CA30CAN25BPM1IO

## **CA30CAxxBPxIO - IO-Link** 

## **Capacitive Proximity Sensors with IO-Link communication** 

## **Benefits** 

- **A complete family.** Availability in M30 in a robust PBT housing with an operation of 2-20 mm flush or 4-30 mm non-flush. 

- **Enhanced EMC performance:** 4[th] Generation 

- TRIPLESHIELD[TM] 

- **Easy customization to specific OEM requests:** different cable lengths and materials, special labeling, customized pig-tail solutions with special cables and connectors are possible on request. 

- **The output** can be operated either as a switching output or in IO-Link mode. 

- **Fully configurable via output IO-Link v 1.1.** Electrical outputs can be configured as PNP / NPN / Push-Pull / External input, normally open or normally closed. 

- **Timer functions** can be set, such as ON-delay, Offdelay, and one shuts. 

- **Logging functions:** Temperatures, detecting counter, power cycles and operating hours. 

## **Description** 

The new generation of CA30CA…IO sensors are a complete family of high performance capacitive sensors for detection of most solid or liquid targets in industrial applications such as Plastic & Rubber, Agriculture, Food & Beverage and Material handling. The 4[th] Generation of TRIPLESHIELD[TM] technology providing increased immunity to electromagnetic interference (EMI), especially to frequency drives, and improve the immunity to humidity and dust. 

- **Detection modes** Single point, Two point and window mode. 

- **Analogue output:** In IO-Link mode the sensor will generate 16 bit analogue process data output representing the dielectric value measured by the sensor. 

- 

The sensor housing has the IP69K rating as well as approval by ECOLAB for cleaning- and disinfection agents. 

On-board IO-Link communication opens up a variety of functions, such as easy communication and customization of advanced parameter settings. 

## **Applications** 

- Detection not only the level of plastic pellets in plastic molding machines but also the dielectric value of the pellets to avoid false manufacturing. 

- Detection of not only the wood pellets in pellets burners but also the density of the wood pellets. 

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**CA30CAxxBPxIO - IO-Link** 

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## **Main functions** 

- The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode. 

- Adjustable parameters via IO-Link interface: 

   - Sensing distance and hysteresis. 

   - Sensing modes: single point or two point or window mode. 

   - Timer functions like: On-delay, Off delay, One shot leading edge or trailing edge. 

   - Logic functions such as: AND, OR, X-OR and SR-FF. 

   - External input. 

   - Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature, etc. 

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## **References** 

## **Product selection key** 

**CA30CA BP IO** 

Enter the code option instead of 

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**----- Start of picture text -----**<br>
Code Option Description<br>C - Sensing principle: Capacitive sensor<br>A Cylindrical housing with threaded barrel<br>30 - Housing diameter (mm)<br>C - Plastic housing - PBT<br>A - Axial sensing<br>F Flush installation<br>N Non-flush installation<br>16 Sensing distance: 16 mm<br>25 Sensing distance: 25 mm<br>B - Selectable functions:  NPN, PNP, Push-Pull, External Input (only pin 2) or External teach<br>input (only pin 2)<br>P - Selectable:  N.O. or N.C.<br>A2 2 meter PVC cable<br>M1 M12, 4-pole connector<br>IO - IO-Link version<br>**----- End of picture text -----**<br>


Additional characters can be used for customized versions. 

## **Type selection** 

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Connection Distance Mounting Code<br>16 mm Flush CA30CAF16BPA2IO<br>Cable<br>25 mm Non-flush CA30CAN25BPA2IO<br>16 mm Flush CA30CAF16BPM1IO<br>Plug<br>25 mm Non-flush CA30CAN25BPM1IO<br>**----- End of picture text -----**<br>


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**CA30CAxxBPxIO - IO-Link** 

## **Structure** 

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||||||
|---|---|---|---|---|
|H|H|
|E|
|A|A|
|F|
|B|B|
|4|é|
|C|
|C|G|
|I|J|
|Fig. 1|CA30 Cable|Fig. 2|CA30 Plug|Fig. 3|
|A|Sensitivity adjustment|F|Blue|
|B|Yellow LED|G|Black|
|C|Green LED|H|Sensing face|
|D|Brown|I|2 m, 4 wire PVC Ø 5,2 mm cable|
|E|White|J|M12x1,  4-pin male connector|

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E<br>F D<br>G<br>**----- End of picture text -----**<br>


**Fig. 3** _Colour code_ 

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## **Sensing** 

## **Detection** 

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Sensor front Selector  A Logic  Time  Output  Sensor<br>S.P., Two P. A A - B delay inverter output Out 1<br>1.  SSC1 Window, One of  B AND, OR,  ON, OFF  N.O., N.C. NPN, PNP,<br>Adj. Hyst. 1 to 6 XOR, S-R  One-shot Push-Pull<br>divider<br>S.P., Two P.<br>2.  SSC2 Window,<br>Adj. Hyst. Selector  Logic  Time  Output  Sensor<br>3.  Dust 1 B A - B delay inverter output Out 2<br>4.  Dust 2 One of  A AND, OR,  ON, OFF  N.O., N.C. NPN, PNP,<br>5.  Temp 1 to 6 XOR, S-R  One-shot Push-Pull EXT-<br>6.  EXT-Input B divider EXT-Input Input<br>**----- End of picture text -----**<br>


|**Sensor switching channel SSC1 and**<br>**SSC2**|**SSC1**<br>• Enabled<br>• Disabled<br>**_Factory settings:_** _Enabled_|**SSC2**<br>• Enabled<br>• Disabled<br>**_Factory settings:_** _Enabled_|
|---|---|---|
|**Switching mode**|**SSC1**<br>• Deactivated<br>• Single point mode<br>• Two point mode<br>• Window mode<br>**_Factory settings:_** _Singlepoint mode_|**SSC2**<br>• Deactivated<br>• Single point mode<br>• Two point mode<br>• Window mode<br>**_Factory settings:_** _Singlepoint mode_|
|**Rated operating distance (Sn)**|0 - 25 mm (**_Factory settings:_** _25_<br>_mm_), (ref. target 36x36 mm ST37, 1<br>mm thick, grounded)|Non-fush-mounted sensor|
||0 - 16 mm (**_Factory settings:_** _16_<br>_mm_), (ref. target 24x24 mm ST37, 1<br>mm thick, grounded)|Flush-mounted sensor|
|**Sensitivity control**|Adjustable by potentiometer, external teach or by IO-Link settings<br>• Potentiometer disabled<br>• Potentiometer enabled<br>• External teach<br>**_Factory settings:_** _Potentiometer enabled_||
|**Potentiometer**|Electrical adjustment|11 turns|
||Mechanical adjustment|16 turns|
|**Adjustable distance**|2 ... 20 mm (fush types)<br>**_Factory settings:_** _SP1 1000 and SP2 10000_||
||4 ... 30 mm (Non- fush types)<br>**_Factory settings:_** _SP1 1000 and SP2 10000_||
|**Effective operating distance(Sr)**|0.9 x Sn≤ Sr≤ 1.1 x Sn||
|**Usable operating dist.(Su)***|0.85 x Sr≤ Su≤ 1.15 x Sr||
|**Hysteresis (H)**<br>**CA30CAF16…**<br>**CA30CAN25…**|Adjustable by IO-Link (1% to 100%)<br>**_Factory settings:_** _Typical 7%_<br>**_Factory settings:_** _Typical 10%_||
|**Detection flter**|This function can increase the immunity towards unstable targets and<br>electromagnetic disturbances: Value can be set from 1 to 255.<br>**_Factory settings:_** _1_<br>(1 is max. operatingfrequencyand 255 is min. operatingfrequency)||



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**CA30CAxxBPxIO - IO-Link** 

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* For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2 x Sr for temperatures exceeding 0°C  - 60 °C ( 32°F - 140°F). 

## **Alarm settings** 

|**Dust alarm SSC1 and SSC2**|**SSC1**<br>• 0 to 100 % of actual SP<br>**_Factory settings:_** _2 times standard_<br>_hysteresis_|**SSC2**<br>• 0 to 100 % of actual SP<br>**_Factory settings:_** _2 times standard_<br>_hysteresis_|
|---|---|---|
|**Temperature alarm**|• High treshold -50 to +150 °C<br>• Low treshold -50 to +150 °C<br>**_Factory settings:_**<br>_High value 120 °C (front temperature sensor used)_<br>_Low value -30 °C(front temperature sensor used)_||



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**CA30CAxxBPxIO - IO-Link** 

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## **Detection diagram** 

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**----- Start of picture text -----**<br>
S Y S Y<br>X X<br>T T<br>X’ X’<br>-0,59 -0,39 -0,20 0 0,20 0,39 0,59 0,79 0,98 1,18 -0,59 -0,39 -0,20 0 0,20 0,39 0,59 0,79 0,98 1,18<br>25 0,98 25 0,98<br>20 0,79 20 0,79<br>15 0,59 15 0,59<br>10 0,39 10 0,39<br>5 0,20 5 0,20<br>Y 0 S 0,00 Y’ Y 0 S 0,00 Y’<br>-5 -0,20 -5 -0,20<br>-10 -0,39 -10 -0,39<br>-15 -0,59 -15 -0,59<br>-20 -0,79 -20 -0,79<br>-25 -0,98 -25 -0,98<br>-15 -10 -5 0 5 10 15 20 25 30 -15 -10 -5 0 5 10 15 20 25 30<br>X X<br>Fig. 4  Flush Fig. 5  Non-flush<br>Y Detection width [mm] X' Sensing range [inches]<br>X Sensing range [mm] S Sensor<br>Y' Detection width [inches] T Target<br>**----- End of picture text -----**<br>


## **Accuracy** 

**Repeat accuracy (R)** ≤ 5% 

## **Operation diagram** 

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A<br>B<br>C<br>D<br>E<br>F<br>G<br>H<br>I<br>J<br>K >1 sec. >1 sec. >1 sec. >2 sec.<br>L >1 sec. >1 sec. >1 sec. >2 sec.<br>**----- End of picture text -----**<br>


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||||**CA30CAxxBPxIO - IO-Link**|
|---|---|---|---|
|**A**|Target infuence|**G**|Green LED ON|
|**B**|<br>stable ON|**H**|Yellow LED ON|
|**C**|Output ON|**I**|Output N.O.|
|**D**|Output OFF|**J**|Output N.C.|
|**E**|stable OFF|**K**|Dust alarm N.O.|
|**F**|Time|**L**|Dust alarm N.C.|



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## **Features** 

## **Power Supply** 

|**Rated operational voltage (UB)**|10 ... 40 VDC(ripple included)|
|---|---|
|**Ripple(Urpp)**|≤ 10%|
|**No load supply current(Io)**|≤ 20 mA|
|**Rated insulation voltage (Ui)**|50 VDC|
|**Power-ON delay (tv)**|≤ 300 ms|



## **Input selector** 

**Channel A Channel B** • Deactivated • Deactivated • SSC1 • SSC1 • SSC2 • SSC2 **Input selector** • Dust alarm 1 • Dust alarm 1 • Dust alarm 2 • Dust alarm 2 • Temperature alarm • Temperature alarm • External input • External input _**Factory settings:** SSC1_ _**Factory settings:** SSC1_ 

## **Logic functions** 

|**Logic functions**|**Channel A + B for SO1**<br>• Direct<br>• AND<br>• OR<br>• X-OR<br>• SR-FF<br>**_Factory settings:_** _Direct_|**Channel A + B for SO2**<br>• Direct<br>• AND<br>• OR<br>• X-OR<br>• SR-FF<br>**_Factory settings:_** _Direct_|
|---|---|---|



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**CA30CAxxBPxIO - IO-Link** 

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## **Time delays** 

|**Timer mode**|**For SO1**<br>• Disabled<br>• Power-ON delay<br>• Power-OFF delay<br>• Power-ON delay and Power-OFF<br>delay<br>• One-shot leading edge<br>• One-shot trailing edge<br>**_Factory settings:_** _Disabled_|**For SO2**<br>• Disabled<br>• Power-ON delay<br>• Power-OFF delay<br>• Power-ON delay and Power-OFF<br>delay<br>• One-shot leading edge<br>• One-shot trailing edge<br>**_Factory settings:_** _Disabled_|
|---|---|---|
|**Timer scale**|**For SO1**<br>• [ms]<br>• [s]<br>• [min]<br>**_Factory settings:_** _ms_|**For SO2**<br>• [ms]<br>• [s]<br>• [min]<br>**_Factory settings:_** _ms_|
|**Timer value**|**For SO1**<br>• 0 ... 32 767<br>**_Factory settings:_** _0_|**For SO2**<br>• 0 ... 32 767<br>**_Factory settings:_** _0_|



## **Output Inverter** 

**For SO1 Pin 4 Black wire: For SO2 Pin 4 Black wire:** • N.O. • N.O. **Output Inverter** • N.C. • N.C. _**Factory settings:** N.O._ _**Factory settings:** N.O._ 

## **Sensor Output** 

|**Switching Output Stage SO1 and SO2**|**For SO1 Pin 4 Black wire:**<br>• NPN<br>• PNP<br>• Push-Pull<br>**_Factory settings:_** _PNP_|**For SO2 Pin 4 Black wire:**<br>• NPN<br>• PNP<br>• Push-Pull<br>• External input, active high<br>• External input, active low<br>• External teach<br>**_Factory settings:_** _PNP_|
|---|---|---|



## **Outputs** 

|**Rated operational current(Ie) (Ie)**|≤ 200 mA(Continuous)|≤ 200 mA(Continuous)|
|---|---|---|
|**OFF-state current(Ir)**|≤ 100μA||
|**Minimum operational current(Im)**|>  0,5 mA||
|**Voltage drop (Ud)**|≤ 1.0 VDC@200 mA DC||
|**Protection**|Short circuit,reversepolarity,transients||
|**Utilization category**|DC-12|Control of resistive loads and solid-<br>state loads with optical isolation|
||DC-13|Control of electromagnets|
|**Load capacitance max at(Ue)**|100 nF||



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**CA30CAxxBPxIO - IO-Link** 

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## **Operation diagram** 

## **For default factory sensor** 

Tv = Power-ON delay 

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**----- Start of picture text -----**<br>
Power supply ON<br>Target (Object) Present<br>Break output  Tv<br>ON<br>(N.C.)<br>Make output  Tv<br>ON<br>(N.O.)<br>**----- End of picture text -----**<br>


## **Response times** 

|**Operating frequency (f)**|50 Hz.|50 Hz.|
|---|---|---|
|**Response times**|tON (OFF-ON)|< 10 ms|
||tOFF (ON-OFF)|< 10 ms|



## **Indication** 

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Green LED Yellow LED Power Function<br>SIO and IO-Link mode<br>ON ON ON ON (stable)* SSC1<br>ON OFF ON OFF (stable)* SSC1<br>OFF ON - ON (Not stable) SSC1<br>OFF OFF - OFF (Not stable) SSC1<br>- Flashing 10Hz ON Output short-circuit<br>50% dutycycle<br>- Flashing  ON Timer indication<br>(0.5…20Hz)<br>SIO mode only<br>Flashing 1 HZ<br>- ON 100 mS ON External teach by wire.<br>Only for single point mode<br>OFF 900 mS<br>Flashing 1 HZ<br>- ON 900 mS ON Teach time window (3 - 6 sec)<br>OFF 100 mS<br>Flashing 10 HZ<br>ON 50 mS<br>- ON Teach time out (12 sec)<br>OFF 50 mS<br>Flashing for 2 sec<br>Flashing 2 HZ<br>ON 250 mS<br>- ON Teach succesfull<br>OFF 250 mS<br>Flashing for 2 sec<br>IO-Link mode only<br>Flashing 1 HZ<br>ON 900 mS - ON Sensor is in IO-Link mode<br>OFF 100 mS<br>**----- End of picture text -----**<br>


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_*See operation diagram_ 

## **LED indication** 

• LED Indication disabled **LED indications** • LED Indication enabled _**Factory settings:** LED Indication enabled_ 

## **Environmental** 

|**Ambient temperature**|-30°C... +85°C(-22°F... +185°F)|Operating|
|---|---|---|
||-40°C ... +85°C(-40°F ... +185°F)|Storage|
|**Max. temperature on sensing face**|120°C(248°F)||
|**Ambient humidity range**|35% ... 95%|Operating|
||35% ... 95%|Storage|
|**Vibration**|10 ... 150 Hz,1 mm / 15 G|EN 60068-2-6|
|**Shock**|30 G / 11ms,3pos,3 neg per axis|EN 60068-2-27|
|**Drop test**|2 x 1m<br>100 x 0,5m|EN 60068-2-31|
|**Rated impulse withstand voltage**|≥2 kV|with 500 Ω|
|**Overvoltage category**|III|IEC 60664,EN 60947-1|
|**Pollution degree**|3|IEC 60664,60664A;EN 60947-1|
|**IP rating**|IP 67,IP 68/60 min.,|EN 60529;EN 60947-1|
||IP69K*|DIN 40050-9|
|**NEMA Enclosure Types**|1,2,4,4X,5,6,6P,12|NEMA 250|
|**Tightening torque**|≤ 7.5 Nm||



* The IP69K test according to DIN 40050-9 for highpressure, high-temperature wash-down applications. The sensor must not only be dust tight (IP6X), but also able to withstand high-pressure and steam cleaning. The sensor is exposed to high pressure water from a spray nozzle that is fed with 80°C water at 8’000– 10’000 KPa (80–100bar) and a flow rate of 14–6L/min. The nozzle is held 100 –150 mm from the sensor at angles of 0°, 30°, 60° and 90° for 30s each. The test device sits on a turntable that rotates with a speed of 5 times per minute. The sensor must not suffer any damaging effects from the high pressure water in appearance and function. 

## _**TRIPLESHIELD**_ **[TM]** 

Exceeding the norms for capacitive sensors. 

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|||||
|---|---|---|---|
|**Electrostatic discharge immunity test**|contact discharge|> 40 kV|IEC 61000-4-2;<br>EN60947-1|
||air discharge|> 40 kV||
|**Electromagnetic feld immunity**|20 V/m||IEC 61000-4-3;<br>EN60947-1|
|**Electrical fast transient immunity**|±4kV / 5kHz||IEC 61000-4-4;<br>EN60947-1|
|**Wire-conducted noise**|> 20 Vrms||IEC 61000-4-3;<br>EN60947-1|
|**Power frequency magnetic felds**|Continous|> 60 A/m,75.9µtesla|IEC 61000-4-8;<br>EN60947-1|
||Short-time|> 600 A/m,759µtesla||



## **Diagnostic parameters** 

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**----- Start of picture text -----**<br>
Function Unit Range<br>Values stored in the sensor (Saved every hour)<br>Operating Hours [h] 0 … 2 147 483 647<br>Number of Power Cycles [cycles] 0 … 2 147 483 647<br>Maximum temperature - All time high [°C] -50 ... +150<br>Minimum temperature - All time low [°C] -50 ... +150<br>Detection counter SSC1 [cycles] 0 … 2 147 483 647<br>Minutes above Maximum Temperature [min] 0 … 2 147 483 647<br>Minutes below Minimum Temperature [min] 0 … 2 147 483 647<br>Values stored in the sensor (Savede with events)<br>Maintenance event counter [counts] 0 … 2 147 483 647<br>Download counter [counts] 0 …65 536<br>Values not saved in sensor<br>Maximum temperature - Since last<br>[°C] -50 ... +150<br>power-up<br>Minimum temperature - Since last<br>[°C] -50 ... +150<br>power-up<br>Current temperature [°C] -50 ... +150<br>**----- End of picture text -----**<br>


## **Events Configuration** 

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**----- Start of picture text -----**<br>
Events Factory default setting<br>Temperature fault event Inactive<br>Temperature over-run Inactive<br>Temperature under-run Inactive<br>Short circuit Inactive<br>Maintenance Inactive<br>**----- End of picture text -----**<br>


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## **Process data configuration** 

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**----- Start of picture text -----**<br>
Process Data Factory default setting<br>Analogue value Active<br>SO1, Switching output 1 Active<br>SO2, Switching output 2 Active<br>SSC1, Sensor switching channel 1 Inactive<br>SSC2, Sensor switching channel 2 Inactive<br>DA1, Dust Alarm for SSC1 Inactive<br>DA2, Dust alarm for SSC2 Inactive<br>TA, Temperature alarm Inactive<br>SC, Short circuit Inactive<br>**----- End of picture text -----**<br>


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## **Process data structure** 

4 Bytes, Analogue value 16 ... 31 (16 bit) 

|**Byte 0**|31|30|29|28|27|26|25|24|
|---|---|---|---|---|---|---|---|---|
||**MSB**|-|-|-|-|-|-|-|
|**Byte 1**|23|22|21|20|19|18|17|16|
||-|-|-|-|-|-|-|**LSB**|
|**Byte 2**|15|14|13|12|11|10|9|8|
||-|-|**SC**|**TA**|**DA2**|**DA1**|**SSC2**|**SSC1**|
|**Byte 3**|7|6|5|4|3|2|1|0|
||-|-|-|-|-|-|**SO2**|**SO1**|



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## **Mechanics/electronics** 

## **Connection** 

|**Cable**|2 m,4 wire,4 x 0,34 mm2,Ø5.2 mm Oilproof PVC, grey|
|---|---|
|**Plug (M1)**|M12 x 1,4pin male|



## **Wiring** 

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**----- Start of picture text -----**<br>
1 BN V<br>4 BK<br>A<br>2 WH<br>B<br>3 BU<br>V<br>**----- End of picture text -----**<br>


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**----- Start of picture text -----**<br>
Colour code<br>BN (1) Brown WH (2) White BK (4) Black BU (3) Blue<br>A OUT/IO-Link B IN/OUT<br>Housing<br>Body PBT,Grey, 30% glass-reinforced<br>Cable gland PA12, Rectangular housing<br>Finger nuts PA12, Rectangular housing<br>Trimmer shaft Nylon, Blue<br>Light guides Grilamid TR 55, Transparent<br>Dimensions M30 x 1.5 Thread<br>45.5 mm Non-flush<br>Thread length<br>59.5 mm Flush<br>Total length 61 mm Housing<br>190 g Cable version<br>Weight<br>106 g Plug version<br>**----- End of picture text -----**<br>


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## **Dimensions (mm)** 

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81<br>61<br>LED<br>M30 x 1.5 x 59.5<br>Fig. 6  Cable CA30CAF....A2IO<br>**----- End of picture text -----**<br>


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**----- Start of picture text -----**<br>
74<br>61<br>LED<br>M12 x 1.0<br>M30 x 1.5 x 59.5<br>Fig. 8  Plug CA30CAF....M1IO<br>**----- End of picture text -----**<br>


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**----- Start of picture text -----**<br>
81<br>61<br>LED<br>14,5<br>M30 x 1.5 x 45.5<br>Fig. 7  Cable CA30CAN....A2IO<br>**----- End of picture text -----**<br>


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**----- Start of picture text -----**<br>
74<br>61<br>LED<br>M12 x 1.0<br>14,5<br>M30 x 1.5 x 45.5<br>Fig. 9  Plug CA30CAN....M1IO<br>**----- End of picture text -----**<br>


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## **Compatibility and conformity** 

## **Approvals and markings** 

**General reference** Sensor designed according to EN60947-5-2 and EN60947-1 ~~SSJ)>Y—\_!_!,[)]]}F—HJ_]|"—]——~~ **MTTFd** 98.3 years @ 40°C (+104°F) ISO 13849-1, SN 29500 **CE-marking** ~~en <~~ **Approvals** ~~Oe~~ (UL508) Topax 56, Topaz AC1,  Topaz **Other Approvals** MD3, Topaz CL1, Topactiv OKTO, ~~rr~~ P3-hypochloran **IO-Link** > **IO-Link revision** 1.1 **Transmission rate** COM2 (38.4 kbaud) **SDCI-Norm** IEC 61131-9 **Profile** Smart sensor profile 2nd edition, common profile **Min. cycle time** 5 ms **SIO mode** Yes **Min. master port class** A (4-pin) **Process data length** 32 bit 

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30/08/2018 CA30CAxxBPxIO ENG 

Carlo Gavazzi Industri A/S