751134

E-STOP relays, safety gate monitors 

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

][Bildunterschrift_NOT_Sch.tuer_LichtSafety relay for monitoring E-STOP pushbuttons, safety gates and light beam devices 

## **Approvals** 

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PNOZ s4<br><br><br><br>**----- End of picture text -----**<br>


## **Unit features** 

- Gertemerkmale  Positive-guided relay outputs: 

   - 3 safety contacts (N/O), instantaneous 

   - 1 auxiliary contact (N/C), instantaneous 

- 1 semiconductor output 

- Connection options for: 

   - E-STOP pushbutton 

   - Safety gate limit switch 

   - Reset button 

   - Light barriers 

   - PSEN 

- A connector can be used to connect 1 PNOZsigma contact expander module 

- Operating modes can be set via rotary switch 

- LED indicator for: 

   - Supply voltage 

   - Input status, channel 1 

   - Input status, channel 2 

   - Switch status, safety contacts 

   - Reset circuit 

   - Error 

- Plug-in connection terminals (either spring-loaded terminal or screw terminal) 

## **Unit description** 

Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZThe safety relay meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113-1 and may be used in applications with 

- E-STOP pushbuttons 

- Safety gates 

- Light beam devices 

Gertebeschreibungand as safety component in accordance with the Lift Directive 95/16/EC and EN 81-1. 

## **Safety features** 

][Sicherheitseigenschaften Schaltgerät_allgemeiner TeilThe relay meets the following safety requirements: 

- The circuit is redundant with built-in self-monitoring. 

- The safety function remains effective in the case of a component failure. 

- The correct opening and closing of the safety function relays is tested automatically in each on-off cycle. 

- Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ  The unit has an electronic fuse. 

## **Block diagram** 

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B l o c kshatbild<br>**----- End of picture text -----**<br>


- *only with UB = 48 – 240 V AC/DC 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

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## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Function description** 

- ][Funktionen_einkanalig  Single-channel operation:  no redundancy in the input circuit, earth faults in the reset and input circuit are detected. 

- ][Funktionen_zweikanalig_ohne_quer  Dual-channel operation without detection of shorts across contacts: redundant input circuit, detects 

   - earth faults in the reset and input circuit, 

   - short circuits in the input circuit and, with a monitored reset, in the reset circuit too. 

- ][Funktionen_zweikanalig_mit_quer_ber  Dual-channel operation with detection of shorts across contacts: redundant input circuit, detects 

   - earth faults in the reset and input circuit, 

   - short circuits in the input circuit and, with a monitored reset, in the reset circuit too, 

   - shorts between contacts in the input circuit. 

- ][Funktionen_autoStart  Automatic start: Unit is active once the input circuit has been closed. 

- ][Funktionen_manuStart  Manual reset: Unit is active once the input circuit is closed and then the reset circuit is closed. 

- ][Funktionen_berStart_fall_Flanke  Monitored reset with falling edge: Unit is active once 

   - the input circuit is closed and then the reset circuit is closed and opened again. 

   - the reset circuit is closed and then opened again once the input circuit is closed. 

- Monitored reset with rising edge: Unit is active once the input circuit is closed and once the reset circuit is closed after the waiting period has elapsed (see technical details). 

- ][Funktionen_Start_Anlauftest  Reset with start-up test: The unit checks whether safety gates that are closed are opened and then closed again when supply voltage is applied. 

- ][Funktionen_Kontaktvervielfachung_PNOZsigma  Increase in the number of available instantaneous safety contacts by connecting contact expander modules or external contactors/relays; A connector can be used to connect 1 PNOZsigma contact expander module. 

## **Timing diagram** 

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## **Key** 

- Power: Supply voltage 

- Reset/start: Reset circuit S34 S34 

- Input: Input circuits S11-S12, S21S22 

- Output safe: Safety contacts 13-14, 23-24, 33-34 

- Output aux: Auxiliary contacts 4142 

- Out semi: Semiconductor output Y32 

-  : Automatic reset 

-  : Manual reset 

-  : Monitored reset with rising edge 

-  : Monitored reset with falling edge 

- a: Input circuit closes before reset circuit 

- b: Reset circuit closes before input circuit 

- t1: Switch-on delay 

- t2: Delay-on de-energisation 

- t3: Waiting period 

- t4: Waiting period reset circuit was closed 

## **Wiring** 

][Verdrahtung_Si_unverz_1Hi_unverzPlease note: 

- Information given in the “Technical details” must be followed. 

- Outputs 13-14, 23-24, 33-34 are safety contacts, output 41-42 is an auxiliary contact (e.g. for display). 

- To prevent contact welding, a fuse should be connected before the output contacts (see technical details). 

- Calculation of the max. cable runs lmax in the input circuit: 

- ����� 

- ������ ������� Rlmax = max. overall cable resistance (see technical details) Rl /km = cable resistance/km 

- Use copper wire that can withstand 60/75 °C. 

- Sufficient fuse protection must be provided on all output contacts with capacitive and inductive loads. 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Preparing for operation** 

- Supply voltage 

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Supply voltage AC DC<br>poo 1 A1 Q————L<br>iI \ I|<br>| $24 A2 0———_N<br>n sQa nann ned I<br> Input circuit<br>Input circuit Single-channel Dual-channel<br>E-STOP pr------=-5 CSI<br>without  detection of shorts across con- $11 I<br>tacts $12<br>$22<br>I |C ;<br>E-STOP<br>with  detection of shorts across contacts<br>|<br>Safety gate<br>@ ty<br>without  detection of shorts across con-<br>tacts panna nana L l. Est<br>$11 1<br>I $12<br>i<br>| $22 i<br>i!<br>Safety gate<br>with  detection of shorts across contacts<br>I<br>Light beam device or safety switch  with<br>detection of shorts across contacts via  1<br>ESPE 1<br>(only when UB = 24 VDC) A2<br>**----- End of picture text -----**<br>


Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

## E-STOP relays, safety gate monitors 

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

- Reset circuit/feedback loop 

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Reset circuit/feedback loop Reset circuit Feedback circuit<br>Automatic reset<br>1 $12 I<br>Iines| 1I<br>! I H 43<br>14<br>en<br>Manual/monitored reset<br>**----- End of picture text -----**<br>


- Semiconductor output 

*Connect together the 0V connections on all the external power supplies 

##  Key 

- S1/S2 E-STOP/safety gate switch 

- S3 Reset button Switch operated Gate open 

   - Gate closed 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

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## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Terminal configuration** 

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K nlem bu g<br>**----- End of picture text -----**<br>


## **Installation** 

## **Dimensions** 

> ][Montage_PNOZsigma **Install base unit without contact ex-** Abmessungen*with spring-loaded terminals 

## **pander module:** 

- Ensure that the plug terminator is inserted at the side of the unit. 

## **Connect base unit and PNOZsigma contact expander module:** 

- Remove the plug terminator at the side of the base unit and at the contact expander module. 

- Connect the base unit and the contact expander module to the supplied connector before mounting the units to the DIN rail. 

## **Installation in control cabinet** 

- The safety relay should be installed in a control cabinet with a protection type of at least IP54. 

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- Use the notch on the rear of the unit to attach it to a DIN rail (35 mm). 

- When installed vertically: Secure the unit by using a fixing element (e.g. retaining brakket or end angle). 

- Push the unit upwards or downwards before lifting it from the DIN rail. 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Notice** 

][Wichtig_PDBThis data sheet is only intended for use during configuration. Please refer to the operating manual for installation and operation. 

## **Service life graph** 

Lebensdauerkurve_Relais_Text vor KurveThe service life graphs indicate the number of cycles from which failures due to wear must be expected. The wear is mainly caused by the electrical load; the mechanical load is negligible. 

UB 24 VDC 

> Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp **Example** 

- Inductive load: 0,2 A 

- Utilisation category: AC15 

- Contact service life: 2,000,000 cycles 

Provided the application requires fewer than 2,000,000 cycles, the PFH value (see technical details) can be used in the calculation. 

To increase the service life, sufficient spark suppression must be provided on all output contacts. With capacitive loads, any power surges that occur must be noted. With contactors, use freewheel diodes for spark suppression. 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## UB 48-240 VAC/DC 

- Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp **Example**  Inductive load: 0,2 A  Utilisation category: AC15  Contact service life: 1,000,000 cycles 

Provided the application requires fewer than 1,000,000 cycles, the PFH value (see technical details) can be used in the calculation. 

To increase the service life, sufficient spark suppression must be provided on all output contacts. With capacitive loads, any power surges that occur must be noted. With contactors, use freewheel diodes for spark suppression. 

## **Technical details** 

## **Electrical data** 

|Supply voltage||
|---|---|
|Supply voltage UBDC|**24 V**|
|Supplyvoltage UB AC/DC|**48 - 240 V**|
|Voltage tolerance|**-15 %/+10 %**|
|Power consumption at UB AC|**5.0 VA**No. 750134,751134|
|Power consumption at UB DC|**2.5 W**|
|Frequencyrange AC|**50 - 60 Hz**|
|Residual ripple DC|**160 %**No. 750134, 751134|
||**20 %**No. 750104,751104|
|Voltage and current at||
|Input circuit DC:**24.0 V**|**50.0 mA**|
|Reset circuit DC:**24.0 V**|**50.0 mA**|
|Feedback loopDC:**24.0 V**|**50.0 mA**|
|Number of output contacts||
|Safety contacts (S) instantaneous:|**3**|
|Auxiliarycontacts(N/C):|**1**|



Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

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## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Electrical data** 

Utilisation category in accordance with **EN 60947-4-1** Safety contacts: AC1 at **240 V** 

Imin: **0.01 A** , Imax: **6.0 A** Pmax: **1500 VA** Imin: **0.01 A** , Imax: **6.0 A** Pmax: **150 W** Imin: **0.01 A** , Imax: **6.0 A** Pmax: **1500 VA** Imin: **0.01 A** , Imax: **6.0 A** Pmax: **150 W** 

Safety contacts: DC1 at **24 V** 

Auxiliary contacts: AC1 at **240 V** 

Auxiliary contacts: DC1 at **24 V** 

Utilisation category in accordance with **EN 60947-5-1** Safety contacts: AC15 at **230 V** 

Imax: **3.0 A** No. 750134, 751134 **5.0 A** No. 750104, 751104 Imax: **4.0 A** No. 750134, 751134 **5.0 A** No. 750104, 751104 Imax: **3.0 A** No. 750134, 751134 **5.0 A** No. 750104, 751104 Imax: **4.0 A** No. 750134, 751134 **5.0 A** No. 750104, 751104 **AgCuNi + 0.2 µm Au** 

Safety contacts: DC13 at **24 V** (6 cycles/min) 

Auxiliary contacts: AC15 at **230 V** 

Auxiliary contacts: DC13 at **24 V** (6 cycles/min) 

Contact material 

External contact fuse protection (IK = 1 kA) to **EN 60947-5-1** Blow-out fuse, quick Safety contacts: 

**10 A** No. 750104, 751104 **6 A** No. 750134, 751134 **10 A** No. 750104, 751104 **6 A** No. 750134, 751134 

Auxiliary contacts: 

Blow-out fuse, slow Safety contacts: 

**4 A** No. 750134, 751134 **6 A** No. 750104, 751104 **4 A** No. 750134, 751134 **6 A** No. 750104, 751104 

Auxiliary contacts: 

Circuit breaker 24 VAC/DC, characteristic B/C Safety contacts: 

**4 A** No. 750134, 751134 **6 A** No. 750104, 751104 **4 A** No. 750134, 751134 **6 A** No. 750104, 751104 **24.0 V** DC,, **20 mA** 

Auxiliary contacts: 

Semiconductor outputs (short circuit proof) **24.0 V** DC,, **20 mA** Max. overall cable resistance Rlmax input circuits, reset circuits single-channel at UB DC **30 Ohm** single-channel at UB AC **30 Ohm** No. 750134, 751134 dual-channel without detect. of shorts across contacts at UB DC **30 Ohm** No. 750134, 751134 **60 Ohm** No. 750104, 751104 dual-channel without detect. of shorts across contacts at UB ACB AC AC **30 Ohm** No. 750134, 751134 dual-channel with detect. of shorts across contacts at UB DCB DC DC **30 Ohm** dual-channel with detect. of shorts across contacts at UBB AC **30 Ohm** No. 750134, 751134 Min. input resistance when switching on ut resistance when switching on on **110 Ohm** 

dual-channel without detect. of shorts across contacts at UB ACB AC AC dual-channel with detect. of shorts across contacts at UB DCB DC DC dual-channel with detect. of shorts across contacts at UBB AC Min. input resistance when switching on 

## **Safety-related characteristic data** 

PL in accordance with **EN ISO 13849-1: 2006 PL e** ( **Cat. 4** ) Category in accordance with **EN 954-1 Cat. 4** SIL CL in accordance with **EN IEC 62061 SIL CL 3** PFH in accordance with **EN IEC 62061 2.31E-09** SIL in accordance with **IEC 61511 SIL 3** PFD in accordance with **IEC 61511 2.03E-06** TM [year] in accordance with **EN ISO 13849-1: 2006 20** 

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

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## **Up to PL e of EN ISO 13849-1** PNOZ s4 

|**Times**||
|---|---|
|Switch-on delay||
|with automatic reset typ.|**170 ms**|
|with automatic reset max.|**300 ms**|
|with automatic reset after power on typ.|**350 ms**|
|with automatic reset after power on max.|**600 ms**|
|with manual reset typ.|**40 ms**|
|on monitored reset with rising edge typ.|**35 ms**|
|on monitored reset with rising edge max.|**50 ms**|
|on monitored reset with falling edge typ.|**55 ms**|
|on monitored reset with fallingedge max.|**70 ms**|
|Delay-on de-energisation||
|with E-STOP typ.|**10 ms**|
|with E-STOP max.|**20 ms**|
|with power failure typ.|**40 ms**|
|withpower failure max.|**80 ms**|
|Recovery time at max. switching frequency 1/s||
|after E-STOP|**100 ms**No. 750104, 751104|
||**50 ms**No. 750134, 751134|
|afterpower failure|**100 ms**|
|Waiting period with a monitored reset||
|with rising edge|**120 ms**|
|with falling edge|**150 ms**No. 750134, 751134|
||**250 ms**No. 750104,751104|
|Min. start pulse duration with a monitored reset||
|with rising edge|**30 ms**|
|with fallingedge|**100 ms**|
|Simultaneity,channel 1 and 2|∞|
|Supplyinterruption before de-energisation|**20 ms**|
|**Environmental data**||
|EMC|**EN 60947-5-1**, **EN 61000-6-2**, **EN 61000-6-4**|
|Vibration to**EN 60068-2-6**||
|Frequency|**10 - 55 Hz**|
|Amplitude|**0.35 mm**|
|Climatic suitability|**EN 60068-2-78**|
|Airgap creepage in accordance with**EN 60947-1**||
|Pollution degree|**2**|
|Overvoltage category|**III / II**|
|Rated insulation voltage|**250 V**|
|Rated impulse withstand voltage|**4.00 kV**|
|Ambient temperature|**-10 - 55 °C**|
|Storage temperature|**-40 - 85 °C**|
|Protection type||
|Mounting (e.g. cabinet)|**IP54**|
|Housing|**IP40**|
|Terminals|**IP20**|
|**Mechanical data**||
|Housing material||
|Housing|**PC**|
|Front|**PC**|
|Cross section of external conductors with screw terminals||
|1 core flexible|**0.25 - 2.50 mm² , 24 - 12 AWG**No. 750104, 750134|
|2 core, same cross section, flexible:||
|with crimp connectors, without insulating sleeve|**0.25 - 1.00 mm² , 24 - 16 AWG**No. 750104, 750134|
|without crimpconnectors or with TWIN crimpconnectors|**0.20 - 1.50 mm², 24 - 16 AWG**No. 750104,750134|
|Torque settingwith screw terminals|**0.50 Nm**No. 750104,750134|
|Cross section of external conductors with spring-loaded termi-|**0.20 - 2.50 mm² , 24 - 12 AWG**No. 751104, 751134|
|nals: Flexible with/without crimpconnectors||



Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03 

E-STOP relays, safety gate monitors 

**==> picture [72 x 42] intentionally omitted <==**

## **Up to PL e of EN ISO 13849-1** PNOZ s4 

## **Mechanical data** 

Spring-loaded terminals: Terminal points per connection **2** No. 751104, 751134 Stripping length **9 mm** No. 751104, 751134 Dimensions Height **102.0 mm** No. 751104, 751134 **96.0 mm** No. 750104, 750134 Width **22.5 mm** Depth **120.0 mm** Weight **184 g** No. 751104 **186 g** No. 750104 **209 g** No. 751134 **210 g** No. 750134 

Technische Daten_Satz No. 

## No. stands for order number. 

Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDBIt is essential to consider the relay's service life graphs. The relay outputs' safety-related characteristic data is only valid if the values in the service life graphs are met. 

The PFH value depends on the switching frequency and the load on the relay output. 

If the service life graphs are not accessible, the stated PFH value can be 

used irrespective of the switching frequency and the load, as the PFH value already considers the relay's B10d value as well as the failure rates of the other components. 

All the units used within a safety function must be considered when calculating the safety characteristic data. 

## Si_Kennzahlen_Erläuterung_2 **INFORMATION** 

A safety function's SIL/PL values are **not** identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. 

The standards current on **2006-04** apply. 

## **Conventional thermal current while loading several contacts** 

|Number of contacts|Ithper contact at UB DC|Ith at UB AC|
|---|---|---|
|1|**6.00 A**|**6.00 A**No. 750134,751134|
|2|**6.00 A**|**6.00 A**No. 750134,751134|
|3|**4.50 A**No. 750134, 751134|**4.50 A**No. 750134, 751134|
||**5.00 A**No. 750104,751104||



## **Order reference** 

|**Type**||**Features**||**Terminals**|**Order no.**|
|---|---|---|---|---|---|
|PNOZ s4|||24 VDC|With screw terminals|750 104|
|PNOZ s4|C||24 VDC|With spring-loaded terminals|751 104|
|PNOZ s4||48 – 240 VAC/DC||With screw terminals|750 134|
|PNOZ s4|C|48 – 240 VAC/DC||With spring-loaded terminals|751 134|



Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 

1001742-EN-05-2012-03