LE550DC1Q

LE250 and LE550 Dual Discrete Laser Gauging L- GAGE® Sensor Quick Start Guide 

## Product Description 

Laser displacement sensor with dual discrete (switched) outputs 

This guide is designed to help you set up and install the L-GAGE® LE Laser Gauging Sensor. For complete information on programming, performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for p/n 185600 to view the manual. Use of this document assumes familiarity with pertinent industry standards and practices. 

## WARNING: 

- Do not use this device for personnel protection 

- • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. 

## Features and Indicators 

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LE Dual Discrete Sensor Features<br>Discrete Output 1<br>LED Indicator<br>Power LED ——— @ ws Display Three LED indicators provide ongoing indication of the sensing status.<br>Indicator Power LED Indicator<br>Discrete Output 2 Solid Green = Normal operation, power On and laser On<br>LED Indicator Flashing Green (1 Hz) = Power On and laser Off (laser enable mode)<br>Discrete Output LED Indicators<br>Push Buttons Solid Amber = Discrete Output is On<br>E —ER Sebo, e<br>Off = Discrete Output is Off<br>**----- End of picture text -----**<br>


## LE Laser Display 

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LE550 Display in Run Mode<br>**----- End of picture text -----**<br>


The display is a 2-line, 8-character LCD. The main screen is the Run mode screen, which shows the real-time distance measurement. 

## Buttons 

Use the sensor buttons Down , Up , Enter , and Escape to program the sensor and to access sensor information. 

Down and Up Buttons 

Press Down and Up to: 

- Access the Quick Menu from Run mode 

- • Navigate the menu systems • Change programming settings 

When navigating the menu systems, the menu items loop. 

Press Down and Up to change setting values. Press and hold the buttons to cycle through numeric values. After changing a setting value, it slowly flashes until the change is saved using the Enter button. 

Continued on page 2 

Original Instructions 16-Jul-25 

© Banner Engineering Corp. All rights reserved. www.bannerengineering.com 

p/n: 185580 Rev. D 

LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

Continued from page 1 

- Enter Button Press Enter to: • Access the Sensor Menu from Run mode • Access the submenus • Save changes 

In the Sensor Menu, a checkmark in the lower right corner of the display indicates that pressing Enter accesses a submenu. 

Press Enter to save changes. New values flash rapidly and the sensor returns to the parent menu. 

Escape Button 

- Press Escape to: • Leave the current menu and return to the parent menu • Return to Run mode from the Quick Menu 

IMPORTANT: Pressing Escape discards any unsaved programming changes. 

In the Sensor Menu, a return arrow in the upper left corner of the display indicates that pressing Escape returns to the parent menu. 

Press and hold Escape for 2 seconds to return to Run mode from any menu or remote teach. 

## Sensor Installation 

NOTE: Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may create stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air, then clean as necessary using 70% isopropyl alcohol and cotton swabs or water and a soft cloth. 

## Sensor Orientation 

Correct sensor-to-object orientation is important to ensure proper sensing. See the following figures for examples of correct and incorrect sensor-to-object orientation as certain placements may pose problems for sensing distances. 

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Orientation by a wall Orientation in an opening Orientation for a turning object<br>°<br>T T<br>A 1/4| 4 L D> !i !/i /<br>/ j! Li/7 k ie ‘ v/<br>fil | ii/ i<br>an | i/ Wa<br>\A/<br>Correct Incorrect Correct Incorrect Correct Incorrect<br>Orientation for a height difference Orientation for a color or luster difference Orientation for a highly reflective target<br>**----- End of picture text -----**<br>


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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often sufficient. 

## Mount the Device 

1. If a bracket is needed, mount the device onto the bracket. 

2. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting screws at this time. 

3. Check the device alignment. 

4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position. 

## Wiring Diagrams 

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Dual Discrete Models<br>bn (1) + Key<br>12–30 V DC<br>bu (3) − 2<br>1<br>wh (2)<br>Load D1_Out 3<br>bk (4) 4 5<br>Load 7 D2_Out rn er<br>gy (5) 1 = Brown<br>Input 2 = White<br>3 = Blue<br>4 = Black<br>shield<br>5 = Gray<br>* User-configurable PNP/NPN setting<br>NPN or PN P<br>**----- End of picture text -----**<br>


## LE Laser Sensor Programming 

Program the sensor using the buttons on the sensor or the remote input (limited programming options). 

From Run mode, use the buttons to access the Quick Menu and the Sensor Menu. See "Quick Menu" on page 3, "Sensor Menu (MENU)" on page 4, and the instruction manual (p/n 185600) for more information on the options available from each menu. For TEACH options, follow the TEACH instructions in the instruction manual. 

In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental programming changes. See the instruction manual for more information. 

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Accessing the Menus<br>MEHL<br>from Run Mode<br>Access Access<br>Quick Menu co co Sensor Menu<br>—, =<br>**----- End of picture text -----**<br>


## Quick Menu 

The sensor includes a Quick Menu with easy access to view and change the discrete output switch points. Access the Quick Menu by pressing Down or Up from Run mode. When in the Quick Menu, the current distance measurement displays on the first line and the menu name and the discrete output switch points alternate on the second line of the display. Press Enter a to access the switch points. Press Down or Up to change the switch point to the desired value. Press Enter a to save the new value and return to the Quick Menu. 

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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

_Quick Menu Map (Window Mode)_ 

## _**Quick Menu**_ 

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access Sensor<br>Run Mode<br>Menu (Top Menu)<br>D1 SPt1 (value)<br>set value with<br>D1 SPt2*(value) Save setting<br>and return to<br>Quick Menu<br>or<br>D2 SPt1 (value)<br>Cancel and<br>return to<br>Quick Menu<br>D2 SPt2*(value)<br>Spt2  not available unless in<br>Window Mode<br>**----- End of picture text -----**<br>


## Sensor Menu (MENU) 

Access the Sensor Menu by pressing Enter from Run mode, when MENU is displayed. The Sensor Menu includes several submenus that provide access to view and change sensor settings and to view sensor information. 

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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

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LE550 Sensor Menu Map<br>**----- End of picture text -----**<br>


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Top Menu Sub Menus<br>ModeRun Top MenuEnter MENU D1_OUT oes D1_OUT Tch2Pt Tch2Pt TchSPt1Tch2Pt TchSPt2 TchSPt1 100 mmTchSPt2 1000 mm "“RSIsisMEHLitary<br>D1_OUT TchMid TchMid WndSize WndSize 300 mm<br>TchMid TchMdPt TchMdPt 500 mm<br>i<br>! = D1_OUT AdjSPt1 AdjSPt1 100 mm LE Series User Interface<br>Enter Quick Menu Loop ee D1_OUT AdjSPt2 AdjSPt2 1000 mm |<br>(see Quick Menu diagram) D1_OUT Mode Cs Mode Alarm<br>Cd Mode Health<br>Mode SPt<br>Mode SPt<br>@-> [a Mode Wnd<br>Select Menu Item Mode Wnd<br>Press to Save Settingor (in SPt mode only) D1_OUT SPtRef SPtRef Object<br>SPtRef Backgrnd<br>D1_OUT Timer Timer OffDly OffDly  0 ms<br>Timer Off1Sho Off1Sho  0 ms<br>Go Back to Parent Menu<br>or Timer OnDly OnDly  0 ms<br>Press and Hold to Go Back Timer On1Sho On1Sho  0 ms<br>to Run Mode<br>D1_OUT Polarity Polarity PNP<br>Polarity NPN<br>MENU D2_OUT D2_OUT Tch2Pt Tch2Pt TchSPt1 TchSPt1 100 mm<br>Tch2Pt TchSPt2 TchSPt2 1000 mm<br>D2_OUT TchMid TchMid WndSize WndSize 300 mm<br>TchMid TchMdPt TchMdPt 500 mm<br>= D2_OUT AdjSPt1 AdjSPt1 100 mm<br>a D2_OUT AdjSPt2 AdjSPt2 1000 mm |<br>D2_OUT Mode Cs Mode Alarm<br>Cd Mode Health<br>Mode SPt<br>Mode SPt<br>[0 Mode Wnd<br>Mode Wnd<br>(in SPt mode only) D2_OUT SPtRef SPtRef Object<br>SPtRef Backgrnd<br>D2_OUT Timer Timer OffDly OffDly  0 ms (Continued from left)<br>Timer Off1Sho Off1Sho  0 ms<br>Timer OnDly OnDly  0 ms Top Menu Sub Menus<br>Timer On1Sho On1Sho  0 ms<br>D2_OUT Polarity Polarity PNP<br>MENU DISPLAY DISPLAY Units Units mm<br>—=_—— Polarity NPN = Units in<br>DISPLAY View View Normal<br>MENU INPUT INPUT Type Type Teach<br>Type LasrEnbl<br>DISPLAY Sleep Sleep Disabled<br>Type SyncMstr<br>Sleep 1min<br>Type SyncSlve<br>Sleep 5min<br>Type Disabled Sleep 15min<br>Sleep 60min<br>INPUT Active Active Low<br>Active High<br>MENU INFO INFO Model Model LE550D<br>INFO P/N P/N 94198<br>MENU MEASURE MEASURE Speed Speed Fast ee INFO S/N S/N F..S..P..D.. |<br>Speed Standard ‘ =) INFO Version Version 1.0.0<br>Speed Medium<br>eo oa T CE<br>Speed Slow<br>MENU RESET RESET No<br>(Continued on right side) Default Setting RESET Yes<br>View Invert<br>**----- End of picture text -----**<br>


## Specifications 

Supply Voltage (Vcc) 12 V DC to 30 V DC 

Power and Current Consumption, exclusive of load Normal Run Mode: 1.7 W, Current consumption < 70 mA at 24 V dc 

© Banner Engineering Corp. All rights reserved. www.bannerengineering.com 

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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

## Supply Protection Circuitry 

Protected against reverse polarity and transient overvoltages Output Configuration 

Discrete output rating: User configurable to dual discrete NPN or dual discrete PNP. The NPN/PNP polarity menus change both outputs. 

## Output Ratings 

Discrete Output: 100 mA maximum (protected against continuous overload and short circuit) 

OFF-state leakage current—PNP: < 10 µA at 30 V 

OFF-state leakage current—NPN: < 200 µA at 30 V Output saturation voltage—PNP outputs: < 3 V at 100 mA Output saturation voltage—NPN outputs: < 1.6 V at 100 mA 

## Remote Input 

Allowable Input Voltage Range: 0 to Vcc 

Active Low (internal weak pullup—sinking current): 

- High State > 4.3 V at 740 µA max. 

- Low State < 1.3 V at 800 µA max. 

Active High (internal weak pulldown—sourcing current): 

- High State > 4.3 V at 1.7 mA max. 

- Low State < 1.3 V at 1.6 mA max. 

## Measurement/Output Rate 

Class 2 Laser Models: < 1 ms 

Class 1 Laser Models (Fast): < 1 ms Class 1 Laser Models (Std/Medium/Slow): < 2 ms 

Typical Beam Spot Size[(1)] 

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Beam<br>y Spot<br>Pattern<br>x<br>**----- End of picture text -----**<br>


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Distance (mm)<br>LE250 Models LE550 Models<br>100 250 400 100 550 1000<br>x 3.2 2.1 1.2 8.4 10.5 12.1<br>y 2.2 1.5 0.9 3.5 4.2 4.9<br>**----- End of picture text -----**<br>


## Environmental Rating 

IP67, NEMA 6 

## Operating Conditions 

Temperature: –20 °C to +55 °C (–4 °F to +131°F) 

Humidity: 90% at +55 °C maximum relative humidity (noncondensing) 

## Storage Temperature 

–30 °C to +65 °C (–22 °F to +149 °F) 

Boresighting LE250: 4 mm radius at 400 mm LE550: 1 cm radius at 1 m 

Maximum Torque 2 N·m (17.7 in-lbs) 

Indicators 

Power LED Indicator 

Solid Green = Normal operation, power On and laser On Flashing Green (1 Hz) = Power On and laser Off (laser enable mode) 

Discrete Output LED Indicator Solid Amber = Discrete Output is On Off = Discrete Output is Off 

Construction Housing: die-cast zinc Window: acrylic 

## Ambient Light Immunity 

Class 2 laser models: > 10,000 lux 

Class 1 laser models: > 5,000 lux 

## Response Time 

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Class 1 Laser Models Class 2 Laser Models<br>Fast  [(2)] 2 ms 2 ms<br>Standard 10 ms 5 ms<br>Medium 30 ms 15 ms<br>Slow 100 ms 50 ms<br>**----- End of picture text -----**<br>


Delay at Power Up 2 s 

## Repeatability 

See Performance Curves 

Temperature Effect 

See Performance Curves 

## Application Note 

For optimum performance, allow 10 minutes for the sensor to warm up 

Certifications 

UL Environmental Rating: Type 1 

Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM 

Turck Banner LTD Blenheim House Blenheim Court Wickford, Essex SS11 8YT GREAT BRITAIN 

## Vibration/Mechanical Shock 

All models meet Mil. Std. 202 G requirements method 201A. Also meets IEC 60947-5-2. 

## Sensing Beam 

Class 2 laser models: visible red, 650 nm Class 1 laser models: visible red, 650 nm 

Sensing Range LE250: 100 mm to 400 mm (3.94 inches to 15.75 inches) LE550: 100 mm to 1000 mm (3.94 inches to 39.37 inches) 

Minimum Window Size 

LE250: 1 mm (0.039 inches) LE550: 10 mm (0.39 inches) 

(1) Beam spot size is calculated as 1.6 times the D4σ measured value 

(2) Response time for lateral entry of object into measurement range < 5 ms 

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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

## Required Overcurrent Protection 

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. 

Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. 

Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. 

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Supply  Supply<br>Required Overcurrent  Required Overcurrent<br>Wiring  Wiring<br>Protection (A) Protection (A)<br>(AWG) (AWG)<br>20 5.0 26 1.0<br>22 3.0 28 0.8<br>24 1.0 30 0.5<br>**----- End of picture text -----**<br>


## Performance Curves 

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LE250 Dual Discrete Models LE550 Dual Discrete Models<br>Repeatability (90% to 6% reflectance) Repeatability (90% to 6% reflectance)<br>8<br>0.6<br>Response Time<br>Response Time 7 Fast (Class 1 Laser models only)Fast (Class 2 Laser models only)<br>0.5 Fast Standard (Class 1 and Class 2 Laser models)<br>Standard 6 Medium (Class 1 and Class 2 Laser models)<br>Slow (Class 1 and Class 2 Laser models)<br>Medium<br>0.4 Slow<br>5<br>4<br>0.3 “|. SY SEE<br>3<br>0.2 Of See<br>2<br>0.1 AE 1 ee<br>0 aa Ee 0<br>100 200 300 400 0 200 400 600 800 1000<br>Distance (mm) Distance (mm)<br>Temperature Effect Temperature Effect<br>0.150 0.6<br>0.125 0.5<br>0.100 oo 0.4<br>0.075 0.3<br>PTT CTA<br>0.050 0.2<br>0.030<br>0.0250 seeft [tLe] Se 0.10 PELELLELLasssifit<br>100 200 300 400 200 400 600 800 1000<br>Distance (mm) Distance (mm)<br>Repeatability ( ± mm)<br>Repeatability ( ± mm)<br>Temperature Effect (± mm / °C) Temperature Effect (± mm / °C)<br>**----- End of picture text -----**<br>


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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

## Class 1 Laser Description and Safety Information 

Laser light. Do not stare into the beam. **CLASS 1** Complies with 21 CFR 1040.10 and 1040.11 except for deviations **LASER PRODUCT** pursuant to Laser Notice No. 56, dated May 8, 2019. Ld 

- CAUTION: • Never stare directly into the sensor lens. • Laser light can damage your eyes. • Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target. 

- CAUTION: • Return defective units to the manufacturer. • Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 

- • Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer. 

- CAUTION: • Ne regardez jamais directement la lentille du capteur. 

   - La lumière laser peut endommager la vision. 

   - • Évitez de placer un objet réfléchissant (de type miroir) dans la trajectoire du faisceau. N'utilisez jamais de miroir comme cible rétro-réfléchissante. 

## CAUTION: 

- Tout dispositif défectueux doit être renvoyé au fabricant. 

- • L'utilisation de commandes, de réglages ou de procédures autres que celles décrites dans le présent document peut entraîner une exposition dangereuse aux radiations. 

- • N'essayez pas de démonter ce capteur pour le réparer. Tout dispositif défectueux doit être renvoyé au fabricant. 

Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. 

Complies with IEC 60825-1:2014 and EN 60825-1:2014+A11:2021. 

For safe laser use: 

- Do not stare at the laser. 

- • Do not point the laser at a person’s eye. 

- Mount open laser beam paths either above or below eye level, where practical. 

- • Terminate the beam emitted by the laser product at the end of its useful path. 

Class 1 Laser Characteristics 

Output power: ˂0.22 mW Laser wavelength: 650 nm Pulse duration: 150-900 µs 

## Class 2 Laser Description and Safety Information 

Laser light. Do not stare into the beam. 

Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 56, dated May 8, 2019. 

**CLASS 2 LASER PRODUCT** L__) 

## CAUTION: 

- Never stare directly into the sensor lens. 

- • Laser light can damage your eyes. 

- Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target. 

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LE250 and LE550 Dual Discrete Laser Gauging L-GAGE® Sensor Quick Start Guide 

- CAUTION: • Return defective units to the manufacturer. • Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 

- • Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer. 

- CAUTION: • Ne regardez jamais directement la lentille du capteur. 

   - La lumière laser peut endommager la vision. 

   - • Évitez de placer un objet réfléchissant (de type miroir) dans la trajectoire du faisceau. N'utilisez jamais de miroir comme cible rétro-réfléchissante. 

## CAUTION: 

- Tout dispositif défectueux doit être renvoyé au fabricant. 

- • L'utilisation de commandes, de réglages ou de procédures autres que celles décrites dans le présent document peut entraîner une exposition dangereuse aux radiations. 

- • N'essayez pas de démonter ce capteur pour le réparer. Tout dispositif défectueux doit être renvoyé au fabricant. 

Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm, where eye protection is normally afforded by aversion responses, including the blink reflex. This reaction may be expected to provide adequate protection under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. 

## Complies with IEC 60825-1:2014 and EN 60825-1:2014+A11:2021. 

Class 2 Laser Safety Notes . Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.25 seconds. They also must emit only visible wavelengths (400 nm to 700 nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam. 

For safe laser use: 

- Do not stare at the laser. 

- Do not point the laser at a person’s eye. 

- Mount open laser beam paths either above or below eye level, where practical. 

- Terminate the beam emitted by the laser product at the end of its useful path. 

IMPORTANT: This laser device is not bore-sighted. 

## Class 2 Laser Characteristics 

Output power: ˂1 mW Laser wavelength: 650 nm Pulse duration: 150-400 µs 

## Banner Engineering Corp Limited Warranty 

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. 

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. 

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. 

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. 

For patent information, see www.bannerengineering.com/patents. 

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