ZP-LS025S 2M

Laser Displacement Sensor ZP-L 

Premium detection stability and optimal usability for Laser Displacement Sensors 

## For all engineers who don’t have time for the hassle 

We at OMRON believe that we are now at a time where laser displacement sensors should be selected for their usability. 

Our new ZP-L Series products are equipped with a carefully designed user interface, as well as detection accuracy. 

They’re packed with creative features that allow engineers to cut back on time and effort unknowingly spent when working with displacement sensors. 

**For inspection/detection of around 10 μm to 1 mm** Detecting material remaining on roll Checking for doubled-up boards 

2 

## Using displacement sensors is now easier with dramatically less effort 

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Previous Design Installation/configuration<br>ZP-L<br>Lo<br>**----- End of picture text -----**<br>


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Operation verification Operation/maintenance<br>Time/effort saved<br>**----- End of picture text -----**<br>


Sensing performance delivering stable detection with initial configuration left intact 

P.4 

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Black polished surface PWB Black rubber SUS 2B<br>( painted car body surface ) ( stainless steel )<br>**----- End of picture text -----**<br>


ZP-L’s detection range 

User interface requiring no manuals for easy understanding 

## Support software allowing quick test without loggers 

P.6 

P.8 

Support software Wave Inspire ZP 

3 

## Sensing performance delivering stable detection with initial configuration left intact 

## Different materials can be detected with the same configuration 

ZP-L delivers a wide dynamic range[*1] that delivers stable detection of a wide range of workpieces, from black polished workpieces (such as the painted surface of a car body), which reflect little light, to metal workpieces, which reflect a lot of light. 

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Workpiece<br><—_> Black polished surface <> a> PWB  > Black rubber < SUS 2B  > .<br>Transparent/ ( painted car body surface ) ( stainless steel ) Mirrors<br>light-absorbing ( mirrored metal surface )<br>material<br>Laser light<br>reflectance Low High<br>*2<br>Previous products: Settings needed<br>to be configured per material type<br>Dynamic range of Configuration 1 Configuration 2 Configuration 3<br>up to x10 million<br>ZP-L: Detection possible with same configuration<br>**----- End of picture text -----**<br>


## Wide angle characteristic enables flexible installation 

ZP-L has a wide angle characteristic, powered by its wide dynamic range and OMRON’s unique sensing algorithms. It can measure an area of up to approximately 85°,[*3] allowing for flexible installation. For example, in cases where sensors cannot be installed directly above the target workpiece, ZP-L can be positioned diagonally and still deliver reliable measurement. 

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Measurement Measurement<br>possible 85° *3 85° *3 possible<br>Workpiece<br>**----- End of picture text -----**<br>


4 

## Reliable best-of-class *4 detection performance 

When selecting or replacing your laser displacement sensors, be sure to check the following three performance attributes. 

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Static resolution Linearity Temperature characteristics<br>0.5 μm 0.025% F.S. 0.01% F.S./℃<br>ee eee<br>**----- End of picture text -----**<br>


Note: Representative ZP-L Series performance values 

## Reduces two types of variations: those in measurements made in motion and between individual sensor units 

When measuring moving workpieces, laser displacement sensors, by their nature, are impacted by workpiece surface conditions, and variations in measurement values may exceed the resolution set forth in their specifications. 

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Measured<br>value<br>Moving<br>resolution<br>eS<br>Measurement value variations in measurements made in motion<br>( moving resolution ) [ μm ] Performance<br>In-motion variation between<br>6<br>variation individual units<br>4<br>The average is<br>approx.1.2μm<br>approx. 4 μm 2<br>Tr 0 |<br>Product 1 Product 2 Product 3 Product 4<br>*1. “Dynamic range” is a metric that indicates the range of detectable workpiece types, expressed as the ratio between the reflectance of the most reflective<br>detectable workpiece and that of the least reflective detectable workpiece.<br>**----- End of picture text -----**<br>


- *2. Compared with OMRON’s ZX2 Series. 

- *3. Representative example for workpieces with metal surfaces. Shape or material of measured object may impact measurement. Please check in advance using actual devices. 

- *4 . Best-performing in class of laser displacement sensors for detecting around 10 μm to 1 mm (according to OMRON investigation in November 2024). 

5 

## User interface requiring no manuals for easy understanding 

## Easy-to-understand menu display 

Amplifier units for previous laser displacement sensors used segment displays, which made it difficult for workers to know which item they were configuring without referencing their manuals. ZP-L amplifier units are equipped with OLED displays, which are capable of much richer presentation, allowing for easy-to-understand menu displays that save you the time of searching through your manuals for the right page. 

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Previous displays ZP-L display<br>**----- End of picture text -----**<br>


6 

## Required action as well as error displayed in multiple *1 **PATENT PENDING** languages [| 

ZP-L’s display supports four languages, so that on-site workers at local factories can understand its configuration. Error displays have been carefully designed as well. The details of the error and the required action can be shown in different languages on the OLED display, allowing on-site first responders to take smooth action and enabling faster recovery. 

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Error details Required action<br>English a, Errar-U5 a, Check head<br>" Head com err ~~ connection<br>- Error-05 A<br>Chinese<br>~ (6881 5<br>e, Error-05 A<br>Korean qESNOF ~<br>Japanese fo, Error-05 Se<br>**----- End of picture text -----**<br>


## *1 **PATENTED** Intuitive screen design [| 

The configuration screen is ingeniously designed to prevent users from losing track of where they are in their configuration process. Its layout, which works in coordination with button operation, allows for intuitive operation. 

**Shows where you are in configuration process** 

**Guide linked to button positions** 

Configuration item group displayed using icon and number 

Scrollbar 

Pixel art icon indicates number of choices and which of them is currently displayed 

Field for setting value is highlighted 

- *1. “Patent pending” and “Patented” refer to patent status in Japan (as of November 2024). 

7 

## Support software allowing quick test without loggers 

## **Operation/maintenance** [oo 

## Sensor conditions can be checked without stopping equipment 

With ZP-L, you can check sensor conditions without impacting the equipment’s control operations, just by connecting the PC with the support software Wave Inspire ZP installed to the switching hub. There’s no need for data loggers, or to program PLCs for operation checks. The support software Wave Inspire ZP can be downloaded for free. Please refer to the system configuration page in the data sheet for details. 

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Support software<br>Wave Inspire ZP<br>a<br>Amplifier<br>unit<br>PLC Hub<br>Communication<br>Unit [*1]<br>**----- End of picture text -----**<br>


## Changes in configuration can be found 

## *2 **PATENT PENDING** Ld 

## and reversed quickly 

Sensor configurations can be saved to the support software Wave Inspire ZP, which means you can compare your current sensor configuration with that at the time of setup. It also means that you can quickly find any changes that may have been made to your usual sensor configuration. Once you find the changes, you can reverse them with just a single click. 

## No need to set the same configuration over and over again 

You can copy the saved settings when replacing or expanding the amplifier unit at once. 

**Upload** 

**Download** 

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Changed<br>setting<br>**----- End of picture text -----**<br>


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Sensor configuration saved  Actual sensor<br>in support software configuration<br>**----- End of picture text -----**<br>


Setting A 

Copy entirety of configuration A 

8 

## **Testing upon setup** 

## Measurement data can be visualized in just three minutes 

Previously, testing upon setup required that measurement values be monitored using upper-level systems such as PLCs or tools such as data loggers, which took time and effort. With ZP-L, you can complete configuration and monitoring in just three minutes after connecting the sensor to the support software Wave Inspire ZP. 

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Support software<br>Wave Inspire ZP<br>**----- End of picture text -----**<br>


~~=~~ 

## Sensor measurement values 

High threshold Low threshold 

You can change threshold values by drag-and-drop, according to sensor measurement value waveforms and judgment margins. 

Basic configuration You can adjust frequently-adjusted items according to measurement status. 

Sensor input/output status 

The input/output status of judgment results is visualized, along with measurement value waveforms, allowing you to literally see whether the results are as expected. 

## Retrieved data is high-quality as well 

Data for testing must be of high simultaneity and retrieved in high speed. ZP-L is equipped with a system that is meticulously designed to deliver high sensing simultaneity (3 μs) and high-speed (1 ms) data retrieval. 

## *2 

## Simultaneity 

## **PATENT PENDING** 

ZP-L delivers high-quality data verification, even in cases using multiple sensor units. The timing of data measurement for all sensors connected to amplifiers is synchronized to within 3 μs, allowing you to conduct verifications without worrying about timing deviations. 

## *2 

## Speed 

## **PATENT PENDING** 

ZP-L can also be used to verify high-velocity events. It can retrieve measurement values in 1-ms intervals, which can then be used to draw charts on your PC screen that closely depict actual equipment behavior. 

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Synchronization<br>of within 3μs<br>**----- End of picture text -----**<br>


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1-ms transmission<br>**----- End of picture text -----**<br>


*1. Communication unit ZP-EIP required for connection with PC. 

- *2. “Patent pending” and “Patented” refer to patent status in Japan (as of November 2024). 

9 

## Carefully designed for on-site usability 

## Smallest and lightest in its class, *1 and therefore easy to embed 

Equipment is getting smaller, which means less space inside the equipment for sensor installation. With ZP-L, we were able to achieve our ambition to create a product that delivers both advanced accuracy and compact size, especially in the height direction, where space tends to be more restricted. The sensor head is also lighter, allowing for easier equipment rigidity design. 

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Nearly 1/2 Height direction<br>( including cable bend radius )<br>smaller<br>Approx.<br>60 mm<br>displacement sensorSize of average laser Approx. 70 g Approx. 37 g 28 mm<br>*2<br>Previous ZP-L<br>L | a<br>**----- End of picture text -----**<br>


## Indicator lights easily visible from all directions 

Large indicator lights in two locations (at top and back of senso head) easily visible from all directions. 

## Find Me function for identifying sensor paired with amplifier unit 

When an amplifier unit is switched to configuration mode, the indicator lights on the sensor head connected to it blinks in blue, making it easy to find, without the tedious task of tracing the cable. 

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## Flexible mounting brackets that can be adjusted in three directions 

## Robot cables for moving parts 

Previous products required the effort-consuming task of designing and preparing brackets for mounting your sensors, and making fine optical axis adjustments when installing them. The ZP-L Series offers mounting brackets that allow you to easily make optical axis adjustments in three directions: height, horizontal, and angular. 

We offer highly bend-resistant extension robot cables for customers who need cables with high bend resistance. Our robot cables are perfect for moving parts of common machines such as cableveyors and loaders. 

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360°<br>Temporarily hold  “ with a hand to<br>avoid misalignme nt<br>**----- End of picture text -----**<br>


~~**Bending test results** *~~ 3 ~~≥ 26 million times~~ ~~**Test conditions** Roll radius: 15 mm Bend angle: 90° Speed: 90 times/min Load: 500 g~~ ~~**Evaluation criteria** No disconnection 09 No anomaly in appearance ( sheath cracks, etc.~~ ) 

## Third-party certified for compliance with laser standards 

ZP-L sensor heads have CB certification, a standard for lasers, which means that when you use them in your equipment, it doesn’t need to be applied for laser certification. 

## Slave amplifier units that reduce wiring 

We offer slave amplifier units that help you reduce wiring when using multiple sensors. Power can be supplied from the master unit, which means slave units don’t need to be wired for power. You can also save cable termination effort by using slave units without cables for units that don’t output judgment. 

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Slave unit<br>Master unit<br>o> as<br>NN a<br>—_7 - 2<br>° 4 54<br>q<br>Saves wiring<br>**----- End of picture text -----**<br>


*1. Best-performing in class of laser displacement sensors for detecting around 10 μm to 1 mm (according to OMRON investigation in November 2024). 

- *2. In case of ZP-LS025/-LS050/-LS100. 

- *3. Test results are from tests conducted by OMRON and should be used only as reference information, not as guaranteed values when using products in actual customer settings and conditions thereof. 

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*1 

## 4 technologies powering ZP-L’s best-in-class performance 

Custom CMOS image sensor designed to deliver maximum sensing performance 

Custom CMOS image sensor 

In developing ZP-L, OMRON took a deep dive into the internal structure and production process of CMOS image sensors to custom-develop high-speed, high-sensitivity, low-noise CMOS image sensors that maximize performance. 

Unique manufacturing methods that reduce variations between *2 individual units [Le **PATENTED Automatic three-axis Flexible fixing mechanism adjustment mechanism using dam structure** Holder Dam Lens Us 4 ~~<O~~ Adhesive Base _ Zig **Technology for Technology for accurate adjustment accurate component fixing** 

1 μm-level lens positioning 

OMRON successfully developed and applied unique technologies that deliver micrometer-level automatic lens adjustment and nanometer-level fixing in the ZP-L production process. Together, these technologies minimize variations in adjustment and assembly, thereby reducing variations in performance between individual sensor units. 

12 

## Unique adhesive sealing technology that enables downsizing 

Compact chassis 

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Previous ZP-L<br>Sealed with gasket + screws Sealed with adhesive<br>(a C_}<br>Screw Gasket Adhesive<br>**----- End of picture text -----**<br>


As a general rule, improving sensor accuracy means using larger optical components, such as lenses and CMOS image sensors. This creates a trade-off between improving accuracy and reducing size. To resolve this dilemma, ZP-L uses a sealing technology using adhesives, which, compared to more conventional sealing methods using screws and gaskets, allows for more efficient use of chassis space. It is thanks to this technology that ZP-L is able to deliver high accuracy while having the smallest chassis in its class. 

## Sensing algorithm for stable sensing, of different materials and in tilted positions 

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Light reception signals are<br>nth accumulated for clarity<br>2nd Time<br>A YY ’<br>1st c % > ef,<br>Accumulated<br>Noise is reduced<br>by averaging<br>Bg Received Hy!<br>¥ MY<br>CMOS i \ light signal Accumulated received .<br>image sensor Noise<br>light waveform<br>**----- End of picture text -----**<br>


ZP-L delivers significantly higher sensitivity compared to previous products, through its unique process of integrating received light waveforms. This process amplifies the slightest light, allowing for stable detection even when the head is installed in a tilted position. 

> *1. Best-performing in class of laser displacement sensors for detecting around 10 μm to 1 mm (according to OMRON investigation in November 2024). 

> *2. “Patent pending” and “Patented” refer to patent status in Japan (as of November 2024). 

13 

ZP-L can be used to determine positions and 

to measure heights/thicknesses of around 10 μm to 1 mm 

## ~~0a~~ Height/Thickness 

Detecting material remaining on roll 

## Measuring component heights 

Monitoring trends in warp amount 

Determining whether part is present 

## 00a Positioning/Control 

Robot hand positioning 

Nozzle height control 

14 

## ~~is~~ Shape/Curves 

Shape inspection of metal part 

Flatness measurement/inspection 

## Stroke/Deflection 

Press stroke management 

Tire eccentricity inspection 

## Joints/Counting 

Detecting joints in welding 

Counting number of trays 

15 

## **Laser Displacement Sensor ZP-L** 

## **Premium detection stability and optimal usability for Laser Displacement Sensors** 

- Sensing performance delivering stable detection with initial configuration left intact 

- User interface requiring no manuals for easy understanding 

- Support software allowing quick test without loggers 

For the most recent information on models that have been certified for safety standards, refer to your OMRON website. 

## **System configuration** 

## **Basic configuration** 

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Sensor Head<br>Communication  Amplifier Unit<br>Unit<br>EtherNet/IP<br>Communications Cables I/O cable of amplifier unit<br>[=]<br>PC PLC 24 VDC PLC Trigger input<br>Support Software sensor<br>Wave Inspire ZP<br>Product Description<br>Sensor Head We offer an extensive lineup from which you can select your product based on measurement<br>distance, beam shape, and resolution.<br>Amplifier Unit One amplifier unit is required for each sensor head.<br>Communication Unit Required for communication with PC/PLC.<br>EtherNet/IP Communications Cables Required for connection with PC/PLC.<br>Download free from below URL.<br>Support Software Wave Inspire ZP<br>https://www.ia.omron.com/zp_tool<br>**----- End of picture text -----**<br>


**16** 

**ZP-L** 

## **Configuration with multiple units connected** 

We offer two lines of amplifier unit products: master units and slave units. When using several sensor units, use them with slave units to save costs and wiring. Up to 16 amplifier units can be connected together (one master unit, 15 slave units). 

When having judgment output from each amplifier unit 1 master unit, 

N slave units (models with input/output: ZP-L3510/-L3560) 

When retrieving measurement values using communication unit 1 master unit, N slave units (model without input/output: ZP-L3590) 

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Master Slave Slave Master Slave Slave<br>unit unit unit unit unit unit<br>Saves costs a) Saves wiring<br>, i A oora oo Low costs<br>24 VDC<br>**----- End of picture text -----**<br>


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|**Product**|**Description**|
|---|---|
|Amplifier unit master unit|First amplifier unit must be master unit. Power supply is connected to master unit only.|
|Amplifier unit slave unit|Up to 15 units can be connected. There are two types of units: those with input/output and those without<br>input/output.|
|Communication Unit|Use as needed.|



**17** 

**ZP-L** 

## **Ordering Information** 

## **Sensor Head** 

|**Appearance**|**Optical system**<br>~~a~~|**Beam shape**<br>|**Measurement distance**<br>|**Resolution**<br>*<br>|**Cable**<br>**length**<br>|**Model**|
|---|---|---|---|---|---|---|
|~~Sf~~|Diffuse-reflective<br>~~a~~<br>~~Sf~~|Line beam<br>~~pe~~|20 mm<br>25 ± 5 mm<br>30 mm<br>~~pe~~|0.5 μm<br>~~pe~~|0.2 m<br>~~pe~~|**ZP-LS025L 0.2M**|
||||||2 m<br>~~pe~~|**ZP-LS025L 2M**|
|||Spot beam<br>~~pe~~|20 mm<br>25 ± 5mm<br>30 mm<br>~~pe~~|0.6 μm<br>~~pe~~|0.2 m<br>~~pe~~|**ZP-LS025S 0.2M**|
||||||2 m<br>~~pe~~|**ZP-LS025S 2M**|
|||Line beam<br>~~Sf~~|50 ± 10 mm<br>60 mm<br>40 mm<br>~~Sf~~|0.7 μm<br>~~Sf~~|0.2 m<br>~~Sf~~|**ZP-LS050L 0.2M**|
||||||2 m<br>~~Sf~~|**ZP-LS050L 2M**|
|||Spot beam<br>~~Sf~~<br>~~ee~~|50 ± 10 mm<br>60 mm<br>40 mm<br>~~Sf~~<br>~~ee~~|0.8 μm<br>~~Sf~~<br>~~ee~~|0.2 m<br>~~Sf~~<br>~~ee~~|**ZP-LS050S 0.2M**|
||||||2 m<br>~~Sf~~<br>~~ee~~|**ZP-LS050S 2M**|
|||Line beam<br>~~es~~|100 ± 35 mm<br>135 mm<br>65 mm<br>~~es~~|1.2 μm<br>~~es~~|0.2 m<br>~~es~~|**ZP-LS100L 0.2M**|
||||||2 m<br>~~es~~|**ZP-LS100L 2M**|
|||Spot beam<br>~~es~~|100 ± 35 mm<br>135 mm<br>65 mm<br>~~es~~|1.3 μm<br>~~es~~|0.2 m<br>~~es~~|**ZP-LS100S 0.2M**|
||||||2 m<br>~~es~~|**ZP-LS100S 2M**|
|a!|Diffuse-reflective|Line beam<br>~~**ea**~~<br>~~eee~~|300 ± 150 mm<br>450 mm<br>150 mm<br>~~**ea**~~<br>~~eee~~|4 μm<br>~~**ea**~~<br>~~oe~~|0.2 m<br>~~**ea**~~|**ZP-LS300L 0.2M**|
||||||2 m<br>~~**ea**~~<br>~~oe~~|**ZP-LS300L 2M**<br>~~oe~~|
|||Spot beam<br>~~**ea**~~<br>~~eee~~|300 ± 150 mm<br>450 mm<br>150 mm<br>~~**ea**~~<br>~~eee~~|4 μm<br>~~**ea**~~<br>~~oe~~|0.2 m<br>~~**ea**~~<br>~~oe~~|**ZP-LS300S 0.2M**<br>~~oe~~|
||||||2 m<br>~~**ea**~~<br>~~oe~~|**ZP-LS300S 2M**<br>~~oe~~|
|||Line beam<br>~~**ea**~~<br>~~eee~~|600 ± 400 mm<br>1000 mm<br>200 mm<br>~~**ea**~~<br>~~eee~~|14 μm<br>~~**ea**~~<br>~~oe~~|0.2 m<br>~~**ea**~~<br>~~oe~~|**ZP-LS600L 0.2M**<br>~~oe~~|
||||||2 m<br>~~**ea**~~|**ZP-LS600L 2M**|
|||Spot beam<br>~~ee~~|600 ± 400 mm<br>1000 mm<br>200 mm<br>~~ee~~|14 μm<br>~~ee~~|0.2 m<br>~~ee~~|**ZP-LS600S 0.2M**|
||||||2 m<br>~~ee~~|**ZP-LS600S 2M**|



**Using different beam shapes** 

**18** 

**ZP-L** 

## **Amplifier Unit** 

|**Appearance**|**Master/Slave*1**|**Analog output**|**Judgment**<br>**output*2**|**External input**<br>***3**|**Input/output**<br>**type**|**Model**|
|---|---|---|---|---|---|---|
||Master unit|Yes|Yes|Yes|NPN|**ZP-L3000**|
||||||PNP|**ZP-L3050**|
|||No|Yes|Yes|NPN|**ZP-L3010**|
||||||PNP|**ZP-L3060**|
||Slave unit|No|Yes|Yes|NPN|**ZP-L3510**|
||||||PNP|**ZP-L3560**|
||Slave unit|No|No|No|⎯|**ZP-L3590**|



- *1. First amplifier unit must be master unit. 

In a system with multiple amplifier units connected together, there can only be one master unit. 

Power supply connection is required for master unit only. All power supplied to slave and communication units is supplied from master unit. 

*2. HIGH/PASS/LOW 

- *3. Zero reset, LD-off, timing, reset, bank 

## **Communication Unit** 

|**Appearance**|**Communication type**|**Connected devices**|**Model**|
|---|---|---|---|
||EtherNet/IPTM<br>No-protocol (TCP)|PLCs and PCs from<br>different manufacturers|**ZP-EIP**|



To use support software Wave Inspire ZP connect your sensor to your PC using the communication unit. Wave Inspire ZP can be downloaded for free from the URL below. https://www.ia.omron.com/zp_tool 

Wave Inspire ZP is a setup support tool. Please note the following before use. 

(1) OMRON assumes no responsibility for damage caused by any malfunctioning of this software, whether directly or indirectly, or caused by the effects of such malfunctioning. 

(2) OMRON assumes no responsibility for any damage incurred by the customer due to use of this software. 

**How to connect amplifier units and communication units** 

**19** 

**ZP-L** 

## **Accessories (sold separately) Sensor head - amplifier unit extension cable** 

|**Cable specifications**|**Cable connection direction**|**Assembly**<br>**tutorial video**|**Cable length**|**Model**|
|---|---|---|---|---|
|Normal cable|Amplifier unit side: Straight<br>Sensor head side: Straight||1 m<br>2 m|**XS3W-M421-401-R**<br>**XS3W-M421-402-R**|
||||5 m<br>10 m|**XS3W-M421-405-R**<br>**XS3W-M421-410-R**|
||||20 m|**XS3W-M421-420-R**|
||Amplifier unit side: L-shaped<br>Sensor head side: L-shaped||1 m<br>2 m|**XS3W-M422-401-R**<br>**XS3W-M422-402-R**|
||||5 m<br>10 m|**XS3W-M422-405-R**<br>**XS3W-M422-410-R**|
||||20 m|**XS3W-M422-420-R**|
||Amplifier unit side: Straight<br>Sensor head side: L-shaped||1 m<br>2 m|**XS3W-M423-401-R**<br>**XS3W-M423-402-R**|
||||5 m<br>10 m|**XS3W-M423-405-R**<br>**XS3W-M423-410-R**|
||||20 m|**XS3W-M423-420-R**|
||Amplifier unit side: L-shaped<br>Sensor head side: Straight||1 m<br>2 m|**XS3W-M424-401-R**<br>**XS3W-M424-402-R**|
||||5 m<br>10 m|**XS3W-M424-405-R**<br>**XS3W-M424-410-R**|
||||20 m|**XS3W-M424-420-R**|
|Robot cable|Amplifier unit side: Straight<br>Sensor head side: Straight||1 m<br>2 m|**XS3W-M421-401-PR**<br>**XS3W-M421-402-PR**|
||||5 m<br>10 m|**XS3W-M421-405-PR**<br>**XS3W-M421-410-PR**|
||||20 m|**XS3W-M421-420-PR**|
||Amplifier unit side: L-shaped<br>Sensor head side: L-shaped||1 m<br>2 m|**XS3W-M422-401-PR**<br>**XS3W-M422-402-PR**|
||||5 m<br>10 m|**XS3W-M422-405-PR**<br>**XS3W-M422-410-PR**|
||||20 m|**XS3W-M422-420-PR**|
||Amplifier unit side: Straight<br>Sensor head side: L-shaped||1 m<br>2 m|**XS3W-M423-401-PR**<br>**XS3W-M423-402-PR**|
||||5 m<br>10 m|**XS3W-M423-405-PR**<br>**XS3W-M423-410-PR**|
||||20 m|**XS3W-M423-420-PR**|
||Amplifier unit side: L-shaped<br>Sensor head side: Straight||1 m<br>2 m|**XS3W-M424-401-PR**<br>**XS3W-M424-402-PR**|
||||5 m<br>10 m|**XS3W-M424-405-PR**<br>**XS3W-M424-410-PR**|
||||20 m|**XS3W-M424-420-PR**|



**Note:** You cannot use multiple extension cables connected together. 

## **<Key points in selecting your extension cable>** 

- The pre-wired cable of the sensor head is a standard cable. In cases where cable bending is necessary, connect an extension robot cable, and bend the extension cable. We recommend you use a 0.2-m cable for your sensor head. 

- Using the L-shaped cable connector for amplifier unit connection allows you to secure space around the area of connection. 

**20** 

**ZP-L** 

## **Mounting bracket** 

## **For ZP-LS025/-LS050/-LS100** 

**==> picture [467 x 628] intentionally omitted <==**

**----- Start of picture text -----**<br>
Appearance Illustration of installed bracket Assembly tutorial video Model<br>L-shaped Mounting Bracket<br>5<br>ZP-XL1<br>| 1 “at 10]<br>Fs (>)<br>Rear Mounting Bracket<br>how) ZP-XL2<br>Z °<br>Flexible Mounting Bracket<br>ZP-XL5<br>Se<br>Post 50 mm<br>E39-L262<br>.—] —<br>@ oO<br>Post 100 mm eS<br>E39-L263<br>|<br>so<br>For ZP-LS300/-LS600<br>Appearance Illustration of installed bracket Assembly tutorial video Model<br>L-shaped Mounting Bracket<br>Bel<br>aries<br>ZP-XL3<br>Ad ©<br>Rear Mounting Bracket<br>ZP-XL4<br>i“ (>)<br>Flexible Mounting Bracket<br>ZP-XL6<br>ay 4<br>a<br>Post 50 mm<br>E39-L262<br>| b=<br>eo “<br>© o<br>Post 100 mm<br>E39-L263<br>**----- End of picture text -----**<br>


## **For ZP-LS300/-LS600** 

**21** 

**ZP-L** 

## **Recommended EtherNet/IP Communications Cables** 

For EtherNet/IP, required specification for the communications cables varies depending on the baud rate. For 100BASE-TX/10BASE-T, use a straight or cross STP (shielded twisted-pair) cable of category 5 or higher. 

## **Cable with Connectors** 

|**Item**<br>~~ee~~|**Item**<br>~~ee~~|**Recommended**<br>**manufacturer**<br>~~ee~~|**Cable length**<br>**(m)**<br>~~ee~~|**Model**|
|---|---|---|---|---|
|Wire gauge and<br>number of pairs:<br>AWG26, 4-pair cable<br>Cable sheath material:<br>PUR|Cable with Connectors on Both Ends<br>(RJ45/RJ45)<br>Standard RJ45 plugs*1<br>Cable color: Yellow*2<br>EtherNet/IP (10BASE/100BASE)<br>roy<br>Y|OMRON<br>~~Fi~~<br>~~Fd~~<br>~~Cd~~<br>~~Cd~~<br>~~Cd~~<br>~~aCd~~<br>~~Fd~~<br>~~rd~~<br>~~Fi~~|0.3<br>~~Fi~~|**XS6W-6PUR8SS30CM-YF**|
||||0.5<br>~~Fi~~<br>~~Fd~~|**XS6W-6PUR8SS50CM-YF**|
||||1<br>~~Cd~~|**XS6W-6PUR8SS100CM-YF**|
||||2<br>~~Cd~~<br>~~Cd~~|**XS6W-6PUR8SS200CM-YF**|
||||3<br>~~Cd~~<br>~~Cd~~<br>~~a~~|**XS6W-6PUR8SS300CM-YF**|
||||5<br>~~Cd~~<br>~~a~~|**XS6W-6PUR8SS500CM-YF**|
||Cable with Connectors on Both Ends<br>(RJ45/RJ45)<br>Rugged RJ45 plugs*1<br>Cable color: Light blue<br>EtherNet/IP (10BASE/100BASE)<br>w||0.3<br>~~a~~|**XS5W-T421-AMD-K**|
||||0.5<br>~~aCd~~|**XS5W-T421-BMD-K**|
||||1<br>~~Cd~~<br>~~Fd~~|**XS5W-T421-CMD-K**|
||||2<br>~~rd~~|**XS5W-T421-DMD-K**|
||||5|**XS5W-T421-GMD-K**|
||||10<br>~~Fi~~|**XS5W-T421-JMD-K**|



*1. Cables with standard RJ45 plugs are available in the following lengths: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m, 7.5 m, 10 m, 15 m, 20 m. Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the _Industrial Ethernet Connectors Catalog_ (Cat. No. G019). 

- *2. Cable colors are available in yellow, green, and blue. 

**Cables/Connectors** 

|**Item**<br>~~|~~|**Item**<br>~~|~~|**Item**<br>~~|~~|**Recommended**<br>**manufacturer**<br>~~|~~|**Model**|
|---|---|---|---|---|
|Products for EtherNet/IP<br>(100BASE-TX/<br>10BASE-T)|Wire gauge and<br>number of pairs:<br>AWG22, 2-pair cable<br>~~i~~|Cable<br>~~|~~<br>~~EE~~<br>PF<br>~~i~~|Kuramo Electric Co.<br>~~|~~<br>~~EE~~<br>PF|**KETH-PSB-OMR*1**|
||||JMACS Japan Co., Ltd.<br>~~EE~~<br>PF|**PNET/B*1**|
|||RJ45 Assembly Connector<br>PF<br>~~i~~<br>~~me~~|OMRON<br>PF<br>~~me~~|**XS6G-T421-1*1**|



*1. We recommend you to use the above Cable and RJ45 Assembly Connector together. 

**22** 

**ZP-L** 

**Ratings and Performance** 

## **Sensor Head** 

|**Item**|**Item**|**Specification**|**Specification**|**Specification**|**Specification**|**Specification**|**Specification**|
|---|---|---|---|---|---|---|---|
|||**ZP-LS025L(C)**|**ZP-LS025S(C)**|**ZP-LS050L(C)**|**ZP-LS050S(C)**|**ZP-LS100L(C)**|**ZP-LS100S(C)**|
|**Reference distance**||25 mm||50 mm||100 mm||
|**Measurement distance**||20 to 30 mm||40 to 60 mm||65 to 135 mm||
|**Light source**||Red semiconductor laser||||||
|**Wavelength**||660 nm||||||
|**Laser class**||ZP-LS@L, ZP-LS@S: Class 2 (JIS/IEC/EN/FDA)<br>ZP-LS@LC, ZP-LS@SC: Class 1 (JIS/IEC/EN/FDA)||||||
|**Laser power**||ZP-LS@L, ZP-LS@S: 1 mW max.<br>ZP-LS@LC, ZP-LS@SC: 0.376 mW max.||||||
|**Spot diameter*1**||Approx.<br>50 × 1,000 μm|Approx.<br>50 μm dia.|Approx.<br>70 × 1,600 μm|Approx.<br>70 μm dia.|Approx.<br>130 × 2,900 μm|Approx.<br>120 μm dia.|
|**Linearity*2**|**Near side**|±0.05% F.S.<br>(±5 μm)|±0.1% F.S.<br>(±10 μm)|±0.03% F.S.<br>(±6 μm)|±0.075% F.S.<br>(±15 μm)|±0.025% F.S.<br>(±17.5 μm)|±0.07% F.S.<br>(±49 μm)|
|||when used at 20 to 25 mm||when used at 40 to 50 mm||when used at 65 to 100 mm||
||**Total area**|±0.08% F.S.<br>(±8 μm)|±0.125% F.S.<br>(±12.5 μm)|±0.04% F.S.<br>(±8 μm)|±0.1% F.S.<br>(±20 μm)|±0.065% F.S.<br>(±45.5 μm)|±0.085% F.S.<br>(±59.5 μm)|
|||when used at 20 to 30 mm||when used at 40 to 60 mm||when used at 65 to 135 mm||
|**Resolution (Repeatability)*3**||0.5 μm|0.6 μm|0.7 μm|0.8 μm|1.2 μm|1.3 μm|
|**Temperature characteristics**<br>***4**||0.01% F.S./°C||0.01% F.S./°C||0.01% F.S./°C||
|**Indicators**||2 indicators (identified by color)<br>HIGH (orange)/PASS (green)/LOW (orange), Out of range (white), Error (red), SETTING mode (blue)||||||
|**Ambient illuminance**||Illuminance of light-receiving surface, Incandescent lamp: 10,000 lx max.||||||
|**Ambient temperature range**||Operating: -10 to 50°C, Storage: -15 to 70°C (with no icing or condensation)||||||
|**Ambient humidity range**||Operating and storage: 35% to 85% RH each (with no condensation)||||||
|**Dielectric strength**||1,000 VAC 50/60 Hz for 1 min.||||||
|**Insulation resistance**||20 MΩ min. (at 500 VDC)||||||
|**Vibration resistance**||10 to 500 Hz, double amplitude 1.5 mm, 120 min. each in X, Y and Z directions||||||
|**Shock resistance**||300 m/s2, 3 times each in 6 directions along X, Y, and Z axes||||||
|**Degree of protection**||IP67 (IEC60529)||||||
|**Connection method*5**||Pre-wired Connector type (Standard cable length: 2 m/0.2 m)||||||
|**Material**||Case and cover: Polybutylene terephthalate, Optical window: Glass, Threaded portion: Brass, Cable: PVC||||||
|**Weight (Main unit only)**||Approx. 90 g (Cable length: 2 m), Approx. 45 g (Cable length: 0.2 m)||||||
|**Accessories**||Instruction manual, compliance sheet, FDA certification label, fixing screws (M3 × 30 mm. 2 screws),<br>laser warninglabel(ZP-LS@L and ZP-LS@S models only)||||||



*1. This is the value (actual value) at the standard distance, which is defined as 1/e[2] (13.5%) of the central light intensity. 

- *2. This shows the error of displacement output relative to the ideal line when OMRON’s standard target (white diffuse object) is measured. Linearity and measured values may vary depending on the target object. 

F.S. refers to the entire measuring range (70 mm for ZP-LS100L). 

- *3. This shows the width of the variation of measured values when OMRON’s standard target (white diffuse object) is measured at a reference distance with a measurement cycle of 1 ms and an average rate of 128 times. 

- *4. This is the value (typical value) measured at the reference distance, with the Sensor Head and OMRON’s standard object (white diffuse object) fixed with an aluminum jig between them. 

- *5. This product is powered by the Laser Displacement Sensor Amplifier Unit (ZP-L3 @@@ ). 

**23** 

**ZP-L** 

|**Item**|**Item**|**Specification**|**Specification**|**Specification**|**Specification**|
|---|---|---|---|---|---|
|||**ZP-LS300L(C)**|**ZP-LS300S(C)**|**ZP-LS600L(C)**|**ZP-LS600S(C)**|
|**Reference distance**||300 mm||600 mm||
|**Measurement distance**||150 to 450 mm||200 to 1,000 mm||
|**Light source**||Red semiconductor laser||||
|**Wavelength**||660 nm||||
|**Laser class**||ZP-LS@L, ZP-LS@S: Class 2 (JIS/IEC/EN/FDA)<br>ZP-LS@LC, ZP-LS@SC: Class 1 (JIS/IEC/EN/FDA)||||
|**Laser power**||ZP-LS@L, ZP-LS@S: 1 mW max.<br>ZP-LS@LC, ZP-LS@SC: 0.376 mW max.||||
|**Spot diameter*1**||Approx. 340 × 2,800 μm|Approx. 310 μm dia.|Approx. 670 × 5,800 μm|Approx. 600 μm dia.|
|**Linearity*2**|**Near side**|±0.03% F.S.<br>(±90 μm)|±0.04% F.S.<br>(±120 μm)|±0.06% F.S.<br>(±480 μm)|±0.075% F.S.<br>(±600 μm)|
|||when used at 150 to 300 mm||when used at 200 to 600 mm||
||**Total area**|±0.1% F.S.<br>(±300 μm)|±0.125% F.S.<br>(±375 μm)|±0.15% F.S.<br>(±1,200 μm)|±0.2% F.S.<br>(±1,600 μm)|
|||when used at 150 to 450 mm||when used at 150 to 450 mm||
|**Resolution (Repeatability)*3**||4 μm||14 μm||
|**Temperature characteristics**<br>***4**||0.01% F.S./°C||0.02% F.S./°C||
|**Indicators**||2 indicators (identified by color)<br>HIGH (orange)/PASS (green)/LOW (orange), Out of range (white), Error (red), SETTING mode (blue)||||
|**Ambient illuminance**||Illuminance of light-receiving surface, Incandescent lamp: 5,000 lx max.||||
|**Ambient temperature range**||Operating: -10 to 50°C, Storage: -15 to 70°C (with no icing or condensation)||||
|**Ambient humidity range**||Operating and storage: 35% to 85% RH each (with no condensation)||||
|**Dielectric strength**||1,000 VAC 50/60 Hz for 1 min.||||
|**Insulation resistance**||20 MΩ min. (at 500 VDC)||||
|**Vibration resistance**||10 to 500 Hz, double amplitude 1.5 mm, 120 min. each in X, Y and Z directions||||
|**Shock resistance**||300 m/s2, 3 times each in 6 directions along X, Y, and Z axes||||
|**Degree of protection**||IP67 (IEC60529)||||
|**Connection method*5**||Pre-wired Connector type (Standard cable length: 2 m/0.2 m)||||
|**Material**||Case and cover: Polybutylene terephthalate, Optical window: Glass, Threaded portion: Brass, Cable: PVC||||
|**Weight (Main unit only)**||Approx. 110 g (Cable length: 2 m), Approx. 70 g (Cable length: 0.2 m)||||
|**Accessories**||Instruction manual, compliance sheet, FDA certification label, fixing screws (M3 × 35 mm. 2 screws),<br>laser warninglabel(ZP-LS@L and ZP-LS@S models only)||||



*1. This is the value (actual value) at the standard distance, which is defined as 1/e[2] (13.5%) of the central light intensity. 

- *2. This shows the error of displacement output relative to the ideal line when OMRON’s standard target (white diffuse object) is measured. Linearity and measured values may vary depending on the target object. 

F.S. refers to the entire measuring range (70 mm for ZP-LS100L). 

*3. This shows the width of the variation of measured values when OMRON’s standard target (white diffuse object) is measured at a reference distance with a measurement cycle of 1 ms and an average rate of 128 times. 

*4. This is the value (typical value) measured at the reference distance, with the Sensor Head and OMRON’s standard object (white diffuse object) fixed with an aluminum jig between them. 

- *5. This product is powered by the Laser Displacement Sensor Amplifier Unit (ZP-L3 @@@ ). 

**24** 

**ZP-L** 

## **Amplifier Unit** 

## **Master unit ZP-L30** @ **0** 

|**Item**|**Item**|**Specification**|**Specification**|**Specification**|**Specification**|
|---|---|---|---|---|---|
|||**ZP-L3000**|**ZP-L3010**|**ZP-L3050**|**ZP-L3060**|
|**Master/Slave unit**||Master Unit||||
|**I/O type**||NPN||PNP||
|**Analog**<br>**output**<br>***1**|**Current output**|4 to 20 mA<br>Maximum load resistance:<br>350 Ω|No analog output|4 to 20 mA<br>Maximum load resistance:<br>350 Ω|No analog output|
||**Voltage output**|±5 V, 1 to 5 V, 0 to 5 V<br>Output impedance: 100 Ω||±5 V, 1 to 5 V, 0 to 5 V<br>Output impedance: 100 Ω||
|**Control output*2**||HIGH/PASS/LOW/ Error output<br>Open collector output: 30 VDC, 50 mA max., Residual<br>N.O./N.C. switchable||voltage: 2 V max.||
|**External input**||Zero reset, Laser OFF, Timing, Reset, BANK||||
|||When ON: 0 V short-circuit or 1.2 V max.<br>When OFF: Open (Leakage current: 0.1 mA max.)||When ON: Power supply voltage short-circuit or within<br>-1.2 V of power supply voltage<br>When OFF: Open (Leakage current: 0.1 mA max.)||
|**Measurement cycle**||125 μs/250 μs/500 μs/1 ms/2 ms/4 ms/20 ms/50 ms/100 ms switchable||||
|**Maximum number of**<br>**connected units**||16 (15 slave units can be connected per master unit)||||
|**Display**||OLED display<br>Judgment indicators: HIGH (orange/red), PASS (green/red), LOW (orange/red)<br>Status indicators: LASER (green), ZERO (green), ENABLE (green)||||
|**Power supply voltage*3**||10 to 30 VDC, including 10% ripple (p-p)||||
|**Power consumption*4**||2,300 mW max.|2,000 mW max.|2,300 mW max.|2,000 mW max.|
|**Ambient temperature range**||Operating: -10 to 50°C (standalone or multi-unit connection)<br>Storage: -15 to 70°C (with no icing or condensation)||||
|**Ambient humidity range**||Operating and storage: 35% to 85% RH each (with no condensation)||||
|**Dielectric strength**||1,000 VAC 50/60 Hz for 1 min.||||
|**Insulation resistance**||20 MΩ min. (at 500 VDC)||||
|**Vibration resistance**||10 to 150 Hz, double amplitude 0.7 mm, 80 minutes each in X, Y, and Z directions||||
|**Shock resistance**||300 m/s2, 3 times each in 6 directions along X, Y, and Z axes||||
|**Degree of protection*5**||IP40 (IEC60529)||||
|**Connection method**||Cable pull-out type (Standard cable length: 2 m)||||
|**Material**||Main unit case, operating section cover: Polycarbonate<br>Cable: PVC||||
|**Weight (Main unit only)**||Approx. 160 g|Approx. 150 g|Approx. 160 g|Approx. 150 g|
|**Accessories**||Instruction manual, compliance sheet||||



*1. Select ±5 V, 1 to 5 V, 0 to 5 V, or 4 to 20 mA to use this. 

- *2. When six or more Amplifier Units are added including the master unit, use a load current of 20 mA/ch or less. 

*3. Use a Class 2 power supply to supply power to this product. When six or more Amplifier Units are added including the master unit, use a power supply voltage of 20 to 30 V, including 10% ripple (p-p). 

*4. This includes the power consumption of the Sensor Head. It does not include the load current of each output. 

- *5. For slave units, this indicates the degree of protection when connected. 

**25** 

**ZP-L** 

## **Slave unit ZP-L35** @ **0** 

|**Item**|**Item**|**Specification**|**Specification**|**Specification**|
|---|---|---|---|---|
|||**ZP-L3510**|**ZP-L3560**|**ZP-L3590**|
|**Master/Slave unit**||Slave Unit|||
|**I/O type**||NPN|PNP|No I/O|
|**Analog**<br>**output**<br>***1**|**Current output**|No analog output|||
||**Voltage output**||||
|**Control output*2**||HIGH/PASS/LOW/ Error output<br>Open collector output: 30 VDC, 50 mA max., Residual voltage: 2 V max.<br>N.O./N.C. switchable||No control output|
|**External input**||Zero reset, Laser OFF, Timing, Reset, BANK||No external input|
|||When ON:<br>0 V short-circuit or 1.2 V max.<br>When OFF:<br>Open (Leakage current: 0.1 mA max.)|When ON:<br>Power supply voltage short-circuit or<br>within -1.2 V of power supply voltage<br>When OFF:<br>Open (Leakage current: 0.1 mA max.)||
|**Measurement cycle**||125 μs/250 μs/500 μs/1 ms/2 ms/4 ms/20 ms/50 ms/100 ms switchable|||
|**Maximum number of**<br>**connected units**||16 (15 slave units can be connected per master unit)|||
|**Display**||OLED display<br>Judgment indicators: HIGH (orange/red), PASS (green/red), LOW (orange/red)<br>Status indicators: LASER (Green), ZERO (Green), ENABLE (Green)|||
|**Power supply voltage*3**||Supplied by master unit|||
|**Power consumption*4**||2,000 mW max.|||
|**Ambient temperature range**||Operating: -10 to 50°C (standalone or multi-unit connection)<br>Storage: -15 to 70°C (with no icing or condensation)|||
|**Ambient humidity range**||Operating and storage: 35% to 85% RH each (with no condensation)|||
|**Dielectric strength**||1,000 VAC 50/60 Hz for 1 min.|||
|**Insulation resistance**||20 MΩ min. (at 500 VDC)|||
|**Vibration resistance**||10 to 150 Hz, double amplitude 0.7 mm, 80 minutes each in X, Y, and Z directions|||
|**Shock resistance**||300 m/s2, 3 times each in 6 directions along X, Y, and Z axes|||
|**Degree of protection*5**||IP40 (IEC60529)|||
|**Connection method**||Cable pull-out type (Standard cable length: 2 m)||None|
|**Material**||Main unit case, operating section cover: Polycarbonate<br>Cable: PVC||Main unit case, operating section<br>cover: Polycarbonate|
|**Weight (Main unit only)**||Approx. 140 g|Approx. 140 g|Approx. 70 g|
|**Accessories**||Instruction manual, compliance sheet|||



- *1. Select ±5 V, 1 to 5 V, 0 to 5 V, or 4 to 20 mA to use this. 

*2. When six or more Amplifier Units are added including the master unit, use a load current of 20 mA/ch or less. 

*3. Use a Class 2 power supply to supply power to this product. When six or more Amplifier Units are added including the master unit, use a power supply voltage of 20 to 30 V, including 10% ripple (p-p). 

*4. This includes the power consumption of the Sensor Head. It does not include the load current of each output. 

*5. This indicates the degree of protection when connected to a master unit. 

**26** 

**ZP-L** 

## **Main functions** 

|**Function name**|**Description**|
|---|---|
|**Measurement cycle**|Set as needed according to workpiece reflectance, tilt, etc.<br>You can also use the auto-configuration feature to automatically set the optimal measurement cycle for<br>the workpiece being measured.|
|**Average rate**|Set as needed according to measurement value stability.|
|**Calculation**|Enables calculation between multiple sensor heads and amplifier units.<br>Provides addition and subtraction features, which you can use to measure level difference, thickness,<br>etc. Calculation is performed by the master unit.|
|**Analog output**|Allows you to change analog output to voltage output and current output.|
|**Analog scaling**|Function for adjusting analog output against measurement results. Use, for example, when you want to<br>present slight changes in displacement as large changes in analog output.|
|**Measurement scaling**|Function for applying correction to measurement results.<br>Use when there is a difference between the expected result and measurement result, or when you want<br>to apply a certain offset value.|
|**Detection select**|Allows you to select which surface to use for your measurement result, in cases where multiple<br>measurement surfaces exist within the range of measurement.<br>Use when measuring through glass, or detecting front/back surfaces of thin film.|
|**Differential calculation**|With this function, the measurement result is the difference between the current displacement amount<br>and that of a given time earlier.<br>Use when counting thin, board-like workpieces or when exclusively detecting sudden changes.|
|**Hold function**|With this function, the detection result is the feature value for the specified period.<br>You can select which feature value to extract, e.g., the peak value (peak hold), the bottom value (bottom<br>hold), the range of change (peak-to-peak hold), and so forth.|
|**Timer mode**|Allows you to delay upon changes in judgment output, or turn PASS output ON for a given period.<br>Use when the judgment output changes so rapidly that upper-level devices cannot receive the signals.|
|**Synchronization**|Allows you to specify sensor head measurement timing.<br>By staggering measurement timing, you can prevent mutual interference between sensors.|
|**BANK change**|Allows you to save/load sensor settings to the BANK.<br>This function lets you change multiple settings (e.g., measurement cycles and threshold values) at once,<br>which is useful in product changeovers, etc.|



**27** 

**ZP-L** 

## **Communication Unit** 

## **General Specifications** 

|**Item**|**Specification**|
|---|---|
||**ZP-EIP**|
|**Sensor that can be connected**|ZP-series Amplifier Unit|
|**Power supply voltage**|10 to 30 VDC, including 10% ripple (p-p) (supplied from Amplifier Unit)|
|**Power consumption**|1,500 mW max. (not including Amplifier Unit)|
|**Indicators**|MS (Green/Red), NS (Green/Red), L/A ETH1 (Green), U/IN PWR (Green), SS (Green/ Red)|
|**External input**|Mode 1: Control input for Communication Unit buffering (2 inputs)<br>Mode 2: Cuing information input (2 inputs)<br>• DC input method<br>Input voltage: 10 to 30 VDC<br>Input current: 8 mA typical (24 VDC)<br>ON voltage/current: 8.8 V min./2 mA min.<br>OFF voltage/OFF current: 4 V max./0.5 mA max.|
|**Control output**|Communication Unit buffering status output (2 outputs)<br>• Transistor output method<br>Output voltage: 10 to 30 VDC<br>Maximum load current: 50 mA<br>ON residual voltage: 2 V max.<br>OFF leakage current: 0.1 mA max.|
|**Ambient temperature range**|Operating: -10 to 50°C, Storage: -15 to 70°C (with no icing or condensation)|
|**Ambient humidity range**|Operating and storage: 35% to 85% (with no condensation)|
|**Vibration resistance**|10 to 150 Hz, double amplitude 0.7 mm, 80 minutes each in X, Y, and Z directions|
|**Shock resistance**|300 m/s2, 3 times each in 6 directions along X, Y, and Z axes|
|**Dielectric strength**|1,000 VAC, 50/60 Hz for 1 minute|
|**Insulation resistance**|20 MΩ min. (at 500 VDC)|
|**Maximum number of connected sensors**|16 units max.|
|**Degree of protection*1**|IP20 (IEC60529)|
|**Material**|Polycarbonate|
|**Weight (Main unit only)**|Approx. 85 g|
|**Accessories**|Instruction manual, compliance sheet, End Plates(2)|



*1. This indicates the degree of protection when connected to an Amplifier Unit. 

**28** 

**ZP-L** 

## **EtherNet/IP Communications Specifications** 

|**Item**|**Item**|**Specification**|
|---|---|---|
|||**ZP-EIP**|
|**Communications protocols**||EtherNet/IP protocol<br>• Implicit messages (Class1)<br>• Explicit messages (Class 3, UCMM)|
|**Modulation**||Baseband|
|**Link speed**||10 Mbps or 100 Mbps|
|**Ethernet physical layer*1**||100BASE-TX or 10BASE-T (100BASE-TX is recommended.)|
|**Ethernet switch**||Layer-2 switch|
|**Transmission media**||Category 5 or higher twisted-pair cable (Recommended cable: double-shielded cable<br>with aluminum tape and braiding)|
|**Transmission distance**||100 m or less (Distance between nodes and between hub and node)|
|**Topology**||Star, tree|
|**Number of connected Units**||• Star<br>No restrictions<br>• Tree<br>There is no restrictions in the number of cascade connections when an Ethernet<br>switch is used.|
|**EtherNet/IP tag data**<br>**links**|**Number of connections*2**|1 (Point to Point)|
||**Packet Interval (RPI)**|1 to 10,000 ms|
||**Allowed communications**<br>**bandwidth per Unit**|4,000 pps|
|**Explicit message**|**Class 3**<br>**(number of connections)*2**|5|
||**UCMM (unconnected)*2**|Supported|
|**EtherNet/IP I/O connection size**||Input: 276 bytes max. (including input data, status, and unused areas)<br>Output: 24 bytes max. (including output data and unused areas)|
|**Support functions**|**Supported services**|Tag data link, CIP message communications, automatic clock adjustment (NTP/SNTP<br>client), BOOTP client, DHCP client|
||**IP address conflict detection**|Provided|



*1. If tag data links are used, use 100BASE-TX. 

*2. The maximum number of connections is 10 when tag data links (Class 1), Class 3, and UCMM are used simultaneously. 

**29** 

**ZP-L** 

## **Spot Diameter** 

**==> picture [509 x 679] intentionally omitted <==**

**----- Start of picture text -----**<br>
ZP-LS025S ZP-LS025L ZP-LS050S ZP-LS050L<br>ZP-LS100S ZP-LS100L<br>ZP-LS300S ZP-LS300L ZP-LS600S ZP-LS600L<br>310 μm<br>2,500 μm<br>3,500 μm<br>610 μm<br>830 μm<br>5,800 μm<br>2,800 μm 340 μm<br>670 μm<br>7,100 μm<br>3,300 μm<br>820 μm 1,560 μm<br>720 μm<br>830 μm<br>600 μm<br>1,220 μm<br>610 μm<br>120 μm<br>220  260 μm<br>μm<br>180 μm 190 μm<br>390 μm<br>70 μm<br>1,200 μm 1,600 μm<br>240 μm<br>190 μm<br>1,000 μm 1,600 μm<br>70 μm<br>50 μm<br>900 μm 1,600 μm<br>220 μm<br>220 μm<br>2,500 μm<br>440 μm<br>2,900 μm<br>130 μm<br>3,600 μm<br>400 μm<br>450 μm<br>50 μm<br>Reference distance Reference distance Reference distance Reference distance<br>Measurement range Measurement range Measurement range Measurement range<br>Reference distance<br>Reference distance<br>Measurement range<br>Measurement range<br>Reference distance Reference distance Reference distance Reference distance<br>Measurement range Measurement range Measurement range Measurement range<br>**----- End of picture text -----**<br>


**30** 

**ZP-L** 

## **I/O Circuit Diagrams** 

## **ZP-L3000/ZP-L3010/ZP-L3510 (NPN Type)** 

**==> picture [511 x 675] intentionally omitted <==**

**----- Start of picture text -----**<br>
Brown   10 to 30 VDC<br>Load<br>White    HIGH judgment output Load<br>Load<br>Green   PASS judgment output Load<br>Gray     LOW judgment output 10 to 30 VDC<br>Yellow   Error output<br>Blue      GND (0 V)<br>Pink      LD-OFF input<br>Orange Zero reset input<br>Purple   Timing input/Bank input 0<br>Red       Reset input/Bank input 1<br>Current output:<br>4 to 20 mA<br>Current/Voltage<br>output switching Black Analog output<br>Voltage output:<br>100 Ω ±5 V Load Current output: 350 Ω max.<br>1 to 5 V0 to 5 V Shield Analog GND Voltage output: 10 kΩ min.<br>Item ZP-L3000 ZP-L3010/ZP-L3510<br>Power consumption  * 1 2,300 mW max. 2,000 mW max.<br>Open collector output: 30 VDC, 50 mA max. (20 mA per channel when 5 or more additional slave units are installed)<br>Control output<br>Residual voltage: 2 V max.<br>When ON: 0 V short-circuit or 1.2 V max.<br>External input<br>When OFF: Open (Leakage current: 0.1 mA max.)<br>Current output: 4 to 20 mA (Maximum load resistance: 350 Ω)<br>Analog output No analog output<br>Voltage output: 5 V, 1 to 5 V, 0 to 5 V (Output impedance: 100 Ω)<br>ZP-L3050/ZP-L3060/ZP-L3560 (PNP Type)<br>Brown   10 to 30 VDC<br>10 to 30<br>VDC<br>White    HIGH judgment output<br>Green   PASS judgment output<br>Gray     LOW judgment output Load<br>Yellow  Error output Load<br>Load<br>Blue Load<br>GND (0 V)<br>Pink      LD-OFF input<br>Orange Zero reset input<br>Purple   Timing input/Bank input 0<br>Red       Reset input/Bank input 1<br>Current output:<br>4 to 20 mA<br>Current/Voltage Black Analog output<br>output switching100 Ω Voltage output:±5 V Load Current output: 350 Ω max.<br>1 to 5 V Voltage output: 10 kΩ min.<br>0 to 5 V Shield Analog GND<br>Item ZP-L3050 ZP-L3060/ZP-L3560<br>Power consumption  * 1 2,300 mW max. 2,000 mW max.<br>Open collector output: 30 VDC, 50 mA max. (20 mA per channel when 5 or more additional slave units are installed)<br>Control output<br>Residual voltage: 2 V max.<br>When ON: Power supply voltage short-circuit or within -1.2 V of power supply voltage<br>External input<br>When OFF: Open (Leakage current: 0.1 mA max.)<br>Current output: 4 to 20 mA (Maximum load resistance: 350 Ω)<br>Analog output No analog output<br>Voltage output: 5 V, 1 to 5 V, 0 to 5 V (Output impedance: 100 Ω)<br>Internal circuit<br>Internal circuit<br>**----- End of picture text -----**<br>


*1. This includes the power consumption of the Sensor Head. It does not include the load current of each output. The power consumption of the ZP-L3590 is 2,000 mW max. 

**31** 

**ZP-L Wiring** 

**==> picture [96 x 98] intentionally omitted <==**

**----- Start of picture text -----**<br>
Brown<br>Power supply<br>Blue GND (0 V)<br>White HIGH judgment output<br>Green PASS judgment output<br>Gray<br>LOW judgment output<br>Yellow<br>Error output<br>Black Analog output<br>Shield<br>Pink Analog GND (0 V)<br>LD-OFF input<br>Orange<br>Zero reset input<br>Purple<br>Timing input/Bank input 0<br>Red Reset input/Bank input 1<br>**----- End of picture text -----**<br>


ZP-L3010/ZP-L3060 does not have black (analog output/GND). 

ZP-L3510/ZP-L3560 does not have black (analog output/GND), brown (power supply), and blue (GND). ZP-L3590 does not have power supply or input/output lines. 

## **Dimensions** 

**(Unit: mm)** 

## **Sensor Head** 

**==> picture [551 x 462] intentionally omitted <==**

**----- Start of picture text -----**<br>
ZP-LS025 @<br>ZP-LS050 @ (28)<br>ZP-LS100 @ 3.7 20.5±0.1<br>Mounting<br>reference<br>plane Reference plane 17.55<br>Mounting<br>reference<br>plane<br>2 × M3<br>Indicator<br>Mounting hole machining dimensions<br>M [*][1] M [*][1]<br>} 22.6 7 L [*][1] 28 Reference plane<br>11.5<br>14 3.7 20.5<br>= Light emissioncenter A° [*][1]<br>Measured<br>Measured value value<br>Light emitting axis Light receiving axis<br>Light receiving Reference plane C2.3<br>window Reference distance 2 × 3.2 dia. mounting hole<br>(5.6 dia.)<br>(7.2 dia.)<br>(9.9)<br>13<br>R16<br>Connector M8<br>Indicator<br>2.15<br>Caan 31.4 t 3.4 Ti<br>Vinyl-insulated round cable 4.0 dia.<br>Cable length [*][2]<br>* 1. Model L M A<br>ZP-LS025 @ 25 5 24.2<br>ZP-LS050 @ 50 10 16.4<br>ZP-LS100 @ 100 35 9<br>* 2. Length specification Standard length (mm)<br>0.2 M (260)<br>2 M (2000)<br>2.42<br>3.8<br>40.2±0.1 47.5 8.36<br>2.2 3.8<br>19.1 12.4 7<br>40.2 47.5 37.2<br>17<br>(4.4)<br>6<br>11.3 8.3<br>9 dia.<br>1.95<br>0.5<br>**----- End of picture text -----**<br>


**32** ~~i~~ 

**ZP-L** 

## **ZP-LS300** @ **ZP-LS600** @ 

**==> picture [463 x 485] intentionally omitted <==**

**----- Start of picture text -----**<br>
(35)<br>Mounting 3.7 27.5±0.1 Reference plane N 17.55<br>reference<br>plane<br>| er<br>i<br>Mounting ! | =,<br>reference<br>plane Indicator<br>|<br>2 × M3<br>Mounting hole machining dimensions<br>27 L [*][1] 35 Reference plane<br>11.9 3.7 27.5<br>22.4<br>M [*][1] M [*][1]<br>Light emission<br>center<br>Measured Reference A° [*][1]<br>value distance Measured value<br>Lo fof = |<br>Light receiving axis<br>Light emitting<br>axis<br>Reference plane<br>Light receiving window 2 × 3.2 dia. mounting hole C2.3<br>(5.6 dia.)<br>(7.2 dia.)<br>(9.9)<br>19<br>R16<br>—, ho alan<br>Connector M8<br>om re 2.15 aks 25.3<br>31.4 [| 3.4 Indicator<br>Vinyl-insulated round cable 4.0 dia.<br>Cable length [*][2]<br>* 1. Model L M A<br>ZP-LS300 @ 300 150 5.91<br>ZP-LS600 @ 600 400 2.95<br>* 2. Length specification Standard length (mm)<br>0.2 M (260)<br>2 M (2000)<br>2.42<br>3.8<br>6 10.6<br>(66)<br>58.7±0.1<br>2.2<br>3.8<br>12.4<br>29.2 10.5<br>66 55.7<br>26<br>)(4.4<br>9 dia. 1.95 0.5 13.6 60.61<br>**----- End of picture text -----**<br>


**33** 

**ZP-L** 

## **Amplifier unit** 

## **Master unit** 

**ZP-L30** @ **0** 

**==> picture [310 x 156] intentionally omitted <==**

**----- Start of picture text -----**<br>
25<br>15.5 9.5 9.5<br>49.3<br>Amplifier Unit connector position<br>M8 × 1.0<br>12<br>18.9 36.8 Note<br>9.7 | 73.3 | 4.2<br>4.9<br>24<br>12.4 12<br>16.3<br>40 39.4 42.9<br>17.2 17.2 17.2<br>**----- End of picture text -----**<br>


**==> picture [361 x 207] intentionally omitted <==**

**----- Start of picture text -----**<br>
XS3W connector cable socket (straight) XS3W connector cable socket (L shape)<br>34.6<br>R16 R15.6<br>R15.6<br>18.9 34.8 Minimum 23.7 18.9 36.8 Minimum<br>Minimum 52.6 73.3 22.4 73.3 22.4<br>71.5 76.8 42.6 76.8<br>(148.3) (119.4)<br>When ZP-LS@ and extension cable (XS3W-M421/M423-@-R) are connected When extension cable (XS3W-M422/M424-@-@) is connected<br>XS3W connector cable socket (straight)<br>34.6<br>R15.6<br>R18.8<br>Minimum 55.8 55.9<br>74.7 76.8 (89.4)<br>(151.45)<br>When extension cable (XS3W-M421/M423-@-PR) is connected Cover open position (DIN Track mounting)<br>167° (R34)<br>(43.9) (46.8)<br>)(67.3<br>(43.9)<br>31.35<br>Maximum when cover is open<br>**----- End of picture text -----**<br>


**Note:** The cable specifications are as follows: 

|**Model**<br>**Cable**<br>**outside**<br>**diameter**|**Cable**<br>**outside**<br>**diameter**<br>**Number of**<br>**conductors**|**Number of**<br>**conductors**<br>**Conductor**<br>**cross-section (mm2)**<br>**Brown/**<br>**Blue/Black**<br>**Others**|**Number of**<br>**conductors**<br>**Conductor**<br>**cross-section (mm2)**<br>**Brown/**<br>**Blue/Black**<br>**Others**|**AWG size**<br>**Brown/**<br>**Blue/Black**<br>**Others**|**AWG size**<br>**Brown/**<br>**Blue/Black**<br>**Others**|**Cable**<br>**length**|
|---|---|---|---|---|---|---|
||||**Others**|**Brown/**<br>**Blue/Black**<br>**Others**|||
|ZP-L3000<br>5.2 mm dia.<br>ZP-L3010<br>ZP-L3050<br>ZP-L3060|5.2 mm dia.<br>11<br>10<br>11<br>10|0.22*1|0.09|24|28|2 m|



- *1. Black wire not provided for ZP-L3010 and ZP-L3060 

**34** 

**ZP-L** 

**==> picture [454 x 190] intentionally omitted <==**

**----- Start of picture text -----**<br>
Slaver unit<br>ZP-L3510<br>ZP-L3560 25<br>15.5 9.5 9.5<br>49.3<br>Amplifier Unit connector position<br>M8 × 1.0<br>(5.8) 12<br>18.9 36.8 Note<br>9.7 fi 73.3 4.2<br>4.9<br>24<br>12.4 12<br>16.3<br>40 39.4 42.9<br>17.2 17.2 17.2<br>**----- End of picture text -----**<br>


## **Note:** The cable specifications are as follows: 

|**Model**<br>**Cable outside**<br>**diameter**|**Cable outside**<br>**diameter**<br>**Number of**<br>**conductors**|**Conductor**<br>**cross-section (mm**|**Conductor**<br>**cross-section (mm2)**<br>**AWG size**|**Cable length**|
|---|---|---|---|---|
|ZP-L3510<br>5.2 mm dia.<br>ZP-L3560|5.2 mm dia.<br>8|0.09|28|2 m|



**==> picture [476 x 181] intentionally omitted <==**

**----- Start of picture text -----**<br>
ZP-L3590<br>25<br>a i | can [|] .<br>15.5 r 9.5 | 9.5 i _ = a__<br>49.3<br>Unit coupling connector position<br>M8 × 1.0<br>(5.8) 12<br>18.9 36.8<br>9.7 : 73.3 | 4.2<br>4.9<br>24<br>12.4 12<br>16.3<br>40 39.4 42.9<br>17.2 17.2<br>**----- End of picture text -----**<br>


**35** omron [Ny 

**ZP-L** 

## **Accessories (sold separately) Communication Unit ZP-EIP** 

**==> picture [493 x 245] intentionally omitted <==**

**----- Start of picture text -----**<br>
39.4<br>38<br>25.15 16.3<br>7.2<br>=e _t-<br>| ee KV<br>(34)<br>43.3 8.85<br>PS | ia] 30.8<br>— 51 \} 25.65 | (5.4) 47.1<br>(106)<br>Ethernet cable<br>Example: XS6W-6LSZH8SS@@@@CM-@<br>(OMRON)<br>(R25)<br>17.9<br>28.9<br>(32.3) 32.3<br>39.9<br>50.9<br>62.7<br>83.95 87.7<br>36.8 100 34.8<br>)(67.7<br>**----- End of picture text -----**<br>


**==> picture [88 x 21] intentionally omitted <==**

**----- Start of picture text -----**<br>
Mounting bracket<br>ZP-XL1<br>**----- End of picture text -----**<br>


**==> picture [305 x 217] intentionally omitted <==**

**----- Start of picture text -----**<br>
Mounting bracket Fixing bracket<br> 6.7   16.8<br> 5.2   2 × R3<br> 3.2<br> 2 × R3<br> 28.9   3<br> 4.6<br>3.2 dia.<br>90°<br>11°  R2   6   2 × M3 × 0.5   2<br> 33.7   23<br>Material: Stainless steel (SUS304) a bs Material: Stainless steel (SUS304) .<br>Weight: Approx. 43 g Weight: Approx. 4 g<br> 3.5<br> R45.1<br> 3.2<br> 14<br> 9.6  8.8<br> 4.6   3<br> 38.1   51.1   45.1<br> 71.3<br> 2<br>**----- End of picture text -----**<br>


**36** 

**ZP-L** 

## **ZP-XL2** 

**==> picture [417 x 680] intentionally omitted <==**

**----- Start of picture text -----**<br>
Mounting bracket Fixing bracket<br> 6.7   27.7   6.7<br> 5.2<br> 3.2   3.2<br> 3<br> 51.5   23<br>3.2 dia.<br> R2<br>11°<br>90°<br> 4.6   2 × R3   6   2 × M3 × 0.5  2<br>fF  42.7   |<br>Material: Stainless steel (SUS304) Material: Stainless steel (SUS304)<br>Weight: Approx. 41 g Weight: Approx. 4 g<br>ZP-XL3<br>Mounting bracket Fixing bracket<br> 6.7   28<br> 5.2   2 × R3<br>gs cs  3.2<br> 2 × R3<br> 40   3<br> 4.6<br>. a \E a 3.2 dia.<br>90°<br> 6   2 × M3 × 0.5   2<br>16°  R2<br>AL,  44.9   23<br>Material: Stainless steel (SUS304) Material: Stainless steel (SUS304)<br>Weight: Approx. 71 g Weight: Approx. 6 g<br>ZP-XL4<br>Mounting bracket Fixing bracket<br> 6.7   48.2   6.7<br> 5.2<br> 3<br> 3.2   3.2<br> 72<br> 23<br>3.2 dia.<br> R2<br>16°<br>90°<br>7 |<br> 6   2 × M3 × 0.5   2<br> 4.6   2 × R3<br>fa?  58.9  ||<br>Material: Stainless steel (SUS304) Material: Stainless steel (SUS304)<br>Weight: Approx. 73 g Weight: Approx. 6 g<br> 3.5<br> 3.5<br> R45.1<br> R64.8<br> 3.5<br> R64.8<br> 8.8   8.8<br> 14<br> 3.2<br> 3<br> 2<br> 51.1   45.1<br> 37.9<br> 29.1<br> 4.8<br> 3.2<br> 14<br> 9.6  8.8<br> 4.6   3<br> 58.9<br> 70.8   64.8<br> 90.6<br> 2<br> 8.8   8.8<br> 14<br> 3.2   3<br> 2<br> 70.8   64.8<br> 53.5<br> 40.4<br> 5<br>**----- End of picture text -----**<br>


**37** omron ~~_~~ 

**ZP-L** 

## **ZP-XL5** 

## **ZP-XL6** 

**==> picture [295 x 476] intentionally omitted <==**

**----- Start of picture text -----**<br>
Clamp Bracket<br> 25   17.3<br>12 dia.<br>27.9<br>3.7 20.5<br>4 × M3 × 0.5 2.5<br>0 ea<br>8.7 dia.<br> 3.3<br>M5 hexagon nut(Material: SUS) eon  4.3 fee 13.95 5 |<br>M5-L15 hexagon<br>socket cap screw<br>(Material: SUS)<br> 12  E39-L262/E39-L263 (optional)<br>Material: Zinc die casting (ZDC2) Material: Aluminum (A5052)<br>Weight: Approx. 56 g (including clamp fixing screw) Weight: Approx. 12 g<br>Clamp Bracket<br> 25   17.3<br>12 dia.<br>34.9<br>3.7 27.5<br>4 × M3 × 0.5<br>2.5<br>8.7 dia.  3.3<br>M5 hexagon nut  4.3<br>(Material: SUS) er [en<br>M5-L15 hexagon<br>socket cap screw 17.5 5<br>(Material: SUS)<br> 12  E39-L262/E39-L263 (optional)<br>Material: Zinc die casting (ZDC2) Material: Aluminum (A5052)<br>Weight: Approx. 56 g (including clamp fixing screw) Weight: Approx. 25 g<br> 3.2<br> 23   13<br>20 dia. 22 dia.<br>3.5<br>23.6<br>47.2 40.2  dia.  dia.<br> 16   18.5   23  20 24<br> 3.2<br> 23   13  20 dia. 22 dia.<br>3.5<br>32.9<br> 16   18.5   23  65.7 58.7 20 dia. 24 dia.<br>**----- End of picture text -----**<br>


## **Related Manuals** 

|**Man. No.**|**Model**|**Manual**|
|---|---|---|
|Z495|ZP-LS@@/ZP-L3@@@|ZP Series Laser Displacement Sensor User’s Manual|
|Z496|ZP-EIP|ZP-series EtherNet/IPTMCommunications Unit|



- EtherNet/IP[TM] is a trademark of ODVA. 

- QR code is the registered trademark of DENSO WAVE. 

- Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation. 

- Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. 

**38** 

## **Terms and Conditions Agreement** 

## **Read and understand this catalog.** 

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. 

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Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. 

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Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. 

## **Change in Specifications.** 

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## **Errors and Omissions.** 

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## Sensors for distance measurement 

We offer an array of products for a wide range of detection distances and accuracies. 

For detection level difference of around 1 mm 

**Photoelectric sensor E3AS-HL series** 

For resolution of 0.5 μm 

**Displacement sensor** 0.5 μm **ZP-L series** For resolution of **Displacement sensor** 0.002 μm **ZW series** 

## **Note: Do not use this document to operate the Unit.** 

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©OMRON Corporation 2024-2025  All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. 

**CSM_2_2** 

**Cat. No. Q362-E1-03** 0225 (1124)