easy installation — allows for repositioning 

- Rated to IEEE-48-1996, class 1 termination requirements 

- Seals out moisture and contamination, up to 15 psi of water pressure 

## **MHCS** 

_Marine High-Voltage Cold Applied Splice Kits (0-15 kV)_ 

Cold-applied splice is designed to splice medium voltage cables without the use of a torch or heat gun. The splice consists of a pre-stretched body on a unique holdout design together with a built-in-place Faraday cage. The kit contains integrated socktype shielding mesh and solderless spring clamps to accommodate different types of metallic shields such as Copper Tape, LC, Flat Strap and others. The re-jacketing system is a wraparound GelWrap splice closure designed to seal the entire splice area and provide mechanical and environmental protection. 

7-16 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Electrical Interconnect Products 

**==> picture [364 x 601] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Table of Contents|
|Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2|
|Typical SolderSleeve Device/Installation|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3|
|Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3, 8-4|
|Wire-to-Wire Splicing|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5|
|SolderSleeve Wire Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 to 8-11|
|SolderGrip Closed End Connector Splices  . . . . . . . . . . . . . . . . . . . . . . . . .8-12 to 8-17|
|DuraSeal Heat-Shrinkable, Environmentally-Sealed,|
|Nylon-Insulated Crimp Splices|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18, 8-19|
|PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices|. . . . . . . . . . . . . . . .8-20, 8-21|
|Cold Applied Splices|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-22, 8-23|
|MiniSeal High-Performance, Immersion-Resistant Crimp Splices . . . . . . . .8-24 to 8-27|
|200˚C MiniSeal High-Performance Crimp Splices  . . . . . . . . . . . . . . . . . . . . .8-28, 8-29|
|Insulated Terminals and Disconnects|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-30|
|DuraSeal Heat-Shrinkable, Environmentally-Sealed,|
|Nylon-Insulated Crimp Terminals and Disconnects . . . . . . . . . . . . . . . . .8-31 to 8-36|
|SolderGrip Self-Fixturing Insulated Terminals|. . . . . . . . . . . . . . . . . . . . . . .8-37 to 8-41|
|Wire Termination to Pin/Post/Tab|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-42|
|SolderSleeve Discrete Wire Terminators|. . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 to 8-46|
|Shield Termination|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-47|
|SolderSleeve Shield Terminators  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-48 to 8-53|
|Coaxial Cable Termination|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-54|
|SolderSleeve Coaxial Cable Terminators|. . . . . . . . . . . . . . . . . . . . . . . . . . . .8-55, 8-56|
|SolderSleeve PCB/Coaxial Cable Terminators  . . . . . . . . . . . . . . . . . . . . . . . .8-57, 8-58|
|RF One-Step BNC/TNC Connectors|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-59 to 8-64|
|Cable-to-Cable Splicing|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-65|
|SolderShield Shielded and Coaxial Cable Splices|. . . . . . . . . . . . . . . . . . .8-66 to 8-69|
|Raychem C-Wrap Side Entry Repair Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . .8-70, 8-71|
|Shielded Contacts|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-72|
|SolderTacts shielded one-piece solder contacts|. . . . . . . . . . . . . . . . . . . .8-73 to 8-81|
|Data Bus (MIL-STD-1553B) Components|
|Introduction|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-82|
|Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-83, 8-84|
|In-Line Microcouplers: One- and Two- Stub|. . . . . . . . . . . . . . . . . . . . . . . .8-85 to 8-87|
|Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub|. . . . . . . . . . . .8-88 to 8-90|
|Box Couplers|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-91, 8-92|
|Discrete Connectors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-93, 8-94|
|Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-95 to 8-99|
|Triaxial Size 8 Contacts|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-100|
|Space-Grade Data Bus Components|. . . . . . . . . . . . . . . . . . . . . . . . . . .8-101 to 8-104|
|Customer-Specified Harness Assemblies and HarnWare  . . . . . . . . . . . . . . . . . . .8-105|
|Parts List|. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-105|

**----- End of picture text -----**<br>


**8** 

**Note:** Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE Connectivity for most 

current data. 

8-1 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Electrical Interconnect Products 

## **Table of Contents** (Continued) 

## **Introduction** 

TE’s dependable, economical wire and cable termination products provide solutions for hundreds of wire and cable interconnect requirements. All wire termination products are housed inside transparent heat-shrinkable insulation sleeves, which provide inspectability and can provide various levels of environmental protection. Most Raychem brand termination products incorporate a fluxed solder preform, which is essential for a highly controlled soldering process. Other products incorporate controlled crimping or a unique process of combining a twist-on coil with controlled soldering to provide highreliability joints on the widest variety of conductor types and platings. 

SolderSleeve technology ensures high-quality electrical and mechanical performance time after time. Premeasured solder and flux create repeatable, reliable terminations, reducing rejects and field failures. When the SolderSleeve device is heated, the tubing shrinks and the solder preform melts to make a fully insulated, strainrelieved, protected solder connection. Heat-shrinkable tubing provides the benefits of insulation, strain relief, and protection for our controlled crimp products. Many Raychem brand interconnect products have earned UL recognition or MIL-Spec approval. 

Many SolderSleeve and related devices are made from polyvinylidene fluoride tubings that meet the requirements of AMS-DTL23053/8 (formerly MIL-DTL23053/8). 

Raychem brand interconnect devices combine highstrength materials with innovative design for consistent, long-life performance. And because the insulation sleeve is transparent, operators can easily inspect the connection. 

TE shrink-to-fit technology even helps reduce inventory, because one device size will fit a wide range of wire gauges, cable diameters, and component shapes. 

TE interconnect products are designed for many applications, from simple splices to terminators for sophisticated electronic systems, either sealed or unsealed, and for high- or low-temperature environments. 

8-2 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnect Products 

**8** 

## **Product Selection** 

Transparent, heat-shrinkable **Typical SolderSleeve** thermoplastic sleeve Thermoplastic sealing ring **Device (illustration of shield terminator concept)** Optional preinstalled wire lead Fluxed solder preform ~~ae~~ Solder preform melts and flows, Typical Installation Installation quality is fully visible through transparent sleeve 1. Insert prepared cable = — Sleeve shrinks, conforms to2. Apply heat -_- = cable contours, and provides Sealing rings melt to provide strain relief environmental protection 

|**Application Type**|**Max. Operating**<br>**Temp.**|**Connection**<br>**Type**|**Product Description**|**Series**|**Page**<br>**Number**|
|---|---|---|---|---|---|
||125°C [257°F]|Solder|SolderSleeve wire splices|B-155-900X|8-6|
|||||CWT||
|Wire-to-wire splicing|150°C[302°F]<br>125°C [257°F]|Solder<br>Coil and solder|SolderSleeve wire splices<br>SolderGrip closed end<br>connector splices(stub)|D-110, D-1744<br>SGRP Series X-58, SGRS|8-6<br>8-12|
||125°C[257°F]|Crimp|DuraSeal crimpsplices|D-406|8-18|
||125°C[257°F]|Crimp|PolyCrimpwire splices|C-203|8-20|
||150°C[302°F]|Crimp|MiniSeal crimpsplices|D-436(M81824)|8-24|
||200°C[392°F]|Crimp|MiniSeal crimpsplices|D-200|8-28|
|Terminals and<br>disconnects|125°C [257°F]<br>150°C[302°F]|Crimp<br>Coil and solder|DuraSeal crimp terminals<br>and disconnects<br>SolderGripterminals|B-106<br>SGRT|8-31<br>8-37|
|Wire termination<br>to pin/post/tab|125°C[257°F]<br>150°C [302°F]|Solder<br>Solder|SolderSleeve wire terminators<br>SolderSleeve wire terminators|B-155-15XX<br>D-129, D-141,<br>D-71X|8-43<br>8-43|
||125°C[257°F]|Solder|SolderSleeve shield terminators|B-155-X|8-48|
|Shield termination<br>Coaxial cable<br>termination<br>Cable-to-cable splicing<br>Shielded contacts<br>Triax connectors<br>MIL-STD-1553<br>Data bus connectors<br>MIL-STD-1553<br>In-line couplers<br>MIL-STD-1533<br>Triaxial size 8<br>contacts|150°C [302°F]<br>175°C[347°F]<br>200°C[392°F]<br>125°C [257°F]<br>150°C[302°F]<br>150°C[302°F]<br>135°C[275°F]<br>150°C[302°F]<br>150°C[302°F]<br>150°C[302°F]<br>150°C[302°F]<br>150°C[302°F]<br>150°C [302°F]<br>150°C[302°F]<br>150°C [302°F]|Solder<br>Solder<br>Solder<br>Solder<br>Solder<br>Solder<br>Solder<br>Solder/Crimp<br>Solder<br>Solder<br>Solder<br>Solder<br>Solder or<br>connectorized<br>Connectorized<br>Solder|SolderSleeve shield terminators<br>SolderSleeve shield terminators<br>SolderSleeve shield terminators<br>SolderSleeve coaxial cable terminators<br>SolderSleeve coaxial cable terminators<br>SolderSleeve PCB/coaxial cable terminators<br>RF one-stepBNC/TNC connectors<br>SolderShield cable splices<br>SolderTacts shielded contacts<br>Triax discrete connectors<br>Triax discrete connectors<br>Triax discrete connectors<br>In-line data bus<br>microcoupler<br>Data bus box couplers<br>Size 8, triaxial MIL-C-38999 contacts|S01, S02,<br>M83519, SO63<br>SO96, SO175<br>S200<br>B-155<br>B-02X, B-04X<br>D-607, B-046<br>RBD, RTD<br>D-150<br>D-602<br>D-621, DK-621<br>D-621, DK-621<br>D-621, DK-621<br>D-500-04<br>D-500-025<br>D-602X, DK-602|8-48<br>8-48<br>8-48<br>8-55<br>8-55<br>8-57<br>8-59<br>8-66<br>8-71<br>8-91<br>8-91<br>8-91<br>8-83<br>8-89<br>8-98|
|Data bus cables|150°C[302°F]|Crimpor solder|MIL-STD-1553 B shielded cable|1061X|8-81|
|Data bus terminators|150°C [302°F]|Solder or<br>connectorized|MIL-STD-1553<br>78 Ohms and 3000 Ohms terminators|D-621, D-500|8-93|
|Data bus accessories|150°C [302°F]|Solder or<br>mechanical|Dust caps, braid terminators, splices|D-600, D-150|8-93|



8-3 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnect Products 

## **Product Selection** (Continued) 

||**Application Type**|**Connection**<br>**Max.**<br>**Product Description**<br>**Series**<br>**Type**<br>**Operating**|**Connection**<br>**Max.**<br>**Product Description**<br>**Series**<br>**Type**<br>**Operating**|**Page**<br>**Number**|
|---|---|---|---|---|
|||**Temp.**|||
|||SolderSleeve wire splices<br>125°C<br>B-155-900X<br>~~ee~~||8-6|
|||Solder<br>Crimp<br>SolderSleeve wire splices<br>150°C<br>D-110,<br>D-1744<br>DuraSeal crimp splices<br>125°C<br>D-406<br>PolyCrimp crimp splices<br>125°C<br>C-203<br>a<br>~~es~~e~~e~~<br>e~~s~~<br>a ~~ee~~A<br>~~ee~~||8-6<br>8-18<br>8-20|
||Wire-to-Wire<br>Splicing|Cold applied splices<br>150°C<br>D-436<br>~~|~~ o~~t ~~—“‘“‘i—~~‘ir~~P||8-22|
|||Coil and<br>MiniSeal crimp splices<br>150°C<br>MiniSeal crimp splices<br>200°C<br>e~~s~~A<br>e~~s~~a<br>~~ee~~|D-436<br>(M81824)<br>D-200|8-24<br>8-28|
|||Solder<br>SolderGrip closed end<br>connector splices (stub)<br>125°C<br>SGRP,<br>SGRS<br>SGRW-X-58<br>~~+E~~||8-12|
|Terminals<br>and Disconnects<br>Coil and<br>Solder<br>Crimp<br>DuraSeal crimp terminals<br>and disconnects<br>125°C<br>B-106<br>SolderGrip terminals<br>150°C<br>SGRT<br>~~ee~~<br>ee||||8-31<br>8-37|
|Wire Termination<br>to pin/post/tab<br>Solder<br>SolderSleeve wire terminators<br>125°C<br>B-155-15XX<br>SolderSleeve wire terminators<br>150°C<br>D-129,<br>D-141,<br>D-71X<br>~~Co}~~<br>_||||8-43<br>8-43|
|||SolderSleeve shield terminators<br>125°C<br>B-155-X<br>_||8-48|
||Shield Termination|Solder<br>SolderSleeve shield terminators<br>150°C<br>S01, S02,<br>M83519,<br>SO63<br>[1||8-48|
|||SolderSleeve shield terminators<br>175°C<br>SO96,<br>SO175<br>[1||8-48|
|||SolderSleeve shield terminators<br>200°C<br>S200<br>_||8-48|
|Coax Cable<br>Termination<br>Solder<br>8-55<br>8-59<br>8-55<br>8-57<br>SolderSleeve<br>coaxial cable terminators<br>125°C<br>B-155-4XXX<br>SolderSleeve<br>coaxial cable terminators<br>150°C<br>B-02X/04X<br>SolderSleeve<br>PCB/coaxial cable terminators<br>D-607,<br>B-046<br>RF one-step BNC/TNC<br>connector<br>135°C<br>RBD,<br>RTD<br>~~oe~~<br>~~r+~~<br>~~+]~~<br>_<br>_|||||
|Cable-to-Cable<br>Splicing<br>Solder/Crimp<br>SolderShield cable splices<br>150°C<br>D-150,<br>B-202<br>~~ee~~||||8-66|
|Shielded Contacts<br>Solder<br>SolderTacts shielded contacts<br>150°C<br>D-602<br>~~se~~||||8-71|
|MIL-STD-1553B<br>Data Bus<br>Components<br>**e**e||Solder<br>Data bus couplers, connectors,<br>terminators, accessories<br>150°C<br>D-500,<br>D-600,<br>D(K)-621<br>~~ee e~~||8-80|



8-4 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire-to-Wire Splicing 

**8** 

## **Introduction** 

TE offers many products for n DuraSeal heat-shrinkable n SolderGrip splices, which wire-to-wire splicing: nylon crimp splices are are closed-end connecSolderSleeve splicing easy to use in factory or tors utilizing a spiral devices; SolderGrip splices; repair applications. copper coil that grips and DuraSeal and MiniSeal DuraSeal crimp splices and compresses the crimp splices. provide watertight sealing conductors and allows a Like all TE interconnect and superior protection prefluxed solder ring to against corrosion, flow to the center of the products, the wire-to-wire abrasion, and vibration. splicing area, resulting splicing devices are rugged in a high-reliability, and reliable, yet easy to n Small, lightweight, and install. low-profile MiniSeal highrepeatable solder joint. performance crimp n PolyCrimp heat-shrinkable PolyCrimp heat-shrinkable Designed for applications splices, which substantially polyethylene crimp with temperatures up to reduce wire bundle size splices offer a one-piece 150°C [302°F], products in this section include: and weight, are QPL-listed design and translucent to the MIL-S-81824 tubing which allows for n SolderSleeve splicing specification, and are visual inspection of the devices, which can be required by the MIL-Wsplice.  The dual wall used to make sealed or 5088 specification. polyethylene tubing prounsealed splices. In a vides strain relief and single step, they solder, protection against the insulate, encapsulate, and environment. strain-relieve a wide range of wire sizes. 

n PolyCrimp heat-shrinkable PolyCrimp heat-shrinkable polyethylene crimp splices offer a one-piece design and translucent tubing which allows for visual inspection of the splice.  The dual wall polyethylene tubing provides strain relief and protection against the environment. 

8-5 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Wire-to-Wire Splicing 

## **SolderSleeve Wire Splices** 

## **Product Facts** 

- n **Transparent polyvinylidene fluoride or polyolefin sleeve provides encapsulation, inspectability, strain relief, and insulation** 

- n **Prefluxed solder preform provides a controlled soldering process** 

- n **One-piece design makes installation easy and lowers the installed cost** 

- n **With one or two wires per end, the NAS 1744 splices meet  75,000 ft [22,000 m] altitude immersion requirement** 

- n **Thermochromic temperature indicator in the NAS splices facilitates termination and inspection** 

- n **UL and CUL recognized** 

## **Applications** 

In-line wire splices. 

## **Product Options** 

|**Product Series**|**Minimum Wire**<br>**Temperature Rating**|**Maximum Operating**<br>**Temperature**|**Intended Application**<br>**Environment**|
|---|---|---|---|
|B-155|85°C[185°F]|125°C[257°F]|(RoHS)Splashproof|
|CWT|85°C[185°F]|125°C[257°F]|Splashproof|
|D-110|125°C[257°F]|150°C[302°F]|Splashproof|
|D-1744 (NAS 1744)|125°C [257°F]|150°C [302°F]|Immersion sealed|
|**Note:** Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].||||
|Consult TE for details.||||



- n For D-110 series 

## **Product Selection Process** 

- (splashproof): Use 

From the Product Options table above, select the product series appropriate for your application based on the temperature rating and sealing performance required. 

Table B on page 8-8. 

- n For D-1744 series (immersion sealed): Use Table C on page 8-9. 

_**If the application has more than one size of wire per side**_ or more than two wires on either side (or if you prefer to work with CMA or mm[2] sizes): 

_**If the application has only one size of wire per side**_ and no more than two wires on either side: 

   1. Determine wire gauge sizes for both sides of splice. 

   - sizes for both sides of 1.  Turn to “CMA/mm[2] splice. Calculation” on page 8-10 and use the work- 

   - 2. Determine number of space there to calculate 

   - wires (one or two wires) the total cross section to 

   - for each side of splice. be spliced. 

   3. Select part numbers from the appropriate table: 

2.  Use Table E on page 

the appropriate table: 

**Available in:** 8-11 to select the sleeve **Americas** n n For B-155 and CWT recommended for that **Europe** n series (low temperature): cross section. **Asia Pacific** n Use Table A on page 8-7. 

## **Notes:** 

While all combinations listed will  provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of  the wires being joined. Refer to Table E for the recommended size ranges for the sleeves. 

Wires 16 AWG (1.21 mm[2] ) and larger, and wires having more than 19 strands, should be pretinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires 26 AWG (0.15 mm[2] ) and smaller is covered on page 8-8. 

8-6 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Wire-to-Wire Splicing 

## **Table A:** 

## **SolderSleeve Wire Splices** (Continued) 

## **B-155 Series Selection** 

|**Side A:**||||**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**||||
|---|---|---|---|---|---|---|---|---|---|---|
|**Size and**||**26 AWG**|**26 AWG**|**24 AWG**||**22 AWG**|**22 AWG**|**20 AWG**|**20 AWG**||
|**Number of**<br>**Conductors**||**1**|**2**|**1**|**2**|**1**|**2**|**1**|**2**||
|26 AWG|1<br>2|B-155-9001<br>B-155-9001|B-155-9001<br>B-1559001|B-155-9001<br>B-155-9001|B-155-9001<br>B-155-9002|B-155-9001<br>B-155-9001|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002||
|24 AWG|1<br>2|B-155-9001<br>B-155-9001|B-155-9001<br>B-155-9002|B-155-9001<br>B-155-9001|B-155-9001<br>B-155-9002|B-155-9001<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002||
|22  AWG|1<br>2|B-155-9001<br>B-155-9002|B-155-9001<br>B-155-9002|B-155-9001<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9003||
|20 AWG|1<br>2|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9002|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9003<br>B-155-9003||
|18 AWG|1<br>2|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9003<br>B-155-9003||
|16 AWG|1<br>2|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003||
|14 AWG|1<br>2|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-1559003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004||
|12 AWG|1<br>2|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9003<br>B-155-9005|B-155-9004<br>B-1559005||
|10AWG|1|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005||
|**Side A:**||||**Side B: Size and Number of Conductors**|||||||
|**Size and**||**18 AWG**|**18 AWG**|**16 AWG**||**14 AWG**|**14 AWG**|**12 AWG**|**12 AWG**|**10 AWG**|
|**Number of**<br>**Conductors**||**1**|**2**|**1**|**2**|**1**|**2**|**1**|**2**|**1**|
|26 AWG|1<br>2|B-155-9002<br>B-155-9002|B-155-9003<br>B-155-9003|B-155-9002<br>B-155-9002|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9004<br>B-155-9004|B-155-9003<br>B-155-9003|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|24 AWG|1<br>2|B-155-9002<br>B-155-9002|B-155-9003<br>B-155-9003|B-155-9002<br>B-155-9002|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9004<br>B-155-9004|B-155-9003<br>B-155-9003|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|22 AWG|1<br>2|B-155-9002<br>B-155-9002|B-155-9003<br>B-155-9003|B-155-9002<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9004<br>B-155-9004|B-155-9003<br>B-155-9003|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|20 AWG|1<br>2|B-155-9002<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9004<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|18 AWG|1<br>2|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9003|B-155-9004<br>B-155-9004|B-155-9004<br>B-155-9004|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|16 AWG|1<br>2|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9003|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9004|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|14 AWG|1<br>2|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9003<br>B-155-9004|B-155-9004<br>B-155-9005|B-155-9003<br>B-155-9004|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|12 AWG|1<br>2|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9005<br>B-155-9005|B-155-9004<br>B-155-9005|B-155-9005<br>B-155-9005|B-155-9005<br>B-155-9005|
|10AWG|1|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|B-155-9005|



## **Table A:** 

## **CWT Series Selection** 

|**Side A:**||||**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**||||
|---|---|---|---|---|---|---|---|---|---|---|
|**Size and**||**26 AWG**|**26 AWG**|**24 AWG**||**22 AWG**|**22 AWG**|**20 AWG**|**20 AWG**||
|**Number of**<br>**Conductors**<br>26 AWG<br>1<br>2<br>24 AWG<br>1<br>2||**1**<br>CWT-9001<br>CWT-9001<br>CWT-9001<br>CWT-9001|**2**<br>CWT-9001<br>CWT9001<br>CWT-9001<br>CWT-9002|**1**<br>CWT-9001<br>CWT-9001<br>CWT-9001<br>CWT-9001|**2**<br>CWT-9001<br>CWT-9002<br>CWT-9001<br>CWT-9002|**1**<br>CWT-9001<br>CWT-9001<br>CWT-9001<br>CWT-9002|**2**<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002|**1**<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002|**2**<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002||
|22  AWG<br>1<br>2<br>20 AWG<br>1<br>2<br>18 AWG<br>1<br>2<br>16 AWG<br>1<br>2<br>14 AWG<br>1<br>2<br>12 AWG<br>1<br>2<br>10AWG<br>1<br>**Side A:**<br>**Size and**<br>**Number of**<br>**Conductors**<br>26 AWG<br>1<br>2||CWT-9001<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9004<br>CWT-9003<br>CWT-9005<br>CWT-9005<br>**18 AWG**<br>**1**<br>CWT-9002<br>CWT-9002|CWT-9001<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9004<br>CWT-9003<br>CWT-9005<br>CWT-9005<br>**18 AWG**<br>**2**<br>CWT-9003<br>CWT-9003|CWT-9001<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT9003<br>CWT-9004<br>CWT-9004<br>CWT-9004<br>CWT-9004<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>CWT-9005<br>**Side B: Size and Number of Conductors**<br>**16 AWG**<br>**14 AWG**<br>**1**<br>**2**<br>**1**<br>**2**<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9004<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9004||||CWT-9002<br>CWT-9002<br>CWT-9002<br>CWT-9003<br>CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9004<br>CWT-9003<br>CWT-9005<br>CWT-9005<br>**12 AWG**<br>**1**<br>CWT-9003<br>CWT-9003|CWT-9002<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9003<br>CWT-9004<br>CWT-9004<br>CWT9005<br>CWT-9005<br>**12 AWG**<br>**2**<br>CWT-9005<br>CWT-9005|**10 AWG**<br>**1**<br>CWT-9005<br>CWT-9005|
|24 AWG|1<br>2|CWT-9002<br>CWT-9002|CWT-9003<br>CWT-9003|CWT-9002<br>CWT-9002|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9004<br>CWT-9004|CWT-9003<br>CWT-9003|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|22 AWG|1<br>2|CWT-9002<br>CWT-9002|CWT-9003<br>CWT-9003|CWT-9002<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9004<br>CWT-9004|CWT-9003<br>CWT-9003|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|20 AWG|1<br>2|CWT-9002<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9004<br>CWT-9004|CWT-9003<br>CWT-9004|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|18 AWG|1<br>2|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9004|CWT-9003<br>CWT-9003|CWT-9004<br>CWT-9004|CWT-9004<br>CWT-9004|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|16 AWG|1<br>2|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9004|CWT-9003<br>CWT-9003|CWT-9003<br>CWT-9004|CWT-9003<br>CWT-9004|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9004|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|14 AWG|1<br>2|CWT-9003<br>CWT-9004|CWT-9003<br>CWT-9004|CWT-9003<br>CWT-9004|CWT-9004<br>CWT-9005|CWT-9003<br>CWT-9004|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|12 AWG|1<br>2|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9005<br>CWT-9005|CWT-9004<br>CWT-9005|CWT-9005<br>CWT-9005|CWT-9005<br>CWT-9005|
|10AWG|1|CWT-9005|CWT-9005|CWT-9005|CWT-9005|CWT-9005|CWT-9005|CWT-9005|CWT-9005|B-155-9005|



**8** 

8-7 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Wire-to-Sire Splicing 

## **SolderSleeve Wire Splices** (Continued) 

## **Table B: D-110 Series Selection** 

|**Side A:**||||**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**||||
|---|---|---|---|---|---|---|---|---|---|---|
|**Size and**||**26 AWG**|**26 AWG**|**24 AWG**||**22 AWG**|**22 AWG**|**20 AWG**|**20 AWG**||
|**Number of**<br>**Conductors**||**1**|**2**|**1**|**2**|**1**|**2**|**1**|**2**||
|26 AWG|1|D-110-35|D-110-35|D-110-35|D-110-35|D-110-35|D-110-41|D-110-41|D-110-41||
||2|D-110-35|D-110-35|D-110-35|D-110-41|D-110-35|D-110-41|D-110-41|D-110-41||
|24 AWG|1|D-110-35|D-110-35|D-110-35|D-110-35|D-110-35|D-110-41|D-110-41|D-110-41||
||2|D-110-35|D-110-41|D-110-35|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41||
|22 AWG|1|D-110-35|D-110-35|D-110-35|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41||
||2|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-0181||
|20 AWG|1|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-0181||
||2|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-0181|D-110-0181|D-110-0181||
|18 AWG|1|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-0181||
||2|D-110-0181|D-110-0181|D-110-0181|D-110-0181|D-110-0181|D-110-0101|D-110-0101|D-110-0101||
|16 AWG|1|D-110-41|D-110-41|D-110-41|D-110-41|D-110-41|D-110-0181|D-110-0181|D-110-0181||
||2|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0101||
|14 AWG|1|D-110-0181|D-110-0181|D-110-0181|D-110-0181|D-110-0181|D-110-0101|D-110-0101|D-110-0101||
||2|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090||
|12 AWG|1|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101||
||2|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090||
|10 AWG|1|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0083|D-110-0083|D-110-0083||
|**Side A:**||||**Side B: Size and Number of Conductors**|||||||
|**Size and**||**18 AWG**|**18 AWG**|**16 AWG**||**14 AWG**|**14 AWG**|**12 AWG**|**12 AWG**|**10 AWG**|
|**Number of**<br>**Conductors**||**1**|**2**|**1**|**2**|**1**|**2**|**1**|**2**|**1**|
|26 AWG|1|D-110-41|D-110-0181|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-41|D-110-0181|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
|24 AWG|1|D-110-41|D-110-0181|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-41|D-110-0181|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
|22 AWG|1|D-110-41|D-110-0181|D-110-41|D-110-0181|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|
|20 AWG|1|D-110-41|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-0181|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|
|18 AWG|1|D-110-0181|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0090|D-110-0090|D-110-0090|D-110-0083|
|16 AWG|1|D-110-0181|D-110-0101|D-110-0181|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|
||2|D-110-0101|D-110-0101|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|D-110-0083|D-110-0083|
|14 AWG|1|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0101|D-110-0090|D-110-0090|D-110-0090|D-110-0083|
||2|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0083|D-110-0083|
|12 AWG|1|D-110-0101|D-110-0090|D-110-0101|D-110-0090|D-110-0090|D-110-0090|D-110-0090|D-110-0083|D-110-0083|
||2|D-110-0090|D-110-0090|D-110-0090|D-110-0083|D-110-0090|D-110-0083|D-110-0083|D-110-0083|D-110-0083|
|10 AWG|1|D-110-0083|D-110-0083|D-110-0083|D-110-0083|D-110-0083|D-110-0083|D-110-0083|D-110-0083|D-110-0083|



**Fine Wire Splices 26 AWG (0.15 mm**[2] **) and Smaller** 

|**Part**||**Inside Diameter**||
|---|---|---|---|
|**No.**|**As Supplied***|**Fully Recovered****|**Length*****|
|D-110-0071|0.9[0.035]|0.6[0.025]|4.7[0.185]|
|D-110-0213|0.9[0.035]|0.6[0.025]|4.2[0.165]|
|D-110-0214|0.6[0.025]|0.3[0.013]|6.3[0.250]|
|D-110-0217|1.0[0.040]|0.6[0.025)|9.1[0.360]|
|D-110-40|0.6 [0.025]|0.5 [0.021]|5.1 [0.200]|



**Note:** Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm[2] ]. *Minimum. Wire insulation must be smaller than this. 

**Maximum. Wire insulation and combined conductor diameters must be greater than this. 

***Nominal. Wire strip length must be approximately one-half of this. 

8-8 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Wire-to-Wire Splicing 

**8** 

## **SolderSleeve Wire Splices** (Continued) 

## **Table C: D-1744 Series Selection** 

|**Side A:**||||**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|**Side B: Size and Number of Conductors**|||
|---|---|---|---|---|---|---|---|---|---|
|**Size and**<br>**Number of**<br>**Conductors**||**26 AWG**<br>**1**|**26 AWG**<br>**2**|**24 AWG**<br>**1**<br>**2**||**22 AWG**<br>**1**|**22 AWG**<br>**2**|**20 AWG**<br>**1**|**20 AWG**<br>**2**|
|26 AWG|1|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-02|
||2|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-02|D-1744-01|D-1744-02|
|24 AWG|1|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-02|
||2|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-02|D-1744-02|D-1744-02|
|22 AWG|1|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-01|D-1744-02|D-1744-01|D-1744-02|
||2|D-1744-01|D-1744-02|D-1744-01|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|
|20 AWG|1|D-1744-01|D-1744-01|D-1744-01|D-1744-02|D-1744-01|D-1744-02|D-1744-02|D-1744-02|
||2|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-03|
|18 AWG|1|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-03|
||2|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|
|16 AWG|1|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-02|D-1744-03|
||2|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|
|14 AWG|1|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|
||2|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-04|
|12 AWG|1|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-03|D-1744-04|D-1744-04|
||2|D-1744-04|D-1744-04|D-1744-04|—|D-1744-04|—|—|—|
|**Side A:**||||**Side B: Size and Number of Conductors**||||||
|**Size and**||**18 AWG**|**18 AWG**|**16 AWG**||**14 AWG**|**14 AWG**|**12 AWG**|**12 AWG**|
|**Number of**<br>**Conductors**||**1**|**2**|**1**|**2**|**1**|**2**|**1**|**2**|
|26 AWG|1<br>2|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-04<br>D-1744-04|
|24 AWG|1<br>2|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-04<br>—|
|22 AWG|1<br>2|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-02<br>D-1744-02|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-04<br>—|
|20 AWG|1<br>2|D-1744-02<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-02<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-04|D-1744-04<br>D-1744-04|—<br>—|
|18 AWG<br>16 AWG|1<br>2<br>1<br>2|D-1744-02<br>D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-04<br>D-1744-04<br>D-1744-04|D-1744-03<br>D-1744-03<br>D-1744-03<br>D-1744-04|—<br>—<br>—<br>—|
|14 AWG<br>12 AWG|1<br>2<br>1|D-1744-03<br>D-1744-03<br>D-1744-03|D-1744-03<br>D-1744-04<br>D-1744-03|D-1744-03<br>D-1744-04<br>D-1744-03|D-1744-03<br>D-1744-04<br>D-1744-04|D-1744-03<br>D-1744-04<br>D-1744-03|D-1744-04<br>—<br>—|D-1744-03<br>—<br>D-1744-04|—<br>—<br>—|



8-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire-to-Wire Splicing 

## **SolderSleeve Wire Splices** (Continued) 

**CMA/mm**[2] **Calculation** 

To calculate the total circu3. Add together the values lar mil or mm[2] area of the listed in the workspace conductors to be termibelow to obtain the total nated in a single splice, area. follow these steps: 4. From Table E on the next 1. Choose either CMA or page, select the part mm[2] as your unit of number recommended measure for selection for the total CMA or mm[2] purposes and continue you have calculated. to use it for all your 5. Refer to the examples on selection criteria. this page for further 2. In the workspace below, clarification. list the CMA or mm[2] for each conductor that will go into the same splice. (To assist you, Table D on this page provides the CMA of typical conductors.) 

**==> picture [321 x 85] intentionally omitted <==**

**----- Start of picture text -----**<br>
Wire Number CMA mm [2]<br>1<br>2<br>3<br>4<br>5 Part Number:<br>Total<br>**----- End of picture text -----**<br>


**CMA/mm**[2] **Examples** 

**==> picture [474 x 86] intentionally omitted <==**

**----- Start of picture text -----**<br>
One-to-One Wire Splice  Multiwire Splice<br>1.50 [.060]<br>1.50 [.060]<br>2.50 [.100] 3.00 [.120] 2.25 [.090]<br>a |<br>7 : tTnt2 a— +4<br>16 AWG (CMA 2426)) 22 AWG (CMA 754)) 1.50 [.060]<br>  [1.21 mm [2] Jc ) [0.38 mm [2] ] 2 at 22 AWG (CMA 1508)) |18 AWG (CMA 1900))<br>[0.38 mm [2] ]  [0.24 mm [2] ]<br>**----- End of picture text -----**<br>


**Total CMA = 3180 Total mm**[2] **= 1.59** 

Correct part number selection from Table E (based on CMA/mm[2] and nominal jacket wire OD) = B-155-9002, CWT-9002, D-110-41 or D-1744-02. 

**Total CMA = 3408 Total mm**[2] **= 1.71** 

Correct part number selection from Table E (based on CMA/mm[2] and nominal jacket wire OD) = B-155-9003, CWT-9003, D-110-0181 or D-1744-03. 

**Table D.** 

## **CMA of Typical AWG Conductors** 

|AWG|28|26|24|22|20|18|16|14|12|
|---|---|---|---|---|---|---|---|---|---|
|CMA|177|304|475|754|1216|1900|2426|3831|5874|
|mm2|0.09|0.15|0.23|0.38|0.62|0.96|1.23|1.44|2.97|



8-10 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Wire-to-Wire Splicing 

**8** 

## **SolderSleeve Wire Splices** (Continued) 

## **Installation Requirements** 

For proper installation of these devices the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: 

n HL1910E/HL2010E n IR-1759 MiniRay 

Refer to TE installation procedure RPIP-850-00 for D-1744 Series and RPIP- 824-00 for B-155 Series. 

You will find ordering information for these tools in Section 10. 

n AA-400 Super Heater 

n CV-1981 

|**Table E:**<br>**Multiwire Splice Selection**|**Product**<br>**Series**|**Wire Jacket OD**<br>**Min.**|**Wire Jacket OD**<br>**Max.**|**CMA**<br>**Combined Total**<br>**Min.**<br>**Max.**|**CMA**<br>**Combined Total**<br>**Min.**<br>**Max.**|**mm2**<br>**Combined Total**<br>**Min.**<br>**Max.**|**mm2**<br>**Combined Total**<br>**Min.**<br>**Max.**|
|---|---|---|---|---|---|---|---|
||B-155-9001|0.4[0.015]|1.7[0.066]|450|1500|0.3|0.8|
||B-155-9002|1.3[0.05]|2.7[0.106]|1500|4000|0.8|2.0|
||B-155-9003|1.8[0.07]|4.5[0.18]|4000|7800|2.0|4.0|
||B-155-9004|2.8[0.11]|6.0[0.236]|7800|12000|4.0|6.0|
||B-155-9005|3.2[0.125]|7.0[0.275]|12000|19000|6.0|10.0|
||D-1744-01|0.50[0.020]|1.90[0.075]|350|2000|–|–|
||D-1744-02|0.80[0.031]|2.80[0.110]|2000|4000|–|–|
||D-1744-03|1.30[0.050]|4.57[0.180]|4000|10000|–|–|
||D-1744-04|2.00[0.080]|7.11[0.280]|10000|13000|–|–|
||D-110-35|0.51[0.020]|1.78[0.070]|500|1500|–|–|
||D-110-41|1.27[0.050]|2.54[1.00]|1200|3500|–|–|
||D-110-0181|1.9[0.075]|4.5[0.177]|3600|6000|–|–|
||D-110-0101|2.41[0.095]|4.32[0.17]|4800|9000|–|–|
||D-110-0090|3.56[0.140]|7.11[0.28]|8500|16200|–|–|
||D-110-0083|4.0[0.160]|8.76[0.345]|16200|25000|–|–|



|**Product Characteristics**|**Product Characteristics**|**Material**<br>Insulation(D-110, D-1744)<br>Insulation(B-155)<br>Solder and flux(D-110, D-1744)<br>Solder and flux(B-155)<br>Solder and flux(CWT)<br>Meltable inserts (B-155, D-1744)<br>**Typical Performance**<br>Voltage drop<br>Tensile strength<br>Dielectric strength<br>Temperature rating (B-155)<br>Temperature rating (D-110, D-1744)<br>Insulation resistance|Radiation-crosslinked, heat-shrinkablepolyvinylidene fluoride<br>Radiation-crosslinked, heat-shrinkablepolyolefin<br>Solder: Sn63 Pb37<br>Flux: ROL1per ANSI-J-004(RMA flux)<br>Solder: Sn42Bi58<br>Flux: ROM1per ANSI-J-004(RA Flux)<br>Solder: Sn50 Pb32 Cd18<br>Flux: ROM1per ASNI-J-004(RA flux)<br>Meltable thermoplastic<br>2.0 mV<br>Exceeds strength of conductor<br>2.0 kV<br>-55°C to +125°C[-67°F to +257°F]<br>-55°C to +150°C[-67°F to +302°F]<br>1000 megohms|
|---|---|---|---|



## **Specifications/Approvals** 

|**Series**|**Agency**|**TE**|
|---|---|---|
|B-155|n/a|RT-1404|
|CWT|UL E87681|D-5023|
|D-110|UL E87681|RT-1404|
|D-1744|NAS-1744|RT-1404|



8-11 Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Wire-to-Wire Splicing 

**SolderGrip Closed End Connector Splices** 

## **Product Facts** 

n **Soldered connection** n **Electrical insulation** n **Sealed for immersion (SGRS-X-58, SGRS)** n **Excellent strain relief** n **Simple installation** 

## **Applications** 

SolderGrip heat-shrinkable solder-type closed-end connectors are designed for electrical termination of multiple-wire combinations. They provide a reliable alternative to crimping, welding, or conventional twist-on-style closed-end connectors. 

Their unique combination of wire fixturing and controlledsoldering technology provides dependable electrical termination of multiple wire combinations. 

SolderGrip terminators consist of a heat-shrinkable thermoplastic sleeve containing a spiral-wound copper insert. The insert is fitted with a prefluxed solder band. 

This innovation design allows SolderGrip products to reliably terminate as many as 10 wires of different sizes and types in a single device. 

The capability of SolderGrip terminators encompasses single or multi-stranded, bare or tinned copper wires with low- or hightemperature insulation. 

The termination is environmentally protected and strain relieved. 

SolderGrip splice terminators are color-coded for easy identification. 

## **Product Options** 

|**Available in:**||
|---|---|
|**Americas**|n|
|**Europe**|n|
|**Asia Pacific**|n|



|**Product Options**|||
|---|---|---|
|**Product Series**|**Environmental Protection**|**Max.  Operating Temp.**|
|SGRP|Splashproof|125°C[257°F]|
|SGRS-X-58|Sealed|125˚C[257˚F]|
|SGRS|Sealed|125°C[257°F]|



8-12 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Wire-to-Wire Splicing 

## **SolderGrip Closed End Connector Splices** (Continued) 

## **Product Selection Process** 

1. From the Product Options table on the previous page, select the product series appropriate for your application. 

2. Determine the wire combination (number of wires and size) of the wire bundle you wish to splice. 

3. Use Table C (page 8-15) to select the correct connector for AWG wire combinations.* For mm[2] wire combinations use Table A to select a SolderGrip part number. 

## **Insulated Closed-End Connectors (SGRP series)** 

**==> picture [80 x 31] intentionally omitted <==**

**----- Start of picture text -----**<br>
L<br>ØA<br>**----- End of picture text -----**<br>


Example: For connecting a bundle with one 12 AWG wire (1 #12) and two 14 AWG wires (+2 #14), you need an SGRP3 connector. For sealed parts, select the SGRS series. 

4. Verify that the wire bundle (with wire insulation) does not exceed the maximum diameter allowed for the connector you selected. Simply check the bundle’s diameter against the maximum diameter that Table A (below) lists for that part. 

- *If the wire combination is not listed in Table C, use the CMA (mm[2] ) method of determining wire bundle size (see “CMA/ mm[2] Calculation” on page 8-14). Using Table B (page 8-14, select the smallest size connector that will fit your total wire CMA (mm[2] ) value. 

5. Verify that the total amperage to be applied does not exceed the maximum amp rating for the part. 

## **Insulated and Sealed Closed-End Connectors (SGRS series)** 

**==> picture [86 x 58] intentionally omitted <==**

**----- Start of picture text -----**<br>
L<br>ØA<br>Sealing insert<br>**----- End of picture text -----**<br>


## **Table A - Product Dimensions and Part Number Descriptions** 

|**Part**<br>**No.**<br>SGRP-1|**Color**<br>**Code**<br>Green|**Product  Dimensions(Min.)**<br>**L**<br>**ØA**<br>**Wire Range (Min.-Max.)**<br>**CMA/mm2**<br>1.370<br>.120<br>1400 - 4800<br>[34.8]<br>[2.9]<br>[0.7 - 2.4]|SGRS-1<br>~~**Part**~~<br>**No.**|Green<br>~~**Color**~~<br>**Code**|**L**<br>1.370<br>[34.8]|**Product  Dimensions(Min.)**<br>**ØA**<br>**Wire Range (Min.-Max.)**<br>**CMA/mm2**<br>1.370<br>0.130<br>1400 - 4800<br>[3.4]<br>[0.7 - 2.4]|
|---|---|---|---|---|---|---|
|SGRP-2<br>SGRP-3<br>SGRP-4|Red<br>Blue<br>Yellow|1.350<br>.150<br>4000 - 8000<br>[34.2]<br>[3.7]<br>[2.0 - 4.0]<br>1.610<br>.200<br>7000 - 16000<br>[41.0]<br>[5.1]<br>[3.5 - 8.0]<br>1.650<br>.270<br>15000 - 24000<br>[42.0]<br>[6.8]<br>[7.5 -  12.0]|SGRS-2<br>SGRS-3<br>SGRS-4|Red<br>Blue<br>Yellow|1.350<br>[34.2]<br>1.650<br>[42.0]<br>1.630<br>[41.5]|1.350<br>0.190<br>4000 - 8000<br>[4.8]<br>[2.0 - 4.0]<br>1.650<br>0.290<br>7000 - 16000<br>[7.3]<br>[3.5 - 8.0]<br>1.630<br>0.360<br>15000 - 24000<br>[9.1]<br>[7.5 - 12.0]|



**8** 

|**Part**<br>**No.**<br>SGRS-1-58 Green|**Color**<br>**Code**<br>SGRS-1-58 Green|**Product  Dimensions(Min.)**<br>**L**<br>**ØA**<br>**Wire Range (Min.-Max.)**<br>**CMA/mm2**<br>1.370<br>0.130<br>1400 - 4800<br>[34.8]<br>[3.4]<br>[0.7 - 2.4]|**Product  Dimensions(Min.)**<br>**L**<br>**ØA**<br>**Wire Range (Min.-Max.)**<br>**CMA/mm2**<br>1.370<br>0.130<br>1400 - 4800<br>[34.8]<br>[3.4]<br>[0.7 - 2.4]|**Product  Dimensions(Min.)**<br>**L**<br>**ØA**<br>**Wire Range (Min.-Max.)**<br>**CMA/mm2**<br>1.370<br>0.130<br>1400 - 4800<br>[34.8]<br>[3.4]<br>[0.7 - 2.4]|
|---|---|---|---|---|
|SGRS-2-58|Red|1.350<br>[34.2]|0.190<br>[4.8]|4000 - 8000<br>[2.0 - 4.0]|
|SGRS-3-58|Blue|1.650<br>[42.0]|0.290<br>[7.3]|7000 - 16000<br>[3.5 - 8.0]|
|SGRS-4-58|Yellow|1.630<br>[41.5]|0.360<br>[9.1]|15000 - 24000<br>[7.5 -  12.0]|



8-13 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Wire-to-Wire Splicing 

## **SolderGrip Closed End Connector Splices** (Continued) 

## **CMA/mm**[2] **Calculation** 

To calculate the total 2. In the workspace below, circular mil or mm[2] area list the CMA or mm[2] for of the wire bundle to be each conductor in the terminated, follow these bundle. (Table B provides steps: the CMA of typical 1. Choose either CMA or conductors.) mm[2] as your unit of 3. Add together the values measure for selection listed in the workspace purposes and continue below to obtain the total to use it for all your area. selection criteria. (Both 4. Use Table A to select the measures provide the smallest terminator that same results.) will fit the total CMA (mm[2] ). 

|**Wire Number**|**CMA**|**mm2**|||||
|---|---|---|---|---|---|---|
|**1**|||||||
|**2**|||||||
|**3**|||||||
|**4**|||||||
|**5**|||||||
|**6**|||||||
|**7**|||||||
|**8**|||||||
|**9**|||||||
|**10**|||**Solder Grip Part No.**|**Solder Grip Part No.**|**Solder Grip Part No.**|**Solder Grip Part No.**|
|**Total**|||||||



**CMA/mm**[2] **Example** 

**Table B. CMA of Typical Copper Conductors** 

|22 AWG/.38<br>CMA 754||||||OD Bundle|OD Bundle|OD Bundle||Insulation|Insulation|Insulation||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||||||||
|22 AWG/.38<br>CMA 754||||||||||||||||
|||||||||||||||||
|18 AWG/.95||||||||||||Conductor||||
|CMA 1900||||||||||||||||
|||||||||||||||||
|16 AWG/1.21<br>CMA 2426||||||||||||||||
|Total CMA = 5834||||||||Bundle diameter must not exceed 6.0|||||Bundle diameter must not exceed 6.0|||
|Total mm2 = 2.92||||||||mm (0.24 in) for SGRP-2 or 0.18 mm||||||||
|Correct part number (based on CMA of 5834|||||Correct part number (based on CMA of 5834|||(4.5 in)  for SGRS-2 or SGRS-2-58||||||||
|or mm2 of 2.92): SGRP-2, SGRS-2 or SGRS-2-58|||of 2.92): SGRP-2, SGRS-2 or SGRS-2-58|||||||||||||
|AWG<br>30|28||26|24|22|20||18||16||14|12|10|8|
|CMA<br>112|177||304|475|754|1216<br>1900|||2426|||3831|5874|9354|16983|
|mm2<br>0.05|0.09||0.15|0.24|0.38|0.61|0.95||1.21|||1.92|2.94|4.74|8.61|



Dimensions are shown for reference purposes only. Specifications subject to change. 

8-14 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Wire-to-Wire Splicing 

## **SolderGrip Closed End Connector Splices** (Continued) 

## **Table C. SolderGrip Wire Combinations** 

|**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|
|---|---|---|---|---|---|---|---|---|
|1 # 8 + 1 # 12|SGRP-4|SGRS-4-58|1 # 14 + 3 # 20|SGRP-2|SGRS-2-58|2 # 16 + 1 # 18 + 3 # 20|SGRP-3|SGRS-3-58|
|1 # 8 + 1 # 16|SGRP-4|SGRS-4-58|1 # 14 + 4 # 20|SGRP-3|SGRS-3-58|2 # 16 + 1 # 18 + 2 # 20|SGRP-3|SGRS-3-58|
|2 # 8 + 2 # 16|SGRP-4|SGRS-4-58|1 # 14 + 1 # 18|SGRP-2|SGRS-2-58|2 # 16 + 1 # 18 + 1 # 20|SGRP-2|SGRS-2-58|
|1 # 8 + 1 # 14|SGRP-4|SGRS-4-58|1 # 14 + 1 # 18 + 1 # 20|SGRP-2|SGRS-2-58|2 # 16 + 1 # 18|SGRP-2|SGRS-2-58|
|1 # 8 + 1 # 14 + 1 # 16|SGRP-4|SGRS-4-58|1 # 14 + 2 # 18|SGRP-2|SGRS-2-58|2 # 16 + 4 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 1 # 18|SGRP-3|SGRS-3-58|1 # 14 + 3 # 18|SGRP-3|SGRS-3-58|2 # 16 + 3 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 2 # 18|SGRP-3|SGRS-3-58|1 # 14 + 4 # 18|SGRP-3|SGRS-3-58|2 # 16 + 2 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 3 # 18|SGRP-3|SGRS-3-58|1 # 14 + 5 # 18|SGRP-3 SGRS-3-58|SGRP-3 SGRS-3-58|2 # 16 + 1 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 1 # 16|SGRP-3|SGRS-3-58|1 # 14 + 1 # 16|SGRP-2|SGRS-3-58|2 # 16|SGRP-2|SGRS-2-58|
|1 # 10 + 1 # 16 + 1 # 18|SGRP-3|SGRS-3-58|1 # 14 + 1 # 16 + 1 # 20|SGRP-2|SGRS-2-58|1 # 16 + 5 # 18|SGRP-3|SGRS-3-58|
|1 # 10 + 1 # 16 + 2 # 18|SGRP-3|SGRS-3-58|1 # 14 + 1 # 16 + 1 # 18|SGRP-3|SGRS-3-58|1 # 16 + 4 # 18 + 1 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 2 # 16|SGRP-3|SGRS-3-58|1 # 14 + 1 # 16 + 2 # 18|SGRP-3|SGRS-3-58|1 # 16 + 4 # 18|SGRP-3|SGRS-3-58|
|1 # 10 + 3 # 16|SGRP-4|SGRS-4-58|1 # 14 + 1 # 16 + 3 # 18|SGRP-3|SGRS-3-58|1 # 16 + 3 # 18 + 2 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 4 # 16|SGRP-4|SGRS-4-58|1 # 14 + 1 # 16 + 4 # 18|SGRP-3|SGRS-3-58|1 # 16 + 3 # 18 + 1 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 5 # 16|SGRP-4|SGRS-4-58|1 # 14 + 2 # 16|SGRP-3|SGRS-3-58|1 # 16 + 2 # 18 + 3 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 1 # 14|SGRP-3|SGRS-3-58|1 # 14 + 2 # 16 + 1 # 18|SGRP-3|SGRS-3-58|1 # 16 + 2 # 18 + 1 # 20|SGRP-2|SGRS-2 -58|
|1 # 10 + 1 # 14 + 1 # 18|SGRP-3|SGRS-3-58|1 # 14 + 2 # 16 + 2 # 18|SGRP-3|SGRS-3-58|1 # 16 + 2 # 18|SGRP-2|SGRS-2-58|
|1 # 10 + 1 # 14 + 1 # 16|SGRP-3|SGRS-3-58|1 # 14 + 2 # 16 + 3 # 18|SGRP-3|SGRS-3-58|1 # 16 + 1 # 18 + 4 # 20|SGRP-3|SGRS-3-58|
|1 # 10 + 1 # 14 + 2 # 16|SGRP-3|SGRS-3-58|1 # 14 + 3 # 16|SGRP-3|SGRS-3-58|1 # 16 + 1 # 18 + 3 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 1 # 14 + 3 # 16|SGRP-4 SGRS-4-58|SGRP-4 SGRS-4-58|1 # 14 + 3 # 16 + 1 # 18|SGRP-3|SGRS-3-58|1 # 16 + 1 # 18 + 2 # 20|SGRP-2|SGRS-2 -58|
|1 # 10 + 2 # 14|SGRP-4|SGRS-4-58|1 # 14 + 3 # 16 + 2 # 18|SGRP-3|SGRS-3-58|1 # 16 + 1 # 18 + 1 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 3 # 14|SGRP-4|SGRS-4-58|1 # 14 + 4 # 16|SGRP-3|SGRS-3-58|1 # 16 + 1 # 18|SGRP-1|SGRS-1-58|
|1 # 10 + 1 # 12|SGRP-3|SGRS-3-58|1 # 14 + 4 # 16 + 1 # 18|SGRP-3|SGRS-3-58|1 # 16 + 4 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 1 # 12 + 1 # 14|SGRP-4|SGRS-4-58|1 # 14 + 5 # 16|SGRP-3|SGRS-3-58|1 # 16 + 3 # 20|SGRP-2|SGRS-2-58|
|1 # 10 + 2 # 12|SGRP-4|SGRS-4-58|2 # 14|SGRP-2|SGRS-2 -58|1 # 16 + 1 # 20 + 1 # 22|SGRP-1|SGRS-1-58|
|2 # 10|SGRP-4|SGRS-4-58|2 # 14 + 1 # 16|SGRP-3|SGRS-3-58|1 # 16 + 1 # 20|SGRP-1|SGRS-1-58|
|2 # 10 + 1 # 16|SGRP-4|SGRS-4-58|2 # 14 + 1 # 16|SGRP-3|SGRS-3-58|1 # 16 + 3 # 22|SGRP-1|SGRS-1-58|
|1 # 12 + 1 # 18|SGRP-2|SGRS-2-58|2 # 14 + 1 # 16|SGRP-3|SGRS-3-58|1 # 16 + 2 # 22|SGRP-1|SGRS-1-58|
|1 # 12 + 2 # 18|SGRP-3|SGRS-3-58|2 # 14 + 1 # 16|SGRP-3|SGRS-3-58|1 # 16 + 1 # 22|SGRP-1|SGRS-1-58|
|1 # 12 + 3 # 18<br>1 # 12 + 4 # 18<br>1 # 12 + 5 # 18|SGRP-3<br>SGRP-3<br>SGRP-3|SGRS-3-58<br>SGRS-3-58<br>SGRS-3-58|2 # 14 + 2 # 16<br>2 # 14 + 2 # 16<br>2 # 14 + 3 # 16|SGRP-3 <br>SGRP-3 <br>SGRP-3|SGRS-3-58<br> SGRS-3-58<br> SGRS-3-58|1 # 18 + 1 # 22<br>1 # 18 + 2 # 22<br>1 # 18 + 3 # 22|SGRP-1<br>SGRP-1<br>SGRP-1|SGRS-1-58<br>SGRS-1-58<br>SGRS-1-58|
|1 # 12 + 1 # 16<br>1 # 12 + 1 # 16 + 1 # 18<br>1 # 12 + 1 # 16 + 2 # 18<br>1 # 12 + 1 # 16 + 3 # 18<br>1 # 12 + 1 # 16 + 4 # 18<br>1 # 12 + 2 # 16|SGRP-3<br>SGRP-3<br>SGRP-3<br>SGRP-3<br>SGRP-4<br>SGRP-3|SGRS-3-58<br>SGRS-3-58<br>SGRS-3-58<br>SGRS-3-58<br>SGRS-4-58<br>SGRS-3-58|2 # 14 + 4 # 16<br>3 # 14<br>3 # 14 + 1 # 16<br>3 # 14 + 2 # 16<br>3 # 14 + 3 # 16<br>4 # 14|SGRP-4 <br>SGRP-3 <br>SGRP-3 <br>SGRP-4 <br>SGRP-4 <br>SGRP-3|SGRS-4-58<br> SGRS-3-58<br> SGRS-3-58<br> SGRS-4-58<br> SGRS-4-58<br> SGRS-3-58|1 # 18 + 1 # 20<br>1 # 18 + 1 # 20 + 1 # 22<br>1 # 18 + 1 # 20 + 2 # 22<br>1 # 18 + 2 # 20<br>1 # 18 + 3 # 20<br>1 # 18 + 4 # 20|SGRP-1<br>SGRP-1<br>SGRP-1<br>SGRP-1<br>SGRP-2<br>SGRP-2|SGRS-1-58<br>SGRS-1-58<br>SGRS-1-58<br>SGRS-1-58<br>SGRS-2-58<br>SGRS-2-58|



**8** 

8-15 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire-to-Wire Splicing 

## **SolderGrip Closed End Connector Splices** (Continued) 

## **Table C. SolderGrip Wire Combinations** (Continued) 

|||**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|**Wire**<br>**Combinations**|**Splash-**<br>**proof**|**Sealed**|
|---|---|---|---|---|---|---|---|---|---|---|
|1 # 12 + 2 # 16 + 1 # 18|1 # 12 + 2 # 16 + 1 # 18|1 # 12 + 2 # 16 + 1 # 18|SGRP-3|SGRS-3-58|4 # 14 + 1 # 16|SGRP-4|SGRS-4-58|1 # 18 + 5 # 20|SGRP-2|SGRS-2-58|
|1 # 12 + 2 # 16 + 2 # 18|1 # 12 + 2 # 16 + 2 # 18|1 # 12 + 2 # 16 + 2 # 18|SGRP-3|SGRS-3-58|4 # 14 + 2 # 16|SGRP-4|SGRS-4-58|2 # 18|SGRP-1|SGRS-1-58|
|||1 # 12 + 3 # 16|SGRP-3|SGRS-3-58|5 # 14|SGRP-4|SGRS-4-58|2 # 18 + 1 # 22|SGRP-1|SGRS-1-58|
|||1 # 12 + 4 # 16|SGRP-3|SGRS-3-58|5 # 14 + 1 # 16|SGRP-4|SGRS-4-58|2 # 18 + 1 # 20|SGRP-2|SGRS-2-58|
|||1 # 12 + 5 # 16|SGRP-4|SGRS-4-58|1 # 16 + 3 # 18|SGRP-3|SGRS-3-58|2 # 18 + 2 # 20|SGRP-2|SGRS-2-58|
|1 # 12 + 1 # 14 + 1 # 18|1 # 12 + 1 # 14 + 1 # 18|1 # 12 + 1 # 14 + 1 # 18|SGRP-3|SGRS-3-58|1 # 16 + 2 # 18 + 2 # 20|SGRP-3|SGRS-3-58|2 # 18 + 3 # 20|SGRP-2|SGRS-2-58|
|1 # 12 + 1 # 14 + 2 # 18|1 # 12 + 1 # 14 + 2 # 18|1 # 12 + 1 # 14 + 2 # 18|SGRP-3|SGRS-3-58|1 # 16 + 5 # 20|SGRP-3|SGRS-3-58|2 # 18 + 4 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 1 # 14 + 3 # 18|1 # 12 + 1 # 14 + 3 # 18|1 # 12 + 1 # 14 + 3 # 18|SGRP-3|SGRS-3-58|1 # 16 + 2 # 20|SGRP-2|SGRS-2-58|3 # 18|SGRP-2|SGRS-2-58|
|1 # 12 + 1 # 14 + 1 # 16|1 # 12 + 1 # 14 + 1 # 16|1 # 12 + 1 # 14 + 1 # 16|SGRP-3|SGRS-3-58|6 # 16|SGRP-3|SGRS-3-58|3 # 18 + 1 # 20|SGRP-2|SGRS-2-58|
|1 # 12 + 1 # 14 + 2 # 16|1 # 12 + 1 # 14 + 2 # 16|1 # 12 + 1 # 14 + 2 # 16|SGRP-3|SGRS-3-58|5 # 16 + 1 # 18|SGRP-3|SGRS-3-58|3 # 18 + 2 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 1 # 14 + 3 # 16|1 # 12 + 1 # 14 + 3 # 16|1 # 12 + 1 # 14 + 3 # 16|SGRP-4|SGRS-4-58|5 # 16 + 1 # 20|SGRP-3|SGRS-3-58|3 # 18 + 3 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 1 # 14 + 4 # 16|1 # 12 + 1 # 14 + 4 # 16|1 # 12 + 1 # 14 + 4 # 16|SGRP-4|SGRS-4-58|5 # 16|SGRP-3|SGRS-3-58|4 # 18|SGRP-2|SGRS-2-58|
|||1 # 12 + 2 # 14|SGRP-3|SGRS-3-58|4 # 16 + 2 # 18|SGRP-3|SGRS-3-58|4 # 18 + 1 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 2 # 14 + 1 # 18|1 # 12 + 2 # 14 + 1 # 18|1 # 12 + 2 # 14 + 1 # 18|SGRP-3|SGRS-3-58|4 # 16 + 1 # 18 + 1 # 20|SGRP-3|SGRS-3-58|4 # 18 + 2 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 2 # 14 + 1 # 16|1 # 12 + 2 # 14 + 1 # 16|1 # 12 + 2 # 14 + 1 # 16|SGRP-4|SGRS-4-58|4 # 16 + 1 # 18|SGRP-3|SGRS-3-58|5 # 18|SGRP-3|SGRS-3-58|
|1 # 12 + 2 # 14 + 2 # 16|1 # 12 + 2 # 14 + 2 # 16|1 # 12 + 2 # 14 + 2 # 16|SGRP-4 SGRS-4-58|SGRP-4 SGRS-4-58|4 # 16 + 2 # 20|SGRP-3|SGRS-3-58|5 # 18 + 1 # 20|SGRP-3|SGRS-3-58|
|1 # 12 + 2 # 14 + 3 # 16|1 # 12 + 2 # 14 + 3 # 16|1 # 12 + 2 # 14 + 3 # 16|SGRP-4|SGRS-4-58|4 # 16 + 1 # 20|SGRP-3|SGRS-3-58|6 # 18|SGRP-3|SGRS-3-58|
|||1 # 12 + 3 # 14|SGRP-4|SGRS-4-58|4 # 16|SGRP-3|SGRS-3-58|1 # 20 + 1 # 22|SGRP-1|SGRS-1-58|
|1 # 12 + 3 # 14 + 1 # 16|1 # 12 + 3 # 14 + 1 # 16|1 # 12 + 3 # 14 + 1 # 16|SGRP-4|SGRS-4-58|3 # 16 + 3 # 18|SGRP-3|SGRS-3-58|1 # 20 + 2 # 22|SGRP-1|SGRS-1-58|
|||1 # 12 + 4 # 14|SGRP-4|SGRS-4-58|3 # 16 + 2 # 18 + 1 # 20|SGRP-3|SGRS-3-58|1 # 20 + 3 # 22|SGRP-1|SGRS-1-58|
|||2 # 12|SGRP-4|SGRS-4-58|3 # 16 + 2 # 18|SGRP-3|SGRS-3-58|1 # 20 + 4 # 22|SGRP-1|SGRS-1-58|
|||2 # 12 + 1 # 18|SGRP-3|SGRS-3-58|3 # 16 + 1 # 18 + 2 # 20|SGRP-3|SGRS-3-58|2 # 20|SGRP-1|SGRS-1-58|
|||2 # 12 + 1 # 18|SGRP-3|SGRS-3-58|3 # 16 + 1 # 18 + 1 # 20|SGRP-3|SGRS-3-58|2 # 20 + 1 # 22|SGRP-1|SGRS-1-58|
|||2 # 12 + 1 # 16|SGRP-3|SGRS-3-58|3 # 16 + 1 # 18|SGRP-3|SGRS-3-58|2 # 20 + 2 # 22|SGRP-1|SGRS-1-58|
|2 # 12 + 2 # 16 + 1 # 18|2 # 12 + 2 # 16 + 1 # 18|2 # 12 + 2 # 16 + 1 # 18|SGRP-4|SGRS-4-58|3 # 16 + 3 # 20|SGRP-3|SGRS-3-58|2 # 20 + 3 # 22|SGRP-1|SGRS-1-58|
|||2 # 12 + 3 # 16|SGRP-4|SGRS-4-58|3 # 16 + 2 # 20|SGRP-3|SGRS-3-58|3 # 20|SGRP-1|SGRS-1-58|
|2 # 12 + 1 # 14 + 1 # 18|2 # 12 + 1 # 14 + 1 # 18|2 # 12 + 1 # 14 + 1 # 18|SGRP-4|SGRS-4-58|3 # 16 + 1 # 20|SGRP-3|SGRS-3-58|3 # 20 + 1 # 22|SGRP-1|SGRS-1-58|
|2 # 12 + 1 # 14 + 1 # 16|2 # 12 + 1 # 14 + 1 # 16|2 # 12 + 1 # 14 + 1 # 16|SGRP-4|SGRS-4-58|3 # 16|SGRP-2|SGRS-2-58|4 # 20|SGRP-2|SGRS-2-58|
|||3 # 12 + 1 # 14|SGRP-4|SGRS-4-58|2 # 16 + 4 # 18|SGRP-3|SGRS-3-58|5 # 20|SGRP-2|SGRS-2-58|
|||2 # 12 + 2 # 14|SGRP-4|SGRS-4-58|2 # 16 + 3 # 18 + 1 # 20|SGRP-3|SGRS-3-58|6 # 20|SGRP-2|SGRS-2-58|
|||3 # 12 + 1 # 18|SGRP-4|SGRS-4-58|2 # 16 + 3 # 18|SGRP-3|SGRS-3-58|3 # 22|SGRP-1|SGRS-1-58|
|||3 # 12 + 1 # 16|SGRP-4|SGRS-4-58|2 # 16 + 2 # 18 + 2 # 20|SGRP-3|SGRS-3-58|4 # 22|SGRP-1|SGRS-1-58|
|||1 # 14 + 1 # 22|SGRP-1|SGRS-1-58|2 # 16 + 2 # 18 + 1 # 20|SGRP-3|SGRS-3-58|5 # 22|SGRP-1|SGRS-1-58|
|||1 # 14 + 1 # 20|SGRP-2|SGRS-2-58|2 # 16 + 2 # 18|SGRP-3|SGRS-3-58|6 # 22|SGRP-1|SGRS-1-58|
|||1 # 14 + 2 # 20|SGRP-2|SGRS-2-58|—|—|—|—|—|—|



8-16 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire-to-Wire Splicing 

**8** 

## **SolderGrip Closed End Connector Splices** (Continued) 

## **Product Characteristics** 

|**Material**||||
|---|---|---|---|
|Insulation|Radiation-crosslinked, transparent heat-shrinkablepolyvinylidene fluoride|||
|Solderpreform with flux(SGRS-X-58)|SN42Bi58, ROM1 fluxper ANSI-J-STD-004(RA flux).|||
|Solderpreform with flux(SGRP, SGRS)|Sn 60 Pb 40, ROM1 fluxper ANSI-J-STD-004(RA flux).|||
|Sealinginsert(SGRS-X-58, SGRS)|Hot melt adhesive|||
|Spiral wound insert|Copper alloy|||
|**Physical**|**Unit**|**Method of test**|**Requirement**|
|Dimensions|inches|RB-109|See product dimensions.|
|**Electromechanical**|**Unit**|**Method of test**|**Typical values**|
|Dielectric withstand voltage|kilovolts|RB-109|2.0|
|Static heating|degrees|RB-109|Less than 50°C rise|
|**Environmental***|**Unit**|**Method of test**|**Requirement**|
|Insulation resistance after water immersion(SGRS only)|megohms|RB-109|100|
|Contact resistance after testing|milliohms|RB-109|Less than 6 milliohms|
|**Operating condition**|**Unit**|**Method of test**|**Value**|
|Temperature rating|—|—|-55°C to 125°C[-67°F to 257°F]|
|Voltage rating|volts|—|600|



*Immersion resistance sealing is dependent on the wire combinations used. The user should test specific wire combinations. Refer to RB-109 TE specification for procedures. 

|**Approvals and Reference**|AgencyApprovals|UL, CUL E87681|
|---|---|---|
|**Documents**|Reference documents|TE Specification RB-109 for splices<br>Specification Control Drawings|
|||Splices—Non Sealed(SGRP-X), Splices—Sealed(SGRS-X)|
||Note: SGRS-X-58 is not UL approved.||



## **Installation** 

The SolderGrip product is Refer to TE installation propushed onto the conductors cedure RPIP-820-00 for with a twisting motion. With detailed instructions and the product in place, instalrecommended reflector lation can be completed attachments. with the proper selection You will find ordering and use of heating tools information for these tools and reflectors. in Section 10. 

Either of the following TE heating tools is recommended: 

n HL1910E/HL2010E 

n CV-1981 

8-17 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire-to-Wire Splicing 

## **DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices** 

## **Product Facts** 

- n **Protects splices from water, condensation, salt, and corrosion** 

- n **Provides strain relief** 

- n **Protects against vibration in rugged environments** 

- n **Completely insulates and protects electrical connections** 

- n **Has adhesive lining for protection that is more reliable than conventional splices** 

- n **UL, CUL, and Lloyd’s listed** 

## **Applications** 

- n Automotive/truck wiring repair and maintenance. 

- n Automotive accessory installations. 

- n OEM automotive/truck/RV wire harness fabrication. 

- n Marine electronics. 

- n Fleet maintenance. 

- n Commercial wiring (pumps/pools/spas). 

- n Appliances. 

## **Specifications/Approvals** 

|**Specifications/Approvals**|||
|---|---|---|
|**Series**|**Agency**|**TE**|
|D-406|UL and CUL listed 91J4, File E87681|RB-107|
|—|Lloyd’s listed, File 65 247 HH 02-93|—|



Note: D406-0034 is not UL approved. 

**Product Dimensions Butt Splices** 

CT ~~[t—“‘<‘—]~~ L[«<—=C] ~~[O]~~ ØA min. ~~r———~~ 

|**Available in:**||**Part**<br>**No.**<br>D-406-0034|**Butt Splice Dimensions**<br>**A**<br>**Min.**<br>3.00 [.118]|**Butt Splice Dimensions**<br>**L**<br>**Nom.**<br>31.5 [1.24]|**Color**<br>Yellow|**Conductor**<br>26-24|**Wire Dimensions**<br>**Insulation**<br>**Insulation**<br>**O.D.(Max.)**<br>**O.D.(Min.)**<br>3.00 [.118]<br>1.40 [.055]|**Wire Dimensions**<br>**Insulation**<br>**Insulation**<br>**O.D.(Max.)**<br>**O.D.(Min.)**<br>3.00 [.118]<br>1.40 [.055]|
|---|---|---|---|---|---|---|---|---|
|**Americas**<br>**Europe**<br>**Asia Pacific**|n<br>n<br>n|D-406-0001<br>D-406-0002|3.70[.146]<br>4.60[.181]|31.5[1.24]<br>31.5[1.24]|Red<br>Blue|22–18<br>16–14|3.70[.146]<br>4.60[.181]|1.40[.055]<br>2.00[.080]|
|||D-406-0003|6.50[.255]|37.5[1.48]|Yellow|12–10|6.50[.255]|2.80[.110]|



Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

8-18 Catalog 1654025 Revised 3-13 

www.te.com 

Wire-to-Wire Splicing 

## **DuraSeal Heat-Shrinkable, Environmentally Sealed,** 

**Nylon-Insulated Crimp Splices** (Continued) 

## **Product Selection Process** 

1. Determine wire size. 

2. Select part number. 

## **Product Characteristics (Typical)** 

|**Wire Size**<br>**AWG**<br>26-24|**mm2**<br>0.15-0.25|**Part No.**<br>D-406-0034|**Color**<br>Yellow|
|---|---|---|---|
|22–18|0.5-1.0|D-406-0001|Red|
|16–14|1.2–2.5|D-406-0002|Blue|
|12–10|3–6|D-406-0003|Yellow|



|Operatingtemperature<br>Shrink ratio|-55°C to 125°C[-67°F to 257°F]<br>Approximately2:1|
|---|---|
||Cut-through resistance: 31 kg [70 lb]|
|Physical properties|Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb];<br>yellow: 27.2 kg [60 lb]|
||Not flame-retardant|
||No crackingafter heat agingfor 168 h at 160°C[320°F]|
|Chemical properties|Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid,|
||diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water|
|Electrical properties|Dielectric strength: 2500 Vac|
||Insulation resistance: 1000 megohms at 100 Vdc|



## **Installation** 

## **Installation Requirements** 

1. Select splice of appropriate size. Strip wire 7.5 mm (5/16 in). Insert into crimp barrel. 

For proper installation of these devices, the correct crimp tool and a heating tool with a reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tool are recommended. 

You will find ordering information for these tools in Section 10. 

2. Crimp using AD-1522 crimp tool for preinsulated crimps. 

Refer to TE installation procedure RPIP-821-00 for detailed instructions. 

**8** 

3. Heat crimped splice with heat gun until tubing recovers and adhesive flows. 

8-19 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Wire-to-Wire Splicing 

## **PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices** 

## **Product Facts** 

- n **One-piece product reduces inventory management** 

- n **Translucent tubing allows visual inspection** 

- n **Color coded for easy selection of correct AWG** 

- n **Dual wall polyethylene tubing provides strain relief and protection against environment** 

## **Applications** 

- n Alarms. 

- n Marine electronics. 

- n Mass transit signal wire. 

- n Telecom aerial splices. 

- n Traffic light junction boxes. 

- n Commercial wiring (pumps). 

- n Heavy industrial environments. 

## **Specifications/Approvals** 

|**Specifications/Approvals**||
|---|---|
|**Series**|**TE**|
|C203|D-5203|



## **Product Dimensions** 

|**Butt Splices**|||ØA min.<br>L<br>**L**<br>**dia. A min.**<br>~~nn~~<br>~~-a~~|ØA min.<br>L<br>**L**<br>**dia. A min.**<br>~~nn~~<br>~~-a~~|||
|---|---|---|---|---|---|---|
|**Available in:**<br>**Americas**|n|**Part**<br>**No.**<br>C-203-01|**Butt Splice Dimensions**<br>**A**<br>**L**<br>**Min.**<br>**Nom.**<br>**Color**<br>**Conductor**<br>3.68[.145]<br>31.75[1.25]<br>Red<br>22–18||**Wire Dimensions**<br>**Insulation**<br>**Insulation**<br>**O.D.(Max.)**<br>**O.D.(Min.)**<br>3.56[.140]<br>1.40[.055]||
|**Europe**|n|C-203-02|4.57[.180]<br>31.75[1.25]<br>Blue<br>16–14||4.45[.175]|2.03[.080]|
|**Asia Pacific**|n|C-203-03|6.35[.250]<br>38.10[1.50]<br>Yellow<br>12–10||6.22[.245]|—|



8-20 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Wire-to-Wire Splicing 

**8** 

## **PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices** (Continued) 

## **Product Selection Process** 

1. Determine wire size. 

2. Select part number. 

## **Product Characteristics (Typical)** 

|**Wire Size**<br>**AWG**|**mm2**|**Part No.**|**Color**|
|---|---|---|---|
|22–18|0.38–0.95|C-203-01|Red|
|16–14|1.2–2.5|C-203-02|Blue|
|12–10|3–6|C-203-03|Yellow|



|Operatingtemperature|-55°C to 125°C[-67°F to 257°F]|
|---|---|
|Shrink ratio|Approximately2:1|
|Physical properties|Wire pullout after crimping and recovery: red: 6.8 kg [15 lb]; blue: 18.14 kg [40 lb];|
||yellow: 22.7 kg [50 lb]|
|Chemical properties|Meets electrical test after conditioning in diesel fuel, brake fluid, ASTM fuel C|
||and engine degreaser.|
|Electrical properties|Dielectric strength: 2500 Vac|
||Insulation resistance: 1000 megohms at 100 Vdc|
||Voltage rating: 600 Volts max.|



8-21 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Electrical Interconnect Products 

## **Cold Applied Splices** 

The cold applied splice product line is designed as a single component in-line splice to provide high environmental protection to seal the termination from moisture and provide electrical isolation. If moisture is present, it can lead to insulation failure and breakdown of the electrical connection. 

In this product, sealing is achieved by replacing traditional methods, such as grommets, greases and tapes with a novel TE gel technology. The electrical isolation is provided by a polymer outer layer. 

## **Product Facts** 

- n **One-step termination and environmental protection** 

- n **No heating required for installation — safe for use on fueled aircraft** 

- n **Reliable in a wide variety of environmental conditions** 

- n **Achieve environmental performance while maintaining:** 

   - **Small profile** 

   - **Electrical performance** 

- n **Easy installation and application flexibility** 

- n **Prevents water ingress under permanent pressure/weight** 

## **Applications** 

Ideal for aerospace and defense application where performance and reliability is essential 

Designed to provide an immersion resistant in-line splice on 1:1 wires 

- Wide range from 26 AWG to 12 AWG 

- Nickel-plated, silverplated, and tin-plated conductors 

- Protects and seals on all conventional MIL spec and commercial wire insulation systems 

## **Standards & Specs** 

Meets or exceeds the following: 

- SAE-AMS-DTL-23053/8 (Insulation sleeve) 

- SAE-AS81824/12 

Under qualification for SAE AS81824 and AS81824/12 

## **Ordering Information** 

Minimum order quantity: 500 pieces for all sizes 

## **Environmental** 

Temperature range: -65˚C to 150˚C 

Dielectric strength: 2,500 V Maximum 

Insulation resistance: 5,000 Mega-ohms minimum Altitude immersion: 75,000 ft. 

Fluid resistance: MIL-L-7808, MIL-L-23699, MIL-PRF-5605 (Hydraulic), MIL-A-8243, MIL-C-25769, and MIL-T-5624 (JP-5) 

## **Electrical** 

Current rating as defined by the size of crimp, guage of wire and specification 

## **Mechanical** 

Cold splice tensile strenth exceeds strength of spliced wire 

## **Physical or Other Properties** 

Cross-linked gel technology: 

- Proven gel sealing system 

- Versatile gel closure 

- Non-flowing gel 

## **Materials** 

Insulation sleeve: Transparent polyvinylidene fluoride 

Metal crimp splice: Tin plated copper 

End caps: Thermoplastic, color coded Gel: Clear flame-retardant silicone based gel 

## **Application Tooling** 

Cold Applied Crimp Tool: AD-1381 

Under qualification per M22520/44-01 

AD-1381 or approved M22520/44-01 crimp tool **must be** used for proper installation of these devices 

AD-1381 Tool 

8-22 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

**8** 

## Electrical Interconnect Products 

## **Cold Applied Splices** (Continued) 

## **Part Numbers** 

|||||||||**End Cap**|
|---|---|---|---|---|---|---|---|---|
|**Part**|**Wire**|**L±1.0**|**øA±0.5**|**øB±0.25**|**øC±0.5**|**E±0.25**|**J±0.25**|**Color Code**|
|**Number**|**Range**|**[±0.040]**|**[±0.020)**|**[±0.010]**|**[±0.020]**|**[±0.010]**|**[±0.010]**|**(Both Ends)**|
|D-436-36-COLD|26-24-22-20|36.8<br>[1.450]|4.2<br>[0.165)|2.0<br>[0.080]|3.7<br>[0.145]|12.1<br>[0.475]|12.7<br>[0.500]|Red|
|D-436-37-COLD|18-16|38.7<br>[1.525]|5.1<br>[0.200)|2.9<br>[0.115]|4.5<br>[0.175]|14.3<br>[0.565]|12.7<br>[0.500]|Blue|
|D-436-38-COLD|14-12|38.7<br>[1.525]|5.9<br>[0.235]|3.8<br>[0.150]|5.2<br>[0.205]|14.3<br>[0.565]|12.7<br>[0.500]|Yellow|
|Dimensions are in inches.|Dimensions are in inches.||||||||



**==> picture [364 x 78] intentionally omitted <==**

**----- Start of picture text -----**<br>
L<br>J E<br>(2 PLC)<br>ØC<br>OH, PSS SSE EES CSASAS S SSS<br>ØB ØA<br>**----- End of picture text -----**<br>


8-23 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Wire-to-Wire Splicing 

## **MiniSeal High-Performance, Immersion-Resistant Crimp Splices** 

## **Product Facts** 

n **Immersion-resistant crimp splices are on QPL for SAE-AS-81824** 

n **MIL-Spec approval** n **Small size** 

n **Light weight** 

n **Insulation and strain relief** 

n **Easy installation** 

## **Applications** 

MiniSeal wire-to-wire splicing products offer solutions for hundreds of aerospace and defense applications. These environment-resistant splices provide excellent reliability, long term performance, MIL-S-81824/1 qualification, and a low installed cost. 

MiniSeal crimp splices consist of a plated copper crimp barrel and a separate, heat-shrinkable, transparent sealing sleeve. They can be used on a combination of wires, from 1:1 to 10:10. MiniSeal splices are one of the smallest, lightest, and most environmentresistant  splices available. They preserve the electrical integrity of the splice by preventing the penetration of liquids and the resulting chemical and galvanic corrosion. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

## **Product Selection Process** 

   - **Product Selection Process** Table A provides the CMA of typical conduc- 

   - 1. Determine the type of splice required. tors. (Both CMA and mm[2] give the same results, so 

   - n Stub (parallel) splice: choose either CMA or mm[2] as your unit of measure for selection 

   - n Butt (in-line) splice: purposes and continue to use it for all your selection criteria.) 

1. Determine the type of splice required. 

2. Determine which crimp barrel plating is required: 

- barrel plating is required: 4. Select the color code for n Tin plating, the size crimp barrel recommended for tin required. Using Table B (page 8-23), select the 

- or silverplated wire crimp barrel—color- 

- n Nickel plating, coded red, blue, or recommended for yellow—for the CMA or nickel-plated wire, or mm[2] you calculated. silver-plated wire in _Stub splice:_ Select the 

- applications above barrel that will accommo- 

- 150°C [302°F]. date the total cross 

- 3. Calculate the size of section. crimp barrel required. _Butt splice:_ Select the 

- Using the CMA/mm[2] smallest barrel that will worksheet on the next accommodate the page, calculate the total largest CMA/mm[[2]] cross section to be required. (Refer to the spliced by adding the example in the workcircular mil area (CMA) sheet for a more specific or square millimeters description.) If the (mm[2] ) of each wire. CMA/mm[[2]] of the smaller 

_Butt splice:_ Select the smallest barrel that will accommodate the largest CMA/mm[[2]] required. (Refer to the example in the worksheet for a more specific description.) If the CMA/mm[[2]] of the smaller side of a butt splice is too small for the size barrel required to fit the larger side, increase the CMA/mm[2] —either by doubling back one wire (stripping the conductor twice the length you would ordinarily strip it and then folding it back) or by adding a filler wire. 

Stub splice: Add the CMA or mm[2] of all wires together. 

Butt splice: Calculate each side separately (see example on the worksheet). 

5. Determine the type of sealing sleeve required. Some wire insulations will not fit in the holes of the sealing sleeve inserts, so be sure to compare the internal diameter of each hole with the outer diameter of the wire(s) you intend to insert in that hole. To create a reliable seal, place a maximum of two wires in any hole of the sealing sleeve. 

6. Select the part number. Turn to the MiniSeal part number selection tables (Tables C and D, page 8-23 and 8-24) and find the table for the type of splice (stub or butt) required. 

Using the appropriate table, find the crimp barrel size range and the size and number of wires for your application. Then select the part number for the type of plating required. The color code accompanying that part number should match the color code you arrived at in Table B, confirming that the part number you have selected is correct. 

8-24 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Wire-to-Wire Splicing 

## **MiniSeal High-Performance, Immersion-Resistant Crimp Splices** (Continued) 

**==> picture [490 x 622] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|Table A. CMA of Typical|Strands|7|19|19|19|19|19|19|19|37|
|Conductors|AWG|28|26|24|22|20|18|16|14|12|
|CMA|177|304|475|754|1216|1900|2426|3831|5874|
|mm|[2]|0.09|0.15|0.24|0.38|0.61|0.95|1.21|1.92|2.94|
|Table B. Crimp Barrel Color|CMA Range|1:1 Splice (AWG Size)|Color Code|
|Code Selection|304–1510|26–20|Red|
|1058–2680|20–16|Blue|
|2375–6755|16–12|Yellow|
|CMA/mm|[2]|Worksheet|Example:|
|Application: A butt splice|The other side, where the|
|with three AWG 22 wires in|CMA for AWG 18 is 1900, is|
|one side and one AWG 18|calculated as:|
|wire in the other side:|
|CMA = 1 x 1900 = 1900|
|The CMA for AWG 22 wire|
|Using Table B to select the|
|in Table A is 754.|
|smallest crimp barrel that|
|Side one is therefore calcu-|will easily fit 2262 CMA, the|
|lated as follows:|blue barrel is the correct|
|choice.|
|CMA = 3 x 754 = 2262|
|Wire Number|CMA|mm|[2]|
|1|
|2|
|3|
|4|
|5|
|6|
|7|
|8|
|9|
|10|Part Number:|
|Total|
|Table C. Stub (Parallel) Splices|
|||
|Crimp Barrel|I.D.dimensions|
|Part No.|Size  Range|Side 1|Side 2|
|Illustration|Tin Plated|Nickel Plated|CMA|Sealing|Max. No.|Sealing|Max. No.|
|Min.–Max.|Insert|of Wires|Insert|of Wires|
|D-436-0128|D-436-0119|
|Pad|Red|Red|304–1510|oO|2.16 [.085]|2|oO|1.01 [.040]|2|
|D-436-58|D-436-75|
|SD|Blue|Blue|1058–2680|o__|4.56 [.180]|2|oO|2.28 [.090]|2|
|D-436-59|D-436-76|
|ZS|Yellow|Yellow|2375—6755|Oo|4.56 [.180]|2|oOo|2.28 [.090]|2|
|D-436-60|D-436-77|10|
|Blue|Blue|1058–2680|(2 per hole)|2|
|[.080]|6.35 [.250]|
|D-436-61|D-436-78|10|
|Yellow|Yellow|2375–6755|(2 per hole)|2|
|[.080]|6.35 [.250]|

**----- End of picture text -----**<br>


**8** 

8-25 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

Catalog 1654025 Revised 3-13 

www.te.com 

Wire-to-Wire Splicing 

## **MiniSeal High-Performance, Immersion-Resistant Crimp Splices** (Continued) 

**Table D. Butt (in-line) splices** 

||||**Crimp Barrel**||**I.D.dimensions**|**I.D.dimensions**|||
|---|---|---|---|---|---|---|---|---|
|**Illustration**|**Part No.**<br>**Tin Plated**|**Part No.**<br>**Nickel Plated**|**Size  Range**<br>**CMA**<br>**Min.–Max.**|**Sealing**<br>**Insert**|**Side 1**<br>**Max. No.**<br>**of Wires**|**Sealing**<br>**Insert**||**Side 2**<br>**Max. No.**<br>**of Wires**|
|~~E~~|D-436-36*<br>Red|D-436-82<br>D-200-82<br>Red|304–1510|2.16 [.085]<br>~~oe~~|2|2.16 [.085]<br>~~oOo~~||2|
|D-436-83<br>D-436-37*<br>D-200-83<br>1058–2680<br>2<br>2<br>Blue<br>Blue<br>2.79 [.110]<br>2.79 [.110]<br>~~Eo~~|||||||||
|KE|D-436-38*<br>Yellow|D-436-84<br>D-200-84<br>Yellow|2375–6755|4.32 [.170]<br>~~om~~|2|4.32 [.170]<br>~~om~~||2|
||||||||||
||D-436-0110<br>Red|D-436-85<br>Red|304–1510|[.093]|6||4.06 [.160]|2|
||D-436-52<br>Blue|D-436-86<br>Blue|1058–2680|[.093]|6<br>(2per hole)||4.06 [.160]|2|
||||||||||
||D-436-53<br>Yellow|D-436-87<br>Yellow|2375–6755|[.093]|6<br>(2per hole)||4.06 [.160]|2|
||D-436-0115<br>Red|D-436-88<br>Red|304–1510|[.093]|6<br>(2per hole)||[.093]|6<br>(2per hole)|
||D-436-42<br>Blue|D-436-89<br>Blue|1058–2680|[.093]|6<br>(2per hole)||[.093]|6<br>(2per hole)|
||D-436-43<br>Yellow|D-436-90<br>Yellow|2375–6755|[.093]|6<br>(2 per hole)||[.093]|6<br>(2 per hole)|



*Qualified to MIL-S-81824/1. 

## **Table E. Crimp Barrel Only** 

|||||**Crimp Barrel Size Range**|
|---|---|---|---|---|
|**Type**|**Color Code**|**Tin-Plated**|**Nickel Plated**|**CMA Min. - Max.**|
|Butt (in-line)|Red|D-609-06|D-609-09|304-1510|
|Butt (in-line)|Blue|D-609-07|D-609-10|1058-2680|
|Butt (in-line)|Yellow|D-609-08|D-609-11|2350-6755|
|Stub (Parrel)|Red|D-609-03|D-609-12|304-1510|
|Stub (Parrel)|Blue|D-609-04|D-609-13|1058-2680|
|Stub (Parrel)|Yellow|D-609-05|D-609-14|2350-6755|



## **Table F. Sealing Sleeve Only** 

||L max.|||
|---|---|---|---|
|∅A min.<br>~~oa~~||||
|**Part No.**|**Color Code**|**L Max.**|**A Min.**|
|D-436-0096|Red|29.2[1.15]|2.16 [0.085]|
|D-436-0097|Blue|29.2[1.15]|2.8 [0.110]|
|D-436-0098|Yellow|29.2[1.15]|4.32[0.170]|



8-26 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Wire-to-Wire Splicing 

## **MiniSeal High-Performance, Immersion-Resistant Crimp Splices** (Continued) 

## **Product Characteristics** 

## **Specifications/Approvals** 

## **Installation** 

|**Material**||
|---|---|
|Insulation|Radiation-crosslinked, heat-shrinkablepolyvinylidene fluoride(D-436)|
|Crimpbarrel|Tin- or nickel-plated copper|
|Meltable inserts|Meltable thermoplastic (D-436)|
|**Typical Performance**||
|Voltage drop|6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire|
|Tensile strength|Exceeds strength of conductor|
|Dielectric strength|2.5 kV|
|Temperature rating|-55°C to 150°C[-67°F to 302°F] (D-436 Series)|
|Insulation resistance|5000 megohms|



|**Series**|**Military**||
|---|---|---|
|D-436|SAE-AS-81824/1 for D-436-36/37/38|SAE-AS-81824/1 for D-436-36/37/38|



For proper installation of these devices, the correct crimp tool (TE part number AD-1377) and a heating tool and reflector attachment must be used. 

Any one of the following TE heating tools is recommended: 

You will find ordering information for these tools in Section 10. 

n HL1910E/HL2010E 

n AA-400 Super Heater 

Refer to TE installation procedure RCPS-200-20 for detailed instructions and recommended reflector attachments. 

**8** 

8-27 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Electrical Interconnect Products 

**200° MiniSeal High-Performance, Immersion-Resistant Crimp Splices** 

## **Product Facts** 

- n **Immersion-resistant crimp splices while meeting all requirements of SAE-AS-81824/1 (modified for 200°C applications)** 

- n **Small size** 

- n **Light weight** 

- n **Transparent heat-shrinkable insulation sleeve provides environmental protection and strain relief** 

- n **Splices provide sealing to unetched wire insulations** 

- n **No need to staffer wire splices** 

In-line nickel plated sealed crimp splices for 200˚C applications were developed for the growing needs of high temperature applications in the aerospace and defense industry. 

200˚C MiniSeal crimp splices provides the smallest, lightest, and the most environmental-resistant splices available, while meeting all requirements of SAE-AS81824/1 (modified for 200˚C applications). 

## **Applications** 

MiniSeal wire-to-wire splicing products are ideal for aerospace and defense applications where performance, reliability or size reduction is essential. 

Designed to provide an immersion resistant in-line splice on 1:1 wires for the following: wire range from 26 AWG to 12 AWG; nickel-plated conductors and insulation rated for at least 135˚C. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-28 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Electrical Interconnect Products 

**200° MiniSeal High-Performance, Immersion-Resistant Crimp Splices** (Continued) 

## **Product Characteristics** 

|**Material**||
|---|---|
|Insulation|Heat-shrinkable, transparent blue, radiation cross-linked|
||modified fluoropolymer|
|Crimp splicer|Base Metal: Copper alloy 101 or 102 per ASTM B75|
||Plating:  Nickel per SAE AMS-QQ-N-290|
||Color Code: see table below|
|Meltable rings|Environment resistant modified thermoplastic fluoroelastomer|
||Color: Light blue|
|**Typical Performance**||
|Voltage drop|6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire|
|Tensile strength|Exceeds strength of conductor|
|Dielectric strength|2.5 kV|
|Temperature rating|-55˚C to 200°C[-67°F to 392°F]|
|Insulation resistance|5000 megohms|



|**Specifications/Approvals**|**Series**||**Military**|
|---|---|---|---|
||D-200||Meets the requirements of SAE-AS-81824|
|**Part Numbers**||||
||**Part No.**|**Color Code**|**Part Number**|
||D-200-82|Red|D17660-000|
||D-200-83|Blue|A36675-000|
||D-200-84|Yellow|C60253-000|



## **Product Dimensions** 

|Product<br>Name<br>D-200-82<br>D-200-83<br>D-200-84|Product<br>Rev.<br>A<br>A<br>A|I.D.*<br>a. min<br>b. max<br>2.16 (0.085)<br>0.64 (0.025)<br>2.79 (0.110)<br>0.64(0.025)<br>4.32 (0.170)<br>0.64 (0.025)|øA<br>1.27 (0.050)<br>1.14 (0.045)<br>1.75 (0.069)<br>1.63 (0.064)<br>2.60 (0.102)<br>2.46 (0.097)|øB<br>2.03 (0.080) <br>1.91 (0.075) <br>2.70 (0.106) <br>2.57 (0.101) <br>3.89 (0.153) <br>3.73 (0.147)|CrimpSplicer<br>C<br>D<br> 12.95 (0.510) 6.22 (0.245)<br> 12.45 (0.490) 5.72 (0225)<br> 14.86 (0.585) 7.11 (0.280)<br> 14.35 (0.565) 6.60 (0.260)<br> 14.86 (0.585) 7.11 (0.280)<br> 14.35 (0.565) 6.60 (0.260)|E<br>max.<br>0.38<br>(0.015)<br>0.51<br>(0.020)<br>1.27<br>(0.050)|Color<br>Code<br>Red<br>Blue<br>Yellow|
|---|---|---|---|---|---|---|---|



**8** 

*I.D.: a- As received; b- After unrestricted recovery thru meltable insert. 

|Product|MIL Spec|Wire|Wgt. Lbs/Mpc|
|---|---|---|---|
|Name|Equivalent Size|Range|max.|
|D-200-82|M81824/1-1|26-20|1.02|
|D-200-83|M81824/1-2|20-16|1.61|
|D-200-84|M81824/1-3|16-12|2.72|



8-29 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Insulated Terminals and Disconnects 

**Introduction** TE insulated electrical damage, provides strain SolderGrip technology is terminal products provide relief, and protects a reliable means of termireliable, repeatable, and against vibration damage. nating more than two rugged examples of termiDuraSeal products are conductors time after nals available. We start on simple and quick to install time. SolderGrip terminals the front end with terminal using a crimp tool and a can terminate a variety of sizes and configurations heat source. They accomconductor types (solid that meet or exceed industry modate a wide range of and stranded) and standards in terms of wire sizes and are colorplatings. Terminations on material selection, surface coded for easy identificamore than eight individual treatment, and electrical tion, yet are transparent conductors in a single performance. for visual inspection of the joint have been successfinished splice. fully demonstrated using Here the comparison stops. What separates Raychem n _SolderGrip heat-shrinkable_ this product. brand products from the _twist-on products,_ which DuraSeal product delivers rest of the industry are the utilize a spiral copper protected electrical joints on materials and termination coil that grips and comindustry standard terminals techniques used on the presses the conductors and is suitable for harsh back end of the products, and allows a prefluxed environments. which provide unparalleled solder ring to flow to the value. center of the splicing Products include: area, resulting in a highly reliable, repeatable joint. n _DuraSeal heat-shrinkable_ SolderGrip terminals use _nylon crimp products,_ a durable polyvinylidene which protect against fluoride heat-shrinkable water, condensation, salt, tubing that protects the and corrosion. Their electrical joint and tough, heat-shrinkable provides insulation and nylon tubing resists strain relief. The abrasion and cut-through 

8-30 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Insulated Terminals and Disconnects 

## **DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects** 

## **Product Facts** 

n **Resistance to moisture and abrasion** 

n **Strain relief** 

n **Protection from wire pull-out** 

n **Easy installation** n **UL and CUL listed** 

## **Applications** 

## **Approvals and Reference Documents** 

**Available in: Americas Europe Asia Pacific** 

n n n 

DuraSeal products insulate and protect electrical connections from mechanical abuse, wire pull-out, and abrasion while resisting water, salt, and other contaminant's. 

DuraSeal devices provide  a tough, environmentally sealed wire connection. Their crimp barrel or terminal, encased in rugged, heat-shrinkable nylon tubing lined with a special hot-melt adhesive, resists damage from abrasions and cuts. 

Agency approvals Reference documents 

DuraSeal devices retain flexibility and impactresistance long after similar products have become brittle. 

DuraSeal devices accommodate wire gauge sizes 22 to 10. They are color-coded for easy identification of gauge sizes, yet transparent for inspection of the finished splice. 

UL listed component, file E87681, terminals except quick connect terminals; file E157833, quick connect terminals TE specifications RB-108, Specification DuraSeal crimp terminals DuraSeal selection guide (H54153) DuraSeal installation guidelines (H54154) 

**8** 

8-31 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Insulated Terminals and Disconnects 

**DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects** (Continued) 

## **Product Characteristics** 

||**Property**|**Unit**|**Requirement**|**Method of Test**|
|---|---|---|---|---|
|Physical|Dimensions<br>Tensile strength|Inches<br>Pounds|None<br>8 to 40 lbs depending on AWG|See product dimensions<br>UL486C, IEC512-8|
||**Property**|**Unit**|**Typical value**|**Method of Test**|
||Voltage drop|Millivolts|Less than equal length of wire|MIL-S-81824, IEC512-2|
|Electrical|Insulation resistance<br>Dielectric withstand|Megohms<br>Kilovolts|103 min.<br>2.5|MIL-STD-202 method 302<br>MIL-STD-202F method 301,|
||voltage|||IEC512-2|
||**Property**|**Unit**|**Requirement**|**Method of Test**|
||Diesel fuel|||ASTM D 3032, ESA-603D|
|Chemical|Brake fluid<br>Antifreeze<br>5% salt water|—|Meet electrical test  listed above<br>after conditioning.||
||Motor oil||||
||Humidity|||MIL-STD-202F method 106, IEC68-2-30|
||Immersion|||MIL-STD-202F condition C, IEC68-2-14  test NC|
|Environmental<br>(Fluid)|Vibration<br>Bending<br>Thermal shock|—|Meet electrical test<br>listed above after<br>conditioning.|MIL-STD-202F method 201, IEC68-2-6<br>UL486C, IEC512-8<br>MIL-STD-202F method 107, IEC68-2-14  test N|
||Heat aging (168h @ 85°C [185°F)|||MIL-STD-202F, IEC68-2-2|
||Salt spray|||MIL-STD-202F method 101, IEC68-2-11|
|Operating<br>conditions|Temperature rating<br>Minimum shrink temperature<br>Voltage rating|—|-55°C to +125°C [-67°F to -257°F]<br>180°C [356°F]<br>600 Volt max|None<br>None<br>None|



## **Fork Terminals** 

||||||L max.||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||f||||
||||ØA min.|ØA min.||||ØB nom.||C nom.||||
|||||||||||||||
|||||||||||||||
|||||||||||||||
|**Part**<br>**No.**|**A**<br>**Min.**|**Fork Terminal Dimensions**<br>**Stud**<br>**C**<br>**Size**<br>**Nom.**|||**L**<br>**Max.**||**Color**|||**Insulation**<br>**Conductor**<br>**(AWG)**||**Wire Dimensions**<br>**Insulation**<br>**O.D.**<br>**O.D.**<br>**(Max.)**<br>**(Min.)**||
|||**Metric**|**Metric**<br>**Imperial**|||||||||||
|B-106-2401|3.81[.15]|M4|8|7.87[.31]|32.00[1.26]|||Red|||22–18|3.81[.150]|1.40[.055]|
|B-106-2402|4.57[.18]|M4|8|7.87[.31]|35.05[1.38]|||Blue|||16–14|4.45[.175]|2.00[.080]|
|B-106-2403|6.35[.25]|M4|8|7.87[.31]|38.10[1.50]||Yellow||||12–10|6.35[.250]|2.79[.110]|
|B-106-2502|4.57[.18]|M5|10|9.91[.39]|35.05[1.38]|||Blue|||16–14|4.45[.175]|2.00[.080]|
|B-106-2503|6.35[.25]|M5|10|9.91[.39]|40.15[1.58]||Yellow||||12–10|6.35[.250]|2.79[.110]|



8-32 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Insulated Terminals and Disconnects 

**DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects** (Continued) 

## **Ring Terminals** 

**==> picture [203 x 42] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||
|---|---|---|---|---|
|L max.|
|ØA min.|1pees|me|B nom.|ØC nom.|

**----- End of picture text -----**<br>


**==> picture [479 x 189] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||||
|---|---|---|---|---|---|---|---|---|---|
|PartNo.|ARing Terminal DimensionsStud|C|L|Color|ConductorInsulationWire DimensionsInsulationO.D.|O.D.|
|Min.|Size|Nom.|Max.|(AWG)|(Min.)|
|(Max.)|
|Metric|Imperial|
|B-106-1401|3.81  [.15]|M4|8|7.88  [.31]|32.00  [1.26]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-1501|3.81  [.15]|M5|10|9.91  [.39]|34.04  [1.34]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-1601|3.81  [.15]|M6|1/4|11.94  [.47]|36.07  [1.42]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-1801|3.81  [.15]|M8|5/16|13.97  [.55]|39.12  [1.54]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-1991|3.81  [.15]|M10|3/8|17.78  [.70]|43.18  [1.70]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-1402|4.57  [.18]|M4|8|7.88  [.31]|33.02  [1.30]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-1502|4.57  [.18]|M5|10|9.91  [.39]|35.05  [1.38]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-1602|4.57  [.18]|M6|1/4|11.94  [.47]|36.58  [1.44]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-1802|4.57  [.18]|M8|5/16|13.97  [.55]|40.13  [1.58]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-1992|4.57  [.18]|M10|3/8|17.78  [.70]|43.94  [1.73]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-1403|6.35  [.25]|M4|8|7.88  [.31]|38.10  [1.50]|Yellow|12–10|6.35  [.250]|2.79  [.110]|
|B-106-1503|6.35  [.25]|M5|10|9.91  [.39]|40.13  [1.58]|Yellow|12–10|6.35  [.250]|2.79  [.110]|
|B-106-1603|6.35  [.25]|M6|1/4|11.94  [.47]|41.66  [1.64]|Yellow|12–10|6.35  [.250]|2.79  [.110]|
|B-106-1803|6.35  [.25]|M8|5/16|13.97  [.55]|45.21  [1.78]|Yellow|12–10|6.35  [.250]|2.79  [.110]|
|B-106-1993|6.35  [.25]|M10|3/8|17.78  [.70]|46.99  [1.85]|Yellow|12–10|6.35  [.250]|2.79  [.110]|

**----- End of picture text -----**<br>


**8** 

8-33 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Insulated Terminals and Disconnects 

## **DuraSeal Heat-Shrinkable Environmentally** 

**Sealed, Nylon Insulated Crimp Terminals and Disconnects** (Continued) 

## **Push-on Terminals** 

||||!||||L max~~.~~|L max~~.~~|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||||C nom.<br>A min.<br>~~PSs ~~<br>~~|~~<br>ee||||||||B nom.<br>~~| fT~~<br> ~~GE~~||||||||||
|**Part**<br>**No.**|**Tab**<br>**Size**<br>**(inches)**|**A**<br>**Min.**|**Push-on Terminal Dimensions**<br>**B**<br>**C**<br>**L**<br>**Nom.**<br>**Nom.**<br>**Max.**||||||||**Color**||**Wire Dimensions**<br>**Insulation**<br>**Insulation**<br>**Conductor**<br>**O.D.**<br>**O.D.**<br>**(AWG)**<br>**(Max.)**<br>**(Min.)**||||||||
|B-106-3631|.250 x .032|3.81[.150]|6.35[.250]|||.81||.81[.032]<br>30.48[1.200]|||Red|||22 –18||||3.81[.150]||1.40[.055]|
|B-106-3632|.250 x .032|4.57[.180]|6.35[.250]|||.81||.81[.032]<br>32.00[1.260]|||Blue|||16–14||||4.45[.175]||2.00[.080]|
|B-106-3633|.250 x .032|6.35[.250]|6.35[.250]|||.81||.81[.032]<br>33.02[1.300]|||Yellow|||12–10||||6.35[.250]||2.79[.110]|
|B-106-3281|.110 x .020|3.81[.150]|2.79[.110]|||.51||.51[.020]<br>22.86[.900]|||Red|||22–18||||3.81[.150]||1.40[.055]|
|B-106-3481|.187 x .020|3.81[.150]|4.75[.187]|||.51||.51[.020]<br>30.48[1.200]|||Red|||22–18||||3.81[.150]||1.40[.055]|



## **Tab Terminals** 

||||||||L max.|L max.|||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|||||||||||C nom.|||||||||
||||ØA min.<br>~~=~~|||||||||||||||B nom.|
|**Part**<br>**No.**|**Tab**<br>**Size**<br>**(inches)**|**A**<br>**Min.**||**Tab Terminal Dimensions**<br>**B**<br>**Nom.**|||**Tab Terminal Dimensions**<br>**C**<br>**L**<br>**Nom.**<br>**Max.**|||||**Color**|**Insulation**<br>**Conductor**<br>**(AWG)**||**Wire Dimensions**<br>**Insulation**<br>**O.D.**<br>**O.D.**<br>**(Max.)**<br>**(Min.)**||||
|B-106-4631|.250 x .032|3.81[.150]||6.35||6.35[.250]|.81|.81[.032]<br>30.48[1.20]||||Red|22–18||3.81[.150]|||1.40[.055]|
|B-106-4632|.250 x .032|4.57[.180]||6.35||6.35[.250]|.81|.81[.032]<br>32.00[1.26]||||Blue|16–14||4.45[.175]|||2.00[.080]|



8-34 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Insulated Terminals and Disconnects 

**8** 

## **DuraSeal Heat-Shrinkable Environmentally** 

**Sealed, Nylon Insulated Crimp Terminals and Disconnects** (Continued) 

## **Pin Terminals** 

**==> picture [476 x 245] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||||||
|---|---|---|---|---|---|---|---|
|L max.|
|ØA min.|
|oo.|
|ØB|
|Pin Terminal Dimensions|Wire Dimensions|
|Part|Insulation|Insulation|
|No.|A|B|L|Color|Conductor|O.D.|O.D.|
|Min.|Nom.|Max.|(AWG)|(Max.)|(Min.)|
|B-106-6201|3.81  [.150]|2.00  [.080]|30.99  [1.220]|Red|22–18|3.81  [.150]|1.40  [.055]|
|Bullet Terminals|
|t{——_|L max.|>|
|Fig. 1|ØA min|.|B nom.|
|ae|L max.|e|e|s|
|Fig. 2|ØA min|.|ØB|ØC min.|

**----- End of picture text -----**<br>


**==> picture [482 x 73] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|Bullet Terminal Dimensions|Wire Dimensions|
|Part|Conductor|Insulation|Insulation|
|No.|Fig.|Type|A|B|C|L|Color|(AWG)|O.D.|O.D.|
|Min.|Nom.|Min.|Max.|(Max.)|(Min.)|
|B-106-7401|1|M|3.81  [.150]|3.81  [.150]|—|33.53  [1.32]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-7502|1|M|4.57  [.180]|5.08  [.200]|—|34.54  [1.36]|Blue|16–14|4.45  [.175]|2.00  [.080]|
|B-106-8401|2|F|3.81  [.150]|3.81  [.150]|5.59  [.220]|30.48  [1.20]|Red|22–18|3.81  [.150]|1.40  [.055]|
|B-106-8502|2|F|4.57  [.180]|5.08  [.200]|6.10  [.240]|32.51  [1.28]|Blue|16–14|4.45  [.175]|2.00  [.080]|

**----- End of picture text -----**<br>


8-35 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Insulated Terminals and Disconnects 

**DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects** (Continued) 

## **Product Characteristics** 

**(Typical)** 

|**Product Characteristics**<br>**(Typical)**||
|---|---|
|Operatingtemperature|-55°C to 125°C[-67°F to 257°F]|
|Shrink ratio|Approximately2:1|
|Physical properties|Cut-through resistance: 31.7 kg [70 lb]|
||Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb];  yellow: 27.2 kg [60 lb]|
||Not flame-retardant|
||No crackingafter heat agingfor 168 hr at 160°C[320°F]|
|Chemical properties|Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil,|
||antifreeze, brake fluid, 5% salt water|
|Electrical properties|Dielectric strength: 1000 V|
||Insulation resistance: 10 megohms|



## **Specifications/Approvals** 

|**Series**|**Agency**|**TE**|
|---|---|---|
||UL and CUL 91J4, File E87681||
|B-106|Lloyd’s listed, File 65 247 HH 02-93<br>UL and CUL E157833|RB-108|
||(B-106-3XXX/B-106-4XXX)||



## **Installation** 

1. Select appropriate size. For terminal and disconnect terminations, strip wire 6.5 mm (1/4 inch). 

2. Crimp using AD-1522 crimp tool for preinsulated crimps. 

3. Heat terminal or disconnect with heat gun until tubing recovers and adhesive flows. Avoid heating ring or fork metallic parts. 

For proper installation of these devices, the correct crimp tool and heating tool with reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tools are recommended. You will find ordering information for these tools in Section 10. Refer to TE installation procedure RPIP-684-00 for detailed instructions. 

8-36 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Insulated Terminals and Disconnects 

## **SolderGrip Self-Fixturing Insulated Terminals** 

## **Product Facts** 

- n **Transparent insulation sleeve provides encapsulation, inspectability, strain relief, and insulation** 

- n **Spiral copper coil grips and compresses the conductors for optimum solder connection** 

- n **Prefluxed solder preform provides a controlled soldering process.** 

- n **One-piece design for easy installation** 

- n **Accommodates a wide variety of conductor types, quantities, sizes, and plating types unmatched by any other termination technique** 

## **Product option** 

- n **Parts meet the performance requirements of MIL-T-7928G** 

|**plating types unmatched by**<br>**any other termination**<br>**technique**<br>**Parts meet the performance**|**plating types unmatched by**<br>**Parts meet the performance**||**Product option**|||
|---|---|---|---|---|---|
|n**Parts meet the performance**|**Parts meet the performance**||**Product Series**|**Environmental Protection**||
|**requirements of**|||SGRT|Splashproof(not RoHS compliant)||
|**MIL-T-7928G**||||||
||||**Product Selection Process**|4. Select the correct part|6. Verify that the total|
|**Applications**<br>Used for terminating<br>multiple wires to terminals.<br>**Table A. Part Number**<br>**Selection**|||**SolderGrip**<br>**Stud**<br>**Part No.**<br>**Size**<br>SGRT-1-02<br>2 [2]<br>SGRT-2-03<br>3 [6]<br>SGRT-2-04<br>4 [8]<br>SGRT-2-05<br>5 [10]<br>1. Determine the wire com-<br>bination (number of wires<br>and size) of the wire bun-<br>dle you wish to terminate.<br>2. Use Table C to select the<br>correct terminal for AWG<br>wire combination.*<br>Example: For connecting<br>a bundle with one 12<br>AWG wire (1 #12) and<br>two 18 AWG wires (+ 2<br>#18) to a terminal, you<br>need an SGRT-4-XX<br>terminal.<br>3. Determine the correct<br>stud size.|**Maximum**<br>**Maximum**<br>**Bundle**<br>**Amp**<br>**Diameter†**<br>**Rating**<br>4.1 [.161]<br>12.5 A<br>5.0 [.195]<br>15 A<br>—<br>15 A<br>—<br>15 A<br>number from Table A for<br>that stud size in the termi-<br>nal series and size you<br>selected in Step 2.<br>Example: If the stud size<br>is 1/4, select part number<br>SGRT-4-06.<br>5. Verify that the wire bundle<br>(with wire insulation) does<br>not exceed the maximum<br>diameter allowed for the<br>part you selected. Simply<br>check the bundle’s<br>diameter against the<br>maximum diameter that<br>Table A lists for that part.|**Wire Range**<br>**Typical**<br>**(Min.–Max.)**<br>**Length**<br>**CMA[mm2]**<br>1400–5000<br>38 [1 1/2]<br>[0.7–2.5]<br>2400–6000<br>38 [1 1/2]<br>[1.2–3.0]<br>2400–6000<br>38 [1 1/2]<br>[1.2–3.0]<br>2400–6000<br>38 [1 1/2]<br>[1.2–3.0]<br>amperage to be applied<br>does not exceed the<br>maximum amp rating for<br>the part as specified in<br>Table A.<br>*If the wire combination is<br>not listed in Table B, use<br>the CMA (mm2) method of<br>determining wire bundle<br>size (see “CMA/mm2<br>Calculation” on page 8-36).<br>Using Table B, select the<br>smallest size part that will fit<br>your total wire CMA (mm2)<br>value.|
||||SGRT-2-06<br>6 [1/4]|—<br>15 A|2400–6000<br>38 [1 1/2]<br>[1.2–3.0]|
||||SGRT-3-06<br>6 [1/4]|6.5 [.255]<br>33 A|5000–13,200<br>44.5 [1 3/4]<br>[2.5–6.6]|
||||SGRT-3-08<br>8 [5/16]|—<br>33 A|5000–13,200<br>51.0 [2]<br>[2.5–6.6]|
|**Available in:**<br>**Americas**|n||SGRT-4-06<br>6 [1/4]|9.0 [.355]<br>56 A<br>12,000–22,400<br>44.5 [1 3/4]<br>[6.0–11.2]||
|**Europe**<br>**Asia Pacific**|n<br>n||SGRT-4-08<br>8 [5/16]|—<br>56 A<br>12,000–22,400<br>51 [2]<br>[6.0–11.2]||



## **Applications** 

Used for terminating multiple wires to terminals. 

## **Table A. Part Number Selection** 

**8** 

†Maximum bundle diameter is measured over wire insulation. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

8-37 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Insulated Terminals and Disconnects 

**SolderGrip Self-Fixturing Insulated Terminals** (Continued) **CMA/mm**[2] **Calculation** To calculate the total circular mil or mm[2] area of the wire bundle to be terminated, follow these steps: 1. Choose either CMA or 3. Add together the values mm[2] as your unit of listed in the workspace measure for selection below to obtain the total purposes and continue to area. use it for all your selec4. Use Table A to select the tion criteria. (Both meassmallest terminator that ures provide the same will fit the total CMA results.) (mm[2] ). 2. In the workspace below, list the CMA or mm[2] for each conductor in the bundle. (Table B provides the CMA of typical conductors.) **Wire Number CMA mm[2] 1 2 3 4 5 6 7 8 9 10 Solder Grip Part No.** 

**Total** 

**==> picture [409 x 136] intentionally omitted <==**

**----- Start of picture text -----**<br>
CMA/mm [2] Example 22 AWG/.38 OD Bundle Insulation<br>CMA 754<br>22 AWG/.38<br>CMA 754<br>18 AWG/.95 Conductor<br>CMA 1900<br>16 AWG/1.21<br>CMA 2426<br>— _ aS<br>Total CMA = 5834 Bundle diameter must not<br>Total mm [2] = 2.92 exceed 5.0 mm [0.195 in] for<br>Correct part number (based on CMA this example<br>of 5834 or mm [2] of 2.92):<br>SGRT-2-XX if bundle OD is less than<br>5.0 mm (0.195 in).<br>**----- End of picture text -----**<br>


8-38 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Insulated Terminals and Disconnects 

**8** 

## **SolderGrip Self-Fixturing Insulated Terminals** (Continued) 

## **Table B. CMA of Typical Copper Conductors** 

|Strands|7|19|19|19|19|19|19|19|37|
|---|---|---|---|---|---|---|---|---|---|
|AWG|28|26|24|22|20|18|16|14|12|
|CMA|177|304|475|754|1216|1900|2426|3831|5874|
|mm2|0.09|0.15|0.24|0.38|0.61|0.95|1.21|1.92|2.94|



## **Table C. SolderGrip Wire Combinations** (see Table A for Terminal Size [-XX]) 

|||**Wire**|**Part**|**Wire**|**Part**|**Wire**|**Part**|
|---|---|---|---|---|---|---|---|
|||**Combinations**|**No.**|**Combinations**|**No.**|**Combinations**|**No.**|
|||1 # 8|SGRT-4-XX|1 # 12 + 1 # 16 + 4 # 18|SGRT-4-XX|1 # 14 + 4 # 20|SGRT-3-XX|
|||1 # 8 + 1 # 16|SGRT-4-XX|1 # 12 + 2 # 16|SGRT-3-XX|1 # 14 + 1 # 18|SGRT-2-XX|
|||2 # 8 + 2 # 16|SGRT-4-XX|1 # 12 + 2 # 16 + 1 # 18|SGRT-3-XX|1 # 14 + 1 # 18 + 1 # 20|SGRT-3-XX|
|||1 # 8 + 1 # 14|SGRT-4-XX|1 # 12 + 2 # 16 + 2 # 18|SGRT-4-XX|1 # 14 + 2 # 18|SGRT-3-XX|
|||1 # 10|SGRT-3-XX|1 # 12 + 3 # 16|SGRT-4-XX|1 # 14 + 3 # 18|SGRT-3-XX|
||1 # 10 + 1 to 3 # 18|1 # 10 + 1 to 3 # 18|SGRT-3-XX|1 # 12 + 4 # 16|SGRT-4-XX|1 # 14 + 4 # 18|SGRT-3-XX|
|||1 # 10 + 2 # 18|SGRT-3-XX|1 # 12 + 5 # 16|SGRT-4-XX|1 # 14 + 5 # 18|SGRT-4-XX|
|||1 # 10 + 3 # 18|SGRT-4-XX|1 # 12 + 1 # 14 + 1 # 18|SGRT-3-XX|1 # 14 + 1 # 16|SGRT-3-XX|
|||1 # 10 + 1 # 16|SGRT-3-XX|1 # 12 + 1 # 14 + 2 # 18|SGRT-4-XX|1 # 14 + 1 # 16 + 1 # 20|SGRT-3-XX|
|1 # 10 + 1 # 16 + 1 # 18|1 # 10 + 1 # 16 + 1 # 18|1 # 10 + 1 # 16 + 1 # 18|SGRT-4-XX|1 # 12 + 1 # 14 + 3 # 18|SGRT-4-XX|1 # 14 + 1 # 16 + 1 # 18|SGRT-3-XX|
|1 # 10 + 1 # 16 + 2 # 18|1 # 10 + 1 # 16 + 2 # 18|1 # 10 + 1 # 16 + 2 # 18|SGRT-4-XX|1 # 12 + 1 # 14 + 1 # 16|SGRT-3-XX|1 # 14 + 1 # 16 + 2 # 18|SGRT-3-XX|
|||1 # 10 + 2 # 16|SGRT-4-XX|1 # 12 + 1 # 14 + 2 # 16|SGRT-4-XX|1 # 14 + 1 # 16 + 3 # 18|SGRT-3-XX|
|||1 # 10 + 3 # 16|SGRT-4-XX|1 # 12 + 1 # 14 + 3 # 16|SGRT-4-XX|1 # 14 + 1 # 16 + 4 # 18|SGRT-4-XX|
|1 # 10 + 1 # 14 + 1 # 18|1 # 10 + 1 # 14 + 1 # 18|1 # 10 + 4 # 16<br>1 # 10 + 5 # 16<br>1 # 10 + 1 # 14<br>1 # 10 + 1 # 14 + 1 # 18|SGRT-4-XX<br>SGRT-4-XX<br>SGRT-3-XX<br>SGRT-4-XX|1 # 12 + 1 # 14 + 4 # 16<br>1 # 12 + 2 # 14<br>1 # 12 + 2 # 14 + 1 # 18<br>1 # 12 + 2 # 14 + 1 # 16|SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX|1 # 14 + 2 # 16<br>1 # 14 + 2 # 16 + 1 # 18<br>1 # 14 + 2 # 16 + 2 # 18<br>1 # 14 + 2 # 16 + 3 # 18|SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-4-XX|
|1 # 10 + 1 # 14 + 1 # 16<br>1 # 10 + 1 # 14 + 2 # 16<br>1 # 10 + 1 # 14 + 3 # 16<br>1 # 10 + 1 # 12 + 1 # 14|1 # 10 + 1 # 14 + 1 # 16<br>1 # 10 + 1 # 14 + 2 # 16<br>1 # 10 + 1 # 14 + 3 # 16<br>1 # 10 + 1 # 12 + 1 # 14|1 # 10 + 1 # 14 + 1 # 16<br>1 # 10 + 1 # 14 + 2 # 16<br>1 # 10 + 1 # 14 + 3 # 16<br>1 # 10 + 2 # 14<br>1 # 10 + 3 # 14<br>1 # 10 + 1 # 12<br>1 # 10 + 1 # 12 + 1 # 14<br>1 # 10 + 2 # 12<br>2 # 10<br>2 # 10 + 1 # 16<br>1 # 12<br>1 # 12 + 1 # 18<br>1 # 12 + 2 # 18<br>1 # 12 + 3 # 18|SGRT-4-XX<br>SGRT-3-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX|1 # 12 + 2 # 14 + 2 # 16<br>1 # 12 + 2 # 14 + 3 # 16<br>1 # 12 + 3 # 14<br>1 # 12 + 3 # 14 + 1 # 16<br>1 # 12 + 4 # 14<br>2 # 12 + 1 # 18<br>2 # 12 + 1 # 16<br>2 # 12 + 2 # 16 + 1 # 18<br>2 # 12 + 3 # 16<br>2 # 12 + 1 # 14 + 1 # 18<br>2 # 12 + 1 # 14 + 1 # 16<br>2 # 12 + 2 # 14<br>3 # 12 + 1 # 18<br>3 # 12 + 1 # 16|SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX|1 # 14 + 3 # 16<br>1 # 14 + 3 # 16 + 1 # 18<br>1 # 14 + 3 # 16 + 2 # 18<br>1 # 14 + 4 # 16<br>1 # 14 + 4 # 16 + 1 # 18<br>1 # 14 + 5 # 16<br>2 # 14<br>2 # 14<br>2 # 14<br>2 # 14<br>2 # 14<br>2 # 14 + 1 # 16<br>2 # 14 + 1 # 16<br>2 # 14 + 1 # 16|SGRT-3-XX<br>SGRT-3-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-4-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX<br>SGRT-3-XX|
|||1 # 12 + 4 # 18|SGRT-4-XX|3 # 12 + 1 # 14|SGRT-4-XX|2 # 14 + 1 # 16|SGRT-3-XX|
|||1 # 12 + 5 # 18|SGRT-4-XX|1 # 14|SGRT-2-XX|2 # 14 + 2 # 16|SGRT-3-XX|
|||1 # 12 + 1 # 16|SGRT-3-XX|1 # 14 + 1 # 22|SGRT-2-XX|2 # 14 + 2 # 16|SGRT-3-XX|
|1 # 12 + 1 # 16 + 1 # 18|1 # 12 + 1 # 16 + 1 # 18|1 # 12 + 1 # 16 + 1 # 18|SGRT-3-XX|1 # 14 + 1 # 20|SGRT-2-XX|2 # 14 + 3 # 16|SGRT-4-XX|
|1 # 12 + 1 # 16 + 2 # 18|1 # 12 + 1 # 16 + 2 # 18|1 # 12 + 1 # 16 + 2 # 18|SGRT-3-XX|1 # 14 + 2 # 20|SGRT-3-XX|2 # 14 + 4 # 16|SGRT-4-XX|
|1 # 12 + 1 # 16 + 3 # 18|1 # 12 + 1 # 16 + 3 # 18|1 # 12 + 1 # 16 + 3 # 18|SGRT-4-XX|1 # 14 + 3 # 20|SGRT-3-XX|3 # 14|SGRT-3-XX|



8-39 USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters unless otherwise specified. 

Insulated Terminals and Disconnects 

## **SolderGrip Self-Fixturing Insulated Terminals** (Continued) 

**Table C. SolderGrip Wire Combinations** (see Table A for Terminal Size [-XX]) (Continued) 

|||**Wire**|**Part**||**Wire**|**Part**||**Wire**|**Part**|
|---|---|---|---|---|---|---|---|---|---|
|||**Combinations**|**No.**||**Combinations**|**No.**||**Combinations**|**No.**|
|||3 # 14 + 1 # 16|SGRT-4-XX||2 # 16 + 4 # 20|SGRT-3-XX|1 # 18 + 1 # 20 + 2 # 22|1 # 18 + 1 # 20 + 2 # 22|SGRT-2-XX|
|||3 # 14 + 2 # 16|SGRT-4-XX||2 # 16 + 1 # 18|SGRT-3-XX||1 # 18 + 2 # 20|SGRT-2-XX|
|||3 # 14 + 3 # 16|SGRT-4-XX|2 # 16 + 1 # 18 + 1 # 20|2 # 16 + 1 # 18 + 1 # 20|SGRT-3-XX||1 # 18 + 3 # 20|SGRT-2-XX|
|||4 # 14|SGRT-4-XX|2 # 16 + 1 # 18 + 2 # 20|2 # 16 + 1 # 18 + 2 # 20|SGRT-3-XX||1 # 18 + 4 # 20|SGRT-3-XX|
|||4 # 14 + 1 # 16|SGRT-4-XX|2 # 16 + 1 # 18 + 3 # 20|2 # 16 + 1 # 18 + 3 # 20|SGRT-3-XX||1 # 18 + 5 # 20|SGRT-3-XX|
|||4 # 14 + 2 # 16|SGRT-4-XX||2 # 16 + 2 # 18|SGRT-3-XX||2 # 18|SGRT-2-XX|
|||5 # 14|SGRT-4-XX|2 # 16 + 2 # 18 + 1 # 20|2 # 16 + 2 # 18 + 1 # 20|SGRT-3-XX||2 # 18 + 1 # 22|SGRT-2-XX|
|||5 # 14 + 1 # 16|SGRT-4-XX|2 # 16 + 2 # 18 + 2 # 20|2 # 16 + 2 # 18 + 2 # 20|SGRT-3-XX||2 # 18 + 1 # 20|SGRT-2-XX|
|||1 # 16|SGRT-2-XX||2 # 16 + 3 # 18|SGRT-3-XX||2 # 18 + 2 # 20|SGRT-3-XX|
|||1 # 16 + 1 # 22|SGRT-2-XX|2 # 16 + 3 # 18 + 1 # 20|2 # 16 + 3 # 18 + 1 # 20|SGRT-3-XX||2 # 18 + 3 # 20|SGRT-3-XX|
|||1 # 16 + 2 # 22|SGRT-2-XX||2 # 16 + 4 # 18|SGRT-3-XX||2 # 18 + 4 # 20|SGRT-3-XX|
|||1 # 16 + 3 # 22|SGRT-2-XX||3 # 16|SGRT-3-XX||3 # 18|SGRT-2-XX|
|||1 # 16 + 1 # 20|SGRT-2-XX||3 # 16 + 1 # 20|SGRT-3-XX||3 # 18 + 1 # 20|SGRT-3-XX|
|1 # 16 + 1 # 20 + 1 # 22|1 # 16 + 1 # 20 + 1 # 22|1 # 16 + 1 # 20 + 1 # 22|SGRT-2-XX||3 # 16 + 2 # 20|SGRT-3-XX||3 # 18 + 2 # 20|SGRT-3-XX|
|||1 # 16 + 2 # 20|SGRT-2-XX||3 # 16 + 3 # 20|SGRT-3-XX||3 # 18 + 3 # 20|SGRT-3-XX|
|||1 # 16 + 3 # 20|SGRT-3-XX||3 # 16 + 1 # 18|SGRT-3-XX||4 # 18|SGRT-3-XX|
|||1 # 16 + 4 # 20|SGRT-3-XX|3 # 16 + 1 # 18 + 1 # 20|3 # 16 + 1 # 18 + 1 # 20|SGRT-3-XX||4 # 18 + 1 # 20|SGRT-3-XX|
|||1 # 16 + 5 # 20|SGRT-3-XX|3 # 16 + 1 # 18 + 2 # 20|3 # 16 + 1 # 18 + 2 # 20|SGRT-3-XX||4 # 18 + 2 # 20|SGRT-3-XX|
|||1 # 16 + 1 # 18|SGRT-2-XX||3 # 16 + 2 # 18|SGRT-3-XX||5 # 18|SGRT-3-XX|
|1 # 16 + 1 # 18 + 1 # 20|1 # 16 + 1 # 18 + 1 # 20|1 # 16 + 1 # 18 + 1 # 20|SGRT-2-XX|3 # 16 + 2 # 18 + 1 # 20|3 # 16 + 2 # 18 + 1 # 20|SGRT-3-XX||5 # 18 + 1 # 20|SGRT-3-XX|
|1 # 16 + 1 # 18 + 2 # 20|1 # 16 + 1 # 18 + 2 # 20|1 # 16 + 1 # 18 + 2 # 20|SGRT-3-XX||3 # 16 + 3 # 18|SGRT-3-XX||6 # 18|SGRT-3-XX|
|1 # 16 + 1 # 18 + 3 # 20|1 # 16 + 1 # 18 + 3 # 20|1 # 16 + 1 # 18 + 3 # 20|SGRT-3-XX||4 # 16|SGRT-3-XX||1 # 20 + 2 # 22|SGRT-2-XX|
|1 # 16 + 1 # 18 + 4 # 20|1 # 16 + 1 # 18 + 4 # 20|1 # 16 + 1 # 18 + 4 # 20|SGRT-3-XX||4 # 16 + 1 # 20|SGRT-3-XX||1 # 20 + 3 # 22|SGRT-2-XX|
|||1 # 16 + 2 # 18|SGRT-3-XX||4 # 16 + 2 # 20|SGRT-3-XX||1 # 20 + 4 # 22|SGRT-2-XX|
|1 # 16 + 2 # 18 + 1 # 20|1 # 16 + 2 # 18 + 1 # 20|1 # 16 + 2 # 18 + 1 # 20|SGRT-3-XX||4 # 16 + 1 # 18|SGRT-3-XX||2 # 20|SGRT-2-XX|
|1 # 16 + 2 # 18 + 2 # 20|1 # 16 + 2 # 18 + 2 # 20|1 # 16 + 2 # 18 + 2 # 20|SGRT-3-XX|4 # 16 + 1 # 18 + 1 # 20|4 # 16 + 1 # 18 + 1 # 20|SGRT-3-XX||2 # 20 + 1 # 22|SGRT-2-XX|
|1 # 16 + 2 # 18 + 3 # 20|1 # 16 + 2 # 18 + 3 # 20|1 # 16 + 2 # 18 + 3 # 20|SGRT-3-XX||4 # 16 + 2 # 18|SGRT-4-XX||2 # 20 + 2 # 22|SGRT-2-XX|
|||1 # 16 + 3 # 18|SGRT-3-XX||5 # 16|SGRT-3-XX||2 # 20 + 3 # 22|SGRT-2-XX|
|1 # 16 + 3 # 18 + 1 # 20|1 # 16 + 3 # 18 + 1 # 20|1 # 16 + 3 # 18 + 1 # 20|SGRT-3-XX||5 # 16 + 1 # 20|SGRT-4-XX||3 # 20|SGRT-2-XX|
|1 # 16 + 3 # 18 + 2 # 20|1 # 16 + 3 # 18 + 2 # 20|1 # 16 + 3 # 18 + 2 # 20|SGRT-3-XX||5 # 16 + 1 # 18|SGRT-4-XX||3 # 20 + 1 # 22|SGRT-2-XX|
|||1 # 16 + 4 # 18|SGRT-3-XX||6 # 16|SGRT-4-XX||4 # 20|SGRT-2-XX|
|1 # 16 + 4 # 18 + 1 # 20|1 # 16 + 4 # 18 + 1 # 20|1 # 16 + 4 # 18 + 1 # 20|SGRT-3-XX||1 # 18 + 1 # 22|SGRT-2-XX||5 # 20|SGRT-3-XX|
|||1 # 16 + 5 # 18|SGRT-3-XX||1 # 18 + 2 # 22|SGRT-2-XX||6 # 20|SGRT-3-XX|
|||2 # 16|SGRT-2-XX||1 # 18 + 3 # 22|SGRT-2-XX||4 # 22|SGRT-2-XX|
|||2 # 16 + 1 # 20|SGRT-3-XX||1 # 18 + 1 # 20|SGRT-2-XX||5 # 22|SGRT-2-XX|
|||2 # 16 + 2 # 20|SGRT-3-XX|1 # 18 + 1 # 20 + 1 # 22|1 # 18 + 1 # 20 + 1 # 22|SGRT-2-XX||6 # 22|SGRT-2-XX|
|||2 # 16 + 3 # 20|SGRT-3-XX||—|—||—|—|



8-40 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Insulated Terminals and Disconnects 

**SolderGrip Self-Fixturing Insulated Terminals** (Continued) 

**Installation** The SolderGrip product is Refer to TE installation pushed onto the conductors procedure RPIP-820-01 for with a twisting motion. With detailed instructions and the product in place, instalrecommended reflector lation can be completed attachments. with the proper selection You will find ordering inforand use of heating tools mation for these tools in and reflectors. Section 10. Either of the following TE heating tools is recommended: n HL1901E/HL2010E n CV-1981 

## **Product Characteristics** 

**Material** 

**==> picture [363 x 70] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||||
|---|---|---|---|
|Insulation|Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride (Kynar|[®]|)|
|Solder and flux|Sn60 Pb40 with RA flux|
|Typical Performance|
|Tensile strength|Exceeds strength of individual wires|
|Temperature rating|-55°C to +150°C [-67°F to +302°F]|
|Voltage Drop|Not to exceed that of equivalent length of wire by more than 1 mV|
|Dielectric Withstanding Voltage|Current leakage less than 2 mA (1.5 kV)|

**----- End of picture text -----**<br>


**8** 

Kynar is a trademark of Arkema, Inc. 

8-41 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire Termination to Pin/Post/Tab 

**Introduction** TE SolderSleeve terminators SolderSleeve terminators offer easy, one-step solutions are also available on carrier for wire connections to pins, tape, spaced precisely to posts, and tabs and for match connector terminal mass wire terminations. spacing, enabling termination of an entire row of wires Designed for applications at one time. with temperatures up to 150°C [302°F], the products SolderSleeve wire-to-pin, in this section include wire-to-post, and wire-to-tab SolderSleeve discrete wire terminators, like all TE termiterminators, which are nation products, provide heat-shrinkable thermoplasreliability and economical tic sleeves containing a installation for greater precisely engineered fluxed productivity. They can be solder preform. supplied either in bulk or on carrier tape. 

8-42 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Wire Termination to Pin/Post/Tab 

## **SolderSleeve Discrete Wire Terminators** 

## **Product Facts** 

- n **Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief, and insulation** 

- n **Prefluxed solder preform offers a controlled soldering process** 

- n **One-piece design means easy installation and low installed cost** 

- n **Optional tape carrier provides convenience and ease  of installation** 

- n **UL and CUL Recognized** fe) **R** 

## **Applications** 

Used for terminating wires to component terminals, such as motor tabs, connector pins, and switch terminals. 

## **Product selection process** 

1. Determine the application operating temperature. 

2. From the Product Options table on the next page, select the product series appropriate for the application, based on the temperature required. 

3. Determine your component connection point type (pin, post, or tab) and dimensions. 

4. Determine your wire gauge. 

## **Installation** 

5. Optional: Select tape For proper installation of carrier center-to-center these devices, the correct spacing (D-71X series heating tool and reflector only). This should match attachment must be used. center spacing of comEither of the following TE ponent terminals. heating tools is recommended: 

6. Select part number from the appropriate table: 

   - n HL1901E/HL2010E 

- n For B-155 and CWT n AA-400 Super Heater series (applications Refer to TE installation with low-temperature procedure RCPS-200-12 

- wires—below 125°C (for D-129, D-141, D-71X) or **8** 

- [257°F]), use Table A. RPIP-824-00 (for B-155 and 

- n For D-129/141/71X CWT) for detailed instrucseries (applications with tions and recommended wires rated higher than reflector attachment. 125°C [257°F]), use You will find ordering 

- Table B. information for these tools see section 10. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-43 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Wire Termination to Pin/Post/Tab 

## **SolderSleeve Discrete Wire Terminators** (Continued) 

## **Product Options** 

||**Product Series**|**Max. Operating Temperature**|**Min. Wire Temperature Rating**|
|---|---|---|---|
||B-155, CWT|125°C[257°F]|85°C[185°F]|
||D-129, D-141, D-71X|150°C [302°F]|125°C [257°F]|
|**Note:**|Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].|||
||Consult TE for details.|||



**Table A. B-155 Series (125°C [257°F] rated)** 

|**Connection-point**<br>**Type and Size**|**Connection-point**<br>**Type and Size**|**Connection-point**<br>**Type and Size**|**Connection-point**<br>**Type and Size**|**Connection-point**<br>**Type and Size**|**Connection-point**<br>**Type and Size**|||**Terminal Dimensions**|**Wire AWG/mm2**|**Part No.**|
|---|---|---|---|---|---|---|---|---|---|---|
||~~W~~<br>~~KH~~|||~~—“~~||||W = up to 0.63  [.025]|24  [0.24]<br>20  [0.61]|B-155-1501<br>B-155-1502|
||||pin|||||W = 0.63  [.025] to<br>0.89  [0.035]|24  [0.24]<br>22  [0.38]<br>20  [0.61]|B-155-1501<br>B-155-1502<br>B-155-1503|
||~~—~~||~~W~~|~~4~~||||W = 0.89  [0.035] to<br>1.14  [.045]|24–22  [0.24–0.38]<br>20–18  [0.61–0.95]|B-155-1502<br>B-155-1503|
|||post||||||W = 1.14  [.045] to<br>1.52  [.060]|24–22  [0.24–0.38]<br>20–18  [0.61–0.95]|B-155-1503<br>B-155-1504|
|||||||||W = up to1.52  [.060]|24–20  [0.24–0.61]|B-155-1501|
|||||||||W = 1.27  [.050] to<br>2.28 [.090]|24-18  [0.24–0.95]|B-155-1502|
|~~W~~<br>~~KK~~||||~~—“J~~|||~~—~~||~~a>~~||
|||||||||W = 1.77  [.070] to<br>2.79  [.110]|24-18  [0.24–0.95]|B-155-1503|
||||tab||||||||
|||||||||W = 2.54  [.100] to<br>3.80  [.150]|24-18  [0.24–0.95]|B-155-1504|
|||||||||W = 2.28  [.090] to<br>4.70  [.187]|22-16  [0.38–1.21]|B-155-1505|



8-44 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire Termination to Pin/Post/Tab 

## **SolderSleeve Discrete Wire Terminators** (Continued) 

**Table B. D-129/141/71X Series (up to 150°C [302°F] rated)** 

## **Connection-point Type and Size** 

|**Terminal**<br>**Dimensions**|**Terminal**<br>**Dimensions**|||**AWG**|**Wire**<br>**mm2**|**Tape Carrier Spacing of Sleeves(Center-to-Center)**<br>**1.27**<br>**2.54**<br>**3.17**<br>**4.0**<br>**None**<br>**[0.050]**<br>**[0.100]**<br>**[0.125]**<br>**[0.156]**|**Tape Carrier Spacing of Sleeves(Center-to-Center)**<br>**1.27**<br>**2.54**<br>**3.17**<br>**4.0**<br>**None**<br>**[0.050]**<br>**[0.100]**<br>**[0.125]**<br>**[0.156]**|**Tape Carrier Spacing of Sleeves(Center-to-Center)**<br>**1.27**<br>**2.54**<br>**3.17**<br>**4.0**<br>**None**<br>**[0.050]**<br>**[0.100]**<br>**[0.125]**<br>**[0.156]**|**Tape Carrier Spacing of Sleeves(Center-to-Center)**<br>**1.27**<br>**2.54**<br>**3.17**<br>**4.0**<br>**None**<br>**[0.050]**<br>**[0.100]**<br>**[0.125]**<br>**[0.156]**|**Tape Carrier Spacing of Sleeves(Center-to-Center)**<br>**1.27**<br>**2.54**<br>**3.17**<br>**4.0**<br>**None**<br>**[0.050]**<br>**[0.100]**<br>**[0.125]**<br>**[0.156]**|
|---|---|---|---|---|---|---|---|---|---|---|
|30–26<br>[0.05–0.15]<br>D-141-30<br>D-713-03<br>—<br>—<br>—<br>~~W~~<br>~~—~~<br>~~—~~|||||||||||
||||W = up to 0.61  [.024]|24–22|[0.24–0.38]|D-141-07|—|D-711-00|—|—|
|pin|||W = 0.63  [.025] to<br>0.81  [.032]|20|[0.61]|D-141-31|—|D-711-04|D-711-07|D-711-08|
|~~W~~<br>~~he~~<br>~~—“H~~|||W = 0.76  [.030] to<br>1.27[.050]<br>~~CO~~|24–20|[0.24–0.61]|D-141-56|—|—|—|—|
|post|||W = up to 1.52  [.060]|24–20|[0.24–0.61]|D-129-05|—|D-714-01|—|—|
|~~W~~<br>~~HH~~<br>~~—“xI~~|||W = 1.27  [.050] to<br>2.28[.090]|24–20|[0.24–0.61]|D-129-03|—|—|—|D-714-00|
|tab|||W = 2.28  [.090] to<br>3.55[.140]|24–20|[0.24–0.61]|D-129-0043|—|—|—|—|



**For Fine Wire Terminations 0.15 mm**[2] **(26 AWG) and Smaller*** 

|**Part**<br>**No.***|**Inside Diameter**<br>**As Supplied****|**Fully**<br>**Recovered†**|**Length††**|
|---|---|---|---|
|D-110-0062<br>D-110-0217<br>D-141-13|1.0[0.040]<br>1.0[0.040]<br>0.75 x 1.65[0.030 X 0.065]|0.6[0.025]<br>0.6[0.025]<br>0.75[0.030]|16.0[0.630]<br>9.0[0.360]<br>4.7[0.185]|
|D-141-22<br>D-141-30<br>**Note:**Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm<br>than 0.6 [.025] wide.|0.75 x 1.65[0.030 X 0.065]<br>0.75[0.030]<br>6.0[0.240]<br>0.75 x 1.65 [0.030 X 0.065]<br>0.75 [0.030]<br>9.5 [0.375]<br>Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm2) to terminals less|||



**8** 

- *The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03] from bottom of terminal. 

- ** Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the combined wire insulation diameters must be less than 1.5 [.060]. 

- †Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than this. 

- ††The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that, when terminated, the exposed conductor is covered by the sleeve. 

8-45 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire Termination to Pin/Post/Tab 

**SolderSleeve Discrete Wire Terminators** (Continued) 

## **Product Characteristics** 

|**Product Characteristics**||||
|---|---|---|---|
|**Product Characteristics**|**Material**|||
||Insulation[D-129, D-141, D-71X]|Radiation-crosslinked, heat-shrinkablepolyvinylidene fluoride||
||Insulation[B-155, CWT]|Radiation-crosslinked, heat-shrinkablepolyolefin||
||Solder and flux[D-129, D-141, D-71X]|Solder: Sn63 Pb37|Flux: ROL1per ANSI-J-004[RMA flux]|
||Solder and flux[B-155]|Solder: Sn42Bi58|Flux: ROM1per ANSI-J-004[RA flux]|
||Solder and flux [CWT]|Solder: Sn50 Pb32 Cd 18|Flux: ROM1 per ANSI-J-004 [RA flux]|
||**Typical Performance**|||
||Voltage drop|2.0 mV||
||Tensile strength|Exceeds strength of conductor||
||Dielectric strength|2.0 kV||
||Temperature rating [B-155, CWT]|-55°C to 125°C[-67°F to 257°F]||
||Temperature rating [D-129,  D-141, D-71X]|-55°C to 150°C[-67°F to 302°F]||
||Insulation resistance|1000 megohms||
|||||
|**Specifications/Approvals**|**Series**|**Agency**|**TE**|
||B-155|RoHS|RT-1404|
||CWT|UL and CUL E87681|D-5023|
||D-129,D-141|UL and CUL E87681|RT-1404|



8-46 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shield Termination 

## **Introduction** 

TE SolderSleeve shield n B-155-X and CWT-X All SolderSleeve products grounding terminators proSolderSleeve terminators, are reliable, versatile, and vide an environmentally designed for loweasy to install, resulting in sealed, insulated, and temperature cables with lower installed costs. encapsulated solder conoperating temperatures nection for a variety of up to 125°C [257°F] and applications. SolderSleeve suitable for most terminators are available in commercial environments. many styles. n MIL-S-83519 Designed for a wide variety SolderSleeve terminators, of temperature applications which are immersion ranging from -65°C to resistant and available 200°C [-85°F to 392°F], the with or without a products in this section preinstalled ground lead. include: n SO Series SolderSleeve terminators, which also are immersion resistant and feature the TE BiAlloy temperature indication system. 

n S200 Shield terminators are offered in various sizes and ground lead configurations. 

**8** 

8-47 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Shield Termination 

## **SolderSleeve Shield Terminators** 

## **Product Facts** 

- n **Transparent insulation sleeve provides encapsulation, inspectability, strain relief, and insulation** 

- n **Prefluxed solder preform provides a controlled soldering process** 

- n **One-piece design offers easy installation and lower installed cost** 

- n **Optional preinstalled ground leads provide convenience and ease of installation** 

## **Applications** 

Used for shield-to-ground termination. 

## **Product Selection Process** 

1. Select product series from the Product Options table below. 

2. Determine cable dimensions. 

3. Optional: Select preinstalled wire lead type (see Table G on page 8-49 for type descriptions). 

4. Select part number (use the selection table indicated for your product series in the Product Options table below). 

5. Refer to Table H on page 8-49 for cross-reference information. 

Jacket OD (max.) Shield OD (min.) 

**Product Options (Refer to Table G on Page 8-49 for Additional Information)** 

|**Product**<br>**Series**|**System Oper.**<br>**Temperature**<br>**(Max.)**|**Used on**<br>**Cables Rated**<br>**(Min.)**|**Environmental**<br>**Protection**|**Solder**<br>**Alloy**|**Flux**<br>**Type**|**Insulation**<br>**Material**|**Part No.**<br>**Selection**<br>**Table**|
|---|---|---|---|---|---|---|---|
|B-155|125°C[257°F]|85°C[185°F]|Splash resistant|Bi58|PA|Polyolefin|A|
|CWT|125°C[257°F]|85°C[185°F]|Splash resistant|Cd18|RA|Polyolefin|A|
|SO63*|150°C[302°F]|125°C[257°F]|Immersion resistant|Sn63|RMA|Polyvinylidene fluoride|B|
|S01/S02**, S03|150°C[302°F]|125°C[257°F]|Immersion resistant|Sn63|RMA|Polyvinylidene fluoride|C, D|
|SO96***|175°C[347°F]|150°C[302°F]|Immersion resistant|Sn96|RA|Polyvinylidene fluoride|E|
|SO175****|175˚C[347°F]|150˚C[302°F]|Immersion resistant|Sn96|RA|Polyvinylidene fluoride|F|
|S200****|200°C [392°F]|150˚C [302°F]|Immersion resistant|Sn96|RA|Fluoropolymer|G|



- *Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. **Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. 

***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. 

****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator. **Note:** Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult TE for details. 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


8-48 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Shield Termination 

**8** 

## **SolderSleeve Shield Terminators** (Continued) 

**Table A. B-155 Series (125°C [257°F] rated)** 

||**Cable OD**|||**Part Nos.**||
|---|---|---|---|---|---|
|**Jacket**||**Shield**|**No Preinstalled**||**With Preinstalled Lead**|
|**OD Max.**||**OD Min.**|**Lead**||**(22AWG/0.38 mm2 green)**|
|1.7[.065]||0.9[.035]|B-155-3801||—|
|1.95[.075]||1.1[.043]|B-155-3802||—|
|2.7[.105]||1.5[.059]|B-155-3||B-155-03-35-22-5|
|4.5[.180]||2.0[.079]|B-155-5||B-155-05-35-22-5|
|6.0[.235]||3.3[.130]|B-155-6||B-155-06-35-22-5|
|7.0[.275]||3.3[.130]|B-155-7||B-155-07-35-22-5|
|8.7[.340]||4.5[.177]|B-155-9||B-155-09-35-22-5|
|10.7[.420]||4.5[.177]|B-155-11||B-155-11-35-22-5|
|13.0   [.510]||7.0 [.276]|B-155-13||B-155-13-35-22-5|



- *See Table G on page 8-49 for lead description. 

Note: The B-155 series is suitable for applications using low-temperature wires (typically rated at 85°C [185°F] to 125°C [257°F]) with bare copper or tin plating. 

**Table B. SO63 Series** 

## **BiAlloy Temperature Indication System** 

This system greatly enhances the reliability and repeatability of SO63 series terminators while reducing installed cost. The heat-shrinkable thermoplastic sleeve contains a precisely engineered, fluxed solder band that is visible through the sleeve. The band provides exactly the amount of solder and flux required to terminate the ground lead to the cable shield. Encircling the band is a small temperature indicator ring. This ring melts only when the surfaces to be joined have reached the correct soldering temperature, thus ensuring a properly soldered connection. Process control is built into each sleeve. 

|**Cable OD**<br>**Jacket OD**<br>**Max.**<br>1.95[0.075]<br>2.7[0.105]<br>4.3[0.170]<br>6.0[0.235]|**Cable OD**<br>**Shield OD**<br>**Min.**<br>0.90[.035]<br>1.40[.055]<br>2.15[.085]<br>3.30[.130]|**No**<br>**Preinstalled**<br>**Lead**<br>SO63-1-00<br>SO63-2-00<br>SO63-3-00<br>SO63-4-00|**20 AWG**<br>SO63-1-55-20-90<br>SO63-2-55-20-90<br>SO63-3-55-20-90<br>SO63-4-55-20-90|**Part Nos.**<br>**Preinstalled Lead Option***<br>**22 AWG**<br>**24 AWG**<br>**26 AWG**<br>SO63-1-55-22-90<br>SO63-1-55-24-90<br>SO63-1-55-26-90<br>SO63-2-55-22-90<br>SO63-2-55-24-90<br>SO63-2-55-26-90<br>SO63-3-55-22-90<br>SO63-3-55-24-90<br>SO63-3-55-26-90<br>SO63-4-55-22-90<br>SO63-4-55-24-90<br>SO63-4-55-26-90|**Braid Strap**<br>**Nickel Plated**<br>**Tin Plated**<br>SO63-1-01<br>SO63-1-9030<br>SO63-2-01<br>SO63-2-9030<br>SO63-3-01<br>SO63-3-9030<br>SO63-4-01<br>SO63-4-9030|
|---|---|---|---|---|---|
|7.0 [0.275]|4.30 [.170]|SO63-5-00|SO63-5-55-20-90|SO63-5-55-22-90<br>SO63-5-55-24-90<br>SO63-5-55-26-90|SO63-5-01<br>SO63-5-9030|



- *See Table G on page 8-49 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows: 

- 90 = White with a black stripe    9 = White    0 = Black    6 = Blue (24 AWG only)    5 = Green (20, 22, 24 AWG) 

- The SO63 series is immersion resistant, features the TE BiAlloy temperature indication system, and meets the performance requirements of SAE-AS83519 (formerly MIL-S-83519) . 

8-49 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shield Termination 

## **SolderSleeve Shield Terminators** (Continued) 

## **Table C. S01/S02 M83519** 

**Series** 

## **Thermochromic Temperature Indicator** 

The M83519 (S01 and S02) series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. 

|**Cable OD**|**Cable OD**||**Part No. (MIL Part Number and TE Part No.) by Lead Option**|**Part No. (MIL Part Number and TE Part No.) by Lead Option**|**Part No. (MIL Part Number and TE Part No.) by Lead Option**|**Part No. (MIL Part Number and TE Part No.) by Lead Option**||
|---|---|---|---|---|---|---|---|
|**Jacket OD**<br>**Max**|**Shield OD**<br>**Min**|**No Preinstalled Lead**<br>**MIL**<br>**TE**||**20 AWG**<br>**MIL**|**Preinstalled Lead Option***<br>**22 AWG**<br>**TE**<br>**MIL**||**TE**|
|1.95[0.075]|0.9[.035]|M83519/1-1|S01-01-R|M83519/2-1|S02-01-R|M83519/2-6|S02-06-R|
|2.7[0.105]|1.40[.055]|M83519/1-2|S01-02-R|M83519/2-2|S02-02-R|M83519/2-7|S02-07-R|
|4.3[0.170]|2.15[.085]|M83519/1-3|S01-03-R|M83519/2-3|S02-03-R|M83519/2-8|S02-08-R|
|6.0[0.235]|3.30[.130]|M83519/1-4|S01-04-R|M83519/2-4|S02-04-R|M83519/2-9|S02-09-R|
|7.0 [0.275]|4.30 [.170]|M83519/1-5|S01-05-R|M83519/2-5|S02-05-R|M83519/2-10|S02-10-R|
|**Jacket OD**|**Shield OD**||||**Preinstalled Lead Option***|||
|**Max.**|**Min.**|||**24 AWG**||**26 AWG**||
|1.95[0.075]|0.9[.035]|||M83519/2-11|S02-11-R|M83519/2-16|S02-16-R|
|2.7[0.105]|1.40[.055]|||M83519/2-12|S02-12-R|M83519/2-17|S02-17-R|
|4.3[0.170]|2.15[.085]|||M83519/2-13|S02-13-R|M83519/2-18|S02-18-R|
|6.0[0.235]|3.30[.130]|||M83519/2-14|S02-14-R|M83519/2-19|S02-19-R|
|7.0 [0.275]|4.30 [.170]|||M83519/2-15|S02-15-R|M83519/2-20|S02-20-R|



*See Table G for lead description. M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in termination and inspection. The part number is permanently marked on the sleeve. 

## **Table D. S03 Series** 

## **Thermochromic Temperature Indicator** 

The S03 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both Manufacturing and Quality Control an aid in the inspection of the completed termination. 

||**Cable OD**||||**Part No.**|
|---|---|---|---|---|---|
|**Jacket OD**<br>**Max.**||**Shield OD**<br>**Min.**|**Preinstalled Lead Option***<br>**Tin plated Braid Strap**<br>**Nickel plated Braid Strap**|||
|1.95[0.075]||0.9[.035]||S03-01-R|S03-06-R|
|2.7[0.105]||1.40[.055]||S03-02-R|S03-07-R|
|4.3[0.170]||2.15[.085]||S03-03-R|S03-08-R|
|6.0[0.235]||3.30[.130]||S03-04-R|S03-09-R|
|7.0 [0.275]||4.30 [.170]||S03-05-R|S03-10-R|



*See Table G for lead description. 

8-50 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Shield Termination 

**8** 

## **SolderSleeve Shield Terminators** (Continued) 

**Table E. SO96 Series (175°C [347°F] rated)** 

## **Thermochromic Temperature Indicator** 

The SO96 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. 

||**Cable OD**|||**Part No.**||
|---|---|---|---|---|---|
|**Jacket OD**<br>**Max.**||**Shield OD**<br>**Min.**|**No**<br>**Preinstalled Lead**|**Preinstalled Lead Option***<br>**22 AWG**<br>**Braid Strap**||
|1.95[0.075]||0.9[.035]|SO96-1-00|SO96-1-55-22-90|SO96-1-01|
|2.7[0.105]||1.40[.055]|SO96-2-00|SO96-2-55-22-90|SO96-2-01|
|4.3[0.170]||2.15[.085]|SO96-3-00|SO96-3-55-22-90|SO96-3-01|
|6.0[0.235]||3.30[.130]|SO96-4-00|SO96-4-55-22-90|SO96-4-01|
|7.0 [0.275]||4.30 [.170]|SO96-5-00|SO96-5-55-22-90|SO96-5-01|



*See Table G for lead description. The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C [392°F]. This series features a thermochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RA flux compatible with nickel-plated shields. 

## **Table F. SO175 Series (175°C [347°F] rated)** 

## **BiAlloy Temperature Indication System** 

This system greatly enhances the reliability and repeatability of SO175 series terminators while reducing installed cost. The temperature indicator ring, encircling the solder preform, melts to indicate the very minimum amount of heat. 

||**Cable OD**|||**Part No.**||
|---|---|---|---|---|---|
|**Jacket OD**<br>**Max.**||**Shield OD**<br>**Min.**|**No**<br>**Preinstalled Lead**|**Preinstalled Lead Option***<br>**22 AWG**<br>**Braid Strap**||
|1.95[0.075]||0.90[0.035]|SO175-1-00|SO175-1-55-22-90|SO175-1-01|
|2.7[0.105]||1.40[0.055]|SO175-2-00|SO175-2-55-22-90|SO175-2-01|
|4.3[0.170]||2.15[0.085]|SO175-3-00|SO175-3-55-22-90|SO175-3-01|
|6.0[0.235]||3.30[0.130]|SO175-4-00|SO175-4-55-22-90|SO175-4-01|
|7.0 [0.275]||4.30 [0.170]|SO175-5-00|SO175-5-55-22-90|SO175-5-01|



*See Table H for lead description. 

## **Table G. S200 Series BiAlloy Temperature Indication System (200°C [392°F] rated)** 

This system greatly enhances the reliability and repeatability of S200 series terminators while reducing installed cost. The temperature indicator ring, encircling the solder preform, melts to indicate the very minimum amount of heat. 

|**Jacket OD**<br>**Max.**<br>1.95[0.075]<br>2.7[0.105]<br>4.3[0.170]<br>6.0[0.235]<br>7.0 [0.275]|**Cable OD**|**Shield OD**<br>**Min.**<br>0.90[0.035]<br>1.40[0.055]<br>2.15[0.085]<br>3.30[0.130]<br>4.30 [0.170]|**No**<br>**Preinstalled Lead**<br>S200-1-00<br>S200-2-00<br>S200-3-00<br>S200-4-00<br>S200-5-00|**Part No.**<br>**Preinstalled Lead Option***<br>**22 AWG**<br>**Braid Strap**<br>S200-1-WI-22-9<br>S200-1-01<br>S200-2-WI-22-9<br>S200-2-01<br>S200-3-WI-22-9<br>S200-3-01<br>S200-4-WI-22-9<br>S200-4-01<br>S200-5-WI-22-9<br>S200-5-01|
|---|---|---|---|---|



*See Table H for lead description. 

## **Table H. Preinstalled Lead Description** 

|**Series**|**Lead Type**|**Remarks**|**Plating**|**Stranding**|**Min. Length**|
|---|---|---|---|---|---|
|S200|M22759/91|MIL-W-22759/91|Silver|Stranded|150(6.00)|
|M83519, SO63|55A0111|MIL-W-22759/32|Tin|Stranded|150[6.00]|
|SO96, SO175|55A0813|MIL-W-22759/41|Nickel|Stranded|150[6.00]|
|SO63, SO96, S03|Braid strap|Uninsulated|Nickel|40 x 38 AWG|150[6.00]|
|B-155|XLpolyethylene|RoHS|Tin|Stranded(W2)|150[6.00]|
|CWT|XLpolyethylene|UL Listed|Tin|Stranded(W1)|150[6.00]|
|SO63, S03|Braid Strap|Uninsulated|Tin|Stranded|150[6.00]|



8-51 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Revised 3-13 

www.te.com 

Shield Termination 

**SolderSleeve Shield Terminators** (Continued) 

## **Product Characteristics** 

## **Specifications/Approvals** 

|**Material**|||
|---|---|---|
|**Insulation**|||
|S200|Radiation-crosslinked,heat-shrinkable,modified fluoropolymer||
|SO,M83519|Radiation-crosslinked,heat-shrinkablepolyvinylidene fluoride||
|B-155|Radiation-crosslinked,heat-shrinkablepolyolefin||
|**Solder and flux**|||
|SO63,M83519,S03|Solder: Sn63 Pb37|Flux: ROL1per ANSI - J - 004(RMA Flux)|
|S200,SO96,SO175 series|Solder: Sn96 Ag4|Flux: ROM1per ANSI - J - 004(RA Flux)|
|B-155|Solder: SN42Bi58|Flux: ROM1per ANSI - J - 004(RA Flux)|
|**Ground lead**|||
|B-155 series|XLpolyethylene||
|S200 series|MIL-C-22759/91 or /87||
|SO,M83519,SO175|MIL-W-22759/32 or /41||
|**Typical Performance**|||
|Voltage drop|2.5 mV||
|Tensile strength|Exceeds strength ofground lead||
|Dielectric strength|1.0 kV immersed||
|Temperature rating|||
|B-155|-55°C to 125°C[-67°F to 257°F]||
|SO63/M83519/S03|-55°C to 150°C[-67°F to 302°F]||
|SO96/SO175 series|-55°C to 175°C[-67°F to 347°F]||
|S200|-55°C to 200°C[-67°F to 392°F]||
|Insulation resistance|1000 megohms||



|**Series**|**Agency**|**TE**|
|---|---|---|
|B-155|—|RT-1404|
|SO63*|NAS 1747|RT-1404|
|M83519**|MIL-S-83519/1&/2|RT-1404|
|SO96***|NAS 1747|RT-1404|
|SO175||RT-1404|
|S200|—|RT-1404|



* Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. 

- ** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. 

- ***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. 

## **Installation** 

For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: 

n HL1901E/HL2010E n AA-400 Super Heater n CV-1981 n MiniRay n IR-1759 

For detailed instructions and recommended reflector attachments, refer to the appropriate TE installation procedure: 

**Series Procedure B-155 RPIP-824-000 CWT RPIP-655-00-D SO63 RCPS-100-70 M83519 (S01/S02) RCPS-100-70 SO96 RCPS-100-70 S03 RCPS-100-70 SO175 RCPS-100-70 S200 RCPS-100-71** 

You will find ordering information for these tools in section 10. 

8-52 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Insulated Terminals and Disconnects 

**8** 

**SolderSleeve Shield Terminators** (Continued) 

**Table H. NAS, M83519, and TE Cross-Reference** 

||**NAS**|**TE D Series**|**NAS**|
|---|---|---|---|
||**Part No.**|**Part No.**|**Comment**|
||1744-1|D-1744-01||
||1744-2|D-1744-02||
||1744-3|D-1744-03||
||1744-4|D-1744-04||
||1744-5|D-1744-05||
||1744-6|D-1744-06||
||1744-7|D-1744-07||
||1744-8|D-1744-08||
||1745-1|D-144-25|Inactive,Use SAE-AS83519/1-1(formerlyMIL-S-83519)|
||1745-2|D-100-00|Inactive,Use SAE-AS83519/1-2(formerlyMIL-S-83519)|
||1745-3|D-101-00|Inactive,Use SAE-AS83519/1-3(formerlyMIL-S-83519)|
||1745-4|D-103-00|Inactive,Use SAE-AS83519/1-5(formerlyMIL-S-83519)|
||1745-5|D-144-26||
||1745-6|D-100-31||
||1745-7|D-101-31||
||1745-8|D-103-31||
||1745-9||Obsolete - Use NAS1745-13|
||1745-10||Obsolete - Use NAS1745-14|
||1745-11||Obsolete - Use NAS1745-15|
||1745-12||Obsolete - Use NAS1745-16|
||1745-13|D-142-83|Inactive,Use SAE-AS83519/1-1(formerlyMIL-S-83519)|
||1745-14|D-142-50|Inactive,Use SAE-AS83519/1-2(formerlyMIL-S-83519)|
||1745-15|D-142-51|Inactive,Use SAE-AS83519/1-3(formerlyMIL-S-83519)|
||1745-16|D-142-52|Inactive,Use SAE-AS83519/1-5(formerlyMIL-S-83519)|
||1745-17|D-107-00|Inactive,Use SAE-AS83519/1-4(formerlyMIL-S-83519)|
||1745-18|D-104-00||
||1745-19|D-105-00||
||1745-20|D-107-31||
||1745-21|D-104-31||
||1745-22|D-105-31||
||1745-23|D-142-56|Inactive,Use SAE-AS83519/1-4(formerlyMIL-S-83519)|
||1745-24|D-142-65||
||1745-25|D-142-66||
||1746-1|D-144-25|Inactive,Use SAE-AS83519/1-1(formerlyMIL-S-83519)|
||1746-2|D-144-00|Inactive,Use SAE-AS83519/1-2(formerlyMIL-S-83519)|
||1746-3|D-144-01|Inactive,Use SAE-AS83519/1-3(formerlyMIL-S-83519)|
||1746-4|D-144-02|Inactive,Use SAE-AS83519/1-5(formerlyMIL-S-83519)|
||1746-5|D-144-26||
||1746-6|D-144-03||
||1746-7<br>1746-8<br>1746-9<br>1746-10|D-144-04<br>D-144-05<br>D-144-46<br>D-144-37|Inactive,Use SAE-AS83519/1-4(formerlyMIL-S-83519)|
|||**TE**|**TE**|
||**Military**<br>**Part No.**<br>M83519/1-1<br>M83519/1-2<br>M83519/1-3<br>M83519/1-4<br>M83519/1-5<br>M83519/2-1<br>M83519/2-2<br>M83519/2-3<br>M83519/2-4<br>M83519/2-5<br>M83519/2-6<br>M83519/2-7<br>M83519/2-8<br>M83519/2-9|**S01/S02 Series***<br>**Part No.**<br>S01-01-R<br>S01-02-R<br>S01-03-R<br>S01-04-R<br>S01-05-R<br>S02-01-R<br>S02-02-R<br>S02-03-R<br>S02-04-R<br>S02-05-R<br>S02-06-R<br>S02-07-R<br>S02-08-R<br>S02-09-R|**SO63 Series****<br>**Part No.**<br>SO63-1-00<br>SO63-2-00<br>SO63-3-00<br>SO63-4-00<br>SO63-5-00<br>SO63-1-55-20-90<br>SO63-2-55-20-90<br>SO63-3-55-20-90<br>SO63-4-55-20-90<br>SO63-5-55-20-90<br>SO63-1-55-22-90<br>SO63-2-55-22-90<br>SO63-3-55-22-90<br>SO63-4-55-22-90|
||M83519/2-10|S02-10-R|SO63-5-55-22-90|
||M83519/2-11|S02-11-R|SO63-1-55-24-90|
||M83519/2-12|S02-12-R|SO63-2-55-24-90|
||M83519/2-13|S02-13-R|SO63-3-55-24-90|
||M83519/2-14|S02-14-R|SO63-4-55-24-90|
||M83519/2-15|S02-15-R|SO63-5-55-24-90|
||M83519/2-16|S02-16-R|SO63-1-55-26-90|
||M83519/2-17|S02-17-R|SO63-2-55-26-90|
||M83519/2-18|S02-18-R|SO63-3-55-26-90|
||M83519/2-19|S02-19-R|SO63-4-55-26-90|
||M83519/2-20|S02-20-R|SO63-5-55-26-90|
|* QPL listed to SAE-AS83519 (formerly MIL-S-83519)||* QPL listed to SAE-AS83519 (formerly MIL-S-83519)||



** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) 

8-53 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Coaxial Cable Termination 

**Introduction** TE SolderSleeve coaxial n One-piece SolderSleeve With precisely measured cable terminators allow reliPCB coaxial cable termisolder and flux, SolderSleeve able, easy terminations in a nators, which permit products provide exact variety of coaxial cable quick, easy, and costprocess control of terminaapplications, including effective terminations of tions. The SolderSleeve printed circuit boards coaxial cable to printed method means strong (PCBs). The insulating and circuit boards. connections with the lowest strain-relieving capabilities n RF one-step BNC/TNC possible voltage drop. Small, of SolderSleeve terminators lightweight SolderSleeve connectors, which are provide the ideal solution to terminators are also the ideal single-piece assemblies center-conductor breakage solution for high-density for terminating the center problems. conductor and the braid packaging problems. Designed for applications of a broad range of coaxwith temperatures up to ial cables. They are fully 150°C [302°F], the products intermateable with in this section include: MIL-C-39012C connectors and are available in n SolderSleeve coaxial 50-ohm and 75-ohm vercable terminators, which sions (refer to pages 8-57 allow reliable, economical attachment of coaxial to 8-62 for product cable to connector information). terminals, printed wiring assemblies, or solderless wrap terminals. 

8-54 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Coaxial Cable Termination 

**SolderSleeve Coaxial Cable Terminators** 

**8** 

## **Product Facts** 

- n **Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief (eliminates center conductor breakage), and insulation.** 

- n **Prefluxed solder preform provides a controlled soldering process** 

- n **One-piece design provides easy installation and lower installed cost** 

- n **Preinstalled termination leads provide convenience and ease of installation** 

## **Product Options** 

## **Applications** 

Used for terminating coaxial cable to component terminals, contacts, printed circuit boards, and solderless wrap terminals. 

## **Product Selection Process** 

1. Select product series 3. Determine cable RG from the product options number or dimensions. table below. 

4. Select part number from 

2. Select preinstalled lead Table A (B-155, CWT type from the table below. series) or Table B (B02X/B-04X series) on the next page. 

|**Product Optionsptionstions**||||next page.||
|---|---|---|---|---|---|
|**Product Series**|**Max. Operating Temp.**|**Use on Cables Rated(Min)**|**Cable Shield Plating**|**Part No. Selection Table**|**Design**|
|B-155, CWT|125°C[257°F]|85°C[185°F]|Tin, copper|A|2-pc.|
|B-02X/B-04X|150°C[302°F]|125°C[257°F]|Tin, silver|B|1-pc.|
|D-181|150°C[302°F]|125°C[257°F]|Tin, silver|C|2-pc.|
|D-184|125°C[257°F]|85°C[185°F]|Tin|D|2-pc.|



## **Preinstalled Lead Descriptions** 

|**Series**<br>B-155, CWT<br>B-021<br>B-041|**Lead Type**<br>XLpolyethelene<br>M81822/13(solderless wrap)<br>M81822/13(solderless wrap)|**Plating**<br>Tin<br>Silver<br>Silver|**Stranding**<br>Stranded(W1)<br>Solid-OFHC<br>Solid-OFHC|**AWG**<br>22<br>24—30<br>24—30|**Length**<br>150[6.000]<br>150[6.000]<br>150[6.000]|**Color**<br>White(cntr),green(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), blue(grnd)|
|---|---|---|---|---|---|---|
|B-043<br>B-020<br>B-040<br>B-044<br>D-181-12XX<br>D-181-22XX<br>D-181-32XX<br>D-181-18XX<br>D-181-28XX<br>D-184|M81822/13(solderless wrap)<br>55A0111(MIL-W-22759/32)<br>55A0111(MIL-W-22759/32)<br>55A0111(MIL-W-22759/32)<br>55A0111(MIL-W-22759/32)<br>55A0111(MIL-W-22759/32)<br>55A0111(MIL-W-22759/32)<br>M81822/13<br>M81822/13<br>55A0111(MIL-W-22759/32)|Silver<br>Tin<br>Tin<br>Tin<br>Tin<br>Tin<br>Tin<br>Silver<br>Silver<br>Tin|Solid-OFHC<br>Stranded<br>Stranded<br>Stranded<br>Stranded<br>Stranded<br>Stranded<br>Solid<br>Solid<br>Stranded|24—30<br>20—30<br>20—30<br>20—30<br>20—30<br>20—30<br>20—30<br>26 – 30<br>26 – 30<br>20 – 26|150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]<br>150[6.000]|White(cntr), blue(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), white w/black stripe(grnd)<br>White(cntr), white w/black stripe(grnd)<br>White(cntr), white w/black stripe(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), blue(grnd)<br>White(cntr), white w/black stripe(grnd)|



## **Product Characteristics** 

## **Material** 

Insulation (B-02X/B-04X, D-181, D-184) Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Insulation (B-155, CWT series) Radiation-crosslinked, heat-shrinkable polyolefin Solder and flux (B-02X/B-04X, D-181) Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA Flux) Solder and flux (CWT series, D-184) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI-J-004 (RA Flux) Solder and flux (B-155) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux) **Typical Performance** Voltage drop 2.0 mV **Available in:** Tensile strength Exceeds strength of conductor **Americas** n Dielectric strength 2.0 kV **Europe** n Temperature rating (B-155, CWT, D-184) -55°C to 125°C [-67°F to 257°F] **Asia Pacific** n Temperature rating (B-02X/B-04X, D-181) -55°C to 150°C [-67°F to 302°F] Insulation resistance 1000 megohms 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

8-55 

Catalog 1654025 Revised 3-13 

www.te.com 

Coaxial Cable Terminations 

## **SolderSleeve Coaxial Cable Terminators** (Continued) 

## **Table A. B-155 Series Part Numbers** 

**Table B. B-02X/B-04X Series Part Numbers** 

||**Dimensions**|**Dimensions**|**Part No.**|
|---|---|---|---|
|**Cable RG Number**|**Dielectric OD**|**Jacket OD**|**With Preinstalled Lead**<br>**AWG/0.38 mm2 Green/White)**|
|174|0.80–2.30 [.032–.091]|1.30–2.80 [.051–.110]|CWT-4174-W122-5/9|
|58, 122|2.00–2.80 [.079–.110]|2.50–4.40 [.100–.173]|CWT-4058-W122-5/9|
|59|2.80–3.30 [.110–.130]|3.20–6.00 [.125–.235]|CWT-4059-W122-5/9|



## **Part 1: Coaxial Product Group Selection** 

|**Typical Compatible**<br>**Part No.**|**Typical Compatible**<br>**Part No.**||**Dimension Range**||
|---|---|---|---|---|
|**RG Cable**<br>**Number**|**TE**<br>**Cable**<br>**Description**|**Jacket OD (Max.)**|**One-Piece**<br>**Shield OD**<br>**Dielectric**<br>**Conductor Coaxial Product**<br>**OD**<br>**OD**<br>**Group**||
|RG178, RG404|5030A13XX<br>5028A13XX|3.40<br>[.134]|1.30–2.30<br>0.50–1.70<br>0.30–0.80<br>[.051–.091]<br>[.019–.067]<br>[.011–.032]|Group 1|
||5024A13XX||||
|RG179, RG316|7530A13XX<br>7526A13XX|4.40<br>[.173]|1.50–2.80<br>1.20–2.50<br>0.30–1.60<br>[.060–.110]<br>[.047–.100]<br>[.011–.063]|Group 2|
||9530A13XX||||
|RG180, RG302,<br>RG303|RG180, RG302,<br>9527A13XX<br>9528A13XX|6.30<br>[.248]|2.40–4.60<br>1.40–4.30<br>0.30–2.80<br>[.094–.181]<br>[.055–.169]<br>[.011–.110]|Group 3|
|**Part 2: Product Part Number Selection**|||||
|**One-Piece**<br>**Coaxial**<br>**Product Group**|**Preinstalled**<br>**Wire Type**|**20**<br>**22**<br>**AWG**<br>**AWG**|**Preinstalled Wire Size**<br>**24**<br>**26**<br>**28**<br>**AWG**<br>**AWG**<br>**AWG**|**30**<br>**AWG**|
|Group 1|Stranded<br>(M22759)<br>Solid<br>(M81822)|—<br>B-044-22-N<br>B-044-24-N<br>B-044-26-N<br>—<br>—<br>—<br>B-043-24-N<br>B-043-26-N<br>B-043-28-N||—<br>B-043-30-N|
|Group 2|Stranded<br>B-040-20-N<br>B-040-22-N<br>B-040-24-N<br>B-040-26-N<br>B-040-28-N<br>(M22759)<br>Solid<br>—<br>—<br>B-041-24-N<br>B-041-26-N<br>B-041-28-N<br>(M81822)|||B-040-30-N<br>B-041-30-N|
|Group 3|Stranded<br>B-020-20-N<br>B-020-22-N<br>B-020-24-N<br>B-020-26-N<br>—<br>(M22759)<br>Solid<br>—<br>—<br>—<br>B-021-26-N<br>—<br>(M81822)|||—<br>—|



1. The B-02X/B-04X series uses a one-piece design to terminate coaxial cables rated at 125°C minimum. 

2. Using Part 1 of this table, select the appropriate coaxial product group (1, 2, or 3) based on your RG cable number, TE cable description, or cable dimensions. 

3. Using Part 2 of this table, select the product part number based on the coaxial product group you selected in Part 1 and the appropriate preinstalled lead type you selected on the previous page. 

## **Table C. D-181 Series Part Numbers** 

|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**|**Table C. D-181 Series**||**Table C. D-181 Series**|**Table C. D-181 Series**|**Product**|**A**|**B**|**Product Dimensions**<br>**C**<br>**D**<br>**E**|||**F**|**L1**|**L2**|**Wire**|
|**Part Numbers**|**Part Numbers**|**Part Numbers**||||||**Name**|**min.**|**min.**|**min.**|**min.**|**min.**|**min.**|**max.**|**max.**|**AWG**|
|||||||||D-181-1220-90/9|||||||||20|
|||||||||D-181-1222-90/9|||||||||22|
|∅E min.|||DLeeeeezery<br>—||———||FEB,|D-181-1224-90/9<br>D-181-1226-90/9|3.7<br>[0.145]|3.2<br>[0.125]|2.7<br>[0.105]|2.4<br>[0.095]|0.71<br>[0.028]|2.3<br>[0.09]|17<br>[0.67]|21.5<br>[0.85]|24<br>26|
|||∅F min.|||L1 max.|||D-181-1826-6/9|||||||||26|
|||||L2 max.||||D-181-1830-6/9|||||||||30|
|∅A min.<br>∅B min.<br>∅C min.<br>∅D min.<br>eeCor,<br>_<br>4||||||||D-181-2220-90/9<br>D-181-2222-90/9<br>D-181-2224-90/9|4.5|4|3.45|2.9|1.1|3|17|22.7|20<br>22<br>24|
|||||||||D-181-2226-90/9|[0.18]|[0.16]|[0.135]|[0.115]|[0.045]|[0.12]|[0.67]|[0.895]|26|
|||||||||D-181-2826-6/9|||||||||26|
|||||||||D-181-2830-6/9|||||||||30|
|||||||||D-181-3220-90/9|||||||||20|
|||||||||D-181-3222-90/9||||||||]|22|
|||||||||D-181-3224-90/9|5.2|4.7|4.45|3.95|1.3|4|17|21.5|24|
|||||||||D-181-3226-90/9|[0.205]|[0.185]|[0.175]|[0.155]|[0.055]|[0.16]|[0.67]|[0.85]|26|
|||||||||D-181-3826-6/9|||||||||26|
|||||||||D-181-3830-6/9|||||||||30|
|||||||||||||||||||
|**Table D. D-184 Series**<br>**Part Numbers**|**Table D. D-184 Series**<br>**Part Numbers**|**Table D. D-184 Series**<br>**Part Numbers**||||||**Product**<br>**Name**|∅**A**<br>**min.**|∅**B**<br>**min.**|**Product Dimensions**<br>∅**C**<br>∅**D**<br>∅**E**<br>**min.**<br>**min.**<br>**min.**|||∅**F**<br>**min.**|**L1**<br>**max.**|**L2**<br>**max.**|**Wire**<br>**AWG**|
|||||||||D-184-1220-90/9|||||||||20|
|||||||||D-184-1222-90/9|3.7|3.2|2.7|2.4|0.71|2.3|17|21.5|22|
||∅E min.|E min.<br>∅F min.|F min.<br>L1 max.<br>L2 max.<br>iE|||||D-184-1224-90/9<br>D-184-1226-90/9<br>D-184-2220-90/9<br>D-184-2222-90/9<br>~~a~~|[0.145]<br>4.5|[0.125]<br>4|[0.105]<br>3.45|[0.095]<br>2.9|[0.028]<br>1.1|[0.09]<br>3|[0.67]<br>17|[0.85]<br>22.7|24<br>26<br>20<br>22|
|∅A min.<br>|||∅B min.||∅C min.|||∅D min.|D-184-2224-90/9<br>D-184-2226-90/9|[0.18]|[0.16]|[0.135]|[0.115]|[0.045]|[0.12]|[0.67]|[0.895]|24<br>26|



## **Table D. D-184 Series Part Numbers** 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

8-56 Catalog 1654025 Revised 3-13 

www.te.com 

Coaxial Cable Termination 

## **SolderSleeve PCB/Coaxial Cable Terminators** 

## **Product Facts** 

- n **Provides a completely shielded, low-resistance, matched-impedance termination with very low VSWR (D-607 series only)** 

- n **Transparent polyvinylidene fluoride insulation sleeve provides encapsulation, inspectability, strain relief, and insulation** 

- n **Prefluxed solder preform provides a controlled soldering process** 

- n **One-piece design offers easy installation and lower installed cost** 

- n **Preinstalled PCB termination body provides convenience and ease of installation** 

## **Product Selection Process** 

**Installation** For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: 

**Applications** 

1. Select product series from the Product Options table below. 

Used for terminating coaxial cable to printed circuit boards. 

   2. Determine cable RG number or outside diameter dimensions. 

   3. Select the appropriate part number from Table A (D-607 series) or Table B (B-046 series). 

- n HL1910E/HL2010E 

- n AA-400 Super Heater 

- n IR-1759 MiniRay 

   - n For D-607 (matched impedance) series, determine straight or rightangle entry to PCB and grid pattern, then select the appropriate part number from Table A on the next page. 

- n CV-1981 

Refer to TE installation procedure ES-61139 for detailed instructions and recommended reflector attachments. 

You will find ordering information for these tools in Section 10. 

- n For B-046 (PinPak, or pin to ground) series, determine hole spacing and diameter. Refer to Table B for product selection (see illustration below for cable dimensions). 

A B C D **Available in: Americas** n **Europe** n **Asia Pacific** n ~~To +~~ o **Product Options Product Series Typical Application Performance Shield Method Part No. Selection Table** D-607 Matched impedance up to 2.3 GHz Metal body A B-046 Effective transmission up to 100 MHz Pin to ground B 

**8** 

8-57 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Coaxial Cable Termination 

## **SolderSleeve PCB/Coaxial Cable Terminators** (Continued) 

## **Specifications/Approvals** 

|**Series**|**TE**|
|---|---|
|D-607|RT-1404|
|B-046|RT-1404|



**Table A. D-607 Series Part Numbers** 

||**Cable Dimensions (mm/in)**|**Cable Dimensions (mm/in)**|||**Part No.**||
|---|---|---|---|---|---|---|
|**RG Cable No.**||**Max. Outside Diameter**|||**Entry to PCB**||
||**Jacket**|**Shield**|**Dielectric**|**Straight**<br>**grid 5.08[.200]**|**Right-Angle**<br>**Grid 5.08[.200]**|**Straight**<br>**Grid 2.54[.100]**|
|174, 178, 179,<br>316, 404|1.5–3.55<br>[.060–.140]|1.1–3.15<br>[.045–.125]|0.60–2.25<br>[.025–.090]|D-607-09|D-607-10|D-607-40*|



## **Table B. B-046 Series Part Numbers** 

|||**Cable Dim**|**Dimensions**||||**Part No.**||
|---|---|---|---|---|---|---|---|---|
|**RG Cable No.**|**A**|**B**|**C**|**D**<br>**Max.**|**Pin Diameter**|**Spacing Between Pins**<br>**2.54[.100]**|**Spacing Between Pins**<br>**5.08 [.200]**|**6.35 [.250]**|
|178, 404|0.30–0.80<br>[.011–.032]|0.5–1.7<br>[.019–.067]|1.3–2.3<br>[.050–.091]|3.4<br>[.134]|0.6 [.023]<br>0.8 [.031]|B-046-14-N|B-046-10-N<br>B-046-11-N|B-046-12-N<br>B-046-13-N|
|179, 316|0.3–1.6<br>[.011–.063]|1.2–2.5<br>[.047–.100]|.1.5–2.8<br>[.060–.110]|4.4<br>[.173]|0.6 [.023]<br>0.8 [.031]|B-046-15-N|B-046-66-N<br>B-046-68-N|B-046-16-N<br>B-046-18-N|



## **Product Characteristics** 

|**Material**|||
|---|---|---|
|Insulation|Radiation-crosslinked, heat-shrinkable|Radiation-crosslinked, heat-shrinkablepolyvinylidene fluoride|
|Solder and flux|Solder: Sn63 Pb37|Flux: ROL1per ANSI - J - 004(RMA flux)|
|Termination body/pin|Copper alloy, solder-plated||
|**Typical Performance**|||
|Voltage drop|2.0 mV||
|Tensile strength|Exceeds strength of conductor||
|Dielectric strength|2.0 kV||
|Temperature rating|-55°C to 150°C[-67°F to 302°F]||
|Insulation resistance|1000 megohms||
|**Electrical Performance (typical) D-607 Series Only**|||
|**Frequency**|**VSWR(D-607-09, -40)**|**VSWR(D-607-10)**|
|350 MHz|1.04 max.|1.04 max.|
|700 MHz|1.05 max.|1.09 max.|
|2.3 GHz|1.09 max.|1.12 max.|



8-58 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Coaxial Cable Termination 

## **RF One-Step BNC/TNC Connectors** 

## **Product Facts** 

- n **Easy, quick installation** 

- n **Outstanding cable-retention force** 

- n **Solder-solder connection type (center conductor and braid)** 

- n **One-step termination for easy, quick installation and lower installed cost** 

- n **Exceptional cable retention force to withstand high vibration and frequent mates and unmates** 

- n **Fully soldered center conductor and braid** 

- n **Excellent built-in strain relief against vibration and excessive handling** 

- n **Long-term reliability** 

- n **Controlled soldering termination** 

## **Applications** 

- n **Use with standard RG/U cables and TE Cheminax cables** 

One-Step BNC/TNC connectors are single-piece assemblies for terminating the center conductor and the braid of a broad range of coaxial cables. 

- n **Three product sizes to accommodate a wide range of cables** 

- n **Meets performance requirements of** The connectors are fully **MIL-C-39012 up to 2.8 GHz** intermateable with MIL-C-39012 connectors and are available in 50-ohm and 75-ohm versions. 

**8** 

**Specifications Installation** For proper installation of these devices, the correct heating tool and reflector TE RB-115 Any one of the following TEattachment must be used. Refer to TE installation procedureRPIP-683-00 for detailed instructions. heating tools is recommended: • Steinel[®] Model HL-2010E-230V • CV-1981 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-59 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Coaxial Cable Termination 

## **RF One-Step BNC/TNC Connectors** (Continued) 

## **Product Options and Part Numbering System** 

**==> picture [428 x 419] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||
|---|---|---|---|---|---|---|---|---|
|Connector Style|
|Dash No.|Style|Connector Type|
|RXX - XX - X - XX|-XX|TNC|BNC|
|24.5|24.5|
|[.965]|[.965]|
|+|—|
|-00|Straight plug|
|33.5|31.5|
|[1.32]|[1.23]|
|oe|
|-01|Right-angle plug|28|[1.09]|et|28|[1.09]|=|Male|
|25.4|25.4|
|[1.0]|[1.0]|
|—|-|—|
|-02|Straight bulkhead jack|
|m|a|i|
|25.4|25.4|
|[1.0]|[1.0]|
|-03|Straight jack|
|Female|
|25.4|25.4|
|[1.0]|[1.0]|
|-04|Straight panel jack|
|4 x M2.5 x 0.45|4 x M2.5 x 0.45|
|Connector size|
|L  = Large|
|M  = Medium|
|S = Small|
|50 = 50 ohms|
|75 = 75 ohms|
|D  = Nickel-plated brass body, gold-plated brass pin|
|B = BNC|
|T = TNC|

**----- End of picture text -----**<br>


Example: RBD-50-L-00 is a BNC connector, 50 ohms, large size, with straight plug body. 

8-60 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Coaxial Cable Termination 

## **RF One-Step BNC/TNC Connectors** (Continued) 

## **Product Characteristics** 

**==> picture [174 x 66] intentionally omitted <==**

**----- Start of picture text -----**<br>
Solder Transition Center Dielectric Connector<br>Contact Insulator Body<br>—— _<br>RSS KR) |I\I —<br>Z e<br>Insulation  Insulation Sleeve<br>Sleeve Shield and Solder<br>**----- End of picture text -----**<br>


## **Material** 

|**Material**||
|---|---|
|Center contact|Gold-plated beryllium copper(female)<br>Gold-plated brass(male)|
|Dielectric insulator|PTFE|
|Transition|Silver-plated brass|
|Connector body|Nickel-plated brass|
|Solder and flux|Sn63Pb37, RMA flux|
|Braided shield|Tin-plated copper wireper ASTM B3|
|Insulation sleeve|Radiation-crosslinked, heat-shrinkablepolyvinylidene fluoride, transparent blue|
|Strain relief/sealing sleeve|Radiation-crosslinked, heat-shrinkable modified polyolefin with adhesive, black|
|**Typical Performance**||
|Dielectric withstand voltage|1500 V|
|Insulation resistance|5000 megohms|
|Temperature rating|-55˚C to 150˚C[-67˚F to 302˚F]|
|Contact resistance-straight|Inner = 1.5 milliohms, outer = 1.0 milliohm|
|Contact resistance — right-angle|Inner = 2.5 milliohms, outer = 1.5 milliohms|
|Cable retention force|295N(66 lb)to 822N(196 lb)|
|Voltage rating|500 V RMS|
|Connector durability|500 mating cycles minimum|
|**Electrical Performance**||
|Nominal impedance|50 and 75 ohms|
|Frequencyrange|Upto 2.8 GHz|



**8** 

## **Part Selection Process** 

1. From Product Options and Part Numbering System on page 8-58, select the connector style you need (BNC or TNC, plug or jack, male or female contacts). 

2. From the tables that follow, find the appropriate table for the connector style you selected. 

3. From the appropriate table, select the connector part number based on the RG cable type or cable part number. For cable types not shown use  the cable dimensions. Note: The cable dimensions in each table are keyed to the diagram below. 

**==> picture [138 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
D E F G<br>**----- End of picture text -----**<br>


8-61 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Coaxial Cable Termination 

## **RF One-Step BNC/TNC Connectors** (Continued) 

|**Impedance**<br>**(ohms)**|**Impedance**<br>**(ohms)**|**Cable Type**<br>**RG Cables**|**Cables**|**D**<br>**(Min.–Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**G**<br>**(Max.)**|**Part**<br>**No.**|
|---|---|---|---|---|---|---|---|---|
|**BNC Straight Plugs, Male Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-50-S-00|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RBD-50-M-00|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-50-L-00|
|75||RG-179, RG-187|7530A1317|1.50–5.00<br>[.060–.217]|5 0.90-3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-75-S-00|
|75||—|7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.126]|1.25<br>[.050]|RBD-75-M-00|
|75||RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216|—|5.00–.12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.3<br>[.287]|2.45<br>[.100]|RBD-75-L-00|
|**BNC Right-Angle Plugs, Male Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-50-S-01|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RBD-50-M-01|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.1–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-50-L-01|
|75||RG-179, RG-187|7530A1317|1.50–5.50<br>[.060–.217]|0.9-3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-75-S-01|
|75||—|524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.1–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RBD-75-M-01|
|75||RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216|—|5.00–12.50<br>[.197–.500]|4.1–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-75-L-01|
|**BNC Straight Bulkhead Jacks, Female Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-50-S-02|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RBD-50-M-02|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-50-L-02|
|75||RG-179, RG-187|7530A1317|1.50–5.00<br>[.060–.217]|5 0.90-3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-75-S-02|
|75||—|75 7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RBD-75-M-02|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216||—|5.00-12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-75-L-02|
|**BNC Straight Jacks, Female Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-50-S-03|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RBD-50-M-03|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-50-L-03|
|75||RG-179, RG-187|7530A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-75-S-03|
|75||—|75 7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RBD-75-M-03|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216||—|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-75-L-03|
|**BNC Straight Panel Jacks, Female Contacts**|||||||||
|50|RG-174, RG-178, RG-188,<br>RG-196,RG–316||5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-50-S-04|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RBD-50-M-04|
|50|RG-165, RG-215, RG-213,<br>RG-225, RG-214||5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-50-L-04|
|75||RG-179, RG-187|7530A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RBD-75-S-04|
|75||—|7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RBD-75-M-04|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216||—|5.00–12.50<br>[.197–.500]|4.10–9.5o<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RBD-75-L-04|



8-62 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Coaxial Cable Termination 

**8** 

## **RF One-Step BNC/TNC Connectors** (Continued) 

## **TNC Coaxial Connectors** 

|**Impedance**<br>**(ohms)**|**Impedance**<br>**(ohms)**|**Cable Type**<br>**RG Cables**|**Cables**|**D**<br>**(Min.–Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**G**<br>**(Max.)**|**Part**<br>**No.**|
|---|---|---|---|---|---|---|---|---|
|**TNC Straight Plugs, Male Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-50-S-00|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RTD-50-M-00|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-50-L-00|
|75||RG-179, RG-187|7530A1317|1.50–5.50<br>[.060–.217]|0.90-3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-75-S-00|
|75||—|7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RTD-75-M-00|
|75||RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216|—|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-75-L-00|
|**TNC Straight Jacks, Female Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.5–5.5<br>[.060–.217]|0.9–3.0<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-50-S-03|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.5–7.0<br>[.138–.276]|2.1–5.0<br>[.083–.197]|3.0<br>[.118]|1.25<br>[.050]|RTD-50-M-03|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.0–12.5<br>[.197–.500]|4.1–9.5<br>[.161–.375]|7.3<br>[.287]|2.45<br>[.100]|RTD-50-L-03|
|75||RG-179, RG-187|7530A1317|1.5–5.5<br>[.060–.217]|0.9–3.0<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-75-S-03|
|75||—|7524A1311, 7528A1317|3.5–7.0<br>[.138–.276]|2.1–5.0<br>[.083–.197]|3.7<br>[.146]|1.25<br>[.050]|RTD-75-M-03|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216||—|5.0–12.5<br>[.197–.500]|4.1–9.5<br>[.161–.375]|7.3<br>[.287]|2.45<br>[.100]|RTD-75-L-03|
|**TNC Straight Panel Jacks, Female Contacts**|||||||||
|50||RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.5–5.5<br>[.060–.217]|0.9–3.0<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-50-S-04|
|50||RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.5–7.0<br>[.138–.276]|2.1–5.0<br>[.083–.197]|3.0<br>[.118]|1.25<br>[.050]|RTD-50-M-04|
|50||RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.0–12.5<br>[.197–.500]|4.1–9.5<br>[.161–.375]|7.3<br>[.287]|2.45<br>[.100]|RTD-50-L-04|
|75||RG-179, RG-187|7530A1317|1.5–5.5<br>[.060–.217]|0.9–3.0<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-75-S-04|
|75<br>75|—<br>RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216||7524A1311, 7528A1317<br>—|3.5–7.0<br>[.138–.276]<br>5.0–12.5<br>[.197–.500]|2.1–5.0<br>[.083–.197]<br>4.1–9.5<br>[.161–.375]|3.7<br>[.146]<br>7.3<br>[.287]|1.25<br>[.050]<br>2.45<br>[.100]|RTD-75-M-04<br>RTD-75-L-04|



8-63 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Coaxial Cable Termination 

## **RF One-Step BNC/TNC Connectors** (Continued) 

## **TNC Coaxial Connectors** 

Panel thickness: 3.2 [ _.125]_ max. RBD-XX-X-04 RBD-XX-X -02 RTD-XX-X-04 RTD-XX-X -02 12.7 [ _.5]_ = = 12 [ _.47]_ 20.5 [ _.8]_ min. 12.7 = ~~ne~~ ∅11.2 [ _.44]_ ~~ow,~~ _[.5]_ = ∅3 [ _.12]_ ~~Wes~~ 18 [ _.7]_ min. ~~5H~~ ∅12.9 [ _.51]_ 

|**Cable Type**<br>**Impedance**<br>**RG Cables**<br>**(ohms)**|**Cable Type**<br>**Impedance**<br>**RG Cables**<br>**(ohms)**|**Cables**|**D**<br>**(Min.–Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**Cable Dimensions**<br>**E**<br>**F**<br>**(Min.–Max.)**<br>**(Max.)**|**G**<br>**(Max.)**|**Part**<br>**No.**|
|---|---|---|---|---|---|---|---|
|**TNC Straight Bulkhead Jacks, Female Contacts**||||||||
|50|RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-50-S-02|
|50|RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.5–7.0<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RTD-50-M-02|
|50|RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.0–12.5<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-50-L-02|
|75|RG-179, RG-187|7530A1317|1.5–5.5<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-75-S-02|
|75|—|7524A1311, 7528A1317|3.5–7.0<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RTD-75-M-02|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216|—|5.0–12.5<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-75-L-02|
|**TNC Right-Angle Plugs, Male Contacts**||||||||
|50|RG-174, RG-178, RG-188,<br>RG-196,RG–316|5026A1311, 5028A1317,<br>5030A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-50-S-01|
|50|RG-58, RG-141, RG-142,<br>RG-303, RG-400|5019D3318, 5021D1331,<br>5020A1311|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.00<br>[.118]|1.25<br>[.050]|RTD-50-M-01|
|50|RG-165, RG-215, RG-213,<br>RG-225, RG-214|5012F3332, 5012A3311|5.00–12.50<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-50-L-01|
|75|RG-179, RG-187|7530A1317|1.50–5.50<br>[.060–.217]|0.90–3.00<br>[.035–.118]|1.55<br>[.060]|0.65<br>[.025]|RTD-75-S-01|
|75|—|7524A1311, 7528A1317|3.50–7.00<br>[.138–.276]|2.10–5.00<br>[.083–.197]|3.70<br>[.146]|1.25<br>[.050]|RTD-75-M-01|
|75|RG-6, RG-11, RG-12, RG-59<br>RG-144, RG-216|—|5.0–12.5<br>[.197–.500]|4.10–9.50<br>[.161–.375]|7.30<br>[.287]|2.45<br>[.100]|RTD-75-L-01|



8-64 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Cable-to-Cable Splicing 

**8** 

## **Introduction** 

The question is, how to meet growing performance requirements for shielded cable system fabrication and maintenance while minimizing electromagnetic interference (EMI). The answer is TE SolderShield cable splices. SolderShield devices are one-piece products consisting of a flux-coated, solder-impregnated copper shield braid encased in a heat-shrinkable insulation sleeve. 

SolderShield cable-to-cable splice kits, designed for single-conductor or multiconductor shielded cables, are ideal for fabrication/ repair/rework while restoring the electrical integrity of the cable. 

SolderShield devices perform even in demanding environments. They are reliable, versatile, and easy to install. 

8-65 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Cable-to-Cable Splicing 

## **SolderShield Shielded and Coaxial Cable Splices** 

## **Product Facts** 

- n **Flux-coated, solderimpregnated copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief, and insulation** 

- n **One-piece design provides easy installation and lower installed cost** 

- n **Circumferential (360°) shielding results in EMI protection and shield continuity equal to or better than the original cable** 

- n **Conductor splices are made using MiniSeal crimp products, which are recognized by MIL-S-81824 and MIL-W-5088** 

## **Applications** 

Used for splicing a wide range of cables, including coaxial and multiconductor cables. 

SolderShield devices can be used to repair or splice shielded or coaxial cables. These products consist of a MiniSeal crimp splice plus a flux-coated, solderimpregnated copper shield encased in a heat-shrinkable sealing sleeve, for splicing the shields.  SolderShield kits terminate single- or multiple-conductor cables, eliminate EMI problems at the splice, and provide strain relief for the cable. 

## **Product Selection Process** 

For splicing multiconductor cables refer to Table A. 

For splicing coaxial cables refer to Table B. 

## **Installation** 

For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: 

n HL1910E/HL2010E 

n IR-1759 MiniRay n CV-1981 

Refer to TE installation procedure RCPS-150-02 (D-150 series) and RPIP-699-00 (B-202 series) for detailed instructions and recommended reflector attachment. 

You will find ordering information for most of these tools in Section 10. 

## **Specifications/Approvals** 

|**Specifications/Approvals**|||
|---|---|---|
|**Series**|**Military**|**TE**|
|D-150|US: M81824(conductor splice only)<br>UK: RAF AP 1130-2008-1|RT-1404|



**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-66 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Cable-to-Cable Splicing 

**8** 

## **SolderShield Shielded and Coaxial Cable Splices** (Continued) 

**Table A. Multiconductor SolderShield Splice Crimp Splice Cable Splices** L1 Each SolderShield part L3 L2 consists of a SolderShield splice and one or more I.D. conductor splices. Refer to information below for description and numbers of conductor splices. 

## **Table A. Multiconductor Cable Splices** 

||||**SolderShield Product Dimensions**|**SolderShield Product Dimensions**|**SolderShield Product Dimensions**||||
|---|---|---|---|---|---|---|---|---|
|**Part No.**|**Part No.**||**Dimensions**|||**Conductor Splice**<br>**Size Range**|**Color**|**Quantity**|
|**Tin Plated**|**Nickel Plated**|**L1**<br>**Max.**|**L2**<br>**Nom.**|**L3**<br>**Min.**|**ID**<br>**Min.**|**CMA [mm2]**<br>**Min.–Max.**|**Code**|**Per Kit**|
|D-150-0168|D-150-0228|80.50<br>[3.17]|50.00<br>[1.97]|10.20<br>[.400]|3.00<br>[.118]|304–1510<br>[0.15–0.75]|Red|1|
|D-150-0169|D-150-0229|80.50<br>[3.17]|50.00<br>[1.97]|10.20<br>[.400]|4.00<br>[.157]|779–2680<br>[0.39–1.34]|Blue|1|
|D-150-0170|D-150-0230|80.50<br>[3.17]|50.00<br>[1.97]|10.20<br>[.400]|5.00<br>[.197]|1900–6755<br>[0.95–3.37]|Yellow|1|
|D-150-0174|D-150-0231|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|4.00<br>[.157]|304–1510<br>[0.15–0.75]|Red|2|
|D-150-0175|D-150-0232|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|5.00<br>[.197]|779–2680<br>[0.39–1.34]|Blue|2|
|D-150-0176|D-150-0233|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|6.00<br>[.236]|1900–6755<br>[0.95–3.37]|Yellow|2|
|D-150-0177|D-150-0234|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|9.00<br>[.356]|304–1510<br>[0.15–0.75]|Yellow|2|
|D-150-0178|D-150-0235|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|4.00<br>[.157]|304–1510<br>[0.15–0.75]|Red|4|
|D-150-0179|D-150-0236|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|5.00<br>[.197]|779–2680<br>[0.39–1.34]|Red|4|
|D-150-0180|D-150-0237|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|6.00<br>[.236]|1900–6755<br>[0.95–3.37]|Blue|4|
|D-150-0181|D-150-0238|10.60<br>[4.17]|75.00<br>[2.95]|10.20<br>[.400]|9.00<br>[.353]|1900–6755<br>[0.95–3.37]|Yellow|4|



- **Note:** The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conductors. All the kits have environmental-sealing capability. The cable temperature rating must be 125°C minimum. 

- To find the splice kit part number for your application: 

1. Determine the number of conductors in the cable to be spliced. 

2. Determine the gauge of each conductor or the maximum jacket OD. 

3. Determine the conductor plating. 

4. Select the appropriate part number from the table above. 

8-67 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable-to-Cable Splicing 

## **SolderShield Shielded and Coaxial Cable Splices** (Continued) 

## **Table B. Coaxial Cable Splices** 

Each SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. 

||||**SolderShield Splice**||||||**Crimp Splice**|
|---|---|---|---|---|---|---|---|---|---|
||||L1|||||||
|L3|||L2|||||||
|||||||||||
||||||||I.D.|||



||**RG Cable No.**|**Cable Description**|**Conductor**<br>**Splice Qty/Kit**|**Part**<br>**No.**|**L1 Max**|**SolderShield Dimensions**<br>**L2  Min**<br>**ID Min**|**SolderShield Dimensions**<br>**L2  Min**<br>**ID Min**|
|---|---|---|---|---|---|---|---|
||8A,9B,11|5012A3311||||||
||13,26,31|5012E1339||||||
||115,144,149<br>165,213,214|7518A1311<br>—|1|D-150-0214|80.50<br>[3.170]|50.00<br>[1.970]|12.00<br>[.472]|
||216,235,391|—||||||
||393,397|—||||||
||178,196,|5028A1317||||||
|316,404|179,187,188,<br>404,M17/138-00001,|7528A1317<br>5030A1317|1|D-150-0094|80.50<br>[3.170]|50.00<br>[1.970]|3.00<br>[.118]|
||M17/136-00001|7530A1317||||||
||180,195|5024A1311||||||
||M17/137-00001<br>M17/139-00001|7526A1311<br>9527A1318|1|D-150-0095|80.50<br>[3.170]|50.00<br>[1.970]|4.00<br>[.157]|
||—|9530E1014||||||
||124,140,141|5020A1311||||||
||159,302,303|5022A1311||||||
||—|7522A1311|1|D-150-0096|80.50<br>[3.170 ]|50.00<br>[1.970]|5.00<br>[.236]|
||—|7523D1331||||||
||—|7524A1311||||||
||29,30,55B|5019D3318||||||
||58,223|5021D1331|1|B-202-81*|56.00<br>[2.200]|23.00<br>[.900]|7.00<br>[.275]|
||—|5022A1311||||||
||59,62,71|7523D1331||||||
||—|7524A1311|1|B-202-82*|56.00<br>[2.200 ]|23.00<br>[2.200 ]<br>[.900]|7.00<br>[.275]|
||—|9524A1311||||||



*These kits use solder to terminate the center conductors. All other kits use crimp. All kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. Each kit contains products to splice conductors, build up dielectric, splice the shield, and provide insulation. 

8-68 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable-to-Cable Splicing 

## **SolderShield Shielded and Coaxial Cable Splices** (Continued) 

## **Product Characteristics** 

|**Materials**||||
|---|---|---|---|
|Insulation sleeve||Radiation-crosslinkedpolyvinylidene fluoride||
|Meltable inserts||Fluorocarbon-based thermoplastic||
|MiniSeal crimp splice||Base metal: Copper alloy C10200 per ASTM B75<br>Plating: Tinper MIL-T-10727 or nickelper QQ-N-290||
|SolderShield shield splice||Base metal: Tin-plated copper wire braid per ASTM B3<br>Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per ANSI - J - STD - 004 (RA flux)||
|**Parameter**||**Test Method**|**Requirement**|
|**Electromechanical Performance**||||
|Dielectric strength(shield connection)||—|No breakdown or arcingat 1000 Vac(RMS)|
|Dielectric strength(conductor connection)||—|2.5 kV|
|Voltage drop||MIL-S-81824|Less than 2.0-millivolt increase|
|Insulation resistance(shield connection)||—|1000 megohms minimum at 500 Vdc|
|Insulation resistance(conductor connection)||—|5000 megohms|
|Tensile strength for MiniSeal||MIL-S-81824|Exceedyield strength(pounds)of wire.|
|Tensile strength for SolderShield||MIL-S-81824|75% of strength (pounds) of unspliced cable|
|Temperature rating||—|-55°C to 150°C [-67°F to 302°F]|
|**Environmental Resistance**||||
|Salt spray||MIL-STD-202 M101|Meet voltage droprequirement.|
|Heat aging||750 hours at 150°C[302°F]|Meet all electromechanical requirements.|
|Temperature cycling||MIL-STD-202 M107C|Meet all electromechanical requirements.|
|Altitude immersion|Immersion at 22,860m[75,000 ft]||Meet insulation-resistance requirement.|
|Corrosion resistance||—|No evidence of corrosion after testing in accordance<br>with MIL-STD-202, Method 101, Test Condition A|



**8** 

8-69 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable-to-Cable Splicing 

## **Raychem C-Wrap Side Entry Repair Sleeve** 

## **Product Facts** 

- n **150°C rated** 

- n **Easy to install: saves time, man power and cost** 

- n **Color-coded to ensure proper sizing for each application** 

- n **Long term performance provides a permanent repair** 

- n **Low profile (small diameter and short length)** 

- n **Side Entry for easy access to damaged wire** 

- n **Wrap-around design eliminates de-pinning of connector for repair** 

## **Description** 

TE Connectivity’s C-Wrap side repair sleeve consists of two pieces; the outer tubing and an adhesive inner layer. It is a side-entry sleeve designed to repair and seal a damaged wire jacket that is either chafed or has a radial crack or cut on the insulation. 

## **Applications** 

- n Used as a side-entry repair kit 

- n Repair of nicks, chafed and radial cracks on the wire in most Aerospace, Defense and Marine applications 

- n Prevents galvanic corrosion on center conductor 

- n RoHS compliant 

## **Materials** 

## **Application Tooling** 

- n Meltable adhesive — n Steinel HL1910E or Modified thermoplastic HL2010E General fluroelastomer Purpose Hot-Air Tool 

- n Insulation sleeve — n Steinel HL1802E-074616 Radiation cross-linked SolderSleeve Reflector for modified fluropolymer HL Tools 

   - n Leister CV-198X Series 

## **Environmental** 

   - n M81969/8-08 (for D-150-C-11 & D-150-C-12) MIL spec installation tool 

- n Environmental resistant 

- n For use on insulations rated at 135˚C or higher 

- n Temperature range: -65˚C to +150˚C 

- n M81969/8-10 (for D-150-C-13 & D-150-C-14) MIL spec installation tool 

## **Standards & Specs** 

- n Meets fluid and sealing requirements called out in SAE-AS81824 

- n Product Specification: TE D-6201 

- n Installation Procedure: RPIP-1101 

8-70 ~~OEE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable-to-Cable Splicing 

**8** 

## **Raychem C-Wrap Side Entry Repair Sleeve** (Continued) 

**==> picture [477 x 369] intentionally omitted <==**

**----- Start of picture text -----**<br>
Customer Drawing<br>ADHESIVE<br>Ail =<br>\<br>D-150-C-11 OUTER SLEEVE<br>PN CX2001-000<br>ro<br>PRODUC T DIMENSIO N CONDUCTOR<br>Jiao PART  COLOR I.D.  (A) Cut Length  (B) Wire  O.D. (Note*)<br>DESCRIPTION CODE Adhesive Sleeve   Adhesive Sleeve<br>       Min  Max<br>± .05 (.002) ± .05 (.002) ± 1.5 (.06) ± .5 (.02)<br>D-150-C-11  Green  1.11 (.044)  2.29 (.090)  21.75 (.86)  19.05 (.75)  0.80 (.031)   1.10 (.043)<br>D-150-C-12 D-150-C-12  Red  1.68 (.066)  2.74 (.108)  21.75 (.86) 19.05 (.75)  1.10 (.043)   1.50 (.059)<br>PN CX2096-000<br>D-150-C-13  Blue  2.13 (.084)  3.43 (.135)  21.75 (.86) 19.05 (.75)  1.50 (.059)   2.30 (.090)<br>D-150-C-14  Yellow  3.34 (.133)  4.80 (.189)  21.75 (.86) 19.05 (.75)  2.30 (.090)   2.80 (.110)<br>ease<br>MATERIALS:<br>1. MELTABLE ADHESIVES: Environment resistant modified thermoplastic fluoroelastomer. Color coded.<br>2. OUTER SLEEVE: Heat-shrinkable, transparent, radiation cross-linked modified fluoropolymer. Color coded.<br>as<br>APPLICATION:<br>1. These parts are designed to provide an environment resistant to repair damaged primary wire that have a<br>    radial crack up to 360 degrees, nicks/scrapes not longer than 1/4” on the insulation rated for 135˚C<br>    minimum and no damage to wire conductor. For insulation procedures, refer to RPIP 1101.<br>D-150-C-13 2. Install using TE approved convection or infrared heating tools in accordance with TE. When installed with<br>PN CX2097-000     approved convection or infrared heating tools, assemblies will meet the performance requirements of<br>**----- End of picture text -----**<br>


2. OUTER SLEEVE: Heat-shrinkable, transparent, radiation cross-linked modified fluoropolymer. Color coded. 

1. These parts are designed to provide an environment resistant to repair damaged primary wire that have a radial crack up to 360 degrees, nicks/scrapes not longer than 1/4” on the insulation rated for 135˚C minimum and no damage to wire conductor. For insulation procedures, refer to RPIP 1101. 

2. Install using TE approved convection or infrared heating tools in accordance with TE. When installed with approved convection or infrared heating tools, assemblies will meet the performance requirements of TE D-6201 specification. Infrared tools are not recommended for use with black cable jackets. 

3. Temperature range: -65˚C to +180˚C. Product will withstand continuous temperature of 150˚C for a period of 500 hours, and continuous temperature of 180˚C for a period of 168 hours. 

**NOTE*** : If the O.D. of the wire is out of the range that is specified in the Table, use the next size of C-Wrap up or down. 

**==> picture [36 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
W IR E  O D<br>**----- End of picture text -----**<br>


**D-150-C-14 PN CX2098-000** 

8-71 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Shielded Contacts 

## **Introduction** 

TE SolderTacts shielded With TE’s controlled soldering contacts are designed to technology, the connections provide reliable, one-piece typically exceed the strength solder terminations for use of the wire. Transparent with circular and rectangular insulation and inspection connectors. These conwindows permit fully trolled soldering contacts inspectable terminations. help speed installation and SolderTacts products are reduce installed costs while available to terminate coaxial eliminating the variables cable and twisted wire associated with hard-topairs in both military and handle crimped terminations. commercial applications. 

8-72 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** 

## **Product Facts** 

- n **Reliable one-piece solder contacts: through-connector shielding reduces crosstalk, and improves signal transmission** 

- n **One-step installation** 

- n **Solder joints are strong and reliable** 

- n **Terminations are fully inspectable** 

- n **Termination for coax cables, shielded wires, twisted pairs, triaxial cables, for a variety of commercial and military connectors** 

## **Applications** 

One-piece controlled-soldering SolderTacts contacts connectors are designed to terminate coaxial cables, shielded wires, and twisted pairs faster and more reliably than any other method. SolderTacts contacts eliminate the variables associated with hard-to-handle crimping. Their one-step installation accelerates production while reducing handling and installed costs. 

## **Controlled Soldering** 

SolderTacts contacts provide the optimum amount and type of solder and flux in prefluxed solder preforms to control soldering and reduce operator sensitivity. The geometry of the coaxial 

cable is carried through the connector to eliminate separate pins, help reduce cross talk, and improve shielding effectiveness and signal transmission. 

SolderTacts contacts provide simultaneous electrical connection and strain relief. Heat-shrinkable tubing insulations eliminate stress concentration on the wire within the contact. Because the insulation is transparent and inspection windows are provided, terminations are fully inspectable. 

## **Compatibility** 

The design versatility of SolderTacts contacts makes them exceptionally well suited to military applications, along with commercial 

aerospace, instrumentation and computers. SolderTacts products are compatible with most standard connector cavities. SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification. 

SolderTacts shielded contacts can be terminated with standard TE heating tools. Once terminated, they can be installed into connector cavities with standard insertion and extraction tools. They are replaceable without cutting and restripping or shortening the cable. 

**8** 

## **Specifications/Approvals** 

|**Available in:**|||**Series**|**TE**|
|---|---|---|---|---|
|**Americas**|n||D-602|D-6002|
|**Europe**|n||||
|**Asia Pacific**|n||||



8-73 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

**==> picture [184 x 69] intentionally omitted <==**

**----- Start of picture text -----**<br>
(JOD) (SOD) (DOD) (COD)<br>a Secececes<br>beSLS LSS 4<br>SolderTacts Product Construction, MIL-C-26482 Series<br>**----- End of picture text -----**<br>


## **SolderTacts Series: MIL-C-26482** 

|**Contact**<br>**Military**<br>**Specification**|**JOD**|**Cable Diameter**<br>**SOD**<br>**DOD**|**Cable Diameter**<br>**SOD**<br>**DOD**|**COD**|**Wire**<br>**(AWG)**|**TE**<br>**SolderTacts**<br>**Part No.**|**Size**|**Polarity**|**Cable Type**|
|---|---|---|---|---|---|---|---|---|---|
|MIS-20067/5-001†|1.78–4.70<br>[.070–.185]|1.65–2.79<br>[.065–.110]|.76–2.03<br>[.030–.080]|.23–.51<br>[.009–.020]|24–32|D-602-16|12|S|Coaxial|
|MIS-20067/6-001†|1.78–4.70<br>[.070–.185]|1.65–2.79<br>[.065–.110]|.76–2.03<br>[.030–.080]|.23–.51<br>[.009–.020]|24–32|D-602-17|12|P|Coaxial|
|—|1.52–3.30<br>[.060–.130]|1.68–2.13<br>[.066–.089]|.91–1.75<br>[.036–.069]|.30–.66<br>[.012–.026]|24–30|D-602-46|16|P|Coaxial|
|—|1.52–3.30<br>[.060–.130]|1.68–2.13<br>[.066–.089]|.91–1.75<br>[.036–.069]|.30–.66<br>[.012–.026]|26–32|D-602-47|16|S|Coaxial|
|—|—|—|.76–1.24<br>[.030–.049]|.28–.79<br>[.011–.031]|24–30|D-602-56|16|P|Twinax|
|—|—|—|.76–1.24<br>[.030–.049]|.28–.79<br>[.011–.031]|24–30|D-602-57|16|S|Twinax|



†These SolderTacts contacts are on qualified parts list for indicated specification. 

## **Tooling Selection Guide** 

|**Part Numbers**|**Engineering**<br>**Standard**<br>**(Termination**<br>**Instructions)**|**Convection**<br>**(Hot Air) Heating**<br>**AT-1319**<br>**Adapter**|**Repair**<br>**Wand**|**Contact**<br>**Insertion**<br>**Tool**|**Contact**<br>**Removal**<br>**Tool**|
|---|---|---|---|---|---|
|D-602-46/47|ES61137|AT-1319-17|*|AD-1525|AD-1526|
|D-602-56/57|ES61138|—|—|(M81969/17-04)|(M81969/19-08)|
|D-602-16/17|ES61161|—|—|—|—|



*Could be developed. 

## **Note:** 

AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation.  Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. 

8-74 ~~I,~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

**8** 

**SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

**SolderTacts Series: MIL-C-28748 Series** 

**==> picture [157 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
(JOD) (SOD) (DOD) (COD)<br>**----- End of picture text -----**<br>


**SolderTacts product construction, MIL-C-28748 Series** 

|**Contact**||**Cable Diameter**|**Cable Diameter**|||**TE**||||
|---|---|---|---|---|---|---|---|---|---|
|**Military**<br>**Specification**|**JOD**|**SOD**|**DOD**|**COD**|**Wire**<br>**(AWG)**|**SolderTacts**<br>**Part No.**|**Size**|**Polarity**|**Cable Type**|
|MIS-20067/2-002a|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.78<br>[.036-.070]|.23–.89<br>[.009-.035]|26–32|D-602-44|16|P|Coaxial|
|MIS-20067/1-001a|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.78<br>[.036-.070]|.23–.89<br>[.009-.035]|26–32|D-602-45|16|S|Coaxial|
|MIS-20067/4-001a|—|—|.76–1.24<br>[.030-.049]|.28–.79<br>[.011-.031]|24–30|D-602-54|16|P|Twisted pair|
|MIS-20067/3-001a|—|—|.76–1.24<br>[.030-.049]|.28–.79<br>[.011-.031]|24–30|D-602-55|16|S|Twisted pair|
|M39029/79b|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.68<br>[.036-.066]|.30–.66<br>[.012-.026]|26–32|D-602-72|16|P|Coaxial|
|M39029/80b|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.68<br>[.036-.066]|.30–.66<br>[.012-.026]|26–32|D-602-73|16|S|Coaxial|
|M39029/40b|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.68<br>[.036-.066]|.30–.66<br>[.012-.026]|26–32|D-602-76|16|P|Coaxial|
|M39029/41b|1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]|.91–1.68<br>[.036-.066]|.30–.66<br>[.012-.026]|26–32|D-602-77|16|S|Coaxial|
|—|—|—|.76–1.24<br>[.030-.049]|.28–.79<br>[.011-.031]|24–30|D-602-0126|16|P|Twisted pairc|
|—|—|—|.76–1.24<br>[.030-.049]|.28–.79<br>[.011-.031]|24–30|D-602-0127|16|S|Twisted pairc|
|—<br>MIS-20067/2-001, 003a|1.52–3.35<br>[.060-.132]<br>1.52–3.35<br>[.060-.132]|1.68–2.13<br>[.066-.084]<br>1.68–2.13<br>[.066-.084]|.91–1.78<br>[.036-.070]<br>.91–1.78<br>[.036-.070]|.23–.46<br>[.009-.018]<br>.23–.46<br>[.009-.018]|28–32<br>28–32|D-602-0172<br>D-602-0173|16<br>16|P<br>S|Coaxial<br>Coaxial|
|MIS-20067/8-001a<br>MIS-20067/7-001a|—<br>—|—<br>—|1.40–3.15<br>[.055-.124]<br>1.40–3.15<br>[.055-.124]|.64–1.57<br>[.025-.062]<br>.64–1.57<br>[.025-.062]|16–20<br>16–20|D-610-09<br>D-610-10|16<br>16|P<br>S|Power<br>Power|



a These SolderTacts contacts are on the qualified parts list for indicated specification. 

b These SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification; they replace crimp-style termination. c These SolderTacts contacts are designed for twisted-pair cable per MIL-STD-1553B. 

8-75 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

## **Tooling Selection Guide: MIL-C-28748 Series** 

|||||**Convection (Hot Air) Heating**|**Convection (Hot Air) Heating**|
|---|---|---|---|---|---|
|**SolderTacts**<br>**Series**||**Part**<br>**No.**|**Engineering Standard**<br>**(Termination Instructions)**|**AT-1319**<br>**Adapter**|**Repair**<br>**Wand**|
|||D-602-44/45|ES61133|AT-1319-14|AD-1480|
|||D-602-0172/0173|ES61240|—|—|
|||D-602-54/55|ES61132|—|—|
|||D-602-0126/0127|ES61199|—|—|
|748||D-610-09/10|ES61187|AT-1319-15|AD-1571|
|||D-602-72/73|ES61135|AT-1319-18|AD-1486|
|||D-602-76/77|ES61164|AT-1319-20|AD-1554|
|**SolderTacts Series**|**SolderTacts Series**|**Contact**<br>**Insertion Tool**|**Contact**<br>**Removal Tool**||**Special Tools**|
|748||*|AD-1447|AD-1457A<br>(bushing tool)|AD-1464<br>(flex tip<br>removal tool)|



*Not applicable. 

## **Note:** 

AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation.  Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. 

8-76 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

**8** 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

**SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors** 

**==> picture [182 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
SolderTacts Product Construction, MIL-C-38999 Series<br>**----- End of picture text -----**<br>


**==> picture [158 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
(JOD) (SOD) (DOD) (COD)<br>**----- End of picture text -----**<br>


|**Contact**<br>**Military**<br>**Specification**|**United States**<br>**Air Force**<br>**Specification**<br>**Drawing No.**|**JOD**|**Cable Diameter**<br>**SOD**|**Cable Diameter**<br>**DOD**|**COD**|**Wire**<br>**(AWG)**|**TE**<br>**SolderTacts**<br>**Part Number**|**Size**|**Polarity**|**Cable Type**|
|---|---|---|---|---|---|---|---|---|---|---|
|**Series I, III, and IV**|**Series I, III, and IV**||||||||||
|M39029/60<br>a|—|3.81–5.94<br>[.150-.234]|3.10–4.32<br>[.150-.170]|1.52–3.84<br>[.060-.151]|.48–1.09<br>[.019-.043]|22–24|D-602-0122|8|P|Coaxial|
|M39029/59<br>a|—|3.81–5.94<br>[.150-.234]|3.10–4.32<br>[.150-.170]|1.52–3.84<br>[.060-.151]|.48–1.09<br>[.019-.043]|22–24|D-602-0123|8|S|Coaxial|
|M39029/76<br>a|915304-1|1.27–2.62<br>[.050-.103]|1.68–2.13<br>[.066-.084]|.91–1.73<br>[.036-.068]|.23–.58<br>[.009-.023]|26–30|D-602-0140|16|P|Coaxial|
|M39029/77<br>a|915305-1|1.27–2.62<br>[.050-.103]|1.68–2.13<br>[.066-.084]|.91–1.73<br>[.036-.068]|.23–.58<br>[.009-.023]|26–30|D-602-0141|16|S|Coaxial|
|M39029/76<br>a|915304-2|—|—|.64–1.09<br>[.025-.043]|.23–.58<br>[.009-.023]|26–30|D-602-0142|16|P|Twisted pair|
|M39029/77<br>a|915305-2|—|—|.64–1.09<br>[.025-.043]|.23–.58<br>[.009-.023]|26–30|D-602-0143|16|S|Twisted pair|
|M39029/28<br>a|915307-1|1.47–3.10<br>[.058-.122]|1.68–2.39<br>[.066-.094]|1.12–2.03<br>[.044-.080]|.48–.89<br>[.019-.035]|24–32|D-602-0144|12|P|Coaxial|
|M39029/75<br>a|915308-1|1.47–3.10<br>[.058-.122]|1.68–2.39<br>[.066-.094]|1.12–2.03<br>[.044-.080]|.48–.89<br>[.019-.035]|24–32|D-602-0145|12|S|Coaxial|
|M39029/28<br>a|915307-3|—|—|.74–1.45<br>[.029-.057]|.48–.89<br>[.019-.035]|22–26|D-602-0146|12|P|Twisted pair|
|M39029/75<br>a<br>M39029/28<br>a|915308-3<br>915307-2|—<br>1.90–3.81<br>[.075-.150]|—<br>2.54–2.97<br>[.100-.117]|.74–1.45<br>[.029-.057]<br>1.27–2.62<br>[.050-.103]|.48–.89<br>[.019-.035]<br>.48–.89<br>[.019-.035]|22–26<br>22, 28|D-602-0147<br>D-602-0150|12<br>12|S<br>P|Twisted pair<br>Coaxial|
|M39029/75<br>a<br>—<br>—<br>—<br>—<br>—<br>—<br>M39029/90<br>a|915308-2<br>8340712-OS-01<br>8340713-OS-01<br>—<br>—<br>8340712-OL-01<br>8340713-OL-01<br>8912020-OS-01|1.90–3.81<br>[.075-.150]<br>2.49–3.42<br>[.098-.135]<br>2.49–3.42<br>[.098-.135]<br>2.49–3.76<br>[.098-.148]<br>2.49–3.76<br>[.098-.148]<br>2.49–3.42<br>[.098-.135]<br>2.49–3.42<br>[.098-.135]<br>3.68<br>[.145]Max.|2.54–2.97<br>[.100-.117]<br>1.68–3.05<br>[.066-.120]<br>1.68–3.05<br>[.066-.120]<br>1.68–3.30<br>[.066-.130]<br>1.68–3.30<br>[.066-.130]<br>1.68–3.05<br>[.066-.120]<br>1.68–3.05<br>[.066-.120]<br>—|1.27–2.62<br>[.050-.103]<br>.76–1.24<br>[.030-.049]<br>.76–1.24<br>[.030-.049]<br>.91–1.78<br>[.036-.070]<br>.91–1.78<br>[.036-.070]<br>.76–1.24<br>[.030-.049]<br>.76–1.24<br>[.030-.049]<br>.64–1.29<br>[.029-.051]|.48–.89<br>[.019-.035]<br>.27–.79<br>[.011-.031]<br>.27–.79<br>[.011-.031]<br>.23–.89<br>[.009-.035]<br>.23–.89<br>[.009-.035]<br>.27–.79<br>[.011-.031]<br>.27–.79<br>[.011-.031]<br>.27–.74<br>[.011-.029]|22, 28<br>24–26<br>24–26<br>22–26<br>22–26<br>24–26<br>24–26<br>24–26|D-602-0151<br>D-602-1108<br>D-602-1109<br>D-602-1110<br>D-602-1111<br>D-602-1112<br>D-602-1113<br>DK-602-0156-N-1|12<br>8<br>8<br>8<br>8<br>8<br>8<br>8|S<br>S<br>P<br>S<br>P<br>S<br>P<br>P|Coaxial<br>Twisted pairb<br>Twisted pairb<br>Triaxial<br>Triaxial<br>Twisted pairb<br>Twisted pairb<br>Twinaxialc|
|M39029/90<br>a|8912020-DL-01|4.11<br>[.162] Max.|—|.64–1.29<br>[.029-.051]|.27–.74<br>[.011-.029]|24–26|DK-602-0156-N-2|8|P|Twinaxialc|



a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. 

~~I,~~ 8-77 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

## **SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors** 

(Continued) 

|**Contact**<br>**Military**<br>**Specification**|**United States**<br>**Air Force**<br>**Drawing No.**|**Cable Diameter**<br>**JOD**<br>**SOD**|**Cable Diameter**<br>**JOD**<br>**SOD**|**Cable Diameter(in inches)**<br>**DOD**|**COD**|**Wire**<br>**(AWG)**|**TE**<br>**SolderTacts**<br>**Part Number**|**Size**|**Polarity Cable Type**|**Polarity Cable Type**|
|---|---|---|---|---|---|---|---|---|---|---|
|**Series I, III, and IV**|||||||||||
|M39029/90<br>a|8912020-EL-01|4.50 max.<br>[.177]|—|.74-1.30<br>[.029–.051]|.24-.74<br>[.011–.029]|24–26|DK-602-0156-N-3|8|P|Twinaxialc|
|M39029/91<br>a|8912019-OS-01|3.68 max.<br>[.145]|—|.74-1.30<br>[.029–.051]|.24-.74<br>[.011–.029]|24–26|DK-602-0157-N-1|8|S|Twinaxialc|
|M39029/91<br>a|8912019-DL-01|4.12 max.<br>[.162]|—|.74-1.30<br>[.029–.051]|.24-.74<br>[.011–.029]|24–26|DK-602-0157-N-2|8|S|Twinaxialc|
|M39029/91<br>a|8912019-EL-01|4.50 max.<br>[.177]|—|.74-1.30<br>[.029–.051]|.24-.74<br>[.011–.029]|24–26|DK-602-0157-N-3|8|S|Twinaxialc|
|M39029/90<br>a|8912020-OL-01|4.67 max.<br>[.184]|—|—|—|20|DK-602-0169-1|8|P|Twinaxialc|
|M39029/91<br>a|8912019-OL-01|4.67 max.<br>[.184]|—|—|—|20|DK-602-0170-1|8|S|Twinaxialc|
|**Series II**|||||||||||
|M39029/76<br>a|915304-1|1.27-2.62<br>[.050–.103]|1.68-2.13<br>[.066–.084]|.91-1.73<br> [.036–.068]|.23-.58<br>[.009–.023]|26–30|D-602-0140|16|P|Coaxial|
|M39029/77<br>a|915306-1|1.27-2.62<br>[.050–.103]|1.68-2.13<br>[.066–.084]|.91-1.73<br> [.036–.068]|.23-.58<br>[.009–.023]|26–30|D-602-0171|16|S|Coaxial|
|M39029/76<br>a|915304-2|—|—|.64-1.09<br>[.025–.043]|.23-.58<br>[.009–.023]|26–30|D-602-0142|16|P|Twisted pair|
|M39029/77<br>a|915306-2|—|—|.64-1.07<br>[.025–.042]|.23-.58<br>[.009–.023]|26–30|D-602-0174|16|S|Twisted pair|



a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. 

## **Tooling Selection Guide** 

|**SolderTacts**<br>**Series**|**Part Numbers**<br>**(D-602-)**|**Engineering**<br>**Standard**<br>**(Termination**<br>**Instructions)**|**Convection**<br>**(Hot Air) Heating**<br>**AT-1319**<br>**Adapter**|**Repair**<br>**Wand**|**Contact**<br>**Insertion**<br>**Tool**|**Contact**<br>**Removal**<br>**Tool***|
|---|---|---|---|---|---|---|
||0140/0141|ES61226|AT-1319-78|AD-1565|||
|999|0142/0143|ES61224|—|—|M81969/8-07|M81869/8-08|
|Size 16|0171|ES61226|AT-1319-27|AD-1572|or<br>M81969/14-03|or<br>M81969/14-03|
||0174|ES61224|—|—|||
|999<br>Size 12|0144/0145<br>0146/0147<br>0150/0151|ES61206<br>ES61218<br>ES61223|AT-1319-24<br>—<br>—|AD-1566<br>—<br>—|M81969/8-09<br>or<br>M81969/14-04|M81969/8-10<br>or<br>M81969/14-04|
||0122/0123|ES61179|AT-1319-22|AD-1568|||
||1108/1109|ES61172||—|||
|999<br>Size 8|1110/1111<br>1112/1113<br>0156/0157-X|ES61172<br>ES61184<br>ES61231|AT-1319-22<br>and<br>AT-1319-14|AD-1568<br>and<br>AD-1480|—|M81969/14-06<br>or<br>Astro ATBX-2277|
||0169/0170-X|ES61235|||||



*TE does not provide this tool. See connector manufacturer. 

## **Note:** 

AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation.  Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. 

8-78 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

**8** 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

**SolderTacts Series: Subminiature*** 

**==> picture [166 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
SolderTacts Product Construction, Submin Series<br>**----- End of picture text -----**<br>


**==> picture [157 x 7] intentionally omitted <==**

**----- Start of picture text -----**<br>
(JOD) (SOD) (DOD) (COD)<br>**----- End of picture text -----**<br>


## **Cable Diameter** 

|**SolderTacts**|**Size**|**Polarity**|**Cable Type**|**JOD**|**SOD**|**Cable Diameter**<br>**DOD**|**COD**|**(AWG)**|
|---|---|---|---|---|---|---|---|---|
|D-602-0278|16|P|Coaxial|1.52–2.92<br>[.060-.115]|1.85–2.18<br>[.073-.086]|.64–1.91<br>[.025-.075]|.23–.74<br>[.009-.029]|24–32|
|D-602-0279|16|S|Coaxial|1.52–2.92<br>[.060-.115]|1.85–2.18<br>[.073-.086]|.64–1.91<br>[.025-.075]|.23–.74<br>[.009-.029]|24–32|
|D-602-0288|16|P|Twisted pair|—|—|.74–1.40<br>[.029-.055]|.23–.74<br>[.009-.029]|24–32|
|D-602-0289|16|S|Twisted pair|—|—|.74–1.40<br>[.029-.055]|.23–.74<br>[.009-.029]|24–32|



*These SolderTacts contacts belong to the TE “Subminiature” series of contacts, which are designed for use in commercial connectors. 

## **Tooling Selection Guide** 

|**SolderTacts**<br>**Series**<br>Submin<br>—|**Part Numbers**<br>**(D-602-)**<br>0278/0279<br>0288/0289|**Engineering**<br>**Standard**<br>**(Termination**<br>**Instructions)**<br>ES61170<br>ES61414|**Convection**<br>**(hot air) Heating**<br>**AT-1319**<br>**Adapter**<br>AT-1319-12<br>—|**Repair**<br>**Wand**<br>AD-1481<br>—|**Contact**<br>**Insertion**<br>**Tool**<br>*<br>—|**Contact**<br>**Removal**<br>**Tool**<br>AD-1447<br>—|
|---|---|---|---|---|---|---|



*Not applicable. 

## **Note:** 

AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation.  Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. 

8-79 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

## **SolderTacts Series: MIL-C-83723** 

|**Contact**<br>**Military**<br>**Specification***|**JOD**|**Cable Diameter**<br>**SOD**|**Cable Diameter**<br>**DOD**|**COD**|**Wire**<br>**(AWG)**|**TE**<br>**SolderTacts**|**Size**|**Polarity**|**Cable Type**|
|---|---|---|---|---|---|---|---|---|---|
|M39029/74-400|2.39–3.56<br>[.094-.140]|1.96–2.49<br>[.077-.098]|1.32–2.06<br>[.052-.081]|.28–.74<br>[.011-.029]|24–32|D-602-0094|12|P|Coaxial|
|M39029/73-397|2.39–3.56<br>[.094-.140]|1.96–2.49<br>[.077-.098]|1.32–2.06<br>[.052-.081]|.28–.74<br>[.011-.029]|24–32|D-602-0095|12|S|Coaxial|
|M39029/74-401|—|—|.74–1.45<br>[.029-.057]|.28–.74<br>[.011-.029]|24–32|D-602-0104|12|P|Twisted pair|
|M39029/73-398|—|—|.74–1.45<br>[.029-.057]|.28–.74<br>[.011-.029]|24–32|D-602-0105|12|S|Twisted pair|
|M39029/74-399|3.05–3.68<br>[.120-.145]|3.10–3.15<br>[.122-.124]|2.36–2.67<br>[.093-.105]|.28–.74<br>[.011-.029]|24–32|D-602-0106|12|P|Large coaxial|
|M39029/73-396|3.05–3.68<br>[.120-.145]|3.10–3.15<br>[.122-.124]|2.36–2.67<br>[.093-.105]|.28–.74<br>[.011-.029]|24–32|D-602-0107|12|S|Large coaxial|



* These SolderTacts contacts are on qualified parts list for indicated specification. 

## **Tooling Selection Guide** 

|**TE**<br>**SolderTacts**<br>**Part Number**|**Engineering**<br>**Standard**<br>**(Termination**<br>**Instructions)**|**Convection**<br>**(Hot Air) Heating**<br>**AT-1319**<br>**Adapter**|**Repair**<br>**Wand**|**Contact**<br>**Insertion**<br>**Tool**|**Contact**<br>**Removal**<br>**Tool**|**Special**<br>**Tools**|
|---|---|---|---|---|---|---|
|D-602-0094/0095|ES61128|AT-1319-19|AD-1494|AD-1527|AD-1527|AD-1496|
|D-602-0106/0107|ES61134|Rev. D|Rev. C|(M81969/14-04)|(M81969/14-04)|(twisted)|
|D-602-0104/0105|ES61129|—|—|—|—|—|



## **Note:** 

AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation.  Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. 

## **SolderTacts Series: DOD-C-83527** 

|**SolderTacts**<br>**Reference**|**Size**|**Polarity**|**Cable Type**|**Contact Military**<br>**Specification**|
|---|---|---|---|---|
|D-602-0185|16|socket|Coaxial|—|
|D-602-0094|12|pin|Coaxial|M39029/74|
|D-602-0093*|12|socket|Coaxial|M39029/73|
|D-602-0106|12|pin|Coax(large)|M39029/74|
|D-602-0189*|12|socket|Coax(large)|M39029/73|



*These SolderTacts contacts are intermateable with M39029/73, but are not on QPL. 

## **SolderTacts Series: DOD-C-83527 (data bus contacts)**** 

|**SolderTacts**<br>**Reference**|**Size**|**Polarity**|**Cable Type**|**Contact Military**<br>**Specification**|
|---|---|---|---|---|
|D-602-0186|8|pin|Twistedpair|M39029/96|
|D-602-0187|8|socket|Twistedpair|M39029/95|
|DK-602-0186-2|8|pin|Sh. twistedpair|M39029/96|
|DK-602-0187-2|8|socket|Sh. twisted pair|M39029/95|



** These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. 

8-80 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Shielded Contacts 

## **SolderTacts Shielded One-Piece Solder Contacts** (Continued) 

## **SolderTacts Series: Grommets** 

## **Performance** 

|**SolderTacts**<br>**Reference**|||**Size**|**Polarity**|
|---|---|---|---|---|
|D-600-0071|||—|For shielded twistedpair|
|D-600-0116|For size 8 DOD-C-83527 series|For size 8 DOD-C-83527 series|For size 8 DOD-C-83527 series|—|
|D-600-0125|For size 8 MIL-C-38999 series, for twisted|For size 8 MIL-C-38999 series, for twisted|For size 8 MIL-C-38999 series, for twistedpair|—|



The performance of SolderTacts contacts is defined by the applicable TE specification control drawing (SCD) and TE Specification D-6002. Products on qualified product lists meet the requirements of the base specification. 

## **Termination** 

Termination of SolderTacts contacts is defined in the appropriate TE Engineering Standard. To obtain a copy, contact TE. 

**8** 

8-81 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Introduction** 

The full line of TE data bus products offers a complete system of interconnection hardware for all MIL-STD1553B multiplexing needs. 

Available components include: 

- n Couplers (micro's, boxes, flat packs) 

- n Data bus cables 

- n Triax connectors and contacts with strain relief 

- n One-piece triaxial contacts for MIL-C-38999 connectors (size 8 cavity) 

MIL-STD-1553B data bus components are also specified in the Air Force drawings listed in Air Force Drawing 8340707. 

TE also supplies complete data bus networks in accordance with customer harness drawings. Using factory-built harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Factory-built harnesses are pre-tested and ready for installation. 

- n Bus and stub terminators 

- n Cable marker sleeves (TMS) 

- n Lightweight couplers 

- n Space components 

- n Harness design (Harn _Ware_ software) 

- All TE brand data bus components offer: 

- n High packaging density and weight savings 

- n Design flexibility 

- n High performance (to 150°C [302°F] rating) 

8-82 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Cables** 

## **Product Facts** 

n **Light weight** 

n **Highly flexible** 

- n **Flame resistant** 

- n **Chemical resistant to all aircraft fluids** 

- n **Solder iron resistant** 

- n **Defined shielding performance** 

## **Applications** 

TE manufactures a line of SPEC 55 data bus cables that meet or exceed the performance requirements of MIL-STD-1553B. 

SPEC 55 insulation is a high-temperature, radiationcrosslinked, modified ETFE material that can be used in wire constructions rated up to 200°C [392°F]. 

**Note:** TE will build harnesses with any customer specified cables and/or connectors. 

8-83 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Cables** (Continued) 

## **Specifications/Approvals** 

## **Product Selection** 

||**Series**|**Military**||
|---|---|---|---|
||SPEC 55 insulation|MIL-AS27500/32–/35||
|||MIL-AS27500/41–/46||
|||||
||**Cable Type**||**Part No.**|
|24 AWG Single Optimized Shield|24 AWG Single Optimized Shield||10612|
|24 AWG Double Optimized Shield|24 AWG Double Optimized Shield||10613|
||24 AWG EMP Hardened||10614|



8-84 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **In-Line Microcouplers: One- and Two-Stub** 

## **Product Facts** 

n **Environmental sealing** 

- n **No connectors** 

- n **Very small size** 

- n **Light weight (1 stub: 10 g max.; 2 stubs: 15 g max.)** 

- n **In-line profile that makes wire bundle mounting possible** 

- n **360° continuous lowimpedance cable-shield terminations** 

- n **Reliable solder termination of all components** 

- n **Potted circuit elements for maximum durability and inuse reliability** 

- n **Ease of installation** 

- n **Altitude immersion resistance** 

- n **Optional eyelet configurations for bulkhead mounting** 

- n **Mean time between failures > 1,000,000 hours** 

## **Applications** 

## **Specifications/Approvals** 

hardened versions. They are also available assembled with other components into a complete data bus harness. 

The low-profile configuration of these couplers enables avionics system designers to plan for optimum coupler locations. Microcouplers are supplied with SPEC 55 data bus cables, including EMP- 

|**Series**|**Military**|**TE**|
|---|---|---|
|D-500-04|MIL-STD-1553B|D-6020|



**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-85 

Catalog 1654025 Revised 3-13 www.te.com 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Data Bus (MIL-STD-1553B) Components 

## **In-Line Microcouplers: One- and Two-Stub** (Continued) 

## **Product Selection** 

|**Single Stub**<br>~~OO~~|~~OO~~|~~OO~~|~~OO~~|~~OO~~|~~OO~~|**Double Stub**<br>~~OO~~|
|---|---|---|---|---|---|---|
|~~OO~~|~~OO~~|~~OO~~|~~OO~~|~~OO~~|~~OO~~|~~OO~~|
|D-500-0455-1-YYY-ZZZ||||||D-500-0455-2-YYY-ZZZ|
||||||||
|D-500-0465-1-YYY-ZZZ||||||D-500-0465-2-YYY-ZZZ|
||||||||
|D-500-0456-1-YYY-ZZZ<br>~~=—~~_||||||D-500-0456-2-YYY-ZZZ|
||||||||
|D-500-0466-1-YYY-ZZZ||||||D-500-0466-2-YYY-ZZZ|
||||||||
|D-500-0457-1-YYY-ZZZ<br>~~=—~~—||||||D-500-0457-2-YYY-ZZZ|
||||||||
|D-500-0467-1-YYY-ZZZ||||||D-500-0467-2-YYY-ZZZ|
||||||||
|D-500-0458-1-YYY-ZZZ<br>~~——~~||||||D-500-0458-2-YYY-ZZZ|
|D-500-0468-1-YYY-ZZZ||||||D-500-0468-2-YYY-ZZZ|



## **Note:** 

1. Bus cable 2. Stub cable 

8-86 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

**In-Line Microcouplers: One- and Two-Stub** (Continued) 

## **Microcoupler Part Numbering System** 

## **D-500-04W W-X-YYY-ZZZ** 

## **Standard Cable Length** 

012 = 12 in (1 ft) 078 = 78 in (6.5 ft) 079 = 79 in (2 m) 120 = 120 in (10 ft) 236 = 236 in (6 m) 240 = 240 in (20 ft) 

## **Cable Type** 

612 = 10612 (24 AWG single optimized shield ) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) 

## **Number of Stubs** 

1 or 2 

## **Design** 

5 = Without internal terminator 

6 = Same as 5 but with reverse bus 

7 = With internal terminator 

8 = Same as 7 but with reverse bus 

## **Boot** 

5 = Without mounting eyelet 6 = With mounting eyelet 

8-87 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub** 

## **Product Facts** 

n **Environmental sealing** n **No connectors** 

- n **Very small size** 

- n **Ultra Light weight (1 stub: 6.5 g max.; 2 stubs: 9.5 g max.)** 

- n **In-line profile that makes wire bundle mounting possible** 

- n **360° continuous lowimpedance cable-shield terminations** 

- n **Reliable solder termination of all components** 

- n **Potted circuit elements for maximum durability and in-use reliability** 

- n **Ease of installation** 

- n **Altitude immersion resistance** 

- n **Mean time between failures > 1,000,000 hours** 

## **Applications** 

Building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, TE introduces a new family of ultra light-weight In-line micro-couplers, available in 1- through 6-stub configurations. 

These couplers offer the same high performance and reliability as current microcouplers, but their weight is further reduced. They are available in configurations up to 6-stub, and to minimize weight; there is no option with a mounting eyelet. 

Combined with TE 24 AWG or 26 AWG data bus cables, these ultra light couplers allow designers to significantly reduce weight. They are also available assembled with other customer specified components into a complete factory-built and tested data bus harness. 

## **Specifications/approvals** 

|**Specifications/approvals**||||
|---|---|---|---|
|**Series**|**Military**||**TE**|
|D-500-L4xx|MIL-STD-1553B|D-6020|D-6020(same as current microcouplers)|



|**Available in:**||
|---|---|
|**Americas**|n|
|**Europe**|n|
|**Asia Pacific**|n|



8-88 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub** (Continued) 

## **Lightweight In-Line Couplers Part Numbering System** 

## **D-500-L4 5 W -X -YYY -ZZZ** 

**Cable Length** 012 = 12 in 079 = 79 in 236 = 236 in 078 = 78 in 120 = 120 in 240 = 240 in **Cable Type** 612 = 10612 (24 AWG single optimized shield) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) 

## **Number of Stubs** 

1, 2, 3, 4, 5 or 6 

## **Design** 

5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus 

## **Style** 

5 = Without eyelet 

8-89 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub** (Continued) 

## **Product Selection** 

## **D-500-L455-X-YYY-ZZZ** 

## **D-500-L456-X-YYY-ZZZ** 

|**End View**|||**End View**|**End View**||**End View**|
|---|---|---|---|---|---|---|
|**Left Side**|||**Right Side**|**Left Side**||**Right Side**|
||1 stub|1 stub|||1 stub||
||2 stub|2 stub|||2 stub||
||3 stub|3 stub|||3 stub||
||4 stub|4 stub|||4 stub||
||5 stub|5 stub|||5 stub||
||6 stub|6 stub|||6 stub||



|**D-500-L457-X-YYY-ZZZ**|**D-500-L457-X-YYY-ZZZ**||**D-500-L458-X-YYY-ZZZ**|**D-500-L458-X-YYY-ZZZ**||
|---|---|---|---|---|---|
|**End View**||**End View**|**End View**||**End View**|
|**Left Side**||**Right Side**|**Left Side**||**Right Side**|
||1 stub|(CO)||1 stub||
||2 stub|||2 stub||
||3 stub|||3 stub||
||4 stub|||4 stub||
||5 stub|||5 stub||
||6 stub|||6 stub||



**Legend** Bus cable Stub cable 

8-90 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Box Couplers** 

## **Product Facts** 

- n **Light, robust coupler modules with connector versatility** 

- n **Up to eight stub connectors can be arrayed on the “face” of the box coupler. Bus connectors can also be on the “face” or on the “side” of the box** 

- n **Designed with TE brand D-621 series corrosionresistant threaded-type or bayonet-type connectors** 

## **Applications** 

The multiport capability of these couplers (up to eight stubs) enables avionics system designers to interconnect black boxes with minimum wire runs. Box couplers are supplied with triaxial threaded or bayonet connectors. 

**Note:** TE also designs and manufactures customized data bus box couplers. 

## **Specifications/Approvals** 

|**Series**<br>D-500-0255|**Military**<br>MIL-STD-1553|**TE**<br>D-6021|
|---|---|---|



**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-91 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Data Bus (MIL-STD-1553B) Components 

4 = D 

## **Box Couplers** (Continued) 

## **Product Selection** 

|**Coupler Type**|**Threaded**|**Part No.**<br>**Bayonet A***|**Part No.**<br>**Bayonet B***|**Bayonet C***|
|---|---|---|---|---|
|Face - 1 Stub|D-500-0255-511-1|D-500-0255-513-1|D-500-0255-515-1|D-500-0255-517-1|
|Face - 2 Stub|D-500-0255-521-1|D-500-0255-523-1|D-500-0255-525-1|D-500-0255-527-1|
|Face - 3 Stub|D-500-0255-531-1|D-500-0255-533-1|D-500-0255-535-1|D-500-0255-537-1|
|Face - 4 Stub|D-500-0255-541-1|D-500-0255-543-1|D-500-0255-545-1|D-500-0255-547-1|
|Face - 5 Stub|D-500-0255-551-1|D-500-0255-553-1|D-500-0255-555-1|D-500-0255-557-1|
|Face - 6 Stub|D-500-0255-561-1|D-500-0255-563-1|D-500-0255-565-1|D-500-0255-567-1|
|Face - 7 Stub|D-500-0255-571-1|D-500-0255-573-1|D-500-0255-575-1|D-500-0255-577-1|
|Face - 8 Stub|D-500-0255-581-1|D-500-0255-583-1|D-500-0255-585-1|D-500-0255-587-1|
||||||
|Side - 1 Stub|D-500-0255-512-1|D-500-0255-513-2|D-500-0255-515-2|D-500-0255-517-2|
|Side - 2 Stub|D-500-0255-522-1|D-500-0255-523-2|D-500-0255-525-2|D-500-0255-527-2|
|Side - 3 Stub|D-500-0255-532-1|D-500-0255-533-2|D-500-0255-535-2|D-500-0255-537-2|
|Side - 4 Stub|D-500-0255-542-1|D-500-0255-543-2|D-500-0255-545-2|D-500-0255-547-2|
|Side - 5 Stub|D-500-0255-552-1|D-500-0255-553-2|D-500-0255-555-2|D-500-0255-557-2|
|Side - 6 Stub|D-500-0255-562-1|D-500-0255-563-2|D-500-0255-565-2|D-500-0255-567-2|
|Side - 7 Stub|D-500-0255-572-1|D-500-0255-573-2|D-500-0255-575-2|D-500-0255-577-2|
|Side - 8 Stub|D-500-0255-582-1|D-500-0255-583-2|D-500-0255-585-2|D-500-0255-587-2|



*The bayonet polarization listed is for the bus connector. All stub connectors are Bayonet D polarization. Polarizations are depicted as follows (jack view): 

1 = A 2 = B 

3 = C 

8-92 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Discrete Connectors** 

## **Product Facts** 

- n **Compliance with MIL-STD-1553B hardware requirements** 

- n **Light weight** 

- n **Removable pin or socket contacts** 

- n **Termination with MIL-STD1553B data bus cables, including EMP-hardened versions** 

- n **Continuous 360° shield coverage** 

- n **Rugged constructions** 

- n **Termination time of 1 to 2 minutes** 

- n **Inspectable solder terminations** 

- n **Low-skill assembly** 

- n **Reworkable and repairable terminations** 

- n **Strain relief built into the design** 

- n **Low-voltage drop and high reliability because of precisely controlled solder terminations** 

- n **Threaded and bayonet coupling styles** 

- n **Low total installed cost** 

- n **1000-hour salt spray resistance** 

- n **Lower-cost connectors, for benchtop and mock-up** 

## **Specifications/Approvals** 

## **Applications** 

Designed specifically for MIL-STD-1553B data bus applications, the D-621 connector is intended to be a perfect match for the TE airworthy data bus cable. Together they provide durable, reliable, and reworkable interconnection hardware for the MIL-STD-1553B market. 

**Series Military TE** DK-621 MIL-STD-1553B D-6025 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-93 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Data Bus (MIL-STD-1553B) Components 

## **Discrete Connectors** (Continued) 

## **Connector Kit Part Numbering System** 

**DK-621-04 XX-XX** 

|**Contact (supplied in DK-621 kits only)**<br>P = Pin<br>S = Socket<br>**Polarization (bayonet styles only) (jack view)**|
|---|
|**Basic Connector Configurations**<br>4 = D<br>3 = C<br>2 = B<br>1 = A|
|Threaded styles<br>11 = Plug<br>12 = Jack<br>Bayonet styles<br>33 = Plug, A polarization<br>34 = Jack, A polarization<br>35 = Plug, B polarization<br>36 = Jack, B polarization|
|37 = Plug, C polarization|
|38 = Jack, C polarization|
|39 = Plug, D polarization|
|40 = Jack, D polarization|
|**D-621 connector, kitted with accessories**|



## **Example:** 

DK-621-0434-1P = D-621 connector, kitted with accessories, jack bayonet style with A polarization and pin contact. 

8-94 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Accessories** 

## **Product Facts** 

n **A single source for all harness components** n **Products designed to work together** 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

## **Applications** 

TE manufactures all the products needed to build a MIL-STD-1553B data bus network. In addition to the main components (couplers, connectors, contacts, and cables), TE supplies the accessory components that may be necessary to complete a data bus system. 

These include: 

n Bus and stub terminators (spliced-in and connectorized D-621 series). 

n Cable splice kits. 

- n EMI/environment-resistant connector caps. 

- n Braid terminators and strain relief tubing (for rework applications). 

- n Cable marking materials. 

8-95 USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

Data Bus (MIL-STD-1553B) Components 

## **Accessories** (Continued) 

## **Product Selection** 

**==> picture [269 x 20] intentionally omitted <==**

**----- Start of picture text -----**<br>
D-621 Plug<br>D-621 plug D-621 Jack<br>D-621 jack<br>**----- End of picture text -----**<br>


Splice-in **Splice-in** 

## **Bus and Stub Terminators** 

|**Spliced-in**|**12-inch Cable**|||||
|---|---|---|---|---|---|
|77-ohm 10612 cable|D-500-0463-612|||||
|77-ohm 10613 cable|D-500-0463-613|||||
|77-ohm 10614 cable|D-500-0463-614|||||
|||||||
|**D-621 Series—Plug**|**Threaded**|**Bayonet A**|**Bayonet B**|**Bayonet C**|**Bayonet D**|
|77-ohmpin contact|D-621-0413|D-621-0453|D-621-0454|D-621-0455|D-621-0456|
|77-ohm socket contact|D-621-0415|D-621-0469|D-621-0470|D-621-0471|D-621-0472|
|3000-ohmpin contact|D-621-0417|D-621-0457|D-621-0458|D-621-0459|D-621-0476|
|3000-ohm socket contact|D-621-0407|D-621-0473|D-621-0474|D-621-0475|D-621-0460|
|**D-621 Series—Jack**|**Threaded**|**Bayonet A**|**Bayonet B**|**Bayonet C**|**Bayonet D**|
|77-ohmpin contact|D-621-0418|D-621-0477|D-621-0478|D-621-0479|D-621-0480|
|77-ohm socket contact|D-621-0406|D-621-0461|D-621-0462|D-621-0463|D-621-0464|
|3000-ohmpin contact|D-621-0423|D-621-0481|D-621-0482|D-621-0483|D-621-0484|
|3000-ohm socket  contact|D-621-0424|D-621-0465|D-621-0466|D-621-0467|D-621-0468|
|**D-621 Series—L**|**Lanyard 7”**|**—**|**—**|**—**|**—**|



## **Connector Caps** 

|**D-621 Series**|**Threaded**|**Bayonet A**|**Bayonet B**|**Bayonet C**|**Bayonet D**|
|---|---|---|---|---|---|
|Plug cap for jack connector<br>Supplied with 7” Lanyard|D-600-0083|D-600-0068|D-600-0068|D-600-0068|D-600-0065|



## **Cable Splice Kits** 

**Cables Flexible Crimp** All data bus cables D-150-0708-5 ~~——S—S—~~ 

8-96 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Accessories** (Continued) 

## **Terminator and Connector and Compatibility — Bayonet and Threaded Connectors** 

|**Panel**<br>**Thickness**|**Connector**|**Contact**|**Terminator**<br>**Reference**|**Standard Connector**|**Mate with**<br>**Long Reach Connector**|
|---|---|---|---|---|---|
|**Bayonet Connectors**||||||
|**Polarity A**||||||
||Plug|Pin|D-621-0453(-L)|DK-621-0434-1S|DK-621-0550-1S|
|77 Ohm bus|Plug|Socket|D-621-0469(-L)|DK-621-0434-1P|DK-621-0550-1P|
|terminator|Jack|Pin|D-621-0477(-L)|DK-621-0433-1S|—|
||Jack|Socket|D-621-0461(-L)|DK-621-0433-1P|—|
||Plug|Pin|D-621-0457(-L)|DK-621-0434-1S|DK-621-0550-1S|
|3K Ohm stub|Plug|Socket|D-621-0473(-L)|DK-621-0434-1P|DK-621-0550-1P|
|terminator|Jack|Pin|D-621-0481(-L)|DK-621-0433-1S|—|
||Jack|Socket|D-621-0465(-L)|DK-621-0433-1P|—|
|**Polarity B**||||||
||Plug|Pin|D-621-0454-(-L)|DK-621-0436-2S|DK-621-0548-2S|
|77 Ohm bus|Plug|Socket|D-621-0470-(-L)|DK-621-0436-2P|DK-621-0548-2P|
|terminator|Jack|Pin|D-621-0478-(-L)|DK-621-0435-2S|—|
||Jack|Socket|D-621-0462-(-L)|DK-621-0435-2P|—|
||Plug|Pin|D-621-0458-(-L)|DK-621-0436-2S|DK-621-0548-2S|
|3K Ohm stub|Plug|Socket|D-621-0474-(-L)|DK-621-0436-2P|DK-621-0548-2P|
|terminator|Jack|Pin|D-621-0482-(-L)|DK-621-0435-2S|—|
||Jack|Socket|D-621-0466-(-L)|DK-621-0435-2P|—|
|**Polarity C**||||||
||Plug|Pin|D-621-0455(-L)|DK-621-0438-3S|DK-621-0546-3S|
|77 Ohm bus|Plug|Socket|D-621-0471(-L)|DK-621-0438-3P|DK-621-0546-3P|
|terminator|Jack|Pin|D-621-0479(-L)|DK-621-0437-3S|—|
||Jack|Socket|D-621-0463(-L)|DK-621-0437-3P|—|
||Plug|Pin|D-621-0459(-L)|DK-621-0438-3S|DK-621-0546-3S|
|3K Ohm stub|Plug|Socket|D-621-0475(-L)|DK-621-0438-3P|DK-621-0546-3P|
|terminator|Jack|Pin|D-621-0483(-L)|DK-621-0437-3S|—|
|**Polarity D**<br>77 Ohm bus<br>terminator<br>3K Ohm stub<br>terminator<br>**Threaded Connectors**<br>77 Ohm bus<br>terminator|Jack<br>Plug<br>Plug<br>Jack<br>Jack<br>Plug<br>Plug<br>Jack<br>Jack<br>Plug<br>Plug<br>Jack<br>Jack<br>Plug|Socket<br>Pin<br>Socket<br>Pin<br>Socket<br>Pin<br>Socket<br>Pin<br>Socket<br>Pin<br>Socket<br>Pin<br>Socket<br>Pin|D-621-0467(-L)<br>D-621-0456(-L)<br>D-621-0472(-L)<br>D-621-0480(-L)<br>D-621-0464(-L)<br>D-621-0460(-L)<br>D-621-0476(-L)<br>D-621-0468(-L)<br>D-621-0484(-L)<br>D-621-0413(-L)<br>D-621-0415(-L)<br>D-621-0418(-L)<br>D-621-0406(-L)<br>D-621-0417(-L)|DK-621-0437-3P<br>DK-621-0440-4S<br>DK-621-0440-4P<br>DK-621-0439-4S<br>DK-621-0439-4P<br>DK-621-0440-4S<br>DK-621-0440-4P<br>DK-621-0439-4S<br>DK-621-0439-4P<br>DK-621-0412-S<br>DK-621-0412-P<br>DK-621-0411-S<br>DK-621-0411-P<br>DK-621-0412-S|—<br>DK-621-0551-4S<br>DK-621-0551-4P<br>—<br>—<br>DK-621-0551-4S<br>DK-621-0551-4P<br>—<br>—<br>DK-621-0512-S<br>DK-621-0512-P<br>—<br>—<br>DK-621-0512-S|
|3K Ohm stub|Plug|Socket|D-621-0407(-L)|DK-621-0412-P|DK-621-0512-P|
|terminator|Jack|Pin|D-621-0423(-L)|DK-621-0411-S|—|
||Jack|Socket|D-621-0424(-L)|DK-621-0411-P|—|



8-97 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Data Bus (MIL-STD-1553B) Components 

## **Accessories** (Continued) 

## **Triaxial Connectors and Terminator Compatibility — Bayonet and Threaded Connectors** 

|**Panel**<br>**Thickness**|**Connector**|**Contact**|**Connector**<br>**Reference**|**Connector**|**Mate with**<br>**77 Ohm Bus Terminator**<br>**3K Ohm Stub Terminator**|**Mate with**<br>**77 Ohm Bus Terminator**<br>**3K Ohm Stub Terminator**|
|---|---|---|---|---|---|---|
|**Bayonet Connectors**|||||||
|**Polarity A**|||||||
||Plug|Pin|DK-621-0433-1P|DK-621-0434-1S|D-621-0461(-L)|D-621-0465(-L)|
||Plug|Socket|DK-621-0433-1S|DK-621-0434-1P|D-621-0477(-L)|D-621-0481(-L)|
|Standard|Jack|Pin|DK-621-0434-1P|DK-621-0433-1S|D-621-0461(-L)|D-621-0473(-L)|
|2.4mm max.|Jack|Socket|DK-621-0434-1S|DK-621-0433-1P|D-621-0453(-L)|D-621-0457(-L)|
|Long Reach|Jack|Pin|DK-621-0550-1P|DK-621-0433-1S|D-621-0469(-L)|D-621-0473(-L)|
|12.5mm max.|Jack|Socket|DK-621-0550-1S|DK-621-0433-1P|D-621-0453(-L)|D-621-0457(-L)|
|**Polarity B**|||||||
||Plug|Pin|DK-621-0435-2P|DK-621-0436-2S|D-621-0462(-L)|D-621-0474(-L)|
||Plug|Socket|DK-621-0435-2S|DK-621-0436-2P|D-621-0478(-L)|D-621-0458(-L)|
|Standard|Jack|Pin|DK-621-0436-2P|DK-621-0435-2S|D-621-0470(-L)|D-621-0474(-L)|
|2.4mm max.|Jack|Socket|DK-621-0436-2S|DK-621-0435-2P|D-621-0454(-L)|D-621-0458(-L)|
|Long Reach|Jack|Pin|DK-621-0448-2P|DK-621-0435-2S|D-621-0470(-L)|D-621-0467(-L)|
|12.5mm max.|Jack|Socket|DK-621-0448-2S|DK-621-0435-2P|D-621-0454(-L)|D-621-0483(-L)|
|**Polarity C**|||||||
||Plug|Pin|DK-621-0437-3P|DK-621-0438-3S|D-621-0463(-L)|D-621-0467(-L)|
||Plug|Socket|DK-621-0437-3S|DK-621-0438-3P|D-621-0479(-L)|D-621-0483(-L)|
|Standard|Jack|Pin|DK-621-0438-3P|DK-621-0437-3S|D-621-0471(-L)|D-621-0475(-L)|
|2.4mm max.|Jack|Socket|DK-621-0438-3S|DK-621-0437-3P|D-621-0455(-L)|D-621-0459(-L)|
|Long Reach|Jack|Pin|DK-621-0446-3P|DK-621-0437-3S|D-621-0471(-L)|D-621-0475(-L)|
|12.5mm max.|Jack|Socket|DK-621-0446-3S|DK-621-0437-3P|D-621-0455(-L)|D-621-0459(-L)|
|**Polarity D**|||||||
||Plug|Pin|DK-621-0439-4P|DK-621-0440-4S|D-621-0464(-L)|D-621-0468(-L)|
||Plug|Socket|DK-621-0439-4S|DK-621-0440-4P|D-621-0480(-L)|D-621-0484(-L)|
|Standard|Jack|Pin|DK-621-0440-4P|DK-621-0439-4S|D-621-0472(-L)|D-621-0460(-L)|
|2.4mm max.|Jack|Socket|DK-621-0440-4S|DK-621-0439-4P|D-621-0456(-L)|D-621-0476(-L)|
|Long Reach|Jack|Pin|DK-621-0551-4P|DK-621-0439-4S|D-621-0472(-L)|D-621-0476(-L)|
|12.5mm max.|Jack|Socket|DK-621-0551-4S|DK-621-0439-4P|D-621-0456(-L)|D-621-0460(-L)|
|**Threaded Connectors**|||||||
||Plug|Pin|DK-621-0411-P|DK-621-0412-S|D-621-0406(-L)|D-621-0424(-L)|
||Plug|Socket|DK-621-0411-S|DK-621-0412-P|D-621-0418(-L)|D-621-0423(-L)|
|Standard|Jack|Pin|DK-621-0412-P|DK-621-0411-S|D-621-0415(-L)|D-621-0407(-L)|
|2.4mm max.|Jack|Socket|DK-621-0412-S|DK-621-0411-P|D-621-0413(-L)|D-621-0417(-L)|
|Long Reach|Jack|Pin|DK-621-0412-P|DK-621-0411-S|D-621-0415(-L)|D-621-0407(-L)|
|12.5mm max.|Jack|Socket|DK-621-0412-S|DK-621-0411-P|D-621-0413(-L)|D-621-0417(-L)|



8-98 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Accessories** (Continued) 

## **Triaxial Connectors and Terminator Compatibility — to European norme 3716** 

|**Panel**<br>**Thickness**|**Connector**|**Contact**|**Connector**<br>**Reference**|**Connector**|**Mate with**<br>**77 Ohm Bus Terminator**|**Mate with**<br>**3K Ohm Stub Terminator**|
|---|---|---|---|---|---|---|
|**Triaxial Connectors**|||||||
||Plug|Pin|DK-3716-F101-TP|DK-621-E102-TS|D-621-E077-S|D-621-E03K-S|
||Plug|Socket|DK-3716-F101-TS|DK-621-E102-TP|D-621-E077-P|D-621-E03K-P|
||Plug|Pin|DK-3716-F201-TP|DK-621-E202-TS|D-621-E077-S|D-621-E03K-S|
||Plug|Socket|DK-3716-F201-TS|DK-621-E202-TP|D-621-E077-P|D-621-E03K-P|
||Jack|Pin|DK-3716-E102-TP|DK-621-F101-TS|D-621-F077-S|D-621-F03K-S|
|Standard|Jack|Socket|DK-3716-E102-TS|DK-621-F101-TP|D-621-F077-P|D-621-F03K-P|
|2.4mm max.|Jack|Pin|DK-3716-E202-TP|DK-621-F201-TS|D-621-F077-S|D-621-F03K-S|
||Jack|Socket|DK-3716-E202-TS|DK-621-F201-TP|D-621-F077-P|D-621-F03K-P|
||Jack|Pin|DK-3716-E112-TP|DK-621-F101-TS|D-621-F077-S|D-621-F03K-S|
|Long Reach|Jack|Socket|DK-3716-E112-TS|DK-621-F101-TP|D-621-F077-P|D-621-F03K-P|
|12.5mm max.|Jack|Pin|DK-3716-E212-TP|DK-621-F201-TS|D-621-F077-S|D-621-F03K-S|
||Jack|Socket|DK-3716-E212-TS|DK-621-F201-TP|D-621-F077-P|D-621-F03K-P|



|**Panel**<br>**Thickness**|**Connector**|**Contact**|**Terminator**<br>**Reference**|**Standard Connector**|**Mate with**<br>**Long Reach Connector**|
|---|---|---|---|---|---|
|**Terminators**||||||
||Plug|Pin|DK-3716-F077-P|DK-3716-E#02-TS|DK-3716-E#12K-TS|
|77 Ohm bus|Plug|Socket|DK-3716-F077-S|DK-3716-E#02-TP|DK-3716-E#12K-TP|
|terminator|Jack|Pin|DK-3716-F077-P|DK-3716-E#01-TS|—|
||Jack|Socket|DK-3716-F077-S|DK-3716-E#01-TP|—|
||Plug|Pin|DK-3716-E03K-P|DK-3716-E#02-TS|DK-3716-E#12K-TS|
|3K Ohm stub|Plug|Socket|DK-3716-E03K-S|DK-3716-E#02-TP|DK-3716-E#12K-TP|
|terminator|Jack|Pin|DK-3716-E03K-P|DK-3716-E#01-TS|—|
||Jack|Socket|DK-3716-E03K-S|DK-3716-E#01-TP|—|



8-99 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Data Bus (MIL-STD-1553B) Components 

## **Triaxial Size 8 Contacts** 

## **Product Facts** 

- n **One-step termination** 

- n **Termination time of 1 to 2 minutes** 

- n **No requirements for special termination tools** 

- n **No requirements for special skills** 

- n **Reworkable and repairable terminations** 

- n **Strain relief** 

- n **Continuous 360° shield coverage** 

- n **Triaxial mating face for least susceptibility to damage** 

- n **Rugged construction, because only two parts are being soldered together** 

- n **Inspectable solder terminations** 

- n **Low voltage drop and high reliability due to precisely controlled solder termination** 

## **Applications** 

## **Specifications/Approvals** 

## **Product Selection** 

These contacts provide a fast and convenient method of implementing MIL-STD-1553B connections in MIL-STD-1760 applications. 

Contacts provide full shield coverage with a simple, quick, and reliable termination system. 24 AWG twisted-pair data bus cables are terminated with triaxial SolderTacts contacts, which fit size 8 cavities of MIL-C-38999, Series 1, 3, or 4 connectors. 

Triaxial size 8 data bus contacts for MIL-C-38999 connectors have interfaces that comply with MIL-C39029/90 and /91 to provide ease of termination, and intermateability with more cumbersome crimp contacts. 

|**Series**|**TE**|
|---|---|
|Size 8|D-6002|



|**Cable Type**|**Pin**|**Socket**|
|---|---|---|
|10612|DK-602-0156-N-1|DK-602-0157-N-1|
|10613|DK-602-0156-N-2|DK-602-0157-N-2|
|10614|DK-602-0156-N-3|DK-602-0157-N-3|



|**Available in:**||
|---|---|
|**Americas**|n|
|**Europe**|n|
|**Asia Pacific**|n|



8-100 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Space Grade MIL-STD-1553B Data Bus Components** 

## **Product Facts** 

- n **High packaging density and weight savings** 

- n **Design flexibility** 

- n **Complete line of space qualified MIL-STD-1553B components** 

- n **Low outgassing levels that meet NASA requirements** 

- n **Rugged construction** 

- n **Factory built harnesses eliminate unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks** 

- n **Factory built harnesses are pre-tested to customer requirements and are ready for installation** 

- One-piece triaxial contacts for MIL-C-38999 connectors 

A complete system of 

## **Applications** 

interconnection hardware for MIL-STD-1553B networks 

Used in MIL-STD-1553B multiplexing space applications 

   - Bus and stub terminators 

- Low outgassing 

- Complete collection of components for use in Flight control for: components include: space - Launch Vehicles 

- A wide selection of in line couplers 

- Cable identification sleeves 

      - Satellites 

   - Harness design software - Human Spacecraft using HarnWare software 

- Data bus cables 

   - Cargo Spacecraft 

- Triax connectors and - Flexible cable splices 

- contacts with strain relief 

- Deep Space Probes 

**8** 

## **Specifications** 

Meets TE Specification D-6022 for space-grade data bus components. 

**Note:** TE is a major supplier of space data bus products to a number of space equipment OEM’s. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

8-101 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Space Grade MIL-STD-1553B Data Bus Components** (Continued) 

## **Components** 

**In-Line Couplers and Terminators** n Tin/Nickel-plated metallic n D-500-94XX-X-XXX series parts for couplers n Baked silicone rubber n D-500-9463-XXX series components for terminators n Low out-gassing tubing 

|**Threaded Triaxial Connectors**|||
|---|---|---|
|nTin/Nickel-plated metallic|nDK-621-0911P||
|parts|nDK-621-0911S||
|nBaked silicone rubber<br>components<br>nLow out-gassing tubing|nDK-621-0912P<br>nDK-621-0912S||
|**Bayonet Triaxial Connectors**|||
|nTin/Nickel-plated metallic|**“A” Polarization**|**“B” Polarization**|
|parts|nDK-621-0933-1P or S|nDK-621-0935-2P or S|
|nBaked silicone rubber<br>components<br>nLow out-gassing tubing|nDK-621-0934-1P or S<br>**“C” Polarization**<br>nDK-621-0937-3P or S|nDK-621-0936-2P or S<br>**“D” Polarization**<br>nDK-621-0939-4P or S|
||nDK-621-0938-3P or S|nDK-621-0940-4P or S|
|**Splice Kits**|||
|nFlux-coated, solder|process, encapsulation,||
|impregnated copper|inspectability, strain relief||
|shield braid encased in a|and insulation||
|transparent heat-shrinkable<br>insulation sleeve provides|nD-150-9708-5||
|a controlled soldering|||
|**Standard Space Cables**|||
|nOptimized single shield|**EMP Hardened**|**Optimized Double Shield**|
|S16 = 7724S1664-9<br>S1L = 7724S1LL4 LF*|nS86 = 7724S8664-9|nS36 = 7724S3664-9|
||nS8L = 7724S8LL4-9 LF|nS3L = 7724S3LL4 LF|
|*LF = Low Fluoride|||
|**Demateable Terminators**<br>nAvailable with and without<br>lanyard|nDK-621-0937<br>nDK-621-0938<br>nDK-621-0939<br>nDK-621-0940|nDK-621-0933<br>nDK-621-0934<br>nDK-621-0935<br>nDK-621-0936|



**TE also manufactures complete harnesses to customer specifications and print.** 

8-102 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Space Grade MIL-STD-1553B Data Bus Components** (Continued) 

## **Space-Grade In-Line Coupler Part Numbering System** 

**D-500-94 W W -X -YYY -ZZZ** 

**Cable Length** 012 = 12 in 078 = 78 in 079 = 79 in 120 = 120 in 236 = 236 in 240 = 240 in 

**Cable Type** 41L = 7724S1LL4 (24 AWG single optimized shield) 43L = 7724S3LL4 (24 AWG double optimized shield) 48L = 7724S8LL4 (24 AWG EMP hardened) 

## **Number of Stubs** 

1, 2, 3, or 4 

## **Design** 

5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus 

## **Style** 

5 = Without mounting eyelet 6 = With mounting eyelet 

**8** 

8-103 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

## **Space Grade MIL-STD-1553B Data Bus Components** (Continued) 

## **Space-Grade Connectors Part Numbering System** 

**DK-621 -09 XX -X X** 

**Contact (installed, DK-621 kits only)** P = Pin* S = Socket* *May be ordered separately as D-602-0126 (pin) and D-602-0127 (socket) **Polarization (bayonet styles only) (jack view)** 1 = A 2 = B 3 = C 4 = D MY O&O O& OD **Basic Connector Configurations** Threaded styles: 11 = Plug 12 = Jack Bayonet styles: 33 = Plug, A polarization 34 = Jack, A polarization 35 = Plug, B polarization 36 = Jack, B polarization 37 = Plug, C polarization 38 = Jack, C polarization 39 = Plug, D polarization 40 = Jack, D polarization **D-621 Connector, Kitted with Accessories** 

**Space-Grade Terminators Part Numbering System** 

**D-500-9463- ZZZ** ~~Ti~~ **Cable Type** 41L = 7724S1LL4 (24 AWG single optimized shield) 43L = 7724S3LL4 (24 AWG double optimized shield) 48L = 7724S8LL4 (24 AWG EMP hardened) 

**Space-Grade Splice Kit = D-150-9708-5** 

8-104 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Data Bus (MIL-STD-1553B) Components 

**8** 

## **Customer-Specified Harness Assemblies and HarnWare Harness Design Software** 

TE supplies complete Harn _Ware_ Harness Design Raychem brand data bus Software allows designers networks in accordance to draw a data bus harness with customer harness in a matter of minutes, drawings, with any cuswhile selecting TE or others’ tomer-specified cables components; a bill of and/or connectors. Using materials is automatically factory-built harnesses generated. eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Factory-built harnesses are pre-tested and ready for installation. 

## **Sample Drawing** 

**==> picture [321 x 201] intentionally omitted <==**

**----- Start of picture text -----**<br>
WHEELBAY<br>10<br>12<br>2 D-600-XXXX<br>ISSUE x<br>1 12 LOT N˚ XXXX 4 1 3 1<br>NOSE<br>RaychemDATA BUS COUPLER RaychemDATA BUS COUPLER<br>5 2 12 11 6<br>12 2<br>2<br>12<br>12 8<br>CMC 1<br>7<br>9<br>CMC 2<br>CMC1<br>CMC2<br>STBD<br>WHEEL BAY<br>NOSE<br>DATA BUS COUPLERRaychem<br>**----- End of picture text -----**<br>


**==> picture [16 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
STBD<br>**----- End of picture text -----**<br>


|**Parts List**<br>**Item**<br>1<br>2<br>3|**Description**<br>Data bus Cable<br>Data bus Cable<br>Data bus Coupler|**Part No.**<br>10613-9<br>10613-96<br>D-500-0455-1|**Spec/Remarks**<br>TE<br>TE<br>TE|**Qty**<br>5.3<br>7<br>1|**Unit**<br>M<br>M<br>Pc|
|---|---|---|---|---|---|
|4|Data bus Coupler|D-500-0455-2|TE|1|Pc|
|5|Data bus Coupler|D-500-0457-1|TE|1|Pc|
|6|Data bus Terminator|D-621-0469-L|TE|1|Pc|
|7|Data bus Contact|DK-602-0156-N-2|TE|1|Pc|
|8|Data bus Contact|DK-602-0157-N-2|TE|1|Pc|
|9|Data bus Connector|DK-621-0411-P|TE|1|Pc|
|10|Data bus Connector|DK-621-0412-P|TE|1|Pc|
|11|Data bus Connector|DK-621-0434-1P|TE|1|Pc|
|12|Marker Sleeve|TMS-SCE-3/16-2.0-9|TE|6|Pc|



8-105 Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Data Bus (MIL-STD-1553B) Components 

## **Engineering Notes** 

> 8-106 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Wire and Cable 

**9** 

||**Table of Contents**|
|---|---|
||**Introduction**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2|
||**High-Performance Wire and Cable**|
||SPEC 44 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3 to 9-9|
||SPEC 55 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10 to 9-20|
||FlexLine (SPEC 80) Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-21, 9-22|
||**Low-Fire-Hazard Wire and Cable**|
||Type 99 Wire and Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-23 to 9-26|
||Zerohal 100A Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-27 to 9-29|
||Zerohal 100G Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-30 to 9-32|
||**Signal and Control Cables for Offshore and Commercial Shipping**|
||C-Lite Low Fire Hazard Lightweight Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .9-33 to 9-49|
||C-Lite F (Fire Resistant) Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-50, 9-51|
||**Commercial Wire Family**|
||FlexLite Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-52, 9-53|
||FlexLite CW Wire  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-54, 9-55|
||FlexLite DW Wire  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-56, 9-57|
||FlexLite TW Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-58, 9-59|
||FlexLite HT Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-60, 9-61|
||**Thermocouple Extension Cable**|
||Thermocouple Extension Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-62 to 9-64|
||**Controlled Electrical Cables**|
||ElectrolossFilterLine Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-67 to 9-72|
||Cheminax Coaxial Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-73 to 9-75|
||Cheminax High-Performance Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-76|
||Cheminax Twin Axial Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-77, 9-78|
||SeaLAN Ethernet Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-79, 9-80|
||SHF-260 Highly Flexible Wire  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-81|
||ZEROHAL PROFIBUS Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-82, 9-83|
||QUADLITE Quadaxial Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-84 to 9-88|
||High Speed Copper Cable Assemblies  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-89|
||High Speed Copper Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-90 to 9-93|
||**Multiconductor (Multicore) Cables**<br>Custom Designed and Standard Multiconductor Cables . . . . . . . . . . . . . . . . . . . . . . .9-94<br>Multicore Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-95, 9-96|
||Computer Aided Design  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-97<br>Custom Shipboard Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-98<br>**Braids**<br>RayBraid Tubular Braiding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-99, 9-100<br>**Cable Jacket Materials**|
||Properties and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-101, 9-102|
||FDR 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-103, 9-104|
||Zerohal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-105 to 9-107|
||Thermorad HTF/Fluoroelastomer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-108|
||Thermorad/Thermorad F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-109|
||Raythane, NT/Thermorad NTFR, Rayolin, and AFR . . . . . . . . . . . . . . . . . . . . . . . . . .9-110|
|**Note:**Users should independently<br>evaluate the suitability of the|NBC  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-111, 9-112|
|product for their application.|**Miscellaneous**|
|Before ordering, check with<br>TE Connectivity for most|Electrical Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-113, 9-114|
|current data.|Power Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-115 to 9-118|



9-1 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Wire and Cable 

**Introduction** TE provides wire and cable solutions for challenging environments and demanding applications. The product range includes high-performance insulated wires, coaxial and data bus cables, power cables, electronics wire, and multicore cables. 

Using a computer-aided design system, TE can quickly design multicore cables to meet your needs. A variety of cable jackets are available to suit most applications. 

- n **High Speed Copper** 

- electronics wire, and multi- **cable** designs are availcore cables. able for Cat 5e, Cat 6, 

- n **SPEC 44** wire is an IEEE 1394 and USB applieconomical yet rugged cations. This family of dual-wall insulation cables can be cussystem rated at 150°C tomized to meet specific [221°F], with consistently application needs. low cost and reliable n **SeaLAN Cat 5e and** 

- performance. 

   - n **SeaLAN Cat 5e and Zerohal PROFIBUS** 

- n **SPEC 55** wire insulation cables are designed to provides high reliability be used in the demanding in harsh environments marine environmental from -65°C to +200°C conditions while still [-85°F to +392°F]. meeting the high performResistant to electrical ance data standards. arc tracking, it combines n **Quadlite** quadraxial the easy handling of a cables, rated up to 200˚C, 

- flexible wire with excellent offer small size and light 

- resistance to scrape abraweight high speed 

- sion, and cut-through. solutions in aerospace 

- n **SPEC 80** (FlexLine) wire applications which is insulated with a flexible require data protocols modified radiation crosssuch as 100BaseT, linked ETFE polymer with 1000BaseT, FiberChannel a temperature rating of - and IEEE 1394. 65˚C to +200˚C [-85˚F to n **C-Lite low fire hazard** -395˚F] **lightweight cables** offer 

- n **Type 99** wire has a dual significant size and wall construction and has weight reduction, when excellent mechanical percompared to conventional formance and chemical insulation systems, while resistance with a range of at the same time meeting enhanced fire hazard key criteria such as low properties. fire hazard performance and mechanical 

- n **ElectroLoss Filterline** robustness. 

- wire reduces the vulnerability of critical circuits to n **FlexLite commercial** high-frequency electro- **wire** family is available in magnetic interference. various constructions for 

- n **Cheminax** coaxial and a variety of applications data bus cables allow with temperature ratings from -45˚C up to 250˚C. 

- system designers to **FLCW** is a general 

- optimize minimum size purpose and motor 

- and weight with impedlead wire. 

- ance and attenuation **FLDW** is a dual-wall 

- characteristics. primary wire. 

- n **Multiconductor (multiFLTW** is a thin-wall **core)** cables organize a hookup wire and cable. variety of TE wire and **FLHT** is a high-temperacable products in conture hookup wire. trolled geometries for **FLTX** is an ultra-high specific applications. temperature hookup wire. 

TE wire and cable products can meet your specific application needs. Here are just a few examples: 

- n Limited-fire-hazard wire and cable for mass transit and marine applications. 

- n High-performance, high temperature automotive wiring. 

- n Small, light hookup wires for high-temperature applications in commercial appliances, tools, and devices. 

- n Very flexible, rugged, thin-wall insulated power cables. 

- n Low-outgassing spacevehicle wiring. 

- n Lightweight, shielded wire and cable constructions for aerospace applications. 

- n Thermocouple extension cables with a range of our high-performance insulation materials. 

Contact TE to find out more about wire and cable and our associated interconnection products. 

9-2 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

High Performance Wire and Cable 

**9** 

## **SPEC 44** 

## **Product Facts** 

n **Dual wall construction** n **600, 1000 and 2500 voltage rating** 

n **Small size, light weight** n **Resistant to most chemicals and electrical arc tracking** 

## **Applications** 

SPEC 44 wire has a dual wall construction which combines the outstanding physical and electrical characteristics of radiation crosslinked polyalkene with the excellent mechanical and chemical properties of radiation cross-linked polyvinylidene fluoride (PVDF). 

The result is a wire insulation system that offers a 150°C [302°F] temperature rating, small size, light weight, solder iron resistance, and resistance to most solvents, fuels and lubricants. 

SPEC 44 wire and cable is highly flame retardant, nonmelting, does not cold flow, 

and though mechanically very tough, is easy to handle and install using conventional tools. 

Originally developed for aerospace and military requirements in applications of high density and complex circuitry, SPEC 44 wire and cable now finds wide use throughout industry, in commercial and military electronics, avionics, on satellites, aircraft, helicopters, ships, trains, military ground systems, and offshore platforms where environmental conditions demand consistently reliable performance. In airframe applications SPEC 44 constructions can 

offer a modern dimensional replacement for PVC/Nylon/ Glass braid type wire and cables. SPEC 44 wire is offered in a wide range of sizes in stranded conductors, standard materials available being tin or silver-plated copper and high strength copper alloy. Voltage ratings of 600, 1000 and 2500 volts are available as standard. Shielded and jacketed versions include single and multi-conductor constructions and flat braid shields where further size and weight savings are achieved. 

**==> picture [29 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
Conductor<br>**----- End of picture text -----**<br>


Modified PVDF 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-3 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

High Performance Wire and Cable 

## **SPEC 44** (Continued) 

## **Physical Characteristics Small Size** 

SPEC 44 equipment wire, 600 volt rated has a 0.19 [.008] nominal wall thickness compared to 0.25 [.010] and 0.38 [.015] for equivalent PTFE and PVC wires in MIL-DTL-16878, SAE AS22759 or BS 3G210. 

## **Light Weight** 

Because of the thin wall and low density of the insulation materials considerable weight savings are made over similarly rated PTFE wires, eg:- 44A0111-22AWG equipment wire 4.45 grams/meter max 22 AWG PTFE equipment wire, AS-81044 5.54 grams/meter max 

## **General Handling** 

The flexibility of SPEC 44 and the ease with which it takes a 'set' makes it one of the easiest of the 'high performance' wires to install. Stripping is done with conventional die blade strippers. 

The tin-plated conductor usually specified is easily soldered or crimped. The insulation may be easily printed and does not need etching before potting. 

## **Lengths** 

SPEC 44 is available in long continuous lengths and can be supplied for use on automatic cut and strip wire preparation machines. 

## **Specifications/Approvals** 

AS-81044, NEMA-WC-27500 (Cables) Def Stan. 61-12 Part 18  - Type 1 pliable (Maintenance Range) Def Stan. 61-12 Part 26 All types VG 95218 Parts 20, 21, 22, 23 and 1000 NATO Stock Numbers (NSN's) exist for most standard constructions Civil Aviation Authority Accessory Approval E11623 TE Specification 44 

**NOTE:** Please check with TE personnel to ensure the product you wish to purchase is manufatured and released to the specification required. 

## **Typical Properties** 

|**Typical Propertiesypical Propertiesical Propertiespertieserties**||
|---|---|
|Temperature rating|-65°C to +150°C[-85°F to +302°F]|
|Voltage rating (thin wall)|600 V|
|Voltage rating (thick wall)|2500 V|
|Tensile strength and elongation of insulation|28 N/mm2,(4000 PSI), 230%|
|Notchpropagation, 0.05mm notch|Pass|
|Solder iron resistance(370°C, 1 minute)|Pass|
|Shrinkage, 300°C|<1%|
|Low temperature bend|-65°C[-85°F]|
|Voltage withstand(thin wall)|2500 V|
|Resistance: fuels, oils, solvents|Pass|



9-4 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

High Performance Wire and Cable 

**9** 

## **SPEC 44** (Continued) 

## **Solder Iron/Overload Resistance** 

## **Environmental Performance Temperature Rating** 

SPEC 44 wire and cable is rated for continuous operation from -65°C to +150°C [-85°F to +302°F] and for short periods at temperatures as high as 300°C [572°F]. Heat ageing tests are routinely performed at temperatures of 200°C [392°F] (168 hr) and 300°C [572°F] (6 hr). In addition SPEC 44 insulation will not shrink back under repeated cycling. 

The radiation crosslinking of the materials used in SPEC 44 makes them nonmelting at high temperature. As a result SPEC 44 wire is resistant to prolonged contact with solder irons and is resistant to current overloads which would melt most thermoplastic insulation. 

## **Chemical Resistance** 

The irradiated dual wall construction of SPEC 44 wire is highly resistant to many acids, alkalis, hydrocarbon solvents, fuels, lubricants, water, and many missile fuels and oxidizers. 

## **Mechanical Performance** 

SPEC 44 wire provides betmany acids, alkalis, hydroter cut through resistance carbon solvents, fuels, lubrithan some wires with much cants, water, and many thicker walls. 600 volt equipmissile fuels and oxidizers. ment wire 44A0111 (0.19 mm wall) has 40% greater **Cold Flow** cut through resistance than Radiation cross-linking of 600 volt PTFE insulated wire SPEC 44 prevents cold flow (0.25 mm wall). of the insulation — a recognized problem of some uncrosslinked materials. 

## **Voltage Ratings** 

Standard available voltage ratings for SPEC 44 wire are 600 volts (0.19 mm wall thickness), 1000 volts (0.28 mm wall) and 2500 volts (0.48 mm wall). 

## **Electrical Arc Track Resistance** 

SPEC 44 insulation demonstrates a resistance to arc tracking under both wet and dry conditions at aircraft system voltages. 

## **Low Outgassing** 

For use in space applications, special constructions of SPEC 44 wire are available with low outgassing characteristics, for use in an environment of high vacuum and high temperature. 

## **Fire Hazard Performance** 

||Federal Aviation RegFAR-25|Pass|
|---|---|---|
||BS EN 50265 Vertical Flammability|Pass|
|Flammability|S424 14751(Swedish chimney)|Pass|
|Smoke/Toxicity Index|NFC 32070(2) (French chimney)<br>IEC 60332part 3(Cable ladder)<br>Smoke Index, Def Stan 61-12(18)<br>ToxicityIndex, Def Stan 61-12(18)<br>BS EN 1S0-4589 Part 2<br>BS EN 1S0-4589 Part 3<br>Temperature Index, NES 715|Pass<br>Pass<br>6per meter of wire<br>0.8per meter of wire<br>30% Oxygen<br>>300°C[572°F]|



9-5 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

|**SPEC 44**(Continued)<br>High Performance Wire and Cable<br>**44   X   X   X   X   X-   AWG-  X/X-   X**<br>**Basic Product Number**<br>**Construction**<br>0  - Primary wire; or unshielded & unjacketed cable<br>1<br>- Round braid shielded and jacketed cable**<br>2<br>- Tin-coated copper flat braid shielded & jacketed cable<br>3<br>- Round braid shielded cable, no jacket**<br>4<br>- Jacketed cable, no shield<br>5<br>- Spiral braid shielded & jacketed cable**<br>7-9 - Special constructions<br>**Temperature Rating:**<br>/<br>- 135˚C (XL-PVF2 cable jacket) - USA only<br>A<br>- 150˚C (XL-PVF2 cable jacket)<br>AC - 150˚C (same as 44AM with 90% min. shield coverage)<br>AM - 150˚C (M27500, shielded and/or XL-PVF2 jacketed cable)<br>B  -   150˚C (XL-ETFE cable jacket)<br>D<br>- 135˚C (XL-PVF2) - Def Stan Part 26-UK only)<br>**Class of Wire**<br>1<br>- 600 volt, general purpose<br>6 -<br>2500 volt, outerspace*<br>2<br>- 1000 volt, general purpose<br>7 -<br>600 volt, airframe<br>3<br>- 2500 volt, general purpose<br>8 -<br>600 volt, medium weight<br>4<br>- 600 volt, outerspace*<br>5<br>- 1000 volt, outerspace*<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>**Conductor Size (AWG)**<br>**Conductor Type**<br>1<br>- Tin-coated copper<br>A - Silver-coated CS95<br>2<br>- Silver-coated copper<br>C - Silver-coated high strength<br>3<br>- Nickel-coated copper<br>copper alloy (cadmium-free)<br>4<br>- Silver-coated high strength<br>D - Nickel-coated high strength<br>copper alloy<br>copper alloy (cadmium-free)<br>5<br>- Aluminum<br>6<br>- Nickel-coated high strength<br>copper alloy<br>**Primary Wire Insulation Color**<br>(code per MIL-STD-681)<br>0<br>- Black<br>5<br>-  Green<br>1<br>- Brown<br>6<br>-  Blue<br>2<br>- Red<br>7<br>-  Violet<br>3<br>- Orange<br>8<br>-  Gray<br>4<br>- Yellow<br>9<br>-  White<br>**Jacket Color**<br>(codes same as for Primary Wire Insulation Color)<br>**Part Numbering System**<br>Cross items that are<br>not standard.<br>**Part Numbering System is a**<br>**cross reference only and not**<br>**meant for part creation.**~~E~~|
|---|
|* Classes 4, 5 and 6 available only as “44/” constructions. 44/7xxx and 44A7xxx will be available as indicated on the applicable SCD.|
|**Shield coating same as conductor coating except: - for Conductor Type 4, 6, C and D, shield shall be tin-coated copper for standard products|
|Typical ordering example<br>3 conductors, brown, yellow with green stripe, blue, white jacket. If 600 volt, round braid, 20 AWG tinned<br>conductor, 44A1131-20-1/45/6-9.|
|Orderinginformation<br>Other constructions and custom designed wire and cable are available on request.|



9-6 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

High Performance Wire and Cable 

**9** 

## **SPEC 44** (Continued) 

## **NEMA WC-27500 Cable Part Numbering System** 

## **M27500  X  AWG XX  X  X  XX** 

|**Basic Specification Number**|
|---|
|**Component Wire ID/Shield Coverage Code**|
|**Shield Coverage**|
|**85%**<br>**90%**<br>**Component Wire Identification**|
|-<br>C<br>Colored Stripes on White Wire|
|(9/96/93/95/92/90/94/97/98/91... etc.)|
|A<br>D<br>Solid Color Wires (9/6/3/5/2/0/4/7/8/1...etc.)|
|B<br>E<br>Band Marks on Solid Colors (by AWG)|
|F<br>H<br>Alternate Colored Stripes|
|(92/96/94/95/9/90/91/93/97/98...etc)|
|G<br>J<br>Alternate Solid Colors (2/6/4/5/9/0/1/3/7/8...etc.)|
|K<br>M<br>Number Marking on Solid Colors (by AWG)|
|L<br>N<br>Number Marking on White Wires|
|P<br>R<br>Band Marks on Colored Stripes (by AWG)|
|S<br>T<br>Band Marks on White Wires|
|U<br>V<br>Non-standard color - defined by customer|
|**Conductor Size (AWG)**|
|**Basic Wire Spec Code (MIL-W-81044) and Slash Sheet**|
|MD - M81044/5 (44A0712)|
|ME - M81044/6 (44A0711)|
|MF - M81044/7 (44A0714)|
|MG - M81044/8 (44A0812)|
|MH - M81044/9 (44A0811)|
|MJ - M81044/10 (44A0814)|
|MK - M81044/11 (44A0112)|
|ML - M81044/12 (44A0111)|
|MM - M81044/13 (44A0114)|
|**Number of Component Wires**|
|**Shield Material and Style Code**<br>U<br>- No shield|
|T<br>- Tin-coated copper, round<br>J<br>- Tin-coated copper, flat<br>S<br>- Silver-coated copper, round<br>G - Silver-coated copper, flat<br>N<br>- Nickel-coated copper, round<br>**Jacket Material and Style Code**|
|00 - No jacket|
|08 - Crosslinked, white PVDF|
|23 - Crosslinked, white Modified ETFE|



> **Example: M27500-22ML3T08 = 44AM1131-22-9/96/93-9** 

Tyco Electronics Part No. Military Part No. 

**Part Numbering System is a cross reference only and not meant for part creation.** 

9-7 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

High Performance Wire and Cable 

## **SPEC 44** (Continued) 

## **Primary Wires/Twisted Pair** 

|||||**44A011X (600 V)**|**44A011X (600 V)**|**44A021X (1000 V)**|**44A021X (1000 V)**|
|---|---|---|---|---|---|---|---|
|||||**Primary Wire**||**Primary Wire**||
|||||**44A011X (600 V)**||**44A021X (1000 V)**|**44A021X (1000 V)**|
|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**<br>**#/AWG**||**CSA**<br>**(mm2)**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|
|30|7/0.10|7/38|0.06|0.68[0.027]|1.06[0.71]|0.81[0.032]|1.34[0.9]00|
|28|7/0.13|7/36|0.09|0.76[0.030]|1.43[0.96]|0.89[0.035]|1.64[1.1]00|
|26*|19/0.10|19/38|0.15|0.86[0.034]|2.08[1.4]|1.02[0.040]|2.38[1.6]|
|24|19/0.13|19/36|0.25|1.02[0.040]|2.98[2.0]|1.17[0.046]|3.57[2.4]|
|22|19/0.16|19/34|0.40|1.19[0.047]|4.46[3.0]|1.37[0.054]|5.20[3.5]|
|20|19/0.20|19/32|0.60|1.40[0.055]|6.70[4.5]|1.57[0.062]|7.59[5.1]|
|18|19/0.25|19/30|1.00|1.65[0.065]|10.12[6.8]|1.85[0.073]|11.46[7.7]|
|16|19/0.29|19/29|1.25|1.83[0.072]|12.80[8.6]|2.06[0.081]|14.58[9.8]|
|14|19/0.36|19/27|2.00|2.26[0.089]|19.64[13.2]|2.49[0.098]|21.88[14.7]|
|12|37/0.32|37/28|3.00|2.74[0.108]|30.06[20.0]|2.97[0.117]|32.89[22.1]|
|10|37/0.40|37/26|5.00|3.28[0.129]|46.28[31.1]|3.71[0.146]|52.98[35.6]|
|8|133/0.29|133/29|8.30|—|—|5.23 [0.206]|91.97 [61.8]|



*For 44A0211-26 the stranding is 7/0.16mm 7/34 AWG 

|||||**44A031X (2500 V)**|**44A031X (2500 V)**|**44A081X (600 V)**|**44A081X (600 V)**|**44A012X (600 V)**|**44A012X (600 V)**|
|---|---|---|---|---|---|---|---|---|---|
|||||**Primary Wire**||**Airframe Wire**||**Twisted Pair**||
|||||**44A031X(2500 V)**||**44A081X(600 V)**||**44A012X (600 V)**|**44A012X (600 V)**|
|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**<br>**#/AWG**||**CSA**<br>**(mm2)**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|**Nom.**<br>**OD**|**Max**<br>**Weight**<br>**(g/m) lb/kft**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|
|30|7/0.10|7/38|0.06|—|—|—|—|1.37[0.054]|2.38[1.6]|
|28|7/0.13|7/36|0.09|—|—|—|—|1.52[0.060]|3.13[2.1]|
|26|19/0.10|19/38|0.15|1.35[0.053]|3.13[2.1]|1.22[0.048]|2.98[2.0]|1.73[0.068]|4.31[2.9]|
|24|19/0.13|19/36|0.25|1.44[0.057]|4.46[3.0]|1.37[0.054]|3.87[2.6]|2.03[0.080]|6.39[4.3]|
|22|19/0.16|19/34|0.40|1.75[0.069]|6.40[4.3]|1.57[0.062]|5.65[3.8]|2.38[0.094]|9.37[6.3]|
|20|19/0.20|19/32|0.60|1.98[0.078]|9.08[6.1]|1.78[0.070]|8.04[5.4]|2.79[0.110]|13.98[9.4]|
|18|19/0.25|19/30|1.00|2.23[0.088]|12.95[8.7]|2.03[0.080]|11.91[8.0]|3.30[0.130]|21.27[14.3]|
|16|19/0.29|19/29|1.25|2.46[0.097]|16.22[10.9]|2.26[0.089]|14.73[9.9]|3.65[0.144]|26.93[18.1]|
|14|19/0.36|19/27|2.00|2.92[0.115]|24.10[16.2]|2.74[0.108]|22.17[14.9]|4.52[0.178]|42.25[28.4]|
|12|37/0.32|37/28|3.00|3.32[0.131]|36.01[24.2]|3.20[0.126]|32.59[21.9]|5.48[0.216]|65.91[44.3]|
|10|37/0.40|37/26|5.00|4.09[0.161]|54.32[36.5]|3.94[0.155]|52.08[35.0]|—|—|
|8|133/0.29|133/29|8.30|96.20[0.219]|96.73[65.0]|92.94[0.214]|93.46[62.8]|—|—|



9-8 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

High Performance Wire and Cable 

**9** 

**SPEC 44** (Continued) 

## **Shielded and Jacketed Cable** 

||||**44A111X (600 V)**|**44A111X (600 V)**|**44A121X (1000 V)**|**44A121X (1000 V)**|
|---|---|---|---|---|---|---|
||||**1 Conductor**||**1 Conductor**||
||||**44A111X(600 V)**||**44A121X**|**44A121X(1000 V)**|
|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**<br>**#/AWG**||**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|
|30|7/0.10|7/38|1.54[0.061]|5.21[3.5]|—ooo|—ooo|
|28|7/0.13|7/36|1.61[0.063]|5.80[3.9]|—ooo|—ooo|
|26|19/0.10|19/38|1.57[0.065]|6.84[4.6]|1.73[0.068]|6.85[4.6]|
|24|19/0.13|19/36|1.83[0.072]|8.63[5.8]|1.98[0.078]|9.67[6.5]|
|22|19/0.16|19/34|2.01[0.079]|10.71[7.2]|2.24[0.088]|12.35[8.3]|
|20|19/0.20|19/32|2.26[0.089]|14.73[9.9]|2.54[0.100]|17.41[11.7]|
|18|19/0.25|19/30|2.62[0.103]|20.68[13.9]|2.82[0.111]|22.62[15.2]|
|16|19/0.29|19/29|2.79[0.110]|24.55[16.5]|3.02[0.119]|26.64[17.9]|
|14|19/0.36|19/27|3.22[0.127]|34.08[22.9]|3.45[0.136]|36.16[24.3]|
|12|37/0.32|37/28|3.70 [0.146]|47.77 [32.1]|4.14 [0.155]|49.56 [33.3]|



Other sizes are also available in some constructions depending on conductor type and construction required. 

**44A181X (600 V) 1 Conductor** 

**44A112X (600 V) 2 Conductor** 

||**44A181X(600 V)**|**44A181X(600 V)**|**44A112X**|**44A112X(600 V)**|
|---|---|---|---|---|
|**Wire**<br>**Size**<br>**(AWG)**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|**Nom.**<br>**OD**|**Max.**<br>**Weight**<br>**(g/m) lb/kft**|
|30|—|—|2.23[0.088]|8.20[5.8]|
|28|—|—|2.38[0.094]|9.40[6.6]|
|26|—|—|2.59[0.102]|12.05[8.1]|
|24<br>22<br>20|2.26[0.089]<br>2.57[0.101]<br>2.77[0.109]|11.76[07.9]<br>15.48[10.4]<br>19.19[12.9]|2.99[0.118]<br>3.35[0.132]<br>3.76[0.148]|16.82[11.3]<br>21.57[14.5]<br>27.97[18.8]|
|18<br>3.02[0.119]<br>24.11[16.2]<br>4.32[0.170]<br>38.24[25.7]<br>16<br>3.25[0.128]<br>28.13[18.9]<br>4.67[0.184]<br>44.94[30.2]<br>14<br>3.73[0.147]<br>38.69[26.0]<br>5.53[0.218]<br>64.28[43.2]<br>12<br>4.19 [0.165]<br>52.38 [35.2]<br>6.50 [0.256]<br>91.51 [61.5]<br>Other sizes are also available in some constructions depending on conductor type and construction required.|||||



9-9 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

High Performance Wire and Cable 

**SPEC 55** 

## **Product Facts** 

- n **Resistant to electrical arc tracking in wet or dry conditions** 

- n **Single or dual wall constructions** 

- n **Small size, ultra light weight** n **Exceptional chemical resistance** 

- n **-65°C to 200°C [-85°F to 392°F]** 

|**Available in:**<br>**Americas**<br>**Europe**<br>**Asia Pacific**|n<br>n<br>n|
|---|---|



## **Applications** 

SPEC 55 wire is insulated with modified radiation cross-linked ETFE polymer. It has a temperature rating of -65°C to 200°C [-85°F to 392°F] continuous using a silver plated copper conductor, and combines the easy handling of a flexible wire with excellent scrape abrasion and cut-through characteristics. 

The dual wall airframe construction of SPEC 55 wire is currently used on numerous aircraft programs. It has a choice of two total wall thicknesses, 0.25 [.010] (55A08XX 10 mil) and 0.2 [.008] (55A02XX 8 mil). Both have a contrasting core color to act as a damage indicator. Chosen for its balance of properties, SPEC 55 wire has outstanding resistance to chemicals and solvents, excellent electrical arc track resistance, and is not susceptible to UV and moisture degradation. Single wall equipment wire constructions are available in 0.10 [.004] (55/03XX 4 mil) and 0.15 [.006] (6 mil) wall thicknesses for use inside black boxes where flexibility and solderiron resistance make it a wire which is very easy to install reliably. 

Both single and dual wall insulated wires are available 

in twisted pairs, triples, etc., and as shielded and jacketed cables. 

## **Physical Characteristics** 

## **Size and Weight** 

SPEC 55 wire provides one of the most comprehensive wiring product ranges for aerospace users, with a wide choice of conductor sizes and insulation wall thicknesses.The dual wall airframe wire has an insulation wall thickness of either 0.2 [.008] or 0.25 [.010] for robustness in unprotected harnesses and has excellent wire to wire abrasion properties. 

The single wall equipment wire has a 0.15 [.006] wall thickness for use inside equipment and protected harnesses. For high density, interconnect wiring, the 450 volt 55M041X series of equipment wire has a nominal 0.1 [.004] wall and provides considerable weight and size savings over other comparable wires. 

## **Handling** 

The excellent flexibility and handleability makes SPEC 55 the ideal wire to install, both in new aircraft and equipment and for maintenance purposes. The wire is easily stripped with conventional tooling. The insulation is readily marked 

by hot stamp, ink jet or laser, and can be potted without pre-etching. 

## **SPEC 55PC Wire and Cable Insulation System** 

This product was originally developed to meet Boeing’s material standard BMS1348 for the 777 airliner. SPEC 55PC provides lightweight, compact insulation that matches the proven performance of our SPEC 55 wire. Today, 55PC is specified and utilized on the majority of aerospace platforms worldwide. 

TE’s rigorous, statisticalprocess-controlled manufacturing has produced wiring that is rugged and versatile enough for a wide range of commercial and defense aerospace applications, including electronic hook-ups in harsh, open airframe environments. 

SPEC 55PC wire and cable systems feature an 8-mil airframe wire that is lighter and smaller than typical 10-mil wire, with little reduction in key mechanical performance features. SPEC 55PC wire offers flame resistance superior to FAA standards and also resists scrape abrasion, notch, propagation, cut-through, and electrical arc tracking. 

- n Meets Boeing material standard BMS 13-48. 

- n Exceeds FAR 25 test requirements for flame resistance and smoke density. 

9-10 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

High Performance Wire and Cable 

## **SPEC 55** (Continued) 

## **Specifications** 

**==> picture [347 x 122] intentionally omitted <==**

**----- Start of picture text -----**<br>
Conductor Conductor<br>|<br>a<br>(R EY )<br>(X X )<br>7 (ey<br>Radiation Crosslinked, Modified ETFE Insulation - Insulations - So<br>Radiation Crosslinked, Modified ETFE<br>Inner layer colored blue<br>SPEC 55 Insulation System - Single Wall SPEC 55 Insulation System - Dual Wall<br>**----- End of picture text -----**<br>


**SAE AS22759/32-35 and /41 to /46 and NEMA-WC-27500 (Cables)** Defense Standard 61-12 Part 33 Issue 5 Part 1001 and Part 1002 VDE 9426, 9427, 9428 British Standard 3G233 Boeing BMS 13-48 Airbus ABS 0820 to 0826 NASA preferred product list European Space Agency 3901/012, 3901/020 and 3901/022 TE Specification 55 Civil Aviation Authority Accessory Approval E11623 **NOTE:** Please check with TE personnel to ensure the product you wish to purchase is manufatured and released to the specification required. 

## **Typical Properties** 

|Temperature rating(Tinplated conductor)|-65°C to +150°C[-85°F to +302°F]|
|---|---|
|(Silver or nickelplated conductor)|-65°C to +200°C[-85°F to +392°F]|
|Thermal endurance|200 °C[392°F], 10000 h|
|Scrape abrasion(BS 3G233)|>100 cycles at 150°C[302°F]|
|Flexingendurance(BoeingBSS 7324)<br>Voltage rating<br>Tensile strength + elongation(core only)<br>Tensile strength + total elongation(core &primary jacket)|>1000 cycles<br>600 V, 1000V<br>(Dual wall wire)35 N/mm2, 125% min.<br>(Dual wall wire)35 N/mm2, 75% min.|
|Notchpropagation BS 3G230 0.05 mm notch<br>Solder iron resistance(370 °C, 1 minute)<br>Solderability -<br>Tin plated copper conductor<br>BS 3G233 conditions<br>Shrinkage<br>Longterm water resistance<br>Permitivity1 KHz(ASTM D150)|Pass<br>Pass<br><0.8 secs to wet<br><1%<br>Will not hydrolyze<br>2.7|
|Dissipation factor(ASTM D150)|0.001|
|FAR 25|~~O~~|
|Afterburn (sec)|30 sec. max.|
|Burn length|75 mm[3 in.]max.|



**9** 

9-11 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

High Performance Wire and Cable 

## **SPEC 55** (Continued) 

## **Environmental Performance** 

**SPEC 55 Wire & Cable: Standard Constructions, Nominal Sizes, Strandings, Diameters and Weights** 

## **Chemical Resistance** 

## **Temperature Rating** 

## **Electrical Arc Tracking Resistance** 

SPEC 55 wire and cable is SPEC 55 is unaffected by all rated for continuous operacommonly used chemicals, tion from -65°C to +200°C eg. fuels, hydraulic [-85°F to +392°F] and for fluids, defluxing agents, short periods at temperacleaners, coolants and tures as high as 400°C de-icers. It also shows [752°F]. excellent resistance to **Mechanical Performance** weathering (UV, ozone, pollutants, water). Radiation crosslinking of the **Space Wire** SPEC 55 insulation significantly improves the followSPEC 55 is available in ing mechanical characterspecial versions suitable istics; scrape (sharp for use in outer space edges), cross wire abrasion, meeting both ESA and cut-through resistance and NASA requirements for creep resistance. outgassing. **Solder Iron/Overload Flammability Resistance** Special additives increase Radiation crosslinking the flame retardance of ensures that the insulation SPEC 55 compared to resists melting at high unirradiated ETFE so that temperatures. As a result it meets the latest high SPEC 55 wire is resistant to performance tests, eg. hot solder irons and current BS 3G230 and vertical test overloads which would melt FAR25. most thermoplastic insulation. 

SPEC 55 insulation demonstrates resistance to arc tracking under both wet and dry conditions at aircraft system voltages. 

|**Conductor**|**Primary Wire**|**Primary Wire**||**Twisted Pair**|**Twisted Pair**|||**Shielded & Jacketed**<br>**Single**<br>**Pair**|**Shielded & Jacketed**<br>**Single**<br>**Pair**|
|---|---|---|---|---|---|---|---|---|---|
|||||||||||
|~~a~~|~~a~~|~~a~~|~~a~~|~~a~~<br>—~~—S~~||||~~a~~|~~a~~|
|**55PC - Extra Light Weight Constructions**||||||||||



For applications where weight is critical, light weight tight tolerance conductors and insulation are available. These are manufactured using statistical process control methods and achieve weights that are equal or lighter than the equivalent polyimide/PTFE constructions. 

9-12 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

High Performance Wire and Cable 

**9** 

## **SPEC 55** (Continued) 

## **55A - AWG Conductor: Equipment/Interconnect Wires & Cables** 

## **55A - AWG Conductor: Airframe Wires & Cables** 

|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**|**Nom.**<br>**OD**|**55A011X**<br>**Max. Weight**<br>**(g per m/lbsper kft)**|**55A012X**<br>**Nom.**<br>**Max. Weight**<br>**OD**<br>**(g per m/lbsper kft)**|**55A012X**<br>**Nom.**<br>**Max. Weight**<br>**OD**<br>**(g per m/lbsper kft)**|**55A012X**<br>**Nom.**<br>**Max. Weight**<br>**OD**<br>**(g per m/lbsper kft)**|
|---|---|---|---|---|---|---|
|30|7/0.102|0.61[0.024]|0.98[0.66]|1.27[0.048]||1.94[1.3]|
|28|7/127|0.68[0.027]|1.35[0.91]|1.42[0.054]||2.68[1.8]|
|26|19/102|0.81[0.032]|2.08[1.4]|1.67[0.064]||4.16[2.8]|
|24|19/127|0.94[0.037]|2.98[2.0]|1.93[0.074]||5.96[4.0]|
|22|19/0.16|1.09[0.043]|4.17[2.8]|2.23[0.086]||8.63[5.8]|
|20|19/0.203|1.27[0.050]|6.40[4.3]|2.66[0.102]||13.24[8.9]|
|18|19/0.25|1.52[0.060]|9.67[6.5]|3.20[0.122]||20.09[13.5]|
|16|19/287|1.73[0.068]|12.35[8.3]|3.58[0.138]||25.75[17.3]|
|14|19/0.36|2.20[0.085]|19.34[13.0]|4.47[0.172]||39.58[26.6]|
|12|37/0.32|2.62[0.103]|29.32[19.7]|5.38[0.208]||59.97[40.3]|
|10|37/0.403|3.25[0.128]|47.32[31.8]|6.65[0.256]||96.58[64.9]|
|8|133/0.287|4.77[0.188]|87.50[58.8]|9.80[0.376]|178.58[120.0]||
||||||||
|||**55A111X**|||**55A112X**||
|**Wire**<br>**Size**<br>**(AWG)**|**Nom.**<br>**OD**|**Max. Weight**<br>**(g per m/lbs per kft)**||**Nom.**<br>**OD**|**(g per m/lbs per kft)**|**Max. Weight**<br>**(g per m/lbs per kft)**|
|30|1.51[0.057]||5.06[3.4]|2.12[0.081]||8.03[5.4]|
|28|1.59[0.060]||5.80[3.9]|2.27[0.087]||9.37[6.30]|
|26|1.71[0.065]||6.85[4.6]|2.53[0.097]||11.75[7.9]]|
|24|1.84[0.070]||8.19[5.5]|2.80[0.107]||14.58[9.8]|
|22|1.99[0.076]||10.27[6.9]|3.07[0.119]||18.15[12.2]|
|20|2.20[0.084]||13.40[9.0]|3.50[0.135]||24.10[16.2]|
|18|2.45[0.094]||17.86[12.0]|4.10[0.155]||32.60[21.9]|
|16|2.67[0.102]||21.73[14.6]|4.43[0.171]||39.73[26.7]|
|14|3.10[0.119]||30.36[20.4]|5.30[0.205]||57.13[38.4]|
|12|3.55[0.137]||42.41[28.5]|6.30[0.243]||81.98[55.1]|
|10|4.20[0.161]||62.65[42.1]|7.40[0.291]0||123.63[83.1]00|
|8|5.80[0.223]|110.42[74.2]||10.60[0.417]00||226.15[152.0]00|



|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**|**Nom.**<br>**OD**|**55A081X**<br>**Max. Weight**<br>**(g per m/lbsper kft)**|**55A082X**<br>**Nom.**<br>**Max. Weight**<br>**OD**<br>**(g per m/lbsper kft)**|**55A082X**<br>**Nom.**<br>**Max. Weight**<br>**OD**<br>**(g per m/lbsper kft)**|
|---|---|---|---|---|---|
|26|19/102|1.01[0.040]|2.5[1.7]|2.10[0.080]|5.06[3.4]|
|24|19/127|1.14[0.045]|3.4[2.3]|2.33[0.090]|6.84[4.6]|
|22<br>20<br>18<br>16|19/0.16<br>19/0.203<br>19/0.25<br>19/287|1.27[0.050]<br>1.47[0.058]<br>1.78[0.070]<br>1.96[0.077]|4.8[3.2]<br>7.0[4.7]<br>10.7[7.2]<br>13.4[9.0]|2.64[0.102]<br>3.07[0.118]<br>3.63[0.140]<br>4.06[0.156]|9.98[6.7]<br>14.73[9.9]<br>21.88[14.7]<br>27.53[18.5]|
|14<br>12<br>10|19/0.36<br>37/0.32<br>37/0.403|2.40[0.094]<br>2.82[0.111]<br>3.40[0.134]|20.5[13.8]<br>30.5[20.5]<br>48.3[32.4]|4.90[0.190]<br>5.80[0.224]<br>7.10[0.272]|42.26[28.4]<br>63.00[42.3]<br>98.96[66.5]|



|**Wire**<br>**Size**<br>**(AWG)**|**Nom.**<br>**OD**|**55A181X**|**Max. Weight**<br>**(g per m/lbs per kft)**|**Nom.**<br>**OD**|**55A182X**<br>**Max. Weight**<br>**(g per m/lbs per kft)**|**Max. Weight**<br>**(g per m/lbs per kft)**|
|---|---|---|---|---|---|---|
|26|1.854[0.073]||7.89[5.3]|2.870[0.113]|14.29[9.6]||
|24|1.981[0.078]||9.37[6.3]|3.124[0.123]|16.37[11.0]||
|22|2.134[0.084]||11.76[7.9]|3.429[0.135]|20.68[13.9]||
|20|2.337[0.092]||14.88[10.0]|3.853[0.151]|27.08[18.2]||
|18|2.616[0.103]||19.79[13.3]|4.394[0.173]|36.46[24.5]||
|16|2.819[0.111]||23.81[16.0]|4.801[0.189]|42.86[28.8]||
|14|3.251[0.128]||33.03[22.2]|5.715[0.225]|61.61[41.4]||
|12|3.683[0.145]||45.09[30.3]|6.578[0.259]|85.42[57.4]||
|10|4.192[0.168]||66.97[45.0]|7.797[0.307]|127.54[85.7]||



9-13 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

High Performance Wire and Cable 

**SPEC 55** (Continued) 

**55PC - AWG Conductor: Statistical Process Controlled Airframe Wires & Cables** 

|**Wire**<br>**Size**<br>**(AWG)**|**Stranding**<br>**(mm)**|**55PC021X**<br>**Nom.**<br>**Target Weight**<br>**OD**<br>**(g per m/lbsper kft)**|**55PC022X**<br>**Nom.**<br>**Target Weight**<br>**OD**<br>**(g per m/lbsper kft)**|**55PC022X**<br>**Nom.**<br>**Target Weight**<br>**OD**<br>**(g per m/lbsper kft)**|
|---|---|---|---|---|
|26|19/102|0.087[0.035]<br>2.05[1.38]|—|—|
|24|19/127|1.00[0.0395]<br>2.95[1.98]|2.00[0.079]|5.95[4.00]|
|22|19/0.16|1.15[0.0455]<br>4.31[2.90]|2.31[0.091]|8.74[5.87]|
|20|19/0.203|1.37[0.0540]<br>6.51[4.38]|2.74[0.108]|13.2[8.87]|
|18|19/0.25|1.61[0.0635]<br>9.81[6.59]|3.22[0.127]|19.84[13.33]|
|16|19/287|1.80[0.0710]<br>12.46[8.37]|3.60[0.142]|25.21[16.94]|
|14|19/.036|2.18[0.0860]<br>19.17[12.88]|4.36[0.172]|38.80[26.07]|
|12|37/0.32|2.66[0.1047]<br>29.36[19.73]|5.30[0.209]|59.42[39.93]|
|10|37/0.403|3.27[0.1290]<br>46.31[31.12]|6.55[0.258]|93.92[62.99]|
||||||
|||**55PC121X**|**55PC122X**||
|**Wire**<br>**Size**<br>**(AWG)**|**Nom.**<br>**OD**|**Target  Weight**<br>**(g per m/lbs per kft)**|**Nom.**<br>**OD**|**Target  Weight**<br>**(g per m/lbs per kft)**|
|26|1.52[0.064]|6.54[4.4]|2.33[0.100]|11.34[7.62]|
|24|1.65[0.069]|7.86[5.28]|2.89[0.109]|13.90[9.34]|
|22|1.80[0.075]|9.81[6.59]|2.89[0.122]|17.89[12.02]|
|20|2.00[0.083]|12.83[8.62]|3.30[0.139]|23.84[16.02]|
|18|2.23[0.093]|17.01[11.43]|3.78[0.158]|32.10[21.57]|
|16|2.44[0.100]|20.36[13.68]|4.16[0.174]|39.00[26.21]|
|14|2.79[0.116]|28.69[19.28]|4.92[0.204]|55.21[37.10]|
|12|3.30[0.135]|40.73[27.37]|5.92[0.243]|80.23[53.45]|
|10|3.98 [0.159]|59.90 [40.25]|7.39 [0.297]|123.65 [83.09]|



- X = 1 -Tin plated copper conductor. 

   - 4 -Silver plated high strength copper alloy conductor. (Recommended for size 24 & 26 in airframe applications and mandatory for CAA release.) 

9-14 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

|**SPEC 55**(Continued)<br>High Performance Wire and Cable<br>**Jacket Color**(code per MIL-STD-681)<br>Codes same as for Primary Wire Insulation Color<br>**Primary Wire Insulation Color**<br>0 - Black<br>4 - Yellow<br>8 - Gray<br>1 - Brown<br>5 - Green<br>9  - White<br>2 - Red<br>6 - Blue<br>3 - Orange<br>7 - Violet<br>**Conductor Size (AWG)**<br>***Optional Shield Material**<br>H - High strength copper alloy, shield coating same as<br>conductor coating (No designator defaults to coated<br>“copper” shield, if any)<br>**Conductor Type**<br>1 - Tin-coated copper<br>2 -  Silver-coated copper<br>3 - Nickel-coated copper<br>4 - Silver-coated high strength copper alloy<br>6 - Nickel-coated high strength copper alloy<br>A - Silver-coated ultra high-strength copper alloy<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>**Class of Wire**<br>1 - 600 volt, lightweight<br>2 - 600 volt, medium weight<br>4 - 450V (55M 20-30 AWG only)<br>7 - 1000 volt, heavy duty, airframe<br>8 - 600 volt, normal weight, airframe<br>**Constructions**<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - **Round braid shielded & jacketed cable<br>2 - ** Flat braid shielded& jacketed cable<br>3 - ** Round braid shielded cable, no jacket<br>4 - Jacketed cable, no shield<br>5 - ** Spiral braid shielded & jacketed cable<br>6-9 - Special constructions<br>**Product Type**<br>A - General purpose<br>AC - General purpose, 90% min. shield coverage<br>AF - General purpose, low fluoride<br>D - Defense Standard 61-12 Part 33<br>LF - General purpose, ultra low fluoride<br>LFC- General purpose, ultra low fluoride, 90% min. shield coverage<br>M - 450 Volt<br>**Basic Product Number**<br>**55   A   1   1    2   1   * - AWG - 2/6 - 9**<br>(code per MIL-STD-681)<br>**Part Numbering System**<br>**55A and 55LF —**<br>**General Purpose**<br>~~E~~|**SPEC 55**(Continued)<br>High Performance Wire and Cable<br>**Jacket Color**(code per MIL-STD-681)<br>Codes same as for Primary Wire Insulation Color<br>**Primary Wire Insulation Color**<br>0 - Black<br>4 - Yellow<br>8 - Gray<br>1 - Brown<br>5 - Green<br>9  - White<br>2 - Red<br>6 - Blue<br>3 - Orange<br>7 - Violet<br>**Conductor Size (AWG)**<br>***Optional Shield Material**<br>H - High strength copper alloy, shield coating same as<br>conductor coating (No designator defaults to coated<br>“copper” shield, if any)<br>**Conductor Type**<br>1 - Tin-coated copper<br>2 -  Silver-coated copper<br>3 - Nickel-coated copper<br>4 - Silver-coated high strength copper alloy<br>6 - Nickel-coated high strength copper alloy<br>A - Silver-coated ultra high-strength copper alloy<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>**Class of Wire**<br>1 - 600 volt, lightweight<br>2 - 600 volt, medium weight<br>4 - 450V (55M 20-30 AWG only)<br>7 - 1000 volt, heavy duty, airframe<br>8 - 600 volt, normal weight, airframe<br>**Constructions**<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - **Round braid shielded & jacketed cable<br>2 - ** Flat braid shielded& jacketed cable<br>3 - ** Round braid shielded cable, no jacket<br>4 - Jacketed cable, no shield<br>5 - ** Spiral braid shielded & jacketed cable<br>6-9 - Special constructions<br>**Product Type**<br>A - General purpose<br>AC - General purpose, 90% min. shield coverage<br>AF - General purpose, low fluoride<br>D - Defense Standard 61-12 Part 33<br>LF - General purpose, ultra low fluoride<br>LFC- General purpose, ultra low fluoride, 90% min. shield coverage<br>M - 450 Volt<br>**Basic Product Number**<br>**55   A   1   1    2   1   * - AWG - 2/6 - 9**<br>(code per MIL-STD-681)<br>**Part Numbering System**<br>**55A and 55LF —**<br>**General Purpose**<br>~~E~~|**SPEC 55**(Continued)<br>High Performance Wire and Cable<br>**Jacket Color**(code per MIL-STD-681)<br>Codes same as for Primary Wire Insulation Color<br>**Primary Wire Insulation Color**<br>0 - Black<br>4 - Yellow<br>8 - Gray<br>1 - Brown<br>5 - Green<br>9  - White<br>2 - Red<br>6 - Blue<br>3 - Orange<br>7 - Violet<br>**Conductor Size (AWG)**<br>***Optional Shield Material**<br>H - High strength copper alloy, shield coating same as<br>conductor coating (No designator defaults to coated<br>“copper” shield, if any)<br>**Conductor Type**<br>1 - Tin-coated copper<br>2 -  Silver-coated copper<br>3 - Nickel-coated copper<br>4 - Silver-coated high strength copper alloy<br>6 - Nickel-coated high strength copper alloy<br>A - Silver-coated ultra high-strength copper alloy<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>**Class of Wire**<br>1 - 600 volt, lightweight<br>2 - 600 volt, medium weight<br>4 - 450V (55M 20-30 AWG only)<br>7 - 1000 volt, heavy duty, airframe<br>8 - 600 volt, normal weight, airframe<br>**Constructions**<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - **Round braid shielded & jacketed cable<br>2 - ** Flat braid shielded& jacketed cable<br>3 - ** Round braid shielded cable, no jacket<br>4 - Jacketed cable, no shield<br>5 - ** Spiral braid shielded & jacketed cable<br>6-9 - Special constructions<br>**Product Type**<br>A - General purpose<br>AC - General purpose, 90% min. shield coverage<br>AF - General purpose, low fluoride<br>D - Defense Standard 61-12 Part 33<br>LF - General purpose, ultra low fluoride<br>LFC- General purpose, ultra low fluoride, 90% min. shield coverage<br>M - 450 Volt<br>**Basic Product Number**<br>**55   A   1   1    2   1   * - AWG - 2/6 - 9**<br>(code per MIL-STD-681)<br>**Part Numbering System**<br>**55A and 55LF —**<br>**General Purpose**<br>~~E~~|**9**<br>Wire and Cable|
|---|---|---|---|
|**Except for p/ns with Shield Material designation “H”, shield coating same as conductor coating,**except**:||||
|- for Conductor Type 4, shield shall be tin-coated cooper||**Part Numbering System is a**||



**Part Numbering System is a cross reference only and not meant for part creation.** 

- for Conductor Types 6 and A, flat braid only, shield shall be tin-coated copper The UK manufactures and supply large volumes of 55Mx4x4 (450 volt) construction wires and cables for Aerospace and Multisport applications. 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

9-15 

High Performance Wire and Cable 

## **SPEC 55** (Continued) 

**Part Numbering System 55/ — Outer Space** 

|**55/ — Outer Space**|**55/ — Outer Space**|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**|||**55    /   1   3    2    1   * - AWG - 0/9 - 9**||**55    /   1   3    2    1   * - AWG - 0/9 - 9**|**55    /   1   3    2    1   * - AWG - 0/9 - 9**||||
||||||||||||||||||||**Jacket Color**(code per MIL-STD-681)|||
||||||||||||||||||||Codes same as for Primary Wire Insulation Color|||
||||||||||||||||||||**Primary Wire Insulation Color**<br> (code per MIL-STD-681)|||
||||||||||||||||||||0 - Black|0 - Black<br>4 - Yellow|8 - Gray|
||||||||||||||||||||1 - Brown|1 - Brown<br>5 - Green|9  - White|
||||||||||||||||||||2 - Red|2 - Red<br>6 - Blue||
||||||||||||||||||||3 - Orange|3 - Orange<br>7 - Violet||
||||||||||||||||||||**Conductor Size (AWG)**|||
||||||||||||||||||||***Optional Shield Material**|||
||||||||||||||||||||H - High strength copper alloy, shield coating same as|H - High strength copper alloy, shield coating same as||
|||||||||||||||||||||conductor coating (No designator defaults to coated||
|||||||||||||||||||||“copper” shield, if any)||
||||||||||||||||||||**Conductor Type**|||
||||||||||||||||||||1 - Tin-coated copper|1 - Tin-coated copper||
||||||||||||||||||||2 -  Silver-coated copper|2 -  Silver-coated copper||
||||||||||||||||||||3 - Nickel-coatedcopper|3 - Nickel-coatedcopper||
||||||||||||||||||||4 - Silver-coated high strength copper alloy|4 - Silver-coated high strength copper alloy||
||||||||||||||||||||6 - Nickel-coated high strength copper alloy|6 - Nickel-coated high strength copper alloy||
||||||||||||||||||||A - Silver-coated ultra high-strength copper alloy|A - Silver-coated ultra high-strength copper alloy||
||||||||||||||||||||**Number of Conductors**|||
||||||||||||||||||||1 thorugh 10 (designator for 10 conductor = 0)||1 thorugh 10 (designator for 10 conductor = 0)|
||||||||||||||||||||**Class of Wire**|||
||||||||||||||||||||1 - 600 volt, lightweight|1 - 600 volt, lightweight||
||||||||||||||||||||2 - 600 volt, medium weight|2 - 600 volt, medium weight||
||||||||||||||||||||3 - 600 volt, ultra lightweight|3 - 600 volt, ultra lightweight||
||||||||||||||||||||4 - 300 volt (discontinued)|4 - 300 volt (discontinued)||
||||||||||||||||||||7 - 1000 volt, heavy duty|7 - 1000 volt, heavy duty||
||||||||||||||||||||8 - 600 volt, normal weight|8 - 600 volt, normal weight||
||||||||||||||||||||**Constructions**|||
||||||||||||||||||||0 - Primary wire; or unshielded & unjacketed cable|0 - Primary wire; or unshielded & unjacketed cable||
||||||||||||||||||||1 - **Round braid shielded & jacketed cable|1 - **Round braid shielded & jacketed cable||
||||||||||||||||||||2 - ** Flat braid shielded & jacketed cable|2 - ** Flat braid shielded & jacketed cable|2 - ** Flat braid shielded & jacketed cable|
||||||||||||||||||||3 - ** Round braid shielded cable, no jacket|3 - ** Round braid shielded cable, no jacket||
||||||||||||||||||||4 - Jacketed cable, no shield|4 - Jacketed cable, no shield||
||||||||||||||||||||5 - ** Spiral braid shielded & jacketed cable|5 - ** Spiral braid shielded & jacketed cable||
||||||||||||||||||||6-9 - Special constructions|||
||||||||||||||||||||**Product Type**|||
||||||||||||||||||||/|- Outer Space||
||||||||||||||||||||/F - Outer Space, low fluoride|/F - Outer Space, low fluoride||
||||||||||||||||||||/LF - Outer Space, ultra low fluoride|||
||||||||||||||||||||/P - Outer Space, shield coating same as conductor coating|/P - Outer Space, shield coating same as conductor coating||
|||||||||||||||||||||(valid with the following conductor types only: 4 for||
|||||||||||||||||||||round braid; 4, 6 or A for flat braid)||



## **Basic Product Number** 

**For 55/: Except for p/ns with Shield Material designation “H”, shield coating same as conductor coating, **except** : - for Conductor Type 4, shield shall be tin-coated cooper;  - for Conductor Types 6 and A, flat braid only, shield shall be tin-coated copper.  For 55/P, /LF: Shield coating same as conductor coating. 

For product released to ESCC 3901/012, 3901/020 and/or 3901/022, please refer to TE for product designation and construction. 

**Part Numbering System is a cross reference only and not meant for part creation.** 

Dimensions are shown for reference purposes only. Specifications subject to change. 

9-16 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

www.te.com 

**9** 

|**Jacket Color**(code per MIL-STD-681)<br>Codes same as for Primary Wire Insulation Color<br>**Primary Wire Insulation Color**(code per MIL-STD-681)<br>0 - Black<br>4 - Yellow<br>8 - Gray<br>1 - Brown<br>5 - Green<br>9  - White<br>2 - Red<br>6 - Blue<br>3 - Orange<br>7 - Violet<br>**Conductor Size (AWG)**<br>***Optional Shield Material**<br>H - High strength copper alloy, shield coating same as<br>conductor coating (No designator defaults to coated<br>“copper” shield, if any)<br>**Conductor Type**<br>1 - Tin-coated copper<br>2 -  Silver-coated copper<br>3 - Nickel-coated copper<br>4 - Silver-coated high strength copper alloy<br>5 - Aluminum<br>6 - Nickel-coated high strength copper alloy<br>A - Silver-coated ultra high-strength copper alloy<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>0 - 10 conductors<br>**Class of Wire**<br>1 - 600 volt, lightweight, general purpose, single wall<br>2 - 600 volt, medium weight, general purpose<br>5 - 600 volt, lightweight, general purpose, dual wall<br>7 - 1000 volt, heavy duty, airframe, general purpose<br>8 - 600 volt, normal weight, airframe, general purpose<br>**Constructions**<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - **Round braid screened & jacketed cable<br>2 - ** Flat braid screened & jacketed cable<br>3 - ** Round braid, screened cable, no jacket<br>4 - Jacketed cable, no shield<br>5 - ** Spiral braid shielded & jacketed cable<br>6-9 - Special constructions<br>**Product Type**<br>PC - Process Control<br>PCF- Process Control, low fluoride<br>PCFL-Process Control, low fluoride (lite)<br>PCL - Process Control (lite)<br>PCT- Process Control (stripping thread under jacket, and shield, if any)<br>PLF - Process Control, ultra low fluoride<br>PLFL-Process Control, ultra low fluoride (lite)<br>**Basic Product Number**<br>**55  PC  1   1   2    4   * - AWG - 2/6 - 9**<br>**SPEC 55**(Continued)<br>High Performance Wire and Cable<br>**Part Numbering System**<br>**55PC and 55 PLF —**<br>**Process Control**<br>~~E~~|**Jacket Color**(code per MIL-STD-681)<br>Codes same as for Primary Wire Insulation Color<br>**Primary Wire Insulation Color**(code per MIL-STD-681)<br>0 - Black<br>4 - Yellow<br>8 - Gray<br>1 - Brown<br>5 - Green<br>9  - White<br>2 - Red<br>6 - Blue<br>3 - Orange<br>7 - Violet<br>**Conductor Size (AWG)**<br>***Optional Shield Material**<br>H - High strength copper alloy, shield coating same as<br>conductor coating (No designator defaults to coated<br>“copper” shield, if any)<br>**Conductor Type**<br>1 - Tin-coated copper<br>2 -  Silver-coated copper<br>3 - Nickel-coated copper<br>4 - Silver-coated high strength copper alloy<br>5 - Aluminum<br>6 - Nickel-coated high strength copper alloy<br>A - Silver-coated ultra high-strength copper alloy<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>0 - 10 conductors<br>**Class of Wire**<br>1 - 600 volt, lightweight, general purpose, single wall<br>2 - 600 volt, medium weight, general purpose<br>5 - 600 volt, lightweight, general purpose, dual wall<br>7 - 1000 volt, heavy duty, airframe, general purpose<br>8 - 600 volt, normal weight, airframe, general purpose<br>**Constructions**<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - **Round braid screened & jacketed cable<br>2 - ** Flat braid screened & jacketed cable<br>3 - ** Round braid, screened cable, no jacket<br>4 - Jacketed cable, no shield<br>5 - ** Spiral braid shielded & jacketed cable<br>6-9 - Special constructions<br>**Product Type**<br>PC - Process Control<br>PCF- Process Control, low fluoride<br>PCFL-Process Control, low fluoride (lite)<br>PCL - Process Control (lite)<br>PCT- Process Control (stripping thread under jacket, and shield, if any)<br>PLF - Process Control, ultra low fluoride<br>PLFL-Process Control, ultra low fluoride (lite)<br>**Basic Product Number**<br>**55  PC  1   1   2    4   * - AWG - 2/6 - 9**<br>**SPEC 55**(Continued)<br>High Performance Wire and Cable<br>**Part Numbering System**<br>**55PC and 55 PLF —**<br>**Process Control**<br>~~E~~|
|---|---|
|**Except for p/ns with Shield Material designation “H”, shield coating same as conductor coating,**except**:<br>For 55PCL - for conductor type 6, flat braid only, shield shall be tin-coated copper<br>For 55PC and 55PCT - for conductor Type 4 and A, shield shall be tin-coated cooper<br>**Part Numbering System is a**<br>**cross reference only and not**<br>**meant for part creation.**||



**Part Numbering System is a cross reference only and not meant for part creation.** 

for Conductor Type 6, flat braid only, shield shall be tin-coated copper 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters 

9-17 

High Performance Wire and Cable 

||**SPEC 55**(Continued)|
|---|---|
|||
|**Typical Ordering Example**|3 conductors, red, yellow, blue, 600 volt equipment wire with overall round braid, 20 AWG tinned conductor<br>and whitejacket: totalpart number is 55A1131-20-2/4/6-9.|
|**Ordering Information**|A list of stockpolicyitems can be identified bycontactingTE.|



## **SPEC 55 Part Numbering System — General** 

|**Temperature Rating**|**Conductor Material**|**AWG Range Available**|**Part Number**|**MIL-SPEC No.**|
|---|---|---|---|---|
|**600-V Lightweight Single-wall Hookup Wire, .152 [.006] Nominal Wall**|||||
|150°C [302°F]|Tin-coated copper|12–30|55A0111|M22759/32|
|200°C [392°F]|Silver-coated copper|12–28|55A0112|M22759/44|
|200°C [302°F]|Nickel-coated copper|12–28|55A0113|M22759/45|
|200°C [392°F]|Silver-coated high-strength alloy|20–30|55A0114|M22759/33|
|200°C [392°F]|Nickel-coated high-strength alloy|20–28|55A0116|M22759/46|
|**600-V Lightweight Dual-wall Airframe Wire, .203 [.008] Nominal Wall**|||||
|150°C [302°F]|Tin-coated copper|6–26|55A0211|—|
|200°C [392°F]|Silver-coated copper|10–26|55A0212|—|
|200°C [392°F]|Nickel-coated copper|10–26|55A0213|—|
|200°C [392°F]|Silver-coated high-strength alloy|18–30|55A0214|—|
|200°C [392°F]|Nickel-coated high-strength alloy|16–26|55A0216|—|
|**600-V Dual-wall Airframe Wire, .254 [.010] Nominal Wall**|||||
|150°C [302°F]|Tin-coated copper|00–24|55A0811|M22759/34|
|200°C [392°F]|Silver-coated copper|00–26|55A0812|M22759/43|
|200°C [392°F]|Nickel-coated copper|00–26|55A0813|M22759/41|
|200°C [392°F]|Silver-coated high-strength alloy|20–26|55A0814|M22759/35|
|200°C [392°F]|Nickel-coated high-strength alloy|20–26|55A0816|M22759/42|
|**1000-V Medium-Weight Dual-wall Airframe Wire, .381 [.015] Nominal Wall**|||||
|150°C [302°F]|Tin-coated copper|10–24|55A0711|—|
|200°C [392°F]|Silver-coated copper|16–24|55A0712|—|
|200°C [392°F]|Nickel-coated copper|16–24|55A0713|—|
|200°C [392°F]|Silver-coated high-strength alloy|16–24|55A0714|—|
|200°C [392°F]|Nickel-coated high-strength alloy|16–26|55A0716|—|



9-18 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

High Performance Wire and Cable 

**9** 

## **SPEC 55** (Continued) 

## **SPEC 55 Cable Constructions** 

|**Construction**|||**Number of**<br>**Components**|**Number of**<br>**Components**||**Component**<br>**Conductor1**|**Shield**<br>**Material1**|**Part Number**<br>**Light Wt.2**|**Part Number**<br>**Medium Wt.**|
|---|---|---|---|---|---|---|---|---|---|
|||||2–10||1|—|55*01X1-AWG-Y|55*08X1-AWG-Y|
|Unshielded,<br>unjacketed||||||2<br>3<br>4|—<br>—<br>—|55*01X2-AWG-Y<br>55*01X3-AWG-Y<br>55*01X4-AWG-Y|55*08X2-AWG-Y<br>55*08X3-AWG-Y<br>55*08X4-AWG-Y|
|||||||6|—|55*01X6-AWG-Y|55*48X6-AWG-Y|
|||||2–10||1|—|55*41X1-AWG-Y|55*48X1-AWG-Y|
|Unshielded,<br>jacketed|~~@}~~) <br>~~eo~~|||~|_|2<br>—<br>55*41X2-AWG-Y<br>55*48X2-AWG-Y<br>3<br>—<br>55*41X3-AWG-Y<br>55*48X3-AWG-Y<br>4<br>—<br>55*41X4-AWG-Y<br>55*48X4-AWG-Y<br>~~OO~~<br> ~~ee~~||||
|||||||6|—|55*41X6-AWG-Y|55*48X6-AWG-Y|
|||||1–10||1|1|55*11X1-AWG-Y|55*18X1-AWG-Y|
|Shielded||||||2|2|55*11X2-AWG-Y|55*18X2-AWG-Y|
|(round braid),||||||3|3|55*11X3-AWG-Y|55*18X3-AWG-Y|
|jacketed||||||4|1|55*11X4-AWG-Y|55*18X4-AWG-Y|
|||||||6|3|55*11X6-AWG-Y|55*18X6-AWG-Y|
|Shielded<br>(flat braid),<br>jacketed|1–10<br>SSSA<br>Ss)<br>~~O~~R|||||1<br>1<br>55*21X1-AWG-Y<br>55*28X1-AWG-Y<br>2<br>1<br>55*21X2-AWG-Y<br>55*28X2-AWG-Y<br>3<br>1<br>55*21X3-AWG-Y<br>55*28X3-AWG-Y<br>4<br>1<br>55*21X4-AWG-Y<br>55*28X4-AWG-Y<br>~~a~~<br> ~~So~~||||
|||||||6|1|55*21X6-AWG-Y|55*28X6-AWG-Y|
|1Type of conductor or shield material:||||||2X = no. of wire components|X = no. of wire components|||
|1 = tin-coated copper||||||Y = color code||||



- 2 = silver-coated copper 

   - For complete part number, see Part Numbering System on page 9-15. 

- 3 = nickel-coated copper 

- 4 = silver-coated high-strength copper alloy 

- 6 = nickel-coated high-strength copper alloy 

- = A or PC 

9-19 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

High Performance Wire and Cable 

**SPEC 55** (Continued) 

## **NEMA WC-27500 Cable Part Numbering System** 

|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**|**M27500  X  AWG XX  X  X  XX**||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||||||||||||||**Basic Specification Number**|
||||||||||||||**Component Wire ID/Shield Coverage Code**|
||||||||||||||**Shield Coverage**|
||||||||||||||**85%**<br>**90%**<br>**Component Wire Identification**|
||||||||||||||-<br>C<br>Colored Stripes on White Wire|
||||||||||||||(9/96/93/95/92/90/94/97/98/91... etc.)|
||||||||||||||A<br>D<br>Solid Color Wires (9/6/3/5/2/0/4/7/8/1...etc.)|
||||||||||||||B<br>E<br>Band Marks on Solid Colors (by AWG)|
||||||||||||||F<br>H<br>Alternate Colored Stripes|
||||||||||||||(92/96/94/95/9/90/91/93/97/98...etc)|
||||||||||||||G<br>J<br>Alternate Solid Colors (2/6/4/5/9/0/1/3/7/8...etc.)|
||||||||||||||K<br>M<br>Number Marking on Solid Colors (by AWG)|
||||||||||||||L<br>N<br>Number Marking on White Wires|
||||||||||||||P<br>R<br>Band Marks on Colored Stripes (by AWG)|
||||||||||||||S<br>T<br>Band Marks on White Wires|
||||||||||||||**Conductor Size (AWG)**|
||||||||||||||**Basic Wire Spec Code (SAE-AS-22759) and Slash Sheet**|
||||||||||||||SB - 32 = 55A0111|
||||||||||||||SC - 33 = 55A0114|
||||||||||||||SD - 34 = 55A0811|
||||||||||||||for 2 AWG and larger, use 55A8039|
||||||||||||||SE - 35 = 55A0814|
||||||||||||||SM - 41 = 55A0813|
||||||||||||||for 2 AWG and larger, use 55A8595|
||||||||||||||SN - 42 = 55A0816|
||||||||||||||SP - 43 = 55A0812|
||||||||||||||for 2 AWG and larger, use 55A6089|
||||||||||||||SR - 44 = 55A0112|
||||||||||||||SS - 45 = 55A0113|
||||||||||||||ST - 46 = 55A0116|
||||||||||||||**Number of Component Wires**|
||||||||||||||1 through 9; 10 Components = 0|
||||||||||||||**Shield Material and Style Code**|
||||||||||||||U<br>- No shield|
||||||||||||||T<br>- Tin-coated copper, round|
||||||||||||||J<br>- Tin-coated copper, flat|
||||||||||||||S<br>- Silver-coated copper, round|
||||||||||||||G<br>- Silver-coated copper, flat|
||||||||||||||N<br>- Nickel-coated copper, round|
||||||||||||||V<br>- Tin-coated copper, round, double shield|
||||||||||||||W - Silver-coated copper, round, double shield|
||||||||||||||**Jacket Material and Style Code**|
||||||||||||||00 - No jacket|
||||||||||||||23 - Single jacket crosslinked, modified ETFE, white|
||||||||||||||73 - Double jacket crosslinked, modified ETFE, white|



**Example: M27500-22SB3T23 = 55A1131-22-9/96/93-9** 

Tyco Electronics Part No. **Part Numbering System is a cross reference only and not** Military Part No. **meant for part creation.** 

9-20 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

High Performance Wire and Cable 

**9** 

## **FlexLine (SPEC 80)** 

## **Product Facts** 

n **Reduced weight** 

- n **Flexibility** 

- n **Low outgassing** 

- n **Function over a broad temperature range** 

- n **Flammability** 

- n **Arc track resistance** 

- n **Resistance to atomic oxygen** 

- n **Radiation resistance** 

- n **High quality and reliability** n **Ease of fabrication (into Harnesses due to flexibility)** 

- n **Agency approvals** 

- n **-65°C up to +200°C [-85°F up to +395°F]** 

- n **Small size** 

- n **600V rating** 

- n **Optional high strand count for increased flexibility** 

- n **Variety of insulation/jacket options** 

- n **Dual wall and single wall options** 

- n **Easy to install** 

- n **Mechanically tough** 

- n **Compliance with FAR 25 flammability requirements** 

- n **Resistance to harsh fluids & solvents per SAE-AS-22759** 

## **Applications** 

FlexLine wire (also known as SPEC 80) is insulated with a flexible modified radiation cross-linked ETFE polymer. It has a temperature rating of -65°C to +200°C [-85°F to +395°F] continuous using silver copper conductor, and combines the easy handling of our SPEC 55 wire and cable with additional flexibility. FlexLine wire is used in a broad range of applications, from Hook-up wire to Power Cables. 

FlexLine wire constructions provide maximum flexibility similar to the SAE-AS-22759 products in Mechanical, Chemical and Thermal properties. 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 

9-21 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

High Performance Wire and Cable 

## **FlexLine (SPEC 80)** (Continued) 

## **FlexLine Insulation System** 

**Single Wall** 

**Dual Wall** 

**Single Wall 82 Wire Dual Wall 81 Wire** High strand count conductors Standard M22759 conductor stranding Light weight Increased toughness AWG sizes 28 to 00 AWG sizes 28 to 000 (6-mil nominal insulation thickness) (10-mil nominal insulation thickness) 

**Part Numbering System 81 & 82 — General Purpose, Outer Space 82   A   1   1   2     1  - AWG - 0/9 -  9 Jacket Color** (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color **Primary Wire Insulation Color** (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2  - Red 6 - Blue 3 - Orange 7 - Violet **Conductor Size (AWG) Conductor Type** 1 - Tin-coated copper 4 - Silver-coated high strength 2 - Silver-coated copper copper alloy 3 - Nickel-coated copper  6 - Nickel-coated high strength copper alloy **Number of Conductors** 1 through 10 (designator for 10 conductor = 0) **Class of Wire** 1 - 600 volt, lightweight 8 - 600 volt, normal weight **Construction** 0 - Primary wire or unshielded & unjacketed cable 1  - *Round-braid shielded & jacketed cable 2 - *Flat-braid shielded & jacketed cable 3  - *Round-braid shielded cable,  no jacket 4 - Jacketed cable, no shield 5 - *Spiral- braid shielded & jacketed cable 6-9 Special constructions **Product Type** / -  Outer Space A - General Purpose AC- Same as A with 90% min. shield coverage B - Discontinued **Basic Product Number** 81 - Normal Stranding 82 - High Stranding 

**Part Numbering System is a cross reference only and not meant for part creation.** 

* Shield coating same as conductor coating except for the following: - for conductor type 4, shield shall be tin-coated copper 

- for conductor type 6, flat braid only, shield shall be tin-plated copper 

9-22 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Low-Fire-Hazard Wire and Cable 

## **Type 99M** 

## **Product Facts** 

n **Low flammability** n **Low smoke generation** n **Low toxicity index** n **Low generation of corrosive gases** 

n **Small size, lightweight** 

## **Physical Characteristics** 

such as Def Stan 61-12 Part 18, have been developed over the last decade demanding improved performance of wires and cables under fire conditions. 

## **Applications** 

## **Handleability** 

Type 99M wire has a dual wall construction of radiation cross-linked modified polyester. This combines excellent mechanical performance and chemical resistance with a range of enhanced fire hazard properties. Type 99M wire is designed to meet the stringent low fire hazard performance now being specified by the UK Naval Defense Standard Authority for ship wiring and cabling. During the 1980’s there were major changes in the demands of many wire and cable specifications to reduce the risks associated with all aspects of fire hazards. Specifications 

Type 99M wire has been designed to be compatible with modern wiring and harnessing techniques. It is a flexible wire with virtually no springback once set. It is easily stripped with tools such as conventional die-blade strippers. 

This has led to a tightening of the requirements for flammability, smoke generation, corrosive gas generation and hazardous fume emission. Type 99M wire achieves these improvements in performance whilst retaining small size, light weight, flexibility, handleability, resistance to carbon arc tracking and resistance to chemicals and fluids. 

## **Small Size** 

Type 99M equipment wire has a nominal 0.2 mm insulation wall thickness which is comparable to other established thin wall wires such as SPEC 44 wire. 

## **Light Weight** 

Type 99M wire is designed to have the same weights as SPEC 44 wire. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



For additional support numbers please visit www.te.com 

**9** 

9-23 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Low-Fire-Hazard Wire and Cable 

## **Type 99M** (Continued) 

## **Approvals** 

## **Type 99M Wire and Cable - Nominal Sizes, Strandings and Weights** 

TE WCD 281 Defense Standard 61-12 Part 18 Issue 5 Type 1 Italian Navy STN-SR-01 

**99M011X (600 V) Primary Wire** 

**99M1111 99M1121 Shielded & Jacketed Shielded & Jacketed** 

## **Primary Wires/Shielded and Jacketed Cables  - 99M** 

|**Size**<br>**Stranding**<br>**(mm)**|**99M011X (600 V)**<br>**OD**|**99M011X (600 V)**<br>**Weight**<br>**(g/m)**|**99M1111**<br>**OD**<br>**Weight**<br>**(g/m)**|**99M1111**<br>**OD**<br>**Weight**<br>**(g/m)**|**99M1121**<br>**OD**<br>**Weight**<br>**(g/m)**|**99M1121**<br>**OD**<br>**Weight**<br>**(g/m)**|
|---|---|---|---|---|---|---|
|26<br>19x0.10|0.88[.035]|2.00|1.80[.071]|7.5|2.91[.115]|13.3|
|24<br>19x0.12|0.98[.039]|3.00|1.90[.075]|9.2|3.20[.126]|16.6|
|22<br>19x0.15|1.13[.044]|4.40|2.05[.081]|11.1|3.52[.139]|20.5|
|20<br>19x0.20|1.40[.055]|6.50|2.30[.091]|14.6|4.02[.158]|27.7|
|18<br>19x0.25|1.65[.065]|9.90|2.55[.100]|19.3|4.57[.180]|37.1|
|16<br>19x0.30|1.90[.075]|14.15|2.95[.116]|24.9|5.13[.202]|48.5|
|14<br>37x0.25|2.25[.089]|18.62|3.13[.123]|30.9|5.72[.225]|60.5|
|12<br>37x0.32|2.60[.102]|25.70|3.48[.137]|43.1|6.42[.253]|81.3|
|**Typical Properties (wire only)**|||||||
|**Test**|||**Method**||**Typical value**||
|Temperature rating|||BS 3G230||120°C[248°F]||
|Voltage rating|||TE||600 V thin wall||
|Tensile strength/elongation of insulation|||—||30 MPa/250%||
|Notchpropagation(0.05 mm notch)|||BS 3G230||Pass||
|Shrinkage 200°C[392°F]|||BS 3G230||<1%||
|Low temperature bend|erature bend||BS 3G230||-55°C[-67°F]||
|Voltage withstand|||BS 3G230||2.5 kV||
|Insulation resistance(20°C[68°F])|||BS 3G230||1000 M ohms km(min)||
|Pliabilityrating|||Def Stan 61-12|Def Stan 61-12(18)|82 - Pliable||
|Fluid resistance|||Def Stan 61-12 (18)|Def Stan 61-12 (18)|||
|Fuels - aircraft|||||Pass||
|Oils - (IRM 903)|||||Pass||
|Solvents|||||Pass||



9-24 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Low-Fire-Hazard Wire and Cable 

**9** 

## **Type 99M** (Continued) 

## **Environmental Properties Mechanical Performance** 

Type 99M wire has good scrape abrasion and cut through performance complying with the requirements of Def. Standard 61-12 Part 18. 

## **Fluid Resistance** 

Type 99M wire demonstrates outstanding resistance to most acids, alkalis, hydrocarbon solvents, fuels, lubricants and water. 

## **Electrical Arc Tracking** 

Type 99M wire is resistant to electrical arc tracking. 

## **Voltage Ratings** 

Standard available voltage ratings for Type 99M wire is 600 V (0.2 mm wall thickness). 

## **Fire Hazard Characteristics** 

## **Low Toxicity Index** 

Type 99M wire is designed to meet the low hazardous fume emission levels required in modern specifications. For example, the change in the Toxicity Index requirement from 1.5 to 0.2 between Issue 2 and Issue 5 of Def Stan 61-12 (Part 18), is met by Type 99M wire. 

## **Flammability** 

Type 99M wire has passed the stringent flammability test requirements of Def. Standard 61-12 (Part 18). 

## **Smoke Generation** 

Type 99M wire has been designed to meet stringent smoke tests such as those specified in Def Stan 61-12 (Part 18). 

## **Corrosivity** 

Type 99M wire has a low corrosive gas emission, demonstrated by its low acid gas value, sufficient to pass the requirements of Def. Standard 61-12 Part 18. 

## **Fire Hazard Properties** 

|**Test**<br>Flammability<br>Toxicityindex|**Method**<br>BS 3G230<br>Def Stan 61-12(18)|**Typical value**<br>Pass<br>0.1per meter of wire|
|---|---|---|
|Smoke index<br>Acidgas equivalent|Def Stan 61-12(18)<br>TDE 76/P/76|8per meter of wire<br><1.5%|



9-25 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Low-Fire-Hazard Wire and Cable 

## **Type 99M** (Continued) 

## **Part Numbering System** 

**99   X   X   X   X   X-   Size-   X/X-   X Jacket Color** (in accordance with MIL-STD-681, black preferred) **Primary Wire Insulation Color** 0=Black   1=Brown   2=Red   2L=Pink   3=Orange   4=Yellow 45=Yellow/Green   5=Green   6=Blue   7=Violet   8=Grey   9=White Additional number after base color indicates stripe **Conductor Size Conductor Type** 1 - Tin-plated copper **Number of Conductors** 1, 2, 3, 4 etc. **Class of Wire** 1 - 600V equipment wire **Constructions** 0 - Primary wire & unscreened, unjacketed cables 1 - Round braid screened & jacketed* 9 - Special construction **Wire Type** M - Military wire **Basic Specification Number** 

* The cable jackets are TE Zerohal and the preferred color is black. 

**Part Numbering System is a cross reference only and not meant for part creation.** 

9-26 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Low-Fire-Hazard Wire and Cable 

**9** 

## **Zerohal 100A** 

## **Product Facts** 

n **Halogen free, low smoke** n **Highly flame retardant** n **Flexible, easy to install** n **Small size, lightweight (thin wall construction)** 

## **Applications** 

TE’s latest generation LFH, thinwall wire has been designed for use primarily in signal, control and light power circuits in subway, regional and high speed trains. It is ideal for applications where space and weight are at a premium; fire safety is important; reliability is imperative; rugged properties to withstand service in an RMT environment are required. 

The construction is a dual wall combination of TE formulated polymer blends developed to meet the specification requirements while maintaining the desirable features of small size, lightweight, flexibility, nonwrinkling, ease of stripping, compatibility with standard 

stripping equipment, lack of recoil and mechanical robustness. 

## **Physical Characteristics** 

## **Handleability** 

Zerohal 100A wire has been designed for minimum recoil during harnessing operations, to be readily handleable by modern wiring and harnessing techniques and to be easily stripped with standard equipment and tools. 

plated copper modified polymer blend 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



For additional support numbers please visit www.te.com 

9-27 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Low-Fire-Hazard Wire and Cable 

## **Zerohal 100A** (Continued) 

## **Typical Properties** 

|**Typical Properties**|||||
|---|---|---|---|---|
|**Test**|**Method**|**Typical Values**|||
|**Physical Properties**|||||
|Insulation Tensile Strength|ASTM D3032|Tensile Strength 3500 psi minimum|||
|and Ultimate Elongation||Ultimate Elongation 250% minimum|||
|Scrape Abrasion|AAR S 501|1000 cycles minimum|||
|Resistance||(90°, 0.01 inch radial edge blade, 6N load, 20°C[68°F])|||
|Dynamic Cut Through|ASTM D3032|20 lbs. minimum<br>(90°, 0.01 inch radial edge blade, 0.2 inchper min, 20°C[68°F])|||
|Static Cut-through<br>Penetration|AAR S 501|No contact with the conductor<br>(90°, 0.01 inch radial edge blade, 10 min, 9N load, 125°C [257°F])|||
|**Thermal Properties**|||||
|Temperature Index|ASTM D3032|10,000 hours minimum at 125°C[257°F]|||
|Accelerated ageing|ASTM D3032|No cracks, flow or dielectric breakdown.(168hr at 170°C[338°F])|||
|Shrinkage|IEC 811-1-3|0.5% maximum at each end.(6hr at 160°C[320°F)|||
|Insulation Blocking|MIL-W-22759E|Cores must be easily separated without damage<br>(24hr at 125°C [257°F], 6X mandrel.)|||
|**Electrical Properties**|||||
|||>10000 MΩkft at 20°C [68°F]|||
|IR Constant|ASTM D3032|>100 MΩkft at 60°C [140°F]|||
|||>10 MΩkft at 90°C [194°F]|||
|**Environmental Properties**|||||
|||Fluid<br>NATO code|Temp (°C)|Time (hr)|
|||ASTM No.1 Oil<br>—|100|70|
|||IRM 902 Oil<br>—|100|70|
|||IRM 903 Oil<br>—|100|70|
|||70/30 iso-octane/toluene<br>—|23|24|
|||Engine lubricating oil<br>O-236|70|24|
|Fluid Immersion|ASTM D3032|Grease<br>G-354|70|24|
|||Hydraulic fluid, petroleum base<br>H-515|50|24|
|||Silicone damping fluid<br>S-1724|70|24|
|||Automotive brake fluid<br>H-542|23|24|
|||Fire resistant hydraulic fluid<br>H-544|50|24|
|||De-icing fluid<br>S-745|23|24|
|||Methyl Ethyl Ketone<br>—|23|1|
|||5% max swell. No dielectric breakdown. (30mm diameter mandrel)|||
|**Fire Hazard Properties**|||||
|Flammability - small scale|IEC 332-1|Charring confined between 50mm and 540mm from lower edge<br>of topsupport.(Single vertical wire, 60 s flame)|||
|Flammability - large scale|IEC 332-3|2.5m maximum burn length.<br>(Five 3.5m long37-wire bundles, vertical, 20.5 kW flame)|||
|||Ds1.5 of 100 max., Ds4 of 150 max.,|||
|Smoke - small scale|ISO 5659-2|Dmax of 150 max., VOF4 of 300 max.<br>(‘NBS’ smoke box with cone heater, 1.8m of wire|||
|||50 kW/m2  heat flux with and without apilot flame)|||
|||90% minimum transmittance.|||
|Smoke - large scale|IEC 1034|(3m cube smoke box. Eight 1m long 7-wire bundles, horizontal.|||
|||Fire source: 1 litre burningalcohol.)|||
|Toxicity|IMO FTPC|Toxicityindex < 1(Test conditions as in smoke - small scale)|||
|Halogen Content|IEC 684-2|Less than 0.2% Cl + Br + I. Less than 0.1% F(Wet chemical analysis)|||
|Copper Mirror Corrosion|ASTM D2671|5% maximum etched area.(0.4gsample, 200°C[392°F], 16hr.)|||
|Acid Gas Detection|IEC 754-2|pH greater than 4.3   10 µS/mm maximum<br>(1gsample, tube furnace, T > 935°C[1715°F],gases dissolved in water)|||



## **Ordering Information** 

|**Wire**<br>**Size**<br>**AWG**|**Conductor**<br>**Stranding**<br>**Diameter**<br>**No x AWG**<br>**Min.**<br>**Max.**<br>**Dia (mm)**|**Conductor**<br>**Stranding**<br>**Diameter**<br>**No x AWG**<br>**Min.**<br>**Max.**<br>**Dia (mm)**|**Conductor**<br>**Stranding**<br>**Diameter**<br>**No x AWG**<br>**Min.**<br>**Max.**<br>**Dia (mm)**|**Finished Wire**<br>**Maximum**<br>**Resistance**<br>**at 20°C**<br>**/kft/km**|**Diameter**<br>**Min.**<br>**Max.**|**Diameter**<br>**Min.**<br>**Max.**|**Maximum**<br>**Weight**<br>**lbs/kft kg/km**|**Part No.**|
|---|---|---|---|---|---|---|---|---|
|24|19x36|0.550[0.022]|0.63[0.025]|25.7[84.32]|1.09[0.043]|1.19[0.047]|2.41[3.59]|100A0111-24-*|
|22|19x34|0.735[0.029]|0.79[0.031]|15.9[52.2]|1.26[0.050]|1.33[0.052]|3.34[4.98]|100A0111-22*|
|20|19x32|0.940[0.037]|1.01[0.040]|9.9[32.4]|1.46[0.057]|1.54[0.061]|4.98[7.42]|100A0111-20*|
|18|19x30|1.170[0.046]|1.26[0.050]|6.2[20.4]|1.69[0.067]|1.79[0.071]|7.31[10.89]|100A0111-18*|
|16|19x29|1.321[0.052]|1.37[0.054]|4.8[15.8]|1.84[0.072]|1.94[0.076]|9.19[13.70]|100A0111-16*|
|14|19x27|1.650[0.065]|1.79[0.070]|3.1[10.0]|2.27[0.089]|2.39[0.094]|14.45[21.53]|100A0111-14*|
|12|37x28|2.080[0.082]|2.24[0.088]|2.0[6.63]|2.71[0.107]|2.86[0.113]|21.03[31.33]|100A0111-12*|
|10|37x26|2.690[0.106]|2.83[0.111]|1.3[4.13]|3.33[0.131]|3.51[0.138]|33.27[49.58]|100A0111-10*|



9-28 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Low-Fire-Hazard Wire and Cable 

**9** 

## **Zerohal 100A** (Continued) 

## **Environmental Properties** 

## **Fluid Resistance** 

Zerohal 100A wire demonstrates an outstanding balance of resistance to a wide range of commonly used solvents, fluids and lubricants. 

## **Voltage Rating** 

## **Fire Hazard Characteristics** 

Zerohal 100A wire is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of major recognized agencies. 

## **Flammability** 

Zerohal 100A wire meets the flammability/burning behavior requirements of major recognized agencies. 

Zerohal 100A wire is a 600 volt rated wire. 

## **Fire Hazard Properties** 

|**Fire Hazard Properties**|||
|---|---|---|
|**Test**|**Method**|**Typical Value**|
|Flammability - small scale|IEC 332-1|Charring confined between 50mm and 540mm from lower edge<br>of topsupport.(Single vertical wire, 60 s flame)|
|Flammability - large scale|IEC 332-3|2.5m maximum burn length.<br>(Five 3.5m long37-wire bundles, vertical, 20.5 kW flame)|
|Flammability|IEEE 383|Pass|
|||Ds1.5 of 100 max., Ds4 of 150 max.,|
|Smoke - small scale|ISO 5659-2|Dmax of 150 max., VOF4 of 300 max.<br>(‘NBS’ smoke box with cone heater, 1.8m of wire|
|||50 kW/m2  heat flux with and without apilot flame)|
|||Smoke density - Ds4 (Max.)|
|Smoke - small scale|ASTM E662|Flaming - 200|
|||Non-Flaming- 75|
|Toxicity|IMO FTPC|Toxicityindex < 1(Test conditions as in smoke - small scale)|
|Halogen Content|IEC 684-2|Less than 0.2% Cl + Br + I. Less than 0.1% F(Wet chemical analysis)|
|Copper Mirror Corrosion|ASTM D2671|5% maximum etched area.(0.4gsample, 200°C[392°F], 16hr.)|
|Acid Gas Detection|IEC 754-2|pH greater than 4.3   10 µS/mm maximum<br>(1gsample, tube furnace, T > 935°C[715°F],gases dissolved in water)|



## **Part Numbering System 100   A   X   X   X   X-   Size-   X/X - X** 

**Part Numbering System is a cross reference only and not meant for part creation.** 

**==> picture [213 x 269] intentionally omitted <==**

**----- Start of picture text -----**<br>
Jacket Color<br>0 - Black<br>2 - Red<br>Primary Wire Insulation Color<br>0 - Black   4 - Yellow  8 - Gray<br>1 - Brown   5 - Green  9 - White<br>2 - Red         6 - Blue<br>3 - Orange    7 - Violet<br>Conductor Size<br>Conductor Type<br>1 - Tin-plated copper<br>Number of Conductors<br>1 to 9<br>Class of Wire<br>1 - 600 V equipment wire<br>Construction<br>0 - Primary wire and unscreened, unjacketed cables<br>1 - Roundbraid, screened and jacketed<br>4 - Jacketed, no screen<br>Wire Type<br>A - AWG construction (US Specification)<br>Basic Specification Number<br>**----- End of picture text -----**<br>


USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

9-29 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

Low-Fire-Hazard Wire and Cable 

## **Zerohal 100G** 

## **Product Facts** 

n **Meets requirements of VG 95218-20 Type E** 

n **Halogen free, low smoke** n **Highly flame retardant** n **Flexible, easy to install** n **Small size, lightweight (thin wall construction)** 

## **Applications** 

Zerohal 100G wire was originally developed to meet the requirements of German Specification VG 95218-20, Type E primary wire. 

The construction is a dual wall combination of TE formulated polymer blends developed to meet the specification requirements while maintaining the desirable features of small size, lightweight, flexibility, nonwrinkling, ease of stripping, compatibility with standard stripping equipment, lack of recoil and mechanical robustness. 

## **System** 

n System 100 

## **Physical Characteristics Handleability** 

Zerohal 100G wire has been designed for minimum recoil during harnessing operations, to be readily handleable by modern wiring and harnessing techniques and to be easily stripped with standard equipment and tools. 

**==> picture [308 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
plated copper modified polymer blend<br>**----- End of picture text -----**<br>


|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-30 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Low-Fire-Hazard Wire and Cable 

**9** 

## **Zerohal 100G** (Continued) 

## **Approvals** 

## **Typical Properties** 

TE Specification WSD912 (Electrical cables and insulated wires for signals and power. - Part 20: Single core insulated wires.) 

|**Test**|**Method**|**Typical Value**|
|---|---|---|
|Max. operatingtemperature|VG 95218-20, ASTM D 3032|125°C[257°F] (20,000 h)|
|Insulation shrinkage (150°C)|DIN VDE 0472 Pt 628,<br>IEC 811-1-3|< 0.5%|
|Low temperature bend|VG 95218 - Pt 2|-55°C[-67 °F]|
|Pressure test at high temperature|DIN VDE 0472 Pt 609,<br>IEC 811-3-1|125°C [257°F] < 30% indentation|
|Heat aging (150°C, 6 h)|DIN VDE 0472 Pt 303,|No cracking, no dielectric|
|(140°C, 120 h)|IEC 811-1-2|breakdown|
|Voltage rating|VG 95218-20|750/1300 V AC|
|Abrasion resistance|VG 95218 - Pt 2|Pass|
|Insulation blocking (125°C)|VG 95218 - Pt 2|Pass|
|Voltage withstand|DIN VDE 0472pt 509|Pass|
|(23°C, 2.5 kV rms)|||
|Insulation resistance|DIN VDE 0472 pt 502,<br>IEC 885-1|> 500 M ohms. km (20°C [68°F])<br>> 0.5 M ohms. km(90°C[194°F])|
|**Chemical resistance**|||
|Grease<br>(G-354)*|VG 95218 - Pt 2, 70°C 24h|< 5% diameter change,<br>no dielectric breakdown|
|Hydraulic fluid<br>(H-515, H-544)*|VG 95218 - Pt 2, 50°C 24h|< 5% diameter change,<br>no dielectric breakdown|
|Brake fluid<br>(H-542)*|VG 95218 - Pt 2, 23°C 24h|< 5% diameter change,<br>no dielectric breakdown|
|De-icing fluid<br>(S-745)*|VG 95218 - Pt 2, 23°C 24h|< 5% diameter change,<br>no dielectric breakdown|
|MEK|VG 95218 - Pt 2, 23°C 1h|< 5% diameter change,<br>no dielectric breakdown|
|70/30 ISO-Octane/<br>Toluene|VG 95218 - Pt 2, 23°C 24h|< 5% diameter change,<br>no dielectric breakdown|
|**Insulation**|||
|Tensile strength|DIN VDE 0472 pt 602,<br>IEC 811-1-1|> 20 MPa|
|Elongation at break|DIN VDE 0472 pt 602,<br>IEC 811-1-1|> 200%|



*NATO code. For further details please consult the German Standard VG 95218-20, Type E. 

## **Part Numbering System** 

**100   G   X   X   X   X-   Size-   X** 

**Primary Wire Insulation Color** 0 - Black 3 - Orange 7 - Violet 1 - Brown 4 - Yellow 8 - Gray 2 - Red 5 - Green 9 - White 2L - Pink 6 - Blue **Conductor Size Conductor Type** 1 - Tin-plated copper **Number of Conductors** 1 **Class of Wire Part Numbering System is a** 1 - 750 V equipment wire **cross reference only and not Construction meant for part creation.** 0 - Primary wire **Wire Type** G - Meeting the performance requirements of German Specification VG 95218-20, Type E 

**Basic Specification Number** 

9-31 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Low-Fire-Hazard Wire and Cable 

## **Zerohal 100G** (Continued) 

## **Environmental Properties Fluid Resistance** 

Zerohal 100G wire demonstrates an outstanding balance of resistance to a wide range of commonly used solvents, fluids and lubricants. 

## **Voltage Rating** 

## **Fire Hazard Characteristics** 

Zerohal 100G wire is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of VG 95218-20, Type E. 

## **Flammability** 

Zerohal 100G wire meets the flammability/burning behavior requirements of VG 95218-20, Type E. 

Zerohal 100G wire is a 750/1300 V AC rated wire. 

## **Fire Hazard Properties** 

|**Fire Hazard Properties**|||
|---|---|---|
|**Test**|**Method**|**Typical value**|
|Toxicity|Def. Standard 02-713|3.5|
|Smoke density|IEC 1034 Pt 1 and 2|95% light transmittance|
|Halogen content|DIN VDE 0472pt 815|Non-detected|
|Corrosivity of combustion gases|DIN VDE 0472 pt 813,<br>IEC 754-2|5.0 pH, <4 µS/mm<br>conductivity|
|Flammability|VG 95218 Pt 2|< 15 sec afterburn<br>< 150 mm burn length|



## **Ordering Information** 

||**Nominal**|**Nominal**||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|**Part**|**Cross**|**Conductor**|**Equivalent**|**Conductor**||**Minimum**|**Maximum**||**Diameter**||**Maximum**|
|**Description**|**Sectional**|**Stranding**|**AWG**|**Diameter**||**Insulation**|**Resistance**||**(mm)**||**Weight**|
||**Area**|**No./Dia**|**Size**||**(mm)**|**Thickness**|**@ 20° C**|**Lower**||**Upper**|**(kg/km)**|
||**mm2**|**(mm)**||||**(mm)**|**(ohsm/km)**|**Spec **|**Target **|**Spec**||
|||||**Min.**|**Max.**|||**Limit**||**Limit**||
|100G0111-0.15-*|0.15|19/0.10|26|0.45|0.50|0.20|133.0|0.98|1.03|1.08|2.59|
|100G0111-0.25-*|0.25|19/0.13|24|0.55|0.63|0.20|83.30|1.09|1.14|1.19|3.59|
|100G0111-0.40-*|0.40|19/0.16|22|0.73|0.79|0.20|50.50|1.28|1.33|1.38|5.18|
|100G0111-0.50-*|0.50|19/0.18|—|0.82|0.90|0.20|40.10|1.37|1.40|1.45|6.60|
|100G0111-0.60-*|0.60|19/0.20|20|0.95|1.01|0.20|31.10|1.47|1.52|1.57|7.40|
|100G0111-0.75-*|0.75|19/0.23|—|1.04|1.15|0.20|24.70|1.59|1.60|1.65|8.90|
|100G0111-1.00-*|1.00|19/0.25|18|1.17|1.26|0.20|20.00|1.69|1.75|1.80|10.7|
|100G0111-1.20-*|1.20|19/0.29|16|1.32|1.42|0.20|15.30|1.88|1.93|1.98|13.6|
|100G0111-1.50-*|1.50|37/0.23|15|1.46|1.58|0.20|12.90|2.03|2.08|2.13|16.0|
|100G0111-2.00-*|2.00|37/0.25|14|1.68|1.82|0.20|9.80|2.31|2.36|2.41|20.3|
|100G0111-2.50-*|2.50|37/0.29|13|1.85|2.01|0.25|8.01|2.50|2.55|2.63|25.7|
|100G0111-3.00-*|3.00|37/0.32|12|2.12|2.24|0.25|6.40|2.70|2.78|2.86|31.0|
|100G0111-4.00-*|4.00|56/0.30|—|2.41|2.57|0.25|4.89|3.01|3.09|3.17|43.6|



9-32 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite Low Fire Hazard Lightweight Cables** 

## **Product Facts** 

- n **30% lighter than standard commercial cable for weight savings reductions** 

- n **Reduced diameter means that smaller bend radius can be used during installation** 

- n **Reduced and easier cable pulling time** 

**Radiation Crosslinking** 

## **Applications** 

TE materials technology and expertise in processing allows the use of thinwall insulation systems. The use of Zerohal-EN cross-linked cable jacket completes this product offering. 

C-Lite cable products can offer significant size and weight reduction, when compared to conventional insulation systems, while at the same time meeting key criteria such as low fire hazard performance and mechanical robustness. 

**Molecular Chain** 

## **Crosslinked Molecular Chain** 

TE Raychem was the first company to commercialize radiation cross-linking of insulation, initially for aerospace applications. 

To achieve crosslinking a polymer product is exposed to high-energy radiation. This is generally done by exposure to beta radiation (high-energy electrons) using an electron beam. 

**Crosslinking** 

Crosslinked insulations in wire and cable products are lightweight, mechanically tough and thermally stable. 

**Crosslinked Molecular Chain** 

**9** 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


9-33 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105-SU** 

**Multicore Unscreened** The new C-Lite cable range is constructed from flame retarded halogen free primary wire **Cables** and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**Field of application Instrumentation and communication control General power and lighting** 

**==> picture [488 x 310] intentionally omitted <==**

**----- Start of picture text -----**<br>
Voltage class  Core Identification<br>0.6/1kV Light Blue White<br>Standard<br>Temperature class<br>2 Core<br>90°C<br>Flame retarded<br>IEC 60332-1,-3 Others<br>Cable jacket  2 3<br>Zerohal<br>7 1 4<br>6 5<br>Additional cores numbered sequentially<br>Color Coded Brown     Light Blue<br>2G<br>TinStrandedCoated .SS\ SeAALAN \\ A\nue Brown<br>3G<br>Copper SAY O<br>Yellow w/<br>Light Blue<br>green stripe<br>Conductor \<br>Black<br>5G<br>Yellow w/<br>Brown<br>Halogen-Free green stripe U%<br>InsulationFlame Retarded \ : ) Gray OO Light Blue<br>**----- End of picture text -----**<br>


## **Approvals** 

DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV **Pending** RINA 

9-34 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105-SU** (Continued) 

|**Ordering Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**STANDARD**||||||
|CL105-2x0.5 - SU|2.9|0.9|4.7|0.3|33|
|CL105-3x0.5 - SU|3.1|0.9|4.9|0.3|39|
|CL105-4x0.5 - SU|3.5|0.9|5.3|0.3|48|
|CL105-5x0.5 - SU|3.9|1.0|5.9|0.4|59|
|CL105-7x0.5 - SU|4.3|1.0|6.3|0.4|75|
|CL105-12x0.5 - SU|5.9|1.0|7.9|0.5|117|
|CL105-19x0.5 - SU|7.1|1.1|9.3|0.6|176|
|CL105-27x0.5-SU|8.7|1.1|10.9|0.7|239|
|||||||
|CL105-2x0.75 - SU|3.3|0.9|5.1|0.3|40|
|CL105-3x0.75 - SU|3.6|0.9|5.4|0.4|48|
|CL105-4x0.75 - SU|4|1.0|6.0|0.4|62|
|CL105-5x0.75 - SU|4.4|1.0|6.4|0.4|75|
|CL105-7x0.75 - SU|4.9|1.0|6.9|0.4|95|
|CL105-12x0.75 - SU|6.8|1.1|9.0|0.6|155|
|CL105-19x0.75 - SU|8.1|1.1|10.3|0.7|226|
|CL105-27x0.75 - SU|10|1.2|12.4|0.8|316|
|||||||
|CL105-2x1.0 - SU|3.6|0.9|5.4|0.4|45|
|CL105-3x1.0 - SU|3.9|1.0|5.9|0.4|58|
|CL105-4x1.0 - SU|4.3|1.0|6.3|0.4|72|
|CL105-5x1.0 - SU|4.8|1.0|6.8|0.4|87|
|CL105-7x1.0 - SU|5.4|1.0|7.4|0.5|110|
|CL105-12x1.0 - SU|7.4|1.1|9.6|0.6|180|
|CL105-19x1.0 - SU|8.9|1.2|11.3|0.7|271|
|CL105-27x1.0 - SU|10.9|1.2|13.3|0.9|372|
|||||||
|CL105-2x1.5 - SU|4.3|1.0|6.3|0.4|64|
|CL105-3x1.5 - SU|4.6|1.0|6.6|0.4|82|
|CL105-4x1.5 - SU|5.1|1.0|7.1|0.5|97|
|CL105-5x1.5 - SU|5.7|1.0|7.7|0.5|119|
|CL105-7x1.5 - SU|6.3|1.1|8.5|0.6|158|
|CL105-12x1.5 - SU|8.8|1.2|11.2|0.7|259|
|CL105-14x1.5 - SU|9.3|1.2|11.7|0.8|295|
|CL105-19x1.5 - SU|10.5|1.2|12.9|0.8|385|
|CL105-24x1.5 - SU|12.6|1.3|15.2|1.0|488|
|CL105-27x1.5 - SU|12.9|1.3|15.5|1.0|540|
|CL105-37x1.5 - SU|14.7|1.4|17.5|1.1|725|
|||||||
|CL105-2x2.5 - SU|5.2|1.0|7.2|0.5|91|
|CL105-3x2.5 - SU|5.6|1.0|7.6|0.5|118|
|CL105-4x2.5 - SU|6.3|1.1|8.5|0.6|153|
|CL105-5x2.5 - SU|7|1.1|9.2|0.6|181|
|CL105-7x2.5 - SU<br>CL105-12x2.5 - SU<br>CL105-19x2.5 - SU<br>CL105-27x2.5 - SU|7.8<br>10.7<br>12.9<br>15.8|1.1<br>1.2<br>1.3<br>1.4|10.0<br>13.1<br>15.5<br>18.6|0.7<br>0.9<br>1.0<br>1.2|235<br>391<br>597<br>838|
|CL105-37x2.5 - SU<br>**COLOR CODED**<br>CL105-2Gx0.5 -  SU<br>CL105-3Gx0.5 -  SU<br>CL105-5Gx0.5 -  SU<br>CL105-2Gx0.75 -  SU|18<br>2.9<br>3.1<br>3.9<br>3.3|1.5<br>0.9<br>0.9<br>1.0<br>0.9|21.0<br>4.7<br>4.9<br>5.9<br>5.1|1.4<br>0.3<br>0.3<br>0.4<br>0.3|1129<br>33<br>39<br>59<br>40|
|CL105-3Gx0.75 -  SU|3.6|0.9|5.4|0.4|48|
|CL105-5Gx0.75 -  SU|4.4|1.0|6.4|0.4|75|
|||||||
|CL105-2Gx1.0 -  SU|3.6|0.9|5.4|0.4|45|
|CL105-3Gx1.0 -  SU|3.9|1.0|5.9|0.4|58|
|CL105-5Gx1.0 -  SU|4.8|1.0|6.8|0.4|87|
|||||||
|CL105-2Gx1.5 -  SU|4.3|1.0|6.3|0.4|64|
|CL105-3Gx1.5 -  SU|4.6|1.0|6.6|0.4|82|
|CL105-5Gx1.5 -  SU|5.7|1.0|7.7|0.5|119|
|||||||
|CL105-2Gx2.5 -  SU|5.2|1.0|7.2|0.5|91|
|CL105-3Gx2.5 -  SU|5.6|1.0|7.6|0.5|118|
|CL105-5Gx2.5 -  SU|7.0|1.1|9.2|0.6|181|



9-35 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105-SO** 

**Multicore Overall Screened** The new C-Lite cable range is constructed from flame retarded halogen free primary wire **Cables** and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**Field of application Instrumentation and communication control General power and lighting** 

**==> picture [486 x 311] intentionally omitted <==**

**----- Start of picture text -----**<br>
Core Identification<br>Voltage class<br>0.6/1kV Light Blue White<br>Standard<br>Temperature class  2 Core<br>90°C<br>Flame retarded<br>Others<br>IEC 60332-1,-3<br>Cable jacket  2 3<br>Zerohal 7 1 4<br>6 5<br>Additional cores numbered sequentially<br>Color Coded Brown     Light Blue<br>2G<br>Stranded Tin @O<br>Coated Copper<br>Conductor<br>Brown<br>3G<br>Yellow w/<br>Light Blue<br>green stripe<br>Halogen-Free Black<br>Flame Retarded 5G<br>Yellow w/<br>Brown<br>Insulation green stripe ©)<br>Light Blue<br>Gray<br>**----- End of picture text -----**<br>


## **Approvals** 

DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV **Pending** 

RINA 

9-36 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105-SO** (Continued) 

|**Ordering  Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**STANDARD**||||||
|CL105-2x0.5 - SO|3.5|0.9|5.3|0.3|48|
|CL105-3x0.5 - SO|3.7|0.9|5.5|0.4|55|
|CL105-4x0.5 - SO|4.1|1.0|6.1|0.4|68|
|CL105-5x0.5 - SO|4.5|1.0|6.5|0.4|79|
|CL105-7x0.5 - SO|4.9|1.0|6.9|0.4|96|
|CL105-12x0.5- SO|6.5|1.1|8.7|0.6|149|
|CL105-19x0.5 - SO|7.7|1.1|9.9|0.6|208|
|CL105-27x0.5 - SO|9.3|1.2|11.7|0.8|284|
|||||||
|CL105-2x1.0 - SO|4.2|1.0|6.2|0.4|66|
|CL105-3x1.0 - SO|4.5|1.0|6.5|0.4|78|
|CL105-4x1.0 - SO|4.9|1.0|6.9|0.4|93|
|CL105-5x1.0 - SO|5.4|1.0|7.4|0.5|110|
|CL105-7x1.0 - SO|6|1.0|8|0.5|135|
|CL105-12x1.0 - SO|8|1.1|10.2|0.7|214|
|CL105-19x1.0 - SO|9.5|1.2|11.9|0.8|311|
|CL105-27x1.0 - SO|11.5|1.3|14.1|0.9|427|
|||||||
|CL105-2x1.5 - SO|4.9|1.0|6.9|0.4|85|
|CL105-3x1.5 - SO|5.2|1.0|7.2|0.5|104|
|CL105-4x1.5 - SO|5.7|1.0|7.7|0.5|122|
|CL105-5x1.5 - SO|6.3|1.1|8.5|0.6|150|
|CL105-7x1.5 - SO|6.9|1.1|9.1|0.6|187|
|CL105-12x1.5 - SO|9.4|1.2|11.8|0.8|299|
|CL105-14x1.5 - SO|9.9|1.2|12.3|0.8|337|
|CL105-19x1.5 - SO|11.1|1.2|13.5|0.9|432|
|CL105-24x1.5 - SO|13.3|1.3|15.9|1.0|558|
|CL105-27x1.5 - SO|13.6|1.3|16.2|1.1|611|
|CL105-37x1.5 - SO|15.6|1.4|18.4|1.2|828|
|||||||
|CL105-2x2.5 - SO|5.8|1.0|7.8|0.5|116|
|CL105-3x2.5 - SO|6.2|1.0|8.2|0.5|145|
|CL105-4x2.5 - SO|6.9|1.1|9.1|0.6|183|
|CL105-5x2.5 - SO|7.6|1.1|9.8|0.6|214|
|CL105-7x2.5 - SO|8.4|1.1|10.6|0.7|271|
|CL105-12x2.5 - SO|11.3|1.3|13.9|0.9|446|
|CL105-19x2.5 - SO|13.6|1.3|16.2|1.1|668|
|CL105-27x2.5 - SO<br>CL105-37x2.5 - SO<br>**COLOR CODED**|16.7<br>18.9|1.5<br>1.6|19.7<br>22.1|1.3<br>1.4|958<br>1264|
|CL105-2Gx0.5 - SO<br>CL105-3Gx0.5 - SO<br>CL105-5Gx0.5 - SO<br>CL105-2Gx1.0 - SO<br>CL105-3Gx1.0 - SO<br>CL105-5Gx1.0 - SO|3.5<br>3.7<br>4.5<br>4.2<br>4.5<br>5.4|0.9<br>0.9<br>1.0<br>1.0<br>1.0<br>1.0|5.3<br>5.5<br>6.5<br>6.2<br>6.5<br>7.4|0.3<br>0.4<br>0.4<br>0.4<br>0.4<br>0.5|48<br>55<br>79<br>66<br>78<br>110|
|||||||
|CL105-2Gx1.5 - SO|4.9|1.0|6.9|0.4|85|
|CL105-3Gx1.5 - SO|5.2|1.0|7.2|0.5|104|
|CL105-5Gx1.5 - SO|6.3|1.1|8.5|0.6|150|
|||||||
|CL105-2Gx2.5 - SO|5.8|1.0|7.8|0.5|116|
|CL105-3Gx2.5 - SO|6.2|1.0|8.2|0.5|145|
|CL105-5Gx2.5 - SO|7.6|1.1|9.8|0.6|214|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-37 For additional support numbers please visit www.te.com 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105-PF/C-Lite CL105-TF** 

## **Multipair and Multitriple Unscreened Cables** 

The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**Field of application Instrumentation and communication control General power and lighting** 

**Voltage class 0.6/1kV** 

**Temperature class 90°C** 

**Flame retarded IEC 60332-1,-3 Cable jacket Zerohal** 

**==> picture [136 x 269] intentionally omitted <==**

**----- Start of picture text -----**<br>
Core Identification<br>Pairs<br>Light Blue White<br>1 1 2<br>2 3 4<br>3 5 6<br>Additional pairs numbered sequentially<br>Triples<br>Red      Light Blue    White<br>1 1 2 3<br>@ O ©<br>2 4 5 6<br>3 7 8 9<br>Additional triples numbered sequentially<br>**----- End of picture text -----**<br>


## **Approvals** 

DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV **Pending** RINA 

9-38 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105-PF/C-Lite CL105-TF** (Continued) 

|**Ordering Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**PAIRS**||||||
|CL105-2x2x0.5 - PF|3.7|0.9|5.5|0.4|51|
|CL105-3x2x0.5 - PF|5.7|1.0|7.7|0.5|85|
|CL105-4x2x0.5 - PF|6.3|1.1|8.5|0.6|106|
|CL105-7x2x0.5 - PF|7.8|1.1|10|0.7|152|
|CL105-10x2x0.5 - PF|9.9|1.2|12.3|0.8|210|
|CL105-14x2x0.5 - PF|11.5|1.3|14.1|0.9|281|
|CL105-19x2x0.5 - PF|13.3|1.3|15.9|1.1|360|
|CL105-24x2x0.5 - PF|14.8|1.4|17.6|1.2|446|
|CL105-37x2x0.5 - PF|18.1|1.5|21.1|1.4|655|
|||||||
|CL105-2x2x0.75 - PF|4.1|1.0|6.1|0.4|70|
|CL105-3x2x0.75 - PF|6.5|1.1|8.7|0.6|112|
|CL105-4x2x0.75 - PF|7.2|1.1|9.4|0.6|133|
|CL105-7x2x0.75 - PF|8.9|1.2|11.3|0.7|204|
|CL105-10x2x0.75 - PF|11.2|1.2|13.6|0.9|271|
|CL105-14x2x0.75 - PF|13|1.3|15.6|1.0|365|
|CL105-19x2x0.75 - PF|15|1.4|17.8|1.2|481|
|CL105-24x2x0.75 - PF|16.7|1.5|19.7|1.3|597|
|CL105-37x2x0.75 - PF|20.6|1.6|23.8|1.5|881|
|||||||
|CL105-2x2x1.0 - PF|4.4|1.0|6.4|0.4|79|
|CL105-3x2x1.0 - PF|7.1|1.1|9.3|0.6|128|
|CL105-4x2x1.0 - PF|7.9|1.1|10.1|0.7|154|
|CL105-7x2x1.0 - PF|9.8|1.2|12.2|0.8|239|
|CL105-10x2x1.0 - PF|12.1|1.3|14.7|1.0|326|
|CL105-14x2x1.0 - PF|14.2|1.4|17|1.1|440|
|CL105-19x2x1.0 - PF|16.3|1.5|19.3|1.3|580|
|CL105-24x2x1.0 - PF|18.2|1.5|21.2|1.4|709|
|CL105-37x2x1.0 - PF|22.4|1.7|25.8|1.7|1064|
|||||||
|CL105-2x2x1.5 - PF|5.2|1.0|7.2|0.5|105|
|CL105-3x2x1.5 - PF|8.4|1.1|10.6|0.7|181|
|CL105-4x2x1.5 - PF|9.3|1.2|11.7|0.8|218|
|CL105-7x2x1.5 - PF|11.6|1.3|14.2|0.9|332|
|CL105-10x2x1.5 - PF|14.2|1.4|17|1.1|452|
|CL105-14x2x1.5 - PF|16.6|1.5|19.6|1.3|613|
|CL105-19x2x1.5 - PF|19.2|1.6|22.4|1.5|810|
|CL105-24x2x1.5 - PF<br>CL105-37x2x1.5 - PF|21.4<br>26.4|1.7<br>1.9|24.8<br>30.2|1.6<br>2.0|1006<br>1511|
|**TRIPLES**<br>CL105-2x3x0.75 - TF<br>CL105-4x3x0.75 - TF<br>CL105-7x3x0.75 - TF<br>CL105-10x3x0.75 - TF<br>CL105-15x3x0.75 - TF<br>CL105-2x3x1.5 - TF|7.1<br>8.5<br>10.5<br>15<br>17.5<br>9.1|1.1<br>1.1<br>1.2<br>1.4<br>1.5<br>1.2|9.3<br>10.7<br>12.9<br>17.8<br>20.5<br>11.5|0.6<br>0.7<br>0.8<br>1.2<br>1.3<br>0.7|126<br>182<br>283<br>412<br>601<br>191|
|CL105-4x3x1.5 - TF|10.9|1.2|13.3|0.9|290|
|CL105-7x3x1.5 - TF|13.5|1.3|16.1|1.0|453|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-39 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105/PI/C-Lite CL105-TI** 

## **Multipair and Multitriple Individually Screened Cables** 

## **Field of application** 

The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**Instrumentation and communication control General power and lighting** 

## **Voltage class** 

**0.6/1kV** 

**Temperature class 90°C** 

**Flame retarded IEC 60332-1,-3** 

**Cable jacket Zerohal** 

**==> picture [162 x 385] intentionally omitted <==**

**----- Start of picture text -----**<br>
Core Identification<br>Pairs Light Blue White<br>1 2<br>1 @O<br>3 4<br>2 @O<br>5 6<br>@O<br>3<br>Additional pairs numbered sequentially<br>Red      Light Blue    White<br>Triples<br>1 2 3<br>1 @®@o<br>4 5 6<br>2<br>@oo<br>7 8 9<br>3<br>@®Ooo<br>Additional triples numbered sequentially<br>Approvals<br>DNV, LR, GL, ABS, KR, CCS,<br>RMRS, NK, BV<br>Pending<br>RINA<br>a<br>**----- End of picture text -----**<br>


9-40 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105/PI/C-Lite CL105-TI** (Continued) 

|**Ordering Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**PAIRS**||||||
|CL105-1x2x0.5 - PI|3.2|0.9|5|0.3|41|
|CL105-2x2x0.5 - PI|6.1|1.0|8.1|0.5|87|
|CL105-3x2x0.5 - PI|6.3|1.1|8.5|0.6|103|
|CL105-4x2x0.5 - PI|7|1.1|9.2|0.6|126|
|CL105-7x2x0.5 - PI|8.7|1.1|10.9|0.7|185|
|CL105-10x2x0.5 - PI|10.1|1.2|12.5|0.8|255|
|CL105-14x2x0.5 - PI|11.9|1.3|14.5|0.9|347|
|CL105-19x2x0.5 - PI|13.8|1.4|16.6|1.1|462|
|CL105-24x2x0.5 - PI|15.5|1.4|18.3|1.2|566|
|CL105-37x2x0.5 - PI|19.2|1.6|22.4|1.5|856|
|||||||
|CL105-1x2x0.75 - PI|3.4|0.9|5.2|0.3|46|
|CL105-2x2x0.75 - PI|6.9|1.1|9.1|0.6|112|
|CL105-3x2x0.75 - PI|7.1|1.1|9.3|0.6|132|
|CL105-4x2x0.75 - PI|7.9|1.1|10.1|0.7|164|
|CL105-7x2x0.75 - PI|9.9|1.2|12.3|0.8|250|
|CL105-10x2x0.75 - PI|11.4|1.3|14|0.9|344|
|CL105-14x2x0.75 - PI|13.4|1.3|16|1.0|462|
|CL105-19x2x0.75 - PI|15.7|1.4|18.5|1.2|616|
|CL105-24x2x0.75 - PI|17.5|1.5|20.5|1.3|769|
|CL105-37x2x0.75 - PI|21.8|1.7|25.2|1.6|1164|
|||||||
|CL105-1x2x1.0 - PI|3.7|0.9|5.5|0.4|55|
|CL105-2x2x1.0 - PI|7.5|1.1|9.7|0.6|133|
|CL105-3x2x1.0 - PI|7.7|1.1|9.9|0.6|159|
|CL105-4x2x1.0 - PI|8.6|1.1|10.8|0.7|198|
|CL105-7x2x1.0 - PI|10.7|1.2|13.1|0.9|306|
|CL105-10x2x1.0 - PI|12.4|1.3|15|1.0|423|
|CL105-14x2x1.0 - PI|14.6|1.4|17.4|1.1|579|
|CL105-19x2x1.0 - PI|17.1|1.5|20.1|1.3|773|
|CL105-24x2x1.0 - PI|19.1|1.6|22.3|1.4|965|
|CL105-37x2x1.0 - PI|23.7|1.7|27.1|1.8|1448|
|||||||
|CL105-1x2x1.5 - PI|4.4|1.0|6.4|0.4|73|
|CL105-2x2x1.5 - PI|8.8|1.2|11.2|0.7|179|
|CL105-3x2x1.5 - PI|9.1|1.2|11.5|0.7|211|
|CL105-4x2x1.5 - PI|10.1|1.2|12.5|0.8|265|
|CL105-7x2x1.5 - PI<br>CL105-10x2x1.5 - PI<br>CL105-14x2x1.5 - PI<br>CL105-19x2x1.5 - PI|12.6<br>14.6<br>17.2<br>20.1|1.3<br>1.4<br>1.5<br>1.6|15.2<br>17.4<br>20.2<br>23.3|1.0<br>1.1<br>1.3<br>1.5|406<br>562<br>769<br>1027|
|CL105-24x2x1.5 - PI<br>CL105-37x2x1.5 - PI<br>**TRIPLES**<br>CL105-1x3.0.75 - TI<br>CL105-2x3x0.75 - TI<br>CL105-4x3x0.75 - TI|22.5<br>27.9<br>3.7<br>7.4<br>8.9|1.7<br>1.9<br>0.9<br>1.1<br>1.2|25.9<br>31.7<br>5.5<br>9.6<br>11.3|1.7<br>2.1<br>0.4<br>0.6<br>0.7|1283<br>1943<br>54<br>132<br>209|
|CL105-7x3x0.75 - TI|11.1|1.2|13.5|0.9|309|
|CL105-10x3x0.75- TI|14.7|1.4|17.5|1.1|449|
|CL105-15x3x0.75 - TI|17.3|1.5|20.3|1.3|664|
|||||||
|CL105-1x3x1.5 - TI|4.7|1.0|6.7|0.4|88|
|CL105-2x3x1.5 - TI|9.5|1.2|11.9|0.8|213|
|CL105-4x3x1.5 - TI|11.4|1.3|14|0.9|337|
|CL105-7x3x1.5 - TI|14.2|1.4|17|1.1|521|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-41 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105/PO/C-Lite CL105-TO** 

## **Multipair and Multitriple Overall Screened Cables** 

The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**Field of application Instrumentation and communication control General power and lighting** 

**Voltage class 0.6/1kV** 

**Temperature class 90°C Flame retarded IEC 60332-1,-3 Cable jacket Zerohal** 

**==> picture [136 x 386] intentionally omitted <==**

**----- Start of picture text -----**<br>
Core Identification<br>Pairs<br>Light Blue White<br>1 1 2<br>@®oO<br>2 3 4<br>@®oO<br>3 5 6<br>@®oO<br>Additional pairs numbered sequentially<br>Triples<br>Red     Light Blue     White<br>1 1 2 3<br>2 4 5 6<br>one<br>3 7 8 9<br>@eo<br>Additional triples numbered sequentially<br>Approvals<br>DNV, LR, GL, ABS, KR, CCS,<br>RMRS, NK, BV<br>Pending<br>RINA<br>**----- End of picture text -----**<br>


9-42 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105/PO/C-Lite CL105-TO** (Continued) 

|**Ordering Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**PAIRS**||||||
|CL105-1x2x0.5 - PO|3.5|0.9|5.3|0.3|48|
|CL105-2x2x0.5 - PO|4.1|1.0|6.1|0.4|68|
|CL105-3x2x0.5 - PO|6.2|1.1|8.4|0.6|109|
|CL105-4x2x0.5 - PO|6.9|1.1|9.1|0.6|130|
|CL105-7x2x0.5 - PO|8.3|1.1|10.5|0.7|178|
|CL105-10x2x0.5 - PO|9.6|1.2|12|0.8|236|
|CL105-14x2x0.5 - PO|11.2|1.3|13.8|0.9|312|
|CL105-19x2x0.5 - PO|13|1.3|15.6|1.0|412|
|CL105-24x2x0.5 - PO|14.5|1.4|17.3|1.2|504|
|CL105-37x2x0.5 - PO|18.1|1.5|21.1|1.4|754|
|||||||
|CL105-1x2x0.75 - PO|3.9|1.0|5.9|0.4|60|
|CL105-2x2x0.75 - PO|4.6|1.0|6.6|0.4|82|
|CL105-3x2x0.75 - PO|7|1.1|9.2|0.6|134|
|CL105-4x2x0.75 - PO|7.7|1.1|9.9|0.6|162|
|CL105-7x2x0.75 - PO|9.4|1.2|11.8|0.8|232|
|CL105-10x2x0.75 - PO|10.8|1.2|13.2|0.9|301|
|CL105-14x2x0.75 - PO|12.8|1.3|15.4|1.0|416|
|CL105-19x2x0.75 - PO|14.8|1.4|17.6|1.1|541|
|CL105-24x2x0.75 - PO|16.7|1.5|19.7|1.3|688|
|CL105-37x2x0.75 - PO|20.7|1.6|23.9|1.6|1029|
|||||||
|CL105-1x2x1.0 - PO|4.2|1.0|6.2|0.4|66|
|CL105-2x2x1.0 - PO|4.9|1.0|6.9|0.4|93|
|CL105-3x2x1.0 - PO|7.6|1.1|9.8|0.6|154|
|CL105-4x2x1.0 - PO|8.4|1.1|10.6|0.7|186|
|CL105-7x2x1.0 - PO|10.3|1.2|12.7|0.8|269|
|CL105-10x2x1.0 - PO|11.8|1.3|14.4|0.9|360|
|CL105-14x2x1.0 - PO|13.9|1.4|16.7|1.1|496|
|CL105-19x2x1.0 - PO|16.3|1.5|19.3|1.3|669|
|CL105-24x2x1.0 - PO|18.2|1.5|21.2|1.4|809|
|CL105-37x2x1.0 - PO|22.5|1.7|25.9|1.7|1226|
|||||||
|CL105-1x2x1.5 - PO|4.9|1.0|6.9|0.4|85|
|CL105-2x2x1.5 - PO|5.7|1.0|7.7|0.5|122|
|CL105-3x2x1.5 - PO|8.9|1.2|11.3|0.7|206|
|CL105-4x2x1.5 - PO|9.9|1.2|12.3|0.8|251|
|CL105-7x2x1.5 - PO|12.1|1.3|14.7|1.0|367|
|CL105-10x2x1.5 - PO<br>CL105-14x2x1.5 - PO<br>CL105-19x2x1.5 - PO|14<br>16.6<br>19.1|1.4<br>1.5<br>1.6|16.8<br>19.6<br>22.3|1.1<br>1.3<br>1.4|508<br>703<br>915|
|CL105-24x2x1.5 - PO<br>CL105-37x2x1.5 - PO<br>**TRIPLES**<br>CL105-1x3x0.75 - TO<br>CL105-2x3x0.75 - TO<br>CL105-4x3x0.75 - TO|21.6<br>26.5<br>4.2<br>7.7<br>9.1|1.7<br>1.9<br>1.0<br>1.1<br>1.2|25<br>30.3<br>6.2<br>9.9<br>11.5|1.6<br>2.0<br>0.4<br>0.6<br>0.7|1161<br>1703<br>69<br>152<br>223|
|CL105-7x3x0.75 - TO|11.2|1.2|13.6|0.9|318|
|CL105-10x3x0.75 - TO|14.8|1.4|17.6|1.1|472|
|CL105-15x3x0.75 - TO|17.4|1.5|20.4|1.3|697|
|||||||
|CL105-1x3x1.5 - TO|5.2|1.0|7.2|0.5|104|
|CL105-2x3x1.5 - TO|9.7|1.2|12.1|0.8|231|
|CL105-4x3x1.5 - TO|11.5|1.3|14.1|0.9|342|
|CL105-7x3x1.5 - TO|14.3|1.4|17.1|1.1|520|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-43 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite CL105-PIO/C-Lite CL105-TIO** 

## **Multipair and Multitriple Individually and Overall Screened Cables** 

**Field of application Instrumentation and communication control General power and lighting** 

**Voltage class 0.6/1kV Temperature class 90°C Flame retarded IEC 60332-1,-3 Cable jacket Zerohal** 

The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

**==> picture [135 x 269] intentionally omitted <==**

**----- Start of picture text -----**<br>
Core Identification<br>Pairs Light Blue White<br>1 2<br>1<br>3 4<br>2<br>5 6<br>3<br>Additional pairs numbered sequentially<br>Red      Light Blue    White<br>Triples<br>1 2 3<br>@®OoOo0O<br>1<br>4 5 6<br>2<br>7 8 9<br>3<br>Additional triples numbered sequentially<br>**----- End of picture text -----**<br>


## **Approvals** 

DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV **Pending** RINA 

9-44 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite CL105-PIO/C-Lite CL105-TIO** (Continued) 

|**Ordering Description**|**OD Under**|**Nom Wall**|**Nom OD**|**Tolerance**|**Nom weight**|
|---|---|---|---|---|---|
||**jacket (mm)**|**(mm)**|**(mm)**|**(mm)**|**(kg/km)**|
|**PAIRS**||||||
|CL105-1x2x0.5 - PIO|3.7|0.9|5.5|0.4|56|
|CL105-2x2x0.5 - PIO|6.7|1.1|8.9|0.6|117|
|CL105-3x2x0.5 - PIO|6.9|1.1|9.1|0.6|132|
|CL105-4x2x0.5 - PIO|7.6|1.1|9.8|0.6|155|
|CL105-7x2x0.5 - PIO|9.3|1.2|11.7|0.8|230|
|CL105-10x2x0.5 - PIO|10.7|1.2|13.1|0.9|300|
|CL105-14x2x0.5 - PIO|12.6|1.3|15.2|1.0|413|
|CL105-19x2x0.5 - PIO|14.5|1.4|17.3|1.1|538|
|CL105-24x2x0.5 - PIO|16.4|1.5|19.4|1.3|684|
|CL105-37x2x0.5 - PIO|20.3|1.6|23.5|1.5|1023|
|||||||
|CL105-1x2x0.75 - PIO|4.1|1.0|6.1|0.4|68|
|CL105-2x2x0.75 - PIO|7.5|1.1|9.7|0.6|144|
|CL105-3x2x0.75 - PIO|7.7|1.1|9.9|0.6|165|
|CL105-4x2x0.75 - PIO|8.5|1.1|10.7|0.7|200|
|CL105-7x2x0.75 - PIO|10.5|1.2|12.9|0.8|294|
|CL105-10x2x0.75 - PIO|12|1.3|14.6|0.9|395|
|CL105-14x2x0.75 - PIO|14.1|1.4|16.9|1.1|544|
|CL105-19x2x0.75 - PIO|16.6|1.5|19.6|1.3|735|
|CL105-24x2x0.75 - PIO|18.4|1.5|21.4|1.4|891|
|CL105-37x2x0.75 - PIO|22.9|1.7|26.3|1.7|1352|
|||||||
|CL105-1x2x1.0 - PIO|4.4|1.0|6.4|0.4|78|
|CL105-2x2x1.0 - PIO|8.1|1.1|10.3|0.7|167|
|CL105-3x2x1.0 - PIO|8.3|1.1|10.5|0.7|194|
|CL105-4x2x1.0 - PIO|9.2|1.2|11.6|0.8|243|
|CL105-7x2x1.0 - PIO|11.3|1.3|13.9|0.9|360|
|CL105-10x2x1.0 - PIO|13.1|1.3|15.7|1.0|492|
|CL105-14x2x1.0 - PIO|15.5|1.4|18.3|1.2|682|
|CL105-19x2x1.0 - PIO|18|1.5|21|1.4|891|
|CL105-24x2x1.0 - PIO|20.2|1.6|23.4|1.5|1131|
|CL105-37x2x1.0 - PIO|24.8|1.8|28.4|1.8|1665|
|||||||
|CL105-1x2x1.5 - PIO|5.1|1.0|7.1|0.5|96|
|CL105-2x2x1.5 - PIO|9.4|1.2|11.8|0.8|219|
|CL105-3x2x1.5 - PIO|9.7|1.2|12.1|0.8|252|
|CL105-4x2x1.5 - PIO|10.7|1.2|13.1|0.9|310|
|CL105-7x2x1.5 - PIO|13.3|1.3|15.9|1.0|476|
|CL105-10x2x1.5 - PIO<br>CL105-14x2x1.5 - PIO<br>CL105-19x2x1.5 - PIO|15.5<br>18.1<br>21.2|1.4<br>1.5<br>1.6|18.3<br>21.1<br>24.4|1.2<br>1.4<br>1.6|664<br>889<br>1200|
|CL105-24x2x1.5 - PIO<br>CL105-37x2x1.5 - PIO<br>**TRIPLES**<br>CL105-1x3x0.75 - TIO<br>CL105-2x3x0.75 - TIO<br>CL105-4x3x0.75 - TIO|23.6<br>29<br>4.4<br>8<br>9.5|1.7<br>2.0<br>1.0<br>1.1<br>1.2|27<br>33<br>6.4<br>10.2<br>11.9|1.8<br>2.1<br>0.4<br>0.7<br>0.8|1476<br>2197<br>62<br>166<br>249|
|CL105-7x3x0.75 - TIO|11.7|1.3|14.3|0.9|365|
|CL105-10x3x0.75 - TIO|15.6|1.4|18.4|1.2|552|
|CL105-15x3x0.75 - TIO|18.2|1.5|21.2|1.4|784|
|||||||
|CL105-1x3x1.5 - TIO|5.4|1.0|7.4|0.5|113|
|CL105-2x3x1.5 - TIO|10.1|1.2|12.5|0.8|255|
|CL105-4x3x1.5 - TIO|12|1.3|14.6|0.9|388|
|CL105-7x3x1.5 - TIO|14.9|1.4|17.7|1.2|599|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-45 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite Cables** 

## **Primary Wire (Switchboard Cable)** 

## **Field of application** 

**Instrumentation and communication control General power and lighting** 

**Voltage class 0.6/1kV** 

**Temperature class 90°C** 

The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. 

Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. 

## **Approvals** 

DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV **Pending** RINA 

**Flame retarded IEC 60332-1,-3** 

**Cable jacket Zerohal** 

||**Conductor**||**Finished Wire**|||
|---|---|---|---|---|---|
||||**Maximum**|||
||**Standing**|**Max**|**Resistance**|**Nominal**|**Nominal**|
||**No’ Dia**|**Diameter**|**@ 20°C**|**Diameter**|**Weight**|
|**Part Number(CL105-)**|**(mm)**|**(mm)**|**(ohm/km)**|**(mm)**|**(kg/km)**|
|**Metric Cross Section**||||||
|0111-0.50-*|19/0.18|0.90|40.1|1.40|6.60|
|0111-0.75-*|19/0.23|1.15|26.7|1.60|8.90|
|0111-1.00-*|19/0.25|1.26|20.0|1.75|10.7|
|0111-1.50-*|37/0.23|1.58|13.7|2.08|16.0|
|0111-2.50-*|37/0.29|2.01|8.21|2.55|25.7|
|0111-4.00-*|56/0.30|2.57|4.89|3.09|43.6|
|0111-6.00-*|84/0.31|3.05|3.16|3.95|58.3|
|0111-10.00-*|80/0.41|4.00|1.95|4.95|100.0|
|**AWG Cross Section**||||||
|0111-0.25-*(24AWG)|19/0.13|0.63|84.32|1.14|3.59|
|0111-0.40-*(22AWG)|19/0.16|0.79|50.5|1.33|5.20|
|0111-0.60-*(20AWG)|19/0.20|1.01|31.1|1.52|7.40|
|0111-1.00-*(18AWG)|19/0.25|1.26|20.0|1.75|10.7|
|0111-1.20-*(16AWG)|19/0.29|1.42|15.3|1.93|13.6|
|0111-2.00-*(14AWG)|37/0.25|1.82|10.5|2.36|20.3|
|0111-3.00-*(12AWG)|37/0.32|2.24|6.58|2.78|31.0|



Color Code: The *in the part number shall be replaced by a standard color code designator in accordance with Mil-Std-681 White preferred other colors available on request e.g. CL105-0111-0.5-9 White Insulation 

Performance Requirements: To be tested to and meet the requirements of the issue in effect of DNV Type Approval Programme No. 6-827.11-1 (excluding sizes less than 0.5mm[2] ) Note: For installation guidelines refer to TE installation guidelines document WT1189. 

## **C-Lite Approvals** 

**Approval Body** Det Norske Veritas (DNV) Lloyds Register (LR) Germanischer Lloyd (GL) American Bureau of Shipping (ABS) Korean Register (KR) Russian Register of Shipping (RMRS) 

China Classification Society (CCS) Nippon Kaiji Kyokai (NK) **Pending** Bureau Veritas (BV) Registro Italiano Navale (RINA) 

**Approval System Certificate Numbers** Type Approval E-7276, E-7277,E-7278, Program No. 6-827.11.1 E-7279, E-7280, E-7281 2002 Type Approval System 99/0154(E1) Type Approval System 33 106-6 HH, 33 108-6 HH Type Approval Program 06-LB158945-PDA Type Approval LDN20867-EL001 Type Approval 07.04389.260, 07.04390.260, 07.04392.260, 07-04393.260 07.04394.260, 07-04395.260 Type Approval LD07W00001 Type Approval TA07631M; TA07630M 

Type Approval Type Approval 

Additional Type Approvals on request 

9-46 ~~|~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite Cables** (Continued) 

## **Technical Information** 

## **Current Carrying Capacity** 

Current carrying capacity is defined as the continuous current which when passed through a wire will increase the temperature of the conductor from a specific ambient temperature to the maximum temperature rating of the insulation/sheath. 

## **Temperature Rise v Current Guide** 

For Type CL105 in free air (single core) 

|**No of**<br>**cores**<br>2<br>3<br>4<br>7<br>9<br>12<br>15<br>18<br>21<br>24<br>27<br>30<br>37|**Derating**<br>**Factor**<br>0.825<br>0.73<br>0.66<br>0.54<br>0.49<br>0.43<br>0.39<br>0.36<br>0.33<br>0.31<br>0.29<br>0.28<br>0.26|
|---|---|



## **Short Circuit Current** 

The short circuit current is based on the material the wire is made of, the cross sectional area of the wire and the maximum temperature rating of the insulation material. The short circuit current for a given wire size is provided in the table as constant current for a given amount of time. 

**9** 

|**Cross-Section of the**<br>**conductor in mm2**|**Duration of short circuit in seconds.**<br>**0.2**<br>**0.5**<br>**1.0**<br>**2.0**<br>**3.0**|
|---|---|
|0.5|122<br>77<br>54<br>38<br>31|
|0.75|183<br>115<br>82<br>58<br>47|
|1.0|243<br>154<br>109<br>77<br>63|
|1.5|365<br>231<br>163<br>115<br>94|
|2.5|609<br>385<br>272<br>192<br>157|
|4.0|974<br>616<br>435<br>308<br>251|
||Short circuit current in Amps|



9-47 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite Cables** (Continued) 

## **Specification Summary** 

|**Examination or test**|**Test basis**|**Requirements**|**Test on**|
|---|---|---|---|
|**Generalproperties**||||
|Braid coverage|IEC 60092-350|90% minimum coverage density|Cable|
|Metallic coating of copper|IEC 60092-350|Conductor surface will be smooth and uniform.|Conductor|
|conductors|byinspection|Insulation will not adhere to the conductor.||
|**Physicalproperties**||||
|Tensile strength and ultimate|IEC 60811-1-1|20MPa minimum, 150% minimum (insulation)|Insulation|
|elongation||(speed 50±10 mm/min)||
|Scrape abrasion resistance|NF F 63-808|500 cycles minimum|Core|
|||(5N load, 0.45 mm diameter rod, 20°C,||
|||55 cycles/minute)||
|Dynamic cut through|NF F 63-808|50N minimum|Core|
|||(90° 0.13 mm radius blade, 20°C, 100g/s load)||
|Notch propagation|NF F 63-808|No dielectric breakdown|Core|
|||(0.05 mm notch, 6X mandrel, 1.5kV ac for 1 minute)||
|Mechanical/particular|IEC 60092-350, 12.4|SHF1 or SHF2|Sheath|
|characteristic of sheathing|IEC 60092-359|||
|compounds|Table II & III|||
|**Thermalproperties**||||
|Lifetime|BS 3G230|>20000h @ 120°C|Core|
|Accelerated ageing|IEC 60811-1-2|No cracks, no dielectric breakdown|Core|
|||(168h @ 150°C, 1.5kV ac for 5 minutes)||
|Insulation blocking|NF F 63-808|Cores must be easilyseparated(6h @ 150°C)|Core|
|Cold bend|IEC 60811-1-4|No cracks, no dielectric breakdown||
|(Where outer diameter <12.5 mm)||(-30°C, 10X mandrel, 1.5kV ac for 5 mins for 1m core)|Core|
|||(-30°C, 10X mandrel, 3.5kV ac for 5 min.||
|||Sample of cable)|Cable|
|Current overload|BS 3G230|No cracks, no dielectric breakdown (30s @ 250°C,|Core|
|||6X mandrel,wind as in lifetime test,1.5kV ac for 5 minutes)||
|**Electricalproperties**||||
|AC and DC voltage tests|IEC 60092-350|No dielectric breakdown||
|||(3.5kV ac/8.4kV dc for 5 minutes for 1m of core)|Core|
|||(3.5kV ac/8.4kV dc for 5 minutes for each deliverylength of cable) Cable||
|Insulation – continuity proof test|IEC 60092-350|No dielectric breakdown|Core|
||Clause 10.3b|At least 8kV impulse, 8kV dc or 3.5kV ac||
|Insulation resistance at 20°C|IEC 60092-350|500MΩkM min. @ 20°C|Core|
|||(5m length,quote actual IR)||
|Insulation resistance at 90°C|IEC 60092-350|1.5MΩkM min @ 90°C|Core|
|||(5m length, quote actual IR)||
|Increase in a.c. capacitance|IEC 60092-350|C14-C1≤0.15 C1, C14-C7≤0.05C7|Core|
|after immersion in water||(14 days @ 50°C in tapwater)||
|**Environmentalproperties**||||
|Ozone resistance|IEC 60092-350|No crazing or cracking|Core|
||IEC 60811-2-1|(250-300ppm, 25°C, 30h)||
|Fluid immersion: 72h @ 70°C –|BS 3G230|No cracking or dielectric breakdown 5% max, swell|Core|
|IRM 902, IRM 903, Diesel (F-76),||(6X mandrel, soak in water, 1.5kV ac for 5 minutes)||
|3.5% salt water||||
|**Fire hazardproperties**||||
|Flammability – small scale|IEC 60332-1|Charring confined between 50mm and 540mm from|Core|
|||lower edge of topsupport(Single vertical wire)||
|Flammability– large scale|IEC 60332-3|CategoryA, designation F|Cable|
|Halogen content|IEC 60684-2 cl, 45|Less than 0.5% for each non metallic component|Cable|
|Toxicity index|IMO FTPC|It of less than 2, report Lc value|Cable|
||Appendix 3|||
|Smoke emission – small scale|ISO 5659-2|Ds4 150 max. and Dmax 150 max. VOF4 300 max.|Core|
||Appendix 3|||
|Smoke emission – Large scale|IEC 61034-2|70% minimum transmittance|Cable|



Note: For installation guidelines refer to TE installation guidelines document WT1189 

9-48 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite Cables** (Continued) 

## **Part Numbering System** 

**CL  105  -  3  G  x  0.5  -  S   U** 

**Component Construction** I    - Foil wrapped components, overall unshielded* cable IO - Foil wrapped components, overall shielded* cable F   - Unshielded* components, overall foil wrapped cable O   - Unshielded* components, overall shielded* cable U   - Unshielded* components, overall unshielded* cable **Component Type** P   - Pair T   - Trio S   - Single **Conductor Size (in mm) Core Identification** G   - Color coded cores (No designator defaults to standard colors, light blue and white) **Number of Components** Standard construction - number of conductors Example: 2 = 2 conductors 3 = 3 conductors Complex construction - number of component cables x number of wires in the component cable Example: 3x2 = 3 twisted pairs 7x3 = 7 twisted triples **Product Type** 90    -  meets requirements of SHF1 105  -  meets requirements of SHF2 **Basic Product Number** 

*also referred to as screened or unscreened 

9-49 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

## **C-Lite F (Fire Resistant) Cables** 

## **Product Facts** 

n **Halogen free** 

n **Small size** 

n **Lightweight** 

- n **Tough flexible construction** 

- n **Resistant to hot diesel fuels, oils, grease, drilling fluids, and mechanical abuse** 

- n **Meets flame retardant requirements of IEC 60332-3** 

- n **Controlled dimensions** 

- n **Mud resistant to NEK 606** n **Fire resistant to IEC 6033131 (1000˚C)** 

**Smoke generation with time** 

## **Applications** 

TE is a major supplier in high performance cable systems to the offshore and industrial markets. Offshore applications include telecommunications, instrumentation and small power cables which represent approximately 80% of the total cable length on a platform. 

## **Easy Design** 

C-Lite F cable consists of Raychem brand primary C-Lite FR Wire with a Zerohal-EN jacket and can be used throughout an offshore platform, simplifying the selection of cables for designers and electrical engineers. 

## **Zerohal-EN Cables Generate Less Smoke** 

Zerohal-EN is a halogenfree cable jacket material, developed by TE and combines the good mechanical, environmental and electrical features of some conventional cables, with good fire hazard performance. 

Until recently the flame retardance of cable jackets was achieved by the use of halogenated flame retardants that are effective fire suppressants, but which unfortunately produce dense smoke and corrosive acid gases when burned. 

These effects are highly undesirable in a fire, causing corrosion damage to expensive and vital equipment, hindering evacuation and fire fighting and above all, endangering life. 

## **Benefits of Zerohal-EN cable** 

- n Highly flame retarded n Low smoke generation 

- n Low toxicity index 

- n Low acid gas generation 

- n Operating temperature -40°C up to +120°C 

- n Low water uptake 

- n Compatible with Raychem brand heatshrink components - heat-shrink tubing, molded parts and adhesives. 

The 10% visibility line on the graph indicates the density of smoke (measured in the NBS smoke chamber) which would cause human disorientation and confusion. 

**Available in: Americas Europe Asia Pacific** n 

9-50 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Signal and Control Cables for Offshore and Commercial Shipping 

**9** 

## **C-Lite F (Fire Resistant) Cables** (Continued) 

## **C-Lite F Cable** 

## **Traditional Fire Resistant Cable** 

The illustration above shows a TE light weight cable on the right compared with a traditional offshore cable having the same crosssectional area of copper. Both cables have the same number of conductors. A saving in size has been made on the insulation material, but without sacrificing the mechanical or electrical characteristics of the cable. 

## **Cable trays** 

**A typical saving in the cable tray volume can exceed 40%** 

## **Designing Platforms** 

Platforms are becoming smaller and more sophisticated with an ever increasing complexity of electronic systems, sensors, communications and safety equipment. More cables are therefore required to fit into smaller spaces. 

C-Lite F small size cable can be a distinct advantage over conventional cables. 

## **Space saving when refurbishing platforms** 

As technology advances, engineers are called upon to update and modify existing systems or fit completely new ones. 

To provide all the necessary interconnections, hundreds of multicore cables have to run throughout the platform. These, along with cables for power, lighting and instrumentation, create a severe space problem on cable trays, cable transits through fire walls, marshalling boxes and gland plates. 

## **Benefits of using TE C-Lite F cable** 

- Cable can be used throughout the platform 

- Smaller tray work/more cables per tray 

- Lighter supports 

- Smaller cable glands/ gland plate optimization 

- More cables through transit blocks 

- Time saving on installation 

- Less cable accessories 

- Less inventory 

- Lower total installed cost 

- Wide size range: 0.50-10.00mm[2] 

Using C-Lite F cable installation is easier because the cable is smaller, lighter, more flexible and has a reduced bend radius than conventional cables. 

## **Lower total installed cost on new platforms** 

Weight is one of the key factors to consider when designing new platforms. 

**==> picture [168 x 19] intentionally omitted <==**

**----- Start of picture text -----**<br>
Transits Over 40% savings<br>in area<br>**----- End of picture text -----**<br>


With more than 475 km of cabling on a typical large platform, there are potential savings of up to 105 tons topside by using C-Lite throughout the platform. The total cabling system, together with smaller cable glands, trays and transits can lead to overall weight savings of approximately 165 tons and cost savings in excess of 15%. 

Reduced size and weight in cables allow for smaller and lighter gauge racking needing less support. Also, smaller transits and cable glands reduce material and installation costs. C-Lite F cable is easier to specify as it meets all the industry’s essential requirements in one cable. 

9-51 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Commercial Wire Family 

## **FlexLite Commercial Wire** 

|**Available in:**||
|---|---|
|**Americas**|n|
|**Europe**|n|
|**Asia Pacific**|n|



## **Selection Guide** 

|**Application**|**Temperature Rating (°C/°F)**|**Features and Benefits**|**Product Name**|
|---|---|---|---|
|||n Insulation that does not melt and flow at||
|Intermittent-duty motors<br>and heating elements|-45°C to 125°C<br>-49°F to 257°F|high temperatures<br>n Excellent chemical resistance|FlexLite DW|
|||n VW-1||
|Electronics, appliance, and<br>motor applications|-55°C to 135°C<br>-67°F to 275°F|n Small size, light weight<br>n Noplasticizers or corrosive  outgassing|FlexLite TW|
|||n Excellent shophandling||
|General purpose<br>commercial and industrial|150°C|n Excellent chemical resistance<br>n Non-meltinginsulation|FlexLite CW|
|||n Insulation does not melt and flow at high temperature||
|Lighting, motor applications|-55°C to 200°C<br>-67°F to 392°F|n VW-1<br>n Excellent shophandling|FlexLite HT|
|||n No cold-flowproblems||
|||n Veryhigh temperature||
|Lighting, appliances, motors|-65°C to 250°C<br>-85°F to 482°F|n VW-1<br>n Superb chemical resistance|FlexLite TX|
|||n Excellent shophandling||



## **FlexLite/UL Style Cross-Reference** 

## **UL Marking and Labeling** 

All FlexLite products are UL labeled and reel marked. UL surface marking is additional. Please contact TE for further information. 

|**Primary Wire**|||||
|---|---|---|---|---|
|**Product**<br>**UL Style**|**Temperature**<br>**Rating**|**Voltage**<br>**Rating**|**AWG**<br>**Range**|**Part Description**|
|FlexLite DW*<br>3584|125°C[257°F]|600 volts|14-26|FLDWX031X|
|FlexLite TW<br>10208<br>FlexLite CW<br>10916<br>FlexLite HT*<br>3557<br>FlexLite TX<br>10297<br>Note: Additional UL-recognized cable constructions are available.  Please contact TE for details.|135°C[275°F]<br>600 volts<br>150°C [302°F]<br>600 volts<br>200°C[392°F]<br>600 volts<br>250°C[482°F]<br>600 volts<br>Note: Additional UL-recognized cable constructions are available.  Please contact TE for details.||10-28<br>0.35mm2=2.50mm2<br>12-26<br>10-26<br>Note: Additional UL-recognized cable constructions are available.  Please contact TE for details.|FLTWX031X<br>FLCW0219& 0211<br>FLHTX031X<br>FLTXX031X<br>Note: Additional UL-recognized cable constructions are available.  Please contact TE for details.|
|*Available in both metric and imperial sizes.|||||



9-52 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Commercial Wire Family 

## **FlexLite** (Continued) 

## **Part Numbering System** 

**==> picture [543 x 570] intentionally omitted <==**

**----- Start of picture text -----**<br>
FL  XX  X  X  X  X  X - Size - X/X - X<br>Basic Product Number<br>Product Type (UL Style - Temperature Rating)<br>CW -  UL Style 3751 - 150˚C<br>DW - UL Style 3584 - 125˚C<br>TW - UL Style 10208 - 135˚C<br>HT - UL Style 3557 - 200˚C<br>TX - UL Style 10297 - 250˚C<br>Conductor Stranding<br>A - Solid<br>B - 7 strand<br>C - 19 strand<br>D - 37 strand<br>E - Rope Lay<br>Construction<br>0 - Primary wire; or unshielded & unjacketed cable<br>1 - Round braid shielded & jacketed cable*<br>6 - Special constructions<br>Class of Wire<br>1 - 150 volt<br>2 - 300 volt<br>3 - 600 volt<br>Number of Conductors<br>1 through 10 (designator for 10 conductor = 0)<br>Conductor Type<br>1 - Tin-coated copper<br>2 - Silver-coated copper<br>9<br>3 - Nickel coated copper<br>9 - Bare copper<br>Conductor Size (AWG) or (Metric)<br>Primary Wire Insulation Color (code per MIL-STD-681)<br>0 - Black  3 - Orange  6 - Blue   9 - White<br>1 - Brown   4 - Yellow  7 - Violet<br>Part Numbering System is a 2 - Red      5 - Green    8 - Gray<br>cross reference only and not<br>meant for part creation.<br>Jacket Color (code per MIL-STD-681)<br>(codes same as for Primary Wire Insulation Color)<br>*Shield coating same as conductor coating<br>Wire and Cable<br>**----- End of picture text -----**<br>


19 strand, 20 AWG tin-coated copper, two component, shielded and jacketed cable, 600 volt, blue and white **Typical ordering example** components, white jacket; part number FLDWC1321-20-6/9-9. **Ordering information** For product requiring CUR (Canadian UL) or CSA marking part numbering descriptions above MIGHT NOT apply. Please contact TE for further information. 

9-53 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Commercial Wire Family 

## **FlexLite CW** 

## **General Purpose and Motor Lead Wire** 

## **Product Facts** 

- n **UL rated operating temperature to 150°C [302°F]** 

- n **Non melting cross-linked insulation material provides current overload and resistance to short term thermal excursions** 

- n **Insulation offers excellent performance against most fluids, including lubricating oils, hydraulic fluids, cleaning fluids, acids and alkalis** 

- n **Varnish resistant for motor lead applications** 

- n **Excellent shop floor handling enables ease of termination and full compatibility with automatic cutting and stripping machines** 

- **Applications Insulation** 

- n **600 volt rating exceeds most** Radiation Crosslinked, Modified, Polyalkene Blend FlexLite CW (FLCW) is 

- **application needs** designed for general 

- n **Full range of sizes and** purpose Commercial and 

- **colors available** Industrial applications. ~~—~~ 

- n **Thin wall product improves** This dual wire combines ~~ON—~~ ) **packaging possibilities** excellent  flexibility, shop ~~CH~~ O) floor handling and stripping. ~~Oe —~~ **Conductor** 

- Bare Copper / **Jacket** 

- Tin Plated Copper Radiation 

- Crosslinked 

- Modified PVF[2] 

## **Specifications/Approvals** 

|**Series**|**UL**||
|---|---|---|
|CW|Style 3751|le 3751|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

9-54 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Commercial Wire Family 

**9** 

## **FlexLite CW** (Continued) 

## **Construction Details** 

## **Bare Copper Conductor -FLCW0219** 

|**Conductor**<br>**Cross**<br>**Nominal Stranding**<br>**Diameter**<br>**Sectional Area**<br>**No / Dia**<br>**mm**<br>**Part Number**<br>**mm2**<br>**mm**<br>**max**|**Finished Wire**|
|---|---|
||**Conductor**<br>**Diameter mm**<br>**Approx. Weight**<br>**Resistance at**<br>**Lower**<br>**Upper**<br>**per Unit**<br>**20°C**Ω**/km max**<br>**Spec Limit**<br>**Target**<br>**Spec Limit**<br>**Length kg/km**|
|FLCW0219-0.35-*<br>0.35<br>7/0.26<br>0.78|51.7<br>1.59<br>1.63<br>1.67<br>5.16|
|FLCW0219-0.50-*<br>0.50<br>19/0.19<br>0.95|36.9<br>1.76<br>1.80<br>1.84<br>6.9|
|FLCW0219-0.75-*<br>0.75<br>19/0.23<br>1.15|24.6<br>1.96<br>2.00<br>2.04<br>10.9|
|FLCW0219-1.00-*<br>1.00<br>19/0.26<br>1.30|18.40<br>2.11<br>2.15<br>2.19<br>11.6|
|FLCW0219-1.50-*<br>1.50<br>19/0.32<br>1.60|12.60<br>2.41<br>2.45<br>2.49<br>16.3|
|FLCW0219-2.50-*<br>2.5<br>19/0.41<br>2.05|7.56<br>2.86<br>2.94<br>2.94<br>25.70|



## **Tin Plated Conductor -FLCW0211** 

|**Conductor**<br>**Cross**<br>**Nominal**<br>**Sectional**<br>**Stranding**<br>**Diameter**<br>**Area**<br>**No / Dia**<br>**mm**<br>**Part Number**<br>**mm2**<br>**mm**<br>**max**|**Finished Wire**|
|---|---|
||**Insulation Thickness**<br>**Diameter mm**<br>**Nominal**<br>**Conductor**<br>**Absolute**<br>**Minimum**<br>**Lower**<br>**Upper**<br>**Weight per**<br>**Resistance at**<br>**Minimum**<br>**Average**<br>**Spec**<br>**Spec**<br>**Unit Length**<br>**20°C**Ω**/km max**<br>**mm**<br>**mm**<br>**Limit**<br>**Target**<br>**Limit**<br>**kg/km**|
|FLCW0211-0.35-*<br>0.35<br>7/0.25<br>0.79|50.9<br>0.28<br>0.36<br>1.60<br>1.64<br>1.68<br>5.22|
|FLCW0211-0.50-*<br>0.50<br>19/0.18<br>0.88|40.1<br>0.28<br>0.36<br>1.69<br>1.73<br>1.77<br>6.51|
|FLCW0211-0.75-*<br>0.75<br>19/0.23<br>1.08|24.7<br>0.28<br>0.36<br>1.89<br>1.93<br>1.97<br>8.99|
|FLCW0211-1.00-*<br>1.00<br>19/0.25<br>1.21|20.0<br>0.28<br>0.36<br>2.02<br>2.06<br>2.10<br>10.7|
|FLCW0211-1.50-*<br>1.50<br>19/0.32<br>1.51|12.5<br>0.28<br>0.36<br>2.32<br>2.36<br>2.40<br>15.8|
|FLCW0211-2.50-*<br>2.50<br>19/0.41<br>1.94|7.88<br>0.28<br>0.36<br>2.75<br>2.79<br>2.83<br>25.0|



## **Ballis Resistor** 

## **Coil** 

## **Radiation Cross-Linking** 

Molecular Chain 

Crosslinking 

Crosslinked Molecular Chain 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

9-55 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

Commercial Wire Family 

## **FlexLite DW** 

## **Dual-Wall Primary Wire** 

## **Product Facts** 

- n **UL rated operating temperature to 125°C [257°F]** 

- n **Non melting insulation material** 

- n **Thin-wall product for size and weight savings** 

- n **Excellent chemical resistance** 

- n **Dual-wall construction for increased mechanical performance** 

- n **Compatibility with automated stripping equipment** 

- n **Variety of colors and constructions** 

## **Applications** 

Conductor Primary insulation Jacket FlexLite DW (FLDW) offers Tin-coated Radiation-crosslinked, Radiation-crosslinked, a high-performance copper extruded polyalkene modified PVDF non melting insulation suitable for a variety of applications, especially those with occasional hightemperature excursions, such as high-power batteryoperated devices or intermittent-duty motors or heating elements. 

## **Specifications/Approvals** 

|**Series**|**UL**|**CUR**|**CSA**|**TE**|
|---|---|---|---|---|
||Style 3584||||
|DW|Flammability VW-1|Recognized|Certified AWMIA|WCD-3106|
||Temperature rating125°C[257°F]||||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



9-56 Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Commercial Wire Family 

**9** 

## **FlexLite DW** (Continued) 

## **Construction Details** 

|||||**Finished Wire**|||||
|---|---|---|---|---|---|---|---|---|
|**Part No.**|**Wire**<br>**Size**<br>**(AWG)**|**Conductor**<br>**Stranding**<br>**(No. x AWG)**|**Nominal**<br>**Diameter**<br>**mm [inch]**|**Maximum**<br>**Resistance**<br>**at 20°C (68°F)**<br>Ω**/km [**Ω**/1000 ft]**|**Minimum**<br>**mm [inch]**|**Diameter**<br>**Nominal**<br>**mm [inch]**|**Maximum**<br>**mm [inch]**|**Nominal**<br>**Weight in**<br>**kg/km**<br>**[lb/1000 ft]**|
|FLDWC0311-26-*|26|19 x 38|.470[.0185]|132[40.1]|.965[.038]|1.02[.040]|1.07[.042]|2.38[1.6]|
|FLDWC0311-24-*|24|19 x 36|.597[.0235]|83.3[25.4]|1.12[.044]|1.17[.046]|1.22[.048]|3.57[2.4]|
|FLDWC0311-22-*|22|19 x 34|.749[.0295]|52.2[15.9]|1.32[.052]|1.37[.054]|1.42[.056]|5.21[3.5]|
|FLDWC0311-20-*|20|19 x 32|.953[.0375]|32.0[9.76]|1.52[.060]|1.57[.062]|1.63[.064]|7.59[5.1]|
|FLDWC0311-18-*|18|19 x 30|1.18[.0465]|20.4[6.22]|1.78[.070]|1.85[.073]|1.93[.076]|11.46[7.7]|
|FLDWC0311-16-*|16|19 x 29|1.33[.0525]|15.8[4.82]|1.98[.078]|2.06[.081]|2.13[.084]|14.58[9.8]|
|FLDWC0311-14-*|14|19 x 27|1.68[.0660]|10.0[3.05]|2.39[.094]|2.49[.098]|2.59[.102]|21.88[14.7]|
|* Replace asterisk with color code designator:|* Replace asterisk with color code designator:||||||||
|0 = Black|3 = Orange|7 = Violet|||||||
|1 = Brown|4 = Yellow|8 = Gray|||||||
|2 = Red|5 = Green|9 = White|||||||
|For example:FLDWC0311-20-9 = AWG 20, white.||For example:FLDWC0311-20-9 = AWG 20, white.|||||||



## **Construction Details** 

|**Construction Details**|||||||||
|---|---|---|---|---|---|---|---|---|
|||||**Finished Wire**|||||
|**Nominal**|**Wire**<br>**Conductor**|**Diameter**||**Maximum**||**Diameter**||**Nominal**|
|**CSA**<br>**Size**<br>**Stranding**<br>**Part No.**<br>**(mm2)**<br>**(No. x Dia.)**||**(min.)**<br>**mm [inch]**|**(max.)**<br>**mm [inch]**|**Resistance**<br>**at 20°C (68°F)**<br>Ω**/km [**Ω**/1000 ft]**|**Lower**<br>**Spec. Limit**<br>**mm [inch]**|**Target**<br>**Value**<br>**mm [inch]**|**Upper**<br>**Spec. Limit**<br>**mm [inch]**|**Weight in**<br>**kg/km**<br>**[lb/1000 ft]**|
|FLDWC0311-0.25*|0.25<br>19 x 0.127|0.55[.022]|0.63[.025]|83.3[25.5]|1.12[.044]|1.17[.046]|1.22[.048]|3.45[2.32]|
|FLDWC0311-0.35*|0.35<br>19 x 0.15|0.72[.028]|0.77[.030]|56.1[17.1]|1.31[.052]|1.37[.054]|1.42[.056]|4.79[3.21]|
|FLDWC0311-0.50*|0.50<br>19 x 0.19|0.86[.034]|0.88[.035]|40.1[12.2]|1.46[.057]|1.51[.059]|1.56[.061]|6.46[4.34]|
|FLDWC0311-0.75*|0.75<br>19 x 0.23|1.05[.041]|1.08[.043]|24.7[7.53]|1.65[.065]|1.70[.067]|1.75[.069]|8.93[5.99]|
|FLDWC0311-1.00*|1.00<br>19 x 0.25|1.17[.046]|1.26[.050]|20.0[6.1]|1.78[.070]|1.85[.073]|1.93[.076]|10.90[7.31]|
|FLDWC0311-1.50*|1.50<br>19 x 0.32|1.35[.053]|1.58[.062]|13.7[4.2]|2.19[.086]|2.27[.089]|2.34[.092]|17.90[12.01]|
|FLDWC0311-2.00*|2.00<br>19 x 0.36|1.66[0.65]|1.79[0.07]|9.7|2.42[.095]|2.52[.099]|2.62[.103]|21.30[14.29]|
|FLDWC0311-2.50*|2.50<br>19 x 0.41|1.85 [0.07]|2.01 [0.08]|8.2|2.63 [.104]|2.73 [.104]|2.83 [.111]|27.40 [18.39]|
|* Replace asterisk with color code designator:<br>0 = Black<br>3 = Orange<br>6 = Blue<br>1 = Brown<br>4 = Yellow<br>7 = Violet<br>2 = Red<br>5 = Green<br>8 = Gray||9 = White|||||||
|For example: FLDWC0311-20-9 = AWG 20, white.<br>FLDWC0311-1.00-9 = Size 1.00 mm2, white.|||||||||



For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above **MIGHT NOT** apply. Please contact TE for further information. 

9-57 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Commercial Wire Family 

## **FlexLite TW** 

## **Thin-Wall Hookup Wire and Cable** 

## **Product Facts** 

- n **UL rated operating temperature to 135°C [275°F]** 

- n **Thin-wall product for size and weight savings** 

- n **Tough insulation material** 

- n **Excellent chemical resistance** 

- n **Gauge sizes from 10-32 AWG** 

- n **No plasticizers or corrosive outgassing, which can be detrimental to sensitive electrical and electronic components** 

## **Applications** 

FlexLite TW (FLTW) wire Tin-coated copper is commonly used in ~~a~~ applications that demand smaller, more rugged components, often in elevated temperatures. Designed to offer reduced size while maintaining Insulation superior mechanical Modified polyester performance, FLTW in many cases is a lower-cost solution than expensive fluoropolymer wire. 

## **Specifications/Approvals** 

|**Series**|**UL**|**CUR**|**CSA**|**TE**|
|---|---|---|---|---|
|TW|Style 10208<br>Temperature rating 135°C<br>[275°F]|Recognized|Certified<br>AWMIA|WCD-3106|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-58 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Commercial Wire Family 

**9** 

## **FlexLite TW** (Continued) 

## **Construction Details** 

|||||**Finished Wire**|||||
|---|---|---|---|---|---|---|---|---|
|**Part No.**|**Wire**<br>**Size**<br>**(AWG)**|**Conductor**<br>**Stranding**<br>**(No. x AWG)**|**Nominal**<br>**Diameter**<br>**mm [inch]**|**Maximum**<br>**Resistance**<br>**at 20°C (68°F)**<br>Ω**/km [**Ω**/1000 ft]**|**Minimum**<br>**mm [inch]**|**Diameter**<br>**Nominal**<br>**mm [inch]**|**Maximum**<br>**mm [inch]**|**Nominal**<br>**Weight in**<br>**kg/km**<br>**[lb/1000 ft]**|
|FLTWC0311-26-*|26|19 x 38|.483[0.19]|150.0[45.8]|.813[.032]|.864[.034]|.914[.036]|1.93[1.3]|
|FLTWC0311-24-*|24|19 x 36|.610[0.24]|94.2[28.7]|.965[.038]|1.02[.040]|1.07[.042]|2.83[1.9]|
|FLTWC0311-22-*|22|19 x 34|.762[.030]|59.4[18.1]|1.14[.045]|1.19[.047]|1.24[.049]|4.17[2.8]|
|FLTWC0311-20-*|20|19 x 32|.965[.038]|37.4[11.4]|1.35[.053]|1.40[.055]|1.45[.057]|6.25[4.2]|
|FLTWC0311-18-*|18|19 x 30|1.19[.047]|23.5[7.15]|1.60[.063]|1.65[.065]|1.70[.067]|9.52[6.4]|
|FLTWC0311-16-*|16|19 x 29|1.35[.053]|15.8[4.82]|1.75[.069]|1.83[.072]|1.91[.075]|12.20[8.2]|
|FLTWC0311-14-*|14|19 x 27|1.68[.066]|10.0[3.05]|2.16[.085]|2.26[.089]|2.36[.093]|18.90[12.7]|
|FLTWD0311-12-*|12|37 x 28|2.16[.085]|6.59[2.01]|2.64[.104]|2.74[.108]|2.84[.112]|28.87[19.4]|
|FLTWD0311-10-*|10|37 x 26|2.72 [.107]|4.13 [1.26]|3.23 [1.27]|3.33 [.131]|3.43 [1.35]|45.39 [30.5]|



* Replace asterisk with color code designator: 0 = Black 3 = Orange 6 = Blue 9 = White 1 = Brown 4 = Yellow 7 = Violet 2 = Red 5 = Green 8 = Gray For example: FLTWC0311-22-9 = AWG 22, white. 

For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above **DO NOT** apply. Please contact TE for further information. 

9-59 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Commercial Wire Family 

## **FlexLite HT** 

## **High-Temperature Hookup Wire** 

## **Product Facts** 

- n **UL rated operating temperature to 200°C [392°F]** 

- n **Exceptional chemical resistance** 

- n **Thin-wall, for size and weight savings** 

- n **Tough fluoropolymer insulation material** 

- n **Excellent stripping and handling** 

- n **Variety of constructions and colors** 

- n **Crosslinked to minimize cold flow** 

- n **VW-1 flammability rating** 

- n **600 V rating** 

## **Applications** 

FlexLite HT (FLHT) wire Tin-coated is the product of choice copper modified ETFE for high-temperature applications. It offers shop-handling advantages over silicone/ fiberglass constructions (SF1/SF2) and is cost-competitive with other fluoropolymer wire. Applications include halogen lights, wireless tools and small high-end appliances where space and temperature are issues. 

## **Specifications/Approvals** 

|**Series**|**UL**|**CUR**|**CSA**|**TE**|
|---|---|---|---|---|
||Style 3557||||
|HT|Flammability VW-1|Recognized|Certified AWMIA/B|WCD-3106|
||Temperature rating 200°C||||
||[392°F]||||



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-60 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Commercial Wire Family 

**9** 

## **FlexLite HT** (Continued) 

## **Construction Details** 

|||||**Finished Wire**|||||
|---|---|---|---|---|---|---|---|---|
|**Part No.**|**Wire**<br>**Size**<br>**(AWG)**|**Conductor**<br>**Stranding**<br>**(No. x AWG)**|**Nominal**<br>**Diameter**<br>**mm [inch]**|**Maximum**<br>**Resistance**<br>**at 20°C (68°F)**<br>Ω**/km [**Ω**/1000 ft]**|**Minimum**<br>**mm [inch]**|**Diameter**<br>**Nominal**<br>**mm [inch]**|**Maximum**<br>**mm [inch]**|**Nominal**<br>**Weight in**<br>**kg/km**<br>**[lb/1000 ft]**|
|FLHTC0311-26-*|26|19 x 38|.483[.019]|150.0[45.8]|.765[.0301]|.800[.0315]|.836[.0329]|1.89[1.27]|
|FLHTC0311-24-*|24|19 x 36|.610[.024]|94.2[28.7]|.892[.0351]|.927[.0365]|.963[.0379]|2.75[1.85]|
|FLHTC0311-22-*|22|19 x 34|.762[.030]|59.4[18.1]|1.04[.0411]|1.08[.0425]|1.12[.0439]|4.08[2.74]|
|FLHTC0311-20-*|20|19 x 32|.965[.038]|37.4[11.4]|1.25[.0491]|1.28[.0505]|1.32[.0519]|6.21[4.17]|
|FLHTC0311-18-*|18|19 x 30|1.19[.047]|23.5[7.15]|1.48[.0583]|1.52[.0600]|1.57[.0617]|9.43[6.34]|
|FLHTC0311-16-*|16|19 x 29|1.35[.053]|15.8[4.82]|1.67[.0656]|1.71[.0675]|1.76[.0694]|12.0[8.09]|
|FLHTC0311-14-*|14|19 x 27|1.68[.066]|10.0[3.05]|2.03[.0799]|2.08[.0820]|2.14[.0841]|18.6[12.5]|
|FLHTD0311-12-*|12|37 x 28|2.16[.085]|6.59[2.01]|2.50[.0984]|2.57[.1010]|2.63[.1036]|28.7[19.3]|
|FLHTD0311-10-*|10|37 x 26|2.72 [.107]|4.13 [1.26]|3.07 [.1210]|3.18 [.1250]|3.28 [.1290]|30.7 [45.7]|



## **Construction Details** 

|**Construction Details**||||||||||
|---|---|---|---|---|---|---|---|---|---|
||||||**Finished Wire**|||||
|**Nominal**||**Conductor**|**Diameter**||**Maximum**||**Diameter**||**Nominal**|
|**Part No.**<br>**CSA**<br>**(mm2)**||**Stranding**<br>**No/Dia.**<br>**(mm)**|**(min.)**<br>**mm [inch] **|**(max.)**<br> **mm [inch]**|**Resistance**<br>**at 20°C (68°F)**<br>**(ohms/km)**|**Lower**<br>**Spec. Limit**<br>**mm[inch]**|**Target**<br>**Value**<br>**mm[inch]**|**Upper**<br>**Spec. Limit**<br>**mm[inch]**|**Weight**<br>**(kg/km)**|
|FLHTC0311-0.25-*|0.25|19/0.127|0.55[.022]|0.63[.025]|83.3|0.96[.038]|1.00[.039]|1.03[.041]|2.95|
|FLHTC0311-0.35-*|0.35|19/0.15|0.74[.029]|0.76[.030]|52.2|1.12[.044]|1.16[.046]|1.19[.047]|4.22|
|FLHTC0311-0.50-*|0.50|19/0.19|0.86[.034]|0.88[.035]|40.1|1.24[.049]|1.27[.050]|1.31[.052]|5.59|
|FLHTC0311-0.75-*|0.75|19/0.23|1.05[.041]|1.08[.043]|24.7|1.43[.056]|1.47[.058]|1.51[.059]|7.95|
|FLHTC0311-1.00-*|1.00|19/0.25|1.17[.046]|1.26[.050]|20.0|1.58[.062]|1.62[.064]|1.66[.065]|9.85|
|FLHTC0311-1.50-*|1.50|19/0.32|1.35[.053]|1.58[.062]|13.7|1.82[.072]|1.87[.074]|1.92[.076]|15.69|
|FLHTC0311-2.00-*|2.00|19/0.36|1.66[.065]|1.79[.070]|9.7|2.05[.081]|2.10[.083]|2.16[.085]|18.67|
|FLHTC0311-2.50-|2.50|19/0.41|1.85 [.073]|2.01 [.080]|8.2|2.24 [.088]|2.31 [.091]|2.38 [.094]|24.62|
|* Replace asterisk with color code designator:||||||||||
|0 = Black<br>3 = Orange|6 = Blue|6 = Blue<br>9 = White||||||||
|1 = Brown<br>4 = Yellow|7 = Violet|7 = Violet||||||||
|2 = Red<br>5 = Green|8 = Gray|8 = Gray||||||||
|For example:<br>FLHTC0311-22-9 = AWG 22, white.||FLHTC0311-22-9 = AWG 22, white.||||||||
|FLHTC0311-0.50-9 = Size 0.50mm||FLHTC0311-0.50-9 = Size 0.50mm2, white.|, white.|||||||



For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above **DO NOT** apply. Please contact TE for further information. 

9-61 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Thermocouple Extension Cables 

**Thermocouple Extension Cable** 

## **Product Facts** 

## n **19-strand conductor for flexibility** 

- n **All 4 types available in different combinations** 

- n **Custom designs with different insulation systems are available** 

n **Lightweight, small size thermocouple extension cables** 

## **Applications** 

TE manufactures a broad range of Raychem brand Thermocouple extension cables in four thermoelement combinations. Each provides accurate transmission of electro-motive force (EMF) from a Thermocouple element lead wire of the same conductor material to a thermometer, also known as a pyrometer. 

All four types of Thermocouple extension cables use 19-strand conductors and are available in twisted pair, jacketed twisted pair, and shielded and jacketed twisted pair 

configurations. A range of cables is available from 16 AWG to 24 AWG. 

Wires and cables are insulated and jacketed with radiation-crosslinked ETFE, which has a continuous operating temperature of -65°C to +200°C [-85°F to +392°F]. This material, which is fully specified in TE SPEC 55, has excellent physical properties and is highly resistant to a wide range of chemicals. 

**Operating Temperature Range** -65°C to 200°C [-85°F to  392°F] 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-62 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Thermocouple Extension Cables 

**9** 

## **Thermocouple Extension Cable** (Continued) 

## **Properties** 

|**Extension**<br>**Cable Type**|**Thermoelement**<br>**Combination**|**Initial Calibration Tolerances for Thermocou**<br>**Temperature Range**|**Initial Calibration Tolerances for Thermocouple Extension Wires**<br>**EMF (mv)***<br>**Limit of Range**<br>**(min.–max.)**|**Initial Calibration Tolerances for Thermocouple Extension Wires**<br>**EMF (mv)***<br>**Limit of Range**<br>**(min.–max.)**|
|---|---|---|---|---|
|EX|Chromel-Constantan|0°C to 200°C[0°F to 392°F]|±1.7°C[35.1°F]|6.18–6.45|
|JX|Iron-Constantan|0°C to 200°C[0°F to 392°F]|±2.2°C[36.0°F]|5.15–5.39|
|KX|Chromel-Alumel|0°C to 200°C[0°F to 392°F]|±2.2°C[36.0°F]|4.00–4.19|
|TX|Copper-Constantan|0°C to 100°C [0°F to 212°F]|±1.0°C [32.0°F]|4.24–4.32|



Note: The above is in accordance with ANSI-MC-96.1-1982. 

*EMF is measured in millivolts (mv) at 100°C [212°F] with reference junction at 0°C [0°F]. 

## **Product Dimensions** (Nominal)** 

|**AWG**<br>**Size**|**Twisted Pair**<br>**Outside**<br>**Diameter**|**Twisted Pair**<br>**Weight**<br>**in kg/km**<br>**(lb/1000 ft)**|**Twisted, Jacketed Pair**<br>**Outside**<br>**Diameter**|**Twisted, Jacketed Pair**<br>**Weight**<br>**in kg/km**<br>**(lb/1000 ft)**|**Twisted, Shielded, 38 AWG**<br>**Braid Strand, Jacketed Pair**<br>**Outside**<br>**Weight**<br>**Diameter**<br>**in kg/km**<br>**(lb/1000 ft)**|**Twisted, Shielded, 38 AWG**<br>**Braid Strand, Jacketed Pair**<br>**Outside**<br>**Weight**<br>**Diameter**<br>**in kg/km**<br>**(lb/1000 ft)**|
|---|---|---|---|---|---|---|
|24|2.29[.090]|7.3[4.9]|2.67[.106]|9.9[6.7]|3.12[.123]|16.5[11.1]|
|22|2.60[.102]|9.9[6.7]|2.99[.118]|13.0[8.8]|3.43[.135]|21.4[14.4]|
|20|2.99[.118]|14.4[9.7]|3.40[.134]|18.0[12.1]|3.83[.151]|27.8[18.7]|
|18|3.56[.140]|20.9[14.1]|3.96[.156]|25.1[16.9]|4.34[.173]|37.5[25.2]|
|16|3.96 [.156]|26.3 [17.7]|4.37 [.172]|30.9 [20.8]|4.80 [.189]|44.9 [30.2]|



**Dimensions for 19-strand-conductor thermocouple. Extension Types EX, JX, KX, and TX. 

## **Extension Cable** 

## **Color-Coding** 

Thermocouple extension cables are available with the wires color-coded in accordance with five standards: MIL-STD-687, ANSI-MC96.1, British Standard Code BS 1843, Japanese JIS-C1602 and IEC 584-3 color coding system (see bel0w) (International Standard) 

## **Special Cables** 

Thermocouple extension insulations, and multiplecables are also available in pair designs, and they are solid-conductor and sevenavailable for outer space strand-conductor configuraapplications. Contact tions. They come in a TE for details. variety of thermoelement combinations, gauges, 

## **Extension Cable** 

|**Extension Cable**||||||
|---|---|---|---|---|---|
|**Type EX**|**Chromel +**|**Constantan -**|**Jacket**<br>**(ifpresent)**|**Color code**<br>**Wire**|**Jacket**|
|ANSI-MC-96.1<br>British Std.-BS 1843<br>JIS-C-1602|Violet<br>Brown<br>Violet|Red<br>Blue<br>Red|Violet<br>Brown<br>Violet|7/2<br>1/6<br>7/2|7<br>1<br>7|
|IEC 584-3<br>**Type JX**<br>MIL-STD-687<br>ANSI-MC-96.1<br>British Std.-BS 1843<br>JIS-C-1602<br>IEC 584-3|Violet<br>**Iron +**<br>Black<br>White<br>Yellow<br>Red<br>Black|White<br>**Constantan -**<br>Yellow<br>Red<br>Blue<br>White<br>White|Violet<br>**Jacket**<br>White<br>Black<br>Black<br>Yellow<br>Black|7/9<br>**Wire**<br>0/4<br>9/2<br>4/6<br>2/9<br>0/9|7<br>**Jacket**<br>9<br>0<br>0<br>4<br>0|
|**Type KX**|**Chromel +**|**Alumel -**|**Jacket**|**Wire**|**Jacket**|
|MIL-STD-687|White|Green|White|9/5|9|
|ANSI-MC-96.1|Yellow|Red|Yellow|4/2|4|
|British Std.-BS 1843|Brown|Blue|Red|1/6|2|
|JIS-C-1602|Red|White|Blue|2/9|6|
|IEC 584-3|Green|White|Green|5/9|5|
|**Type TX**|**Copper +**|**Constantan -**|**Jacket**|**Wire**|**Jacket**|
|MIL-STD-687|Red|Yellow|White|2/4|9|
|ANSI-MC-96.1|Blue|Red|Blue|6/2|6|
|British Std.-BS 1843|White|Blue|Blue|9/6|6|
|JIS-C-1602|Red|White|Brown|2/9|1|
|IEC 584-3|Brown|White|Brown|1/9|1|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

9-63 

Thermocouple Extension Cables 

## **Thermocouple Extension Cable** (Continued) 

## **Part Number Selection Table** 

The Thermocouple cable options outlined in the table on the previous page can be ordered from the table below. 

TE will assign a new part number on request for cables falling outside the range shown in the table. 

|**Type**|**Twisted Pair**|**Twisted,**<br>**Jacketed Pair**|**Shield Plating***|**Twisted, Shielded,**<br>**Jacketed Pair**|
|---|---|---|---|---|
|EX|CTC-0077|CTC-0079|T<br>N|CTC-0074<br>55A6169|
|JX|55A8131|CTC-0080|T|CTC-0044|
||||T|CTC-0018|
|KX|55A8002|CTC-0012|N|CTC-0015|
||||S|CTC-0057|
|TX|CTC-0078|CTC-0081|T|CTC-0073|



*T = Tin-coated copper. N = Nickel-coated copper. S = Silver-coated copper. 

9-64 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

## **ElectroLoss Filterline** 

## **Lightweight, Ruggedized Filterline Wire and Cable** 

## **Product Facts** 

- n **Suppresses EMI above 100 MHz** 

- n **Light weight, small size** 

- n **SPEC 55 insulation** 

- n **600 volt** 

- n **-65°C up to 200°C [-85°F to 392°F]** 

## **Applications** 

Today’s performance needs for military and commercial electronic systems require increasingly sophisticated equipment and greater use of composite structures and enclosures. As electronics become more sensitive, the EMI protection level for electrical equipment is increasing. The Raychem brand of ElectroLoss FilterLine wire and cable provide a high degree of EMI protection while functioning as conventional electrical wiring. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

ElectroLoss FilterLine products include highperformance wire and cable, which when used as specified, suppress conducted and radiated EMI above 100 MHz. 

## **55FA0511** 

PVDF modified ETFE Conductor Absorptive layer 

A reliable alternative to conventional discrete filters and filter-pin connectors, ElectroLoss FilterLine cables are flexible, lightweight, and compatible with high-density connectors. 

either with a metallic shield on each wire or by an overall metallic shield protecting a bundle of individual component wires. 

Radiation-crosslinked, modified conductive EFTE jackets are used over shielded filter line cables to eliminate pathways between adjacent cable shields. 

The ElectroLoss FilterLine wire and cable meets the performance requirements of SAE AS85485 originally a military specification developed to provide EMI protection for military electrical interconnects. 

Application-driven alternative ElectroLoss FilterLine constructions built to the same rigorous standards demanded of the military requirements are also avail- **9** able. These alternatives offer 

The absorptive layer in ElectroLoss FilterLine cable is constructed of a ferriteloaded high-temperature polymer, which provides high-frequency EMI absorptive characteristics. Achieving maximum attenuation requires concentrating the electromagnetic fields in the absorptive layer — 

significant weight savings through the use of flat braids, improved laser mark contrast, and a broader choice of conductors. 

## **55FB1511** 

**==> picture [147 x 80] intentionally omitted <==**

**----- Start of picture text -----**<br>
Radiation-crosslinked |Radiation-crosslinked,<br>PVDF modified ETFE<br>ETFE<br>Conductor Absorptive layer Shield<br>**----- End of picture text -----**<br>


9-65 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Controlled Electrical Cables 

## **ElectroLoss Filterline** (Continued) 

## **Performance** 

Effective against conducted EMI ElectroLoss FilterLine wire and cable systems attenuate high-frequency EMI and allow low frequency signals to pass with minimum loss. When properly installed and used, filter line wire and cables function as low-pass electrical filters, attenuating both 

conducted and radiated EMI above 100MHz. The performance of ElectroLoss FilterLine product is best demonstrated by measuring the attenuation (insertion loss) of a length of cable over a broad range of frequencies. Graph 1 depicts typical insertion loss characteristics. 

**Graph 1 - Typical insertion loss** 

**==> picture [327 x 263] intentionally omitted <==**

**----- Start of picture text -----**<br>
200<br>18 0 eea 1.2m<br>1614 00 eA<br>12 0<br>PE [TTA]<br>Attenuation 10 0<br>PT [TTT] TE AT<br>0.6m<br>8 0 eA)<br>6 0 A 4 ft<br>2 ft 0.3m<br>4 0<br>ee ee)<br>1 ft<br>2 0 | Oe<br>0 ee<br>10 100 1000<br>55FB1511-22 Frequency (MHz)<br>Temperature rating -65°C up to 200°C [-85°F to 392°F]<br>Voltage rating 600V r.m.s<br>**----- End of picture text -----**<br>


9-66 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Controlled Electrical Cables 

**9** 

## **ElectroLoss Filterline** (Continued) 

## **Lightweight, Ruggedized Filterline Wire and Cable** 

**Single Conductor Wire Specifications 150˚C Rated Wire** 

|**AWG**<br>**Size**|**Conductor**<br>**Stranding**<br>**(Number x AWG)**||**Maximum**<br>**Outside**<br>**Diameter mm(in)**|**Maximum**<br>**Outside**<br>**Diameter mm(in)**|**Maximum**<br>**Weight**<br>**Kg/Km(Ib/1000 ft)**|**MIL-SPEC**<br>**Part**<br>**Number**|**TE**<br>**Part**<br>**Number**|
|---|---|---|---|---|---|---|---|
||19 x 36 silver coated|||||||
|24|high strength||1.19 [.047]||4.46 [3.0]|M85485/10-24A|55FA0514-24-*|
||copper alloy|||||||
|22|19 x 34 tin coated<br>copper||1.37 [.054]||5.95 [4.0]|M85485/9-22A|55FA0511-22-*|
|20|19 x 32 tin coated<br>copper||1.57 [.062]||8.63 [5.8]|M85485/9-20A|55FA0511-20-*|
|18|19 x 30 tin coated<br>copper||1.85 [.073]||12.95 [8.7]|M85485/9-18A|55FA0511-18-*|
|16|19 x 29 tin coated<br>copper||2.08 [.082]||16.67 [11.2]|M85485/9-16A|55FA0511-16-*|
|14|19 x 27 tin coated<br>copper||2.51 [.099]||23.96 [16.1]|M85485/9-14A|55FA0511-14-*|
|12|37 x 28 tin coated<br>copper||2.95 [.116]||35.71 [24.0]|M85485/9-12A|55FA0511-12-*|
|10|37 x 26 tin coated<br>copper||3.58 [.141]||55.06 [37.0]|M85485/9-10A|55FA0511-10-*|
|* The color of component wire shall be light violet designated by 7L.||||||||
|The designated colors for components in finished cable shall be light violet||||The designated colors for components in finished cable shall be light violet||||
|for component 1 and light violet with stripe designators for remaining||||for component 1 and light violet with stripe designators for remaining||||
|component wires as follows:||||||||
|Component wire|1<br>2|3|4|5||||
|Color designator|7L<br>7L6|7L3|7L5|7L2||||



## **Low Fluoride Specifications 200˚C Rated Wire** 

|**AWG**<br>**Size**|**Conductor**<br>**Stranding**<br>**(Number x AWG)**|**Maximum**<br>**Outside**<br>**Diameter mm(in)**|**Maximum**<br>**Weight**<br>**Kg/Km(Ib/1000 ft)**|**TE**<br>**Part**<br>**Number**|
|---|---|---|---|---|
||19 x 36 silver coated||||
|24|high strength|1.19 [.047]|4.46 [3.0]|55FAF7128-24-*|
||copper alloy||||
|22|19 x 34 silver coated<br>copper|1.37 [.054]|5.95 [4.0]|55FAF0512-22-*|
|20|19 x 32 silver coated<br>copper|1.57 [.062]|8.63 [5.8]|55FAF0512-20-*|
|18|19 x 30 silver coated<br>copper|1.85 [.073]|12.95 [8.7]|55FAF0512-18-*|
|16|19 x 29 silver coated<br>copper|2.08 [.082]|16.67 [11.2]|55FAF0512-16-*|
|14|19 x 27 silver coated<br>copper|2.51 [.099]|23.96 [16.1]|55FAF0512-14-*|
|12|37 x 28 silver coated<br>copper|2.95 [.116]|35.71 [24.0]|55FAF0512-12-*|
|10|37 x 26 silver coated<br>copper|3.58 [.141]|55.06 [37.0]|55FAF0512-10-*|



The color of the component wire shall be light yellow designated by 4L.  The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: Component Wire 1 2 3 4 5 Color Designation 4L 4L6 4L3 4L5 4L2 

9-67 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Controlled Electrical Cables 

## **ElectroLoss Filterline** (Continued) 

## **Lightweight, Ruggedized Filterline Wire and Cable** 

(Continued) 

## **Unshielded, Unjacketed 2-5 Conductor Cable Specifications 150˚C Rated Wire** 

|**AWG**<br>**Size**|**Number of**<br>**Conductor**|**Maximum**<br>**Outside**<br>**Diameter mm[in.]**|**Maximum**<br>**Weight**<br>**Kg/Km(Ib/1000 ft)**|**MIL-SPEC**<br>**Part**<br>**Number**|**TE**<br>**Part**<br>**Number**|
|---|---|---|---|---|---|
|24|2|2.39[.094]|9.08[6.1]|M85485/11-24M2A|55FA0524-24-*|
|22|2|2.74[.108]|12.20[8.2]|M85485/11-22T2A|55FA0521-22-*|
|20|2|3.15[.124]|17.56[11.8]|M85485/11-20T2A|55FA0521-20-*|
|18|2|3.71[.146]|26.34[17.7]|M85485/11-18T2A|55FA0521-18-*|
|16|2|4.17[.164]|33.93[22.8]|M85485/11-16T2A|55FA0521-16-*|
|14|2|5.03[.198]|48.81[32.8]|M85485/11-14T2A|55FA0521-14-*|
|||||||
|24|3|2.59[.102]|13.69[9.2]|M85485/11-24M3A|55FA0534-24-*|
|22|3|2.97[.117]|18.15[12.2]|M85485/11-22T3A|55FA0531-22-*|
|20|3|3.40[.134]|26.34[17.7]|M85485/11-20T3A|55FA0531-20-*|
|18|3|4.01[.158]|39.58[26.6]|M85485/11-18T3A|55FA0531-18-*|
|16|3|4.50[.177]|51.03[34.3]|M85485/11-16T3A|55FA0531-16-*|
|14|3|5.44[.214]|73.36[49.3]|M85485/11-14T3A|55FA0531-14-*|
|||||||
|24|4|3.28[.129]|18.15[12.2]|M85485/11-24M4A|55FA0544-24-*|
|22|4|3.78[.149]|24.25[16.3]|M85485/11-22T4A|55FA0541-22-*|
|20|4|4.34[.171]|35.27[23.7]|M85485/11-20T4A|55FA0541-20-*|
|18|4|5.11[.201]|52.82[35.5]|M85485/11-18T4A|55FA0541-18-*|
|16|4|5.74[.226]|68.00[45.7]|M85485/11-16T4A|55FA0541-16-*|
|14|4|6.91[.272]|97.76[65.7]|M85485/11-14T4A|55FA0541-14-*|
|||||||
|24|5|3.58[.141]|22.77[15.3]|M85485/11-24M5A|55FA0554-24-*|
|22|5|4.11[.162]|30.36[20.4]|M85485/11-22T5A|55FA0551-22-*|
|20|5|4.72[.186]|44.04[29.6]|M85485/11-20T5A|55FA0551-20-*|
|18|5|5.56[.219]|66.07[44.4]|M85485/11-18T5A|55FA0551-18-*|
|16|5|6.25[.246]|84.96[57.1]|M85485/11-16T5A|55FA0551-16-*|
|14|5|7.54[.297]|122.16[82.1]|M85485/11-14T5A|55FA0551-14-*|



|* The color of component wire shall be light violet designated by 7L.||
|---|---|
|The designated colors for components in finished cable shall be light violet|The designated colors for components in finished cable shall be light violet|
|for component 1 and light violet with stripe designators for remaining|for component 1 and light violet with stripe designators for remaining|
|component wires as follows:||
|Component wire<br>1<br>2<br>3<br>4|5|
|Color designator<br>7L<br>7L6<br>7L3<br>7L5|7L2|



9-68 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

**9** 

## **ElectroLoss Filterline** (Continued) 

## **Low Fluoride Specifications 200˚C Rated Wire** 

|**AWG**<br>**Size**|**Number of**<br>**Conductor**|**Maximum**<br>**Outside**<br>**Diameter mm[in.]**|**Maximum**<br>**Weight**<br>**Kg/Km(Ib/1000 ft)**|**TE**<br>**Part**<br>**Number**|
|---|---|---|---|---|
|24|2|2.39[.094]|9.08[6.1]|55FAF7134-24-*|
|22|2|2.74[.108]|12.20[8.2]|55FAF0522-22-*|
|20|2|3.15[.124]|17.56[11.8]|55FAF0522-20-*|
|18|2|3.71[.146]|26.34[17.7]|55FAF0522-18-*|
|16|2|4.17[.164]|33.93[22.8]|55FAF0522-16-*|
|14|2|5.03[.198]|48.81[32.8]|55FAF0522-14-*|
||||||
|24|3|2.59[.102]|13.69[9.2]|55FAF7135-24-*|
|22|3|2.97[.117]|18.15[12.2]|55FAF0532-22-*|
|20|3|3.40[.134]|26.34[17.7]|55FAF0532-20-*|
|18|3|4.01[.158]|39.58[26.6]|55FAF0532-18-*|
|16|3|4.50[.177]|51.03[34.3]|55FAF0532-16-*|
|14|3|5.44[.214]|73.36[49.3]|55FAF0532-14-*|
||||||
|24|4|3.28[.129]|18.15[12.2]|55FAF7136-24-*|
|22|4|3.78[.149]|24.25[16.3]|55FAF0542-22-*|
|20|4|4.34[.171]|35.27[23.7]|55FAF0542-20-*|
|18|4|5.11[.201]|52.82[35.5]|55FAF0542-18-*|
|16|4|5.74[.226]|68.00[45.7]|55FAF0542-16-*|
|14|4|6.91[.272]|97.76[65.7]|55FAF0542-14-*|
||||||
|24|5|3.58[.141]|22.77[15.3]|55FAF7137-24-*|
|22|5|4.11[.162]|30.36[20.4]|55FAF0552-22-*|
|20|5|4.72[.186]|44.04[29.6]|55FAF0552-20-*|
|18|5|5.56[.219]|66.07[44.4]|55FAF0552-18-*|
|16|5|6.25[.246]|84.96[57.1]|55FAF0552-16-*|
|14|5|7.54[.297]|122.16[82.1]|55FAF0552-14-*|



The color of the component wire shall be light yellow designated by 4L.  The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: 

Component Wire 1 2 3 4 5 Color Designation 4L 4L6 4L3 4L5 4L2 

9-69 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

## **ElectroLoss Filterline** (Continued) 

## **Lightweight, Ruggedized Filterline Wire and Cable** 

(Continued) 

**Shielded, Jacketed 1-5 Conductor Cable Specifications** 

**ElectroLoss Filterline Wire and Cable Light Weight Ruggedized Constructions — 150˚C** 

|**AWG**<br>**Size**|**Number of**<br>**Conductors**||**Shield Size**<br>**AWG**<br>**Tin Coated**<br>**Copper**|**Maximum**<br>**Outside**<br>**Diameter mm (in)**|**Maximum**<br>**Weight**<br>**Kg/Km (Ib/1000 ft)**|**MIL-SPEC**<br>**Part**<br>**Number**|**TE**<br>**Part Number**|
|---|---|---|---|---|---|---|---|
|24|1||38|2.13[.084]|10.86[7.3]|M85485/12-24U1A|55FB1514-24-*|
|22|1||38|2.31[.091]|13.09[8.8]|M85485/12-22T1A|55FB1511-22-*|
|20|1||38|2.51[.099]|16.67[11.2]|M85485/12-20T1A|55FB1511-20-*|
|18|1||38|2.79[.110]|22.17[14.9]|M85485/12-18T1A|55FB1511-18-*|
|16|1||38|3.02[.119]|26.78[18.0]|M85485/12-16T1A|55FB1511-16-*|
|14|1||38|3.45[.136]|35.86[24.1]|M85485/12-14T1A|55FB1511-14-*|
|12|1||38|3.89[.153]|49.40[33.2]|M85485/12-12T1A|55FB1511-12-*|
|10|1||38|4.55[.179]|71.57[48.1]|M85485/12-10T1A|55FB1511-10-*|
|||||||||
|24|2||38|3.33[.131]|19.34[13.0]|M85485/12-24U2A|55FB1524-24-*|
|22|2||38|3.68[.145]|23.81[16.0]|M85485/12-22T2A|55FB1521-22-*|
|20|2||38|4.09[.161]|30.50[20.5]|M85485/12-20T2A|55FB1521-20-*|
|18|2||38|4.65[.183]|41.37[27.8]|M85485/12-18T2A|55FB1521-18-*|
|16|2||38|5.11[.201]|50.59[34.0]|M85485/12-16T2A|55FB1521-16-*|
|14|2||38|6.02[.237]|69.49[46.7]|M85485/12-14T2A|55FB1521-14-*|
|||||||||
|24|3||38|3.53[.139]|25.30[17.0]|M85485/12-24U3A|55FB1534-24-*|
|22|3||38|3.91[.154]|31.10[20.9]|M85485/12-22T3A|55FB1531-22-*|
|20|3||38|4.34[.171]|41.07[27.6]|M85485/12-20T3A|55FB1531-20-*|
|18|3||38|4.95[.195]|56.54[38.0]|M85485/12-18T3A|55FB1531-18-*|
|16|3||38|5.44[.214]|69.94[47.0]|M85485/12-16T3A|55FB1531-16-*|
|14|3||38|6.43[.253]|96.87[65.1]|M85485/12-14T3A|55FB1531-14-*|
|||||||||
|24|4||38|4.19[.165]|31.69[21.3]|M85485/12-24U4A|55FB1544-24-*|
|22|4||38|4.67[.184]|39.58[26.6]|M85485/12-22T4A|55FB1541-22-*|
|20|4||38|5.23[.206]|52.68[35.4]|M85485/12-20T4A|55FB1541-20-*|
|18|4||38|5.99[.236]|72.91[49.0]|M85485/12-18T4A|55FB1541-18-*|
|16|4||38|6.68[.263]|91.36[61.4]|M85485/12-16T4A|55FB1541-16-*|
|14|4||38|7.85[.309]|125.59[84.4]|M85485/12-14T4A|55FB1541-14-*|
|||||||||
|24|5||38|4.52[.178]|37.80[25.4]|M85485/12-24U5A|55FB1554-24-*|
|22|5||38|5.05[.199]|47.32[31.8]|M85485/12-22T5A|55FB1551-22-*|
|20|5||38|5.66[.223]|63.39[42.6]|M85485/12-20T5A|55FB1551-20-*|
|18|5||38|6.55[.258]|89.43[60.1]|M85485/12-18T5A|55FB1551-18-*|
|16|5||38|7.24[.285]|111.00[74.6]|M85485/12-16T5A|55FB1551-16-*|
|14|5||38|8.53[.336]|153.26[103.0]|M85485/12-14T5A|55FB1551-14-*|
|* The color of component wire shall be light violet designated by 7L.|||* The color of component wire shall be light violet designated by 7L.|||||
|The designated colors for components in finished cable shall be light violet|||The designated colors for components in finished cable shall be light violet|||||
|for component 1 and light violet with stripe designators for remaining<br>component wires as follows:||for component 1 and light violet with stripe designators for remaining|||**Fluid Resistance**|||
|Component wire|1|2|3|4<br>5||Hydrocarbons||
|Color designator|7L|7L6|7L6<br>7L3|7L5<br>7L2||Fuels and lubricants||
|||||||Alcohols||
||||||Fluids|Cleaningfluids||
|||||||Glycols||
|||||||Synthetic fuels and lubricants||
|||||||Ketones||



9-70 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Controlled Electrical Cables 

**9** 

## **ElectroLoss Filterline** (Continued) 

## **Lightweight, Ruggedized Filterline Wire and Cable** 

(Continued) 

**Electroloss Filterline Wire and Cable Light Weight Ruggedized Constructions — 200˚C (Flat Braid)** 

|**AWG**<br>**Size**|**Number of**<br>**Conductors**|**Shield Size**<br>**AWG**<br>**Tin Coated**<br>**Copper**|**Maximum**<br>**Outside**<br>**Diameter mm (in)**|**Maximum**<br>**Weight**<br>**Kg/Km (Ib/1000 ft)**|**TE**<br>**Part Number**|
|---|---|---|---|---|---|
|24|1|38|2.13[.084]|10.86[7.3]|55FBF7129-*|
|22|1|38|2.31[.091]|13.09[8.8]|55FBF2512-22-*|
|20|1|38|2.51[.099]|16.67[11.2]|55FBF2512-20-*|
|18|1|38|2.79[.110]|22.17[14.9]|55FBF2512-18-*|
|16|1|38|3.02[.119]|26.78[18.0]|55FBF2512-16-*|
|14|1|38|3.45[.136]|35.86[24.1]|55FBF2512-14-*|
|12|1|38|3.89[.153]|49.40[33.2]|55FBF2512-12-*|
|10|1|38|4.55[.179]|71.57[48.1]|55FBF2512-10-*|
|||||||
|24|2|38|3.33[.131]|19.34[13.0]|55FBF7130-*|
|22|2|38|3.68[.145]|23.81[16.0]|55FBF2522-22-*|
|20|2|38|4.09[.161]|30.50[20.5]|55FBF2522-20-*|
|18|2|38|4.65[.183]|41.37[27.8]|55FBF2522-18-*|
|16|2|38|5.11[.201]|50.59[34.0]|55FBF2522-16-*|
|14|2|38|6.02[.237]|69.49[46.7]|55FBF2522-14-*|
|||||||
|24|3|38|3.53[.139]|25.30[17.0]|55FBF7131-*|
|22|3|38|3.91[.154]|31.10[20.9]|55FBF2532-22-*|
|20|3|38|4.34[.171]|41.07[27.6]|55FBF2532-20-*|
|18|3|38|4.95[.195]|56.54[38.0]|55FBF2532-18-*|
|16|3|38|5.44[.214]|69.94[47.0]|55FBF2532-16-*|
|14|3|38|6.43[.253]|96.87[65.1]|55FBF2532-14-*|
|||||||
|24|4|38|4.19[.165]|31.69[21.3]|55FBF7132-*|
|22<br>20<br>18|4<br>4<br>4|38<br>38<br>38|4.67[.184]<br>5.23[.206]<br>5.99[.236]|39.58[26.6]<br>52.68[35.4]<br>72.91[49.0]|55FBF2542-22-*<br>55FBF2542-20-*<br>55FBF2542-18-*|
|16<br>14<br>24<br>22<br>20<br>18|4<br>4<br>5<br>5<br>5<br>5|38<br>38<br>38<br>38<br>38<br>38|6.68[.263]<br>7.85[.309]<br>4.52[.178]<br>5.05[.199]<br>5.66[.223]<br>6.55[.258]|91.36[61.4]<br>125.59[84.4]<br>37.80[25.4]<br>47.32[31.8]<br>63.39[42.6]<br>89.43[60.1]|55FBF2542-16-*<br>55FBF2542-14-*<br>55FBF7133-*<br>55FBF2552-22-*<br>55FBF2552-20-*<br>55FBF2552-18-*|
|16|5|38|7.24[.285]|111.00[74.6]|55FBF2552-16-*|
|14|5|38|8.53[.336]|153.26[103.0]|55FBF2552-14-*|



The color of the component wire shall be light yellow designated by 4L. The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: 

**Fluid Resistance** and light yellow with stripe designators for remaining component wires as follows: Hydrocarbons Component Wire 1 2 3 4 5 Fuels and lubricants Color Designation 4L 4L6 4L3 4L5 4L2 Alcohols Fluids Cleaning fluids Glycols Synthetic fuels and lubricants Ketones 

9-71 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

||**ElectroLoss Filterline**(Continued)<br>Controlled Electrical Cables<br>**Part Numbering System**<br>**55F  B   1   5   2   1-   AWG-  7L/7L-   0**<br>**Basic Product Number**<br>**Construction**<br>0  - Component wire; or unshielded & unjacketed cable<br>1<br>- Round braid shielded and jacketed cable*<br>2<br>- Flat braid shielded & uacketed cable<br>7<br>- Special constructions<br>**Product Type:**<br>A<br>- XL-EFTE (insulation, & cable jacket, if any)<br>B<br>- Conductive XL-EFTE (cable jacket, black only)<br>A/ - Outer space 55FA<br>B/ - Outer space 55FB<br>AF - Low fluoride 55FA<br>BF - Low fluoride 55FB<br>A/F - Outer space, low fluoride 55FA<br>B/F - Outer space, low fluoride 55FB<br>**Class of Wire**<br>1-3 Discontinued<br>4<br>Ruggedized<br>5<br>Lightweight ruggedized<br>6<br>To be re-assigned<br>**Number of Conductors**<br>1 through 10 (designator for 10 conductor = 0)<br>**Conductor Size (AWG)**<br>**Conductor Type**<br>1<br>- Tin-coated copper<br>2<br>- Silver-coated copper<br>3<br>- Nickel-coated copper<br>4<br>- Silver-coated high strength copper alloy<br>6<br>- Nickel-coated high strength copper alloy<br>**Primary Wire Insulation Color**<br>(code per MIL-STD-681, except as noted)<br>0<br>- Black<br>5<br>-  Green<br>9    - White<br>1<br>- Brown<br>6<br>-  Blue<br>2<br>- Red<br>7<br>-  Violet<br>3<br>- Orange<br>7L - Light Violet<br>4<br>- Yellow<br>8<br>-  Gray<br>**Jacket Color (code per MIL-STD-681)**<br>(codes same as for Primary Wire Insulation Color)<br>~~E;~~|
|---|---|
|9-72|Catalog 1654025<br>Dimensions are shown for<br>Dimensions are in millimeters<br>USA: +1 800 522 6752<br>For additional support numbers|
||Revised 3-13<br>reference purposes only.<br>unless otherwise specified.<br>Asia Pacific: +86 0 400 820 6015<br>please visit www.te.com|
||Specifications subject<br>UK: +44 800 267 666|
||www.te.com<br>to change.|



Controlled Electrical Cables 

**9** 

## **Cheminax Coaxial Cables** 

## **Small, Lightweight Coaxial Cables** 

## **Product Facts** 

n **Light weight, small size** 

- n **Temperature range of -65°C to 200°C [-85°F to 392°F]** 

n **Low capacitance and attenuation** 

n **High velocity of propagation** n **High flexibility** 

## **Applications** 

Cheminax controlled electrical cables are used in the aircraft and aerospace industries. They have a wide range of applications in missiles, avionics, radiofrequency and microwave systems, computers, security and surveillance systems, and communications. Cheminax coaxial cables were designed to solve interconnect problems in 

electronic systems, such as computers, military equipment, and other areas of high-density packing, where cables are required to perform to more exacting specifications than standard radio-grade (RG) constructions. 

TE’s advanced materials technology has allowed the design and development of Cheminax miniature coaxial 

cables that offer substantial savings in size and weight while improving mechanical performance and reducing attenuation. 

Cables can be designed that are either smaller and lighter than standard RG cables or provide significantly lower attenuation and capacitance with no significant increase in size. 

**==> picture [312 x 57] intentionally omitted <==**

**----- Start of picture text -----**<br>
A B C D<br>A Conductor<br>B Dielectric<br>C Shield<br>D Jacket<br>**----- End of picture text -----**<br>


|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



9-73 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Controlled Electrical Cables 

## **Cheminax Coaxial Cables** (Continued) 

## **Part Numbering System** 

|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**95    27    A    1    3    1    7     -   0**|**Example: 9527A1317-0**||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**||**XX   XX    X    X   X    X    X    -   X**|**XX   XX    X    X   X    X    X    -   X**||||||
||||||||||||||||||**Jacket Color Identification Code**||||
||||||||||||||||||0 - Black<br>4 - Yellow||8 - Gray||
||||||||||||||||||1 - Brown<br>5 - Green||9  - White||
||||||||||||||||||2 - Red<br>6 - Blue||9X - Translucent White||
||||||||||||||||||3 - Orange<br>7 - Violet|7 - Violet|X - Clear||
||||||||||||||||||**Conductor Type**||||
||||||||||||||||||1 - Tin-coated copper||||
||||||||||||||||||2 - Silver-coated copper||||
||||||||||||||||||3 - Nickel-coated copper||||
||||||||||||||||||4 - Silver-coated high strength copper alloy||||
||||||||||||||||||5 - Aluminum||||
||||||||||||||||||6 - Nickel-coated high strength copper alloy||||
||||||||||||||||||7 - Tin-coated copper-clad steel||||
||||||||||||||||||8 - Silver-coated copper-clad steel|8 - Silver-coated copper-clad steel|||
||||||||||||||||||9 - Bare copper||||
||||||||||||||||||0 - Other||||
||||||||||||||||||A - Silver-coated CS95||||
||||||||||||||||||**Dielectric Material**||||
||||||||||||||||||1 - Rayfoam L (Polyethylene)|1 - Rayfoam L (Polyethylene)|6 - Modified XL-ETFE (SPEC 55)||
||||||||||||||||||2 - Rayfoam H (Foamed FEP)||7 - Flex XL-ETFE||
||||||||||||||||||3 - Rayolin F  (Solid)||8 - Rayfoam M (Foamed MFA)|8 - Rayfoam M (Foamed MFA)|
||||||||||||||||||4 - Modified FEP (Solid)||0 - Other||
||||||||||||||||||**Outer Jacket Material**||||
||||||||||||||||||1 - General purpose PVF²|6 - Modified XL-ETFE (SPEC 55)|6 - Modified XL-ETFE (SPEC 55)||
||||||||||||||||||2 - Outerspace PVF²|7 - Flex XL-ETFE (SPEC 80)|7 - Flex XL-ETFE (SPEC 80)||
||||||||||||||||||3 - Thermorad F & S|8 - Zerohal & Thermorad Low Smoke|8 - Zerohal & Thermorad Low Smoke||
||||||||||||||||||4 - Modified FEP|9 - None|9 - None||
||||||||||||||||||5 - ETFE (Uncrosslinked)|0 - Other|0 - Other||
||||||||||||||||||**Construction**||||
||||||||||||||||||1 - Round braid|6 - Triax - other|6 - Triax - other||
||||||||||||||||||2 - Flat braid|7 - Other|7 - Other||
||||||||||||||||||3 - 2 round braids|8 - Composite shield|8 - Composite shield||
||||||||||||||||||4 - 2 shields (other)|9 - Core only|9 - Core only||
||||||||||||||||||5 - Triax-round braids|0 - Other|0 - Other||
||||||||||||||||||**Variation**||||
||||||||||||||||||A - Standard||U - Low Loss||
||||||||||||||||||B - Sequential within any PNs||W - Waterblocked||
||||||||||||||||||S - Outer Space Requirements||||
||||||||||||||||||**Conductor Size (AWG)**||||
||||||||||||||||||Always 2 digits - 0X if under 10 AWG||||
||||||||||||||||||**Impedance**<br>Always 2 digits -  last 2 digits if over 100 ohms<br>0X (1 digit) if under 10 ohms|||**Part Numbering System is a**<br>**cross reference only and not**<br>**meant for part creation.**|



**Part Numbering System is a cross reference only and not meant for part creation.** 

9-74 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

**9** 

## **Cheminax Coaxial Cables** (Continued) 

## **Specifications/Approvals** 

|**Specifications/Approvals**|**Specifications/Approvals**|||**Series**||**TE**|||
|---|---|---|---|---|---|---|---|---|
|||||Cheminax cables||1200|||
|**Product Dimensions (Nominal)**|||||||||
|**Typical**<br>**Product**<br>**Part No.**|**Impedance**<br>**(ohms)**|**Capacitance**<br>**pF/m**<br>**(pF/ft)**|**Attenuation**<br>**at 400 MHz**<br>**dB/100m**<br>**(dB/100 ft)**|**A**<br>**Conductor**<br>**Diameter**|**B**<br>**Dielectric**<br>**Diameter**|**C**<br>**Shield**<br>**Diameter**|**D**<br>**Jacket**<br>**Diameter**|**Weight in**<br>**kg/km**<br>**(lb/1000ft)**|
|5012E1339|50|98.4[30.0]|14.8[4.5]|2.26[.089]|7.24[.285]|7.98[.314]|10.24[.403]|162.2[109.0]|
|5012M1612|50|82.0[25.0]|16.1[4.9]|2.26[.089]|6.07[.239]|6.60[.260]|7.06[.278]|74.5[50.1]|
|5024A1311|50|83.7[25.5]|50.3[15.3]|0.62[.025]|1.70[.067]|2.18[.085]|2.67[.104]|11.8[7.9]|
|5026D1027|50|88.9[27.1]|63.7[19.4]|0.48[.019]|1.27[.050]|1.70[.067]|2.21[.087]|11.8[7.9]|
|5030A1317|50|90.2[27.5]|97.5[29.7]|0.30[.012]|0.79[.031]|1.12[.044]|1.57[.062]|4.5[3.0]|
|5030A1424|50|100.4[30.6]|94.5[28.8]|0.30[.012]|0.86[.034]|1.19[.047]|1.60[.063]|5.7[3.8]|
|7520A1311|75|56.1[17.1]|20.0[6.1]|1.02[.040]|4.57[.180]|5.11[.201]|6.12[.241]|43.2[29.0]|
|7524A1311|75|56.4[17.2]|31.8[9.7]|0.62[.025]|2.82[.111]|3.25[.128]|3.86[.152]|19.2[12.9]|
|7528H1424|75|54.5[16.6]|44.0[13.4]|0.32[.013]|1.37[.054]|1.73[.068]|2.13[.084]|8.9[6.0]|
|7530A1317|75|60.4[18.3]|58.8[17.9]|0.30[.012]|1.35[.053]|1.78[.07]|2.29[.09]|8.3[5.6]|
|7530H1424|75|57.4[17.5]|58.1[17.7]|0.30[.012]|1.30[.051]|1.73[.068]|2.03[.08]|8.5[5.7]|
|9522A1311|95|44.3[13.5]|19.7[6.0]|0.79[.031]|5.51[.217]|6.05[.238]|7.32[.288]|55.1[37.0]|
|9527J1528|95|44.3[13.5]|31.8[9.7]|0.43[.017]|2.84[.112]|3.18[.125]|3.58[.141]|19.2[12.9]|
|9530H1014|95|44.3 [13.5]|44.3 [13.5]|0.30 [.012]|1.83 [.072]|2.26 [.089]|2.62 [.103]|13.1 [8.8]|



## **Product Dimensions (Nominal)** 

Note: All values are nominal. 

## **Product Characteristics** 

|General|Conductor Range<br>OperatingTemperature Range*|12 AWG to 30 AWG<br>-65°C to 200°C[-85°F to 392°F]|
|---|---|---|
||Impedance range|50 ohms to 125 ohms|
|Electrical|Dielectric constant|1.65–2.3|
||Velocity of propagation|67%–80%|



*Temperature rating varies depending on materials used in specific construction. 

## **Small, Lightweight Coaxial Cables** 

**Properties (per SCD)** 

|**Properties (per SCD)**||||||||
|---|---|---|---|---|---|---|---|
|**Physical**|**Typical Value of Dielectric Material**<br>**Rayfoam L**<br>**Rayfoam H**<br>**Rayolin F**|||||||
|Tensile (min.)|6.8 MPa<br>(1000psi)|4.1 MPa<br>(600psi)|12.2 MPa<br>(1800psi)|12.2 MPa||||
|Elongation (min.)|50%|50%|200%|||||
|**Electrical**<br>Dielectric withstand(min.)<br>Velocityofpropagation(nom.)|1000 V<br>78%|1000 V<br>78%|1000 V<br>67%|||||
|Dielectric constant<br>**Physical**<br>Tensile (min.)<br>Elongation(min.)<br>Temperature (max.)|1.65<br>**Thermorad**<br>13.6 MPa<br>(2000psi)<br>250%<br>125°C<br>[257°F]|1.65<br>**SPEC 55**<br>34 MPa<br>(5000psi)<br>50%<br>200°C<br>[392°F]|2.2<br>**Type Value of Jacket Material**<br>**FlexLine**<br>**FEP**<br>20.4 MPa<br>13.6 MPa<br>(3000psi)<br>(2000psi)<br>100%<br>200%<br>200°C<br>200°C<br>[392°F]<br>[392°F]|||**Zerohal**<br>8.2 MPa<br>(1200psi)<br>150%<br>125°C<br>[257°F]|**SPEC 44**<br>27.2 MPa<br>(2500psi)<br>150%<br>150°C<br>[302°F]|
|Flammability*|Method C|Method B|Method B|Method B||Method B|Method B|
|Fluid category|C|A|A||A|C|B|
|*See TE specification WCD-1200 for details.|*See TE specification WCD-1200 for details.|||||||
|**Solvents**|**Fluid category**||**A**|**B*****||**C**||
||**Fluid resistance**||All<br>Hydrocarbons|||Hydrocarbons 50˚C||
||||All fuels and lubes||Petroleum base fuels and lubes≤50˚C|||
|||||Alcohols||Alcohols||
||||Cleaningfluids|||Cleaningfluids||
|**Test method per TE Specification||||Glycois||Synthetic fuels and lubes||
|1200.<br>***Use caution with ketones.||||||Glycols<br>Ketones||



*See TE specification WCD-1200 for details. 

## **Solvents** 

**Test method per TE Specification 

1200. 

***Use caution with ketones. 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

9-75 

Controlled Electrical Cables 

**Cheminax — High Performance Alternatives to Standard Cables** (Continued) 

## **TE Alternatives to RG Cables** 

|**RG/U**|**TE Alternative**|**Comments**||**RG/U**|**TE Alternative**|**Comments**|
|---|---|---|---|---|---|---|
|4|5020A3311-0|Small/light||159|5020A1311-0|Small/light|
||5018D3311-0|Improved electricals||174|5026A1311-0|Small/light|
|5|5018D3311-0|Small/light|||5024A1311-0|Improved electricals|
|8|5012E1339-0|Dimensionallysimilar||178|5030A1317-0|Small/light|
|11|7518A1311-0|Small/light|||5028A1317-0|Improved electricals|
|29|5020A1311-0|Small/light||179|7530A1317-0|Small/light|
|31|5012E1339-0|Dimensionallysimilar|||7528A1317-0|Improved electricals|
|55|5020A3311-0|Small/light||180|9530E1014-0|Small/light|
||5018D3311-0|Improved electricals|||9527A1318-9|Improved electricals|
||5021D1331-0|Dimensionallysimilar||188|5026A1311-0|Small/light|
|58|5020A1311-0|Small/light|||5024A1311-0|Improved electricals|
||5018A1311-0|Improved electricals||210|9524A1311-0|Small/light|
||7523D1331-0|Dimensionallysimilar||213|5012E1339-0|Dimensionallysimilar|
|59|7524A1311-0|Small/light||214|5012A3311-0|Small/light|
||7520A1311-0|Improved electricals||223|5019D3318-0|Small/light|
|62|9524A1311-0|Small/light|||5018D3311-0|Improved electricals|
|63|2524A1311-0|Small/light||225|5012A3311-0|Small/light|
|87|5012A3311-0|Small/light||235|5012A3311-0|Small/light|
|89|5012A3311-0|Small/light||279|7524A1311-0|Dimensionallysimilar|
|115|5012A3311-0|Small/light||282|5024A1311-0|Small/light|
|122|5020A1311-0|Improved electricals||302|7524A1311-0|Small/light|
|124|7524A1311-0|Small/light||303|5020A1311-0|Small/light|
|133|9524A1311-0|Small/light||304|5018A1311-0|Small/light|
|140|7524A1311-0|Small/light||316|5026A1311-0|Small/light|
|141|5020A1311-0|Small/light|||5024A1311-0|Improved electricals|
|142|5019D3318-0<br>5018D3311-0|Small/light<br>Improved electricals||393<br>400|5012A3311-0<br>5020A3311-0|Small/light<br>Small/light|
|144|7518A1311-0|Small/light|||5018D3311-0|Improved electricals|
|149|7518A1311-0|Small/light||403|5030A5314-0|Small/light|



Note: To complement the mechanical and electrical features of Cheminax miniature coax cable, TE offers  SolderSleeve, SolderTacts, and PinPak termination devices and RF connector devices. Controlled electrical cables and components are available for data bus systems. 

9-76 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

## **Cheminax Twin Axial Cable** 

## **Small, Lightweight Twin Axial Cables** 

## **Product Facts** 

n **Light weight, small size** n **Temperature range of -65°C to 200°C [-85°F to 392°F]** 

n **Low capacitance** n **High data rates** n **Excellent shop handling** 

## **Applications** 

These small, lightweight cables are specially designed for use in MIL-STD-1553 CANBUS, and other high speed data bus applications. TE materials technology allows the design and construction of cables that meet rigorous electrical and environmental performance requirements while minimizing size and weight. 

Cheminax twin axial cables provide elegant solutions to an increasing range of data bus and multiplex signal transmission applications. 

**9** 

**==> picture [326 x 69] intentionally omitted <==**

**----- Start of picture text -----**<br>
A B C D<br>A Conductor<br>B Dielectric<br>C Shield<br>D Jacket<br>**----- End of picture text -----**<br>


|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|||||
|Dimensions are shown for|Dimensions are in millimeters|USA: +1 800 522 6752|For additional support numbers|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



9-77 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Controlled Electrical Cables 

## **Cheminax Twin Axial Cables** (Continued) 

## **Specifications/Approvals** 

|**Series**|**TE**|
|---|---|
|Cheminax cables|1200|



## **Product Dimensions*** 

|**Typical**<br>**Product**<br>**Part No.**|**Impedance**<br>**(ohms)**|**Capacitance**<br>**pF/m(pF/ft)**|**A**<br>**Conductor**<br>**Diameter**|**B**<br>**Dielectric**<br>**Diameter**|**C**<br>**Shield**<br>**Diameter**|**D**<br>**Jacket**<br>**Diameter**|**Weight in**<br>**kg/km**<br>**(lb/1000ft)**|
|---|---|---|---|---|---|---|---|
|5024A1661|50|104.7[31.9]|.64[.025]|0.89[.035]|2.21[.087]|2.62[.103]|14.4[9.7]|
|5026A1664|50|136.2[41.5]|.48[.019]|0.66[.026]|1.75[.069]|2.16[.085]|10.0[6.7]|
|7520A1662|75|74.2[22.6]|1.02[.040]|2.03[.080]|4.60[.181]|5.05[.199]|42.9[28.8]|
|7526J1660|75|88.6[27.0]|.48[.019]|0.99[.039]|2.41[.095]|2.82[.111]|14.9[10.0]|
|7820D0331|78|67.3[20.5]|1.02[.040]|2.11[.083]|4.75[.187]|5.72[.225]|46.9[31.5]|
|7824E0422|78|55.1[16.8]|.64[.025]|1.19[.047]|2.82[.111]|3.33[.131]|19.6[13.2]|
|0022E0311|100|49.2[15.0]|.79[.031]|1.98[.078]|4.39[.173]|5.16[.203]|30.5[20.5]|
|0024A0024|100|44.3[13.5]|.64[.025]|1.30[.051]|3.02[.119]|3.63[.143]|25.1[16.9]|
|0026A0024|100|44.0[13.4]|.48[.019]|1.14[.045]|2.72[.107]|3.23[.127]|18.7[12.6]|
|2524H0524|125|39.4[12.0]|.64[.025]|1.83[.072]|4.09[.161]|4.50[.177]|25.3[17.7]|
|2526E1114|125|36.1[11.0]|.48[.019]|1.40[.055]|3.33[.131]|3.73[.147]|21.7[14.6]|
|2530A0314|125|39.4[12.0]|.30[.012]|0.86[.034]|2.16[.085]|2.67[.105]|10.6[7.1]|
|10595-24|70|91.9[28.0]|.64[.025]|1.19[.047]|2.82[.111]|3.23[.127]|17.9[12.0]|
|10606-26|75|91.9[28.0]|.53[.021]|0.99[.039]|2.41[.095]|2.82[.111]|13.4[9.0]|
|10612-24|77|91.9[28.0]|.64[.025]|1.22[.048]|2.90[.114]|3.30[.130]|23.7[15.9]|
|10613-24|77|91.9[28.0]|.64[.025]|1.22[.048]|3.33[.131]|3.73[.147]|39.0[26.2]|
|10614-24|77|91.9 [28.0]|.64 [.025]|1.22 [.048]|3.73 [.147]|4.09 [.161]|40.3 [27.1]|



*All dimensions are nominal. 

## **Small, Lightweight Twin Product Characteristics Axial Cables** 

|General|Conductor range<br>Operatingtemperature range*|20 AWG to 30 AWG<br>-65°C to 200°C[-85°F to 392°F]|
|---|---|---|
|Electrical|Impedance range<br>Capacitance range|50 ohms to 125 ohms<br>30 pF/ft to 10 pF/ft|



*Temperature rating varies depending on materials used in specific construction. 

## **Properties (per SCD)** 

|**Properties (per SCD)**||||||||
|---|---|---|---|---|---|---|---|
|||||**Typical Value of Dielectric Material**||||
|**Physical**|**Rayfoam L**||**Rayfoam H**|**Rayolin F**|**FEP (solid)**|**Radiation-Crosslinked**<br>**XL ETFE**||
|Tensile (min.)|6.8 MPa<br>(1000psi)||9.1 MPa<br>(600psi)|12.2 MPa<br>(1800psi)|6.8 MPa<br>(1000psi)|34 MPa<br>(5000psi)||
|Elongation (min.)||50%|50%|200%|150%|50%||
|**Electrical**||||||||
|Dielectric withstand(min.)||1000 V|1000 V|1000 V|1000 V|1000 V||
|Velocityofpropagation(nom.)||78%|78%|67%|69%|61%||
|Permitivity (nom.)||1.65|1.65|2.2|2.1|2.7||
|**Physical**|**Thermorad**||**SPEC 55**|**Typical Value of Jacket Material**<br>**FlexLine**<br>**FEP**||**Zerohal**|**SPEC 44**|
|Tensile (min.)|13.6 MPa<br>(2000psi)||34 MPa<br>(5000psi)|20.4 MPa<br>(3000psi)|13.6 MPa<br>(2000psi)|8.2 MPa<br>(1200psi)|27.2 MPa<br>(2500psi)|
|Elongation(min.)||250%|50%|100%|200%|150%|150%|
|Temperature (max.)||125°C|200°C|200°C|200°C|125°C|150°C|
|||[257°F]|[392°F]|[392°F]|[392°F]|[257°F]|[302°F]|
|Flammability*||Method C|Method B|Method B|Method B|Method B|Method B|
|Fluid category*||C|A|A|A|C|B|



*See solvent Page 9-79 for details. 

9-78 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Controlled Electrical Cables 

**9** 

## **SeaLAN Ethernet Cables** 

## **Product Facts** 

n **Low smoke, zero halogen** n **Waterblocked cables tested using ASTM D1411 sea water solution** 

n **Humidity resistant designs** n **Lightweight** 

n **Flexible** 

Cables are used in Ethernet applications for: 

## **Applications** 

TE SeaLAN family of waterblocked and nonwaterblocked Ethernet cables, as described in MIL-DTL-24643/59 through /61, are qualified to meet the rigorous requirements of flammability, smoke emissions and halogen content. Waterblocked constructions meet severe waterblocking and humidity resistance requirements. 

n Military vessels MIL-DTL-24643/59, /60 and /61 

n Freighters 

n Tankers 

n Cruise Ships 

**Available in: Americas Europe Asia Pacific** n n n Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

9-79 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Controlled Electrical Cables 

## **SeaLAN Ethernet Cables** (Continued) 

## **Product Offering** 

|**MIL Spec**||**TE**||
|---|---|---|---|
|**Part Description**|**Type**|**Description**|**Cable Description**|
|M24643/59-01UO|LSC5FS-4|CEC-RWC-18982|24 AWG, solid bc,|
||||Al/polyester and drain wire|
|M24643/59-02UO|LSC5FSW-4|CEC-RWC-18983|Waterblocked, 24 AWG,|
||||solid bc, Al/polyester and|
||||drain wire|
|M24643/59-03UO|LSC5OS-4|CEC-RWC-18700|24 AWG, solid bc,|
||||Al/polyester and woven braid|
|M24643/59-04UO|LSC50SW-4|CEC-RWC-18600|Waterblocked, 24 AWG,|
||||solid bc, Al/polyester and|
||||woven braid|
|M24643/60-01UN|LSC5-4|CEC-RWC-18709|24 AWG, solid bc|
|M24643/60-02UN|LSC5W-4|CEC-RWC-18710|Waterblocked, 24 AWG,|
||||solid bc|
|M24643/61-01UN|LSC5P-4|CEC-RWC-19043|24 AWG, stranded tc|
|M24643/61-02UD|LSC5POS-4|CEC-RWC-18886|24 AWG, stranded tc,|
||||Al/polyester and|
||||woven braid|
|M24643/61-03UD|LSC5POSR-4|CEC-RWC-19172|26 AWG, stranded tc,|
||||Al/polyester and|
||||woven braid|



## **Cable Constructions** 

**CEC-RWC-18700** 

**CEC-RWC-18600** 

**CEC-RWC-18709** 

9-80 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Thermocouple Extension Cables 

## **SHF-260 Highly Flexible Wire** 

## **Product Facts** 

- n **Currently available in sizes from 24 to 1/0 AWG** 

- n **Highly flexible small bend radius allows for fitting into complex routing** 

- n **Extreme temperature resistance for a wide range of applications** 

- n **Extruded polymer notch and abrasion resistant — mechanically tough** 

- n **Chemical and fluid resistance when tested to SAE-AS22759/41** 

- n **Vibration stability allows a long life cycle in engine compartments** 

TE Connectivity is pleased to announce the introduction of its new SHF-260 highly flexible wire. The need for a combination of high temperature and high performance in wire insulation has become a critical factor in today’s platforms. This is especially true in large diameter power feeder applications where temperature and durability are key. 

Its highly flexible characteristic allows the cable to be bent and routed in extremely tight areas with no wrinkling or cracking of the insulation.This results in being able to run shorter distances, reducing the stresson the contact, and reducing the mating and demating forces normally associated with large shell diameter circular connectors, such as MIL-C-5015 and MIL-C-83723 connectors. 

Its ability to route in tight spaces may allow the user to go “up” in AWG sizes and eliminate the need to split power, where routing and bending previously prevented the user from doing so. 

## **Applications** 

Typical uses include both primary and secondary power distribution aerospace, defense and marine applications where high amperage pass through is needed 

## **Materials** 

Fluoropolymer based material 

## **Standards & Specifications** 

TE Specification WCD3111 Application Spec SAE-AS22759ASTM D1868FAR Part 25 - Flammability 

## **Ordering Information** 

Contact TE 

## **Thermal Properties** 

Temperature Rating: -65˚C to +260˚C 

Life Cycle: 290˚C for 500 hours 

Cold Bend: -65˚C for 4 hours 

Thermal Shock Resistance: Accordance with ASS22759 using an oven temperature of 260˚C 

## **Physical Properties** 

Weight and Dimensions: See TE Specification Control Drawings 

Insulation Elongation: 150% elongation minimum 

Tensile Strength: 2000 lbf/inch[2] minimum 

Minimum Bend Radius: 290˚C for 500 hours around a mandrel having a diameter as specified in the applicable specification sheet 

Wrap Test: Accordance with ASS22759 using an oven temperature of 290˚C 

**Fire Hazard Properties** Flammability – 60˚ Flame: Exceeds test requirements Smoke: Smoke resistance test specified in ASS22759 using an oven temperature of 290˚C 

## **Electrical Properties** 

Voltage: 1000 volts (rms) Insulation Resistance: **9** Minimum 50,000 Mohms/kft **Wire Printing** UV Laser Marking: Excellent mark contrast 

9-81 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Controlled Electrical Cables 

## **Raychem MIL-DTL-24643 ZEROHAL PROFIBUS Cables** 

## **Product Facts** 

n **MIL-DTL-24643/62 qualified** 

- n **Waterblocked and nonwaterblocked constructions** 

- n **Meets water tightness requirements when tested with ASTM D1411 synthetic sea water solution** 

- n **Suitable for transmission rates up to 12 megabits** 

- n **per second (MBits/S)** 

- n **Compatible with commercially available Profibus connectors** 

MIL-DTL-24643 has been the governing specification for low smoke, zero halogen insulated and jacketed shipboard cables used by the United States Navy and other military marine applications. 

TE RAYCHEM brand ZEROHAL cables meeting the PROFIBUS standard as described in MIL-DTL-24643/62, are qualified to meet the rigorous requirements to flame, smoke emissions, halogen content and severe water-blocking requirements. 

## **Applications** 

Cables are used in communications, machinery control monitoring and instrumentation for: 

n Military vessels - MIL-DTL-24643/62 

n Cruise ships 

n Freighters 

- n Tankers 

- n Industrial Automation 

## **Electrical** 

150 ohm impedance 

Transmission rates up to 12 MBits/s 

## **Materials** 

Foamed polyethylene components 

Low smoke, Zerohal jacket 

## **Standards & Specs** 

Raychem Specification 1200 

Raychem Specification 

345 MIL-DTL-26463/62 

Attenuation (dB/100m maximum) 

2 MHz: 1.0 dB 4 MHz: 2.5 dB 16 MHz: 5.0 dB 100 MHz: 13.5 dB 300 MHz: 24.0 dB 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-82 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Controlled Electrical Cables 

**9** 

## **Raychem MIL-DTL-24643 ZEROHAL PROFIBUS Cables** (Continued) 

## **Product Offering** 

|**Military**||**TE**||
|---|---|---|---|
|**Part Number**|**Type**|**Part Number**|**Description**|
|M24643/62-01|LSPB2SD-1|5022M1809|22 AWG, bare copper,|
||||non-water blocked, shield and jacket|
|M24643/62-02|LSPB2SDW-1|5022W1809|22 AWG, bare copper,|
||||water blocked, shield and jacket|
|M24643/62-03|LSPB2SDOS-1|5022M5809|22 AWG, bare copper,|
||||non-water blocked, two shields|
||||and two jackets|
|M24643/62-04|LSPB2SDOSW-1|5022W0809|22 AWG, bare copper,|
||||water blocked, two shields|
||||and two jackets|



## **Cable Constructions** 

**==> picture [418 x 8] intentionally omitted <==**

**----- Start of picture text -----**<br>
5022M1809 5022M5809 5022W0809 5022W1809<br>**----- End of picture text -----**<br>


9-83 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

## **QUADLITE Quadraxial Cables** 

## **Product Facts** 

## n **100 Ohm and 150 Ohm cables** 

- n **Materials rated from -65˚C to +200˚C [ -85˚F to +392˚F]** 

- n **Low outgassing materials (PTFE, FEP)** 

- n **Custom design capabilities** 

- n **Proven technologies and materials** 

- n **Lightweight** 

- n **Low smoke and low toxicity** 

- n **Available in 150˚C and 200˚C rated construction** 

TE Quadlite family of lightweight, fluoropolymer cables are for use in high speed, high bandwidth applications such as 100Base-T, Gigabit Ethernet, IEEE 1394 and Fiber Channel employed in commercial avionics systems, aircraft data networks, in-flight entertainment systems and military communications. 

## **Applications** 

Cables are used in communications, control and instrumentation for: 

n In-Flight Entertainment n Satellite TV 

n Flight Subsystems 

- n Military Communications 

## **Materials** 

**Dielectrics** — Foamed FEP **Jacket** — FEP 

## **Standards and Specifications** 

TE Specification 1200 ANSI/TIA-568-B.2 IEEE 1394 ARINC 664 

The Quadlite cables are designed to meet the flammability requirements of FAR Part 25 and the rigorous smoke and toxicity requirements found in commercial aerospace standards such as EN3475. Quadlite cables are to be used with the Quadrax contacts and connectors. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



9-84 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Controlled Electrical Cables 

**9** 

## **QUADLITE Quadraxial Cables** (Continued) 

## **100 Base T Ethernet Cables 100 Ohms - 150˚C** 

|**TE Part Number**|**CEC-RWC-18634**|**CEC-RWC-18664**|**CEC-RWC-18666**|
|---|---|---|---|
|Conductor AWG Size (19 Strand)|26|24|22|
|Conductor Material:|SCCA|SCCA|SCC|
|Nom. Conductor Diameter (in.):|0.0185|0.0235|0.0295|
|Insulation Material:|Formed FEP|Formed FEP|Formed FEP|
|Nom. Insulation OD± 0.002 (in.):|0.037|0.042|0.057|
|Nom. Cable OD (in.):|0.145|0.154|0.195|
|Nom. Cable Weight (lbs/1 kft):|17.7|20.3|32.0|
|Shield Material:|TCC|TCC|TCC|
|Jacket Material:|FEP|FEP|FEP|
|Impedance ± 10% (Ω):|100|100|100|
|Temp. Rating:|150˚C|150˚C|150˚C|
|Nom. Capacitance (pF/ft):|13.5|13.0|12.9|
|Nom. Attenuation (dB/100 m):||||
|1 MHz|4.0|2.2|1.6|
|10 MHz|10.5|6.8|5.9|
|100 MHz|36.0|24.8|21.0|
||10 MHz     100 MHz|10 MHz       100 MHz|10 MHz     100 MHz|
|Min. NEXT (dB)|50              35|50                35|50            35|
|Min. SRL (dB)|23              16|23                16|23            16|



|**TE Part Number**<br>**CEC-RWC-20555**<br>**CEC-RWC-20333**||
|---|---|
|Conductor AWG Size (19 Strand)<br>26<br>24<br>Conductor Material:<br>SCCA<br>SCCA<br>Nom. Conductor Diameter (in.):<br>0.0185<br>0.0235<br>Insulation Material:<br>Formed FEP<br>Formed FEP<br>Nom. Insulation OD± 0.002 (in.):<br>0.037<br>0.042<br>Nom. Cable OD (in.):<br>0.144<br>0.153<br>Nom. Cable Weight (lbs/1 kft):<br>18.7<br>22.2<br>Shield Material:<br>TCC<br>TCC<br>Jacket Material:<br>FEP<br>FEP<br>~~ee ~~(4,s<br>~~Ww}~~<br>SOF||
|Impedance ± 10% (Ω):<br>100<br>100||
|Temp. Rating:<br>150˚C<br>150˚C<br>Nom. Capacitance (pF/ft):<br>13.5<br>13.0<br>Nom. Attenuation (dB/100 m):|**100BASE-T Ethernet**|
|1 MHz<br>4.0<br>2.2<br>10 MHz<br>10.5<br>6.8<br>100 MHz<br>36.0<br>24.8<br>10 MHz     100 MHz<br>10 MHz       100 MHz<br>Min. NEXT (dB)<br>50              35<br>50                35<br>Min. SRL (dB)<br>23              16<br>23                16||



9-85 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Controlled Electrical Cables 

## **QUADLITE Quadraxial Cables** (Continued) 

## **100 Base T Ethernet Cables 100 Ohms - 200˚C** 

|**TE Part Number**|**CEC-RWC-18658**|**CEC-RWC-18687**|**CEC-RWC-18665**|
|---|---|---|---|
|Conductor AWG Size (19 Strand)|26|24|22|
|Conductor Material:|SCCA|SCCA|SCC|
|Nom. Conductor Diameter (in.):|0.0185|0.0235|0.0295|
|Insulation Material:|Formed FEP|Formed FEP|Formed FEP|
|Nom. Insulation OD± 0.002 (in.):|0.037|0.042|0.057|
|Nom. Cable OD (in.):|0.144|0.153|0.194|
|Nom. Cable Weight (lbs/1 kft):|18.7|22.2|34.3|
|Shield Material:|SCC|SCC|SCC|
|Jacket Material:|FEP|FEP|FEP|
|Impedance ± 10% (Ω):|100|100|100|
|Temp. Rating:|200˚C|200˚C|200˚C|
|Nom. Capacitance (pF/ft):|13.5|13.0|12.9|
|Nom. Attenuation (dB/100m):||||
|1 MHz|4.0|2.2|1.6|
|10 MHz|10.5|6.8|5.9|
|100 MHz|36.0|24.8|21.0|
||10 MHz     100 MHz|10 MHz       100 MHz|10 MHz     100 MHz|
|Min. NEXT (dB)|50              35|50                35|50            35|
|Min. SRL (dB)|23              16|23                16|23            16|



9-86 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Controlled Electrical Cables 

**9** 

## **QUADLITE Quadraxial Cables** (Continued) 

## **Fiber Channel Cables 150 Ohms - 150˚C** 

|**TE Part Number**|**CEC-RWC-18680**|**CEC-RWC-18681**|**CEC-RWC-18682**|
|---|---|---|---|
|Conductor AWG Size (19 Strand)|26|24|22|
|Conductor Material:|SCCA|SCCA|SCC|
|Nom. Conductor Diameter (in.):|0.0185|0.0235|0.0295|
|Insulation Material:|Formed FEP|Formed FEP|Formed FEP|
|Nom. Insulation OD± 0.002 (in.):|0.058|0.077|0.094|
|Nom. Cable OD (in.):|0.193|0.224|0.281|
|Nom. Cable Weight (lbs/1 kft):|23.4|38.3|57.2|
|Shield Material:|TCC|TCC|TCC|
|Jacket Material:|FEP|FEP|FEP|
|Impedance ± 10% (Ω):|150|150|150|
|Temp. Rating:|150˚C|150˚C|150˚C|
|Nom. Capacitance (pF/ft):|6.0|6.0|6.0|
|Nom. Attenuation (dB/100m):||||
|531 MHz|13|11|9|
|1062 MHz|21|17|13|



## **150 Ohms - 200˚C** 

|**TE Part Number**|**CEC-RWC-18684**|**CEC-RWC-18685**|**CEC-RWC-18686**|
|---|---|---|---|
|Conductor AWG Size (19 Strand)|26|24|22|
|Conductor Material:|SCCA|SCCA|SCC|
|Nom. Conductor Diameter (in.):|0.0185|0.0235|0.0295|
|Insulation Material:|Formed FEP|Formed FEP|Formed FEP|
|Nom. Insulation OD± 0.002 (in.):|0.058|0.077|0.094|
|Nom. Cable OD (in.):|0.192|0.247|0.284|
|Nom. Cable Weight (lbs/1 kft):|25.8|38.3|57.2|
|Shield Material:|SCC|SCC|SCC|
|Jacket Material:|FEP|FEP|FEP|
|Impedance ± 10% (Ω):|150|150|150|
|Temp. Rating:|200˚C|200˚C|200˚C|
|Nom. Capacitance (pF/ft):|6.0|6.0|6.0|
|Nom. Attenuation (dB/100m):||||
|531 MHz|13|11|9|
|1062 MHz|21|17|13|



**Fiber Channel** 

9-87 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Controlled Electrical Cables 

## **QUADLITE Quadraxial Cables** (Continued) 

## **4-Pair Cat 5E Constructions 100 Ohms - 150˚C/200˚C** 

|**TE Part Number**|**CEC-RWC-20412**|**CEC-RWC-21064**|**CEC-RWC-20638**|
|---|---|---|---|
|Conductor AWG Size (19 Strand)|24|24|26 (7 strand)|
|Conductor Material:|SCHSCA|SCC|SCC|
|Nom. Conductor Diameter (in.):|0.0235|0.0235|0.019|
|Insulation Material:|Formed FEP|Formed FEP|Formed FEP|
|Nom. Insulation OD± 0.002 (in.):|0.046|0.046|0.036|
|Nom. Cable OD (in.):|0.279|0.249|0.204|
|Nom. Cable Weight (lbs/1 kft):|46.2|39.5|29.8|
|Shield Material:|TCC|TCC|SCC|
|Jacket Material:|FEP|XL-ETFE|FEP|
|Impedance ± 10% (Ω):|100|100|100|
|Temp. Rating:|150˚C|150˚C|200˚C|
|Nom. Capacitance (pF/ft):|13.5|13.5|13.5|
|Nom. Attenuation (dB/100m):||||
|1 MHz|2.4|2.2|2.4|
|100 MHz|7.5|6.8|8.8|
|100 MHz|26.4|24.8|30.5|
||10 MHz     100 MHz|10 MHz       100 MHz|10 MHz     100 MHz|
|Min. NEXT (dB)|50              35|50                35|50            35|
|Min. SRL (dB)|25              19|25                19|23            16|



**Cat 6 Constructions 100 Ohms - 100˚C/90˚C** 

|**TE Part Number**|**CEC-RWC-20837**|**CEC-RWC-21088**|
|---|---|---|
|Conductor AWG Size (19 Strand)|23|23|
|Conductor Material:|Bare Copper|Bare Copper|
|Nom. Conductor Diameter (in.):|0.021|0.021|
|Insulation Material:|Foamed PE|PE|
|Nom. Insulation OD± 0.002 (in.):|0.046|0.046|
|Nom. Cable OD (in.):|0.350|0.249|
|Nom. Cable Weight (lbs/1 kft):|52.6|39.5|
|Shield Material:|TCC|TCC|
|Jacket Material:|FDR-25|Raythane|
|Impedance ± 10% (Ω):|100|100|
|Temp. Rating:|100˚C|90˚C|
|Nom. Capacitance (pF/ft):|13.5|13.5|
|Nom. Attenuation (dB/100m):|||
|1 MHz|1.8|1.8|
|100 MHz|5.5|5.5|
|100 MHz|18.3|18.3|
|250 MHz|30.4|30.4|
||10 MHz     250 MHz|10 MHz       250 MHz|
|Min. NEXT (dB)|70             52|70                52|
|Min. SRL (dB)|36              24|36               24|



Min. NEXT (dB) Min. SRL (dB) 

9-88 Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Controlled Electrical Cables 

**9** 

## **High Speed Copper Cable Assemblies** 

## **Product Facts** 

- n **End-to-end best performance systems solutions provider** 

- n **Quick design turnaround using in-house software** 

- n **Full electrical and environmental testing capability** 

- n **Certified test processes and equipment ensures optimal signal integrity** 

- n **Qualified assembly experts** 

- n **Complete lot traceability** 

- n **Reliability in harsh environments** 

- n **ISO 9001; AS 9100 certified** 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


TE supplies proven technology for high bandwidth data links to customers in the aerospace, ground systems and marine industries. Military cable requirements are designed, manufactured and tested to perform reliably in harsh environments. 

Proper cable assembly is critical to realizing the full potential of the cable and connector technologies. TE’s lightweight military cables and connector solutions are designed to reduce size and remove weight from your application, leading to benefits that include reduced fuel consumption and increased payload capacity. 

Data assemblies can be developed for the following high speed protocols: 

- n Military Fiber Channel 

- n Ethernet (Fast Ethernet, GigE, 10GigE) 

- n 1394b Military Firewire 

- n USB 3.0 

and many other serial communication architectures. 

## **Applications** 

Unmanned aerial vehicles (UAV), Helicopters, Fighters, Transport, Trainers, Missiles, Satellites, and Ground Vehicles 

Applications include: 

- n Surveillance equipment, ground computing 

- n Communications 

- n Collision Avoidance, Navigation 

- n Cockpit Instrumentation 

- n Broadband Networks 

- n Command and Control 

## **Electrical** 

Testing capabilities include: 

n DWV/IR 

- n Characteristic Impedance 

- n Return Loss/VSWR 

- n Insertion Loss 

- n Crosstalk 

- n Attenuation 

- n Eye Diagrams 

n etc. 

## **Mechanical Tests Available:** 

n Vibration 

- n Mechanical Shock 

- n Mechanical Durability 

## **Environmental Tests Available:** 

- n Salt Spray 

- n Thermal Shock / Termperature Life 

- n Humidity / Fluid Immersion 

9-89 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Multiconductor (Multicore) Cables 

## **High Speed Copper Cables** 

## **Product Facts** 

- n **Reduced engineering time** n **Compatibility with numerous TE contacts and TE termination devices** 

- n **Integrated solution** 

- n **Cost savings** 

- n **Custom solutions available** 

- n **Complexity reduction for straight forward installation** 

- n **Increased bandwidth** 

- n **EMI protection** 

- n **Lightning protection** n **Ruggedized to survive in harsh environments** 

- n **Reduced size and weight** 

## **Description** 

TE Connectivity offers a large and growing range of High Speed Copper Cables for commercial and military aerospace, as well as ground systems and marine applications. Increased usages of high speed protocol such as Ethernet, Firewire, Fiber Channel and USB have become a necessity to be able to deliver information from one point to the next. 

TE’s high speed copper solutions along with TE’s matched impedance contacts and connectors can provide a total solution. TE’s total solution can increase the performance and the signal integrity while maintaining robustness in today’s Aerospace, Defense and Marine applications. 

TE’s expansive research and development programs 

in material sciences are continually developing unique polymer solutions that will reduce weight and size while increasing robustness of our products 

## **Applications** 

Military Aerospace: Situation Awareness Systems (radar); Weapons Systems (missiles); Communications (radio and intercoms) 

Commercial Aerospace: InFlight Entertainment; Glass Cockpit; In-flight Wireless 

Military Ground Systems: Glass Dashboard; Integrated Computer System; Remote Weapons System; Radio and Intercom Communications; Situational Awareness (thermal imaging, vision systems); 

Smart Soldier Systems: Live health monitoring; Real Time Soldier Movement; Portable computers 

## **Materials** 

Conductor: Tin, Silver, Nickel or Copper 

Also available in High Strength Alloys. 

## **Electrical** 

Matched impedance connectors and cables 

Electro-magnetic interferences protection 150-Ohm FiberChannel 

100-Ohm Gigabit Ethernet 

## **Mechanical** 

Small size, reduced complexity and weight 

## **Design Flexibility** 

CAD for quick response High product performance Optimum layout Rapid quotations Size and weight details 

## **Dielectric Solutions** 

TE has designed a new process for extruding Foamed FEP and other various jacket materials, allowing us the advantage of providing relatively uniform bubbles (void spaces) along the entire length of our cables. 

This solution has a number of benefits which include increased electrical performance and integrity while maintaining mechanical robustness. 

Excellent uniformity (void spaces); Excellent electrical performance; More robust product 

9-90 **Catalog 1654025 Revised 3-13** 

**USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666** 

**Dimensions are shown for reference purposes only. Specifications subject to change.** 

**Dimensions are in millimeters unless otherwise specified.** 

**For additional support numbers please visit www.te.com** 

**www.te.com** 

Multiconductor (Multicore) Cables 

**9** 

## **High Speed Copper Cables** (Continued) 

## **HSC - part numbering system “high-speed conductor”** 

|Example:|Example:|Example:|Example:|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
||C5E<br> -||-26<br>||B<br>||1<br>||2<br>|4<br>||-<br>|7<br>|1<br>|4<br>-||-9X|||||||
||||||~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~<br>~~T~~||~~T~~|~~T~~|~~T~~<br>Tv|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|~~T~~|
||||||1!<br>1!|||||i)<br>'||||'<br>'||||**Variation Code (3-digits):**||||||
|||||||||||||||||||3EA<br>IEEE1394a<br>C6X<br>CAT6<br>DSP Display Port|||||LVD LVD|
|||||||||||||||||||3EB<br>IEEE1394b<br>C7E<br>CAT7e<br>DVI DVI|||||TGX 1000B-T Quad|
|||||||||||||||||||C5E<br>CAT5e<br>C7X<br>CAT7<br>FBC Fiber Channel|||FBC Fiber Channel||THX 100B-T Quad|
|||||||||||||||||||C6A<br>CAT6a<br>CBS<br>Canbus<br>HDM HDMI|||||UB2 USB 2.0|
||||||||||||||||||||||||UB3 USB 3.0|
|||||||||||||||||||**Conductor AWG Size (Data Pair):**||||||
||||||1!|||||||||||||||||||
||||||'|||||||||||||||||||
||||||1!|||||||||||||||||||
||||||moe||||||||||||---~~-~~|**Conductor Stranding (Data Pair):**||||||
|||||||||||||||||||A Solid<br>B 7 Strand|||C 19 Strand|C 19 Strand|C 19 Strand|
|||||||||||||||||||**Conductor Material (Data Pair):**||||||
|||||||||||||||||||c<br>e<br>r<br>a<br>B<br>9<br>r<br>e<br>p<br>p<br>o<br>c<br>d<br>e<br>t<br>a<br>o<br>c<br>-<br>ni<br>T<br>1||c|p<br>p<br>o|r<br>e||
|||||||||||||||||||2<br>Silver-coated copper<br>0<br>Other||||||
|||||||||||||||||||3<br>Nickel-coated copper<br>A Silver-coated ultra high-strength||||||
|||||||||||||||||||4<br>Silver-coated high-strength copper alloy|copper alloy|||||
|||||||||||||||||||6<br>Nickel-coated high-strength copper alloy||||||
|||||||||||||||||||**Dielectric Material (Data Pair):**||||||
|||||||||||i)<br>i)||||||||1<br>Rayfoam L<br>5<br>UXL-ETFE|||0||Other|
|||||||||||i)<br>i)||||||||2<br>Rayfoam H<br>6<br>XL-ETFE|||L||Low Fluoride XL-ETFE|
|||||||||||1<br>'||||||||3<br>Rayolin F<br>7<br>Flexible  XL-ETFE<br>4<br>Modified FEP<br>8<br>Rayfoam FS||||||
|||||||||||i)||||||||||||||
|||||||||||i)||||||||||||||
|||||||||||i)||||||||||||||
|||||||||||i)||||||||||||||
|||||||||||ee|||||||---+~~-~~|**Number of Data Pairs:**||||||
|||||||||||||||||||1 - 10 (designator for 10 conductor = 0)<br>**Special Construction (P-Line= Power Line):**||||||
|||||||||||||||||||- Standard<br>C 26 AWG (P-Line)<br>F 20 AWG (P-Line)||||F 20 AWG (P-Line)|W Waterblocked|
|||||||||||||||||||A 30 AWG (P-Line)<br>D 24 AWG (P-Line)<br>G 18 AWG (P-Line)||||G 18 AWG (P-Line)|X Special construction|
|||||||||||||||i)<br>'<br>i)<br>i)<br>'||:||B 28 AWG (P-Line)<br>E 22 AWG (P-Line)<br>S Space rated<br>**Shield Type:**<br>See page 2.<br>**Shield Material (each, when more than one shield):**<br>1<br>Tin-coated copper<br>4<br>Silver-coated high-strength copper alloy<br>2<br>Silver-coated copper<br>U Unshielded<br>3<br>Nickel-coated copper<br>**Jacket Material (each, when more than one jacket):**<br>1<br>Thermorad K<br>8<br>Zerohal<br>M Laser Markable FEP<br>3<br>Thermorad F & S<br>9<br>None<br>N Thermorad NTFR<br>4<br>Modified FEP<br>0<br>Other<br>R Raythane FR<br>5<br>UXL-ETFE<br>C Raythane C<br>T<br>Thermorad O<br>~~ee~~||||||
|||||||||||||||||||6<br>Thermorad HT<br>F<br>FDR-25|||W PET wrap|W PET wrap|W PET wrap|
|||||||||||||||||||7<br>Thermorad FL<br>L<br>Low Fluoride XL-ETFE<br>**Outer Jacket Color (code per MIL-STD-681, except as noted):**||||**681, except as noted):**||
|||||||||||||||||||(For translucent colors, an "X" is added to the end of the color.||||||
|||||||||||||||||||Example:  9X = Translucent White)||||||
||Rayfoam, Rayolin, Raythane, Thermorad,||||||Rayfoam, Rayolin, Raythane, Thermorad,|||||||||||0<br>Black<br>3<br>Orange<br>6<br>Blue|Blue||||9<br>White|
||and Zerohal are trademarks.||and Zerohal are trademarks.||and Zerohal are trademarks.|and Zerohal are trademarks.||||and Zerohal are trademarks.||||||||1<br>Brown<br>4<br>Yellow<br>7<br>Violet|||||X Clear|
|||||||||||||||||||2<br>Red<br>5<br>Green<br>8<br>Gray|Gray|||||



9-91 

**Catalog 1654025 Revised 3-13** 

**USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666** 

**Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change.** 

**For additional support numbers please visit www.te.com** 

**www.te.com** 

Multiconductor (Multicore) Cables 

## **High Speed Copper Cables** (Continued) 

## **Description** 

Ethernet 

## **Ethernet Category Cables** 

Markets: Commercial and MIL Aero, Marine, Military Ground Systems Speeds: 10 Mbits/s to 10 Gbit/s Common Names: Quadrax, Cat5e, Cat6, Cat 6a, Cat7 Primary Usage: Generalized Data Communications 

Firewire 

## **FireWire/IEEE 1394** 

Markets: Aerospace Commercial and Military Speeds: 100 Mbits/s to 3.2 Gbit/s Primary Usage: High Data Rate Communication; Bus Independent 

DVI 

## **Digital Video Interface (DVI)** 

Markets: Marine and Ground Systems Primary Usage: Video Displays, Uni-Directional Data Transfer 

Fiber Channel 

## **Fiber Channel** 

Markets: Aerospace Speeds: 200 MB/s to 1.6 GB/s 

Primary Usage: Storage Technologies and Long Distance Communications 

USB-2.0 

## **Universal Serial Bus (Hi-Speed)** 

Markets: Aerospace, Ground Systems, Marine, Missiles Speeds: up to 480 Mbit/s 

Primary Usage: Universal Data Transfer- requires computing system to function 

USB-3.0 

## **Universal Serial Bus (Super-Speed)** 

Markets: Aerospace, Ground Systems, Marine, Missiles Speeds: 5 Gbit/s 

Primary Usage: Universal Data Transfer- requires computing system to function 

9-92 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

www.te.com 

Multiconductor (Multicore) Cables 

**9** 

## **High Speed Copper Cables** (Continued) 

## **Compatible Products** 

The listing below is an “example” only of compatible products. For additional information, contact TE. 

CeeLok FAS-T Connector 

Molded Shapes 

Band Straps 

SolderSleeve Termination Devices 

Gigabit Ethernet Connectors 

EN4165 

Quadrax Contacts 

Twinax Contacts 

## **Jacket Materials** 

|**Jacket Materials**|||||
|---|---|---|---|---|
|**Jacket Materials**|**Temperature Range (˚C)**|**Abrasion Resistance**|**Flexibility**|**Typical Industry Use**|
|Thermorad K(Modified PVDF)|-65 to +150|VeryGood|Fair|Aerospace, Ground and Marine|
|Thermorad F & S|-55 to +125|Good|Good|Ground Systems|
|Modified FEP|-65 to +200|Good|Good|Aerospace|
|UXL-ETFE|-65 to +150|Good|Fair|Aerospace and Ground Systems|
|Thermorad HT(Modified ETFE)|-65 to +200|VeryGood|Fair|Aerospace|
|Thermorad FL|-55 to +200|VeryGood|Good|Aerospace|
|Zerohal|-30 to +105|Good|Good|Marine|
|FDR-25|-40 to +105|Fair|Excellent|Ground Systems|
|Low Fluoride XL-ETFE|-65 to +200|VeryGood|Fair|Aerospace|
|Laser Markable FEP|-65 to +200|Good|Good|Aerospace|
|Thermorad NTFR|-55 to +110|Good|Excellent|Ground Systems and Marine|
|Raythane FR<br>Thermorad O|-65 to +90<br>-55 to +125|Excellent<br>Good|Excellent<br>Good|Marine<br>Ground Systems and Marine|



9-93 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

**Multiconductor (Multicore) Cables** 

## **Custom-designed and standard Multiconductor (Multicore) Cables** 

## **Product Facts** 

- n **Temperature capability: -55°C to +260°C [-67°F to +500°F]** 

- n **Small size, lightweight** 

- n **System compatibility with other Raychem products** 

- n **Complete range of components** 

- n **Specially formulated jacket materials** 

- n **Special shielding to address EMI/EMC problems** 

- n **Custom designed and purpose built** 

- n **Fast response—design, pricing, and delivery** 

- n **Prototype length facility** 

- n **Raychem Dynalink for extended flex-life and increased flexibility** 

- n **Fire-resistance; circuit integrity (IEC60331), enhanced 950˚C [1742˚F, 3 hours]** 

## **Applications** 

n **Small size, lightweight, low fire-hazard for modern** TE is the leading manufac- **high-speed vessels** turer of Raychem customdesigned, small-size, lightweight, high-performance multi-conductor (multicore) cables. Applications are found in the aerospace, commercial marine, naval, mass transportation, automotive, offshore, military ground vehicle, ground support, high-performance instrumentation, industrial, and commercial markets. Raychem multiconductor (multicore) cables have been approved to many standards demanding high performance criteria in **Available in:** service use. 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


**Multiconductor (Multicore) Cables Purpose Built and Designed Using Raychem Components and Technology** 

Multiconductor cables are used in widely varying applications and environments. Careful consideration must be given to the selection of components with the right combination of physical, chemical, and electrical properties for specific applications. 

TE’s leadership in the technologies of polymer blending and subsequent radiation crosslinking has led to the development of a particularly broad range of Raychem brand cables. High-performance component wires and miniature coaxial cables are combined with unique cable 

jacket materials to meet the requirements of demanding environments. 

Established as the leading manufacturer of special purpose Raychem cables, TE has continued to develop both its design and manufacturing expertise. 

Development of a sophisticated CAD system has allowed increasingly rapid response to any design request, followed by manufacturing to the highest quality standards. 

## **Specifications/Approvals** 

|**Agency**|**Industry**|**Military**|**TE**|
|---|---|---|---|
|Underwriters’ Laboratories|Lloyd’s Register of Shipping|Def. Stan 61-12 Pt 25|WCD series|
|CSA(Canadian Standards Assn.)|Det Norske Veritas|MIL-DTL-24640||
|ISO9001:2000||MIL-DTL-24643||
|MSV 34410-34413; 34435; 34436||VG 95218 Pts 27 and 28||
|ANSI/ISO/ASQ Q9001-2000||||



9-94 

Catalog 1654025 Revised 3-13 

Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 to change. 

www.te.com 

Multiconductor (Multicore) Cables 

## **Multicore Cables** 

## **Design Flexibility** 

## **Components** 

n SPEC 44 wire and cable n SPEC 55 wire and cable n Type 99 wire and cable n 100 wire and cable 

n ElectroLoss FilterLine cables 

n Flexible power cables 

n Optical fibers 

- n Controlled electrical cables 

## **Wraps and Braids** 

n Fabric and film tapes 

n Aramid or steel strength members 

n Full range of electrical screens (including SuperScreens) 

**9** 

## **Jacket Materials** 

n FDR 25 - Fluid resistant, flexible, high temperature n Thermorad/ - General purpose Thermorad F n Thermorad HTF - Very high temperature fluoroelastomer, fluid resistant n Raythane C - Tough and flexible n Raythane FR - Tough, flexible, flameretardant n Rayolin - Low moisture transmission n NT/ - Low-temperature flexibility Thermorad NTFR n Zerohal - LFH (Low Fire Hazard) 

9-95 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Multiconductor (Multicore) Cables 

## **How to Build a Multicore Cable** 

This guide is designed to help you identify the building blocks necessary to create a custom multicore cable design. 

**1. What is your application/end-use?** 

**2. What temperature rating is required (in degrees C)?** 

**3. How many components are needed?** 

**4. What is each component used for (data, signal or power)?** 

**5. What would be the size of each of the components (in AWG)?** 

**6. Are there any electrical shielding (EMI) requirements?  If so, please list specifics (ex: component shielding, cable shielding)?** 

**7. Are there specific flexibility, mechanical, or fluid resistance requirements? If so, please list specifics and rank the order of importance.** 

**8. Do you require special lengths?** 

**9. Is there a customer specification involved?  If so, please provide a copy.** 

**10. Please list any timelines and annual usage estimates.** 

9-96 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Multiconductor (Multicore) Cables 

## **Computer Aided Design** 

## **Custom Design Capability** 

## **Applications** 

Every year, TE designs and builds several thousand custom, high-performance, multiconductor cables that meet unique product needs. 

Design staff can draw on an extensive range of highperformance cable components and jacket materials, while incorporating both color-coding and alphanumeric marking techniques for component identification. These options, combined with a full range of EMI shields, lead to a huge variety of construction possibilities. 

TE developed computeraided design tools to provide a fast response to design requests. The software, used by factory engineers or product specialists in the field, can generate cable design proposals with drawings and quotations in minutes. A design drawing details all the cable data and can be used as the input to harness or cable splice (joint) design. The resulting cable is tailored to customers’ exact needs in an efficient design that is superior to the competitor’s cable selected from a product catalog. 

## **Quality Assurance** 

Raychem WCD and WSD cable specifications ensure that performance and quality standards are maintained to the highest level. TE manufacturing sites have obtained the highest available quality system approvals, including ISO 9000 and QS9000. Raychem cables are manufactured to meet the requirements of several **9** major specifications. 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


9-97 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Multiconductor (Multicore) Cables 

## **Custom Shipboard Cables** 

## **Product Facts** 

- n **Waterblocked cables are available using tapes and yarns vs. silicone, which improves size and flexibility** 

- n **Low smoke, zero halogen jackets compliant with current MIL Spec applications** 

- n **Small order quantities available on most designs** 

- n **Lightweight state-of-the-art cable insulation technology** 

- n **TE design specialists work directly with customers** 

- n **RoHS products available** 

## **Applications** 

TE offers a full range of customized shipboard cables that can save users time, money and weight by packaging multiple cables into a single zero-halogen jacket per MIL-DTL-24640 specification. 

Consolidation of individual cables for various applications including weapons and communications systems. 

Data and power cables can be combined in the same bundle to decrease weight and size on cable runs. 

Cables can be used for a variety of applications including control, lighting, signal and power. 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

9-98 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for Dimensions are in millimeters reference purposes only. unless otherwise specified. Specifications subject to change. 

www.te.com 

Braids 

## **RayBraid Tubular Braiding** 

## **Tubular Braiding for the Electrical Screening of Wire Bundles** 

## **Product Facts** 

- n **Screening for military harnesses** 

- n **Easy removal from former** 

- n **Minimum 90% optical coverage** 

- n **Ray 101 and Ray 103 super flexible with high expansion ratios** 

## **Operating Temperature Range** 

To ease the assembly of hand built harnesses, TE manufactures a range of braids for the electrical screening of wire bundles. 

## **Types** 

Ray 90 (Tinned Copper Ray 90: Braid): up to 150˚C [302˚F] n Minimum 90% optical Ray 101: coverage available in 10 up to 150˚C [302˚F] different sizes from 3.0 to 30.0 mm supplied Ray 103: diameter. above 150˚C [302˚F] Ray 101 (Tinned Copper Braid): 

RayBraid is supplied on a tube former which facilitates assembly and is more robust than braid supplied in flattened form. 

TE also supplies connectors suitable for braid terminations. 

- n  Minimum 93% maximum 100% optical coverage possess high usable expansion ratio (minimum 2:1). 

## **Applications** 

When stored under typical conditions of less than 30Â˚C and less than 70% relative humidity, the shelf life of the wire is effectively unlimited. Where the product contains a standard tin plated or bare copper conductor or braid there will be a progressive reduction in the solderability with increasing storage time. Under the conditions mentioned above, excellent solderability should be retained for about one year from manufacturing date, but if this is an important property, it should be checked before use. The suitability of the tin plated or bare copper conductor for use with crimped or welded termination techniques will not be affected by storage time. 

- n  Available in a wide range of sizes to cover 2.5 to 38.0 mm diameters. 

- n  Fully compatible with Tinel-Lock adapters for termination of the braid to associated connectors. 

Ray 103 (Nickel Copper Braid): 

   - n  Minimum 93% maximum 100% optical coverage **9** possess high usable expansion ratio (minimum 2:1). 

   - n  Available in a wide range of sizes to cover 2.5 to 38.0 mm diameters. 

- not be affected by storage n  Fully compatible with time. Tinel-Lock adapters for termination of the braid to 

- Silver and nickel plated associated connectors. 

- conductors are essentially unaltered by normal storage. 

9-99 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Braids 

## **RayBraid Tubular Braiding** (Continued) 

## **Characteristics** 

||||||**Tinned Copper Wire**|**Tinned Copper Wire**|||
|---|---|---|---|---|---|---|---|---|
||**Part Number**|**Diameter**|**No. of**|**No. of**|**Individual Strand**|**Minimum**|**Cable Bundle Tolerance**|**Cable Bundle Tolerance**|
|||**of former**|**Carriers**|**Ends per**|**Size (AWG/mm)**|**Coverage**|**Maximum**|**Minimum**|
|||**(mm)**||**Carrier**||**(%)**|**(mm)**|**(mm)**|
|**Ray 90**|-3.0|3.0 ± 0.13|16|5|36/0.13|90|3.5|2.0|
||-4.0|4.0 ± 0.25|16|7|36/0.13|90|5.0|3.0|
||-5.0|5.0 ± 0.25|24|6|36/0.13|90|6.0|4.0|
||-6.0|6.0 ± 0.25|24|7|36/0.13|90|7.0|5.0|
||-10.0|10.0 ± 0.25|24|9|34/0.16|90|12.0|7.0|
||-12.5|12.5 ± 0.25|24|10|34/0.16|90|13.0|11.0|
||-15.0|15.0 ± 0.38|24|11|32/0.20|90|18.0|13.0|
||-20.0|20.0 ± 0.38|36|7|32/0.20|90|23.0|17.0|
||-25.0|25.0 ± 0.38|36|9|30/0.25|90|28.0|22.0|
||-30.0|30.0±0.38|36|9|28/0.32|90|36.0|27.0|
||||||||||
|**Ray 10X**|-3.0|3.0 ± 0.13|16|10|38/0.10|93|5.0|2.5|
||.4.0|4.0 ± 0.25|24|7|36/0.13|93|7.5|3.5|
||-6.0|6.0 ± 0.25|24|9|36/0.13|93|9.5|4.5|
||-7.5|7.5 ± 0.25|24|14|36/0.13|93|14.0|7.0|
||-10.0|10.0 ± 0.25|36|12|36/0.13|93|22.0|8.0|
||-12.5|12.5 ± 0.25|36|15|36/0.13|93|24.0|11.0|
||-20.0|20.0±0.38|48|16|36/0.13|93|38.0|16.0|



The X in the part number shall be replaced with the plating type. 

## **Weight** 

||**Ray -90**|**Ray -101**|
|---|---|---|
|**Part Number**|**Weight (excluding former)**|**Weight (excluding former)**|
||**kg/km (nom)**|**kg/km (nom)**|
|-3.0|13|10.3|
|-4.0|17|17.0|
|-5.0|21|—|
|-6.0|25|25.0|
|-7.5|52|31.0|
|-10.0|52|41.0|
|-12.5|65|51.0|
|-15.0|100|—|
|-20.0|165|81.0|
|-25.0|207|—|
|-30.0|310|—|



## **Resistance** 

The following current ratings are to be used as general guidelines. Ratings based on an ambient temperature of 20˚C and a temperature rise above ambient of 40˚C. 

|||**Ray -90**|||**Ray 101**||**Ray 103**|
|---|---|---|---|---|---|---|---|
|**Part Number**|**CSA mm2**|**Resistance @**|**Current**|**CSA mm2**|**Resistance @**|**Current**|**Resistance @**|
|||**20˚C in ohms/km**|**(amps)**||**20˚C in ohms/km**|**(amps)**|**20˚C in ohms/km**|
|-3.0|1.0|28.0|17|1.3|17.0|18|17.3|
|-4.0|1.4|18.3|21|2.1|10.3|28|10.5|
|-5.0|1.8|13.8|25|—|—|—|—|
|-6.0|2.1|12.2|28|2.7|8.0|34|8.1|
|-7.5|—|—|—|4.3|5.2|42|5.23|
|-10.0|4.3|6.0|42|5.5|3.96|52|4.02|
|-12.5|4.8|6.1|48|6.8|3.23|57|3.28|
|-15.0|8.3|3.0|67|—|—|—|—|
|-20.0|12.8|2.2|81|9.7|2.32|69|2.35|
|-25.0|16.4|1.6|98|—|—|—|—|
|-30.0|26.0|1.0|125|—|—|—|—|



9-100 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable Jacket Materials 

**9** 

## **Properties and Specifications** 

## **Properties and Specifications** 

## **Specifications and Approvals (Components and Jacket Materials)** 

|**Specifications**<br>**UK Designation**|**FDR**<br>**Zerohal**<br>**25**|**FDR**<br>**Zerohal**<br>**25**|**Fluoro- **<br>**elastomer**|**Thermorad **|**Rayolin**<br>**Raythane C**|**AFR**|**NT**|**44**<br>**55**<br>**Wire**<br>**Wire**|**44**<br>**55**<br>**Wire**<br>**Wire**|**100**<br>**99**<br>**Wire**<br>**Wire**|**100**<br>**99**<br>**Wire**<br>**Wire**|**Hytrel**|
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|**US Designation**|**FDR**<br>**Zerohal**<br>**25**||**Thermorad **<br>**HTF**|**Thermorad F**|**Raythane FR**||**Thermorad**<br>**NTFR**|**44**<br>**55**<br>**Wire**<br>**Wire**||**100**<br>**Wire**|||
|Def Stan 61-12 Part 31||X|||||||||||
|Def Stan 61-12 Part 25||X||||||X|||X||
|Def Stan 61-12 Part 18 type 1|||||||||||||
|(issue in effect)||X|||||||||X||
|Def Stan 61-12 Part 26||||||||X|||||
|34435, 34436||X||||||X|||||
|VG 95218 Part 20, 21, 22 and 23||||||||X|X|X|||
|VG 95218 Part 24, 25 and 26|X||||||||||||
|VG 95218 Part 27 and 28|X|X||||||X||X|||
|VG 95218 Part 1000||||||||X|||||
|VG 95218 Part 1001 and 1002|||||||||X||||
|MIL-DTL-24640(PMS 400/MIl-C-915)||X||||||X|||||
|SAE-AS-81044/NEMA WC27500||||||||X|||||
|SAE-AS-22759/NEMA WC27500|||||||||X||||
|A014000||X|||||||||X||
|O2-517||X|||X|||X|||||
|MIL-DTL-24643||X|||||||||||
|**Approvals**|||||||||||||
|Lloyds Register of Shipping||X||X|X|||X|||X||
|Bureau Veritas|X|X|X|X|X|X|X|X|X||||
|UL||||X|X(FR)|X||X|X||||
|CSA||||||||X|X||||
|BWB|X|||X||||X|X||||
|VDE|X|||X||||X|X||||
|Germanischer Lloyd||X||||||||X|||
|American Bureau of Shipping||X||||||||X|||



* Please check with your TE representative to ensure the product required has the correct approval. 

9-101 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable Jacket Materials 

**Properties and Specifications** (Continued) 

**Major Cable Specifications** 

|**Country**|**Cable Specification**|**Specification Description**|**Approved Jacket**|
|---|---|---|---|
|||Royal Navy specification covering limited fire hazard||
|UK|Def Stan 61-12 Part 25|thin-wall insulated electric cables using<br>Def-Stan 61-12 Part 18 approved wire.|Zerohal|
|||Signal, control and lightpower circuits.||
|||Military ground systems specification for signal, control||
|Germany|VG 95218 (parts 27 and 28)|and power cables. Wire to VG 95218|FDR-25|
|||Parts 20-23 and 1000.||
|||Navy specification covering limited fire hazard thin-wall||
|USA|MIL-C-24640 (PMS 400/MIL-C-915)|insulated electric cables for signal, control and light|Zerohal|
|||power circuits. Wire to SAE-AS81044.||
|USA|MIL-DTL-24643|Navy specification covering low smoke, watertight,|Zerohal|
|||and non-watertight electric cables for signal, control, and||
|||lightpower circuits for shipboard applications.||



## **Summary of Typical Cable Jacket Properties** 

|||||**Property**||||**Chemical Resistance**|**Chemical Resistance**|**Chemical Resistance**|
|---|---|---|---|---|---|---|---|---|---|---|
|**UK Designation**|**US Designation**|**Temperature**<br>**Range °C* Resistance**|**Abrasion**<br>**Range °C* Resistance**|**Flexibility**|**Tensile Elonga-**<br>**Strength**<br>**tion**||**Flame**<br>**Resistance**|**Acid**|**Alkaline Hydrocarbon**|**Alkaline Hydrocarbon**|
||||||**(MPa)**|**%**|||||
|FDR25|FDR25|-40 to 105|Fair|VeryGood|20|500|Self-ext;ing|Good|Good|VeryGood|
|Zerohal|Zerohal  UK & US|-30 to 105|Good|Good|10|200|Self-ext;ing|Good|Good|Good|
|Fluoroelastomer|Thermorad HTF|-20 to 200|Good|Good|12|400|Nonburning|Excellent|Excellent|Excellent|
|Thermorad|Thermorad F|-55 to 125|Good|Good|22|400|Self-ext;ing|Good|Good|Good|
|Raythane C|—|-25 to 80|Excellent|Excellent|40|500|Self-ext;ing|Fair|Fair|Excellent|
|—|Raythane FR|-65 to 90|Excellent|Excellent|28|500|Self-ext;ing|Fair|Fair|Excellent|
|NT|Thermorad NTFR|-55 to 110|VeryGood|Excellent|17|300|Self-ext;ing|Good|Good|Good|
|Rayolin|—|-55 to 95|VeryGood|Fair|19|250|Self-ext;ing|Good|Good|Good|
|AFR|—|-40 to 105|Excellent|Good|10|150|Self-ext;ing|Good|Good|Good|
|—|Thermorad O|-55 to 125|Good|Good|15|400|Self-ext;ing|Good|Good|Good|
|—|Thermorad 770|-55 to 175|VeryGood|Good|35|500|Nonburning|Excellent|Excellent|Excellent|
|—|Thermorad 780|-55 to 200|VeryGood|Good|24|350|Nonburning|Excellent|Excellent|Excellent|
|—|Thermorad 790|-55 to 250|VeryGood|Good|30|350|Nonburning|Excellent|Excellent|Excellent|
|Modified PVDF|Thermorad K|-65 to 150|VeryGood|Fair|20|400|Nonburning|Excellent|Excellent|Excellent|
|Modified ETFE|Thermorad HT|-65 to 200|VeryGood|Fair|34|100|Self-ext;ing|Excellent|Excellent|Excellent|
|Modified Flexible ETFE|Thermorad FL|-55 to 200|Very Good|Excellent|20|100|Self-ext;ing|Excellent|Excellent|Excellent|
|—|Thermorad HTOS|-65 to 200|VeryGood|VeryGood|34|100|Self-ext;ing|Excellent|Excellent|Excellent|
|—|Thermorad HTLF|-65 to 200|VeryGood|VeryGood|34|100|Self-ext;ing|Excellent|Excellent|Excellent|
|—|Thermorad HTASLF|-65 to 200|VeryGood|VeryGood|34|100|Self-ext;ing|Excellent|Excellent|Excellent|
|—|Thermorad VPB|-65 to 200|Very Good|Very Good|23|500|Self-ext;ing|Excellent|Excellent|Excellent|



*Operating temperatures for cables are application dependent. Figures shown are for guidance only. In many cases the limits shown may be extended at both ends of the temperature range. Consult TE for guidance. 

9-102 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable Jacket Materials 

## **FDR25** 

## **Flexible, Diesel Resistant Wire and Cable Jacket Material** 

## **Product Facts** 

n **Highly flame retardant** 

n **Compatible with Raychem System 25 tubing, molded parts and adhesives** 

n **Qualified to VG standards** 

## **Applications** 

FDR 25 cable jacket was originally developed for the Leopard II main battle tank to provide an exceptional range of properties. Used in compartments exposed to hot diesel fuels and vibration, FDR 25 resists a wide range of aggressive fluids and offers excellent low temperature flexibility. These properties have also led to a widespread use of FDR 25 on other military vehicles and in many applications such as test and communications equipment. FDR 25 is fully compatible with the Raychem System 25 high performance harnessing system. 

## **Operating Temperature Range** 

-40°C to 150°C [-40°F to 302°F] 

**9** 

**==> picture [22 x 5] intentionally omitted <==**

**----- Start of picture text -----**<br>
FDR 25<br>**----- End of picture text -----**<br>


**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


9-103 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Cable Jacket Materials 

## **FDR25** (Continued) 

|**Typical Characteristics when Tested in Accordance with TE Specification WCD 2002(UK) and WCD 3304**|**Typical Characteristics when Tested in Accordance with TE Specification WCD 2002(UK) and WCD 3304**|**and WCD 3304(US)**||
|---|---|---|---|
||Tensile strength (MPa)|20||
||Elongation (%)|500||
|Mechanical|Tear strength (N/mm)|5||
||Abrasion resistance (1.6 kg load)|40 scrapes min.||
||Cold bend|-40°C[-40°F]||
||Endurance IEC 60216-1|2500 h 150°C [302°F]||
|Thermal aging|Heat aging 120h, 175°C [347°F]<br>Heat shock 4 h at 225°C [437°F]|TS 8 MPa (min). Eb 150% (min)<br>No cracks, drips or flowing,||
|||6 mm total shrinkage in 300 mm||
||24 h immersion|% Retention of properties<br>Tensile strength<br>Elongation||
||Diesel fuels 70°C[158°F]|70|70|
|Fluid resistance|Hydraulic fluids 50°C[122°F]|70|70|
||Lubricatingoils 70°C[158°F]|70|80|
||Cleaningfluids 23°C[73°F]|90|95|
||Deicingfluids 23°C[73°F]|90|95|
|Electrical|Insulation resistance 20°C[68°F]M ohm.km min.|2||
||45° flammability|30 s (max) afterburn||
|Other||100 mm(max)burn length||
||Vertical flammability|Self extinguishing||
||Acidgas|4% HCl equivalent(max.)||



9-104 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable Jacket Materials 

## **Zerohal** 

## **Low Fire Hazard Performance Wire and Cable Jacket Material** 

## **Product Facts** 

n **Halogen free** 

n **Low smoke generation** n **Highly flame retardant** n **Low toxicity index** 

n **Low corrosive gas emission** n **Temperature rating -30°C to +105°C [-22°F to +221°F]** 

**Available in: Americas** n **Europe** n **Asia Pacific** n 

## **Applications** 

Cables rarely initiate fires, but they could be involved in them and can significantly increase the damage caused should they propagate the fire. Until recently the flame retarding of cables was achieved by the use of halogenated flame retardants which are effective fire suppressants, but which unfortunately produce dense smoke and corrosive acid gases when burned. These effects are highly undesirable in a fire, hindering evacuation and fire fighting, endangering life and causing corrosion damage to expensive and vital equipment. 

Raychem Zerohal is a halogen-free cable jacket material developed by TE and approved to the most exacting requirements for low fire hazard cables in many countries and, as such, is the most widely accepted material for these applications in the marine, process and mass transport industries. Combined with SPEC 44 wire or Type 99 and 100 wire, this jacket material provides small size, light weight cables (approximately 40% weight saving over conventional materials). 

Zerohal combines the good mechanical and electrical features of some conventional cables with good flame retardancy, low smoke generation, low evolution of hazardous and corrosive gases, and good resistance to diesel fuel, lubricating oils and water. 

Zerohal jacket material is fully compatible with the low fire hazard harnessing system - System 100. **9** 

## **System** 

n System 100 

Zerohal 

9-105 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Cable Jacket Materials 

## **Zerohal** (Continued) 

**Typical Characteristics when Tested in Accordance with TE Specification WCD 2015 and WC 2001 (Zerohal with Fungicide)** 

|**(Zerohal with Fungicide)Zerohal with Fungicide)gicide)icide))**||||
|---|---|---|---|
||Tensile strength (MPa)|9||
||Elongation (%)|200||
|Mechanical|Tear strength (N/mm)|5||
||Abrasion resistance (1.6 kg load )|30 scrapes min.||
||Cold bend|-30°C[-22°F]||
||Heat aging120 h 130°C[266°F]|60% min retention of TS and Eb|60% min retention of TS and Eb|
|Thermal aging|Heat shock 4 h at 225°C [437°F]|No cracks, drips or flowing,<br>6 mm total shrinkage in 300 mm||
|||Retention ofproperties||
|||Tensile strength|Elongation|
|Fluid resistance|Diesel fuels 20°C[68°F]/24 h|85|75|
||IRM 902 24h, 100°C[212°F]|90|75|
||Lubricatingoils 50°C[122°F]/24 h|80|75|
||Water uptake(ASTM D570)70°C[158°F]/28 days|4% weight uptake(max)||
|Electrical|Insulation resistance 20°C [68°F]<br>M ohms km(min)|1||
||45° flammability|Self extinguishing||
||Vertical flammability|Self extinguishing||
||(Swedish Chimney)|||
||Acidgas|1.2% HCl equivalent(max)||
|Other|Limitingoxygen index|32%||
||Temperature index|275°C[527°F]||
||Toxicityindex|2.5per 100g||
||Smoke index|18||
||Halogen content|None detected||



## **Low Fire Hazard Performance Flammability** 

flammability tests for a sinboards, connectors, control gle wire specimen is the 60˚ relays and metal structures, flame test as defined by including steel reinforceAS81044 and FAR Part ment bars embedded in 25.More recent evidence concrete. and thinking places signifiTest methods to evaluate cantly greater importance corrosivity involve direct on large scale flammability measurement of the amount tests, such as IEC IEEE 383 of acid gas produced or UL1685, in which the during pyrolysis, eg to sample consists of a tray of MIL-DTL-24640 Acid Gas wires. These tests predict Generation or measurement more accurately the likely of pH and electrical conbehavior of cables in actual ductivities of solutions. fire scenarios. Raychem Zerohal cable jackets give **Toxicity Index** very good results in small The various gases given off scale laboratory based by combustion of polymeric tests (e.g. LOI, CTI) and materials are toxic to differZerohal cables perform ing degrees. very well in large scale The Def Stan 02-713, tests (e.g. IEEE 383 or assesses the concentration UL1685). Overall Zerohal of each of the possible byjacketed cables have been shown to exhibit excellent products and, by measuring the amounts of these mateflammability characteristics. 

Current thinking on fire hazard defines the term ‘Fire Risk’. This description recognizes that the risk in a fire situation is influenced strongly from several factors including, ignitability, heat release, smoke evolution and toxic gas emission together with flammability. 

There are several test ductivities of solutions. procedures available used fire scenarios. Raychem to assess flammability of Zerohal cable jackets give **Toxicity Index** wires and cables. Still in very good results in small The various gases given off widespread use is Limiting scale laboratory based by combustion of polymeric Oxygen Index (LOI), but it is tests (e.g. LOI, CTI) and materials are toxic to differnow generally recognized Zerohal cables perform ing degrees. that because the test is very well in large scale The Def Stan 02-713, conducted on a single tests (e.g. IEEE 383 or assesses the concentration specimen (of cable jacket UL1685). Overall Zerohal of each of the possible byor wire) in laboratory condijacketed cables have been tions, the results are, at shown to exhibit excellent products and, by measuring the amounts of these matebest, only weakly correlated flammability characteristics. rials, a Toxicity Index is to actual fire situations. **Corrosivity** assigned. Critical Temperature Index (CTI), is a related test and Under fire conditions, polyZerohal jacket material has assesses performance at mers containing halogens, a typical Toxicity Index of elevated temperature but sulphur and phosphorous 1.7, compared to a typical nevertheless it is still conall form corrosive acid value of 6 for CSP and 20 ducted on a single specigases or liquids. These for PVC jacketed cable. men. The most common acids can then attack items The Def. Standard 61-12 such as printed circuit 

The Def Stan 02-713, assesses the concentration of each of the possible byproducts and, by measuring the amounts of these materials, a Toxicity Index is assigned. 

Part 31 specification requirement for a cable jacket is <5. 

## **Smoke** 

The problems of classifying flammability and corrosive gas generation equally apply to measuring smoke generation. The method accepted by most authorities involves the use of the NBS smoke chamber where optical density of the chamber's atmosphere is constantly measured during pyrolysis. 

The 10% visibility line indicates the density of smoke which would cause human disorientation and confusion. The rate of change of smoke density can be summarized to a single numerical value, as in Def. Standard 02-711, to give a smoke index for a material and thus offers simple comparison of materials performance. 

9-106 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

—=—» Cable Jacket Materials **Zerohal** (Continued) **Navy Applications** ~~Be~~ **37 Component Cable Comparison** K(of2} ON SoD Yo vO) FORO / . (0 } <0) (9) ececens \ eels Resssey | Ch 202015 | \EEBY/ \ IAS OGOP/ TE Competition **TE Cable** keep the “top weight” to a Due to recent improvements **Cable to** minimum and since most of in manufacturing, TE can **to Def Stan DGS 61-12 Pt25 212** the equipment is located on now offer an even tighter Diameter 12.5 mm (nom.) 21.3 mm the upper decks, system tolerance of ±2.5% on cable Weight 328 g/m (nom.) 526 g/m weight must be kept as low diameter. This is well within Conductor 0.60 mm[2] (nom.) 0.5 mm[2] as possible. the limits imposed by speci- 

Due to recent improvements in manufacturing, TE can now offer an even tighter tolerance of ±2.5% on cable diameter. This is well within the limits imposed by specifications such as Def Stan 61-12 part 25, MIL-DTL24640/24643, and offers significant benefits to system designers, particularly where cable glanding is involved. 

The diagram shows a lightweight cable compared with a traditional shipboard cable having the same cross-sectional area of copper. Both cables have the same number of conductors. A saving in size has been made on the insulation material, but without sacrificing the mechanical or electrical characteristics of the cable. A typical saving in cable tray volume could be as high as 40%. Lightweight cables can also save in excess of twenty tons on a typical frigate and three to five tons on a fast patrol boat. 

Ships are becoming smaller and more sophisticated, with an ever increasing complexity of electronic systems, sensors and weapons. As technology advances shipbuilders are called upon to update and modify existing systems or fit completely new ones. The proliferation of electronic hardware requires more and more communication systems to transfer data from one place to another. To provide all the necessary interconnections, hundreds of multicore cables have to run throughout the ship. These, along with cables for power, lighting and other basic services, create a severe space problem within ducts and hangers. 

Weight savings within “maxima allowed” by existing specifications are also achievable. 

## **Other applications** 

The increasing awareness of many areas of industry of the need to minimize fire hazard risk is leading to a rapid growth in the use of Zerohal jacketed cables. Applications include rail and mass transit, offshore **9** platforms and other enclosed areas where a fire would present a significant threat to people or equipment. 

TE lightweight, small size cables are giving reliable service in frigates, corvette's, fast patrol boats, hydrofoils and submarines in many major Navies. 

For the vessel to achieve maximum speed, maneuverability and range, it is vital to 

9-107 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Cable Jacket Materials 

## **Thermorad HTF/ Fluoroelastomer** 

## **High Temperature Performance Wire and Cable Jacket Material** 

## **Product Facts** 

n **High temperature capability -20°C to +200°C [-4°F to 392°F]** 

- n **Excellent chemical resistance** 

- n **Flame retardant** 

- n **Continuous aircraft fuel immersion** 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


**==> picture [49 x 18] intentionally omitted <==**

**----- Start of picture text -----**<br>
Fluoroelastomer<br>| Thermorad HTF/<br>**----- End of picture text -----**<br>


## **Applications** 

Thermorad HTF/ Fluoroelastomer is a material specially formulated for use in applications where exceptional performance is required. 

It displays excellent stability during continuous high temperature exposure to adverse chemical environments. 

ture of up to 200°C [392°F], and finds applications in aircraft fuel tanks and on high performance engine cables. Thermorad HTF/ Fluoroelastomer cable jackets are compatible with the Raychem high temperature harnessing systems — System 200. 

## **System** 

n System 200 

Thermorad HTF/ Fluoroelastomer has a continuous operating tempera- 

## **Typical Characteristics when Tested in Accordance with TE Specification WSD 51/1637** 

||Tensile strength|12 MPa||
|---|---|---|---|
|Mechanical|Elongation<br>Abrasion resistance (1.6 kg load)|400%<br>40 scrapes min.||
||Cold bend -25°C ± 3°C[-13°F]|No cracking||
||Heat age|168 h 250°C[482°F]||
|Thermal aging|Heat shock 4 h at 300°C ± 3°C [572°F]|No cracks, drips or flowing,<br>6 mm total shrinkage in 300 mm||
|Fluid resistance|24 h immersion|% Retention<br>Tensile strength|Elongation|
||Diesel fuel 100°C[212°F]|60|60|
||IRM902 oil 100°C[212°F]|60|60|
|Electrical|Insulation resistance 20°C[68°F]M ohms. km(min)|10||
|Other|45° flammability|30 s (max) afterburn<br>100 mm(max)burn length||
||Vertical flammability|Self extinguishing||



9-108 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

Cable Jacket Materials 

**9** 

## **Thermorad/Thermorad F** 

## **General Purpose Wire and Cable Jacket Material** 

## **Product Facts** 

n **Temperature rating -55°C to +125°C [-67°F to 257°F]** n **Highly flame retardant** n **Resistant to fuels, oils and greases** n **UL approved** 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


**Typical Characteristics when Tested in Accordance with TE Specification WCD 51/1602 (UK) and WCD 3310 (US)** 

Thermorad cables find widespread use in industrial, commercial and military applications. This includes railways, commercial vehicles, medical equipment, communication equipment and commercial electronics. Thermorad cable jackets are compatible with Raychem polyolefin tubings, molded parts and adhesives. 

## **Applications** 

Thermorad is a general purpose jacket material which is unaffected by most common chemicals and solvents. Thermorad is highly flame retardant and has an overall balance of physical and chemical properties. 

Thermorad 

|Mechanical|Tensile strength<br>Elongation<br>Abrasion resistance (1.6 kg load)<br>Cold bend|22 MPa<br>400%<br>300 scrapes min.<br>-55°C[-67°F]|
|---|---|---|
||Heat aging120 h, 170°C[338°F]|60% min. retention of TS and Eb|
|Thermal aging|Heat shock 4 hours at 225°C [437°F]|No cracks, drips or flowing,<br>6 mm total shrinkage in 300 mm|
|Fluid resistance|72 hour immersion, 50°C [122°F]<br>IRM 902|% Retention ofproperties<br>Tensile strength<br>Elongation<br>60<br>60|
||Skydrol®|60<br>60|
|Electrical|Insulation resistance 20°C [68°F]<br>M ohms km(min)|20|
|Other|45° flammability|30 s (max.) afterburn<br>75 mm(max.)burn length|
||Acidgas|4% HCl equivalent(max.)|



9-109 Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Cable Jacket Materials 

## **Raythane, NT/Thermorad NTFR, Rayolin and AFR** 

## **Specialized Wire and Cable Jacket Material** 

## **Product Facts** 

**Modified Polyurethanes Raythane C** 

- n **-25°C to +80°C** 

- **[-13°F to +176°F]** 

- **and Raythane FR** 

- n **-65°C to +90°C** 

- **[-85°F to +194°F]** 

n **Mechanically tough** 

n **Can be overmolded** 

## **Rayolin** 

- n **-55°C to +95°C** 

- **[-67°F to +203°F]** 

- n **XL or U-XL are available** 

- n **Excellent long term water immersion** 

- n **Can be overmolded** 

- n **Compatible with TE underwater cable splices** 

**NT (US designation Thermorad NTFR)** 

- n **-55°C to +90°C** 

- **[-67°F to +194°F]** 

- n **Extreme flexibility** 

- n **Highly flexible at low temperatures** 

## **AFR** 

- n **-40°C to +105°C** 

- **[-40°F to +221°F]** 

n **Abrasion resistant** n **Fuel resistant** 

- n **Flame retardant** 

## **Applications** 

In addition to the preferred cable jacket materials, TE offers a variety of Raychem cable jackets for specialized applications. For example, specialized materials are available for extreme low temperature flexibility or for enhanced abrasion resistance, or noncross-linked materials for cable splicing or overmolding. 

Jacket material 

**Available in:** 

**==> picture [86 x 24] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Americas|n|
|Europe|n|
|Asia Pacific|n|

**----- End of picture text -----**<br>


## **Typical Characteristics when Tested in Accordance with TE Specification WCD** 

**==> picture [490 x 178] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||||
|---|---|---|---|---|---|---|---|---|
|WCD51/1625|WCD3310|WCD51/147/WCD3314|WCD51/1601|WCD51/1619|SPEC 44/|SPEC 55|
|Raythane C|Raythane FR|NT/Thermorad|Rayolin|AFR|ASC 15865|Thermorad|
|NTFR|Thermorad K|HT|
|Tensile strength (MPa)|40|28|17|19|11|20|34|
|Elongation (%)|500|500|300|250|150|400|100|
|Mechanical|Abrasion resistance|
|(1.6 kg load)|500 scrapes|500 scrapes|30 scrapes|300 scrapes|200 scrapes|Very good|Very good|
|Cold bend|-25°C|-15°C|-55°C|-55°C|-40°C|Pass|Pass|
|[-13°F]|[5°F]|[-67°F]|[-67°F]|[-40°F]|
|Thermal aging|Endurance (10000 h)|80°C|90°C|90°C|95°C|105°C|N/A|N/A|
|[176°F]|[194°F]|[194°F]|203°F]|[221°F]|
|24 h immersion|
|Excellent|Excellent|Good|—|Good|Excellent|Excellent|
|Diesel fuels 50°C [122°F]|
|Fluid resistance|
|Skydrol® 50°C [122°F]|—|—|Excellent|Excellent|Excellent|—|—|
|Lubricating Oil 50˚C [122˚F’|—|—|—|—|—|Excellent|Excellent|
|IRM 902 100°C [212°F]|Excellent|Excellent|Good|Good|Good|—|—|
|Electrical|Insulation resistance 20°C|1|1|5|100|100|—|—|
|[68°F] M ohms. km (min)|
|Other|45° flammability|Pass|Pass|Pass|—|Pass|Pass|Pass|

**----- End of picture text -----**<br>


9-110 Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters unless otherwise specified. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com 

UK: +44 800 267 666 

Cable Jacket Materials 

## **NBC** 

## **Product Facts** 

- n **Temperature rating: Thermorad 770: -55˚C to 150˚C Thermorad 780: -55˚C to 175˚C Thermorad 790: -65˚C to 200˚C** 

- n **Tested in live agent test with HD, VX and TGD for interior and exterior exposure** 

n **Tested in accordance with Army TOP 8-2-510 for NBC comtamination survivability** n **Tested to SC-X15111 and SC-X15112 fluid resistance requirements for commonly used military vehicle fluids** 

- n **Super Tropical Bleach (STB) and Decontamination Standard #2 (DS2), were used per TOP 8-2-511 to decontaminate specimens at interior (1 g/m[2] ) and exterior (10 g/m2) exposure levels, respectively** 

## **Applications** 

Thermorad 770/780/790 Jacket Material for applications requiring Nuclear Biological and Chemical contamination survivability (NBCCS). 

Thermorad 770/780/790 is a revolutionary new fluroelastomer material that is resistant to nuclear, chemical, and biological threats. This material has undergone testing and show resistance to levels as listed above. 

They are ideal for use in NBC decontamination stations. Thermorad 770/780/790 jackets are compatible with TE Raychem brand  tubing and molded parts. 

## **System** 

System 700 

**9** 

Thermorad 770/780/790 cables are ideal for military ground vehicle applications, communication equipment, and any other equipment that may be at risk of exposure while in theater. 

9-111 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Cable Jacket Materials 

## **NBC** (Continued) 

**Typical Characteristics when Tested in Accordance with:** 

|||RT 770|RT 780|RT 790|
|---|---|---|---|---|
|||Thermorad 770|Thermorad 780|Thermorad 790|
||Tensile strength (MPa)|35|24|30|
||Elongation (%)|500|350|350|
|Mechanical|Abrasion resistance|Very Good|Very Good|Very Good|
||Cold bend -55˚C[122˚F]|Pass|Pass|Pass|
|Thermal aging|Endurance 250˚C[482˚F]for 336 hrs.|Pass|Pass|Pass|
||24 h immersion||||
||Diesel fuels 23°C[73°F]|Excellent|Excellent|Excellent|
|Fluid resistance|Lubricatingoils 50°C[122°F]|Excellent|Excellent|Excellent|
||Decontaminatingagent 23˚C[73˚F]|Excellent|Excellent|Excellent|
||JP-8 23˚C[73˚F]|Excellent|Excellent|Excellent|
|Electrical|Volume Resistivity (ohms-cm)|21.50E+15|6.20E+15|1.20E+16|
|Other|45° flammability|Pass|Pass|Pass|



9-112 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Miscellaneous 

## **Electrical Shielding** 

## **Interference — Designing for the Threat** 

**Applications** specific electromagnetic process can give many environments. From simple times the shielding In many applications, aluminized polyester film performance of a basic shielding of cables is that provides electrostatic braided shield with minimal important, whether it be to minimize cross-talk shielding to progressively weight penalty or increase more complex shielding in optical coverage. within the cable, to prevent interference from external that can be designed Supershielded cables incorporating plated copper combine Mu metal wraps sources, or to eliminate radiation from the cable braids and Mu metal wraps. with optimized braids to itself. **Optimization** provide even further enhanced performance, **Available in:** The design of cables to Performance of convenespecially at low **Americas** n provide effective shielding tional braiding can be frequencies. **Europe** n over a broad frequency significantly improved by **Asia Pacific** n spectrum is complex, and computer optimization. cables must be tailored to This tightly controlled 

**==> picture [417 x 268] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||
|---|---|---|
|Available Shields|
|Shield type|Construction|Typical Application|
|Aluminized Polyester|Electrostatic shielding|
|9|
|Single Braid|Low level EMI|
|Low sensitivity|
|Single Optimized Braid|Sensitive lines|
|High EMI|
|Double Optimized Braid|Highly sensitive lines|
|Severe EMI|
|Supershielded|EMP/Tempest|
|Double Supershielded|Severest of applications|

**----- End of picture text -----**<br>


9-113 

**Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change.** 

**Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666** 

Miscellaneous 

## **Electrical Shielding** (Continued) 

## **Measuring Shielding Efficiency Surface Transfer Impedance (Zt)** 

shielded cables which give **Design and Manufacturing** shielding performance at **Expertise** these frequencies by incorThe problems of shielding porating materials which cables are complex. change the inductance of However, with the introducthe shield and lower the tion of optimized braids and transfer impedance. TE supershielded cables, TE supershielded cables have a sandwich construction of has the capability to solve the most difficult shielding Mu metal tapes between problems. Shielding of optimized braids. Mu metal cables without degrading is a ferro-magnetic material cable flexibility can be prowhich has a high permevided for coaxial and multiability over a wide range of conductor cables for all field strengths. It is applied EMC and EMP conditions. to the cable in a way which To complement this range maintains cable flexibility of cables, TE manufactures and minimizes work hardenRaychem cable terminaing and any consequent tions and connector back reduction in permeability. fittings to give total interconSupershielded cables not nection system shielding only give protection against performance. EMP but also other major interference modes. 

The problems of shielding cables are complex. However, with the introduction of optimized braids and supershielded cables, TE has the capability to solve the most difficult shielding problems. Shielding of cables without degrading cable flexibility can be provided for coaxial and multiconductor cables for all EMC and EMP conditions. To complement this range of cables, TE manufactures Raychem cable terminations and connector back fittings to give total interconnection system shielding performance. 

**==> picture [326 x 388] intentionally omitted <==**

**----- Start of picture text -----**<br>
To assess the effectiveness change the inductance of<br>of a shield, TE has adopted the shield and lower the<br>the line injection method as transfer impedance. TE<br>described in IEC 1196-1  supershielded cables have<br>to measure the surface a sandwich construction of<br>transfer impedance (Zt) of a Mu metal tapes between<br>cable shield. This relates the optimized braids. Mu metal problems. Shielding of<br>open circuit voltage gener- is a ferro-magnetic material<br>ated on a component wire which has a high perme-<br>inside the cable to the current ability over a wide range of<br>injected on the overall field strengths. It is applied<br>shield. The unit of Zt is to the cable in a way which<br>Ohms per meter, thus the maintains cable flexibility<br>voltage coupling is length and minimizes work harden-<br>dependent and long cables ing and any consequent<br>exhibit more leakage than reduction in permeability.<br>similar but shorter length Supershielded cables not<br>ones. To determine the  only give protection against<br>performance.<br>surface transfer impedance EMP but also other major<br>across a range of frequen- interference modes.<br>cies, a drive signal is gener-<br>ated by the internal tracking Shielded Cables<br>generator of a spectrum Controlling the Threat<br>analyzer, and amplified. The<br>voltage is induced on the<br>center conductor of the<br>sample which is amplified Screening performance<br>of various types of screen constructions<br>and returned to the signal 100 Aluminized 55<br>generator for measurement. 10 ——4A Polyester SingleStranded Braid e SingleOptimized 6575<br>The understanding of leakage mechanisms has 1 DoubleOptimized 8595<br>enabled TE to design 105<br>0.1 ae 115<br>cables with guaranteed  125<br>minimum Zt values for the 0.01 SingleSuperscreen 135<br>desired operating environ- 145<br>0.001 155<br>ment. DoubleSuperscreen Solid 165<br>0.0001 oye Copper screen 175<br>Supershielding 10 [3] 10 [4] 10 [5] 10 [6] 10 [7] 10 [8]<br>Frequency (Hz)<br>(m.ohms/meter)<br>Surface transfer impedance<br>EM Shielding effectiveness (dB/meter)<br>**----- End of picture text -----**<br>


## **Supershielding EMP Hardened Cables** 

The requirements for nuclear hardened cables present the engineer with a range of problems. The waveform of the EMP is such that the majority of power is dissipated in a frequency band between 1 KHz and 5 MHz, where little protection is given by conventionally shielded cables. TE has solved this problem with a range of super- 

## **Testing** 

TE EMC test facilities have the capability for bulk current injection  testing in addition to surface transfer impedance measurements. The installation is a proven facility in characterizing new design parameters. 

9-114 **Catalog 1654025 Revised 3-13** 

**Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 to change.** 

**For additional support numbers please visit www.te.com** 

**www.te.com** 

Miscellaneous 

## **Power Cables** 

## **Product Facts** 

n **Choice of jacket materials** 

- n **-65°C to +260°C** 

- **[-85°F to +500°F]** 

- n **Size and weight savings** 

- n **Excellent flexibility** 

- n **Resistance to solvents and chemicals** 

- n **Corona resistance** 

- n **Increased flexibility in installation** 

n **Arc-resistance of materials** 

Each power cable offers particular advantages for specific applications and is also available in multiconductor constructions and shielded and jacketed versions. Cables offer size and weight savings, good resistance to abrasion and cut-through, and the ability to operate in difficult environments. 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


## **Applications** 

TE offers a range of flexible Raychem power cables that are insulated and jacketed using materials that provide improved performance over other materials, such as CSP/EPR, silicone, or PCP/Butyl. Five different types of cable are available: 

**Type TR** is a general purpose, single-wall, 125°C [257°F] construction normally specified for use inside cabinets in protected areas. 

**Type ZHI** is a halogen-free 105°C [221°F] cable with good oil resistance. It is particularly suitable for use in offshore, ship, and mass transit applications where low-fire-hazard performance is required. Refer to TE specification WCD 2015. 

**Type AFR** is a 105°C [221°F], single-extrusion, abrasion-resistant, flameand fuel-resistant,radiationcrosslinked polyolefin. 

**Type FTR** is a dual-wall, 125°C [257°F], diesel-oilresistant cable originally developed for tank engine compartment applications. It meets the German BWB VG 95218 specification. Refer to TE specification WCD 2002. (US Alternative Type 10603) 

**Type ZHPCG** is a halogenfree, 115°C [239°F] cable with good oil resistance and resistance to water. It is particularly suitable to the Mass Transit, Marine and Off-Shore industries where its low fire hazard performance and flexibility are key to a successful installation. Refer to TE Specification WSD 1265. (US Alternative Type 2HPC06XT and 2HPC20XT) 

**Type 80** Flexible Light Weight Aluminum Power Feeders are designed with a dual wall flexible ETFE (±175˚C) insulation based system to allow the cable to be bent and routed in extremely tight areas with no wrinkling or cracking of the insulation. The design has been tested to verify 

that it meets key aerospace industry requirements of flexibility, corona resistance and wrinkling in high voltage applications. TE also has the facilities to test corona resistance or production wire and cable at 400 Hz and various altitudes. (Contact TE for more information) 

**Type Superflex** is a 260˚C rated fluoropolymer insulation based system. The need for a combination of high temperature and high **9** performance in wire insulation has become a critical factor in today’s platforms. This is especially true in large diameter power feeder applications where temperature and durability are key. TE new product line offering comes rated at 200˚C for 10 K hours. (Contact TE for more information) 

9-115 

**Catalog 1654025 Revised 3-13** 

**USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666** 

**Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change.** 

**Dimensions are in millimeters unless otherwise specified.** 

Miscellaneous 

## **Power Cables** (Continued) 

## **Specifications/Approvals*** 

|**Series**|**Military**|**TE**|
|---|---|---|
|TR|—|WCD 2003, WSD51/1602|
|ZHI|Def. Standard 61-12 Part 31(jacket material)|WSD 2015|
|FTR|BWB VG 95218 Types G, H, and K|WSD 2002|
|AFR|—|WCD 2011, WSD51/1619|
|ZHPCG|—|WSD 1265|
|80|—|SPEC 80|
|Superflex|—|WCD 3111|



*See specifications listed for details of performance. 

## **Conductors (Tinned Soft Copper)** 

||||**Stranding**||
|---|---|---|---|---|
|**Conductor Size**<br>**mm2**|**Conductor Size**|**IEC Class 5**<br>**Nom. Dia.**|**IEC Class 6**<br>**Nom. Dia.**|**Max. Resistance at 20°C in**Ω**/km (**Ω**/1000 ft)**<br>**Class 5/6**|
|1.5||1.49[.05]|1.53[.06]|13.20[4.02]|
|2.5||1.90[.07]|2.40[.09]|7.82[2.38]|
|4.0||2.49[.10]|2.90[.11]|4.85[1.48]|
|6.0||3.00[.12]|3.60[.14]|3.23[0.98]|
|10.0||4.60[.18]|4.55[.18]|1.88[0.57]|
|16.0||5.70[.22]|5.50[.22]|1.19[0.36]|
|25.0||7.10[.28]|7.30[.29]|0.78[0.24]|
|35.0||8.50[.33]|8.55[.34]|0.55[0.17]|
|50.0||10.30[.41]|10.15[.40]|0.39[0.12]|
|70.0||12.40[.49]|12.00[.47]|0.27[0.08]|
|95.0||14.50[.57]|14.05[.55]|0.20[0.06]|
|120.0|120.0|16.00[.63]|16.30[.64]|0.15[0.05]|
|150.0|150.0|18.00[.71]|17.40[.68]|0.13[0.04]|
|185.0|185.0|20.00[.79]|20.00[.79]|0.10[0.030]|
|240.0|240.0|23.00[.91]|—|0.08[0.024]|
|300.0|300.0|26.00[1.0]|—|0.06[0.018]|
|400.0|400.0|30.00 [1.2]|—|0.05 [0.015]|



*For Type 80 and Superflex, contact TE for conductor details. 

## **Materials Performance Summary** 

|**Material**|**Tensile**<br>**Strength**<br>**N/mm2 typical**|**Abrasion**<br>**Resistance**|**Cut Through**|**Temperature**<br>**Rating °C**<br>**10000 h**|**Preferred**<br>**Color**|
|---|---|---|---|---|---|
|TR|20|Excellent|Good|125|Black|
|ZHI|9|Good|VeryGood|105|Black|
|FTR|18|Good|Good|125|Black|
|AFR|18|Excellent|VeryGood|105|Grey|
|ZHPCG|9|Good|Good|115|Black|
|80|-21|VeryGood|VeryGood|175|White|
|Supeflex|-14|Very Good|Very Good|260|White|



Note: Where a higher operating temperature is required, TE SPEC 55 wire provides outstanding performance up to 200°C continuous operating temperature. For these or other special applications, please contact TE. 

9-116 ~~LE~~ **Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.** 

Miscellaneous 

**9** 

## **Power Cables** (Continued) 

**Table 1. Nominal Diameters and Maximum Weights** 

|**Conductor**<br>**Size (mm2)**|**Part No.**|**TR 16**<br>**Nom. OD**<br>**in mm(in)**|**Max. weight in**<br>**kg/km(lb/1000 ft)**|**Part No.**|**FTR 16**<br>**Nom. OD**<br>**in mm(in)**|**Max. weight in**<br>**kg/km(lb/1000 ft)**|
|---|---|---|---|---|---|---|
|1.5|—|—|—|—|—|—|
|2.5|TR 16-2.5|3.9[.15]|34.0[22.8]|—|—|—|
|4.0|-4|4.5[.17]|51.0[34.2]|FTR 16-4|5.6[.22]|72.0[48.4]|
|6.0|-6|5.2[.20]|73.0[48.9]|-6|6.3[.25]|95.0[63.8]|
|10.0|-10|6.2[.24]|117.0[78.4]|-10|7.5[.29]|151.0[101.5]|
|16.0|-16|7.4[.29]|182.0[121.9]|-16|8.8[.35]|228.0[153.2]|
|25.0|-25|9.3[.37]|274.0[183.6]|-25|10.7[.42]|335.0[225.1]|
|35.0|-35|10.6[.42]|383.0[256.6]|-35|12.1[.48]|463.0[311.1]|
|50.0|-50|12.5[.49]|542.0[363.1]|-50|14.0[.55]|631.0[424.0]|
|70.0|-70|14.6[.57]|765.0[512.6]|-70|16.2[.64]|878.0[589.9]|
|95.0|-95|17.0[.67]|1020.0[683.4]|-95|18.8[.74]|1170.0[786.1]|
|120.0|—|—|—|-120|21.3[.84]|1481.0[995.1]|



**Table 2. Nominal Diameters and Maximum Weights** 

|||**ZHI 15**|||**AFR 35**||
|---|---|---|---|---|---|---|
|**Conductor**<br>**Size (mm2)**|**Part No.**|**Nom. OD**<br>**in mm(in)**|**Max. Weight in**<br>**kg/km(lb/1000 ft)**|**Part No.**|**Nom. OD**<br>**in mm(in)**|**Max. Weight in**<br>**kg/km(lb/1000 ft)**|
|1.5|ZHI 15 -1.5|4.09[.16]|33.5[22.4]|AFR 35-1.5|2.7[.11]|21.6[14.5]|
|2.5|-2.5|4.69[.18]|48.8[32.7]|-2.5|3.7[.15]|38.6[25.9]|
|4.0|-4|5.49[.22]|72.1[48.3]|-4|4.7[.18]|61.1[41.1]|
|6.0|-6|6.16[.24]|99.8[66.9]|-6|5.6[.22]|90.1[60.5]|
|10.0|-10|8.20[.32]|159.0[106.5]|-10|7.0[.28]|153.5[103.1]|
|16.0|-16|9.30[.37]|223.0[149.4]|-16|8.1[.32]|211.2[141.9]|
|25.0|-25|10.90[.43]|331.0[221.8]|-25|10.4[.41]|336.1[225.8]|
|35.0|-35|12.30[.48]|448.0[300.2]|-35|11.6[.46]|455.4[305.7]|
|50.0|-50|14.70[.58]|631.0[422.8]|-50|13.7[.54]|638.3[428.9]|
|70.0|-70|16.80[.66]|852.0[570.8]|-70|16.0[.63]|834.9[561.0]|
|95.0|-95|19.10[.75]|1108.0[742.4]|-95|18.3[.72]|1148.0[771.4]|
|120.0|-120|21.00[.83]|1438.0[963.5]|-120|20.4[.80]|1501.9[1009.1]|
|150.0|-150|23.00[.91]|1748.0[1171.2]|-150|22.6[.89]|1834.0[1233.0]|
|185.0|-185|25.60[1.01]|2088.0[1399.0]|-185|24.8[.98]|2177.0[1463.0]|
|240.0|-240|28.60[1.13]|2705.0[1812.4]|-240|27.8[1.10]|2817.0[1892.0]|
|300.0|-300|32.00[1.26]|3363.0[2253.2]|-300|32.0[1.20]|3579.0[2405.0]|
|400.0|-400|36.40[1.43]|4396.0[2945.3]|-400|36.0[1.40]|4636.0[3115.0]|



**Table 3. Nominal Diameters and Maximum Weights** 

|**Conductor**<br>**Size (mm2)**<br>1<br>1.5<br>2.5<br>4.0<br>6.0<br>10.0|**Part No.**<br>ZHPCG-15-1<br>-1.5<br>-2.5<br>-4<br>-6<br>-10|**ZHPCG-15**<br>**Nom. OD**<br>**in mm[in]**<br>3.77[.14]<br>3.79[.15]<br>4.27[.17]<br>4.64[.18]<br>5.31[.21]<br>6.53[.26]|**Max. Weight in**<br>**kg/km[lb/1000 ft]**<br>28.0[18.1]<br>36.0[24.2]<br>45.0[30.2]<br>60.0[40.3]<br>85.0[57.1]<br>135.0[90.7]|**Part No.**<br>ZHPCG-35 -1<br>-1.5<br>-2.5<br>-4<br>-6<br>-10|**ZHPCG-35**<br>**Nom. OD**<br>**in mm[in]**<br>—<br>4.55[.18]<br>5.07[.20]<br>5.66[.22]<br>6.15[.24]<br>7.33[.29]|**Max. Weight in**<br>**kg/km[lb/1000 ft]**<br>—<br>37.9[25.5]<br>52.9[35.5]<br>72.7[48.9]<br>96.7[65.0]<br>141.0[94.7]|
|---|---|---|---|---|---|---|
|16.0|-16|8.03[.32]|195.0[131.0]|-16|8.83[.35]|214.0[143.8]|
|25.0|-25|9.70[.38]|300.0[201.6]|-25|10.50[.41]|316.0[212.3]|
|35.0|-35|11.30[.44]|443.0[297.7]|-35|11.70[.46]|425.0[285.6]|
|50.0|-50|13.50[.53]|623.0[418.6]|-50|13.48[.53]|582.0[391.0]|
|70.0|-70|15.60[.61]|847.0[569.1]|-70|15.33[.60]|802.0[538.9]|
|95.0|-95|18.10[.71]|1119.0[751.9]|-95|17.93[.71]|1051.0[706.2]|
|120.0|-120|19.80[.78]|1445.0[970.9]|-120|19.80[.78]|1308.0[878.8]|
|150.0|-150|22.00[.87]|1775.0[1192.7]|-150|21.44[.84]|1601.0[1075.7]|
|185.0|-185|24.40[.96]|2115.0[1421.2]|-184|23.28[.92]|1966.0[1321.0]|
|240.0|-240|27.80[1.09]|2762.0[1856.0]|-240|27.33[1.08]|2542.0[1708.0]|
|300.0|-300|31.20[1.23]|3452.0[2320.0]|-300|32.50[1.28]|3568.0[2397.3]|
|400.0|-400|35.20[1.39]|4474.0[3006.4]|-400|37.00[1.46]|4652.0[3125.7]|



**Dimensions are in millimeters unless otherwise specified.** 

**USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666** 

9-117 

**Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change.** 

Miscellaneous 

## **Power Cables** (Continued) 

## **Part Numbering System** 

**XXX  XX - XX - X Standard Colors** 0 = Black     8 = Gray **Conductor Cross Section** (1.5 to 400 mm2) **Conductor Type** 5 = IEC Class 5 - Flexible     6 = IEC Class 6 - Very flexible **Voltage Rating** 1 = 600/1000 V 3 = 1900/3300 V **Insulating Type** TR FTR ZHI AFR ZHPCG 

*For Type 80 and Superflex, contact TE for conductor details. 

**Part Numbering System is a cross reference only and not meant for part creation.** 

**USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666** 

9-118 

**Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change.** 

**Dimensions are in millimeters unless otherwise specified.** 

**For additional support numbers please visit www.te.com** 

Application Equipment 

## **Table of Contents** 

|TE Connectivity application|**AA-400 Super Heater**|
|---|---|
|equipment is designed<br>and engineered specifically<br>for installation of Raychem<br>brand heat-shrinkable|Compressed-air heating tool  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2<br>**AD-1319-9**<br>Holding fixture tool  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3|
|products. These tools|**AD-1377, AD-1522, AD-1381**|
|provide the optimal heating|Hand-operated crimp tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4|
|temperatures, performance,|**AD-3050-SEAL-TEST-EQUIP**|
|and control features for<br>maximum production<br>efficiency.|Seal test equipment Splice sealing and connector sealing evaluation<br>- various products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-5, 10-6<br>**AD-5000 and RH-396X**|
||Tinel-Lock installation tool Tinel-Lock screened termination products . . . . . .10-7, 10-8|
||**AD-5010-Tinel-Bench-230V**|
||Tinel-Lock installation tool Tinel-Lock screened termination products . . . . .10-9, 10-10|
||**CV-1981, CV-1983**|
||Heavy-duty hot-air heating tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11, 10-12|
||**HL2010E/HL1910E**|
||Steinel® general purpose hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . .10-13, 10-14|
||**IR-1891**|
||Shuttle machine - twin workstation heater for multiple installation of|
||short length tubing products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15, 10-16|
||**IR-550 Mark II**|
||Infrared heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-17|
||**IR-1759 MiniRay**|
||Infrared heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-18 to 10-21|
||**Model 16B**|
||Belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-22, 10-23|
||**Model 19**|
||Conveyor heater for processing Raychem brand heat-shrinkable tubing|
||and terminating devices  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-24, 10-25|
||**Model 81CE**|
||Discrete heater  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-26, 10-27|
||**Model 105**|
||Tunnel oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-28, 10-29|
||**RBK-ILS-Processor MkII**|
||Installation of splice sealing products adjacent to ultrasonic welder . . . . .10-30, 10-31|
||**ThermoGun HG**|
||Hot-air heating tool  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-32, 10-33|



**10** 

**Note:** Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 

Steinel is a trademark of Steinel GmbH. 

**10-1** 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **AA-400 Super Heater Compressed-Air Heating Tool** 

## **Product Facts** 

- n **Automatic power cut-off switch to protect heating element if air flow is interrupted** 

- n **Pressure regulator and gauge for adjusting air flow and temperature** 

- n **Indicator light that goes on when power is applied to heating element** 

- n **Very focused heat** 

- n **Wide variety of reflectors available** 

- n **Excellent tool for small items and confined areas** 

## **Applications** 

Used for installing heatshrinkable tubing in multiple applications. Excellent for installing SolderSleeve devices (wire-to-pin applications) and SolderTacts contacts. 

## **Specifications** 

**Utility Requirements** 120-V model: 120 Vac, 4 A, 50–60 Hz Electrical 240-V model: 240 Vac, 2 A, 50–60 Hz Air (oil free) 60 psig minimum, 5 cfm 

## **Ordering Information** 

|**Model**|**Voltage**|**Description**|**Part No.**|
|---|---|---|---|
|AA-400 Super Heater with stand, needlepoint tip,|120 Vac|AA-400-32-Mk3(110V)|582602-000|
|Mini SolderSleeve reflector, and input air filter|240 Vac(CE version)|AA-400-200-CE-SUPERHTR|281917-000|
|||||
|**Accessories and Replacement Parts***|**Part No.**|**Description**|**NSN Stock No.**|
|SolderSleeve reflector|979646-000|AA-400-94-SLD-SLV-TIP-KIT|4940-00-609-4993|
|Needlepoint tip|979647-000|AA-400-96|4940-00-148-9847|
|Boot and tubingtip|979691-000|AA-400-101|4940-00-148-9848|
|Mini SolderSleeve reflector|979663-000|AA-400-102|4940-01-043-7634|
|Low-flow tip|979672-000|AA-400-103|3439-01-173-8810|
|HeatingElement replacement kit, 120 V|013750-000|AA-400-128|—|
|HeatingElement replacement kit, 240 V(CE)|444179-000|AA-400-228-EL-KT-240V-CE|—|
|Stand|979649-000|AA-400-09|—|
|Input air filter|979673-000|AA-400-P-Y-92-Filter|—|
|Air hose replacement kit|156553-000|AA-400-136|—|
|Gun and air hose replacement kit|238231-000|AA-400-229-Gun-Hse-Kit|—|



*Controller is not sold separately. 

|**Non CE Approved.**|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|---|
|**Cannot be sold in Europe.**||n||n|
|~~|~~|~~|~~|~~|~~|~~|~~|~~|~~|
|Catalog 1654025<br>~~|~~|Dimensions are shown for<br>~~|~~|Dimensions are in millimeters<br>~~|~~|USA: +1 800 522 6752<br>~~|~~|For additional support numbers<br>~~|~~|
|Revised 3-13|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
||Specifications subject||UK: +44 800 267 666||



10-2 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **Holding Fixture Tool AD-1319-9** 

## **Product Facts** 

- n **AD-1319-9 comes with two lateral wire clamps as standard** 

- n **Secures wire or cable, enabling easy installation of products** 

## **Applications** 

Simplifies and speeds installation of Raychem brand SolderSleeve terminators or splices and SolderTacts shielded contacts. 

## **Specifications and Dimensions** 

## **Ordering Information** 

|Dimensions|18 cm[7.07 in]W x 15 cm[5.91 in]L|
|---|---|
|Weight|300g [.67 lb]|
|**Product Range Covered**||
|SolderSleeve splices|MiniSeal, CWT-9XXX, D-1744, D-110|
|Shield terminators|D-100-XX|
|SolderTacts contacts|D-602-XX|



|**Model**|**Description**|**Part No.**|
|---|---|---|
|Holdingfixture|AD-1319-9|993850-000|
|38999 size 8 SolderTacts adapter|AT-1319-22|395241-000|
|38999 size 16 SolderTacts adapter|AT-1319-78|413186-000|
|Submin SolderTacts adapter|AT-1319-12|993872-000|
|748 SolderTacts adapter|AT-1319-14|993877-000|
|723 SolderTacts adapter|AT-1319-19|993938-000|
|482 size 16 SolderTacts adapter|AT-1319-17|993917-000|



Note: Additional tooling for SolderTacts can be found under SolderTacts contacts, see section 8. 

**10** 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|
|~~SS~~|~~SS~~|~~SS~~|~~SS~~|
|Dimensions are shown for<br>~~SS~~|Dimensions are in millimeters<br>~~SS~~|USA: +1 800 522 6752<br>~~SS~~|For additional support numbers<br>~~SS~~|
|reference purposes only.|unless otherwise specified.|Asia Pacific: +86 0 400 820 6015|please visit www.te.com|
|Specifications subject||UK: +44 800 267 666||



10-3 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **Hand-Operated Crimp Tools AD-1377, AD-1522, AD-1381** 

**AD-1377, AD-1522, AD1381** 

## **AD-1377 Crimp Tool** 

The AD-1377 crimp tool fits all MiniSeal crimp barrels. It also meets MIL specification M22520/37-01. A calibration verification gauge, AD-1386, is also available for the AD-1377. The gauge meets MIL specification M22520/39-01. 

## **AD-1522 Crimp Tool** 

The AD-1522 crimp tool crimps all DuraSeal crimp and PolyCrimp products. It has a preset crimp depth that provides the optimum combination of tensile strength and insulation integrity in the finished splice. 

## **AD-1381 Crimp Tool** 

The AD-1381 crimp tool is used in conjunction with our cold applied gel filled crimp splices. The AD-1381 is currently under qualification per M22520/44-01. A calibration verification gauge AD-1382 is also available for the AD-1381. The gauge is currently under qualification per M22520/39-03. 

AD-1381 crimp tool **must be** used for proper installation of the Cold Applied Crimp Devices. 

## **Ordering Information** 

||**Model**|**Description**|**Part No.**|
|---|---|---|---|
|AD-1377 MiniSeal crim|AD-1377 MiniSeal crimptool|AD-1377-CRIMP-TOOL|992008-000|
|AD-1386 Calibration|AD-1386 Calibrationgauge|AD-1386-CALIBRATION-GAUGE|992013-000|
|AD-1522 DuraSeal crim|AD-1522 DuraSeal crimptool|AD-1522-1-CRIMPING TOOL|047011-000|
|AD-1381 Crim|AD-1381 Crimptool|AD-1381-CRIMP-TOOL-3-CVTY|CS1660-000|



|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-4 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **AD-3050-SEAL-TEST-EQUIP** 

**Seal Test Equipment Splice Sealing and Connector Sealing Evaluation – Various Products** 

## **Product Facts** 

- n **Simple fixture design allows fast sealing test result assisting determination of installation conditions for splice sealing products** 

- n **Connector fixture adapter allows connector sealing verification** 

- n **Strong portable container allows use in various locations** 

## **Applications** 

The AD-3050-SEAL-TESTEQ-NC is a manually operated pneumatic device, intended for use as a convenient ‘in-process’ sampling technique for checking sealed splices. Different combinations of in-line or stub splices can be pressure tested in any of the combination of fixtures (8 in total). There is also a facility to allow leak testing of various connectors. 

TE UK has seen good correlation between results obtained with the AD-3050 and those obtained through water immersion testing. However testing in accordance with the OEM specification is the only guaranteed way of confirming that the OEM spec is being met. The splice products are located 

in clamps which deliver the test pressure. The product is immersed in water and pressure is delivered down the wire(s) to the sealed area.The test result is determined visually by looking for bubbles in the area of the sealing product. 

Use of this equipment is described in TE UK procedure, reference No. PIP/017/95. This equipment can also check for poke through i.e. where individual wire strands poke through the installed heat-shrinkable sleeve by using the AD-3050-SEAL-POKE-IND. Poke through is eliminated by ensuring correct welding and subsequent handling conditions. 

**10** 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-5 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **AD-3050-SEAL-TEST-EQUIP** (Continued) 

**Seal Test Equipment Splice Sealing and Connector Sealing Evaluation – Various Products** 

(Continued) 

## **Technical Specification** 

## **Ordering Information** 

## **Accessories** 

## **Recommended Spares** 

||6 bar maximum, filtered supply.|
|---|---|
|Pneumatic Supply|2 bar test pressure maximum.|
||(Testpressure typically0.5 bar)|
|Machine Cycle Times for seal testing:|Typically1 minute|
|Total System Noise:|Negligible noise from air test|
|Dimensions:|550 x 350 x 215  [22 x 14 x 8 in]<br>(Excludespackingcase)|
||4 Kg (8.80 lb)|
||(Excludespackingcase)|
|Weight:|9.6 Kg (21.20 lb)|
||(Includespackingcase)|



||**Description**|**Part No.**|
|---|---|---|
|Seal Test Equipment|AD-3050-SEAL-TEST-EQ-NC|C82893-000|
||||
||**Description**|**Part No.**|
|Tool Case|AD-3050-SEAL-TEST-CASE-ONLY|F66989-000|
|Splice Poke-through Indicator|AD-3050-SEAL-POKE-IND|E63259-000|



||**Description**|**Part No.**|
|---|---|---|
|Set of 8 Seals**|AD-3050-SEAL-8-KIT|299155-000|
|Clampassemblyincludingseals|AD-3050-SEAL-CLAMP-ASSY|168927-000|
|Sealing tape|EPDM foam, 6 mm x 9 mm,<br>with acrylic adhesive backing.|—|



** Full set of seals 

10-6 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **AD-5000 and RH-396X Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products** 

## **Applications** 

The AD-5000-TINEL-ASSY is a manually operated resistance heating tool designed specifically to install Tinel-Lock ring screened terminations in small batches. Recommended maximum continuous batch is 15, 6 second installations. The standard tool accommodates Tinel Rings from size TR04 to TR24 inclusive. 

Various electrode (jaws) types can be used to install other Tinel-Lock ring sizes and types. The operator uses the hand-held tool to install the Tinel-Lock ring in its correct position on screened terminations. The Tinel-Lock ring has two patches of thermochromic paint on the Tinel-Lock ring. 

The operator positions the Tinel-Lock ring on the terminations, with at least one of the patches of thermo chromic paint visible. The Tinel-Lock ring is then clamped in the jaws to start the installation. Installation is complete when the thermochromic paint turns **10** black. 

|**RH-396X available in:**<br>**AD-5000 available in:**|**RH-396X available in:**<br>**AD-5000 available in:**|**Americas**<br>**Americas**<br>n|**Europe**<br>**Europe**<br>n|**Asia Pacific**<br>**Asia Pacific**<br>n|
|---|---|---|---|---|
|||n||n|



For additional support numbers please visit www.te.com 

10-7 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Application Equipment 

**AD-5000 and RH-396X Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products** (Continued) 

|**Technical Specification**|Electrical Supply|220V-240V-50Hz||
|---|---|---|---|
||Machine Cycle Times for Tinel-Lock rings used|5 to 15 Seconds depending on ring size and braid||
||on typical range of harnesses:|type on the termination.||
||Mains Fuse|240 V  2 Amp (Type T anti - surge)||
||Total System Noise|Silent Operation||
||Dimensions|340 x 320 x 170 mm[13.4 x 13 x 6.7 in]||
||Weight|4.2 Kg||
|**Product Range**||**Tinel-Lock Rings **||
||STANDARD ELECTRODES FITTED :|Sizes TRO4 to TR24||
||Conduit Electrodes Fitted|Conduit systems / TR rings on double braid||
||Square Profile Electrodes Fitted|TC02-TC03 RINGS||
|**Ordering Information**||**Description**|**Part No.**|
||Tinel installation tool(220V-240V)|AD-5000-TINEL-ASSY|411993-000|
||Also available in the US and Asia Pacific:|||
||Resistance heating tool: 915088-01.|||
||Use with American BeautyTransformer -  #105-A12(110V)or  #105-A12-220V(220V)and foot switch #10519|||
||Tinel installation tool(120 VAC)|RH-3960-1-TINEL-KIT-120V|173643-000|
||Tinel installation tool(220 VAC)|RH-3965-1-TINEL-KIT-220V|859855-000|
|**Recommended Spares —**|Hand Tool Assembly|AD-5000-TINEL-HAND-TOOL|795257-000|
|**AD-5000**|Standard Electrodes(TR04 to TR24 RINGS)|AD-5000-TINEL-STD-ELECT|180245-000|
||Conduit Electrodes<br>(Conduit systems or TR rings on double braid)|AD-5000-TINEL-COND-ELECT|747235-000|
||Square Profile Electrodes(TC02-TC03 RINGS)|AD-5000-TINEL-SQ-EXT-ELEC|065583-000|
|**Recommended Spares —**|Hand Tool Assembly|915088-01-TINI-RING-HEATR|170224-000|
|**RH-396X**|Foot Switch|IR-500-P-FOOT-SWITCH|993702-000|
||120 VAC Transformer|AES-RH3960-TRNSFMR-120V|9951119-000|
||220 VAC Transformer|TRNSFMR-220V-105-A12-250W|574557-000|



N.B. Electrodes are two per P.C.N. 

10-8 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

**AD-5010-Tinel Bench-230V Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products** 

## **Applications** 

The AD-5010-TINELBENCH-230V is a manually operated resistance heating tool designed specifically to install Tinel-Lock ring screened terminations in large batches, in continuous operation. The tool accommodates Tinel Rings from size TR04 to TR24 inclusive. Various electrode (jaws) types can be used to install other Tinel-Lock ring sizes and types. 

The operator uses the tool to install the Tinel-Lock ring in its correct position on screened terminations. The Tinel-Lock ring has two patches of thermochromic paint to ensure consistent installation. 

The operator positions the Tinel-Lock ring on the termination, with at least one of the patches of thermo chromic paint visible, and operates the push-button (or footswitch if fitted). 

The Tinel-Lock ring is then located in spring-loaded jaws (it is not necessary to clamp the ring manually). The push button or footswitch (if fitted) is then operated to start the cycle, the cable is held in position for the duration of the installation. This is complete when the thermochromic paint turns black. This normally takes between 3 to 12 seconds, depending on ring size, braid type etc. An 

ammeter on the front panel shows installation current used. A needle file is provided for periodic cleaning of the electrodes. 

**10** 

**Available in: Americas Europe Asia Pacific** n n n 

10-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Application Equipment 

**AD-5010-Tinel Bench-230V Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products** (Continued) 

## **Technical Specification** 

## **Product Range** 

## **Accessories** 

## **Recommended Spares** 

## **Ordering Information** 

|Electrical Supply|230 V   50 Hz|
|---|---|
|Machine Cycle Times for Tinel-Lock rings used|3 to 12 Seconds depending on ring size and braid|
|on typical range of harnesses:|type on the termination.|
|Mains Fuses (2)|240 V  2 Amp<br>(Type T anti - surge)|
|Total System Noise|Silent Operation|
|Dimensions|245 x 305 x 290 mm[10 x 12 x 11 in]|
|Weight|24 Kg|



|||**Tinel-Lock rings **||
|---|---|---|---|
|STANDARD ELECTRODES FITTED :||Sizes TRO4 to TR24,conduit systems and TR rings on double braid||
|Square Profile Electrodes Fitted||TC02-TC03 RINGS||
|||||
|||**Description**|**Part No.**|
|Footswitch Kit|AD-5010-BENCH-FOOTSW-KIT||072845-000|
|||||
|||**Description**|**Part No.**|
|Standard Electrodes(TR04-TR24 RINGS)||AD-5010-BENCH-STD-ELECT|222899-000|
|Square Profile Electrodes(TC02-TC03 RINGS|TC02-TC03 RINGS)|AD-5010-BENCH-SQ-ELECT|727799-000|
|Mechanism Assembly (Includingelectrode set)||AD-5010-BENCH-MECH|924079-000|
|N.B Electrodes are two per P.C.N.||||



||**Description**|**Part No.**|
|---|---|---|
|Tinel installation tool|AD-5000-TINEL-ASSY|411993-000|



10-10 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools** 

## **Product Facts** 

- n **Robust, double-insulated, heavy-duty unit** 

- n **Highest-wattage unit (1600–2260 watts)** 

- n **Integral stand that allows use as bench tool** 

- n **Safe, quiet operation** 

- n **Precisely variable temperature** 

- n **Variety of reflectors available** 

- n **Easy fixturing for dual opposing heating** 

## **Applications** 

Used for installing dual wall or single wall tubing up to three inches in diameter and for installing SolderSleeve devices. Closed loop version (PID) also available. 

## **Technical Specification** 

|**Electrical Supply**<br>CV-1981-MK2<br>CV-1983<br>CV-1981 PID|120 V and 230 V<br>120 V and 230 V<br>120 V and 230 V|
|---|---|
|**Power Consumption**||
|CV-1981-MK2|1600 W|
|CV-1983|2260 W/3060 W|
|CV-1981 PID|1600 W|
|**Total System Noise**||
|CV-1981-MK2|65dB|
|CV-1983|65dB|
|CV-1981 PID|>70dB|
|**Length**||
|CV-1981-MK2|340[13]|
|CV-1983|320[13]|
|CV-1981 PID|350 [13]|
|**Weight**||
|CV-1981-MK2|1.3 Kg [2.90 lb]|
|CV-1983|1.5 Kg [3.30 lb]|
|CV-1981 PID|1.4 Kg [3.10 lb]|
|**Air Flow**||
|CV-1981-MK2|Max 230 l/min|
|CV-1983<br>CV-1981 PID|Max 500 l/min<br>230 l/min|
|**Product Range**<br>All dual wall, single wall and moldedpartproducts.<br>Various devicesproducts.<br>For otherproducts , contact TE.||



**10** 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-11 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools** (Continued) 

## **Ordering Information** 

## **Accessories** 

||**Equipment**|**Description**<br>**Part No.**|**Voltage**|**Hz**|
|---|---|---|---|---|
|||CV-1981-120V1600W-CANMK2<br>A42716-000|120V|50/60 Hz|
|||CV-1981-120V1600W-UKMK2<br>E95798-000|120V|50/60 Hz|
|CV-1981-MK2||CV-1981-230V1600WMK2<br>813914-000|230V|50/60 Hz|
|||CV-1981-230V1600W-SEVMK2<br>F25836-000|230V|50/60 Hz|
|||CV-1981-230V1600-UKMK2<br>340970-000|230V|50/60 Hz|
|||CV-1983-110V-2260W-UK<br>441753-000|120V|50/60 Hz|
|||CV-1983-220V-2260W<br>773898-000|230V|50/60 Hz|
||CV-1983|CV-1983-220V-2260W-UK<br>985426-000|230V|50/60 Hz|
|||CV-1983-220V-3060W<br>538361-000|230V|50/60 Hz|
|||CV-1983-220V-3060W-UK<br>231866-000|230V|50/60 Hz|
|||CV-1981-120V-1600W-CANPIDF<br>839218-000|120V|50/60 Hz|
|||CV-1981-120V-1600W-UKPID<br>928826-000|120V|50/60 Hz|
||CV-1981-PID|CV-1981-230V-1600WPID<br>958770-000|230V|50/60 Hz|
|||CV-1981-230V-1600W-SEVPIDF<br>434366-000|230V|50/60 Hz|
|||CV-1981-230V-1600W-UKPIDF<br>385828-000|230V|50/60 Hz|
|CV-1983 Barrel Adapter||AD-1962<br>989172-000|—|—|
|||**Application**||**Part No.**|
|PR-12 reflector|PR-12 reflector|Tubing: 6.3–25.4 mm[0.25–1 in]||991973-000|
|PR-13 reflector|PR-13 reflector|Tubing: Upto 6 mm[0.25 in]||991963-000|
|PR-13C reflector||Large SolderSleeveproducts||991974-000|
|PR-21 reflector|PR-21 reflector|Tubing: Upto 25.4 mm[1 in]||991984-000|
|PR-24 reflector|PR-24 reflector|Tubing/moldedparts: 25.4–34.93 mm[1–1.38 in]||991964-000|
|PR-24A reflector||Tubing/moldedparts: 34.93–60.33 mm[1.38–2.38 in]||991989-000|
|PR-25 reflector|PR-25 reflector|SolderSleeveproducts: Upto 7 mm[0.28 in]||991965-000|
|PR-25D reflector||SolderSleeveproducts: 6.3–12.7 mm[0.25–0.50 in]||989523-000|
|PR-26 reflector|PR-26 reflector|Small SolderSleeveproducts||991967-000|
|PR-33 reflector|PR-33 reflector|SolderSleeveproducts: 19.05–25.4 mm[0.75–1 in]||997768-000|
|AD-1962 adapter for larger-barrel CV-1983<br>—||||989172-000|
|PR-34 reflector|PR-34 reflector|SolderSleeveproducts: 12.0–20.0 mm|roducts: 12.0–20.0 mm[0.47–0.79 in]|989111-000|
|PR-51||Special narrow reflector for molded part transitions<br>(21.5 x 3.5 mm nozzle) [.85 x .14 in]||113069-000|



*Note:  A42716 supersedes and replaces 538005 340970 supersedes and replaces 923002 

10-12 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **HL1910E and HL2010E Steinel**[®] **General Purpose Hot-Air Heating Tool** 

## **Products Facts** 

n **Light weight** n **Easy, quiet operation** n **Precise variable** 

**temperature** 

n **1500 watts** 

n **Reflectors and stand (optional)** 

n **Wide variety of applications** n **CE approved (230 V only)** 

## **Applications** 

Used for installing heatshrinkable tubings and molded parts, SolderSleeve devices, and SolderTacts contacts. 

## **Specifications** 

|**Specifications**||
|---|---|
|Steinel® (120 V) power requirement|120 V,60 Hz,12.5 A|
|Steinel® (230 V) power requirement|230 V,50 Hz,8.7 A|
|Rated heater elementpower|110V - 2000 W/230V-2000W|
|Weight|920g [2.0 lb]|
|Cord length|Approx. 3 m[approx. 8 ft]|
|Typical temperature output*|49°C to 593°C[120°F to 1100°F]|



*The Steinel[®] heating tool is equipped with a variable temperature control. The correct temperature setting of the tool will vary, depending on application characteristics. The recommended procedure is to experiment with scrap materials and start with the lowest temperature range. 

**10** 

Steinel is a trademark of Steinel GmbH. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

10-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Application Equipment 

## **HL1910EE and HL2010E Steinel**[®] **General Purpose Hot-Air Heating Tool** (Continued) 

## **Ordering Information** 

|**Model /Description**|**Part No.**||
|---|---|---|
|HL1910E-KIT-120|CJ2086-000||
|HL2010E-KIT-120|CJ2087-000||
|HL1910E-230V-EURO|F30529-000||
|HL1910E-230V-UK|F11734-000||
|HL1910E-KIT-230V-EURO|A93538-000||
|HL2010E-230V-EURO|C99451-000||
|HL2010E-230V-UK|A22932-000||
|HL2010E-KIT-230V-EURO|A23120-000||
||||
|**Accessories and Replacement Parts**|**Description**|**Part No.**|
|SolderSleeve reflector|HL1802E-074616|832011-000|
|HL1802E-ADAPT for use with PR reflectors***|HL1802E-ADAPT-PR|444817-000|
|Tubingreflector|HL1802E-070519|022611-000|
|Bench stand|HL2010E-BENCH-STD|CJ2085-000|
|9-mm-diameter reduction nozzle|HL1802E-070618|930321-000|



**Complete with SolderSleeve reflector. 

- ***Selection of PR reflectors can be found in CV-1981/CV-1983 section. 

## **Accessories** 

Clip-on bench stand (P/N CJ2085-000) for heating tool. Must be ordered separately. 

SolderSleeve reflector (P/N 832011-000) for SolderSleeve terminators, SolderTacts contacts, and small-diameter tubing. Comes standard with Steinel[®] heating tool. 

Optional tubing reflector (P/N 022611-000) for larger tubing and molded parts. Must be ordered separately. 

Steinel is a trademark of Steinel GmbH. 

10-14 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short Length Tubing Products** 

## **Product Facts** 

- n **Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesive lined heat-shrinkable tubing e.g. sealing applications)** 

- n **Automatic heating head retraction at end of cycle prevents damage to components** 

- n **Multiple product fixture assemblies give increased process rates** 

- n **Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature** 

## **Applications** 

The IR-1891 is suitable for the installation of a range of Raychem brand heatshrinkable tubing products onto a variety of small components, e.g. ring terminals, FASTON terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. 

Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately).  These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position 

**Available in: Americas** 

before initiating the heating cycle.  The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. 

achieved depending on the heating time and the time taken by the operator to load unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. 

The IR-1891-220V-ShuttleRetn is provided with closed loop temperature control and in addition the heat head is ‘locked’ into position by use of an electromagnet during the heating cycle. 

The heating elements, which are continuously energized, are of the infrared medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. 

Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product.  Process rates up to 1200 pieces/hour can be 

**Europe Asia Pacific** n 

**10** 

10-15 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Application Equipment 

**IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short Length Tubing Products** (Continued) 

## **Technical Specification** 

|Electrical Supply|230 V Single Phase|
|---|---|
|Power Consumption|1600 W|
|OperatingTemperature|650°C max|
|Process Rate|1200 / hour maximum dependingon application and operator|
|HeatingTimes|3 to 20 seconds dependingon application|
|System Noise|< 70 dB|
|Dimensions – 508636-000|L1100 x H650 x D500 mm[L43 x H25 x D20 in]|
|Dimensions – 613148-000 / 167309-000 / 289588-000|L1100 x H900 x D500 mm[L43 x H35 x D20 in]|
|Base Plate Dimensions 289588-000 / 167309-000|L1040 x D450 mm[L41 x D18 in]|



## **Product Range** 

Wide range of TE tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in] 

## **Ordering Information** 

|**Description**|**Part No.**|
|---|---|
|*IR-1891-220VShttle-Retn|289588-000|



***Note:** The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed for each individual application. 

|**Accessories**||**Description**|**Part No.**|
|---|---|---|---|
||**Grippers:**|||
||IR-1891-SI-GRP-165-RD-1mm|Red Gripper with 1mm hole|629602-000|
||IR-1891-SI-GRP-165-CL-2mm|Clear Gripper with 2mm hole|112676-000|
||IR-1891-SI-GRP-165-BK-3mm|Black Gripper with 3mm hole|F83221-000|
||IR-1891-SI-GRP-165-WT-6mm|White Gripper with 6mm hole|554196-000|



**Note:** A wider range of tooling grippers designed for previous applications are available. Please contact TE for details. 

10-16 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **Infrared Heating Tool IR-550 Mark II** 

## **Product Facts** 

- n **Lightweight, portable unit with pedestal base for benchtop operation** 

- n **Foot switch, so both hands can be free to hold parts** 

- n **Commercially available tungsten-halogen lamp** 

- n **Fan-cooled housing** 

- n **Instant on/off heat** 

- n **Viewing window that allows parts to be inspected during installation** 

- n **Quiet, focused IR operation** 

## **Applications** 

Used for installing small and large SolderSleeve devices and SolderTacts contacts. 

## **Specifications** 

## **Ordering Information** 

**Accessories and Replacement Parts** 

|Inputpower|105–120 V, 50–60 Hz, 4.5 A|
|---|---|
|Normal lamplife|More than 1000 hours of intermittent use|
|Weight|Approximately2.5 Kg [5.5 lb]|
|Dutycycle|80%, 90-second max. heatingtimes|



|**Model**|**Description**|**Part No.**|
|---|---|---|
|IR-550 heating tool* (120 V)<br>with RG-2 reflector, viewingwindow, and foot switch|IR-550-50-MARKII-HT-TOOL|994350-000|
|230V Tool CE Approved|IR-550-300-MARKIII-CE|C66438-000|



|IR-550 foot switch<br>(included with tool assembly994350)<br>RG-6 reflector for large-diameter SolderSleeve terminations;<br>aperture is 25.4 mm[1.0 in]wide<br>RG-11 reflector; aperture is 12.7 mm[.5 in]wide|IR-550-216<br>IR-550-19<br>IR-550-41|994375-000<br>994590-000<br>993695-000|
|---|---|---|
|RG-9 reflector; aperture is 9.525 mm[.375 in]wide<br>RG-2 reflector, included with 994350;<br>aperture is 19.05 mm[.75 in]wide<br>Lamp (120 V)<br>Optical filter<br>Viewingwindow(frame not included)<br>IR-550 upgrade kit: filter, viewing window, inner reflector,<br>outer reflector|IR-550-39<br>IR-550-24<br>IR-1000-P-N-13<br>IR-550-237<br>IR-550-238<br>IR-550-240-Refurb|993693-000<br>993770-000<br>993020-000<br>118902-000<br>007510-000<br>529600-000|



**10** 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-17 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **IR-1759 MiniRay Infrared Heating Tool** 

## **Product Facts** 

- n **Small, lightweight, fan-cooled unit** 

- n **Small profile for installation where space is restricted** 

- n **Handheld operation** 

- n **Focused heat** 

- n **Quiet, efficient IR operation** 

- n **CE approved** 

- n **RoHS compliant** 

## **Applications** 

Used for installing SolderSleeve devices and SolderTacts contacts. 

* Control box not shown 

The ED-7-CONT-230/110VMK4 controller is a more simpler unit, with no variable time, or variable power memory functions, and maintains power to the lamp for as long as the trigger switch remains depressed.  The tool can be used with either 230V or 110V (nominal) voltage supply. 

Both versions of the tool will accept larger diameter components but uniform heating is then not assured. 

The MiniRay tool is a hand held Infrared heating tool designed for installing shield terminators, splices and approved IR repair and tubing products.* 

The battery box controller is designed for remote areas, where more portability is required.  This battery-powered controller can install approximately 50, 30 second installations before recharging is required. The ED-7-001-MK4-230V-50HZ and ED-7-002-MK4-110V60HZ Control units provide controls for both power and time and are suitable where the use of pre-set installation conditions is required. Up to 20 memory locations are available for the storage of time/power values.  A trigger switch is used to initiate each cycle.  The controller can also be used in a manual mode with the operator controlling the duration of the heating cycle via the trigger switch. 

The tool is portable, lightweight and is convenient for use where work space is restricted. The hand tool is fan cooled and has low heat emission as the lamp is only energized on demand. A duty cycle up to 50% is permissible with a maximum heating time of 30 seconds. 

The product being installed is visible during the heating cycle. An optical filter eliminates the unwanted UV emissions and excess visible light reducing the glare for the operator. 

Two versions of the hand tool are available: 

- n IR-1759-MK4/A Standard aperture recommended for products up to 6 mm diameter. 

A product kit is available, see page 10-19 for ordering information. 

*Contact your local TE representative for details. 

- n IR-3104-MK4/A  Large aperture for products up to 9 mm diameter. 

1 Approved by the U.S. Navy for use on fueled aircraft. 

|**Available in:**|**Available in:**|**Americas1**|**Europe**|**Asia Pacific**|**Asia Pacific**|
|---|---|---|---|---|---|
|||n|n||n|



10-18 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **IR-1759 MiniRay Infrared Heating Tool** (Continued) 

## **Technical Specifications** 

## **IR-1759 / IR-3104 HAND TOOLS** 

**Supply Voltage** 21.5 VAC  nominal **Weight** 1.1 kg **Typical Operating Temperature** 500˚C **Typical Heating Time** 15 seconds **Lamp Type, Power & Life - Typical values** 250 W Tungsten Halogen average life 10,000 cycles @ 50% duty cycle **Noise** 51 dB (A) **Power Cord Length** 3.1 m 

## **ED-7-CONT-230/110V-MK4 / ED-7-001-MK4-230V-50HZ / ED-7-002-MK4-110V-60HZ and ED-7-BATTBOX-MK4-230/110V** 

## **Supply Voltage:** 

ED-7-001 & 002 230 VAC 50 Hz & 110 V 50/60 Hz ED-7-CONT-230/110V-MK4 230 VAC 50 Hz or 110 V 50/60 Hz ED-7-BATTBOX-MK4-230/110V 2 x 12V batteries **Input Current:** ED-7-001 & 002 4 A & 10 A ED-7-CON-230/110V-MK4 6.3 A Dimensions WxHxL 160 x 120 x 250 mm **Weight:** ED-7-001 & 002 6.2 kg ED-7-CONT-230/110V-MK4 8.0 kg ED-7-BATTBOX-MK4-230/110V 8.5 kg **Timer Adjustment  (ED-7-001/002 only)** 1-250 seconds **Output Voltage:** ED-7-001 & 002 16-24 VAC (dependent on program) ED-7-CONT-230/110V-MK4 21.5 VAC ED-7-BATTBOX-MK4-230/110V 24V DC nominal 

**Voltage Output Control Accuracy (with ± 10% input variation):** ED-7-001 & 002 ± 3% ED-7-CONT-230/110V-MK4 ± 0.5V (120V/230V supply) ED-7-BATTBOX-MK4-230/110V N/A (dependent upon charge) 

**Lamp “Hold-On” Voltage:** 

## **Product Range** 

3.5 VAC N/A N/A 20 

ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V **Memory Locations (ED-7-001&002 only)** 

**Shield Terminators** D-10X, SO63, SO96 **For Other TE Products** Discuss with Product Management 

**10** 

## **Ordering Information** 

## **Description** 

## **Kit Part Number** 

IR heater, reflector to fit standard **IR1759-MK4-AT3130-EDCONT** aperture, Standard V-block plus a Non-Timed Control Box 230V or 110V supply 

10-19 

Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **IR-1759 MiniRay Infrared Heating Tool** (Continued) 

## **Parts, Accessories and Spare Parts List** 

|**Description**|**Part Number**|**Guideline**|**Comments**|
|---|---|---|---|
|||||
|IR1759-Mk4/A|CF0025-000|Infra Red Heater Standard Aperture|RoHS compliant. Replaces 986899-000|
|/IR1759-Mk3/A||||
|IR1759-Mk4-At3130-EDCont|CF0024-000|Infra Red Heater, Reflector to fit standard aperture,|RoHS compliant. Replaces 898738-|
||||000/IR1759-Mk3-At3130-|
||||standard vee block, none timed control EDCont|
|IR3104-Mk4/A|CF5497-000|Infra Red Heater Large Aperture|RoHS compliant. Replaces 035343-000-000 /|
||||IR3104-Mk3/A|
|||||
|**ACCESSORIES**||||
|AT-3191|588701-000|Reflector to fit Standard Aperture, Special Vee Block||
|AT-3134|988303-000|Reflector to fit Large Aperture, Standard Vee Block||
|AE-897|966953-000|Conversion kit from Standard to Large Aperture||
|AD-7-100|176247-000|External Viewing Window||
|AT-3147|988328-000|Reflector to fit Large Aperture with Clamps||
|AT-3132-Mk31/1|879865-000|Reflector to fit Standard Aperture with Clamps and|Aerospatiale “special” reflector.|
|||with 5 mm wide mask||
|AT-3131|988300-000|Reflector to fit Standard Aperture|Reflector for IR1759 for SolderTact products|
||||with a vee block at one end|
|AT-3132|988301-000|Reflector to fit Standard Aperture with Clamps|Reflector for IR1759 for SolderSleeve products|
||||using clamps to hold wire in place|
|AT-3130|988299-000|Reflector to fit Standard Aperture, Standard|Reflector for IR1759 for SolderSleeve products|
||||using Vee Block gravity to hold wire in place|
|||||
|**SPARE PARTS**||||
|AE-226|988314-000|Outer Reflector Mirror for AT-3134/AT-3147||
|AE-424|547918-000|Inner Reflector for Standard Aperture||
|AE-1367|338605-000|Hook||
|NAE-143-3|988208-000|Bulb 250W/24V||
|AE-153|988285-000|Inner Reflector for Large Aperture||
|AD-1360|106503-000|Standard Thermal Shield||
|AE-205|988596-000|Outer Reflector Mirror for AT-3130/AT3131/AT-3132||
|NAE-109-2|988382-000|Lamp Holder||
|AES-IR1759-100-Filter-Dul|431468-000|Filter for Standard Aperture||
|IR1759/3104-Cable-Asy|585643-000|Trigger PCB, Cable Assembly, Includes Lamp Holder||
|||and Fan||
|AE-770|747525-000|Optic Bloc for IR1759||
|AE-900|277774-000|Filter Spring IR1759||
|NAE-152-1|988204-000|Fan||
|AT-3130-AE204-AE203-10SET|481321-000|Replacement for Vs for AT3130 V Block|AE-203 & AE-204 are two halves of AT-3130 V|
||||Block, supplied in quantities of 10 sets|
|AES-IR1759-300-FLTR-LRG|F52511-000|Filter for Large Aperture Heatgun||



10-20 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Equipment 

## **IR-1759 MiniRay Infrared Heating Tool** (Continued) 

## **Parts, Accessories and Spare** 

**Parts List** (continued) 

|**Description**|**Part Number**|**Guideline**|**Comments**|
|---|---|---|---|
|||||
|ED-7-CONT-230/110V-Mk4|CF0026-000|None Timed Control Box-230V or 110V Supply|Replaces ED-7-Cont-230/110V 684886-000|
|ED-7-BATTBOX-MK4-230/110V|CF0200-000|Battery Powered Controlled for IR-1759 (230V or|Replaces ED-7-BatteryBox-|
||||230/110V/448969-000. Batteries|
|||110V Supply) - RoHS compliant version|not included. When purchasing the|
||||controller, order|
||||ED-7-Batt-Battery 755928-000 also.|
|ED-7-001-MK4-230V-50HZA|CF0199-000|Control Box 230V, with Timer|Replaces Ed-7-001-Mk2-230V-|
||||50Hz/869233-000|
|ED-7-002-MK4-110V-60HZA|CF0201-000|Control Box 110V, with Timer|Replaces Ed-7-002-Mk2-110V-|
||||60Hz/903553-000|
|||||
|**ACCESSORIES**||||
|ED-7-Cont-Front-Panel|619690-000|Front Panel and Display PCB including Triac and||
|||Inductor||
|ED-7-Cont-Transformer|139128-000|Transformer||
|||||
|||||
|ED-7-Batt-Battery|755928-000|Battery Pack||
|ED-7-Batt-Front-Panel|132692-000|Front Panel and Display PCB with Logic PCB and||
|||Power PCB||
|||||
|||||
|ED-7-001/2-Transformer|584781-000|ED-7-001 & ED-7-002 Transformer||
|ED-7-001/2-Front-Panel|524325-000|ED-7-001 & ED-7-002 Front Panel||



**10** 

10-21 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **Model 16B Belt Heater** 

## **Product Facts** 

- n **Controlled heating for installation of Raychem brand heat-shrinkable tubing at rates required for mass production** 

- n **Controlled repeatable heating: time and temperature settings can be fixed to maintain repeatable installation parameters** 

- n **Part positioning that is clearly defined and easy to maintain** 

- n **Operation that requires only minimal skill** 

- n **Efficient and economical operation, which greatly reduces labor costs. In most cases the throughput rate is limited only by the rate at which an operator can load parts into the heater** 

## **Applications** 

Designed for processing a broad range of heat-shrinkable tubing products up to 19 [75] in diameter and 101 [4.0] long. Suitable for either single-wall or adhesive-lined tubing. Heatingelement temperature is adjustable up to 600°C [1112°F] and the belt speed is adjustable to2.28 [7.5] per minute. Operator simply positions the heatshrink tubing over the assembly and feeds it into the process chamber. Heating and cooling take place automatically with the cables or wires securely fixed. 

**Available in:** 

|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|
|n||n|



10-22 

Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **Model 16B Belt Heater** (Continued) 

## **Specifications and Dimensions** 

|**Electrical**|**Part No. 827429-000**|**Part No. 047143-000**|**Part No. 584313-000**|
|---|---|---|---|
|Power requirements|120 Vac, 1 Ø,<br>50/60 Hz, 20 A|220 Vac, 1 Ø,<br>50/60 Hz, 15 A, 3-wire|230 Vac, 1 Ø,<br>50/60 Hz, 15 A, 4-wire|
|Heatingelements|875 W(upper and lower)|875 W(upper and lower)|875 W(upper and lower)|
|**Mechanical**||||
|Conveyor belt system|Two sets ofpinch belts right and left, four belts total|||
|Machine dimensions|48 cm[19 in]W x 110 cm[43 in]L x 33 cm[13 in]H|||
|Shippingdimensions|61 cm[24 in]W x 111 cm[44 in]L x 56 cm[42 in]H|||
|Machine weight without crate|55 Kg [120 lb]|||
|Shippingweight with crate|91 Kg [200 lb]|||
|**Tubing Sizes**||||
|Inside diameter before recovery|Upto 19 mm[0.75 in]|||
|Length|Upto 101mm[4.0 in]|||



**10** 

10-23 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **Model 19 Conveyor Heater for Processing Raychem Brand Heat-Shrinkable Tubing and Termination Devices** 

## **Product Facts** 

- n **Closed-loop speed and temperature control** 

- n **CE approved for worldwide use** 

- n **Adaptable for different applications** 

- n **Continuous controlled process** 

**==> picture [99 x 33] intentionally omitted <==**

**----- Start of picture text -----**<br>
Available in:<br>Americas n<br>Europe n<br>Asia Pacific n<br>**----- End of picture text -----**<br>


## **Applications** 

- n Kit for processing ring terminals and end terminations. 

- a lockout on the thumbwheel to prevent unauthorized changes. 

The Model 19 conveyor heater is the latest generation of reliable and versatile process heaters for a wide variety of heat-shrinkable products. 

- n Floor stand with wheels. 

## **Minimal Skill Requirements** 

- n Wider heating elements for tubing up to 178 [7.0] long. 

There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly; the grippers carry it through the heating and cooling zone and deposit it into the unloading bin. 

Two sets of timing belts grip the individual assemblies and carry them through a closed-loop infrared heating zone, then through a cooling zone, and deposit the completed assemblies in a collection bin. 

- n Narrow heating elements for SolderSleeve devices up to 10 [0.4] diameter and 45 [1.8] long or short length tubing less than 50 mm [2.0]. 

## **Product Features Controlled Heating Zone** 

## **Economical Production** 

The processor was designed to meet the requirements of the European Safety Directives and is CE approved, allowing for worldwide use. 

The throughput rate is determined by the rate at which an operator can load the processor. 

The Model 19 has two etched- foil heating elements mounted under a quartz face. Consistent heating chamber temperatures are obtained with a closed-loop temperature controller. There is a lockout on the controller to prevent unauthorized changes. 

## **Self-Diagnostic Circuitry** 

The processor is designed to operate on the following line voltages: 210 to 240 Vac, 20 A, 1 Ø, 50/60 Hz. Options for this processor include: 

to operate on the following closed-loop temperature There are several “selfline voltages: 210 to 240 controller. There is a lockdiagnostic” circuits that Vac, 20 A, 1 Ø, 50/60 Hz. out on the controller to prealert the operator if any vent unauthorized changes. major component fails or Options for this processor if an unsafe processing include: **Speed Control** condition occurs. A light will n Powered or unpowered Consistent speed is turn on and a lockout gate extension tables to obtained with a closed-loop will lift in the entry zone, support long or heavy speed controller. The preventing the operator harnesses. speed is adjusted using a from loading assemblies 3-digit thumbwheel on the until the situation has been front control panel. There is corrected. 

## **Other Features Include:** 

- n Emergency stop. 

- n Automatic cool-down circuit to extend the life of components. 

- n Lockout on temperature and speed controllers to prevent unauthorized changes. 

10-24 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Application Equipment 

**Model 19 Conveyor Heater for Processing Raychem Brand Heat-Shrinkable Tubing and Termination Devices** (Continued) 

## **Specifications and Dimensions** 

|**Electrical**||
|---|---|
|Power requirements|210–240 Vac, 20 A, 1 Ø, 50/60 Hz|
|Heating elements|Std = 3160 W/Wide = 3320 W/Narrow = 1760 W|
|**Mechanical**||
|Conveyor belt system|Double-sided timingbelts,pitch - 9.5[0.375]|
|Belt speed|Upto 152 cm/min[5.0/min]|
|Processor dimensions|53 cm[21 in]W, 135 cm[53 in]L, 45 cm[18 in]H|
|Shippingdimensions|66 cm[26 in]W, 147 cm[58 in]L, 58 cm[23 in]H|
|Shippingweight with crate|86 Kg [190 lb]|
|**Tubing sizes**||
|Tubingdiameter(max)|25 mm[1.0 in]|
||102 mm [4.0 in]|
|Tubing length (max)|178 mm [7.0 in] wide heating element tool|
||50 mm[2.0 in]narrow heatingelement tool|
|Work-piece length(min)|240 mm[9.5 in]|
|**Version**|**Part No.**|
|Model 19 Standard|714529-000|
|Model 19  Wide|075131-000|



**10** 

10-25 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Equipment 

## **Model 81CE Discrete Heater** 

## **Product Facts** 

- n **Closed-loop temperature control for a precise and repeatable thermal process** 

- n **Oven dwell time precisely set by a 3-digit thumb wheel digital timer** 

- n **Heat output can be controlled to accommodate a wide variety of applications** 

- n **Operation requires only minimal skill** 

- n **Contains numerous safety features** 

- n **Meets the requirements of CE, OSHA and the NEC** 

## **Applications** 

The Model 81CE is a discrete heater that can process large, complex assemblies or other suitable substrates using a wide variety of heat-shrinkable tubing products up to 25 mm [1.0] in diameter and 127 mm [5.0] in length. It is suitable for use with both single wall and adhesivelined tubing. Two jaws grip the assembly or substrate, carry it into an infrared heating chamber for a userselectable predetermined period of time, then return the completed assembly back to the start position for removal. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-26 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

**Application Equipment** 

## **Model 81CE Discrete Heater** (Continued) 

## **Specifications and Dimensions** 

|**Electrical**|**Part No. 071965-000**|**Part No. 704393-000**|
|---|---|---|
|Power requirements|120 VAC, 1Ø, 50/60 Hz, 15 A|220 VAC, 1Ø, 50/60 Hz, 15 A|
||Two 400 watt infrared stamped foil|Two 400 watt infrared stamped foil|
|Heating elements|with infrared heating elements, one|with infrared heating elements, one|
||topand bottom.|topand bottom.|
|Timingsystem|Eagle digital timer, 1 to 999 seconds|Eagle digital timer, 1 to 999 seconds|
|**Pneumatic**|||
|Requirements forjaw traverse|30-40psi clean shopair|30-40psi clean shopair|
|**Dimensions**|||
|Control box dimensions:|||
|Length|432 mm[17 in]|432 mm[17 in]|
|Width|216 mm[9 in]|216 mm[9 in]|
|Height|165 mm[7 in]|165 mm[7 in]|
|Control box weight|7.7 Kg [17 lb.]|7.7 kg [17 lb.]|
|Heatingchamber dimensions:|||
|Length|380 mm[15 in]|380 mm[15 in]|
|Width|240 mm[10 in]|240 mm[10 in]|
|Height|343  mm[14 in]|343 mm[14 in]|
|Heatingchamber weight|18 Kg [40 lb.]|18 kg [40 lb.]|
|**Shipping Dimensions**|||
|Length|610 mm[24 in]|610 mm[24 in]|
|Width|610 mm[24 in]|610 mm[24 in]|
|Height|530 mm[21 in]|530 mm[21 in]|
|Shippingweight|41 Kg [90 lb.]|41 kg [90 lb.]|
|**Tubing Sizes**|||
|Inside diameter before heat|Upto 25.4 mm[1 in]|Upto 25.4 mm[1 in]|
|Length|Upto 127 mm[5 in]|Upto 127 mm[5 in]|



**10** 

10-27 For additional support numbers please visit www.te.com 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Equipment 

## **Model 105 Tunnel Oven** 

## **Product Facts** 

- n **Closed-loop temperature control for a precise and repeatable thermal process** 

- n **Conveyor speed precisely set by a 3-digit potentiometer** 

- n **Operation requires only minimal skill** 

- n **Contains numerous safety features** 

- n **Custom length conveyors for longer entry and/or exit sections available** 

- n **Optional accessories to customize the tunnel oven** 

## **Applications** 

Table conveyor heater that provides a controlled process system suitable for installing a wide variety of heat-shrinkable tubing products up to 76 mm [3.0] diameter and unlimited in length.  Ideally suited for efficient processing of fiber and fabric HFT and both single wall and dual wall tubing.  Designed as an integrated modular unit. Assemblies are placed on the entry section of a mesh belt, transported through a heating chamber, across a bank of cooling fans then discharged from the rear of the conveyor. 

|**Available in:**|**Americas**|**Europe**|**Asia Pacific**|
|---|---|---|---|
||n|n|n|



10-28 Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Application Equipment 

## **Model 105 Tunnel Oven** (Continued) 

## **Specifications and Dimensions** 

## **Optional Accessories** 

|**Electrical**|**Part number 955018-000**|
|---|---|
|Power requirements|208/240 VAC, 1Ø, 50/60 Hz, 15 A|
|Heating elements|Two 1500 watt infrared stamped foil with<br>blackquartz face, one topand bottom|
|Operatingtemperature|Ambient to 650°C[1202°F]|
|Drive System|DC motor with SCR drive controller and 3 digit|
||speedpotentiometer|
|Conveyor Speed|0.06 M/min. to 1.5 M/min.[0.20 to 5.0 ft/min]|
|Conveyor Belt|Wire mesh 70% open|
|Heater Oven Gap|2 Position; 53.6 mm [2.11 in] Lower Position,|
||98 mm[3.86 in]Upper Position|
|Effective heatingwidth|356 mm[14 in]|
|**Dimensions**||
|Control box dimensions||
|Length|515 mm[20 in]|
|Width|210 mm[8 in]|
|Height|178 mm[7 in]|
|Control box weight|7.7 Kg [17 lb]|
|Heatingconveyor dimensions||
|Length|990 mm[39 in]|
|Width|685 mm[27 in]|
|Height|417 mm[17 in]|
|Heatingconveyor weight|68 Kg [150 lb]|
|**Shipping Dimensions**||
|Length|1346 mm[53 in]|
|Width|1168 mm[46 in]|
|Height|635 mm[25 in]|
|Shippingweight|146 Kg [320 lb]|
|**Tubing sizes**||
|Inside diameter before heat|Upto 76.2 mm[3 in]|
|Length||
|Perpendicular to belt travel|356 mm[14 in]|
|Parallel to belt travel|Unlimited|



- n Powered outboard conveyor for processing large assemblies that require only a portion of the assembly to be heated (1 side only). 

- n Powered entry and exit conveyors for processing long and rigid assemblies requiring entry and exit support of the product. 

- n Ability to add additional heater chambers to extended custom length wire mesh conveyors. 

- n 

- Custom floor stands. 

**10** 

~~LE~~ 10-29 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Equipment 

## **RBK-ILS-Processor Mkll** 

**Semi-Automatic Unit for Installation of Splice Sealing Products Adjacent to Ultrasonic Welder** 

## **Product Facts** 

- n **Increased heating element life** 

- n **Installation times, temperatures and product size information (individual selection)** 

- n **Sequenced installations** 

- n **Operator key lock/password protection levels** 

- n **Automatic heater retraction on mains failure** 

- n **Automatic calibration (single cycle)** 

- n **RS232 interface allows time, temperature and product sizes for the next installation to be transferred from a remote machine (e.g. an ultrasonic welding tool)** 

- n **Machine hours and installation cycle counters** 

## **Applications** 

- n **Software upgradeable to support special applications** 

The RBK-ILS-Processor **support special applications** MkII is a semi-automatic n **Air cooling can be provided** unit designed specifically **to an optional stub splice** to install splice sealing **fixture in the RBK-Proc-** products onto ultrasonically **MK2-Proc-Aircool version** welded or crimped splice joints used in automotive harnesses. 

The operator is able to efficiently load both machines which minimizes ‘dead time’. Installing Raychem brand splice sealing products immediately after welding gives reduced installation time and earliest possible mechanical protection for the welded joint. 

The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper mechanism. 

Pushing the two start buttons initiates the machine cycle thus bringing the heating chamber into place over the joint area. The heating chamber remains in place for the set period and then returns to the rest position. In doing so, the wire assembly is automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved. 

**Available in: Americas Europe Asia Pacific** n n n 

10-30 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

For additional support numbers please visit www.te.com 

Application Equipment 

## **RBK-ILS-Processor Mkll** (Continued) 

## **Semi-Automatic Unit for Installation of Splice Sealing Products Adjacent to Ultrasonic Welder** 

(Continued) 

## **Technical Specification** 

## **Product Range** 

## **Ordering Information** 

|Electrical Supply|220V-240V-50Hz|
|---|---|
|Power Consumption|1.7 Amps(Max)|
|Operating Temperature|550°C [1022°F] (Max)|
||(500°C[932°F]recommended)|
|Machine Cycle Times for splice sealing products|6 to 20 seconds depending on wire size|
|used on typical range of automotive splices|and the number or wires used|
|Total System Noise|<80dB|
|Dimensions|390 x 365 x 225 mm[15 x 14 x 9 in.]|
|Weight|18 Kg [40 lb]|
|||
|RBK-ILS-125 Products|Sizes 1 to 3A|
|RBK-ILS-85 Products|Sizes 6/1 to 12/3|
|For Other Products(eg. RBK-VWS,RBK-ESS….)|Contact TE|



||**Description**|**Part No.**|
|---|---|---|
|Equipment|RBK-Proc-Mk2-Processor|740331-000|
||RBK-Proc-MK2-Proc-Aircool|A96930-000|
||RBK-ILS-Proc-Stub-Sp-Fix|981721-000|
|Accessories|RBK-ILS-Proc-Air-Cool-Kit|843800-000|
||RBK-ILS-Proc-Termfix-08mm|049857-000|



**10** 

10-31 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Application Equipment 

## **ThermoGun HG Hot-Air Heating Tool** 

## **Product Facts** 

- n **Stand-mounted or handheld, rugged unit for heavy-duty use** 

- n **Built-in stand and turbo-fandriven blower** 

- n **Adjustable side vents** 

- n **Adjustable temperature** 

- n **1680 to 2160 watts** 

- n **Large reflector size** 

- n **High heat output for fast installation** 

## **Applications** 

Used for installing molded parts onto adapters or harnesses and installing a broad range of heatshrinkable products, including boots and tubing up to three inches in diameter.. 

## **Specifications** 

|**Model**|**Power Requirements**|**Input Watts**|**Temperature Range**|**CFM***|**RPM****|
|---|---|---|---|---|---|
|HG-501A|120 V, 60 Hz, 14 A|1680|260°C–399°C[500°F–750°F]|23|1700|
|HG-502A|230 V, 50/60 Hz, 7 A|1680|260°C–399°C[500°F–750°F]|23|1700|
|HG-751A-C|120 V, 60 Hz, 18 A|2160|399°C–538°C[750°F–1000°F]|23|1700|
|HG-752A|230 V,50/60 Hz,9 A|1740|399°C–538°C[750°F–1000°F]|23|1700|



- *CFM = Cubic feet per minute. 

- **RPM = Revolutions per minute. 

**Available in: Americas Europe Asia Pacific** n n Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

10-32 

Catalog 1654025 Revised 3-13 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Application Equipment 

## **ThermoGun HG Hot-Air Heating Tool** (Continued) 

## **Accessories** 

## **Ordering Information** 

**TG-23 reflector (P/N 991026)** for boots up to 44.45 [1.75] in diameter. Must be ordered separately. 

## **A-170-HG reflector** 

## **A-160-HG reflector** 

**(P/N 991018)** for short lengths of tubing 19.05–50.8 [.75–2] in diameter. Must be ordered separately. 

**(P/N 991017)** for short lengths of tubing up to 19.05 [75] in diameter. Must be ordered separately. 

|**Model***|**Housing Color**|**Part No.**|
|---|---|---|
|HG-501A|Red|462047-000|
|HG-502A|Red|389363-000|
|HG-751A-C|Red|926935-000|
|HG-752A|Red|026239-000|
||||
|**Accessories**|**Tubing Application**|**Part No.**|
|A-160-HG standard reflector|Diameters upto 19.05 mm[0.75 in]|991017-000|
|A-170-HG large tubingreflector|Diameters of 19.05–50.8 mm[0.75–2 in]|991018-000|
|TG-23 small boot reflector|Diameters upto 44.5 mm[1.75 in]|991026-000|
|TG-24 large boot reflector|—|991027-000|



*Complete with bench stand. 

**10** 

10-33 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Application Equipment 

## **Engineering Notes** 

10-34 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Supporting Information 

## **Table of Contents** 

**==> picture [367 x 50] intentionally omitted <==**

**----- Start of picture text -----**<br>
|||
|---|---|
|Equivalents and Conversions|......................................................................................11-2, 11-3|
|Temperature Conversion Formula|................................................................................11-3, 11-4|
|Glossary|..............................................................................................................11-5 to 11-13|
|Part/Product Index|..............................................................................................11-14 to 11-26|

**----- End of picture text -----**<br>


**11** 

11-1 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

For additional support numbers please visit www.te.com 

Supporting Information 

## **Equivalents and Conversions** 

## **Decimal Equivalents** 

**Prefixes (SI), Values, and Symbols** 

|**Fraction of**||**Decimal**|**Decimal**||**Fraction of**||**Decimal**|**Decimal**|
|---|---|---|---|---|---|---|---|---|
|**Inch**||**of Inch**|**Millimeters**||**Inch**||**of Inch**|**Millimeters**|
||1/64|.0156|0.3969||||.5118|13.0000|
|1/32||.0313|0.7938|||33/64|.5156|13.0969|
|||.0394|1.0000||17/32||.5313|13.4938|
||3/64|.0469|1.1906|||35/64|.5469|13.8906|
|1/16||.0625|1.5875||||.5512|14.0000|
||5/64|.0781|1.9844|9/16|||.5625|14.2875|
|||.0787|2.0000|||37/64|.5781|14.6844|
|3/32||.0938|2.3813||||.5906|15.0000|
||7/64|.1094|2.7781||19/32||.5938|15.0813|
|||.1181|3.0000|||39/64|.6094|15.4781|
|1/8||.1250|3.1750|5/8|||.6250|15.8750|
||9/64|.1406|3.5719||||.6299|16.0000|
|5/32||.1563|3.9688|||41/64|.6406|16.2719|
|||.1575|4.0000||21/32||.6563|16.6688|
||11/64|.1719|4.3656||||.6693|17.0000|
|3/16||.1875|4.7625|||43/64|.6719|17.0656|
|||.1969|5.0000|11/16|||.6875|17.4625|
||13/64|.2031|5.1594|||45/64|.7031|17.8594|
|7/32||.2188|5.5563||||.7087|18.0000|
||15/64|.2344|5.9531||23/32||.7188|18.2563|
|||.2362|6.0000|||47/64|.7344|18.6531|
|1/4||.2500|6.3500||||.7480|19.0000|
||17/64|.2656|6.7469|3/4|||.7500|19.0500|
|||.2756|7.0000|||49/64|.7656|19.4469|
|9/32||.2813|7.1438||25/32||.7813|19.8438|
||19/64|.2969|7.5406||||.7874|20.0000|
|5/16||.3125|7.9375|||51/64|.7969|20.2406|
|||.3150|8.0000|13/16|||.8125|20.6375|
||21/64|.3281|8.3344||||.8268|21.0000|
|11/32||.3438|8.7313|||53/64|.8281|21.0344|
|||.3543|9.0000||27/32||.8438|21.4313|
||23/64|.3594|9.1281|||55/64|.8594|21.8281|
|3/8||.3750|9.5250||||.8661|22.0000|
||25/64|.3906|9.9219|7/8|||.8750|22.2250|
|||.3937|10.0000|||57/64|.8906|22.6219|
|13/32||.4063|10.3188||||.9055|23.0000|
||27/64|.4219|10.7156||29.32||.9063|23.0188|
|||.4331|11.0000|||59/64|.9219|23.4156|
|7/16||.4375|11.1125|15/16|||.9375|23.8125|
||29/64|.4531|11.5094||||.9449|24.0000|
|15/32||.4688|11.9063|||61/64|.9531|24.2094|
|||.4724|12.0000||31/32||.9688|24.6063|
||31/64|.4844|12.3031||||.9843|25.0000|
|1/2||.5000|12.7000|||63/64|.9844|25.0031|
|||||1|||1.0000|25.4000|



|**Prefix**|**Value**|**Symbol**|**Prefix**|**Value**|**Symbol**|
|---|---|---|---|---|---|
|Tera|1012|T|Deci|10-1|d|
|Giga|109|G|Centi|10-2|c|
|Mega|106|M|Milli|10-3|m|
|Kilo|103|k|Micro|10-6|µ|
|Hecto|102|h|Nano|10-9|n|
|Deca|101|da|Pico|10-12|p|



11-2 Catalog 1654025 Revised 3-13 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

www.te.com 

Supporting Information 

**11** 

## **Equivalents and Conversions** (Continued) 

## **Conversion Factors** 

|**Length**<br>Inches x 25.40 = Millimeters<br>Millimeters x 0.03937 = Inches|**Area**<br>Sq. inches x 6.452 = Sq. centimeters<br>Sq. centimeters x 0.1550 = Sq. inches|**Volume**<br>Cu. inches x 16.39 =<br>Cu. centimeters<br>Cu. cm. x 0.06102 = Cu. inches|**Mass**<br>Ounces x 28.35 = Grams<br>Grams x 0.03527 = Ounces|
|---|---|---|---|
|Feet x 0.3048 = Meters<br>Meters x 3.281 = Feet<br>Miles x 1.609 = Kilometers<br>Kilometers x 0.6214 = Miles<br>Ohms/km x 0.3048 = Ohms/kft|Sq. feet x 0.0929 = Sq. meters<br>Sq. meters x 10.76 = Sq. feet<br>Sq. miles x 2.59 = Sq. kilometers<br>Sq. kilometers x 0.3861 = Sq. miles<br>Circular mils x 0.7854 = Sq. mil|Cu. feet x 0.02832 = Cu. meters<br>Cu. meters x 35.31 = Cu. feet|Pounds x 0.4536 = Kilograms<br>Kilograms x 2.205 = Pounds<br>Kilograms/km  x 0.6214 =<br>Pounds/kft<br>Pounds/kft x 1.4881 =<br>Kilograms/km|



## **Temperature Conversion Formula** 

**°C = (°F -32) ÷ 1.8 °F = (°C x 1.8) + 32** 

|**°F**|**°C**|**°F**|**°C**|**°F**|**°C**|**°F**|**°C**|
|---|---|---|---|---|---|---|---|
|-103|-75.00|-30|-34.44|25|-3.89|65|18.33|
|-101.2|-74.00|-28|-33.33|26|-3.33|66|18.89|
|-99.4|-73.00|-26|-32.22|27|-2.78|67|19.44|
|-97.6|-72.00|-24|-31.11|28|-2.22|68|20.00|
|-95.8|-71.00|-22|-30.00|29|-1.67|69|20.56|
|-94.0|-70.00|-20|-28.89|30|-1.11|70|21.11|
|-92.2|-69.00|-18|-27.78|31|-0.56|71|21.67|
|-90.4|-68.00|-16|-26.67|32|0.00|72|22.22|
|-88.6|-67.00|-14|25.56|33|0.56|73|22.78|
|-86.8|-66.00|-12|-24.44|34|1.11|74|23.33|
|-85.0|-65.00|-10|-23.33|35|1.67|75|23.89|
|-83.2|-64.00|-8|-22.22|36|2.22|77|25.00|
|-81.4|-63.00|-6|-21.11|37|2.78|77|25.00|
|-79.6|-62.00|-4|-20.00|38|3.33|78|25.56|
|-77.8|-61.00|-2|-18.89|39|3.89|79|26.11|
|-76.0|-60.00|0|-17.78|40|4.44|80|26.67|
|-74.2|-59.00|1|-17.22|41|5.00|81|27.72|
|-72.4|-58.00|2|-16.67|42|5.56|82|27.78|
|-70.6|-57.00|3|-16.11|43|6.11|83|28.33|
|-68.8|-56.00|4|-15.56|44|6.67|84|28.89|
|-67.0|-55.00|5|-15.00|45|7.22|85|29.44|
|-65.2|-54.00|6|-14.44|46|7.78|86|30.00|
|-63.4|-53.00|7|-13.89|47|8.33|87|30.56|
|-61.6|-52.00|8|-13.33|48|8.89|88|31.11|
|-59.8|-51.00|9|-12.78|49|9.44|89|31.67|
|-58.0|-50.00|10|-12.22|50|10.00|90|32.22|
|-56.2|-49.00|11|-11.67|51|10.56|91|32.78|
|-54.4|-48.00|12|-11.11|52|11.11|92|33.33|
|-52.6|-47.00|13|-10.56|53|11.67|93|33.89|
|-50.8|-46.00|14|-10.00|54|12.22|94|34.44|
|-49.0|-45.00|15|-0.44|55|12.78|95|35.00|
|-47.2|-44.00|16|-8.89|56|13.33|96|35.56|
|-45.4|-43.00|17|-8.33|57|13.89|97|36.11|
|-43.6|-42.00|18|-7.78|58|14.44|98|36.67|
|-41.8|-41.00|19|-7.22|59|15.00|99|37.22|
|-40|-40.00|22|-6.11|60|15.56|100|37.78|
|-38|-38.89|21|-6.11|61|16.11|101|38.33|
|-36|-37.78|22|-5.56|62|16.67|102|38.88|
|-34|-36.67|23|-5.00|63|17.22|103|39.44|
|-32|-35.56|24|-4.44|64|17.78|104|40.00|



~~LE~~ 11-3 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Supporting Information 

## **Temperature Conversion Formula** (Continued) 

**°C = (°F -32) ÷ 1.8 °F = (°C x 1.8) + 32** (Continued) 

|**°F**|**°C**|**°F**|**°C**|**°F**|**°C**|**°F**|**°C**|
|---|---|---|---|---|---|---|---|
|105|40.55|145|62.78|185|85.00|325|162.78|
|106|41.11|146|63.33|186|85.55|330|165.56|
|107|41.66|147|63.88|187|86.11|335|168.33|
|108|42.22|148|64.44|189|87.22|340|171.11|
|109|42.77|149|65.00|189|87.22|345|173.89|
|110|43.33|150|65.56|190|87.78|350|176.67|
|111|43.88|151|66.11|191|88.33|355|179.44|
|112|44.44|152|66.66|192|88.88|360|182.22|
|113|45.00|153|67.22|193|89.44|365|185.00|
|114|45.55|154|67.77|194|90.00|370|187.78|
|115|46.11|155|68.33|195|90.55|375|190.55|
|116|46.66|156|68.88|196|91.11|380|193.33|
|117|47.22|157|69.44|197|91.66|385|196.11|
|118|47.77|158|70.00|198|92.22|390|198.89|
|119|48.33|159|70.55|199|92.77|395|201.67|
|120|48.89|160|71.11|200|93.33|400|204.44|
|121|49.44|161|71.66|205|96.11|405|207.22|
|122|50.00|162|72.22|210|98.89|410|210.00|
|123|50.55|163|72.77|215|101.67|415|212.78|
|124|51.11|164|73.33|220|104.44|425|215.56|
|125|51.67|165|73.89|225|107.22|425|218.33|
|126|52.22|166|74.44|230|110.00|430|221.11|
|127|52.77|167|75.00|235|112.78|435|223.89|
|128|53.33|168|75.55|240|115.56|440|226.67|
|129|53.88|169|76.11|245|118.33|445|229.44|
|130|54.44|170|76.67|250|121.11|450|232.22|
|131|55.00|171|77.22|255|123.89|455|235.00|
|133|56.11|172|77.77|260|126.67|460|237.78|
|133|56.11|173|78.33|265|129.44|465|240.55|
|134|56.66|174|78.88|270|132.22|470|243.33|
|135|57.22|175|79.44|275|135.00|475|246.11|
|136|57.77|176|80.00|280|137.78|480|248.89|
|137|58.33|177|80.55|285|140.55|485|251.67|
|138|58.88|178|81.11|290|143.33|490|254.44|
|139|59.44|179|88.66|295|146.11|495|257.22|
|140|60.00|180|82.22|300|148.89|||
|141|60.55|181|82.77|305|151.67|||
|142|61.11|182|83.33|310|154.44|||
|143|61.66|183|83.88|315|157.22|||
|144|62.22|184|84.44|320|160.00|||



11-4 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 Specifications subject UK: +44 800 267 666 www.te.com to change. 

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Supporting Information 

## **Glossary** 

## **Abrasion-resistance** 

A measure of the ability of a wire or wire covering to resist damage by mechanical means. 

## **Accelerated Aging** 

A test in which voltage, temperature, or other test parameters are increased above normal operating values to obtain observable deterioration in a relatively short time. The plotted results give service life within the context of the test. 

## **Adapter** 

A device usually attached to the rear of connectors that provides for the attachment of harnessing components, such as strain-relief clamps, heat-shrinkable boots, and braid. 

## **Adhesive Liner** 

Lining that melts and flows inside a sleeve or molded part, filling any voids in between the substrate and the sleeve or molded part. DuraSeal has an adhesive liner. 

## **Adhesive (Hot Melt)** 

Dual-wall tubing and precoated molded parts whose inner layer melts and flows when heated, fills voids in the areas being covered, and forms a mechanical bond to the substrate. Unlike an encapsulant, an adhesive forms a mechanical bond to the substrate. 

## **Aging** 

Change in the properties of a material over time and under specific conditions. Generally refers to environmental stimulus such as heat and light. 

## **Altitude Immersion Seal** 

A seal able to withstand substantial pressure change (for example, from sea level to 75,000 feet). 

## **Amnesia** 

The tendency over time for a heat-shrinkable elastomeric tubing or molded 

part to fail to recover completely to its specified recovered size. See Shelf Life. 

## **Ampacity** 

See Current-carrying Capacity. 

## **ASTM** 

## **(American Society for Testing and Materials)** 

A nonprofit industry wide organization that formulates test methods and material specifications, and publishes standards, testing methods, recommended practices, definitions, and other materials. 

## **Attenuation** 

Power loss resulting in weaker signals in an electrical system as the signals travel along wires. In cables, generally expressed in dB per unit length, usually 100 feet. 

## **AWG** 

## **(American Wire Gauge)** 

The recognized method (in the United States) of specifying conductor size. The higher the gauge number, the smaller the conductor size. 

## **Back-mounted** 

A termination assembly mounted from the inside of a panel or box with its mounting flange inside the equipment. 

## **Band Marking** 

A continuous circumferential band applied to a wire at regular intervals for identification. 

## **Bare Conductor** 

A conductor not covered with insulating material. 

## **Barrel** 

- 1.) Connector barrel: The section of the terminal, splice, or contact that accommodates the stripped conductor. 

- 2.) Insulation barrel: The section of the terminal, splice, or contact that 

accommodates the conductor insulation. 3.) Open barrel: The section of a cap that accommodates the conductor. 

**Batch Number** See Lot Number. 

## **Bayonet Coupling** 

A quick-coupling device for plug and receptacle connectors. Mating is accomplished by rotation of the two parts under pressure. 

## **Beaming** 

Crosslinking by means of high-energy electrons. 

## **Binder** 

A spiral wrapping of a thread to hold together the members of a cable. 

## **Blocking** 

The sticking together of insulated wires; usually caused by heat. 

## **Body** 

A protective covering of resilient material over any portion of a cable, wire termination, or termination assembly in addition to normal jacketing of insulation, to prevent entry of moisture. Also, a form for holding potting compound. 

## **Bonding Temperature** 

Temperature above which adhesive melts and flows sufficiently to form an adhesive bond between substrates. 

## **Braid** 

A woven metallic or fiber layer applied over wire or cable to act as a protective barrier or shielding. 

## **Braid Angle** 

The angle between the braid strands and the axis of the cable. 

## **Breakdown Voltage** 

The voltage at which an insulator or dielectric fails to maintain the applied voltage. 

## **Breakout** 

A region in a harness assembly where a wire or a **11** group of wires is detached to form a separate, terminated branch. Also known as a transition. 

## **Brittle Temperature** 

The temperature below which a material becomes brittle, often measured by a cold impact test. 

## **Bunch Stranding** 

A method of twisting individual strands to form a finished stranded conductor. Specifically, a number of strands twisted together in a common direction and with a uniform pitch (or twist) per inch. 

## **Bus** 

A communal circuit over which data or power is transmitted. 

## **Cable** 

Two or more wires in a twisted or parallel configuration. Also, a shielded wire. 

## **Cable Clamp** 

A mechanical clamp attached to the cable side of a termination assembly to support the cable or wire bundle. It provides strain relief and absorbs vibration and shock that would otherwise be transmitted by the cable terminations. 

## **Cable Clamp Adapter** 

A mechanical adapter that attaches to the rear of a termination assembly to allow the attachment of a cable clamp. 

## **Cable Sealing Clamp** 

A device consisting of a gland nut designed to seal around the jacket of a cable. 

## **Cabler** 

A machine that mechanically assembles a group of insulated wires. 

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Supporting Information 

## **Glossary** (Continued) 

## **Cabling** 

The act of twisting together two or more insulated components to form a cable. 

## **Capacitance** 

The ability of an insulation to store electrical energy. This is a function of the permitivity (dielectric constant) of the insulation. Usually expressed in pico farads/foot for a cable. 

## **Carrier** 

A group of strands or ends used to form a finished braid. 

## **Characteristic Impedance** 

The impedance of a transmission line that is independent of length. Also, the ratio of voltage to current at any point along a transmission line on which there are no standing waves. 

## **Chemical Resistance** 

The ability of an insulation to withstand the presence of materials—such as acids, bases, water, salt water, and fuels—that can deteriorate the insulation, or that, if penetrable to the conductor, can cause dielectric loss of insulating qualities. 

## **Cheminax Cables** 

Rgistered trade name for coaxial cables. 

## **Circuit** 

The interconnection of a number of electrical elements or parts to accomplish a desired function. 

## **Clocking** 

The arrangement of connector inserts, jackscrews, polarizing pins, sockets, keys/keyways, or housing configurations to prevent the mismating or cross-mating of connectors. See also Polarization. 

## **CMA (Circular Mil Area)** 

The unit for expressing the cross-sectional area of a conductor. Equal to the diameter of a conductor 

## **Connector** 

## **Compound** 

strand (expressed in mils) squared, times the number of strands. 

A device used to physically and electrically connect two or more conductors. 

An insulating or jacketing material made by formulating polymeric materials and additives. 

## **Coax** 

## **Connector Classes** 

See Coaxial Cable. 

## **Compound Under Strands (CUS)** 

Categories based on shape, function, and smallest-size contact in a series. 

## **Coaxial Cable** 

A cable composed of two insulated conductors—such as a conductor and a shield—whose center axis is the same. Usually this term applies only to cable used in electronic signal circuits. 

A problem that occurs when loose stranding, or overheating during extrusion, allows compounds to get under individual strands of conductor. 

## **Connector Insert** 

In connectors with metal shells, the part that holds contacts in proper arrangement while electrically insulating them from each other and from the shell. 

## **Concentric Stranding** 

A method of stranding conductor. Specifically, the final conductor is built up in layers so that the inner diameter of a succeeding layer is always equal to the outer diameter of the underlying layer. 

## **Cold Bend** 

## **Contact** 

A test conducted by wrapping tubing or cable around a mandrel or by bending it in an arc while at a low temperature. 

The element in a connector that makes the actual electrical connection. Also the parts of a connector that actually carry the electrical current, and are touched together or separated to control the flow. 

## **Cold Flow** 

## **Concentricity** 

Permanent deformation of polymeric materials (insulation) at ambient temperature due to mechanical force or pressure (not due to heat softening). 

Ratio (expressed as a percentage) of the thinnest to the heaviest wall thickness. Measured on expanded or recovered tubing, or wire insulation, or jacketing. 

## **Contact Crimp** 

A contact whose rear portion is a hollow cylinder that accepts the conductor. A crimping tool is applied to swage or form the contact metal firmly against the conductor. Sometimes referred to as a solderless contact. 

## **Cold Impact** 

## **Conductivity** 

A test performed by subjecting a component to a specified impact during exposure to low temperature. It measures the brittleness of the material. 

The capability of a material to carry electrical current, usually expressed as a percentage of copper conductivity (copper being 100%). Specifically, the ratio of the current flow to the potential difference causing the flow. The reciprocal of resistance. 

## **Contact Resistance** 

The direct-current resistance of a pair of mated contacts. 

## **Cold Joint** 

A soldered joint made with insufficient heat. (Solder hasn’t completely flowed and wet the substrate.) 

## **Contact Size** 

The diameter of the engagement end of a pin contact; also related to the current-carrying capacity of a contact. 

## **Conductor** 

## **Color Code** 

The metallic strand or strands used to carry an electric current. 

A means of identifying cable components using solid colors or stripes. Also, the scheme that assigns a number from 0 to 9 for each of 10 colors. 

## **Conductor Resistance** 

## **Continuity** 

The resistance to flow of the A continuous path for of 10 colors. electrical current along a the flow of current in an conductor. Expressed in electrical circuit. **Color Stability** ohms/1000 feet. (Usually The time and temperature referenced to 20°C [68°F]). **Continuous Operating** ranges within which the **Temperature** color of a material will **Conduit** Maximum temperature at remain within the specified A tubular raceway for holdwhich a component will color limit. 

Maximum temperature at which a component will maintain an acceptable lifetime performance, based on accelerated aging prediction. 

A tubular raceway for holding wires or cables. 

## **Component** 

## **Configuration** 

A wire or cable that is combined with other wires or cables to make a multicomponent cable. 

Arrangement of contacts in a multiple-contact connector. 

11-6 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

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Supporting Information 

## **Glossary** (Continued) 

## **Continuous Service** 

Conditions (time, temperature, environment) that describe the lifetime requirements of a component. 

## **Core** 

- 1.) In cables, a component or assembly of components over which additional components, such as a shield or a sheath, are applied. 

- 2.) Inner wall of dual-wall heat-shrinkable tubing. 

## **Coupling Ring** 

The portion of a plug that aids in the mating and demating of a plug and receptacle and holds the plug to the receptacle. 

## **Cover, Electrical Connector** 

An item specifically designed to cover the mating end of a connector for mechanical and/or environmental protection. Also known as a dust cover. 

## **Coverage** 

A calculated percentage that defines the completeness with which a braid or shield covers the surface of the underlying insulated conductor or conductors. 

## **Crimp** 

Final configuration of a terminal barrel formed by the compression of the terminal barrel and conductor. 

## **Crimping Die** 

Portion of the crimping tool that shapes the crimp. 

## **Crimping Tool** 

Mechanism used for crimping. 

## **Crosslinking** 

The formation of bonds between molecular chains in a polymer by means of chemical catalyzation or electron bombardment. The properties of the resulting thermosetting material are usually improved. 

## **Crosslinking by Irradiation** 

## **Cutout** 

A method of crosslinking polymers that makes a nonflowing material. This generally improves the properties of the polymer. 

The hole, usually round or rectangular, cut into a metal panel in order to mount a connector. The cutout may also include holes for mounting screws or bolts. 

## **Crosstalk** 

## **Cut-through Resistance** 

Signal interference between adjacent conductors Resistance of solid material caused by a transfer of to penetration by an object energy. (typically a closely controlled knife edge) under **Crystallinity** conditions of pressure, The portion of polymer temperature, and other chains that are ordered in a elements. 

## **Crystallinity** 

The portion of polymer chains that are ordered in a regular (as opposed to amorphous) structure or a crystal lattice. Crystallinity tends to improve mechanical properties and fluid resistance. Crystalline or semicrystalline materials have a well-defined melting point (shrink temperature) at which the structure becomes disordered and the polymer flows. 

## **Dielectric** 

Any insulating material between two conductors that permits electrostatic attraction and repulsion to take place across it. A material having electrical insulating properties. 

## **Dielectric Breakdown** 

The voltage required to cause an electrical failure or breakthrough of the insulation. Determined by a destructive test. See also Breakdown Voltage. 

## **CSA (Canadian Standards Association)** 

An agency that has developed standard specifications for products with particular emphasis on safety in the end use. 

## **Dielectric Constant (also K)** 

The ratio of the capacitance between two electrodes with a solid, liquid, or gaseous dielectric, to the capacitance with air between the electrodes. Also called permitivity and specific inductive capacity. Generally low values are desirable for insulation. 

## **Curing** 

See Thermoset. 

## **Current** 

A movement or flow of electrons. Also, the measure of this flow, expressed in amperes. 

## **Current-carrying Capacity** 

## **Dielectric Strength** 

The maximum current an insulated conductor is capable of carrying without exceeding its insulationand /or jacket-temperature limitations under specified ambient conditions. Also known as ampacity. 

The maximum voltage a dielectric can withstand without rupture. Usually expressed as volts per mil. 

**Dielectric Withstand Voltage (DWV)** A test voltage for a wire, cable, or insulation. 

## **Current Rating** 

The maximum continuous electrical flow of current for which a device is designed to conduct for a specified time at a specified operation temperature. Usually expressed in amperes. 

## **Direct Current Resistance (DCR)** 

The resistance offered by any circuit to the flow of direct current. 

## **Direction of Lay** 

The lateral direction in which the strands or elements of a cable run **11** over the top of the cable as they recede from the observer. Expressed as right-hand or left-hand lay. 

## **Discontinuity** 

A broken connection, or the loss of a specific connection characteristic. Also, the temporary interruption or variation in current or voltage. 

## **Dissipation Factor** 

The ratio between the permitivity and the conductivity of a dielectric. 

## **Drain Wire** 

In a cable, an uninsulated conductor laid over the component, or components, in a foil-shield cable. Used as a ground connection. 

## **Dust Cover** 

See Cover, Electrical Connector. 

## **EID** 

See See Expanded ID. 

## **Elastic Memory** 

The ability of a crosslinked polymer to be deformed to some predetermined shape, hold that shape for a period, and then return to its original shape upon the application of heat. 

## **Elastomer** 

A material that exhibits very low or zero crystallinity and a high degree of flexibility (rubber is a synonym). 

## **Elongation** 

The ultimate elongation, or elongation at rupture. Expressed as a percentage of original length. 

## **EMI** 

Abbreviation for electromagnetic interference. 

11-7 

Catalog 1654025 Revised 3-13 

USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

Dimensions are shown for reference purposes only. Specifications subject to change. 

Dimensions are in millimeters unless otherwise specified. 

For additional support numbers please visit www.te.com 

www.te.com 

Supporting Information 

## **Glossary** (Continued) 

## **Encapsulant** 

Description related to the way dual-wall tubing products and precoated molded parts melt and flow when heated, filling any void in the area being covered. Unlike an adhesive, an encapsulant does not form a mechanical bond to the substrate. 

**Encapsulation** Covering and sealing. 

## **End** 

The number of fibers or strands per carrier in braiding operations. 

## **Environmentally Sealed** 

Description of a system to keep out moisture, dirt, air, or dust that might reduce performance. 

## **Epoxy** 

A family of thermosetting resins usually used as adhesives or encapsulants. 

## **ETFE** 

**(Ethylenetetrafluoroethylene)** A fluoropolymer used as base resin for SPEC 55 wire and HCTE. 

## **Expanded ID (EID)** 

The specified minimum (as supplied) internal diameter of tubing. 

## **Expansion Ratio** 

An expression of how much larger the inside diameter of a tubing is before shrinking. Specifically, the relationship of the minimum (expanded) inside diameter of tubing to the maximum (recovered) inside diameter, expressed as a ratio. See also Shrink Ratio. 

## **Extraction Tool** 

A tool used for removing contacts from a connector body. 

## **Extrusion** 

A process that conveys plastic insulation material, generally via a screw, through forming dies and subsequently cools the 

insulation material to form a predetermined shape. 

## **Feedthru (feedthrough)** 

A bushing in a wall or bulkhead with terminations on one or both sides. 

## **Filler** 

A material used in a cable construction to fill large interstices, thus providing a round construction; can be shaped, round, or in mastic forms. A nonfunctional member used in a cable to provide a more circular cross section. 

## **Flame-resistant** 

A descriptor applied to a material that is inherently resistant to burning. 

## **Flame Retardant** 

A descriptor applied to a material that has been made or treated so as to resist burning. 

## **Flat Braid** 

A braided shield composed of flat strands. 

## **Flat Cable** 

A cable with each component in a single, flat plane. 

## **Flat Conductor** 

A conductor having a rectangular cross section, as opposed to a round or square cross section. 

## **Flex Life** 

A measure of the susceptibility of a conductor or other device to failure due to fatigue from repeated bending. 

## **Fluoropolymer** 

A polymer that contains atoms of fluorine. 

## **Flux** 

A liquid or solid that, when heated, exercises a cleaning and protective action upon surfaces. Used to promote or facilitate fusion during soldering or welding. 

## **Front Release Contacts** 

Connector contacts that are released from the front side of the connector and then removed from the back, wire side of the connector. 

## **Full Recovery Temperature, Minimum** See Recovery Temperature. 

## **Gauge** 

A term used to denote the physical size of a wire. See also AWG. 

## **Grounding Conductor** 

A conductor that provides a current return path from an electrical device to ground. 

## **Hardness** 

A general term that correlates with strength, rigidity, and resistance to abrasion or penetration. Measured on Shore or Rockwell scales. See also Shore. 

## **Harness** 

A system providing electrical connection between two or more points. 

## **Heat Aging** 

A test that subjects components or materials to temperatures above normal operating values to evaluate changes in performance in order to predict service life. See also Accelerated Aging. 

## **Heat Shock** 

A test to determine the stability of a material by continuously exposing it to an extremely high temperature for a short period of time. The test was developed both to demonstrate that the material is crosslinked and to observe any problems in dripping, cracking, or flowing. 

## **Heat-Shrinkable Material** 

A polymeric material capable of being reduced in size when exposed to heat. 

**Hertz (Hz)** A measure of frequency equal to one cycle per second. 

## **Hookup Wire and Cable** 

Wiring used to connect various points in electronic assemblies. 

## **Hot-Melt Adhesive** 

An adhesive that becomes activated by heating. When heated, it melts, flows over the substrate surface, and forms an adhesive bond. Reheating causes the adhesive to remelt. 

**ID (Internal Diameter)** The inside or internal diameter of a tubing. 

## **Impedance** 

The total opposition that a circuit offers to the flow of alternating current or any other varying current at a particular frequency. The ohm is the unit of impedance. Admittance is the reciprocal of impedance. 

## **Impulse Test** 

A high-voltage test designed to locate pinholes in the insulation of a wire or cable by applying a voltage while the wire or cable is being drawn through an electrode. 

## **Insert Cavity (Connector)** 

A defined hole in the connector insert into which the contacts are inserted. 

## **Insert** 

Meltable thermoplastic ring placed within a SolderSleeve device. Aids in encapsulation and sealing. 

## **Insert (Connector)** 

Part that holds the contacts in their proper arrangement and electrically insulates them from each other and from the shell. 

## **Insert Arrangement (Connector)** 

The number, spacing, and arrangement of contacts in a termination assembly. 

## 11-8 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

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Supporting Information 

## **Glossary** (Continued) 

## **Insertion Tool (Connector)** 

A tool used to insert removable contacts into a connector. 

## **Inspection Hole** 

A hole placed at one end of a contact barrel to permit visual inspection, to ensure that the conductor has been inserted to the proper depth in the barrel prior to crimping or soldering. 

## **Insulated Terminal** 

A solderless terminal with an insulated sleeve over the barrel to prevent a short circuit in certain installations. 

## **Insulation, Electrical** 

A nonconductive material usually surrounding or separating two conductive materials. Often called the dielectric in cables designed for highfrequency use. 

## **Insulation, Thermal** 

A nonconductive material that prevents the passage of heat. 

## **Insulation Resistance** 

Minimum electrical resistance permitted between any pair of contacts and between conductors and grounding devices of the same connectors in various combinations. An indication of the insulating properties of a material. 

## **Interconnection** 

The joining of one individual device with another. 

## **Interstice** 

In a cable construction, the space or void left between or around the cabled components. 

## **Irradiation** 

In insulations, the exposure of the material to highenergy emissions for the purpose of favorably altering the molecular structure via crosslinking. 

## **Jackscrew** 

A screw attached to one half of a two-piece, multiplecontact connector and used to draw both halves together and to separate them. 

## **Jacket** 

- 1.) A material covering over a wire or cable assembly. 

- 2.) Outer covering of a dual-wall heat-shrinkable tubing. 

## **Kapton** 

DuPont’s trade name for polyimide film. 

## **Key (Connector)** 

A short pin or other projection that slides into a mating slot or groove to guide two parts being assembled. 

## **Keying (Connector)** 

Mechanical arrangement of guide pins and sockets, keying plugs, contacts, bosses, slots, keyways, inserts, or grooves in a connector housing, shell or insert that allows connectors of the same size and type to be lined up; used in situations where there is danger of making a wrong connection. 

## **Keyway** 

The slot or groove in which a key slides. 

## **kV (Kilovolt)** 

A unit equal to 1000 volts. 

## **Kynar** 

Trade name (of Atofina Chemicals, Inc.) for polyvinylidene fluoride and its copolymers. 

## **Lacing Cord or Twine** 

Used for lacing and tying cable forms, hookup wires, cable ends, cable bundles, and wire harness assemblies. Available in various materials and impregnants. 

## **Lanyard** 

A device, attached to certain quick-disconnect connectors, that permits uncoupling and separation of connector halves by a pull on a wire or cable. 

## **Lay** 

Refers to direction or sometimes the ratio of lay length to core diameter. 

## **Lay Length** 

A term used in cable manufacturing to denote the distance of advance of one member, or a group of spirally twisted members in one turn, measured axially. The lay of any helical element of a cable or conductor is the axial length of a turn of the helix of that element. 

## **Life Cycle** 

A test to determine the length of time before failure in a controlled, usually accelerated environment. 

## **Liner** 

See Core. 

## **Longitudinal Change (Shrink Tubing)** 

The change in length of tubing when recovered. Expressed in the percent of change from the original length. 

## **Loss** 

Electrical energy that is dissipated as heat. 

## **Loss Factor** 

The product of the power factor and dielectric constant of an insulating material. 

## **Lot Number** 

The number that identifies one production run of material. Also known as a batch number. 

## **Low-loss Dielectric** 

An insulating material that has a relatively low dielectric loss, such as polyethylene or PTFE. 

## **Lug** 

A termination, usually crimped or soldered to a **11** conductor, that allows connection to be made with a retaining screw. 

## **Marking** 

A printed identification number or symbol applied to the surface of a wire or cable. 

## **Mate (Connections)** 

To join connector halves in a normal engaging mode. 

## **Megarad** 

A unit for measuring radiation dosage. 

## **Melt/Flow Index** 

Measurement of the flow of thermoplastic material under given conditions of temperature and pressure. Expressed as grams per unit of time. 

## **Melting Point** 

The temperature at which crystallinity disappears when crystalline material is heated. 

## **Mil** 

A unit equal to one onethousandth of an inch (.001"); used in measuring the diameter of a conductor or thickness of insulation over a conductor. 

## **MIL-SPEC** 

Abbreviation for Military Specification, which is a document the U.S. Government issues to define a product that will be used in military end-use applications. 

## **Milking Off** 

Action that occurs when the inner layer (the encapsulant or adhesive) of the tubing or molded part acts as a lubricant, allowing the tubing to slip off the substrate (because the tubing wants to recover to a smaller diameter). 

11-9 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Supporting Information 

## **Glossary** (Continued) 

## **Minimum Full Recovery Temperature** See Recovery Temperature. 

## **MO (Manufacturing Order)** 

A series of operation-workorder cards identifying materials to be used and the type and quantity of products to be manufactured. An MO is controlled and issued by Production Control to the manufacturing operation. 

## **MOD Code (Material Modification Code)** 

A code designating a particular stage in the production process. Most MOD codes describe the way the product is packaged. 

## **MS (Manufacturing Specification)** 

A set of process instructions used in the manufacturing of tubing products. Customer Logistics, Product Management, or Manufacturing Engineering initiate the MS; Manufacturing Engineering controls it. The product design and quality parameters are provided to Manufacturing Engineering by Product Development and Quality Assurance. Successful trial runs of a new product or design usually precede the initiation of an MS (see SMO). A proprietary document, an MS is not available to customers. 

## **Multiconductor** 

More than one component within a single-cable complex. 

## **Multiple-Conductor Cable** 

A combination of two or more components cabled together. 

## **Nick** 

A small cut or notch in conductor strands or insulation. 

## **Nominal** 

A descriptor applied to a dimension representing the center of the range of tolerance or a value if no tolerance is applied. 

## **OFT (Optional Flame Test)** 

Canadian Standards Association’s test for flameretardance. Tubing with an OFT rating is highly flameretardant. 

## **Ohm** 

The unit of electrical resistance. 

## **Operating Temperature** 

The maximum internal temperature at which a system, harness, or connector may operate in continuous service; generally expressed as a time and temperature. 

## **Operating Temperature Range** 

The range between the maximum and the minimum internal temperature of insulation in a system, harness, or connector in continuous service. The lower limit is determined by low-temperature flex test. 

**Optional Flame Test** See OFT. 

## **Packaging** 

The process of physically locating, connecting, and protecting devices or components. 

## **Panel** 

The side or front (usually metal) of a piece of equipment on which connectors are mounted. 

## **Panel-mount** 

Method of fixing one-half of a connector to a board, panel, or frame. Usually, the female half of the connector is the mounted portion and the male half is the removable portion. 

## **PC (Production Control)** 

Group responsible for directing and regulating the movement of goods through 

## **Plug Connector** 

the entire manufacturing cycle, from the requisitioning of raw materials to the delivery of the finished products. 

An electrical connector that is intended to be attached to the free end of a conductor, wire, cable, or bundle, and that couples or mates to a receptacle connector. 

**PCN** See RPN. 

## **Poke Through** 

## **Peripheral Seal** 

A term describing stray wires in a solder joint that poke through the insulation. 

A seal provided around the periphery of connector inserts to prevent the ingress of fluids or contaminants at the perimeter of mated connectors. 

## **Polarization (Connectors)** 

A mechanical arrangement of inserts or the shell configuration (referred to as clocking in some instances) that prohibits the mating of mismatched plugs and receptacles. See also Clocking. 

## **Permittivity** 

See Dielectric Constant. 

## **Pick** 

The number of crossovers of braiding units per inch of cable. 

## **Polyamide** 

A polymer formed by the reaction of a diamine and a diacid. Nylons are commercial polyamides characterized by toughness, solvent resistance, and sharp melting point. 

## **Pigtail** 

A short conductor or wire extending from an electrical or electronic device to serve as a jumper or ground connection. 

## **Pin Contact** 

## **Polymer** 

An electrical terminal, usually in a connector. Normally a smaller termination than a lug. 

A material of high molecular weight formed by the chemical union of monomers. 

## **Polyolefin** 

## **Plastic Deformation** 

A family of polymers (such as polyethylene and polypropylene) made from olefin monomers. 

Change in dimensions under a load that does not recover when the load is removed. 

## **Potting** 

## **Plasticizer** 

The permanent sealing of the cable end of a connector with a compound or material that thermosets into an elastomer, to exclude moisture and/or to provide strain relief. 

A softener or lubricant added to a compound to make it easier to process or more flexible in use. 

## **Plating** 

The overlaying of a thin coating of metal on metallic components to improve conductivity, facilitate soldering, or prevent corrosion. 

## **Pre-etching** 

The act of surface preparation before encapsulating. 

## **Pretinned** 

Description of an electrical component to which solder has been applied prior to soldering. 

## **Plug** 

The part of a connector that has been applied prior to is normally “removable” soldering. from the other, permanently mounted part; usually that **Pretinned Solder Cup** half of a two-piece connecSolder cup whose inner surtor that contains the pin faces have been precoated contacts. 

11-10 Catalog 1654025 Revised 3-13 

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Supporting Information 

## **Glossary** (Continued) 

with a small amount of solder. 

## **Preform** 

Usually, the solder ring in a SolderSleeve device. 

## **Primary Insulation** 

The inner member of a dual-wall wire insulation. The insulation applied directly on the conductor. Also referred to as the core. See also Core. 

## **Push-back** 

That property of a braid or shield that allows the braid or shield to be pushed back easily along the cable core. 

**PVC (Polyvinyl chloride)** A polymer compound used as wire insulation. 

## **PVDF** 

Polyvinylidene fluoride. 

## **Quality Assurance** 

Systematic, planned, and documented activities designed to provide confidence that a product will meet specifications. 

## **Quality Control** 

Activities that monitor, measure, and control the characteristics of a material, component, or product  to documented specifications. 

## **Quick Disconnect** 

A type of connector shell that permits rapid locking and unlocking of two connector halves. 

## **RA Flux** 

Rosin-activated flux. 

## **Radiation Crosslinking** 

The act of crosslinking a material with ionizing radiation. (Most TE products are radiation crosslinked, with an electron beam as the form of ionizing radiation.) See also Crosslinking by Irradiation. 

## **Rated Temperature** 

The maximum temperature at which a component can operate for extended peri- 

ods with acceptable changes in its basic properties. 

## **Rated Voltage** 

The maximum voltage at which an electric component can operate for extended periods without undue degradation. 

## **Rear Release Contacts** 

Connector contacts designed to be released and removed from the rear (wire side) of the connector. The removal tool engages the contact from the rear and pulls the contact out of the connector contact retainer. 

## **Receptacle** 

Usually the fixed or stationary half of a two-piece multiple contact connector. Also the connector half usually mounted on a panel and containing socket contacts. 

## **Recover (Heat-shrinkable Components)** 

Activation of the elastic memory principle (usually with heat) to cause a tubing or molded part to return to its original size. 

## **Recovered ID (RID)** 

In heat-shrink tubing, the guaranteed maximum internal diameter of tubing after being freely recovered. 

## **Recovery Temperature** 

The minimum temperature required to fully shrink a product, that is, for the product  to recover completely. 

## **Removable Contact** 

A contact that can be mechanically joined to or removed from an insert. Usually special tools are required to lock the contact in place or remove it for repair or replacement. 

## **Resistance** 

A measure of the difficulty in moving electrical current through a conductor or insulation when a voltage is 

applied. It is measured in ohms. 

## **Ribbon Cable** 

Flat cable with conductors that have been individually insulated together. Its structure is usually characterized by individual colors of insulation for each conductor, although a single color may be used for all conductors. 

## **RID** 

See Recovered ID. 

## **RMA Flux** 

Rosin-mildly-activated flux. 

## **Rope Lay** 

A type of conductor lay that uses stranded conductors as components to build a larger conductor. 

## **RPN (Raychem Product Number)** 

A 10-digit number (such as 123456-4-001) assigned to every standard product and every product manufactured on a special manufacturing order (SMO). The first 6 digits represent the PCN (Product Control Number), followed by a 1-digit MOD Code, and finally a 3-digit suffix. See also MOD Code and SMO. 

## **RT and RW specifications** 

Specification that describes standard product properties. Qualification and acceptance inspection criteria are incorporated into RT and RW specifications. RT and RW specifications are issued and controlled by the Specifications Group. 

## **SCD (Specification Control Drawing)** 

Drawing that defines configuration and material parameters. Issued and controlled by the specifications group, SCDs are frequently used in conjunction with RT Specifications for Thermofit products. 

## **Scoop-proof** 

A feature that prevents the damage of contacts during **11** misaligned mating. 

## **Sealant** 

Soft, tacky, pliable material that seals where mechanical strength is not required. 

## **Sealed** 

Environmentally protected by the thermoplastic inserts or core of encapsulant/ adhesive that has melted down around the substrate. 

## **Sealing Plug** 

A plug that is inserted to fill an unoccupied contact aperture in a termination assembly. 

## **Secant Modulus** 

A measure of material stiffness; stiffer material has a higher secant modulus. More specifically, the secant modulus is the ratio of stress (nominal) to corresponding strain at any specified point on the stress-strain curve.It is expressed in force per unit area (usually kilograms per square centimeters or pounds per square inch), and reported together with the specified stress or strain. 

## **Service Life** 

Period of time during which the product is expected to perform satisfactorily. 

## **Service Loop** 

The extra cable required at a breakout to facilitate maintenance and servicing. 

## **Service Rating** 

The maximum voltage or current that a termination is designed to carry continuously. 

## **Shelf Life** 

Generally, the length of time a product or material may be stored without deterioration. Specifically, the length of time during which shrink tubing will retain its expand- 

11-11 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

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Supporting Information 

## **Glossary** (Continued) 

ed ID and return to its recovered ID. Usually not a concern—except for some “amnesic” materials. See Amnesia. 

## **Shell (Connector)** 

The outside case, usually metallic, into which the insert (body) and contacts are assembled. Shells of mating connector halves usually provide for proper alignment and polarization as well as for protection of projecting contacts. 

## **Shield** 

A conducting layer placed around an insulated conductor or cable to limit the penetration, or escape, of electric or electromagnetic fields, thereby preventing electromagnetic interference. The shield may be formed of metallic braid, metal tape, metal-backed foil, metal tube, or conductive polymer. Usually grounded, the shielding is carried through the connector shell, or through a special internal shell in the case of individual coaxial contacts. 

## **Shielding** 

See Shield. 

## **Shielding Effectiveness (SE)** 

The reduction in field strength resulting from interposing a metallic barrier between a source and receptor of electromagnetic energy. 

## **Shore** 

A scale for comparing hardness. Higher Shore values represent harder materials. The hardness of a polymer, for example, is usually represented as Shore A or Shore D, with D being harder. 

## **Shrink Ratio** 

An expression of how much the inside diameter of shrink tubing will reduce in size when recovered. The 

inverse of the expansion ratio. See also Expansion Ratio. 

## **Shrink Temperature, Minimum** 

The minimum temperature at which a product  begins to recover. 

## **Signal Cable** 

A cable designed to carry current of less than 12 amperes per conductor. 

## **Skew** 

Any out-of-squareness of the cut end of a piece of tubing after shrinking. 

## **SMO (Special Manufacturing Order)** 

An order to evaluate manufacturing and production capability for a new or changed design for a customer and to provide development samples of potential products for customers. SMO products are separate and distinct from standard products. New, potential products are usually run as SMO products for a minimum of three times before being considered for manufacture as a standard product. 

## **Solder** 

An alloy that melts at relatively low temperatures and is used to join metals with higher melt points. 

## **Solder Contact** 

A contact or terminal having a cup, hollow cylinder, eyelet, or hook to accept a wire for a conventional soldered termination. 

## **Solder Cup** 

A tubular end of a terminal into which a wire conductor is inserted prior to being soldered. 

## **Solderability** 

The property of a metal surface that allows it to be readily wetted by molten solder. See also Wetting. 

## **Soldering** 

A process of joining metallic surfaces with solder without melting the base metal. 

## **SolderSleeve Device** 

A device of flux-coated solder preform encapsulated in a heat-recoverable plastic sleeve. Upon the application of heat, the flux and solder will melt and flow as the sleeve recovers, forcing the solder around and onto the metallic parts being joined, thus forming an electrically insulated and strain-relieved joint. 

## **Solid Conductor** 

A conductor composed of one single strand. 

## **Solvent Resistance** 

The ability of a material to retain physical and electrical properties after being immersed in specific solvents. 

## **SPC** 

Silver-plated copper. 

## **SPC (Statistical Process Control)** 

The use of statistical techniques such as control charts to analyze a process or its output so as to take appropriate actions to achieve and maintain a state of control and to improve the capability of the process. 

## **Specific Gravity** 

The ratio of the density (mass per unit volume) of a material to that of water. 

## **Specific Inductive Capacity** See Dielectric Constant. 

## **Splice** 

A joint connecting conductors with good mechanical strength and conductivity; a terminal that permanently joins two or more wires. 

## **Strain Relief** 

The technique for or act of removing or lessening the 

strain or stress on a joint, splice, or termination. SolderSleeve devices provide strain relief. 

**Strain Relief Clamp** See Cable Clamp. 

## **Strand** 

A single unit of a conductor. 

## **Stranded Conductor** 

A conductor composed of more than one single strand. The strands in stranded conductors are usually twisted or braided together. 

## **Strip** 

To remove insulation from a wire or cable. 

## **Stripe** 

A continuous longitudinal or spiral color strip applied on the surface of a wire, cable, or tubing for identification. 

## **Substrate** 

The material—such as a wire, post, or tab—over which an interconnection device is used. 

## **Surface Resistance** 

The ratio of the direct current applied to an insulation system to the current that passes across the surface of the system. 

## **Tape Wrap** 

A term denoting a spirally or longitudinally applied tape material wrapped around insulated or uninsulated wire and used as a mechanical barrier. 

## **TC** 

Tinned copper. 

## **Tear Test** 

A test to determine the tear strength of an insulating material. Usually includes exposure to given thermal conditions or a programmed series of conditions for prescribed periods of time. 

11-12 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

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Supporting Information 

## **Glossary** (Continued) 

## **Temperature Rating** 

The maximum temperature at which the insulating material may be used in continuous operation without loss of its basic properties. Usually time dependent. 

## **Tensile Strength** 

The pull stress (in force per unit area) required to break a given specimen. 

## **Thermal Rating** 

The effect of heat or cold applied at such a rate that nonuniform thermal expansion or contraction occurs within a given material or combination of materials. In electrical terminations, the effect can cause inserts and other insulation material to pull away from the metal parts. 

## **Thermal Shock** 

The effect of high and low temperatures applied at a rapid rate such that nonuniform thermal expansion or contraction occurs within a given material or combination of materials. The result could be stress-cracking or -shattering of material. 

## **Thermochromic Indicator** 

Special compound that changes color when the proper wetting temperature has been reached in the solder joint. 

## **Thermoplastic** 

A material that softens (melts and flows) when heated and becomes firm when cooled. A type of plastic that can be remelted a number of times without any important change in properties. Nylon, GE’s Lexan, and PVC—examples of this type of plastic—are resilient after molding. 

## **Thermoset** 

A material that hardens or sets when heated and, once set, cannot be resoftened by heating. This application of heat is called “curing.” 

## **Thermosetting Plastic** 

A type of plastic in which an irreversible chemical reaction takes place while the plastic is being molded under heat and pressure. 

## **Thermosetting Adhesive** 

A curing adhesive that requires heat to promote curing. This type of plastic will not soften when reheated. See Epoxy. 

## **Tolerance** 

The total amount by which a quantity is allowed to vary from nominal; thus, the tolerance is half the algebraic difference between the maximum and minimum limits. 

## **Traceability** 

The ability to trace the history, application, or location of an item and like items or activities by means of recorded identification. The lot number/manufacturing order (MO) number, or SMO number used to identify items or groups of items is traceable back to inspection and procurement records. 

## **Transmission Cable** 

Two or more transmission lines. If the structure is flat, it is sometimes called flat transmission cable to differentiate it from a round structure such as a jacketed group of coaxial cables. See also Transmission Line. 

## **Transmission Line** 

A signal-carrying circuit with controlled electrical characteristics; used to transmit high-frequency or narrowpulse signals. 

## **Triaxial Cable** 

A concentrically constructed cable, with a common axis, composed of a center connector, first shield, and second shield, all insulated from each other. 

## **UL (Underwriters’ Laboratories)** 

A nonprofit independent testing organization that operates a listing service for electrical and electronic materials and equipment. 

## **Ultraviolet Degradation** 

The degradation caused by long-time exposure of a material to sunlight or other ultraviolet rays. 

## **Velocity of Propagation** 

The ratio of the speed of a radio frequency wave within a cable or dielectric as compared with the same wave in free space. 

## **Voltage** 

The term most often used in place of electromotive force, potential, potential difference, or voltage drop to designate the electric pressure that exists between two points and that is capable of producing a current when a closed circuit is connected between the two points. 

## **Voltage Breakdown** 

The voltage necessary to cause insulation failure. 

## **Voltage Drop** 

Loss of voltage through a connection or conductor. 

## **Voltage Rating** 

The voltage that may be continuously applied to wire. 

## **Volume Resistivity** 

Reciprocal of conductivity; the resistance of a material to the flow of electrical current, usually expressed in ohm-cm. 

## **VSWR (Voltage Standing Wave Ratio)** 

A measure of the uniformity of impedance along a transmission line, or the quality of the impedance match between a line and the source or load. 

## **VW-1** 

A rating determined by the Underwriters’ Laboratories’ **11** (UL) optional Vertical Wire Flame Test—the most difficult flame test for tubing. Tubings with a VW-1 rating are highly flame-retardant. 

## **Wall Thickness** 

The thickness of the applied insulation or jacket. 

## **Water Absorption Test** 

A method to determine the water uptake of a material. It is time and temperature dependent. 

## **Water Blocking** 

The sticking together of insulated wires; usually caused by heat. 

## **Wetting (Solder)** 

The formation of a relatively uniform, smooth, unbroken, and adherent film of solder to a base metal. Also, the free flow of solder alloy, with proper application of heat and flux, on a metallic surface to produce an adherent bond. 

## **Wicking** 

The longitudinal flow of a liquid in a wire or cable construction due to capillary action. (This may also apply to solder.) 

## **Wire** 

A single conductor covered with insulation. 

## **Wire Dress** 

The orderly arrangement of wires and laced harnesses. 

## **Withstanding Voltage** 

The test voltage an electrical connector can withstand for one minute without showing evidence of electrical breakdown when the voltage is applied between conductors and grounding devices of the connectors in various combinations. 

11-13 

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

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For additional support numbers please visit www.te.com 

Supporting Information 

## **Part Index** 

|**Product or Part Number**|**Page Number**|**e Number**|**Product or Part Number**<br>**Page Number**|**Product or Part Number**<br>**Page Number**|**Product or Part Number**<br>**Page Number**|**Product or Part Number**<br>**Page Number**|**Product or Part Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|---|---|---|---|
|-3 Material|4-25, 4-84||10613-9|||8-105|202D221||4-22, 4-65, 6-33, 6-36,|
|-4 Material<br>-12 Material|4-27<br>4-29, 4-84||10613-96<br>10614-24|||8-105<br>9-78||6-38, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-63, 6-67,<br>6-68, 6-69, 6-71 6-74, 6-76||
|-25 Material|4-31, 4-84||106503-000|||10-20|202D232||4-22, 4-65, 6-31, 6-33,|
|-25S Material||4-33|112676-000|||10-16||6-36, 6-39, 6-39, 6-46, 6-52,|6-36, 6-39, 6-39, 6-46, 6-52,|
|-50 Material<br>-51 Material||4-35<br>4-37|118902-000<br>132692-000|||10-17<br>10-21|6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76<br>202D242|6-53, 6-55, 6-59, 6-60, 6-61,<br>6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76<br>4-22, 4-65, 6-31, 6-33,||
|-55 Material||4-39|139128-000|||10-21|6-36, 6-38, 6-39, 6-46, 6-52, 6-53,||6-36, 6-38, 6-39, 6-46, 6-52, 6-53,|
|-71 Material||4-41|168927-000|||10-6|6-55, 6-59, 6-60, 6-61, 6-63, 6-67,||6-55, 6-59, 6-60, 6-61, 6-63, 6-67,|
|-100 Material<br>-100S Material|4-43, 4-84<br>4-45||170224-000<br>173643-000|||10-8<br>10-8|202D253|6-68, 6-69, 6-71, 6-74, 6-76<br>4-22, 4-65, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-46, 6-52,||
|-125 Material||4-47|176247-000|||10-20||6-53, 6-55, 6-59, 6-60, 6-61,|6-53, 6-55, 6-59, 6-60, 6-61,|
|-770 Material||4-49|180245-000|||10-8|6-63, 6-67, 6-68, 6-69, 6-71, 6-75, 6-76|6-63, 6-67, 6-68, 6-69, 6-71, 6-75, 6-76||
|-780 Material<br>-790 Material||4-52<br>4-55|200˚ MiniSeal Crimp Splices<br>202A111||200˚ MiniSeal Crimp Splices<br>8-28 to 8-29<br>4-62, 4-86||202D263|6-36, 6-38, 6-39, 6-46, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,|4-22, 4-65, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-46, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,|
|0022E0311||9-78|202A111 to 196|202A111 to 196||4-62|6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76|6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76||
|0024A0024||9-78|202A121|||4-62|202D274|4-22, 4-65, 6-31, 6-33, 6-74||
|0026A0024||9-78|202A132|||4-62|202D285||4-22, 4-65, 6-31|
|007510-000||10-17|202A142|||4-62|202D296||4-22,4-65, 6-31|
|022611-000||10-14|202A153|||4-62|202D299||4-22, 4-65, 6-31|
|026239-000||10-33|202A163|||4-62|202D921||4-66|
|047011-000||10-4|202A174|||4-62|202D923||4-66|
|047143-000||10-23|202A185|||4-62|202D953||4-66|
|049857-000||10-31|202A196|||4-62|202D963||4-66|
|065583-000||10-8|202C611|||4-21,4-23, 4-63, 6-31, 6-33,|202F211||4-21, 4-67|
|071965-000<br>072845-000||10-27<br>10-10||||6-36, 6-39, 6-41, 6-51, 6-53,<br>6-55, 6-59, 6-61, 6-63, 6-67,<br>6-71, 6-74, 6-76|202F221<br>202F232||4-21, 4-67<br>4-21, 4-67|
|074131-000<br>100-A-*<br>100A0111-10-*, -12, -14, -16, -18, -20,<br>-22, -24<br>100-G-*|100A0111-10-*, -12, -14, -16, -18, -20,|10-25<br>9-29<br>9-28<br>9-31|202C621<br>4-21,4-23, 4-63, 6-31, 6-33,<br>6-36, 6-39, 6-38, 6-41 6-51,<br>6-53, 6-55, 6-59, 6-60, 6-61,<br>6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76<br>202C632<br>4-21, 4-23, 4-63, 6-31, 6-33,<br>6-36, 6-38,6-39, 6-41, 6-46, 6-51,||||202F242<br>202F253<br>202F263<br>202F274<br>202G211||4-21, 4-67<br>4-21. 4-67<br>4-21, 4-67<br>4-21, 4-67<br>4-68|
|100G0111-0.40-*||9-32||6-52, 6-53, 6-55, 6-59, 6-60, 6-61,||6-52, 6-53, 6-55, 6-59, 6-60, 6-61,|202G221||4-21, 4-68|
|100G0111-0.50-*||9-32|6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76||6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76||202G232||4-21, 4-68|
|100G0111-0.60-*<br>100G0111-0.75-*||9-32<br>9-32|202C642|6-36,  6-38, 6-39, 6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55, 6-59, 6-60, 6-61,||4-21, 4-23, 4-63, 6-31, 6-33,<br>6-36,  6-38, 6-39, 6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55, 6-59, 6-60, 6-61,|202G242<br>202G253||4-21, 4-68<br>4-21, 4-69|
|100G0111-1.00-*||9-32|6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76||6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76||202G621||4-21, 4-69|
|100G0111-1.20-*||9-32|202C653|||4-21, 4-23, 4-63, 6-31, 6-33,|202G632||4-21, 4-69|
|100G0111-1.50-*<br>100G0111-2.00-*||9-32<br>9-32|6-36, 6-38, 6-39,6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55. 6-59, 6-60, 6-61,<br>6-63, 6-68, 6-69, 6-71, 6-74, 6-76, 6-67||||202G642<br>202G653||4-21, 4-69<br>4-21, 4-69|
|100G0111-2.50-*||9-32|202C663|||4-21, 4-63, 6-31, 6-33,|202K111||4-86|
|100G0111-3.00-*<br>100G0111-4.00-*||9-32<br>9-32||||6-41, 6-51, 6-55, 6-59,<br>6-63, 6-67, 6-71, 6-76|202K121|6-36, 6-39, 6-41, 6-51, 6-53,|4-22, 4-70, 6-31, 6-33,<br>6-36, 6-39, 6-41, 6-51, 6-53,|
|101A011<br>101A011 to 094<br>101A021<br>101A031<br>101A041<br>101A062<br>101A083||4-58<br>4-58<br>4-58<br>4-58<br>4-58<br>4-58<br>4-58|202D121<br>202D132<br>202D142<br>202D153<br>202D163<br>202D174<br>202D185|||4-22, 4-64<br>4-22, 4-64<br>4-22, 4-64<br>4-22, 4-64<br>4-22- 4-64<br>4-22- 4-64<br>4-22, 4-64|202K132<br>202K142|6-55, 6-59, 6-61, 6-63, 6-67,<br>6-69, 6-71, 6-74, 6-76<br>4-22, 4-70, 6-31, 6-33,<br>6-38, 6-39, 6-41, 6-51, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,<br>6-63, 6-67, 6-68, 6-71, 6-74, 6-76<br>4-22, 4-70, 6-31, 6-33,<br>6-38, 6-39, 6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55, 6-59, 6-60,||
|101A094<br>10595-24||4-58<br>9-78|202D196<br>202D211|||4-22, 4-64<br>4-22, 4-65, 6-31, 6-33,<br>6-36, 6-39, 6-53, 6-55, 6-59,|6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76<br>202K153<br>4-22, 4-70, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-41, 6-46, 6-51,|||
|10606-26||9-78||||6-61, 6-63, 6-67, 6-69, 6-71,|6-52, 6-53, 6-55, 6-59, 6-60, 6-61,||6-52, 6-53, 6-55, 6-59, 6-60, 6-61,|
|10612, 10613, 10614||8-84||||6-74, 6-76||6-63, 6-67, 6-68, 6-71, 6-74, 6-76||
|10612-24||9-78|202D211/202F211|||4-23||||
|10613-24||9-78||||||||



> 11-14 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|202K163<br>4-22, 4-70, 6-31, 6-33,<br>6-36,6-38, 6-39, 6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55, 6-59, 6-60, 6-61,<br>6-63, 6-67, 6-68, 6-71, 6-74, 6-76<br>202K174<br>4-22, 4-70, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-41, 6-46,<br>6-51, 6-52, 6-53, 6-55, 6-59,<br>6-60, 6-61, 6-63, 6-67, 6-68,<br>6-71, 6-74, 6-76<br>202K185<br>4-22, 4-70, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-41, 6-46,<br>6-51, 6-52, 6-53, 6-55, 6-59,<br>6-60, 6-61, 6-63, 6-67, 6-68,<br>6-71, 6-74, 6-76<br>202K232<br>6-36, 6-41, 6-51, 6-44,<br>6-59, 6-63, 6-67, 6-71, 6-74, 6-76<br>202S174<br>4-64<br>202W232<br>6-31, 6-33, 6-36, 6-39,<br>6-41, 6-51, 6-53, 6-55, 6-61,<br>6-63, 6-69, 6-71, 6-76<br>202W302<br>4-109<br>**Product or Part Number**<br>**Page Number**|202K163<br>4-22, 4-70, 6-31, 6-33,<br>6-36,6-38, 6-39, 6-41, 6-46, 6-51,<br>6-52, 6-53, 6-55, 6-59, 6-60, 6-61,<br>6-63, 6-67, 6-68, 6-71, 6-74, 6-76<br>202K174<br>4-22, 4-70, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-41, 6-46,<br>6-51, 6-52, 6-53, 6-55, 6-59,<br>6-60, 6-61, 6-63, 6-67, 6-68,<br>6-71, 6-74, 6-76<br>202K185<br>4-22, 4-70, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-41, 6-46,<br>6-51, 6-52, 6-53, 6-55, 6-59,<br>6-60, 6-61, 6-63, 6-67, 6-68,<br>6-71, 6-74, 6-76<br>202K232<br>6-36, 6-41, 6-51, 6-44,<br>6-59, 6-63, 6-67, 6-71, 6-74, 6-76<br>202S174<br>4-64<br>202W232<br>6-31, 6-33, 6-36, 6-39,<br>6-41, 6-51, 6-53, 6-55, 6-61,<br>6-63, 6-69, 6-71, 6-76<br>202W302<br>4-109<br>**Product or Part Number**<br>**Page Number**|222D185<br>4-22, 4-74<br>222D196<br>4-22, 4-74<br>222D211<br>4-22, 4-75, 6-31, 6-33,<br>6-39, 6-53, 6-55, 6-59, 6-61,<br>6-67, 6-69, 6-71, 6-74, 6-76<br>222D221<br>6-36<br>222D221<br>4-22, 4-75, 6-36, 6-31, 6-33,<br>6-38, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-67, 6-68,<br>6-69, 6-71, 6-74, 6-76<br>222D232<br>4-22, 4-75, 6-31, 6-33,<br>6-36, 6-39, 6-46, 6-52, 6-53,<br>6-55, 6-59, 6-60, 6-61, 6-67,<br>6-68, 6-69, 6-71,6-74, 6-76<br>222D242<br>4-22, 4-75, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-46, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,<br>6-67, 6-68, 6-69, 6-71,6-74, 6-76<br>222D253<br>4-22, 4-75, 6-31, 6-33,<br>**Product or Part Number**<br>**Page Number**|222D185<br>4-22, 4-74<br>222D196<br>4-22, 4-74<br>222D211<br>4-22, 4-75, 6-31, 6-33,<br>6-39, 6-53, 6-55, 6-59, 6-61,<br>6-67, 6-69, 6-71, 6-74, 6-76<br>222D221<br>6-36<br>222D221<br>4-22, 4-75, 6-36, 6-31, 6-33,<br>6-38, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-67, 6-68,<br>6-69, 6-71, 6-74, 6-76<br>222D232<br>4-22, 4-75, 6-31, 6-33,<br>6-36, 6-39, 6-46, 6-52, 6-53,<br>6-55, 6-59, 6-60, 6-61, 6-67,<br>6-68, 6-69, 6-71,6-74, 6-76<br>222D242<br>4-22, 4-75, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-46, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,<br>6-67, 6-68, 6-69, 6-71,6-74, 6-76<br>222D253<br>4-22, 4-75, 6-31, 6-33,<br>**Product or Part Number**<br>**Page Number**|222K163<br>4-22, 4-78, 6-31, 6-38,<br>6-36, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-63, 6-67,<br>6-69, 6-68, 6-69, 6-71, 6-74, 6-76<br>222K174<br>4-22, 4-78, 6-31, 6-33,<br>6-38, 6-36, 6-39, 6-52, 6-53,<br>6-55, 6-59, 6-60, 6-61, 6-63,<br>6-67, 6-69, 6-68, 6-69, 6-71, 6-74, 6-76<br>222K185<br>4-22, 4-78, 6-31, 6-33,<br>6-36,  6-53, 6-55, 6-59,<br>6-63, 6-67, 6-69, 6-68,<br>6-69, 6-71, 6-74, 6-76<br>222K232<br>6-38<br>223W601<br>4-87<br>224W201<br>4-87<br>224W221<br>4-87<br>231866-000<br>10-12<br>234A011<br>4-79<br>234A021<br>4-79<br>234A032<br>4-79<br>**Product or Part Number**<br>**Page Number**|222K163<br>4-22, 4-78, 6-31, 6-38,<br>6-36, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-63, 6-67,<br>6-69, 6-68, 6-69, 6-71, 6-74, 6-76<br>222K174<br>4-22, 4-78, 6-31, 6-33,<br>6-38, 6-36, 6-39, 6-52, 6-53,<br>6-55, 6-59, 6-60, 6-61, 6-63,<br>6-67, 6-69, 6-68, 6-69, 6-71, 6-74, 6-76<br>222K185<br>4-22, 4-78, 6-31, 6-33,<br>6-36,  6-53, 6-55, 6-59,<br>6-63, 6-67, 6-69, 6-68,<br>6-69, 6-71, 6-74, 6-76<br>222K232<br>6-38<br>223W601<br>4-87<br>224W201<br>4-87<br>224W221<br>4-87<br>231866-000<br>10-12<br>234A011<br>4-79<br>234A021<br>4-79<br>234A032<br>4-79<br>**Product or Part Number**<br>**Page Number**|
|---|---|---|---|---|---|
|202W312<br>202W321<br>202W331<br>202W342|4-109<br>4-109<br>4-109<br>4-109|222D263|6-36, 6-38, 6-39, 6-46, 6-52,<br>6-53, 6-55, 6-59, 6-60, 6-61,<br>6-67, 6-68, 6-69, 6-71,6-74, 6-76<br>4-22, 4-75, 6-31, 6-33,<br>6-36, 6-38, 6-39, 6-46, 6-52,|234A042<br>234A052<br>234A061<br>234A071|4-79<br>4-79<br>4-79<br>4-79|
|203W301<br>204W201<br>204W221<br>207W213<br>207W223<br>207W234<br>207W245<br>207W256<br>214A011<br>214A021<br>214A032<br>214A042<br>214A052<br>214A311<br>214A321<br>214A332<br>214A342<br>214A352<br>222899-000<br>222A111|4-85<br>4-85<br>4-86<br>4-88<br>4-88<br>4-88<br>4-88<br>4-88<br>4-71<br>4-71<br>4-71<br>4-71<br>4-71<br>4-72<br>4-72<br>4-72<br>4-72<br>4-72<br>10-10<br>4-73|222D274<br>222D285<br>222D296<br>222D299<br>222D632<br>222D921<br>222D932<br>222D953<br>222D963<br>222F211<br>222F221<br>222F232<br>222F242<br>222F253<br>222F263<br>222F274<br>222F285<br>222K121|6-53, 6-55, 6-59, 6-60, 6-61,<br>6-67, 6-68, 6-69, 6-71,6-74, 6-76<br>4-23, 4-22, 4-75, 6-31,<br>6-33, 6-36, 6-74<br>4-22, 4-23, 4-75, 6-31<br>4-22, 4-75, 6-31<br>4-22, 4-75, 6-31<br>6-74<br>4-76<br>4-76<br>4-76<br>4-76<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-21, 4-77<br>4-22, 4-78, 6-31, 6-33,|234A111<br>234A121<br>234A132<br>234A142<br>234A152<br>234A111<br>234A621<br>234A632<br>234A642<br>234A652<br>234A661<br>234A671<br>242W042<br>242W063<br>2524H0524<br>2526H0524<br>2530A0314<br>277774-000<br>281917-000<br>289588-000|4-80<br>4-80<br>4-80<br>4-80<br>4-80<br>4-81<br>4-81<br>4-81<br>4-81<br>4-81<br>4-81<br>4-81<br>4-82<br>4-82<br>9-80<br>9-80<br>9-80<br>10-20<br>10-2<br>10-16|
|222A121<br>222A132<br>222A142<br>222A152|4-73<br>4-73<br>4-73<br>4-73|222K132|6-36, 6-39, 6-53, 6-55, 6-59,<br>6-61, 6-63, 6-67, 6-69, 6-71,<br>6-74, 6-76<br>4-22, 4-78, 6-31,<br>6-38, 6-36, 6-39, 6-52, 6-53,|299155-000<br>301A011<br>301A022<br>301A028|10-6<br>4-93<br>4-93<br>4-93|
|222A163<br>222A174<br>222A185<br>222A196<br>222D121|4-73<br>4-73<br>4-73<br>4-73<br>4-22, 4-74|222K142|6-55, 6-59, 6-60, 6-61, 6-63,<br>6-67, 6-69, 6-68, 6-71, 6-74, 6-76<br>4-22, 4-78, 6-31, 6-33,<br>6-38, 6-36, 6-39, 6-52, 6-53,<br>6-55, 6-59, 6-60, 6-61, 6-63,<br>6-67, 6-69, 6-68, 6-71, 6-74, 6-76|301A034<br>301A048<br>301A511<br>301A512<br>301A513|4-93<br>4-93<br>4-94<br>4-94<br>4-94|
|222D132<br>222D142<br>222D152|4-22, 4-74<br>4-22, 4-74<br>4-74|222K152|4-78, 6-31, 6-33, 6-36,<br>6-38, 6-39, 6-52, 6-53, 6-55,<br>6-59, 6-60, 6-61, 6-63, 6-67,<br>6-68, 6-69, 6-71, 6-74, 6-76|301A514<br>332A112<br>332A123|4-94<br>4-95<br>4-95|
|222D153|4-22|222K153|4-22, 6-55|332A134|4-95|
|222D163|4-22, 4-74|||332A148|4-95|
|222D174|4-22, 4-74|||332A158|4-95|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-15 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|
|338605-000|10-20|5019D3318|8-68|55*48X2-AWG-Y|9-19|
|340970-000|10-12|5020A1311|8-68|55*48X3-AWG-Y|9-19|
|342A012|4-96|5022M1809|9-82|55*48X4-AWG-Y|9-19|
|342A024|4-96|5022M5809|9-82|55*48X6-AWG-Y|9-19|
|342A034|4-96|5022W0809|9-82|55/-Outer Space|9-16|
|342A048|4-96|5022W1809|9-82|554196-000|10-16|
|342A058|4-96|5024A1311|8-68, 9-75|55A-*|9-15|
|3439-01-173-8810|10-2|5024A13XX|8-56|55A0111|9-18|
|362A014|4-97|5024A1661|9-78|55A0112|9-18|
|362A024|4-97|5026A1664|9-78|55A0113|9-18|
|362A114|4-97|5026D1027|9-75|55A0114|9-18|
|381A301|4-98|5028A1317|8-68|55A0116|9-18|
|381A302|4-98|5028A13XX|8-56|55A011X|9-13|
|381A303|4-98|5030A1317|8-68, 9-75|55A012X|9-13|
|381A304|4-98|5030A13XX|8-56|55A0211|9-18|
|382A012|4-99|5030A1424|9-75|55A0212|9-18|
|382A023|4-99|524325-000|10-21|55A0213|9-18|
|382A034|4-99|529600-000|10-17|55A0214|9-18|
|382A046|4-99|538361-000|10-12|55A0216|9-18|
|382C312|4-100|547918-000|10-20|55A0711|9-18|
|382C312, 322 and 332|4-100|55*01X1-AWG-Y|9-19|55A0712|9-18|
|382C322|4-100|55*01X2-AWG-Y|9-19|55A0713|9-18|
|385828-000|10-12|55*01X3-AWG-Y|9-19|55A0714|9-18|
|389363-000|10-33|55*01X4-AWG-Y|9-19|55A0716|9-18|
|392A012 to 046|4-99|55*01X6-AWG-Y|9-19|55A0811|9-18|
|395241-000|10-3|55*08X1-AWG-Y|9-19|55A0812|9-18|
|400W242|4-110|55*08X2-AWG-Y|9-19|55A0813|9-18|
|411993-000|10-8, 10-10|55*08X3-AWG-Y|9-19|55A0814|9-18|
|413186-000|10-3|55*08X4-AWG-Y|9-19|55A0816|9-18|
|431468-000|10-20|55*08X6-AWG-Y|9-19|55A081X|9-13|
|434366-000|10-12|55*11X1-AWG-Y|9-19|55A082X|9-13|
|44-*|9-6|55*11X2-AWG-Y|9-19|55A111X|9-13|
|441753-000|10-12|55*11X3-AWG-Y|9-19|55A112X|9-13|
|444817-000|10-14|55*11X4-AWG-Y|9-19|55A181X|9-13|
|44A011X, 012X, 021X, 031X, 081X|9-8|55*11X6-AWG-Y|9-19|55A182X|9-13|
|44A111X, 112X, 121X, 181X|9-9|55*-18X1-AWG-Y|9-19|55A6169|9-64|
|462047-000|10-33|55*-18X2-AWG-Y|9-19|55A8002|9-64|
|462A011|4-101|55*-18X3-AWG-Y|9-19|55A8131|9-64|
|462A011 to 060|4-101|55*-18X4-AWG-Y|9-19|55FA0511|9-72|
|462A023|4-101|55*-18X6-AWG-Y|9-19|55FA0514-10*|9-67|
|462A034|4-101|55*21X1-AWG-Y|9-19|55FA0514-12*|9-67|
|462A046|4-101|55*21X2-AWG-Y|9-19|55FA0514-14*|9-67|
|462A060|4-101|55*21X3-AWG-Y|9-19|55FA0514-16*|9-67|
|462A421|4-102|55*21X4-AWG-Y|9-19|55FA0514-18*|9-67|
|462A422|4-102|55*21X6-AWG-Y|9-19|55FA0514-20*|9-67|
|462A423|4-102|55*-28X1-AWG-Y|9-19|55FA0514-22*|9-67|
|462A424|4-102|55*-28X2-AWG-Y|9-19|55FA0514-24*|9-67|
|481321-000|10-20|55*-28X3-AWG-Y|9-19|55FA0521-14*|9-68|
|4940-00-148-9847|10-2|55*-28X4-AWG-Y|9-19|55FA0521-16*|9-68|
|4940-00-148-9848|10-2|55*-28X6-AWG-Y|9-19|55FA0521-18*|9-68|
|4940-00-609-4993|10-2|55*41X1-AWG-Y|9-19|55FA0521-20*|9-68|
|4940-01-043-7634|10-2|55*41X2-AWG-Y|9-19|55FA0521-22*|9-68|
|5012A3311|8-68|55*41X3-AWG-Y|9-19|55FA0524-24*|9-68|
|5012E1339|8-68|55*41X4-AWG-Y|9-19|55FA0531-14*|9-68|
|5012E1339|9-75|55*41X6-AWG-Y|9-19|55FA0531-16*|9-68|
|5012M1612|9-75|55*48X1-AWG-Y|9-19|55FA0531-18*|9-68|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-16 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|55FA0531-20*<br>55FA0531-22*<br>**Product or Part Number**|9-68<br>9-68<br>**Page Number**|55FB1521-14*<br>55FB1521-16*<br>**Product or Part Number**|9-70<br>9-70<br>**Page Number**|55LF-*<br>55PC<br>**Product or Part Number**|9-15<br>9-12<br>**Page Number**|
|---|---|---|---|---|---|
|55FA0534-24*<br>55FA0541-14*<br>55FA0541-16*<br>55FA0541-18*<br>55FA0541-20*<br>55FA0541-22*<br>55FA0544-24*<br>55FA0551-14*<br>55FA0551-16*<br>55FA0551-18*|9-68<br>9-68<br>9-68<br>9-68<br>9-68<br>9-68<br>9-68<br>9-68<br>9-68<br>9-68|55FB1521-18*<br>55FB1521-20*<br>55FB1521-22*<br>55FB1524-24*<br>55FB1531-14*<br>55FB1531-16*<br>55FB1531-18*<br>55FB1531-20*<br>55FB1531-22*<br>55FB1534-24*|9-70<br>9-70<br>9-70<br>9-70<br>9-70<br>9-70<br>9-70<br>9-70<br>9-70<br>9-70|55PC-*<br>55PC021X<br>55PC022X<br>55PC121X<br>55PC122X<br>55PLF-*<br>562A011<br>562A022<br>562A032<br>562A043|9-17<br>9-14<br>9-14<br>9-14<br>9-14<br>9-17<br>4-103<br>4-103<br>4-103<br>4-103|
|55FA0551-20*|9-68|55FB1541-14*|9-70|562A054|4-103|
|55FA0551-22*|9-68|55FB1541-16*|9-70|562A067|4-103|
|55FA0554-24*|9-68|55FB1541-18*|9-70|574557-000|10-8|
|55FAB1511|9-72|55FB1541-20*|9-70|582602-000|10-2|
|55FAF0512-10*|9-67|55FB1541-22*|9-70|584313-000|10-23|
|55FAF0512-12*|9-67|55FB1544-24*|9-70|584781-000|10-21|
|55FAF0512-14*|9-67|55FB1551-14*|9-70|585643-000|10-20|
|55FAF0512-16*|9-67|55FB1551-16*|9-70|588701-000|10-20|
|55FAF0512-18*|9-67|55FB1551-18*|9-70|619690-000|10-21|
|55FAF0512-20*|9-67|55FB1551-20*|9-70|629602-000|10-16|
|55FAF0512-22*|9-67|55FB1551-22*|9-70|6S100-200 FR|4-107|
|55FAF0522-14*|9-69|55FB1554-24*|9-70|704393-000|10-27|
|55FAF0522-16*|9-69|55FB7129-*|9-71|714529-000|10-25|
|55FAF0522-18*|9-69|55FBF2512-10*|9-71|727799-000|10-10|
|55FAF0522-20*|9-69|55FBF2512-12*|9-71|740331-000|10-31|
|55FAF0522-22*|9-69|55FBF2512-14*|9-71|747235-000|10-8|
|55FAF0532-14*|9-69|55FBF2512-16*|9-71|747525-000|10-20|
|55FAF0532-16*|9-69|55FBF2512-18*|9-71|7518A1311|8-68|
|55FAF0532-18*|9-69|55FBF2512-20*|9-71|7520A1311|9-75|
|55FAF0532-20*|9-69|55FBF2512-22*|9-71|7520A1662|9-78|
|55FAF0532-22*|9-69|55FBF2522-14*|9-71|7522A1311|8-68|
|55FAF0542-14*|9-69|55FBF2522-16*|9-71|7523D1331|8-68|
|55FAF0542-16*|9-69|55FBF2522-18*|9-71|7524A1311|8-68|
|55FAF0542-18*|9-69|55FBF2522-20*|9-71|7526A13XX|8-56|
|55FAF0542-20*|9-69|55FBF2522-22*|9-71|7526J1660|9-78|
|55FAF0542-22*|9-69|55FBF2532-14*|9-71|7528A1317|8-68|
|55FAF0552-14*|9-69|55FBF2532-16*|9-71|7528H1424|9-75|
|55FAF0552-16*|9-69|55FBF2532-18*|9-71|7530A1317|8-68|
|55FAF0552-18*|9-69|55FBF2532-20*|9-71|7530A13XX|8-56|
|55FAF0552-20*|9-69|55FBF2532-22*|9-71|7530H1424|9-75|
|55FAF0552-22*|9-69|55FBF2542-14*|9-71|755928-000|10-21|
|55FAF7128-24*|9-67|55FBF2542-16*|9-71|773898-000|10-12|
|55FAF7134-24*|9-69|55FBF2542-18*|9-71|7820D0331|9-78|
|55FAF7135-24*|9-69|55FBF2542-20*|9-71|7824E0422|9-78|
|55FAF7136-24*|9-69|55FBF2542-22*|9-71|795257-000|10-8|
|55FAF7137-24*|9-69|55FBF2552-14*|9-71|81-*|9-22|
|55FB1511-10*|9-70|55FBF2552-16*|9-71|813914-000|10-12|
|55FB1511-12*|9-70|55FBF2552-18*|9-71|82-*|9-22|
|55FB1511-14*|9-70|55FBF2552-20*|9-71|827429-000|10-23|
|55FB1511-16*|9-70|55FBF2552-22*|9-71|832011-000|10-14|
|55FB1511-18*|9-70|55FBF7130-*|9-71|839218-000|10-12|
|55FB1511-20*|9-70|55FBF7131-*|9-71|843800-000|10-31|
|55FB1511-22*|9-70|55FBF7132-*|9-71|859855-000|10-8|
|55FB1514-24*|9-70|55FBF7133-*|9-71|879865-000|10-20|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-17 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|**Page Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|---|
|8S14-50 FR|4-107|A42716-000||10-12|B-044-24-N|8-56|
|8S23-75 FR|4-107|A93538-000||10-14|B-044-26-N|8-56|
|8S42-100 FR|4-107|A96930-000||10-31|B-046|8-57|
|926935-000|10-33|AA-400 Super Heater Tool||10-2|B-105-1802|8-33|
|927079-000|10-10|AD-1319-9 Holding Fixture Tool||10-3|B-106-1401|8-33|
|928826-000|10-12|AD-1377||10-4|B-106-1402|8-33|
|930321-000|10-14|AD-1381||8-22, 10-4|B-106-1403|8-33|
|94375-000|10-17|AD-1386||10-4|B-106-1501|8-33|
|9522A1311|9-75|AD-1522||10-4|B-106-1502|8-33|
|9524A1311|8-68|AD-1962||5-5|B-106-1503|8-33|
|9527A1318|8-68|AD-3050-SEAL-TEST-EQUIP||10-5, 10-6|B-106-1601|8-33|
|9527A13XX|8-56|AD-500 Tinel-Lock tool||10-7|B-106-1602|8-33|
|9527J1528|9-75|AD-5000 Tinel-ASSY (240v)||6-85|B-106-1801|8-33|
|9528A13XX|8-56|AD-5010 Tinel Bench|10-9, 10-10||B-106-1803|8-33|
|9530A13XX|8-56|Adhesives||5-1|B-106-1991|8-33|
|9530E1014|8-68, 9-75|ADK Rectangular Backshells||2-3|B-106-1992|8-33|
|955018-000|10-29|AFR 35-1.5||9-117|B-106-1993|8-33|
|958770-000|10-12|AFR 35-10||9-117|B-106-2401|8-32|
|966953-000|10-20|AFR 35-120||9-117|B-106-2402|8-32|
|981721-000|10-31|AFR 35-150||9-117|B-106-2403|8-32|
|985426-000|10-12|AFR 35-16||9-117|B-106-2502|8-32|
|988204-000|10-20|AFR 35-185||9-117|B-106-2503|8-32|
|988208-000|10-20|AFR 35-2.5||9-117|B-106-3281|8-34|
|988285-000|10-20|AFR 35-240||9-117|B-106-3481|8-34|
|988299-000|10-20|AFR 35-25||9-117|B-106-3631|8-34|
|988300-000|10-20|AFR 35-300||9-117|B-106-3632|8-34|
|988301-000|10-20|AFR 35-35||9-117|B-106-3633|8-34|
|988303-000|10-20|AFR 35-4||9-117|B-106-4631|8-34|
|988314-000|10-20|AFR 35-400||9-117|B-106-4632|8-34|
|988328-000|10-20|AFR 35-50||9-117|B-106-7401|8-35|
|988382-000|10-20|AFR 35-6||9-117|B-106-7502|8-35|
|988596-000|10-20|AFR 35-70||9-117|B-106-8401|8-35|
|989172-000|10-12|AFR 35-95||9-117|B-106-8502|8-35|
|991017-000|10-33|AMPLIMITE Rectangular Connectors||2-3|B-155|8-6, 8-48, 8-55|
|991018-000|10-33|ARINC Connectors||6-79|B-155-03-35-22-5|8-49|
|991026-000|10-33|ATUM Tubing||3-11|B-155-05-35-22-5|8-49|
|991027-000|10-33|B-020-20-N||8-56|B-155-06-35-22-5|8-49|
|992008-000|10-4|B-020-22-N||8-56|B-155-07-35-22-5|8-49|
|992013-000|10-4|B-020-24-N||8-56|B-155-09-35-22-5|8-49|
|993020-000|10-17|B-020-26-N||8-56|B-155-11|8-49|
|993693-000|10-17|B-021-26-N||8-56|B-155-11-35-22-5|8-49|
|993695-000|10-17|B02X/B04X||8-55|B-155-13|8-49|
|993702-000|10-8|B-040-20-N||8-56|B-155-13-35-22-5|8-49|
|993770-000|10-17|B-040-24-N||8-56|B-155-1501|8-44|
|993850-000|10-3|B-040-26-N||8-56|B-155-1502|8-44|
|993872-000|10-3|B-040-28-N||8-56|B-155-1503|8-44|
|993877-000|10-3|B-040-30-N||8-56|B-155-1504|8-44|
|993917-000|10-3|B-041-24-N||8-56|B-155-1505|8-44|
|993938-000|10-3|B-041-26-N||8-56|B-155-3, -5, -6, -7, -9|8-49|
|994350-00|10-17|B-041-28-N||8-56|B-155-3801|8-49|
|994590-000|10-17|B-041-30-N||8-56|B-155-3802|8-49|
|9951119-000|10-8|B-043-24-N||8-56|B-155-9001|8-7, 8-11|
|99-M-*|9-26|B-043-26-N||8-56|B-155-9002|8-7, 8-11|
|99M011X, 1111, 1121|9-24|B-043-28-N||8-56|B-155-9003|8-7, 8-11|
|A22932-000|10-14|B-043-30-N||8-56|B-155-9004|8-7, 8-11|
|A23120-000|10-14|B-044-22-N||8-56|B-155-9005|8-7, 8-11|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

11-18 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|Band Straps<br>Bayonet Triaxial Connectors<br>**Product or Part Number**|9-93<br>8-102<br>**Page Number**|CES-2R<br>CES-2-T1<br>**Product or Part Number**|4-92<br>4-89<br>**Page Number**|CL 105-10x2x1.5-PI<br>CL 105-10x2x1.5-PIO<br>**Product or Part Number**|9-41<br>9-45<br>**Page Number**|
|---|---|---|---|---|---|
|BND-0812S<br>BND-1225S<br>BSTS Tubing<br>BSTS-03, -04, -07, -11, -13, -15,<br>-17, -20, -27, -30, -35, -40, -45<br>BSTS-FR Tubing<br>C-110<br>C203<br>C-203-01, -02, -03<br>C66438-000|6-27<br>6-27<br>3-13<br>3-14<br>3-13<br>8-6<br>8-20<br>8-20<br>10-17|CES-2-T1B<br>CES-3<br>CES-3-A100<br>CES-3-A150<br>CES-3A-D1<br>CES-3A-D2<br>CES-3A-F1<br>CES-3A-F2<br>CES-3-D1<br>CES-3-F1|4-89<br>4-89<br>4-91<br>4-91<br>4-91<br>4-91<br>4-91<br>4-91<br>4-89<br>4-89|CL 105-10x2x1.5-PO<br>CL 105-10x3x0.75-TF<br>CL 105-10x3x0.75-TI<br>CL 105-10x3x0.75-TIO<br>CL 105-10x3x0.75-TO<br>CL 105-12x0.5-SO<br>CL 105-12x0.5-SU<br>CL 105-12x0.75-SO<br>CL 105-12x0.75-SU<br>CL 105-12x1.0-SO|9-43<br>9-39<br>9-41<br>9-45<br>9-43<br>9-37<br>9-35<br>9-37<br>9-35<br>9-37|
|C82893-000|10-6|CES-3R|4-92|CL 105-12x1.0-SU|9-35|
|C99451-000|10-14|CES-3R-A100|4-92|CL 105-12x1.5-SO|9-37|
|CEC-RWC-18600|9-80|CES-3R-A150|4-92|CL 105-12x1.5-SU|9-35|
|CEC-RWC-18634|9-85|CES-3-T1|4-89|CL 105-12x2.5-SO|9-37|
|CEC-RWC-18658|9-86|CES-4|4-89|CL 105-12x2.5-SU|9-35|
|CEC-RWC-18664|9-85|CES-4-A150|4-91|CL 105-14x0.5-PF|9-39|
|CEC-RWC-18665|9-86|CES-4A-D3|4-91|CL 105-14x0.75-PF|9-39|
|CEC-RWC-18666|9-85|CES-4A-F3|4-91|CL 105-14x1.0-PF|9-39|
|CEC-RWC-18680|9-87|CES-4A-T3|4-91|CL 105-14x1.5-PF|9-39|
|CEC-RWC-18681|9-87|CES-4-D3|4-89|CL 105-14x1.5-SO|9-37|
|CEC-RWC-18682|9-87|CES-4-F1|4-89|CL 105-14x1.5-SU|9-35|
|CEC-RWC-18684|9-87|CES-4R|4-92|CL 105-14x2x0.5-PI|9-41|
|CEC-RWC-18685|9-87|CES-4S|4-89|CL 105-14x2x0.5-PIO|9-45|
|CEC-RWC-18686|9-87|CES-4-T1|4-89|CL 105-14x2x0.5-PO|9-43|
|CEC-RWC-18687|9-86|CES-5|4-89|CL 105-14x2x0.75-PI|9-41|
|CEC-RWC-18700|9-80|CES-5-A250|4-91|CL 105-14x2x0.75-PIO|9-45|
|CEC-RWC-18709|9-80|CES-5-F4|4-89|CL 105-14x2x0.75-PO|9-43|
|CEC-RWC-18710|9-80|CF0024-000|10-20|CL 105-14x2x1.0-PI|9-41|
|CEC-RWC-18886|9-80|CF0025-000|10-20|CL 105-14x2x1.0-PIO|9-45|
|CEC-RWC-18982|9-80|CF0026-000|10-21|CL 105-14x2x1.0-PO|9-43|
|CEC-RWC-18983|9-80|CF0199-000|10-21|CL 105-14x2x1.5-PI|9-41|
|CEC-RWC-19043|9-80|CF0200-000|10-21|CL 105-14x2x1.5-PIO|9-45|
|CEC-RWC-19172|9-80|CF0201-000|10-21|CL 105-14x2x1.5-PO|9-43|
|CEC-RWC-20333|9-85|CF5497-000|10-20|CL 105-15x3x0.75-TF|9-39|
|CEC-RWC-20412<br>CEC-RWC-20555|9-88<br>9-85|CGPE-105 Tubing<br>CGPT Tubing|3-15<br>3-17|CL 105-15x3x0.75-TI<br>CL 105-15x3x0.75-TIO|9-41<br>9-45|
|CEC-RWC-20638|9-88|Cheminax Coaxial Cables|9-73 to 9-76|CL 105-15x3x0.75-TO|9-43|
|CEC-RWC-20837|9-88|Cheminax Twin Axial Cable|9-77 to 9-78|CL 105-19x0.5-PF|9-39|
|CEC-RWC-21064|9-88|CJ2085-000|10-14|CL 105-19x0.5-SO|9-37|
|CEC-RWC-21088|9-88|CJ2086-000|10-14|CL 105-19x0.5-SU|9-35|
|CeeLok FAS-T Connector|9-93|CJ2087-000|10-14|CL 105-19x0.75-PF|9-39|
|CES, CES-1|4-89|CL 105-10x0.5-PF|9-39|CL 105-19x0.75-SO|9-37|
|CES-1R|4-92|CL 105-10x0.75-PF|9-39|CL 105-19x0.75-SU|9-35|
|CES-2|4-89|CL 105-10x1.0-PF|9-39|CL 105-19x1.0-PF|9-39|
|CES-2-A100|4-91|CL 105-10x1.5-PF|9-39|CL 105-19x1.0-SO|9-37|
|CES-2-A50|4-91|CL 105-10x2x0.5-PI|9-41|CL 105-19x1.0-SU|9-35|
|CES-2-A75|4-91|CL 105-10x2x0.5-PIO|9-45|CL 105-19x1.5-PF|9-39|
|CES-2A-D1|4-91|CL 105-10x2x0.5-PO|9-43|CL 105-19x1.5-SO|9-37|
|CES-2A-F1, -F2|4-91|CL 105-10x2x0.75-PI|9-41|CL 105-19x1.5-SU|9-35|
|CES-2A-T1, -T2, -T3|4-91|CL 105-10x2x0.75-PIO|9-45|CL 105-19x2.5-SO|9-37|
|CES-2-D1A|4-89|CL 105-10x2x0.75-PO|9-43|CL 105-19x2.5-SU|9-35|
|CES-2-F1A|4-89|CL 105-10x2x1.0-PI|9-41|CL 105-19x2x0.5-PI|9-41|
|CES-2F-A50|4-92|CL 105-10x2x1.0-PIO|9-45|CL 105-19x2x0.5-PIO|9-45|
|CES-2F-A75|4-92|CL 105-10x2x1.0-PO|9-43|CL 105-19x2x0.5-PO|9-43|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-19 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|
|CL 105-19x2x0.75-PI|9-41|CL 105-2Bx0.5-SU|9-35|CL 105-37x2x0.75-PO|9-43|
|CL 105-19x2x0.75-PIO|9-45|CL 105-2Bx0.75-SO|9-37|CL 105-37x2x1.0-PI|9-41|
|CL 105-19x2x0.75-PO|9-43|CL 105-2Bx0.75-SU|9-35|CL 105-37x2x1.0-PIO|9-45|
|CL 105-19x2x1.0-PI|9-41|CL 105-2Bx1.0-SO|9-37|CL 105-37x2x1.0-PO|9-43|
|CL 105-19x2x1.0-PIO|9-45|CL 105-2Bx1.0-SU|9-35|CL 105-37x2x1.5-PI|9-41|
|CL 105-19x2x1.0-PO|9-43|CL 105-2Bx1.5-SO|9-37|CL 105-37x2x1.5-PIO|9-45|
|CL 105-19x2x1.5-PI|9-41|CL 105-2Bx1.5-SU|9-35|CL 105-37x2x1.5-PO|9-43|
|CL 105-19x2x1.5-PIO|9-45|CL 105-2Bx2.5-SO|9-37|CL 105-3Gx0.5-SO|9-37|
|CL 105-19x2x1.5-PO|9-43|CL 105-2Bx2.5-SU|9-35|CL 105-3Gx0.5-SU|9-35|
|CL 105-1x2x0.5-PI|9-41|CL 105-2x0.5-PF|9-39|CL 105-3Gx0.75-SO|9-37|
|CL 105-1x2x0.5-PIO|9-45|CL 105-2x0.5-SO|9-37|CL 105-3Gx0.75-SU|9-35|
|CL 105-1x2x0.5-PO|9-43|CL 105-2x0.5-SU|9-35|CL 105-3Gx1.0-SO|9-37|
|CL 105-1x2x0.75-PI|9-41|CL 105-2x0.75-PF|9-39|CL 105-3Gx1.0-SU|9-35|
|CL 105-1x2x0.75-PIO|9-45|CL 105-2x0.75-SO|9-37|CL 105-3Gx1.5-SO|9-37|
|CL 105-1x2x0.75-PO|9-43|CL 105-2x0.75-SU|9-35|CL 105-3Gx1.5-SU|9-35|
|CL 105-1x2x1.0-PI|9-41|CL 105-2x1.0-PF|9-39|CL 105-3Gx2.5-SO|9-37|
|CL 105-1x2x1.0-PIO|9-45|CL 105-2x1.0-SO|9-37|CL 105-3Gx2.5-SU|9-35|
|CL 105-1x2x1.0-PO|9-43|CL 105-2x1.0-SU|9-35|CL 105-3x0.5-PF|9-39|
|CL 105-1x2x1.5-PI|9-41|CL 105-2x1.5-PF|9-39|CL 105-3x0.5-SO|9-37|
|CL 105-1x2x1.5-PIO|9-45|CL 105-2x1.5-SO|9-37|CL 105-3x0.5-SU|9-35|
|CL 105-1x2x1.5-PO|9-43|CL 105-2x1.5-SU|9-35|CL 105-3x0.75-PF|9-39|
|CL 105-1x3x0.75-TI|9-41|CL 105-2x2.5-SO|9-37|CL 105-3x0.75-SO|9-37|
|CL 105-1x3x0.75-TIO|9-45|CL 105-2x2.5-SU|9-35|CL 105-3x0.75-SU|9-35|
|CL 105-1x3x0.75-TO|9-43|CL 105-2x2x0.5-PI|9-41|CL 105-3x1.0-PF|9-39|
|CL 105-1x3x1.5-TI|9-41|CL 105-2x2x0.5-PIO|9-45|CL 105-3x1.0-SO|9-37|
|CL 105-1x3x1.5-TIO|9-45|CL 105-2x2x0.5-PO|9-43|CL 105-3x1.0-SU|9-35|
|CL 105-1x3x1.5-TO|9-43|CL 105-2x2x0.75-PI|9-41|CL 105-3x1.5-PF|9-39|
|CL 105-24x0.5-PF|9-39|CL 105-2x2x0.75-PIO|9-45|CL 105-3x1.5-SO|9-37|
|CL 105-24x0.75-PF|9-39|CL 105-2x2x0.75-PO|9-43|CL 105-3x1.5-SU|9-35|
|CL 105-24x1.0-PF|9-39|CL 105-2x2x1.0-PI|9-41|CL 105-3x2.5-SO|9-37|
|CL 105-24x1.5-PF|9-39|CL 105-2x2x1.0-PIO|9-45|CL 105-3x2.5-SU|9-35|
|CL 105-24x1.5-SO|9-37|CL 105-2x2x1.0-PO|9-43|CL 105-3x2x0.5-PI|9-41|
|CL 105-24x1.5-SU|9-35|CL 105-2x2x1.5-PI|9-41|CL 105-3x2x0.5-PIO|9-45|
|CL 105-24x2x0.5-PI|9-41|CL 105-2x2x1.5-PIO|9-45|CL 105-3x2x0.5-PO|9-43|
|CL 105-24x2x0.5-PIO|9-45|CL 105-2x2x1.5-PO|9-43|CL 105-3x2x0.75-PI|9-41|
|CL 105-24x2x0.5-PO|9-43|CL 105-2x3x0.75-TF|9-39|CL 105-3x2x0.75-PIO|9-45|
|CL 105-24x2x0.75-PI|9-41|CL 105-2x3x0.75-TI|9-41|CL 105-3x2x0.75-PO|9-43|
|CL 105-24x2x0.75-PIO|9-45|CL 105-2x3x0.75-TIO|9-45|CL 105-3x2x1.0-PI|9-41|
|CL 105-24x2x0.75-PO|9-43|CL 105-2x3x0.75-TO|9-43|CL 105-3x2x1.0-PIO|9-45|
|CL 105-24x2x1.0-PI|9-41|CL 105-2x3x1.5-TF|9-39|CL 105-3x2x1.0-PO|9-43|
|CL 105-24x2x1.0-PIO|9-45|CL 105-2x3x1.5-TI|9-41|CL 105-3x2x1.5-PI|9-41|
|CL 105-24x2x1.0-PO|9-43|CL 105-2x3x1.5-TIO|9-45|CL 105-3x2x1.5-PIO|9-45|
|CL 105-24x2x1.5-PI|9-41|CL 105-2x3x1.5-TO|9-43|CL 105-3x2x1.5-PO|9-43|
|CL 105-24x2x1.5-PIO|9-45|CL 105-37x0.5-PF|9-39|CL 105-4x0.5-PF|9-39|
|CL 105-24x2x1.5-PO|9-43|CL 105-37x0.75-PF|9-39|CL 105-4x0.5-SO|9-37|
|CL 105-27x0.5-SO|9-37|CL 105-37x1.0-PF|9-39|CL 105-4x0.5-SU|9-35|
|CL 105-27x0.5-SU|9-35|CL 105-37x1.5-PF|9-39|CL 105-4x0.75-PF|9-39|
|CL 105-27x0.75-SO|9-37|CL 105-37x1.5-SO|9-37|CL 105-4x0.75-SO|9-37|
|CL 105-27x0.75-SU|9-35|CL 105-37x1.5-SU|9-35|CL 105-4x0.75-SU|9-35|
|CL 105-27x1.0-SO|9-37|CL 105-37x2.5-SO|9-37|CL 105-4x1.0-PF|9-39|
|CL 105-27x1.0-SU|9-35|CL 105-37x2.5-SU|9-35|CL 105-4x1.0-SO|9-37|
|CL 105-27x1.5-SO|9-37|CL 105-37x2x0.5-PI|9-41|CL 105-4x1.0-SU|9-35|
|CL 105-27x1.5-SU|9-35|CL 105-37x2x0.5-PIO|9-45|CL 105-4x1.5-PF|9-39|
|CL 105-27x2.5-SO|9-37|CL 105-37x2x0.5-PO|9-43|CL 105-4x1.5-SO|9-37|
|CL 105-27x2.5-SU|9-35|CL 105-37x2x0.75-PI|9-41|CL 105-4x1.5-SU|9-35|
|CL 105-2Bx0.5-SO|9-37|CL 105-37x2x0.75-PIO|9-45|CL 105-4x2.5-SO|9-37|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Revised 3-13 reference purposes only. unless otherwise specified. Specifications subject www.te.com to change. 

USA: +1 800 522 6752 For additional support numbers Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-20 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|CL 105-4x2.5-SU<br>CL 105-4x2x0.5-PI<br>**Product or Part Number**|9-35<br>9-41<br>**Page Number**|CL 105-7x2x0.5-PIO<br>CL 105-7x2x0.5-PO<br>**Product or Part Number**||9-45<br>9-43<br>**Page Number**|D-062—0169/0170-X<br>D-100-00, -31<br>**Product or Part Number**|8-78<br>8-53<br>**Page Number**|
|---|---|---|---|---|---|---|
|CL 105-4x2x0.5-PIO<br>CL 105-4x2x0.5-PO<br>CL 105-4x2x0.75-PI<br>CL 105-4x2x0.75-PIO<br>CL 105-4x2x0.75-PO<br>CL 105-4x2x1.0-PI<br>CL 105-4x2x1.0-PIO<br>CL 105-4x2x1.0-PO<br>CL 105-4x2x1.5-PI<br>CL 105-4x2x1.5-PIO|9-45<br>9-43<br>9-41<br>9-45<br>9-43<br>9-41<br>9-45<br>9-43<br>9-41<br>9-45|CL 105-7x2x0.75-PI<br>CL 105-7x2x0.75-PIO<br>CL 105-7x2x0.75-PO<br>CL 105-7x2x1.0-PI<br>CL 105-7x2x1.0-PIO<br>CL 105-7x2x1.0-PO<br>CL 105-7x2x1.5-PI<br>CL 105-7x2x1.5-PIO<br>CL 105-7x2x1.5-PO<br>CL 105-7x3x0.75-TF||9-41<br>9-45<br>9-43<br>9-41<br>9-45<br>9-43<br>9-41<br>9-45<br>9-43<br>9-39|D-101-00<br>D-103-00, -31<br>D-104-31<br>D-105-31<br>D-107-31<br>D-110<br>D-110-0062<br>D-110-0071<br>D-110-0083<br>D-110-0083|8-53<br>8-53<br>8-53<br>8-53<br>8-53<br>8-6<br>8-45<br>8-8<br>8-8<br>8-11|
|CL 105-4x2x1.5-PO|9-43|CL 105-7x3x0.75-TI||9-41|D-110-0090|8-8, 8-11|
|CL 105-4x3x0.75-TF|9-39|CL 105-7x3x0.75-TIO||9-45|D-110-0101|8-8, 8-11|
|CL 105-4x3x0.75-TI|9-41|CL 105-7x3x0.75-TO||9-43|D-110-0181|8-8, 8-11|
|CL 105-4x3x0.75-TIO|9-45|CL 105-7x3x1.5-TF||9-39|D-110-0213|8-8|
|CL 105-4x3x0.75-TO|9-43|CL 105-7x3x1.5-TI||9-41|D-110-0217|8-8, 8-45|
|CL 105-4x3x1.5-TF|9-39|CL 105-7x3x1.5-TIO||9-45|D-110-35|8-8, 8-11|
|CL 105-4x3x1.5-TI|9-41|CL 105-7x3x1.5-TO||9-43|D-110-40|8-8|
|CL 105-4x3x1.5-TIO|9-45|CL-105-*||9-49|D-110-41|8-8, 8-11|
|CL 105-4x3x1.5-TO|9-43|C-Lite Cables||9-33 to 9-49|D-128-0043|8-45|
|CL 105-5Gx0.5-SO|9-37|C-Lite CL 105-PF/C-Lite CL 105-TF 9-38 to 9-39||C-Lite CL 105-PF/C-Lite CL 105-TF 9-38 to 9-39|D-129-03, -05, -07, -13, -22, -30,||
|CL 105-5Gx0.5-SU|9-35|C-Lite CL 105-PI/C-Lite CL 105-TI||9-40 to 9-41|-31, -56|8-45|
|CL 105-5Gx0.75-SO|9-37|C-Lite CL 105-PIO/C-Lite CL105-TIO9-44 to 9-45|||D-142-50, -51, -52, -56, -65, -83|8-53|
|CL 105-5Gx0.75-SU|9-35|C-Lite CL 105-PO/C-Lite CL 105-TO9-42 to 9-43|||D14-30FR|4-107|
|CL 105-5Gx1.0-SO|9-37|C-Lite CL 105-SO||9-36 to 9-37|D-144-00, -01, -02, -03, -04, -05|8-53|
|CL 105-5Gx1.0-SU|9-35|C-Lite CL 105-SU||9-34 to 9-35|D-144-25, -26, -37, -46|8-53|
|CL 105-5Gx1.5-SO|9-37|C-Lite F Cables||9-50 to 9-51|D-150|8-66|
|CL 105-5Gx1.5-SU<br>CL 105-5Gx2.5-SO|9-35<br>9-37|Code 18 MIL-C-5015<br>Code 21 MIL-C-26482||6-28 to 6-36<br>6-37 to 6-43|D-150-0168, -0169, -0170, -0174,<br>-0715, -0176, -0177, -0178, -0179,<br>-0180, -0181<br>8-67||
|CL 105-5Gx2.5-SU|9-35|Code 32 MIL-C-22992||6-44 to 6-49|D-150-0708-5|8-96|
|CL 105-5x0.5-SO|9-37|Code 40 MIL-C-38999||6-50 to 6-57|D-150-9708-5|8-102, 8-104|
|CL 105-5x0.5-SU|9-35|Code 41 MIL-C-38999||6-58 to 6-65|D150-C-11|8-71|
|CL 105-5x0.75-SO|9-37|Code 54 MIL-C-5015||6-66 to 6-73|D150-C-12|8-71|
|CL 105-5x0.75-SU|9-35|Code 76 BS 9522||6-74 to 6-76|D150-C-13|8-71|
|CL 105-5x1.0-SO|9-37|Cold Applied Splices||8-22|D150-C-14|8-71|
|CL 105-5x1.0-SU|9-35|Computer Aided Design||9-93|D-1744|8-6|
|CL 105-5x1.5-SO|9-37|CRES-Lock Bands||6-27|D-1744-01, 01, -02, -03, -04|8-9, 8-11, 8-53|
|CL 105-5x1.5-SU|9-35|CRN Tubing||3-19|D-1744-05, -06, -07, -08|8-53|
|CL 105-5x2.5-SO|9-37|CTC-0012||9-64|D-181|8-55|
|CL 105-5x2.5-SU|9-35|CTC-0015||9-64|D-181-1220-90/9|8-56|
|CL 105-7x0.5-PF|9-39|CTC-0018||9-64|D-181-1222-90/9|8-56|
|CL 105-7x0.5-SO|9-37|CTC-0044||9-64|D-181-1224-90/9|8-56|
|CL 105-7x0.5-SU|9-35|CTC-0057||9-64|D-181-1226-90/9|8-56|
|CL 105-7x0.75-PF|9-39|CTC-0073||9-64|D-181-1826-6/9|8-56|
|CL 105-7x0.75-SO|9-37|CTC-0074||9-64|D-181-1830-6/9|8-56|
|CL 105-7x0.75-SU|9-35|CTC-0077||9-64|D-181-2220-90/9|8-56|
|CL 105-7x1.0-PF|9-39|CTC-0078||9-64|D-181-2222-90/9|8-56|
|CL 105-7x1.0-SO|9-37|CTC-0079||9-64|D-181-2224-90/9|8-56|
|CL 105-7x1.0-SU|9-35|CTC-0080||9-64|D-181-2226-90/9|8-56|
|CL 105-7x1.5-PF|9-39|CTC-0081||9-64|D-181-2826-6/9|8-56|
|CL 105-7x1.5-SO|9-37|Custom Maintenance & Repair Kits||7-12|D-181-2830-6/9|8-56|
|CL 105-7x1.5-SU|9-35|Custom Shipboard Cables||9-94|D-181-3220-90/9|8-56|
|CL 105-7x2.5-SO|9-37|CV-1981 Heavy Duty Hot-Air Tool||10-11,10-12|D-181-3222-90/9|8-56|
|CL 105-7x2.5-SU|9-35|CV-1983 Heavy Duty Hot-Air Tool 5-5, 10-11,10-12|||D-181-3224-90/9|8-56|
|CL 105-7x2x0.5-PI|9-41|CWT|8-6, 8-48, 8-55||D-181-3226-90/9|8-56|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-21 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|
|D-181-3826-6/9|8-56|D-500-0255-572-1|8-92|D-602-0171|8-78|
|D-181-3830-6/9|8-56|D-500-0255-573-1 & -2|8-92|D-602-0172, -0173, -0174|8-75|
|D-184|8-55|D-500-0255-575-1 & -2|8-92|D-602-0185, -0186, -0187, -0189|8-80|
|D-184-1220-90/9|8-56|D-500-0255-577-1 & -2|8-92|D-602-0278, -0279, -0288, -0289|8-79|
|D-184-1222-90/9|8-56|D-500-0255-581-1|8-92|D-602-1108, -1109, -1110, -1111,||
|D-184-1224-90/9|8-56|D-500-0255-582-1|8-92|-1112, -1113|8-77|
|D-184-1226-90/9|8-56|D-500-0255-583-1 & -2|8-92|D-602-16, -17|8-74|
|D-184-2220-90/9|8-56|D-500-0255-585-1|8-92|D-602-44, -45|8-75|
|D-184-2222-90/9|8-56|D-500-0255-587-1 & -2|8-92|D-602-46, -47|8-74|
|D-184-2224-90/9|8-56|D-500-04|8-85|D-602-54, -55|8-75|
|D-184-2226-90/9<br>D200-400-FR|8-56<br>4-107|D-500-0455-1, -2<br>D-500-0455-1-YYY-ZZZ|8-105<br>8-86|D-602-56, -57<br>D-602-72, -73, -76, -77|8-74<br>8-75|
|D-200-82, -83, -84<br>D3-9FR<br>D-406<br>D-406-0001, -0002, -0003<br>D-406-0034<br>D-436-0096<br>D-436-0097<br>D-436-0098<br>D-436-0110<br>D-436-0115<br>D-436-0128<br>D-436-36, -37, -38<br>D-436-42, -43, -52, -53, -58,<br>-59, -60, -61, -82, -83, -84,<br>-85, -86, -87, 88, -89, -90<br>D-500-0255<br>D-500-0255-511-1<br>D-500-0255-512-1<br>D-500-0255-513-1 & -2<br>D-500-0255-515-1 & -2<br>D-500-0255-517-1 & -2<br>D-500-0255-521-1<br>D-500-0255-522-1<br>D-500-0255-523-1 & -2<br>D-500-0255-525-1 & -2<br>D-500-0255-527-1 & -2<br>D-500-0255-531-1 & -2<br>D-500-0255-533-1 & -2<br>D-500-0255-535-1 & -2<br>D-500-0255-537-1 & -2<br>D-500-0255-541-1<br>D-500-0255-542-1<br>D-500-0255-543-1 & -2<br>D-500-0255-545-1 & -2<br>D-500-0255-551-1<br>D-500-0255-552-1<br>D-500-0255-553-1 & -2<br>D-500-0255-555-1 & -2<br>D-500-0255-557-1 & -2<br>D-500-0255-561-1<br>D-500-0255-562-1<br>D-500-0255-563-1 & -2<br>D-500-0255-565-1 & -2|8-26, 8-29<br>4-107<br>8-18<br>8-18<br>8-18<br>8-26<br>8-26<br>8-26<br>8-26<br>8-26<br>8-25<br>8-22, 8-26<br>8-26<br>8-91<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92<br>8-92|D-500-0455-2-YYY-ZZZ<br>D-500-0456-1-YYY-ZZZ<br>D-500-0456-2-YYY-ZZZ<br>D-500-0457-1<br>D-500-0457-1-YYY-ZZZ<br>D-500-0457-2-YYY-ZZZ<br>D-500-0458-1-YYY-ZZZ<br>D-500-0458-2-YYY-ZZZ<br>D-500-0463-612<br>D-500-0463-613, -614<br>D-500-0465-1-YYY-ZZZ<br>D-500-0465-2-YYY-ZZZ<br>D-500-0466-1-YYY-ZZZ<br>D-500-0466-2-YYY-ZZZ<br>D-500-0467-1-YYY-ZZZ<br>D-500-0467-2-YYY-ZZZ<br>D-500-0468-1-YYY-ZZZ<br>D-500-0468-2-YYY-ZZZ<br>D-500-94-*<br>D-500-9463-*<br>D-500-L455-X-YYY-ZZZ<br>D-500-L456-X-YYY-ZZZ<br>D-500-L457-X-YYY-ZZZ<br>D-500-L458-X-YYY-ZZZ<br>D-500-L4xx<br>D50-100 FR<br>D-600-0065, -068<br>D-600-0071<br>D-600-0083<br>D-600-0116<br>D-600-0125<br>D-600-9463-*<br>D-602<br>D-602-0093, -0094<br>D-602-0095, 0104, 0105<br>D-602-0106, 0107<br>D-602-0122, -0123<br>D-602-0126, -0127<br>D-602-0140<br>D-602-0141<br>D-602-0142<br>D-602-0143,-0144, -0145, -0146,<br>-0147, -0150, -0151|8-86<br>8-86<br>8-86<br>8-105<br>8-86<br>8-86<br>8-86<br>8-86<br>8-96<br>8-96<br>8-86<br>8-86<br>8-86<br>8-86<br>8-86<br>8-86<br>8-86<br>8-86<br>8-102, 8-103<br>8-102, 8-104<br>8-90<br>8-90<br>8-90<br>8-90<br>8-88<br>4-107<br>8-96<br>8-81<br>8-96<br>8-81<br>8-81<br>8-102<br>8-73<br>8-80<br>8-80<br>8-80<br>8-77<br>8-75<br>8-77, 8-78<br>8-77<br>8-77, 8-78<br>8-77|D-607<br>D-609-03, -04, -05, -06, -07, -08,<br>-09, -10, -11, -12, -13, -14<br>D-610-09, -10<br>D-621-0406<br>D-621-0406-L<br>D-621-0407<br>D-621-0407-L<br>D-621-0413<br>D-621-0413-L<br>D-621-0415<br>D-621-0415-L<br>D-621-0417<br>D-621-0417-L<br>D-621-0418<br>D-621-0418-L<br>D-621-0423<br>D-621-0423-L<br>D-621-0424<br>D-621-0424-L<br>D-621-0453<br>D-621-0453-L<br>D-621-0454<br>D-621-0454-L<br>D-621-0455<br>D-621-0455-L<br>D-621-0456<br>D-621-0456-L<br>D-621-0457<br>D-621-0457-L<br>D-621-0458<br>D-621-0458-L<br>D-621-0459<br>D-621-0459-L<br>D-621-0460<br>D-621-0460-L<br>D-621-0461<br>D-621-0461-L<br>D-621-0462<br>D-621-0462-L<br>D-621-0463<br>D-621-0463-L<br>D-621-0464|8-57<br>8-26<br>8-75<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96 to 8-98<br>8-98<br>8-96, 8-97<br>8-98<br>8-94, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97|
|D-500-0255-567-1 & -2|8-92|D-602-0156/0157-X|8-78|D-621-0464-L|8-98|
|D-500-0255-571-1|8-92|||D-621-0465|8-96, 8-97|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-22 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|**Product or Part Number**<br>D-621-0465-L<br>D-621-0466|**Page Number**<br>8-98<br>8-96, 8-97|**Product or Part Number**<br>DK-3716-E#01-TP, TS<br>DK-3716-E#02-TP, TS|**Page Number**<br>8-99<br>8-99|**Product or Part Number**<br>DK-621-09*<br>DK-621-0911P|**Page Number**<br>8-103<br>8-102|
|---|---|---|---|---|---|
|D-621-0467<br>D-621-0467-L<br>D-621-0468<br>D-621-0468-L<br>D-621-0469<br>D-621-0469-L<br>D-621-0470<br>D-621-0470-L<br>D-621-0471<br>D-621-0471-L|8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-105<br>8-96, 8-97<br>8-98<br>8-96, 8-97<br>8-98|DK-3716-E#12K-TP, TS<br>DK-3716-E03K-P, S<br>DK-3716-E102-TP, TS<br>DK-3716-E112-TP, TS<br>DK-3716-E202-TP, TS<br>DK-3716-E212-TP, TS<br>DK-3716-F077-P, S<br>DK-3716-F101-TP, TS<br>DK-3716-F201-TP, TS<br>DK-602-0156-N-1|8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-77, 8-100|DK-621-0911S<br>DK-621-0912P<br>DK-621-0912S<br>DK-621-0933<br>DK-621-0933-1P or S<br>DK-621-0934<br>DK-621-0934-1P or S<br>DK-621-0935<br>DK-621-0935-2P or S<br>DK-621-0936|8-102<br>8-102<br>8-102<br>8-102<br>8-102<br>8-102<br>8-102<br>8-102<br>8-102<br>8-102|
|D-621-0472|8-96, 8-97|DK-602-0156-N-2|8-77, 8-100, 8-105|DK-621-0936-2P or S|8-102|
|D-621-0472-L|8-98|DK-602-0156-N-3|8-78, 8-100|DK-621-0937|8-102|
|D-621-0473|8-96, 8-97|DK-602-0157-N-1|8-78, 8-100|DK-621-0937-3P or S|8-102|
|D-621-0473-L|8-98|DK-602-0157-N-2|8-78, 8-100, 8-105|DK-621-0938|8-102|
|D-621-0474|8-96, 8-97|DK-602-0157-N-3|8-78, 8-100|DK-621-0938-3P or S|8-102|
|D-621-0475|8-96, 8-97|DK-602-0169-1|8-78|DK-621-0939|8-102|
|D-621-0475-L|8-98|DK-602-0170-1|8-78|DK-621-0939-4P or S|8-100|
|D-621-0476|8-96, 8-97|DK-602-0186-2|8-80|DK-621-0940|8-102|
|D-621-0476-L|8-98|DK-602-0187-2|8-80|DK-621-0940-4P or S|8-102|
|D-621-0477|8-96, 8-97|DK-621|8-83, 8-98, 8-104|DK-621-E102-TP|8-99|
|D-621-0477-L|8-98|DK-621-0411-P|8-97, 8-98, 8-105|DK-621-E102-TS|8-99|
|D-621-0478|8-96, 8-97|DK-621-0411-S|8-97, 8-98|DK-621-E202-TP|8-99|
|D-621-0478-L|8-98|DK-621-0412-P|8-97, 8-98, 8-105|DK-621-E202-TS|8-99|
|D-621-0479|8-96, 8-97|DK-621-0412-S|8-97, 8-98|DK-621-F101-TP|8-99|
|D-621-0479-L|8-98|DK-621-0433-1P|8-97, 8-98|DK-621-F101-TS|8-99|
|D-621-0480|8-96, 8-97|DK-621-0433-1S|8-97, 8-98|DK-621-F201-TS|8-99|
|D-621-0480-L|8-98|DK-621-0434-1P|8-97, 8-98, 8-105|DR-25 Tubing|3-23|
|D-621-0481|8-96, 8-97|DK-621-0434-1S|8-97, 8-98|DR-25-TW|3-25|
|D-621-0481-L|8-98|DK-621-0435-2P|8-97, 8-98|D-SCE Identification Sleeves|2-3|
|D-621-0482|8-96, 8-97|DK-621-0435-2S|8-97, 8-98|DuraSeal Crimp Splices|8-18 to 8-19|
|D-621-0483|8-96, 8-97|DK-621-0436-2P|8-97, 8-98|DuraSeal Insulated Crimp||
|D-621-0483-L<br>D-621-0484<br>D-621-0484-L<br>D-621-E03K-P<br>D-621-E03K-S<br>D-621-E077-P<br>D-621-E077-S<br>D-621-F077-P<br>D-621-F077-S<br>D-711-00, -04, -07, -08<br>D-713-03|8-98<br>8-96, 8-97<br>8-98<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-99<br>8-45<br>8-45|DK-621-0436-2S<br>DK-621-0437-3P<br>DK-621-0437-3S<br>DK-621-0438-3P<br>DK-621-0438-3S<br>DK-621-0439-4P<br>DK-621-0439-4S<br>DK-621-0440-4P<br>DK-621-0440-4S<br>DK-621-0446-3P<br>DK-621-0446-3S|8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-98<br>8-98|Terminals<br>DWP-125 Tubing<br>E63259-000<br>E95798-000<br>Electrical Shielding<br>Electroloss FilterLine<br>EN4165<br>ES Cap-no. 1, 2, 3<br>ES Caps<br>ES1000 Tubing<br>ES1000-no. 1, 2, 3, 4|8-31 to 8-36<br>3-27<br>10-6<br>10-12<br>9-113 to 9-114<br>9-67 to 9-72<br>9-93<br>3-34<br>3-33<br>3-29<br>3-30|
|D-714-00, -01<br>Data Bus (MIL-STD-1553B)<br>Components|8-45<br>8-82 to 8-105|DK-621-0448-2P<br>DK-621-0448-2S<br>DK-621-0512-P|8-98<br>8-98<br>8-97|ES2000 Tubing<br>ES2000-no. 1, 2, 3, 4<br>Ethernet Category Cables|3-31<br>3-32<br>9-92|
|Data Bus Accessories|8-95 to 8-99|DK-621-0512-S|8-97|F11734-000|10-14|
|Data Bus Box Couplers|8-91 to 8-92|DK-621-0546-3P|8-97|F150-400 FR|4-107|
|Data Bus Cables|8-83|DK-621-0546-3S|8-97|F-23 FR|4-107|
|Data Bus Discrete Connectors|8-93 to 8-94|DK-621-0548-2P|8-97|F25836-000|10-12|
|Data Bus In-Line Microcouplers|8-85 to 8-87|DK-621-0548-2S|8-97|F30529-000|10-14|
|Data Bus Ultra Lightweight<br>In-Line Microcouplers<br>DCPT Tubing<br>Demateable Terminators<br>Digital Video Interface (DVI)|8-88 to 8-90<br>3-21<br>8-102<br>9-92|DK-621-0550-1P<br>DK-621-0550-1S<br>DK-621-0551-4P<br>DK-621-0551-4S|8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98<br>8-97, 8-98|F3-9 FR<br>F42-60 FR<br>F52511-000<br>F66989-000|4-107<br>4-107<br>10-20<br>10-6|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 unless otherwise specified. Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 

11-23 For additional support numbers please visit www.te.com 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**|**Page Number**|**Page Number**|**Product or Part Number**|**Page Number**|
|---|---|---|---|---|---|---|
|F75-100 FR|4-107|FLHTC0311-2.50-*||9-61|HRSR Tubing|3-43|
|F83221-000|10-16|FLHTC0311-20*||9-61|HTAT Tubing|3-47|
|FDR-25|9-93|FLHTC0311-22*||9-61|In-Line Couplers and Terminators|8-100|
|FDR25 Cable Jacket Material|9-103 to 9-104|FLHTC0311-24*||9-61|Integrated Military Harnessess|2-8 to 2-18|
|Fiber Channel|9-92|FLHTC0311-26*||9-61|IR 1894 Shuttle Machine|10-15, 10-16|
|FireWire/IEEE 1394|9-92|FLHTX031X||9-52|IR-1759 MiniRay Heating Tool|10-18 to10-21|
|FL2500 Tubing|3-35|FLS40||6-78|IR-1759-MK4-AT3130-EDCONT|10-19|
|FL2500-no. 1, 2, 3, 4|3-36|FLS41||6-78|IR-550 Mark II Heating Tool|10-17|
|FLCW0211|9-52|FLS54||6-78|KTKK Assemblies|7-2|
|FLCW0211-0.35-*|9-55|FLTWC0311-10*||9-59|Laser Markable FEP|9-93|
|FLCW0211-0.50-*|9-55|FLTWC0311-12*||9-59|Leister CV-198X|8-70|
|FLCW0211-0.75-*|9-55|FLTWC0311-14*||9-59|LNCL-11-125|4-112|
|FLCW0211-1.00-*|9-55|FLTWC0311-16*||9-59|LNCL-11-205|4-112|
|FLCW0211-1.50-*|9-55|FLTWC0311-18*||9-59|LNCL-12-140|4-112|
|FLCW0211-2.50-*|9-55|FLTWC0311-20*||9-59|LNCL-12-240|4-112|
|FLCW0219|9-52|FLTWC0311-22*||9-59|LNCL-13-155|4-112|
|FLCW0219-0.35-*|9-55|FLTWC0311-24*||9-59|LNCL-13-305|4-112|
|FLCW0219-0.50-*|9-55|FLTWC0311-26*||9-59|LNCL-14-185|4-112|
|FLCW0219-0.75-*|9-55|FLTWX031X||9-52|LNCL-14-355|4-112|
|FLCW0219-1.00-*|9-55|FLTXX031X||9-52|LNCL-15-185|4-112|
|FLCW0219-1.50-*|9-55|FLX40||8-108|LNCL-15-260|4-112|
|FLCW0219-2.50-*|9-55|FTR 16-10||9-117|LNCL-15-450|4-112|
|FLDWC0311-0.25*|9-57|FTR 16-16||9-117|Low Fluoride XL-ETFE|9-93|
|FLDWC0311-0.35*|9-57|FTR 16-2.5||9-117|M27500-*|9-7, 9-20|
|FLDWC0311-0.50*|9-57|FTR 16-25||9-117|M81969/8-08|8-70|
|FLDWC0311-0.75*|9-57|FTR 16-35||9-117|M81969/8-10|8-70|
|FLDWC0311-1.00*|9-57|FTR 16-4||9-117|Maulflex Conduit System|3-49|
|FLDWC0311-1.50*|9-57|FTR 16-50||9-117|MHCS|7-15, 7-16|
|FLDWC0311-14-*|9-57|FTR 16-6||9-117|MHCT|7-15, 7-16|
|FLDWC0311-16-*|9-57|FTR 16-70||9-117|MHHS|7-15, 7-16|
|FLDWC0311-18-*|9-57|FTR 16-95||9-117|MHHT|7-15, 7-16|
|FLDWC0311-2.00*|9-57|Gigabit Ethernet Connectors||9-93|Micro Heat Shrink Moulded Parts|2-3|
|FLDWC0311-2.50*|9-57|GPR Rectangular Connectors||2-3|Micro Molded Shapes|4-83 to 4-87|
|FLDWC0311-20-*|9-57|HarnVis™ 3D System||2-6|MIL-C-5015 Connectors|9-81|
|FLDWC0311-22-*|9-57|HarnWare™ V6|2-2 to 2-7||MIL-C-83723 Connectors|9-81|
|FLDWC0311-24-*|9-57|HCTE Tubing||3-37|MIL-C-389999 Connectors|8-99|
|FLDWC0311-26-*|9-57|HET-A-02X||6-82|MiniSeal Crimp Splices|8-22 to 8-25|
|FLDWX031X|9-52|HET-A-03X||6-82|Model 105 Tunnel Oven|10-28, 10-29|
|FlexLine (SPEC 80) Wire|9-21 to 9-22|HET-A-04*||6-82|Model 16B Belt Heater|10-22, 10-23|
|FlexLite Commercial Wire|9-52 to 9-53|HEX-*||6-81|Model 19 Conveyor Heater|10-24, 10-25|
|FlexLite CW Wire|9-54 to 9-55|HEX07-A*||6-82|Model 81CE Discrete Heater|10-26, 10-27|
|FlexLite DW Wire|9-56|HEXA6-*||6-82|Modified FEP|9-93|
|FlexLite HT Wire|9-60 to 9-61|HexaShield EMC/EMI Adapters|6-79 to 6-84||Molded Shapes|9-93|
|FlexLite TW Wire|9-58 to 9-59|HEXDB-AC-*||6-82|Multiconductor (Multicore) Cables|9-94 to 9-96|
|FLHTC0311-0.25-*|9-61|HF Tubing||3-39|NBC Cable Jacket Material|9-111|
|FLHTC0311-0.35-*|9-61|HF04, 07, 11, 13, 15, 17, 20, 27||3-40|NT Tubing|3-51|
|FLHTC0311-0.50-*|9-61|HFT5000 Tubing||3-41|NTFR Tubing|3-55|
|FLHTC0311-0.75-*|9-61|High Speed Copper Cables||9-89|NT-MIL Tubing|3-53|
|FLHTC0311-1.00-*|9-61|High Temperature Sealing Sleeves||3-90|PD Caps|3-57|
|FLHTC0311-1.50-*|9-61|HL 2010E Hot Air Heating Tool|10-13, 10-14||PolyCrimp Crimp Splices|8-20 to 8-21|
|FLHTC0311-10*|9-61|HL1910E Hot Air Heating Tool|10-13, 10-14||Power Cables|9-115 to 9-118|
|FLHTC0311-12*|9-61|HR**060, 125, 175, 200, 250, 300, 400|HR**060, 125, 175, 200, 250, 300, 400|3-44|Properties and Specifications|9-111 to 9-112|
|FLHTC0311-14*|9-61|HRHF Tubing||3-43|PTCM Tubing|3-59|
|FLHTC0311-16*|9-61|HRHT Tubing||3-45|QFT, QFT1, QFT2, QFT3|4-104|
|FLHTC0311-18*|9-61|HRHT-1/X, 2/X, 3/X, 4/X, 5/X||3-46|QUADLITE Quadaxial Cables|9-84 to 9-88|
|FLHTC0311-2.00-*|9-61|HRNF Tubing||3-43|Quadrax Contacts|9-93|



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

11-24 

Supporting Information 

**11** 

## **Part Index** (Continued) 

|Ray 101<br>RAY 101-10.0<br>**Product or Part Number**||9-99, 9-100<br>6-25<br>**Page Number**|RB-114<br>RBD-50-L-00, -01, -02, -03, -04<br>**Product or Part Number**|6-79<br>8-62<br>**Page Number**|S01-05-R<br>S02-01-R<br>**Product or Part Number**|8-50, 8-53<br>8-50, 8-53<br>**Page Number**|
|---|---|---|---|---|---|---|
|RAY 101-12.5<br>RAY 101-20.0<br>RAY 101-3.0<br>RAY 101-4.0<br>RAY 101-6.0<br>RAY 101-7.5<br>Ray 103<br>Ray 10X-10.0<br>Ray 10X-12.5<br>Ray 10X-20.0<br>Ray 10X-3.0<br>Ray 10X-4.0<br>Ray 10X-6.0<br>Ray 10X-7.5<br>Ray 90<br>Ray 90 -10.0<br>Ray 90 -12.5<br>Ray 90 -15.0<br>Ray 90 -20.0<br>Ray 90 -25.0<br>Ray 90 -3.0<br>Ray 90 -30.0<br>Ray 90 -4.0<br>Ray 90 -5.0<br>Ray 90 -6.0<br>RayBlock 105 Tubing<br>RayBlock 105 Kit 0102-A0<br>RayBlock 105 Kit 0103-A0<br>RayBlock 105 Kit 0105-A0<br>RayBlock 105 Kit 0107-A0<br>RayBlock 105 Kit 0110-A0<br>RayBlock 105 Kit 0504-A0<br>RayBlock 85 Tubing<br>RayBlock 85 Kit 0102-A0<br>RayBlock 85 Kit 0107-A0<br>RayBlock 85 Kit 0203-A0<br>RayBlock 85 Kit 0405-A0<br>RayBlock 85 Kit 0504-A0<br>RayBlock 85 Kit 0510-A0<br>RayBraid Tubular Braiding<br>Raychem C-Wrap Side Entry<br>Repair Sleeve|6-25<br>6-25<br>6-25<br>6-25<br>6-25<br>6-25<br>9-99<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-99<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>9-100<br>3-63<br>3-64<br>3-64<br>3-64<br>3-64<br>3-64<br>3-64<br>3-61<br>3-62<br>3-62<br>3-62<br>3-62<br>3-62<br>3-62<br>9-99 to 9-100<br>8-70, 8-71||RBD-50-M-00, -01, -02, -03, -04<br>8-62<br>RBD-50-S-00, -01, -02, -03, -04<br>8-62<br>RBD-75-L-00, -01, -02, -03, -04<br>8-62<br>RBD-75-M-00, -01, -02, -03, -04<br>8-62<br>RBD-75-S-00, -01, -02, -03, -04<br>8-62<br>RBK-ILS-Processor-Mk11<br>10-30, 10-31<br>RF One-Step BNC/TNC<br>Connectors<br>2-3, 8-59 to 8-64<br>RG Coaxial Cables<br>2-3<br>RH3960 Tinel Kit<br>6-85<br>RH-396X Tinel-Lock tool<br>10-7<br>RHW Tubing<br>3-70<br>RMW Tubing<br>3-72<br>RNF-100 Tubing<br>3-74<br>RNF-150 Tubing<br>3-76<br>RNF-3000 Tubing<br>3-78<br>RP-4800 Tubing<br>3-80<br>RPPM Tubing<br>3-82<br>RT-3 Tubing<br>3-84<br>RT-375 Tubing<br>2-11, 3-86<br>RT555 Tubing<br>3-88, 3-90<br>RT-770 Tubing<br>2-11, 3-92<br>RT-780 Tubing<br>2-3, 2-11, 3-94<br>RT-790 Tubing<br>2-11, 3-96<br>RTD-50-L-00<br>8-63<br>RTD-50-L-01<br>8-64<br>RTD-50-L-02<br>8-64<br>RTD-50-L-03<br>8-63<br>RTD-50-L-04<br>8-63<br>RTD-50-M-00<br>8-63<br>RTD-50-M-01<br>8-64<br>RTD-50-M-02<br>8-64<br>RTD-50-M-03<br>8-63<br>RTD-50-M-04<br>8-63<br>RTD-50-S-00<br>8-63<br>RTD-50-S-01<br>8-64<br>RTD-50-S-02<br>8-64<br>RTD-50-S-03<br>8-63<br>RTD-50-S-04<br>8-63<br>RTD-75-L-00, -01, -02, -03, -04<br>8-63<br>RTD-75-M-00<br>8-63<br>RTD-75-M-01, -02<br>8-64||S02-02-R<br>S02-03-R<br>S02-04-R<br>S02-05-R<br>S02-06-R<br>S02-07-R<br>S02-08-R<br>S02-09-R<br>S02-10-R<br>S02-11-R<br>S02-12-R<br>S02-13-R<br>S02-14-R<br>S02-15-R<br>S02-16-R<br>S02-17-R<br>S02-18-R<br>S02-19-R<br>S03-01-R<br>S03-02-R<br>S03-03-R<br>S03-04-R<br>S03-05-R<br>S03-06-F<br>S03-07-R<br>S03-08-R<br>S03-09-R<br>S03-10-R<br>S1006<br>S1009<br>S1017<br>S1030<br>S1048<br>S1124<br>S-1125<br>S1125<br>S1255 -04<br>S-1264<br>S1264<br>S1275<br>S1278<br>S1278-01|8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>8-50<br>5-2, 5-3<br>5-2, 5-3<br>2-9, 2-12, 5-2, 5-3<br>2-9, 2-12, 5-2, 5-3, 7-9<br>2-9, 2-12, 5-2, 5-3, 7-9<br>2-9, 2-12, 5-2, 5-3<br>2-9, 2-12, 3-25<br>5-2, 5-3<br>2-9, 2-11, 2-12, 5-2, 5-3<br>2-11, 2-12<br>5-2, 5-3<br>7-9<br>5-2, 5-3<br>5-2|
|Raychem FlexiScreen Backshells||6-77|RTD-75-M-03, -04|8-63|S1278-02|5-2|
|Raychem Marine High-Voltage<br>Termination & Splice Kits<br>Raychem RT-555 Heat Shrink Tape<br>Raychem Spin Lock Backshell<br>Raychem System 25<br>RayOLOn Kits<br>Rayrim Edging Material<br>RaySpool<br>Raythane FR<br>Raythane, NT/Thermorad<br>NTFR, Rayolin and AFR<br>RB-110||7-15, 7-16<br>5-5<br>6-85<br>3-25<br>4-112<br>3-65<br>3-67<br>9-93<br>9-110<br>6-79|RTD-75-S-00<br>RTD-75-S-01, -02<br>RTD-75-S-03, -04<br>RW-175 Tubing<br>RW-200 Tubing<br>RW-200E Tubing<br>S01/S02/S03<br>S01-01-R<br>S01-02-R<br>S01-03-R<br>S01-04-R|8-63<br>8-64<br>8-63<br>3-98<br>3-100<br>3-100<br>8-48<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53<br>8-50, 8-53|S1297<br>S1305<br>S1305-01<br>S200<br>S200-1-00, -01<br>S200-1-1-WI-22-9<br>S200-2-00, -01<br>S200-2-1-WI-22-9<br>S200-3-00, -01<br>S200-3-1-WI-22-9<br>S200-4-00, -01|5-2, 5-3<br>5-2, 5-3<br>5-2<br>8-48<br>8-51<br>8-51<br>8-51<br>8-51<br>8-51<br>8-51<br>8-51|



Catalog 1654025 Dimensions are shown for Revised 3-13 reference purposes only. Specifications subject www.te.com to change. 

Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com UK: +44 800 267 666 

11-25 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**|**Page Number**|**Product or Part Number**||**Page Number**|**Product or Part Number**|**Page Number**|**Page Number**|
|---|---|---|---|---|---|---|---|
|S200-4-1-WI-22-9|8-51|SO63-2-55-26-90||8-49, 8-53|SSB, D, T, F to 8S||4-106|
|S200-5-00, -01|8-51|SO63-2-9030||8-49|SSB-1202 FR||4-107|
|S200-5-1-WI-22-9|8-51|SO63-3-00||8-49, 8-53|SSB-2002 FR||4-107|
|S-500-0255-585-2|8-92|SO63-3-01||8-49|SSC||4-60|
|S92-10-R|8-50|SO63-3-55-20-90||8-49, 8-53|SSC-1, -2, -3, -4, -5, -6, -7||4-61|
|SCL Tubing|3-102|SO63-3-55-22-90||8-49, 8-53|SSC-5M1||4-61|
|SCT Tubing|3-104|SO63-3-55-24-90||8-49, 8-53|SST Tubing||3-110|
|SCT no. 1, no. 2, no. 3, no. 4|3-105|SO63-3-55-26-90||8-49, 8-53|SST-03, -04, -07, -11, -13, -15, -17||3-111|
|SeaLAN Ethernet Cables|9-79 to 9-80|SO63-3-9030||8-49|-20, -27, -30, -40, -45|||
|SEB 4<br>SESK Kits|4-114<br>7-10|SO63-4-00<br>SO63-4-01||8-49, 8-53<br>8-49|SST-FR Tubing<br>Standard Space Cables||3-110<br>8-102|
|SFR Tubing<br>SGRP|3-106<br>8-12|SO63-4-55-20-90<br>SO63-4-55-22-90||8-49, 8-53<br>8-49, 8-53|Steinel HL1802E-074616 SolderSleeve<br>Reflector for HL Tools<br>Steinel HL1910E or HL2010E||8-70|
|SGRP-1, -2, -, -3, -4|8-13, 8-16|SO63-4-55-24-90||8-49, 8-53|General Purpose Hot-Air Tool||8-70|
|SGRS|8-12|SO63-4-55-26-90||8-49, 8-53|STXR Adaptors||2-3|
|SGRS-1, -2, -3, -4|8-13|SO63-4-9030||8-49|T14-23 FR||4-107|
|SGRS-2-58, 3-58, 4-58|8-13|SO63-5-00,||8-49, 8-53|T14-50 FR||4-107|
|SGRS-X-58|8-12|SO63-5-01||8-49|T150-300 FR||4-107|
|SGRT-2-XX|8-39|SO63-5-55-20-90||8-49, 8-53|T3-9 FR||4-107|
|SGRT-2-XX|8-40|SO63-5-55-22-90||8-49, 8-52|T400 FR||4-107|
|SGRT-3-XX|8-39|SO63-5-55-24-90||8-49, 8-52|T42-100 FR||4-107|
|SGRT-3-XX|8-40|SO63-5-55-26-90||8-49, 8-52|T500-600 FR||4-107|
|SGRT-4-XX|8-39|SO63-5-9030||8-49|TAT-125 Tubing||3-112|
|SGRT-4-XX|8-40|SO96||8-48|TC Caps||3-114|
|SHF-260 Highly Flexible Wire|9-81|SO96-1-01||8-51|TC4001, 4003, 4005||3-115|
|Ship or Shore Breakout Kits|7-11|SO96-1-55-22-90||8-51|TCFS/R||7-6|
|shrinkHOop|4-115|SO96-2-01||8-51|TCFS/R-12, -16, -20, -24, -30, -36||7-8|
|SL*|6-86|SO96-2-55-22-90||8-51|TFE Tubing||3-116|
|SO175|8-48|SO96-3-01||8-51|TFE-R Tubing||3-116|
|SO175-1-01|8-51|SO96-3-55-22-90||8-51|TG-23||5-5|
|SO175-1-1-55-22-90|8-51|SO96-4-01||8-51|TG-24||5-5|
|SO175-2-00|8-51|SO96-4-55-22-90||8-51|Themocouple EX||9-63|
|SO175-2-01|8-51|SO96-5-01||8-51|Thermocouple Extension Cable|9-62 to 9-64||
|SO175-2-1-55-22-90|8-51|SO96-5-55-22-90||8-51|Thermocouple JX||9-63|
|SO175-3-00|8-51|SolderGrip Closed End Splices||8-12 to 8-17|Thermocouple KX||9-63|
|SO175-3-01|8-51|SolderGrip Insulated Terminals||8-38 to 8-41|Thermocouple TX||9-63|
|SO175-3-1-55-22-90|8-51|SolderShield Shielded & Coaxial|||ThermoGun HG Hot-Air|||
|SO175-4-00|8-51|Cable Splices||8-66 to 8-69|Heating Tool|10-32, 10-33||
|SO175-4-01<br>SO175-4-1-55-22-90<br>SO175-5-00<br>SO175-5-01<br>SO175-5-1-55-22-90<br>SO63<br>SO63-1-00<br>SO63-1-01<br>SO63-1-55-20-90<br>SO63-1-55-22-90<br>SO63-1-55-24-90|8-51<br>8-51<br>8-51<br>8-51<br>8-51<br>8-48<br>8-49, 8-53<br>8-49<br>8-49, 8-53<br>8-49, 8-53<br>8-49, 8-53|SolderSleeve Coaxial Cable<br>Terminators<br>SolderSleeve PCB Coaxial Cable<br>Terminators<br>SolderSleeve Shield Terminators<br>SolderSleeve Termination Devices<br>SolderSleeve Wire Splices<br>SolderSleeve Wire Terminators<br>Soldertact Contact Devices<br>SolderTacts Shielded One-Piece<br>Solder Contacts<br>SP175-1-00||8-55 to 8-58<br>8-57 to 8-58<br>8-48 to 8-53<br>9-93<br>8-6 to 8-11<br>8-43 to 8-46<br>2-3<br>8-73<br>8-51|Thermorad HT (Modified ETFE)<br>Thermorad HTF/Fluroelastomer<br>Cable Jacket Material<br>Thermorad F<br>Thermorad FL<br>Thermorad K (Modified PVDF)<br>Thermorad NTFR<br>Thermorad O<br>Thermorad S<br>Thermorad/Thermorad F Cable<br>Jacket Material<br>Threaded Triaxial Connectors||9-93<br>9-110<br>9-93<br>9-93<br>9-93<br>9-93<br>9-93<br>9-93<br>9-109<br>8-102|
|SO63-1-55-26-90<br>SO63-1-9030<br>SO63-2-00<br>SO63-2-01<br>SO63-2-55-20-90<br>SO63-2-55-22-90<br>SO63-2-55-24-90|8-49, 8-53<br>8-49<br>8-49, 8-53<br>8-49<br>8-49, 8-53<br>8-49, 8-53<br>8-49, 8-53|Space Grade Data Bus<br>Components<br>SPEC 44 Wire and Cable<br>SPEC 55 Wire and Cable<br>Spin-Lock Adaptors<br>Splice Kits<br>SRFR|8-101 to 8-104<br>9-3 to 9-9<br>9-10 to 9-20<br>2-3<br>8-102<br>3-108||Tinel-Lock Ring<br>TMS-SCE-3/16-2.0-9<br>Triaxial Size 8 Contacts<br>Tubing Kits and Mini-Spools<br>Twinax Contacts<br>Type 99M Wire|6-26<br>8-105<br>8-100<br>3-118<br>9-93<br>9-23 to 9-25||



Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

11-26 

Supporting Information 

## **Part Index** (Continued) 

|**Product or Part Number**<br>Type AFR<br>Type FTR||**Page Number**<br>9-115<br>9-115|
|---|---|---|
|Type TR<br>Type ZHI<br>Type ZHPCG<br>Universal Serial Bus (Hi-Speed)<br>Universal Serial Bus (Super-Speed)<br>URHR-1, 2, 3, 4, 5<br>URHT Tubing<br>URHT-200<br>URHT-300<br>UXL-ETFE||9-115<br>9-115<br>9-115<br>9-92<br>9-92<br>4-115<br>3-120<br>3-121<br>3-121<br>9-93|
|Versafit Tubing||3-122|
|Versaflex Tubing||3-124|
|Versaflex-FR Tubing||3-124|
|VG95218 Pt 28 Multicore Cables||2-3|
|XFFR Tubing||3-126|
|XFFR-03, 04, -07, -11, -15, -20, -30||3-127|
|Zerohal||9-93|
|Zerohal 100A Wire||9-27 to 9-29|
|Zerohal 100G Wire||9-30 to 9-32|
|Zerohal Cable Jacket Material|9-101 to 9-103||
|Zerohal PROFIBUS Cables||9-82 to 9-83|
|ZH-100 Tubing||3-128|
|ZHPCG-35-1||9-117|
|ZHPCG-35-1.5||9-117|
|ZHPCG-35-10||9-117|
|ZHPCG-35-120||9-117|
|ZHPCG-35-150||9-117|
|ZHPCG-35-16||9-117|
|ZHPCG-35-184||9-117|
|ZHPCG-35-2.5||9-117|
|ZHPCG-35-240||9-117|
|ZHPCG-35-25||9-117|
|ZHPCG-35-300||9-117|
|ZHPCG-35-35||9-117|
|ZHPCG-35-4||9-117|
|ZHPCG-35-400||9-117|
|ZHPCG-35-50||9-117|
|ZHPCG-35-6||9-117|
|ZHPCG-35-70||9-117|
|ZHPCG-35-95||9-117|
|ZHTM Tubing||3-130|



**11** 

~~LE~~ 11-27 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

Supporting Information 

## **Engineering Notes** 

> 11-28 ~~LE~~ Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 

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