650949-5

Application Specification **Eurocard Connectors Types B, C, M, Q, R, and Enhanced Type C 114-9014** — _: ! E **(Board-to-Board Application)** 18 JUN 12 Rev K 

## **NOTE** 

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_All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_  . Figures and illustrations are for identification only and are not drawn to scale._ 

## **1. INTRODUCTION** 

This specification covers requirements for the printed circuit (pc) board--to--board application of Eurocard Connectors Types B, C, M, Q, R, and Enhanced Type C. These two--piece, 2.54 mm [.100 in.] row--to--row and in--row centerline contact connectors are designed to mate with all DIN 41612 and IEC 603--2 connectors of similar type and contact arrangement. The two-- and three--row connectors are available in 32, 64, and 96 positions, as well as half sizes and expanded sizes as mating pin and receptacle connectors. 

The housings are available pre--loaded with ACTION PIN* thin stock and square stock contacts (0.64 mm [.025 in.]), solder tines and wrap--type contacts in various lengths. Type M housings have contact cavities at each end that will accept solder cup, coaxial crimp--type, and solder type contacts. Multiple pin heights for connectors with make first, break last (MFBL) contacts and selective contact loading are available. 

When corresponding with TE Connectivity Personnel, use the terminology provided in this specification to facilitate your inquiries for information. Basic terms and features of these components are provided in Figure 1. 

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Row B Row A Polarizing<br>Bar<br>Row C<br>Mounting Housing<br>_ KR Type C Ear<br>Receptacle<br>Socket<br>—— Connector<br>SuoN Contacts<br>Wie ><br>< Op & AI xs!<br>> > Lb<br>><br>><br>ACTION PIN >.<br>Thin Stock Contact “Wie, Je<br>‘ :<br>Ribbing t e e e :<br>Standoff<br>aM | o™<br>Type R Receptacle <> “<br>Connector<br>Pin<br>Polarizing Hood ‘<br>Indent t Pin<br>Contact<br>ty Ma.<br>l ag s<br>adil<br>Boardlock<br>~—<br>~— |<br>Solder Tine<br>ACTION PIN 0.64 mm “tings Wrap - Type | InWSS+2<br>[.025 in.] Square Stock<br>Contact<br>Contact<br>Type C Pin Connector<br>Type R Pin Connector<br>Figure 1 (cont’d)<br>**----- End of picture text -----**<br>


E 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved TE logo is a trademark. 

TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. **1** of 18 PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, visit our website at **www.te.com** 

LOC B 

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners. 

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PC Board Mount<br>p Whine,See,See Power Contact 3 TI tea ;<br>Nit e . SD<br>t i ie SSS BD ea<br>linen SSN LEZ) SEMA<br>a RES LLLD) it<br>ACTION PIN<br>hive sill CL 25 S<br>Thin Stock Contact Solder Tine<br>Solder Cup<br>Solder Cup Power Contact<br>Power Contact Coaxial Cable Coaxial Cable<br>In - Line Contact In - Line Contact<br>Coaxial Solder Right - Angle PC Board Mount -<br>Right Angle PC Board<br>Tine Contact Cable Contact Coaxial Contact Mount Power Contact<br>**----- End of picture text -----**<br>


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Type M Receptacle Connector<br>**----- End of picture text -----**<br>


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Type M Pin Connector<br>**----- End of picture text -----**<br>


_Figure 1 (end)_ 

## **2. REFERENCE MATERIAL** 

## **2.1. Revision Summary** 

The following revision summary of changes and additions have been made to this specification for this revision. 

- S Updated document to corporate requirements 

- S Corrected dimension line in Figure 10 

## **2.2. Customer Assistance** 

Product Base Part Number 535032 and Product Code 5607 are representative of Eurocard Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local TE Representative or, after purchase, by calling the Tooling Assistance Center number at the bottom of page 1. 

## **2.3. Drawings** 

Customer Drawings for product part numbers are available from the service network. The information contained in Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by TE. 

## **2.4. Specifications** 

Product Specification 108--26003 provides information for ACTION PIN contacts. Product Specification 108--5299 contains information for ACTION PIN contacts and solder type contacts for Type Q connectors. 

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## **2.5. Instructional Material** 

Available instruction sheets (408--series) and customer manuals (409--series) contain detailed assembly instructions and repair procedures for product and tooling. Documents available which pertain to Eurocard connectors are: 

- 408--9027 Adapter Kit for Greenerd Frame Assembly 

408--9623 Seating Tool 535072--1 (for Type C Receptacle Connectors and Seating Tool 148090--[ ] for Type M Receptacle Connectors) 

- 408--9740 Seating Tools 768211--[ ] (for Type R Connectors with ACTION PIN Contacts) 408--9894 Programmable Seating Tools 768216--[ ] (for Type R Connectors with MFBL Contacts) 

## **2.6. Manuals** 

Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides information on various flux types and characteristics along with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 

## **3. REQUIREMENTS** 

## **3.1. PC Board** 

## **A. Thickness** 

1. Connectors with ACTION PIN contacts are available in two designs: one for pc boards with a minimum thickness of 1.57 mm [.062 in.] and one for pc boards with a minimum thickness 2.36 mm [.093 in.]. 

2. Connectors with solder tines or ACTION PIN thin stock contacts require a minimum pc board thickness of 1.57 mm [.062 in.]. 

## **B. Layout** 

The suggested pc board layout should be as specified in Figure 2. 

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Dim. A + (Two x Dim. B)<br>“B”<br>[[ - 209] “A” (Number of Spaces x 2.54 [.100])<br>TYP POS ITI ON B - 32<br>L o oo ooood CO0o00 0<br>¢ Oo00000 0 Oqgqdoodrddoo<br>| PC BO A RD R EFE R E NC E SE G<br>| —<br>Type B Pin Connector and Type Q Receptacle Connector<br>**----- End of picture text -----**<br>


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Dim. A + (Two x Dim. B)<br>“B”<br>YP [222]224 | “A” (Number of Spaces x 2.54 [.100])<br>e $Oo000000 000000<br>B - 32<br>CouPOS nITI ON e ae EE E<br>| CRE E)7<br>T YP<br>Type Q Pin Connector and Type B Receptacle Connector<br>**----- End of picture text -----**<br>


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Dim. A + (Two x Dim. B)<br>“B”<br>“A” (Number of Spaces x 2.54 [.100])<br>**----- End of picture text -----**<br>


_**Type R Pin Connector and Type C Receptacle Connector**_ 

H See Figure 3 

_Figure 2 (cont’d)_ 

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Dim. A + (Two x Dim. B) “B”<br>“A” (Number of Spaces x 2.54 [.100])<br>C - 32<br>[72 41 ] L ooOO0O0000 oo 0 ROO0000_ [L209£] 3:]  7 82 % da1<br>¢ o00000 0 Lbooo0o00o0d0d 1 A css<br>OoO0o00c0o00 0 PrOoOooOd00C0 0<br>5 . 41 7 .213 D IA T YP PC BO A RD R EFE R E NC E [ x 99] |<br>E a r [ S oe] [ B S r o a) T YP<br>Type C Pin Connector and Type R Receptacle Connector<br>[e6 5 0] [[5-500]]<br>[a 7 ] [[ = re0]]————_ +<br>“A”<br>(Number of Spaces x<br>eq] (For Solder Tine 5.09 [209] ] ry 2.54 [.100]) _. 5.08 [ [.200] ] p<br>Coaxial Connectors)<br>6 ¢6 6 ¢6 ¢6 ¢6 0000006 6¢ € ¢6 G 66 O 66 | ©<br>— —$— — - $¢— — -$—— $— #000000 ¢—¢ ——$— — $- — — $- —<br>b bo bh ~ $HpHoododoo0o gd ab 6 oo 6 [ [ 20<br>[2[sre]JPLC ou <—( z9T YP| [ [5 oa]].09] [ [ 200] ] TYP D IA T YP[[s23]] [6 (For Crimpand Power Contacts) .00 |[[2-36] - Type, Solder Cup Type  ] DIA TYP TYP<br>PC BO A RD R EFE R E NC E<br>Type M Pin Connector<br>[20 . 00] [75-543] |<br>[[ z see]]<br>“A”<br>[ [ 200]] r ye (Number of Spaces x [ [ 327]] r<br>(For Solder Tine 2.54 [.100])<br>Coaxial Connectors)<br>-_ ~ [[ 2 70]] ou<br>C O F X OE R KA R DP CCIOOOO F FR E RA EAA ? 2 PLC<br>x _3 2S 1S +" ¢ O000000 € aes<br>[ v eal] [6.00 | [2- 3 4] | DIA TYP<br>-<br>TYP -04[[200] ] |y p (For Crimp Type, Solder Cup Type<br>and Power Contacts)<br>[763] [ [ 509] i<br>nm D IA [TYP] [ [ 233]J<br>Type M Receptacle Connector<br>H See Figure 3<br>**----- End of picture text -----**<br>


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Figure 2 (cont’d)<br>**----- End of picture text -----**<br>


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Dim. C + (Two x Dim. B)<br>“A”<br><— 0d [ - 259]]<br>Three - Row<br>“B” “C” Position (Ref)<br>Four - Row<br>[e-69|[ [ 229] ] e.54[[106]<br>T YP Position (Ref)<br>£ . @2 .79+0. 1 ,<br>B I S110558 4. 004] $000000000° ° ° ° 000000O an<br>2 PLE o00000 000 oo00000 ¢<br>00000000 C00O000 ¢<br>oO 8 8 Oo 8°<br>pos iTi on c - 32<br>© eT<br>PC BO A RD R EFE R E NC E<br>D IA T YP<br>Number of Spaces (Between<br>Four - Row Positions) x Dim. A<br>Number of Spaces (Between<br>Three - Row Positions) x Dim. C<br>Enhanced Type C Receptacle Connector<br>**----- End of picture text -----**<br>


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Number of Spaces (Between<br>Four - Row Positions) x Dim. A<br>Number of Spaces (Between<br>Three - Row Positions) x Dim. C “A”<br>.08|| [200] ]<br>oOo 0O b OO OO oO 32 . 79 40<br>LOoOO0o0000 & C. 110 +,<br>ff000000<br>0 O12 ce<br>Oo b oo o | 00 0 (+5 4<br>R E NC E<br>“C”<br>2 54 109] | tye<br>G1 + 0 . 08 T YP<br>“B”<br>**----- End of picture text -----**<br>


## _**Enhanced Type C Pin Connector**_ 

H See Figure 3 

_Figure 2 (end)_ 

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## **C. Hole Dimensions** (Figure 3) 

Values specified in the following must be complied with to ensure proper performance. The drilled hole diameter and the copper plating thickness are of major importance and must be adhered to. 

Refer to Paragraph 3.1.A.1 and .2 for PC Board Thickness Pad Diameter FR **-** 4 Material (Ref) Finished Hole Dia. After Plating **Surface Finish Thickness** HASL Sn Pb 0.008 [.0003] Min. Immersion Sn 0.0005 [.000020] Min. OSP 0.0002 **-** 0.0005 [.000008 **-** .000020] Copper Plating Immersion Au/Ni 0.004 **-** 0.005 Ni, 0.0001 **-** 0.0005 Au — **- -** [.00005 .00020] Ni, [.000004 .000020] Au Drilled Hole Diameter Immersion Ag 0.0001 [.000004] Min. 

## **PC BOARD HOLE** 

|**CONTACT**<br>**TYPE**|**PC BOARD HOLE**|**PC BOARD HOLE**|**PC BOARD HOLE**|**PC BOARD HOLE**|**PC BOARD HOLE**|**PC BOARD**<br>**PAD (MIN DIA)**|
|---|---|---|---|---|---|---|
||**TYPE**|**DIAMETER**||**PLATING THICKNESS**|||
|||**DRILLED**|**AFTER**<br>**PLATING (REF)**|**COPPER**<br>**(KNOOP-150 Max)**|**SURFACE**<br>**FINISH**||
|ACTION<br>PIN|Plated--Through|1.125--1.176<br>[.0443--.0463]z|1.02<br>[.040]B|0.03--0.08<br>[.001--.003]<br>0.03--0.08<br>[.001--.003]|**See** **Surface** **Finish/Thickness**<br>Callout in Above Illustration|1.57 [.062]|
||Plated--Through<br>(Type Q)|0.874--0.925<br>[.0344--.0364]|0.80<br>[.031]|||1.57 [.062]|
||Non--<br>Plated--Through|1.125--1.176<br>[.0443--.0463]|------|------|------|1.65 [.065]|
|Solder<br>Tine|Plated--Through|1.125--1.176<br>[.0443--.0463]|0.99<br>[.039]|0.03--0.08<br>[.001--.003]|See Surface Finish/Thickness<br>Callout in Above Illustration|Hole Diameter<br>Plus 0.51 [.020]|



z Drilled hole diameter for immersion Au holes to be 1.151 **-** 1.201 mm [.0453 **-** .0473 in.]. 

B Finished hole diameter for immersion Au holes to be 1.04 mm [.041 in.] ref. 

_Figure 3_ 

## **3.2. Housing Features** 

## **A. Boardlocks** 

The solder tine connectors are available with boardlocks which help retain the connector onto the pc board. Special application tooling or equipment is not required for connectors with boardlocks. 

## **B. Mounting Ears and Standoffs** 

These connectors are designed with mounting ears in different thicknesses and spacing between standoffs. Those with larger mounting ear height and closer standoff spacing do not require a seating tool to push the ACTION PIN contacts through the pc board holes to seat the connector. Those with smaller mounting ear height and greater standoff spacing require the use of a seating tool. See Figure 4. 

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## _No Special Tooling Required_ 

_Special Tooling Required (See Section 5)_ 

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5.05 +0.05 [.199 +.002]<br>Mounting Ear Height 3.90 [.154]<br>Mounting Ear Height<br>0.081 [.003] 0.305 [.012]<br>Standoff Spacing Standoff Spacing<br>(Centerline - to - Centerline) (Centerline - to - Centerline)<br>Figure 4<br>**----- End of picture text -----**<br>


## **3.3. Mounting Hardware** 

Connectors are designed to be secured to the pc board with commercially available M2.5 mounting screws and nuts. See Figure 5. 

## **3.4. Polarizing Feature and Keying** 

Each pin and receptacle connector has a polarizing bar and indent that ensures correct orientation for mating. When more than one pin and receptacle connector of the same configuration are used in an area, they can be keyed to prevent mis--mating. Keying strips and keying plugs are available. See Figure 5. 

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Polarizing<br>Indent Mounting Hardware<br>(Customer Supplied)<br>PC Board<br>we[2 Polarizing<br>Bar<br>Pin Connector<br>Keying Strip<br>RA BLe | lS<br>Post Removed<br>from Keying Strip<br>for Keying Plug<br>al<br>Keying<br>Plug(s)<br>Receptacle Connector<br>Keying Strip<br>**----- End of picture text -----**<br>


_Figure 5_ 

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## **3.5. Wrap-Type Contacts** 

The wrap--type contacts available in these connectors will accommodate one or two wire wrap applications. It is recommended that 8 to 10 turns of solid wire be wrapped when using wire size 32 AWG, 7 to 9 turns when using wire size 30 or 28 AWG, and 6 to 7 turns when using wire size 26 AWG. The wire must be tightly wrapped to achieve reliable wrap--type terminations. See Figure 6. 

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PC Board<br>Wire Wrap<br>Application<br>(Ref)<br>**----- End of picture text -----**<br>


_Figure 6_ 

## **3.6. Ancillary Items** 

## **A. Guide Brackets** 

Various types of guide brackets have been designed for application to Type C connectors. The guide bracket is mounted onto the pc board to help properly guide the mating connector onto the pin or receptacle connector. The bracket is also designed to attach to the connector with the mounting screws and nuts supplied with the guide brackets to ensure a stable application. See Figure 7. 

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Type C<br>Mounting Connector<br>Hardware (Typ)<br>oe [pe] Mating<br>Connector<br>(Ref)<br>Mounting<br>Hardware<br>Guide Bracket<br>y ia<br>(Typ)<br>4 S<br>PC Board<br>**----- End of picture text -----**<br>


_Figure 7_ 

## **B. Dust Covers** 

Dust covers are used to protect the mating face of connectors that are not mated. The cover must be aligned with the mating face of the connector and pressed into position. The covers are available for Type C connectors 64-- and 96--position. See Figure 8. 

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## **C. Shrouds** 

Mating capabilities may be expanded by stacking connectors with the use of a shroud. Shrouds are used with all 48-- and 96--position, three--row, Type C connectors and all 48-- and 96--position, Type R connectors with ACTION PIN contacts mounted in pc boards with a thickness of 3.18 mm [.125 in.], 2.36 mm [.093 in.], and 1.57 mm [.062 in.]. Shrouds must be selected according to size (contact positions) and height (contact length) and are applied manually. Refer to Figure 8. 

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Dust Cover<br>(Ref)<br>Ne<br>Pin Connector<br>PC Board<br>Shroud<br>**----- End of picture text -----**<br>


_Figure 8_ 

## **3.7. Mating and Alignment** 

## **A. Connector Seating** 

Seated connectors must be bottomed on the pc board, measured from the top of the connector standoffs to the pc board, to within the dimension shown in Figure 9. 

## _**Connector Seating**_ 

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0.25 [.010]<br>(Max)<br>Standoff<br>PC Board<br>**----- End of picture text -----**<br>


_Figure 9_ 

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## **B. Mating Dimensions** 

Possible mating configurations are illustrated in Figure 10. 

**NOTE** _The dimensions shown are for reference only when designing systems. Designated centerlines indicate mounting hole location. Refer to the applicable TE customer drawing for connector dimensions._ 

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Type B Pin and Type C Pin and Type M and Enhanced Type C<br>Receptacle Connector Receptacle Connector Pin and Receptacle Connector<br>1 . 370.054] 1.3 7 0. 0 54] N<br>m aaann 2.54L30 .. 1100]2] Leos{Ox P7 6030 3. 12] 2. 54 o N<br>WA YN min<br>|v v lv<br>4<br>ae | MATED i ol<br>yeA 4 y 4 [ 1 .1.51453) ene iNyf 47ae“i (.11.4553]17 3.610.142]'NKAamnanans—AGY y: [<br>SS ISI SS WI NI NG G i y f i g (és<br>L-o . 3¢ . o123 ke-0.3£ . 012] A e Bid  at i n 7<br>| 0.3L£.012]<br>¢<br>Type Q Pin and Type Q Pin and Type B<br>Receptacle Connector Receptacle Connector  D<br>**----- End of picture text -----**<br>


- D When connector types are mixed (for example, C and R), the connector circuit numbers will not match; for example, Position A1 of the pin connector will mate with Position A32 of the receptacle connector. 

_Figure 10 (cont’d)_ 

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## _**Type R Pin and Type R Pin and Type C Receptacle Connector Receptacle Connector**_ 

_**Type C Pin and Type R Receptacle Connector**_ D 

_**Type B Pin and Type Q Receptacle Connector**_ D 

- D When connector types are mixed (for example, C and R), the connector circuit numbers will not match; for example, Position A1 of the pin connector will mate with Position A32 of the receptacle connector. 

_Figure 10 (end)_ 

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## **C. Mating Conditions** 

To ensure reliable connections and prevent unnecessary damage to connectors, refer to the recommended vertical alignment and offset tolerances shown in Figure 11. 

**CAUTION** _DISCONNECT electrical current before mating or unmating connectors._ 

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Vertical Alignment Offset Tolerances<br>+4 _ +2 _<br>1.02 [.040] 1.02 [.040]<br>**----- End of picture text -----**<br>


_Figure 11_ 

## **3.8. Soldering** 

Connectors with solder contacts can be mounted on and secured to a pc board by hand soldering or wave soldering techniques. 

## **A. Flux Selection** 

Solder tines and pc board attaching hardware must be fluxed prior to soldering. Selection of the flux will depend on the type of pc board used and other components that may be mounted on the board. Also, the choice will have to be compatible with the wave solder line, manufacturing, and safety requirements. 

## **B. Cleaning** 

Fluxes, residues, and activators must be removed. Cleaning procedures depend on the type of flux used on the solder line. The following cleaning compounds and chemicals may be used to clean the connectors without adverse affect on the housings and contacts. See Figure 12. 

|**CLEANER**<br>~~—,_~~|**CLEANER**<br>~~—,_~~|**TIME**<br>**(Minutes)**<br>~~—,_~~<br>~~ee~~|**TEMPERATURE**<br>**(Maximum)**<br>~~ee~~|
|---|---|---|---|
|**NAME**<br>~~—,_~~<br>~~ee~~|**TYPE**<br>~~—,_~~<br>~~ee~~|||
|ALPHA 2110<br>~~—,_~~<br>~~ee~~|Aqueous<br>~~—,_~~<br>~~ee~~|1<br>~~—,_~~<br>~~ee~~<br>~~ee~~|132_C [270_F]<br>~~ee~~<br>~~ee~~|
|BIOACT EC--7<br>~~ee~~<br>~~ee~~|Solvent<br>~~ee ~~<br>~~ee~~|5<br> ~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|100_C [212_F]<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|
|Butyl CARBITOL<br>~~ee~~|Solvent<br>~~ee~~|1<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|Ambient Room<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|
|Isopropyl Alcohol<br>~~ee~~|Solvent<br>~~ee~~|5<br>~~ee~~<br>~~ee~~<br>~~ee~~|100_C [212_F]<br>~~ee~~<br>~~ee~~<br>~~ee~~|
|KESTER 5778<br>~~ee~~|Aqueous<br>~~ee~~|5<br>~~ee~~<br>~~ee~~|100_C [212_F]<br>~~ee~~<br>~~ee~~|
|KESTER 5779<br>~~ee~~|Aqueous<br>~~ee~~|5<br>~~ee~~<br>~~ee~~|100_C [212_F]<br>~~ee~~<br>~~ee~~|
|LONCOTERGE 520<br>~~ee~~<br>~~es~~|Aqueous<br>~~ee~~<br>~~es~~|5<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>|100_C [212_F]<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>|
|LONCOTERGE 530<br>~~ee~~<br>~~es~~|Aqueous<br>~~ee~~<br>~~es~~|5<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|100_C [212_F]<br>~~ee~~<br>~~ee~~<br>~~ee~~<br>~~ee~~|
|Terpene Solvent<br>~~es~~|Solvent<br>~~es~~|5<br>~~ee~~<br>~~ee~~|100_C[212_F]<br>~~ee~~<br>~~ee~~|



_Figure 12_ 

ALPHA, BIOACT, CARBITOL, KESTER, and LONCOTERGE are trademarks of their respective owners. 

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## **DANGER** 

_Consideration must be given to toxicity and safety requirements recommended on the Material Safety Data Sheet furnished by the solvent manufacturer._ 

**NOTE** 

_If you have a particular solvent that is not listed, consult an TE Representative before using it on these connectors._ 

## **i** 

## **C. Drying** 

When drying cleaned components and pc boards, make certain the temperature limitations of --55 _ to 125 _ C [--70 _ to 260 _ F] are not exceeded. 

## **D. Soldering Guidelines** 

Refer to Paragraph 2.6 of this specification for instructional material that is available for establishing soldering guidelines. 

**CAUTION** _Protect lower shroud (vertical connectors) or lower ground plane (enhanced connector) when soldering right_ _**-** angle pin connectors._ 

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## **3.9. Repair** 

In the event of damaged contacts or connector, the entire connector must be replaced with a new one, with the exception of the coaxial contacts in Type M connectors which are removable (refer to Paragraph 5.6). 

## **4. QUALIFICATIONS** 

Eurocard Connectors meet DIN 41612 and IEC 603--2 specifications. The connectors are also Certified by CSA International in File LR7189 and Recognized under the Component Program of Underwriters Laboratories Inc. (UL) in File E28476. 

## **5. TOOLING** 

## **5.1. Application Tooling** 

For low--volume manufacturing, an arbor frame type applicator may be used; for high--volume manufacturing, machine application is recommended. See Figure 13. 

## _**Power Units**_ 

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Typical Arbor Frame Press (Such as Greenerd 3A “H” Frame Power Unit<br>or 3B Manual Frame Assembly—refer to 408 - 9027 Machine 803880 - 6<br>for Adapter Kit when using this type press)<br>VY  ——<br>SM - 3 Machine<br>814700 - 2<br>Sa<br>Figure 13<br>**----- End of picture text -----**<br>


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## **5.2. PC Board Support** 

A pc board support (customer supplied) must be used for the seating of connectors. While many materials can be used for this, steel or cast aluminum is recommended. 

## **A. Multi-Layered PC Board Support** 

A flat--plate type support should be used with multi--layered pc boards having internal circuitry. For details, see Figure 14. 

## **B. Single-Layered PC Board Support** 

An anvil type support may be for use with single--layered pc boards. See Figure 14. 

## _**Multi-Layered PC Board Support**_ 

**==> picture [306 x 107] intentionally omitted <==**

**----- Start of picture text -----**<br>
Row - to - Row<br>Centerline Spacing<br> = LE<br>In - Row<br>is) Centerline Spacing<br>1.65 +0.13 [.065 +.005] Dia<br>**----- End of picture text -----**<br>


## _**Single-Layered PC Board Support**_ 

**==> picture [293 x 233] intentionally omitted <==**

**----- Start of picture text -----**<br>
No. of Spaces x 2.54 [.100] —-<br>19.05 +0.25<br>[.75 +.010]<br>38.1 +0.05<br>[1.50 +.002]<br>30 _ + 2 _ 25.4<br>AY a<br>[1.00]<br>| 2.54 [.100] Typ<br>1.17 [.046] Typ<br>i<br>0.25 [.010] M<br>0.38 [.015] “i ee<br>**----- End of picture text -----**<br>


_Figure 14_ 

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## **5.3. Seating Tool** 

Seating tools must be used in manual or power assist units with sufficient ram surface and the capability of applying insertion force per contact. The seating tools align the components for proper seating and are specifically designed for the different types of Eurocard connectors. Seating tools, connector types, and instruction sheets are shown in Figure 15. 

## **5.4. Pushing Plate** 

A pushing plate (customer supplied) must be used to seat vertical receptacles with ACTION PIN thin stock contacts and square stock contacts in connectors that do not require special tooling. The pushing plate must be of minimum length and width equal to full top dimensions of the receptacle. The larger the pushing plate, the less critical the alignment during seating. When seating connector, the pushing plate must move in a straight, vertical line, and its bottom surface must be parallel to the top of the pc board support or template when force is applied. See Figure 15. 

**==> picture [493 x 511] intentionally omitted <==**

**----- Start of picture text -----**<br>
NOTE The force used to seat Eurocard connectors with square stock contacts shall not exceed 177.93 N [40 lbs] per contact.<br>Seating force for connectors with ACTION PIN thin stock contacts shall not exceed 88.96 N [20 lbs] per contact.<br>i<br>OO<br>Applicator<br>Machine Ram<br>Pushing Plate for Vertical<br>Connectors Not Requiring<br>Special Tooling (Customer<br>Supplied) _<br>-<br>Seating Tools 768211 [ ]<br>for Type R Vertical Pin Connectors<br>- pS<br>without MFBL Contacts (408 9740)<br>L<br>Programmable Seating Tools 768216 - [ ] Vertical<br>for Type R Vertical Pin Connectors Receptacle<br>-<br>with MFBL Contacts (408 9894)<br>_ ¥ ra<br>PC Board<br>“ LT IL<br>PC Board<br>Support (Anvil) WAIL<br>en<br>Seating Tool 535072 - 1<br>for Type C Receptacle Connectors<br>-<br>(408 9623)<br>-<br>Seating Tool 148090 [ ]<br>for Type M Receptacle Connectors<br>-<br>(408 9623) Figure 15<br>**----- End of picture text -----**<br>


**==> picture [41 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
Figure 15<br>**----- End of picture text -----**<br>


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## **5.5. Connector Replacement Tooling** 

When entire Type C receptacle connectors and Type R pin connectors must be replaced, Eurocard Connector Removal Tool Kit 534611--1 should be used. Refer to Figure 16 and proceed as follows: 

**CAUTION** _DO NOT use this tool in a power assist unit. This procedure should be done with a manually operated unit only._ 

## **!** 

1. Place support block with slot up on the arbor frame support base. 

2. Place housing down on support block with pins extending up through pc board. 

3. Slide guide block over wire--wrap tails. Be sure the “T” stamp on end of guide block is away from pc board. 

4. Start push--out assembly into guide block, using care not to damage pins. 

5. Lower the arbor ram onto the center of push--out assembly and apply force until it is seated on guide block. 

6. Raise the arbor ram and remove push--out assembly and guide block. When the board, the connector, and the support block are removed, the connector will fall away with pins removed from the pc board and housing. 

## **5.6. Contact Extraction Tooling** 

Extraction tooling is available for withdrawal of individual power contacts and coaxial contacts from Type M connectors. The tip of the tool is inserted into the contact cavity from the mating side of the housing. The contact is forced out of the rear of the housing by pushing the tool handle. See Figure 16. 

**==> picture [419 x 327] intentionally omitted <==**

**----- Start of picture text -----**<br>
Ram<br>Push - Out<br>Assembly<br>Extraction Tool<br>106242 - 1<br>qt | qb}SoS1 LESRBOnZR<br>“T” Stamp<br>OTeOOoO (RRRRRRRREDKKKKS<br>oO SKS?KKKROSY<br>OH<br>Guide Block Pins<br>atl ju<br>PC Board<br>Support Block ><br>Connector<br>Slot<br>**----- End of picture text -----**<br>


**==> picture [41 x 10] intentionally omitted <==**

**----- Start of picture text -----**<br>
Figure 16<br>**----- End of picture text -----**<br>


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## **6. VISUAL AID** 

Figure 17 shows a typical application of a Eurocard Connector. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product. 

**==> picture [463 x 536] intentionally omitted <==**

**----- Start of picture text -----**<br>
PC BOARD MUST<br>NOT BE DAMAGED<br>=<br>ule SQ @<br>pe —<br>WIRE WRAP MUST<br>[|] [ie] -<br>| [|] Mii BE TIGHT AND ae<br>We<br>SECURE SOLDER FILLETS<br><q MUST BE FORMED<br>EVENLY AROUND<br>CONTACTS MUST<br>SOLDER TINES<br>BE STRAIGHT<br>a — —<br>AND UNDAMAGED < ——~<br>a<br>HOUSING MUST<br>BE BOTTOMED<br>AGAINST PC BOARD<br>ol slellbz2 og<br>= EE ce<br>BOARDLOCKS waneptor<br>MUST BE IN PLACE<br>THROUGH PC BOARD<br>PINS MUST BE STRAIGHT<br>A AND UNDAMAGED<br>Ke ny i aN HARDWARE MUST BE<br>ea. .oy SECURELY FASTENED<br>SHROUD OF PROPER SIZE<br>AND HEIGHT MUST BE<br>Se<br>PLACED OVER CONTACTS<br>AND SEATED ON PC BOARD<br>**----- End of picture text -----**<br>


_**FIGURE 17. VISUAL AID**_ 

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