7PCV2415

## **| PCV SERIES** 

## CONTROL RELAYS 

## Features 

- Proportional controller 

- Ratings from 15 A to 90 A @ 280 VAC 

- 2-7 VDC or 2-10 VDC analog input range 

- For use with resistive loads only 

## **PRODUCT SELECTION** 

|**Description**|**15 A**|**25 A**|**50 A**|**75 A**|**90 A**|
|---|---|---|---|---|---|
|**2-7 VDC Control**|7PCV2415|7PCV2425||||
|**2-10 VDC Control**|10PCV2415|10PCV2425|10PCV2450|10PCV2475|10PCV2490|



## **SPECIFICATIONS[1]** @ Output **Description** ~~nD~~ 

|**Description**<br>~~nD~~<br>~~PO~~|**15 A**|**25 A**<br>~~OO~~<br>~~ee~~|**50A**<br>~~OO~~<br>~~ee~~|**75 A**<br>~~OO~~<br>~~ee~~|**90 A**<br>~~ee~~|
|---|---|---|---|---|---|
|**Operating Voltage (47-63Hz) [Vdc]**<br>~~nD~~<br>~~Ee~~<br>~~PO~~|100-280<br>~~Ee~~|100-280<br>~~OO~~<br>~~Ee~~<br>~~ee~~|100-280<br>~~OO~~<br>~~Ee~~<br>~~ee~~|100-280<br>~~OO~~<br>~~Ee~~<br>~~ee~~|100-280<br>~~Ee~~<br>~~ee~~|
|**Transient Overvoltage [Vpk]**<br>~~PO~~|600|600<br>~~ee~~|600<br>~~ee~~|600<br>~~ee~~|600<br>~~ee~~|
|**Maximum Off-State Leakage Current @ Rated Voltage**<br>**[mArms]**<br>~~PO~~|10|10<br>~~ee~~|10<br>~~ee~~|10<br>~~ee~~|10<br>~~ee~~|
|**Minimum Off-State dv/dt @ Maximum Rated Voltage [V/**<br>**μsec]**|200|200<br>~~a~~|200<br>~~a~~|200<br>~~Ce~~|200<br>~~|~~|
|**Maximum Load Current [Arms]**|15|25<br>~~a~~|50<br>~~a~~|75<br>~~Ce~~|90<br>~~|~~|
|**Minimum Load Current [Arms]**<br>~~PO~~|0.15|0.15<br>~~a~~|0.15<br>~~a~~|0.15<br>~~Ce~~|0.15<br>~~|~~|
|**Maximum Surge Current (16.6ms) [Apk]**<br>~~PO~~|150|250<br>~~a~~|625<br>~~a~~|1000<br>~~Ce~~|1200<br>~~|~~|
|**Maximum On-State Voltage Drop @ Rated Current [Vpk]**<br>~~xi~~|1.6<br>~~xi~~|1.6|1.6|1.6|1.6|
|**Maximum I² t for Fusing (8.3 msec) [A² sec]**<br>~~xi~~<br>~~PO~~<br>~~Eee~~|94<br>~~xi~~<br>~~Eee~~|260<br>~~Eee~~|1620|4150|6000|
|**Minimum Power Factor (with Maximum Load)**<br>~~PO~~<br>~~SS~~<br>~~Eee~~|0.5<br>~~SS~~<br>~~Eee~~|0.5<br>~~Eee~~|0.5|0.5|0.5|



## Input 

|**Description**|**7PCV24xx**|**10PCV24xx**|
|---|---|---|
|**Control Voltage Range**|2-7 VDC|2-10 VDC|
|**Typical Input Current @ 5 VDC**|4 mA|4 mA|



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General 

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Description Parameters<br>Dielectric Strength, Signal to Load (50/60Hz)  2500 Vrms<br>Dielectric Strength, Signal to Base 2500 Vrms<br>Ambient Operating Temperature Range -30 to 80 °C<br>Ambient Storage Temperature Range -40 to 125 °C<br>Weight (typical) 3.5 oz. (100g)<br>Encapsulation Themaly Conductive Epoxy<br>Terminals Terminals Screws and Saddle clamps Furnished, Unmounted<br>**----- End of picture text -----**<br>


## **MECHANICAL SPECIFICATIONS[2]** 

*All dimensions are in: inches [millimeters] 

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1.10<br>MOUNTING  (27.9)<br>HOLE/SLOT .45 8-32 TERMINAL<br>0.192 (4.9) DIA. (11.4) (2 PLACES )<br>1 OUTPUT 2 2.30<br>(58.4)<br>1.87<br>(47.5) 1.70<br>-- + (43.2)<br>4 INPUT 3<br>1.00 .78<br>BASE PLATE<br>(25.4) 6-32  TERMINAL (19.8)<br>.125 (3.2)<br>1.80 (2 PLACES) .9<br>(45.7) (23.0)<br>**----- End of picture text -----**<br>


Screw Torque Requirements: 6-32 Screws - 10 in. lbs., 8-32 and 10-32 Screws - 20in. lbs. (Screws dry without grease.) 

## **WIRING DIAGRAM** 

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~<br>1 OUTPUT 2<br>PROPORTIONAL<br>CONTROLLER<br>4 3<br>INPUT<br>-- +<br>**----- End of picture text -----**<br>


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7PCV24XX<br>100<br>80<br>60<br>60 Hz<br>40<br>20<br>0<br>0 1 2 3 4 5 6 7<br>Input Voltage<br>10PCV24XX<br>100<br>80<br>60<br>60 Hz<br>40<br>20<br>0<br>0 1 2 3 4 5 6 7 8 9 10<br>Input Voltage<br>True RMS Output Voltage<br>as a Percentage of Line Voltage<br>True RMS Output Voltage<br>as a Percentage of Line Voltage<br>**----- End of picture text -----**<br>


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## **THERMAL DERATE INFORMATION** 

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15A 25A 50A<br>15 30 95 60<br>2°C/W 112 1°C/W 1°C/W .5°C/W 90<br>25 100<br>4°C/W 3°C/W 2°C/W 1.5°C/W<br>10 6°C/W 116 20 40 2°C/W 100<br>15 110<br>5 NO HEATSINK 120 10 20 110<br>NO HEATSINK<br>5 120<br>124 NO HEATSINK 120<br>0 0 0<br>3 6 9 12 15 20 40 60 80 5 10 15 20 25 20 40 60 80 10 20 30 40 50 20 40 60 80<br>Load Current  [Arms] Max Ambient Temp. [°C] Load Current  [Arms] Max Ambient Temp. [°C] Load Current  [Arms] Max Ambient Temp. [°C]<br>75A 90A<br>90 120 90<br>.5°C/W .2°C/W<br>95<br>.5°C/W .3°C/W .4°C/W 100<br>60 100 80<br>1°C/W 1°C/W<br>110 110<br>30 40<br>120 120<br>0 0<br>15 30 45 60 75 20 40 60 80 20 40 60 80 0 20 40 60 80<br>Load Current  [Arms] Max Ambient Temp. [°C] Load Current  [Arms] Max Ambient Temp. [°C]<br>Power Dissipation Base Plate Temp [°C] Power Dissipation Base Plate Temp [°C] Power Dissipation Base Plate Temp [°C]<br>Power Dissipation Base Plate Temp [°C] Power Dissipation Base Plate Temp [°C]<br>**----- End of picture text -----**<br>


## **TYPICAL APPLICATIONS** 

- Industrial temperature controllers 

- Light dimming 

- Vibratory feeders 

- Resistive heating elements 

- Rectified DC motors 

- Conveyor speed control 

## **UNSUITABLE APPLICATIONS** 

The PCV is not suitable for some load applications Including, but not limited to the following: 

- AC motor control 

- Three Phase motors 

- Transformers requiring pure sine wave input 

- Zero crossing applications 

Please contact Crydom’s application Engineering department for additional Information and specific application questions. 

## **GENERAL NOTES** 

**(1) All parameters at 25°C unless otherwise specified.** 

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## **AGENCY APPROVALS & CERTIFICATIONS** 

E116950 L R81689-73 

## **WARNINGS** 

RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE 

- The product’s side panels may be hot, allow the product to cool before touching 

- Follow proper mounting instructions including torque values 

- Do not allow liquids or foreign objects to enter this product 

**Failure to follow these instructions can result in serious injury, or equipment damage.** 

## HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 

- Disconnect all power before installing or working with this equipment 

- Verify all connections and replace all covers before turning on power 

**Failure to follow these instructions will result in death or serious injury.** 

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Rev.06/03/2025 ECN 20395 FDE-07-01 Rev. B 

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