# Pressure Switch, 5000 Series, 1/8"-27 NPT, 51 psi, 90 psi, SPST-NO

![Product image](https://novapart.co/image/farnell:1605375/)

**URL**: https://novapart.co/products/76054-00000600-01/pressure-switch-5000-series-1-8-27-npt-51-psi-90
**SKU**: 76054-00000600-01
**Manufacturer**: HONEYWELL
**Category**: Sensors & Transducers || Sensors || Pressure Sensors, Transducers || Pressure Switches
**Price**: €52.3100
**Stock**: 10+
**Lead Time**: 57 days (indicative)

## Description

Pressure Fitting Style:1/8"-27 NPT; Operating Pressure Min:51psi; Operating Pressure Max:90psi; Contact Configuration:SPST-NO; Sensor Mounting:Stud; Electrical Connection:Screw; Swi

## Specifications

| Parameter | Value |
|---|---|
| Product Range | 5000 Series |
| Sensor Mounting | Stud |
| Pressure Port Type | 1/8"-27 NPT |
| Contact Configuration | SPST-NO |
| Electrical Connection | Screw |
| Switching Current Max | 15A |
| Operating Pressure Max | 90psi |
| Operating Pressure Min | 51psi |
| Pressure Fitting Style | 1/8"-27 NPT |
| Operating Temperature Min | -40°C |
| Switching Current Dc Resistive | 15A |
| Switching Voltage Dc Resistive | 6V |

## Datasheet

📄 [Download PDF](https://novapart.co/datasheet/farnell:1605375/)

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## SWITCH APPLICATIONS 

The odds are that Honeywell Sensing and Control can meet your switch demands. Designers of heavy-duty equipment have trusted Honeywell pressure and vacuum switches for many years in applications that are constantly subjected to harsh environments…from chemical splashes, salt water, high pressure spikes…we’ve got you covered. Our standard line is quite extensive, but if it is not exactly what your requirements call for we can modify an existing part or create an original just for you. Honeywell has produced millions of custom-built switches for automotive, pool and spa, powershift transmissions, anti-skid braking systems, excavator hydraulic systems, water pump systems, and dental air compressors, to name just a few. Our highly skilled model shop, certified lab and engineering staff can work with you through the design phase, prototype stage, all the way through to the testing phase. And if time is a crucial factor, rapid prototyping technology can now allow us to provide you with a sample in days. 

WARNING! Suitability of application is responsibility of user. Extreme heat and vibration should be avoided at mounting points such as on top of an engine over a hot manifold. (MAX operation temp 250° F). Always install by using a wrench on the hex base. Torquing at any other part of the • Ultra Duty Pressure Switches 10-400 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.3 switch voids the warranty or may cause malfunction. A Polyimide film diaphragm is utilized in the pressure switch and • Extended Duty Pressure Switches 0.5-150 psi  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.4 is not recommended for use with water. However, a PTFE diaphragm is available for water applications.  Compatibility • Extended Duty Vacuum Switches1.1-22” Hg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.6 with the brass or steel external pressure switch material is the responsibility of the user. • Extended Duty Piston Switches 200-1000 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.7 For maximum operating pressures see appropriate switch family specifications. • Factory Set Variable Differential Pressure & Vacuum Switches 2-70 psi & 2-22” Hg . . . . . . p.8 Contact Honeywell Engineering whenever use of switch or fluid • High Pressure Environmentally Sealed Extreme-Duty Switches 35-3000 psi  . . . . . . . . . . . . p.9 compatibility is questioned. 

## WARNING 

**==> picture [131 x 17] intentionally omitted <==**

**----- Start of picture text -----**<br>
PERSONAL INJURY<br>!<br>**----- End of picture text -----**<br>


DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. **Failure to comply with these instructions could result in death or serious injury.** 

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## Set Points from 10-400 psi 5000 Series Ultra Dut Pressure Switch y 

Honeywell Sensing and Control has designed a high pressure/low set point pressure switch for applications that see sudden pressure spikes and high system pressures that can result in early switch failures. This series has been strengthened to prevent cracking of the base with plated steel and screw machined components in a 3-piece design. Modifications to the effective area of the pressure cavity and size of the diaphragm button and diaphragm o-ring are what makes the switch capable of handling sudden pressure transients and high system pressures that are common in applications such as braking, transmission and hydraulic systems. 

**==> picture [28 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.3” REF.<br>**----- End of picture text -----**<br>


The switch’s physical appearance is similar to our 5000 Series switches with a height of only 2.3” (approx) and a diameter of 1.47”. In comparison to our 5000 Series Switch the burst rating has significantly increased from 1250 psi to over 4000 psi on the new design. 

## Specifications 

|Specifications|||||||||
|---|---|---|---|---|---|---|---|---|
|Type: Direct action blade contact|||||||||
|Contacts: Silver alloy, gold plated|||||||1.47” REF.||
|Set Point Range: 10-400 PSI|||||||||
|Operating Pressure: 500 PSI|5000 Series Ultra Duty|5000 Series Ultra Duty||5000 Series Ultra Duty<br>2 Terminals||Metri-Pack Integral Connector|||
|Proof Pressure: 2000 PSI|Pressure Switches||||||(See Note 1)||
|Burst Pressure: 4000 PSI<br>Base: Plated Steel — Screw Machined<br>3-piece construction<br>Diaphragm: Polymide Film<br>Connector: 1/8-27 NPT Male Thread<br>Temperature Range: -40°F to +250°F|**Contact**<br>**Factory  Circuitry**<br>**Screw**<br>**Blade**<br>**Contact**<br>**Factory**<br>**Circuitry**<br>**Part #**<br>**Setting**<br>**Set At**<br>**Part #**<br>**Part #**<br>**Setting**<br>**Set At**<br>N.O.<br>83298<br>83313<br>N.O.<br>83328<br>10-35 PSI<br>20 PSI<br>N.C.<br>83299<br>83314<br>10-30 PSI<br>20 PSI<br>N.C.<br>83329<br>±4 psi<br>± 4 psi<br>DC*<br>83300<br>83315<br>DC*<br>83330<br>N.O.<br>83301<br>83316<br>N.O.<br>83331<br>~~ee eee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~===~~<br>~~==~~<br>~~PES~~<br>~~Ts]~~<br>~~a~~<br>~~ee~~<br>~~es~~<br>~~ee~~<br>~~es~~<br>~~es~~||||||||
|Terminals: #8-32 screws, 1/4” blade,<br>280 Series Metripack<br>Circuitry: SPST-N.O., N.C., SPDT|35-75 PSI<br>± 6psi||60 PSI|N.C.<br>83302<br>83317<br>DC*<br>83303<br>83318<br>N.O.<br>83304<br>83319<br>~~TIE~~<br>~~a~~<br>~~ee~~<br>~~ee~~||30-65 PSI<br>45 PSI<br>N.C.<br>83332<br>± 5psi<br>DC*<br>83333<br>85 PSI<br>N.O.<br>83334<br>~~E>~~<br>~~es~~<br>~~ee~~|||
|Cover: Glass Reinforced Polyester<br>Options: Base connector sizes, wire<br>leads, N.O./N.O. dual circuit and|75-150 PSI<br>±10 psi||100 PSI|N.C.<br>83305<br>83320<br>DC*<br>83306<br>83321<br>N.O.<br>83307<br>83322<br>~~PEE~~<br>~~a~~<br>~~ee~~<br>~~ee~~||65-125 PSI<br>± 7 psi<br>~~ee~~|N.C.<br>83335<br>DC*<br>83336<br>N.O.<br>83337<br>~~SIE~~<br>~~es~~<br>~~ee~~||
|N.C./N.C. dual circuit.||||N.C.<br>83308<br>83323|||N.C.<br>83338||
|Ratings:<br>Resistive:<br>15  AMP-<br>6  VDC|150-250 PSI<br>± 15 psi|150-250 PSI|200 PSI|DC*<br>83309<br>83324<br>N.O.<br>83310<br>83325<br>~~PEE~~<br>~~a~~<br>~~ee~~<br>~~es~~||125-200 PSI<br>± 10 psi<br>~~ee~~|165 PSI<br>DC*<br>83339<br>N.O.<br>83340<br>~~>~~<br>~~es~~||
|8  AMP-<br>12  VDC||||N.C.<br>83311<br>83326|||N.C.<br>83341||
|4  AMP-<br>24  VDC|250-400 PSI|250-400 PSI|300 PSI|||200-400 PSI|300 PSI||
|Inductive:<br>1  AMP- 120  VAC|± 20 psi|||DC*<br>83312<br>83327||± 15 psi|DC*<br>83342||



|Ratings:|||
|---|---|---|
|Resistive:|15  AMP-|6  VDC|
||8  AMP-|12  VDC|
||4  AMP-|24  VDC|
|Inductive:|1  AMP- 120  VAC|1  AMP- 120  VAC|
||0.5 AMP- 240  VAC|0.5 AMP- 240  VAC|



|Approximate Dead Band Standard|Approximate Dead Band Standard|
|---|---|
|Contact Setting<br>Switches<br>Dead Band||
|10-35 PSI|15-25 PSI|
|35-75 PSI<br>75-150 PSI|25-35 PSI<br>40-60 PSI|
|150-250 PSI|50-70 PSI|
|250-400 PSI|80-100 PSI|



## Metri-Pack Switches 

|10-30 PSI|20-35 PSI|
|---|---|
|30-65 PSI|35-55 PSI|
|65-125 PSI|60-85 PSI|
|125-200 PSI<br>200-400 PSI|85-115 PSI<br>150-200 PSI|



Note 1:  Mating connector for N.O. and N.C. is Packard Part# 15300027;  Mating connector for DC is Packard Part# 12034147. 

DC*- The N.C. is the reference circuit for the DC Switch; the N.O. circuit is not adjusted.  The approximate dead band between the N.C. and N.O. circuit is shown in the charts.  For applications requiring the N.O. circuit as the reference circuit, the N.C. circuit is not adjusted. 

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## Set Points from 0.5 to 150 psi 5000 Series Extended Duty Pressure Switch With Direct Action Blade Contacts ~~qq~~ e ~~eeeeeeeeeSeSeSSSSSSSSSSSFSFSSSSSSSSSSFSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSeSeSeSeSeEeEeeSeeEeEeEeSeeSeEeSeeSeESeSeSSSSSSSSSSSSSSSSSFSFSFSFSFFFFFFFFFeFFeeE~~ 

The 5000 Series switch is specifically designed to stand up to extended duty applications.  This switch is factory set but capable of field adjustment. It features a Kapton diaphragm for compatibility with a wide variety of fluids, and various terminations including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity. 

Standard Specifications Type: Direct action blade contact Contacts: Silver alloy, gold plated Set Point: Factory set from 0.5 to 150 PSI Operating Pressure: 150 PSI for 0.5-24 PSI set point range, 250 PSI for 25-150 PSI set point range Proof Pressure: 500 PSI 

Burst Pressure: 750 PSI for 0.5-24 PSI set point range 1250 PSI for 25-150 PSI set point range. 

Switch Boot P/N 79380 for Vacuum and Pressure | 

Ratings: Resistive: 15  AMP6  VDC 8  AMP12  VDC 4  AMP24  VDC Inductive: 1 AMP120  VAC 0.5 AMP240  VAC 

**==> picture [27 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.9” REF.<br>**----- End of picture text -----**<br>


Diaphragm:  Polyimide film 2.3” REF. Temperature 

Range: -40° F to + 250° F 

Connector: 1/8 -27 NPT male thread Terminals: #8-32 screws, 1/4” blade, 280 Series Metri-Pack ~~—~~ Circuitry: SPST-N.O., N.C., 1 circuit adjustable dual circuit, or 2 circuits adjustable dual circuit. ~~1.47” REF. 1.47” REF.~~ Also available are 5000 Series Switch N.O./N.O. dual circuit 5000 Series Switch with Screw Terminals and N.C./N.C. dual circuit. with Metri-Pack Terminal ~~|~~ Base: Plated Steel | Cover: Glass reinforced polyester Options: Brass, plastic or stainless steel base; various base connector thread sizes; wire leads (potted & sealed). 

NOTE: OPERATING MEDIA (PRESSURE SWITCH) The pressure switch is designed to operate with air, motor oils, transmission oils, jet fuels and other similar hydrocarbon media. 

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## 5000 Series Pressure Switch With Standard Terminal 

||||Single Circuit<br>1 Terminal|Single Circuit<br>1 Terminal|Single Circuit<br>2 Terminals|Single Circuit<br>2 Terminals|Dual Circuit<br>One circuit adjustable1|Dual Circuit<br>One circuit adjustable1|Dual Circuit<br>Both circuits adjustable2|Dual Circuit<br>Both circuits adjustable2|Dual Circuit<br>Both circuits adjustable2|
|---|---|---|---|---|---|---|---|---|---|---|---|
|Contact<br>Setting|Factory<br>Set At|Circuitry|Part Number||Part Number||Part Number||Contact<br>Setting3|Part Number||
||||Screw|Blade|Screw|Blade|Screw|Blade||Screw|Blade|
|0.5-1 PSI<br>±0.3|1 PSI|N.O.|78630|78631|78628|78629|78711|78712|3-4 PSI<br>±0.5|76081|76086|
|||N.C.|78634|78635|78632|78633||||||
|1.1-3 PSI<br>±0.5|2 PSI|N.O.|78142|78399|76051|76056|76071|76076|5-8 PSI<br>±1|76582|76590|
|||N.C.|78149|78406|76061|76066||||||
|3.1-7 PSI<br>±1|4 PSI|N.O.|78143|78400|76575|76583|76579|76587|9-24 PSI<br>±2|76082|76087|
|||N.C.|78150|78407|76577|76585||||||
|8-13 PSI<br>±2|10 PSI|N.O.|78144|78401|76576|76584|76580|76588|25-50 PSI<br>±3|76083|76088|
|||N.C.|78151|78408|76578|76586||||||
|14-24 PSI<br>±3|15 PSI|N.O.|78145|78402|76052|76057|76072|76077|51-90 PSI<br>+5/-2|76084|76089|
|||N.C.|78152|78409|76062|76067||||||
|25-50 PSI<br>±5|35 PSI|N.O.|78146|78403|76053|76058|76073|76078|91-150 PSI<br>+8/-2|76085|76090|
|||N.C.|78153|78410|76063|76068||||||
|51-90 PSI<br>±7<br>91-150PSI<br>±10|60 PSI|N.O.|78147|78404|76054|76059|76074|76079||||
|||N.C.|78154|78411|76064|76069||||||
||100 PSI|N.O.|78148|78405|76055|76060|76075|76080||||
|||N.C.|78155|78412|76065|76070||||||



## 5000 Series Pressure Switch With Metri-Pack Terminal 

||||Single Circuit<br>(Mates with Packard<br>P/N 15300027)|Single Circuit<br>(Mates with Packard<br>P/N 15300027)|Dual Circuit<br>One circuit adjustable1<br>(Mates with Packard<br>P/N 12034147)|Dual Circuit<br>One circuit adjustable1<br>(Mates with Packard<br>P/N 12034147)|Dual Circuit<br>Both circuits adjustable2<br>(Mates with Packard<br>P/N 12034147)|Dual Circuit<br>Both circuits adjustable2<br>(Mates with Packard<br>P/N 12034147)|
|---|---|---|---|---|---|---|---|---|
|Contact<br>Setting|Factory<br>Set At|Circuitry||Part Number|Part Number<br>Contact<br>Setting3|||Part<br>Number|
|1-3 PSI<br>±0.5|2 PSI|N.O.||77029|77038|3-4 PSI<br>±0.5||77047|
|||N.C.||77020|||||
|4-6 PSI<br>±1|5 PSI|N.O.||77030|77039|5-10 PSI<br>±1||77048|
|||N.C.||77021|||||
|7-12 PSI<br>±2|10 PSI|N.O.||77031|77040|11-24 PSI<br>±2||77049|
|||N.C.||77022|||||
|13-24 PSI<br>±3|20 PSI|N.O.||77032|77041|25-46 PSI<br>±3||77050|
|||N.C.||77023|||||
|25-46 PSI<br>±5|35 PSI|N.O.||77033|77042|47-76 PSI<br>+5/-2||77051|
|||N.C.||77024|||||
|47-76 PSI<br>±6|60 PSI|N.O.||77034|77043|77-100 PSI<br>+7/-2||77052|
|||N.C.||77025|||||
|77-100 PSI<br>±7|85 PSI|N.O.||77035|77044|101-126 PSI<br>+9/-2||77053|
|||N.C.||77026|||||
|101-126<br>±9|115 PSI|N.O.||77036|77045|127-150 PSI<br>+10/-2||77054|
|||N.C.||77027|||||
|127-150 PSI<br>±10|135 PSI|N.O.||77037|77046||||
|||N.C.||77028|||||



## Notes: 

1. The N.C. circuit is the reference circuit for the dual circuit switch; the normally open circuit is not adjusted.  The expected dead band between the N.C. & N.O. circuit is shown in the chart below.  For applications requiring the normally open circuit as the reference circuit the N.C. circuit is not adjusted. 2. Switch may be adjusted so that: A. N.C. circuit opens before N.O. circuit closes. B. N.C. and N.O. circuit have same set point. 

C. N.O. circuit closes before the N.C. circuit opens.  (There is no dead band and both circuits are on for a brief period of time.) 

3. The tolerances given in the table are applicable to a switch adjusted so that the N.O. circuit closes before the N.C. circuit opens and applies to the N.C. circuit.  The N.O. set point and tolerances are such that a minimum overlap of 1 PSI exists during which both circuits are on. 

Note 1: Expected Dead Band (Higher than N.C. circuit) 

|Contact<br>Setting|Dead Band|
|---|---|
|0.5-3 PSI|1.5 PSI|
|4-7 PSI|2.5 PSI|
|8-13 PSI|3.5 PSI|
|14-24 PSI|8 PSI|
|25-50 PSI|15 PSI|
|51-90 PSI|23 PSI|
|91-150 PSI|40 PSI|



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## Set Points from 1.1” to 22” Hg 

## 5000 Series Extended Duty Vacuum Switches With Direct Action Blade Contacts 

The 5000 Series switch is specifically designed to stand up to extended duty applications.  This switch is factory set. It features a fluorosilicone rubber diaphragm for compatibility with a wide variety of fluids, and various terminations including a Metri-Pack connector that forms a tight seal when connected.  Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity. 

**==> picture [28 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
2.3” REF.<br>**----- End of picture text -----**<br>


Switch Boot P/N 79380 for Vacuum and Pressure 

## Standard Specifications 

Type: Direct action blade contact Contacts: Silver alloy, gold plated Set Point: Factory set Vacuum: 1.1 to 22” Hg Operating Pressure: 30” Hg vacuum max. Burst Pressure: 150 PSI 

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**----- Start of picture text -----**<br>
1.47” REF.<br>**----- End of picture text -----**<br>


## 5000 Series Switch with Screw Terminals [id 

## Ratings: 

Resistive: 15  AMP6  VDC 8  AMP12  VDC 4  AMP24  VDC Inductive: 1  AMP- 120  VAC 0.5  AMP- 240  VAC Diaphragm:  Fluorosilicone elastomer Temperature Range: -40° F to + 250° F Connector: 1/8-27 NPT male thread Terminals: #8-32 screws, 1/4” blade, 280 Series Metri-Pack Circuitry: SPST-N.O., N.C. Base: Brass Cover: Glass reinforced polyester Options: Various base connector thread sizes; wire leads (potted & sealed). 

|5000 Series Vacuum Switch|5000 Series Vacuum Switch|5000 Series Vacuum Switch|5000 Series Vacuum Switch|5000 Series Vacuum Switch|5000 Series Vacuum Switch|
|---|---|---|---|---|---|
|5000 Series Vacuum Switch||||Two Terminals||
|Contact Setting|Circuitry|||||
|||Part Number||Part Number||
|||Screw|Blade|Screw|Blade|
|1.1-22” Hg|N.O.|78813|78814|77342|77344|
||N.C.|78815|78816|77343|77345|



Standard set points are 2”Hg(27” H2O),  4”Hg, 9”Hg, and 17”Hg 

|Contact Setting|Tolerance|
|---|---|
|1.1-3”Hg (15-41”H2O)|±.22”Hg(3”H2O)|
|4-8”Hg|±1”Hg|
|9-17”Hg|±2”Hg|
|18-22”Hg|±3”Hg|



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## Set Points from 200 to 1000 psi 

## 5000 Series Extended Duty Piston Switches With Direct Action Blade Contacts 

**==> picture [32 x 6] intentionally omitted <==**

**----- Start of picture text -----**<br>
3.05” REF.<br>**----- End of picture text -----**<br>


**==> picture [339 x 411] intentionally omitted <==**

**----- Start of picture text -----**<br>
||||||||
|---|---|---|---|---|---|---|
|2.45” REF.|
|1.47” REF.|1.47” REF.|
|5000 Series Piston Switch|5000 Series Piston Switch|
|with Screw Terminals|with Metri-Pack Terminal|
|Ee|
|Piston Switch|
|Dual Circuit *|
|with Standard Terminal|Single Circuit|one circuit adjustable|
|Contact Setting|Approximate|Part Number|Part Number|
|Range|Differential|Circuitry|Screw|Blade|Screw|Blade|
|200-400|N.O.|79700|79701|
|±30|30-100|N.C.|79702|79703|79712|79713|
|401-800|N.O.|79704|79705|
|±60|40-125|N.C.|79706|79707|79714|79715|
|801-1000|N.O.|79708|79709|
|50-180|79716|79717|
|±90|N.C.|79710|79711|

**----- End of picture text -----**<br>


**==> picture [310 x 124] intentionally omitted <==**

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||||||
|---|---|---|---|---|
|Piston Switch|Single Circuit|Dual Circuit *|
|with Metri-Pack Terminal|(Mates with Packard|one circuit adjustable|
|P/N 15300027)|(Mates with Packard|
|Contact Setting|Approximate|P/N 12034147)|
|Range|Differential|Circuitry|Part Number|Part Number|
|200-350|30-100|N.O.|79718|79724|
|±30|N.C.|79719|
|351-500|40-125|N.O.|79720|79725|
|±45|N.C.|79721|
|501-750|50-150|N.O.|79722|79726|
|±60|N.C.|79723|

**----- End of picture text -----**<br>


* Note: The N.C. circuit is the reference circuit for the dual circuit switch; the normally open circuit is not adjusted. For applications requiring the normally open circuit as the reference circuit,  the N.C. circuit is not adjusted. 

Specify: 1. Set point  2. Actuate on increasing or decreasing pressure 3. SPST N.O. or N.C. SPDT. 

The 5000 Series piston switch is specifically designed for extended duty applications with set point requirements from 200 to 1000 PSI.  This switch is factory set with various terminations available including a Metri-Pack connector that forms a tight seal when connected.  Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity. This switch has a wide media compatibility making it ideal for a number of applications. 

## Standard Specifications 

Type: Direct action blade contact Contacts: Silver alloy, gold plated Set Point: Factory set Pressure: 200-1000 PSI Operating Pressure: 1000 PSI Proof Pressure:  2000 PSI Burst Pressure:  3000 PSI 

## Ratings: 

Resistive: 15  AMP6  VDC 8  AMP12  VDC 4  AMP24  VDC Inductive: 1  AMP- 120  VAC 0.5  AMP- 240  VAC Standard Seal:  Nitrile (others available) Temperature Range: -40° F to + 250° F Connector: 1/2-20 UNF (o-ring fitting) Terminals: #8-32 screws, 1/4” blade, 280 Series Metri-Pack Circuitry: SPST-N.O., N.C., D.C. Base: Steel Cover: Glass reinforced polyester Options: Brass, stainless steel base; o-ring fittings; seal for brake fluid; wire leads (potted and sealed); boot p/n 79380 (see photo on page 4.) 

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Series III Factory Set Variable Differential Pressure & Vacuum Switches With Snap Action Contacts 

## Set Points from 2 to 70 psi and 2” to 22” Hg 

The Series III switch is a customizable switch built per customer specifications. It features a non-ferrous chamber and excellent set point integrity at extreme temperatures.  The exclusive snap switch features:  Low-contact resistance, wiping action, fast transfer time, gold over silver contacts, and an adjustable differential. It’s been thoroughly tested for shock and vibration resistance and is particularly valuable in applications where hysteresis, fast transfer time, and low contact resistance are vital. 

## Pressure Switch Standard Specifications 

Type: Snap action switch Set Point: Factory set Pressure: 1-70 PSI Operating Pressure: 200 PSI Proof Pressure:   350 PSI Burst Pressure:   500 PSI Ratings: Resistive: 15  AMP6  VDC 8  AMP12  VDC 4  AMP24  VDC Inductive: 1  AMP- 120  VAC 0.5  AMP- 240  VAC Dry circuits Diaphragm: Beryllium copper Temperature Range: -40° F to + 250° F Connector: 1/8 -27 PTF SAE short male thread Terminals: 8” Wire leads-18 ga. Circuitry: SPST-N.O. or N.C., SPDT Base: Brass Housing: Die cast zinc Options: Silver contacts, silver soldered base Terminations: Wire leads with wide selection of Cannon, Packard, AMP, and others available Connectors: 1/4” and 3/8” PTF SAE short; 1/2-20 UNF (o-ring fitting); 3/8-24 UNF (3/16” tube); 7/16-24 UNF (1/4” tube); and metric 

Vacuum Switch Standard Specifications Type: Snap action switch Set Point: Factory set 2.5” REF. Vacuum: 2 to 22” Hg 15 to 36” H2O Operating Pressure: 200 PSI Proof Pressure:  350 PSI ee | —_ Burst Pressure: 500 PSI Ratings: Resistive: 15  AMP6  VDC ~~1.69” REF. —_~~ 8 AMP12  VDC 4 AMP24  VDC Series III Inductive: 1 AMP- 120  VAC Pressure Switch 0.5  AMP- 240  VAC (Vacuum Switch Similar) Dry circuits 

|Series III pressure and vacuum switches are custom built<br>switches designed to customer specifications therefore<br>minimum ship quantitities are required and are not available<br>off-the-shelf.|Series III pressure and vacuum switches are custom built<br>switches designed to customer specifications therefore<br>minimum ship quantitities are required and are not available<br>off-the-shelf.|Series III pressure and vacuum switches are custom built<br>switches designed to customer specifications therefore<br>minimum ship quantitities are required and are not available<br>off-the-shelf.|Diaphragm:<br>Temperature<br>Range:|Silicone rubber<br>-40° F to + 250° F|
|---|---|---|---|---|
||||Connector:|1/8 -27 PTF SAE|
|Pressure Switch/Factory Set<br>Set Point Range<br>Differential<br>Reference #|||Terminals:<br>Circuitry:|short male thread<br>8” Wire leads-18 ga.<br>SPST-N.O. or N.C., SPDT|
|120000<br>2-4 PSI<br>1-1.5 PSI|||Base:|Brass|
|120001<br>120002<br>120003<br>4-12 PSI<br>12-24 PSI<br>24-40 PSI<br>2-6 PSI<br>8-12 PSI<br>10-18 PSI|||Housing:<br>Options:|Die cast zinc<br>Silver contacts, silver|
|120004<br>40-70 PSI<br>15-20 PSI||||soldered base,<br>fluorosilicone rubber|
|||||diaphragm|



Series III pressure and vacuum switches are custom built switches designed to customer specifications therefore minimum ship quantitities are required and are not available off-the-shelf. 

|Vacuum Switch/Factory Set|Vacuum Switch/Factory Set|Vacuum Switch/Factory Set|
|---|---|---|
|Vacuum Switch/Factory Set<br>Set Point Range<br>Differential<br>Reference #|||
||Set Point Range||
|120005|15-36” H2O|4-12” H2O|
|120006|2-6” Hg|0.4-1” Hg|
|120007|6-12” Hg|0.4-1” Hg|
|120008|12-22” Hg|0.6-1.5” Hg|



Terminations:   Wire leads with wide selection of Cannon, Packard, AMP, and others available Connectors: 1/4” and 3/8” PTF SAE short; 1/2-20 UNF (o-ring fitting); 3/8-24 UNF (3/16” tube); 7/16-24 UNF (1/4” tube); and Metric 

## Specify:1. Set Point 

2. Actuate on increasing or decreasing pressure 

3. SPST N.O. or N.C., SPDT 

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Series V High Pressure Environmentally Sealed, Extreme-Duty Switches With Snap Action Contacts 

## Set Points from 35 to 3000 psi 

The Series V switch is a high pressure switch with set points up to 3000 PSI and is built to exact customer specifications. Excellent set point integrity at extreme temperatures and wide fluid compatibility make this switch ideal for extreme duty applications.  And, under all operating conditions, it boasts an excellent response time.  Like the Series III, the Series V exclusive snap switch has an adjustable differential, low contact resistance, wiping action, fast transfer time, and gold over silver contacts. This switch is beneficial where hysteresis, fast transfer time, and low contact resistance are vital. 

3.19” REF. 3.34” REF. ee . = ~~1.187~~ ” ~~REF. 1.187” REF.~~ Diaphragm Type Piston Type ~~Po hs~~ 

|Standard Specifications|Standard Specifications|||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
|Type:|Snap action switch|||||||||||
|Set Point:|Factory set|||||||||||
|Pressure:|35-300 PSI (elastomeric|||||||||||
|diaphragm)||||||||||||
||100-3000 PSI (steel<br>piston)|||||~~1.187~~”~~REF.~~||||||
|Operating<br>Pressure:<br>Proof:|Diaphragm 300 PSI<br>Piston 3000 PSI<br>Diaphragm 500 PSI|||Diaphragm Type<br>~~Po ~~||||||||
||Piston 5000 PSI|||||||||||
|Burst:<br>Ratings:<br>Resistive:<br>Inductive:|Diaphragm 2000 PSI<br>Piston 10000 PSI<br>15  AMP-<br>6  VDC<br>8  AMP-<br>12  VDC<br>4  AMP-<br>24  VDC<br>1  AMP- 120  VAC|Diaphragm Type<br>Set Point Range<br>26900<br>26901<br>26902<br>26903<br>35-50PSI<br>50-100 PSI<br>100-200 PSI<br>200-300 PSI<br>Reference Number||||||Differential<br>10-15 PSI<br>10-15 PSI<br>10-15 PSI<br>10-20 PSI||||
||0.5  AMP- 240  VAC|||||||||||
||Dry circuits|||||||||||
|Temperature||||||Piston Type||||||
|Range:<br>Connector:<br>Piston:<br>Terminals:<br>Circuitry:<br>Base:<br>Housing:<br>Options:<br>Terminations:<br>Connectors:|-40°F to +250°F<br>Diaphragm 1/8-27 PTF<br>SAE short male thread<br>3/4-16 UNF (o-ring fitting)<br>8” Wire leads-18 ga.<br>SPST-N.O. or N.C., SPDT<br>Plated steel<br>Plated steel<br>Silver contacts<br>Terminations:<br>Wide selection of<br>Cannon, Packard, AMP,<br>and others available<br>1/2-20 UNF (o-ring fitting);<br>9/16-18 UNF (o-ring<br>fitting);|26904<br>26905<br>26906<br>26907<br>26908<br>26909<br>26910<br>26911<br>26912<br>26913<br>26914<br>26915<br>26916<br>Reference Number|||||Set Point Range<br>100-150PSI<br>150-250 PSI<br>250-500 PSI<br>500-750 PSI<br>750-1000 PSI<br>1000-1250 PSI<br>1250-1500PSI<br>1500-1750 PSI<br>1750-2000 PSI<br>2000-2250 PSI<br>2250-2500 PSI<br>2500-2750 PSI<br>2750-3000 PSI|Differential<br>35-50 PSI<br>50-75 PSI<br>75-100 PSI<br>100-150 PSI<br>150-300 PSI<br>175-350 PSI<br>175-360 PSI<br>220-370 PSI<br>230-380 PSI<br>250-390 PSI<br>355-400 PSI<br>370-420 PSI<br>385-450 PSI||||
||M14x1.5 (o-ring fitting);|||||||||||
||Others available|||||||||||
||upon request.|||||||||||



Specify:1. Set Point 

2. Actuate on increasing or decreasing pressure 

3. SPST N.O. or N.C., SPDT 

Series V pressure and vacuum switches are custom built switches designed to customer specifications therefore minimum ship quantitities are required and are not available off-the-shelf. 

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## Switch Definitions and Terminology 

Pressure/Vacuum Switch - A device that senses a change in pressure/vacuum and opens or closes an electrical circuit when the set point is reached. 

Set Point - The pre-determined pressure/ vacuum value that is required to open or close the electrical contacts in the switch. 

Electrical Contacts - The elements in the switch that electrically respond to the media applied to the actuator.  Snap action contacts with a 

“self-cleaning” wiping effect are used in Series III and Series V switches.  Direct action blade contacts are used in the 5000 Series. 

## Pressure Switch Actuator - The 

member in the switch which receives the media and ultimately strokes the electrical contacts to open or close at the designated set point.  The actuator in the Series III is a beryllium copper or silicone rubber diaphragm.  An elastomeric diaphragm or piston actuator is used in the Series V. 

The 5000 Series uses a polyimide film diaphragm. 

present at the switch actuator.  This value is important in order to apply the proper switch configuration.  Even though the set point may be relatively low, the system pressure would continue to be applied to the switch actuator in most cases. 

||||||
|---|---|---|---|---|
||Conversion Factors||||
||Convert|To|Multiply By||
||||||
||kPa<br>PSI<br>BARS<br>PSI<br>Hg”<br>PSI<br>H2O”<br>PSI<br>H2O”<br>Hg”<br>°|PSI<br>kPa<br>PSI<br>BARS<br>PSI<br>Hg”<br>PSI<br>H2O”<br>Hg”<br>H2O”<br>|.145<br>6.8948<br>14.5<br>.069<br>.4912<br>2.036<br>.03613<br>27.6778<br>.07355<br>13.5962<br>°||
||C<br>F°|F°<br>C°|1.8(C +17.78)<br>F-32÷1.8||



Proof Pressure - This specification is the maximum over-pressure condition that the switch can have for a specified period of time and still maintain set point integrity. 

Burst Pressure - This specification is the maximum over pressure condition that the switch can withstand without experiencing leakage. 

Dry Circuit Load - Typically this would be a very low electrical load associated with microprocessors when the open circuit voltage is .03V or less and the current is 40mA or less. 

Resistive Load - A load in which the voltage is in phase with the current. 

Inductive Load - A load in which the voltage leads the current. 

## Normally Open (SPST-N.O.) - A 

normally open switch does not conduct an electrical signal until the actuator is moved by the media causing the contacts to close. 

Motor Load - The load of a motor at rated horsepower and speed. 

Capacitive Load - A load which the current leads the voltage. 

Normally Closed (SPST-N.C.) - A normally closed switch conducts electricity until the actuator is moved by the media causing the contacts to open. 

Dual Circuit (SPDT) - A normally open and normally closed circuit are contained in a switch. 

Differential - The difference between opening (actuation) pressure and the closing (de-actuation) set points.  This is also referred to as “dead band”.  For example, a switch set at 150 PSI to open on increasing pressure and close at 95 PSI on decreasing pressure would have a differential of 55 PSI (15095=55). 

Dual Circuit (N.O./N.O.) - Switch contains two normally open circuits. 

Dual Circuit (N.C./N.C.) - Switch contains two normally closed circuits. 

System Pressure/Vacuum - This is the normal pressure/vacuum that would be 

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Honeywell's Springfield and Spring Valley, Illinois facilities manufacture a broad range of electro and electronic-mechanical products that include Hobbs hour meters, pressure and vacuum switches, off-highway vehicular lighting, transmission shifters, turn signal controls, rotary switches, and off-highway vehicular hand controls. Honeywell's customer base is very broad including industries such as automotive, agricultural, material handling, construction, marine, medical, heavy truck, lawn and garden, recreational, generators, compressors and aviation. Our commitment to continuous improvement and total quality management will allow for further expansion of its product lines and customer base while maintaining the highest standards of excellence. 

## MANUFACTURING 

Honeywell's commitment to the customer in past years and present is what has helped us develop our world-class manufacturing systems.  Some of the methods by which we continuously improve products and processes are as follows: 

Six Sigma methodology is a strategy used to accelerate improvements in our processes, products and services, and to reduce manufacturing costs and improve quality. It achieves this by relentlessly focusing on eliminating waste and reducing defects and variations. 

- Continuous Flow Process utilizing “Rabbit Chase” concepts are used in the focused factories in order to achieve the lowest total cost, defect-free product. 

- Single Minute Exchange of Dies (SMED method) provides reduced time in the molding cell. 

- Statistical Process Control is used for measuring critical dimensions and controlling manufacturing processes. 

Poka-Yoke method and computerized test equipment are utilized to eliminate scrap and rework. 

Kanban cards are used to pull raw material and piece parts through the factory. 

Bar coding and electronic data interchange (EDI) are available. 

## QUALITY SYSTEMS 

It is the goal of Honeywell to meet customer value-needs through continuously improved products and processes. That is the basis by which we work to create a partnership with our customers.  Evidence of our commitment is proven by a goal of a Shipped Product Quality Level (SPQL) of 100 ppm. We utilize Advanced Quality Planning, and a QS9000 based quality system. 

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## Warranty/Remedy 

Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. **The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.** 

While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. 

## Sales and Service 

Honeywell serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: INTERNET: www.honeywell.com/hobbs E-mail: honeywellhobbs.marketing@honeywell.com 

**For Honeywell pressure and vacuum switches contact the Springfield location at 217-753-7798 or visit www.honeywell.com/hobbs** 

Sensing and Control Honeywell P.O. Box 19424 Springfield, IL 62794-9424 USA 

email: www.honeywellhobbs.marketing@honeywell.com 

www.honeywell.com/hobbs 

**Catalog 10-1003, GLO Printed in the U.S.A.** 

© 2004 Honeywell International Inc. All Rights Reserved. 

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---

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