TCI 500-112U-T
AC/DC Open Frame Power Supply (PSU), U-Bracket, ITE & Industrial, 1 Output, 500 W
- Manufacturer: TRACO POWER
- Product type: AC / DC Open Frame Power Supplies
- SVHC: No SVHC (25-Jun-2025)
- Product Range: TCI 500U Series
- No. of Outputs: 1 Output
- Input Voltage VAC: 90V AC to 264V AC
- Power Supply Output Type: Fixed
- Output Current - Output 1: 37.5A
- Output Current - Output 2: -
- Output Current - Output 3: -
- Output Current - Output 4: -
- Output Voltage - Output 1: 12VDC
- Output Voltage - Output 2: -
- Output Voltage - Output 3: -
- Output Voltage - Output 4: -
- Power Supply Applications: ITE & Industrial
- Power Rating (Forced Cooling): -
- Power Rating (Convection Cooling): 500W
| Delivery and price | |
|---|---|
| Units per pack | 5 |
| Price | 102.25 € |
| Current stock | 10+ |
| Lead time | 30 days |
**TCI 500U Series, 500 Watt** ## **AC/DC Industrial Power Supply** - **Conduction cooled design approach** - **Fanless operation with up to 90% output power** - **Operating temperature range –30°C to +80°C** - **I/O reinforced isolation 4250 VAC** - **Over voltage category (OVC III)** - **High efficiency up to 92%** - **Operating up to 5000 m altitude** - **Internal EN 55032 class B filter** - **Protection class II prepared** - **3 year product warranty** UL 62368-1 IEC 62368-1 The TCI 500U is a 500 Watt conduction cooled AC/DC encased power supplies series with a 4250 VAC reinforced isolation system. Traco Power’s new TCI line focuses on maximizing the proficiency of conduction cooled systems as it offers superior temperature behavior when mounted on a metal chassis or baseplate. This way the TCI 500U can deliver up to 90% of the maximum output power without the need for a fan. Excellent efficiency of up to 92% allows the TCI series to operate from –30 to +50°C without derating, while going up to +80°C with either load derating or forced cooling. They also meet OVC III requirements and can operate at up to 5000 m altitude. Active power factor correction, EMC characteristics dedicated for applications in industrial/automation and test & measurement fields and high reliability make the new TCI line an ideal solution for any demanding industrial application. ## **Models** |**Order Code**|**Output Power**<br>**max.**|**Output Voltage**<br>**nom.**(adjustable)|**Output Current max.**<br>(Forced air cooling)|**Output Current max.**<br>(Conduction Cooling)|**Efficiency**<br>**typ.**| |---|---|---|---|---|---| |**TCI 500-112U-T**<br>**TCI 500-124U-T**<br>**TCI 500-148U-T**|500 W|12 VDC(11.4 - 12.6 VDC)<br>24 VDC(22.8 - 25.2 VDC)<br>48 VDC(45.6 - 50.4 VDC)|41'500 mA<br>20'800 mA<br>10'410 mA|37'500 mA<br>18'750 mA<br>9'375 mA|90 %<br>91 %<br>92 %| ## **Options** **TCI-AC1** - Optional Cable: www.tracopower.com/products/tci-ac1.pdf **TCI500-AUX** - Optional Cable: www.tracopower.com/products/tci500-aux.pdf **Page 1 / 5** **August 25, 2023** **www.tracopower.com** **TCI 500U Series, 500 Watt** ## **Input Specifications** |Input Voltage|- AC Range|Operational Range: 90 - 264 VAC(Full Range)| |---|---|---| |||Rated Range: 100 - 240 VAC(Full Range)| ||- DC Range|Operational Range: 127 - 370 VDC(Designed for, no certification)| |||Polarity: irrelevant| |Input Frequency||Operational Range: 47 - 63 Hz| |||Certified: 50/60 Hz| |Input Current|- Full Load & Vin = 230 VAC|3'150 mA max.| ||- Full Load & Vin = 115 VAC|6'300 mA max.| |Power Consumption|- No load & Vin = 230 VAC|500 mW max.(Ready to meet ErP directive)| ||- No load & Vin = 115 VAC|500 mW max.| |Input Inrush Current|- At 230 VAC|80 A max.| ||- At 115 VAC|40 A max.| |Power Factor|- At 230 VAC|0.94 min.(Active Power Factor Correction)| ||- At 115 VAC|0.94 min.(Active Power Factor Correction)| |Input Protection||T 10 A / 250 VAC(Internal Fuse in L & N)| |Recommended Input Fuse||(The need of an external fuse has to be assessed| |||in the final application.)| ## **Output Specifications** |Output Voltage Adjustment||±5%(By trim potentiometer)| |---|---|---| |||Output power must not exceed rated power!| |Voltage Set Accuracy||±2% max.| |Regulation|- Input Variation (Vmin - Vmax)|1% max.| ||- Load Variation(0 - 100%)|1% max.| |Ripple and Noise||12 VDC model: 160 mVp-p max.(w/ 0.1 µF ceramic || 47 µF KY)| |(20 MHz Bandwidth)||24 VDC model: 240 mVp-p max.(w/ 0.1 µF ceramic || 47 µF KY)| |||48 VDC model: 480 mVp-pmax.(w/ 0.1µF ceramic || 47µF KY)| |Capacitive Load||12 VDC model: 5'000 µF max.| |||24 VDC model: 2'500 µF max.| |||48 VDC model: 1'250µF max.| |Minimum Load||Not required| |Temperature Coefficient||±0.06 %/K max.(-30°C - 0°C)| |||±0.03 %/K max.(0°C - 50°C)| |Hold-up Time|- At 230 VAC|5 ms min.| ||- At 115 VAC|8 ms min.| |Start-up Time|- At 230 VAC|350 ms max.| ||- At 115 VAC|350 ms max.| |Short Circuit Protection||Continuous, Automatic recovery(Level 1, nom.)| |||Latch(Level 2,instantaneous high current)| |Output Current Limitation||113 - 161% of Iout max.| |Overvoltage Protection||111 - 130% of Vout nom.| |Transient Response|- Response Deviation|3% typ. / 5% max.(25% to 100% Load Step)| ||- Response Time|2'000 µs typ. / 3'000 µs max.(25% to 100%| |||Load Step)| ## **Safety Specifications** |Safety Standards|- IT / Multimedia Equipment|EN 62368-1| |---|---|---| |||IEC 62368-1| |||UL 62368-1| ||- Certification Documents|www.tracopower.com/overview/tci500u| |Protection Class||Class I(Prepared): Connection to PE| |Pollution Degree||PD 2| All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. **Page 2 / 5** **August 25, 2023** **www.tracopower.com** **TCI 500U Series, 500 Watt** ## **EMC Specifications** EMI Emissions - Conducted Emissions - Radiated Emissions - Harmonic Current Emissions EMS Immunity - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge - Conducted RF Disturbances - PF Magnetic Field - Voltage Dips & Interruptions EN 55032 class B (internal filter) EN 55032 class B (internal filter) EN 61000-3-2, class A EN 55035 (Multimedia) Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±4 kV, perf. criteria A EN 61000-4-3, 3 V/m, perf. criteria A EN 61000-4-4, ±1 kV, perf. criteria A L to L: EN 61000-4-5, ±1 kV, perf. criteria A L to PE: EN 61000-4-5, ±2 kV, perf. criteria A EN 61000-4-6, 3 Vrms, perf. criteria A Continuous: EN 61000-4-8, 1 A/m, perf. criteria A 230 VAC / 50 Hz: EN 61000-4-11 30%, 25 periods, perf. criteria A >95%, 250 periods, perf. criteria B 115 VAC / 60 Hz: 30%, 25 periods, perf. criteria A >95%, 250 periods, perf. criteria B ## **General Specifications** |Relative Humidity||95% max. (non condensing)| |---|---|---| |Temperature Ranges|- Operating Temperature|–30°C to +80°C| ||- Storage Temperature|–30°C to +85°C| |Power Derating|- High Temperature|Depending on model| ||- Low Input Voltage|3 %/V below 100 VAC| |||See application note: www.tracopower.com/overview/tci500u| |Over Temperature|- Protection Mode|115°C min. / 120°C typ. / 125°C max.| |Protection Switch Off||(Automatic recovery at 90°C typ.)| ||- Measurement Point|Internal IC temperature| |Cooling System||Forced air cooling(with external fan, 30 CFM)| |||Conduction Cooling(with a 750 x 750 x 3.0 mm| |||aluminum plate)| |||Natural Convection(20 LFM)| |Fan Power Source|- Output Voltage|12 VDC| ||- Output Current|209 mA max.| |||(Fan output voltage: 10.2 - 13.3 VDC when output| |||load > 3% and fan current > 0.1 mA)| |Standby Power Source|- Output Voltage|5 VDC| ||- Output Current|400 mA max.| |||(1 A max. (with forced air cooling))| |Remote Control|- Voltage Controlled Remote|On: 3.3 to 5 VDC or open circuit| |||Off: 0 to 1.0 VDC or short circuit| |||Refers to '+Remote' and '-Remote' Pin| ||- Remote Pin Input Current|10 to 30 mA| |Altitude During Operation||4'000 m max.(for OVC III)| |||5'000 m max.(for OVC II)| |Switching Frequency||58 - 76 kHz(PFM)| |||67 kHz typ.(PFM)| |Insulation System||Reinforced Insulation| |Isolation Test Voltage|- Input to Output, 60 s|4'250 VAC(6'000 VDC)| ||- Input to Case or PE, 60 s|2'830 VAC(4'000 VDC)| ||- Output to Case or PE, 60 s|1'500 VAC(2'121 VDC)| |Isolation Resistance|- Input to Output,500 VDC|100 MΩ min.| |Leakage Current|- Earth Leakage Current|1500 µA max.| |(at 264 VAC / 50 Hz)|- Touch Current|1500 µA max.| All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. **Page 3 / 5** **August 25, 2023** **www.tracopower.com** **TCI 500U Series, 500 Watt** |Distance Through Isolation||7.1 mm| |---|---|---| |Reliability|- Calculated MTBF|160'000 h(MIL-HDBK-217F, ground benign)| |WashingProcess||Not allowed| |Environment|- Vibration|IEC 60068-2-6| |||2 g, 3 axis, 60 min, 10-500 Hz, 10 min/cycle| ||- Mechanical Shock|IEC 60068-2-27| |||50g,3 axis,half sine,11 ms| |HousingMaterial||Aluminum| |Potting Material||Silicone(UL 94 V-0 rated)| |||(the converter ispartly potted on the bottom)| |HousingType||Metal Case| |MountingType||Chassis Mount| |Connection Type||Screw Terminal,Pin Connector| |Weight||710 g| |Power OK Signal||Voltage source output| ||- Power OK|High level| ||- Power Off|Low level| |||(Refers to 'PG' and 'GND' Pin)| |Sense Function||3% max. of Vout nom.| |Environmental Compliance|- REACH Declaration|www.tracopower.com/info/reach-declaration.pdf| |||REACH SVHC list compliant| |||REACH Annex XVII compliant| ||- RoHS Declaration|www.tracopower.com/info/rohs-declaration.pdf| |||Exemptions: 7a, 7c-I| |||(RoHS exemptions refer to the component| |||concentration only, not to the overall| |||concentration in the product (O5A rule).)| ||- SCIP Reference Number|47ec4091-32e0-4625-9fc8-8d2dcbfddbcd| |**Supporting Documents**||| |Overview Link(for additional|Documents)|www.tracopower.com/overview/tci500u| All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. **Page 4 / 5** **August 25, 2023** **www.tracopower.com** **TCI 500U Series, 500 Watt** ## **Outline Dimensions** **==> picture [317 x 227] intentionally omitted <==** **----- Start of picture text -----**<br> C C<br>130.0 (5.118) 16.5 24.0<br>(0.650) (0.945)<br>1 12.0<br>2 B B<br>3 4 (0.472) A<br>A<br>5 13.0 A<br>B (0.512) B<br>LED indicator Adj. 120.0 (4.724)<br>30.1 80.0 (3.150) 12 2 4 6 8 130.0 (5.118)<br>(1.185) 1 3 5 7<br>Fan (30 CFM)<br>A, B, C: M3×0.5P<br>Max. screw penetration depth: 1.5 (0.059)<br>C C Dimension in mm (inch)Tolerances ±0.5 (±0.020)<br>115.6 (4.551) Screw locked torque: 0.3±0.05 Nm (3.0±0.5 kgcfm)<br>(3.268)<br>50.0 (1.969)<br>83.0<br>FAN CN1<br>20.0 (0.787)<br>40.0 (1.575)<br>21.6 (0.850)<br>**----- End of picture text -----**<br> **==> picture [171 x 237] intentionally omitted <==** **----- Start of picture text -----**<br> Input Output<br>Pin Function Pin Function<br>1 AC (N) 4 +Vout<br>2 No Pin 5 –Vout**<br>3 AC (L)<br>FAN<br>Auxiliary Pin Function<br>1 +12V<br>CN1<br>Pin Function 2 GND<br>1 +Standby Case<br>2 –Standby**<br>(no dedicated connector)<br>3 GND<br>Pos Function<br>4 Power Good<br>A For mounting on<br>5 –Remote** chassis only<br>6 +Remote For mounting on<br>7 –Sense** B PCB or chassis,<br>and connecting PE<br>8 +Sense<br>**Internally connected with GND C For connecting PE only<br>**----- End of picture text -----**<br> Input: JST series mates with JST crimp terminal: SVH-41T-P1.1 or Equivalent and terminal housing: VHR-3N or Equivalent Output: Screw Terminal M3.5 Pozi Pan Head Screw max. torque: 0.9 Nm (9.1 kgfcm) Auxilary: JST series mates with JST crimp terminal: SPHD-001T-P0.5 or Equivalent and terminal housing: PHDR-08VS or Equivalent **==> picture [126 x 14] intentionally omitted <==** **----- Start of picture text -----**<br> FAN: JST series<br>mates with JST crimp terminal: SXH-002T-P0.6 or Equivalent<br>and terminal housing: XHP-2 or Equivalent<br>**----- End of picture text -----**<br> © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. Rev. August 25, 2023 **Page 5 / 5** www.tracopower.com
Updated at April 27, 2026
TRACO Electronic AG, operating globally under the Traco Power brand, is a premier Swiss power supply specialist with over 35 years of industry expertise. Renowned for engineering high-quality power conversion products, the company delivers reliable, cost-effective solutions tailored to the exacting standards of industrial, medical, railway, and automation applications. The cornerstone of our Traco Power portfolio is an extensive selection of power conversion systems. Our offering is heavily focused on a vast array of high-performance AC/DC converters engineered to provide exceptional efficiency and safety for sensitive electronics. This is complemented by a robust lineup of DC/DC converters built to ensure stable, isolated power delivery in challenging environments. Beyond flagship power supplies, the Traco Power range includes specialized passive components and thermal management solutions essential for complete system integration. We supply power inductors, common mode chokes, and power line filters designed for rigorous EMC and RFI suppression, alongside natural convection heat sinks that guarantee optimal thermal performance and prolonged component lifespan.
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